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Parts & Maintenance Manual

1. A 37 37 sn 4 Section Pump Control Valve Z 1500 psi 1 Z 1500 psi d 1500 psi Traction ma e i 1100 psi H um Left Reel Center Reel Right Reel N Lift Lower E E E OO IN lt Lan Lal Lan 1 Jee 1 H tH H gt i 1 EEE 77 I 1 A IL al ess d i 1 1 1 t t a Lj Ex Ge gt lt lt Dd I He EES ue I 1700psi 1 gt gt 059 Standard 052 Soft Drop Traction Metering Front N Cylinder T nal J 0 042 Tv P 1 eh 1 E he ij 1 Rear Load Cylinder H Control Valve Wheel Motors Backlap Backlap Backlap Valve Valve Valve ii EIE Sal en g Gezai A 108 a AI Left Reel Center Reel Right Reel Motor Motor Motor IF De d 20 Micron IE Filter GREENS KING IV PLUS Serial No 62288 All Serial No 62289 All 43 1 Hydraulic Schematic Greens King IV Plus Steering Valve
2. da z i i en N LT I L1 i 1 Steering Cylinder 59 DE 37 37 RT L Du COINS IF 5 Section Pump A Lied 921 psi vr OUT n d gt Control Valve 1500 psi 1500 psi 1500 psi Traction sa d Cc e 4 e 4 deze i 1100 psi d Left Reel Center Reel Right Ree N Lift Lower Ju ss a el a 1 lo H HH died Mi an Hm 1 1 4 ses 1 is S LL o i i 1 RENE f OT i i Li h DT Da Dd TE T T 1700 psi 059 Standard 052 Soft Drop Traction Metering Front Valve Cylinder 0 043 vi Load Rear Cylinder Control Valve Wheel Motors Backlap Backlap Backlap Valve Valve Valve 172 1727 o O 9 e J LT J Left Reel Center Reel Motor Motor o 20 Micron Filter 109 Fluids and Compounds 5001405 5001404 2500548 2500546 503409 503407 Hydraulic Fluid Two 2 1 2 Gallon Container of ISO VG68 Oil One 5 Gallon Pail of ISO VG68 Oil Two 2 1 2 Gallon Container of 10W30 Oil One 5 Gallon Pail of 10W30 Oil Two 2 1 2 Gallon Container of ATF Fluid One 5 Gallon Pail of ATF Fluid 554600 554599 2 Cycle Oil Twenty Four 16 Ounce Plastic Container Twenty Four 8 Ounce Plastic Container 5000067 5000068 Grease
3. Figure 3L 3 15 LEVELING PROCEDURE ADJUSTMENTS 1 Lower the implements until they are about 1 4 6 35 mm above the ground If they are not level with the ground adjust torsion spring Z A WARNING The torsion spring is under extreme tension and will tend to uncoil very rapidly if the clamp is loosened To prevent being cut by clamp or spring unwind spring by tapping on clamp while slowly loosening nut 2 Carefully loosen spring mounting clamp and slowly turn clamp until implement is level Tighten clamp securely 3 16 REEL BEARING GKV 10 Figure 3M Any end play or radial play indicates bad bearings a weak tension spring or a backed off nut 1 Check bearing housing mounting hardware Tighten or replace components as required Carefully clean threads with degreaser 2 Apply a medium strength grade of Loctite to nut AA then thread nut onto the reel shaft until the nut is 1 27 32 46 mm from the end of the reel shaft 3 Fill reel bearing housings with NLGI Grade O grease after adjusting spring 3 17 FAN BELT DIESEL ENGINES MI AA GKV 11 Figure 3N Inspect and adjust new belt after first ten hours of operation Adjust every 100 hours thereafter 1 Adjust alternator pulley so belt B deflects 9 32 to 11 32 in 7 to 9 mm with a 22 Ib 10 kgf push at mid span between pulleys 2 If tension
4. GREENS KING IV PLUS Item PartNo Qty Description Serial Numbers Notes 1 366681 1 Hose 2 326112 2 Clamp 3 403756 2 Screw 3 8 16 x 3 4 Whiz Lock 4 472207 1 Plug 1 2 Sa Head Pipe 5 4130472 1 Filler Cap Dipstick 6 3003105 1 Hose Tank To Pump Outside Greens King IV Plus Gas Units 7 351107 1 Adapter 90 8 351109 2 Adapter Straight 9 351399 3 Adapter 45 10 354066 1 Adapter 45 11 354065 1 Adapter 90 12 162725 1 Tube and Flange 13 2811644 2 Hose Pump Sections B 8 C to Tube Greens King IV Gas Units 13 2811644 2 Hose Pump Sections C 8 D to Tube Greens King IV Plus Units 14 2811643 1 Hose Pump Section B to Tube Greens King IV Gas Units 14 2811643 1 Hose Pump Section D to Tube Greens King IV Plus Units 15 131804 1 Hose Pump Section A to Tube 16 116545 1 Tube Pump to Valve 17 131153 1 Hose Tube to Valve 18 116547 1 Tube Pump to Valve 19 116548 1 Tube Pump to Valve 20 2500665 1 Tube Pump to Valve 21 2500666 1 Hose Valve Inlet 22 3001393 2 Hose Tank To Pump Greens King IV Gas Units 22 3001393 1 Hose Tank to Pump Inside Greens King IV Plus Gas Units 22 338291 2 Hose Tank to Pump Greens King IV Plus Diesel Units 23 123077 1 Tank Hydraulic 24 319914 4 Clamp Hose 25 1 Hydraulic Oil Filter 26 551137 2 e Adapter Seal 27 551138 1 Adapter 3 4 14 NPTF Outlet 28
5. 78 116545 93 218077 61 2811425 s 37 3002308 31 116547 patuna tre net 93 241816 83 85 2811426 37 3002309 31 116548 93 2500032 53 2811429 63 3002365 ee 67 116550 nan iii 91 2500081 47 2811441 39 3002388 67 116991 se ee ess 91 2500082 ee 89 2811515 39 3002734 63 116553 cia 89 2500098 89 2811524 35 3003105 93 116714 mm 91 2500084 89 2811528 47 3003276 33 122506 91 2500085 89 2811529 47 3003367 65 UE 63 2500086 91 2811534 35 37 3003446 69 71 E EE 49 2500087 89 2811543 37 3003704 ee 59 122783 83 85 2500174 ee 57 2811547 65 3003773 nn 39 1227865 ananas 81 2500218 65 2811573 107 3003928 55 122787 ee ee e 81 2500219 65 2811599 106 3004068 81 123077 ew 93 2500220
6. 30 A WARNING To prevent burns do not touch iffler or muffler shield Temperatures may exceed 150 F 6610 USE OF STARTING ASSIST FLUIDS IN THE AIR INTAKE SYSTEM MAY BE POTENTIALLY INAWAY IMPORTANT DO NOT USE STARTING ASSIST FLUIDS GREENS KING IV PLUS THIS RADIATOR CONTAINS ANTI FREEZE PROTECTED TO 26 F 32 C Mix equal parts of clean water and a premium quality ethylene glycol based anti freeze to maintain the boil over rust and corrosion A CAUTION Torsion spring under extreme tension Clamp may turn suddenly To avoid injury unwind spring by tapping on clamp while loosening nut 7 ENGINE CONDITION THIS COULD RESULT See 15 IMPORTANT g eE a EE Er Ai WARNING 5583 kPa SE EEDEN cap slowly to sund personal injury 19 SE 6 18 1 Item PartNo Qty Description Serial Numbers Notes 1 2811880 1 Decal Caution 2 361169 1 Decal Fuel Fill Caution 3 3002308 1 Decal Gasoline Gas Units Only 3 3002309 1 Decal Diesel Fuel Diesel Units Only 4 361175 1 Decal Towing Warning 5 336640 1 Decal Battery Danger Caution 6 2811912 1 Decal Hydraulic Fluid 7 339237 1 Decal Muffler Warning Diesel Units Only 8 3000435 1 Decal Start Assist Fluids Diesel Units Only 9 3002248 1 Decal Brake 10 4124831 1 Decal Left Side Stripe 11
7. 107 3009807 naassen 11nnaaaa 69 3009808 c 69 3009841 69 3009842 69 3009886 75 77 3009932 79 3009933 59 3009934 59 3009964 33 3010286 97 3010422 traan 97 2010742 ocu 97 303629 61 81 83 85 80987805852 63 3048854 44 45 BEE ann 95 306828 91 581 ME ures 45 310089 45 310288 47 80181578228 43 313153 83 85 112 INDEX EE 43 EE 95 319181 cmo toe 47 319914 69 71 93 323943 83 85 en er ee ee 93 BOB eau 43 306190 NO 67 8071827258 43 392588 73 336640 asasina 31 336830 43 336962 95 80577720525 87 82054 57 59 BEE 33 337306 57 59 3397358 61 878707 84 95 338204 45 EE ee E 87 39897600 47 BIGOT Ta aan 37 3398289 79 938901 ns 93 BEE 63 38923747582 31 339896 105 339897 105 339898 105 339899 105 7890525775 105 980017 718 105 339902 105 339903 105 340586 31 340
8. 81 358968 35 359068 aaassaansr01111n 91 360039 Arnen 89 360111 49 61 BOONS ESE 61 360680 e 61 3608704 73 87 361064 54 67 75 77 87 361088 47 361095 47 361105 mamma kaia 87 B61112 ae 39 861113 ee 39 361114 alata 47 861115 ciuem 39 861116 Ree asc 39 BOI Anette 57 59 S119 ete MAA 87 861139 ENEE 91 BETTMER 57 59 BOERE Ee 87 BETER enn 45 361165 EE NE 89 6116541248 31 361174 ettet 57 59 EE GR N ieee 31 281474 ne 91 361646 39 41 61700152454 39 361701 39 41 86177555558 59 86197772524 95 362525 75 77 362535 67 69 71 73 362539 hakul suud evi 79 362753 MMA AA M 51 363004 65 BOS ar te 47 363378 47 363423 en 45 363485 75 77 363514 75 77 363586 73 79 363684 91 363705 EE RE 47 363888 47 363895 ed 51 369910 oras is 53 3639141 ceti Res 45 363912 uestis 45 363913 AE 45 363952 77 363961 41 68862 757 41 363995 31 364009 43 DEU 53 364234 eh 65 36450155 sciens 79 364646 35 364900 raarder 95 364901 97 364078 eh 39 365001 81 83 85 365003
9. 0 084 in mph 1 33 mm kph Cutting Width 62 in 1574 mm 9 Blade 0 065 in mph 1 03 mm kph 11 Blade 0 053 in mph 0 84 mm kph 2 4 TRACTOR SPECIFICATIONS 2 Tresen mar ant 18 x 9 5 8 tubeless Transport 0 6 6 mph 10 6 kph Pressure 8 12 psi 55 83 kPa Reverse 0 8 5 mph 5 6 kph Battery Hydraulic System TYPE daam 12 Volt Lead Acid Capacity 5 U S gal 19 liters System Group 22 GMF Fluid Type GreensCare 46 Biodegradable Parking Brake Mechanical front drum brakes Filter nee Full Flow 20 micron Hand lever actuated Steering Hydrostatic power steering Speed Mower Lift Hydraulic Double Acting Cylinders 11081157488 0 3 7 mph 5 9 kph 2 5 WEIGHTS AND DIMENSIONS Dimensions Inches mm Weights Lbs kg Length Grass Catchers On 99 5 2526 Working Weight Less Operator Height Steering Wheel Up 51 5 1308 STER AN 1150 522 Wheel Base enen ennen nennen 52 8 1341 GEE N OE tds 1150 522 Width Transport Position 68 1727 Eeer EEN 1340 609 Width Mowing Position ee ee ee 70 1778 Width Wheel 50 5 1283 Turning Radi
10. 2809849 5 Section Pump Used on Greens King IV Plus 98 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 5002464 1 Front Cover 2 5002470 1 Gear Plate 59B 3 554295 1 Bearing Plate Assembly 4 551682 3 Gear Plate 37B Used on 2809848 4 551682 4 Gear Plate 37B Used on 2809849 5 2810036 1 Bearing Plate Assembly Used on 2809849 Only 6 2810033 2 Bearing Plate Assembly 7 2810035 1 Cover Pump 8 5002467 1 Shaft Input Used on 2809848 8 5002465 1 Shaft Input Used on 2809849 9 5002469 1 Shaft Idler Used on 2809848 9 5002468 1 Shaft Idler Used on 2809849 10 554834 1 Shaft and Gear Assembly 11 554835 1 Shaft and Gear Assembly 12 N S 2 Pin 13 554837 2 Pin Dowel Used on 2809849 Only 14 554838 2 Pin Dowel 15 554303 2 Pin 16 463001 2 Key Woodruff 2 Used on 2809848 16 463001 3 Key Woodruff 2 Used on 2809849 17 554839 1 Coupling 18 554297 1 Seal Oil 19 554840 4 Washer 20 443106 4 Nut 5 16 18 Hex Used on 2809849 Only 21 2810037 4 Stud Used on 2809849 Only 22 551690 10 Seal Ring 23 551683 6 Gear 37B 24 5002473 2 Plastic Backer 25 5002472 2 O Ring Backer 26 5002471 2 Gear Plate 27 2811402 4 Screw 5 16 18 x 8 1 2 Grade 8 Used on 2809848 Only 28 332588 1 Key 3 16 Square x 1 1 8 Change from pre
11. 83 85 365007 81 83 85 365205 SA OE tunt 37 365206 65 65277772458 65 365249 63 26581725788 51 365508 61 365653 45 365654 45 365956 ed 31 366128 85 366354 59 366681 93 366751 39 366811 53 366884 75 77 857104 MSN 95 367349 81 83 85 367437 83 85 367558 raven 73 367559 73 367579 47 390344 57 59 DEE 49 390891 43 SL REESEN 67 4106900 aa saaaa nnana 59 4115303 73 4117468 31 4124635 91 4124636 91 11517037747 31 8777045 758 31 1124 TUB Eesen 31 4124706 earn 31 21781752575 31 4124759 31 4124831 EE 31 4124832 N ne 31 4125568 91 7957735518 31 155178 eie 101 87961721742 93 4130991 97 4132533 103 4133016 101 4134999 oc are 97 4135654 91 4135675 91 4136214 oceans 65 4136448 91 4137139 65 83 85 4138500 83 85 4138509 e 65 4
12. 68587 7 Blade Reel L H 1 Required 68588 7 Blade Reel R H 2 Reguired 68589 9 Blade Reel L H 1 Required 68599 9 Blade Reel R H 2 Reguired 68600 11 Blade Reel L H 1 Required 68621 11 Blade Reel R H 2 Required 68622 Rollers Grooved Front Holler 68527 Solid Roller sian iterare 68530 High Cut Roller 3 4 mm 68594 Grooved Front Roller Steel ee ee 68613 Grooved Front Roller Aluminum 68614 Grooved Rear Holler 68580 Support Literature Safety A Operation Manual 2811456 Parts 8 Maintenance Manual 2811457 Diesel Engine Parts Catalog 3004386 Operator Training Video 5001525 Service 8 Repair Manual 3 ADJUSTMENTS 3 1 GENERAL A WARNING To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind
13. 33 3001393 ee 93 1003638 49 61 162561 ie 89 2810437 51 3001411 106 1003668 61 162572 eie 43 2810572 37 3002051 33 1004059 81 W627 LOLs a ne 39 2810649 ee 53 3002053 ee 33 1004193 79 eh EE 39 2810683 47 3002056 39 51 1004263 75 77 162723 nnn 37 2810689 51 3002057 ee 33 1004491 69 162725 ees 93 2810690 51 3002207 ee 33 1004511 79 163430 81 2810702 57 3002248 31 1004519 67 163431 E 81 2810705 35 3002257 ee 45 1004577 61 163583 ee ee 55 2810706 ee 35 3002258 ee 51 1004908 107 163790 eee 61 2810845 39 3002259 51 1004911 43 163892 ee 95 2811364 65 3002264 51 1004990 97 164194 cca a 39 2811365 65 3002265 51 116536 51 2000060 95 2811402 99 3002266 51 116543 es 91 207461 49 2811411 35 3002301
14. 65 2811607 35 3004151 79 130191 s 49 2500221 65 2811638 83 3004223 ee 69 131076 106 2500476 73 2811639 83 3004870 81 83 85 UC E 45 2500505 101 2811640 83 3004975 81 83 85 111 3005692 97 3006098 69 3006126 69 30061297 ttt 69 20061214751 69 3006132 69 3006135 69 3006233 69 3006254 67 3006509 35 3006988 55 3006991 55 3007694 61 3008438 97 3008439 97 3008863 73 3009053 73 3009138 95 3009234 81 3009436 67 3009437 67 3009470 75 77 3009488 75 77 3009489 79 3009497 75 77 3009504 67 3009516 79 3009544 53 3009562 67 3009654 67 3009744 iii 33 3009766 69 71 3009767 69 71 3009768
15. Gn Volt Gauge PS Parking Oil Pressure Oil Light I I Temperature Brake Sender Pa Gy Sending Light Bu ay Unit Switch E i 77 PR Pk So Pk g OPE Pky o Bu Traction Brake Mow Bn Backlap Switch Switch Switch Switch Battery Backlap px i Lockout L 3 op Switch B Ye Bn o G Seat Off G4 M L Ree Switch On L S i Interlock So ve OG Me Off None Solenoid Time Delay Optional 92 Run B l A X Y 4 oo wn Relay Light gt Bx S y Slat BEES os m i Kit d 7 Rd Gn Rectifier iti Bu Og Og Og Ignition Alternator zs Ye Pk Pu 6 Amp 2r Starter Fuel Shut A Solenoid RIA o Rd ps Gn 30 Amp Glow Plug Switch Glow Plugs th A rh Item Part No Qty Description Serial Numbers Notes 1 2811573 1 Main Wire Harness 2 1004908 Ile Wire Starter to Main Harness Part of Fuel Solenoid Pull Circuit 3 131808 1 Negative Battery Cable 4 1002968 1 Positive Battery Cable Battery to Starter Solenoid 5 3009768 1 Engine Ground Cable Not Shown Pump Iso Mount to Oil Tank Strap gt Change from previous revision 107 GREENS KING IV 42 1 Hydraulic Schematic Greens King IV Serial No 62287 All
16. eren 106 39 1 O Ring Seal Chart sss 107 40 1 Gas Electrical Schematic 108 41 1 Diesel Electrical Schematic 109 42 1 Hydraulic Schematic 110 43 1 Hydraulic Schematic 111 29 GREENS KING IV 1 1 Decals Serial No All 2 3 Gas 3 Diesel 4 5 A CAUTION A DANGER A CAUTION To prevent injury To Install the battery Fill fuel tank to 1 inch 25mm below filler neck i i bi 1 al the battery with terminals toward tothe EE DI ner 2 and the black cable to negative 4 Connect negative black LAST e When removing the battery always To use Jumper cables remove negative cable FIRST 1 Stop the engine on vehicle with good ne battery and positive cable LAST 2 Connect RED cable to positive terminal e Avoid contact with battery acid on good battery and positive terminal Keep sparks and flames away from on discharged battery A W A R N I N G the battery 3 Connect the BLACK cable from negative Do not short circuit battery posts terminal on good battery to frame of Do not touch frame or negative vechile with discharged battery DO NOT USE FOR TOWING terminal when working om positive 4 Start the engine terminal
17. Description 5000440 5000441 5000436 554011 5000913 5000436 Gasoline Engine Oil Filter Gasoline Engine Air Filter Gasoline Engine Fuel Filter Diesel Engine Oil Filter Diesel Engine Air Fllter Diesel Engine Fuel Filter 558022 5000442 Hydraulic Oil Filter Gas Filter Kit Oil Air Fuel and Hyd Service Support Material Qty Part No Description Qty Description 2811456 2811457 5001525 Safety amp Operation Manual Parts amp Maintenance Video Operator Training Service Manual Abbreviations Ho w To Use This Manual N S Not serviced seperately can only be obtained by ordering main component or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as 0 next to the item number indicate that a note exists which contain additional information important in ordering that part Bulleted Items Bulleted items indicate component parts that are included as part of an assembly or another component These parts can be ordered separetely or as part of the main component aR WN 901234 Cus cl a Seal Kit Screw 1 4 20 x 2 Hex Head Item PartNo Qty Description Serial Numbers Notes e 123456 Mount Valve Indicates a piece part 789012 Valve Lift Includes Items 2 and 3 345678 e Handle Serviced part included with Item 2 Non serviced part inclu
18. backlap switch is OFF and the traction lever is in neutral Turn all three backlapping knobs counterclockwise to open Turn backlap key to backlap position and start the engine Adjust throttle to minimum RPM a Engage lever for reel to be backlapped Keep the other levers in the OFF position b Slowly close backlap knob until reel turns at desired speed c Apply lapping compound with a long handle brush to high spots first then along entire length of the reel d Continue lapping and at the same time make a slight adjustment on the reel until there is a uniform clearance along the full length of the cutting edges e When the blades have been evenly honed carefully and thoroughly clean off the remaining lapping compound from the reels and bedknife before running the reel in forward direction Repeat the entire process on the other reels Disengage reel levers stop the engine remove and store the mechanics key A WARNING When the mechanics switch is in the BACKLAP position the reels will turn whether mowers are up or down and the operator is on or off the seat 4 23 4 24 MAINTENANCE 4 21 STORAGE General 1 Wash the tractor thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the tractor tighten all hardware replace worn or damaged components Drain and refill radiator Clean the tires thoroughly and store the tractor so the load i
19. 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 248 805 84 4 5 8 18 ftlb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 86 7 3 4 10 ft lb Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb Nm 23 31 1 31 42 0 32 43 3 44 59 6 8 4 16 ft lb Nm 223 302 298 404 315 427 420 569 3 8 24 ft lb Nm 26 35 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 o 0 into SIZE UNITS Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in Ib 3 83 34 5 11 45 2 0 18 M5 Nm in Ib 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M6 Nm in Ib 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M8 Nm in Ib 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft lb 14 7 11 19 6 14 37 8 29 50 5 37 54 1 40 72 2 53 63 3 46 84 4 62 33 9 25 M12 Nm ft lb 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 15 4 16 MAINTENANCE 4 1 GE
20. 77 sees ee 25 1 Diesel Engine Serial No 62289 All O 1 x NN e ip bet sh fe i 7 ses wg ER ET 23 17 REF Item 19 SCH T 20 78 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1004193 1 Engine S N 62289 1601 4129 1 4143408 1 Engine S N 62289 4130 and Up 554011 1 Engine Oil Filter 2 1004511 1 Housing Coupler 3 e Ile Flange Flywheel 4 4 e Flat Washer M8 5 4 Screw M8 x 30mm 6 e 5 Screw M8 x 22mm 7 e 1 Hub Coupler 8 3009932 1 Cover Starter 9 400228 2 Screw 5 16 24 x 1 1 4 Hex Head 10 443108 2 Nut 5 16 24 Hex 11 446134 2 Lockwasher 5 16 12 3009489 1 Bracket Solenoid 13 338289 1 Solenoid 14 400108 2 Screw 1 4 20 x 3 4 Hex Head 15 363586 2 Screw M8 1 25 x 20mm Hex Head 16 362539 2 Nut M8 1 25 Hex 17 446130 6 Lockwasher 1 4 20 Heavy 18 443102 4 Nut 1 4 20 Hex 19 3009516 1 Rod Solenoid Actuating 20 443104 2 Nut 1 4 28 Hex 21 364501 1 Temperature Sender 22 400112 2 Screw 1 4 20 x 1 Hex Head 23 453023 3 Flat Washer 1 4 24 162478 1 Ball Joint 25 3004151 1 Bracket Throttle Cable Mounting 26 444708 1 Locknut 1 4 20 Center 5003467 1 Coupler Service Kit gt Change from previous revision 79 GREENS KING IV 26 1 Front Lift Arms Serial No All 80 GREENS KING IV PLUS Item
21. 434003 2 Screw 5 16 18 x 1 Socket Head 43 446136 2 Lockwasher 5 16 Heavy gt Change from previous revision 47 GREENS KING IV 11 1 Wheel Motors and Brakes Serial No All 48 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 122675 2 Wheel Motor See 38 1 463027 2 e Key 2 590101 2 Nut 3 400416 8 Screw 1 2 13 x 2 1 2 Hex Head 4 446154 8 Lockwasher 1 2 Heavy 5 443118 8 Nut 1 2 13 Hex 6 446136 8 Lockwasher 5 16 Heavy 501307 2 Brake Assembly 7 546516 1 Cam Brake Actuating 8 501150 1 Brake Shoe Set of 2 9 353868 2 Spring Brake Shoe Retaining 10 555714 1 Spring Brake Shoe Return 11 130191 1 Brake Backing Plate 12 554526 2 Lever 13 400232 Ile Screw 5 16 24 x 1 3 4 Hex 14 446136 Ile Lockwasher 5 16 Heavy 15 443108 1 Nut 5 16 24 Hex 16 434006 8 Screw 5 16 18 x 3 4 Socket Head 17 207461 2 Brake Drum and Wheel Hub 18 447030 2 Lockwasher 1 External Tooth 19 390742 2 Dust Shield 20 453011 4 Flat Washer 3 8 21 460026 4 Cotter Pin 1 8 x 3 4 22 353943 2 Rod Brake Arm Link 23 353973 2 Guide Brake 24 351956 2 Spring 25 445780 2 Locknut 3 8 24 Hex 26 353914 8 Bolt Wheel 27 353844 2 Tire 28 1003638 2 Wheel 29 360111 2 Valve Inflation gt Change from previous revision 49 GREENS KING IV 12
22. Nut 5 16 24 Hex 8 400294 2 Screw 3 8 24 x 3 4 Hex Head 9 444744 2 Locknut 3 8 24 Center 10 2811364 1 Steering Wheel 11 2811365 1 Cap Steering Wheel 12 365207 1 Spacer 13 452008 2 Flat Washer 3 16 14 365206 1 Lock Pin 15 443810 2 Nut 3 8 16 Hex Jam 16 453011 1 Flat Washer 3 8 17 445763 1 Nut 3 8 16 Whizlock 18 4138509 1 Steering Cylinder 4137139 1 Seal Kit 19 443820 2 Nut 1 4 20 Hex 20 364234 2 Ball Joint 21 444778 AR Locknut 1 2 20 Center Jam 22 400444 AR Screw 1 2 20 x 1 3 4 Hex Head 23 363004 2 Spacer Cylinder Mounting 24 453017 AR Flat Washer 1 2 25 351399 1 Adapter 90 Male 37 Flare 26 473144 7 Tie Wrap 27 132198 1 Hose Steering Valve to Return Tube 28 2500221 1 Power Steering Hose Bundle 29 2500219 1 Hose Steering Valve to Cylinder Marked with White Paint or Tape 30 2500218 1 Hose Steering Valve to Cylinder 31 2500220 1 es Hose Pump to Steering Valve 32 2811547 1 Washer 33 461387 1 Roll Pin 1 4 x 1 34 351107 2 Adapter 90 Change from previous revision 65 GREENS KING IV 21 1 Air Cleaner and Oil Fill Tube Diesel Units Only Serial No 62289 All 66 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 3009504 1 Bracket Alternator S N 62289 1601 4129 1 4140398 1 Bracket Alternator S N 622
23. 4124832 1 Decal Right Side Stripe 12 4124703 2 Decal Greens King IV GK IV Units Only 12 4124704 2 Decal Greens King IV Plus GK IV Plus Units Only 13 4124705 2 Decal V Twin OHV Gas Units Only 13 4124706 2 Decal Diesel Diesel Units Only 14 4124721 1 Decal with GreensCare 15 340586 3 Decal Torsion Spring One on each Lift Arm 16 2812066 1 Decal Switch Wiring Instructions 17 363995 1 Decal Anti Freeze Diesel Units Only 18 365956 1 Decal Radiator Warning Diesel Units Only 19 354085 3 Decal Tire Inflation Pressure One on each Tire 20 4124759 1 Decal Jacobsen Emblem 21 4117468 1 Decal 105 dB Noise 22 REF 1 Serial Plate 23 4125773 1 Decal Patent gt Change from previous revision 31 GREENS KING IV Serial No All 2 1 Control Panel Decals gege 9 A WARNING l o O 2 3 Diesel Units O 11 O 6 5 4 7 A ADVERTENCIA 32 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 2810349 1 Decal Left Side Warning 2 337302 1 Decal Backlapping Warning 3 2810350 1 Decal Right Side Warning 4 3002053 1 De
24. 558022 1 Cartridge Element 29 558023 1 Head Assembly 30 555395 1 Cartridge Seal 31 551139 1 Adapter 1 11 12 NPTF Inlet 32 551140 8 Adapter Screw gt Change from previous revision 93 GREENS KING IV 33 1 Reel Cutting Assembly Serial No All 7 Blade 5003150 Bedknife Low Profile Fairway 7 Blade 503460 Bedknife Fairway 9 amp 11 Blade 503477 Bedknife High Profile 9811 Blade 503478 Bedknife Low Profile 9811 Blade 503479 Bedknife Tournament 94 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 5002577 1 Frame Reel 2 1000997 1 Decal Warning 3 361877 2 Decal Danger 4 5003054 1 7 Blade Reel Right Hand Shown 4 5003053 1 7 Blade Reel Left Hand Opposite 4 5001100 1 9 Blade Reel Right Hand Shown 4 5001099 1 9 Blade Reel Left Hand Opposite 4 5001102 1 11 Blade Reel Right Hand Shown 4 5001101 1 11 Blade Reel Left Hand Opposite 5 1002256 1 Bearing Housing 6 500534 1 Bearing Cup and Cone 7 336962 1 Seal Grease 8 471240 1 Vent Fitting 9 471214 1 Grease Fitting 10 412503 4 Screw 3 8 16 x 1 1 4 Square Head 11 400294 1 Screw 3 8 24 x 1 Hex Head 12 458013 1 Snap Ring 13 367164 1 Spacer 14 5000415 1 Bedknife Backing 15 e Bedknife 16 3009138 13 Screw 1 4 20
25. Do not check oil level when oil is hot b The main oil tank should always be at the FULL mark on the dipstick 2 Drain and replace the hydraulic fluid every 250 hours yearly or after a major component failure or if you notice the presence of water foam or a rancid odor 20 Remove drain plug from bottom of main tank and loosen or remove breather cap Check and clean the breather cap replace as necessary After oil has drained install drain plug and fill with Jacobsen GreensCare 46 fluid Purge air from system a Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level b Once the level has stabilized and the air is purged fill the tank to FULL mark on dipstick 4 13 HYDRAULIC OIL FILTERS MAINTENANCE The hydraulic system is protected by one 20 micron filter To replace hydraulic oil filter 1 Remove the old filter 2 Fill new filter with oil then install new filter Hand tighten only 4 14 ELECTRICAL SYSTEM 3 Operate engine at idle speed with hydraulic system in neutral for five minutes The oil level alarm may sound during this time Optional Green Sentry 4 Check hydraulic oil level in reservoir and fill to full mark on dipstick A CAUTION Always turn the ignition switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken
26. PartNo Qty Description Serial Numbers Notes 1 471227 3 Grease Fitting 45 2 357999 4 Bushing Front Lift Cam Included in Frame Assembly 3 160034 1 Cam Right Side Lift 4 131498 1 Lever Right Side Lift 5 463017 4 Key 3 16 x 3 4 Woodruff 6 412017 2 Set Screw 5 16 18 x 3 4 Square 7 160033 1 Cam Left Side Lift 8 131675 1 Lever Left Side Lift 9 5002569 2 Housing Swivel 10 471214 2 e Grease Fitting 11 461338 1 Groove Pin 5 16 x 2 Type E 12 3004063 1 Spring 13 422511 1 Set Screw 5 16 18 x 3 8 Soc Hd 14 3004975 1 e Pin 15 3004870 1 Cap Swivel Housing 16 353927 1 Bar Lift Connecting 17 350542 2 Bushing Lift Connecting Bar 18 458433 5 Snap Ring External 19 4138520 1 Lift Cylinder Front 4138591 1 es Seal Repair Kit 20 367349 1 Washer Thrust 21 303629 AR Washer 22 345293 1 Pin Cylinder Mounting 23 460052 2 Cotter Pin 3 16 x 1 1 2 24 503648 2 Front Lift Arm 25 365001 4 e Bushing Mower Pivot 26 122786 1 Lift Yoke Left Side 27 122787 1 Lift Yoke Right Side 28 471216 2 Grease Fitting 29 367349 2 Washer Thrust 30 345699 AR Washer 31 1004059 2 Lift Cam Roller 32 3009234 2 Spacer Lift Cam Roller 33 400624 2 Screw 5 8 11 x 3 Hex Head 34 453020 4 Flat Washer 5 8 35 444752 2 Locknut 5 8 11 Center 36 365007 2 Clamp Torsion Spring 37 440086 2 Carriage Bo
27. 1 4 5 3006098 1 Bracket Isolation Mount 6 3006126 1 Bracket Radiator Top 7 3006127 1 Isolator 8 3006135 2 Screw M10 1 25 x 40mm Special 9 3006233 2 Washer Isolator 10 3006132 2 Iso Mount Ring 11 3006131 2 Iso Mount Bushing 12 460335 2 Hair Pin 13 400106 1 Screw 1 4 20 x 5 8 Hex Head 14 345666 1 Clamp 15 5003557 1 Radiator Includes Decals 16 1004491 1 Cover Radiator 17 3009766 2 Foam Radiator Sides 18 3009767 2 Foam Radiator Top and Bottom 19 3009841 1 Bracket Left Side Cover Mounting 20 3009842 1 Bracket Right Side Cover Mounting 21 3009807 1 Retainer Radiator Cover 22 3009808 1 Support Radiator Cover 23 440038 2 Carriage Bolt 1 4 20 x 1 2 24 445794 2 Nut 1 4 20 Spiralock 25 3004223 1 Spacer Threaded 26 3003446 2 Fastener 27 446118 2 Lockwasher 10 28 445207 2 Speed Nut 10 24 29 403908 2 Screw 10 24 x 3 8 Truss Head 30 443106 2 Nut 5 16 18 Hex 31 446136 2 Lockwasher 5 16 Heavy 32 400184 2 Screw 5 16 18 x 3 4 Hex Head 33 319914 2 Clamp Hose gt Change from previous revision 69 GREENS KING IV 22 2 Radiator Diesel Units Only Serial No 62289 4130 and Up 70 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 362535 8 Screw M6 1 x 16mm Hex Head 2 446130 16 Lockw
28. 10 psi 55 69 kPa A CAUTION Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury 4 21 4 22 MAINTENANCE 4 17 WHEEL MOUNTING PROCEDURE A WARNING Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised 4 18 CARE AND CLEANING 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torque hardware in criss cross order always tighten nuts in the top position 4 Check and retorque daily until torque is maintained 85 95 ft Ibs 115 128 Nm Wash the tractor and implements after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Jacobsen Dealer 2 Use only fresh water for cleaning your equipment Note Use of salt water or effluent water has been
29. 6 3 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system For diesel engines bleed the fuel system if the fuel filter and lines have been removed or the fuel tank has become empty See Engine Manual 4 8 BATTERY MAINTENANCE 4 Make absolutely certain the ignition switch is Off and the 1 key has been removed before servicing the battery Always use insulated tools wear protective glasses or batteries You must read and obey all battery manufacturer s instructions A CAUTION 2 goggles and protective clothing when working with 3 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last Make sure battery is properly installed and secured to the battery tray Tighten cables securely to battery terminals and apply a A WARNING light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Check the electrolyte level every 100 hours Keep the cable ends battery and battery posts clean Battery posts terminals and related accessories contain lead and lead compounds chemicals known
30. Backlap Switch 5001428 1 Key Mechanic s 22 364646 1 Plug 1 2 Panel Hole gt Change from previous revision 35 GREENS KING IV 4 1 Floorboard and Steering Tower Serial No All Gas Units Only 36 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 2809868 1 Skirt Top Seat 2 2809869 1 Skirt Front Seat 3 338277 2 Bracket Seat Mounting 4 453023 6 Flat Washer 1 4 5 453009 7 Flat Washer 5 16 6 345666 1 Clamp Wire Harness 7 400104 6 Screw 1 4 20 x 1 2 Hex Head 8 445781 4 Nut 5 16 18 Whizlock Flange 9 403912 6 Screw 10 24 x 5 8 Truss Head Gas Units 9 403912 5 Screw 10 24 x 5 8 Truss Head Diesel Units 10 403753 20 Screw 1 4 20 x 1 2 Serr Washer 11 2812082 1 Ring Hour Meter 12 445794 6 Nut 1 4 20 Hex Flange 13 2810572 1 Floorboard 14 2811918 1 Cover Steering Tower Includes Decal 15 365205 1 Cover Access 16 2811914 1 Panel Left Side Includes Decal 17 2811543 1 Panel Right Side 18 2811425 1 Bracket Left Instrument Panel 19 2811426 1 Bracket Right Instrument Panel 20 400260 1 Screw 3 8 16 x 7 8 Hex Head 21 446142 2 Lockwasher 3 8 22 443110 2 Nut 3 8 16 Hex 23 446118 1 Lockwasher 10 Heavy Gas Units Only 24 444310 1 Nut 10 24 Hex Gas Units Only 25 400188 4 Screw 5 16 18 x 1 Hex Head 2811534 1 Pad Replacement Kit 26 N S 1 Pad Right Flo
31. IV Units 16 1001574 1 Tube Valve to Filter Greens King IV Plus Units 17 1000537 1 Tube Center Reel Return 18 1001011 1 Hose Center Mower Pressure 19 131146 1 Tube RH Mower Backlap 20 2500087 1 Tube LH Mower Backlap 21 2500083 1 Tube RH Reel Return 22 2500082 1 Tube LH Reel Return 23 1001012 1 Hose Center Reel Return 24 473137 1 Cable Tie Not Shown Used on Center Reel Motor Hoses gt Change from previous revision 89 GREENS KING IV 31 1 Traction and Lift Hydraulics Serial No All 23 ii 28 25 24 24 25 90 GREENS KING IV PLUS Item PartNo Qty Description Serial Numbers Notes 1 357921 1 Adapter Straight w 059 Orifice Standard 2 554363 1 Adapter Straight w 052 Orifice Soft Drop 3 361474 1 Adapter 90 4 351107 1 Adapter 90 Gas Units 4 351107 2 Adapter 90 Diesel Units 5 351109 2 Adapter Straight 6 351399 1 Adapter 45 7 122506 1 Tube Lower Traction Motor 8 4135654 1 Valve Load Control 4135675 1 se Cartridge Load Control 4125568 1 e Seal Kit 9 350947 6 Adapter Straight 10 4136448 1 Adapter Tee 11 160041 1 Hose Tee to Front Cylinder 12 4124636 1 Hose Load Valve to Tee 13 4124635 1 Hose Tube to Rear Cylinder Tee 14 131451 1 Hose to Front Cylinder 15 131149 2 Hose Metering Valve to Tube 16 116543 1 Tube Valve to Motor Tube
32. Nm 2600 rpm Displacement GK IV Plus 34 8 cu In 570 cc Fuel Torque 26 ft Ibs 35 Nm 2600 rpm Type No 2 Diesel Fuel Rating Min Cetane rating 45 Type aiii tese Unleaded Gasoline Capacity 5 U S Gal 18 9 liters Rating ee Min 85 Octane Governor Ball Type Governor Capacity 5 U S Gal 18 9 liters Low ldle 1100 RPM GOVEMOT ee ee Flyweight Mechanical High Idle 3400 RPM Lubrication Lubrication Capacity 3 5 pints 1 4 liters Capacity 3 4 quarts 3 2 liter with filter TYPE SAE 30W Type SAE 20W SAE 30W API Classification SF SG SH API Classification CD CE Air Filter Replaceable Dual Element Air Filter Dry type with evacuator valve and Alternator 16 amp service indicator Cooling System Air Cooled Alternator 40 amp Cooling System Liquid Cooled Capacity Sat 2 8 I 50 50 water ethylene glycol mix 2 3 CUTTING UNITS a 3 Reels 22 in 559 mm wide Cutting Frequency Reel Diameter 5 in 127 mm 5 Blade 0 117 in mph 1 85 mm kph Blade Options 5 7 9 or 11 blades 7 Blade
33. One 5 Gallon Pail OO Grease Twenty Four 8 Ounce Tube OO Grease 5003469 554598 2500789 546409 5002488 5002490 5002489 5002491 Paint 16 Ounce Gray Aerosol Six 12 Ounce Orange Aerosol Twelve 1 Quart Can Orange Two 1 Gallon Can Orange Lapping Compound One 10 Pound Pail of 80 Grit One 25 Pound Pail of 80 Grit One 10 Pound Pail of 120 Grit One 25 Pound Pail of 120 Grit 365422 5001581 Specialty Compound 5 3 Ounce Tube of Electrical Insulating Gel 14 Ounce Can of Lubriplate Multi Lube A 5003102 5003103 5003105 5003104 4115976 4115977 5003106 Biodegradable Hydraulic Fluid One 55 Gallon Drum Jacobsen GreensCare 68 One 5 Gallon Pail Jacobsen GreensCare 68 One 55 Gallon Drum Jacobsen GreensCare 46 One 5 Gallon Pail Jacobsen GreensCare 46 One 55 Gallon Drum Jacobsen GreensCare 32 One 5 Gallon Pail Jacobsen Greens Care 32 Twenty Four 14 Ounce Tube Greens Care Grease 5002452 5002453 5002454 O Ring Kit SAE O Ring Boss 3 32 2 Tube O D Common O Ring Kit O Ring Face Seal ORFS 4 24 ORS Tube Size Right Start Kit for New Machines See your local Jacobsen Dealer On Time Maintenance Kit See your local Jacobsen Dealer Refer to the Parts 8 Maintenance manual for the correct hydraulic oil requirements for your machine Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings See your local Jacobsen Dealer for a copy IND
34. Operation manual If the system fails any test listed adjustment or replacement of the switches or levers is required 2 Remove the front cowling and check the control linkages to be sure they are properly adjusted Sections 3 8 3 10 and 3 12 3 10 TRACTION LEVER 3 Check switches to make sure they are working properly CAUTION Never operate equipment with damaged switches Replace faulty switches immediately 1 Remove front cowling and adjust lever to align with the four positions on the instrument panel 2 Adjust ball joints M on rod N and or adjust position and number of washers P for proper alignment The lever must engage neutral start switch in NEUTRAL position only 3 11 CHOKE CONTROL GKV 15 Figure 3l Gas Engines Only 1 Push choke control knob to the Off Position 2 Set Choke lever at carburetor to Off butterfly open position 3 Adjust control wire at the carburetor then clamp wire housing in place while keeping choke butterfly open and the control knob in the Off position 11 3 ADJUSTMENTS 3 12 REEL CONTROL Adjust the reel control lever linkage so the reels disengage when they reach the raised position 1 Remove front cowling and raise mowers Shift all reel control levers to OFF and stop engine Adjust link R so there is 1 32 to 1 16 in 0 8 to 1 6 mm clearance between the bottom of the shoulder bol
35. Plus Units 10 446178 1 Lockwasher 3 4 Heavy 11 443832 1 Nut 3 4 16 Hex Jam 12 1003668 1 Axle Tube Assembly 13 500596 2 e Bearing Cup and Cone 14 471217 1 Grease Fitting 15 549730 4 Bolt Wheel 16 354807 4 e Nut Wheel Mounting 17 303629 AR Washer 5 64 Thick 18 365508 AR Washer 3 64 Thick Greens King IV Plus Units 19 337358 1 Axle Steering 20 360680 2 Ring Nilos 21 458039 1 Ring External Snap 22 445790 1 Nut Jam 23 400442 2 Screw 1 2 20 x 1 1 2 Hex Head 24 353844 1 Tire 18x 9 5 x 8 25 1003638 1 Wheel 26 360111 1 Valve Tire Inflation Not Shown 27 218077 1 Pulley Rear Steering Greens King IV Units Change from previous revision 61 GREENS KING IV 19 1 Manual Steering Serial No 62287 All ge a AF 2 erage es a WALES 4 Tee zx cue 1 Steering Cable Routing 62 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 354022 1 Steering Shaft 2 353349 2 Bearing Self Aligning 3 400182 2 Screw 5 16 18 x 5 8 Hex Head 4 446136 2 Lockwasher 5 16 Heavy 5 353934 1 Collar Steering Shaft 6 412015 2 Screw 5 16 18 x 5 8 Square Head 7 122512 1 D Steering Wheel 8 446142 3 Lockwasher 3 8 Heavy 9 338751 4 Pulley Steering Cable 10 453020 4 Flat Washer 5 8 11 460028 4 Cotter Pin 1 8
36. adjust the rear nut as necessary 3 When properly adjusted bracket tighten nuts against 3 6 ACCELERATOR PEDAL 1 The top of the pedal should not be less than 2 3 4 70 mm from the floorboard when pedal is fully depressed 2 Loosen locknut D and adjust carriage bolt E to obtain the correct distance between pedal and floorboard 3 7 BRAKE PEDAL Figure 3E 2 3 4 70 mm de Fully Depressed N 72 D GKV 3 Figure 3F 1 Drive straight forward with traction lever in MOW position and throttle in SLOW position Depress Brake pedal If the brake pedal comes too close to the floorboard check the amount of brake lining left a Replace lining b Adjust nut F to obtain a distance of 3 5 16 84 mm between rod pivot points when brakes are new and to compress spring to 31 32 24 mm 2 If machine pulls right turn adjusting nut F on left side clockwise If machine pulls left turn adjusting nut F on left side counterclockwise Do not compress either spring past 7 8 22 mm 10 3 5 1 6 31 32 24 mm GKV 4 Figure 3G 3 8 PARKING BRAKE ADJUSTMENTS 3 Disengage brake lever and measure the distance between nut G and bottom of pivot Adjust nut so the distance is 3 16 5 mm 3 9 INTERLOCK SWITCHES GKV 13 Figure 3H 1 Refer to the Interlock System check in your Safety amp
37. can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic system and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure Refer to Section 6 3 for specific maintenance intervals The hydraulic reservoir is filled with Jacobsen GreensCare 46 Biodegradable fluid Drain and replace the hydraulic oil after a major component failure or if you notice the presence of water or foam in the oil or a rancid odor indicating excessive heat Always replace the hydraulic filter when changing oil To change hydraulic oil 1 Clean the area around the oil cap to prevent impurities from entering and contaminating the system a Oil temperature should be at 60 to 90 F 16 32 C
38. clamps Figure 4D Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel A WARNING Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely Fill the fuel tank to within 1 in 25 mm of the bottom of the filler neck 4 7 FUEL SYSTEM Store fuel according to local state or federal ordinances and recommendations from your fuel supplier e Never overfill or allow the tank to become empty e Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Diesel Engine Use clean fresh 2 Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information Gas Engine e Use clean fresh minimum 85 Octane regular grade unleaded gasoline Do not use hi test gasoline or an oil gasoline mixture When using blended fuel do not use a blend with more than 10 ethanol Under no circumstances should you use a blend with methanol Refer to Section
39. ee egens 17 2 1 Product Identification AA 6 4 4 Gas Engine Air Filter annen 17 2 2 Se SR ER EE ius 6 4 5 Diesel Air Filter esses 18 2 3 Cutting Units odisea autuan ted 6 4 6 EER e be et eene 18 24 Tractor sioe ciam epa a o ER ives 7 4 7 FuelSystem armenie haaa 18 2 5 Weights and Dimensions s 7 48 Battery eer ge 19 2 6 Accessories 8 Support Literature 7 49 Jump Starting iis ee ee de renee 19 3 Adjustments 4 10 Charging Battery sss 19 3 1 General raean a EE 8 4 11 Hydraulic Hoses eene 20 3 2 Bedknife To Reel nnee nennen 8 4 12 Hydraulic Oil inn EE ee 20 3 3 Bedknife Adjustment AA 9 4 13 Hydraulic Oil Filters i 21 3 4 Cutting Height ii 9 4 14 Electrical System i 21 3 5 Antisway Spring nennen eenen 10 4 15 Muffler and Exhaust ennn ennen 21 3 6 Accelerator Pedal i 10 4 16 TOS Aran EER 21 3 7 Brake Pedal ee a ene eenen nennen 10 4 17 Wheel Mounting Procedure 22 3 8 Parking Brake 11 4 18 Care and Cleaning i 22 3 9 Interlock Switches annen eenen 11 4 19 Radiator Diesel Engines 22 3 10 Traction LOVE ennen 11 4 20 Backlapping AAA 23 3 11 Choke Control ee RA nennen 11 4 21 Storage viec Re anali 24 3 12 Reel Controli ces sieni ete een 12 5 Troubleshooting 3 13 R
40. in Fuel Hose Front Tank to Tee Bulk Cut to Length 13 554748 Gin Fuel Hose Tee to Filter Bulk Cut to Length 14 554748 40 in Fuel Hose Filter to Engine Bulk Cut to Length 15 554752 17 in Fuel Hose Engine Overflow to Tank Bulk Cut to Length 16 400186 2 Screw 5 16 18 x 7 8 Hex Head 17 361748 1 Fuel Fitting 90 18 48540 01 10 Clamp Hose 19 3003704 2 Fuel Fitting 90 20 345666 2 Clamp 21 400200 1 Screw 5 16 18 x 2 1 2 Hex Head 22 361144 1 Plate Adapter 23 361117 3 Bushing 24 337306 1 Pad Neoprene 25 337295 2 Pad Neoprene 26 361174 1 Pad Neoprene 27 557773 1 L Clamp Includes Decal 28 3009933 1 Bracket Fuel Filter 29 441602 1 Carriage Bolt 5 16 18 x 3 4 30 366354 1 Tee Nylon 31 445781 6 Nut 5 16 18 Hex Flange 32 354081 1 Clamp Wire Harness gt Change from previous revision 59 GREENS KING IV 18 1 Steering Axle Serial No All Greens King IV Greens King IV Plus 11 60 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 3007694 2 Bushing Rear Steering Tube Included in Frame Assembly 2 471214 1 Grease Fitting 3 1004577 1 Steering Fork 4 360113 2 Thrust Washer 5 345621 1 Seal Steering Shaft 6 446154 2 Lockwasher 1 2 Heavy 7 345401 1 Cup Thrust Bearing 8 463019 1 Key 3 16 x 7 8 Woodruff 9 163750 1 Crank Steering Axle Greens King IV
41. known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the instrument panel ignition switch or any other electrical components or at bearing housings and seals 4 19 RADIATOR DIESEL ENGINES 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint protection A CAUTION Clean grass and debris from cutting units drives muffler and engine to prevent fires A WARNING NEVER use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries A WARNING To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap A CAUTION Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark Drain and refill annually Remove the radiator cap open the engine blo
42. to the State of California to cause cancer and reproductive harm Wash your hands after handling Verify battery polarity before connecting or disconnecting the battery cables 4 9 JUMP STARTING Before attempting to jump start the tractor check the When connecting jumper cables condition of the discharged battery Section 4 8 A WARNING Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near 3 battery Always connect the negative jumper cable to the frame of the tractor with the discharged battery away from the battery 1 Stop the engine on the vehicle with a good battery Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the tractor with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor 4 10 CHARGING BATTERY A WARNING Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode 1 Refer to Section 4 8 Read the Battery
43. x 1 12 354000 1 Bracket Steering Cable 13 400262 1 Screw 3 8 16 x 1 Hex Head 14 160040 2 Steering Cable 15 461381 2 Roll Pin 3 16 x 13 16 16 444716 2 Nut 5 16 18 Gripco 17 453009 1 Flat Washer 5 16 18 3002734 1 Pulley Front Steering 19 463017 1 Key 3 16 x 3 4 Woodruff 20 365249 4 Pulley Sleeve 21 400270 2 Screw 3 8 16 x 2 Hex Head 22 303873 4 Flat Washer 3 8 23 443142 2 Nut 3 8 16 Hex 24 2811790 2 Insert Nylon Thread 25 409710 2 Screw 1 4 14 x 1 Thread Forming 26 2811429 1 Plate Steering Support 27 400188 1 Screw 5 16 18 x 1 Hex Head 28 445781 1 Nut 5 16 18 Whizlock Flange 29 2811981 1 Bracket Wire Harness Mounting 30 345666 1 Clamp Wire Harness 31 2812064 1 Spacer Steering 32 403751 1 Screw 5 16 18 x 3 4 Hex Flange gt Change from previous revision 63 GREENS KING IV 20 1 Steering Valve and Cylinder Serial No 62289 All a Q Gas Diesel gt 24 11 Units Units SS Q 4 ig 2 gen 7e e 24 19 20 KW Le 64 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 400442 1 Screw 1 2 20 x 1 1 4 Hex head Gas Units 2 446154 1 Lockwasher 1 2 Heavy Gas Units 3 4136214 1 Hydrguide Steeing Valve See 37 1 4 443828 1 Nut 5 8 16 Hex Jam 5 3003367 1 Mount Steering Unit 6 446136 4 Lockwasher 5 16 Heavy 7 443108 4
44. x 1 2 Flat Head 17 315298 2 Bolt 7 16 x 3 4 18 3010293 1 Mower Stop 19 445795 10 Nut 5 16 18 Spiralock Flange 20 453009 4 Flat Washer 5 16 21 1000480 1 Bearing Housing 2000060 1 e Housing 22 500534 1 Bearing Cup and Cone 23 336962 1 Seal Grease 24 471214 1 Grease Fitting 25 471240 1 Vent Fitting 26 5002151 1 Spring Compression 27 364900 1 Nut Reel 28 453011 1 Flat Washer 3 8 29 163892 1 Seal 30 400192 8 Screw 5 16 18 x 1 1 2 Hex Head 31 446142 4 Lockwasher 3 8 Heavy 32 304745 1 Washer 33 337370 1 Coupler 34 400184 2 Screw 5 16 18 x 3 4 Hex Head For Service See Chart gt Change from previous revision 95 GREENS KING IV 34 1 Reel Roller Shields and Catcher Serial No All LF34 28 96 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 364901 1 Gasket Motor 2 1002224 2 Zerk Bolt 3 446142 4 Lockwasher 3 8 Heavy 4 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 5 453011 2 Flat Washer 3 8 6 345510 2 Spacer 7 557775 1 Cover Shaft 8 446130 4 Lockwasher 1 4 Heavy 9 400104 2 Screw 1 4 20 x 1 2 Hex Head 10 2810043 1 Shield Reel 11 403782 2 Screw 1 4 20 x 3 4 Truss Head 12 443102 4 Nut 1 4 20 Hex 13 453023 4 Washer 1 4 14 343616 2 Stud 15 4134233 1 Motor 4130991 1 Seal Kit 16 300569
45. 0 1 Gas Electrical Schematic Serial No 62288 All Parking Brake Ja Light Hour Volt 5 Meter Bk Meter gy Bug o Pu Bk G Parking EK aS Brake Oil Pressure Oil Light L aka Sender u u T Bu Wh i Pu Og a o Pk So Pk s Pk d e Pk Wh Battery 6Amp Traction Brake Mow Dn Backlap A A Backlap i 3 vel Switch Switch Switch Lockout Switch Switch 27 81175 L S ro i Pu N Interlock Ye Ye OG Me Off None 3 Solenoid Seal be Ignition Sar ails ad Pu Switch Switch LY 5 na Rd Optional D Ba O 1 0 Light Kit 177 4 Bk oo Flywheel Alternator Fuel Solenoid Engine Rd Pu par Shut Down jean Plug Relay Rectifier Whi SE 0 glo ak 86l A 85 Pu Indicates Wire Included in Engine Item Part No Qty Description Serial Numbers Notes 1 2811599 1 Main Wire Harness 2 131808 1 Negative Battery Cable 3 131076 1 Positive Battery Cable Battery to Interlock Solenoid 4 3001411 1 Solenoid Cable Interlock Solenoid to Starter gt Change from previous revision 106 GREENS KING IV PLUS 41 1 Diesel Electrical Schematic Serial No 62289 All Parking Brake Light Bk Hour Meter gk Temperature MI ACS P Gy
46. 084 51 131805 41 2809868 37 2812073 39 1001112 43 1318068 106 107 4 2809869 37 2812074 39 10011138 43 TITID 82288 53 2809908 40 2812022 37 1001114 43 13219825555 65 2809910 47 2812116 51 1001139 73 158568 97 2809955 67 3000435 31 1001231 73 160006 47 2810033 99 3001284 78 1001363 73 160033 81 2810035 99 3001285 73 1001574 89 160034 81 2810036 99 3001305 57 1002224 97 160040 63 2810037 99 3001307 37 1002256 95 160041 91 2810043 97 3001321 57 59 1002808 43 160042 91 2810349 33 3001328 55 1002968 107 162478 79 2810350
47. 0913 67 5000914 67 5001099 95 5001100 95 5001101 95 5001102 95 5001428 35 World Class Quality Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 ISO registration at all of our manufacturing locations JACOBSEN A worldwide dealer network and factory trained 9001 technicians backed by Textron Parts Xpress provide reliable high quality product support JACOBSEN BOBCAT BUNTON CUSHMAN ZGO JACOBSEN RANSOMES RYAN STZINZR Textron Golf Turf amp Specialty Products PO Box 7708 Charlotte NC 28241 7708 www ttcsp com
48. 1 2 Hex Head 27 122783 1 Center Lift Yoke 28 365003 1 Spring Torsion 29 353956 1 Stop Center Mower 30 400200 2 Screw 5 16 18 x 2 1 2 Hex Head 31 313153 1 Spring Center Mower Antisway 32 453009 2 Flat Washer 5 16 33 446136 2 Lockwasher 5 16 Heavy 34 350745 1 Rod Adjusting 35 444718 1 Locknut 5 16 18 Center 36 440086 1 Carriage Bolt 5 16 18 x 1 1 2 37 2811640 1 Spacer Lift Cylinder 38 2811639 1 Pin Straight 39 345699 AR Washer 40 365007 1 Clamp Torsion Spring 41 443818 2 Nut 1 2 13 Jam 42 461409 1 Roll Pin 3 16 x 1 3 4 43 460032 2 Cotter Pin 1 8 x 1 1 2 gt Change from previous revision 83 GREENS KING IV 28 1 Center Lift Arm Diesel Units Serial No 62289 All 84 GREENS KING IV PLUS Item PartNo Qty Description Serial Numbers Notes 1 440086 1 Carriage Bolt 5 16 18 x 1 1 2 2 4138500 1 Lift Cylinder 4137139 1 Seal Repair Kit 3 354039 1 Pin Cylinder Mounting 4 367437 2 Cotter Pin 9 64 x 1 1 4 5 443832 1 Nut 3 4 16 Hex Jam 6 503644 1 Center Mower Lift Arm 7 365001 2 Bushing Mower Pivot 8 443818 2 Nut 1 2 13 Jam 9 349213 AR Bushing 3 4 10 471216 1 Grease Fitting 11 367349 1 Washer Thrust 12 303629 6 Washer Center Lift Arm 13 458433 1 Snap Ring External 14 2500167 1 Shaft Assembly Center Lift Arm 15 5002569 1 Housi
49. 1 Frame Serial No All 50 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 N S 1 Frame 503441 Traction Motor Mounting Bracket Service of Weldment Only 2 362753 1 Bracket Filter 3 131786 1 Bracket Center Valve 4 2810690 1 Angle Right Side Valve Mount 5 2810689 1 Angle Left Side Valve Mount 6 353960 2 Spacer 7 352726 2 Bushing 8 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 9 400262 6 Screw 3 8 16 x 1 Hex Head 10 446142 10 Lockwasher 3 8 Heavy 11 443110 10 Nut 3 8 16 Hex 12 3002265 1 Bracket Left Side Valve Mounting 13 3002266 1 Bracket Right Side Valve Mounting 14 447512 3 Lockwasher 5 16 Interal External 15 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 16 403751 2 Screw 5 16 18 x 3 4 Whizlock 17 2812116 1 Bracket Throttle and Choke Gas Units Includes Decal 17 2811950 1 Bracket Throttle and Glow Plug Diesel Units Includes Decal 18 354050 1 Gusset Greens King IV Units 18 365317 1 Gusset Greens King IV Plus Units 19 363895 2 Strap Oil Tank 20 400216 3 Screw 5 16 18 x 2 3 4 Hex Head 21 446136 11 Lockwasher 5 16 Heavy 22 443106 7 Nut 5 16 18 Hex 23 447204 2 Lockwasher 6 Internal Tooth 24 444304 2 Nut 6 32 Hex 25 400188 2 Screw 5 16 18 x 1 Hex Head 26 400182 4 Screw 5 16 18 x 5 8 Hex Head 27 452004 2 Flat Washer 1 4 28 4
50. 138520 81 4138591 81 4139480 EE 55 4139450 WEEK 55 4140395 71 INDEX 4140400 71 4140402 ee 71 4140509 ee 71 4141024 71 4141036 71 RE ANE 71 EE lo tranen en 33 4141866 77 4141872 77 4141878 77 BE E KEE 71 4142748 71 4142749 iunii 71 4142829 71 4143408 79 4143577 een 51 FAA TAA iiie 101 445780 47 455012 inns 43 459290 air 105 459291 em 105 459293 ss 105 459296 ne 105 459300 105 461457 AE T 43 461485 se ee 47 461486 45 463008 43 463017 47 472207 en 93 48540 01 57 59 5000020 101 5000021 101 5000022 101 5000023 101 5000024 101 5000039 35 5000188 738 5000189 738 5000190 73 5000415 95 5000426 103 5000429 103 5000434 103 5000436 73 5000440 73 5000441 73 5000480 103 5000912 67 500
51. 17 116714 1 Tube Valve to Metering Valve 18 2500086 1 Tube Upper Traction Motor 19 116551 1 Tube Valve to Sequence Valve 20 116550 1 Tube Valve to Rear Cylinder 21 359068 1 Adapter 45 22 160042 1 Hose Load Valve to Rear Cylinder Gas Units 22 2811715 1 Hose Load Valve to Rear Cylinder Diesel Units 23 503128 1 Valve Traction Metering 503127 Seal Repair Kit 24 2 e Ring Backup 25 2 e Seal O Ring 26 363684 1 Spring 27 306828 3 e Washer 0 03 Thick 28 546229 2 Snap Ring 29 361139 1 Spacer 30 400268 1 Screw 3 8 16 x 1 3 4 Hex Hd 31 446142 2 Lockwasher 3 8 Hvy 32 351108 2 Adapter Straight 33 440120 1 Carriage Bolt 3 8 16 x 1 1 4 34 443810 1 Nut 3 8 16 Hex gt Change from previous revision 91 GREENS KING IV 32 1 Pump Hydraulics Serial No All Greens King IV Lift and Left Reel Right Reel Section D Section B Center Reel Traction Section C Section A 92 Greens King IV Plus Lift and Left Reel Right Reel Section D Section B d is Li Power Center Reel Traction Steering Section C Section A Section E
52. 2 2 Knob Front Roller Adjusting 17 441674 2 Carriage Bolt 5 16 18 x 1 3 4 18 441814 2 Bolt 3 8 16 x 1 3 4 Square Head 19 445795 2 Nut 5 16 18 Spiralock Flange 20 352737 2 Screw 1 4 20 x 7 8 Square Head 21 3008438 1 Roller Bracket Right Side 22 3008439 1 Roller Bracket Left Side 23 443110 2 Nut 3 8 16 Hex 24 67891 1 Grass Catcher Assembly 25 4129652 1 Bracket Stop 26 4129653 1 Bracket Stop 27 404016 5 e Screw 1 4 20 x 5 8 Truss Head 28 445770 5 e Nut 1 4 20 Hex Nylon Insert 29 4130110 1 Bracket Stop 30 453023 9 e Flat Washer 1 4 31 404018 4 e Screw 1 4 20 x 3 4 Truss Head 32 445784 2 e Nut 1 4 20 Hex Whizlock 33 446130 4 Lockwasher 1 4 Heavy 34 443102 4 e Nut 1 4 20 Hex 35 404014 2 Screw 1 4 20 x 1 2 Truss Head 1004990 1 Rear Roller 36 N S 1 Roller Tube 37 3010712 2 Bearing Roller 38 3010286 2 Seal Roller 39 3010422 1 Roller Shaft 40 158568 1 Bedknife Adjusting Gauge Not Shown 41 351003 2 e Screw Adjusting Gauge Not Shown 42 445604 2 e Nut 10 24 Wing Not Shown Quantity Listed is for One Mower gt Change from previous revision 97 GREENS KING IV 35 1 Gear Pump Part Number 2809848 and 2809849 Serial No All 2809848 4 Section Pump Used on Greens King IV
53. 36214 Serial No All 102 GREENS KING IV PLUS Item PartNo Qty Description Serial Numbers Notes 1 443108 4 Nut 5 16 24 Center Lock 2 1 Port Cover 3 C 1 Seal Ring 4 C 4 Seal Ring 5 C 4 O Ring 6 1 Relief Valve Assembly Includes Item 42 7 557734 1 Dampening Cap 8 5000426 1 Port Manifold 9 B 3 Spring 10 503387 1 Hex Drive Assembly 11 A amp D 9 Needle Roller 12 503398 1 Valve and Ring 13 503398 1 Valve and Ring 14 B 3 Spring 15 554854 1 Isolation Manifold 16 551105 1 Drive Link 17 551106 1 Metering Ring 18 A 11 Screw Hex Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator Ring 22 A 1 Commutator 23 A 1 Spacer Drive Link 24 A 1 Rotor Items 24 and 25 are a matched set 25 A 1 Stator Items 24 and 25 are a matched set 26 A 1 Drive Plate 27 554858 1 Spacer 28 554856 1 Thrust Bearing 29 C 1 Face Seal 30 351122 1 Plug and O Ring 31 554857 1 Seal Spacer 32 1 Upper Cover Plate 33 1 Column Assembly Includes Items 348 35 34 1 Upper Cover and Jacket Assembly 35 1 Input Shaft 36 4132533 1 Bearing 37 5000429 1 Snap Ring 38 1 Dust Seal 39 5000480 4 Stud 40 443828 1 Nut 5 8 18 Hex Jam 41 5000434 1 Plug Relief Valve 42 1 Return Spring A 502922 1 Kit A Meteri
54. 53009 AR Flat Washer 5 16 29 2810437 1 Bracket Support 30 445781 2 Nut 5 16 18 Whizlock 31 402020 2 Screw 6 32 x 1 3 4 Slotted Head 32 116536 1 Valve 5 Spool See 36 1 33 558012 2 Pad Oil Tank Mounting 34 3002258 1 Plate Switch 35 1001084 1 Actuating Rod Bottom 36 1001083 1 Actuating Rod Top 37 3002259 1 Spring Torsion 38 3002264 1 Spring Torsion 39 3002056 2 Switch Change from previous revision 51 GREENS KING IV PLUS 13 1 Rear Frame Serial No All 52 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 REF 1 Load Control Valve 2 400198 2 Screw 5 16 18 x 2 1 4 Hex Head 3 354081 3 Clamp 4 366811 1 Clamp 5 453009 1 Flat Washer 5 16 6 446136 2 Lockwasher 5 16 Heavy 7 443106 2 Nut 5 16 18 Hex 8 3009544 1 Seat Time Delay Relay Diesel Units Only 9 408889 2 Screw 10 24 x 5 8 Thread Form Diesel Units Only 10 400106 4 Screw 1 4 20 x 5 8 Hex Head 11 131905 1 Solenoid Starter 12 452004 2 Flat Washer 1 4 13 446130 AR Lockwasher 1 4 Heavy 14 443102 AR Nut 1 4 20 Hex 15 400112 2 Screw 1 4 20 x 1 Hex Head Diesel Units Only 16 446118 2 Lockwasher 10 17 444312 2 Nut 10 32 Hex 18 447214 2 Lockwasher 5 16 Internal Tooth 19 443808 2 Nut 5 16 18 Spiralock 20 441814 1 Screw 3 8 16 x 1 3 4 H
55. 56 3 Micro Switch 17 361113 1 Stop Parking Brake Handle 18 361112 1 Plate Stop Reinforcement 19 361116 2 Stop Reel Selector Handle 20 361115 2 Plate Stop Reinforcement 21 164194 1 Light Engine Oil 22 3003773 1 Clamp Wire Harness 23 452002 1 Flat Washer 10 24 2812073 1 Stop Steering Valve 25 2812074 1 Plate Stop Reinforcement 26 2810845 1 Ring Gauge Backup Gas Units 27 2810845 2 Ring Gauge Backup Diesel Units gt Change from previous revision 39 GREENS KING IV Serial No All 6 1 Throttle Plate Gas Units 73 1 Item Part No Qty Description Serial Numbers Notes 1 443112 1 Nut 3 8 24 Hex 2 1000514 1 Choke Control Cable 3 446142 1 Lockwasher 3 8 Heavy 4 403912 2 Screw 10 24 x 5 8 Truss Head 5 446118 2 Lockwasher 10 Heavy 6 444310 2 Nut 10 24 Hex 7 2809908 1 Throttle Cable 40 gt Change from previous revision GREENS KING IV PLUS Serial No All 7 1 Throttle Plate Diesel Units 2 Pd 7 Item Part No Qty Description Serial Numbers Notes 1 361646 1 Fuse Holder 2 361701 1 Fuse 30 Amp 3 403912 2 Screw 10 24 x 5 8 Truss Head 4 446118 2 Lockwasher 10 Heavy 5 444310 2 Nut 10 24 Hex 6 131805 1 Throttle Cable 7 363961 1 Switch Glow Plug 8 363962 1 Boot Toggle Switch gt Change from previous revision 41 GREENS KING IV
56. 830 els assi 33 85199775055 89 S43B16 AE se 97 344996 45 47 345293 81 SAAD TG oe nalen 61 345510 97 BASE 61 34566637 53 57 59 63 Mn PUE 69 73 345671 54 87 345699 81 83 85 346006 saa sasaaaiiinnrraa 73 AN 83 85 DEE er ee 81 350745 83 85 350947 91 SE 97 351107 65 91 93 351108 22 ete 89 91 351109 89 91 93 85155151526 103 351399 65 89 91 93 351956 49 352726 47 51 EEN 97 353349 ER 63 5276722576 47 353844 49 61 353868 49 353906 83 85 353907 83 85 353914 ONE 49 353927 riot 81 359934 2 AA Ad 63 253085 remden 81 8539384 4 81 86934853555 49 353956 83 353960 51 353962 e 47 353973 47 49 353994 43 354000 EECH 63 858012544 45 95105217545 63 354039 83 85 354050 amer 51 354064 arend 89 35406657478 93 354066 93 35406 ii 89 354080 87 354081 53 54 59 9540820 87 354085 31 354088 87 354096 87 354807 one aen 61 357608 87 SEIT 87 357921 arie 91 357999
57. 89 4130 and Up 2 362535 2 Screw M6 1 x 16 mm Hex Head 3 3006254 1 Bumper Radiator S N 62289 1601 4129 Only 4 446130 5 Lockwasher 1 4 Heavy S N 62289 1601 4129 4 446130 4 Lockwasher 1 4 Heavy S N 62289 4130 and Up 5 443102 4 Nut 1 4 20 Hex S N 62289 1601 4129 5 443102 2 Nut 1 4 20 Hex S N 62289 4130 and Up 6 326799 4 Clamp Hose 7 3009654 1 Hose Air Cleaner 8 3009562 1 Bracket Air Cleaner Mounting 9 440040 4 Carriage Bolt 1 4 20 x 5 8 10 3002365 1 Air Cleaner Indicator 11 3002388 1 Bracket Air Cleaner 12 391127 1 Air Cleaner 5000913 1 Element Air Cleaner 5000912 1 Cover Air Cleaner 5000914 1 Valve 13 400182 2 Screw 5 16 18 x 5 8 Hex Head 14 453023 2 Flat Washer 1 4 S N 62289 1601 4129 Only 15 445781 3 Nut 5 16 18 Whizlock 16 2809955 1 O Ring 17 361064 1 Clamp 18 400108 1 Screw 5 16 18 x 1 Hex Head 19 445794 2 Nut 1 4 20 Spiralock 20 1004519 1 Oil Fill Assembly 21 3009437 1 Fitting Oil Fill 22 3009436 1 Hose Oil Fill gt Change from previous revision 67 GREENS KING IV 22 1 Radiator Diesel Units Only Serial No 62289 1601 4129 68 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 362535 3 Screw M6 1 x 16mm Hex Head 2 446130 5 Lockwasher 1 4 Heavy 3 443102 3 Nut 1 4 20 Hex 4 453023 3 Flat Washer
58. Axle eere 62 19 1 Manual Steering ceres 64 20 1 Steering Valve and Cylinder 66 21 1 Air Cleaner and Oil Fill Tube 68 22 1 Radiator 70 22 2 Radiator anssen ennen ee EE RE AK RE RE AR KEER einen 72 23 1 Gas Engine and Pump enn 74 24 1 Diesel Engine Mounting 76 24 2 Diesel Engine Mounting 78 25 4 Diesel Engine KERE AR RE ER RE Ge AE Ee 80 26 1 Front Lift Arms rien 82 27 1 Center Lift Arm eee 84 28 1 Center Lift Arm eese 86 29 1 Clamps RE EE rentes 88 30 1 Reel Hydraulics eene 90 31 1 Traction and Lift Hydraulics 92 32 1 Pump Hydraulics eere 94 33 1 Reel Cutting Assembly 96 34 1 Reel Roller Shields and Catcher 98 35 1 Gear Pump iii 100 36 1 5 Spool Valve eene 102 37 1 Steering Unit eese 104 38 1 Hydraulic Motor
59. EX 1000223 89 131126 45 2500533 101 2811643 93 1000224 89 TOTTA Sii anten 89 2500567 101 2811644 93 1000348 35 191146 nens 89 25005668 101 2811715 ae eee 91 1000469 73 ECH ita 91 2500569 101 2811790 63 1000480 95 EE ER EN 93 2500570 ee 101 2811880 ee 31 1000514 40 13145122255 91 2500665 93 2811912 31 10005396 89 131498 s 81 2500666 93 2811913 35 1000537 89 131637 en 47 250079 101 2811914 37 1000997 95 191675 enm 81 2500794 101 2811918 37 1001010 35 131762 43 2500795 101 2811950 51 1001011 89 E ae OT 45 2501299 73 2811981 63 1001012 89 191798 ense 43 2809848 73 2812004 63 1001083 51 131804 93 2809849 73 75 77 2812066 31 1001
60. NERAL A WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands 1 Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records a Keep the equipment clean 4 2 ENGINE b Keep all moving parts properly adjusted and lubri cated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this tractor Read the engine manual carefully until you ar
61. Part No Qty Description Serial Numbers Notes 1 3001305 1 Fuel Tank 2 2500174 1 Cap Fuel Tank 3 390344 1 Pan Tank Support 4 400184 2 Screw 5 16 18 x 3 4 Hex Head 5 446136 4 Lockwasher 5 16 Heavy 6 443106 2 Nut 5 16 18 Hex 7 557773 1 L Clamp Includes Decal 8 453009 8 Flat Washer 5 16 9 400188 6 Screw 5 16 18 x 1 Hex Head 10 3001321 1 Clamp Fuel Tank 11 554751 AR Fuel Line Tank to Engine 12 361174 1 Pad Neoprene 13 337295 2 Pad Neoprene 14 337306 1 Pad Neoprene 15 361117 1 Bushing 16 400186 4 Screw 5 16 18 x 7 8 Hex Head 17 2810702 1 Shut Off Valve 18 48540 01 2 Clamp Hose 19 361144 1 Plate Adapter 20 445781 6 Nut 5 16 18 Hex Flange 21 345666 3 Clamp Wire Harness gt Change from previous revision 57 GREENS KING IV 17 1 Diesel Fuel Tank Serial No 62289 All 58 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 3009934 1 Fuel Tank 2 4106900 1 Cap Fuel Tank 3 390344 1 Pan Tank Support 4 400184 2 Screw 5 16 18 x 3 4 Hex Head 5 446136 5 Lockwasher 5 16 Heavy 6 443106 3 Nut 5 16 18 Hex 7 5001947 1 Fuel Filter Assembly Included with engine 550489 1 Fuel Filter Element 8 453009 10 Flat Washer 5 16 9 400188 8 Screw 5 16 18 x 1 Hex Head 10 3001321 1 Clamp Fuel Tank 11 554748 19 in Fuel Hose Rear Tank to Tee Bulk Cut to Length 12 554748 4
62. REENS KING IV 24 1 Diesel Engine Mounting Serial No 62289 1601 4129 a in ul 112 V a V RI H SAS JE d RNA x So AW EE x IT 1110 RIM dye BR 1 74 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 3009470 1 Bracket Pump Mount 2 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 3 3009488 3 Isolation Mount 4 2809849 1 Pump 5 Section See 35 1 5 443110 6 Nut 3 8 16 Hex 6 446142 10 Lockwasher 3 8 Heavy 7 400260 5 Screw 3 8 16 x 7 8 Hex Head 8 400352 3 Screw 7 16 14 x 2 3 4 Hex Head 9 446148 3 Lockwasher 7 16 Heavy 10 3009886 3 Washer Isolator 11 443114 3 Nut 7 16 14 Hex 12 363485 10 Lockwasher 3 8 Heavy 13 366884 10 Screw M10 1 25 x 20 mm Hex Head 14 1004263 1 Mount Engine 15 3001337 1 Screw M6 1 x 20 mm Hex Head 16 446130 1 Lockwasher 1 4 Heavy 17 443106 1 Nut 5 16 18 Hex 18 446136 1 Lockwasher 5 16 Heavy 19 400266 3 Screw 3 8 16 x 1 1 2 Hex Head 20 452008 1 Flat Washer 3 8 21 3009497 1 Rod Muffler Support 22 452004 1 Flat Washer 1 4 28 5003558 1 Mount Engine Includes Decal 24 361064 1 Clamp 25 400188 1 Screw 5 16 18 x 1 Hex Head 26 363514 1 Clamp 27 363952 1 Plate gt Change from previous revision 75 GREENS KING IV 24 2 Diesel Engine Mounting Serial No 62289 4130 a
63. SACOBS N A Textron Company Parts amp Maintenance Manual Greens King IV 62287 16 HP Briggs Vanguard Engine Greens King IV Plus 62288 18 HP Briggs Vanguard Engine 62289 19 HP Kubota D662 EB Engine ci If in ectly us SE this ma an cause severi Li ER Me A se and maintain fs machine Should be raed nf ned o JACOBSEN dan and is uld re et ss entire ma 44 atte wi gui i ni i A Textron Company tor service the ine To Order Parts 1 Write your full name and complete address on the 5 Send or bring the order to an authorized Jacobsen order Dealer 2 Explain where and how to make shipment 6 Inspect all shipments on receipt If any parts are damaged or missing file a claim with the carrier 3 Give product number name and serial number that is 1 before accepting stamped on the name plate or serial plate located on the left rear frame of your product 7 Do not return material without a letter of explanation listing the parts being returned Transportation 4 Order by the quantity desired the part number and i charges must be prepaid description of the part as given in the parts list Use of other than Jacobsen authorized parts and accessories will void the warranty Table of Contents 1 Safety 4 Maintenance 1 1 Operating Safety i 4 44 General see eiit 16 1 2 Important Safety Notes 5 4 2 ENGNG ER aie ea eei 16 2 Specifications 4 3 Engine Oil 2 ESE ans EE
64. Serial No All 8 1 Upper Control Linkage 42 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 461457 1 Clevis Pin 3 8 x 2 1 4 2 1002808 1 Lever Parking Brake 3 446142 3 Lockwasher 3 8 Hvy 4 453011 4 Flat Washer 3 8 SAE 5 353994 1 Block LH 6 354009 1 Block RH 7 400274 2 Screw 3 8 16 x 2 1 2 Hex Head 8 443110 3 Nut 3 8 16 Hex 9 1004911 1 Shaft Left Reel Mower Control 10 463003 1 Key 1 8 x 1 2 Woodruff 11 131793 1 Tube Center Reel Mower Control 12 1001112 1 Tube Right Reel Mower Control 13 1001113 1 Arm Center Reel Mower Control 14 331143 1 Key 1 8 x 3 4 Parallel 15 1001114 1 Arm Left Reel Mower Control 16 131762 1 Traction Pin and Arm 17 311812 AR Washer 18 461173 1 Drive Pin 5 32 x 1 19 162572 1 Traction Lever 20 455012 AR Washer 21 336830 4 Spring 22 444784 1 Lock Nut 1 2 13 Center 23 460014 3 Cotter Pin 3 32 x 3 4 24 390891 3 Handle Reel Control 25 326731 3 Knob Reel Control 26 315267 2 Knob 27 460026 1 Cotter Pin 1 8 x 3 4 28 400276 1 Screw 3 8 16 x 3 Hex Head gt Change from previous revision 43 GREENS KING IV 9 1 Lower Control Linkage Serial No All 24 P J gt d 28 SS D WE Sa I Sa 28 B NN ow N w 8 x 30 29 RE 44 GREENS KING IV PLUS Item Pa
65. Serial Numbers Notes 1 361064 2 Clamp Wire Harness Gas Units 1 345671 2 Clamp Wire Harness Diesel Units 2 400260 1 Screw 3 8 16 x 7 8 Hex Head 3 446142 1 Lockwasher 3 8 Heavy 4 443110 1 Nut 3 8 16 Hex 5 354081 1 Clamp Wire Harness 6 403751 1 Screw 5 16 18 Whizlock 7 445781 1 Nut 5 16 18 Whizlock gt Change from previous revision 54 GREENS KING IV PLUS 1 5 1 Seat Serial No All 9 Milsco Seat Michigan Seat Item Part No Qty Description Serial Numbers Notes 1 66172 1 Seat 2 554390 1 Switch 3 163583 1 Wire Harness Not Shown dii ee 4 434011 2 Screw 1 4 20 x 5 8 Socket Head S N 62288 1601 4278 5 446130 2 9 Lockwasher 1 4 Heavy S N 62289 1601 3864 6 3006988 1 Adjuster Slave 7 3006991 1 Adjuster Latching 1 4139430 1 Seat AA 2 523357 1 Seat Adjuster Michigan Seat 4 A S N 62287 2626 and Up 3 523356 1 e Seat Adjuster with Handle S N 62288 4279 and Up 4 4139450 1 e Switch Seat S N 62289 3865 and Up 5 5003769 1 Harness Seat 8 3003928 1 Literature Pouch 9 3001328 6 Screw Special 10 452006 4 Flat Washer 5 16 11 446136 4 Lockwasher 5 16 Heavy 12 443106 4 Nut 5 16 18 Hex gt Change from previous revision 55 GREENS KING IV 16 1 Gas Fuel Tank Serial No 62287 All Serial No 62288 All 56 GREENS KING IV PLUS Item
66. Tube Clamp 15 400122 4 Serew 1 4 20 x 1 1 4 Hex Head 16 354082 2 Clamp Tube 17 354096 4 Liner Tube Clamp 18 354080 4 Clamp 1 Dia 19 360970 1 Clamp 5 8 Dia 20 361064 3 Clamp 5 8 Dia Gas Units 20 345671 3 Clamp 3 4 Dia Diesel Units 21 357608 1 Strap Tube Support 22 443106 1 Nut 5 16 18 Hex 23 354088 1 Clamp Tube 24 400116 3 Screw 1 4 20 x 1 1 2 Hex Head 25 337287 1 Clamp Tube 26 400118 2 Screw 1 4 20 x 1 3 4 Hex Head 27 361154 4 Clamp Tube 28 400120 2 Screw 1 4 20 x 2 Hex Head gt Change from previous revision 87 GREENS KING IV 30 1 Reel Hydraulics Serial No All 16 7 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 162561 3 Needle Valve 2 351109 2 Adapter Straight 3 351399 1 Adapter 45 4 131145 1 Tube Center Mower Backlap 5 360039 4 Adapter 90 6 342199 3 Adapter Straight 7 354064 1 Adapter 90 8 361165 2 Adapter Straight 9 351108 3 Adapter Straight 10 354067 1 Adapter Straight 11 1000223 2 Hose Reel Motor Pressure Lines 12 1000224 2 Hose Reel Motor Return Lines 13 2500084 1 Tube LH Reel Pressure 14 1000536 1 Tube Center Reel Pressure 15 2500085 1 Tube RH Reel Pressure 16 116553 1 Tube Valve to Filter Greens King
67. al systems contact your area Jacobsen Dealer Symptoms Possible Causes Action Engine will not start 1 Parking brake disengaged 1 Check Interlock system and start up procedure traction lever not in neutral or reel lever s on 2 Battery low on charge or 2 Inspect condition of battery and battery connections defective 3 Fuel tank empty or dirty Fuel shut 3 Fill with fresh fuel Change fuel filter Bleed fuel lines off valve closed Open fuel shut off valve Fuse blown 4 Replace fuse Engine hard to start or 1 Fuel level low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel lines runs poorly dirty 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving 2 Engage parking brake set reel levers to OFF and set operator s seat traction lever to neutral before leaving seat Engine overheating 1 Coolant level low Diesel 1 Inspect and add coolant Air intake restricted Clean cooling air intake Water pump belt broken or Tighten or replace belt loose Diesel Engine overload 4 Reduce forward speed Battery not holding 1 Loose or corroded battery 1 Inspect and clean terminals charge terminals 2 Low electrolyte Refill to correct level 3 Alternator belt loose or
68. and Charger s manual for specific instructions 2 Whenever possible remove the battery from the tractor before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Make sure the charger is Off Then connect the charger to the battery terminals as specified in the charger s manual Always turn the charger Off before disconnecting charger from the battery terminals 19 4 MAINTENANCE 4 11 HYDRAULIC HOSES A WARNING To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 250 hours 4 12 HYDRAULIC OIL IMPORTANT The hydraulic system
69. asher 1 4 Heavy 3 443102 4 Nut 1 4 20 Hex 4 453023 12 Flat Washer 1 4 5 3003446 2 Fastener 6 4140402 1 Support Radiator Shroud 7 4140396 1 Bracket Top Radiator Mount 8 400112 2 Screw 1 4 20 x 1 Hex Head 9 4142748 1 Upper Radiator Hose 10 4142749 1 Lower Radiator Hose 11 4142467 1 Bracket Top Radiator Mount 12 4140395 1 Bracket Lower Radiator Mount 13 400104 2 Screw 1 4 20 x 1 2 Hex Head 14 319914 4 Clamp Hose 15 4141036 1 Radiator 16 4142829 1 Cover Radiator 17 3009766 2 Foam Radiator Sides 18 3009767 2 Foam Radiator Top and Bottom 19 4140400 1 Bracket Radiator Shroud Mount 20 4141192 1 Shroud Fan 21 443106 2 Nut 5 16 18 Hex 22 446136 2 Lockwasher 5 16 Heavy 23 400184 2 Screw 5 16 18 x 3 4 Hex Head 24 4141024 1 Fan 25 4140509 1 Spacer Fan 26 450006 4 Screwm M6 1 x 55 mm Hex Head 27 452004 4 Flat Washer 1 4 gt Change from previous revision 71 GREENS KING IV 23 1 Gas Engine and Pump Serial No 62288 All 72 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 3001284 1 Heat Shield 2 1001363 1 Muffler 3 1001139 1 Muffler Clamp 4 3001285 1 Muffler Support 5 345666 1 Clamp Fuel Line 6 3008863 1 Stand Off 7 360970 1 Clamp Wire Harness 8 3002301 4 Serew M5 35 Sock Button 9 452002 4 Flatwash
70. before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 10 11 13 14 15 16 17 18 19 Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and engage parking brake before starting the engine motor Start the engine only when sitting in operator s seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury Operate the machine up and dow
71. broken Tighten or replace belt 4 Charging system defective See engine manual Reels cut unevenly 1 Bedknife to reel not adjusted cor Inspect bedknife to reel adjustment rectly 2 Engine speed too low Check engine speed Run engine at full throttle 3 Reel Control lever set in reverse Set reel lever to forward rotation 5 Low hydraulic oil Check reservoir level and fill if needed Tractor does not react 1 Parking brake engaged Disengage parking brake to traction pedal 2 Traction lever in neutral Place lever in desired speed or direction 3 Low hydraulic oil Check reservoir level and fill if needed Gauges Indicator not 1 Fuse blown Bulb burnt out Replace fuse check bulb operating 2 Loose wiring Check electrical connections 25 6 MAINTENANCE amp LUBRICATION CHARTS 26 6 1 GENERAL A WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries 1 Always clean the grease fitting before and after lubricating 6 2 LUBRICATION CHART Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications Apply grease with a manual grease gun and fill slowly until grease begins to seep out Do not use compressed air guns Periodically apply a small amount of lithium based grease to the seat runners For smooth operation of all levers pi
72. cal Backlap Lockout Switch 5 3002207 1 Decal Backlapping Danger 6 340830 1 Decal Spanish Caution 7 3002057 1 Decal Ignition Switch 8 3003276 1 Decal Operation Gas Units 8 3009964 1 Decal Operation Diesel Units 9 3002051 1 Decal Throttle Gas Units 10 3009744 1 Decal Throttle and Glow Plug Diesel Units 11 4141266 1 Decal Oil gt Change from previous revision 33 GREENS KING IV Serial No All 3 1 Fenders and Front Cowling 34 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 2811607 AR Shim Fender Mounting 2 2810705 1 Fender Left Side 3 2810706 1 Fender Right Side 4 400188 9 Screw 5 16 18 x 1 Hex Head 5 452006 9 Flat Washer 5 16 6 3006509 1 Plug Panel 7 445781 9 Nut 5 16 18 Whizlock 8 2811524 1 Bar Fender Support 9 452008 2 Flat Washer 3 8 10 446142 2 Lockwasher 3 8 Heavy 11 443110 2 Nut 3 8 16 Hex 12 2811913 1 Instrument Panel Includes Decals 13 404014 9 Screw 1 4 20 x 1 2 Truss Head 14 403912 13 Screw 10 24 x 5 8 Truss Head 15 2811411 1 Front Cowling 2811534 1 Pad Replacement Kit 16 N S 1 Pad Front Left Fender 17 N S 1 Pad Front Right Fender 18 N S 1 Pad Left Fender 19 N S 1 Pad Right Fender 20 1000348 1 Ignition Switch 5000039 1 Key Ignition 358968 1 Nut 9 16 24 NEF 2 447222 1 Lockwasher 9 16 Internal Tooth 21 1001010 1 Mechanic s
73. ccessories will void the warranty 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION PT EE yes Greens King IV 16 hp gasoline engine manual steering Without battery seat or mowers 62288 Greens King IV Plus 18 hp gasoline engine power steering Without battery seat or mowers 62289 Greens King IV Plus 19 hp diesel engine power steering Without battery seat or mowers Serial Number An identification plate like the one shown listing the serial number is Always provide the serial number of the unit when ordering replacement parts or requesting service information JACOBSEN Textron Company CHARLOTTE NC MADE IN U S A AE 2006 62287 1601 attached to the frame of the EEC Sound Sound Pressure vibration M S tractor near the battery Product power Level Operator Ear Arms Body 62287 100 8 dba 83 0 dba 2 5 1 2 62288 lt 105 dba lt 90 dba 3 2 0 9 62289 lt 105 dba lt 90 dba 3 2 0 9 2 2 ENGINE Gasoline Engine Diesel Engine Make Briggs amp Stratton Make ene Kubota Modal is Vanguard V Twin OHV Model rn D662 EB Horsepower GK IV 16 hp 12 kW 3600 rpm Horsepower 19 hp 13 8 kW 3600 rpm Horsepower GK IV Plus 18 hp 13 5 kW 3600 rpm Displacement 40 03 cu In 656 cc Displacement GK IV 29 3 cu In 480 cc Torque 26 ft Ibs 35
74. ck drain and the radiator drain Empty and clean the recovery bottle Mix clean water with ethylene glycol based anti freeze for the coldest ambient temperature Read and follow the instructions on the anti freeze container and engine manual Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Check and tighten the fan belt Replace clamps and hoses every two years If you have to add coolant more than once a month or add more than one quart at a time have a authorized Jacobsen Dealer check the cooling system 4 20 BACKLAPPING MAINTENANCE A WARNING To prevent injury keep hands feet and clothing away from rotating reels When the backlap switch is in the REVERSE position the reels will turn whether mowers are up or down and the operator is on or off the seat Carbon Monoxide in exhaust fumes can be fatal when inhaled never operate an engine without proper ventilation Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process they must be reground To Backlap 1 Adjust bedknife to reel as described in Sections 3 2 and 3 3 2 Obtain the mechanics Backlap key a Make absolutely certain your feet and clothing are far away from the reel b Make sure the parking brake is ENGAGED reel levers are OFF
75. ded with Item 2 1 1 1 SAFETY OPERATING SAFETY A WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operator s should receive instruction from someone familiar with the equipment before being allowed to operate the machine Safety is dependent upon the awareness concern and prudence of those who operate or service the equipment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Safety and Operation Manual engine manual accessories and attachments If the operator can not read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Pick up all the debris you can find
76. e familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine Note The tractor is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following Diesel Engine 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust fan and alternator belts 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Gasoline Engine 1 Drive modestly for the first 25 hours at reduced engine speed Avoid full throttle starts and rapid acceleration Allow the engine to reach operating temperature before operating at
77. e length of the reel and bedknife 5 The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero i 1 16 in 1 5 mm Figure 3A LF025 Figure 3B 3 3 BEDKNIFE ADJUSTMENT ADJUSTMENTS 3 1 Read Section 3 2 before making the adjustment 2 Start adjustment at the leading end of the reel followed by the trailing end The leading end of the reel blades is that end which passes over the bedknife first during normal reel rotation When the reel is properly adjusted to the bedknife the reel will spin freely and you should be able to cut a piece of newspaper along the full length of the reel when the paper is held at 90 to the bedknife A CAUTION To prevent personal injury and damage to the cutting edges handle the reel with extreme care 3 Use adjusters A and B to adjust gap Loosen bottom adjuster B and turn top adjuster A down Clockwise to close gap a Slide a feeler gauge or shim stock 0 001 0 003 0 025 0 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the
78. eel Switches nennen vennen ennen 12 5 1 General EER gege TR RR 25 3 14 Steering Wheel GK IV Units Only 12 6 Maintenance amp Lubrication Charts 3 15 Leveling Procedure ennen 13 6 1 General cette paite 26 3 16 Reel Bearing ue 13 6 2 Lubrication Chart 26 3 17 Fan Belt Diesel Engines 13 6 3 Maintenance Charts annen ennen 27 3 18 Lift Cylinders i 14 7 Notes 3 19 Specific torque Requirements 14 8 Parts Catalog 3 20 Torque Specification nnen ennen 15 8 1 Table Of Contents 29 Copyright 2000 Textron Inc All rights reserved including the right to reproduce this material or portions thereof in any form Litho in U S A 3 2006 Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 3 Order by the quantity desired the part number and 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment Q UPS Q Overnight C 2nd Day 4 Send or bring the order to your authorized Jacobsen Dealer O Regular Mail the description of the part Service Parts Qty Part No Description Part No
79. er 10 10 446118 4 Lockwasher 10 11 2809848 1 Pump 4 Section Greens King IV Units See 35 1 11 2809849 1 Pump 5 Section Greens King IV Plus Units See 35 1 12 332588 1 Key 3 16 sq x 1 1 8 13 3009053 1 Pump Adapter 14 1001231 1 Engine Mount 15 367558 3 Engine Iso mount 16 367559 3 Washer Isolator 17 346006 1 Ground Cable 18 2500476 1 Key Engine Shaft 19 446128 1 Lockwasher 1 4 20 400104 3 Screw 1 4 20 x 1 2 Hex Head 21 446130 3 Lockwasher 1 4 22 453023 7 Flat Washer 1 4 23 2501299 1 Pump Adapter Cover 24 400186 1 Screw 5 16 18 x 7 8 Hex Head 25 400196 3 Screw 5 16 18 x 2 Hex Head 26 400194 4 Screw 5 16 18 x 1 3 4 Hex Head 27 452006 3 Flat Washer 5 16 28 446136 15 Lockwasher 5 16 29 443106 14 Nut 5 16 18 Hex 30 400184 6 Screw 5 16 18 x 3 4 Hex Head 31 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 32 446142 6 Lockwasher 3 8 33 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 34 362535 1 Screw M6 x 16mm 35 5000436 1 Fuel Filter 36 5000441 1 Air Filter 37 5000440 1 Oil Filter 1000469 1 Coupler 38 5000188 1 e Jaw 1 25 4mm 39 5000189 1 Spider 40 5000190 1 Jaw 9 16 14 43mm 41 415523 2 e Set Screw 5 16 18 x 1 2 42 447010 1 External Tooth Lockwasher 43 453009 5 Washer 5 16 Flat 44 4115303 1 Support Muffler 45 363586 1 Bolt 73 G
80. ex Head 21 444810 1 Locknut 3 8 16 Flex 22 363910 1 Hold Down Battery 23 364076 1 Hold Down Narrow Battery 24 2810649 1 Regulator Diesel Engine Only Part of Engine 25 2500032 1 Wire Interlock Solenoid Ground 26 345666 1 Clamp Wire Harness gt Change from previous revision 53 GREENS KING IV Serial No All 14 1 Electrical Routing Mu Clamp and Mounting Hardware Indentified on Rear Frame Illustration Clamp and Mounting Hardware Indentified on Instrument Panel Illustration Clamp and Mounting Hardware Indentified on Hydraulic Clamping Illustration 5 N 9 SEIN A A K Z x 71 Se Clamp and Mounting Hardware Indentified on G gt Engine Mounting Illustration amp Clamp and Mounting SNe Manual Steering Units Only Hardware Indentified on Clamp and Mounting Fuel Tank Illustration Hardware Indentified on Manual Steering Illustration A Mechanics Switch B Relay Gas Only C Mow and Backlap Switches D Gauges E Ignition Switch Fuses F Light Kit Connectors G Hour Meter H Glow Plug Switch and Fuse Diesel Only J Seat Switch K Engine L Interlock Solenoid M Regulator Diesel Only N Oil and Brake lights Traction and Brake Switches Denotes Clamp Location Item Part No Qty Description
81. ft Ib 29 7 N m ADJUSTMENTS 3 3 20 TORQUE SPECIFICATION CAUTION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 Plated bolts as standard unless otherwise noted For tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS VS oe amp SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri Dry Lubri Dry cated cated 6 32 in Ib Nm 20 2 3 7 16 14 ft lb Nm 37 50 1 50 67 8 53 71 8 70 94 9 8 32 in Ib Nm 24 2 7 30 3 4 7 16 20 ft lb Nm 42 56 9 55 74 6 59 80 0 78 105 340 24 in Ib Nm 35 4 0 45 5 1 1 2 13 ftlb Nm 57 77 2 75 101 80 108 107 145 340 32 in Ib Nm 40 4 5 50 5 7 1 2 20 ftlb Nm 64 86 7 85 115 90 122 120 162 12 24 in Ib Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in Ib Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ftlb Nm 92 124 122 165 129 174 172 233 1 4 28 in Ib Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm
82. full load 4 Change the oil and filter after the first 8 hours of operation 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals 4 3 ENGINE OIL MAINTENANCE 4 Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Diesel Engine Perform initial oil change after first 50 hours of operation and every 75 hours thereafter See Engine Manual Use only engine oils with API classification CD CE Above 77 F 25 C SAE 30W or SAE10W30 10W40 32 to 77 F 0to 25 C SAE 20W or SAE 10W30 10W40 Below 32 0 C SAE10W or SAE 10W30 10W40 Gas Engine Perform initial oil change after the first 8 hours of operation Change oil every 50 hours thereafter See the engine manufacturer s Owners s Manual for detailed service information After adding or changing oil start and run engine at idle with all drives disengaged for 30 seconds Shut engine off Wait 30 seconds and check oil level Add oil to bring up to FULL mark on dipstick Use only engine oils with API classification SF SG SH Above 40 F 5 C SAE 30W 0 to 40 F 18 to 5 C SAE 5W30 or SAE 10W30 4 4 GAS ENGINE AIR FILTER Diesel Engine Dipstick Safe Operating Range SSS Figure 4A Gas Engine Dipstick na Figure 4B 1 Remove and service the foam pre cleaner every 25
83. grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Section 4 3 III Use Jacobsen GreensCare 46 Biodegradable fluid Capacity 5 gallons 19 Liters Order Part No 5003104 containing 5 gal 19 liter pail or Part No 5003105 containing 55 gal 208 liter drum IV Capacity 3gt 2 8 1 50 50 water ethylene glycol mix 27 7 NOTES 28 8 1 TABLE OF CONTENTS PARTS CATALOG 8 1 1 Decals iin scit iiic 58588755855 at ke ed 30 2 1 Control Panel Decals EE 32 3 1 Fenders and Front Cowling 34 4 1 Floorboard and Steering Tower 36 bilia Instrument Panel eere 38 6 1 Throttle Plate y Aa Throttle Plate 8 1 Upper Control Linkage 42 9 1 Lower Control Linkage 44 10 1 Pedal Linkage eee 46 11 1 Wheel Motors and Brakes 48 12 1 ice EE 50 13 1 Rear Frame Ke ER RE AR RE ener 52 14 1 Electrical Routing venne eer EE Ee 54 15 1 Seat EE M MEME 55 16 1 Gas Fuel Tank ERGE EE EE AR ER EE EE GE 56 17 1 u Diesel Fuel Tank eene 60 18 1 Steering
84. hours Replace if dirty or damaged To service pre cleaner wash in a liquid detergent and water Squeeze dry in a clean cloth Saturate in clean engine oil and squeeze out excess oil in a clean absorbent cloth 2 Replace the air cleaner cartridge every 100 hours more often when operating in dusty conditions Note Do not use petroleum solvents such as kerosene to clean cartridge Do not use pressurized air to clean cartridge See the engine manufacturer s Owners s Manual for detailed service information Figure 4C 17 4 18 MAINTENANCE 4 5 DIESEL AIR FILTER Check the service indicator daily If red band appears in the window C replace the element Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is reguired first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly Reset the indicator by depressing button D 4 6 FUEL 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator must be facing down 5 Check all hoses and air ducts Tighten hose
85. in cylinder If storing indoors drain fuel from tank Close fuel shut off valve Note Do not use fuel with ethanol during storage Cutting Units 1 Wash the cutting units thoroughly then repair and paint any damaged or exposed metal Lubricate all fittings and friction points Backlap the reels then back the reel away from the bedknife Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife A CAUTION To prevent personal injury and damage to the cutting edges handle the reel with extreme care After Storage Check and reinstall battery Check or service fuel filter and air cleaner Check the radiator coolant level A o N Check oil level in the engine crankcase and hydraulic system 5 Fill the fuel tank with fresh fuel Open fuel shut off valve and bleed the fuel system 6 Make certain that the tires are properly inflated 7 Remove all oil from the reels and bedknife Adjust bedknife and cutting height 8 Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated A WARNING Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled TROUBLESHOOTING 5 5 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information regarding the hydraulic and electric
86. is incorrect loosen alternator mounting bolts A and adjust alternator until proper belt tension is achieved Tighten hardware A Figure 30 13 3 ADJUSTMENTS 3 18 LIFT CYLINDERS 1 Fully extend the front cylinder then check spacing at the cam roller U The dimension should be 7 16 to 9 16 in 11 1 to 14 2 mm Loosen nut V then grip the very end of the cylinder rod close to the adjusting nut point W and turn until spacing is correct Tighten nut V Loosen nut X on the rear lift cylinder Adjust the rod end Y until the lift arm O just touches the stop bracket when the cylinder is fully retracted 3 19 SPECIFIC TORQUE REQUIREMENTS 14 U 5 O Ok 7 16 to 9 16 w 11 1 to 14 2 mm GKV 8 Figure 3P O Stop Bracket 5 X E Y O FF O GKV 9 Figure 3Q Ball joints 30 35 ft Ib 40 5 47 2 N m Bedknife shoe 25 37 ft Ib 34 50 N m Brake drum and hub to wheel motor 90 100 ft Ib 122 135 N m GK IV Plus Only Steering wheel nut 25 30 ft Ib 34 41 N m GK IV Plus Only Steering cylinder ball joints 2 50 55 ft Ib 67 5 74 2 N m Wheel mounting hardware 65 85 ft Ib 88 115 N m Check and retorgue daily until torque is maintained GK IV Only Rear steering pulley 50 60 ft Ib 67 5 81 N m Engine drain plug 22
87. lt 5 16 18 x 1 1 2 38 444718 2 Locknut 5 16 18 Center 39 353935 1 Spring Left Side Torsion 40 353938 1 Spring Right Side Torsion 41 163431 1 Shaft Assembly Front Left Mower 42 163430 1 Shaft Assembly Front Right Mower 43 471221 1 Grease Fitting gt Change from previous revision 81 GREENS KING IVZ 27 1 Center Lift Arm Serial No 62288 All Gas Units 82 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 241816 1 Lift Bracket 2 4138500 1 Lift Cylinder 4137139 1 es Seal Repair Kit 3 354039 1 Pin Cylinder Mounting 4 367437 2 Cotter Pin 9 64 x 1 1 4 5 443832 1 Nut 3 4 16 Hex Jam 6 503647 1 Center Mower Lift Arm Gas Units 7 365001 2 Bushing Mower Pivot 8 2811638 2 Plate Hanger 9 349213 AR Bushing 3 4 10 471216 1 Grease Fitting 11 367349 1 Washer Thrust 12 303629 6 Washer Center Lift Arm 13 458433 1 Snap Ring External 14 2500167 1 Shaft Assembly Center Lift Arm 15 5002569 1 Housing Swivel 16 471214 2 e Grease Fitting 17 461338 1 Groove pin 5 16 x 2 Type E 18 3004063 Ile Spring 19 422511 1 Set Screw 5 16 18 x 3 8 Soc Hd 20 3004975 1 e Pin 21 3004870 1 Cap Swivel Housing 22 353906 1 Spacer Cam Roller 23 353907 1 Roller Cam 24 323943 2 Washer 25 446154 1 Lockwasher 1 2 Heavy 26 400408 1 Screw 1 2 13 x 1
88. n the face of the slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly reduce speed when making sharp turns Use caution when changing direction on slopes Always use the seat belt when operating tractors eguipped with a ROPS Never use a seat belt when operating tractors without a ROPS Keep legs arms and body inside the seating compartment while the vehicle is in motion This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses It is not intended for use on rough terrain or long grasses 4 SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices For pictoral clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this eguipment be operated without these devices securely fastened in place A WARNING The Interlock sy
89. nd Up 76 GREENS KING IV PLUS Item PartNo Qty Description Serial Numbers Notes 1 3009470 1 Bracket Pump Mount 2 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 3 3009488 3 Isolation Mount 4 2809849 1 Pump 5 Section See 35 1 5 443110 6 Nut 3 8 16 Hex 6 446142 10 Lockwasher 3 8 Heavy 7 400260 2 Screw 3 8 16 x 7 8 Hex Head 8 400352 3 Screw 7 16 14 x 2 3 4 Hex Head 9 446148 3 Lockwasher 7 16 Heavy 10 3009886 3 Washer Isolator 11 443114 3 Nut 7 16 14 Hex 12 363485 10 Lockwasher 3 8 Heavy 13 366884 10 Screw M10 1 25 x 20 mm Hex Head 14 1004263 1 Mount Engine 15 3001337 1 Screw M6 1 x 20 mm Hex Head 16 446130 1 Lockwasher 1 4 Heavy 17 443106 1 Nut 5 16 18 Hex 18 446136 1 Lockwasher 5 16 Heavy 19 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 20 452008 1 Flat Washer 3 8 21 3009497 1 Rod Muffler Support 22 452004 1 Flat Washer 1 4 23 5003558 1 Mount Engine Includes Decal 24 361064 1 Clamp 25 400188 1 Screw 5 16 18 x 1 Hex Head 26 363514 1 Clamp 27 363952 1 Plate 28 401028 2 Screw 3 8 16 x 3 1 4 Hex Head 29 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 30 4141872 1 Support Left Radiator 31 4141873 1 Support Right Radiator 32 4141866 1 Plate Motor Mount Offset 33 400262 1 Screw 3 8 16 x 1 Hex Head gt Change from previous revision
90. ng Swivel 16 471214 1 Grease Fitting 17 461338 1 Groove pin 5 16 x 2 Type E 18 3004063 1 Spring 19 422511 1 Set Screw 5 16 18 x 3 8 Soc Hd 20 3004975 1 Pin 21 3004870 1 Cap Swivel Housing 22 353906 1 Spacer Cam Roller 23 353907 1 Roller Cam 24 323943 2 Washer 25 446154 2 Lockwasher 1 2 Heavy 26 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 27 122783 1 Center Lift Yoke 28 365003 1 Spring Torsion 29 241816 1 Lift Bracket 30 345699 AR Washer 31 313153 1 Spring Center Mower Antisway 32 366128 1 Spacer Lift Cylinder 33 365007 1 Clamp Torsion Spring 34 350745 1 Rod Adjusting 35 444718 1 Locknut 5 16 18 Center gt Change from previous revision 85 GREENS KING IV 29 1 Clamps Serial No All 86 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 453009 1 Flat Washer 5 16 2 338270 1 Clamp Reel Motor Tubes 3 452004 18 Flat Washer 1 4 4 444708 13 Nut 1 4 20 Gripco Center Lock 5 444718 2 Nut 5 16 18 Center Lock 6 400204 1 Screw 5 16 18 x 3 1 2 Hex Head 7 400182 4 Screw 5 16 x 5 8 Hex Head 8 446136 3 Lockwasher 5 16 Hvy 9 361105 1 Bracket Tube Support 10 400108 4 Screw 1 4 20 x 3 4 Hex Head 11 446130 2 Lockwasher 1 4 Hvy 12 443102 2 Nut 1 4 20 Hex 13 361137 1 Clamp Front Tubes 14 357854 6 Liner
91. ng Assembly Kit B 502924 1 Kit B Spring Kit C 557738 1 Kit C Seal Kit D 502925 1 Needle Roller Kit gt Change from previous revision 103 GREENS KING IV 38 1 Hydraulic Motor en Part Number 122675 Item Part No Qty Description Serial Numbers Notes 1 554513 Special Bolt 2 N S End Cover 3 Bonded Ring Included in Seal Kit 4 Seal Ring Included in Seal Kit 5 N S Commutator 6 N S Commutator Ring 7 N S Manifold 8 N S Rotor Assembly 9 N S Wear Plate 10 N S Drive Link 11 554514 Thrust Bearing 12 554515 Coupling Shaft 13 554516 Bearing 14 554517 Thrust Washer 15 554518 Thrust Bearing 16 Shaft Seal Included in Seal Kit 17 Backup Ring Included in Seal Kit 18 N S Housing Assembly 19 554519 Bearing 20 Seal Included in Seal Kit 21 Shim Seal Not Shown Included in Seal Kit 554520 Seal Kit Includes Grease Pack gt Change from previous revision 104 GREENS KING IV PLUS 39 1 O Ring Seal Chart Serial No Al O Ring JB ke A B O Ring Tubing O D Thread Size Part Number Hose I D 1 8 5 16 24 459290 3 16 3 8 24 459291 1 4 7 16 20 339896 5 16 1 2 20 459293 3 8 9 16 18 339897 1 2 3 4 16 339898 5 8 7 8 14 339899 3 4 1 1 16 12 339900 7 8 1 3 16 12 459296 1 1 5 16 12 339901 1 1 4 1 5 8 12 339902 1 1 2 1 7 8 12 339903 2 2 1 2 12 459300 gt Change from previous revision 105 GREENS KING IV 4
92. ollar Locking 2 338276 1 Rod Parking Brake 3 400188 1 Screw 5 16 18 x 1 Hex Head 4 2500081 1 Treadle Arm Assembly 5 310288 2 Bearing 6 361114 1 Roller Treadle Arm 7 461485 1 Clevis Pin 3 8x x1 1 8 8 460014 1 Cotter Pin 3 32 x 3 4 9 471214 1 Grease Fitting 1 4 28 10 2811529 1 Shaft Brake 11 463017 3 Key 3 16 x 3 4 Woodruff 12 131637 1 Brake Pedal Weldment 13 2809910 2 Brake Arm 14 444762 2 Nut 3 8 16 Centerlock 15 412014 4 Set Screw 5 16 18 x 1 2 Sq Head 16 400280 1 Screw 3 8 16 x 4 Hex Head 17 353973 1 Guide Brake 18 403753 2 Screw 1 4 20 x 1 2 Hex Head 19 453011 2 Flat Washer 3 8 SAE 20 460026 3 Cotter Pin 1 8 x 3 4 21 445780 1 Locknut 3 8 24 Hex 22 361088 1 Bracket Brake Pivot 23 344996 2 Shoulder Bolt 24 454025 1 Wave Washer 1 2 25 446142 2 Lockwasher 3 8 Hvy 26 443110 1 Nut 3 8 16 Hex 27 352726 2 Bushing Brake Pedal Shaft 28 353962 1 Pad Pedal 29 160006 1 Pad Mounting Plate Assembly 30 444716 1 Nut 5 16 18 Gripco 31 353767 1 Spring Brake Pedal Return 32 363888 1 Rod Brake Pedal 33 361095 1 Clevis Pin 34 443812 1 Nut 3 8 24 Jam 35 319161 1 Yoke 36 363378 1 Bracket Accelerator Pedal 37 363377 1 Accelerator Pedal 38 363705 1 Pad Pedal 39 2810683 1 Bushing Brake Shaft 40 2811528 2 Spacer Brake 41 443106 2 Nut 5 16 18 Hex 42
93. orboard 27 N S 1 Pad Left Floorboard 28 162723 1 Hour Meter N S 1 Mounting Bracket 447006 1 Lockwasher 10 External Tooth 444310 1 e Nut 10 24 Hex 29 3001307 1 Relay Engine Shut Down Gas Units Only gt Change from previous revision 37 GREENS KING IV 5 1 Instrument Panel Serial No All 38 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 2811515 1 Plate Cover Gas Units Only 2 2811441 1 Hood Gauge Gas Units 2 2811441 2 Hood Gauge Diesel Units 3 162721 1 Volt Meter N S 1 Mounting Bracket 447002 3 Lockwasher 6 External Tooth 444304 3 Nut 46 32 Hex 447206 2 Lockwasher 8 Internal Tooth 444306 2 e Nut 48 32 Hex 4 162720 1 Temperature Gauge Diesel Units Only N S 1 Mounting Bracket 447002 3 e Lockwasher 6 External Tooth 444304 3 Nut 46 32 Hex 447206 2 Lockwasher 8 Internal Tooth 444306 2 Nut 48 32 Hex 5 366751 1 Light Parking Brake 6 361646 2 Fuse Holder 7 361700 1 Fuse 6 Amp 8 364979 1 Fuse 20 Amp Gas Units 8 361701 1 Fuse 30 Amp Diesel Units 9 403912 11 Screw 10 24 x 5 8 Truss Head 10 446118 11 Lockwasher 10 Heavy 11 444310 11 Nut 10 24 Hex 12 402014 2 Screw 6 32 x 1 Slotted Head 13 402020 2 Screw 6 32 x 1 3 4 Slotted Head 14 447204 4 Lockwasher 6 Internal Tooth 15 444304 4 Nut 6 32 Hex 16 30020
94. rtNo Qty Description Serial Numbers Notes 1 131777 1 Pedal Lower Lift 2 338204 1 Pad Foot 3 461486 1 Clevis Pin 4 361157 1 Bracket Pedal 5 445521 1 Nut 3 8 Pal 6 400182 2 Screw 5 16 18 x 5 8 Hex Head 7 446142 6 Lockwasher 3 8 Hvy 8 453009 2 Flat Washer 5 16 9 365654 1 Rod Lower Lift Pedal 10 310089 1 e Ball Joint Type G 11 443812 3 Nut 3 8 24 Jam 12 446142 2 e Lockwasher 3 8 Heavy 13 453011 5 Flat Washer 3 8 SAE 14 461385 2 Roll Pin 3 16 x 1 1 4 15 131125 3 Lever Assembly Reel Spool Includes Three of Item 17 16 131126 2 Lever Assembly Traction Lift Spool Includes Two of Item 17 17 304392 5 Bushing 18 363423 1 Shaft 19 365653 1 Rod 20 310089 1 Ball Joint Type R109 21 443812 3 Nut 3 8 24 Jam 22 446142 2 e Lockwasher 3 8 Heavy 23 443810 3 Nut 3 8 16 Jam 24 344996 6 Shoulder Bolt 25 454025 3 Wave Washer 1 2 26 363913 1 Bar Tie 27 354012 3 Spring 28 307524 3 Washer 29 363912 2 Link Tie Bar 30 460026 7 Cotter Pin 1 8 x 3 4 31 446136 2 Lockwasher 5 16 Hvy 32 443110 6 Nut 3 8 16 Hex 33 3002257 3 Link 34 363911 3 Rod Reel Spool Lockout gt Change from previous revision 45 GREENS KING IV 10 1 Pedal Linkage Serial No All 46 GREENS KING IV PLUS Item PartNo Qty Description Serial Numbers Notes 1 367579 1 C
95. s off the tires If tractor is not on jack stands check tires at regular intervals and reinflate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil Diesel Engine Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Gas Engine For engine protection Jacobsen recommends the use of a fuel additive such as STABIL Mix additive following instructions on container Run engine for a short time to circulate additive through carburetor Remove spark plugs and pour 1 oz 30 ml of engine oil into each cylinder Replace spark plugs and crank slowly do not start to distribute oil
96. stem on this tractor prevents the tractor from starting unless the brake lever is engaged reel levers are off and traction lever is in neutral The system will stop the engine if the operator leaves the seat without engaging the parking brake setting the reel levers to off and placing traction lever in Neutral NEVER operate tractor unless the Interlock system is working A WARNING 1 Before leaving the operator s position for any reason Return traction lever to neutral Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key e200 p 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders and pets Never carry passengers unless a seat is provided for them Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and A
97. t S and the bottom of the slot in link R Remove all hardware holding link R in place then loosen nut T and adjust the link Tighten nut T against the link Reassemble all components and tighten hardware 3 13 REEL SWITCHES The reel lever linkage actuates two electrical switches located under the levers Check that both switches are closed when all reel levers are in their NEUTRAL position 1 3 14 STEERING WHEEL GK IV UNITS ONLY 1 12 5 VA ci to 1 16 0 8 to 1 6 mm 7 LJ Figure 3J Check and make sure switches are wired correctly Refer to Figure 3K and labels attached to wires for correct terminal placement When any of the reel levers are moved to the forward position Reel Switch Wires A and B should open and Backlap Switch Wires C and D ahould remain closed When any of the reel levers are moved to the reverse position Backlap Switch Wires C and D should open and and Reel Switch Wires A and B should remain closed Loosen cable mounting nut BB or CC as neces sary and tighten opposite nut until steering wheel is square with the frame and tractor runs straight ahead After steering wheel is adjusted adjust both cable mounting nuts until there is 1 2 to 5 8 13 to 16 mm deflection in center of cables with a 10 pound 4 5 Kg pull Backlap Switch Reel Switch Figure 3K
98. the wheels that are not raised 1 Adjustments and maintenance should always be performed by a qualified technician If proper 3 2 BEDKNIFE TO REEL adjustment cannot be made contact an authorized Jacobsen Dealer 2 Replace do not components adjust worn or damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine Pre adjustment Check 1 Check the reel bearings for end play or radial play There should be no end play or radial play See Section 3 20 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The leading edge of the reel blades B must be sharp free of burrs and show no signs of rounding off b The bedknife and bedknife backing must be securely tightened The bedknife must be straight and sharp c A flat surface of at least 1 16 in 1 5 mm minimum must be maintained on the front face of the bed knife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 mm must be maintained across the entir
99. to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Check the regularly Interlock system and circuit breakers 4 15 MUFFLER AND EXHAUST If the Interlock system does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit 6 Do not wash or pressure spray around electrical connections and components A WARNING Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 4 16 TIRES To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 9 Check the pressure with an accurate low pressure tire gauge 10 Keep tires inflated to Front 10 12 psi 69 83 kPa Rear 8
100. trailing end of the reel to the same gap in a similar manner then recheck the adjustment at the leading end 3 4 CUTTING HEIGHT GKV 1 Figure 3C Note Avoid excessive tightening or serious damage may result to bedknife and reel blades Reels must turn freely Note Always make the bedknife to reel adjustment before adjusting height of cut Sections 3 2 and 3 3 1 Raise mowers to transport position then engage the parking brake stop engine and remove key from ignition switch 2 Set desired cutting height on the gauge I a Measure distance J between the underside of screw head and gauge block surface b Adjust screw F to obtain desired height then tighten the wing nut 3 Loosen the locknuts on the front roller brackets E just enough to allow the adjuster knob H to raise or lower the front roller 4 Place gauge I across bottom of front and rear rollers near one end of roller 5 Slide the head of gauge screw over the bedknife G and adjust the knob H to close the gap between the screw head and bedknife Then tighten locknut E 6 Repeat Steps 4 and 5 on opposite end Complete adjustment to one end before adjusting opposite end 7 Tighten locknuts E and recheck each end Figure 3D 3 ADJUSTMENTS 3 5 ANTISWAY SPRING 1 The antisway spring C should be tight but not under stress 2 Loosen both nuts on the adjusting rod then
101. us 18 457 2 6 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments A CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Accessories Air Blow Gun ur een u JAC5098 Orange Touch up Paint 12 oz spray 554598 Arm EEEN 66156 Grass e TEE 67891 ENE RR RE aea ERE ee EE 68623 Fine Bristle Brushe 68536 Green Sentry Oil System Monitor 68669 Light Kita este 2811910 Motor Light Brush Mounting Kit 2811909 Rear Roller Cleaner ee Re Re ee 68643 Quick Roller Set of 3 Heer 68664 Spiker Set ot 8 EE EE diet Fade 68665 Traction Tire Set of 2 net 62616 Turf Groomer 1 4 Spacing R H 2 Required 67870 Turf Groomer 1 4 Spacing L H 1 Required 67871 Turf Groomer 1 2 Spacing R H 2 Required 67872 Turf Groomer 1 2 Spacing L H 1 Required 67873 Vertical Mower L H 1 Required 68549 Vertical Mower R H 2 Required 68550 Variable Step Cut 68551 High Cut Roller Kit A 68594 Magknife kt 4131021 Reels 5 Blade Reel L H 1 Required 68586 5 Blade Reel R H 2 Reguired
102. vious revision 99 GREENS KING IV 36 1 5 Spool Valve Part Number 116536 Serial No All Ros nz EI Te SCA NE E Lamond ES JA e A Dk Ripr lio gs i DI EE na dd Jr MONO Empo T M 100 GREENS KING IV PLUS Item Part No Qty Description Serial Numbers Notes 1 N S Cover Plate 2 2500568 1 Main Relief Cartridge 3 2500567 1 Relief Seal Kit 4 2500795 AR Shim 0 020 Thick 5 549748 1 O Ring Viton 6 5000020 1 Section 4 Way Complete 7 549626 2 Clevis 8 546711 2 O Ring Clevis 9 2500793 7 Check Plug Seal Kit 10 2500794 AR Shim Washer 11 2500538 1 Kit Relief 12 2500505 2 Check Plug Assembly 13 5000021 1 Section 4 Way Complete 14 502751 1 Pin Kit N S Clevis Pin N S e Cotter Pin 15 548998 4 Positioner Spool 16 5000022 1 Section 4 Way Complete 17 503151 3 Relief Assembly 18 546709 3 e Seal Kit Relief 19 501352 6 Seal Kit Midsection 20 5000023 1 Section 4 Way Complete With Inlet 21 5000024 1 Section 4 Way FF 22 2500569 1 Positioner 23 549000 1 Plate Right Cover Complete 24 2500570 1 Bolt Hex Head Kit Includes 3 Bolts 25 444744 3 Nut 3 8 24 Centerlock 26 4125776 5 Spool Seal Kit 27 546712 2 Disc Seal 28 4133016 1 O Ring Plug gt Change from previous revision 101 GREENS KING IV 37 1 Steering Unit Part Number 41
103. vot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required Grease roller fittings F every 100 hours and coat cam surfaces and pins of swivel housing J every 50 hours om F a WU Oo u gt gt HFL F B ei A c gt Treadle TUE COSI e Rollers Mower Swivel Housings Lift Arms Cam Lift Shafts Steering Shaft Rear Wheel Bearings See Chart Hydraulic Oil Tank See Chart Swivel Arm Assembly Rear Wheel Bearing Reel Bearing Cavities CRCIO MAINTENANCE amp LUBRICATION CHARTS 6 6 3 MAINTENANCE CHARTS Recommended Service and Lubrication Intervals Yearly See Lubricant Section Type Air Filter Diesel Air Filter Gas Battery Charge Belts Brake Cooling System Diesel Electrical System Engine Oil Diesel Engine Oil Gas Engine Oil Filter Fuel System Fuel Filter Grease Fittings All Hydraulic Hoses and Tubes Hydraulic Oil Hydraulic Oil Filter Muffler and Exhaust Radiator Screens I C AR Tires LA A Add or Adjust C Clean I Inspect L Lubricate R Replace AR As Required Indicates initial service for new machines Every 250 Hours or yearly whichever comes first Inspect visible hoses and tubes for leaks or oil marks Replace every 75 hours I Manual

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