Home

Service Manual - Whaley Food Service

Contents

1. X10 P G89 SAFETY THERMOSTAT IER X 620 LED 621 N N 6 TT 3750 n 66 slides 5 2 5 FG Nu E 14 eee 05 __ Bow A 73117321733 721 722 723 34045 EPTACLE X11131 7 19
2. qr SWAT 21222002707 LOCK OUT INDICATOR BODO 79 908 10 ro 40 Ul S 6 9 C 2 9 2 3 BA 2 2 X11 135 G O P OO G2 O 4 D GJ GJ D ON TEES Uu n O 5 9 5 w C2 C2 END STOP TM 34305 amp PF kO Z S 1 901 3d D 22 gt gt E Z gt C gt gt GOEVE WL 135 1 CJ Ul I Ul ive gt 2 2 1 5 D A Ul XX TN XC 13 LIGHT WHITE 230V 1 34510 4 1 60676 C60EVE WLINOILILAVd IVNIW33 IVNINSII R
3. 5 X11 132 09 had O X7 SENT ST Udo 4 6 8 75 76 77 78 CN 34304 2 4 6 8 0 5 SOEPE WL 901 1 0 8 X11 130 LI l sa ape X10 287 231 a gl lt lt les 10 C ogg LJ al Tes Z Y gt lt U ee 2 lt _ aS M D 12 391 zi m E 5 IE 6 5 5 MEE 3 gt 5 5 5 dicm G a 1 I 1 I ayes e cle de da ES e gt T T 132 133 5 3 8 8 4 134 5 2 4 254 7 2 x IG Mo f Uv Xy l I I S R P gt Flo Rd Ber KRISPIN DIS Az zi S j i 4219 o sll Q1 1 4150 32 g cessi IDE ABOR cui cid Fre rca RE 2 m lol TES 8 a e Je O Z A Y 9 3 a S o o 5 S X gt x LEM 5 a ae 53 8 a za OOOO 55 2 83 zw Pie E Y LL Ge 5 aJ N NF lt phi JO UM
4. X g s 2 A 2 lt lt 0 N 12 1 6806 6 C CLOEVE WL 80 v 2 ro D 2 M V2 4504 1 51676 a 1 6 806 2 130 130 130 0 131 131 132 3 4 Ye 3504 678166 jt 00 BS YLW C 1 0676 gt 6 00766 3 V8IEE N 4 15 9 1 06 6 600676 2 2 2 2 660676 YX6ZZ WLl 6 606 ive 2 m YNIWA S8ZE WLINOILILAVd 40 0 o d 1 60676 gt 6 gt 8 9 C60EVE WLINOILILYVd S8ZE WLONOILILSVd IVNIN231 BA 34626 676 676 676 B3 YLW 0 CO 40 CONTROL BOARD RESET SWITCH 0 E M SW 33495 ie 110 QJ 24 0 1 1 1 1 6 B3 RED 1 6 6906 a 1 680576 QJ 9 80E7E WL Qo 5
5. __ 78 600 waster 4624 ws 20 waster cmd SECTION 5 COMBITHERM PARTS gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 2 PARTS INFORMATION PLUMBING HOSES 6 10ESG 9012789 Mem Pat Description 2 10 28145 CampHos20mm 6 4 CM 29039 Hose 55mm 4 6 FT28124 Hose 24mm 8 027801 1 7 8 18 long fi 9 HO27892 77 25 1 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 3 PARTS INFORMATION PLUMBING HOSES 10 10ESG 6 KG Oe Pm Demi ay 3 0224 WormGear J4 2 02845 Hose 20mm 6 4 10 29039 Clamp Hose 55mm f4 6 28124 Hose 24 8 Hose 17 8 28 long fi 9 jHO27892 78 25 lop 1 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 84 PARTS INFORMATION PLUMBING HOSES 7 14ESG 9012291 Pat Description 4 Clamp Worm Gear C M 28145 lamp Hose 20mm M 29037 Clamp Hose 32mm C C C Clamp Hose 55mm SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 65 Item Qty 6 E PARTS INFORMATION PLUMBING HOSES 12 18ESG 10 20ESG 9012374 OG Pat Description ay CO 4 owes Ciamp
6. 320 1323 in 84 C3 D QJ gt gt mx M QA gt lt L NF i gt DOOR SW LT 3738 1 2 34334 NNECTOR 34332 35728 3000276 al al el i gt gt UU ANINGD 1 gt x11 130 2 Y1a2 19 Ye za e ING 669 79 Y1 Ae lt 94 ven Ye LENOID VALVE S SW CHINE SS WIR E x w pedcs EAM BYPASS PR 33701 CVA 34300 COOLING WATER PROBE 33701 650 4 Ke 1 S CNG X1 1 2 154 155 o VENT L T 0 OI 8 x7 X7 1 F10 L1 10 12 CU QJ 255 es54 EE m m gt XINI N QC al I ih
7. E G K32 42 11 132 5 2 TM 34305 SECAR 9 8909 21 100 203 Z 2 3 X11 130 4 uc X3 1 _ 678 PR 3375D 2 Qa 5 Y 1 CORRECT PROBE RECEPTACLE NUMBER 4 5 10 JPW N 6 20 me ms LED V S 5486 RELEASED TO PRODUCTION 8 21 09 ARTR PR 3375D y ISA FUSE OS F51 3 5 S R E o 50 i B ara 0 New wire diagram 07 07 09 MVQ e X67 D 6 L3 1 N ISA FUSE OY 5 5 REV ECO DESCRIPTION DATE APP 0 W 6 4 6 s e M 2410 rO VULTS WATTS AMPS 20 20 ESg 208 240V 60Hz 3PH X6 8 BASE GRND SAD PE 5 WIRING DIAGRAM VEN TEMP PRDB 690 1 001 E 57 EU ALTO SHAAM DWG 77299 SHEET PR 33724 H _ BY 07 07 09 1 DF 1
8. Routing of Ribbon Cable Floor Standing 96 Combitherm Motor S DIN 97 SmartClean Motor Pump AssembM 07 Pressure Box 98 Countertop Mechanical Parts 99 Floor Standing Mechanical Parts 102 Countertop Right Hand Door Assembly Single Latch 104 Floor Standing Right Hand Door Assembly Single Latch 105 Countertop Right Hand Door Assembly Dual Latch 106 Floor Standing Right Hand Door Assembly Dual Latch 107 Countertop Left Hand Door Assembly Single Latch 108 Countertop Recessed Door Assembly Single Latch 109 Countertop Recessed Door Track Assembly 110 Floor Standing Recessed Door 111 Floor Standing Recessed Door Track Assembly 112 Countertop Electrical Assembly 113 Floor Standing Electrical Assemblv 114 Return to Main Table of Contents 3 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL
9. pm R Me 5 TECHNICAL SERVICE MANUAL ALTO SHAAM How to Use this Technical Service Manual This manual has been compiled as a complete resource for a technician working on Combitherm Gas models It includes necessary product information and drawings along with helpful troubleshooting procedures Introduction aives a quick overview of the Combitherm Gas line to aid in model identification Sections 1 through 5 contain information applying to Combitherm Gas models CONTROL PANEL IDENTIFICATION includes information on using the controllers and operating instructions It is the same material supplied to the customer PREVENTIVE MAINTENANCE includes procedures for cleaning This information is also supplied to the customer SERVICE MODE AND ERROR CODES explains the special programming available to you as a technician to view status make adjustments and test functions on models equipped with Standard and Deluxe Controllers Information is also included on the use of displayed error codes to resolve problems and on the functions that can be operated under fault conditions TROUBLESHOOTING TREES are provided for the most common conditions you will be required to address COMBITHERM PARTS has drawings and lists of available parts that apply to the electric models Section 6 contains Wiring Diagrams that are specific to each model Printing From this CD you may print the Current Page or any range of pages
10. Phili E r Door BOE ENCIITIONX X EM EE Spi NN Em SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 1 PARTS INFORMATION RECESSED DOOR TRACK 12 18ESG 10 20ESG 20 20ESG Description Cover Top 12 18ESG 10 20ESG CombiClean Screw Truss Head M6 Nut Hex M6 Guide Rail Assembly c 8 1 2 5 6 2 8 mme ho NEN ___ EG 8 Not Shown Pai 5010609 Right Hand Side Panel 22465560011 ws 24306 Washer Serated Bove N 8 CS 35 25 50 22282 Sorew PanHead Ol fe 500964 Right Front Gomer Assembly 2020688 1 Bok x sers RewsseiDooToiyAssemiy 203 8 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 112 PARTS INFORMATION ELECTRICAL ASSEMBLY 6 10ESG 10 10ESG 7 14ESG 10 20ESG 12 18ESG DETAIL A 07 Ord CON SON o Cy SS 5 LSN 40 55 54 RAN i s 5006056 Item Not Shown Oty o o e a Washer Split Lock M3 Te x Description Terminal Screwless End Relay Smoke CN 3
11. TO ASSIGN A PROCEDURE TO A PROGRAM RAPID TOUCH KEY Epress THE PROGRAMMED MENU KEY Pp rota the adjustment knob to highlight the procedure to be assigned to Rapid Touch operation PRESS AND HOLD THE SELECTED RAPID TOUCH KEY FOR A PERIOD OF THREE SECONDS When the buzzer sounds the programmed procedure has been assigned to the Rapid Touch key selected Identify the Rapid Touch key with a corresponding picture graphic TO OPERATE A PROCEDURE ON RAPID TOUCH KEY press AN ASSIGNED RAPID TOUCH KEY The indicator light to the upper right of the selected Rapid Touch key will illuminate The oven will begin operating as programmed with the display 01 02 ROAST CHICKEN indicating the name of the procedure the step number the total number 3 50 0 0 of steps and the temperature time or internal product temperature When the cooking time for all programmed modes has expired or the operator set internal temperature has been reached a buzzer will sound indicating the completion of the program e To stop the buzzer press the start stop key or open the oven door Once a Rapid Touch key is programmed with a procedure care should be taken not to press and hold the programmed key with another procedure highlighted in the display by means of the programmed menu key The highlighted procedure will override the Rapid Touch key program and the picture graphic will no longer match the procedure SECTION 1 CoNTROL PANEL IDENTIFICA
12. 34508 gt T 130 2 5 5 7 s ana 55 6 S SK ELEMENT 1 75 EL 34553 7650 12 1 6 10 1 99 110V 260W RLYI 5 VN SK ELEMENT 2 63 1041 Koke 10 260w IN 1 Gr 5 2 1 94 11 131 83 1 Y4 BROWN 69 RLY 1 7 453 L 1 XQ SMOKER OPTION 9 670 77 277 DISPLAY BDARD lt 34658 gt MOD BDARD 337422 DLX ONLY LED BUTTON BA 33733 SMOKER OPTION FOR SIMPLE CONTROL 7 8 F Lo s 1 RL 346279 AC Relay Socket RL 34634 BOILER X3 3 2 7 IP 8 X3 8 7 Jev LED V4 X3 3 am Change Amp Ratna 172577 o conect motorwie Ls eowecreonenscemaswuvr 4 5 10 _ JPW VOLTS WATTS AMPS 6 10 7 14 10 10 ESg 120V 60Hz 1Ph urosuum 7 77054 Lu Lora 15 Advance Cleaning BLUE 2 50 X10 PE 3 630 44 5 GRN R LP 34206 GN EPTACLE LP 34 F3 88 ption 612 Al X11 131 2 X11 130 6 ee BA 3439 34463 IUN
13. 7 NIR 6 INTAKE FAN F A 3568 gt INTAKE FAN 650603 FA 3568 X11 131 2 GD 51 129 SAFETY TH TT 3750 EMEN 19 N7 2 NO E 331 X6 7 2 X6 8 EN 1 EMP PR ERI 3 e 1 26 X10 PE N D 1 gt PIN 63 50903930300 P1 gt 11 185 5 DL BLUWER FA 34396 3636363 m 10 12 s 902 vl Y 69327 BO PR 33784 297 YICSTEAM 34045 Yos 0 LOCK OUT INDICAT LIGHT WHITE Ce ET 52 1 lt 52 44 Co 62 4 D K32 6 5 2 6 10 6 10 12 MFD 33499 34728 16 MFD N CAPACII M R RED M
14. MM ICORASMARTCLEAN AUTOMATIC CLEANING PROGRAM Remove all food scraps and residue from the At the end of the SmartClean function the oven will oven drain Remove shelves side racks and pans beep and the display will indicate FIN and wash separately Wearing rubber gloves remove drain screen at bottom of oven and place 3 4 cleaning packets drain opening Replace drain screen With the oven power ON After 3 minutes beeping will stop Display will AO rotate the Cooking Mode dial to the contine to indicate cleaning finished Turn the CO J Cleaning mode position Cooking Mode dial to the OFF position CLEANING FORCED RINSING MODE If the cleaning cycle is stopped after 10 minutes in the cleaning cycle the unit will immediately go into a Forced Rinsing mode display for 5 minutes J If power is lost or the unit is turned off during ud cox cleaning the unit will go into a Forced Rinsing mode when power is restored or unit is turned back on will appear in the display After 1 minute 135 will appear in the display indicating a 135 minute cleaning cycle After a period of 5 minutes FIN will appear in the display THE OVEN WILL BEGIN A 135 MINUTE CLEANING AND RINSE CYCLE DISPLAY WILL COUNT DOWN INDICATING TIME REMAINING IN THE CLEANING CYCLE LEAVE DOOR SLIGHTLY OPEN AFTER CLEANING SECTION 2 PREVENTIVE MAINTENAN
15. Qy 007179 complete Door assemby 1020656 i sers Door assemby 2020656 1 sooo sume M612 Ovai Raw Dy 1 s 9 H0 26966 WS2229 washer Fat DN ZZ ioo Backer Suppor Sweep Gasket 1 wwe Sweep easto Some TwssHead Ja 19 WS 22301 Washer M5 Spit Lock Stainless Steel 16 8 DIN 1278 4 DETAIL A Not Shown Pai y 725 8022984 Sew M6 x Soo Reawy Daly inner Door Glass Assembly 202088 2038686 1010739 es ERE Strip to preheat units without roll in trolley SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 107 PARTS INFORMATION LEFT HAND DOOR ASSEMBLY sinc ie 6 10ESG 10 10ESG 7 14ESG 9 o a Eo Pr UM s N 89 9 Not Shown Mem Pat Description Qiy 5008169 CompleteLefrHand Door Assembly 610865 1 5008234 CompleteLefrHand Door Assembly 102106 1 5007424 _ Complete Left Hand Door Assembly 744865 1 RI 27108 6 PG 24789 Plug 15mm ___ 2 87428 Door 6000877666 88272 SECTION 5 COMBITHERM
16. SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL 66 SERVICE MODE GAS RESET AND ERROR CODES EMERGENCY OPERATION In the event o an error code the Combitherm mav be operated on a limited basis Error conditions under which continued operation can be conducted are indicated bv Yes in the chart shown below When the oven malfunctions an error code will appear in the display PRESS THE START KEY TO ACKNOWLEDGE THE ERROR The keys that begin to flash represent operational modes that are still usable SELECT AND PRESS ONE OF THE COOKING MODES INDICATED The oven control will only respond to the mode keys that are flashing SET THE OVEN CONTROLS AS IF OPERATING UNDER NORMAL CIRCUMSTANCES Depending on the error code involved oven function such as temperature range may be limited mel PRESS THE START KEY TO BEGIN THE COOKING PROCESS wo PRESS THE START KEY WHEN THE TIMER EXPIRES When the oven fault is corrected the Combitherm will return to normal Operation Convection Retherm Mode Mode To 284 F To 284 F To 284 To 284 F CONTINUED OPERATION UNDER ERROR CONDITIONS Error Display Shows Code ESG Low Water N A E E02 Control Temp High Yes Yes Yes To 284 F E03 EM ESi Combination Mode Steam Mode o Fan Malfunction N A N A Aux Fan Fault Excess Oven Temp Excess Steam Gen Temp Yes N A es e To 284 F
17. TM 33773 0 CO mn 346 6 CONTROL BOARD Ve O 5 4 889 Y3 M 93 4ZBRUVNE 2679 RLY 147 53 e 0 5 3 SMOKER OPTION 77 gt 0 9 NON SMOKER DPHE 271 3 e7 Z suntR ONLY 74272 XLE e77 273 26 5 274 UN 7 7 xd 2 312 3 276 57 93 8 572 2 xe e792 313 zi LED V 381 11 132 11 130 4 3 Te XD GO COGO QUO GO POW 5 N ISA FUSE ON F5e 3 785 FU 347783 LDER FU 3 13 0067 3015 3 X3 1 v ONENESS ARD lt 345080 MOD 33742 gt BOARD O BA 33742 O 1 NL Y gt
18. lt 660 0 0 Y1A1 199 Ie 75 61 kii BA ilc un MES S 57 DISPLAY BOARD os 25 5 salsa BA 34658 1 5 4 Q E im Pn UE X11 130 2 8 NTAKE FAN 2 155 62 SE 2 E 4 AJ 57927 679 673 679 679629 o NR E 720 739 _ Ye Ae NERE 59109 M 34324 59099 415 ING ae as 4 es 5 43 S VALVE 125 126 127 135 136 137 41 71 K72 f Sane TE CONNECTOR oi 23A contactor esa CONTACTOR s 4 ee 4 6 2 4 6 22 y SWITCH 99 GM MOD 266 i9 ven 2 extet Xen ECE 3 5 BA 33742 BOARD y2 D 3 AAA O O O 33740 191 Vi Ac 95 48 23 D DLX ONLY 1 J 56996 569 669066 E aaa x Q Qu eM QJ cu QJ gt D z t gt LED BUTTON NEM M 34554 a x y x 0 3 E E BA 33733 gt lt 5 Y 230V CUNNEC TOUR m LJ a CONNEC XK Gos Valve Oz 75 59 783 l M 34463 443998 TN 34786 2 9 127 TN 34464 65 68 Woe TM 344 230 530 TRANSFORMER ades c T 4 3 5 5 IGNITION CONTROLLERCC2 gt 43 49 TNI IR 2 p es 61 59 Sa lt gt
19. r wire mn 10 20 12 18 ESg 60Hz 120V WIRING DIAGRAM DIAGRAM ALTO SHAAM DWG SHEET 77083 639 53 LAMP LP 34206 3 K91 4 DISPLAY BOARD lt 34658 gt LAMP RECEPTACLE D 1 9 659 2 9 6 7 se ama 55 56 0 SK ELEMENT 1 lt LP 3416 D INTAKE FAN 3568 lt SAFETY THERMOSTAT gt VA 26838 _ eye 7 BARD Advance Cleaning Option 33742 gt e Cleaning I 619 Ce ONLY X 2 ess LED BUTTON FD 6 e BA 33733 6 ee me xl X e TL s SS 5 am xo e SMOKER OPTION FOR SIMPLE CONTROL 21 CLEANING PUMP N 1 Je MD 34636 Y HH i 1 pr mcus 6 5 6 tse 5 9 RLY1 5 spen 0 F10 L1 X11 132 Ges 63 97 3 A N Gas Valve VA 34398 2 u 100 9 8 7 6 5 4 2 CONNECTOR 25 CONTACTOR CN 34304 e 4 6 25A CONTACTOR 343042 e 4 6 ee 6 00676 1 015 673 X3 4 VENT CO OE E T BLDCK TH 33749 X6 8 TEMP 697 YICSTEAM ee saree X7 3 cen 1 TM 34463 10 5 i TERMINAL CET X1 12 TM 34464 63 6 7 659 1069
20. NA CSZ 120 130 Al A eMedtesied GAX 5 1 Kol pe am Ul CJ CN 34304 2 6 22 EN gt NE 600 Z Ao 2 1 360 3614 362 IVNIW2S3l ec 2 4 6 F52 MOTOR 15 C2 PROTECTION 4 SWITCH 95 SW 33856 4 6 CJ 130710 11 N 1 363 364 365 12 8 W 1 11 1 1 1 K52 1 3 e3 X11 133 K1 4 10 129 987379 d x 7 0 1 d 40 1 60676 Z0 v NW1 5 o 100009003004 3 5 7 K1 Ke 25A CONTACTOR 25A CONTACTOR END STOP lt 34305 gt
21. Oty fio aw OOD 00 Ls 1 SMOKER CHIP TRAY ASSEMBLY EFFECTIVE PRIOR TO 10 2009 Hem Pat Description Qy EL 3453 Element Smoker Heater 11002600 2 EFFECTIVE 10 2009 Hem Pat Description EL 34553 Element Smoker Heater 110V 260W 1007141 Smoke Tray Insert CE 26277 Cleaner Kit Smoker NOT SHOWN SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 90 PARTS INFORMATION TOP HINGE ASSEMBLY EFFECTIVE PRIOR TO 2009 2 9 o Washer 5 ws 25127 covering Washer lt Upper tinge Pate e 60 3 N EFFECTIVE 2009 item Pat Description Qty 3 18025102 Screw aI 5 WS 25478 WasherSemaed 1 6 WS 25127 Covering washer 1 Hinge Ratchet Part 1 8 WS25124 BockWaser di item Oty Door Mounting Plate Sealed Rivet Lower Plate 4 WS 22298 Washer M8 18 8 EN Hex Head Screw M8 x 30 6 0 25079 Lower Plate EUN Lower Hinge Ratchet 1 0 28524 Lower Hinge R H 9 Right Hand Right Hand 6 10 10 10 7 14 10 20 12 18 20 20 HG 28155 Lower Hinge L H Hex Head Screw M6 x 16 EN Lower Hinge Ratchet EN Washer EUN Lower Hinge NON
22. PRESS THE CHEF FUNCTION KEY Press the up A and down arrow keys or rotate the adjustment knob until the Delta T symbol is highlighted in the display PRESS THE CHEF FUNCTION KEY Press the up A and down V arrow keys or rotate the adjustment knob to select YES for the Delta T function PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING PRESS JHE TEMPERATURE KEY Press the up and down V arrow keys or rotate the adjustment knob to select the desired Delta T cooking temperature within the cooking temperature ranges shown below PRESS THE CORE TEMP KEY 0 Press the up and down arrow keys or rotate the adjustment knob to select the internal product cutoff temperature within the temperature ranges shown below PRODUCT NT DELTA T TEMPERATURE Ze CORE TEMPERATURE SETTING BEEF ROAST 122 Fto131 F 50 C to 55 118 F to 136 F 48 C to 58 TENDERLOIN 122 to 140 F 50 C to 60 C 122 F to 140 F 50 C to 60 C VEAL amp LAMB 122 to 158 F 50 C to 70 C 172 F 78 C PORK ROAST 1232 F to 158 F 50 C to 70 C 172 F 78 C 122 F to 140 F 50 C to 60 C 172 F 78 C THE OVEN WILL BEGIN THE DELTA T CONVECTION gt lt The set Delta T temperature will appear in the display The actual internal product temperature will appear in the display COOKING MODE When the operator set internal temperature has been reached a buzzer will sound indicatin
23. RIBBON CABLE ROUTING 20e20ESG USE SUPPORT TABS ON THE INNER TOP TO HOLD RIBBON CABLE IN PLACE TUCK RIBBON ALONG THE INSIDE OF THE CONTROL PANEL WIRE TIE IT TO CONTROL LOCK SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 96 PARTS INFORATION COMBITHERM MOTOR Apply anti seize on the motor shaft fully before and after installing part 5 SL 22214 Please Verify Correct Voltage Motor Motor Assembly ESG NOTE Replace capacitors when replacing motor Pat Desorption y 6 5008295 Motor assembly 18 61028 714556 71 5008294 Motor assembly 118V 1020696 1218 56 2020686 1 5009824 Motor Assembly 208V 1ph 7 14ESG 12 18ESG 1 BUND BENE 5000276 moror Assemb 1 SMARTCLEAN MOTOR PUMP ASSEMBLY Mem Pat Description Qy 5 22779 WS24396 Waserforut 1 __ wS 22800_ Washer not shown WS22204 Washer not shown 6 10015 Pump Housing M034636 Motr280V SECTION 5 COMBITHERM PARTS gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 7 PARTS INFORMATION PRESSURE BOX ASSEMBLY Mem Pat Description _ 5005009 Pressure Box NN MAN 3 VA 25549 Valve 3 8 Flow Control 0 13 GPM 6 10ESG 10 10ESG 7 14 56 12 18ESG 10 20ESG 2 27837 Valve 3 8 Flow Control 0 35 GPM 20 20ESG S
24. Ul e gt 5 e d Q Q2 cC no Ul TNI BLUE Te PSN 9 no S7 8 g CO g e X1 8 9 1 9 0 e 6 X10 129 Ye Al 9 2 Ni 4 12 SK2 1 M AU Relay Socket bx Ree 1 SMOKER OPTION CRI iX X10 129 K1 4 X11 133 X11 131 0 1 CON EE Oe LOCK INDICATOR 1 LIGHT WHITE 230V LI 3951 1 Gly 11 1029 5 4 8 lt gt GRND 1C1 18 IVNIWS OFFO OTC SBZE WLINOILILSVd C6ZLE WL 3241231 agg VEN VEN 484 9 1 B10 GRN RET dS JA a 0 g ON 2 40 E gt Q ro 2 e N 1 2 R T27PSI 3 7 gt lt C ES GR S Y1 A8 3 g CJ gt 8 3 N gt lt aju Q Q X748 X7N9 Ce 09 o ES ES N Um Cu em
25. Water Injection Tube For Direction Panel 5 71 creen Grille P P PE 28816 Direction Panel Complete 20 20ESG P P B Pat Description 3 NP 28800 00 Retainer Union 3 4 6 2 FT 29105 Union Gas R3 4 CV 27106 Cover for Burner CL 27105 Clip for Burner Cover FT 29104 Pressure Test Point Pipe FT 29104 Pressure Test Point Pipe BN 28775 Burner PP 28798 Air Pipe 08 x 05 BN 28776 Air Gas Distributor urner Control Glass Complete Injector Plug Ring 025 07 ir Pipe RR 28787 Fan Manifold Mem SW 34399 Pressure Switch 48 E 34701 Spark WI 34698 Flame Sensor BN 28795 Heat Exchanger Complete TN 34640 Step Up Transformer WH 27751 Fan Wheel Diameter 340mm SP 27895 Motor Spacer 5008294 0 50 kW 115V 120V 60 HZ 5 0 N Oty EE FanManfold 2 Air Pressure Switch __ 2 Spark d y Flame Sensor 1 Heat Exchanger Complete __ 1 Step Up Transformer 2 Fan Wheel Diameter 340mm 2 Motor Spacer 18 Motor 0 50 kW 115V 120V60HZ T Joint 1 2 F F M Nipple M 1 2 30 WS 28796 Ogival Gasket 016 018 5 x 8 N 29108 Flue Exhaust Pipe Complete B 29095 Burner Pipe Serial Gas Valve 9 GS 27126 Door Gasket 20 20ESG F B 28804 Burner Pipe Parallel Gas Valve B BN 29107 Burner Flue Complete Serial Gas Valve BN 29106 Burner Flue Complete Parallel Gas Va
26. time 8 or core temperature 7 and as a scrolling key for programming functions Displays oven functions Serves the same function as the up and down arrow keys to ADJUSTMENT KNOB increase or decrease the displayed cook temperature 7 time 8 or core temperature 17 0 MOISTURE VENT KEY Immediately vents steam and condensate from the SY oven compartment while cooking in the Convection mode 3 in the Combination mode 2 RETHERM MODE KEY Food rethermalization or reheating mode will operate with automatic steam injection at a temperature range of 248 F to 320 F 120 C to 160 C CONVECTION MODE KEY Selection key for convection cooking without steam at a temperature range of 86 F to 482 F 30 to 250 C PROGRAM INSTALL AND EDIT KEY Used to create change duplicate and delete programmed menus DELUXE MODELS ONLY CONTROL PANEL DISPLAY 17 CORE TEMPERATURE KEY Used to set the required internal product temperature to recall the internal product temperature set by the operator or to display the current internal temperature of the product in conjunction with the down arrow key 9 the up arrow key 8 or the adjustment knob 0 UP ARROW KEY Used to increase displayed cook temperature 7 time 8 or core temperature 7 and as a scrolling key for programming functions eeececceRAPID TOUCH KEYS DELUXE MODELS ONLY One touch cooking for immediate access to
27. 2 ses RELEASED TO PRODUCTION 477 59 Hor _____ PRODUCTION 508 05 os vurs WATTS AMPS 10 20 12 18 ESg 208 240V 60Hz 1Ph BY MVQDATE 2 22 08 REF WIRE ASSEMBLY STEAM BYPASS PROBE COOLING VATER PROBE GRND 5008564 PR 3375D 33751 PRESSURE SWITCH SW 34399 ALTO SHAAM CN 8 465 1 2 5 BA 3 gt be a KIN CY LAY N 462 461 E 4 m X x FAN TAK N LAMP INTAKE FAN Nad ACI D
28. If you would like to print out a complete manual for a specific model print pages 1 102 Sections 1 5 along with the pages in that model s section 7 14 ESG for example Here s a tip Because printers vary in their capacity to handle large drawings make a test print of one of the Wiring Diagrams before printing the model s section COMBITHERM GAS TECHNICAL SERVICE MANUAL TABLE OF CONTENTS How to Use this Technical Service 2 4 1 Control Panel Identification 5 Preventive Maintenance _ rtr ie ror ait Ee 49 D ee ei vie Mode ard Error CodeS pa 63 4 Troubleshooting Trees 68 F Co TUO 78 6 Wiring Diagrams 1000 eene 115 COMBITHERM GAS TECHNICAL SERVICE MANUAL 3 INTRODUCTION MODEL NUMBERS This manual covers the following gas models Boiler Free Models 6 10ESG 10 10ESG 7 14ESG 12 I95B906 10 20ESO6 20 20ESG CONTROLLERS e Standard is a touch key controller e Deluxe is a touch key controller with programmable Rapid Touch keys e S Control is rotary dial controller FEATURES AND OPTIONS Recessed Door is available on all models e Smoker Mode is available on boiler free gas models e Core Temp Probe sinale point is op
29. Press the up and down V arrow keys or rotate x es 0 the adjustment knob to select vES for the energy Elpress THE CHEF FUNCTION KEY Rotate the adjustment knob until the energy lock symbol display lock function Epress THE CHEF FUNCTION KEY TO ACTIVATE THE ENERGY LOCK FUNCTION The oven control will not operate when power is engaged until the ventless hood is reset and operating Press the Combi Reset button on the ventless hood to energize the hood and return the oven control to normal operation ENERGY PROTECTION FURNISHED UPON REQUEST AS A FACTORY INSTALLED OPTION In locations where the electric service is regulated with a device installed on site this function will protect full power to the Combitherm for the duration of the next operator set program or cooking mode This function cannot be set during an active cooking mode or program Power interruption may affect all other electric service within the regulated location FOR USE ONLY IN THOSE COUNTRIES WHERE THE LOCAL ELECTRIC UTILITY PROVIDES AN ENERGY OPTIMIZATION SYSTEM INSTALLED ON SITE Epress THE CHEF FUNCTION KEY Rotate the adjustment knob until the program protection symbol is highlighted within the display Epress THE CHEF FUNCTION KEY ry Program protection Press the up A and down V arrow keys or rotate the adjustment knob to select YES for the energy rm No protection function Epress THE CHEF F
30. QU Lov VoL gt 34315 FUSE FU 33184 Fin FUSE FU 33184 E OET TIX NQ 4 gt al 2 4 Bx v 8 lt t gt 5 C 1 2 T E gt bl 0 NDIS30 Wf s 34307 75 N NA 9 CTM 3430 m 343077 Zu A TN NA S 343070 PAR 2083 XJ i ERMINA CTM 34308 R PA ERMINA CTM 343082 A T ERMINA 343082 PARTITIONCTM 34309 Qn CU Mon 0 h in 2 Y 5 mE XC gt d EN f sc 2 SE 5 EX 7 E 5 lt
31. a x ar NEC A Lon QU Ne Z my 66 6 gt LL OVAO0le JW Oe E 9 112 492 SOLOW M LS 1129492 SOLUM 28 m ax oF SULIOVdVo a 0 0 LIOVaVv2 ption V s Advan JPW APP MVQ 4 5 10 DATE 3 16 11 11 12 10 WIRING DIAGRAM DWG m 120V 6 G ES Corrected Motor Wires CORRECT PROBE RECEPTACLE NUMBER DESCRIPTION Corrected Amp Rating 20 20 5845 4 REV ECO 6 SHEET r A KS C 9 4 x o ALTO SHAAM BY MN QDATE 0 S BDARD PPLY SU ZA
32. auxiliary function required Press the chef function key to confirm the auxiliary function setting s for each step PRESS THE PROGRAM INSTALL EDIT KEY TO CONFIRM THE FIRST STEP 9 SELECT AND PRESS THE SECOND REQUIRED COOKING MODE now The display will indicate 02 02 indicating the second cooking mode step Set all cooking mode functions as indicated above PRESS THE PROGRAM INSTALL EDIT KEY TO CONFIRM THE SECOND STEP CONTINUE WITH THE ABOVE INSTRUCTIONS UNTIL ALL MODE STEPS AND FUNCTIONS ARE ENTERED UP TO 20 COOKING MODE STEPS CAN BE SAVED IN A SINGLE PROCEDURE AFTER ALL FUNCTIONS ARE ENTERED PRESS THE PROGRAM INSTALL EDIT KEY TO CONFIRM THE NEW PROCEDURE Name the procedure Rotate the adjustment knob to select bi first letter of the procedure name Press the up A and down arrow key to select second letter position and rotate the adjustment knob to select the second letter Continue for each subsequent alpha character number or symbol required PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE PROCEDURE NAME Rotate the adjustment knob to highlight an unoccupied numbered memory location within the programmed menu If an occupied location is selected the existing procedure will be replaced by the new procedure PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE PROGRAM INSTALLATION The display will indicate please wait and will return to the main menu display SECTION 1 CoNTROL PANEL IDENTIFICATION C
33. press the programmed menu key and rotate the adjustment knob until the procedure to be reviewed is highlighted in the display Press the chef function 2 key The cooking mode key for the first step will illuminate and the program mode temperature time or core temperature will appear in the display Rotate the adjustment knob to review each step SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 37 VW B dU CREATING A NEW COOKING PROCEDURE Cooking procedures for items prepared on a regular basis can be stored in memory PRESS THE PROGRAM INSTALL EDIT KEY Press the up A and down V arrow keys or rotate the adjustment knob until the new procedure b is highlighted in the display PRESS THE PROGRAM INSTALL EDIT KEY TO CONFIRM THE SELECTION All cooking mode keys will beain to flash and 01 01 will appear at the top of the display indicating the first cooking step SELECT AND PRESS THE FIRST REQUIRED COOKING MODE Set cooking mode functions for temperature and time or internal core temperature Add any auxiliary functions along with the moisture venting feature Follow the basic operating instructions located in this booklet Auxiliary functions can be added by pressing the chef function key after entering the operating mode parameters for each individual step and pressing the up and down V arrow keys or rotating the adjustment knob to select the
34. 1 80676 gt FO A Ul MA CJ S 1 90676 CJ C2 PWR QJ 9 9 Hi CK 337492 X11 132 JUMPER CON 2 5 9 19 Q 9 9 E O 63 C B lt 11 131 1 00 N 5 X11N130M 9 3 11 130 3 gt 8 19 29 23 1 6 6 YNIWA 1 INPUT O 12 9666 1 MTR GRND 2 3 2 N USE SIMPLE CONTOL QJ cU T CT Ce 5 2 VS 9 gt J Z 2 KO SS fx e GY 79 2 lt K1 1 5 INPUT PWR X7 Y4 GRE INPU INPUT PWR NI BLACK 4 LED V II YTZIS 621 Ke 1 lt GJ JUMPER IF JUMPER 37 qj 659 gt z 9 x3 3 REFI WINE Y erg 2010961
35. 28795 Heat Exchanger Complete 34640 Step Up Transformer 27751 Wheel Diameter 340mm P 27895 otor Spacer 008294 otor 0 50 kW 115V 120V 60 HZ N 29108 Flue Exhaust Pipe Complete N 29107 Burner Flue Complete Serial Gas Valve N 29106 Burner Flue Complete Parallel Gas Valve U 29115 SmartClean Overhead Tubing U 29113 martClean Water Supply Piping U 29566 as Manifold 3 4 Parallel 27532 rain Fitting A 29116 5 Gasket di 206 ozzle Natural Gas Size 550 71 28183 ozzle Propane Gas Size 335 RO RO TRO Po UJ i A E EM EE SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 103 PARTS INFORMATION RIGHT HAND DOOR ASSEMBLY SINGLE LATCH PRIOR TO 3 09 6 10ESG 10 10ESG O 7 14ESG 12 18ESG 27 Not Shown Pat Description omplete Right hand Door Assembly 6 10ESG omplete Right hand Door Assembly 10 10ESG omplete Right hand Door Assembly 7 14ESG omplete Right hand Door Assembly 12 18ESG Pin Upper 26973 HG 25078 Hinge Anchor Combis HG 25077 Upper Lock Spacer N SC 22282 Screw 1 0X 16mm Phillips Head Oval Heavy Duty N S 18 8 DIN 966A 5 Tape Double Sided Lower Lock Spacer 1 Handle Door Right Bumper Inner Door Latch 10 Rivet Sealed 11 Screw M5X16 DIN 551 A2 Stainless Steel Set Screw Flat Point 12 Bumper Stop Inner
36. 300 F 150 C for covered plates Remove plates or the roll in cart from refrigeration load in the oven and set timer as required Follow internal temperature requirements for reheating and allow for override time Remove the plates or roll in cart from the Combitherm and roll into the companion holding cabinet Relocate the holding cabinet to the banquet service area e RETHERMALIZING PREFABRICATED AND VACUUM PACKED FROZEN FOODS For bulk product rethermalization completely defrost product bags in walk in cooler DO NOT REMOVE PRODUCT FROM THE BAG Load thawed bags in preheated oven and rethermalize in the Low Temperature Steam mode until the required internal temperature is reached Place rethermalized bags in a preheated holding cabinet set at 140 to 165 F 60 to 74 C until ready for service For large volume on the plate regeneration defrost bags in walk in cooler Open bags and plate per menu requirements in a MAXIMUM 55 F 13 C refrigerated room Cover plates place on Alto Shaam roll in cart trolley and roll into Combitherm oven preheated at 275 F 135 C Regenerate in the Convection mode for 3 to 5 minutes Switch to the Retherm mode for an additional 3 minutes or more if required Transfer full trolley to a preheated holding cabinet set at 160 F 71 C until ready for service In the case of meat cooked to rare set the cabinet at 140 F 60 C PLATE COVERS MUST BE USED FOR ON THE PLATE REGENERAT
37. 3ph Low and 1 High Speed SW 33855 Switch Motor Protect 6 0 to 10 0 Amp 208V 1ph 1 Low and High Speed 8360 6 5022766 Sum Pan Head Phils fe 7 89334508 Power a0Wat DO 1 Ws229 50 22270 Je Rari Kl RT Detail View A 69 4 212 a Sk FERET Sata Zii cu o o gt mH T e HAW Bd 0 E em A 0 gt 8 03 eec Detail View B 5006056 Item Not Shown Hem Pai uam We isAm m 3 36 mains 717 means 39 mesas 35 meae 80 25054 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 114 WIRING DIAGRAMS 6 10ESG 10 10ESG 7 14ESG 120V Diagram Z 77054 116 6 10ESG 10 10ESG 7 14ESG 208 240V Diagram Z 77122 117 6 10ESG 10 10ESG 7 14ESG 208 240V 3ph Diagram 772397 118 10 20 56 12 18ESG 120V Diagram 770893 119 10 20ESG 12 18ESG 208 240V lph Diagra
38. CLEANERS OR CLEANERS CONTAINING QUATERNARY SALTS NEVER USE HYDROCHLORIC ACID MURIATIC ACID ON STAINLESS STEEL NEVER USE WIRE BRUSHES METAL SCOURING PADS OR SCRAPERS SECTION 2 PREVENTIVE MAINTENANCE gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 1 PREVENTIVE MAINTENANCE Establishing a routine cleaning and maintenance schedule will help keep the Combitherm oven running at top operating efficiency and is an absolutely essential part of a comprehensive sanitation program Good equipment maintained and kept clean works better and lasts longer PROTECT YOUR INVESTMENT DAILY GASKET CLEANING It is important to prolong the life of the oven gasket by cleaning this item on a daily basis Routine cleaning will help protect the composition of the gasket from deterioration caused by acidic foods 1 After allowing the oven to cool wipe the gasket and crevices with warm detergent solution and a clean cloth 2 Remove detergent by wiping the gasket and crevices with clean rinse water and a cloth Do not remove or place gasket in the dishwasher PROBE USAGE AND CLEANING After each use of the CORE TEMP mode wipe the probe tip with a clean paper towel to remove food debris Follow by wiping the probe with a disposable alcohol pad Return the probe to the proper door bracket position PROBE CLEANING PROCEDURES 1 Remove all food soil from probe between loads and at the end of each production shift Wipe the entire pro
39. Door pacer Window Latch i i eszras SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 104 N Tem Em m cz xm J5 PARTS INFORMATION RIGHT HAND DOOR ASSEMBLY SINGLE LATCH PRIOR 3 09 10 20ESG gt 5 2 2 A Top Hinge Area Z ZX STII ITT 19 I 20 ie V j M 21 LJ 18 2d 6 ees WZ ZA 4 2 D Bottom Hinge Area 20 20ESG N A N N N JI VA Y tem Not Shown Par Description omplete Door Assembly 10 20ESG omplete Door Assembly 20 20ESG 007178 Inner Door Glass Assembly 10 20ESG Inner Door Glass Assembly 20 20ESG S 25619 Door Gasket A 25125 Double Sided Bumper HD 26966 Handle Door Right HG 25078 WS 22297 27284 007893 C 25091 Screw 5 x 16 DIN 551 A2 Stainless Steel Slotted Set Screw Flat Point Spacer Glass 20mm SP 27682 Spacer Inner Glass Latch Plug 15mm 1008902 gt O1 gt 7 c SC 26091 _ Screw M5 x 16
40. FUNCTIONS PRESS THE CHEF FUNCTION KEY 50 Rotate the adjustment knob until the fan symbol 9 gt is highlighted in the display PRESS THE CHEF FUNCTION KEY Press the up and down V arrow keys or rotate the adjustment knob to select 5 for the reduced fan speed function PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING The reduced fan speed indicator light will illuminate directly above the display SPEED START PRESS THE START KEY The oven will start at a reduced fan speed in whatever cooking mode set by the operator REDUCED POWER ELECTRIC MODELS ONLY The reduced power function can be used to reduce kitchen power peaks and energy consumption SELECT AND PRESS THE REQUIRED COOKING MODE AND SET MODE FUNCTIONS PRESS THE CHEF FUNCTION KEY u Rotate the adjustment knob until the reduced power symbol is highlighted in the display PRESS THE CHEF FUNCTION KEY Redc d power Press the up A and down V arrow keys or rotate the adjustment knob to select YES for the reduced rm power function PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING PRESS THE START KEY The oven will operate with reduced power in whatever cooking mode set by the operator REDUCED POWER WILL RESULT IN LONGER COOKING TIMES SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 27 AUXILIARY FUNCTIONS CHEF FUNCTION KEY T OPERATIN
41. GAS TECHNICAL SERVICE MANUAL 45 Q CONTROL PANEL IDENTIFICATION GOLD N BROWN The browning feature is an automatic function designed to regulate humidity for additional color to products as needed This feature is particularly useful for adding color to high moisture products such as chicken and other poultry items or for additional browning of full loads and other moist products In addition this feature may be used to add texture to fried items such as French fries or breaded chicken Gold n Brown can be used in both the combination mode and the convection mode and can be programmed into a cooking procedure 9 OVEN DISPLAY Indicates time remaining interior oven temperature or internal product temperature OVEN TEMPERATURE To be pressed to display interior oven temperature 1 SMOKING FEATURE option Provides the ability to smoke product hot or cold on all boiler free electric models and on all gas models with the exception of the 10 20 5 5 the 12 18 5 5 and the 20e20ESGAS The smoking function can be engaged in either the Combination mode or the Convection mode of operation The smoking function cannot be operated when the oven is operating in either steam mode or low temperature steam mode 02 COOKING TIMER Turned to the left for continuous cooking time or to decrease time in increments of one minute Turn to the right to set and increase time in increments of one minute 3 CORE TEMPERATURE
42. Hose Smm camp 2mm 27 0272 o 9 Homes nose 7e 12g To SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 86 a gt 4 240 PARTS INFORMATION PLUMBING HOSES 20 20ESG 9012312 Mem Pat Description Qty 4 CM 29039 Hose 5mm 5 CM 2930 Clamp Hose 23mm 8 6 F 28124 8 HO 22255 Hose 1 2 Flexible Clear 25 long 1 9 HO 22255 Hose 1 2 Flexible Clear long 1 Mem Pat 15 HO 27890 1 2 HiTemp Silicon long 1 16 HO 27890 1 2 Hi Temp Silicon 76 long 1 HO 27890 Hose 1 2 Hi Temp Silicon 5 long 1 18 HO 27890 1 2 Hi Temp Silicon long 1 HO 29435 Hose 1 5 8 9 long 1 20 0 2 95 Hose 1 5 8 S long Ji 21 0 2 95 1 5 8 95 ng fi 22 0 2 95 Hose 1 5 8 25 long Ji 23 0 2 95 Hose 1 5 8 65 long fi 24 HO 20495 Hose 1 5 8 53 long Jt 25 0 287 Translucent Silicon 6 long 1 0 2957 SECTION 5 COMBITHERM PARTS gt GAS TECHNICAL SERVICE MANUAL 87 PARTS INFORMATION AUTO CLEAN WASH NOZZLE Pat Auto Clean Inner Tube amp Wash Nozzle Description Qty NZ 27952 Nozzle Spray Cleaning Kit SMART CLEAN INNER TUBE amp WASH NOZZLE L
43. LED CBA 33733 SMUKER OPTION SK ELEMENT 1 PT SK1 EL 34554 63 Cur 208V 260W 5 RUD opa ee cpu 4 SKe EL 34554 63 208 260W RLY1 8 1 5 Ie 59 D X9 2 7 E T Relay Socket FL 34634 e s WIRE ASSEMBLY VOLTS WATTS 208 240V 1320W CORRECT PROBE RECEPTACLE NUMBER 4 5 10 JPW TIDBIT RELEASED TO PRODUCTION 2 8 10 ARTR TIDBIT REMOVE EXTRA 34308 amp REROUTE WIRE 1 27 10 ECO DESCRIPTION DATE APP 610 1010 ESg 208 240V 60Hz 1Ph UL DESIGN UL V ALTO SHAAM WIRING DIAGRAM BY SPD DATE 02 06 07 Puer WS SHEET LE 4 LAMP LP 34206 LAMP RECEPTACLE LP 341615 Advance Cleaning Uption F E 21 CLEANING PUMP BLOWER FA 34396 P1 PRESSURE SWITCH COOLING WATER PROBE STEAM BYPASS PROBE PR 33751 OVEN TEMP PROBE PR 33724 34636 Gas Valve 34397 2 spEED EL MOTOR ASSEMBLY 208 240 400 YIS TEAM YSCCLEANING2 YeCCUULING gt SOLENOID VALVE LOCK OUT INDICATOR LIGHT WHITE 230V OF RESET SWITCH 33435 S
44. NOT USE THE SPRAY HOSE ON THE SURFACE OF A HOT COOKING COMPARTMENT ALLOW THE OVEN TO COOL TO A MINIMUM OF 150 F 66 METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION AVOID BURNS ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE NOTE USE AUTHORIZED COMBITHERM OVEN CLEANER ONLY UNAUTHORIZED CLEANING AGENTS MAY DISCOLOR OR HARM INTERIOR SURFACES OF THE OVEN READ AND UNDERSTAND LABEL AND MATERIAL SAFETY DATA SHEET BEFORE USING THE OVEN CLEANER FOR OPERATOR SAFETY NOTE AND OBSERVE ALL SAFETY PRECAUTIONS LOCATED THROUGHOUT THIS GUIDE SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 13 STEAM MODE STEAM 6 LOW TEMPERATURE STEAM 6 QUICK STEAM The Steam mode provides the operator with the ability to steam poach or blanch This mode will automatically steam at the boiling point of water quick steam above the boiling point for faster cooking results or low temperature steam below the boiling point for more delicate products such as pat mousse seafood or custard PRESS THE ON OFF POWER KEY TO THE ON POSITION y 86 248 F 30 120 C PRESS THE STEAM MODE KEY Automatic Steam temperature of 212 F 100 C will appear in the display The last set time or oven control default setting for time will appear in the display PRESS THE START KEY TO STEAM AT THE SETTINGS SHOWN TO CHANGE THE SETTINGS SHOWN PRESS THE T
45. SURE THE GAS LINE 15 CONNECTED TO THE UNIT AND THAT ITS VALVE IS TURNED TO THE OPEN ON POSITION PRESS START TO BEGIN THE COOKING PROGRAM IF THE LIGHT CONTINUES TO COME ON REFER TO THE TROUBLESHOOTING TREES SECTION OF THIS MANUAL AND FOLLOW NO IGNITION ON A CALL FOR HEAT SECTION 3 SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL 63 SERVICE MODE GAS RESET AND ERROR CODES ERROR CODES When the oven malfunctions an error code will appear in the display PRESS THE START KEY ACKNOWLEDGE THE ERROR The keys that beqin to flash represent operational modes that are still usable Refer to Emergency Operation When the oven fault is corrected the Combitherm will return to normal Operation ERROR CODES AND REASONS Code Low Water ES units only Water supply is shut off e Activated if running any mode and the 1 water level drops below the low level Low water pressure sensor Steam generator drain cap is off or loose level drops below the low level sensor for 3 minutes e Faulty or scaled water level probe Faulty or plugged solenoid valve assembly Wiring or connection issue Control Temp High Activated if the temperature of the electrical Cooling fan not operating control is higher than 176 F 80 C for 20 seconds e Unit is next to a heat producing source there is less than 20 clearance for the control side Exhaust hood is not operat
46. SmartClean Hem Heat Exchanger Complete Water Injection Pipe Screw TE M6 x 20 CH14 Outlet Flange Gasket Water Injection Trove 6 27730 Water Injection Tube for Direction Panel 7 6 27127 Door Gasket 12 18ESG 10 20ESG Sorene 9 27739 Direction Panel Complete 12 18ESG 10208566 1 Cable 400mm 1 Bowe Wa Ab 1 L 34824 insulating Sleeve W ss 39 d 41 38 Not Shown lem Pai l 46 5 27895 MotorSpacer 4 47 5008294 Motor 0 37 KW 110V60H2 1 gt PR 34747 Probe Sous Vide o 0 o eges SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 101 PARTS INFORMATION SERVICE PARTS 20 20ESG SERIES VALVE 0 2 A ESSA MS lt SS NS Soy N NDA 7 N 77 09 SmartClean Not Shown Pat Description Shield Heat Exchanger Complete Grommet 048 0 WI 34697 Sense lonization Cable 1400mm Flange Igniter SP 34703 Ignition Plug Flange Gasket Spark Cable HF 1300mm Water Injection Pipe 28770 Combustion Chamber Gasket A 28769 Combustion Chamber Gasket B 27730
47. The actual internal product temperature will appear in the display To display the set internal product temperature or to change the set values for core temperature during operation press the key once and make corrections as required When the cooking time has expired or the operator set internal temperature has been reached a buzzer will sound indicating the end of the operating mode e To stop the buzzer press the start stop key or open the oven door SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 14 STEAM MODE CHEF OPERATING TIPS This mode will steam a full or partial load of a single product or multiple products without transfer of flavors When steaming multiple products however individual product cooking times must be taken into consideration The non pressurized atmosphere of the Combitherm also provides the ability to open the door during the steam mode in order to monitor products more closely throughout the steaming process STEAM Perforated 2 1 2 deep pans 65mm are particularly suitable for use in this program mode These pans will provide a shorter cooking time and will prevent product over cooking at the bottom of the pan Separate ice encased vegetables before steaming to assure more even cooking A variety of products can be steamed at the same time but attention must be paid to the different cooking times required for each food product Butter and seas
48. down V arrow keys to select the step to be deleted PRESS THE CHEF FUNCTION KEY A choice of editing symbols and auxiliary functions will appear in the display Press the up A and down V arrow keys or rotate the adjustment knob to select the delete bien obo PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTION Press the up A and down arrow keys or rotate Delete step the adjustment knob to select 5 for step deletion PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTION PRESS IHE INSTALLZEDIT KEY TO CONFIRM THE DELETION The display will indicate the name of the procedure as originally programmed PRESS THE INSTALL EDIT KEY TO CONFIRM THE NAME PRESS THE INSTALL EDIT KEY TO REMOVE THE DELETED STEP FROM THE PROGRAM 9 The display will indicate please wait and will return to the main menu display TO VERIFY THE STEP HAS BEEN DELETED PRESS THE CHEF FUNCTION KEY WHILE THE DELETE STEP PROCEDURE IS HIGHLIGHTED ROTATE THE ADJUSTMENT KNOB TO REVIEW ALL SET PARAMETERS SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 43 VW B dU Loud RAPID TOUCH KEYS Rapid Touch programmed quick keys provide the operator with the ability to assign procedures used on a regular basis to individual keys that can be identified with a picture graphic resembling the product Various picture graphics are included with the Combitherm oven
49. factory to settings that temperature for each batch better meet the needs of the individual operation Auto Memo Rotate the adjustment knob until the default memo symbol B is highlighted within the display E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE DEFAULT MEMO SELECTION Rotate the adjustment knob to for memo This setting will display the last operator set values for time and temperature in each cooking mode E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE MEMO SETTING TO CHANGE THE DEFAULT SETTINGS Rotate the adjustment knob to select YES A numbered list of default descriptions will appear in the display Rotate the adjustment knob until the setting to be changed is highlighted Press the up A arrow key to highlight the time or temperature to be changed Rotate the adjustment knob to change the default to the setting desired Press the down arrow key to save the new default setting E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE NEW DEFAULT SETTINGS COMBITHERM FACTORY SET DEFAULT SETTINGS COOKING OVEN CORE COOKING MODE TEMPERATURE TEMPERATURE TIME STEAM 212 158 F 25 MINUTES 100 C 70 COMBINATION 302 158 70 MINUTES STEAM MODE 150 C 70 C CONVECTION 338 F 158 F 30 MINUTES 170 C 70 C 275 F 158 F 5 MINUTES 135 C 70 C DELTA T 122 F 172 F MODE 50 C 77 C PREHEAT 374 F MODE 140 C SECTION 1 CONTROL PANEL IDENTIFI
50. frequently used operator set programs including cooking modes cleaning and other oven functions CONTINUED SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 7 STANDARD amp DELUXE CONTROL PANEL BASIC FUNCTIONS 5 FUNCTION amp OPERATING INDICATORS A GOLD N BROWN FEATURE This indicator will illuminate when the browning function is set by the operator in a timed or programmed cooking cycle in either convection mode or combination mode e B COMBI SMOKER ON EQUIPPED MODELS This indicator will illuminate when the smoking function is set by the operator in a timer probe or programmed cooking cycle in either convection mode or combination SMOKER mode C REDUCED FAN SPEED This indicator will illuminate whenever the operator sets a reduced fan speed to protect products affected by high velocity air movement D CONFIRMATION OF OVEN OPERATION This indicator illuminates whenever the oven is operating in any mode E KEY LOCK This indicator will illuminate when operator has locked any mode key or function to prevent unauthorized or accidental changes MOISTURE VENT This indicator will illuminate whenever the Moisture Vent Key ZA is pressed the operator to eliminate excessive moisture A G ENERGY LOCK FOR USE WITH OVENS INSTALLED UNDER AN ALTO SHAAM VENTLESS HOOD ENERGY This indicator is a safety feature that will illuminate and p
51. in the display Wearing safety glasses and rubber gloves open door remove the drain screen and spray Combitherm liquid oven cleaner directly into the drain pipe Generously spray the interior oven surfaces with an even coat of Combitherm Liquid Oven Cleaner Spray all built in components LEAVE DOOR SLIGHTLY OPEN AFTER CLEANING SECTION 2 PREVENTIVE MAINTENANCE gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 56 ES e al B e ii Remove all food and w residue from the oven drain Remove shelves side racks and pans and wash separately N PREVENTIVE MAINTENANCE SMARTCLEAN AUTOMATIC CLEANING PROGRAM units after to 3 09 A DANGER RUBBER GLOVES MUST BE WORN WHEN USING THE OVEN CLEANER Easy to use Combitherm tablets Combitherm spray cleaner or a combination of both may be used in this cleaning program With the oven power O on 4 PRESS THE CHEF FUNCTION KEY 4 PRESS JHE CHEF FUNCTION KEY Rotate the adjustment knob until the Clean symbol is highlighted in the display THE CONTROL WILL ASK FOR VERIFICATION FOR A SERIES OF ITEMS BEFORE THE CLEANING FUNCTION CAN BE STARTED Water Turned On rm Verify water is supplied to the oven and press the up A and down V arrow keys or rotate the adjustment knob to select YES 69 PRESS THE CHEF FUNCTION KEY Rinse Only L no Press the up A and dow
52. su Bearno Faase a 80897 bustino Socet eman e O29037 omas oss dams Wsezmmm 1 2 2 1 1 SSS y E52390 wane anso 1 1 1 1 1 1 FT 29124 Fitting 1 2 Barb to 3 8 NPT Adaptor m 00 Russa is Hoz 719 M03465 pp OV supplied win voor vosas 2 n emm Wes paseo Wan 0 eon 8 1 1 12 13 Rubber C Gasket not shown 15 16 17 1 H COOO e 9 6 27 NIE ege N Qoo 5 5 9 2 26 __ T 4 d Service Parts Description Plumbing Nylon 1 2 Y Manifold Injection Tube ea Rewer rm Coupler 1 2 to 1 2 82690 gt as S022766 Pips Pan ead sew Sa Some 3 36 93820 Seem Grommet Edging sr aes oD oerte OO SiC uem Tubing Backed CS 46 Tubing Vacuum otsto foe wem Fow Gorol 350m 5 6 VA29262 vaese a 3 Wess 000 1_
53. year and rotate the adjustment knob in each to adjust the numbers to the correct settings E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SET DATE PROGRAM INDEX A Z bso is highlighted within the display D Rotate the adjustment knob until the program index symbol 4 PRESS THE CHEF FUNCTION KEY TO CONFIRM THE PROGRAM INDEX SELECTION Press the up and down V arrow keys or rotate the adjustment knob to select the preferred index format YES for a listing of programs entered alphabetically with the program install edit key NO for a listing of programs entered numerically with the program install edit key PRESS THE CHEF FUNCTION KEY TO CONFIRM THE PROGRAM INDEX SETTING SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 10 SET UP PROCEDURES ALWAYS BEGIN SET UP ADJUSTMENTS FROM THE SET UP MENU DEFAULT MEMO SETTING The default memo setting allows the operator to choose Cooking product with operator set defaults for time and between a display showing the factory set defaults for temperature can help reduce operator error Cooking time and temperature or the last operator set values for with the oven in the memo setting is particularly useful time and temperature in each cooking mode This when several batches are cooked in succession The adjustment function also allows the operator to change the defaults from those set at the
54. 1 m 1 7 3778 5 gt 5 xi E lt 2 3 Y Y Y 5 eu SA ET LHA e de B 4 QU S C t _ Y BE PR BYPASS STEAM 3 ZO x x N V AA 0 m lt IND IDN C1 CI 2 NN IGNITI CY a I m PARTITIONCTM 34309 230V INDICA HIT U GHT LI fo NIX 15 J lt Y N P bel LA ur SW 30V ae HIT W LIGHT L 1 px p p
55. 20 160 C 2 PRESS THE START KEY TO COOK AT THE SETTINGS SHOWN TO CHANGE THE SETTINGS SHOWN L 55 THE TEMPERATURE KEY The cooking temperature will appear highlighted within the oven display Press the up and down arrow keys or rotate the adjustment knob to select the desired cooking temperature e 248 to 320 F 120 to 180 C TO COOK BY TIME PRESS THE TIME KEY The cooking time will appear highlighted within the oven display Press the up and down V arrow keys or rotate the adjustment knob to select the time desired or Set control for continuous operation by rotating the adjustment knob to the right until du eta ap Pears in the display TO COOK BY INTERNAL PRODUCT TEMPERATURE PRESS THE CORE TEMP KEY The core temperature will appear highlighted within the oven display bus the up and down V arrow keys or rotate the adjustment knob to select the internal temperature desired and insert the product probe PRESS THE START KEY TO BEGIN THE RETHERM MODE e The set cooking temperature will appear in the display To adjust the set temperature press the key once and make corrections as required To display the actual oven temperature press the key twice e The remaining cooking time will appear in the display To display the set time or to chanae the set values for time during operation press the time key once and make corrections as required e The actual internal product temperatur
56. 3 66311 AC Relay Socket X7 RL 34634 B10 GRN RET RELAY 1 mh 1 5 L RL 33483 8 BLY 1 7 53 a ee 1 699 eee 6 va 053 26 Y3 CLEANING NN 5 FUSEHOLDER Guam TEN al G4 5 98 96 eue xo 2 MEN lO gt B VENT 66310 7 0 Sila i 6 5 gt lt ono m BE BASE GRND Y 8 wos O F10 N F1U L 8 CX E 4 G69 4 To E 7 4 5 6 N6 YLW 7 SMOKER OPTION 8 9 IN o 2 v PIA IO Sm LOCK OUT INDICATUR SOLENOID VALVE gt 2 gt gt m Bo zz LIGHT WHITE 230V VA 34300 3 z 78 2 4 b 427 o 5 B B 0 SMOKER LI 395D Qa l9 Rl 3 ve 88 23 s aiias 4 8 218 a 8 BS RED 699 10 gl 12 BOILER ONLY_ 7 B3 YLW 59 56 673 3 8 BLUWER qay O NA FA 34396 14 X8 7 11 130 3 2000 Y 13 RESET SWITCH A7 A 5 33495 3 277 X3 8 59 9 Y 0 Te v mm T 5 9 6 a s 87 1 0 X3 3 JUMPER 130131 F10 MS ES TM 34310 POWER SUPPLY BOARD lt BA 34508
57. 4343 Fuse Holder 8mm Socket Relay Smoke C Blue Spring 6mm ntactor 25 Amp 120V 0 CN 3430 Ground Spring 6mm Contactor 25 Amp 208 240V 5 Partition SW 34017 Switch Motor Protect 9 to 14 Amp High Speed 120V 6 10ESG 10 10ESG 7 14 56 12 18 56 10 20ESG SW 33378 Switch Motor Protect 1 6 to 2 5 Amp 208V 3ph use Holder 2 Bank 120V 1ph use Holder 3 Bank 208V 3ph use 15 Amp 120V erminal Block T F F Low and High Speed 6 10ESG 10 10ESG 7 14ESG 12 18 56 10 20ESG Slow Blow 2 Amp 250V FU 33452 Neozed 6 3AMP F SW 33855 Switch Motor Protect 6 0 to 10 0 Amp 208V 1 ph Low and High Speed 7 14ESG SW 33500 Switch Motor Protect 2 5 to 4 0 Amp Low Speed 120V 6 10ESG 10 10ESG 7 14ESG SC 22766 Screw Pan Head Phillips SW 33856 Switch Motor Protect 6 3 Amp Low Speed 120V 10 20ESG 12 18ESG SL 3830 BU 25094 Bushing Brass Sleeve Wire Protector TM 34310 Jumper Bar 8 34508 Power Supply 40 Watt 0 TM 34315 Terminal End Plate 9 50 22270 Screw Philips Head 3932 Terminal Ground SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 113 Washer PARTS INFORMATION ELECTRICAL ASSEMBLY 20 20ESG tem Pai 3 3t Je 50007000 e SW 33856 Switch Motor Protect 6 3 Amp 208 240V
58. 483 6 5 3g N6 YLW 6 7 swaken OPTION d 9 9 N6 RED 9 670 3 _ 27 ges awa T 9 272720 gio BS YLW 5 9 8 7 _ 7 P Kona Ea 8 x 3 BS RED 299 10 gl 7678 BOILER ONLY _ 5 6 673 X3 2_ o7 B3 YLW 878 277 eo G01 12 55 e74 8 7 24 7 Gm ge 224 2 E 14 x3 79 locum 2 25 LED V4 X11 132 X3 3 676 EVE REF WIRE ASSEMBLY JUMPER 130 131 2 6 C care 2 5009842 5010875 POWER SUPPLY BOARD CBA 345085 34310 A eere nega 22258 M FSe 4 vans esj 610771471010 ESg 208 240 60Hz 3Ph 0 D _ T 1_ _1 uv uv sr MVQDAE 12 22 08 UL DESIGN INTAKE FAN FA 3973 OVEN LAMP LP 34205 LAMP RECEPTACLE LP 34161 100V 130V 220V TRANSFORMER eeov 1 1 TN 34368 Gas Valve VA 34398 T TM 34463 TERMINAL IGNITION CONTROLLERCIC 12 34464 BA 34397 LOCK OUT INDICATOR LIGHT WHITE 230V 1 3599 0 BLUWER 34395 PRESSURE SWITCH SW 34399 RESET 33495 COOLING WATER PROBE STEAM BYPASS PROBE PR 33784 lt PR 33724 SAFETY THERMOSTAT TT 3750 DOOR SW LT 3738 40 MFD 210VAC MO 34393 20
59. 67 TROUBLESHOOTING TREES ESG Units Unit Dead No Display and No Operation 69 Unit Does Not Run When Start Is Pressed 70 71 No Ignition on a Call for Heat K 2 Contactor Pulled In 72 No Steam Production in Steam Mode 73 No Heat in Convection Mode 74 No Steam in Combination Mode 75 No Convection Heat in Combination Mode 76 No Smoke Production 77 Return to Main Table of Contents 3 NOTE Troubleshooting Guides reflect all counter top models When working on a 20 20 there are additional elements motors and contactors The following components are wired to operate together on a 20 20 e K 41 and K 43 Convection Element Contactors e K 42 and K 44 Convection Element Contactors e K 51 and K 71 High Speed Motor Contactors K 52 and K 72 Low Speed Motor Contactors SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 68 TROUBLESHOOTING TREES ESG Unit Dead No Displav and No Operation Is power connected to the unit Install power to Is there correct voltage at the power source unit plug in Check brea
60. 9168 009746 Pup C 25102 Upper Hinge Axis Screw 5 25478 0222019 28440 ail Spacer M28206 A 28292 N lE 3 4 9 E c lt 29 29 2 EN EN ss 8 p 20 9012762 tem Pat 500977 5009772 WolyAsemy i S208 Swen seme o 5066 Washer 00006 50 22283 008829 sees ses Corner Assemby 744886 1 67 28358 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 110 PARTS INFORMATION RECESSED DOOR ASSEMBLY 10 20ESG 20 20ESG tem Pat Desorption 15009740 complete Right hand Door Assembly 102066 500979 Complete Right hand Door Assembly 2020686 71 inner Door Glass Assembly 202056 Hinge Upper 0606020206 1 5 som 6 son i Ross mi Door Right 9 80 22753 Sorens DETAIL E DETAIL D C Not Shown Hem Pai H62509 tinae Upper raont 3 27146 Bumper Stop Inner Door SP 27657 5 Glass 20mm WS 22294 Washer Flat M4 Stainless Steel 5 2 2 2 SC 25091 Screw Solid Set Flat 2 2 2 1 2 0 Gass mm
61. 99 6979 zJ ay eec 368 z S 4 VENT J eu 8 MK CO 6210 2669 S S u VENT xx Ge 69 9 2 64 X7 4 CLEANING PUMP M n n n n n n E M e 4 j 34635 x 5 5 B10 GRN RET 5 s hn i Jem uM aqaa EL IET oko 34 m 6 2 679 2 z 8 98 2 693 6 u ___ 3g 8 d 5 29 Q o N6 YLV 2 57 1298 Bl 8 5 5 254 52 BET a ed ea tata gt 3d o 99 REE ABBE BS YLW 9 89 BLOWER HHH CX d 15 34396 gt ING 5369 Goo 11 di 26 673 5 79 402 CH 9 9 9 889 99 9 EX jie de mee 808 HCO Rw LIGHT WHITE 230V ym c LI 3951 9 qz SDLENDID VALVE 8 0 IMS E X3 VA 34344 5363 9 CA gt d Y RESET SWITCH SW 33495 1 1320 e TM 34310 F10 9 LI 0 N 15 FUSE FU 34772 TO N 10 N V 15 FUSE NI FU 34772 Anis e D REF WIRE ASSEMBLY 5006819 500605 Pa PRESSURE SW 34399 FUSEHUL DER prope COOLING water eroe GRND USEHOLDE STEAM BYPASS PR 33724 320 X11 132 310 21 X11 130 4 POWER SUPPLY BOARD
62. ARTS INFORMATION REAR AND LEFT HAND SIDE SERVICE PARTS COMBICLEAN Mem Pat Parts Description Qty 4 28 28085 Condensor Tank _ 6 8 29085 Bearing Flanged Sleeve 2 8 64 29039 Camp Hose 58mm a 9 1 28301 Hose 28mm 10 2 1 827207 Washer Drain Support 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 10 11 2 Rubber C Gasket not shown es Coupling without Stop 1 5 Hose Hand Shower 46 long 0 34635 Pump Circulation 110V EN WI WI m 0 34636 Pump Circulation 208 240V 19 Capacitor supplied with Motor MO 34635 f 1 20 27538 Holder Assembly 2 EN UE E IU lis E 1 6 r 30 89 51 46 5 Cem Pai Service Parts Description Q 06 a 6 aw pon Las e SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 1 PARTS INFORMATION REAR LEFT HAND SIDE SERVICE PARTS 20 20ESG COMBICLEAN 8 00099 0090 H L H N a Cem Pan Serice Parts Description Qy Ct e Same 06 im 4 pases CondensorTank 2020656 mr
63. CATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 11 SET UP PROCEDURES ALWAYS BEGIN SET UP ADJUSTMENTS FROM THE SET UP MENU TEMPERATURE DISPLAY lt lt the adjustment knob until the temperature display symbol F is highlighted within the display PRESS THE CHEF FUNCTION KEY TO CONFIRM THE TEMPERATURE DISPLAY SELECTION b the up A and down V arrow keys or rotate the adjustment knob to select either Fahrenheit or Celsius 4 PRESS THE CHEF FUNCTION KEY TO CONFIRM THE TEMPERATURE DISPLAY SETTING NETWORK ADDRESS Press the up and down V arrow keys or rotate the adjustment knob until the network address symbol is highlighted within the display E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE NETWORK ADDRESS SELECTION The current network address will appear in the display the adjustment knob to select 1 through 99 and assian a different network number for each PC to be connected 4 PRESS THE CHEF FUNCTION KEY TO CONFIRM EACH NETWORK ADDRESS LANGUAGE bus the up A and down V arrow keys or rotate the adjustment knob until the language symbol is highlighted within the display PRESS THE CHEF FUNCTION KEY TO CONFIRM THE LANGUAGE PROGRAM SELECTION p Rorate the adjustment knob to select the required language CHINESE ITALIAN RUSSIAN DUTCH JAPANESE SPANISH ENGLISH KOREAN SWEDISH FRENCH POLISH GERMAN PORTUGUESE U S FACTORY SETTING NOTE SOM
64. CE COMBITHERM GAS TECHNICAL SERVICE MANUAL 59 SERVICE MODE GAS RESET AND ERROR CODES Service 1 63 64 Emergency Operation 67 Return to Main Table of Contents 3 SECTION 3 SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL 60 SERVICE MODE GAS RESET AND ERROR CODES SERVICE MODE INSTRUCTIONS The service mode is accessible on units with Standard or Deluxe controls only TO ACCESS THE SERVICE MODE PRESS THE ON OFF POWER KEY TO THE ON POSITION e PRESS THE COOK TEMP TIME AND CORE TEMP KEYS SIMULTANEOUSLY The service mode will appear in the display or Hf the unit does not have a core temperature kev an additional black button is located on the back of the display board Remove the left hand side of the unit or the front control panel to access it TO NAVIGATE IN THE SERVICE MODE R Number Menu The service mode has three menus and will open in the R Number Menu This menu is read only and displays the current temperature in Celsius the status of all other sensors and switches and the most recent errors and their time of occurrence Rotate the adjustment knob to view the status values To view the last 10 errors that have occurred e Rotate the adjustment knob until the parameter R38 shows in the display e Press the up arrow to display the last 10 errors Press the Chef Function E key to tog
65. CEDURE AS ABOVE UNTIL THE DISPLAY INDICATES ALL KEYS UNLOCKED To unlock the Chef Function El key press THE POWER KEY TO TURN THE OVEN OFF Epress THE CHEF FUNCTION KEY ROTATE THE ADJUSTMENT KNOB TO PIN 000 TO DISENGAGE ALL LOCK FUNCTIONS 4 PRESS THE CHEF FUNCTION KEY THE DISPLAY WILL INDICATE ALL KEYS UNLOCKED SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 28 AUXILIARY FUNCTIONS CHEF FUNCTION KEY STEAM INJECTION Additional steam can be added to the cooking compartment at any time when cooking in the convection mode PRESS THE CHEF FUNCTION KEY Rotate the adjustment knob until the steam injection symbol is highlighted within the display PRESS THE CHEF FUNCTION KEY Press the up and down V arrow keys or rotate Add moisture e Bm the adjustment knob to select YES for the steam injection function c PRESS THE CHEF FUNCTION KEY TO ACTIVATE THE STEAM INJECTION FUNCTION Additional steam is injected into the oven compartment for a time period of approximately 15 seconds NOTE Steam injection cannot be programmed through the control keypad but can be programmed through optional Kitchen Management software SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 29 AUXILIARY FUNCTIONS GENERAL SMOKER OPERATION SMOKING FUNCTION ON EQUIPPED MODELS LOAD WOOD CHIPS 6 Measu
66. Combitherm 10 Knob Program Temperature Combitherm 11 verlay Simple Control verlay Simple Control Smoker Option Label Option White Button Cap 12 Cable Communication Display to Relay CB B 35024 Ferrite for Communication Cable 4 34341 Relay Board Simple Control Auto Clean not shown B A 34764 Relay Board Simple Control SmartClean not shown Qty ms Knob Timer Combitherm 1 Knob Program Temperature Combitherm 2 Label Option ____ White Button Cap Cable Communication Display to Relay 1 Ferrite for Communication Cable 2 Relay Board Simple Control Auto Clean not shown 1 E SECTION 5 COMBITHERM PARTS gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 4 PARTS INFORMATION RIBBON CABLE ROUTING 6 10 56 10 10ESG 1 14 6 h FOLD OVER EXCESS AND TUCK RIBBON ALONG THE WIRE TIE IN THIS AREA INSIDE OF THE CONTROL STANDING UP 6 PANEL WIRE TIE IT TO CONTROL LOCK USE SUPPORT TABS ON 1 291 8 S G THE INNER TOP TO HOLD RIBBON CABLE IN PLACE 10e20ESG TUCK RIBBON ALONG THE INSIDE OF THE CONTROL PANEL WIRE TIE IT TO CONTROL LOCK dead h FOLD OVER EXCESS AND WIRE TIE IN THIS AREA STANDING UP SECTION 5 COMBITHERM PARTS gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 95 PARTS INFORMATION
67. Convection mode operates with hot circulated air within a temperature range of 86 to 482 F 30 to 250 C For many applications better results may be achieved with the Combination mode therefore the operator may want to consider using the Convection mode on a more limited basis 86 482 F 30 250 C CD press THE ON OFF POWER KEY TO THE ON POSITION PRESS THE CONVECTION MODE KEY The last set values or oven control default setting for temperature will appear in the display The last set time or oven control default setting for time will appear in the display v PRESS THE START KEY TO COOK AT THE SETTINGS SHOWN TO CHANGE THE SETTINGS SHOWN PRESS THE TEMPERATURE KEY The cooking temperature will appear highlighted within the oven display Press the up A and down arrow keys or rotate the adjustment knob to select the desired cooking temperature 86 to 482 F 30 to 250 C TO COOK BY TIME PRESS THE TIME KEY The cooking time will appear highlighted within the oven display Press the up and down V arrow keys or rotate the adjustment knob to select the bis desired Set control for continuous operation by rotating the adjustment knob to the right until in the display TO COOK BY INTERNAL PRODUCT TEMPERATURE 2 PRESS THE CORE TEMP KEY The core temperature will appear highlighted within the oven display Press the up and down arrow key
68. Cs 2 lt a amp 2 i EEE ERE 51 10 555 s mm a 0 In gt lt gt X11 130 5 CU CU ei QJ qM gt 4 4 1 3 5 7 652 Sere ail 05 A 7 7 Advance Cleaning Option xX 0 2 S NEA ME FO F5 5 6 253 Min z 5 095 00909090093 OOS ib d EN Qe 6 SMOKER OPTION 200 480 E 52 6 a 4 SWITCH 94 KS1 A1 2 1 9 i e i e se s tp 636569 VENT MIR 25 3 56 822 ski EL 34554 0 2 1 1 FIO LI f 208V 260W KS2 4 ae 2657 Go 63 IGNITION CUNTRLU LLERCICI K51 6 S 41 1 34397 26 1 258 100 8 3 e 1 RLYI 12 52 SK ELEMENT 2 SKe EL 34554 8 a e 8 79 00 gt e gt gt lt X7 4 PAD Et 63 08V 260W 1 5 CJ CCOOOA TTIE X7 3 X11 13 Ze QA QA 05 6609006006 OOG 5 201 6 X11 M no CJ RLY1 8 RLY1 13 e 57 1 po M11 GND Ul gt yc PEDO
69. DIN 551 A2 Stainless Steel Slotted Set Screw Flat Point 6 6 WCG EN 15 22 Passa 7 RENT 6527 5 1010739 Preheat Sealing Strip to preheat units without roll in trolley N e No Item EN BE WE EN ag EE _ ME E SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 105 PARTS INFORMATION RIGHT HAND DOOR ASSEMBLY LATCH AFTER 3 09 6 10ESG 10 10ESG 7 14ESG 12 18ESG Dem Dems wor _ EN 1 5012405 nner Door Glass Assembly 12 18ESG 5013324 nner Door Glass Assembly 6 10ESG 5012651 Door Glass Assembly 10 10ESG 5012653 nner Door Glass Assembly 7 14ESG 27108 Rivet Sealed Screw M6 x 16 Hex Stainless Steel Heavy Duty Washer Split Lock Washer Flat M6 DIN 125 6 26974 in Lower Hinge Lower Glass Holder 8 25072 Bumper Stop Inner Door 9 SP 27657 Spacer Glass 20mm crew Slotted Set Screw Flat Point inge Anchor ES KM EA Not Shown Pat y 1009380 Spacer 7 SC 29089 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 106 PARTS INFORMATION RIGHT HAND DOOR ASSEMBLY LATCH AFTER 3 09 10 20ESG 20 20ESG tem Pat
70. DUCT TEMPERATURE PRESS THE CORE TEMP KEY The core temperature will appear highlighted within the oven display bou the up and down V arrow keys or rotate the adjustment knob to select the internal temperature desired and insert the product probe PRESS THE START KEY TO BEGIN COOKING IN THE COMBINATION MODE e The set cooking temperature will appear in the display To adjust the set temperature press the key once and make corrections as required To display the actual oven temperature press the key twice e The remaining cooking time will appear in the display To display the set time or to change the set values for time during operation press the time key once and make corrections as required e The actual internal product temperature will appear in the display To display the set internal product temperature or to change the set values for core temperature during operation press the key once and make corrections as required When the cooking time has expired or the operator set internal temperature has been reached a buzzer will sound indicating the end of the operating mode START SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 16 product loads Due to the automatic steam adjustment the door can be opened at any time during a cooking operation Be certain to observe the safety warning when opening the oven door The Combination mode is particularly efficient when used
71. E OF THE LANGUAGE SELECTIONS SHOWN ABOVE MAY NOT BE AVAILABLE ON ALL MODELS E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE LANGUAGE SETTING SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 12 IMPORTANT SAFETY PRECAUTIONS NOTE Automatic steam venting is a standard safety feature built into all Combitherm oven models This feature vents all steam from the oven compartment IMMEDIATELY BEFORE COOKING TIME EXPIRES This function is provided in all programmed and timed production when operating in any Steam Combination Convection and Retherm cooking mode Automatic steam venting does not function if the oven door is opened before time expires or when the oven has been set to continuous operation AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED DO NOT HANDLE PANS CONTAINING LIQUID OR SEMILIQUID PRODUCTS POSITIONED ABOVE THE EYE LEVEL OF THE OPERATOR SUCH PRODUCTS CAN SCALD AND CAUSE SERIOUS INJURY HOT STEAM CAUSES BURNS ROTATE THE DOOR HANDLE TO THE FIRST OPEN ROTATION POSITION ONLY WAIT UNTIL THE STEAM IS VENTED BEFORE FULLY OPENING THE DOOR DO NOT USE THE ATTACHED HAND HELD HOSE TO SPRAY ANYTHING OTHER THAN THE INTERIOR OF THE COMBITHERM OVEN COMPARTMENT DO
72. ECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 98 PARTS INFORMATION SERVICE PARTS 6 1050 10 10ESG 7 14ESG 09 SmartClean Description BN 27702 Heat Exchanger Complete 6 10esG BN 27703 Heat Exchanger Complete 10 10esG BN 27704 Heat Exchanger Complete 7 14esG 500495 feat Erchanger Service Kt 6 10656 101088 1 Water nection Trove P8 28762_ Water Injection Tube for Direction Panel 61055 7010656 1 P8 27729 Water Injection Tube tor Direction Pane e side Rack wa scew 58275 side Rack Right 51056 Auto Clean 582748 Side Rack Right 1070656 Auto Cem 1_ 71 SmartClean Combe 1 8828906 Rack Fight 1070666 Smartlean CombiClan 1 89828994 Side Rack Right 724666 SmartClean Combe 1 SR27745 Site Rack Left 61066 Auto Clean 1 Side Rack et 1010656 Auto Clean Side Rack Let 71466 uo ean x SR 28991 Side Rack et 510655 SmariCiean Combien 1 8828995 95 Rack Let 10 10ESG SmanGean Coma 1 882893 Rack Left 774556 Combien 1 ty Vii 0 gt 4 X 7 BK A X Description Mem Pat Description ESS 06287 Screen rile za _ x PF28771 Direction Pane
73. EMPERATURE KEY The cooking temperature will appear highlighted within the oven display bu the up A and down V arrow keys or rotate the adjustment knob to select the desired cooking temperature e Automatic Steaming 212 F 100 C e Quick steaming 213 F to 248 F 101 C to 120 C e Low Temperature Steaming 86 F to 211 F 30 C to 99 C TO COOK BY TIME PRESS THE TIME KEY The cooking time will appear highlighted within the oven display Press the up A and down arrow keys or rotate the adjustment knob to select the time desired or Set control for continuous operation by rotating the adjustment knob to the right until cu Ena appears in the display TO COOK BY INTERNAL PRODUCT TEMPERATURE PRESS THE CORE TEMP KEY The previously set core temperature or oven control default setting will appear highlighted within the oven display Press the up A and down arrow keys or rotate the adjustment knob to select the internal temperature desired and insert the product probe PRESS THE START KEY TO BEGIN COOKING IN THE STEAM MODE e The set cooking temperature will appear in the display To adjust the set temperature press the key once and make corrections as required To display the actual oven temperature press the key twice e The remaining cooking time will appear in the display To display the set time or to change the set values for time during operation press the time key once and make corrections as required e
74. EY AND TURN THE ADJUSTMENT KNOB changed the countdown for oven start LEFT and the ending time will automatically Rotate the adjustment knob to select the starting time desired As the starting time is adjust accordingly RELEASE THE TIME KEY AFTER THE REQUIRED STARTING TIME HAS BEEN SELECTED The oven preselect start time display will immediately begin a countdown and will automatically start the oven when zero is reached SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 35 VN B dU COMBITHERM PROGRAMMING SYMBOLS RECORD ig COPY PROCEDURE 1 INSERT STEP E gj X DELETE PROCEDURE TE APPEND STEP NEW PROCEDURE Z EDIT PROCEDURE DELETE STEP RECORDING A COOKING PROCEDURE Recording a cooking procedure provides the operator with the ability to test and verify all set operating parameters for the selected cooking modes and to make any necessary adjustments before saving and storing the procedure into memory PRESS THE PROGRAM INSTALL AND EDIT KEY gt the up and down V arrow keys or rotate the adjustment knob until the record symbol is highlighted in the display PRESS THE PROGRAM INSTALL KEY TO CONFIRM THE SELECTION The display will indicate and the record symbol will appear in the display SELECT AND PRESS THE FIRST REQUIRED COOKING MODE Set all cooking mode parameters for temperature time or internal product temp
75. F FUNCTION KEY Y Rotate the adjustment knob until the preheat symbol is highlighted in the display tb PRESS THE CHEF FUNCTION KEY Press the up A and down V arrow keys Hi Preheating or rotate the adjustment knob to select rm No YES for the Preheat function tb PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING pp THE OVEN WILL BEGIN THE PREHEAT FUNCTION e The set preheat temperature will appear in the display e The set preheat time will appear in the display e The preheat symbol 1 will appear in the display When the set time and temperature has been reached a buzzer will sound indicating the end of the preheat function START SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 24 AUXILIARY FUNCTIONS CHEF FUNCTION KEY GOLD N BROWN The browning feature is an automatic function designed to regulate humidity for additional color to products as needed This feature is particularly useful for adding color to high moisture products such as chicken and other poultry items or for additional browning of full loads and other moist products In addition this feature may be used to add texture to fried items such as French fries or breaded chicken Gold n Brown can be used in both the combination mode and the convection mode and can be programmed into a cooking procedure Browning can be used for any product with a set cooking time more than 5 minutes Depending on the
76. G ELEMENTS THAT KEY LOCK CANNOT BE LOCKED Except as noted all of the mode kevs and functions available on the Combitherm can be locked to prevent unauthorized or accidental changes to the settings PRESS THE CHEF FUNCTION KEY Rotate the adjustment knob until the key symbol highlighted within the display PRESS THE CHEF FUNCTION KEY Press the up and down V arrow keys or rotate the Key lock adjustment knob to select YES for the key lock function PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING b display will indicate PIN 000 ROTATE THE ADJUSTMENT KNOB TO PIN 000 PIN 000 is the factory set default to prevent an accidental lock or unlock of the control functions eec PRESS THE CHEF FUNCTION KEY THE DISPLAY WILL INDICATE ALL KEYS UNLOCKED 6 25 Q0 If the wrong key has been selected and locked in error press the same control key again and UNLOCK will appear in the display SELECT AND PRESS THE FIRST CONTROL FUNCTION TO BE LOCKED The display will indicate LOCK Continue in this manner until all desired control functions are locked PRESS THE START KEY TO CONFIRM THE LOCKING FUNCTION gt Whenever any control function has been locked the key lock symbol will be illuminated within the display Whenever any locked control function is pressed the key lock symbol will flash and an KEY audible signal will sound KEY UNLOCK FOLLOW THE SAME PRO
77. ION SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 21 CORE TEMPERATURE PROBE MODE As an alternative to timer operation the Core Temperature Probe mode can be used in conjunction with any program mode to cook by sensing internal product temperature For a more accurate internal temperature a specialized Combitherm product probe senses temperature from four strategic points and displays a temperature average PRESS THE ON OFF POWER KEY TO THE ON POSITION THE PRODUCT PROBE The probe must be inserted so that the tip is positioned in the center of the food mass For liquid or semiliquid foods suspend the probe in the center of the product and secure the probe wire to the container edge SELECT AND PRESS THE REQUIRED COOKING PROGRAM PRESS THE TEMPERATURE KEY The cooking temperature will appear highlighted within the oven display Press the up and down arrow keys or rotate the adjustment knob to 0 the desired cooking temperature within the temperature range of the cooking mode selected PRESS The core temperature will appear highlighted within the oven display Press the up A and down arrow keys or rotate the adjustment knob to select the internal product cutoff temperature PRESS THE START KEY TO BEGIN THE COOKING MODE e The actual internal product temperature will appear in the display To display the set internal p
78. L CLEANING WILL BEGIN A 90 MINUTE CLEANING AND RINSE CYCLE DISPLAY WILL COUNT DOWN INDICATING TIME REMAINING At the end of the SmartClean function the oven will beep and the display will indicate Cleaning Finished After 3 minutes beeping will stop Display will continue to indicate cleaning finished Press the start stop key to stop the buzzer and return the oven to normal operation NOTE If No is selected the cleaning program will be exited and revert to the last cooking program used FORCED RINSING MODE If the cleaning cycle is stopped during cleaning the unit will immediately go into a Forced Rinsing mode for 6 minutes If power is lost or the unit is turned off during cleaning the unit will go into a Forced Rinsing mode when power is restored or unit is turned back on Forced Rinsing Once the Forced Rinsing is complete Cleaning Interrupted will appear on the Display Cleaning Interrupted Press the start stop kev to return the oven to normal operation NOTE IF THE DOOR IS OPENED DURING THE CLEANING PROCESS CLOSE THE DOOR WILL APPEAR IN THE DISPLAY ATTENTION In a forced rinse situation circulating water will not reach all areas of the oven The cleaning program will need to be initiated again LEAVE DOOR SLIGHTLY OPEN AFTER CLEANING SECTION 2 PREVENTIVE MAINTENANCE gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 8 PREVENTIVE MAINTENANCE
79. Left Hand Left Hand 6 10 10 10 7 14 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 1 PARTS INFORMATION STANDARD CONTROL p 2 j fT 5 9005991 Pat Description 4 8008066 meh Bes Distance _ Boara Operation Auto 990689 Operation Combien 1_ amp 10108 LED Gosed stem one vem Buton Retainer 1 Relay Control Board Auto Cean non 1_ SECTION 5 COMBITHERM PARTS gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 92 PARTS INFORMATION DELUXE CONTROL 9005726 Pat Description Board Operation auto 1 90068 Operation Comice 1 7 may 2 79 maro pao Relay Cool Board SECTION 5 COMBITHERM PARTS gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 93 PARTS INFORMATION SIMPLE CONTROL 9005727 Pant Description 5005847 1 5005847 Simple Control Panel 2 Bushing Brass Distance 3 Board Alto Shaam Name 4 Knurled M3 High A2 Stainless Steel 5 Board Program 5 BM P Board Temperature S BM T 7 BA 34342 Board Speed Timer S BMS 2006 Auto Clean BA 34763 Board Speed Timer S BMS 2006 SmartClean CombiClean KN 34035 Knob Fan Speed Knob Timer
80. MFD 240VAC MO 34394 EL X10 PE 4 1 6 8 K 9 SEED oF X6 8 Sm 5 697 110 115 1PH 5 PR 33724 Rr 534349 TEM 4 e gv 7 9 lt 55 X10 PE 5 NE gt 1 Y2 COOLING gt T a 8 Smale 6999 Sa Sa 4 eee bare X z 4 FUSEHOLDER 57 2 69 691 TN 0 X10 69 X10 134 LE Advance Cleaning Option gt zi T 10 134 6997 e 1N 5 4 S 3 S lt 2 VENT 10 ul Lj VENT F10 N 3 21 CLEANING PUMP m 6242 ee Oa B10 GRN REDI 69 2 55 6 z 30 8 32 m d 3 3 3 i 5 cc 16 5 5 8 1 17A CONTACTOR 4 N6 YLW 7 5 zz i e o 2 5 5 5 ab CN 34343 a 5 4 gt oe 5 e 4 6 s N6 RED 8 ge 8 33 5 BS YLW 58 9 gt 919818 BS RED oiol o 10 5 8 8 5 8 9 B3 YLW 65 8 B3 RED 12 XM 130 3 2000 13 SA 14 B11 _ 11 132_ 8 11 132 E 0 g 11 Fe INPUT G
81. OEVE WL 9015 SBZE WDNOILI LAV G8 E W LNULLILaVd INPUT PWR r7 gi GRND o e 5 1 9 5 Te PSN 3 AeA Fa 1 42 O L 9 e v P a a 2 o gt 2 Fe lt gt X7 e m 29 END STUP TM 34305 5 9 9 3 57 2 6967 I 7 FUSEHULDER Si 4 O4 666 TM 3431D Go ego B 7 WA Fo wee S 1 6 6806 O X11 130 3 IC 11 DISPLAY rr BA 34658 LT 3738 VENT SWITCH VENT MOTOR VA 26838 PGM MOD BOARD BA 33742 lt DLX ONLY LED BUTTON SMOKER OPTION FOR SIMPLE CONTROL 9 659 11 130 2 RLY1 6 e 8 11 131 1 5 X11 133 F10 L1 M CEL 34554 5 6 99 208V 260W N K1 e 3 R To RLY1 5 TE um 7 X11 132 63 F10 L1 97 e Gry VENT 3 659 1 SK ELEMENT 1 25A CONTACTOR CN 34304 e 4 6 ee 1 S0 8r N1 9041 10 5 XI 65 4 7 9 VENT 10 6 ENT 66311 AC Relay Socket X RL 34634 lt gt 1 B10 GRN RET 69 2 m B10 GRN 2 5 A RELAY 1 m gj l __ RL 33
82. OMBITHERM GAS TECHNICAL SERVICE MANUAL 8 VN B dU n START A PROGRAMMED PROCEDURE PRESS THE PROGRAMMED MENU KEY All stored procedures are listed alphabetically or numerically as selected by the operator in the initial oven start up procedures under the program index category Rotate the adjustment knob until the required procedure is highlighted in the display PRESS THE START KEY To review the set parameters of anv proqrammed procedure press the programmed menu kev and rotate the adjustment knob until the procedure to be reviewed is highlighted in the display Press the chef function key The cooking mode temperature time or core temperature will appear in the display COPY PROGRAMMED PROCEDURE PRESS THE PROGRAMMED MENU KEY Rotate the adjustment knob until the procedure to be copied is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY Press the up and down V arrow keys or rotate the adjustment knob until the procedure symbol is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY The display will select an empty numbered location to insert the duplicate copy PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE DUPLICATION The display will indicate please wait and will return to the main menu display An exact duplicate of the selected procedure has been inserted in the new location under t
83. PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 8 PARTS INFORMATION RECESSED DOOR ASSEMBLY puau AFTER 3 09 6 10ESG 10 20ESG Hem Pai Deri 008777 complete Right hand Door Assembly 63096 1 500969 GommteRhthaniDoorAssemby 101068 008775 complete Right hand Door Assembly 71486 1 s0r1957 complete Right hand Door Assembly 1218658 71 inner Door Glass Assembly 00666 Inner Door Glass Assembly 71656 1 602405 inner Door Glass Assembly 1286 1 6 82082 Philos Head Oval 2 5 Sum Right 1 7 14ESG 12 18bESG DETAIL A Item Not Shown Part Description Oty Spacer 14 gauge 6 10ESG 10 10ESG 1009380 Spacer 11 7 14ESG SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 109 PARTS INFORMATION RECESSED DOOR TRACK 6 10ESG 10 10ESG 7 14ESG 12 18ESG Description 5010649 Outer Top Cover Assembly 6 10ESG SmartClean 5006992 Outer Top Cover Assembly 10 10ESG SmartClean 15012656 Outer Top Cover Assembly 6 10ESG 10 10ESG CombiClean 012761 Outer Top Cover Assembly 7 14ESG CombiClean 009832 Outer Top Cover Assembly 7 14ESG SmartClean 25128 NU 22291 WS 22302 WS 22297 009831 009167 09830 0
84. PROBE option Used to set the required internal product temperature FULL SPEED FAN POSITION 5 HALF SPEED FAN POSITION OVEN COOL DOWN POSITION Assists in cooling the oven at an accelerated pace when chanaing from high to lower temperature cooking The oven door should be open when using this feature SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 46 CONTROL OPERATION The simplified S Control Combitherm oven includes all of the basic operating functions of the standard ES Series Combitherm oven models Oven operation is initiated with the use of rotary dials Additional functions are initiated by pressing the represented function symbol All of the cooking procedures shown in this guide can be adapted for use with S Control models by manually setting the suggested cooking mode time and temperature indicated PREHEATING 1 Rotate the Cooking Mode dial to the convection mode 2 Rotate the Cooking Temperature dial to the preheating temperature required 3 Rotate the Cooking Timer dial to the preheating time desired Turn to the left for continuous time or to decrease time in increments of one minute Turn to the right to set and increase time in increments of one minute 4 When preheated the oven can be operated in any cooking mode required CORE TEMPERATURE OPTION 1 Rotate the Cooking Mode dial to the required cooking mode JV 2 Rotate the Cookin
85. RE When the previous cooking mode steps recorded produce satisfactory results the recorded cooking procedure can be saved in memory for future use PRESS THE PROGRAM INSTALL EDIT KEY the up A and down arrow keys or rotate the adjustment knob until the save symbol is highlighted in the display PRESS THE PROGRAM INSTALL EDIT KEY TO CONFIRM THE SELECTION Name the procedure Rotate the adjustment knob to select the first letter of the procedure name Press the up and down V arrow key to select second letter position and rotate the adjustment knob to select the second letter Continue this procedure for each subsequent alpha character number or symbol required PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE PROCEDURE NAME The display will indicate the first unoccupied memory location within the programmed menu If an alternate location is desired rotate the adjustment knob to highlight another unoccupied numbered memory location within the programmed menu If an occupied location is selected the existing procedure will be replaced by the new procedure PRESS THE PROGRAM INSTALL EDIT KEY TO CONFIRM THE PROCEDURE LOCATION The display will indicate please wait and will return to the main menu display The procedure has now been saved in the selected location and can be verified by rotating the adjustment knob to the saved procedure To review the set operating parameters of any programmed procedure
86. RND 6 f 9 4 GREEN 9 a JUMPER IF SIMPLE CONTROL 529 59 67 3G 11 132 2 9 JUMPER 130 131 6 39 79 71 TM 34310 F10 X11 130 4 9 LI 0 ISA FUSE FU 34772 TO N DN V 15 FUSE NI FU 34772 FUSEHUL DER BASE GRND 1M 3477D 346265 COGN CONTROL BOARD 8 X11 131 1 4 3 EE 5 654 1 130 wass 8 K1 A1 Gr 5 X1 66 15 BLOCK TM 33747 9 1 A Y4 BROWN RLY 1 7 537 SMOKER OPTION 3 2 63 ts 6 d mE T3 11 131 63 e 2 56 Qe 2 32 SMOKER OPTION 9 670 03 8 _ 277 7 BOILER 26 _ 372 55 o 4 X8 7 2 Ce X3 8 u 5 2 7 60 eN X3 12 X3 3 679 15 1460 _ Ga 21 POWER SUPPLY BOARD 34508 gt VOLTS WATTS UL DESIGN RLY1 6 DISPLAY BDARD lt 34658 gt MOD BDARD 337422 DLX ONLY SMOKER OPTION FOR SIMPLE CONTROL 9 659 11 130 2 17 y F10 L1 6 0999 ELEMENT 1 1 EL 34553 99 110V 260W N K1 8 gt Lo 1 gt 79 AC Relay Socket RL 34634 REF WIRE ASSEMBLY 0007797 Dnm Teva 11 01 10
87. RT FOOD TROLLEY CLEANING EQUIPPED MODELS 1 Remove food trolley to a cart wash area Trolleys may be cleaned using any mild cleaning detergent and warm water 2 Hand wipe all framing slides drip pan and base Thoroughly clean debris from the casters spray hose can be used for easier cart cleaning 3 Remove detergent solution with warm water 4 Wipe or spray with a sanitizing solution designed for use on metal and vinyl food contact surfaces 5 Allow trolley to air dry As an alternative trolleys can be sprayed with Combitherm liquid oven cleaner while inside the oven Allow the trolley to remain in the oven through the normal cleaning cycle followed by steps 2 through 5 above SECTION 2 PREVENTIVE MAINTENANCE COMBITHERM GAS TECHNICAL SERVICE MANUAL 50 PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES Sa It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion addition many acidic foods spilled and left to rema
88. SERVICE MANUAL 78 PARTS INFORMATION REAR SERVICE PARTS AUTOCLEAN SMARTCLEAN use L Pat Description 1 5005009 Box Assembly 6 10ESG 10 10ESG 7 14ESG 10 20ESG 12 18ESG 5008633 Pressure Box Assembly 20 20ESG Low Pressure Relief Valve Seal Low Pressure Relief Valve 3 Worm Gear 1 2 4 Hose Injector Hose Condenser Cooling 7 Clamp Worm Gear 40 60 Hose Hose Condenser Hose Bypass 10 Vent Condensate Tank 0 22255 Pressure Box 11 VA 25549 Flow Control 13 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 79 PARTS INFORMATION LEFT HAND SIDE SERVICE PARTS AUTOCLEAN SMARTCLEAN 1 2 3 4 3 5 3 6 I Part Left Hand Side Service Parts Description Qty 4 VA 26838 Vent Motor with Switch CL 22234 Clamp Worm Gear 40 60 Hose 8 27891 Hose Air Intake FT 27406 Vent Condensate Tank AA EB 27207 Washer Drain Support Elbow 0 22255 Cleaning Hose EN Zu HMM x hoza x emm 5 v Sea or Vaive Wor sony x x Www Double pon aw esse C LIP I 5 Z T ND EBEN 14 13 12 10 11 9 8 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 80 P
89. TION COMBITHERM GAS TECHNICAL SERVICE MANUAL 44 ALIO SHAAM COMBITHERM oO CLEANING LOW STEAM 30 250 C CONVECTION HU GA OFF COOK 50 TEMPERATURE ni S gt 3 2 LAIT N o m m 400 250 350 300 BROWNING OVEN TEMP PUSH PUSH 8 sP SMOKING CORE TEMP PUSH PUSH FULL LOW SPEED e SPEED OFF POSITION Maintains oven in a stand bv mode STEAM The oven will operate at a fixed steam temperature of 212 F 100 O COMBINATION A combination of steam and convection heat to cook at a temperature between 86 F and 482 F 30 to 250 C to be set by the operator CONVECTION Convection heat to cook without steam at a temperature between 86 F and 482 30 and 250 C to be set by the operator LOW STEAM Low temperature steaming within an operator set temperature range of 98 F to 210 F 30 and 98 CLEANING FUNCTION An automatic cleaning cycle to heat the oven to the correct temperature followed by a manual application of Combitherm Oven Cleaner and cleaning cycle COOKING TEMPERATURE DIAL To be manually set by the operator to the cooking temperature required NCAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION AVOID BURNS ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM
90. UNCTION KEY TO ACTIVATE THE PROGRAM PROTECTION FUNCTION SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 32 ADVANCE FEATURES MOISTURE VENT KEY This function provides the operator with the ability to eliminate excessive moisture from the oven compartment and the exterior surface of the foods being cooked The moisture vent key is desianed to operate in both the Combination mode and in the Convection cooking mode On deluxe models this function can also be made part of a cooking proaram PRESS THE MOISTURE VENT KEY TO REDUCE STEAM AND MOISTURE LEVELS IN THE OVEN The illuminated blue portion of the Moisture Vent Key will go out Open vent symbol will illuminate within the display VENT s PRESS THE MOISTURE VENT KEY TO DISENGAGE THE MOISTURE VENT KEY FUNCTION The blue portion of the Moisture Vent Key will illuminate Open vent open symbol within the display will extinguish VENT AT THE END OF A COOKING MODE THE MOISTURE VENT KEY WILL AUTOMATICALLY DISENGAGE SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 33 ADVANCE FEATURES QUICK PROGRAMMING This quick programming function provides the operator with the ability to temporarily program a cooking procedure using multiple cooking modes along with any auxiliary functions desired Quick programming is particularly useful when cooking several batches of the same product back to back and w
91. UST BE HEATED AND ADDED TO PRODUCT AFTER REHEATING A MIXED VARIETY OF MEALS CAN BE REHEATED AT THE SAME TIME LA CARTE RETHERMALIZATION la carte rethermalization is designed to take a single plate from a refrigerated temperature to serving temperature for immediate service Plates are prepared in advance covered and refrigerated Preheat the Combitherm oven Remove plate from refrigeration and place in the oven at 275 F 135 C for an uncovered plate or 300 F 150 C for a covered plate Plates with meat components will take more time than plates containing all vegetable components Follow internal temperature requirements for reheating and allow for override time After reheating remove the plate from the oven add any sauces garnish and serve This process can be repeated as required For the most efficient continuous service it is suggested that the Combitherm oven be dedicated to the rethermalization process during serving hours e BANQUET RETHERMALIZATION Banquet rethermalization is designed for high volume full or partial load multiple plate reheating For maximum efficiency it is essential that volume rethermalization be used in conjunction with the utilization of holding cabinets to keep rethermalized food at proper temperatures Plates are assembled in advance covered and refrigerated or loaded on the roll in cart and refrigerated Preheat the Combitherm oven at 275 F 135 C for uncovered plates or
92. Z LA ON SW R 17 3738 D N END STDP CTM 34305 f IN in Z s S B NL N L3 0 gt Nest lt uc lt f 2 d 1 40 Le NIA oo gt sa Z R A nu N N 34343 NO 3 CM ASS m SJ Us a 3SN 1 18 PARTITIDNCTM 34309 J ERMINA 4 TM 34307 C 4 D HE FUN 34307 Te PARTITIUNCTM 34309 2 i lt T nc ERMINA KCTM 34308 ERMINAL TM 343085 un RMINA TM 34308 E fA 07
93. aS d Y 34310 IO T N7 P 100 T JUMPER JUMPER IF SIMPLE CONTROL JUMPER X6 8 WHT lt ENT X10 129 X3 4 VENT MTR X10 PE 5 10 5 X7 4 773 57 1 5772 10 134 10 134 5 2 lt B10 GRN RETJ BASSE 57 lt 337492 XY CO O CK lt 343102 BI 59 X11 130 2 11 131 1 39 X11 133 AA N 5 6 253 565 x N Z 7 T 5 1 120 X11 132 lt gt 3 256 322 2 257 70 1 Esg x17133 N ALTO SHAAM 520 LED BA 33991 gt 31308 LED V X212 O DISPLAY B BA 34658 O ARD gt lt k 4 CK TM 33 48 gt UI 0 gt C mm um gt lt J OS BO YLW Bo RED B3 YLW B3 R e 88 e L AES Z Ul
94. ary C No 3 Is the K 2 contactor being energized Determine which leg is missing and correct A 1 is L 1 supplied from the 133 terminal block C No 7 c A 2 is N L 2 supplied from the N 7 high limit Is the K 2 contactor pulling in Replace faulty contactor C No 3 Is the burner igniting Troubleshoot No Ignition on a Call for Heat Heat should be produced in the oven and K 2 contactor should cycle on the N 6 probe NOTE If at any time the B 5 bypass probe falls below set point the unit will drop out of the convection mode and begin steam production running in the steam mode Steam B 5 probe always takes priority over convection N 6 probe SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 76 TROUBLESHOOTING TREES ESG No Smoke Production Is the smoke symbol displayed in the LCD Follow set up procedures for Is the chip tray installed with smoke function and test pre soaked smoke chips 1 Soak chips 2 Load tray 3 Install in oven 4 Test Does the cycle light come on when pressed Troubleshoot Does Not Run When Start Is Pressed Is the vent in the closed i The smoke elements will not be energized when the vent is open If it position Should be closed troubleshoot the vent motor and vent switch Is the smoke relay coil energized pins 7 8 Determine which leg is missing and correct Pin 7 is L 1 supplied f
95. ation for cleaning it is important to remember the temperature in the display indicates the air temperature inside the oven compartment and not the interior walls of the oven Always make certain to allow the oven walls to cool to a minimum of 140 F 60 C before spraying the compartment with oven cleaner tb PRESS THE CHEF FUNCTION KEY i Rotate the adjustment knob until the cool down symbol is highlighted in the display tb PRESS THE CHEF FUNCTION KEY Press the up A and down V arrow keys 4 Cool Down or rotate the adjustment knob to select rm VES for the cool down function tb PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING p gt oven THE OVEN DOOR The display will indicate the current temperature of the oven 0 THE ADJUSTMENT KNOB TO SELECT A COOL DOWN TEMPERATURE WITHIN A RANGE OF 212 F TO 68 F 100 C 20 C THE FACTORY SET DEFAULT IS 122 F 50 The displayed temperature will continue to decline until it reaches the operator set temperature or factory default temperature if not selected by the operator SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 26 AUXILIARY FUNCTIONS CHEF FUNCTION KEY REDUCED FAN SPEED The reduced fan speed function is useful for flow sensitive products such as souffl s and meringues or any products affected by a high velocity of air movement SELECT AND PRESS THE REQUIRED COOKING MODE AND SET MODE
96. be probe cable assembly and probe holding bracket with warm detergent solution and a clean cloth 2 Remove detergent by wiping the probe cable and bracket with clean rinse water and a cloth 3 Wipe probe and probe bracket with disposable alcohol pad or sanitizing solution recommended for food contact surfaces 4 Allow probe and cable to air dry in the probe holding bracket 5 Wipe the probe with a disposable alcohol pad prior to inserting in a new food product DAILY OVEN CLEANING To be performed at the end of the production day or between production shifts MONTHLY CLEANING e Water Intake Filter e Drain Pipe e Spray Head ALLOW THE OVEN COOL BELOW 28051 140 C BEFORE STARTING THE AUTO CLEAN FUNCTION NOTE The temperature in the display indicates the air temperature inside the oven compartment and not the interior walls of the oven Always make certain to allow the oven walls to cool to a minimum of 280 F 140 C before cleaning SECTION 2 PREVENTIVE MAINTENANCE COMBITHERM GAS TECHNICAL SERVICE MANUAL 52 PREVENTIVE MAINTENANCE NOTE USE AUTHORIZED COMBITHERM LIQUID OVEN CLEANER ONLY RUBBER GLOVES AND PROTECTIVE EYE WEAR MUST BE WORN WHEN USING THE OVEN CLEANER WATER SUPPLY MUST BE OPEN WHEN CLEANING PROGRAM IS ACTIVATED VERIFY WATER SUPPLY BEFORE STARTING CLEANING PROGRAM Unauthorized cleaning agents may discolor or harm interior surfaces of the ov
97. burner is still not staying lit proceed to next question Determine cause of ignition trial Start Stop 1 K 2 dropping out or poor connection at K 2 2 Pressure switch dropping out Faulty combustion motor Replace faulty ignition Does ignition lock out Kinked or damaged air hose control and test reset come on Faulty pressure switch Poor connect at IC Control Pins 4 10 or 9 SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 72 TROUBLESHOOTING TREES ESG No Steam Production in Steam Mode Is the B 5 probe below its Does the unit run when start i set point is pressed Troubleshoot Does Not Run When Start Is Pressed Is the motor running Is the K 1 contactor being C No gt energized Troubleshoot Motor Operation If it should be below set point test inspect Is the K 1 contactor pulling in Ins B 5 probe and wiring Replace if necessary Determine which leg is missing and correct A 1 is L 1 supplied from K 1 4 Is the K 2 contactor being energized C Yes 2 Replace fault 1 i Determine which leg is missing and correct A 1 is L 1 supplied from X 1 pin 2 on A 2 is N L 2 supplied from the N 7 C No high limit Is the K 2 contactor pulling in in the relay board A 2 is N L 2 supplied from the X 11 130 2 terminal block Replace faulty contactor C No 3 Troubles
98. cedure to include a final step is highlighted in the display PRESS THE PROGRAM INSTALL KEY 3 Press the up A and down V arrow keys or rotate the adjustment knob until the edit procedure Z symbol is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE SELECTION The display will indicate the procedure name cooking step number and operating parameters for temperature time or internal product temperature Press the up or down V arrow keys to select the last step of the procedure PRESS THE CHEF FUNCTION KEY A choice of editing symbols and auxiliary functions will appear in the display Press the up A and down arrow keys or rotate the adjustment knob to select the append step xr symbol PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTION Append step Press the up A and down arrow keys or rotate the adjustment knob to select YES for append step nr PRESS THE CHEF FONCTION KEY TO CONFIRM THE SELECTION O All cooking modes will begin to flash Select and press the cooking mode to be appended Press and set cooking temperature time or internal core temperature Auxiliary functions can be added by pressing the chef function 2 key after entering the operating mode parameters for each individual step and pressing the up and down V arrow keys or rotating the adjustment knob to select the auxiliary function required Press the chef function key to con
99. ct For baking preheat the Combitherm at a temperature of 36 F to 54 20 to 30 above the baking temperature required Once preheated reset the temperature as required CONVECTION MODE CHEF OPERATING TIPS The Convection Mode can be used to roast or bake products needing very short cooking times or for high moisture products such as muffins cakes and cookies or for browning the surface of the product A higher cooking temperature results in heavier browning but also results in greater product weight loss To achieve additional browning use the Moisture Vent Key or set the Browning Feature into the product procedure To prevent the surface of food from excessive drying the fan will not engage if the internal oven temperature is above 212 F 100 C and the set oven temperature is below 212 F 100 C SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 19 RETHERM MODE The Retherm mode can be used to rethermalize regenerate portioned food on plates trays or platters within a short period of time Steam is automatically injected into the oven compartment as required Items are brought up to proper serving temperatures without dry edges or condensate forming on the plates 9 248 320 F 120 160 C PRESS THE ON OFF POWER KEY TO THE ON POSITION PRESS THE RETHERM MODE KEY The last set values or the default settings will appear in the display 1
100. e the Combitherm oven has to offer It will produce the best possible results on the widest variety of products all within the shortest period of time The unique control function of this mode enables the operator to roast or bake with a combination of steam and convection heat In addition to shorter cooking times this combination of steam and heat offers less product shrinkage and more moisture retention than obtained in a standard convection oven 212 482 F 100 250 C 0 PRESS THE ON OFF POWER KEY TO THE ON POSITION PRESS THE COMBINATION MODE KEY The last set values or oven control default setting for temperature will appear in the display The last set time or oven control default setting for time will appear in the display PRESS THE START KEY TO COOK AT THE SETTINGS SHOWN TO CHANGE THE SETTINGS SHOWN L 55 THE TEMPERATURE KEY The cooking temperature will appear highlighted within the oven display Press the up and down arrow keys or rotate the adjustment knob to select the desired cooking temperature e 212 F to 482 F 100 C to 250 C TO COOK BY TIME PRESS THE TIME KEY The cooking time will appear highlighted within the oven display Press the up and down V arrow keys or rotate the adjustment knob to select time desired cone for continuous operation by rotating the adjustment knob to the right until 5 55420 appears in the display TO COOK BY INTERNAL PRO
101. e and the program mode temperature time or core temperature will appear in the display Rotate the adjustment knob to review each step SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 40 VN B 3 PROGRAM EDITING INSERT A PROGRAMMED PROCEDURE STEP PRESS THE PROGRAMMED MENU KEY Rotate the adjustment knob until the procedure to add a new step is highlighted in the display PRESS THE PROGRAM INSTALL KEY Press the up A and down V arrow keys or rotate the adjustment knob until the edit E is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE SELECTION The display will indicate the procedure name cooking step number and operating parameters for temperature time or internal product temperature Press the up A or down V arrow keys to select the step immediately following the position wanted for the new step PRESS THE CHEF FUNCTION KEY A choice of editing symbols and auxiliary functions will appear in the display Press the up A and down arrow keys or rotate the adjustment 5 knob to select the insert step Tm symbol PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTION Insert step Press the up A and down arrow keys or rotate the adjustment knob to select YES for step insertion mm PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTION coo
102. e will appear in the display To display the set internal product temperature or to change the set values for core temperature during operation press the key once and make corrections as required When the cooking time has expired or the operator set internal temperature has been reached a buzzer will sound indicating the end of the operating mode START To check the length of time the product has been operating in the core temperature mode press and hold the time key along with the core temperature key 9 The time period will appear at the top of the display SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 20 RETHERM MODE CHEF OPERATING TIPS Since plated meals consist of dissimilar products there are several important factors to consider in order to produce the finest results Product density compactness thickness quantity of product on each plate and quantity of plates all relate to the length of time necessary to reheat Again experience is the best method to determine reheating time Once the time has been determined and recorded for a specific meal the results will be consistent for future reheating times HELPFUL HINTS FOR REHEATING ON THE PLATE ALL FOOD COMPONENTS ON THE PLATE SHOULD BE OF SIMILAR DENSITIES ALL FOOD COMPONENTS ON THE PLATE SHOULD BE SIMILAR IN THICKNESS ARRANGE ALL FOOD COMPONENTS EVENLY ON THE PLATE AVOID EXCESSIVE OVERLAPPING OF PRODUCT SAUCES M
103. eam Gen Probe Fault E24 Bypass Probe Fault E25 Condensate Probe Fault E26 Steam Gen Safety Probe Fault E27 Excess Steam Gen Safety Temp E29 Probe Short to Frame Activated if the temperature of the condensate probe B 3 is higher than 212 F 100 C for 26 seconds Activated if oven temperature probe N 6 is interrupted Activated if cooking in Core Temp mode and the CTC sensor measures an excessive temperature ES units only Activated if the steam generator probe B 4 is interrupted ESi ESG units only e Activated if the position of personality jumper on X 3 is incorrect e Activated if the position of B 4 jumper is incorrect Activated if the bypass probe B 5 is interrupted Activated if the condensate probe B 3 is interrupted Activated if the steam generator safety probe N 8 is interrupted ES units only Activated if the steam generator safety probe N 8 measures a temperature in excess of 266 F 130 C ESi ESG units only e Activated if the position of N 8 jumper is incorrect Activated if one or more of the temperature sensors were connected to GND for 5 seconds e Water supply is shut off e Faulty or plugged solenoid valve Y 2 e Connection issue at B 3 probe e Faulty B 3 probe e Connection issue at N 6 probe e Faulty N 6 probe e CTC sensor is damaged e 4 point CTC sensor is activated but 1 point CTC sensor is installed e Cable connection of CTC se
104. em Smariean Inner Tube amp Wash Nozze Description Qy 4 COMBICLEAN INNER TUBE amp WASH NOZZLE k Pai Wash Nozzle Description Qy waer meone rui a water nection Tube 12 18656 n ____ SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 88 PARTS INFORMATION CONDENSATION TANK Auto Clean units prior to 3 09 B EM 6 10ESG 10 10ESG 7 14ESG EG EUN SmartClean and CombiClean units after 3 09 Fa __ Gondensorank G 0ESG 10 30ESG 734598 1020688 123888 PB26512 Measure Probe PR 33724 Combitherm Thermocouple 1650mm Wire Length 2 6 10ESG 10 10ESG 7 14ESG PR 33751 Combitherm Thermocouple 3050mm Wire Length 10 20ESG 12 18ESG 20 20ESG SA 25061 T Couple Probe Combitherm PR 33751 Combitherm Thermocouple 3050mm Wire Length 2 10 20ESG 12 18ESG 20 20ESG SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 89 PARTS INFORMATION SPRAYER HOLDER ASSEMBLY Pat Description ty EI S gt 4 80227 02095 ana Stowerose 0020 1 gt Pat Description
105. en Read and understand label and material safety data sheet before using the oven cleaner Combitherm Cleaning Liquid Causes severe burns Always wear rubber glove when handling Do not get in eyes on skin or on clothing Do not wear contacts Harmful or fatal if swallowed Do not breathe mist Use in well ventilated area Keep out of reach of children Do not use on aluminum Do not mix with anything but water THOROUGHLY RINSE EMPTY CONTAINER WITH WATER AND SAFELY DISCARD Combitherm SmartClean Cleaning Tabs Protective packaging will begin to dissolve onto skin if handled with damp or wet hands Cleaning agent causes severe burns Always wear rubber gloves when handling Do not get in eyes on skin or on clothing Do not wear contacts Harmful or fatal if swallowed Keep out of reach of children Do not use on aluminum Do not mix with anything but water GAS EXHAUST FLUE DIVERTER 6 HIGH PRESSURE RELIEF PORT 9 FAN GUARD COVER PLATE 6 OVEN DRAIN SECTION 2 PREVENTIVE MAINTENANCE gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 53 PREVENTIVE MAINTENANCE AUTOCLEAN AUTOMATIC CLEANING PROGRAM units prior to 3 09 Remove all food scraps and residue from the oven drain Remove shelves side racks and pans and wash separately With the oven power D on PRESS THE CHEF FUNCTION KEY E PRESS THE CHEF FUNCTION KEY Rotate the adjustment knob until the A
106. erature plus auxiliary functions and advanced features for the first step to be recorded PRESS THE START KEY TO BEGIN THE FIRST RECORDED STEP When the cooking time has expired or the operator set internal temperature has been reached a buzzer will sound indicating the end of the operating mode e To stop the buzzer press the start stop key or open the oven door SELECT AND PRESS THE SECOND REQUIRED COOKING MODE Set all cooking mode parameters for temperature time or internal product temperature plus auxiliary functions and advanced features for the second step to be recorded PRESS THE START KEY TO BEGIN THE SECOND RECORDED STEP Continue to record cooking modes as indicated for up to 20 steps All cooking mode steps entered with will remain in memory in the order entered until the recorder is turned off Recorded procedures will not be lost or affected by pressing the stop start key Ge SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 36 VW B dU Loud 658 TO CANCEL THE RECORDING FUNCTION WITH THE FUNCTION ACTIVATED PRESS THE PROGRAM INSTALL AND EDIT KEY Press the up A and down V arrow keys or rotate the adjustment knob until the record symbol IFO 15 highlighted in the display PRESS THE PROGRAM INSTALL KEY TO CONFIRM THE SELECTION will appear in the display and the oven can be operated normally zl SAVING A RECORDED COOKING PROCEDU
107. f T 2 as T gt 2 A 304 FUSE 1 34773 Fl TM 34 LS GY F10 L1 N FIO N d x L1 Z 34344 LE 2 5 CVE lt B gt Ex 1 1 A CNN 1 he CON I 6 191 N M ES X lt ON m e hy va XI E X ET N ESIS VENT SWITCH 5265 ALTO SHAAM
108. firm the auxiliary function setting Add the moisture vent key function if required 9 PRESS THE INSTALL EDIT KEY TO CONFIRM THE SELECTED MODE AND FUNCTIONS The display will indicate the procedure name minus the last letter Reinsert the last letter with the adjustment knob or use the up A and down V arrow keys in conjunction with the adjustment knob to rename the procedure PRESS THE INSTALL EDIT KEY TO CONFIRM THE NAME 5 PRESS THE INSTALL EDIT KEY TO INSERT THE NEW STEP INTO THE PROCEDURE The display will indicate please wait and will return to the main menu display TO VERIFY THE INSERTED STEP PRESS THE CHEF FUNCTION KEY WHILE THE ALTERED PROCEDURE IS HIGHLIGHTED ROTATE THE ADJUSTMENT KNOB TO REVIEW ALL SET PARAMETERS SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 42 VN B Loud Ce PROGRAM EDITING DELETE A PROGRAMMED STEP PRESS THE PROGRAMMED MENU KEY Rotate the adjustment knob to highlight the procedure in which a step is to be deleted PRESS THE PROGRAM INSTALL KEY Press the up A and down arrow keys or rotate the adjustment knob until the edit is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE SELECTION The display will indicate the procedure name cooking step number and operating parameters for temperature time or internal product temperature 9 Press the up A or
109. for baking broiling arilling stewing braising and roasting When using the Combination mode cooking temperatures can be reduced 10 to 20 percent below the temperatures used for conventional cooking methods Cooking time will be reduced approximately 40 percent when cooking at the same temperature used for convection oven cooking and up to 50 to 60 percent less time when cooking at the same temperature used for a conventional oven COMBINATION MODE CHEF OPERATING TIPS The Combination mode injects the optimum amount of steam automatically There is no need to select moisture levels Foods do not dry out Flavors are retained with no transfer of flavors when mixing Food browning in the Combitherm begins at a cooking temperature of approximately 248 F 120 C A higher cooking temperature results in heavier browning but also results in greater product weight loss To achieve additional browning use the Moisture Vent Key or set Gold n Brown into the product procedure Gold n Brown is particularly useful for adding color to high moisture products such as chicken and other poultry items or for additional browning of full loads and other moist products The Combination mode provides even browning without the necessity to turn the pans For more even cooking do not cook in pans deeper than 4 inches 100mm SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 17 CONVECTION MODE The
110. g the end of the operating mode e To stop the buzzer press the start stop key or open the oven door DIFFERENCE BETWEEN COOKING COMPARTMENT TEMPERATURE AT AND INTERNAL PRODUCT TEMPERATURE TEMPERATURE INTERNAL PRODUCT TEMPERATURE PRODUCT AND OVEN INTERNAL PRODUCT TEMPERATURE START TEMPERATURE REACHED SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 23 AUXILIARY FUNCTIONS CHEF FUNCTION KEY There are several auxiliary functions available through the use of the Chef Function Key With the exception of the ability to add additional moisture to the oven compartment that can only be used during the convection mode all additional functions can be engaged at any time during any cooking mode Chef Functions can also be programmed into a cooking procedure in oven models that include the deluxe programmable feature At the end of a cooking mode or program the oven automatically disengages all operator set chef functions These functions however do remain programmed and will reengage the next time the programmed procedure is used PREHEATING THE PREHEATING FUNCTION 15 ENGAGED IN THE CONVECTION MODE AT A FIXED TEMPERATURE AND TIME BOTH THE TEMPERATURE AND TIME CAN BE ADJUSTED BY THE OPERATOR TO COMPLY WITH THE REQUIREMENTS OF THE INDIVIDUAL OPERATION Auto Memo SEE START UP PROCEDURES UNDER DEFAULT MEMO SETTING 4 tb PRESS THE CHE
111. g Temperature dial to the cooking temperature required 3 Press the Core Temperature symbol The letters Cor will appear in the display 4 When Cor appears in the display the timer dial will convert to internal product temperature Rotate the Cooking Timer dial to the internal product temperature desired Turn to the left to decrease temperature in increments of one degree Turn to the right to increase temperature in increments of one degree 3 seconds oven will begin the cook and the display will indicate the internal product temperature reading of the probe 6 One minute after the product reaches the set internal product temperature a buzzer will sound indicating the end of the operating mode TO STOP THE BUZZER OPEN THE OVEN DOOR OR TURN THE COOKING MODE DIAL TO THE OFF POSITION CHEF OPERATING TIPS The Core Temperature should not be used for cooking thin products DO NOT HANDLE PANS CONTAINING LIQUID OR SEMILIQUID PRODUCTS POSITIONED ABOVE THE EYE LEVEL OF THE OPERATOR SUCH PRODUCTS CAN SCALD AND CAUSE SERIOUS INJURY SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 47 560 OPERATION GOLD N BROWN Press the GOLD N BROWN browning symbol at the start of any cooking cycle in the combination BROWNING mode or convection mode to automatically add additional product color SMOKING OPTION LOAD WOOD CHIPS 6 Measure one conta
112. gle between the error description and the date and time it occurred e Press the down V arrow to return to the parameter R38 e Rotate the adjustment knob to scroll to another parameter C Number Menu The second menu the C Number Menu is where all sensor values are set These values are changeable but should only be changed under the direction of an Alto Shaam factory representative Unauthorized changes can cause damage Rotate the adjustment knob to view these values D Number Menu The third menu the D Number Menu is the diagnostic menu Here all components can be activated for 10 seconds at a time to aid in troubleshooting the oven To test a component e Rotate the adjustment knob until the desired parameter 007 Fan 0 D12 Oven Lamp 0 etc shows in the display e Press the up A arrow to highlight the value 0 e Rotate the adjustment knob to change 0 to 1 The component will activate for 10 seconds and then the display will return to 0 e Press the down V arrow to return to the parameter without the value highlighted e Rotate the adjustment knob to scroll to another parameter SECTION SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL 61 SERVICE MODE GAS RESET AND ERROR CODES TO EXIT THE SERVICE MODE PRESS THE START KEY TO EXIT FROM THE SERVICE MODE TO THE NORMAL TIME DISPLAY MOST COMMONLY USED PARAMETERS CNumbers DNumbes ROT CTC Muli Point P
113. h tone offered Stop rotation at each individual setting to hear an audio playback Select the tone desired E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTED SIGNAL TONE SETTING SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 9 SET UP PROCEDURES ALWAYS BEGIN SET UP ADJUSTMENTS FROM THE SET UP MENU PRESS THE CHEF FUNCTION KEY TO CONFIRM THE VOLUME SELECTION bos the up A and down V arrow keys or rotate the adjustment knob to select each volume level offered Stop rotation at each individual setting to hear an audio playback Select the volume desired with consideration of the noise level within the kitchen during peak production periods E PRESS THE CHEF FUNCTION KEY TO CONFIRM THE VOLUME SETTING TIME Rotate the adjustment knob until the time symbol is highlighted within the display PRESS THE CHEF FUNCTION KEY TO CONFIRM THE TIME SELECTION pee the up A and down V arrow keys to alternate between hours and minutes and rotate the adjustment knob in each to adjust the numbers to the correct time PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SET TIME DATE Rotate the adjustment knob until the date symbol is highlighted within the display 4 PRESS THE CHEF FUNCTION KEY TO CONFIRM THE DATE SELECTION Rotate the adjustment knob to select the preferred date format 1 Press the up A and down V arrow keys to alternate between day month and
114. he oven will operate in the steam mode at a temperature range of 86 F to 248 F S0 C to 120 C e Automatic steaming at 212 100 C FACTORY SET DEFAULT e Quick steaming between 21377 248 F 101 C and 120 C Low Temperature Steaming between 86 F and 211 F 30 C and 99 START STOP KEY Initiates all cooking mode functions and programmed procedures stored in memory Stops an activated cooking mode or programmed procedure currently in progress and exits the Chef function key COMBINATION MODE KEY Selection key for cooking with a combination of steam and convection heat that can be set within a temperature range of 212 F to 482 F 100 C to 25070 PROGRAMMED MENU KEY Used to access and exit a menu list of all stored cooking programs that can be reviewed in display 0 DELUXE MODELS ONLY CHEF FUNCTION KEY Used to select programmed menu functions various auxiliary functions and several chef help instructions COOKING TEMPERATURE KEY Used to set the required cooking temperature to recall the set cooking temperature or to check the actual oven temperature in conjunction with the down arrow key 9 the up arrow key or the adjustment knob 0 TIME KEY Used to set the required cooking time or recall the set cooking time in conjunction with the down arrow key 9 the up arrow key 8 or the adjustment knob 0 DOWN ARROW KEY Used to decrease displayed cook temperature 7
115. he same name as the original procedure The duplicate can be renamed and edited as required See additional editing instructions x DELETE A PROGRAMMED PROCEDURE PRESS THE PROGRAMMED MENU KEY Rotate the adjustment knob to highlight the procedure to be deleted PRESS THE PROGRAM INSTALL EDIT KEY amp G Press the up A and down V arrow keys or rotate the adjustment knob until the delete is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE SELECTION The programmed procedure has been deleted from the menu SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 39 VN B dU Loud PROGRAM EDITING EDIT A PROGRAMMED PROCEDURE PRESS THE PROGRAMMED MENU KEY Rotate the adjustment knob until the procedure to be edited is highlighted in the display PRESS THE PROGRAM INSTALL AND EDIT KEY Press the up A and down V arrow keys or rotate the adjustment knob until the edit symbol is highlighted in the display EM PRESS THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE SELECTION The display will indicate the procedure name cooking step number EXAMPLE STEP ONE OF FIVE and operating parameters for temperature time or internal product temperature To change the operating parameters for the first step Press the cooking temperature key and rotate the adjustment knob Press the time key and ro
116. hoot No Ignition on a Call for Heat Is the burner igniting Is the Y 1 solenoid being energized Determine which leg of power is missing and correct A 1 is L 1 supplied from K 1 2 2 is N L 2 supplied from the X 11 130 2 terminal block Correct and test 2 the oven and turned on Is there water flowing into the flow control valve Test solenoid for opening Clean out flow control valve and Is there water flowing out of If solenoid is not opening test C No 3 the control valve into the replace pressure box If solenoid is opening find and repair plugged or damaged hose Is there water flowing out of Clean out clogged pressure box C No 3 the pressure box Is there water flowing into the oven Repair hose between pressure box and oven C No D The oven should begin producing steam in C Yes gt 3 5 minutes SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 73 TROUBLESHOOTING TREES ESG No Heat in Convection Mode Does the unit run when start is pressed Troubleshoot Does Not Run When Start Is Pressed Troubleshoot No Motor Operation Is the motor running Is the N 6 probe below set point If it should be below set point test inspect N 6 wiring Replace if necessary C Yes 5 Determine which leg is missing and correct Is the K 2 contactor being energized A 1 is L 1 supplied from
117. ill remain proarammed until any new cooking mode key is pressed JRESS AND HOLD THE FIRST REQUIRED COOKING MODE FOR A PERIOD OF 3 SECONDS 01 01 will appear at the top of the display indicating STEP ONE The temperature and time will appear directly below 01 01 L 55 THE TEMPERATURE KEY The temperature will become highlighted within the display ROTATE THE ADJUSTMENT KNOB TO SELECT THE REQUIRED TEMPERATURE press THE TIME KEY OR THE CORE TEMP KEY e The time or core temperature will become highlighted within the display THE ADJUSTMENT KNOB TO SELECT THE REQUIRED SETTING 38 55 AND HOLD THE SECOND REQUIRED COOKING MODE FOR A PERIOD OF 3 SECONDS Follow the above directions until all steps have been entered swe PRESS THE START KEY The oven will begin cooking as programmed automatically switching to each cooking mode entered Each step entered will be indicated in the display as the oven cycles from mode to mode EXAMPLE 01 05 STEP ONE OF FIVE 02 05 STEP TWO OF FIVE PRESS THE STOP KEY OR OPEN THE OVEN DOOR WHEN THE BUZZER SOUNDS AT THE END S OF THE PROGRAM THIS PROGRAM WILL REMAIN IN TEMPORARY MEMORY UNTIL ANY NEW COOKING MODE KEY IS PRESSED QUICK PROGRAMMING CAN BE SAVED AND STORED IN MEMORY ON DELUXE MODELS ONLY SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 34 ADVANCE FEATURES Auxiliary Functions are made part of the control a
118. in on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS USE AUTHORIZED COMBITHERM LIQUID OVEN CLEANER ONLY Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Unauthorized cleaning agents may discolor or harm interior surfaces of the oven Read and understand label and material safety data sheet before using the oven cleaner CLEANING MATERIALS The cleaning function can SCRAPE B ss RUS usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make O STEEL PP certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove food residue TO PROTECT STAINLESS STEEL lt RE BRus 5 lt SURFACES COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS CHLORIDE BASED
119. iner full of dry wood chips AVAILABLE FROM ALTO SHAAM 508 dry chips in water for 5 minutes WOOD CHIPS 20 POUND BULK PACKS 6 Shake excess water off wood chips APPLE WC 22543 9 Place moistened chips back into the container and THE TOTAL WEIGHT OF woop CHP HICKORY WC 2829 T BULK PACKS MAY VARY DUE TO HIGH position the container securely on the two pronas MOISTURE CONTENT WHEN PACKAGE CHERRY WC 22541 located on the interior back panel of the oven SUGAR MAPLE WC 22545 SMOKING feature may be started at the beginning of any cooking cycle in the Combination mode or Convection mode aw J Push the Smoker icon key A full container of wood chips will produce smoke for an approximate period of one to two hours depending on the cooking temperature being used for the selected product The tested procedures in this manual for many of the products that are appropriate for smoking provide complete product smoke penetration and full smoke flavor When the cooking cycle is completed a buzzer will sound indicating the end of the preheat function TO STOP THE BUZZER OPEN THE OVEN DOOR OR TURN THE COOKING MODE DIAL TO THE OFF POSITION CHEF OPERATING TIP Products such as ribs that require heavier smoke penetration to reach full smoke flavor should remain in the oven after cooking has been completed Do not open the oven door Set the oven in the Low Temperature Steam Mode at 140 to 160 F 60 to 71 and allow the product
120. ing if applicable Fan Malfunction Activated if the motor protection switch is Motor rotation is backwards tripped ncorrect power to the unit e Connection problem at X 7 plug on the relay board pins 3 4 Aux Fan Fault Auxiliary fan malfunction e Control setup programming error Contact factory Excess Oven Temp Activated if the oven cavity temperature is e Connection issue with oven temperature higher than 572 F 300 C for 25 seconds sensor e Convection element contactor is stuck Faulty oven temperature sensor Excess Steam Gen Temp ES units only e Problem with water level probe Activated if the temperature of the steam Scale build sei generator probe B 4 is higher than 248 F UOS 120 C for 26 seconds Steam element contactor is stuck e Connection issue with B 4 probe e Faulty B 4 probe ESi ESG units only e Jumper on X 3 is improperly positioned e Activated if the position of personality Should be between 2 8 or if it is a smoker jumper on X 3 is incorrect between 2 9 e Activated if the position of B 4 jumper is e Jumper on X 6a is improperly positioned incorrect Should be between 13 14 SECTION SERVICE MODE GAS RESET AND ERROR CODES GAS TECHNICAL SERVICE MANUAL 64 SERVICE MODE GAS RESET AND ERROR CODES ERROR CODES AND REASONS continued Code E15 Excess Condensate Temp E21 Oven Probe Fault E22 Core Temp Probe Fault E23 St
121. intenance In addition to the routine cleaning and maintenance procedures there are several additional steps to be taken for both sanitation purposes and to keep the oven running at top operating efficiency These additional safeguards will help prevent inconvenient down time and costly repairs 9 NOT DISPOSE OF GREASE FAT OR SOLID WASTE DOWN THE OVEN DRAIN Fats and solids will eventually coagulate in the drain system causing blockage Consequently water will back up into the condenser and interior oven compartment resulting in an oven that is inoperable 9 MAKE CERTAIN THE DRAIN SCREEN IS ALWAYS IN PLACE REMOVE ANY SOLID WASTE MATERIAL FROM THE DRAIN SCREEN BEFORE IT ENTERS THE DRAIN SYSTEM The routine removal of solids from the drain screen will help prevent blockage 9 USE THE AUTHORIZED COMBITHERM OVEN CLEANER ONLY The use of unauthorized cleaning agents may discolor or harm the interior surfaces of the oven 9 TO PROLONG THE LIFE OF THE DOOR GASKET CLEAN THIS ITEM DAILY The acids and related compounds found in fat particularly chicken fat will weaken the composition of the gasket unless cleaned on a daily basis Wipe with a hot soapy cloth 9 TO ADDITIONALLY PROTECT GASKET LIFE ALLOW OVEN DOOR TO REMAIN SLIGHTLY OPEN AT THE END OF THE PRODUCTION DAY An open door will relieve the pressure on the door gasket 9 ROUTINELY CLEAN DOOR HINGES Open oven door to relieve tension Clean all parts of the hinge ROLL IN CA
122. ker reset if necessary Is there correct voltage at the main terminal block Replace Repair faulty plug cord wiring Is there correct voltage at terminals 62 64 at the F 10 fuses Repair wiring issue between terminal block and fuses Is there correct voltage at terminals 34 36 at the F 1 and F 2 fuses Repair wiring issue Yes between F 10 and F 1 2 fuses Is there correct voltage across terminals 33 35 at the F 1 2 fuse block Test F 1 2 replace blown fuse s C gt O Is there voltage across Repair wiring issue between F 1 2 fuse block and the C No gt pue DU 130 132 terminal blocks PP Is there 12 VDC across terminals 312 313 at the power supply Replace faulty power Is there 12 VDC across pins 1 3 at the X 3 plug on the relay board Correct wiring issue between supply and CNo gt Yes 5 control Correct Replace as Is the ribbon cable secured needed C No gt at both the relay and display ul board Replace faulty board package Yes 5 SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 69 TROUBLESHOOTING TREES ESG Unit Does Not Run When Start Is Pressed Does the cycle light come on Check start button for free movement make sure no other control buttons are stuck Is the door switch satisfied Close door or if closed check for faulty switch magnet
123. king modes will begin to flash Select and press the cooking mode to be inserted Press and set cooking temperature time or internal core temperature Auxiliary functions can be added by pressing the chef function key after entering the operating mode parameters for each individual step and pressing the up and down V arrow keys or rotating the adjustment knob to select the auxiliary function required Press the chef function key to confirm the auxiliary function setting Add the moisture vent key function if required PRESS THE INSTALLZEDIT KEY CONFIRM THE SELECTED MODE AND FUNCTIONS The display will indicate the procedure name minus the last letter Reinsert the last letter with the adjustment knob or use the up A and down V arrow keys in conjunction with the adjustment knob to rename the procedure PRESS THE INSTALL EDIT KEY TO CONFIRM THE NAME 5 PRESS THE INSTALL EDIT KEY TO INSERT THE NEW STEP INTO THE PROCEDURE The display will indicate please wait and will return to the main menu display TO VERIFY THE INSERTED STEP PRESS THE CHEF FUNCTION KEY WHILE THE ALTERED PROCEDURE IS HIGHLIGHTED ROTATE THE ADJUSTMENT KNOB TO REVIEW ALL SET PARAMETERS SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 1 Loxe VN B dU Logd PROGRAM EDITING HI APPEND A PROGRAMMED PROCEDURE STEP PRESS THE PROGRAMMED MENU KEY Rotate the adjustment knob until the pro
124. l Complete 1010656 PF27786 Direction Pane Exterior Combustion Chamber Gasket Wars rss continued on next page SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 99 PARTS INFORMATION continued from previous page Item Not Shown ENS oz Propane 80065000 l 7 wear ze Propane 1070650 S me 71056 um SA 29116 Siphon Gasket EBEN NZ 28184 Nozzle Natural Gas 6 10ESG Size 365 ____ intake Union 6884067168 7 Valve Honeywell NEN Fan Wheel Diameter 340mm 7 14ES NP 28800 Ogival Retainer Union 3 4 016 7 14ESG NZ 27725 Nozzle Natural Gas 7 14ESG Size 510 FT 29105 Intake Union Gas R3 4 6 10ESG 10 10ESG 27726 Nozzle Propane Gas 7 14ESG Size 325 ERES 2833746 Probe Mulitple Point 1 7 394299 Probe Receptacle Removable t PR SA298 Single Point Removable BM E FT 29080 Legs Seismic option PR 34747 Probe Sous Vide SH 2903 Shelves 6 10ESG 10 10ESG SH 22584 Shelves 7 14ESG 12 18ESG 10 20ESG 20 20ESG r r r 5008295 Motor 0 37 kW 110 V 60 HZ 1 WH 27751 Fan Wheel Diameter 340mm 7 14ESG 1 1 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 100 PARTS INFORMATION SERVICE PARTS 12 18 10 20ESG 09
125. lve D U 29115 SmartClean Overhead Tubing U 29113 SmartClean Water Supply Piping A 27532 Drain Fitting 6 29116 Siphon Gasket NZ 28186 Nozzle Natural Gas Size 550 NZ28183 SECTION 5 COMBITHERM PARTS COMBITHERM GAS TECHNICAL SERVICE MANUAL 102 T T Mem EC 9 ozzle Propane Gas Size 335 PARTS INFORMATION SERVICE PARTS 20 20ESG PARALLEL VALVE 09 SmartClean Item Not Shown Shield BN 28815 Heat Exchanger Complete SA 29100 Grommet 048 060 Flame Sense lonization Cable 1400mm Flange SP 34703 Ignition Plug Spacer C 4 GS 28567 FA 34395 WI 34700 SA 29094 PB 27733 SC 28774 PB 27730 SA 28770 SA 28769 Washer 1 2 Description POPP Go O1 amp co 1 N N Washer 3 4 31 1 lt gt co N gt Description Intake Union Gas R3 4 NPT Cover for Burner Flame Clip for Burner Cover BN 28775 2 40 61 27724 Burner Control Glass Complete 41 50 29099 injector Pug 0 0 2 SA 28768 O Ring00507 ff f f 2 28761 Air Pipe x 2 RR 28787 SW 34399 Pressure Switch WI 34701 Spark WI 34698 Flame Sensor
126. m 77176 120 20 20ESG 120V 1ph Diagram 77265 121 20 20ESG 208 240V 3ph Diagram 77299 122 COMBITHERM GAS TECHNICAL SERVICE MANUAL 115 Lofert Motor 125 WHT 126 BLK 127 RD to 4 135 WHT 136 BLK 137 RD to 6 NOTE WHT BLK RD INTAKE FAN FA 3599 OVEN LAMP LP 34205 LAMP RECEPTACLE lt LP 34161 INTAKE FAN 3599 O gt S o au L zu gt C2 k DOOR SW LT 3738 X11 130 100V X10 PE 4 VENT SWITCH VENT MOTOR 1 e 130 220 TRANSFORMER N6 o eeov X6 8 Sm 5 110 115V 1PH 5 4255 Vaya T BLK BRN e 4 6 2 e 4 6 ou X3 4 4 2 CONNECTOR YVICSTE AMY TA HIHI 2 11 TM 34463 ed oe x 10 5 X8 1M 34464 69 Gos Valve LT ON uy X1 x IGNITION 34 328 1 5 E 66 BA 34397 E e 12 11 8 7 6 5 4 3 2 1 AAA 49 658 2769 278 e 25 _ NH 576 uU al a x 06 664 x es 8 TM 3431D c EES 2 523 bine X10 X10 134 88 y 4 539 G91 Ga 81 54 5
127. n V arrow keys or rotate the adjustment knob to make the 4 PRESS THE CHEF FUNCTION KEY If Yes is selected the oven will begin a 20 appropriate selection minute rinse cycle Display will count down indicating time remaining in the rinse cycle If No is selected the display will indicate a choice of Cleaning levels Heavy Normal Cleaning Cleaning Press the up A and down V arrow keys or rotate the adjustment knob to make the appropriate selection PRESS THE CHEF FUNCTION KEY If Heavy Cleaning is selected Insert 3 Cleaner Solution L no If Normal Cleaning is selected Insert 2 Cleaner Solution L no Wearing rubber gloves remove drain screen at bottom of oven and place the approriate number of cleaning packets in drain opening Replace drain screen Press the up and down V arrow keys or rotate the adjustment knob to select YES E PRESS THE CHEF FUNCTION KEY SECTION 2 PREVENTIVE MAINTENANCE COMBITHERM GAS TECHNICAL SERVICE MANUAL 57 PREVENTIVE MAINTENANCE SMARTCLEAN AUTOMATIC CLEANING PROGRAM CONTINUED If Yes is selected the display will indicate Start Advanced Clean n No Press the up and down V arrow keys or rotate the adjustment knob to select YES i PRESS THE CHEF FUNCTION KEY TO CONFIRM AND START THE CLEANING PROGRAM HEAVY CLEANING WILL BEGIN A 135 MINUTE CLEANING AND RINSE CYCLE NORMA
128. nsor is damaged e Hardware problem on control unit SM Connection issue at B 4 probe Faulty B 4 probe e Jumper on X 3 is improperly positioned Should be between 2 8 or if it is a smoker between 2 9 e Jumper on X 6a is improperly positioned Should be between 13 14 Connection issue at B 5 probe Faulty B 5 probe Connection issue at B 3 probe Faulty B 3 probe Connection issue at N 8 probe Faulty N 8 probe Problem with water level probe e Scale build up inside steam generator e Steam element contactor is stuck Connection issue with N 8 probe Faulty N 8 probe e Jumper on X 6b is improperly positioned Should be between 1 2 Connection issue at any of the temperature sensors e Temperature sensor shorted to ground faulty SECTION 3 SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL 65 SERVICE MODE GAS RESET AND ERROR CODES ERROR CODES AND REASONS continued Code DE Drain Pump Failure Activated if water level did not drop below e Problem with water level probe the low level sensor in the generator during a steam generator flush e Scale build up inside steam generator e Scale plugging drain pump e Faulty drain pump Venting Error Activated when vent switch reads open vent e Alignment issue between motor cam and closed when it should be closed vent open micro switch or when it reads closed ve
129. nt open when it should be open vent closed e Connection issue at micro switch e Connection issue at control Faulty vent switch e Faulty vent motor Steam Temp High Activated when oven temperature probe N 6 Water supply is shut off while unit is running measures a temperature in excess of 395 F in Steam or Combi mode 202 C when running in Steam mode e Plugged or faulty Y 1 solenoid e Obstruction between 01 solenoid and water inlet ID Error Control is unable to detect whether unit is e Connection issue at X 3 personality jumper as or electric 5 Faulty control Program Memory Error Temperature value or time value of a program Program was generated in and control step is not allowed has been switched to F Program was generated in F and control has been switched to WP Error Temperature value or time value of current Delete program and reinstall cooking algorithm is out of allowed array Algo Error Cooking algorithm sent by operating module e Software versions of control unit and BM is unknown to control unit SM operating module are incompatible e Software error in operating module Connection Error No or bad communication between control Connection issue at ribbon cable on display unit SM and operating module BM or relay board Faulty ribbon cable e Software versions of control unit and operating module are incompatible SECTION
130. o lt lt o Yes e 0 0 To 356 F 0 Excess Condensate Temp Yes Yes Oven Probe Fault Yes es 2129 only No Yes Steam Gen Probe Fault Yes N A Yes Yes 210 F No 356 F X Ki o lt Core Temp Probe Fault e es es e S es Ye Ye N N N N S N To 356 F S Bypass Probe Fault Yes Yes Condensate Probe Fault To 320 F Steam Gen Safety Probe Fault es Yes e es gt lt lt o lt lt 5 es e Probe Short to Frame Yes Yes DE Drain Pump Failure gt e es e gt Yes Steam Temp High N A Yes ID Error Yes Yes Yes es Venting Error lt No No No S es S Program Memory Error es e es Yes Yes e Uli gt o G S WP Error S Yes Yes lt S S 5 5 5 5 5 6 5 5 Ye Ye Ye Ye Ye Ye Ye lt on lt 2 Algo Error E96 _ Connection Error es gt NEM Eo aa E 7 Excess Steam Gen Safety Temp Yes N A MEN ss s NEN 80 E CC MEN LE 01 02 03 04 EI3 215 E21 EZ E24 E25 E26 E27 EZ9 E34 E36 E80 81 E82 E96 o O Yes SECTION 3 SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL
131. on vegetables after steaming Steam long arain rice using approximately 1 part rice to approximately 1 1 2 parts water or seasoned liquid Steam durum wheat noodles in unperforated pans using 1 noodles to 5 parts cold water QUICK STEAMING Quick steaming is suitable for hearty root type vegetables such as potatoes legumes and cabbage Quick steaming provides a cooking time which is approximately 10 percent shorter than the regular steam mode temperature of 212 F 100 C Set the steam cooking temperature between 221 F 105 C and 230 F 110 C for small loads and between 230 F 110 C and 248 F 120 C for full loads LOW TEMP STEAM The low temperature steam mode will function whenever the oven compartment temperature is below 212 F 100 C Proof yeast dough at a temperature setting of 90 F to 110 32 to 43 It will take longer to steam products using the low temperature steam mode Steaming sausages in low temperature steam prevents cracked or peeling skins Use low temperature steam for delicate foods such as shrimp fish seafood and cr me caramel For best results low temperature steam all delicate food items at a temperature of 210 F 99 C or below SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 15 COMBINATION MODE The Combination mode will prove to be the most versatile and widely used mod
132. or wiring C Yes gt Is the motor protection switch in the start position Reset and test operation Is the ribbon cable secured between both boards Tighten or replace if necessary Are all connections on Repair all loose connections relay board secure Reboot control by pressing holding the power button for 5 seconds If unsuccessful contact Alto Shaam Technical Service SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 70 TROUBLESHOOTING TREES ESG No Motor Operation Is the K 51 contactor being energized Determine if A 1 or A 2 is missing and correct Replace faulty K 51 contactor Is there voltage across 62 64 at the F 10 fuses Repair wiring issue between main power 5 terminal block and fuses Is there voltage across 63 65 at the F 10 fuses Replace blown fuse s and test Is there voltage across 1 3 at the F 52 MP switch Repair wiring issue between fuses and F 52 MP switch C No 5 Is there voltage across 1 3 at the 51 MP switch Repair wiring issue between F 51 52 C No 5 Is there voltage across 2 4 out of the F 51 MP Reset tripped switch start button in and test again If still 3 switch no voltage replace faulty MP switch Is there voltage across 1 3 at the K 51 contactor Repair wiring issue between F 52 and K 51 C No 7 Yes 2 Is there vol
133. r of smoke flavor to non smoked products Cleaning instructions are provided in this manual THE USE OF IMPROPER MATERIALS FOR THE DO NOT OPEN THE OVEN DOOR DURING SMOKING FUNCTION COULD RESULT IN DAMAGE HAZARD EQUIPMENT FAILURE OR COULD THE SMOKING FUNCTION The introduction REDUCE THE OVERALL LIFE OF THE OVEN of outside air in the oven compartment may cause the wood chips to flame DO NOT USE SAWDUST FOR SMOKING DO NOT USE WOOD CHIPS SMALLER THAN THUMBNAIL SIZE SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 30 AUXILIARY FUNCTIONS CHEF FUNCTION KEY SMOKER FEATURE EQUIPPED MODELS 2 7157 The ability to smoke product hot or cold is offered on all boiler free electric models and on all gas models with the exception of the 10 20 5 5 the 12 18ESGAS and the 20e20ESGAS The smoking function can be engaged in either the Combination mode or the Convection mode of operation The smoking function cannot be operated when the oven is operating in the steam mode or the retherm mode SELECT AND PRESS THE REQUIRED COOKING MODE CONVECTION OR COMBINATION TO SET COOK TEMPERATURE PRESS IHE TEMPERATURE KEY The cooking temperature will appear highlighted within the oven display Press the up and down V arrow keys or rotate the adjustment knob to select the desired cooking temperature TO SET COOK TIME PRESS THE TIME KEY The cooking time will appear highligh
134. re one container full of dry wood chips 508 dry chips in water for 5 minutes Shake excess water off wood chips Place moistened chips back into the container and position the container securely on the two prongs located on the interior back panel of the oven A full container of wood chips will produce smoke AVAILABLE FROM ALTO SHAAM WOOD CHIPS 20 POUND BULK PACKS THE TOTAL WEIGHT OF WOOD CHIP APPLE WC 22543 1 BULK PACKS MAY VARY DUE TO HIGH for the selected product The tested procedures in MO STUN CONTENY WHEN 648 9 this manual for many of the products that are appropriate CHERRY WC 22541 for smoking provide complete product smoke penetration SUGAR MAPLE WC 22545 and full smoke flavor for an approximate period of one to two hours depending on the cooking temperature being used CHEF OPERATING TIP Products such as ribs that require heavier smoke penetration to reach full smoke flavor should remain in the oven after cooking has been completed Do not open the oven door Set the oven in the Low Temperature Steam Mode at 1407 0 160 607 to 71 and allow the product to remain in the oven for a period of one hour If you would like assistance you are invited to contact an Alto Shaam corporate chef for recommendations The Combitherm Smoker can be operated without using the smoking function After using the oven as a smoker however it is necessary to clean the oven in order to prevent a transfe
135. revent the oven from being LOCK operated unless the ventless oven hood is operating SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 8 SET UP PROCEDURES SET UP MENU Following installation the control should be set with the date and time addition to the date and time the set up function provides the operator with the ability to adjust a number of other Combitherm operating conditions to conform with the needs of the individual installation PRESS THE ON OFF POWER KEY THE ON POSITION SET UP ADJUSTMENT CHOICES SIGNAL TONE Epress THE CHEF FUNCTION KEY Rotate the adjustment knob im until the set up symbol is highlighted within the display fh PRESS THE CHEF FUNCTION KEY Press the up A and down V arrow keys or rotate the adjustment knob to select YES for the set up function PROGRAM INDEX lt DEFAULT MEMO SETTINGS TEMPERATURE DISPLAY CONFIRM THE SET UP FUNCTION NETWORK ADDRESS Press the up A and down V arrow keys THE CHEF FUNCTION KEY TO or rotate the adjustment knob to highlight one of the following EOD adjustment functions SIGNAL TONE the adjustment knob until the signal tone symbol is highlighted within the display PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SIGNAL TONE SELECTION pos the up and down V arrow keys or rotate the adjustment knob to select eac
136. roduct temperature or to change the set values for core temperature during operation press the key once and make corrections as required When the operator set internal temperature has been reached a buzzer will sound indicating the end of the operating mode e To stop the buzzer press the start stop key or open the oven door To check the length of time the product has been operating in the core temperature mode press and hold the time key along with the core temperature key 9 The time period will appear at the top of the display CHEF OPERATING TIPS To prevent over cooking remove product from the oven as soon as the required internal temperature is reached in either the Core Temperature mode or the Core Temperature Delta T mode The Core Temperature mode should not be used for cooking thin product items DO NOT USE THE PROBE WHEN COOKING THIN PRODUCTS SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 22 DELTA T CORE TEMPERATURE COOKING This special program function cooks by internal product temperature with the use of the probe Unlike the standard core temperature mode however the Delta T oven temperature automatically increases in direct proportion to the internal temperature of the product The Delta T mode cooks with convection heat but provides a more gentle method of cooking Browning occurs toward the end of the cooking cycle PRESS THE ON OFF POWER KEY TO THE ON POSITION
137. roduct Probe ROZ MultiPoint Product Probe ROS CTC 3 Muli Point Product Probe RO4 CTC 4 MuliPoint Product Probe ROS Oven Temp Sensor 86 ROG Bypass Probe 8 5 ROT Condensate Probe 8 3 Ba ROS STB Probe N 8 Immersion Safely Probo R10 100 Single Point Product Probe R13 Electronic Temp Control Temperature R20 Lower Level Water Level Probe R21 Upper Level Water Level Probe R23 Door Switch R29 Software BM Display Board R30 Software SM Relay Board R31 Software KM HACCP Board R38 Errors see R Number instructions For these parameters 0 Not Satisfied 1 Satisfied TO REBOOT THE CONTROL Rebooting the control can sometimes fix an error code or a control that is frozen or confused PRESS AND HOLD THE ON OFF POWER KEY FOR FIVE SECONDS The display will flash and show ST5000 for 20 seconds followed by Please Wait and then will return to the time and date PRESS THE ON OFF POWER KEY MOMENTARILY The unit will turn on and can be operated normally SECTION SERVICE MODE GAS RESET AND ERROR CODES COMBITHERM GAS TECHNICAL SERVICE MANUAL 62 SERVICE MODE GAS RESET AND ERROR CODES GAS RESET There is a gas ignition failure light located on the left hand side of the oven The oven will not heat when the reset light is on If the reset light is lit follow the instructions below STOP THE COOKING PROGRAM AND PRESS THE RESET BUTTON LOCATED UNDER THE LIGHT CHECK TO MAKE
138. rom X 9 pin 2 on the relay board Pin 8 is N L 2 supplied from the X 11 130 1 terminal Are the relay contacts closing Replace faulty relay C No 3 L 1 power is supplied to each smoke element directly from the F 10 fuse terminal 63 C No 2 N L 2 is supplied from relay pins 5 6 Pin 5 to SK element 2 Pin 6 SK element 1 Determine which leg is missing and correct Is there voltage at each element Are the elements drawing power approximately 1A to 2A Replace faulty element s C No 3 Smoke production should begin in the oven C Yes gt SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 77 COMBITHERM PARTS Rear Service Parts Auto Clean 79 Left Hand Side Service Parts Auto Clean SmartClean 80 Rear and Left Hand Side Service Parts CombiClean 81 CombiClean Plumbing 2 e 83 Waen ING u u TR RU EE PN 88 Condensation Tank 89 Sprayer Holder 90 Oven Light Assembly 90 Smoker Box AssembMU 90 Hinge Assemblies 7 91 Sandara 63126 92 Deluxe Gre 0 6 co 93 Simple 94 Routing of Ribbon Cable Tabletop
139. s an additional convenience to the operator however these functions are not necessary for the general operation of the Combitherm oven START TIME PRESELECT Start time preselect provides the operator with the ability To prevent food spoilage this feature to program a fixed start time for oven operation This function can be operated when cooking in any mode and is not recommended for use with any is offered as a convenience to set an advanced start up of raw product that requires temperature the preheating function prior to the beginning of the maintenance at or under 40 F 4 C production day It can also be used for advance start up for non refrigerated items such as baked potatoes SELECT AND PRESS THE REQUIRED COOKING MODE Set all mode functions such as temperature time core temperature etc The time entered in the initial operational mode setup will automatically be reflected on the start time preselect display PRESS AND HOLD THE TIME KEY WHILE TURNING THE ADJUSTMENT KNOB The display will indicate the current programmed settings in 24 hour military time 1 HOUR TOTAL COOKING TIME OVEN START STARTING TIME ENDING TIME IN 48 MINUTES 10 23 A M 11 23 A M The cooking time shown UPPER RIGHT indicates automatic oven operation for a period of one hour and appears only when cooking by time as entered in the initial operational mode setup TO CHANGE THE STARTING TIME PRESS AND HOLD THE TIME K
140. s missing and correct Is the Y 1 solenoid being 1 is L 1 supplied from K 1 2 energized A 2 is N L 2 supplied from the X 11 130 2 terminal block Is there water connected to the oven and turned on Correct and test C No 5 opening Find and repair plugged or damaged hose Is there water flowing into the flow control valve Test solenoid for opening C No gt Solenoid opening Is there water flowing out of the control valve into the pressure box Clean out flow control valve and test Clean out clogged pressure box Repair hose between pressure box and oven C No 5 The oven should begin producing steam in 3 5 minutes cycle off and switch to C Yes gt Is there water flowing out of the pressure box Is there water flowing into the oven convection SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 75 TROUBLESHOOTING TREES ESG No Convection Heat in Combination Mode Does the unit run when start is pressed Troubleshoot Does Not Run inq When Start Is Pressed Is the motor running Troubleshoot No Motor Operation Is the 8 5 probe satisfied B 5 steam must satisfy first before switching to convection heat If this is the issue troubleshoot No Steam in Combination Mode Is the N 6 probe below set point If it should be below set Yes gt point test inspect N 6 wiring Replace if necess
141. s or rotate the adjustment knob to select the internal temperature desired and insert the product probe PRESS THE START KEY TO BEGIN THE COOKING MODE e The set cooking temperature will appear in the display To adjust the set temperature press the key once and make corrections as required To display the actual oven temperature press the key twice e The remaining cooking time will appear in the display To display the set time or to change the set values for time during operation press the time key 8 once and make corrections as required e The actual internal product temperature will appear in the display To display the set internal product temperature or to change the set values for core temperature during operation press the key once and make corrections as required When the cooking time has expired or the operator set internal temperature has been reached a buzzer will sound indicating the end of the operating mode e To stop the buzzer press the start stop key or open the oven door To check the length of time the product has been operating in the core temperature mode press and hold the time key along with the core temperature key 9 The time period will appear at the top of the display SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 8 The Convection mode works best with foods containing little moisture or for very moist food which require a dryer finished produ
142. t Is the combustion fan pressure switch satisfied 200V to Ground on all 1 Ensure fan is running properly posts 2 Inspect air hose for damage or kinks 3 Inspect switch replace if needed Is there voltage at the blower motor Is the combustion fan motor Is there a spark running Replace faulty fan motor Is the gas valve being Correct and test energized 1 Reseat ignition control on valve and reseat plug on control Test 2 Check ignition cable reseat in ignition control Replace if necessary 3 Inspect igniter assembly Replace if necessary 4 Replace ignition control if necessary Is the incoming gas pressure within spec Reseat ignition control on valve and reseat plug in ignition control and test If valve is still not energized Replace faulty gas valve ar y9 replace faulty ignition control and test C No D Is the valve opening Set correct pressure and test If unable to adjust pressure Is the outlet gas oo replace faulty valve set properly Check for the following 1 Plugged or obstructed burner 1 Inspect flame sensing rod for integrity Replace if necessary orifice 2 Inspect flame sensing wire for continuity Replace if necessary 2 Obstructed exhaust flue Is the burner lighting 3 Reseat flame sensing wire in control 4 Faulty igniter assembly 4 Reseat ignition control on valve 5 Reseat ignition control plug 6 If
143. tage across 2 4 out of the K 51 contactor Replace faulty contactor C No gt Ensure wiring out of the contactor is correct to the capacitors and through the motor wire harness plug Test capacitor and replace if needed If all checks ok replace motor SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 71 TROUBLESHOOTING TREES ESG No Ignition on a Call for Heat K 2 Contactor Pulled In Is there voltage to the transformer across terminals 47 48 Determine which leg is C No 5 2 missing and correct Is there voltage across pin 4 11 on the ignition control Is there voltage out of the transformer across terminal 200 and 20 Is there voltage at terminal 1 at the K 2 contactor Replace faulty transformer LD Repair wiring issue between 129 terminal Is there voltage out of the block and ignition control plug contactor at terminal o2 Repair wiring issue between 129 terminal and K 2 1 contact Repair wiring issue between K 2 2 and ignition control plug Is there voltage across pin 10 11 on the ignition control Replace faulty K 2 contactor Reset the ignition control and continue testing Determine which leg is missing and correct Is the ignition failure reset Terminal 143 is supplied from the transformer light off pp Terminal 144 is supplied from pin 7 on the ignition control on a call for hea
144. tate the adjustment knob to change the cooking time Press the core temperature key and rotate the adjustment knob to change the core temp Auxiliary functions can be added by pressing the chef function key after entering the operating mode parameters for each individual step and pressing the up and down V arrow keys or rotate the adjustment knob to select the auxiliary function required Press the chef function key to confirm the auxiliary function setting Press the down arrow key for each subsequent step of the procedure and make changes to each step as required 0 THE PROGRAM INSTALL AND EDIT KEY TO CONFIRM THE SETTING The display will indicate the same name as the original procedure minus the last letter Install the last letter by rotating the adjustment knob to the correct letter Rename the procedure by pressing the down arrow key to clear the display Press the up and down V arrow key to select each individual alpha character number or symbol Rotate the adjustment knob to select each subsequent letter THE PROGRAM INSTALL AND EDIT KEY CONFIRM THE NAME PRESS THE PROGRAM INSTALL AND EDIT KEY TO INSTALL THE PROGRAM To review the set operating parameters of any programmed procedure press the programmed menu key and rotate the adjustment knob until the procedure to be reviewed is highlighted in the display Press the chef function key The cooking mode key for the first step will illuminat
145. te the oven fan and the left hand side of the oven When oven door is closed again cleaning cycle will resume for the remaining 40 minutes Cleaning Finished At the end ol the cleaning cvcle the oven will beep and the display will indicate the end of the cycle Press the start stop key to stop the buzzer and return the oven to normal operation LEAVE DOOR SLIGHTLY OPEN AFTER CLEANING SECTION 2 PREVENTIVE MAINTENANCE gt COMBITHERM GAS TECHNICAL SERVICE MANUAL 54 PREVENTIVE MAINTENANCE AUTOCLEAN AUTOMATIC CLEANING PROGRAM units prior to 3 09 CONTINUED FORCED RINSING MODE If the cleaning cycle is stopped during cleaning the unit will immediately go into a Forced Rinsing mode for 5 minutes If power is lost or the unit is turned off during cleaning the unit will go into a Forced Rinsing mode when power is restored or unit is turned back on Forced Rinsing Once the Forced Rinsing is complete Cleaning Interrupted will appear on the display Cleaning Interrupted Press the start stop kev to return the oven to normal Operation NOTE IF THE DOOR IS OPENED DURING THE CLEANING PROCESS CLOSE THE DOOR WILL APPEAR IN THE DISPLAY LEAVE DOOR SLIGHTLY OPEN AFTER CLEANING SECTION 2 PREVENTIVE MAINTENANCE COMBITHERM GAS TECHNICAL SERVICE MANUAL e 55 PREVENTIVE MAINTENANCE AuTOCLEAN AUTOMATIC CLEANING PROGRAM units prior to 3 09 Remove all food scraps and resid
146. ted within the oven display Press the up A and down V arrow keys or rotate the adjustment knob to select the time desired Set control for continuous operation by rotating the adjustment knob to the right until desired time appears in the display TO ACTIVATE SMOKER PRESS THE CHEF FUNCTION KEY Rotate the adjustment knob until the smoker symbol gt is highlighted within the display PRESS THE CHEF FUNCTION KEY Smoker Press the up A and down V arrow keys or rotate the lt gt e rm adjustment knob to select YES for the Smoker function PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING so PRESS THE START KEY TO ACTIVATE THE SMOKER FUNCTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION AVOID BURNS ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 31 AUXILIARY FUNCTIONS CHEF FUNCTION KEY ENERGY LOCK FOR USE WITH OVENS INSTALLED UNDER A VENTLESS HOOD Energy lock is a safety feature to prevent the oven control from being operated unless the ventless oven hood is in operation The energy lock indicator light will illuminate in the control display if this situation occurs and the oven control will be inoperable until the oven hood is reset and operating x is highlighted within the PRESS THE CHEF FUNCTION KEY Energy Lock
147. the 133 terminal block C No 5 A 2 is N L 2 and is supplied from the N 7 high limit Is the K 2 contactor pulling in Replace faulty contactor C No gt Is the burner igniting Troubleshoot Ignition on a Call for Heat C No 3 Heat should be produced in the oven and K 2 contactor should cycle on the N 6 probe C Yes gt SECTION 4 TROUBLESHOOTING TREES COMBITHERM GAS TECHNICAL SERVICE MANUAL 74 TROUBLESHOOTING TREES ESG No Steam in Combination Mode Does the unit run when start is pressed Is the motor running Troubleshoot No Mot Troubleshoot Does Not Run Operation 0 When Start Is Pressed Is the B 5 probe below its set point If it should be below set point test inspect B 5 probe and wiring Replace if necessary Is the K 1 contactor being energized Determine which leg is missing and correct 1 is L 1 supplied from X 1 pin 2 on the relay board 2 is N L 2 supplied from the X 11 130 2 terminal block Replace faulty contactor C No gt Is the K 1 contactor pulling in Determine which leg is missing and correct A 1 is L 1 supplied from K 1 4 A 2 is N L 2 supplied from the N 7 high limit Is the K 2 contactor being energized Is the K 2 contactor pulling in Replace faulty contactor C No 3 Troubleshoot No Ignition on a Call for Heat C No Determine which leg of power i
148. tional on S control models MODES The Combitherm combination oven steamer is a multipurpose oven used for STEAM MODE RE TEMPERATURE MODE COMBITHERM GAS TECHNICAL SERVICE MANUAL 4 CONTROL PANEL IDENTIFICATION Standard and Deluxe Control 6 S Control 45 Return to Main Table of Contents 3 SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 5 CONTROL PANEL IDENTIFICATION STANDARD AND PROGRAMMABLE DELUXE MODELS ALIO SHAAM COMBITHERM POWER ON OFF KEY STEAM MODE KEY RETHERM MODE KEY START STOP KEY COMBINATION MODE KEY PROGRAMMED MENU KEY DELUXE MODELS ONLY CHEF FUNCTION KEY PROGRAM INSTALL EDIT KEY DELUXE MODELS ONLY FUNCTION amp OPERATING INDICATORS ENERGY LOCK CONTROL PANEL DISPLAY COOKING TEMPERATURE EE CORE TEMPERATURE KEY COOK TEMP CORE TEMP TIME KEY DOWN ARROW KEY UP ARROW KEY ADJUSTMENT KNOB RAPID TOUCH KEYS DELUXE MODELS ONLY MOISTURE VENT KEY ELECTRIC MODELS ONLY SECTION 1 CoNTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 6 STANDARD amp DELUXE CONTROL PANEL BASIC FUNCTION 0 5 6 9 7 POWER ON OFF KEY Activates power to the oven STEAM MODE KEY T
149. to remain in the oven for a period of one hour NOTE Always keep the OVEN DOOR CLOSED whenever operating the smoking function The Combitherm Smoker can be operated without using the smoking function After using the oven as a smoker however it is necessary to clean the oven in order to prevent a transfer of smoke flavor to non smoked products Cleaning instructions are provided in this manual HOT STEAM CAUSES BURNS ROTATE THE DOOR HANDLE TO THE FIRST OPEN ROTATION POSITION ONLY STAND BACK AND WAIT UNTIL THE STEAM IS VENTED BEFORE FULLY OPENING THE DOOR SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 8 PREVENTIVE MAINTENANCE Preventive Maintenant 50 Food Trolley Cleaning 50 Cleaning Agents and Materials 51 Daily and Monthly 52 Auto Clean Standard or Deluxe Control prior to 3 09 54 Auto Clean S Control prior to 3 09 56 SmartClean Standard or Deluxe Control after 3 09 57 SmartClean S Control after 3 09 59 Return to Main Table of Contents B SECTION 2 PREVENTIVE MAINTENANCE COMBITHERM GAS TECHNICAL SERVICE MANUAL 49 PREVENTIVE MAINTENANCE Preventive Ma
150. type of product and product load the browning feature may also slightly increase the set cooking time in order to fully complete the browning function This is a standard operating condition of this feature ui SELECT AND PRESS THE REQUIRED COOKING MODE AND SET MODE FUNCTIONS op is highlighted within L PRESS THE CHEF FUNCTION KEY Brown PRESS THE CHEF FUNCTION KEY Rotate the adjustment knob until the browning symbol the display Press the up A and down V arrow keys or rotate the 5 adjustment knob to select YES for the browning function rm m No PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING e The browning indicator light BROWN will illuminate directly above the display PRESS THE START KEY The oven will engage the browning feature in the Combination or Convection mode set by the operator SECTION 1 CONTROL PANEL IDENTIFICATION COMBITHERM GAS TECHNICAL SERVICE MANUAL 25 AUXILIARY FUNCTIONS CHEF FUNCTION KEY COOL DOWN FEATURE The cool down feature provides the operator with the ability to lower the temperature of the oven compartment at an accelerated pace This function is useful when it is necessary to immediately change from a high temperature cooking function to a lower temperature function or to the steam program This function is also useful to help cool the oven compartment in preparation for cleaning CHEF OPERATING TIP When using the cool down feature in prepar
151. ue from the oven drain Remove shelves side racks and pans and wash separately Insert the Combitherm Liquid Oven Cleaner spray nozzle directly into the High Pressure Relief Port With the oven power ON and spray several times ON A WEEKLY BASIS Loosen the thumb screw s AS oe ios and swing Fan Guard Cover Plate toward the back of lt the oven Spray the back of the Fan Guard Cover CANNE Plate the oven fan and the left hand side of the oven When oven door is closed again cleaning cycle CLN will appear in the display will resume for the remaining 40 minutes LLII 111 At the end of the cleaning cycle FIN will appear in the display Turn the Cooking Mode dial to the OFF position After 1 minute 50 will appear in the display indicating a 50 minute cleaning cycle FORCED RINSING MODE If the cleaning cycle is stopped after 10 minutes in the cleaning cycle the unit will immediately go into a Forced Rinsing mode and display for 5 minutes THE OVEN WILL BEGIN A 50 MINUTE If power is lost or the unit is turned off during CLEANING AND RINSE CYCLE cleaning the unit will go into a Forced Rinsing mode when power is restored or unit is turned back on DISPLAY WILL COUNT DOWN INDICATING TIME REMAINING IN THE CLEANING CYCLE After 10 minutes a buzzer will sound and display will show After a period of 5 minutes FIN will appear
152. utoClean symbol is highlighted in the display THE CONTROL WILL ASK FOR VERIFICATION OF THE FOLLOWING ITEMS BEFORE THE FUNCTION CAN BE STARTED Water turned on L no Verify water is supplied to the oven and press the up and down V arrow keys or rotate the adjustment knob to select YES 4 PRESS THE CHEF FUNCTION KEY Start AutoClean Press the up and down V arrow keys rotate the adjustment knob to select YES PRESS THE CHEF FUNCTION KEY for the automatic cleaning function CONFIRM THE SETTING AND START THE CLEANING PROGRAM THE OVEN WILL BEGIN A 50 MINUTE CLEANING AND RINSE CYCLE DISPLAY WILL COUNT DOWN INDICATING TIME REMAINING IN THE CLEANING CYCLE Cleaning in Process After 10 minutes a buzzer will sound and Displav will show Open Door Sprav Cleaner Open Door Spray Cleaner Wearing safety glasses and rubber gloves open door remove the drain screen and spray Combitherm liquid oven cleaner diretly into the drain pipe Generously spray the interior oven surfaces with an even coat of Combitherm Liquid Oven Cleaner Spray all built in components Insert the Combitherm Liquid Oven Cleaner spray nozzle directly into the High Pressure Relief Port and spray several times A WEEKLY BASIS Loosen the thumb screw s and swing Fan Guard Cover Plate toward the back of the oven Spray the back of the Fan Guard Cover Pla

Download Pdf Manuals

Related Search

Related Contents

取扱説明書 - M  Pfister GT264YPU Instructions / Assembly  iMON - Aplicación de monitorización para iPhone  Manuel d`Installation  SRS 100 user guide  NATIONAL SWAGING MACHINE AND DIE WARNING, USE  table des matières chapitres titres 1  Kenwood TK-2140 User Manual  Scarica il manuale  

Copyright © All rights reserved. Failed to retrieve file