GATOR® Battery-powered In
Contents
1. Compression spring DA5 5 x L14 0 WO de AR RR Housing half NER RM UE UU M Rousing Nal ER Relief valve button Tigger COVE aec Stud ET SOL kundene 4455 Boeing Dr e Rockford IL 61109 2988 USA 815 397 7070 GREENLEE Battery powered In line Tools Main Parts List All Tools cont d Key PartNo Description Qty Key PartNo Description Qty 80 52048132 Motor assembly includes 81 89 1 50122746 Carrying strap 81 Retaining mg 1 52055055 Carrying case SEELEN ETC WE eek Si ie ee id Pe tois 1 52057023 Carrying case LS50L 83 motor cap BEE EE 1 52067905 Connector compatibility decal EK6IDL 84 Die PIOUS IG EE OE N EE T 1 52047649 Connector compatibility decal EK410L 85 DEE re 2 52047648 Connector compatibility decal EK622L 86 lel RN E A 2 52047647 Connector compatibility decal EK628L 87 Gear UDS 15 e EE N EE 1 88 Motor adapter ee ee ee ee ee ee ee 1 90047957 Seal kit includes items marked with an asterisk bushings not included 89 Electric MOtOTF een 1 52054837 Decal kit crimper anne 1 a AA MM 52054838 Decal kit cutter 1 oe 52066079 Identification decal EK6IDL 1 sepan RU neler Ie VAR 52047632 Identification decal EK210L 1 apii CHa 52047631 Identification decal EK410L 1 ET GHI e vot 52047633 Identification decal EK622L 1 OT dod COGO Raptor Teu2. Spring kit includes 14 15 Compression spring 1 seke EE OE EE BOER 1 Hex screw Mix 1 O ring included in 50047957 1 Piston backup ring included in 50047957 1 O ring 28 17 x 3 53 N870 included in 50047957 1 Backup ring included in 50047957 1 O ring included in 50047957 1 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List EK210L 12 Key PartNo Description Qty Key PartNo Description Qty 1 50120050 Bushing with seal 1 T 52055011 Crimping head 1 52055862 Die holder kit includes 2 6 9 10 8 50019295 SCFEW sesse ee ee HH ee ee ee ee ee 1 2 Shoulder bot 1 9 50019716 SCHEW aneinander 2 3 DAD EE OE ENE e 1 10 Die holder 1 4 Compression Spring 1 11 50019708 Pinch hazard decal 1 5 Compression spring 1 12 Seal bushing included in 50047957 1 6 WAS E E m 1 Greenlee A Textron Company 9 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List EK410L PG er 6 T 9 Key PartNo Description Qty Key PartNo Description Qty 1 O ring in
3. included in 50047957 1 JE CUD EEE 1 EE A ENE 1 Compression Spring ass EE GEREEN aa 1 Adapter TT 1 O ring included in 50047957 1 GE 1 Ale EE EEE 1 Greenlee A Textron Company Key 10 11 12 13 14 19 16 17 18 19 Battery powered In line Tools Part No 52057106 52057111 92057115 92057105 92057114 92057113 52057112 52057104 52057110 Description Qty cei RE 1 Blade PiN una 1 sie de AE EA OO 2 Retaining CHD ss SN DE RE EE IDEE 4 Movable blade 1 sy PR EE OE N 1 PUNO PE OE EE Oe EN Ni 1 TON a 4 Fixed Be e X 1 EI ele 1 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List LS50L 8 2 1 Key PartNo Description Qty Key PartNo Description Qty 52056948 Punch head assembly includes 1 13 8 EE OE N EE 2 1 52056997 End CH Heer 1 9 GT EE EE EE EE 1 2 sod ele is nannten 1 10 52056945 Swivel sesse ed EE DAK EE EE EE ee EE SN 1 3 50058258 Compression spring 1 11 AE sl RE MM 2 4 BACKUP NNO RAAR AE mun asd csi NIE 1 12 52056947 Pump block extension 1 5 Sal EE EE EN 1 13 Retaining NNG sesse Ee ET 1 6 52056921 RAM iese iese Ie EER see uadit 1 52057708 Ring kit includes 2 4 5 8 9 11 13 7 520560942 Ram HO
4. ESG25L LS50L Piston pump assembly includes 20 23 Piston pump housing Piston seal Relief valve unit includes 31 39 all except EK6IDL EK622L ESG25L ETS12L LS50L Relief valve unit includes 31 39 EK6IDL EK622L ESG25L ETS12L LS50L LS100L Valve seat Lock washer all except EK622L ESG25L ETS12L LS50L Lock washer EK622L ESG25L ETS12L LS50L Greenlee A Textron Company Key 49 50 50 51 52 53 54 55 56 Df 58 59 60 61 62 63 68 69 70 71 12 13 fo 76 77 78 9 Battery powered In line Tools Part No 02048120 02054796 92054795 52057116 52056935 52068302 52055861 50109162 50109308 50109316 52049296 52069041 52054797 52055081 50019767 Description Pump housing unit includes 50 57 EK210L EK628L ETS8L ES32L ES32FL ES20L Pump housing unit includes 50 57 EK410L ETS12L nn Pump housing unit includes 50 57 EKG2 L ee Pump housing unit includes 50 63 EK6IDL ESG25L ee ee Pump housing unit includes 50 57 LS50L Pump housing unit includes 50 57 LS100L Clamp 19 Back Threaded bushing iss RE RE PUMP DIOCK ide ee Ee ER Ie EE Threaded bushing Sle d MH ER Threaded bushing Valve Seat endie NE RS N N AN Housing unit includes 69 79 all except ETS8L
5. ES32L ES32FL and ES20L Key PartNo Description Qty 50121197 Head unit assembly ES32L includes 1 15 52056587 Head unit assembly ES32FL includes 1 15 52057273 Head unit assembly ES20L includes 1 15 52055868 Ram kit includes 1 3 5 1 PIE EO Ne 1 2 Olke ie RR EE N IT 1 3 Steel washer esse ee ee RR EE RR Ee ee Ee ee 1 52055870 Hardware kit includes 4 8 11 13 15 Z Retaining UP mer p 2 5 Steel wasbher 1 6 50019295 Screw rranrrnnnrnnnnennnnrnnnnennnnennnrennnsnnnnsnnnsennn 1 T 50120913 Aluminum bead iese esse ee ee EE Ee Ee 1 Greenlee A Textron Company 17 Key 10 11 18 Part No 52055869 52056589 52057271 50120050 52025832 Description Qty SCIEW d 1 sie EE EE EE or N 1 Retaining Belle PPP 1 PIVOT MA HR EE ED EA 1 Blade kit ES32L includes 12 15 Blade kit ES32FL includes 12 15 Blade kit ES20L includes 12 15 Fixed PANG seen GO Di GR ie 1 Pivot DOR AE N RE 1 Movable blade ie aoa imde 1 mi ike TP 1 Bushing with seal ee RE NE RE EE 1 Pinch hazard decal 1 Seal bushing included in 50047957 1 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Head and Ram Illustration and Parts List ESG25L Key Part No 52057103 02020648 52057107 52057109 52057108 Description Qty Head assembly includes 1 19 Backup ring included in 50047957 1 O ring
6. PartNo Description Qty 52027121 CJD3BG crimping jaw unit includes 110 118 52027122 CJD3O crimping jaw unit includes 110 118 52024068 CJD3 crimping jaw unit includes 110 118 52020114 CJK Kearney crimping jaw unit includes 110 118 119 121 CJK Kearney 110A dan GN Benn 2 110B Jaw CJK EE P 2 110C Jaw GID GO emp ER 2 110D Jaw CJD3 E 2 111 52022544 Extension spring 1 52049402 Jaw pivot kit includes 113 114 113 Retaining HAAG siese Es TO 2 114 slide ie EN E 1 115 BUSRING ee ee ee EE eee reer 2 116 Compression spring 2 117 LOCK AUIPIER asses rie Dict cu priis sux codd 2 Y 118A 52025125 Jaw covers CJD3O CJD3BG set of 2 1 on 118B 52022386 Jaw covers CJK set of 2 anna 1 green 118G 52021086 Jaw covers CJD3 set of 2 1 119 SIES ne RE EE N EN 2 120 Ball TOE soe ede N Ge Re in MR 2 121 LOGIC TOM sis oo dee NER 1 50103750 Die pin kit W style dies includes 115 117 50105108 Die pin kit Kearney style dies includes 116 119 121 Greenlee A Textron Company 14 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List ETS8L 0 2 Y p AS I J pocos i Key PartNo Description Qty Key PartNo Description Qty 1 50120050 Bushing with SEA ss SEER RENEE NG 1 6 50019295 Hex head cap sc
7. SERVICE MANUAL GREENLEE A Textron Company EK410L shown GATOR Battery powered In line Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 52054765 REV 6 2014 Greenlee Textron Inc 7 14 GREENLEE Table of Contents SE M AE nian ase gets ese EE 2 Purpose of this Manual s nnannoennnnnnnnnnnnnnnnnnnnnnneennenennne 2 Other PublicationS ssesennnenennennnnnnnennnnennennnnrnnnnnnnnenenae 2 Important Safety Information rrrnnnrnnnnrnnnnrrnnnnnnnnnennn 3 Main lllustrations All Tools 4 5 Main Parts List All Tools RnB 6 7 Head and Ram Illustration and Parts List zip m ee 8 ERE 9 gro EE 10 FO bu ae 11 zs EN EE 12 14 ole EN 15 Eed EE 16 Bi E E E EE 17 Bets NN OE OE EL EE EE EE M 18 Boys EE N 19 Elis EE Q 20 Battery powered In line Tools Safety oafety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize authorized Gre
8. USING nase 1 Greenlee A Textron Company 19 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List LS100L Key PartNo Description Qty Key 52068307 Punch head assembly includes 1 14 9 1 92068908 Cylinder CAD ietsie een 1 10 2 52068309 Cylinder cap cover 1 11 3 50066919 Spring 40 mm 1 12 4 Backup ring EE ON OR EE OT 1 13 5 O ring 44 x 3 mm black 1 14 6 32068310 E er EE 1 T Screw set hex socket DIN 916 M4 x 4 1 8 Cylinder adapter 1 GREENLEE A Textron Company 4455 Boeing Drive e Rockford IL 61109 2988 e USA e 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc www greenlee com Part No 52068312 52056947 52068306 52069044 52069042 Description Qty O ring 6 7 x 2 mm green 2 O ring 26 x 2 mm green 2 Cylinder EE HAR 1 Pump block extension 1 Retaining ring N D M M m 1 Gal pu KE 1 Seal kit includes 4 5 7 9 10 13 Adapter kit includes 8 9 13 USA Tel 800 435 0786 Canada Tel 800 435 0786 International Tel 1 815 397 7070 Fax 800 451 2632 Fax 800 524 2853 Fax 1 815 397 9247
9. Vi 52047630 Identification decal EK628L 1 an uu coda ped MM 52047642 Identification decal ETS8L 1 ur nn M a SS 52047641 Identification decal ETS12L 1 52047637 Identification decal ES32L 1 92057878 Biodegradable hydraulic fluid 52056588 Identification decal ES32FL 1 52056913 Identification decal ES20L 1 52056914 Identification decal ESG25L 1 52056916 Identification decal LS50L 1 52068313 Identification decal LS100L 1 Greenlee A Textron Company T 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Head and Ram Illustration and Parts List EK6IDL Key N CON OO gt 9 10 11 12 13 Part No 52067891 52068198 52068196 52067893 52068197 Description Qty Fixed Bale EEE 1 Head and latch kit includes 2 3 Movable bead AN 1 Latch head EE EE 1 Fastener kit includes 4 7 il EE EE ds 2 Retaining TNO sanne 4 Eege 2 oe A ED NE DE OE E 1 Cone di es ee es ES SS Ee Ee Ge ee 1 Ram kit includes 9 13 Sel RE N OE N 1 Me TT Ee ee nnns 1 PISTON cup smal iss ss Ek EK ee Ee ee as 1 SG 2 eN N EEN 1 Adapter dek 1 Greenlee A Textron Company Key 14 19 16 M 18 19 20 21 Battery powered In line Tools Part No 52068199 52068200 21 11 Description Qty
10. ating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Greenlee A Textron Company 3 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Main Illustrations AII Tools Motor Assembly Greenlee A Textron Company 4 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Main Illustrations All Tools cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly All tools except ESG25L N d N d 90 LZ U Se ESG25L Greenlee A Textron Company 5 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Main Parts List All Tools Key 5 19 20 21 22 23 29 31 32 33 34 35 36 37 38 39 Part No 52055860 52067906 52055033 52055032 52056014 52056510 52055031 52056949 52049205 50121839 50018990 50019309 50018922 52054799 50019554 Description Relief lever kit includes 2 3 Control board EK6IDL Control board EK210L Control board EK410L Control board EK622L Control board EK628L Control board ETS8L ETS12L Qty ES32L ES32FL ES20L ESG25L Control board LS50L LS100L Sensor EK6IDL EK210L EK410L EK622L EK628L Screw ETS8L ETS12L ES32L ES32FL ES20L
11. cluded in 50047957 1 52055864 Hardware kit includes 8 11 13 14 2 Piston backup ring 8 O e 1 included in 50047957 nennen 1 9 Se ig ae ka ae NT ee ee 4 3 50019082 Bushing sesse REEKS OS Eer 1 10 Din LL LL LL LL LL LLL 2 20018981 Head unit includes 4 16 11 DEER eene GE EE 2 92055863 Ram kit includes 4 6 14 15 52040994 Head and latch kit includes 12 16 4 Shoulder Bolt ES iat OE EDE 1 12 Movable head 1 9 promm 1 13 SE OWN V 1 6 Spring DE 1 44 Pin ENEE 1 7 50019180 Fixed head cse 1 15 Ram aclapter 1 16 Latch head sesse side NE ke EN Ee dee die 1 17 50019708 Pinch hazard decal 1 Greenlee A Textron Company 10 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Head and Ram Illustration and Parts List EK622L Battery powered In line Tools Key Part No 4 D 3 52055797 4 50058371 5 6 50058398 52055866 7 8 9 52055867 10 11 12 50041681 Description Qty O ring included in 50047957 1 Backup ring included in 50047957 1 nca c Treo 1 Adapter AISK zus 1 O ring included in 50047957 1 Compression spring 1 Pin kit includes 7 9 17 So 90 Q HI 2 ln EE ON EE N OE 1 EE geeiert 1 Die retainer kit includes 10 11 18 22 Die retainer ee
12. eeeeeeeeeeeeeee nenne 2 Compression spring 4 Se er EE AE ER 2 Greenlee A Textron Company Key 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No 50058304 50121693 50121731 50121715 52055865 52020648 Description Qty Bottom crimp head 1 LATO NO EN 1 Top die helder ass EE 1 Bottom die holder 1 Retaining TING RR eR c 4 Die release button 2 DEPP 2 aig EE 2 Die release button 2 Bole ed Pre 2 Die holder kit includes 23 24 Threaded stud iese see EE RE Ee RE RE ee ee 1 gm EE ER 1 as ieke He TE PEEL 1 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Ram Illustration and Parts List K628L Key PartNo Description Qty Key PartNo Description Qty 52048133 Ram unit includes 1 14 1 52049400 Latch kit includes 9 12 52057497 Jaw holder kit includes 1 7 8 9 Compression spring 1 1 92049292 Sloan ee Ee EE vana rane a ad 1 10 HOEKIE DIE RT DM 1 52049399 Spring kit includes 2 6 11 Compression Spring 1 2 Shoulder Bol 1 12 mE RR RE HE EE EL 1 3 PISO OE 1 52049401 Roller kit includes 13 14 4 Compression Spring ses iN EE Ne 1 13 Brei onse EE oe 2 5 VP ne 1 14 Bn T P 1 6 O ri
13. enlee service personnel with the service parts for the Greenlee Battery powered In line Tools listed on this page Keep this manual available to all personnel Heplacement manuals are available upon request at no charge at www greenlee com Other Publications Operation Manuals e EK6IDL 52066203 e EK210L 02047664 e EK410L 02047663 e EK622L 02047665 e EK628L 52047662 e ETS8L 92047672 e ETS12L 52047671 e ES32L 52047668 e ES32FL 52056590 e ES20L 52056893 e ESG25L 52056894 e LSSOL 02056896 e 5100L 02068346 Do not discard this product or throw away am For recycling information go to www greenlee com All specifications are nominal and may change as design improvements occur Greenlee Textron Inc shall not be liable for damages resulting from misapplication or misuse of its products GATOR is a registered trademark of Textron Innovations Inc KEEP THIS MANUAL Greenlee A Textron Company 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools IMPORTANT SAFETY INFORMATION SAFETY AWARNING ALERT Skin injection hazard Do not use hands to check for oil SYM BOL leaks Oil under pressure easily punctures skin If injured seek medical attention immediately to This symbol is used to call your attention to hazards remove oil or unsafe practices which could result in an injury or property damage The signal word defined below Failure to observe this warning
14. indicates the severity of the hazard The message could result in serious injury gan after the signal word provides information for pre grene or death venting or avoiding the hazard ADANGER A WARNING Immediate hazards which if not avoided WILL result in severe injury or death Do not use solvents or flammable liquids to clean the tool body Solvents or flammable liquids could A WARNING ignite and cause serious injury or property damage Hazards which if not avoided COULD result in severe injury or death ACAUTION A WARNING Hazards or unsafe practices which if not avoided Do not dispose of batteries in a fire They will vent MAY result in injury or property damage fumes and may explode Failure to observe this warning could result in severe injury from harmful fumes or burns from flying AWARNING Head and understand all of the instructions and safety information in this manual before operating or ACAUTION Va servicing this tool Refer also to the Operation Manual which is listed under Other Publications Failure to observe this warning could result in severe injury or death Do not perform any service or maintenance other than as described in this manual Injury or damage to the tool may result Failure to observe this precaution may result in injury and property damage Note Keep all decals clean and legible and replace A WA R N N G when necessary Wear eye protection when oper
15. ng included in 50047957 1 15 50120050 Bushing with Seal 1 T 52057496 SN venn Eri oe De EER EE 1 167 Seal bushing included in 50047957 1 8 Jaw holder 1 Greenlee A Textron Company 12 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Crimping Jaw Units Illustration and Parts List EK628L Key PartNo Description Qty 52024683 CJ22 crimping jaw unit for cUL and UL classified crimps 52025649 CJXPJ crimping jaw unit includes 122 125 52025648 CJB single use lock cutter includes 122 126 52049402 Jaw pivot kit includes 122 123 dd ON JS 122 Retaining fig 2 123 PIV OU DIN EE 1 124A Jaw sharp CJB insek ss ke ke Ke N 1 124B Jaw CJXPJ c 2 124C N AS N OE 2 125 52022544 Extension spring 1 126 Jaw flat CJB e sees 1 52023623 Die retaining pin kit includes 127 130 127 Die retaining pin eee 2 128 Compression Spring so1ennnenoeeneeennenene 2 129 Release button sesse de se IE 2 180 Retaining ring sesse RE EE DE Pe Ee DE 2 Greenlee A Textron Company 13 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Illustration and Parts List Optional Accessories EK628L CJD3BG CJD30 CJD3 118A Key
16. rew m3xA 1 52024565 Cutter blade kit includes 2 5 7 50019120 Compression spring 1 2 GE Eeer 1 8 52026760 Cutter head asses es Es Re ee ek 1 9 Eelere VOE METER 1 9 52024564 Pinch hazard decal 1 4 Spring type straight pin 1 10 Seal bushing included in 50047957 1 5 Socket head cap screw M5 14 1 Greenlee A Textron Company 15 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List ETS12L Key PartNo Description Qty Key PartNo Description Qty 52033626 Head assembly includes 1 7 6 50019236 Compression Spring 1 52033628 Cutter blade kit includes 1 4 1 T Cutter head EEE 1 1 Fixed blacde issie ee RR RE ER RR nennen 1 g O ring included in 50047957 1 2 Movable blade 1 9 Piston backup ring 3 sie Mel EE RE m 1 included in 50047957 ee eene 1 4 Socket head cap eCrew 1 10 50019087 Bushing EE ee EE iuis 1 gt 90019295 Hex head cap screw m3x4 1 11 52024564 Pinch hazard decal 1 Greenlee A Textron Company 16 4455 Boeing Dr e Rockford IL 61109 2988 USA e 815 397 7070 GREENLEE Battery powered In line Tools Head and Ram Illustration and Parts List
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