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Parts & Maintenance Manual

1. Serial No All 37 4 Hydraulic Schematic qui ic l i gt X TL TI X Reel Motors g B 5 Filter E s Left Center Right Electric C C Clutch Rear Wheel Motor Tank 2 5 5 Gals in System YR 3WD L Valve N lt lt ci mi Right ee Bm A A1 Wheel S i Motor 3 0 4 Left A IB ze L Wheel a j T SE Motor 4 Steering PB 7 Ws Gh a CH Cylinder De R EE Engine En Direct P EE Steering Valve x Gs Drive Traction Pump gt I 3400 RPM T RUNS el PS l Filter i Lift 2 D Cylinder 100 Fluids and Compounds Hydraulic Fluid 5001405 Two 2 1 2 Gallon Container of ISO VG68 Oil 5001404 One 5 Gallon Pail of ISO VG68 Oil e 2500548 Two 2 1 2 Gallon Container of 10W30 Oil 2500546 One 5 Gallon Pail of 10W30 Oil e 503409 Two 2 1 2 Gallon Container of ATF Fluid 503407 One 5 Gallon Pail of ATF Fluid 2 Cycle Oil 554600 Twenty Four 16 Ounce Plastic Container 5 5
2. ee eo Adapter Type W O Ring O Ring Y O Ring Z O Ring 339972 4 4 Straight Adapter 339908 339896 339974 4 6 Straight Adapter 339908 339897 339979 6 6 Straight Adapter 339909 339897 339980 6 8 Straight Adapter 339909 339898 339983 8 6 Straight Adapter 339910 339897 339989 10 10 Straight Adapter 339911 339899 340055 4 4 90 Adapter 339908 339896 340057 4 6 90 Adapter 339908 339897 340061 6 6 90 Adapter 339909 339897 340062 6 8 90 Adapter 339909 339898 340068 8 12 90 Adapter 339910 339900 340070 10 10 90 Adapter 339911 339899 340088 4 6 90 Adapter 339908 339897 340120 4 4 4 Swivel Run Tee 339908 339908 340121 6 6 6 Swivel Run Tee 339909 339909 340265 10 10 10 Straight Thread Run Tee 33991 1 339899 339911 340376 8 8 90 Swivel Adapter 339910 SAE Boss O Rings ORS Face Seal O Rings Dash Size Thread Size O Ring Dash Size Thread Size O Ring 4 7 16 20 339896 4 9 16 18 339908 6 9 16 18 339897 6 11 16 16 339909 8 3 4 16 339898 8 13 16 16 339910 10 7 8 14 339899 10 1 14 339911 12 1 1 16 12 339900 12 13 16 12 339912 16 1 5 16 12 339901 16 1 7 16 12 339913 20 1 5 8 12 339902 20 111 16 12 339914 24 1 7 8 12 339903 24 2 12 339915 32 2 1 2 12 339904 Change from previous revision 103 1000956 7 81 1000970 55 1000973 67 1001010 41 1001129 7 53 1001132
3. 81 5000616 82 5000617 82 5000629 51 5000912 65 5000913 65 5000914 65 5001065 96 50013468 45 5001419 75 5001428 41 5001435 91 5001436 91 5001437 91 5001441 ii ER 5001442 93 5001443 93 5001444 93 5001445 93 5001446 93 5001447 93 50014468 93 5001449 93 5001450 93 5001451 93 5001606 85 5001607 85 5001665 33 5001666 61 5002087 82 5002088 82 5002089 82 5002090 82 5002101 41 5002102 41 5002126 65 5002141 93 5002157 96 5002644 55 5002657 93 5002831 EEN 82 OO Oita shai 82 OO Buenri 45 5002916 53 5003384 anna 45 53 BEER assistit 96 One 96 5003595 51 5003596 51 5003597 crecen 51 500
4. Range of Cut Grooved Roller Solid Roller els Inches Millimeters Inches Millimeters E 3 8 3 4 10 19 3 8 5 8 10 16 R M 3 4 1 1 4 19 32 5 8 1 1 8 16 29 S M 1 1 4 1 3 4 32 44 1 1 8 1 5 3 29 41 IT M 1 3 4 2 1 4 44 57 1 5 8 2 1 8 41 54 JUJN Figure 3T 15 3 ADJUSTMENTS 3 20 TORQUE SPECIFICATION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 Plated bolts as standard unless otherwise noted For tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS o o SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri Dry Lubri Dry cated cated 6 32 in Ib Nm u 20 2 3 7 16 14 ft lb Nm 37 50 1 50 67 8 53 71 8 70 94 9 48 32 in Ib Nm 24 2 7 30 3 4 7 16 20 ft lb Nm 42 56 9 55 74 6 59 80 0 78 105 340 24 in Ib Nm i 35 4 0 i 45 5 1 1 2 18 ftlb Nm 57 77 2 75 101 80 108 107 145 10 32 in Ib Nm 40 4 5 50 5 7 1 2 20 ft lb Nm 64 86 7 85 115 90
5. 39 1001134 in 67 1001147 irren 71 10011468 69 71 1001176 7 79 1001258 7 81 1001259 7 81 10012 ii 81 1001311 67 1001354 65 1001356 75 1001372 71 1001429 49 1001462 71 1001488 71 1001489 77 1001490 77 1001491 ad 77 1001492 77 10014983 77 1001494 77 1001495 73 10014968 73 1001 D00 ens 75 1001501 75 1001502 75 1001503 71 1001630 69 1001634 45 1001635 45 1001642 82 1001643 82 1001752 5 2 5 65 1001758 33 1001854 89 1001889 55 1001958 41 1001964 7 61 1002019 6 67 1002083 59 1002101 7 61 10022864 7 39 1002588 90 1002603 77 1002606 7 79 1002940 75 10
6. Change from previous revision 47 TRI KING 9 1 Fuel Control Serial No All Engine __ Sana To Throttle NG P e8 9 nu e Lever 9 4 13 7 A9 o 6 Pa 8 To Motor 9 mw 2 Di 32 48 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 345671 1 Clamp 2 2810088 1 Bracket Solenoid 3 REF 1 Throttle Cable See 5 1 4 2810546 1 Rod Solenoid 5 443104 1 Nut 1 4 28 Hex 6 400112 5 Screw 1 4 20 x 1 Hex Head 7 2810134 1 Throttle Cable Bracket 8 446130 8 Lockwasher 1 4 Hvy 9 443102 7 Nut 1 4 20 Hex 10 453023 2 Flat Washer 1 4 11 444708 1 Locknut 1 4 20 Center 12 446136 2 Lockwasher 5 16 Hvy 13 400108 1 Screw 1 4 20 x 3 4 Hex Head 14 550553 1 Fuel Filter 550489 1 Fuel Filter Element 15 400200 1 Screw 5 16 18 x 2 1 2 Hex Head 16 444718 1 Locknut 5 16 18 Center 17 554748 1 Fuel Line Hose Cut to 13 18 366526 4 Hose Clamp 19 554748 1 Fuel Line Hose Cut to 37 20 554752 1 Fuel Line Hose Cut to 88 21 3003523 1 Negative Battery Cable 22 3003764 1 Convoluted Conduit 23 2810624 1 Positive Battery Cable 24 473142 15 Nylon Tie 25 447010 1 Washer 1 4 Star 26 362535 2 Screw 27 3004410 2 Spacer 28 366526 2 Hose Clamp 29 443106 1 Nut 5 16 18 Hex 30 338289 1 Fuel Solenoid Reference K1 31 3004539 1 Convoluted Circuit 32 361898 1 Screw M8 1 25 x 16MM Hex 33 3001307 2 Relay Reference K7 and K8 34 403912 1
7. 1 N S 3 Shear Pin Included in A 2 N S 4 Snap Ring Included in A 3 N S 1 Oil Seal Included in A 4 5001435 1 Driveshaft 5 N S 3 Seal Plate Included in A 6 590286 6 Alignment Pin 7 5001437 1 Drive Key 8 N S 3 Wear Plate Included in A 9 N S 3 Diamond O Ring Included in A A 5001436 1 Repair Kit Includes 1 3 5 8 amp 9 Change from previous revision 91 Serial No All TRI KING 32 1 Reel Motor Part No 1002603 20 ae N A 92 TRI KING Item Part No Qty Description Serial Numbers Notes A 5002657 1 Seal Kit Includes 6 10 18 21 24 26 amp 28 B 503502 1 Relief Cap Kit Includes 20 amp 21 C 503503 1 Relief Valve Kit Includes 19 23 D 503504 1 Valve Stem Kit Includes 28 30 5 5001442 4 Snap Ring 6 555822 1 O Ring Included in A 7 5001443 1 Driveshaft 8 5001444 1 Lee Plug 9 5001445 2 Gear 1 3 8 Wide 10 N S 1 00050 Silver Gasket Included in A 10 N S 1 00100 Amber Gasket Included in A 10 N S 1 00075 Gold Gasket Included in A 11 5001446 4 Sleeve Bearing 12 5001447 1 Idler Shaft 13 5001448 1 Stator 14 555828 4 Screw 1 4 20 15 5001449 2 Alignment Pin 16 5001450 1 Shipping Plug 17 5001451 1 Shipping Plug 18 555830 1 Snap Ring Included in A 19 N S 1 Adjustment Screw Included in C 20 N S 1 Cap Included in B and C 21 N S 1 Copper Gasket Included in A B and C 22 N S 1
8. 2810632 Rev G GB _ J A Le DBSEM A Textron Companv Parts amp Maintenance Manual Tri King Triplex Mower with ROPS 67043 1900D Kubota D662 EB Engine YAgPEE N A Textron Company If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine When Performance Matters English FOREWORD This manual contains adjustment maintenance troubleshooting instructions and parts list for your new Jacobsen machine This manual should be stored with the equipment for reference during operation Before you operate your machine you and each operator you employ should read the manual carefully in its entirety By following the safety operating and maintenance instructions you will prolong the life of your equipment and maintain its maximum efficiency If additional information Jacobsen Dealer is needed contact your Suggested Stocking Guide The serial plate is located on the left rear frame rail Jacobsen recommends you record these numbers below for easy reference JACOBSEN Textron Company CHARLOTTE NC C MADE IN U S A YEAR OF PRODUCTION To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We hav
9. Spring Included in C 23 N S 2 Poppet Included in C 24 5002141 1 O Ring Included in A 25 N S 1 Steel Ball 26 555836 1 O Ring Included in A 27 2501165 1 Valve Plate 28 555833 2 O Ring Included in A and D 29 N S 1 Valve Stem Included in D 30 N S 1 Shear Pin Included in D 31 N S 4 Screw 1 4 20 32 5001441 1 Shear Pin Change from previous revision 93 TRI KING H Serial No All 33 1 Traction Pump Part No 4120764 and 4129590 5 12 11 TZ 2 10 A 4 INI 13 YA IS 15 5 12 o WI mah ESA 8 a Part Number 4120764 Fed 6 13 acid 6 13 94 gt Sl Part Number 4129590 TRI KING Item Part No Qty Description Serial Numbers Notes A 502664 1 Charge Pump Kit Part Number 4120764 A 4132078 1 Charge Pump Kit Part Number 4129590 1 N S 1 7 Charge Pump 2 N S 4 Screw Socket Head 3 N S 1 Screw Socket Head 4 4120217 1 Drive Pin 5 N S 1 Square Cut Seal Also included in B 6 N S 1 Square Cut Seal Also included in B 7 N S 1 7 Pump Pl
10. 2 Clean cooling air intake 3 Water pump belt broken or loose 3 Tighten or replace belt 4 Engine overload 4 Reduce forward speed Battery not holding 1 Loose or corroded battery termi 1 Inspect and clean terminals charge nals 2 Low electrolyte Refill to correct level 3 Alternator belt loose or broken Tighten or replace belt 4 Charging system defective See engine manual Reels cut unevenly 1 Bedknife to reel not adjusted cor Inspect bedknife to reel adjustment rectly 2 Engine speed too low Check engine speed Run engine at full throttle 3 Low hydraulic oil Check reservoir level and fill if needed Mower does not react 1 Parking brake engaged Disengage parking brake to traction pedal 2 Tow Valve Open Close Tow Valve 3 Low hydraulic oil Check reservoir level and fill if needed Implement does not 1 Low hydraulic oil Check reservoir level and fill as needed raise or lower Gauges Indicator not Circuit Breaker Reset circuit breaker check bulb operating 2 Loose wiring Check electrical connections 26 MAINTENANCE amp LUBRICATION CHARTS 6 6 1 GENERAL Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries 1 Always clean the grease fitting before and after lubricating 6 2 LUBRICATION CHART Lubricate with grease that meets or exceeds N
11. 3 Assemble the new element and make sure it seats properly Reset the indicator by depressing button D 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator E must be facing down 5 Check all hoses and air ducts Tighten hose clamps 18 Safe Operating Range Figure 4A Figure 4B MAINTENANCE 4 4 5 FUEL Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely 4 6 FUEL SYSTEM Refer to Section 6 3 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system 4 7 BATTERY Make absolutely certain the ignition switch is OFF and the key has been removed before servicing the battery Always use insulated tools wear protective glasses or goggles and protective clothing when working with batter
12. 18 446142 4 Lockwasher 3 8 Hvy 19 400276 1 Screw 3 8 16 x 3 Hex Head 20 2810439 1 Bracket 21 1001148 1 Filter Assembly 549597 1 Filter Cartridge 22 340068 2 Adapter 90 23 340120 1 Adapter Tee 24 400108 2 Screw 1 4 20 x 3 4 Hex Head 25 446130 2 Lockwasher 1 4 Hvy 26 443110 2 Nut 3 8 16 Hex 27 452004 2 Flat Washer 1 4 Change from previous revision 69 TRI KING 20 1 Pump Suction and Return Hydraulics Seta per Rear View of Hydraulic Pump 70 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1001372 1 Tube Filter to Pump 2 2809725 1 Tube Pump Return 3 3004182 1 Angle 4 400188 2 Screw 5 16 18 x 1 Hex Head 5 452006 2 Flat Washer 5 16 6 446136 2 Lockwasher 5 16 Hvy 7 443106 2 Nut 5 16 18 Hex 8 1001147 1 Tube Reel Motor Return 9 339963 1 ORS Bulkhead Locknut 10 3003218 1 Hose 11 108094 02 4 Clamp 12 345671 1 Hose Clamp 13 3003113 1 Hose 14 367458 4 Hose Clamp 15 3003115 1 Tube Suction 16 354080 3 Hose Clamp 17 3003114 1 Formed Hose 18 3003219 1 Hose Suction 19 473142 4 Nylon Tie 20 443810 2 Nut 3 8 16 Hex Jam 21 452008 2 Flat Washer 3 8 22 3003223 1 Drain Shield 23 444762 1 Locknut 3 8 16 Center 24 3004410 1 Spacer 25 361723 1 Rubber Stop 26 339900 1 O Ring 27 1001148 1 Filter 28 549597 1 7 Filter Element 29 3003256 1 Adapter Beaded Tube 30 361064 1 Clamp Hose 31 453011
13. 2 Washer 3 8 Flat 32 1001503 1 Hydro Return Hose 33 1001488 2 Traction Motor Drain Hose 34 340055 4 Adaptor 90 35 339989 1 Adaptor Straight 36 339908 2 O Ring 4 ORFS 37 339910 2 O Ring 78 ORFS 38 339912 5 O Ring 10 ORFS Change from previous revision 71 TRI KING 21 1 Traction Hydraulics Serial No All Ej y U Rear View of Hvdraulic Pump 72 TRI KING Item Part No Qty Description Serial Numbers Notes 1 2810603 1 Tube Pump to Motor 2 2810604 1 Tube Pump to Motor 3 2810602 1 Tube R Motor to L Motor 4 2810601 1 Tube R Motor to L Motor 5 3003242 7 1 Bracket 6 441668 2 Carriage Bolt 1 4 20 x 1 1 4 7 452004 6 Flat Washer 1 4 8 444708 4 Locknut 1 4 20 Center 9 3003110 2 Clamp 10 3004410 1 Spacer 11 339989 11 Adapter Straight 12 340121 1 Fitting Tee 13 340265 1 Adapter Tee 14 4111942 1 3WD Valve See 34 1 for Service Parts 15 1001496 2 Rear Motor Hose 16 1001495 2 Traction Hose 17 473142 4 Nylon Tie 18 400116 2 Screw 1 4 20 x 1 1 2 Hex Head 19 339911 10 O Ring 10 ORFS Change from previous revision 73 TRI KING 21 2 Steering and Lift Hydraulics Serial No All Steering Valve Asm Bottom View 74 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1002944 1 Tube Steering Valve to Filter 2 2811063 1 Tube Steering Va
14. 34 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 35 446142 4 Lockwasher 3 8 Hvy 36 443110 4 Nut 3 8 16 Hex 37 3002630 7 1 Hose Bracket Change from previous revision 79 TRI KING 24 1 Rear Lift Arm Serial No All 80 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1001271 7 1 Rear Lift Arm 2 471216 1 Grease Fitting 3 364149 7 1 Extension Spring 4 452008 1 Flat Washer 3 8 5 446142 1 Lockwasher 3 8 Hvy 6 400262 1 Screw 3 8 16 x 1 Hex Head 7 3003754 1 J Bolt 8 3001905 7 2 Plate 9 1000956 7 1 Chain 10 443820 1 Nut 1 2 20 Jam 11 364234 1 Rod End 12 3006409 2 Bolt 3 8 16 x 1 1 2 Grade 8 13 445799 2 Locknut 3 8 16 Center 14 2809741 1 Pivot Pin 15 460096 1 Cotter Pin 5 16 x 1 3 4 16 400188 1 Screw 5 16 18 x 1 Hex Head 17 446136 1 Lockwasher 5 16 Hvy 18 452006 3 Flat Washer 5 16 19 443106 1 Nut 5 16 18 Hex 20 443110 2 Nut 3 8 16 Hex 21 1001258 7 1 Crank Bottom 22 463040 1 Key 1 4 x 1 1 4 Woodruff 23 1001259 7 1 Lift Top Crank 24 415519 1 Screw 5 16 18 x 3 8 Set 25 444780 1 Locknut 1 2 20 26 5000183 1 Limit Switch Reference SW4 27 5000184 1 Operator Head 28 402132 2 Screw 10 24 x 1 3 4 Round Head 29 446118 2 Lockwasher 10 Hvy 30 444310 2 Nut 10 24 Hex 31 364694 1 Cable Connector 32 3001078 1 Actuator Head 33 3002430 2 Pin 34 400272 2 Screw 3 8 16 x 2 1 4 Hex Head 35 44476
15. 363586 1 Screw M8 1 25 x 20 mm Hex Head 8 446136 10 Lockwasher 5 16 Heavy 9 550383 2 Bolt Starter Included with Engine 10 550398 2 Nut Included with Engine 11 550409 2 Washer Spring Included with Engine 12 550376 1 Bolt Included with Engine 13 553934 1 Hook Engine Included with Engine 14 1002033 2 Exhaust Clamp 15 4121920 1 Muffler 16 553020 1 Gasket Exhaust Included with Engine 17 594331 4 Bolt Muffler Included with Engine 18 452006 6 Flat Washer 5 16 19 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 20 452008 2 Flat Washer 3 8 21 446142 1 Lockwasher 3 8 Heavy 22 444762 3 Locknut 3 8 16 Center 23 4123003 1 Pipe Exhaust 24 4130756 1 Stay Bar Engine 25 4124806 2 Mount Bonded Tube Isolator 26 319755 2 Washer 27 400270 1 Screw 3 8 16 x 2 Hex Head 28 441630 1 Carriage Bolt 3 8 16 x 2 29 4130757 1 Bracket Tailpipe 30 400186 2 Screw 5 16 18 x 7 8 Hex Head 67043 1601 3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit Change from previous revision 59 TRI KING 16 1 Radiator Installation Serial No 1601 4995 60 TRI KING Item Part No Qty Description Serial Numbers Notes 1 554896 1 Radiator 2 1002101 7 1 Front Shroud 3 5001666 1 Rear Shroud 4 355174 8 Bolt M6 1 x 12mm 5 446130 10 Lockwasher 1 4 Hvy 6 452004 8 Flat Washer 1 4 7 1001964 7 7 Front Slide Shroud 8 3004187 AR
16. 37 54 1 40 72 2 53 63 3 46 84 4 62 33 9 25 M12 Nm ft lb 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 3 24 SPECIFIC TORQUE 1 Tie rod ball joints 2 30 35 ft Ib 41 47 Nm 2 Engine drain plugs 22 ft Ib 30 Nm 3 Steering ball joints 50 55 ft Ib 68 75 Nm 16 4 Steering wheel nut 30 40 ft Ib 41 51 Nm 5 Wheel hardware 65 85 ft Ib 88 116 Nm MAINTENANCE 4 4 1 GENERAL Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the mower is parked on a solid and level surface Never work on a mower that is supported only by the jack Always use jack stands Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records a Keep the equipment clean 4 2 ENGINE IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this mower Read the Engine Manual carefully until you are familiar with the operation and maintenance of the engine Prope
17. 68 1 0 a biodegradable hydraulic fluid Order 5003103 for 5 gal pall 2012002 3 es T Do o B IMPORTANT Do not overfill or spill oil Always lower lift arms to check or add oll OPERATION E READ MANUAL BEFORE OPERATING MANUALS AVAILABLE FROM JACOBSEN CHARLO 4 Ts Pa ja 29 THIS RADIATOR CONTAINS ANTI FREEZE PROTECTED TO 26 F 32 C TRI KING FUSE PANEL Gacesi m Item Part No Qty Description Serial Numbers Notes 1 367160 1 Decal Battery Caution 2 367159 1 Decal Battery Danger 3 2812032 1 Decal Hydraulic Fluids 4 361615 1 Decal Oil Overfill 5 4124358 1 Decal Right Side Stripe 6 4124357 1 Decal Left Side Stripe 7 4124790 1 Decal Jacobsen 12 8 4125789 1 Decal Jacobsen 10 9 3003590 1 Decal Operating Instructions 10 3002053 1 Decal Backlap Switch 11 340623 1 Decal Spanish Caution 12 3003349 1 Decal Lift Lower 13 3003594 1 Decal Caution 14 3003348 1 Decal Forward Reverse 15 3003350 1 Decal Dash Overlay 16 3003606 1 Decal Fuse Panel 17 363995 1 Decal Antifreeze 18 339237 1 Decal Heat Warning Located on Hood Pivot 19 365956 1 Decal Radiator Warning Located on Radiator 20 4124759 1 Decal Jacobsen Emblem 21 4111408 1 Decal Biodegradable Fluids 22 4124691 2 Decal Tri King 19
18. 90 15 1002603 3 Reel Motor See 32 1 for Service Parts 16 3003473 3 Clamp 17 339979 3 Adapter Straight 18 339989 1 Adapter Straight Change from previous revision 77 TRI KING 23 1 Reel Lift Serial No All 78 TRI KING Item Part No Qty Description Serial Numbers Notes 1 400108 3 Screw 1 4 20 x 3 4 Hex Head 2 554330 1 Bronze Bushing Included with cylinder 3 452006 2 Flat Washer 3 8 4 307374 1 Washer 5 458038 1 Retaining Ring 6 345700 6 Washer 7 364238 1 Cylinder Pin 8 460052 1 Cotter Pin 3 16 x 1 1 2 9 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 10 446128 1 Lockwasher 1 4 11 3002234 7 1 Plate 12 461379 1 Roll Pin 3 16 x 1 2 13 345671 1 Hose Clamp 14 473142 11 Nylon Tie Not Shown 15 443102 5 Nut 1 4 20 Hex 16 446130 2 Lockwasher 1 4 Hvy 17 471214 2 Grease Fitting 18 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 19 443106 4 Nut 5 16 18 Hex 20 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 21 1002606 7 1 Lift Pedal 22 3003474 1 Pedal Grip 23 453017 1 Flat Washer 1 2 24 460028 1 Cotter Pin 1 8 x 1 25 400118 2 Screw 1 4 20 x 1 3 4 Hex Head 26 444708 4 Locknut 1 4 20 Center 27 3003035 1 Pin 28 461418 1 Roll Pin 1 4 20 x 3 1 2 29 460335 1 Spring Clip Pin 1 8 30 3004679 2 Hood Centering Bracket 31 400112 2 Screw 1 4 20 x 1 Hex Head 32 452004 5 Flat Washer 1 4 33 1001176 7 1 Tab Spring Mount
19. Cap 11 361117 2 Fuel Tank Bushing 12 346361 2 Battery Hold Down 13 325822 1 Fuel Line 14 x 1 4 I D 14 1001311 1 Fuel Shut Off Valve 15 1000973 1 Battery Bracket 16 400424 4 Screw 1 2 13 x 4 1 2 Hex Head 17 446130 3 Lockwasher 1 4 Hvy 18 443102 3 Nut 1 4 20 Hex 19 3003473 1 Hose Clamp 20 3003665 1 Stud 1 4 20 x 2 3 4 21 3003444 1 Battery Retainer 22 361748 1 Valve Overflow Change from previous revision 67 TRI KING Serial No All 19 1 Hydro Pump and Charge Filter 68 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 4120764 1 Hydraulic Pump Serial No 1601 4250 See 33 1 1 4129590 1 Hydraulic Pump Serial No 4251 and Up See 33 1 1 2 340070 1 Adapter 90 3 340061 1 Adapter 90 4 339989 2 Adapter Straight 5 339983 1 Adapter Straight 6 307374 1 Washer 7 454001 2 Spring Washer 8 463005 1 Key 1 8 x 5 8 Woodruff 9 1004900 1 Traction Arm 10 453017 1 Flat Washer 1 2 11 444758 1 Locknut 1 2 13 Center 12 463109 1 Key 3 16 x 5 8 Morton Serial No 1601 4250 12 463113 1 Key 3 16 x 3 4 Morton Serial No 4251 and Up 13 1001630 1 Universal Joint Serial No 1601 4250 13 4129589 1 Universal Joint Serial No 4251 and Up 554663 1 Cross and Bearing Kit 14 4129588 1 Fan 15 412020 2 Screw 5 16 18 x 1 Set 16 400272 2 Screw 3 8 16 x 2 1 4 Hex Head 17 400274 1 Screw 3 8 16 x 2 1 2 Hex Head
20. Screw 10 24 x 5 8 Truss Head 35 447006 1 Lockwasher 10 External Tooth 36 446118 1 Lockwasher 10 Heavy 37 444310 1 Nut 10 24 Hex Change from previous revision 49 TRI KING 10 1 Frame Serial No All Serial Plate o o o z iiis o pes o a E 3 z T Ka o o o S D o c Io c x iL o D c I 6 2 RO UN o Os c o LE E 2 BEBE L o O em E E o OG 0 E E 0 tros 55525113 a e5 55 0E 352 G O O 3 L we e 000 Z LL T SE SE Or e NN Oo gt re o N oO QO O o Or o ok Oe OO o m O o NIIT N z NN O O 0 N De TO 0 Q Z HNOONT O t ID MM MO GO st oO st st st S e N D rt OD o sx 0 OR DOOD E o h gt Change from previous revision 50 11 1 ROPS TRI KING Serial No All 14 We Item Part No Qty Description Serial Numbers Notes 1 69157 1 ROPS Assembly 2 4187944 1 Base ROPS 3 5003595 1 Rear Backing Plate 4 5003596 1 Seat Belt Bracket 5 5000629 1 Seat Belt 60 6 400370 2 7 Screw 7 16 20 x 1 Hex Head 7 452010 2 Flat Washer 7 16 8 444730 2 Locknut 7 16 20 Uni Torque 9 400408 8 Screw 1 2 13 x 1 1 2 Hex Head 10 446154 12 Lockwasher 1 2 Heavy 11 443118 12 Nut 1 2 13 Hex 12 400420 4 Screw 1 2 13 x 3 1 2 Hex Head 13 5003598 1 Decal Seat Belt Warning 14 5003597 1 Decal Structure Warning 15 50
21. Weather Strip 9 557578 1 Lower Hose 10 557563 1 Hose Clamp 11 554244 2 Bolt 12 553887 4 Cup Washer 13 553886 2 Cushion 14 452008 AR Flat Washer 3 8 15 553859 2 Snap Pin 16 554241 1 Upper Hose 17 554083 3 Hose Clamp 18 2810662 1 Radiator Support 19 3006127 1 Iso Mount Radiator 20 REF 1 Bracket Solenoid See 9 1 21 443102 2 Nut 1 4 20 Hex Change from previous revision 61 TRI KING 16 2 Radiator Installation Diesel Engine Serial No 4996 and Up 62 15 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4141036 1 Radiator 2 4150417 1 Bracket Radiator Mount 3 4140846 1 Fan Shroud 4 362535 9 Bolt M6 1 x 16mm 5 446130 9 Lockwasher 1 4 Hvy 6 452004 10 Flat Washer 1 4 7 444708 1 Locknut 1 4 20 Hex Center 8 400108 1 Screw 1 4 20 x 3 4 Hex Head 9 4150418 1 Bracket Radiator Mount 10 4149217 AR Weather Strip 11 4140788 1 Bracket Upper Radiator Mount 12 553887 4 Washer Cup 13 443810 2 Nut 3 8 16 Hex Jam 14 460312 2 Hain Pin 15 4150598 2 Screw 3 8 16 x 2 Hex Head Hole in end for hairpin 16 553886 2 Cushion Radiator 17 452008 6 Flat Washer 3 8 4141392 1 Radiator Hose Kit 18 N S 1 7 Lower Hose 19 N S 1 7 Upper Hose 20 319914 4 Hose Clamp Change
22. lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling 19 4 MAINTENANCE 4 8 JUMP STARTING Before attempting to jump start the mower check the condition of the discharged battery Section 4 7 Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the mower with the discharged battery away from the battery 4 9 CHARGING BATTERY Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode 4 10 HYDRAULIC HOSES To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result _ Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses m Check visible hoses and
23. place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before starting Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Cutting Units 1 Wash the cutting units thoroughly then repair and paint any damaged or exposed metal Lubricate all fittings and friction points 3 Backlap the reels then back the reel away from the bedknife Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife To prevent personal injury and damage to the cutting edges handle the reel with extreme care After Storage 1 Check and reinstall battery 2 Check or service fuel filter and air cleaner 3 Check the radiator coolant level 4 Check oil level in the engine crankcase and hydraulic system 5 Fill the fuel tank with fresh fuel Bleed the fuel system Make certain that the tires are properly inflated 7 Remove all oil from the reels and bedknife Adjust bedknife and cutting height 8 Start and operate the engine at 1 2 throttle Allow enough ti
24. torque is maintained 85 95 ft Ibs 115 128 Nm 22 To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury MAINTENANCE 4 4 17 CARE AND CLEANING Wash the mower and implements after each use Keep the equipment clean Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Jacobsen Dealer 2 Use only fresh water for cleaning your equipment Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the instrument panel ignition switch controller any other electrical components bearing housings or seals 4 18 RADIATOR To prevent serious bodily injury from hot coo
25. tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine e The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location gt Thoroughly inspect all tubes hoses and connections every 250 hours When connecting jumper cables 1 Stop the engine on the vehicle with a good battery 2 Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery 3 Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the mower with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the mower 1 Refer to Section 4 7 Read the Battery and Charger s manual for specific instructions 2 Whenever possible remove the battery from the mower before charging If battery is not sealed check that the electrolyte covers the plates in all the cells 3 Make sure the charger is Off Then connect the charger to the battery terminals as specified in the charger s manual 4 Always turn the charger Off before disconnecting charger from the battery terminals IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around fittings an
26. 0057 ae 75 340061 AA 69 75 340082 77 340068 toscana 69 S IER 69 77 SAODBB SS rh co 75 3401905 ict 69 340121 EEN 73 SIE lees 73 340623 ne 31 343398 ee 43 SE EE 67 345671 49 71 79 345700 seen ea 79 346006 57 346361 oariainasaaininennan 67 BAG TT ee 45 dATOSB sama a wns 90 352204 45 INDEX 352936 e 47 859914 sinas 45 53 354080 71 75 354989 JA 43 A 61 SE aan 45 53 360343 heat cA 33 361001 e 55 361005 57 59 65 361064 S eacus 71 3581117 ase d 67 361615 nennen 31 361631 sse 95 SL y EEN 55 361723 A 71 87 961748 sciet 67 cl 41 21591 ee 87 BG GATA IA cr 89 EE 55 362469 nennen 39 362535 donate 63 363448 nuke 55 363485 eebe 55 SET 59 3699612 ters dries 41 363962 ne 41 363995 ee 31 364140 anna 87 To AL ri 85 364148 e 85 864149 7 aaaaaaaaaannanannann 81 864150 Ee Ae 87 35641512 tuns 85 364156 e 89 SE 89 364160 nen eoe 89 364221 AE 75 364234 A oak 81 9642 GB eebe 79 364259 ce 85 a EE 87 CLA PAR 85 364283 eege 85 SENG 90 lo bn 55 364694 AA 81 A 65 364774 L zi 41 65 SE 87 4354781 tds 89 365106 50 365956 nenn 31 KEN 85 366526 ce 49 366653 83 96675135 Res 41 366790 Lee 53 366827 u 87 366974 eene 90 366975 sss 90 366976 sss 90 366978 sss 90 367029 eee 83 967159 ee 31 367160 31 EE En 71 395388 45 ATOGIOO PAA
27. 00D 23 3004207 1 Decal Opening Hood 24 REF 1 Serial Plate On Left Front Wheel Motor Mount 25 4125772 1 Decal Patent 26 4117468 1 Decal Noise 105 dB 27 2811597 1 Decal Parking Brake Light 28 4124721 1 Decal GreensCare 29 4141266 1 Decal Oil Change from previous revision 31 TRI KING Serial No All 2 1 Hood and Cowlings 32 Item DJ OO P ON bb P E Co GO o Co DAA DO GO GO N N N N N N N N N N ch ch ch ch ch ch ch ch ch ch N O O OD Jo Om P ON O O OD d Oo Om P ON O O MON oO P ON O O Part No 2810411 2810413 400260 445796 3002803 3002804 403770 445795 5001665 3003749 400124 452004 444708 303567 446142 2810061 2810062 400188 403910 1001758 3003748 440134 443106 443110 400126 452008 3003968 360343 2810029 2810018 2810064 2811139 441676 453011 2811495 400408 452012 3000576 3004410 443818 446136 REF Qty sch sch O A NN pag AD Go PS OO SS NN NN ch ah ch sa N A OO GO MM HAN sch P A N BHD Description Left Foot Rest Right Foot Rest Screw 3 8 16 x 7 8 Hex Head Nut 3 8 16 Spiralock Flange Left Hand Transition Right Hand Transition Screw 5 16 18 x 3 4 Flanged Head Nut 5 16 18 Spiralock Flange Seat Pan Edging Screw 1 4 20 x 2 1 2 Hex Head Flat Washer 1 4 Locknut 1 4 20 Center Grommet Lockwasher 3 8 Hvy Right Footrest Pad Left Footrest Pad Screw 5 16 18 x 1 H
28. 02944 75 1002942 masisisi niiina 75 1002944 75 1002945 aa 75 1003056 6 87 104 INDEX 1003057 6 87 1003638 538 1004340 41 1004795 ee 41 1004900 69 108094 02 71 122759 enn 75 122769 6 ms 87 122875 6 ns 87 132639 n nere 82 132640 2 22 82 132680 s 83 162720 enm 41 162721 RTE 41 162723 cene 41 163583 35 e E iii on 41 LO TB 83 207474 eios 83 220290 7 53 25001270 xiii 45 2500620 95 2501165 93 2809688 67 2809727 sss 55 2809741 nis 81 2810018 33 2810029 33 2810061 33 28100862 33 2810084 33 2810171 rs 77 2810209 39 2810411 nns 33 2810413 33 2810439 69 2810499 7 55 2810601 73 2810602 73 2810608 73 2810604 73 2810624 49 2811127 series 89 2811128 89 2811139 33 2811278 89 281 1279 cote 89 2811280 89 2
29. 03599 1 Drill Template Not Shown See 2 1 gt Change from previous revision 51 TRI KING 12 1 Rear Steering Serial No All dee HA LA 2 S 14 Ng 23 52 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4138501 1 Steering Cylinder Includes 1A 4137139 1 Seal Kit 2 443820 2 Nut 1 2 20 Hex 3 3010485 2 Ball Joint 4 353914 4 Wheel Bolt 5 1001129 7 1 Steering Fork 6 471231 1 Grease Fitting 7 400414 1 Screw 1 2 13 x 2 1 4 Hex Head 8 444758 2 Locknut 1 2 13 Center 9 5002916 2 Bearing Cup and Cone with Seal 10 452018 1 Flat Washer 3 4 11 445676 1 Nut 3 4 16 Slotted 12 460054 1 Cotter Pin 3 16 x 1 3 4 13 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 14 4182425 1 Wheel Motor 4178561 1 Rear Seal Kit 4178562 1 Shaft Seal Kit Includes Shaft Seal 8 Seal Guards 5003384 1 Shaft and Bearing 556450 4 Bolt 15 400414 4 Screw 1 2 13 x 2 1 4 Hex Head 16 3008482 2 7 Spacer 17 554780 1 7 Key 18 554779 1 7 Nut 19 220290 7 1 Rear Wheel Hub 20 447030 1 Lockwasher 1 External Tooth 21 446154 4 Lockwasher 1 2 Hvy 22 443118 4 Nut 1 2 13 Hex 23 1 Tire and Wheel Assembly 366790 1 Tire 20x 10x8 1003638 1 0 Rim 3601 11 1 gt Valve Stem gt Change from previous revisi on 53 TRI KING 13 1 Engine and Pump Serial No All 54 TRI KING Item Part No Qty Descr
30. 10 Hydraulic HOSES AA 20 4 11 Hydraulic Oil L 21 4 12 Hydraulic Oil Filters L 21 4 13 Electrical System sen 21 4 14 Muffler and Exhaust sen 22 ADO TNS iiid e cti TEE 22 4 16 Wheel Mounting Procedure 22 4 17 Care and Cleaning L 23 A ireanii aieea A 23 4 19 Backlapping Lee 24 BR RE e RE 25 5 Troubleshooting 5 1 A eps 26 6 Maintenance amp Lubrication Charts 8 1 A AINA BAR 27 6 2 Lubrication Chart 27 6 3 Maintenance Charts 28 7 Parts Catalog 7 1 Table of Contents sss 29 1 SAFETY 1 1 OPERATING SAFETY EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine 10 Safety is dependent upon the awareness concern and prudence of those who operate or service the equipment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Safety and Operation Manual Engine Manual and attachments accessories instruction sheets If the operator cannot read English it is the owners responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equ
31. 122 120 162 12 24 in Ib Nm 50 5 7 65 7 3 9 16 12 felb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in Ib Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 inb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4310 ftlb Nm 200 271 266 360 282 382 376 509 3 8 16 ftlb Nm 23 31 1 31 42 0 32 43 3 44 59 6 3 4 16 ft lb Nm 223 302 298404 315 427 420 569 3 8 24 ftlb Nm 26 35 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 METRIC FASTENERS Non Critical Ca sem into SIZE UNITS Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in Ib 3 83 34 5 11 45 2 0 18 M5 Nm indb 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M6 Nm in lb 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M8 Nm in Ib 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft Ib 14 7 11 19 6 14 37 8 29 50 5
32. 2 2 Locknut 3 8 16 Center Change from previous revision 81 TRI KING 25 1 Reels Serial No All Bedknife Backing Bedknife Rear Roller Assembly Product Size In No of Bedknife Rear Roller Location Reel Mower Bedknife GE AAA EE Number Inches Blades Backing complete Tube Shaft Left Center Right Part No Frame 1114 5 7 4 67115 26 7 554284 5000616 132639 5002831 3003415 v 5002088 1001643 67116 v 5002087 1001643 67123 1 1 5002089 1001642 67124 30 7 503550 5000617 132640 5002832 3003414 Y 5002090 1001642 67125 v 5002089 1001642 Change from previous revision 82 26 1 Roller Brackets and Skids TRI KING Serial No All Item Part No Qty Description Serial Numbers Notes 1 REF 1 Rear Roller 2 3005156 2 Wear Sleeve 3 3004882 2 7 Oil Seal 4 338647 2 7 Oil Seal 5 500534 2 Bearing Cup and Cone 6 367029 2 7 Nut 7 471214 2 Grease Fitting 8 366653 2 Washer 9 400264 8 Screw 3 8 16 x 1 1 4 Hex Head 10 446142 8 Lockwasher 3 8 Hvy 11 446174 4 Lockwasher 3 4 Light 12 443110 8 Nut 3 8 16 Hex 13 434002 4 Screw 3 4 16 x 1 1 4 Socket Head 14 471214 2 Grease Fitting 15 3007673 2 Housing 16 132680 2 Rear Roller Adjuster 17 3000313 4 Adjusting Nut 18 3008359 1 L H Front Roller B
33. 3008514 sse 85 3003528 estes 49 3003540 7 Les 39 3003541 un 39 3003590 31 3003594 e 31 3003606 31 3003611 sra nt 85 3003665 67 8008748 acci n 33 8009749 5 eis 33 3003754 c2 81 3003764 L za 49 3003928 35 37 3003968 oo 33 3004065 89 3004185 a A ome 71 3004187 oo comete 61 8004189 55 scs 85 3004207 suc NN 31 SOON 65 3004256 e 65 50043835 csset 65 3004970 252 ae 85 3004410 33 35 37 47 As 71 73 3004523 AA 57 3004526 e 57 30045392 en 49 3004679 e 79 4004882 esos 83 3005196 5 omn 90 3005156 83 3005219 89 3005435 ce 87 3005890 IRA 85 3006409 81 3006745 anna 43 3006746 e 43 3006988 35 3006991 AA 35 3007308 mem 85 BEE ors ta 83 8007694 nasaaiaaraa1111n 89 200 7900g seen 89 3008359 83 3008360 83 3008433 Kun Eee 41 3008482 45 53 ODIOS A AE 47 3010485 53 303567 e 33 H BHOH S eu er ca 85 rr eonun 69 79 319755 59 ako EE 63 Ee 67 SE 65 328133 en e itr 50 338289 aaaanaaaninaaaan 49 338383 EEN 45 A 87 338562 egen 87 338585 ui 85 338601 aa a 41 GSB RE 83 339237 eege O 31 339900 au cenis cic 71 339908 AA 71 te e e 71 SIG denne 73 SE 71 339963 EE 71 te c ef MA 75 ee LEE 75 77 339980 er 77 339983 iaaaanaaaaanaaaan 69 339989 69 71 73 77 340055 71 94
34. 3598 51 5003599 51 5003648 87 5003650 87 5003769 37 500534 83 50059 nennen 85 PO2eE4 es 95 1071 Y 39 503502 93 SOON 93 503504 es 93 503550 ees 82 503660 ces 97 EIER MA 85 523356 37 523357 37 545237 aaaaaananinsrsrann 45 SB 95 549597 69 71 550376 59 550383 59 5503 nennen 59 550409 59 550489 49 550553 49 Bra 59 CE br nennen 61 BO ann 61 63 553887 61 63 553926 65 553934 59 554083 61 EE 61 Ge o nnd cartels 61 554284 aaaaaananansnsrann 82 A MMA 79 554331 EE 75 EE 35 554663 69 SEAT nennen 83 554748 49 554752 49 554779 45 53 554780 45 53 106 B54782 na ber 45 554896 61 555822 exiens 93 555828 93 555830 93 EE 93 555836 93 556450 45 53 557563 61 ria 61 EE 65 BETT IB 39 557823 ees 97 e EE 97 557825 et 97 EE 97 558012 35 37 558036 41 590286 91 594331 nn 59 Cis je MA 35 BIT Ae 51 World Class Quality Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backed by Jacobsen Parts Xpress provide reliable high quality product support pum A A Textron Company When Performance Matters CUSHMAN ZZGO JACOBSEN RANSOMES Jacobsen A Textron Compan 11108 Quality Drive Charlotte NC 28273 ww
35. 4 444306 4 Nut 78 32 Hex 25 447206 2 Lockwasher 8 26 447002 2 Lockwasher 6 27 444304 2 7 Nut 6 e 28 1004795 1 Wire Harness See Note 29 364774 1 Circuit Breaker Boot 30 338601 1 10 Amp Circuit Breaker Reference CB2 31 164194 1 Oil Pressure Light Reference L3 32 366751 1 Light Parking Brake Reference L4 33 363961 1 Toggle Switch Reference SW1 34 363962 1 Toggle Boot 35 444310 2 Nut 10 24 Hex 36 1004340 1 Throttle Cable 37 3008433 1 Plate Stop Serial Number 67043 1601 4743 Seat Harness 5003769 will be required when replacing main wire harness Change from previous revision 41 TRI KING 6 1 Hydro Control Linkage Serial No All 42 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3006746 1 Extension Spring 2 3006745 1 Extension Spring 3 3002372 2 Spring Bolt 4 443110 2 Nut 3 8 16 Hex 5 3002399 1 Traction Rod 6 443108 4 Nut 5 16 24 Hex 7 343398 2 Ball Joint 8 2811387 1 Traction Pedal 9 3003475 1 Pedal Grip 10 444754 2 Locknut 5 16 24 Center 11 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 12 443106 2 Nut 5 16 18 Hex 13 453017 1 Flat Washer 1 2 14 460028 1 Cotter Pin 1 8 x 1 15 444708 1 Locknut 1 4 20 Center 16 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 17 443810 2 Nut 3 8 16 Hex Jam 18 471214 1 Grease Fitting 19 446142 4 Lockwasher 3 8 Hvy 20 3002673 7 2 Bracket 21 3549
36. 54599 Twenty Four 8 Ounce Plastic Container Grease 5000067 One 5 Gallon Pail OO Grease E Q 5000068 Twenty Four 8 Ounce Tube OO Grease Paint 5003469 16 Ounce Gray Aerosol 554598 Six 12 Ounce Orange Aerosol 2500789 Twelve 1 Quart Can Orange li 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel P d 5001581 14 Ounce Can of Lubriplate Multi Lube A Biodegradable Hydraulic Fluid 5003102 One 55 Gallon Drum Jacobsen GreensCare 68 5003103 One 5 Gallon Pail Jacobsen GreensCare 68 Ge 5003105 One 55 Gallon Drum Jacobsen GreensCare 46 5003104 One 5 Gallon Pail Jacobsen GreensCare 46 a 4115976 One 55 Gallon Drum Jacobsen GreensCare 32 4115977 One 5 Gallon Pail Jacobsen Greens Care 32 5003106 Twenty Four 14 Ounce Tube Greens Care Grease O Ring Kit 5002452 SAE O Ring Boss 3 32 2 Tube O D lt gt 5002453 Common O Ring Kit 5002454 O Ring Face Seal ORFS 4 24 ORS Tube Size Right Start Kit for New Machines See your local Jacobsen Dealer On Time Maintenance Kit See your local Jacobsen Dealer Refer to the Operators manual or the Parts amp Maintenance Manual for the correct hydraulic oil requirements for your machine Jacobsen offers a High Usage Par
37. 554390 4139450 3007392 3002056 1001958 1001010 NS 3002056 NS 162721 162723 162720 364901 Description Battery 50 Amp Circuit Breaker 10 Amp Circuit Breaker Clutch Diode Seat Switch Diode Backlap Diode Gauge Circuit 3 Amp Fuse 3WD Circuit 3 Amp Fuse Clutch Circuit 7 5 Amp Fuse Light Circuit 7 5 Amp Fuse Fuel Solenoid Clutch Solenoid 3WD Solenoid 3WD Relay Neutral Relay Optional Light Optional Light Oil Pressure Warning Light Parking Brake Light Starter Motor Glow Plugs Glow Plug Switch Reel Control 3WD Switch Engine Oil Pressure Switch Reel Limit Switch 3WD Proximity Switch Seat Switch Seat Switch Neutral Proximity Switch Parking Brake Switch Ignition Switch Backlap Switch Optional Light Switch Parking Brake Light Switch Alternator Volt Meter Hour Meter Temperature Gauge Termperature Sender TRI KING Serial Numbers Notes Diesel Units Only Included in Wire Harness Included in Wire Harness Included in Wire Harness Installed in Fuse Block Installed in Fuse Block Installed in Fuse Block Optional Installed in Fuse Block Included in Part No 2809727 Included in Product 69149 Included in Product 69149 Included in Engine Included in Engine Included in Engine Serial No 1601 4743 Serial No 4744 amp Up Included in Product 69149 Included in Enigne Change from previous revision 99 TRI KING
38. 67 4111408 31 4111942 ees 73 4112141 iiem 95 4113025 96 4113026 96 4113027 96 4113028 96 4113754 lana a NG 89 4119755 22s 89 4119756 siis 87 4113757 iiem 89 4113758 89 4119759 nnns 87 e BR ess EN 4121007 7 59 4121856 7 57 4121872 7 EE 57 AT2TI20 s 59 4123003 59 4124357 s 31 4124358 nain ina 31 4124691 31 4124721 teh 31 4124759 anan ne 31 4124790 iii 31 4124806 59 4125492 etin 55 4125772 us 31 4125789 e 31 4127309 7 55 4128725 laman 85 4130752 50 4130753 inue 59 4130754 7 55 41307557 s 59 4130756 59 4130757 iii ina ne 59 4137139 ns 538 4138501 538 4139430 37 4139450 aa 37 4140149 ies 47 4140788 63 41408496 toe 63 4141024 ii 55 41410936 eie 63 4141266 es 31 41419392 itemm 63 4143350 55 41149217 ina 63 4150417 onen 63 4150448 aasa 63 4150598 63 4178561 oos 53 41785062 iens 53 4182425 45 53 4187944 ca ania 51 4189920 45 5000039 41 5000183 81 5000184
39. 811281 89 2811364 39 2811365 39 2811387 necs 43 2811390 47 2811398 50 2811437 o 41 28114955 FE 33 SE E 39 9811507 A oues 31 281163255 en 41 2811637 7 sess 55 2811654 nn 47 2811659 sss 47 28120395 en 31 2812245 vestitus 47 3000313 EE 83 3000359 65 8000576 4 ance 33 3000718 rene 87 3000983 85 3001078 eer 81 S00115895 s ccce 85 3001328 a 35 37 3001780 0 41 3001905 7 nn 81 3004950 x52 oto 55 3002053 ecu tare 31 3002056 47 3002098 een 39 3002170 osa 50 3002234 7 asaainannn 79 3002372 e estas 43 3002379 A 87 3002807 a man 67 3002399 43 3002430 81 3002627 inne 45 3002628 n r aanasaa11111an 45 3002690 2 79 3002673 Ee 43 S002 iaa 87 3002788 e 47 ele KEE 33 20020 33 Uds 87 3002814 ts 87 3002861 nn 39 3002862 50 5 estis 65 30098693 icis nice 65 30030353 conss 79 3003041 eege 89 3003086 nn 85 OOS Te 73 3003113 en 71 3003114 eege 71 8009115 cta 71 Se 71 3003219 ul 71 3003223 Ve bets 71 3003242 een 73 Sie NEE 71 3003299 35 37 3003301 oem 35 37 8009858 y a 77 3003348 cecus 31 3008949 4 ccce 31 3003350 e 31 3003368 35 37 3003389 cs 85 3008402 ss 35 37 3003414 e 82 3003415 82 GENEE 67 3003468 39 8003479 is 67 77 3003474 n 79 3009475 Laman aNG 43
40. 89 2 Rubber Stop 22 400260 4 Screw 3 8 16 x 7 8 Hex Hd 23 443812 4 Nut 3 8 24 Jam 24 443110 4 Nut 3 8 16 Hex 25 441606 1 Carriage Bolt 1 4 20 x 3 4 26 452006 4 Flat Washer 1 4 gt Change from previous revision 43 TRI KING 7 1 Front Motors and Brakes Serial No All 44 TRI KING Item Part No Qty Description Serial Numbers Notes 1 2500127 1 Brake Lever 2 3002628 1 RH Brake Cable 3 3002627 1 L H Brake Cable 4 545237 2 Spacer 5 2 Tire and Wheel Assembly 5001348 1 7 Tire 20x 10x 10 5002906 1 0 Rim 360111 1 7 Valve Stem 6 352204 2 Spring 7 447030 2 Lockwasher 1 External Tooth 8 395388 2 Wheel Hub 9 400410 4 Screw 1 2 13 x 1 3 4 Hex Head 10 338383 4 Pulley 11 453020 4 Washer 5 8 12 460028 4 Cotter Pin 1 8 x 1 13 346771 2 Pin 5 16 14 1001634 1 LH Caliper See 35 1 for Service Parts 15 1001635 1 R H Caliper See 35 1 for Service Parts 16 453009 2 Flat Washer 5 16 17 460008 2 Cotter Pin 5 64 x 3 4 Plated 18 4182425 1 Wheel Motor Left Front 18 4189920 1 Wheel Motor Right Front 4178561 1 Rear Seal Kit 4178562 1 Shaft Seal Kit Includes Shaft Seal 8 Seal Guards 5003384 1 Shaft and Bearing 556450 4 Bolt 4182425 Motors Only 554782 4 Bolt 4189920 Motors Only 19 400414 4 Screw 1 2 13 x 2 1 4 Hex Head 20 3008482 2 7 Spacer 21 554779 2 7 Nut 22 554780 2 Key 23 353914 8 Wheel Bolt 24 446154 8 Loc
41. ENSIONS Dimensions Inches mm Length te 99 2519 Held aaa nn aa a a 51 5 1308 Width Wheel eeeeeeeeeenn 64 5 1638 VU LCE Lbs kg 67043 1900D Base Mower No Reels 1445 655 2 6 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Accesories Air BIOW QUII stetit a ds JAC5098 Orange Touch up Paint 12 oz spray 554598 2 Post ROPS with Seat Det 69157 Eight EE 69149 Arm ROSE ii aa TEE 4139431 Grass Catchers for 26 in Heel 69151 Grass Catchers for 30 in Heel 69150 600 RPM Reel Kit 1900D Units 5003062 Down Pressure kt 1002588 Reels 7 Blade 26 in Left Hand Reel 67114 7 Blade 26 in Right Hand Heel 67115 7 Blade 26 in Center Heel 67116 7 Blade 30 in Left Hand Reel 67123 7 Blade 30 in Right Hand Heel 67124 7 Blade 30 in Center Deel 67125 Vertical Mower 26 in Left Hand 67139 Vertical Mower 26 in Right Hand 67140 Vertical Mower 26 in Center 67141 Rollers Grooved Front Roller Steel for 26 in Reel 67731 Grooved Front Roller Steel for 30 in Reel 67729 Solid
42. Hex Flange 12 3003540 7 1 Mounting Bracket 13 3002098 2 Latch 14 404016 4 Screw 1 4 20 x 5 8 Truss Head 15 3003468 2 Plastic Plate 16 2810209 1 Console Cover 17 452004 8 Flat Washer 1 4 18 446130 8 Lockwasher 1 4 Hvy 19 443102 8 Nut 1 4 20 Hex 20 3003541 2 Latch Bracket 21 441664 4 Screw 1 4 20 x 5 8 Round Head 22 2811364 1 Steering Wheel 23 2811365 1 Steering Wheel Cap 24 3002861 1 Nut M16 1 5 Hex Jam 25 447224 1 Lockwasher 5 8 Internal Tooth 26 2811547 1 Washer 27 454001 2 Wave Washer 3 4 28 455048 2 Flat Washer 3 4 Change from previous revision 39 TRI KING 5 1 Instrument Panel Serial No All 40 TRI KING Item Part No Qty Description Serial Numbers Notes 1 2811437 1 Dash Panel 2 162720 1 Water Gauge Reference U4 3 1001958 1 Ignition Switch Reference SW9 4 5002101 1 7 Bezel 5 5002102 1 7 Nut 6 5000039 1 Ignition Key 7 1001010 1 Backlap Switch Reference SW10 8 558036 2 7 Nut 9 N S 1 7 Lockwasher 10 5001428 1 Mechanics Key 11 3001780 1 PTO Switch Reference SW2 12 361862 2 7 Nut 13 447220 2 e Lockwasher 14 403912 2 Screw 10 24 x 5 8 Tr Hd 15 452002 2 Washer 10 Flat 16 446118 2 Lockwasher 10 17 2811632 1 Harness Brake Light 18 162723 1 Hour Meter Reference U3 19 N S 1 Bracket 20 447006 1 Lockwasher 21 444310 1 7 Nut 10 24 Hex 22 162721 1 Volt Meter Reference U2 23 N S 1 Bracket 2
43. Item Part No Qty Description Serial Numbers Notes 1 346006 1 Cable Grounding 2 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 3 400272 4 Screw 3 8 16 x 2 1 4 Hex Head 4 3004523 4 Mount Isolation 5 3004526 4 Washer Mount Isolator 6 4121872 7 1 Bracket Heat Shield 7 4121856 7 1 Muffler Shield 8 446142 4 Lockwasher 3 8 Hvy 9 452004 4 Flat Washer 1 4 10 443110 4 Nut 3 8 16 Hex 11 444718 2 Locknut 5 16 18 Center 12 361005 3 Bolt M8 1 25 x 25mm 13 446136 13 Lockwasher 5 16 Hvy 14 400108 2 Screw 1 4 20 x 3 4 Hex Head 15 446130 6 Lockwasher 1 4 Heavy 16 443102 2 Nut 1 4 20 Hex 17 400106 4 Screw 5 16 18 x 5 8 Hex Head 18 443106 1 Nut 5 16 Hex 19 452006 5 Flat Washer 5 16 20 457016 6 Washer 5 16 x 1 16 21 400186 8 Screw 5 16 18 x 3 4 Hex Head 67043 1601 3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit Change from previous revision 57 TRI KING Serial No All 15 1 Diesel Engine Exhaust S ex A TR GER Ane NG AZ ae he TYO K de SX LABAN x WA 58 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4130755 1 Bracket Muffler 2 4130753 1 Bracket Muffler 3 441602 2 Carriage Bolt 5 16 18 x 3 4 4 445795 2 Nut 5 16 18 Spiralock Flange 5 4121007 7 1 Bracket Muffler 6 361005 1 Screw M8 1 25 x 25 mm Hex Head 7
44. LGI Grade 2 LB specifications Apply grease with a manual grease gun and fill slowly until grease begins to seep out Do not use compressed air guns Periodically apply a small amount of lithium based grease to the seat runners For smooth operation of all levers pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required Grease fittings A F every 50 hours and fittings G K every 100 hours gt c im i J n B D el ES escis pe E SH us J a IC gt E Y m t Mower Pivot 3 Fittings Front Lift Arms 2 Fittings Crank Hub Hydraulic Cylinder Center Lift Arm moou gt zeron Control Pedal Pivot 2 Fittings Steering Yoke Drive Shaft Bearings 2 Fittings Reel Bearings 6 Fittings Rollers As Required 27 6 MAINTENANCE amp LUBRICATION CHARTS 28 6 3 MAINTENANCE CHARTS Recommended Service and Lubrication Intervals Air Filter Yearly See Lubricant Section Type Battery Charge Belts Brake Cooling System Electrical System Engine Oil Engine Oil Filter Fuel System Fuel Filter Grease Fittings All Hydraulic Hoses and Tubes Hydraulic Oil Hydraulic Oil Filter Muffler and Exhaust Radiator Screens I C AR Tires I A A Add or Adjust C Clean l Inspect Indicates
45. LU E MS a d 2 LL Cm INYO Q HWHO C 8 5 La o pu E m a o LIN sn 3 2 LES a i n pag Ed I 7 an toad e ma L 5 m C 9 LJ d au NU 2 u Namo NSO o La mt LMS i va 9 I 9 a 0 9 4 3 984 V 1 N9 HO 1 fol M a he Ja 1 lt PAS 4 m DJOJo aaa tau B d A9 yarda 30 08 3 30 08 9 3 2 2 S gtita Luvis A XNH 8 NNH JNON 44O T x 36 1 Electrical Schematics TRI KING Ma ad 98 Item B1 CB1 CB2 D1 D2 D3 F1 F2 F3 F4 K1 K2 K3 K4 K5 K6 K7 K8 L1 L2 L3 LA M1 R1 SW1 sw2 SW3 SWA SW5 SW6 SW6 SW7 SW8 SW9 SW10 SW11 SW12 U1 U2 U3 UA U5 Reference Illustration See 17 1 See 5 1 Not Shown Not Shown Not Shown See 4 1 See 4 1 See 4 1 See 4 1 See 9 1 Not Used Not Used Not Used Not Shown See 34 1 See 9 1 9 1 See 9 1 9 1 Not Shown Not Shown See 5 1 See 5 1 Not Shown Not Shown See 5 1 See 5 1 Not Shown See 24 1 See 8 1 See 3 1 See 3 2 See 8 1 See 8 1 See 5 1 See 5 1 Not Shown See 8 1 Not Shown See 5 1 See 5 1 See 5 1 See 13 1 Part Number NS 3000359 338601 555846 555846 555846 5003276 5003276 5003279 5003279 338289 NS 5001354 3001307 3001307 NS NS 164194 366751 NS NS 363961 3001780 554018 5000183 3007392
46. RI KING 3 2 Seat and Base Serial No 67043 4744 and Up 36 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3003301 1 Seat Base 2 558012 2 Pad 3 3003368 1 Plate 4 3003299 1 Hinge 5 440078 5 Carriage Bolt 5 16 18 x 3 4 6 452006 10 Flat Washer 5 16 7 446136 10 Lockwasher 5 16 Hvy 8 443106 10 Nut 5 16 Hex 9 440088 1 Carriage Bolt 5 16 18 x 1 3 4 10 3004410 2 Spacer 11 3003402 1 Seat Latch 12 443806 2 Nut 5 16 18 Hex Jam 13 4139430 1 Seat 14 523357 1 Seat Adjuster 15 523356 1 Seat Adjuster with Handle 16 4139450 1 e Switch Seat Reference SW6 17 5003769 1 Harness Seat 18 3001328 6 Screw 5 16 18 x 5 8 Wsh Head 19 3003928 1 Literature Pouch gt Change from previous revision 37 TRI KING 4 1 Dash Installation Serial No All A EN Pa NG Fuse Block et ue Part of Wire Harness JA i 38 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1002264 7 1 Angle Bracket 2 441602 4 Carriage Bolt 5 16 18 x 3 4 3 1002898 1 Steering Valve 557738 1 Seal Kit 502924 Ile Spring Kit 4 444718 4 Locknut 5 16 18 Center 5 362469 1 U Bolt Clamp 6 444754 4 Nut 5 16 24 Hex Lock 7 453009 2 Washer 5 16 Flat 8 444310 4 Nut 10 24 Hex 9 403914 4 Screw 10 24 x 3 4 Truss Head 10 446116 4 Lockwasher 10 11 403770 2 Screw 5 16 18 x 3 4
47. Return traction pedal to neutral and turn screw Q out one full turn Tighten nuts P Important Screw Q must stop traction pedal before the internal stops in the hydrostatic transmission are contacted 3 9 LIFT LOWER PEDAL STOP Adjust bolts R and S to stop spool valve from hitting the internal stops while maintaining the full stroke of the spool 10 Lock rear nuts and adjust front nuts N to maintain 3 8 in 9 mm of extension in spring O Start the engine and check for creep then repeat the process if necessary c3Front Figure 3F Figure 3G Figure 3H 3 10 PARKING BRAKE 1 Check linkage cables and pivots to ensure they are operating smoothly Park the mower on a 3096 slope 16 7 near the bottom of the hill with the front of the mower facing downhill Engage the parking brake and stop the engine a The mower should stay on the hill without creeping b If the brakes do not hold start the engine disengage the brake and drive to the bottom of the hill 3 11 REAR LIFT ARM 1 Rear lift arm position is properly adjusted when the rear mower bumpers are putting slight pressure against the underside of the foot rests Disconnect lift chain T from crank and adjust ball joint U as required 3 12 DOWN PRESSURE 1 Place mowers in the Fixed Mode Section 3 18 and lower the mowers onto a scale capable of weighin
48. Roller for 26 in Heel 132639 Solid Roller for 30 in Heel 132640 Grooved Front Roller Scraper for 26 in Reel 69147 Grooved Front Roller Scraper for 30 in Reel 69148 Rear Roller Scraper for 26 in Reel 67909 Rear Roller Scraper for 30 in Reel 67910 Support Literature Safety amp Operation Manual 2810631 Parts amp Maintenance Manual sse 2810632 Diesel Engine Parts Catalog 3004386 Operator Training Video 2810628 Service Repair Manual suse 4171674 3 ADJUSTMENTS 3 1 GENERAL To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the mower is parked on a solid and level surface Never work on a mower that is supported only by the jack Always use jack stands If only the front or rear of the mower is raised place chocks in front of and behind the wheels that are not raised 1 Adjustments and maintenance should always be performed by a qualified technician If proper adjustment cannot be made contact an authorized Jacobsen Dealer 2 Replace do not adjust worn or damaged components 3 Do not wear jewelry or loose fitting clothing when making adjustments or repairs Be careful to prevent entrapment of the han
49. TIFICATION 67043 rotes Tri King 1900D Mower 3 WD 18 5 hp diesel engine with ROPS Without front lift arms mowers or battery Serial Number An identification plate like the one shown listing the serial number is attached to the frame of the mower and is located to the operator s left just behind the front wheel motor Always provide the serial number of the unit when ordering replacement parts or requesting service information 2 2 ENGINE Make Kubota Modell ien D662 E Horsepower 18 5 hp 13 9 kW 23600 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors Displacement 40 03 cu in 656 cc TOGUE RAMA AA e 26 ft Ibs 35 Nm 2600 rpm Fuel AA No 2 Diesel Rating Min Cetane rating 45 Capacity 6 5 U S Gal 24 6 liters 2 3 CUTTING UNITS Reel irte 3 Reels 26 in 660 mm wide or 3 Reels 30 in 762 mm wide Reel Diameter 7 in 178 mm Bearings Self adjusting tapered roller bearings Blade Options 7 blades Cutting Width 24 MOWER Tires Front u 20 x 10 10 tubeless ROAM aasam 20 x 10 8 tubeless Pressure Front S ioo oeste 10 12 psi 69 83 kPa ROAM ilii 8 10 psi 55 69 kPa Battery TYPE L 12 Volt Lead Acid GIOUD eee 22 NF Parki
50. ard direction 3 5 PARKING BRAKE SWITCHES Loosen screws K and adjust both switches so contacts just close as the brake lever is moved to the engaged position then tighten screws 3 6 LIFT LIMIT SWITCH The lift limit switch must be adjusted so the reels stop turning before the cutting plane between the reel and ground reach 15 3 4 in 400 mm To adjust loosen screw L and adjust arm M ADJUSTMENTS 3 O Figure 3C Figure 3D Figure 3E 3 ADJUSTMENTS 3 7 TRACTION PEDAL NEUTRAL 1 If the mower creeps in either direction when the engine is running but the traction pedal is not depressed adjust spring tension so that the pedal always returns to neutral when released Note The mower may creep when the hydraulic oil is cold Operate the mower for 15 minutes before determining if adjustment is required 2 Use extreme caution when making this adjustment as the wheels will be off the ground and the engine will be running 3 Engage parking brake stop the engine open hoods then lubricate all linkage pivot points 4 Chock the rear wheel and place the front of the mower on jackstands 5 Loosen all nuts N and adjust rear spring to position traction arm in neutral 3 8 TRACTION PEDAL FORWARD STOP Loosen nuts P move the traction pedal to its maximum forward position Adjust screw Q until the head just touches the traction pedal arm
51. ardware securing the front lift arms to the cutting units and slide the mowers out of the Way DI DNH4HEC Figure 3Q Figure 3R 3 19 CUTTING HEIGHT FLOATING MODE Follow the procedures outlined in Section 3 16 1 Assemble the front roller adjuster B to holes num ber 2 and 4 only of the mower frame Do not use hole numbers 1 and 3 Refer to the chart below for correct hole of front roller adjuster to use Reposition the rear roller adjusters F a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of adjuster F as shown b For cutting heights greater than 1 3 4 in 44 mm disassemble adjuster F and turn the mounting bracket upside down then use holes N of the frame and the two holes shown in black of adjuster F Loosen nut L and adjust screw K to obtain desired cutting height X then lock nut L against gauge P Place one end of the gauge under the front roller at either end of the reel and slide the head of screw K over the bedknife a Adjust nut G to lower the rear roller to the gauge then tighten nut E against the adjuster b Move the gauge to the other end of the reel and repeat Steps 4a and 4b ADJUSTMENTS 3 B No 5 M o 6 O N o7 M 2 8 Figure 3S X Cutting Height Front Roller Rear Roller
52. ate 8 546416 1 Grass Shield Part Number 4120764 Only 9 N S 2 Snap Ring 10 4120216 1 7 Carrier B 2500620 1 Oil Seal Kit Included in B 11 N S 1 Square Cut Seal Included in B 12 N S 1 Square Cut Seal Included in B 13 N S 1 gt Square Cut Seal Included in B 14 N S 2 7 Oil Seal Includes 11 14 15 361631 1 Fitting 90 Barb 16 4112141 1 Input Shaft Part Number 4120764 16 N S 1 Input Shaft Part Number 4129590 gt Change from previous revision 95 TRI KING 34 1 3WD Valve Part No 4111942 2 3 5 1 4 Serial No All 6 O O 6 1 4 Item Part No Qty Description Serial Numbers Notes 1 4113025 2 Check Valve 2 4113026 1 Spool Valve 3 4113027 1 Solenoid Coil Reference K6 4 5003578 2 Seal Kit Check Valve 5 5003579 1 Seal Kit Spool Valve 6 5002157 2 Port Plug 7 5001065 2 Port Plug 8 4113028 1 Nut Coil 96 Change from previous revision TRI KING 35 1 Brake Calipers SST Part No 1001634 L H Part No 1001635 R H Item Part No Qty Description Serial Numbers Notes 1 N S 1 Cam R H 1 N S 1 Cam L H 2 557823 1 Pivot Pin 3 503660 1 Carrier Side Pad 4 557824 1 Pad Support 5 557825 1 Lever Retainer Spring 6 557826 1 Pad Support 7 503660 1 Cam Side Pad Change from previous revision 97 Serial No All v1 cLMS fy L L 3Nu0 a 80 T ya ma
53. cutting edges of the reel blades and bedknife must be sharp free of burrs and show no signs of rounding off b The bedknife and bedknife backing must be securely tightened The bedknife must be straight and sharp c A flat surface of 5 32 in 4 mm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 in 0 025 to 0 076 mm must be 3 14 REEL TO BEDKNIFE ADJUSTMENT 1 Read Section 3 13 before making the adjustment 2 Start adjustment at the leading edge of the reel followed by the trailing end The leading end of the blade is the end that passes over the bedknife first during normal rotation 3 Loosen nut C 1 4 turn on both ends of the cutting unit a Turn adjuster A in 1 16 to 1 8 turn increments b Slide a feeler gauge or shim stock 001 in 025 mm between the reel blade and the bedknife Do not turn reel c Adjust the trailing end of the reel in the same manner then recheck the adjustment at the leading end d Tighten all adjustment hardware and recheck the 12 maintained across the entire length of the reel and bedknife 5 The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematur
54. d hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic system and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure MAINTENANCE 4 4 11 HYDRAULIC OIL Refer to Section 6 3 for specific maintenance intervals The hydraulic reservoir on this machine is filled with Jacobsen Greens Care 68 Biodegradable fluid Drain and replace the hydraulic oil after a major component failure or if you notice the presence of water or foam in the oil or a rancid odor indicating excessive heat Always replace the hydraulic filter when changing oil To change hydraulic oil 1 Clean the area around the oil cap to prevent impurities from entering and contaminating the system a Oil temperature should be at 60 to 90 F 16 32 C Do not check oil level when oil is hot 4 12 HYDRAULIC OIL FILTERS The hydraulic system is protect
55. ds and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine 3 2 FANBELT Inspect and adjust new belt after first ten hours of operation Adjust every 100 hours thereafter 1 Adjust alternator pulley so belt B deflects 9 32 to 11 32 in 7 to 9 mm with a 22 Ib 10 kg push at midspan between pulleys 2 f tension is incorrect loosen alternator mounting bolts A and adjust alternator until proper belt tension is achieved Tighten hardware A 3 3 PUMP DRIVE BELT Adjust reel pump belt C to deflect 1 4 in 6 mm with a force of 5 7 Ib 2 3 kg applied at midspan 1 Loosen hardware D and E 2 Move pump clutch assembly down to increase tension on belt C then tighten hardware D and E 3 Torque hardware D and E to 27 33 ft Ib 37 45 Nm Figure 3A Op Jg Figure 3B 3 4 NEUTRAL AND 3WD SWITCHES 1 Check traction pedal adjustment 2 Use a volt ohm meter to determine when switch opens or closes a Adjust switch G so finger of actuating arm F is centered over sensing portion of switch Switch contacts should be closed with traction pedal in neutral and open with minimal pedal travel in forward or reverse direction b Adjust 3WD switch H so contacts are open with traction pedal in neutral and contacts close with minimal pedal travel in forw
56. e included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment 3 Order by the quantity desired the part number and the description of the part 4 Send or bring the order to your authorized Jacobsen Dealer a UPS O Regular Mail A Overnight A 2nd Dav Service Parts Qtv Part No Description Qtv Part No Description 550489 Fuel Filter Diesel Engine 549579 Hvdraulic Oil Filter 2 Req d 5000913 Air Filter Diesel Engine 502644 Oil Filter Diesel Engine Service Support Material Qty Part No Description 2810631 Safety amp Operation Manual 2810632 Parts amp Maintenance 3004386 Engine Parts Catalog 2810628 Video Operator Training Copyright 2008 Textron Inc All rights reserved including the right to reproduce this material or portions thereof in any form 3001950 Pump Drive Belt 1001958 Ignition Key Switch Qty Part No Description 4171674 Service Manual Proposition 65 Warning This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm LITHO IN U S A 10 2008 Table of Contents 1 Safety 1 1 Operating Safety 4 1 2 Important Safety Notes 00 ee nennen 5 2 Specif
57. ecals 24 5003648 1 Shield 30 Inch Reels Includes Decals 25 400186 4 Screw 5 16 18 x 7 8 Hex Head 26 3000718 2 Shield Shim 27 364281 2 Backup Nut 28 364150 2 Clamp 29 364777 1 Gasket 30 3002718 1 Collar 67116 amp 67125 Only 31 3005435 1 Spring Lock Pin 67116 amp 67125 Only 32 400258 2 Screw 3 8 16 x 3 4 Hex Head 33 361877 1 Decal Danger 2 Used on 67116 amp 67125 Change from previous revision 87 TRI KING 29 1 Side Pivot and Lift Arms Serial No All 18 26 Reels Xi l ue 30 Reels 88 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4113757 1 Right Pivot Arm 67115 Only 2 4113754 1 Right Pivot Arm 67124 Only 3 364156 2 Bushing 4 4113758 1 Left Pivot Arm 67114 Only 5 4113755 1 Left Pivot Arm 67123 Only 6 400260 2 Screw 3 8 16 x 7 8 Hex Head 7 446142 AR Lockwasher 3 8 Hvy 8 364781 2 Retainer Washer 9 471214 2 Grease Fitting 10 443118 AR Nut 1 2 13 Hex 11 2811280 1 R H Lift Arm Includes 15 amp 28 67115 12 2811281 1 L H Lift Arm Includes 15 amp 28 67114 13 2811278 1 R H Lift Arm Includes 15 amp 25 28 67124 14 2811279 1 L H Lift Arm Includes 15 amp 25 28 67123 15 3007694 2 7 Bushing 16 400262 AR Screw 3 8 16 x 1 Hex Head 17 441904 2 Screw 1 2 13 x 10 Full Thread Hex 18 364157 AR Spring 19 3007908 AR Plug 20 364160 AR Shackle 21 3004065 2 Lift Chai
58. ection 3 4 and disconnect the down pressure springs 3 Remove transport pin then lower the lift arms to the ground 3 18 CUTTING HEIGHT FIXED MODE Follow the procedures outlined in Section 3 16 1 Reposition the rear roller adjuster a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of the height adjuster F as shown b For cutting heights greater than 1 3 4 inches 44 mm disassemble adjuster F and turn the mounting bracket upside down then use holes N of the frame and the two holes shown in black of the adjuster F 2 Remove the tether and lower the cutting units to the ground 3 Place spacers of the desired height J under each end of the reel adjacent to the front edge of the bedknife 4 Loosen nut G and lower rear roller to the ground Tighten nut E against the adjuster then recheck the setting on both side of the reel Readjust if necessary 5 Assemble the front roller adjuster B If a roller is required to holes number 2 and 4 only of the mower frame Do not use holes number 1 and 3 Set roller to 1 4 in 6 mm above rear roller 14 Remove hardware securing motor to drive housing and carefully pull the motor away Place motor in a clean plastic bag and cover the opening in the gear box Remove pin and collar from center rear lift arm and pull the center cutting unit away from the mower Remove the h
59. ed by two 10 micron filters To replace hydraulic oil filter 1 Remove the old filters 2 Fill new filter with oil then install new filter Hand tighten only 4 13 ELECTRICAL SYSTEM Always turn the ignition switch off and remove the negative battery cable BLACK before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Check the operator backup system fuses and circuit breakers regularly If the operator backup does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit b The hydraulic oil level should never fall below the lower line on the dipstick or be above the top line on dipstick Remove drain plug from bottom of tank and loosen or remove breather cap on top of tank Check and clean the breather cap replace as necessary After oil has drained install drain plug and fill with Jacobsen GreensCare 68 Biodegradable Fluid Purge air from system a Operate all mower functions for about 5 minutes to purge air out of the system and stabilize the oil level b Once the level has
60. ely and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero s 277 5 32 in Figure 3L LA Nomad Leading Rotation Edge of Reel e When properly adjusted the reel will spin freely and you should be able to cut a piece of newspaper along the full length of the reel when the paper is held at 90 Figure 3N ADJUSTMENTS 3 3 15 CUTTING MODES 1 The mower may be operated in the Fixed Mode or the Floating Mode Fixed Mode is generally used for cutting heights greater than 1 in 25 mm and the mower does not require a front roller unless the terrain is rough and uneven If a front roller is required the roller should be raised 1 4 in 6 mm higher than the rear roller and used for anti scalp purposes only Floating Mode is generally used for cutting heights less than one inch 25 mm and a front roller is required If a 2 1 2 in 63 mm solid front roller is used the cutting height will range from 3 8 to 2 1 8 in 9 to 54 mm If a 3 in 76 mm grooved front roller is used the cutting height will range from 3 8 to 2 1 4 in 9 to 57 mm 3 16 CUTTING HEIGHT ADJUSTMENT Raise and loc
61. ents the mower from starting unless the brake lever is engaged reel switch is off and traction pedal is in Neutral The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the reel switch off NEVER operate mower unless the Interlock System is working 1 Before leaving the operator s position for any reason Return traction pedal to Neutral Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key ooocp 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine 3 Keep the area of operation clear of all bystanders and pets 4 Never carry passengers unless a seat is provided for them 5 Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and accessories will void the warranty 5 2 SPECIFICATIONS 2 1 PRODUCT IDEN
62. ex Head Screw 10 24 x 1 2 Truss Head Rubber Latch Edging Carriage Bolt 3 8 16 x 3 Nut 5 16 18 Hex Nut 3 8 16 Hex Screw 1 4 20 Hex Head Flat Washer 3 8 Filter Cover Hose Clamp Right Hood Left Hood Pivot Bracket Shim Carriage Bolt 3 8 16 x 1 1 4 Flat Washer 3 8 Pivot Link Screw 1 2 13 x 1 1 2 Hex Head Flat Washer 1 2 Washer Spacer Nut 1 2 13 Hex Jam Lockwasher 5 16 Hvy ROPS Drill Template TRI KING Serial Numbers Notes See 11 1 Change from previous revision 33 TRI KING 3 1 Seat and Base Serial No 67043 1601 4743 18 19 34 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3003301 1 Seat Base 2 558012 2 Pad 3 3003368 1 Plate 4 3003299 1 Hinge 5 440078 5 Carriage Bolt 5 16 18 x 3 4 6 452006 10 Flat Washer 5 16 7 446136 10 Lockwasher 5 16 Hvy 8 443106 10 Nut 5 16 Hex 9 440088 1 Carriage Bolt 5 16 18 x 1 3 4 10 3004410 2 Spacer 11 3003402 1 Seat Latch 12 443806 2 Nut 5 16 18 Hex Jam 13 66172 1 Seat 14 163583 1 Seat Switch Wire Harness 15 43401 1 2 7 Screw 1 4 20 x 5 8 Soc Hd 16 446130 2 e Lockwasher 1 4 17 554390 1 e Switch Seat Reference SW6 18 3001328 6 Screw 5 16 18 x 5 8 Wsh Head 19 3003928 1 Literature Pouch 20 3006988 1 Seat Adjuster 21 3006991 1 Seat Adjuster with Handle gt Change from previous revision 35 T
63. from previous revision 63 TRI KING 17 1 Air Filter and Circuit Breaker Serial No All 64 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1001354 1 Air Cleaner 5000913 1 gt Air Cleaner Element 5000912 1 7 Cover 5000914 1 7 Valve 2 3002862 1 Foam Ring 3 3002863 1 Air Intake Hose 4 326112 2 Hose Clamp 5 361005 2 Bolt M8 1 25 x 25mm 6 446136 2 Lockwasher 5 16 Hvy 7 452006 2 Flat Washer 5 16 8 3000359 1 Circuit Breaker 50 Amp Reference CB1 9 364774 1 Protector Boot 10 3004256 1 Bracket 11 364703 1 Over Flow Hose 30 Long 12 1001752 1 Air Cleaner Indicator Adapter 13 REF 1 Bracket Circuit Breaker See 14 1 14 3004253 1 Male Elbow 15 5002126 1 Tube 16 3004333 1 Bulkhead Fitting 17 473142 1 Nylon Tie 18 400260 2 Screw 3 8 16 x 7 8 Hex Head 19 557580 1 Tank Support 20 553926 1 Reserve Tank 21 446142 2 Lockwasher 3 8 Hvy 22 443110 2 Nut 3 8 16 Hex gt Change from previous revision 65 TRI KING 18 1 Tanks Serial No All TRI KING Item Part No Qty Description Serial Numbers Notes 1 452004 3 Flat Washer 1 4 2 1002019 6 1 Hydraulic Oil Tank 3 3002397 1 Magnetic Plug 4 445612 2 Nut 1 4 20 Wing 5 446154 4 Lockwasher 1 2 Hvy 6 2809688 1 Fill Breather Cap 5003624 1 Gasket 7 344132 4 Flat Washer 8 443118 4 Nut 1 2 13 Hex 9 1001134 1 Fuel Tank 10 4106900 1 Fuel
64. g 250 Ib 113 kg The rear roller of the mower must rest on the scale To adjust pressure on rear mower loosen nuts V and adjust to obtain the desired pressure To adjust pressure on front mowers loosen nut W and adjust bolt X Minimum thread engagement should be 1 2 in 13 mm To maintain a consistent height of cut the down pressure should be adjusted evenly on all three mowers Jacobsen recommends the mower weight for Floating Mode at 60 Ib 27 kg and for Fixed Mode at 90 Ib 41 kg ADJUSTMENTS 3 DO NOT disengage the brakes with the engine off With parking brake disengaged turn adjusting knob in a clockwise direction applying and releasing brake every quarter turn until a definite snap over center action is achieved Repeat the test on the hill if required Note Over adjustment causes hard lever action but does not increase brake efficiency Figure 3l ki LF Figure 3J Figure 3K 11 3 ADJUSTMENTS 3 13 REEL TO BEDKNIFE Pre adjustment Check 1 Check the reel bearings for end play or radial play If there is any abnormal movement of the reel up and down or side to side adjust or replace components as needed To prevent personal injury and damage to the cutting edges handle the reel with extreme care 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The
65. gh spots first then along entire length of the reel Continue lapping and at the same time make a slight adjustment on the reel until there is a uniform clearance along the full length of the cutting edges When the blades have been evenly honed turn adjusting nut A to neutral Carefully and thoroughly remove all lapping compound from reels and bedknife before running the reel in forward direction Disengage reel switch and turn backlap switch to Off Reset reel motors to forward rotation If reel speeds vary check nut A to insure it is turned completely to full forward rotation Remove and store the backlap key Figure 4C MAINTENANCE 4 4 20 STORAGE General 1 Wash the mower thoroughly and lubricate Repair and paint damaged or exposed metal Inspect the mower tighten all hardware replace worn or damaged components Drain and refill radiator Clean the tires thoroughly and store the mower so the load is off the tires If mower is not on jack stands check tires at regular intervals and reinflate as necessary Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position in a cool dry place Check and recharge battery every 60 to 90 days while in storage Store batteries in a cool dry
66. hields discharge deflectors or other protective devices securely fastened in place Never disconnect or bypass any switch Do not change the engine governor overspeed the engine setting or Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and engage parking brake before starting the engine motor Start the engine only when sitting in operators seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Watch out for traffic when crossing or operating on or near roads Local regulations may restrict the age of the operator Operate the machine up and down the face of slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly on slopes Reduce speed when making sharp turns Use caution when changing directions Always use the seat belt when operating mowers equipped with a Roll Over Protective Structure ROPS Never use a seat belt when operating mowers without a ROPS Accessory operator protective structures will continue to be offered for all equipment currently covered This allows for the o
67. ications 2 1 Product Identification 6 2 2 e UE 6 2 3 Cutting Units eeeee rete eeteeeeeee 6 2 4 MOWO ici sine ha 6 2 5 Weights and Dimensions 7 2 6 Accessories 4 Support Literature 7 3 Adjustments Qd Generali i i ANA EE 8 3 2 TE 8 3 3 Pump Drive Belt 8 3 4 Neutral and 3WD Switches 9 3 5 Parking Brake Switches 9 3 6 Lift Limit Switch L 9 3 7 Traction Pedal Neutral 10 3 8 Traction Pedal Forward Stop 10 3 9 Lift Lower Pedal Stop 10 3 10 Parking Brake L 11 3 11 Rear Lift Arm ee 11 3 12 Down Pressure 11 3 13 Reel To Bedknife A 12 3 14 Reel to Bedknife Adjustment 12 3 15 Cutting Modes ssseseenee 13 3 16 Cutting Height Adjustment 13 3 17 Removing the Cutting Unit 14 3 18 Cutting Height Fixed Mode 14 3 19 Cutting Height Floating Mode 15 3 20 Torque Specification 16 3 21 Specific Torque L 16 4 Maintenance 431 Generale a vetet te ded 17 O 17 43 Engine Oil E 18 44 IPE ME a AA PANA Naan 18 4 5 FU a EE ANA 19 4 6 Fuel System E 19 4 7 Baleny acusa ie n a a dos 19 4 8 Jump Starting L 20 4 9 Charging Battery sess 20 4
68. ies You must read and obey all manufaturer s instructions battery Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Check the electrolyte level every 100 hours Keep the cable ends battery and battery posts clean Verify battery polarity before connecting or disconnecting the battery cables 1 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last Fill the fuel tank to within 1 in 25 mm of the bottom of the filler neck Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Use clean fresh 42 Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information For diesel engines bleed the fuel system after the fuel filter and lines have been removed or the fuel tank has become empty See Engine Manual 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is properly installed and secured to the battery tray Battery posts terminals and related accessories contain
69. initial service for new machines Every 250 hours or yearly whichever comes first Inspect visible hoses and tubes for leaks or oil marks I Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Section 4 3 L Lubricate R Replace AR As Required III Use Jacobsen GreensCare 68 Biodegradable fluid Capacity 5 gallons 19 Liters Order Part No 5003103 containing 5 gal 191 pail or Part No 5003102 55 gal 208 I Drum IV Capacity 3qt 2 8 I 50 50 water ethylene glycol mix PARTS CATALOG 7 7 1 TABLE OF CONTENTS i UDINE Decal pe RE Hood and Cowlings sees nennen nennen E p Seat and Base ii i iii NANA E Seat AN AAA dee AA QV EA duas u EEN Dash Install tiOn 3 erret ertet ae L RAMA AA AA AA AA Instrument Panel sssrreennnunznnnnnnnnnznnnznnnnnzzznznnnnnnzznnnnnnnnzzzmmnnnt Lx BEEN Hydro Control Linkage TIENE Front Motors and Brakes t Parking Brake Neutral Start and 3WD Switches 46 CB KE de eE M 48 x M E M M PRAM M 50 A T T T PROPS ii A Aa 51 lia Rear Steering E 52 Kp AA AA AA Engine and Pump an 54 NAT Diesel Engine Mounting eese nennen 56 E E E Diesel Engi
70. ipment Working with unfamiliar equipment can lead to accidents Never allow anvone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Do not carry passengers Keep bystanders and pets a safe distance away 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Never operate equipment that is not in perfect working order or is without decals guards s
71. iption Serial Numbers Notes 1 1001889 1 Diesel Engine Kubota D662 Serial No 1601 4995 1 4143350 1 Diesel Engine Kubota D662 Serial No 4996 and Up 2 5002644 1 7 Oil Filter Cartridge 3 4127309 7 1 Engine Front Bracket 4 2811637 7 1 Engine Rear Bracket 5 452008 8 Flat Washer 3 8 6 363485 8 Lockwasher M10 7 362263 8 Bolt M10 1 25 x 25mm 8 2810499 7 1 Engine Pulley 9 446136 8 Lockwasher 5 16 Hvy 10 2810545 5 Screw SKT Button Cap 11 2809727 1 Clutch 12 4130754 7 1 Pump Mount Bracket 13 1000970 1 Hydraulic Pump Reel See 31 1 for Service Parts 14 400226 4 Screw 5 16 24 x 1 Hex Head 15 3001950 1 V Belt 16 364501 1 Temperature Sender Reference U5 17 446128 1 Lockwasher 1 4 18 361001 1 Nut M6 1 19 4141024 1 Fan Engine Cooling Serial No 4996 and Up 20 4125492 1 Spacer Fan Serial No 4996 and Up 21 363448 4 Screw M6 1 x 35 mm Hex Head Serial No 4996 and Up 22 446130 4 Lockwasher 1 4 Heavy Serial No 4996 and Up 23 452004 4 Flat Washer 1 4 Serial No 4996 and Up 67043 1601 3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit Change from previous revision 55 Serial No All 14 1 Diesel Engine Mounting Diesel Engine TRI KING 22 N o 6 5902 E sm o Grounding N gt NG PINS SAY KO RS A EK 3 y IN Ke o A E MA S D vr I eg NGG LL NG N o T t a 56 TRI KING
72. k the lift arms in transport mode For easier access to the height adjusters on the motor end of the front reels Jacobsen recommends raising the front end of the mower just a few inches off the ground then being careful not to damage the hydraulic hoses tilt the front mowers 90 degrees and tether the mowers together On the rear mower center remove the pin and collar on the shaft and slide the mower backwards Always make the reel to bedknife adjustment Sections 3 13 and 3 14 before making the cutting height adjustment Select Fixed or Floating Mode and convert the mower accordingly Loosen skid mounting hardware D Figure 3N then adjust the cutting height A special tool is provided with the mowers A 5 8 in socket and ratchet are required To convert the mower from Fixed to Floating Mode remove hardware H from each side of the three mower frames Install a front roller and store hardware H for future conversion to fixed mode To convert the mower from Floating to Fixed Mode assemble hardware H as shown and remove or raise the front roller Tether Figure 3P 13 3 ADJUSTMENTS 3 17 REMOVING THE CUTTING UNIT 1 To prevent contamination of the hydraulic system as well as loss of oil do not disconnect the hoses from the motor Disconnect lift springs before removing mowers 2 Raise and lock the lift arms in transport mode S
73. kwasher 1 2 Hvy 25 443118 8 Nut 1 2 13 Hex gt Change from previous revision 45 TRI KING 8 1 Parking Brake Neutral Start and 3WD Switches Serial No All 46 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3002056 1 Switch Parking Brake Reference SW8 2 402022 2 Screw 6 32 x 2 Round Head 3 453005 2 Flat Washer 6 4 447204 2 Lockwasher 6 Internal Tooth 5 444304 2 Nut 6 32 Hex 6 4140149 1 Switch Proximity Reference SW5 7 4140149 1 Switch Proximity Reference SW7 8 453004 4 Flat Washer 8 9 446110 4 Lockwasher 8 10 444306 4 Nut 8 32 Hex gt 11 2812215 1 Plate Switch Mounting 12 400216 2 Screw 5 16 18 x 2 3 4 Hex Head 13 3002788 1 Bracket Parking Brake Switch 14 3009193 AR Shim Proximity Switch 15 444718 2 Locknut 5 16 18 Center 16 453009 4 Flat Washer 5 16 17 2811659 1 Spacer Nylon 18 400118 1 Screw 1 4 20 x 1 3 4 Hex Head 19 444708 1 Locknut 1 4 20 Center 20 2811654 1 Arm Switch Actuating 21 352936 1 7 Bushing 22 REF 1 Parking Brake See 7 1 23 403860 4 Screw 8 32 x 5 8 Truss Head 24 3002056 1 Switch Parking Brake Light Reference SW12 25 453017 4 Flat Washer 1 2 26 460028 2 Cotter Pin 1 8 x 1 27 2811390 1 Spring Torsion 28 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 29 443806 1 Nut 5 16 18 Hex Jam 30 3004410 2 Spacer 31 446136 1 Lockwasher 5 16 Heavy
74. lant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark Drain and refill annually Remove the radiator cap open the engine block drain and the radiator drain Empty and clean the recovery bottle Mix clean water with ethylene glycol based anti freeze for the coldest ambient temperature Read and follow the instructions on the anti freeze container and engine manual Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners 5 To maintain the original high luster of the fiberglass periodically wax with a good grade of One Step cleaner wax Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint protection Clean grass and debris from cutting units drives muffler and engine to prevent fires NEVER use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries Check and
75. lve to Pump 3 364221 1 Clamp 4 400114 1 Screw 1 4 20 x 1 1 4 Hex Head 5 452004 2 Flat Washer 1 4 6 444708 1 Locknut 1 4 20 Center 7 1002942 1 Left Steering Hose 8 1002941 1 Right Steering Hose 9 354080 2 Hose Clamp 10 446136 1 Lockwasher 5 16 Hvy 11 443106 1 Nut 5 16 18 Hex 12 473142 4 Nylon Tie 13 339974 3 Adapter Straight 14 340057 2 Adapter 90 15 340061 4 Adapter 90 16 1002940 1 Lift Cylinder Hose 17 1001500 1 Lift Cylinder Hose 18 1001502 1 Lift Valve Hose 19 1001501 1 Lift Valve Hose 20 339979 3 Adapter Straight 21 340088 1 Adapter 90 22 1001356 1 Lift Valve 5001419 1 Seal Kit 23 122759 1 Hydraulic Cylinder 554331 1 7 Seal Kit 24 339909 3 O Ring 6 ORFS 25 339910 1 O Ring 10 ORFS Change from previous revision 75 TRI KING 22 1 Reel Hydraulics Serial No All 76 TRI KING Item Part No Qty Description Serial Numbers Notes 1 473142 8 Nylon Tie 2 400120 3 Screw 1 4 20 x 2 Hex Hd 3 444708 3 Locknut 1 4 20 Center 4 3003323 7 1 Bracket 5 1001491 1 Center Reel Motor Return Hose 6 1001490 1 Right Reel Motor Return Hose 7 1001489 1 Left Reel Motor Return Hose 8 1001493 1 Center Reel Motor Pressure Hose 9 1001494 1 Right Reel Motor Pressure Hose 10 1001492 1 Left Reel Motor Pressure Hose 11 2810171 3 Snap Ring 12 340062 1 Adapter 90 13 339980 2 Adapter Straight 14 340070 2 Adapter
76. me for the engine to become properly warmed and lubricated Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled 25 5 TROUBLESHOOTING 5 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer Symptoms Possible Causes Action Engine will not start 1 Parking brake disengaged trac 1 Check operator back up system and start up proce tion pedal not in Neutral or reel dure 3WD switch on 2 Battery low on charge or 2 Inspect condition of battery and battery connections defective Fuel tank empty or dirty Fill with fresh fuel Change fuel filter Bleed fuel lines Fuse blown Replace fuse Engine hard to start or 1 Fuel level low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel lines runs poorly dirty 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving 2 Engage parking brake move traction lever to N and operator s seat set reel control to OFF Engine overheating 1 Coolant level low 1 Inspect and add coolant 2 Airintake restricted
77. n 22 1001854 4 Shackle 23 471214 2 Grease Fitting 24 3005219 2 Bracket 67123 67124 amp 67125 Only 25 3003041 2 Shaft 67123 67124 8 67125 Only 26 400272 2 Screw 3 6 16 x 2 1 4 Hex Hd 67123 67124 8 67125 Only 27 444762 2 Locknut 3 8 16 67123 67124 8 67125 Only 28 361947 2 Decal Mower Removal 29 2811128 1 Plate Spring Mounting 67114 67115 amp 67116 Only 29 2811127 1 Plate Spring Mounting 67123 67124 8 67125 Only 30 452012 2 Washer 1 2 Change from previous revision 89 TRI KING 30 1 Down Pressure Kit man Optional Kit kb a 10 Ko on INA P o Pf Item Part No Qty Description Serial Numbers Notes 1002588 1 Down Pressure Kit 1 400268 2 7 Screw 3 8 16 x 1 3 4 2 366974 2 RodEnd 3 364328 2 7 Spacer 4 443812 2 7 Nut 3 8 24 5 347935 2 7 Washer Special 6 460312 2 7 Hairpin 7 453017 2 Washer 8 366978 2 7 Eye Bolt 9 443810 277 Nut 3 8 16 Jam 10 400272 4 Screw 3 8 16 x 2 1 4 11 366976 2 Spring 12 366975 2 Tube Down Pressure 13 3005136 2 7 Block 14 453011 2 Washer 3 8 15 443110 2 Nut 3 8 16 16 446142 2 Lockwasher 3 8 gt Change from previous revision 90 TRI KING Serial No All 31 1 Reel Pump SE Part No 1000970 1 5 3 4 9 8 Item Part No Qty Description Serial Numbers Notes
78. ne Exhaust rra cra rra 58 AA AA Radiator Installation sseesensnnnnnnnzzznnnnnnznnznnannnnnnzznnnnnnnnzzzmnnnnn 60 UE Radiator Installation 5 1 a 62 jp E Air Filter and Circuit Breaker ssseeennznnenzznnnnnzenzenzznnnnzznnnanzznnnnzzz 64 UL D AA AA AA LE LL A 66 DA O O IO Hydro Pump and Charge Filter eene 68 E Pump Suction and Return Hydraulics eene 70 Pm PAA AA AA Traction Hydraulics a 72 Dil id Steering and Lift Hydraulics eese 74 po EE Reel Hydraulics ssennnnnnnnnnnnunnnnnnnnnnnnnzanannnnnnnnnamnnnnnnmnnnanmannnzmnnnnt 76 ram ER Reel Lift iii i Le lee 78 NO Rear LIA Mii nia 80 m DN PROONS A O 82 O A T Roller Brackets and Skids eese 83 2T A Reel Bearing Housing a 84 Bes A E T Shields and Center Pivot Arm eese 86 A eene Side Pivot and Lift Arms 88 KU HE Down Pressure kt euERERSEEEENEEEEEENECEEEEEEHEKNEEEEEEEEEK EEEEEEEEESENEEE EES 90 MES Reel Pump 91 B21 NEE Reel Motor ai idad 92 KN Traction Pump IA 94 BA AA A A nn toes 96 QA PAA AA AAP AA Brake Calipers iii ranita 97 BO is oe cas cess Electrical Schematics ssseensrennnnzenznnzznzenzzmznnzzmnnnnzzmrnnzzzznnnzmmnz
79. ng Brake Mechanical front wheel disk Hand lever actuated 6 JACOBSEN Textron Company CHARLOTTE NC MADE IN U S A 67043 1601 Sound Pressure Level Operator Ear EEC Sound Vibration M S Product Power Arms Body 67043 101 dba 87 dba 1 4 lt 0 08 lo eee Ball Type Governor Low Idle 1100 RPM High Idle 3400 RPM Lubrication Capacity 3 4 quarts 3 2 liter with filter TYPE anne SAE 20W SAE 30W API Classification CD CE Air Filter Dry type with evacuator valve and service indicator Alternator 40 amp 26 in Reels 72 in 1828 mm 30 in Reels 84 in 2134 mm Overall Width 26 in Reels 78 5 in 1994 mm 30 in Reels 90 5 in 2298 mm Cutting Frequency 7 Blade 0 151 in mph 3 8 mm kph Speed MOW Lena 0 5 mph 8 kph Transport 0 8 5 mph 13 7 kph Reverse 0 2 3 mph 3 7 kph Hydraulic System Capacily en 5 5 U S gal 20 8 liters System Fluid Type GreensCare 68 Biodegradable Charge Filter 10 micron Return Line Filter 10 micron Steering Hydrostatic power steering SPECIFICATIONS 2 2 5 WEIGHTS AND DIM
80. nz 98 Ky E Hydraulic Schematic sressennennnzenzzznnnznnnzennzzznanzananznnznnnzznnnzzznz 100 E WEE Ring Ghat EE 102 29 TRI KING 1 1 Decals Serial No All 16 d RR e e RR S S Ee j gd x KI KS ER LIL KO KO KI S SL KZ x 20 RSLS SRLS RR RS pS NG RS KS X 20 To prevent burns do not touch muffler or muffler shield Temperatures may exceed 150 F 66 C 718 JACOBSENW Tri King 1900D 22 p Tri King 1900D 1 Leer el manual del operador No permitir que personas no capacitadas para elo usen la maquina 2 Mantener los protectores en su lugar y la tornillos debidamente fijados 3 Antes do limpiar ajustar o reparar este equipo apagar todas los mandos aplicar o freno de gar las plazas en movimiento 5 No conducir como pasajero ni llevar pasajeros en maquinas sin asiento para ello 6 Mantener a las demas personas alojadas durante el functionamiento de la maquina 7 Sino sabe leor ingles solicitarlo a otra persona que lo loa y explique el contenido de las etiquetas y del manual de la maquina he ground black and remove it first ertorming any battery maintenance Do not contact battery terminals or tools used tol terminals with me Avoid contact witi acid Keeps sparks and flames away from the battery 2 IMPORTANT This machine uses GreensCare
81. r attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine The mower is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust fan and alternator belts b Keep all moving parts properly adjusted and lubri cated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fas tened f Keep tires properly inflated 3 Do not wear jewelry or loose fitting clothing when making adjustments or repairs 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Rec
82. racket 19 3008360 1 R H Front Roller Bracket 20 207473 1 R H Skid 21 207474 1 L H Skid 22 412015 2 Set Screw 5 16 18 x 5 8 23 554723 1 Skid Shoe Wrench Change from previous revision 83 TRI KING 27 1 Reel Bearing Housing Serial No All 84 TRI KING Item Part No Qty Description Serial Numbers Notes 1 5001606 1 Housing 2 500596 2 e Bearing Cup and Cone 3 3000983 1 Oil Seal 4 3001152 1 7 Washer 5 471242 1 Relief Fitting 6 4128725 1 Grease Fitting 7 5001607 1 Housing Includes 2 5 8 and 9 8 3003086 2 7 Stud 9 471214 1 Grease Fitting 10 364283 1 Tube Spacer 11 364259 1 Washer Bearing Retainer 12 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 13 446142 6 Lockwasher 3 8 Hvy 14 364147 1 Gasket Cover 15 338585 1 Cover 16 446116 4 Lockwasher 10 17 434038 4 Screw 10 24 x 1 2 18 3003611 2 Adjusting Nut 19 365995 2 Washer 20 3004189 2 Adjusting Screw 21 3003517 2 Shoulder Bolt 22 3004370 2 Locknut 3 4 16 Thin Security 23 434031 2 Screw 1 4 20 x 3 4 Socket Head 24 364151 2 Wave Washer 25 472519 2 Plug 26 445718 2 Nut 5 8 18 Hex Stover Lock 27 400258 4 Screw 3 8 16 x 3 4 Hex Head 28 364282 1 Support Plate 29 306828 2 Washer 30 3003389 2 Housing Pivot Bushing 31 400446 2 Screw 1 2 20 x 2 Hex Head 32 445789 2 Nut 1 2 20 Spiralock 33 458039 1 External Snap Ring 34 503684 1 Motor Coupler 35 3005890 4 Wheel Bol
83. stabilized and the air is purged fill the tank to the full mark on dipstick Operate engine at idle speed with hydraulic system in neutral for five minutes Check hydraulic oil level in reservoir and fill to full mark on dipstick Do not wash or pressure spray around electrical connections and components 21 4 MAINTENANCE 4 14 MUFFLER AND EXHAUST Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 4 15 TIRES 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 2 Check the pressure with an accurate low pressure tire gauge 3 Keep tires inflated to Front 10 12 psi 69 83 kPa Rear 8 10 psi 55 69 kPa 4 16 WHEEL MOUNTING PROCEDURE Make sure the mower is parked on a solid and level surface Never work on a mower that is supported only by the jack Always use jack stands If only the front or rear of the mower is raised place chocks in front of and behind the wheels that are not raised 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torque hardware in criss cross order always tighten nuts in the top position 4 Check and retorque daily until
84. t 36 445684 AR Locknut 37 3007308 AR Screw 38 364148 1 Compression Spring Change from previous revision 85 TRI KING 28 1 Shields and Center Pivot Arm 86 Serial No All 30 A S 31 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4113759 1 Center Pivot Arm 67116 Only 1 4113756 1 Center Pivot Arm 67125 Only 364140 2 7 Bushing 2 338561 1 Reel Pivot Bracket 3 338562 1 Reel Pivot Bracket 4 366827 2 Pivot Spacer 5 400442 2 Screw 1 2 20 x 1 1 2 Hex Head 6 452012 4 Flat Washer 1 2 7 445789 2 Nut 1 2 20 Spiralock Flange 8 3002379 2 Decal Tight 9 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 10 453011 AR Washer 3 8 11 446142 12 Lockwasher Hvy 12 443110 6 Nut 3 8 16 Hex 13 400260 6 Screw 3 8 16 x 7 8 Hex Head 14 471214 1 Grease Fitting 15 3002813 1 Reel Bumper Bracket 67116 amp 67125 Only 16 3002814 1 Reel Bumper Bracket 67116 amp 67125 Only 17 361723 2 Rubber Bumper 67116 amp 67125 Only 18 443810 4 Nut 3 8 16 Jam 67116 amp 67125 Only 19 400190 4 Screw 5 16 18 x 1 1 4 Hex Head 67116 amp 67125 Only 20 446136 AR Lockwasher 5 16 Hvy 21 443106 4 Nut 5 16 18 Hex 67116 amp 67125 Only 22 122875 6 1 Rear Shield 67114 amp 67115 Only 22 122769 6 1 Rear Shield 67123 amp 67124 Only 23 1003056 6 1 Rear Shield 67116 Only 23 1003057 6 1 Rear Shield 67125 Only 24 5003650 1 Shield 26 Inch Reels Includes D
85. tighten the fan belt Replace clamps and hoses every two years If you have to add coolant more than once a month or add more than one quart at a time have a authorized Jacobsen Dealer check the cooling system 23 4 MAINTENANCE 4 19 BACKLAPPING To prevent injury keep hands feet and clothing away from rotating reels When the backlap switch is in the BACKLAP position the reels will turn without the operator in the seat Carbon Monoxide in exhaust fumes can be fatal when inhaled never operate an engine without proper ventilation Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process they must be reground To Backlap 1 Adjust reel to bedknife as described in Sections 3 13 and 3 14 Obtain and engage the mechanics backlap key m a Make absolutely certain your feet and clothing are far away from the reel b Make sure the parking brake is Engaged reel switch is Off backlap switch is Off and the traction pedal is in Neutral c Startthe engine turn the mechanics key to Backlap then engage the reel switch If any of the reels turn adjust nut A to stop the reel 24 Turn nut A on the reel to be backlapped so the reel turns in reverse Adjust the reel speed to 100 150 RPM a Apply lapping compound with a long handle brush to hi
86. ts Catalog illustrating commonly used Parts through easy to read line Drawings See your local Jacobsen Dealer for a copy TRI KING 38 1 O Ring Chart Serial No All di ME B gm X x WX W X W X O Ring Face TL O Ring Boss W n i Seal Size Dash Size O Ring Face Jt O Ring Boss W O Ring Face Jt O Ring Boss Seal Size Dash Size Seal Size Dash Size w x IO w u jn X ka ME O Ring Fi HM O Ring N li E a Ri t O Ring Face T T Ea O Ring Boss gia O Ring F d O Ring Face T TT orig Not A e Seal Size ing Face Needed d Seal Size O Ring Face Dash Size d Seal Size O Ring Face Needed 4 Seal Size d eede Seal Size Seal Size x on x D Dm W W W X WA W X V O Ring Face IT O Ring Face O Ring Face IHE O Ring Face O Ring Face T TE O Ring Face Seal Size Seal Size Seal Size Seal Size Seal Size O Ring Face Seal Size Seal Size W X Y WX O Ring Face JE O Ring Face W X Y TL Seal Size Seal Size O Ring Face 1 T L o Ring Face G hing Face O Ring Face Seal Size O Ring Boss Seal Size Seal Sice Seat size Dash Size ix w MOD w W X W X W O Ring Face eo E O Ring Face Y W X V O Ring Face T O Ring Not Seal Size Seal Size X Seal Size Needed O Ring Face T T T O Ring Face Seal Size O Ring Face seal Size Seal Size X W X Y Z O Ring Face T T O Ring Face W Seal Size Seal Size W INN Y O Ring Face O Ring Face Seal Size Seal Size Z 102 TRI KING
87. utfitting of any machines without previous ROPS installations or replacement of damaged structures Keep legs arms and body inside the seating compartment while the vehicle is in motion Disconnect battery and controller electrical connectors before performing any welding on this mower This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses It is not intended for use on rough terrain or long grasses 4 SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DNI Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices ey il Indicates a potentially hazardous situation which if not avoided MAY result in property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place The Interlock System on this mower prev
88. w Jacobsen com 800 848 1636
89. ycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer 17 4 MAINTENANCE 4 3 ENGINE OIL Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Perform initial oil change after first 50 hours of operation and every 100 hours thereafter See Engine Manual Use only engine oils with API classification CD CE Above 77 F 25 C SAE 30W or SAE10W30 10W40 32 to 77 F 0 to 25 C SAE 20W or SAE 10W30 10W40 Below 32 0 C SAE10W or SAE 10W30 10W40 4 4 AIR FILTER Check the service indicator daily If red band appears in the window C replace the element Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element

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