95211-HH PRO Field-Service-Manual
Contents
1. 4 Slide internal pump assembly into pump casing The o ring should slide into the casing NOTE the casing is universal the pump can slide into either end See photo 5 Screw the bottom inlet assembly back into the pump casing and tighten 6 Remove the barbed fitting from the discharge check assembly Remove the check ball Clean the check ball check seat amp barbed fitting as necessary AMMER PRO 7 Remove the discharge check assembly from the black wye fitting 8 Remove the inlet screen assembly from the black wye fitting 9 Remove the inlet check ball Clean the check ball and seat as necessary 10 Reassemble the inlet and discharge check assemblies 11 Tip the pump over from top to bottom You should hear the float sliding freely inside the body Warning The top fill inlet assembly the wye is a relatively delicate component in terms of assembly of the fittings Over tightening of the check assembly or other fittings could result in leaks or even cause the wye to split at the parting line AMMER PRO OT OT Figure 1 Figure 2 38935 Kit Barb Brass 1 1 4 Tubing Item No Qty Part No Description 1 oa fF OO N 38931 38890 39059 38977 38807 38617 Pump Sub assembly Bottom Fill Base Model Barb 1 X 1 Mpt Discharge W Ball Stop Brass Barb 1 2 X 1 4 Mpt Exhaust Brass Barb W air Check 3 8 X 1 4 Mpt Air Supply Brass Bracket L S2. AMMERUD PRO Field Service Manual P N 95211 REV 7 13 2006 SSS Ul Troubleshooting amp Assistance Hot Line If you have questions or problems installing or operating your HammerHead Pro system Call toll free in U S and Canada 1 800 624 2026 for expert assistance with installation adjust ment or field service After hours call our 24 hour HotLine at 1 800 272 9559 1 800 624 2026 FAX 734 995 1170 Vv E P O Box 3726 Ann Arbor MI 48106 3726 USA info qedenv com www qedenv com Environmental Systems Inc TAMMERHEAD PRO AOA SAFETY Safety has been a prime consideration when designing the AutoPump System The AutoPump System safety features are listed below Please do not attempt to circumvent the safety features of this system We have also listed some possible hazards involved when applying this system to site remediation Nothing will protect you as much as understanding the system the site at which it is being used and the careful handling of all the equipment and fluids If you have any questions please contact the QED Service Department for guidance A Partial List of Safety Procedures These safety procedures should be followed at all times when operating QED equipment on or off site and should be considered as warnings WARNING The air compressor and any other electrical equipment used with this pneu matic system must be positioned outside of any area considered hazardous because of possible combustible
3. Soc Button Hd 1 4 20UNC x 1 3 4 Lg S S 9 4 1 38900 O Ring Viton 2 234 DQ Fig ure 1 6 5 l 38941 Magnet Holder Sub Assembly 6 38798 Screw Set 8 32 x 1 4 Lg S S 7 38927 Exhaust Seat Sub Assembly 8 1 38926 Air Seat Sub Assembly 9 38928 Cam Sub Assembly 10 a 36821 Pin Spring 1 8 Dia X 1 2 Lg S S HammerHead Pro A Cam Sub Assembly y Part 38928 Figure 17 AMMEN PRO Terms Conditions and Warranty QED Environmental Systems Inc QED warrants to the original purchaser of its products that subject to the limitations and conditions provided below the products materials and or workmanship shall reasonably conform to descriptions of the products and shall be free of defects in materials and workmanship Any failure of the products to conform to this warranty will be remedied by QED in the manner provided herein This warranty shall be limited to the duration and the conditions set forth below All warranty durations are calculated from the original date of purchase 1 AP 4 AutoPumps Long and Short lengths Top and Bottom Inlets warranted for five 5 years 100 material and 100 workmanship for the first three 3 years 50 material and 50 workmanship for the fourth 4th and fifth 5th years AP 4 Low drawdown AutoPumps warranted for one 1 year 100 material and 100 workmanship 2 HammerHead Pro Pumps Top and Bottom Inlets warranted for three 3 year
4. both equipment and or literature can be made without notice CHANGES WITHOUT NOTICE Prices and Specifications are subject to change without notice SHIPPING DATES Shipping dates are approximate and are subject to delays beyond our control F O B POINT AND TITLE All material is sold F O B factory Title to all merchandise sold shall pass to Buyer upon delivery by Seller to carrier at factory All freight insurance is the responsibility of the Buyer and shall be charged to the Buyer on the invoice unless directed in writing All Freight claims are the Buyer s responsibility TERMS Payment terms are net 30 days 1 5 per month past due STATE AND LOCALTAXES Any taxes duties or fees which the seller may be required to pay or collect upon or with respect to the sale purchase delivery use or consumption of any of the material covered hereby shall be for the account of the Buyer and shall be added to the purchase price ACCEPTANCE All orders shall be subject to the terms and conditions contained or referred to in the Seller s quotation acknowledgments and to those listed here and to no others whatsoever No waiver alteration or modification of these terms and conditions shall be binding unless in writing and signed by an executive officer of the Seller All orders subject to written acceptance by QED Environmental Systems Inc Ann Arbor MI U S A QED ENVIRONMENTAL SYSTEMS INC 6155 Jackson Rd Ann Arbor MI 48103 USA 800 624 202
5. fluid level in the well to the level of the pump The time required for this draw down varies with the yield of the well as compared to the flow rate of the pump The maxi mum recommended pump operating pressure is 120 psi HAMMERHEAD PRO AOA Note The Hammerhead Pro pump can be submerged for long periods of time at most sites If the well environment is such that deposition occurs on stainless steel parts the operator may wish to raise the pump above the water level during a shutdown of the system Routing the air exhaust in vacuum wells QED controllerless pumps i e AutoPumps and HammerHead Pumps automatically control the liquid level in the well Under normal conditions the liquid level will be maintained at a point approx imately one foot below the top of a bottom load pump this is the pump s actuation point The pump will automatically start and stop as needed to maintain the level at this actuation point When QED controllerless pumps are used in wells that are under vacuum and the exhaust air is routed into the well the well level will be maintained at this normal actuation point If however the well is under vacuum and the exhaust air is routed outside of the well to atmospheric pressure the actuation point of the pump will be higher than the normal actuation point by a distance equal to the amount of vacuum applied to the well expressed in inches of water column Please note that the pump will still function normall
6. materials e Wear safety goggles when working with the AutoPump System to protect eyes from any splashing or pressure release e Wear chemically resistant rubber gloves boots and coveralls when handling the AutoPump and fluid discharge hose to avoid skin contact with the fluid being recovered e Point all hoses away from personnel and equipment when connecting or disconnecting e Always ensure that the fluid discharge hose is connected before the air hose to prevent accidental discharge HAMMERHEAD PRO a Pump Installation ok Cover the pump tubing hose ends with tape if they are to be pulled through trenches or laid on the ground This is to prevent debris from entering the lines 2 Blow out all water and particles from compressed air conduits including downwell pump air supply lines and fluid lines for at least 10 seconds after the water and particles exit before connecting them to the system 3 Slip clamps over appropriate tubing hose prior to connecting the tubing hose to the pump barbs 4 Push tubing hose down flush with the fitting s nut if possible cover at least three barbs if three or more are present Note when installing tubing in freezing weather tubing can be dipped in warm water for a few seconds to soften the nylon 5 Attach pump support rope cable to the pump 6 Attach pump air supply and liquid discharge lines to the well cap Attach the air exhaust line to the well cap if the pump air is to exhaus
7. 6 Toll Free in North America 734 995 2547 734 995 1170 FAX www qedenv com
8. S Connector Chain 3 16 Dia 316 S S 38936 Kit Barb S S 1 1 4 Tubing Item No Qty Part No Description 1 N OO fF OD 38933 38779 38874 38978 38807 38617 36936 Pump Sub assembly Bottom Fill Leachate Model Barb 1 X 1 Mpt Discharge W Ball Stop S S Barb 1 2 X 1 4 Mpt Exhaust S S Barb W air Check 3 8 X 1 4 Mpt Air Supply S S Bracket L S S Connector Chain 3 16 Dia 316 S S Ball Teflon 7 8 Dia AMMER PRO Figure 3 Figure 4 38937 Kit Barb Brass 1 Tubing 1 N O oO fF OOD Item No Qty 1 1 1 Part No Description 38931 38897 39059 38977 38807 38617 36936 38938 Kit Barb S S 1 Tubing Pump Sub assembly Bottom Fill Base Model Barb 13 16 X 1 Mpt W Ball Stop Brass Barb 1 2 X 1 4 Mpt Exhaust Brass Barb W air Check 3 8 X 1 4 Mpt Air Supply Brass Bracket L S S Connector Chain 3 16 Dia 316 S S Ball Teflon 7 8 Dia Item No Qty 1 N O FO fF W DR 1 1 1 Part No Description 38933 38880 38874 38978 38807 38617 36936 Pump Sub assembly Bottom Fill Leachate Model Barb 13 16 X 1 Mpt W Ball Stop S S Barb 1 2 X 1 4 Mpt Exhaust S S Barb W air Check 3 8 X 1 4 Mpt Air Supply S S Bracket L S S Connector Chain 3 16 Dia 316 S S Ball Teflon 7 8 Dia AMMEN PRO SA N 38932 Long Top Loadin Ga AN g 10P g AD m HammerHead Pro Z O Qty Part No Descripti
9. S8000008 YOO 8000000909000Q00 NN 000009 RAR AY ANVISNING 4 A oO PIOI 7 AT a IIIS 38923 Bottom Inlet HammerHead Pro Item No Qty Part No Description 1 1 38909 Collar Acetal 1 38908 Plug UHMW PE 38911 Sleeve Bolt Bottom Check 38910 Seat Inlet UHMW PE Figure 11 38913 Screen Inlet 38903 Nut Acorn Hex 1 4 20 UNC S S 38905 Locknut Hex Nylon Insert 1 4 20 UNC S S 38904 Washer Lock 1 4 S S O O NI oO oa BR OIN 38906 Screw Hex Hd Cap 1 4 20 UNC x 5 Lg S S oO 38900 O Ring Viton 2 234 8 38924 Bottom Inlet Leachate HammerHead Pro Item No Q t y Part No Description 1 38909 Collar Acetal 1 38908 Plug UHMW PE 38911 Sleeve Bolt Bottom Check 38910 Seat Inlet UHMW PE 38914 Screen Intake 3 S S Figure 12 38903 Nut Acorn Hex 1 4 20UNC S S 38905 Locknut Hex Nylon Insert 1 4 20UNC S S 38904 Washer Lock 1 4 S S O IN IO A A O JIN 38907 Screw Hex Hd Cap 1 4 20UNC x 8 Lg S S oO 38900 O Ring Viton 2 234 38912 Sleeve Basket 3 S S AMMEN PRO 39842 Stainless Steel Inlet Kit Item No Qty Part No Description 1 1 39833 Collar Bev 316 S S 39834 Plug Bcv Intake Ptf
10. e 39835 Sleeve Bolt Bottom Check 316 S S 39836 Seat Inlet 316 S S 39837 Screen Intake 3 S S 316 S S 39838 Nut Acorn Hex 1 4 20 Unc 316 S S 39839 Locknut Hex Nylon Insert 1 4 20unc 316 S S 37241 Washer Lock 1 4 S S 39841 Screw Hex Hd Cap 1 4 2Qunc X 8 Lg 316 S S 38900 O ring Viton 2 234 38912 Sleeve Basket 3 S S Po Q on Figure 13 Oo ON DO FR W P Q wonwuwo wo ODO k lt i O 39844 S S Bottom Loading HammerHead Pro Item No Qty PartNo Description 1 38869 Dip Tube S S 38867 Bushing 1 5 16 Un X 1 1 4 Unef S S 39842 Inlet Bottom Base Model Sub assembly 316 S S 39843 Actuator Rod W s s Float Assembly 38929 Head W logo Sub assembly 39555ep Casing S S Electro polished Figure 14 dd TROND 38925 Inlet Top Fill HammerHead Pro Item No Qty Part No Description 1 1 38915 Nipple Assembly S S 1 38921 Seat Fluid Inlet Top Fill Brass 1 38919 Ball Teflon 1 Dia 37164 Screen Top Fill Nylon 1 38920 Wye Molded With Pin 1 38889 Housing Check 1 MPT x 1 FPT Brass Figure 15 O IO JA ow JIN 13 TAMMERHEAD PRO a 38929 Head Assembly Top Fill HammerHead Pro Th CTE ST NG 10 cs Item No Qty Part No Description DN 1 1 38918 Head w Logo S S 2 2 38746 Bracket S S 3 T 3 38801 Screw
11. nt or refund are conditioned upon the Buyer s return of the defective product to QED QED shall be released from all obligations under all warranties if any product covered hereby is repaired or modified by persons other than QED s service personnel unless such repair by others is made with the written consent of QED The foregoing warranty does not apply to major subassemblies and other equipment accessories and other parts manufactured by others and such other parts accessories and equipment are subject only to the warranties if any supplied by their respective manu facturers QED makes no warranty concerning products or accessories not manufactured by QED In the event of failure of any such product or accessory QED will give reasonable assistance to Buyer in obtaining from the respective manufacturer whatever adjustment is reasonable in light of the manufacturer s own warranty 15 AMMEN PRO Terms Conditions and Warranty THE FOREGOING WARRANTY IS IN LIEU OF ALLOTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH OTHER WARRANTIES ARE EXPRESSLY EXCLUDED HEREBY and of any other obligations or liabilities on the part of QED and QED neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with said products materials and or workmanship It is understood and agreed that QED shall in no e
12. on 1 38869 Dip Tube 316 S S 38877 Bushing YOP Fill 1 5 16 UN X 1 1 4 UNEF S S 38930 Actuator Rod W float Sub Assembly 38929 Head W logo Sub Assembly 38902 Body Fiberglass 3 Pipe X 44 Long 38878 Inlet Solid Top Fill Acetal 38900 O Ring Viton 2 234 37227 Pipe Plug 1 4 Brass 38925 Inlet Top Fill Base Model Sub Assembly Figure 5 Ol MmINIDIONIAO N a fof ofa 38931 Long Bottom Loading HammerHead Pro No Qty Part No Description 1 38869 Dip Tube 316 S S 38867 Bushing 1 5 16 UN X 1 1 4 UNEF S S 38923 Inlet Bottom Base Model Sub Assembly 38930 Actuator Rod W float Sub Assembly 38929 Head W logo Sub Assembly 38902 Body Fiberglass 3 Pipe X 44 Long 38889 Housing Check 1 MPTX 1 FPT Brass Figure 6 NIOO AJO IN a a ae a a AMMEN PRO 38933 Long Bottom Loading Leachate HammerHead Pro No IQ fa y Part No Description 38869 Dip Tube 316 S S 38867 Bushing 1 5 16 UN X 1 1 4 UNEF S S 38924 Inlet Bottom Base Model Sub Assembly 38930 Actuator Rod W float Sub Assembly 38929 Head W logo Sub Assembly 38902 Body Fiberglass 3 Pipe X 44 Long 38870 Housing Check 1 MPTX 1 FPT 303 S S Figure 7 Q 2 re Le Fers E N 39303 Short Bottom Loading HammerHead Pro No Q
13. s 100 material and 100 workmanship 3 AP 3 AutoPumps Long and Short lengths Top and Bottom Inlets warranted for two 2 years 100 material and 100 workmanship 4 AP 2 AutoPumps Long and Short lengths Top and Bottom Inlets warranted for one 1 year 100 material and 100 workmanship 5 Hoses Tubing Fittings Well Caps and Flanges warranted for one 1 year 100 material and 100 workmanship 6 Pneumatic Data Modules Logic Control Panels warranted for one 1 year 100 material and 100 workmanship 7 Parts and Repairswarranted for ninety 90 days 100 material and 100 workmanship when repairs are performed by QED or its appointed agent from date of repair or for the full term of the original warranty whichever is longer Separately sold parts are warranted for ninety 90 days 100 materials and 100 workmanship Buyer s Remedy Buyer s exclusive remedy for breach of said warranty shall be as follows if and only if QED is notified in writing within the applicable warranty period of the existence of any such defects in the said products and QED upon examination of any such defects shall find the same to be within the term of and covered by the warranty running from QED to buyer QED will at its option as soon as reasonably possible replace or repair any such product without charge to the buyer If QED for any reason cannot repair a product covered hereby then QED s sole responsibility shall be at its option
14. t outside the well Note the liquid discharge line is always the largest diameter of the three lines and the air supply line is always the smallest diameter 7 Connect the pump air supply and liquid discharge lines to the appropriate surface lines headers 8 Turn on the air pressure to the pump minimum of 0 5 psi per foot of vertical static head Caution Submerging the pump before supplying it with air will result in fluid entering the exhaust tubing hose Those fluids will be discharged from the exhaust tubing hose during the first few cycles of the pump If this discharge will not be confined to the well i e if the air exhaust line is routed outside the well itis important to make sure that the air exhaust line is not directed such that equipment personnel could be splashed by the discharged fluid when air is turned on to the pump Note Submerging the pump before supplying it with air can also result in fluid entering the air supply line This fluid from the well can contain particles which could interfere with operation of the pump s air valve 9 Lower the pump to the desired depth in the well 10 Secure the pump by tying off the pump support line or by placing the well cap or flange on the well 11 Increase the air pressure to the pump until the pump is pushing the fluid out at the desired rate With sufficient air pressure at least 10 to 15 psi higher than the vertical static head the pump will gradually draw down the
15. to either replace the defective product with a comparable new unit at no charge to the buyer or to refund the full purchase price If the product proves not to be defective within the terms of this warranty then all costs and expenses in connection with the processing of the purchaser s claim and all costs for repair parts and labor as authorized by owner hereunder shall be borne by the Purchaser WARRANTY CLAIMS PROCEDURE RESPONSIBILITY OF PURCHASER The original purchaser s sole responsibility in the instance of a warranty claim shall be to notify QED or its appointed agent of the defect malfunction or other manner in which the terms of this warranty are believed to be violated The purchaser may secure perform ance of obligations hereunder by contacting the Customer Service Department of QED or its appointed agent and 1 Identifying the product involved by model or serial number or other sufficient description that will allow QED or its appointed agent to determine which product is defective 2 Specifying where when and from whom the product was purchased 3 Describing the nature of the defect or malfunction covered by this warranty 4 After obtaining authorization from QED sending the malfunctioning component via a RMA Return Material Authorization number to the address provided at that time In no event shall such allegedly defective products be returned to QED without its consent and QED s obligations of repair replaceme
16. ty Part No Description 39301 Dip Tube Short 316 S S 38867 Bushing 1 5 16 UN x 1 1 4 UNEF S S 38923 Inlet Bottom Base Model Sub Assembly Figure 8 38929 Head w Logo Sub Assembly 39300 Body Short Fiberglass 3 Pipe x 32 25 Long 38889 Housing Check 1 MPT x 1 FPT Brass N OO oOo BR OINJ 1 1 1 1 39306 Actuator Rod Short w Float Sub Assembly 1 1 1 n AMMERAE AD PRO 39304 Short Top Loading HammerHead Pro 3930 Dip Tube Sho 316 53 38877 Bushing Yop Fill 1 5 16 un X 1 1 4 unef S S O3 38929 Head Wilogo Sub assembly Fi ure 9 39300 Body Short Fiberglass 3 Pipe X 32 25 Long g 38878 Inlet Solid Top Fill Acetal 38900 37227 38925 39306 O ring Viton 2 234 Pipe Plug 1 4 Brass nlet Top Fill Base Model Sub assembly ctuator Rod Short W float Sub assembly O6 O8 e 1 3887 1 3809 1 30300 Lt 3888 1 38900 pt 3727 1 f 3805 1 39306 O ring Viton 2 234 SSS Pipe Plug 1 4 Brass S Inlet Top Fill Base Model Sub assembly 39305 Short Bottom Loading HammerHead Pro 2 4 38867 Bushing 1 5 16 Un X 1 1 4 Unef S S a _ 38024 inet Botom Base Model Sub assembiy 4 308 HeadWiogoSubassemby 5 d 39300 Body Short Fiberglass 3 Pipe X 32 25 Long 6 1 38870 Housing Check 1 Mpt X 1 Fpt 303 S S 11 AMMEN PRO sr STI NN SON R
17. vent be liable for incidental or consequential damages resulting from its breach of any of the terms of this agreement nor for special damages nor for improper selection of any product described or referred to for a particular application This warranty will be void in the event of unauthorized disassembly of component assemblies Defects in any equipment that result from abuse operation in any manner outside the recommended specifications procedures use and applications other than for intended use or exposure to chemical or physical environment beyond the designated limits of materials and construction will also void this warranty Chemical attack of liquid contacting equipment and supplies shall not be covered by this warranty A range of materials is available from QED and it is the Buyer s responsibility to select materials to fit the Buyer s application QED will only warrant that the supplied liquid contacting materials will conform to published QED specifications and generally accepted standards for that particular material ILLUSTRATIONS AND DRAWINGS Reasonable Effort has been made to have all illustrations and drawings accurately represent the product s as it actually was at the time of doing the illustrations and drawings However products may change to meet user requirements and therefore may not be reflected in the literature In addition literature may be up dated to reflect the most recent equipment revision s Changes to either or
18. y and maintain the liquid level albeit a higher level HAMMERHEAD PRO a Bottom Filling Pumps Disassembly Re assembly for Cleaning 1 Unscrew the bottom inlet assembly counterclockwise to remove it from the pump casing 2 Remove remaining internal pump sub assembly grasp top of pump wiggle side to side and twist while pulling out of pump casing 3 All parts are now removed from pump Clean as necessary Reverse the process to reassemble the pump starting with STEP 4 4 Slide internal pump assembly into pump casing O ring should slide into casing NOTE casing is universal pump can slide into either end See photo 5 Screw bottom inlet assembly back into pump casing and tighten 6 Remove the barbed fitting from the top check assembly Remove the check ball Clean the check ball check seat amp barbed fitting as necessary Replace the check ball Replace the barbed fitting 7 Tip pump over from top to bottom You should hear float sliding freely inside body HAMMERHEAD PRO aN Top Filling Pumps Disassembly Re assembly for Cleaning 1 Unscrew the bottom plug assembly counterclockwise to remove it from the pump casing 2 Remove remaining internal pump sub assembly grasp top of pump wiggle side to side and twist while pulling out of pump casing 3 All parts are now removed from pump Clean as necessary Reverse the process to reassemble the pump starting with STEP 4
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