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~ MANUAL FROM - Vending Center

1. mayo s 2 04 MIS FLOWCHART BY PRODUCT INFORMATION 200 000 cee rr nhe 2 05 MODE 2 TEST VENDI caged nets A ADA ASS AA TIA O AA 2 03 MODE 3 FLUSH ede pus ETA wa 2 06 MODE 4 SET PRICES FOR LARGE DRINK esr rr ro tt hmm tiem 2 06 MODE S SET PRICE REGULAR SIZE is 5 667 033945955 2 06 MODE S lt DIAGNOSTICS xs 44 48 4 ChE TERETE YEA 2 07 MODE 7 CHANNEL TIMED TEST nit rinri tsa rne hx eem q areq ER UR 2 07 MODE 8 CHANNEL CONTINUOUS TEST 2 07 MODE 9 UPLOAD SETTINGS Les LESS 8 55 OA 2 08 MODE 10 DOWNLOAD SETTINGS orii is aria sasi a waa wad oH OR bY 11 43 2 08 MACHINE TO MACHINE UPLOAD DOWNLOAD serere hm yr hm RH 2 08 MODE 11 MACHINE CONFIGURATION tr reared 2 09 MODE 12 SET TIME CHANNELS yd nth Ar 554425546 644244 pa Dae 2 10 MODES SET OPTIONS tins die cea tess Ga 44593552 24 II RA A Q apus Sans DTC 2 12 MODE 14 SER DISCOUNT BITB 4 JI cise Fis cies hat beue Ls i aio C3 099933 9 Ve er
2. sanas RARE EA ope 1 01 HOW Le 55246 d a Ah tI exon qii 246 CES RES Py SEER Ya 1 01 FEATURES OF 213 HOT DRINK MERCHANDISER 1 02 SPEGIPIGATONS la 2256 qui 244 iia 1 02 SOFTWARE IDENTIFICATION AND LABELS sess serra cect cbse 1443 FEAR 1 03 INSTALLATION AND SET UP INSTRUCTIONS nare hh cea Rr RR II aa hr 1 05 CANISTER RAGN INDEX CHART 5545 ip rr A Vus Vea Qr P x Er LY NR 1 07 RACK CONFIGURATION O 12222265 se 514455 93354 SIN 145224 553 8 1 08 RACK CONFIGURATION T ica sas arar Ae 1 14 BACICCONFIGURATION A ceno en tp CER d e eio uia 1 20 RACK GONFIGURATION 2 Gielen rm Oia eq ACHT NES nor YU ws EE 1 25 213 ELECTRONICS CONTROL SYSTEM INTRODUCTION 2 01 USE OF KEYBOARD sendai RA PRAE 2 02 MODE gt DISPLAY REPORT ota nro swore Sha alesis RR Ra 3 2 03 MIS FLOWCHART BY FRICELING
3. 02 new warer sevecrion aese 51 correr 106 5 TC 757 x SELECTIDN 4 FD CSC 12 oz BALANCED BLEND BLEND OF REGULAR AND DECAF Niki 512 cannet nun 5 do _ 5 _ a 25 1s 5 core suoanseuecrowacss sus MAESTRO SELECTON MSC 2 2 1 gt 225 2 2222 5522 INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0696 1 1 2 SELECTION 4 FD GOURMET 12 SOLUBLE RECIPE RC DE FODECAF SEECTIN aese 28 FDWATER SELECTION 08 22 105 45 COFFEE SUGAR SELECTION aese 38 19 3 6 COFFEE SUGAR SUB SELECTION 38 140 2 EEUU Le quain SELECTION 6 12 oz FD TEA ma __ wm m
4. D 3 466 19 ot gt e pr Motor Tn ates Control 21 3 25 4 Board 35 815 38303740004 27 4 ua e 94 3 n 2 14 PPPPPP 866 6 6 8 65666265 333333 r Teo Cup 5 on Drop Switch Spirel Motor Meter Meter Meter si pon 9 0 Condition of Machine as Drawn Machine in Standby ready to vend Cup dispenser full Brewer home Hot water tank full amp hot Swing out arm closed Door closed Chocolate Soup Tea Coffee d 7 6 chocolate hip Brewer NOTE 5 Mater Motor t Srubber BL 1 MET x 680 1 2 Wet 20 junction Box Connection 4 2 Part Number Order Underlined Number WES AME for Exchange or 27 4 Advance Replacement d Boards i WATER TANK LID Logic i E Control 14 1 2 1 Switch dera 25 aS and 31802 23812 E LED a Panel 18 2 Switch 18 1 11414141 41 Pilze Cup Sense Securit 565855588 00000 74 9999 11 Pit Switch 123456789 2345679 11456 12 1345 12 Autonusn Bee M ntl Door Switch Discount Switch Bose Water Schematic 213VC 590711414 uM eg Beaver de Seit 37
5. Check for correct wiring of cup present and discount switches LCB P 11 Is discount switch P 13 is cup present switch Free vend option set to YES Check MODE 13 set free vend option to NO Free count option set incorrectly Check MODE 13 set free count option correct Selection prica set to 00 Set price correctly MODE 4 amp 5 Pressing mode switch does Check for correct wiring of mode Check LCB 16 15 mode switch not enter service mode switch at LCB Pressing mode switch enters Disconnect coin mechanism and try service mode and Immediately again retums to operate Pressing mode switch cup Check for correct wiring of mode Check LCB P 16 is mode switch P Spiral motor runs switch and cup present switch 13 is cup present switch Tuming on discount switch Check for correct wiring of discount switch Check LCB P 16 is mode switch P enters a service mode and mode switc _ _11 is discount switch i mechanism sending reset pulse to logic Automatic Products 213 0798 3 26 213 TROUBLESHOOTING CHART PROBLEM x POSSIBLE CAUSE REMEDY Refer to brewer section in Service Manual Soft water or coffee gases causing stalling or excessive pressure Clean or service Brewer leaking Excessive amount of coffee grounds on brew base assembly Check for correct alignment of coffee delivery chute on swing out bracket Cracked or damaged brew cylinder Replace cylinder and cylinder
6. FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0696 1 1 9 RACK CONFIGURATION 1423 RACK CONFIGURATION A MODE 11 OPTIONS A E gt 7 2 decaf RECIPE AZB Mo roms decaf RECIPE ______ IF 3 15 gt it d 2 2 2 532 FLASHING MB e _ 415 gt FLASHING Y THEN SGC WITHOUT SELECTION 4 IS CREME amp SUGAR 217 USE RECIPE RECIPE A4 ONE CUP SIZE wi dispense from small cabinet first Will vand large cup to dafiver small drink if out of small Small drink disabled if out of small cups will cups display USE OTHER CUP SIZE Will substitute small drink for large drink if out of larga No substitution if out of large cups will display cups unless exact change is needed USE OTHER CUP SIZE _ OPTION 1 MUST YES TO HAVE FRESH BREWED DECAF SELECTOR PANEL LAYOUT RECIPE RECIPE Y wes wm we 191519 ws mw o o o oTo o olo w 5 gt e oz O RACK FB amp FD USE SAME CHANNELS SEE RECIPE TABLE RACK LAYOUT 1 2 4 WIRING ASSIGNMENTS Valves 1 CwV 225WV 3 TWV Motors 1 CHOC A2 SOUP A3 4 SUG A5 LIT C6 LCS
7. 3 01 Cycle brewer to the dump position spray with rinse hose to remove any excessive grounds Disconnect the brewer cable from the carriage by gently pushing the carriage to the rear and lifting the cable out of its slot Lift the lower brewer assembly latch and remove the bottom half of the brewer Place In a bucket of hot water to allow it to soak Remove steam duct exhaust hose and metal screen between exhaust motor and mounting plate Rinse clean with hot water Dry with a clean cloth and retum to position Disassemble chocolate whipper housing and mixing bow by spreading the wire clips and pulling straight out Clean parts with hot water Clean and inspect the whipper base and impeller for wear Reassemble making sure the large O ring is positioned inside the whlpper housing Disconnect all hoses from mixing bowls channel and delivery spout and clean with hot water Replace hoses Remove lower half of brewer from bucket and rinse well with hot water and install on main brewer assembly Reconnect cable Inspect brew filter screen and gasket for wear rips or obstruction of the filter or screen Remove cover of coffee delivery chute and clean chute and cover with a dry cloth Replace cover Clean coin rnechanism acceptor with a damp cloth and wipe dry Perform EACH VISIT procedure above PREVENTATIVE MAINTENANCE SCHEDULE for APi Hot Beverage Merchandiser SERVICE AT EACH INTERVAL LISTED X MONTHS OR V
8. MODE 1 DISPLAY REPORT Moda 1 contains the accountability information MIS ls available in two different configurations The first type of accountability is the type that has been available in previous software versions known a PRICE LINE MIS ten customer settable price lines These ten price lines are set In Mode 13 and are represented Mode 1 The second and newest type of MIS information available will be referred to as PRODUCT INFORMATION MIS Using the sequence MA MB MC etc this will represent the number of products sold for each selection by size These two types of MIS are not interchangeable and only one type is available In a single machine The two flowcharts on the pages following Mode 1 explain the sequence and meaning of both types of MIS Both of these configurations also support a audit printout which 15 automatically transmitted whenever Mode 1 15 entered See directions below for using this function This software version also contains 2 new counters M7 amp M8 which are counters that record the number of free vends for large and regular drinks respectively The MIS information Is a factory set option and is not changeable in the field except by changing the entire logic board The procedure for retrieving basic MIS Information common to both types manually is as follows 1 Open machine door Tum 3 red circuit breaker off then on 2 Depress the mode switch once so the display indicat
9. with Line A aligned with the slot on the control head screw Automatic Products 213 0798 ADJUSTMENT GAUGE IN POSITION FIGURE 3 22 6 While holding the dial in the 1 position and the gauge stationary on the dial tum the control screw counter clockwise until the screw slot is aligned with Line B on the gauge 68 degrees remove the gauge and tighten the two locking screws 7 the gate to allow beans back into the grinder Replace the coffee delivery chute Retum the dial to your original setting be tween 2 and 3 and run 3 or 4 fresh brew vends to refill the grinder Check the gram throw by accessing MODE 12 channel 5 Reset if necessary 8 Return the swing out bracket to the operate position and run three test vends of regular coffee If the brew cycle seems normal with no strain on the motor and acceptable dry spent grounds leave the adjustment dial in its current position 1 necessary to adjust the grind setting recheck the gram throw Open swing out bracket and replaca any items removed in step 2 above ZERO ADJUSTMENT GAUGE FOR LARGE GRINDER GAUGE CAN BE COPIED AND CUT OUT TO PERFORM ZERO ADJ PROCEDURE 3 17 IPA ll LIVIN CYS 1 MINI GRINDER If after a period of use the brewed decaf coffee becomes weaker or a variation in strength is detected and the grams of ground coffee water temperature etc seems normal it may be time to adjust the distance between the
10. C Hold the cup motor brake N in and move the motor drive arm until It s approximately 1 4 of an inch from the left side opening 11 Loosen the cycle switch bracket J from separator bracket slide bracket outward then slowly move inward towards linkage until the switch can be heard or felt to click In hold at that point and tighten mounting screws 8 CUP PRESENT SWITCH ADJUSTMENT This adjustment insures that the cups sold out and stop signal for new cups that have indexed functions correctly A Switch power off machine Fill the cup nng with cups up to the bottom spiral Verify that this stack of cups is not being tilted due to the spring force of the actuator on the cup present switch K so the switch adjustment 15 too close to the cups and must be loosened by performing step C below B Fill the cup ring with cups up to the middle spiral Manually tilt the top of the cup stack away from the present switch and listen for the switch to deactivate If the Switch Is not heard adjustment is OK If switch is heard switch position too loose Perform step C below C Locate the cup present switch K by looking In the open side of the cup separator asm On the bottom side of the switch bracket loosen the two mounting nuts with a small 1 4 open end wrench The switch is on a mounting bracket that has one elongated slot used to adjust the switch actuator closer or looser up against the cup stack in ring
11. FDD 7 FDD 1B rpm motor B 90 motor C 51rpm motor V Valve W Whipper Automatic Products 213 V1 3 0994 1 20 RECIPE LIST FOR MODEL 213 VERSION AOC SPLIT TROUGH CANISTER RACK 1 2 4 SELECTION 1 FRESH BREW REGULAR COFFEE 12 oz REGULAR RECIPE 1 CHANNEL FUNCTION START DURATION A oe TENES IER TES Carla x oe a Si ETE C CU TEM OW repasa las a pid SELECTION 1 FREEZE DRIED REGULAR COFFEE 12 oz REGULAR Fer a Ri us Tam LUYA 127 astapakuq FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0898 1 2 1 RACK CONFIGURATION 124 mew uc ATE 322 2 Cs Tuercas est psc nti O TUE e ONLY ONE OF THESE CHANNELS MAY BE USED TIME SELECTION 2 FREEZE DRIED DECAF COFFEE 12
12. M22 No Water No AC Float high M23 Out of cups No Water No AC Float high M30 EPROM Mismatch No AC Float high M31 Out of cups EPROM Mismatch No AC Float high M32 No Water EPROM Mismatch No AC Float high M33 Out of cups No Water EPROM Mismatch No AC Float high NOTE If a code other than one of the above shows in the scrolling display MODE 11 is probably configured incorrectly and should be checked immediately The only way to eliminate an M10 code is to perform a Mode 16 reset see page 2 13 2 17 Automatic Products 213 V1 1 0394 CAUTION THE FOLLOWING PROCEDURES REQUIRES THAT THE MACHINE HAVE POWER APPLIED AND A POTENTIAL ELECTRIC SHOCK HAZARD EXISTS SERVICE INDEX SANITIZING AND CLEANING PROCEDURES 3 01 PREVENTIVE MAINTENANCE SCHEDULE 3 02 FUNCTION OF THE BREWER 3 03 ADJUSTMENT OF THE BREW CABLE 3 06 WATER SYSTEM o 222 e 3 08 WATER DELIVERY 3 09 THE CANISTER 3 10 CUP DELIVERY SYSTEM 3 11 CUP DISPENSER ADJUSTMENTS amp CHECKS 3 13 LARGE GRINDER 3 16 ZERO ADJUSTMENT FOR THE LARGE GRINDER 3 17 ZERO ADJUSTMENT FOR THE MINI GRINDER 3 18 TROUBLESHOOTING 3 20 213 TROUBLESHOOTING CHART 3 22 LOGIC BOARD REPLACEMENT 3 28 MOTOR CONTROL BOARD PIN CONNECTIONS 3 29 LOGIC CONTROL BOARD
13. or B PROGRAM 213 EPROM VERSION C VERSION 213 EPROM VERSION D DISCONTINUED DIGIT 4 THIS DIGIT SETS TWO DIFFERENT FUNCTIONS INDICATES 1 ON MACHINE SELECTION PANEL THE 4 SELECTION 4TH ROW DOWN CAN BE SET A FACTORY SETTING TO EITHER DISPENSE A CSC OR SGC BEVERAGE OF MODE 11 2 MACHINE CAN OPERATE EITHER ONE OR TWO CUP SIZES OPTIONS 3 amp 5 LETTER YES FOR CUSTOM SELECT COFFEE CSC IN 4TH SELECTION NUMBER FOR SOLUBLE GOURMET LL SGC IN 4TH SELECTION Vr PORTEN 415 MODE 11 OPTION 3 3 MODE 11 OPTIONS digit 4 CSCON setting gt 2 CUP SIZES setting gt B CSCON setting gt YES 1CUPSIZE setting YES Qu setting gt NO 2CUPSIZES seting NO CSCOFF setting gt j 1CUPSIZE setting YES CUSTOM CHIP L LARGE CUP SIZE L 1202 Jz 10 oz 6 9 902 digit 5 8 02 8 SMALL CUP SIZE L 12 oz 8 BY 0 None cup size setup using above digit 5 setting for both dispensers J 10 oz 702 digit 6 8 B TEA B Fresh brew CONFIGURATION F Freeze dried X Disabled priced at 99 99 digit 7 Z Tea replaced with soluble gourmet used In Rack Configuration 1 only Y Tea replaced with soluble gourmet amp without 3rd SGC programmed used Rack Configuration 1 oni COFFEE Grinder L All Freeze Dry w extension rack Cof 1 amp
14. 18 Sugar sub high 19 Selection 7 chocolate 20 Selection 5 regular 21 Selection 8 soup SGC 22 Sugar sub medium 23 Right START 24 Cancel 29 Selection 3 mild 31 Left START 38 Selection 3 regular 41 Selection 3 strong Automatic Products 213 V1 1 0304 2 16 Switch Description 25 Discount switch 26 AutoFlush enable interlock 27 Waste and grounds bucket AC Present 28 Cup Sensor input N O 30 Mode 32 Security key 33 Brewer water enable switch 34 Brewer cycle 35 Brewer delay enable switch 36 Heater thermostat 1 37 Heater thermostat 2 40 Water present Probe 48 Cup present switch 1 47 Cup present switch 42 APPENDIX OUT OF ORDER CODES The OUT OF ORDER codes that appear in the scrolling display indicate which of the conditions are causing the machine to be out of service The codes are additive and may indicate that more than one condition exists EXAMPLE Code M22 equals M20 plus M02 this would indicate that one of the bucket floats has deactivated its switch and the water level in the tank is low Both conditions must be corrected before the machine will return to service Code Out of Cups No Water EPROM Mismatch AC Float high M02 M10 M20 MO1 Out of cups M02 No Water Out of cups No Water M10 EPROM Mismatch M11 Outof cups EPROM Mismatch M12 No Water EPROM Mismatch M13 of cups No Water EPROM Mismatch M20 No AC Float high M21 Out of cups No AC Float high
15. DIAGNO Mode 6 will provide a means to test the scrolling display segments LEDs on the selection panel and all logic level switches This function includes a means to test ail selection panel switches Open machine door 2 Depress the mode switch until the display indicates MODE 06 3 Depress the START front panel switch The scrolling display will have all segments on and all LEDs will be illuminated until MODE 6 is exited 4 The display will then indicate all the closed logic level switches by switch number one after another This facility along with the list of switches can be used to locate problems in the machine See the troubleshooting section in the service section of the manual MODE 6 SWITCH LISTING NORMAL OPERATION WILL APPEAR IN SWITCH INDICATION NORMAL OPERATION 23 RIGHT START SWITCH N 24 or below faulty membrane selector N 25 discount switch YIN 26 auto flush enable switch Y N 27 bucket switch activated N 28 CUP SENSOR INPUT Y N 29 SELECTION 3 MILD N 31 LEFT START SWITCH N 33 brewer water switch Y 34 brewer cycle switch Y 35 brewer delay switch N 36 not used N 37 logic jumper heater voltage Y 38 SELECTION 3 MEDIUM N 40 heater tank level probe ELLC N 41 SELECTION 3 STRONG N 46 REGULAR CUP PRESENT SWITCH Y 47 LARGE CUP PRESENT SWITCH Y 5 Atthe end of the diagnostics the display will indicate MODE 06 SELECTOR PANEL TEST Access MODE 6 as instructed above 2 Press START
16. EMT MEE SELECTION 4 FD CSC 12 oz BALANCED BLEND BLEND OF REGULAR AND DECAF E nan s com auoen seuecrion aese so ww s man seecnon aese 5 a corre uowrenen a corree sucan stuecrion csc 10 as _ pam seni uw INDICATES CHANNELS NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0886 1 1 SELECTION 4 SGC 2 12 ez SOLUBLE GOURMET COFFEE CHANNEL FUNCTION START DURATION MODIFIER 4 SGC 2 AUGER SELECTION 4 EA a 2 WATER SELECTION 4 10 100 SGC 2 WHIPPER SELECTION 4 SELECTION rb SGC n 12 oz SOLUBLE GOURMET COFFEE CHANNEL FUNCTION START DURATION MODIFIER wewasur sumws water sec 10 SELECTION 8 12 oz SOUP CHANNEL FUNCTION R DURATION 65 AUGER SOUP 2 6 WATERWHIPPER SOUP A __ SELECTION 47 12 07 WHIPPED HOT CHOCOLATE CHANNEL FUNCTION START DURATION MODIFIER CHOCOLATE AUGER ss WATERMMPPER CHOCOLATE w INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION
17. FUNCTION START DURATION MODIFIER 4 42 AUGER SELECTION 4 EE 53 SGC 42 WATER amp WHIPPER SELECTION 4 zu r U30920 INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0696 1 23 RACK CONFIGURATION 124 A CHANNEL FUNCTION START DURATION ut 5e TEAWHTENERAURER 22 5 38 ___60 sucar SUBSTTUTE auger 38 Hipp 23 222 CHANNEL START DURATION um 55 MAKE UP WATER ___56 os 57 FB TEA Brewer cycle 29 2 TEAWHTENER AUR o 009 59 TEASUGARAUGER ss 00 020 TEA SUGAR SUBSTITUTE AUGER 020 SELECTION 6 12 oz SOLUBLE GOURMET COFFEE 1 CHANNEL FUNCTION START DURATION MODIFIER SELECTION 47 12 0Z WHIPPED HOT CHOCOLATE CHANNEL FUNCTION START DURATION MODIFIER CHOCOLATE AUGER WATERWHIPPER CHOCOLATE INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX CHANNEL APPLICATION CHART Automatic Products 213 V1 2
18. is that the lower set of rods and springs that the brew filter rode on have been eliminated The previous filter filler support funne cover rods and springs and delivery funnel have been replaced by a fixed filter screen and gasket and a new turn delivery funnel Aside from the reduction in moving parts and lower maintenance costs one of the added benefits of the fixed filter brew base is that it operates cleaner This is partly due to the wider stiffer wiper blade under the carriage that cleans the surface of the filter during each cycle and the wide fiat bed of grounds that help eliminate any pressure buildup which guarantees the used grounds are dry and easily ejected from the brewer Because of the fewer moving parts and fewer welded parts it is easier than ever to clean the brew base completely during routine service of the machine While the brewer is in the brewing position it is possible to clean the metal base on either side of the filter with a thin brush The entire brew base frame has also had the number of separate metal parts reduced partly to ease in manufacturing but aiso to improve the accuracy of the brew base frame so its maintenance costs are as low as possible The previous base frame had a total of 8 welded parts the fixed filter base has reduced it to 8 The fixed filter is mounted onto the brew base assembly by three tabs one each on the left and right similar to the standard brew filter but also has
19. when a cup 15 placed in the cupwell The cup sensor also provides an additional hamess to allow tha cup sensor to discount the normal selling price when a customer uses their own cup To activate this discount function the connector from the discount switch L11 is replaced with an identical two pin connector included in the cup sensor hamess and accessing MODE 13 and setting the discount percentage to 8 DISC 08 This discount percentage will decrease all vend prices between 154 and 60g by 54 If this function is used then some other kits including the discount timer cannot ba used for a free vend function If it becomes necessary to disable the cup sensor the only step necessary 13 to unplug the connector from the cup sensor control box LARGE GRINDER The large grinder In a 213 Hot Drink Merchandiser Is a high torque heavy duty 1 5 Hp electric motor capable of repeated operations of short duration The beans are gravity fed from the bean hopper into the Inlet throat of the grinder The beans are then forced to the cutter heads by a solid screw type auger The beans are then ground by two hardened steel cutter heads with meshing teeth The inner cutter head Is fixed to the motor frame and the outer cutter head is tumed by the shaft of the grinder motor The double flat sided shaft of the grinder motor is connected to the outer cutter head by a polycarbonate coupling with a corresponding slot FIGURE 3 19 The coupling acts as
20. 0896 1 24 RACK CONFIGURATION 2 MODE 11 OPTIONS SETTINGS FLASHING Y FLASHING N 1 Y N Brewed regular coffee RECIPE 21B amp 23B No brewer FD coffee RECIPE 21F amp 23F OPT 2 Y N Brewed decaf coffee RECIPE 22B No brewer FD decaf RECIPE 22F 315 58 AND OPT 415 E n pw SGC WITHOUT CREME amp SUGAR RECIPE BABS BIE O 5 Y N ONE CUP SIZE will dispense from small cabinet firs TWO CUP SIZES OPT 6 Y N Will vend large cup to deliver small drink if out of small cups Small drink disabled if out of smal cups will display USE OTHER CUP SIZE OPT 7 YIN Will substitute small drink for large drink if out of large cups No substitution if out of large cups will unless exact change is needed USE OTHER CUP SIZE OPTION 1 MUST BE YES TO HAVE FRESH BREWED DECAF SELECTOR PANEL LAYOUT RECIPE RECIPE soc lololo Lolo rm he t amp FD TEAUSE SAME CHANNELS SEE RECIPE TABLE RACK LAYOUT 20C 1 1 1 4 ASSIGNMENTS Valves 1 CWS OO 3 SOUP W2 W4 4 TWV 5 BCV 180 RPM MOTOR 90 RPM MOTOR FE C 51 RPM MOTOR Grinder Grinder Motors Ai CHOC A2 SOUP A4 SUG 5 LIT C8 LCS or FD
21. 18 disrupted and restored THERMOSTATIC CONTROL SYSTEM The thermostatic control system consist of two identically rated thermodiscs located on the lid of the tank The standard fresh BREWER brew thermostat s rated at 190 F and the thermostat for a AE WATER freeze dried machine is 180 F The top heater is controlled by DONE the thermostat mounted on the left front comer of the tank lid and has priority over the bottom heater and thermostat The OVERFLOW front thermostat senses the temperature of the water via a FITTING STAINLESS sensor that extends down inside the baffle of the tank The AND HOSE STEEL bottom heater thermostat Is mounted In the center of the tank LE lid When the top heater thermostat 5 satisfied it will allow the COMMODITY bottom heater to come on and finish heating the entire tank VALVE Except In cases of a heavy draw the bottom heater will OUTLETS maintain the correct temperature in the tank A Jumper plug RINSE located In the hamess directly above the water tank provides HOSE a logic control circuit to monitor machine conditons This FITTING Jumper wire connects two former logic level thermostat wires to provide a constant 110 voits at the 8 2 and P8 3 terminals TOP on the motor control board This constant voltage Is supplied HEATER to the Common center terminal of the front thermostat and directs the voltage to the top heater or the rear thermostat dependent upon the temperature of the water in th
22. 2 READ 1 FIND LARGE CUP VOLUME ACROSS amp HERE AND READ DOWN ENTER THIS TO SMALL CUP VOLUME 96 IN Mode 13 Large cup size oz Volume 96 MODE 14 SET OUNT BI Mode 14 permits setting which drinks are permitted to be discounted when the discount switch is on If consistent problems are encountered with the discount switch being left on accidentally and drinke being given away free unintentionally the easiest method to disable the switch is to access Mode 14 and press START twice This will clear all previously set discounted selections 1 Open machine door 2 Insert security key into the service key switch turn the switch to the on position and then back to the off position 3 Depress the mode switch until the display indicates MODE 14 4 Depress the START switch The display will indicate SELECTION 5 All previously set discounts will be reset Depress the selection switches normal panel buttons to set the drink selections to be available for discount The selection LED will light up to indicate that it is discounted If the selection is pressed again the LED will go out again to indicate that it is not discounted 8 Depress the START to oomplete the selection The display will indicate MODE 14 NOTE Changing the options in MODE 11 may require resetting the discount assignments Entering MODE 14 and pressing START twice will clear all selections previously set for discount MODE 15 N
23. DISPLAY SHOWS 2 2 PRICE LINE 2 DISPLAY SHOWS 83 XXXXXX CASH VALUE BILL DISPLAY SHOWS XXXIX z VENOS PRICE LINE 2 DISPLAY SHOWS XXXXXX DISCOUNT VEND COUNTER DISPLAY SHOWS 2 PRICE LINE 41 DISPLAY SHOWS 5 XXXX XX CASH VALUE LARGE DRNK DISPLAY SHOWS 03 z VENDS PRICE LINE 3 DISPLAY SHOWS M6 XXXX XX CASH VALUE REG DRINKS DISPLAY SHOWS d PRICE LINE 44 DISPLAY SHOWS Y LRG FREE VEND COUNTER OISPLAY SHOWS 04 XXXXX DISPLAY SHOWS REG FREE VEND COUNTER VENOS PRICE 4 STEPS REPEAT FOR MCOS THROUGH MCOS 2 04 Automatic Products 213 V1 2 0594 DISPLAY SHOWS 89 PRICE LINE 218 DISPLAY SHOWS a VENDS PRICE LINE 814 DISPLAY SHOWS Xx CASM VALUE OF OTHERS DISPLAY SHOWS MODE 01 PRICE LINES MPO MPO2 ETC ARE SET AT THE END OF WODE 13 MIS FLOWCHART BY PRODUCT INFORMATION CCESS MODE 01 DRESS CISPLAY SHOWS XXXXXXX CAL END COUNTER DISPLAY SHOWS MIO VEND COUNTER SELECTION REGULAR DISPLAY SHOWS VEND COUNTER SELECTION REGULAR DISPLAY SHOWS XXXX XX TOTAL CASM METER DISPLAY SHOWS XXXXXX DISPLAY SHOWS VEN
24. Depress the mode switch until the display indicates MODE 10 3 Connect the programming device cable to P2 on the control board 4 Depress the START switch This starts sending the file to the external programming device 5 The display will remain blank during the file sending time At the end of the file sending the user message will scroll on the display again MACHINE TO MACHINE UPLOAD DOWNLOAD It is also possible to transfer the settings and data from one machine to another using 8 spec al connecting cable part 33784 The procedure is as follows 1 Connect each end of the cable to the two P2 connectors on each machine control board 2 Put the machine which has already been set up correctly machine A into mode 10 3 Put the machine to be net up machine B into mode 9 Machine B needs to be in an in order condition to receive the download loaded with cups full of water bucket switches free Depress the START switch Automatic Products 213 V1 1 0384 4 Depress the START switch on machine 5 The scrolling display will go blank on machine B When the scrolling display returns the file transfer is complete Due to the complexity of the information that is transferred during the upload or download some precautions must be observed The information that is required is located on the paper label on the main program chip located on the logic board The diagram below explains the information con
25. PIN CONNECTIONS 3 30 SCHEMATIC VERSION E SOFTWARE 3 31 CAUTION TER USE EXTREME CARE WHEN REMOVING FROM THE TANK WHEN USING THE RINSE HOSE OR DRAIN WATER IS HOT ENOUGH TO CAUSE PERSONAL INJURY EACH VISIT Fill cup cabinet with cups to required level Wipe Interior and exterior of cup cabinet Replenish all canisters and or bean hoppers Clean any spills Wipe the lids of the canisters with a damp towel Dry all damp surfaces Run the flush cycle MODE 3 which will take approximately 1 minutes Depress the mode switch until the display indicates MODE 03 Depress the START front panel switch The machine will then show Y N Use the coffee strong button to change the Y to flashing Depress the START front panel switch The machine will then start a series of flush cycles After the completion of the fiush cycle cycle brewer to the dump position by depressing the front left roller Switch on the brewer until the brewer will continue to run on its own When the brewer reaches the forward position tum off the control circult breaker Remove the splash guard from the front of the brewer Using the spray hose rinse any loose grounds from the brewer and the splash guard Replace splash guard and restore power to machine Remove the humidity bar CAUTION bar is hot and the commodity chutes from the trough Check all canister spouts and commodity chutes for blockages Rinse commodity chutes and trough
26. WATER SYSTEM The water system is a gravity system thus requiring no pumps or compressors with an open air break at the tank inlet required by most local codes The temperature contro will maintain the water temperature near the boiling polnt Coffee extraction requires hot water as close to boiling as possible The thermostatic control system has been time proven as a very dependable yet simple control method THE WATER TANK The water tank is constructed of stainless steel with a welded Internai baffle and holds approximately five gallons of water TANK GASKET WATER INTAKE SYSTEM There are two possible configurations in the intake system The most common method provides for a water filler 10 be installed as a part of the origina equipment The filter housing Includes a shut off valve and twist to release filter head that accepts a cartridge type water filter A less common method is Straight copper tube with a shut off value between the inlet fitting and the water Inlet valve The water inlet valve provides the method for controlling the intake of water into the water tank This valve also part of the sold out circuit If one of the safety overflow switches In the liquid waste or used grounds bucket is activated raised the valve s supply voltage is disabled and will not allow water into the water tank Also if the water inlet valve remains on for more than 90 seconds the logic board will disable the valve until power
27. a locking tab on the front that holds the platform on the front of the filter firmly in place The filter is installed on the base by pressing the screen and gasket into the filter and then holding the filter assembly with the front platform down and inserting the front tab into its slot The left and right tabs can then be snapped into place to secure the filter in place The rear of the filter ls square while the front of the filter is a half circle that matches the outline of the base of the circular brew chamber The surface of the filter and platform are squeegeed clean twice during the vend cycle by an oversize wiper blade mounted in the bottom of the carriage This wiper sweeps the entire surface of the filter The gasket and screen located under the filter are identical to the current parts used in the 12 ounce brewer The coffee delivery funnel is a new design which mounts directly to the bottom support cross bar with four tabs that fit through corresponding notches and is then turned of a turn to lock the funnel in place 3 05 FIGURE 3 7 BREW CARRIAGE AND CABLE ADJUSTMENT The horizontal movement of the carriage is caused by the springs in the base assembly The action of the springs 15 controlled by the brew carriage cable assembly The cable is wrapped on a spool and wound and unwound to move the carriage synchronization with the other movements of the brewer The cable spool is controlled by a gear segment driven by t
28. a shock absorber and as protection for the grinder motor by shearing or rounding out If a foreign object becomes jammed between the cutter heads Incorrect adjustment of the cutter heads or consistently grinding the coffee too fine can cause premature wear of the coupling Corract adjustment of the cutter heads can be regained at any time by following the zero adjustment procedure on page 4 17 However if an Inconsistent grind 15 observed chunks of un gro nd beans and powdery dust in the same vend then the grinder head should be disassembled and inspected for wear or damage to the coupling PROCEDURE FOR INSPECTION OF GRINDER HEAD 1 Open grinder swing out bracket Pull out plunger on interlock switch to maintain power to the grinder Close the gate on the bean hopper to prevent beans from entering the grinder Empty the grinder of beans and ground coffee Grinder should be empty of beans before disassembly The best method avallable to empty the grinder Is Access MODE 8 and select channel 5 and press START Continuously run the grinder until It is empty of beans and press START again to stop the grinder Hold a container under the delivery chute to catch the grounds Remove the coffee delivery chute Automatic Products 213 0798 NOTE If equipped with a smail grinder or a LG canister they must removed from the swing out bracket The mini grinder should be emptied using similar methods as above The correct channel for the small
29. can operate The various modes are used to access the accountability data set up the machine and perform service diagnostics Mode 0 The normal operating mode of the machine during which a user may establish oredit and select a drink Modes 1 10 Service modes acoessible by operation of the mode switch inside the machine This switch is aocessible once the door is opened i e only the door key is required Modes 11 17 Additional service modes accessible only if key for the security switch is used All security keys are identical DESCRIPTION OF MODES Mode Operate mode Normal operating mode Door key required Mode 1 Display report Displays accountability information Mode 2 Test vend Allows one test vend without credit Mode 3 Manual flush cycle Used to flush the mixing channels and bowls with water Mode 4 Set large drink prices Used to set check the prices of large selections Mode 5 Set regular drink prices Used to set check the prices of all regular size selections Mode 6 Diagnostics Checks all segments of the scrolling display all indicator lamps and lists closed logic level switohes Mode 7 Channel timed test Selected channel is turned on for the normal vend duration time Mode 8 Channel continuous test Selected channel is manually turned on until is manually turned off again Autornatic Producta 213 V1 1 0394 2 01 Mode 9 Mode 10 Upload RS232C Al
30. changing of modes and values appearing on the scrolling display Modes can also be incremented using the mode switch inside the door The increase digit button coffee strong is used to increase the value of the flashing digit e g from 13 to 14 The value of the digit will return to 0 after 9 The next digit button coffee regular is used to move to the next digit indicated by the flashing character like a watch set up e g from 24 to 24 and then to 24 Repeating this step will return the flashing digit to the right hand position Automatic Products 213 V1 2 0594 INCREASE FLASHING DIGIT Money Select Drink Select Additives ENTER Throughout this service manual the word ENTER a ways refers to the large START right hand selection switch SPECIAL BUTTONS Additional functions are available with other switches and are explained in the appropriate sections of this manual TO EXIT SERVICE MODE The service mode can be exited at any time by one of the following Depress made switch until scrolling message returns Depress coin return button Deposit coins or a bill into th machine Remove and reapply power to machine or control board Leaving the machine without depressing any switches for 90 seconds will automatically return to the normal operate mode CAUTION THE FOLLOWING PROCEDURES REQUIRES THAT THE MACHINE HAVE POWER APPLIED AND A POTENTIAL ELECTRICAL SHOCK HAZARD EXISTS
31. correct 1 Open maohine door Insert seourity key into the service key switoh turn the switch to the on position and then baok to the off position Depress the mode switch until the display indicates MODE 17 Depress the START switch The first nine characters of the user message will be displayed with the cursor flashing character at position sight and a special start character B at position one The rnessage can now bes changed by moving through the rnessage to the oharacters that need changing and then selecting from the list of characters and symbols CURSOR RIGHT Switch A coffee regular moves the cursor to the tight in the message Depressing switch A for less than one second will move the cursor nght one character at a time If depressed longer the rate of movement will speed up CURSOR LEFT Switch B light mild moves the cursor to the left in the message Depressing switch B forless than one seoond will move the cursor right one character at a time If depressed longer the rate of movement will spesd up Automatic Producta 213 V1 1 0394 10 11 12 13 2 14 ENTER CHARACTER FORWARD Switch C coffee strong controls the characters at the oursor location Depressing switch C for less than one second will move forward through the character set one character at a time If depressed longer the rate of movement will speed up When a character has been correctly set s
32. cuan Funcion Loo om Pressure neuer oey aw 2 L ucwrenen seuecrows om we s suoan sua es ausen Las waren warren ass unn ronron rocorree seections s om sm osm a a sus wmerenraouou seigemona cwocouare auoer seuzcriows 230 as water a 000 Y INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Producta 213 V1 2 0888 1 11 BREW MOTOR CYCLE BREWER FILL DELAY Brewer oey Pressure neuer omav vance onmoen serecrion sess 5 5 woismau
33. cups At the end of the test power down and up to reset the machine Optional cup ring adjustment gauges are available for purchase through your parts supplier using P N 37663 XX each gauge has a specific number for which will match the cup size being used Automatic Products 213 0798 INCORRECT ADJUSTMENTS 3 13 FIGURE 3 18 12 02 SQ 1202 9 1202 TALL 7 8 1 402 DOOR S AND 1202 12 OZ FOAM ONLY FIGURE 3 20 Uoc Clave 121 IU AID YOU IN REFERENCING WHERE ITEMS ARE THROUGHOUT THE FOLLOWING CUP DISPENSER ADJUSTMENT PROCEDURES 3 SEPARATOR BRACKET ADJUSTMENT This adjustment is used to align the stack of cups in the cup ring to the end of the spirals The other function 15 to insure that the bottom spiral indexes the new stack of cups correctly into the cup ring opening A Turn the bottom spiral A by hand until the sharp angie comer B on each spiral is pointing to the 9 o clock position towards door front B Grab a hold of the stack of cups C in the cup ring and position upright adjustment is correct the edge of the cup rims should barely be touching the bottom spirals right side when Its pointing In the 9 o clock position not perform steps C and D below Loosen the four mounting screws D and the nut holding the support bracket on the opposite side of cup separator asm D Slide the entire separator bracket asm left or right until t
34. desired channel number 5 Depress the START switch and the selected channel will operate for the normal vend duration time 5 When the selected channel is finished the display will indicate MODE 07 ON ST MODE 8 N 1 Open machine door 2 Depress the mode switch until the display indicates MODE 08 3 Depress the START front panel switch The display will indicate CH 00 4 To select a channel use the next digit switch and increase digit switches to select the desired channel number Depress the START switch and the selected channel will be turned on t will stay on until the START switch is depressed again The display will then indicate MODE OB MODE 9 UPLOAD SETTINGS TO MACHINE At present the only device capable of being used to upload data to the machine is an IBM compatible computer another machine 1 Open machine door 2 Depress the mode switch until the display indicates MODE 09 3 Connect the programming device cable to P2 on the control board 4 Depress the START switch before sending the file to the machine control board 5 The display will remain blank during the file loading time At the end of the file loading the user message will scroll on the display again MODE 10 DOWNLOAD SETTINGS FROM MACHINE At present the only device capable of being used to download data from the machine is an IBM compatible computer or another machine 1 Open machine door 2
35. drawing you have probably found the source of your problems The only corrections you should make are moving any other machine on the same circuit as the coffee to another outlet or circuit Any problems that you discover with a building s wiring should be reported to and corrected by an authorized person 117Vac Neutral Less than FIGURE 3 28 3 21 213 TROUBLESHOOTING CHART PROBLEM Scrolling Display is Blank Press any prime selection YES with any message proceed Does any selection LED come on to MODE 17 to see if any user message is loaded YES with no message check ribbon cable from LCB to scrolling display to confirm that the cable is connected correctly Confirm that a language chip 5 Installed NO Proceed to troubleshooting section regarding no power to machine Scrolling display shows CODE M02 OUT OF ORDER Water tank not full Power down power up control circuit breaker to reset 90 second Check for clogged water filter Check water supply for minimum incoming water pressure CODE M20 Check bucket switches for correct Buckets are full operation Measure MCB P7 4 amp 6 for 6 5Vdc with float swithes activated Measure MCB P7 4 amp 6 for 2 5 Vdc with either float switch deactivated CODE M01 No cups Power down power up control circuit breaker to reset 30 second timer to allow spiral motor to run Check cup present switch harness at connection to junction box CODE M20 Check wall outlet f
36. each of the five prime selections are directly affected by the setting of the first four options in Mode 11 the function of the CUSTOM SELECT COFFEE is directly affeoted by whether the machine has fresh brewed coffee or freeze dried coffee The CUSTOM SELECT COFFEE is abbreviated as CSC in the channel lists ALL ADJUSTMENTS TO INGREDIENTS AREMADE FOR THE LARGE SIZE DRINK THE SMALL SIZE DRINK WILL HAVE THESE ADJUSTMENTS MADE AUTOMATICALLY BY THE VOLUME SETTING IN MODE 13 Automatic Products 213 V1 1 0394 CHANNEL TEST MODE 12 ineert Money Delect Additives Press Scart ENTER The directions for accessing the ingredient channels in MODE 12 are as follows Ye Open machine door 2 Insert security key into the service key switch turn the switch to the on position and then back to the off position 3 Depress the mode switch until the display indicates MODE 12 4 Depress the START switch The display will indicate CH 00 5 To select a channel uss the next digit switch and increase digit switches to select the desired channel number See figure above for location of switches 6 Depress the START switch and the start time will be displayed in the following format START 00 0 This is the time from the beginning of the vend cycle to when the channel starts 7 Tochange the start time the next digit switch can be depressed repeatedly to move the flashing character to t
37. grinder is channel 18 3 After the grinder is empty remove the two silver thumb nuts that secure the grinder adjustment dial and casting to the frame of the motor 4 Remove and inspect the thrust bearing from the recess in the end of the coupling 3 16 FIGURE 3 20 Remove outer cutter head assembly by pulling straight out on the cutter head and coupling Inspect the drive slot in the coupling by holding the cutter head assembly up to a light and sighting down the hole in the center of the auger 7 If the edges of the slot are wom or rounded out then It will be necessary to replace the coupling by removing the two screws that secure the coupling to the auger assembly Clean the grinder of any ground coffee or beans with a small stiff brush Check for any evidence of a foreign object that could be present y Assemble the grinder in reverse order ensure that the spring Is the grinder shaft the cutter head assembly is aligned correctly with the grinder shaft and the bearing Is replaced in recess of the coupling 10 Proceed to step 3 of the Static Zero Adjustment for the Large Grinder and complete the procedure from that polnt STATIC ZERO ADJUSTMENT FOR THE 38 If after a period of use the brewed coffee becomes weaker or a variation in strength is detected and the grams of ground coffee water temperature etc seems normal it may be time to adjust the distance between the grinder plates order to maint
38. harness located to the left of the chocolate canister Install chocolate whipper mixing bowl cover Test all selections and additives using cash credit with coins and bills ADJUSTING COMMODITY AND LIQUID AMOUNTS Entering MODE 12 provides access to the channels which control the dispense times of all Ingredients The dispense time of each commodity and It s sequence in the vend cycle Is controlled by the microprocessor Precise time adjustments determine the exact amount of ingredients dispensed This exact time sequence ability enables accuracy to 1 100 of a second Each channel may have up to three separate settings within each channel The settings are accessed by pressing the BlarUenter selection The three settings are START DURATION and MODIFIER Each of these settings can be adjusted by increasing or decreasing the digits shown on the scrolling display by pressing the Increase digit coffee strong or the next digit coffee regular buttons The START time of each channel indicates the time each function or commodity begins within each vend cycle All times are permanently stored to guarantee the correct sequence of operation The DURATION determines the length of time within the vend cyde that each channal will operate The amount of ingredient for a medium strength selection Is controlled by adjusting the duration After confirming that the duration for liquids are set correctly cup levels should be set by adjusting the
39. of rear splash guard Be sure that the float is inside the bucket Install overflow bucket against guide on lower left comer of machine Be sure that the float and overflow hose are inside the bucket Open cup dispenser doors and load with cups Cup dispensers are set to size at the factory according to original order If other cups size is desired refer to service section for adjustments Install the coin mech and bill validator if not already equipped Connect all hamesses See decal on coin mech enclosure for list of acceptable coin mechanisms 213 IS CAPABLE OF RUNNING EITHER A 110 OR 24 VOLTS COIN MECH AND OR VALIDATOR CAUTION DO NOT USE A 24 VOLT IN THE MACHINE 12 PIN COIN MECH ELECTRONIC DAMAGE CAN RESULT VERY IMPORTANT STEP READ READ READ 15 Using the drawings of the canister racks on page 1 07 identify your machine configuration Once you have identified your specific machine go to the page that is Indicated in that box On that page you will find Mode 11 machine configuration chart with settings related to only this machine Next a drawing with selection panel label assignments then a drawing showing the product canisters troughs whippers and wiring assignments The following pages in that section will pretain to recipe timing charts for your specific machine The first letter or number on the software IC EPROM label will also define the rack version Please note that the recipes listed n
40. or driver Remove all shipping screws from cup dispenser asm Connect the vendor to the water supply line using 3 8 O D soft copper tubing allowing one complete coil approximately three feet in diameter between the water supply line and vendor to allow movement of the vendor for cleaning and to reduce noise due to water pressure surges 10 Plug machine into a 120V 20A receptacle Set all power switches to the ON position Check that the tank starts to fill and that there are no leaks The cup spiral motor will run for thirty seconds or until the cup present Switches are depressed The machine s equipped with a safety feature if the inlet water valve is on for more than 90 seconds it will put the machine OUT OF ORDER To complete the filling of the heater water tank lift and release the bucket switch to reset the 90 second timer t may be necessary to reset the 90 second timer twice in order to fill tank DO NOT GROUND THE PROBE WHILE THE TANK IS FILLING THIS WILL SIGNAL THE LOGIC BOARD THAT THE TANK IS FULL AND THE HEATERS WILL BE TURNED ON REGARDLESS OF THE LEVEL OF WATER IN THE TANK Remove packing tie downs holding the humidity bar Loosen the two screws holding the brewer grounds splash guard on the front of brewer The shield is designed to be able to swing a little as the spent grounds fall against it 11 12 13 14 Install grounds bucket liner supplied install bucket behind front flange
41. other type of promotion however all selections should be tested with both size drinks to ensure correct operation Depress the START switch f the display returns to MODE 13 then the machine is equipped with PRODUCT INFORMATION MIS and you may exit the service mode the display indicates PRICE then the machine contains PRICE LINE MIS and you should continue with the setting of the ten price lines PRICE1 is the price setting for the first price line There are ten price lines that can be set to the required values The control will then increment the count every time 8 vend is made at that price or an equivalent price obtained by discounting 8 higher price 6 Set the required price using the increass digit and next digit buttons 7 Depressing the START switch will increment through the 10 price line values 2 PRICES XX PRICEQ XX Each price line can be set to a different value Leave any unused prices set 00 The first available price line set to 00 will record all MODE 2 test vends all 10096 discount vends and all FREE CT winner vends 8 Depressing the START switch completes the selection and returns to the beginning of the mode The display will indicate MODE 13 Note It is important to return to the MODE 13 on the display to ensure that the new values are loaded VOLUME CHART ON NEXT PAGE VOLUME CHART FOR REGULAR CUP SIZE
42. oz scr TRY we FO WATER SELECTION 2 oa gt ou phe EE Ea Timma INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Producta 213 V1 2 0888 1 22 ow 4 om pressure neuer omar as eane oa m Lo correr sma PWAKUPWATER SRECTON3 coree os st corre sucar seecrona correesucar sub section x wwe wu os tHOCOATEAUGER SELECTONS 160 SELECTION 43 FREEZE DRIED CUSTOM SELECT COFFEE 12 oz CAFE MOCHA CHANNEL FUNCTION START DURATION MODIFIER FO COFFEE SELECTION 3 O leem ma L oeaan qe FE Tu seam TTE 87 Ear TO EY 0 2m Teese mera mur SELECTION 4 SGC 2 12 cz SOLUBLE GOURMET COFFEE CHANNEL
43. press the increment digit switch The value of the digit will return to 0 after 9 5 When the desired price has been set on the display press the START switch The display will then indicate SELECTION 6 Depress the selection switches normal panel buttons to assign the set price to the drink selections The selection LED will light up to indicate that the price has been set Repeat for ali selections at this price 7 Depress the START switch and the display will indicate PRICE To verify the prices depress the appropriate selection switches The price will be displayed for each Selection pressed The LEDs will remain on until a new mode is entered 8 Depress the START switch and the display will retum to MODE 04 SETTING PRICES TO 0 00 WILL SET A SELECTION TO FREE VEND SETTING A PRICE TO 9999 WILL DISABLE SELECTION AND CAUSE THE MESSAGE ANOTHER SELECTION TO APPEAR WHEN THE SELECTION IS PRESSED THIS IS USEFUL FOR BLOCKING UNUSED SELECTIONS OR DISABLING A SELECTION WHEN IT IS OUT OF ORDER MODE 5 SET PRICE REGULAR SIZE This mode is used to set the prices for the regular size drink They are a completely separate set of prices from the large prices Both sets of prices must be set for the machine to operate correctly The procedure Is identical to MODE 4 If you are disabling a selection by setting the price to 99 99 you must set this price in both Mode 4 amp 5 2 06 MOD
44. switch N 25 discount switch YIN 26 auto flush enable switch 27 bucket switch activated N 28 cups sense input 33 brewer water switch Y 34 brewer cycle switch Y 35 brewer delay switch N 37 logic level jumper heaters Y 40 tank probe ELLC N 46 cup present switch 1 Y 4T cup present switch 2 Y See APPENDIX for additional switch descriptions EXAMPLE Switch 27 bucket switch activated or no AC power will not show in MODE 6 normally After lifting the bucket switch press START again to run another test This time switch 27 should appear This proves that the switch the wiring from the switch to the logic board and the sensor circuit on the logic board are functioning correctly A similar test for any of the other switches can be devised After determining that the switches function correctly and a problem can be traced to a specific channel or device the following procedure should be used to locate the source of the problem Check MODE 11 to confirm that the correct options are set for the machine Y N Check the timing chart for the specific channel involved Confirm the start and duration settings for the appropriate channel are correct by using the security key and accessing MODE 12 Check the times and run a channel test after retuming to MODE 12 by pressing the regular lightener selection If the specific channel does not operate with the MODE 12 test proceed to MODE 8 and select the faulty channel an
45. the steam deflector and commodity chute Lightener sugar tea and soup products are dropped Into the moving liquid in the mixing channel directly from their respective canisters The design of this deflector Is such that a constant stream of dry air is pulled down through the Commodity chutes of the defiector and actually helps delivery Automatic Products 213 0798 of the product to the mixing channel At the same time this defiector effectively prevents the steam vapor from rising in the area of the commodity canister outlets FIGURE 3 14 STEAM EXHAUST FLOW The components of the steam exhaust system the mixing channel the steam deflector the steam duct the hoses to the blower and the metal screen behind the exhaust fan assembly are all easily removed for cleaning Cleaning Is easily accomplished by rinsing in hot water The mixing channel itself which carries the beverage should be sanitized according to the current industry practices CHOCOLATE WHIPPER The chocolate beverage thoroughly mixed and made more attractive to the user by whipping it as it Is delivered There Is a separate mixing system for chocolate It does not pass through the same mixing system as coffee or other beverages As soon as the water for chocolate released the whipper motor which runs at high speed starts The chocolate powder 15 dropped from its canister directly into the water In the mixing bowi and flows into the whipper chamber and the
46. to the brewer via the brew water valve The Open Cylinder Delay channel 9 is adjustable to pause the brewer to allow all water for brewed drinks to be delivered through the brew water valve If makeup water is added to any of the brewed coffee or CSC fresh brew drinks all times for the total water delivered to the cup will have to be readjusted Automatic Products 213 V1 1 0384 2 11 CUST LECT COFF CREATING YOUR OWN RECIPE Since the components on the Motor Control Board are shared to operate different drink selections attempting to operate two ingredients at the same time will create a conflict Therefore some rules must be followed when creating the recipe for your CUSTOM SELECT COFFEE The charts on the previous pages contain times that have all these calculations considered As long as your times do not excead the durations or modifiers by an extreme amount you should not have to perform any of these calculations 1 Only one prime selection LG regular coffee fresh brew decaf all FD augers chocolate and soup motor should be on at a time 2 Only one prime selection same 1 water valve may be on at a time 3 No trough whipper channels 15 24 33 47 61 may have 8 START time less than 1 9 seconds 4 minimum of 1 second should be allowed between one davice motor or valve turning off and the next similar device turning on This is defined as the SEPARATION TIME The only exception to rule 1 is the larg
47. with spray hose to remove any residue If necessary the trough can be scrubbed with a damp cloth followed with a rinse of hot water from the spray hose DO NOT SCOUR THE TROUGH WITH ANY ABRASIVE MATERIAL This can result in a poor wash of the trough and poorly mixed ingredients in a drink or residue in the trough Carefully dry the Automatic Products 213 0798 commodity chutes and reinstall the humidity bar and the commodity chutes Using warm water and detergent clean other interior surfaces wipe with a damp cloth and wipe dry Remove cupwell grate and vend door clean with hot water and detergent Rinse with clear water and dry with dean cloth or paper towel Wipe Inside of door and clean vend door guides Replace cupwell grate and vend door in machine Remove disposable bag containing spent coffee grounds and rinse bucket with hot water and replace liner Empty and scrub waste bucket Rinse with anti bacterial solution DO NOT rinse bucket after anti bacterial solution is used this will defeat its purpose Clean floor of machine with hot water and wipe dry Replace buckets in machine making sure both floats are hanging free in the buckets Before closing door access MODE 2 and press START to set one test vend to check for proper operation Lock vendor door make a selection clean exterior of door and cabinet QUARTERLY CAUTION THE BELOW PROCEDURE SHOULD BE PERFORMED BY A QUALIFIED PERSON TRAINED IN PREVENTIVE MAINTENANCE
48. 1 Open machine door 2 Depress the mode switch until the display indicates MODE 02 3 Depress the START front panel switch the display should indicate THANK YOU and then scroli the user message signifying that the machine Is In the norma user mode 4 next vend will be a vend without credit MODE 3 FLUSH CYCLE MODE 3 provides a method for route service or location attendant personnel to perform a rinse of the brewer and commodity delivery system during routine servicing of the machine This fiush cycle should not be operated while the machine is unattended however other tasks such as replenishing cups may be done while the flush cycle is operating 1 Open machine door 2 Depress the mode switch until the display Indicates MODE 03 3 Depress the START front panel switch The machine will then show OPT Y N Use either the Increase or next digit switch to change the Y to flashing 4 Depress the START front panel switch The machine will then start a series of 3 flush cycles that will energize the brewer each valve and whipper In sequence 5 Approximate run time for the flush cycle is one and one half minutes 6 At the end of the flush cycle the lamp on the cupwell bezel will go out while the display will continue to Indicate MODE 03 and the Y that was changed above will reset to N AUTOMATIC FLUSH CYCLE The machine is equipped with an automatic flush cycle which 15 carried out automati
49. 1450 Rev vatidator 2 02 25 94 Control EE AUTOMATIC PRODUCTS 213 V1 1 394 3 30 3HVAALJOS 2 NOISHSA OLLVIW3HOS 3
50. 2 CONFIGURATIONS B Grinder amp FD Decaf M Freeze Dry w extension rack Cof 1 amp 2 amp 3 Dual Grinder 2 Loose Ground single hopper digit 8 D Dual Grinder amp FD Decaf 3 Loose Ground single hopper amp FD Decaf E Grinder w Loose Ground 4 Dual Hopper both loose ground F Grinder w LG amp FD Decaf 5 Dual Hopper both loose ground amp FD Decaf H All Freeze dried w o extension rack J Grinder with FD Decaf on swing out Automatic Products 213 V1 6 0798 1 04 AP 213 INSTALLATION AND SET UP INSTRUCTIONS INSTALLATION Unpack the vendor 1 Remove shipping carton and plastic bag from vendor Inspect exterior of cabinet for damage If damaged shipping damage report should be filed with carrier 2 Remove clip from lock handle and open front door If machine is equipped with a lock the keys will be in the cupwell inspect cabinet interior for evidence of damage 3 Remove cardboard canister rack insert and all packing tape from coffee hopper swing out bracket cup dispenser door commodity trough and steam deflector overflow and grounds waste bucket floats 4 Remove all cartons from floor of machine These cartons may contain the kick plate grinder swing out bracket coffee or bean hoppers LOCATION SITE REQUIREMENTS This vendor requires an external source of water and electricity for operation The minimum requirements for these utilities are as follows CAUTION THIS MACHINE IS DE
51. 22 25 irm FD COFFEE WATER SELECTION 1 umm 22 30 1a corte susan correr sucar sus seuecrons ss w FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0898 1 1 5 RACK CONFIGURATION 11 23 roncon EM as waren s _ m 22 corree susan comer suan 125 100 gt 0 ONLY ONE OF THESE CHANNELS MAY BE USED AT A TIME SELECTION 2 FREEZE DRIED DECAF COFFEE 12 oz CHANNEL FUNCTION START DURATION UM SILT EE ET 20 rowarer seecon2 seuecron2 22 corre sucan sus INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0696 1 16 SELECTION 3 CUSTOM SELECT COFFEE 12 oz CAFE MOCHA RECIP
52. AUTOMATIC PRODUCTS HOT BEVERAGE MERCHANDISER MODEL 213 OPERATING SERVICE MANUAL DO NOT REMOVE MANUAL FROM MACHINE automatic Propuers PLEASE Express Warranty Automatic Products international ltd expressly warrants these automatic merchandisers the Unit manufactured by it to be free under normal use ahd service from defects in material or workmanship for a period of two 2 years from the date of delivery of this Unit to the original purchaser This warranty extends only to the original purchaser of the Unit The exclusive remedy for this warranty is limited to the repair or replacement at APi s sole option of any part or parts of the Unit that are returned to APi or to the authorized dealer or distributor of APi from whom the unit was purchased with all transportation charges prepaid and which on 5 examination shall conclusively appear to have been defective This warranty does not a extend to any Unit or part thereof that was subjected to misuse neglect or accident by other than after its delivery to the original purchaser b extend to any Unit or part thereof that was modified altered incorrectly wired or improperly installed by anyone other than or used in violation of the instructions provided by APi extend to a Unit which has been repaired or altered by anyone other than or authorized dealer distributor extend to a Unit which has had the serial numbe
53. D COUNTER SELECTION LARGE VEND COUNTER SELECTION LARGE DISPLAY SHOWS XXXX XX DISCOUNT CASH METER DISPLAY SHOWS w non 2 VEND COUNTER SELECTION 6 REGULAR DISPLAY SHOWS XXXXXX VEND COUNTER SELECTION 2 REGULAR DISPLAY SHOWS 3 CASH VALUE CF 4 BILLS DISPLAY SHOWS VEND COUNTER SELECTION 6 LARGE DISPLAY SHOWS KD XXXXXX VEND COUNTER SELECTION 2 LARGE DISPLAY SHOWS XXXXXX DISCOUNT VEND COUNTER DISPLAY SHOWS XXXXXX VEND COUNTER SELECTION 7 REGULAR DISPLAY SHOWS XXXXXX VEND COUNTER SELECTION 3 REGULAR DISPLAY SHOWS 5 XXXX XX CASH VALUE LARGE DRKS DISPLAY SHOWS DISPLAY SHOWS XXXXXX VEND COUNTER VENO COUNTER SELECTION 3 LARGE SELECTION 7 LARGE DISPLAY SHOWS M6 XXXX XX CASH VALUE SMALL DORKS DISPLAY SHOWS DISPLAY SHOWS MG XXXXXX MODE 1 VEND COUNTER DISPLAY SMOWS SELECTION 4 REGULAR xxx LAG FREE VEND COUNTER DISPLAY SHOWS XXXXXX VEND COUNTE DISPLAY SHOWS R SELECTION 4 LARGE N8 XXXX REG FREE VENO COUNTER 2 05 Automatic Producta 213 V1 2 0594 MODE 2 TEST VEND MODE 2 provides a means to allow one test vend This test vend is NOT counted in MO in the MIS If price line MIS is in use the vend will be recorded the first available price line that is set to 0 00
54. D or FDG C7 x LCS or FDD or FDG Loilimlee aZ ww O 00 00 Om Aeon ommo ccc c mcm 88 m oc mcm 8 TEA or 2 V VALVE WATER LG W WHIPPER MOTORS UP e Automatic Products 213 V1 6 0798 1 25 RECIPE LIST FOR MODEL 213 VERSION 20 OR 25C SPLIT TROUGH CANISTER RACK 4 1 1 3 A MM mo START LARGE GRINDER sevection1 oo LG REGULAR COFFEE SELECTION 250 07 COFFEE BREWER CYCLE BREWWATER SELECTION 51 MAKE UP WATER seLecTiON 1 corFeeuicHTENER seuections 120 13 correesucar seuecrion 125 160 wueeeeTRoUcH smiecriN es Ha wk M SELECTION 81 FREEZE DRIED REGULAR COFFEE 12 oz REGULAR RECIPE 24 CHANNEL FUNCTION DURATION MODIFIER FD REGULAR COFFEE SELECTION 1 2 8 3 70 1 encorreewarer setecrion1 os ___ 2 correeuchtener seLecTion 22 100 correesucar setections ss so 5 19 oo f Automatic Producis 213 V1 6 0798 1 26 SELECTION 2 FRESH BREW DECAF COFFEE 12 oz RECIPE 226 CHANNEL FUNCTION START DURATION M COFFEE BREWER CYCLE BREW WATER SELECTION 2 EDU MAKE UP WATER S
55. E 13B CHANNEL FUNCTION START DURATION BREW MOTOR CYCLE BREWER FILL DELAY 5 ng IT EDI t ow m on s a correr sucar sue no as a wuprenmRouon o ew 3 cvocovare ausenseuecrions wo SELECTION 3 FREEZE DRIED CUSTOM SELECT COFFEE 12 oz CAFE MOCHA 7 _ Fo correr sun gt yanasa ED MPA A aaa all cx ear a Tas ai li INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Avtomatic Products 213 V1 2 0898 1 1 7 RACK CONFIGURATION 1123 o pessure reur omar oa 5 setecmon aese 2 anew waren 5 makeup water seecmon aso correr cen mo as correr 125 wo w
56. ELECTION 1 pons SELECTION 1 FREEZE DRIED REGULAR COFFEE 12 oz REGULAR CHANNEL FUNCTION START DURATION MODIFIER FD REGULAR COFFEE SELECTION 1 zs s COFFEE WATER SELECTION 1 os ms correr snn 22 00 13 a coreesucan wo o o FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0896 1 09 SELECTION 2 FRESH BREW DECAF COFFEE 12 oz RECIPE 828 cur pom 2 BREWER FILL DELAY RELIEF DELAY rm y Y is 50 m CEE ONLY ONE OF THESE CHANNELS MAY BE USED AT A TIME SELECTION 2 FREEZE DRIED DECAF COFFEE 12 02 HANNEL _ FUNCTION m munan os wm m umum 2 us x 22 corree w zs corree susan sue ae INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Producta 213 V1 2 0686 1 1 0 Aa SELECTION 3 CUSTOM SELECT COFFEE 12 oz CAFE MOCHA _ RECIPE 838
57. ELECTION 2 21 COFFEE LIGHTENER SELECTION 2 aces 22 COFFEE SUGAR SELECTION 2 1 am do 23 COFFEE SUGAR SUB SELECTION 2 12 5 1 40 24 WHIPPER TROUGH SELECTION 2 _ 11 3 ONLY ONE OF THESE CHANNELS MAY BE USED AT A TIME 4 FD DECAF SELECTION 2 Im FD WATER SELECTION 2 0 8 10 60 A 21 COFFEE LIGHTENER SELECTION 2 COFFEE SUGAR SELECTION 2 23 COFFEE SUGAR SUB SELECTION 2 1 05 0 0 EET 24 WHIPPER TROUGH SELECTION 2 1 9 LAM FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Aulometic Products 213 V1 6 0798 1 27 SELECTION 3 CUSTOM SELECT COFFEE 12 oz CAFE MOCHA BREW MOTOR CYCLE BREWER FILL DELAY 10 PRESSURE RELIEF DELAY ss 2o 8 LARGE GRINDER SELECTION 3 os w mm LG COFFEE SELECTION 3 5 NA COFFEELIGHTENER setections tos s 31 correesucas seiecTiONS 5 32 COFFEE SUGAR SUB SELECTION 3 WHIPPER TROUGH SELECTION 3 CHOCOLATE AUGER SELECTION 3 ia 55 cwocourewarenawupeen sc o 150 355 FD soe SELECTION 3 NS 32 2212 FD WATER SELECTION 3 FRE COFFEE LIGHTENER SELECTION 3 E am Eee SUGAR COFFEE SUGAR SELECTION3 3 32 COFFEE SUGAR SUB SELECTION 3 a oo 33 WHIPPER TROUGH SELECTION 3 CHOCOLATE AUGER S
58. ELECTION 3 35 CHOCOLATE WATER amp WHIPPER SELECTION 3 FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX V CHANNEL APPLICATION CHART Automatic Products 213 V1 6 0798 1 28 SELECTION 4 FD GOURMET or FD Tea 12 oz SOLUBLE RECIPE 25 L roGOURMETAUGER SELECTION4A 28 2 43 FDWATER SELECTONA 1060 4 22 5 SUGAR SELECTON4 38 160 30 6 sucansuB stteCTONA 38 140 WHIPPER TROUGH SELECTION4 19 __ WHIP REET SELECTION 5 SGC 2 12 oz SOLUBLE GOURMET COFFEE SCG42WHIPPER SELECTIONS 18 1000 SCG 2 WHIPPER SELECTION 5 SELECTION 6 SGC 1 12 oz SOLUBLE GOURMET COFFEE CHANNEL FUNCTION START DURATION MODIFIER 65 _ SGC 1 AUGER SELECTION 6 615 6 SGC 1 WATER WHIPPER SELECTION 8 SELECTION 7 12 OZ WHIPPED HOT CHOCOLATE RECIPE 27 CHANNEL FUNCTION START DURATION ME CHOCOLATE AUGER 77 10 os INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 6 0798 1 29 213 ELECTRONICS CONTROL SYSTEM INTRODUCTION There are 18 modes in which the control system
59. ENDS oett UTE Gua ESTNE UCM WHICHEVER COMES FIRST Ed d ET Vi qm VI 216 WE 5 25 z ET gt E x2 32 s SA E d ok uos Men 2 2 E UA xd T Mixing Troughs amp Bowls Exhaust System Hose Duct Screen Liquids delivery hoses Coffee delivery chutes Tea Brewer Filter MISCELLANEQUS Water Inlet Filte THIS SCHEDULE SHOULD BE FOLLOWED IN ADDITION TO THE EACH VISIT CLEANING RECOMMENDED IN THE SERVICE SECTION OF THIS MANUAL CLEAN Clean and sanitize per procedures INSPECT Inspect for wear product built up or broken part After inspection repair adjust clean rebuild or replace REPLACE Recommended interval for replacement REBUILD Remove from machine take apart clean and replace worn or corroded parts LUBRICATE Should be cleaned inspected and repaired before lubrication Recommended lubricate is a food grade light weight oil brand gt roducts 213 0798 3 02 FUNCTION OF THE BREWER IN AN AP 213 The heart of the AP 213 Hot Drink Merchandlser is the 12 ounce open cylinder brewer it has been time proven and experience improved It is simple lightweight easy to clean and easy to service The major improvements to the 12 ounce brewer that have been incorporated are Increasing the size
60. IPPING WEIGHT o Total of seven primary selection of which five are deut 2 prime selections each with three programmable Grin 560 Strengths plus chocolate SGC or soup depending on rack configuration Dual adjustable cup separators MODEL AND CAPACITIES o 12 ounce brewer with fixed filler base Capacities Ibs Easy to use color coded selectign buttons for variable Ingredient DG GLG DH LG FD strength products o Preset for elther one or two cup sizes Regular Coffee Beans 11 16 115 o improved high velocity exhaust system Decat Coffee see 5 12 Over 840 selections possible Regular Ground Coffee E 4 Coffee strength variable by changing coffee throw 35 45 lt Artificial sweetener available x Variable strength additives rd FD Decaf 1 1 5 1 5 t5 4 4 13 Easy to change selection labels o Selection lamps and audible tone feedback for touch Leaf Fresh brewed 25 25 25 25 25 sensitive buttons Coins for the next vend can be inserted before the or Instant 1 15 15 15 15 15 end of the current vend 4 A 5 o Auto fiush every 12 hours SugarSubstitute i 1005 1005 1002 1002 1002 10 Whitener 2 4 4 4 4 4 4 PRICING CREDIT Chocolate 4 12 12 12 12 12 12 2 4 4 4 4 4 4 All selections of each size individually priced Two levels for variable strength selections Soup 2 4 4 4 4 4 o Se
61. If too close slightly move switch away from cup ring hold and tighten If to loose slightly move switch towards cup ring hold and t ghten Re perform steps A and B until adjustment is correct 9 CUP DISPENSER TEST PROCEDURE A Upon checking all adjustments fully load cups in dispenser asm B Gointo program Mode 7 and press the large start button C Enter the following channel number for model machine and Size cup to be tested Model Cup Size Channel 213 Large 3 213 Regular 4 D Close and latch maln door on machine NOTE If any of the following steps fail check for defectiva cups or recheck adjustments E Press large start button twice to drop a cup Repeat this step until the entire cup stack In the separator runs empty F Open main door and Insert two cups Into empty cup ring then close door Press coin retum button to exit program Enter credit amount for cup size in test NOTE next two steps will check for proper cup drop function and indexing of the new stack of cups into cup ring H Make a selection and listen for the spiral motor to tum on A cup should not drop during this vend Make a second vend and a cup should drop normally indicating successful Index and cup drop operation 3 14 A lt NS S eww 2 22 S NS Y N NS m S N 1 USE YOUR OWN CUP OPTION An option avallable in the A
62. Interconnect harness between logic and motor control boards Plug 3 6 pin 093 Water bucket switch and humidity bar Plug 4 9 pin 093 All 110Vac functions for both cup dispensers and door including cup motor start pulse and spiral motor run Also supplies voltage for viewer lamp 110v supply voltage for coin mech validator and cup sensor Plug 5 3 pin 062 Cup present switches from cup cabinet Connected inside junction box to Plug 1 Automatic Products 213 0798 CHECKING INCOMING VOLTAGES One of the common problems encountered with this machine is attempting to share a wall outlet with another machine especially one that draws higher than normal current like a can soda or another refrigerated machine Allowing the hot drink and cold drink share the same outlet will result in repeated and usually difficult to catch service calls The installation instructions in the front of the manual specify a dedicated 20 amp outlet If you are experiencing unusual problems with a machine one of the first areas to check is the wall outlet voltages Referring to Figure 3 28 you should check the voltage at the wall outlet first and then repeat the checks at the utility outlet inside the machine You should be watching for any rapid changes In voltage and all voltage tests should be repeated with the heaters on and the heaters off Anytime you see rapid changes or exceed plus or minus 1096 of the voltage ranges listed in the
63. OIN MECHANISM P6 1 24Vdc return to pin 13 coin mech 62 Key 6 3 24Vdc hot to pin 15 coin mech 64 Key 6 5 Data line to pin 5 coin mech P6 6 Interrupt line to pin 4 mech P6 7 Accept Enable to pin 6 coin mech P6 8 Resetto pin 11 coin mech P6 9 Send line to pin 3 coin mech P6 10 5Vdc hot to pin 1 coin mech P6 11 dc ground to pin 2 coin mech P6 12 05 dispense line to 9 coin mech P6 13 10 dispense line to pin 8 coin mech P6 14 25 dispense line to 7 coin mech P15 BILL VALIDATOR P15 1 Escrow high P15 2 1 high 15 3 2 high 15 4 5 high P15 5 Escrow low 15 6 1 enable P15 7 2 enable P15 8 5 enable P15 9 Bill validator credit pulses P15 10 Key P15 11 Dc ground P15 12 24Vac hot P15 13 24Vac retum P15 14 15Vdc P15 15 6 5Vdc NOTE THE FOLLOWING CONNECTORS ARE SENSORS ONLY AND ALL TESTING SHOULD BE DONE WITH POWER OFF AND CONNECTOR REMOVED FROM THE CIRCUIT BOARD THE ONLY TEST THAT SHOULD BE DONE IS A CONTINUITY TEST TO CHECK THE SWITCH FOR CORRECT OPERATION P7 ELECTRONIC LIQUID LEVEL CONTROL SWITCH 840 P7 1 To tank lid ground P7 3 Key 7 4 Tank probe Automatic Products 213 0798 3 30 PB CUP PRESENT SWITCHES P8 4 present switch small cabinet N C SWITCH 46 Cup present switch large cabinet N C SWITCH 47 KEY No connection Common scan line 6 P8 8 P8 8 BREWER CONTROL CIRCUIT P9 1 P9 2 9 3 9 4 9 5 Brewer delay
64. OPTS ONE CUP SIZE dispense from small cabinet first TWO CUP sizes OPT 8 YN Will vend large cup to deliver small drink if eut of small Smal drink disabled if out of small cups wil cups display USE OTHER CUP SIZE Wil substitute small drink for large drink if out of large cups unless exact change is needed OPTION 1 MUST BE YES TO HAVE FRESH BREWED DECAF SELECTOR PANEL LAYOUT RECIPE RECIPE ear doji RACK LAYOUT 18 1 1 2 3 WIRING ASSIGNMENTS Valves 1 CWV 2 SWV 4 TWV Motors Al CHOC A2 SOUP TEA 4 FDG 5 SUG AB LIT C7 LCS os FDD A 180mm motor B 9 rpm motor C 9 motor V Valve W Whipper LG Automatic Producta 213 V1 3 0994 1 14 RECIPE LIST FOR MODEL 213 VERSION 10C SPLIT TROUGH CANISTER RACK 1 1 2 3 mm muna os anew waren to never ony 250 v 125 os comeesucan stiseron ow core sucar sus 120 wee e of SELECTION 1 FREEZE DRIED REGULAR COFFEE 12 oz REGULAR CHANNEL FUNCTION START DURATION MODIER o seuection
65. OT USED ON THE 213 HOT DRINK MACHINE Automate Products 213 V1 2 0594 DE 16 LOAD STANDARD N The function of Mode 16 is to provide a means to install new software or to return the settings in a machine to the original factory settings contained in the EPROM This process is commonly known as initialization These settings can be confirmed by checking the label on the program chip see chart on page 1 04 for additional information If an OUT OF ORDER M10 code appears on the scroiling display the only way to eliminate this code is to perform a Mode 16 reset The information changed during this initialization procedure is the same as contained in a machine to machine transfer see page 2 08 for a list of this information The Mode 16 reset can also be considered a safety net which will allow you to eliminate any incorrect or scrambled information which is preventing the machine from operating correctly most cases this will restore the machine to an operating condition 1 Open machine door 2 Insert security key into tha service key switch turn the switch to the on position and then back to the off position 3 Depress the mode switch until the display indicates MODE 16 4 Depress the START switch and the display will indicate MODE 16 again While it appears nothing has changed you have entered Mode 16 5 In order to prevent accidental loading of the standard times and settings it is necessary to enter
66. P 213 detects the presence of a cup or mug in the cupwell and disables the cup dispense circuit This option consists of three components a printed circult board with hamess a sensor assembly and two sensor brackets mounted on each side of the cupwell with two holes in the cupwell to allow the sensors to detect the presence of a cup The two Infrared sensors generate a light beam across the cupwell through two holes in the sides of the cupwell If this beam is broken the circuit board disables the cup drop start pulse if the beam is blocked by the cupwell not being replaced correctly after service or the sensors become covered for any reason or the sensors and or the circuit board fails to operate correctly then the machine will not dispense a The control board for the cup sensor is in a small box mounted under the center door stiffener next to the coin mechanism socket Power for the cup sensor is now supplied via the hamess for the viewer lamp located in the top inside left comer of the door The original cup sensor used in all machines interrupted the cup motor start pulse when a cup was placed in the cupwell In a machine equipped with dual cups the cup sensor board provides a closed circuit across the former cup present switch terminals 113 This closed circuit will prevent either cup from being dispensed Automatic Products 213 0788 N w FIGURE 3 21 3 15 Front View B
67. SIGNED FOR INDOOR USAGE ONLY ANY OTHER USAGE MAY VOID THE MANUFACTURERS WARRANTY WATER The installation site must have a cold drinking water supply line that can be permanently coupled to the vendor The water supply line should be Inch minimum diameter and be equipped with a manual shutoff within six feet of the machine Water pressure should maintain 20 psi minimum while the vendor is taking on water If water pressure exceeds 90 psi a pressure regulator should be installed in the line The standard plumbing connection shipped with the machine is a 3 8 male flare fitting INSURE THAT THE WATER SHUT OFF LEVER THAT S ON THE INLET WATER FILTER HEAD ASM IN THE MACHINE CLOSED BEFORE HOOK UP OF WATER SUPPLY TURN LEVER CCW ELECTRICITY A dedicated grounded electrical outlet rated at 120 volts 60Hz single phase and capable of delivering 20 amperes must be available within six feet of the vendor Only a receptacle that contains a right angle neutral should be used and the H B M should be the only unit In this outlet Automatic Products 213 V1 6 0798 SET UP INSTRUCTIONS CAUTION THE FOLLOWING PROCEDURE REQUIRES THAT THE MACHINE HAVE POWER APPLIED AND A POTENTIAL ELECTRICAL SHOCK HAZARD EXISTS Set up the vendor at the location as follows 1 2 1 05 power panel set all switches to the OFF positions Carefully level the vendor using the adjustable leg levelers and a level on the to
68. a code number or password Using the increase digit and next digit switches change the 16 to 27 and then depress the START switch The display will go blank Changing the 16 to a 27 should be considered a password that is the only way to reload the factory standard times To confirm that MODE 16 was properly done turn power off and back on If configuration and the values in MODES 11 12 and 13 remain the same then the reload was correctly done 6 When initialization and loading of the standard values is complete the display will scroll the user message again 7 Return to mode 11 recheck configuration and set the rnachine options If you have been supplied with a CUSTOM CHIP lindicated by a letter higher than J in the fourth position of the of the CHART as shown in the diagram on the page describing the EPROM label you are reloading the times and settings provided when the CUSTOM CHIP was created MODE 17 FORWARDS MODE 17 CURSOR RIGHT A MODE 17 CURSOR LEFT MODE 17 8 5 D insert Money Saiect Select adg t iven Sugar Sub O O O Soup S amp T 17 PR A Approximately 85 spaces including blanks and punctuation are available for a user message to be loaded into the scrolling display by using Mode 17 For best results leave 5 6 spaces blank at the beginning of your message Doublecheok for correct spelling errors in the middle of the message are difficult to
69. acy except for products chocolate where the product quantity exceeds scale capacity Some lightener 1 super fine and will bind up behind louvers In spout solution is to remove louvers or replace spout Changing from to no name fd coffee louvers must be removed Soluble Gourmet Coffees MUST USE 180 RPM MOTOR to deliver sufficient product during the allotted time Zero scale before starting nickel weighs exactly 5 grams Nominaisize 702 azsoz 1002 1202 25 25 zm 36 o PRACTICAL VOLUME FOR VENDING ecs _ COFFEE erewenisoLuere 175 25 20 as s zs 225 zo ms 225 as sup zo ums io 5 100 220 20 SCC WHIPPED FB 12 OZ 25066 from FB Tea Water valve 65cc make up water 30 cc 1 ounce liquid measure Automatic Products 213 V1 8 0798 2 15 APPENDIX 213 SWITCH NUMBERS SELECTOR PANEL SWITCHES Switch Description OO Selection 4 mild 01 Selection 4 regular 02 Selection 5 mild 03 Selection 1 mild 04 Selection 1 regular 05 Selection 1 strong 06 Selection 2 mild 07 Selection 2 regular 08 Selection 2 strong 09 Selection 4 strong 10 Selection 5 strong 11 Sugar low 12 Sugar medium 13 Sugar sub low 14 White low 15 White medium 16 White high 17 Sugar high
70. ain the consistency of the grind and the gram throw a periodic zero adjustment may be needed for the best brewing results Brewing efficiency can be regained by zero adjusting the grinder as outlined in the following Steps 1 Open grinder swing out bracket Pull out plunger on interlock switch to maintain power to the grinder Slida the gate on the bean hopper to prevent beans from entering the grinder 2 Empty the grinder of beans and ground coffee Grinder must be completely empty of beans before the zero adjustment can be made The best method available to empty the grinder is Access MODE 8 and select channel 5 and press START Continuously run the grinder until it is empty of beans and press START again to stop the grinder Hold a container under the delivery chute to catch the grounds Remove the coffee delivery chute NOTE If equipped with a small grinder or a LG canister they must be removed from the swing out bracket The mini grinder should be emptied using similar methods as above The correct channel for the small grinder is channel 18 INDICATOR PIN LOCKING SCREWS CONTROL SCREW FIGURE 3 22 3 After the grinder is empty tum the grind adjustment dial to the 1 position The dial must be held in this position until the zero adjustment procedure is completed 4 Loosen the two locking screws and turn the center control screw clockwise facing the dial until snug 5 Place the adjustment gauge on the
71. and observe the numbers that appear in scrolling display No numbers below 24 and 29 31 38 and 41 should appear These are all selection switches and none should be closed during normal operation 3 Record all numbers that appear you suspect you have a defective selector panel switch press START again and immediately press the suspected mal functioning selection button Observe the numbers on the scrolling display Compare these numbers to the list of numbers recorded above new number Automatic Producta 213 V1 2 0594 2 07 should appear in the range OO through 24 29 38 or 41 This indicates that the switch 15 working correctly This test may be repeated as many times as necessary to test any questionable switches CHANNEL TEST Modes 7 amp 8 provide a means to test the function of a specific channel without running an entire vend This function allows for testing a specific device motor valve etc for trouble shooting purposes Mode 7 will test a channel for the duration time that channel is set for while Mode 8 will continuously provide power to the device until the power is removed by pressing the START button again MODE 7 CHANNEL TIMED TEST 1 Open machine door 2 Depress the mode switch until the display indicates MODE 07 3 Depress the START front panel switch The display will indicate CH 00 4 To select a channel use the next digit switch and increase digit switches to select the
72. cally every 12 hours The automatic flush will occur as long as the autofiush enable switch is connected to the logic board and the door is closed The volume of the water dispensed during the flush cycle is preset during manufacture and should not be adjusted If you experience problems with the cycle either due to infrequent service or volume of liquid dispensed you may reduce the duration of the valves operation DO NOT ATTEMPT TO CHANGE THE CLEANING CYCLE CHANNELS The automatic flush will operate every 12 hours from the time that the machine was powered up If the machine is belng used at the end of the 12 hour period it will wait for 10 minutes of complete Inactivity before carrying out the cycle Automatic Products 213 V1 6 0798 The automatic cycle can be disabled by removing connector P12 from the logic board or by removing one wire from tha flush enable switch above the door lock It will still be possible to carry out a manua fiush using MODE 3 MODE 4 SET PRICES FOR LARGE DRINK Mode 4 now sets the selling price for LARGE size drinks only Both Mode 4 and 5 must be set for the large and regular drinks to vend correctly 1 Open machine door 2 Depress the mode switch until the display Indicates MODE 04 3 Depress the START front panel switch the display will indicate PRICE 00 4 Use the next digit to move the blinking cursor to the required digit in the display To increase the selected digit
73. channel tested Note It is important to return to the MODE 12 on the display to ensure that the new values are loaded All times listed are approximations and should be adjusted for proper gram throws which are dependent upon regional Variation in product and customer tastes To assist you a chart which provides approximate gram throws for normal products are available in Appendix While adjusting times especially START or DURATION times of either product water the primary premise for correct operation of the machine will depend upon maintaining the proper sequence of liquid and ingredients dry Ingredients should atways fall Into flowing liquid and should always be followsd by flowing liquid to achieve a complete and thorough of the mixing bow or mixing channel Once the correct rinse time for a water channel has been set the correct cup level should be set using the metering screw on the respective commodity valve All the channels listed in each of the recipes are available for use However some of the channels will have 0 00 listed for a duration This indicates that a channel is not being used in the current drink but may be used if required FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART The recipes for selections using brewed coffee listed in each of the configurations listed in Section 1 of this manual are factory set to be used with all the water being delivered
74. d 15 defined as any selection sold at a price of 00 Including 100 discount vends Mode 2 test vends Mode 13 FREE Y and winners 11 Depress the START front panel selection switch again and the display will indicate MB followed by XXXX This Is the total number of regular size free vends following the same definition as M7 The counters for M7 amp 8 will count to a maximum of 9999 vends and will then roll over to 0000 and continue to count 12 Depressing the START front panel selection switch again will cause the machine to display additional breakdowns of the vend totals by one of two methods The style of MIS information contained in the machina is determined by the software Which style is present can be determined by examining the software label see chart on 1 04 The first type of accountability is the type that has been avallable in previous software versions TEN CUSTOMER SETTABLE PRICE LINES These ten price lines are set in Mode 13 and are represented in Mode 1 The second type of MIS Information avallable will be referred to as PRODUCT INFORMATION Using the sequence MA MB MC etc this will represent the number of products sold for each selection by size The two flowcharts on the following pages explain the sequence and meaning of both types of MIS Ifmultiple price lines are being used set the most commonly used prices in the lowest possible price line counter These price l
75. d In a humid atmosphere without the humidity bar In operation it 15 likely that the dry products will cake and not dispense properly The tabs on the humidity bar fit into their respective slots in the commodity rack between the canisters The humidity bar plugs into a hamess on the left side of the cabinet THE DUAL STEAM EXHAUST SYSTEM Due to the increased volume of steam from vending larger drinks the Steam Exhaust System has been Improved by adding a second outlet to the exhaust duct on the rear of the canister rack along with a second hose and dual plenum on the exhaust motor Steam from the hot water needed to make the beverages Is controlled by this system Uncontrolled steam In a vending machine will create severe problems through caking and hardening of the dry products Such a condition will prevent proper dispensing By moving low velocity alr In high volume through the areas where steam 5 generated the steam 18 removed before can reach the dry product dispensers The air is moved by a squirrel cage blower and discharges outside the machine cabinet The steam is generated whenever the machine 15 activated to dispense a beverage The hot water used to make coffee tea or soup passes through the main mixing channel the dry products are dropped Immediately adjacent to the mixing channel is a dual outlet vacuum duct which 1 connected to the blower by a pair of reinforced plastic hoses Directly over the mixing channel Is
76. d press the START button Once START is pushed the function or device will have power applied to it and the problem can be located by using a voltmeter starting at the correct connector pins on the motor control board The connectors must remain on the board to provide a load If no voltage appears between the pin determined by referring to the wiring diagram and neutral blue wire then the problem is probably located in the motor control board If voltage is present at the pins on the motor control board then the problem is located downstream of the motor control board IE between the motor control board and the device itself 3 20 JUNCTION BOX CONNECTIONS Visually inspect all connectors and terminals for any pins that have become loose or backed out of the connectors themselves Also confirm that the numbers on the wires correspond to the correct pin numbers One of the primary areas to examine for loose connectors or terminals backed out of connectors is in the junction box in the upper 8850 front corner of the cabinet near the hinge The drawing below indicates the functions that pass through each connector of the junction box FIGURE 3 27 Plug 1 12 pin 062 3 red wires 1 green wire 8 white wires Contains all logic functions retuming to the logic board Functions affected are water tank probe 3 brewer switches heater circuit jumper 2 present switches Plug 2 12 pin 062 all white wires
77. der are raised far enough to allow the brew carriage to pass under the cylinder FIGURE 3 6 The cable is then unwound controlling the forward motion of the brew carriage which is being forced forward by the carriage rod springs As the brew carriage passes over tha two white pawis In the base assembly the two ears on the sides of brew chamber lift the brew chamber allowing the brew Chamber to ride up the pawis As soon as the ears are free of the support of the pawis the brew charnber snaps downward dislodging the spent grounds into the grounds bucket A large wiper blade fixed to the underside of the brew carriage completely cleans the surface of the fixed filter assembly as the carriage moves forward to the dump position The cable will then begin to retract the brew carriage toward the rear of the base assembiy until the brew chamber is directly over the filter and under the delivery chute At this point the roller of the brewer cycle switch will fall into the valley of the front cam signaling the logic board to stop the brewer This is the standby position and the brewer will remain in this position awaiting the next vend Automatic Products 213 0798 FIXED FILTER BREW BASE The fixed filter brew base improves on the previous designs of the brew base by reducing the number of moving parts thereby reducing the number of service calis The primary difference between the fixed fliter brew base and previous brew bases
78. dispense from smell cabinet first TWO CUP SIZES OPT 8 YIN Wil vend larga cup to deliver small drink if out of small Small drink disabled if out of smal cups wil cup display USE OTHER CUP SIZE OPT 7 Will substitute small drink for large drink if out of lerge No substitution if out of large cups will display cups unless exect change is nseded USE OTHER CUP SIZE OPTION 1 MUST BE YES TO HAVE FRESH BREWED DECAF SELECTOR PANEL LAYOUT RECIPE RECIPE 22 pecu Tu t FB amp FD TEA USE THE SAME CHANNELS SEE RECIPES RACK LAYOUT C 1 1 5 WIRING ASSIGNMENTS Valves 1 CwV 2 SWV TwV 1 Motors A1 CHOC A2 SUG A4 LIT LCS FDD 7 100 motor 90 motor Grinder C 51rpm motor LG V Valve W Whipper Automatic Products 213 V1 3 0884 1 08 RECIPE LIST FOR MODEL 213 VERSION 00 STANDARD CANISTER RACK SELECTION 1 FRESH BREW REGULAR COFFEE 12 oz REGULAR RECIPE 918 o o o 20 ow corre erewen evoe BREW WATER SELECTION 1 se to pressure never oey 250 x vos aw eoreesucan setecnoN correr sucar sus ITE WHPPERTROUOH S
79. e removed 21 Setselection prices by accessing MODE 4 amp 5 and assigning prices to selections Mild and regular strength beverages are automatically assigned the same price while each strong beverage may be assigned a different price SETTING PRICES TO 0 00 WILL SET A SELECTION TO FREE VEND SETTING A PRICE TO 99 99 WILL DISABLE A SELECTION AND CAUSE THE MESSAGE MAKE ANOTHER SELECTION TO APPEAR WHEN THE SELECTION IS PRESSED THIS IS USEFUL FOR BLOCKING UNUSED SELECTIONS OR DISABLING A SELECTION WHEN IT IS OUT OF ORDER Automatic Products 213 V1 6 0798 1 06A 22 23 24 25 BOTH MODE 4 AND 5 MUST BE SET FOR THE LARGE AND REGULAR DRINKS TO VEND CORRECTLY Adjust commodities for the correct throw for the large drink only by accessing MODE 12 see page 2 10 After confirming that the times for liquids are correct cup levels should be adjusted using flow restrictor on each commodity valve except for the brew water valve which must be adjusted in the program ALL INGREDIENT SETTINGS TIMES ARE MADE FOR THE LARGE DRINK THE FACTORY SETTINGS FOR THE DRINK SIZES CAN BE DETERMINED BY CHECKING THE LABEL ON THE SOFTWARE SEE CHART PAGE 1 03 After completing the product adjustments install the commodity chutes Install the humidity bar heater on the canister rack so that the tabs on the humidity bar fit into their respective slots between the canisters Connect the humidity bar harness to the machine
80. e grinder The large grinder can be used in combination with any other prime selection motor because it has a separate control circult As an example below is list sample calculation to determine the start time for the second coffee in a half regular half decaf for an 8 ounce selection using a dual hopper DH swing out bracket START TIME DECAF LG CANISTER z 0 0 1 DURATION DECAF LG 2 HALF DECAF TIME 2 40 seconds 2 1 20 seconds 2 MODIFIER DECAF LG 25 25 ADDITIONAL TIME DECAF LG CANISTER IS ON 30 3 MODIFIER x OURATION 25 x 1 20 SEPARATION TIME 10 Using the above figures the minimum start time for the regular LG motor would be RT DURATION MODIFIER SEPARATION 1 2 3 4 1 20 30 J LG START STA 1 6 00 The minimum start time for the regular LG motor channel 6 would be 1 6 seconds but please note if the duration or modifier is changed then the START time for the LG motor should also be changed using the new times in the same formula MODE 13 SET OPTIONS MODE 13 contains a series of options and settings that provide the operator control over several payment options and settings that control the size of the regular cup When using any of the Y N Yes No options the lerter that is flashing is the current setting of the option Mode 73 wif now provide the option of setting separate discount for the large and regular size cup 1 Open machine door in
81. e tank This TANK DRAIN allows direct contro of the heater elements by the thermostats BOTTOM VALVE HEATER ELECTRONIC LIQUID LEVEL CONTROL FIGURE 3 12 It has a removable lid that is sealed at the top of the tank with a gasket The tank has two 1500 Watt heaters that are on a priority system controlled by the thermostats mounted on the tank lid The stalnless steel baffie in the tank surrounding the top heater and brew water outlet fitting provides the hottest water in the tank at the brewer water valve outiet This ensures continuous hot water for brewing coffee Automatic Products 213 0788 Ail Model 213 use an Electronic Liquid Level Control ELLC The probe is connected to P7 on the logic board The ELLC performs three functions Its primary functlon is to monitor the level of water in the tank and replenish the tank as needed during normal operation The switch s other functions are helping the logic board monitor the condition of the inlet water system and the operation of the heaters If the logic board senses that the probe circuit calls for water for 90 seconds it disables the water Inlet valve and turns off the heaters Also the logic board will not allow the heaters to tum on upon power being applied to the merchandiser until the probe has been satisfied once Therefore it Is important NOT to ground the probe while the tank is filling as this will cause the heaters to tum on before the tank is full and may cause damage to
82. e water level In the tank rise too high regardless of the reason the excess will run out of the fitting through the overflow tubing and directly to the liquid waste bucket There should be no kinks or low spots In this hose Automatic Products 213 0798 OVERFLOW SAFETY If the overfiow condition continues the level in the waste pail will rise and eventually raise the float of the safety overflow switch shutting the water Inlet valves and placing the machine on a OUT OF ORDER M20 status When OUT OF ORDER any coins inserted will be retumed All 110 volt functions from the motor control board will also be disabled OVER TEMPERATURE SAFETY THERMOSTAT A 150 F manually resettable OVER TEMPERATURE safety thermostat is Inserted in the overflow hose above the canister rack This safety thermostat senses any bolling condition that exceeds approximately 4 minutes and disables the heater circuit by opening the neutral side of the line CAUTION Main power to the machine should be tumed off if Is necessary to reset the OVER TEMPERATURE safety thermostat The thermostat is reset by pressing the small button in the center with a pencil eraser or similar non conductive object TO CONTROL BOARD P 2 FIGURE 3 13 3 09 THE CANISTER RACK The support for the entire dry product commodity system is of open construction design with a minimum of horizontal Surfaces to catch dust and spillage The motors which drive the canist
83. electronics resulting in unsurpassed flexibility and adaptability to satisfy both yours and your customer s needs The selection panel features an overlay over a LED board which contains momentary selector switches This enhanced selector panel provides a maximum of seven prime selections of which five may feature three strengths Selections include fresh brewed coffee regular and decaffeinated chocolate a Custom Select Coffee preset for Cafe Mocha a combination of coffee and chocolate plus a minimum of one Soluble Gourmet Coffee SGC Fresh brewed tea or soluble tea is also available in three strengths and each of the selections is available with three levels of lightener sugar or sugar substitute Custom Select Coffee which offers the operator the ability to combine a number of ingredients already in the machine to produce a premium drink such as Cafe Mocha or Balanced Blend or an additional SGC are also available as an added selection The extreme flexibility of the model 213 allows the customer to Build A Drink to their personal tastes All selections can be individually priced using a 24 volt controller type coin mechanism and bill validator or can be adapted to use 110 volt equipment The translucent canisters and the open canister rack design including an improved dual outlet exhaust system allow for easy monitoring of product levels to maintain freshness and ease of regular cleaning to provide your customer with the best possible hot dri
84. eloaded using MODE 16 See MODE 16 for more information Certain channels may be used different recipes to contro different functions Confirm that you are using the correct recipe list for your machine FOR ADDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART ON PAGE 2 18 CHART 1 FINISH MODIFIER MORE MODIFIER LESS 1 06B Automatic Products 213 V1 6 0798 CANISTER RACK INDEX CHART m RACK CONFIGURATION SEE CONFIGURATION CHART CANISTER RACK LAYOUT RECIPES AND LABEL ASSIGNMENTS ON PAGE 1 08 RACK CONFIGURATION 1 SEE CONFIGURATION CHART CANISTER RACK LAYOUT RECIPES AND LABEL ASSIGNMENTS ON PAGE 1 14 RACK CONFIGURATION SEE CONFIGURATION CHART CANISTER RACK LAYOUT RECIPES AND LABEL ASSIGNMENTS ON PAGE 1 25 RACK CONFIGURATION SEE CONFIGURATION CHART CANISTER RACK LAYOUT RECIPES AND LABEL ASSIGNMENTS ON PAGE 1 20 1 07 RACK CONFIGURATION 0 MODE 11 OPTIONS a FLASHING Y OPT 1 YN Brawed regular coffee RECIPE 818 8 038 No brewer FD coffee RECIPE BIF amp 93 OPT 2 YIN Brawad decaf coffee RECIPE 828 OPT sis gt 415 FLASHING Y FLASHING N THEN FRESH BREW CSC WITH SELECTION 4 15 CREME amp SUGAR FREEZE DRIED CSC WITH CREME amp SUGAR DE TR USE RECIPE RECIPE 048 RECIPE BAF 55273 ONE CUP SIZE wil
85. er augers are all located behind and under the steel cover Each motor may be removed if necessary by loosening four screws and lifting it out Water tubes to direct the water to the mixing channel and whipper are stainless steel and permanently attached to assure proper allgnment COMMODITY SYSTEM Containers for the dry product which the hot beverages machine dispenses are made of rugged translucent plastic They are designed to dispense products on a first In first out basis in order to insure a fresh product at all times The auguring system used to dispense the products runs in reinforced nylon bearings to assure long trouble free life The dispensing end of the canister may have a louvered spout These louvers contro the accuracy of discharge so that the proper mixing assured for each drink The translucent materials permit the service person to estimate the contents of the canister without having to open the canister Commodity levels may be marked on the outside of the canister so that the service person can easily refill them to a pre determined level This type of control will reduce product waste and assure commodity freshness by the ellmination of overfilling THE HUMIDITY BAR The humidity bar is a vital part of the commodity system It is electrically heated and by providing a slightly higher temperature at the canister outlet spouts will prevent moisture from being absorbed by the dry products If the machine is operate
86. es MODE 01 3 Depress the large START front panel selection switch and following a 4 second delay for the transmission of MIS information the display will Indicate MO followed XOX This is the total vend count 4 Depress the START front panel selection switch again and the display will indicate M1 followed by This is the cash total taken by the machine 5 Depress the START front panel selection switch again and the display will indicate M2 followed by XXXX XX This Is the cash value of all discounts given 6 Depress the START front panel selection switch again and the display will indicate 6 followed by This is the total value of bills taken 7 Depress the START front panel selection switch again and the display will indicate M4 followed by This is the total number of discount vends B Depress the START front panel selection switch again and the display will indicate M5 followed by XXXXJQC This ls the total cash value of large drink vends 9 Depress the START front panel selection switch again and the display will indicate M6 followed by XXXX XX This is the total cash value of small drink vends Automatic Products 213 V1 8 0798 10 Depress the START front panel selection switch again and the display wili Indicate M7 followed by XXXX This is the total number of large free vends where free ven
87. ess the mode switch until the display indicates MODE 01 Record all accountability information required by pressing the start switch and stepping through MODE 1 Access MODE 4 and record all price setting information Insert security key into the service key switch turn the switch to the on position and then back to the off position Depress the mode switch until the display indicates MODE 12 Depress the start switch The display will Indicate CH 00 Select all channels that have been changed from the factory standards and record the START DURATION and MODIFIER times To select a channel use the next digit switch and Increment digit switches to select the desired channel and press ENTER START to read the times from the scrolling display Use the chart in Appendix IV to record information Depress the mode switch until the display indicates MODE 13 Press ENTER START and progress through the mode and record any changes from the factory standards Remove power from the machine and replace board and or software EPROM noting the correct arrangement of all connectors or the orientation of the EPROM Restore power to the machine Insert security key Into the service key switch tum the switch to the on position and then back to the off position This allows the key to be removed and prevent it being left in the machine in error The display should indicate MODE 11 Depress the start switch The display wi
88. ext to each label position on the selector panel layout correspond to the selection codes listed at the top of the channel application chart Appendix IV page 2 18 Automatic Products 213 V1 6 0798 1 06 FOR STEPS 16 AND 17 BELOW USE STEP 15ABOVE TO HELP YOU DETERMINE WHAT PRODUCTS GOES INTO WHICH CANISTERS HOPPERS AND WHERE TO LOCATE THE PRODUCT LABELS ON THE SELECTION PANEL 16 Fill canisters and hoppers with product 17 Access selector assembly by swinging out cup dispenser and lowering logic contro board If the pre installed condiment or start button labels need to be replaced the LED board must be removed to gain access to slot opening for labels Install price labels on selection labels and insert into appropriate positions Refer to the diagram in the rack configuration section to determine the correct position for each beverage label see page 1 09 which will direct you to your rack layout and label assignments REFER TO THE MANUAL OPERATING SECTION FOR FURTHER INFORMATION ON STEPS 20 THROUGH 22 BELOW 20 Access MODE 11 using the security key on the inside of the door and check that the configuration and options are set correctly for the machine Proceed to MODE 13 amp set payment options If discount mode is being used selections being discounted must be assigned in MODE 14 The correct function of the security key switch is ON then OFF the key should always be in the position where key can b
89. flow restrictor on the commodity valves Some product channels have a third setting a MODIFIER This modifier appears In the scrolling display as a number below 1 00 100 The MODIFIER value Is the percentage of increase or decrease in Ingredient throw for a strong or mild selection For example a MODIFIER of 25 on channel 15 brewed coffee sugar means that for an extra sugar selection the sugar motor will run 25 longer and for a lesser sugar selection the motor will run for a period of time that is 25 shorter TIMING START SUGAR START Automatic Products 213 V1 6 0798 VEND TIME REGULAR SUGAR DURATION It is important to press START ENTER after changing any one of these settings and retuming to MODE 12 to ensure that all new values are entered See Timing Chart 1 below 9 THROUGHOUT THIS MANUAL THE WORD START OR ENTER ALWAYS REFERS TO THE RIGHT HAND OR LARGE START BUTTON Each channel can be tested by pressing the MODE 12 CHANNEL TEST switch middle sugar 9 Once the durations for the additives lightener sugar sugar substitute have been set corractly for the brewed coffee channels these duration times can be duplicated and entered into the channels for freeze dried products and tea selections to simplify the set up procedure Allingredient throws set MODE 12 are the actual throw used for the middle or regular button on the large size Standard times settings and prices can be r
90. grinder plates In order to maintain the consistency of the grind and the gram throw a periodic zero adjustment may be needed for the best brewing results Brewing efficiency can be regained by zero adjusting the grinder as outlined in the following steps 1 Open grinder swing out bracket Pull out plunger on interlock switch to maintain power to the mini grinder Slide the gate on the bean hopper to prevent beans from entering the mini grinder 2 Empty the mini grind r of beans and ground coffee Grinder must be completely empty of beans before the zero adjustment can be made The best method to empty the mini grinder is Access MODE 8 and select channel 18 and press START Continuously run the mini grinder until it is empty of beans and press START again to stop the mini grinder Hold a container under the delivery chute to catch the grounds Remove the coffee delivery chute Remove the mini grinder from the swing out bracket HOLO DOWN SCREWS MS ADAPTER PLATE 3 After the mini grinder is empty remove the locking device pointer amp the locking screw from the top face of the fixed cutter head by removing the two screws and washers 4 Tum the fixed cutter head of the mini grinder counter clockwise until hand tight Automatic Products 213 0788 LOCKING SCREW TIGHTEN FIGURE 3 24 NOTE This cutter head has a left hand thread 5 Observe the relationship of the three spring loaded lift pins and h
91. he cup rims barely touch the bottom spiral right end Tighten all screws and nut loosened 4 GUIDE BAR ADJUSTMENT Used to set a proper distance between the bottom section of Stacked cups which are contoured shape and the bottom spiral shaft The other Important function is to help guide a new stack of cups into to center opening of the cup ring during Indexing function A Onthe guide bar E there are horizontal upper and lower slots which will either position the gulde bar in or out in order to position to bottom section of the cups to obtain a distance of 1 4 to 1 8 of an Inch from the bottom spiral shaft P Loosen gulde bar screws and slide to the upper or lower slots in order to come closest measurement above B While holding the stack of cups C upright in separator asm slide the guide bar left or right until its right corner angle Is approximately 1 8 to 3 16 from the cup rims in the cup ring separator 5 REAR CHUTE ADJUSTMENT This adjustment prevents cups from bouncing out of position while sliding down the rear cupwell chute The following steps will Insure alignment between the valley of the rear cupwell chute and cups hanging over this chute before dropping This adjustment is only required for the rear cup dispenser assembly rear cup dispenser refers to the less capacity magazine A If adjustment is correct the bottom diameter of the cup hanging down from the rear separator should be centered over the va
92. he left to the digit to be changed and the increase digit switch depressed to increase the value of the digit B When the requirad start time has been set depress the START switch This will change the previous start time to the new start time and advance to display the duration time The display will be in the following format DUR 00 00 9 The duration time can be changed by use of the next digit and increase digit switches as explained in step 7 above 10 When the required duration time has been set depress the START switch The new duration time will replace the old time If the channel has a modifier the display will indicate MOD 0 00 If there is no modifier the display will indicate MODE 12 11 The duration sets the ingredient throw for the medium strength or middle selection e g regular coffee The modifier value is the percentage increase and decrease in ingredient throw for the strong and weak selactions on the selection panel The modifier is set by means of the next digit and increase digit switches By depressing the START switch the new modifier will replace oid one The display will then indicate MODE 12 12 selected channel can be tested by depressing the CHANNEL TEST switch middle light The channel will be turned on for the normal vend duration The display will indicate MODE 12 Each channel to be tested must be ENTERED before it is tested otherwise the test will return to the last
93. he rear cam of the main shaft assembly The shape of the cam determines when the cable Is wound and unwound When the cylinder is pressing down on the brew chamber the cable should be slack Just as the brew cylinder begins to raise the cable tightens to prevent the carriage from jumping forward as the cylinder clears the alignment shoulder of the brew carriage soon as the cylinder is high enough to clear the carriage the cable Is unwound and the moves forward to dump the spent grounds After the spent grounds are dumped the cable again winds on the outer spool and pulis the carriage to the stopping position The cable is attached to the outer section of the spool with a cotter pin The inner portion of the spoo Is connected to a shaft and a small gear The gear is rotated by a pivoting segment gear driven by a cam follower riding on the edge of the rear cam of the main shaft assembly The inner and outer sections of the cable spool have matching teeth which provide positive mesh but allow for adjustment When the two parts are assembled they are secured by a screw and washer which prevent them from being disengaged ADJUSTMENT OF THE BREW CABLE Operate the brewer through a complete cycle and observe that A Thealignment shoulder of the carriage is slightly behind the rear vertical edge of the brew cylinder as the cylinder starts down and Automatic Products 213 0798 B As the carriage is drawn back behi
94. i CI 2 13 MODE 16 LOAD STANDARD SETTINGS 5 5055 Swingin e ryme tto My Red 125 166 2 13 MODE 17 PROGRAMMING USER MESSAGE rm hr sb RE EVE scenes 2 14 APPENDIX GRAM THROWS AND WATER VOLUMES 2 15 APPENDIX I 218 LOGIC SWITCH NUMBERS reor te turin hese ere akut ra mter a 2 16 APPENDIX ii QUT OF ORDER CODER 412 y tI rear EH A e FA 2 17 APPENDIX IV CHANNEL APPLICATION CHART eset p s ede e hah rh nene 2 18 SERVICE INDEX prre ds 3 01 To achieve the most trouble free operation from your AP213 Hot Drink Merchandiser it is recommended that this service manual be thoroughly read and the instructions followed pertaining to Installation servicing and maintaining of the unit Should you have questions pertaining to this manual or the vendor please contact your API RMI distributor or write directly to Technical Service Dept Automatic Products intl 300 Jacksonville Road Wanminster 18974 1994 Automatic Products international ltd Automatic Products 213 V1 6 0798 INTRODUCTION The Automatic Products 213 Dual Cup Hot Drink Merchandiser is the latest in state of the art vending technology The AP Model 213 combines the reliability durability and simplicity of the time proven RMi hot drink vendor with micro
95. ight purple label on the EPROM on the logic board All revisions of the dual cup software will be identified with a LETTER in the third position as compared to standard software non dual cup which will always have a NUMBER in the third position see example below The other digits on the chip label also have specific meanings which are explained in the chart on the next page EXAMPLE SOFTWARE LABEL DATECODE 060197060197 ORDER 36901 CHIP 00CALSBC This software provides a maximum of seven prime selections of which five may feature three strengths Selections can include fresh brewed coffee regular and decaffeinated chocolate a Custom Select Coffee preset for Cafe Mocha a combination of coffee and chocolate plus a minimum of one Soluble Gourmet Coffee SGC Fresh brewed tea or soluble tea is also available in three strengths and each of the selections is available with three levels of lightener sugar or sugar substitute Custom Select Coffee which offers the operator the ability to combine a number of ingredients already the machine to produce a premium drink such as Cafe Mocha or Balanced Blend or an additional SGC are also available as an added selection The combinations of drinks available in each machine is determined by the recipes present In the particular software for each machine See MODE 12 page 2 2 10 for a further explanation of a recipe Another chande that increases the flexibility of the AP213 i
96. imply move on to the next character CHARACTER REVERSE Switch D light medium also controls the characters at the cursor location Depressing switch D for less than one second will move backward through the character set one character at a time If depressed longer the rate of movement will spead up The B character ind oates the left and right boundaries of the user message The 4 character must entered to indioate the end of message to be displayed Otherwise the display message would ignore the boundary character and may scroll some characters that do not belong to the character set The message program mode should be exited by depressing the mode switch only VALID CHARACTER SET The following characters are available A through Z through 9 lt gt 2 4 A blank is represented by a flashing underline _ APPENDIX GRAM THROWS AND WATER VOLUMES RECOMMENDED GRAM THROWS 7 2 8 2502 1002 1202 COFFEE 7 7 5 8 8 5 9 75 10 25 11 5 12 5 LIGHTENER 15 2 2 25 3 0 3 4 4t SUGAR 5 5 5 6 5 7 6 8 7 9 10 FD COFFEE 1 2 1 5 18 2 2 5 FD 12 15 18 2 2 5 FB TEA 2 5 3 3 25 4 0 4 5 SOUP 55 5 6 6 5 70 7 54 CHOCOLATE 20 22 24 26 28 31 33 36 SGC 14 15 17 18 23 24 26 454 GRAMS ONE POUND Examine your ingredient package for ingredient amounts Use product manufacturers recommendations for ingredient throws All gram throws above are approximations Always take three test and average for best accur
97. inder When the brew cylinder starts its downward motion the cable is slackened silghtly to allow the brew carriage to move forward and by use of an alignment Shoulder self align with the cylinder As the cylinder clamps down on the brew chamber seal the roller of the single switch brew water enable on the right side falls into tne valley of the cam and the switch will send a signal to the logic board that now is the proper time to deliver water to the brewer The brew water valve 5 energized for the duration determined by channel 8 Immediately after the water valve opens the left rear switch delay switch rides up on the high side of its cam This switch changing positlon signals the logic board to activate the delay set in channel 9 This delay named the open cylinder delay de energizes the brewer motor and allows 3 03 all required brew water to be delivered Into the cylinder Once the open cylinder delay is complete power Is restored to the brew motor and the cycle continues This delay Is also added to the light and sugar motor start times to compensate for the delayed delivery of the coffee to the trough The cyllnder is held tightly against the brew chamber seal by the springs on the cylinder support rods The brew water enable switch will also signal the logic board ust before the piston has contacted the cylinder to Indicate that the window for delivery of brew water has passed The water will flow into the cylinder down thro
98. ine counters are set in MODE 13 13 Press coin retum button to retum to operate mode Note The next mode can be entered by either pressing the MODE switch Inside the door or by using the increment digit and next digit switches on the selection panel MIS AUDIT PRINTER A new function supported by the AP213 allows the use of a small battery powered printer to record the accountability Information contained Mode 1 The printer should be settable to the following format 1200bps ASCII 8 data bits 1 stop no parity full duplex One recommended printer Is manufactured by Selko Model DPU 411 21BU TO USE THE AUDIT PRINTER FUNCTION 1 3 red circuit breaker Swing out both cup dispensers and lower logic board 2 Locate P2 connector In center of board and plug 11 pin connector from printer onto P2 3 Restore power and press mode switch one time display should show MODE 01 4 Depress large START and all MIS Information will be transmitted to the printer and then begin showing the MIS on the display see Step 3 on previous page 2 03 MIS FLOWCHART BY PRICELINE ACCESS MODE 0 DISPLAY SHOWS XXXXXX TOTAL VENO COUNTER DISPLAY SHOWS WPO1 00 PRICE LINE 21 OISPLAY SHOWS XXX TOTAL CASM DISPLAY SHOWS XXXXX 4 VENDS PRICE LINE s DISPLAY SHOWS 2 XXXX XX DISCOUNT CASH METER
99. internal components of the tank If it is necessary to ground the probe during a dry set up of the machine disconnect the probe hamess from the main hamess before touching the probe assembly Possible electrostatic damage may occur if the probe is touched while connected to the circultl 3 08 WATER DELIVERY SYSTEM A maximum of five valves compromise the water delivery system They are the Coffee Brew Water Valve the Chocolate Water Valve the FD Coffee Tea Water Valve the Fresh Brew Tea Water Valve and the Soup Soluble Gourmet Coffee Water Valve Each of these valves will release water into Its particular segment of the commodity mixing channels depending on the beverage selected The rear valve is located hlgher than the other two allowing for the addition of a manifold and additional valve to be installed in the case of fresh brewed tea or multiple Soluble Gourmet Coffees IMPORTANT IT 5 HIGHLY RECOMMENDED THAT THE WATER VALVES ON THE HOT WATER TANK BE INSPECTED AND OR REBUILT EVERY TWO YEARS SEE PREVENTIVE MAINTENANCE SCHEDULE ON PAGE 4 02 THE WATER CONDITIONS GOING TO MACHINE CAN CAUSE THE INTERNAL PARTS OF THE VALVE TO MALFUNCTION IF EXPOSED TO EXCESSIVE MINERAL BUILD UP THE DIAGRAM CAN DETERIORATE AND LEAK WATER THE COFFEE BREW WATER VALVE This valve is mounted on the face of the water tank directly behind the brewer The valve outlet in the tank is contained within the stainless steel tank baffle along
100. ister and auger motor assembly the tea brewer and the spent tea chute and drip tray The entire assembly occupies the extreme right position on the canister rack The canister and motor assembly are secured to the top of the rear shelf of the canister rack by one fixed clamp that allows for easy removal The brewer and drip tray snap into the canister rack using the same locating tabs as a normal canister The spent tea chute clips into the front of the brewer and guides the spent leaves to a second bucket for disposal All wiring for the tea brewer Is already included in the merchandiser and consists of a 6 pin plug which Is placed In a rectangular hole in the rear face of the canister rack and the two wires for the canister motor are fed up through the top Shelf of the canister rack The tea brewer has a simple gravity fed open brew chamber Automatic Products 213 0798 Similar in operation to the coffee brewer except that no piston is used A fresh brewed tea selection once selected begins with the canister motor auguring a small quantity of leaf tea approximately 3 grams for an 8 1 4 oz drink into the open brew chamber The separate brewed tea water valve then opens and delivers the water to the brew chamber via a tube mounted on the side of the canister motor mounting bracket Best results are achieved by reducing the flow of the water by adjusting the metering screw on the valve to stretch the water flow out over the longest time po
101. larger magazine Troubleshooting if having any problem with cup operation 1 SPIRAL ADJUSTMENT The spirals are mounted in the cup cabinet by spiral positioning plates which allows for easy adjustment of the Spiral positions to accommodate a large variety of cup sizes A Figure 3 20 for spiral mounting positions for different Size cups Set all three spiral to the same mounting slots using the three spirai positioning plates on the left and three on the right side of the cup dispenser asm Upon installing cups between the spirals verify that the top and middle spiral has a space between its center shaft and the stack of cups of approximately 1 8 to 1 4 of an inch If not move spiral mounting positions in or out further as necessary This next adjustment check is to allow enough spiral rotation in order to prevent the slack of cups in the cup ring from leaning too far to the left in standby B See page 4 12 Figure 3 16 which shows the spirals in the 6 6 6 position indicating all three spirals should be synchronized to the 6 o clock direction If not perform following steps 1 On the left side of the cup dispenser drive belt side Loosen the top and middle spiral mounting screws 2 Tum and hold bottom spiral to the 6 o clock direction Align tne middle spiral to the bottom spiral then push up on the middle spiral until drive belt is snug then tighten the two mounting screws 3 Insure and hold bottorn spiral is in 6
102. let water valves to hamess M2 2 wire P2 2 Key P2 3 110Vac neutral to hamess M2 4 blue wire P2 4 110Vac constant supply to hamess M2 5 wire 2 5 110Vac switched by bucket switches disables all relay outputs SWITCH 27 to hamess M2 6 wire P2 6 Key no board pin 8 P3 CUP DROP AND SPIRAL CONTROL P3 1 P3 2 P3 4 P3 5 Cup drop start pulse 110Vac controlled by channel 3 Cup spiral advance 110Vac if on continuously for 90 seconds disables machine Out of Order Key 110Vac neutral if no wire is present neutral is provided through P2 3 P4 BREWER AND SWING OUT BRACKET 4 1 4 2 P4 3 P4 4 P4 5 P4 6 Brewer motor 110Vac controlled by channel 7 Key Brew water valve 110Vac controlled by channel 8 19 28 42 Neutral 110Vac brewer and brew water valve Regular coffee auger 110Vac through swing out interlock controlled by channel 6 17 26 38 Decaf auger motor 110Vac through swing out interlock controlled by channel 18 27 40 5 COMMODITY VALVES ALL 110Vac 5 2 25 3 5 4 5 5 5 6 5 7 Commodity trough valve controlled by channel 11 20 29 43 55 Brewed tea valve controlled by channel 56 Chocolate valve controlled by channel 35 68 Soup valve controlled by channel 52 66 Key Neutral Automatic Products 213 0798 3 29 P6 CANISTER RACK ALL110Vac MOTORS CONTROLLED 8Y CHANNEL P6 3 drop start pulse small cabinet 4 6 4 Cup spiral advance small cabi
103. ll indicate CONFIG H B C The H should be flashing to Indicate that the machine 15 set up as a 213 hot drink machine If the H is not flashing press the change digit switch until 18 Then depress the START switch The machine will then jump automatically to mode 16 to load the default values appropriate for the 213 machine Go to step 16 Automatic Products 213 0788 15 16 17 18 19 20 If the H 213 was flashing correctly depress the mode switch until the display Indicates MODE 16 Depress the START switch and the display will continue to indicate MODE 16 You have ENTERED MODE 16 Using the Increment digit and next digit switches change the 16 to 27 and then depress the START switch The display will blank for 1 2 seconds When initlalization and loading of the default values is complete the display will scroll the user message again Return to MODE 11 recheck configuration and set the machine options Access MODE 4 amp 5 and set all selection prices Access MODE 12 and reset all channel times recorded in step B above Proceed to MODE 13 and reset all payment options MOTOR CONTROL BOARD PIN CONNECTIONS LOGIC POWER SUPPLY 1 1 110Vacto transformer primary BLK 12 110 return BLK P1 3 24Vac to motor control board RED 1 4 Key 1 5 24Vacretum RED P2 110Vac CONSTANT AND SWITCHED SUPPLY VOLTAGE P2 0 Key no board P2 1 110Vacto in
104. lley of the rear slide chute H on the cupwell If not perform step B below B On cupwell chute loosen the two brass thumb nuts and slighty move the top of chute left or right until valley is centered beneath the bottom diameter of the cup in separator 6 ANTI TUMBLE ADJUSTMENT Note This adjustment is only for cup sizes 7 to 8 1 4 oz being used the rear dispenser asm less capacity magazine This adjustment is used to prevent the smaller cup sizes from tumbling forward while dispensing down the rear chute A The extension chute can found around the outside of the anti theft chute mounted under the cup ring On the extension chute loosen the screw and nut until loose enough to allow for movement up and down B Position and center the extension chute with Its widest side over the lower section of the rear cupwell chute Automatic Products 213 0798 C Place and hold a cup in the rear cupwell chute as if It were to slide down the chute Move the extension chute up or down until th bottom edge of extension chute is approx 36 to 5 above the cup rim being held in chute 7 FULL CYCLE SWITCH ADJUSTMENT Insures one complete cycle of the worm gears inside the cup ring and stops in proper standby position A In standby check for a 1 4 inch gap between the left side opening in the cup ring housing 1 and the drive lever arm If not perform steps B through D B Switch off main power In machine
105. low the use of cups with very thick rims and can be identified by thelr color black versus white for standard cams The cup to be dropped is separated from the rest of the cups the stack by the spinning of the cams of the cup ring The rotary motion of the cup drop motor Is converted to a push pull motion by a two piece crank arm which drives the lever of the cup drop ring The lever of the cup ring Is part of a large extemal ring gear which spins each of the individual cams The cup is then guided to the cupwell by one of the two delivery chutes that are part of the cupwell As the cams return to the The cup dispenser motor and cup ring assembly are mounted on one easily removed assembly to allow easy access to the cup drop assembly The two cup dispense platforms are identical and either cup ring can be readjusted so that the capacities reflecting the aclual usage of cups can change The cup dispense assemblies have two Identical 4 pin plugs located under the large dispenser which are marked to correspond to their position and the START button which operates that cup size Reversing the two 4 pin connectors will switch which start button operates the two cup dispensers CAM CUP DROP A ROTATION CORNERS OF NOTCHES EDGE OF CUP RINA TOP VIEW FIGURE 3 17 OPERATION OF CUP DROP MOTOR Starting voltage for the cup drop motor goes to the normally open NO contact of the cycle switch
106. lows uploading of machine program from a programming device to the machine control board Download RS232C Allows the downloading of the machine program from contro board to 8 programming device SECURITY KEY REQUIRED Mode 11 12 Mode 13 Mode 14 Mode 15 Mode 16 Mode 17 Machine configuration Allows definition of machine type and options Also controls default functions of the dual cup when one oup is sold out Set ingredient channel times Used to set start and duration times and strength modifiers Set Options Used to set payment and volume options Set discount bits Used to indicate which selections may be discounted Not used on the 213 hot drink machine Load standard times and prices Used to load factory standard time settings Smart display user message Used to program the scrolling message using the machine selector panel MOVE FLASHING DIGIT 5 05 PAYOUT 5 10 PAYOUT 25 PAYOUT USE OF KEYBOARD When in any of the service modes the selection panel switches perform different functions A diagram showing the function of the switches is shown above COIN DISPENSE At any time in any service mode the three switches for dacaffeinated coffee selection 2 can be used to dispense coins from the changer Mild strength Nickels Regular strength Dimes Strong Quarters INCREASE amp NEXT DIGIT BUTTONS There are two buttons to carry out the
107. m or Ye 29 58 TEA WHITENER AUGER 2 so as a SUGAR SUBSTITUTE AUGER 222 ERE RISOTTO SEM MP EENE 3220204 CHANNEL FUNCTION DURATION MODIFIER L sb NE Y TO om ss __ MAKE uP 49 w S __ Tea 58 __ TEA WHITENER AUGER 45 bs ow Tea sucar auser sa ox A PEGA 8 SELECTION 6 12 ez SOLUBLE GOURMET COFFEE 115 00 CHANNEL FUNCTION DURATION E S 65 AUGER SGC 1 SOUP _ warenwuipren sacavsoup SELECTION 47 12 0Z WHIPPED HOT CHOCOLATE ap INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECTION AUDITIONAL INFORMATION ON CHANNEL USAGE SEE APPENDIX IV CHANNEL APPLICATION CHART Automatic Products 213 V1 2 0896 1 1 3 RACK CONFIGURATION 1 RACK CONFIGURATION 1123 MODE 11 OPTIONS oe FLASHING Y sy OPTTYM Brewed regular coffee RECIPE 118 amp 138 No brewer FD coffee RECIPE amp 13 No brewer FD decaf RECIPE 12F S s ice FLASHING NM FLASHING Y SGC WITHOUT SELECTION 4 18 iion CREME amp S USE RECIPE FEA 238 RECIPE 14 OS ES
108. n to the cup The whipper parts are all of a food service approved plastic material highly resistant to mechanical damage They are easily removed without tools for sanitization The assembly is held together by spring clips 3 10 REMOVAL OF STEAM EXHAUST DUCT FIGURE 3 15 1 remove the steam exhaust duct pull the top down away from tha front plate of the canister rack and lift from the bottom flange 2 Toinstal the steam exhaust duct place the bottom lip of the duct on the bottom fiange of the canister rack behind the front plate 3 Rotate the top of the exhaust duct toward the back of tha front plate of the rack until it snaps securely in place 4 Lookingat tha front of the rack slide the duct left or right until the slots in the front plate property line up with the ends of the exhaust duct MIXING CHANNEL AND ACCESSORIES The use of specialty products may require the use of higher speed motors and or additional whippers Kits exist for the installation of additional whippers under the outlet of mixing bows and each of the configurations of the mixing channels FRESH TEA BREWER The AP 213 also has the capability to deliver a cup of fresh brewed tea Certain canister rack configuration may prohibit the uss of fresh brewed tea Currently this capability requires adding a manifold and a valve because the tea brewer requires a separate water valve The tea brewer assembly consists of three basic parts the can
109. nd the cylinder that the carriage springs retain a small amount of wave not compressed to their minimum length and C After brewing the carriage moves forward evenly and gradually to the dump position If all three of these conditions are not met then a cable adjustment should be made using the following procedure 1 Depress the front left switch on the top of the brewer and allow the brewer to cycle to the brew position Tum off power and lift the latch pin in right rear of the brewer and swing the brewer away from the water tank FIGURE 3 8 2 Mark the Inner and outer section of the cable spool with a pencil line across both pleces to provide a reference mark See FIGURE 3 8 3 Restore power and cycle the brewer to the dump position and turn off the power 4 carriage was not correctly behind the cylinder and being forced back out of the way the cylinder 15 resting on top of the alignment shoulder of the brew carriage see FIGURE 3 9 and causing the brew water to leak from between the cylinder and the brew chamber then an adjustment of only one or two teeth to shorten the cable is needed go to step 9 If the original adjustment has been lost then scratch adjustment will have to be made continue to step 5 3 06 FIGURE 3 9 Confirm that the cam follower Is In the deepest valley of the rear cam See Figure 3 11 by cycling the brewer to this position This position of the cam and follower gua
110. net 3 P6 6 Sugar substitute 14 23 32 46 60 6 7 FD gourmet 44 68 FD coffee 6 17 26 39 P6 9 FD decaf 18 27 40 P6 10 Soup SGC 52 65 P6 11 Tea FD FB 54 P6 12 Lightener 12 21 30 45 58 P6 13 Sugar 13 22 31 44 59 P6 14 Key P6 15 Neutral 26 16 Chocolate auger 34 67 P6 17 Chocolate whipper 35 68 P6 18 Soupwhipper 53 66 P6 19 Tea brewer motor 57 P6 22 Coffee whipper motor 15 24 33 47 61 P7 MOTOR CONTROL TO LOGIC CONTROL INTERFACE P7 1 P7 2 7 3 P7 4 P7 5 7 6 24Vac hot 24Vac retum 24Vdc hot 6 5Vdc measured to dc ground DC ground AC present through overflow switches 6 5Vdc measure to P7 4 Should drop to 2 5Vdc when overfiow bucket circuit is open P7 7 through 11 Data transfer lines P8 WATER HEATER CIRCUIT DIRECT CONTROL THERMOSTATS 8 1 Notused P8 2 110Vac Neutral P amp 3 110Vac Constant for both heaters P10 GRINDER POWER P10 1 Large grinder 110Vac controlled by channel 5 16 25 38 P10 2 Neutrai for large grinder and swing out bracket P11 110 IN TO MOTOR CONTROL BOARD FOR GRINDER AND HEATERS P11 1 110Vac hot P11 2 110Vac neutral LOGIC CONTROL BOARD PIN CONNECTIONS P1 INTERCONNECT TO MOTOR CONTROL BOARD P1 1 24Vac hot 1 2 24Vac ground P1 3 24Vdc hot P1 4 6 5Vdc measured to dc ground P1 5 dc ground P1 6 AC present through overflow switches 6 5Vdc measure to P1 4 Should drop to 2 5Vdc when overfiow bucket circuit is open P1 7 through 11 Data transfer lines P6 C
111. nk HOW TO USE THIS MANUAL This manual is divided into three basic parts 1 Introduction features and installation 2 Electronic operation and mode descriptions 3 Service operation and adjustments The service section has its own Index located on the first page of each section In addition the separate parts manual also has a pictorial index located adjacent to the index Each section contains in depth descriptions of the material covered 9999999999999999999999999 9999999 WATCH THROUGH OUT THE MANUAL FOR THIS SPECIAL DIAMOND MARK THIS INDICATES A POINT OF SPECIAL INFORMATION OR A HINT THAT WILL ASSIST YOU IN SETTING UP OPERATING OR TROUBLESHOOTING THE MACHINE gt 5 5 9999999999999999999999999999999 CAUTION Certain procedures in both the operating section and the service section require that voltage be on in the machine Only trained personnel should perform this function Exercise extreme caution while performing these procedures These procedures will be marked with the lightning bolt symbol as it appears at left CAUTION Certain procedures in both the operating section and the service section requires a qualified trained technician to perform the particular task at hand These procedures will be marked with the exclamation symbol as it appears at left Automatic Products 213 V1 8 0798 1 01 FEATURES OF AP 213 HOT DRINK MERCHANDISER STANDARD FEATURES SH
112. non vending cups Each cup ring after being properiy adjusted will dispense a single cup for each cycle of the machine included the cup system are a cup present Switch for each cup cabinet which will signal the logic board that no cups are avallable to dispense The cup present switch Is activated by a teardrop shaped actuator that pivots at the lop of the teardrop The actuator extends into the throat of the cup ring assembly The logic board will either disable the respectlve START button or if both cabinets are empty change the scrolling display to an OUT OF ORDER M01 message after trying to move the cups to the dispensing mechanism for 30 seconds CUP CABINET Cups are stored in a pair of in line flat magazines mounted on the inside of the vendor door The magazines are completely covered to protect the cups from accidental contamination The entire cup cabinet may be swung out for easy access to the logic board LED switch board and selection labels The base of the cup cabinet holds the cup dispense motor assembly platform Cups are moved from the storage position to the dispensing mechanism referred to as the cup drop as needed When the stack of cups in the cup drop throat has been reduced to four or five cups the cup present switch is released which signals the logic board to energize the cup spiral motor 3 11 FIGURE 3 16 The cup spirals will tum simultaneously to advance the remaining stacks of cups on the ba
113. ntity of a single size cup Options 6 amp 7 allow control of the cup dispenser in the event that one size cup is not available to vend If either or both of the options are set to and that cup size is selected but not available the scrolling display will show USE OTHER CUP SIZE If either both of the options are set to Y and the correct change is not available then a drink may not be delivered INCREASE FLASHING DIGIT MOVE FLASHING DIGIT MODE 12 SET TIME CHANNELS The primary function of Mode 12 is to allow 806698 to the numerous channels available for each selection Each selection in the machine has a number of channels organized into a RECIPE the oorrect arrangement of channels in each recipe is what creates a specific drink For example one of the simplest recipes is for 8 hot chocolate selection The list of the channels required for a hot chocolate selection are Channel 02 Hot vend cycle Channel O3 drop start pulse Channel 67 Chocolate water whipper Channel 68 Chocolate auger Each of these channels when combined in the correct order in the appropriate amounts will deliver a cup of hot chocolate By increasing the number of channels available for a selection the flexibility of that selection inoreases The selection that has this maximum ffexiblity is named CUSTOM SELECT COFFEE and le the third and occasionally the fourth prime selection on the left side of the selector panel Because
114. o clock direction Align the top spiral to the bottom spiral then push up on the top spiral until drive belt is snug then tighten its Screws spiral belts should be snug not tight 2 CUP RING ADJUSTMENT To correctly adjust the adjustable cup ring to fit the cups you are using see Figure 3 18 amp 3 19 the following procedure should be followed A Remove all existing cups in the throat of the cup drop B Locate the single adjustment screw amp nut on the side of the cup ring opposite the white lever connected to the cup drop motor and loosen screw turn C Slide the adjustment lever so the cams are slightly smailer than the under rim diameter of the new cup being used D Place one cup in the cup ring and gradually slide the adjustment lever so the cup settles down on the shelf of the cam Tighten the adjustment screw E Once the cup rim is resting on the shelf of the cam a very minor adjustment may be required using one finger hold the cup up against one of the six cams and gently push on the bottom of the cup directly opposite your finger towards your finger If the cup slips off the opposite cam then the cup ring is set too wide and must be closed down slightly until the cup no longer falls off F Once the cup ring is correctly adjusted tighten the locking screw and load the vend tube position with cups G Use Channel 3 or 4 in MODE 8 to test the adjustment by continuously dispensing 2 cornplete column of
115. of machine the software is installed in and what fresh brew options are available Also included are the options that control the dispensing of cups and operation of the cup dispensers when one cabinet s empty THEFUNCTIONS FOR MODE 11 ARE VERY SPECIFIC AND DIFFERENT FOR EACH OF THE CANISTER RACK CONFIGURATIONS MAKE SURE YOU ARE USING THE CORRECT MODE 77 TABLE FOR YOUR SPECIFIC MACHINE SEE CANISTER RACK INDEX CHART ON PAGE 1 07 1 Open machine door 2 Insert security key into the service key switch turn the switch to the on position and then back to the off position This allows the key to be removed and prevent it being left in the machine in error The correct function of the key switch is on then off the key should always be in the position where key can be removed 3 The display should indicate MODE 11 4 Depress the START switch The display will indicate CONFIG H B C The H should be flashing to indicate that the machine is set up as a 213 hot drink machine B Ifthe is not flashing after having just installed new control board or new software for example press the change digit switch until it is Then depress the START switch The machine will then jump automatically to mode 16 to load the default values appropriate for the 213 machine see page 3 20xxx for additional information on board replacement 6 If the H was flashing correctly continue with the configuration by dep
116. of the brew cylinder to accommodate multiple volumes of liquid up to and including 12 ounces of liquid newly designed brewer base assembly thal reduces the number of moving parts by replacing the movable filter and associated parts with a fixed filter This change will reduce service calls by eliminating the necessity to replace broken part and in testing has allowed the brewer to operate cleaner FIGURE 3 1 Automatic Products 213 0798 HOW THE BREWER WORKS The word front used In this description refers to the parts of the brewer nearest the observer standing before the open cabinet All AP 213 fresh brew machines have the brewer stopping at the same point The brewer is stopped with the brew carriage aligned directly over the platform of the fixed brew filter and under the coffee delivery chute When a brewed coffee drink is selected the ground coffee from a grinder or an LG canister is delivered directly to the brew chamber via the stainless coffee delivery chute FIGURE 3 2 The brewer starts at the time determined by channel 7 typically 4 00 seconds When the brewer starts the cable will begin to retract the brew carriage towards the rear of the base assembly Once the left front switch brewer cycle rides up on the high side of the front cam the brewer will continue to run until this switch falls back Into the valley The brew carriage will continue back until it is slighty behind the clear brew cyl
117. or 115Vac 10 Low supply voltage 115Vac CODE M10 Check configuration in MODE 11 Software or logic board has been replaced and reload MODE 16 Retum to MODE 11 and recheck configuration and options 16 Amp circuit breaker pops Top thermostat mounting nuts overtightened Loosen top standoffs that mount intermittently thermostats tighten finger tight only evenly then 1 4 tum more with nut driver Automatic Products 213 0798 3 22 A 3 213 TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE REMEDY No power complete machine Power cord unplugged Plug in power cord service outlet Loose or broken wire in power cord Repair or replace Bad connections in power cord to Check all terminals EMI filter and switch pane No voltage from wall outlet Check outlet and supply circuit breaker On off switch or wiring defective Repair or replace or open Machine will not vend or Circuit breaker s tripped Reset or replace accept money Power transformer disconnected Repair or replace or defective Check MCB P1 3 and P1 5 for 24 36 Defective coin mechanism Replace or disconnect and test machine using MODE 2 110V coin mech won t operate Check power board for 110Vdc lower left corner of inside of door MODE 13 81600 oplionie Y _ Start Enter does not operate Security key switch is on Key cannot be removed retum to off so key can be removed Defective LED switch circuit board Bottom heater comes on first The
118. ow they align with the ten slots on the outer edge of the fixed cutter head If any of the three pins are aligned with any ona of the 10 slots you are ready for Step B If none of the pins are aligned with any of the slots slowly loosen the fixed cutter head clockwise until one pin is centered in any one of the ten slots on the outer edge of the fixed cutter head proceed to Step B Step Continue tuming the fixed cutter head clockwise until another pin is centered in any of the ten slots Continue tuming the fixed cutter head clockwise until another pin is centered in any one of the ten slots This is the 1 grind position This is the finest grind of coffee that should be ground FIGURE 3 25 NOTE Clicks can be heard at each position 3 18 6 Reinstall the locking device removed in step with tne locking screw in the far right position in the adjusting scale Tighten the two screws securing the locking device to the top of the fixed cutter head FIGURE 3 26 7 Move the locking screw to the center position on the adjustment scale Using the adaptor plate with the 7 holes then hole 4 will be the center position Tighten the locking Screw 8 Reinstall the mini grinder on the swing out bracket Open the gate to allow beans back into the grinder Replace the coffee delivery chute Run 3 or 4 fresh brew decaf vends to refill the grinder Check the gram throw by accessing MODE 12 channel 18 Reset if necessa
119. p of machine to check from front to back and side to side If machine is not equipped with a bean grinder swing coffee hopper out and install hopper Be sure to engage auger driver with motor drive pin If machine Is equipped with a bean grinder swing out bracket assembly and hopper will be packed separately and placed on the floor of the machine After unpacking remove the bottom 3 8 bolt on the bracket hinge used for the swing out asm Install the grinder Swing out asm on the hinge bracket and connect the electrical hamess and replace the bolt Be sure to secure the sliding gate located on the sloped surface of the bean hopper in the fully open position to allow beans into the grinder s Install coffee delivery chute to bottom of swing out bracket and do not tightening wing nuts yet Push swing out asm against brewer until it latches over roller bracket located on brewer asm Check roller bracket adjustment to insure swing out bracket holds in place Position the bottom opening of the coffee chute over the center of the brew chamber for best possible delivery of grounds to brewer then tighten wing nuts On the bottom of water tank make sure the drain valve is closed Install water filter cartridge if so equipped On the filter head asm turn the water lever on by rotating it clockwise Remove shipping screw from brewer cam switch cover Locate shipping behind brewer latch amp remove using a 3 8 socket wrench
120. parate discount pricing structure available Canisters may be expanded 5 features 8 number of canister levels Incl base expanded o Full accountability Including discount cash meters ten separate price line counters or accountability by beverage and size UP MODE ND CAPACITIES o User friendly scrolling display to help with the Cabinet selection process and provide customer feedback 702 5 PV577 o Programmable for stand by operator messages up IMP SVR 0070 to 85 characters long 8 oz 378 Swt PV5B8 OPTIONS IMP SVR 0080 Conf Cup 210 2000AV o Whipped Soluble Gourmet Coffee SGC Peed ee BXTX o USE YOUR OWN CUP option with or without discount feature Swi PV509 o 24V standard or 110V capabillty for coin mech or IMP SVR 0090 x o Slow retum vend door dampener o MIS information retrieval and upload download 53 Kick plate Conf 355 2000AV SPECIFICATIONS m DIMENSIONS Squat Height 72 Depth 31 Width 38 _ ELECTRICAL AND WATER REQUIREMENTS Electrical 120 Voits 60 Hz 16 Amps Water Potable cold water 20 minimum Automatic Products 213 V1 6 0798 1 02 SOFTWARE IDENTIFICATION AND LABELS The software revision for Model 213 will be known as Version C and can be identified by a lilac l
121. r removed defaced or otherwise altered extend to plastic or glass windows lamps fluorescent tubes and water contact parts extend to any unit used outdoors extend to accessories used with the Unit that were manufactured by some person or entity other than DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND AS TO THE UNIT AND ALL WARRANTIES OF ANY KIND AS TO ANY ACCESSORIES THIS DISCLAIMER OF WARRANTIES INCLUDES ANY EXPRESS WARRANTIES OTHER THAN THE LIMITED WARRANTY PROVIDED ABOVE AS TO THE UNIT AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AS TO THE UNIT AND ANY ACCESSORIES UNDER NO CIRCUMSTANCES SHALL API BE RESPONSIBLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES LOSSES OR EXPENSES ARISING FROM OR IN CONNECTION WITH THE USE OF OR THE INABILITY TO USE THE GOODS FOR ANY PURPOSE WHATSOEVER No representative of APi or any other person is authorized to assume for APi or agree to on the behalf of APi any other liability or warranty in connection with the sale of this Unit reserves the right to make any changes or improvements in its products without notice and without obligation and without being required to make corresponding changes or improvements in Unit theretofore manufactured or sold AUTOMATIC PRODUCTS 1818 e n innal ind 300 Jacksonville Rd Warminster 4 18974 TABLE OF CONTENTS AP 213 SERVICE MANUAL INTRODUCTION
122. r supply or damaged supply line Change water supply or replace water supply line Liquid running down outside of small cups Reposition hoses on delivery spout use top 3 spouts Incorrect cylinder and carriage alignment Check brewer cable adjustment Confirm that brew filter is seated correct Carriage wiper binding on filter Water only No coffee Clean brew base assembl Replace Check channels in MODE 12 for See timing chart correct times Brew water valve leaking Repair or replace valve Defective piston seal wet grounds Incorrect cylinder and carriage alignment Check brewer cable adjustment LG canister tunnellng Water In grounds bucket Automatic Products 213 0798 3 25 213 TROUBLESHOOTING CHART Security key switch on or defective Key cannot be removed retum to off so key can be removed Selection not activated Check MODE 11 options Check for valid selection price no prices set to 99 99 correctl Additives do not flash during selection Additives will not flash when Selections 4 or 5 are SGC Defective selection switch LED board Run MODE 6 test and check for switch numbers see page 2 07 Discount switch on with discount set at Tum off discount switch Selection or additive not working Machine vending with no money or retuming money deposited and vending 100 Discount switch does not tum off free vending
123. rantees that the brewer 5 in the dump position Feed the cable down between the roller and the support bracket and towards the front of the brewer Slip the cable Into the slot on the rear of the carriage Wind the cable clockwise on the outer spool until the carriage is pulled back from the inner face of the base assembly See Figure 3 10 1 8 to 3 16 inch 1 8 3 18 SPACE FIGURE 3 10 Automatic Products 213 0798 10 11 12 3 07 While holding the follower in the valley of the cam see FIGURE 3 11 install the outer section of the cable spool over the inner section Release the follower and spool and check that the clearance set above maintained If so make a new reference mark across the spool and remove the outer section of the spool and rotate it counter clockwise one tooth skip to Step 10 FIGURE 3 11 Carefully pull the outer section of the cable spool off and rotate it one tooth clockwise to tighten the cable and replace the outer spool Restore power and cycle the brewer again watching for the three conditions above If the carriage is still not being drawn back far enough during the cycle repeat Step 9 After ensuring that the cable is adjusted correctly replace the screw and washer that secure the two halves of the cable spool and cycle the brewer to the brewing position and tum off the power Swing the brewer closed and ensure that the latch pin drops Into place Restore power and test vend
124. ressing the START switch The machine will then advance through a series of seven questions Each selection 13 made by depressing the change digit switch until the Y yes or N no is flashing and then activating the selection by depressing the START switch The flashing character indicates the selected choice The charts at the beginning of rack configuration section provide the choices available for each type of rack B When the START switch is pressed for the final question the display will indicate MODE 11 Note It is important to return to the MODE 11 on the display to ensure that the new values are loaded Automatic Products 213 V1 1 0394 2 09 DEFINITION OF CUSTOM SELECT COFFEE CUSTOM SELECT COFFEE abbreviated CSC is the name of the selection assigned to at least the third prime selection A number of new channels are available which allow you to create a custom drink using existing products in the machine few examples of this might be Cafe Mocha defined as brewed coffee combined with whipped chocolate or Balanced Blend half regular half decaf fresh brewed coffee This selection CUSTOM SELECT COFFEE allows the operator to create their own special drink FOR ADDITIONAL INFORMATION ON CUSTOM SELECT COFFEE SEE MODE 12 OPTION 5 6 7 These three options control the function of the dual cup dispenser Option 5 allows the choice between machine containing two size cups or one which has a larger qua
125. rmostats wired Incorrectly on tank lid 110Vac hot to center terminal front during initial power up gt thermostat Probe assembly loose or incorrect length Repair or replace switch Commodity water valve leaking Repair or replace check supply line for high pressure install pressure regulator to correct Flush cycle activating every 12 hours Disable or reduce flush cycle or service machine more frequenti Check steam exhaust duct hose fan and humidity bar clean as needed Exhaust motor not running causing poor wash Low spot in hose between whipper outlet and Trim hose to remove low spot delivery spout Excessive amount of liquid overfiow bucket Water inlet valve leaking Lightener and or sugar not selected but appearing in drink Clogged exhaust system Automatic Products 213 0798 3 23 213 TROUBLESHOOTING CHART Incorrect grind of coffee Check grinder setting and refer to zero adjustment procedure Check gram throw Using gram scale adjust correct channels Soft water or coffee gases causing Refer to Brewer section in manual excessive pressure In brewer Check P10 and P11 on MCB 115Vac hot on P10 1 and P11 1 115Vac neutral on P10 2 and P11 2 Check configuration MODE 11 Option 2 Option 2 should be Y Check 2 5A circuit breaker on interlock switch Reset or replace bracket Brewer dumping wet grounds See wet grounds section or ripped brew fiter Imp
126. rods Adjust Replace brew base frame Brew base assembly parts worn or broken Replace parts springs pawis etc Cups jammed together in cup cabinet Adjust or replace cup present Switch incorrect adjustable cup ring ad ustment Replace cups or cup ring Defective cup drop motor USE YOUR OWN CUP option Cupwell not aligned correcti Sensors blocked or di Sensors or board malfunctionina See Service Section page 3 12 Multiple or intermittent Cup motor cycle switch out of adjustment Adjust or replace cups broken or defective Cup motor brake arm sticking on causing Check for rubber tlp or brass motor to coast grommet on brake arm repair or Cup drop motor start pulse too long Check MODE 12 channel 3 and 4 for correct duration Cup motor cycle switch wiring reversed _ Correct wiring Automatic Products 213 0798 3 27 10 11 12 13 14 DIRECTIONS FOR REPLACEMENT OF LOGIC CONTROL BOARD DO NOT REMOVE THE BOARD OR THE EPROM WITHOUT CARRYING OUT THIS PROCEDURE NOTE DOWN ALL AUDIT DATA AND MACHINE SETTINGS IF POSSIBLE THE FACTORY STANDARD SETTINGS AND PRICES WILL BE LOADED AS A RESULT OF THIS PROCEDURE CAUTION WHENEVER REPLACING OR HANDLING ANY ELECTRONIC CIRCUIT BOARD OR COMPONENTS IT IS IMPORTANTI THAT YOU FOLLOW ELECTROSTATIC PREVENTATIVE MEASURES TO PREVENT STATIC DAMAGE TO THESE ITEMS USE OF A GROUND STRAP OR OTHER GROUNDING METHOD TO MACHINE IS RECOMMENDED Open machine door Depr
127. roper gram throw or grind Check gram throw and grinder setting Brew water valve leaking OVER TEMPERATURE safety thermostat Reset and check overflow hose for popped low spots interfering with vent function Defective thermostat Replace or bypass to test Defective or incorrectly wired interlock switch Correct wiring or replace switch Defective heater Test heater element and replace if Wet grounds dispensed from brewer Large grinder operates small Neutral for swing out bracket reversed grinder or decaf auger does not Weak and or cold coffee and overfilling cup defective Heater Element resistance 100 Automatic Products 213 0798 3 24 T 213 TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE REMEDY Water inlet switch sticking or defective Check overflow hose for low spots causing Straighten hose and drain any vacuum condition water secure hose Float rod access cover loose Secure In proper position Repair or replace valve Cup occasionally not full short cup Water valves opening late due to mechanical defect or low voltage Brewer cable not adjusted properly causing Adjust cable brewer leak Brewer stop position Incorrect trapping Adjust front brewer cam for correct grounds on seal stop position Check brew chamber seal for excessive Check for proper alignment grounds of coffee delivery chute Clogged water fiter Low wate
128. ry 9 Retum the swing out bracket to the operate position and run three test vends of decaf coffee If the brew cycle seems normal with no strain on the motor and acceptable dry spent grounds leave the focking device in its current position If necessary to adjust the grind setting recheck the gram throw Automatic Products 213 0798 3 1 9 TROUBLESHOOTING FOR AP 213 HOT DRINK MACHINE If START ENTER does not operate check security key Switch for correct position Key should be able to be removed If key cannot be removed then security key switch is on and the START ENTER switch is disabled If MODE switch does not operate check P11 P13 and P16 on the logic control board to determine if the MODE switch is reversed with the DISCOUNT switch or the CUP PRESENT switch The MODE switch should be connected to P16 The CUP PRESENT switch should be connected to P13 If scrolling display on door shows OUT OF ORDER Refer to Appendix III OUT OF ORDER CODES and check the three obvious reasons for the OUT OF ORDER message 1 Buckets are full CODE M20 2 Water tank is not full CODE M02 3 Machine is out of cups CODE M01 If either the water inlet valve or the cup spiral motor have been on for 90 continuous seconds the OUT OF ORDER message will appear Another cause for the OUT OF ORDER message could be a constant low voltage source i e below 104Vac from the wall outlet supplying the machine During initial set up another sit
129. s the possibility of four different canister rack configurations These four canister rack configurations are designated by a number that represents the number of mixing bowls or troughs and the number of canisters in each section reading the rack from left to right An example would be a standard canister rack from left to right chocolate soup creme sugar sugar sub soluble decaf and tea This would be represented as 1 1 5 The chocolate and soup each have their own mixing bowl while the balance of the canisters are mixed along with the fresh brewed coffee in a common mixing channel See figure below For the layout of additional canister rack configuration options see the Index chart on page 1 07 This wili also direct you to the correct configuration chart recipes label assignments and canister assignments Automatic Products 213 V1 8 0798 1 03 DEFINITIONS OF INFORMATION CONTAINED ON EPROM LABEL DIGIT FUNCTION DESCRIPTION 0 0 STANDARD RACK CONFIGURATION 1 1 5 digit 1 1 SPLIT TROUGH SOUP SGC 2 SOLUBLE GOURMETS 1 1 2 3 digit 2 CANISTER RACK CONFIGURATION 2 SPLIT TROUGH SOUP SGC 1 SOLUBLE GOURMET 1 1 1 4 SPLIT TROUGH 2 SOLUBLE GOURMETS 1 24 0 10 PRICE LINES See MODE 1 page 3 03 step 12 3 04 amp 3 05 52 TOTALS BY PRODUCT BY SIZE INDICATES TYPE OF MIS INFORMATION THAT IS RECORDED SOFTWARE 203 Dual Cup EPROM VERSION
130. se plate toward the cup drop opening When the stack of cups nearest the cup drop opening is advanced It will drop into the remaining cups The new cups will depress the cup present switch which signals the logic board to deactivate the cup spiral motor The cup spirals are designed so that a stack of cups will nestie between the tums It 13 important that the spirals are properly oriented to each other so the stacks of cups will advance In a vertical position The drawing illustrates the relationship between the three spirals When the spirals are correctiy adjusted the retum wire at the end of the spirals will point as shown All three spirals should be pointing In the Identical direction The spirals are properly set before the machine leaves the factory and should not require adjustment before being put In service unless one of the cup sizes is changed The synchronized movement of the three spirals ls maintained by the toothed drive belts which connect the toothed gear on the end of each spiral rod and the cup spiral motor CUP DROP MECHANISM The cup separator used in the AP 213 hot drink merchandiser is a patented adjustable cup separator developed by Automatic Products Int l The adjustable cup ring has been designed to dispense a wide variety of vending and non vending cups To successfully vend some of the non vending cups an altemata set of intemal cams may be required This set of alternate cams has a wider cut In the cam to al
131. sert security key into the service key switch turn the switch to the position and then back to the off position Depress the mode switch until the display indicates MODE 13 Depress the START switch The machine will then advance through a series of questions and options Each Y N selection is made by depressing the change digit switch until the Y yes or no is flashing and then activating the selection by depressing the START switch Tha following questions are indicated on the display FORCE Y N Y Forced i e User must make a vend FREE Y N MS1600 Y N ESCROW Y N MULTI Y N DISCL 7 00 FREE CT 00 VOLUME 75 DISCR 7 00 before change is returned N Normal Y Free vend enabled on all selections N Normal prices apply Y European Executive changer installed N US changer installed Y Bill validator will escrow any bill that takes the credit above the highest vend price No further bills will then be accepted If the coin reject is pressed the bill will be returned N Bills are stacked immediately Y More than one vend can be made before change is returned N Single vend Change is returned immediately Any large selection enabled for discount in Mode 14 will be discounted by the factor set in this display The discount price is obtained by multiplying the vand price by the discount factor e g 506 x 80 406 The discounted price wid be in effect when the discoun
132. ssible This allows the water and tea to steep for as long as possible before the brewed tea liquid flows out the delivery spout and into the mixing channel where lightener and sugar can be added The lightener and sugar are controlled by separate channels The tea leaves are prevented from following the liquid by a fine mesh filter that also acts as the bottom of the brew chamber After the liquid has seeped through the tea the brewer cycle switch receives a start pulse from the motor control board and starts the brewer motor and its crank arm into the dump cycle The crank arm moves the brew chamber and carriage forward as two ears on the side of the brew chamber contact two pawis that force the brew chamber up As the ears of the brew chamber clear the support of the 5 the four brew chamber springs snap the brew chamber down ejecting the spent tea into the chute which guides It to the waste bucket The brewer then cycles home to await the next vend If the variety of tea being used is not completely ejected with one cycle then it may be necessary to extend the duration of channel 57 to cause the brewer cycle twice CUP DELIVERY SYSTEM Every beverage sold through the AP 213 hot beverage merchandiser requires a clean disposable cup Inside the machine is two storage areas for a large number of cups and a pair of adjustable cup separators cup ring The adjustable cup has been designed to dispense a wide variety of vending and
133. switch SWITCH 35 Key Common Brewer cycle switch SWITCH 34 Brewer water switch SWITCH 33 P10 LOGIC JUMPER DIRECT CONTROL THERMOSTATS P10 1 Common 10 5 Connected to P10 1 at tank SWITCH 37 P11 DISCOUNT SWITCH SWITCH 25 P11 1 Common P11 2 Discount switch N O P12 FLUSH INTERLOCK SWITCH SWITCH 26 P12 1 Common P12 2 Flush Interlock switch N O P13 CUP SENSOR INPUT SWITCH 28 P13 1 Common P13 2 Cup sensor input N O P16 MODE SWITCH SWITCH 30 P16 1 Common P16 2 Mode switch N O P17 CYCLE LED P17 1 Common P17 2 LED LED PRINTED CIRCUIT BOARD PIN CONNECTIONS LP2 1 THRU 25 INTERCONNECT TO LOGIC CONTROL LP3 1 THRU 7 SECURITY KEY SWITCH 32 CREDIT POWER BOARD CONNECTIONS USED ONLY WITH 110V COIN MECH AND OR VALIDATOR P1 1 1107 ac hot input blue P1 2 Key no connection 1 3 110V ac neutral input P2 1 110V dc ground to coin mech socket pin 10 P2 2 110V dc hot to coin mech socket pin 12 P2 3 Key no connection P24 connection 3 1 110V ac neutral to validator pin 6 P3 2 Key connection P3 3 110V ac hot to validator pin 4 98620 612 5 bee Power SCHEMATIC VERSION C SOFTWARE Plug 1120 VAC Fil ter 9 Front Back Thermostat Tharreestat 500 Wott 16 Amp 3 Amp Circuit Breaker Circult Breaker s 10 Amp Circuit Breaker
134. t switch is operated This option allows a free drink after a given number of vends The number in the display can be set between 01 every vend and 255 every 255th vend is free If the number is left at 00 no free vends wili be given This setting expressed as a percentage 96 allows the setting of the regular ss compared to the large drink Example 12oz large drink X 75 75 Soz regular drink See chart on next page for conversions Any regular size selection enabled for discount Moda 14 will be discounted by the factor set this display The discount Automatic Producta 213 V1 2 0594 2 12 price is obtained by multiplying the vend price by the discount factor e g 50 x 80 40 The discounted price be in effect when the discount switch is operated This message replaces the previously unused VOL D message The DISCOUNT PERCENTAGE for the large and small are now DISCL applies only to the LARGE drinks and DISCR apples only to the REGULAR size drink For the Discount switch to act as a free vend switch both percentages must be set to 100 7 00 Both percentages are set to 7 00 when the machine leavas the factory ff you desire to vend only cup size for frae than the free size should be set to 100 and the size that must be purchased shouid be set to 0 00 Other combinations of percentages can be used to create a discount for using your own cup or any
135. tained on the label DATECODE 52380041580 ORDER CHART 00COLBFB For all model 213 the first three digits of the chart number MUST match for a successful transfer of information In the example above the first 3 digits are OOC This means that the settings in this machine would transfer successfully to any other machine whose chart number started with OOC INFORMATION CONTAINED IN TRANSFER The information in the data transfer file between machines or the computer and the vending machine in either direction is PRICE SETTING INFORMATION Includes information from MODE 4 for single oup machines and MODE 4 amp 5 for Dual Cup models CONFIGURATION Exactly duplicates the settings in MODE 11 CHANNEL SETTING Copies the settings of all ingredient channel settings located in MODE 12 PAYMENT OPTIONS Copies the settings of all options located in MODE 13 for payment and other functions DISCOUNT SELECTION Copies the setting of the discount bits in MODE 14 CAUTION DOWNLOAD WILL NOT TRANSFER THE 10 PRICE LINE SETTINGS FROM THE END OF MODE 13 THESE ARE CONSIDERED PART OF THE MANAGEMENT INFORMATION SYSTEM MIS NO MIS INFORMATION 1 TRANSFERRED THE STANDBY SCROLLING MESSAGE IS NOT TRANSFERRED For additional information about computer transfer capabilities contact Technical Services Department MODE 11 MACHINE CONFIGURATION The function of MODE 11 is to determine the type
136. uation may occur If a logic board was changed or the software was changed it may be necessary to proceed to MODE 16 and reload the standard times Caution should be observed because activating MODE 16 will cause any channel time or price information that was changed from the standards to be lost Further information on MODE 16 can be obtained in the description of modes If alogic board or software chip has been replaced and the board or chip is configured as a cold drink the large grinder will immediately start to run Swing the grinder swing out bracket out to interrupt power to the grinder and check MODE 11 for the correct configuration H flashing Change the configuration and reload the factory standard times and settings MODE 16 Using the black mode switch located on inside of the door set the display to MODE 8 and press START button and check the list of switches that will appear on the display for the following switches and their correct operating position This list of switches can be used to check each switch that functions as a sensor for the logic board After running MODE 6 test the first time and noting each switch number that appears any Switches position can be physically changed to determine if the switch and its wiring to the logic board are correct See Appendix for selector switch assignments Automatic Products 213 0798 WILL APPEAR IN SWITCH INDICATION NORMAL OPERATION 24 or below faulty selector
137. ugh the grate in the bottom of the cylinder into the coffee filled brew chamber The grate in the bottom of the cylinder prevents the coffee grounds from floating up into the cylinder FIGURE 3 3 As the cycle continues the piston is moved down into the cylinder by the largest cam on the main shaft Air trapped between the piston and the water in the cylinder is quickly heated by the hot water and begins to expand The downward motion of the piston plus the pressure of the expanding air forces the water through the coffee grounds in the brew chamber and out through the delivery funnel to the trough Automatic Products 213 0798 The heated compressed air follows the water through the grounds forcing the remaining water out of the grounds and drying the grounds When the roller of the third switch falls off the hlgh side of the rear cam the delay switch will signal the logic board to activate the pressure rellef delay for the duration set in channel 10 FIGURE 3 4 This pressure rellef delay allows bullt up back pressure In the brew chamber and cylinder to dissipate through the bed of grounds and prevent grounds under pressure from escaping and being deposited on sealing surfaces FIGURE 3 5 3 04 After the pressure rellef delay the brewer starts the portion of the cycle that empties the brewer of spent grounds and resels the brewer for the next vend The brew carriage cable is tightened and the piston and cylin
138. which is being held closed by the lever of the cup drop ring This starting voltage is controlled by channel 3 or 4 depending upon which size cup was selected The run voltage for the cup drop motor is connected to the normally closed NC contact of the switch The run voltage is always present on the NC terminal of the Switch The common of the switch is connected to the cup drop motor The run voltage remains on the NC contact of the switch for the duration of the vend If the cup drop lever fails to interrupt the voltage by depressing the cycle switch due to incorrect switch adjustment or a faulty switch the cup drop motor will run continuously If the start voltage remains on the NO contact of the switch longer than one complete revolution of the crank arm the motor will run a second time The length of the start voltage Is controlled by the duration of channel 3 and 4 CUP RING SWITCH ACTUATOR CUP PRESENT SWITCH ASSEMBLY starting position the next cup in the stack Is prepared to be CUP RING dropped for the next cycle When the cup mechanism 18 in a ADJUSTMENT ADJUSTING standby position the lever of the cup ring Is pushed against the SCREW PLATE arm of the cup motor cycle switch FIGURE 3 18 Automatic Products 213 0798 3 12 CHECKS The following nine adjustment and check sections are required when the following is performed Cup size change Cup brand Change Switching size cups from smaller to
139. with the top heater This allows the hottest water In the tank to be released through this valve and Into the brewer This valve is controlled by channel 8 There is no flow control available on this valve as its purpose is to deliver water as quickly as possible to the brewer TEA SOUP FRESH BREW TEA AND CHOCOLATE VALVES These valves are mounted on the left side of the water tank Separate valves are essential because each beverage may require a different amount of water to brew the beverage properly and each beverage is made and released from the machine through Its own channels to avoid taste contamination Each valve is controlled by at least one separate time channel on the logic board Each of these valves Is connected to the commodity rack by a flexible tube The chocolate valve is positioned such that it can be removed and added to a manifold when a fourth valve Is required for fresh brewed tea Additional wires are Included In the hamess for use with a fresh tea brewer RINSE HOSE A convenience feature Is the rinse hose This is provided for maintaining proper machine sanitation It Is long enough to reach each part of the machine which will normally require cleaning To avold any possibility of this hose leaking storage bracket has been provided which holds the outiet of the hose above the normal water level in the tank OVERFLOW HOSE Mounted in the upper left rear of the water tank Is the overflow fitting Should th

~ MANUAL FROM - Vending Center

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