Frysaver op manual
Contents
1. Operation amp Service Manual FRY SAVER Dil Filtration System STANDARD FEATURES All stainless steel body and filter housing construction 1 4 HP heavy duty reversible pump amp motor Built in suction line heater with indicator light for solid shortening 5 foot 1 5 meter flexible sanitary high temperature hose and heat proof handle assembly Easy to remove pleated filter cartridge for super fine filtering Built in thermal reset switch Four heavy duty swivel casters allow easy movement Filters 50 Ibs of oil in 5 minutes Cecilware Corporation 43 05 20th Avenue Long Island City NY 11105 Tel 800 935 2211 718 932 1414 Fax 718 932 7860 www cecilware com customer service cecilware com Since 1911 NM47A Page 2 FILTER CARTRIDGE DIRECTIONS To insert or replace the filter cartridge in the unit follow these simple steps 1 Remove cartridge support assembly by lifting straight up and applying a twisting motion Discard the used cartridge Wipe machine down with a clean cloth DO NOT USE WATER OR OTHER CLEANING SOLUTIONS WHEN CLEANING THE FRY SAVER 2 Place the cartridge support assembly over the center tube in the filter tank Push down until the cartridge support rests on the bottom of the tank 3 Place the pleated filter cartridge pleats facing up over the cartridge support Push down on the outer rim until the cartridge rests on the support bead BE CAREFUL NOT2. TURN ON THE PRE HEAT SWITCH LOCATED ON THE FRONT OF THE CONTROL BOX WAIT AT LEAST 15 MINUTES BEFORE FILTERING TURN PRE HEAT SWITCH OFF BEFORE FILTERING DO NOT STICK NOZZLE TO THE BOTTOM OF THE FRYER WHEN YOU HAVE REMOVED MOST OF THE OIL FROM THE FRYER TURN OFF THE FRY SAVER AND INSERT THE NOZZLE THRU THE COVER TURN THE MAIN SWITCH TO FILTER AND ALLOW THE OIL TO CIRCULATE THRU THE MACHINE WHILE YOU CLEAN THE FRYER WHEN YOU ARE FINISHED OPEN THE DRAIN VALVE AT THE END OF THE HOSE TO REMOVE ANY OIL LEFT IN THE MACHINE Cecilware Corporation 43 05 20th Avenue Long Island City NY 11105 Tel 800 935 2211 718 932 1414 Fax 718 932 7860 www cecilware com customer service cecilware com Since 1911
3. TO DAMAGE PLEATS Improper handling will crush them NOTE Each filter cartridge can be used to filter up to 1 000 pounds of oil before a new cartridge must be used This equates to the cartridge being entirely covered with foreign matter It is recommended that you only remove and re insert the cartridge when it needs to be replaced By continuously removing and re inserting the cartridge you will lessen its efficiency by breaking the seal formed around the cartridge diameter This allows for oil and particles to flow into the filtered oil and re contaminate the oil OPERATING INSTRUCTIONS Before operating the filter check the control lever and heater switch to see that they are in the OFF position The drain valve should be in the CLOSED position too The filter cartridge should be inserted as well SEE FILTER CARTRIDGE DIRECTIONS NOTE The FRY SAVER is equipped with a circuit breaker to protect against electric overload or short circuiting If the unit is plugged in and does not operate simply push the circuit breaker button located on the face of the control panel and hold in for a few seconds If the unit still does not operate unplug and call either a service technician or our office at 1 800 935 2211 or 718 932 1414 DO NOT CONTINUE TO PUSH THE BUTTON THIS WILL HARM THE MOTOR 1 Turn off the fryer Wait for the temperature of the oil to cool down to approximately 250 F If you are using solid shortening see below
4. empty follow the manufacturer s instructions for cleaning 8 Once the fryer is cleaned the oil in the FRY SAVER tank can be transferred back to the fryer 9 Turn the control switch on the FRY SAVER to OFF and position the nozzle in the fryer Switch the control lever to FILTER and run until all the cooking oil is transferred back into the fryer When finished turn the control switch OFF and replace the nozzle in the cover for storage Even though you have emptied the FRY SAVERQ of oil there will still be some residual oil in the valve and hose This oil must be drained so it does not cause any clogging Place a pan or other suitable container under the valve located below the flexible hose connection at the bottom of the filter tank Turn the valve cock open until dripping stops Then close the drain valve THE DRAIN VALVE MUST BE CLOSED BEFORE FILTERING FRY SAVER FILTER CARTRIDGES The filter cartridge has an average life of approximately 1 000 pounds of oil before needing to be replaced If you are uncertain how many pounds you have filtered the easiest rule of thumb 15 to replace the cartridge when the pleats are completely filled with sediment NOTE DO NOT CONTINUOUSLY REMOVE AND RE INSERT THE FILTER CARTRIDGE AS THIS WILL CAUSE THE SEAL AROUND THE EDGE OF THE PAN TO BECOME STRIPPED Two Ways To Extend The Life Of The Cartridge 1 Use the stainless steel pre filter assembly and pre filter paper that is available as a
5. 2 Plug the FRY SAVER into the correct service outlet The FRY SAVERQ is equipped with an additional pre heat feature for when the cooking oil is solidified or thick A Pre heat the unit by turning the heater switch to ON and allow the unit to heat for approximately 15 minutes You will know the unit is ready because suction is felt at the nozzle when the control switch is turned to FILL B When the machine is pre heated turn the heater switch to OFF and proceed with filtering 3 Place the nozzle in the cooking oil approximately 2 inches DO NOT REST THE NOZZLE ON THE BOTTOM OF THE FRYER This will prevent the nozzle from becoming clogged with solid particles 4 Turn the control switch to FILL keeping the nozzle tip submerged as oil is pumped into the filter 5 When most of the oil is transferred from the fryer to the filter turn the control switch to OFF and clean the fryer as you normally would DO NOT TRANSFER WATER AND SOLID PARTICLES FOUND ON THE BOTTOM OF THE FRYER You do not want to mix water and oil together 6 Place the nozzle in the filter tank through the hole in the cover DO NOT rest the nozzle on the cartridge Turn the control switch to filter and allow the oil to pass through the cartridge while you clean the fryer 7 After you have removed most of the oil only sediment and water is left Place a container under the drain valve in front of the fryer and open the valve to empty the unit When the fryer is
6. cilware com Date 3 1 88 DWG AE 1A 57 Page 5 Page 6 Cecilware Part FRY SAVER by Cecilware Spare Parts Price List Blickman Part Description 20000 F 101 Filter Cartridge 1 Dz Carton 20003 20000 3 Filter Cartridge 3 Pack 20005 F 121 Cover w Knob F 134 NB Caster 2 No Brake A Set 20020 20025 F 135 V Belt 3L 230 20026 F 135 NUL V Belt 3L 220 For 220v NUL Units 20030 F 140 Valve Assembly Complete 20035 F 141 Raceway Assembly Base Plate Less Casters S S Ball For Valve Assembly Valve Plug Heater 120 Volt 20066 F 146 NUL Heater 220 Volt NUL 20070 F 147 O Ring For Cartridge Support F 151 Motor 120 Volt 1 4HP 20085 20086 20090 F 151 NUL F 152 Motor 220 Volt 50 HZ 1 4HP Sheeve Pulle 20135 20135 F 181 V F 181 H Tubing Bent Valve To Pump Connection Viking reference last character in serial of machine Tubing Bent Valve To Pump Connection Haight reference last character in serial of machine 20140 F 182 Compression Fitting 3 8 Straight 20145 Compression Fitting e F 194 1A Switch Fill Filter 20185 20190 20195 F 194 1B F 194 2 Boot For Fill Filter Switch Circuit Breaker 20200 F 194 3 Switch Heater Pilot Light Hose Assembly Complete Nozzle Attached Pre Filter S S w Hold Down Ring Pre Filter Paper 150 Sheets Per Case 20225 F 196 Control Box Complete With All Comp
7. ert the flattened end of the crank onto the pump shaft at the offset vent hole on the bottom of the unit Turn the crank several times in both directions to release pump MAKE CERTAIN POWER IS OFF BEFOREHAND Solidaatelbuged in valveascembly Turn the heater switch ON to pre heat the fat Oil temperature is above 250 F Allow oil to cool Pump may be jammed Make certain hose assembly does not have any breaks or loose connections If hose is cracked replace hose Tighten V belt or replace Check wiring if no evidence of loose connection replace the switch Loose hose connection V Belt is loose or broken Fill filter switch is not working Contact service agency to repair the raceway Filter cartridge is clogged Replace cartridge Check hose for breaks and or loose Loose hose connection connections Replace hose if necessary 5 FRY SAVER leaks at bottom O rings in valve assembly are bad Replace the o rings The FRY SAVER is equipped with an additional crank handle that can be used to free the pump should it become jammed with hardened oil One or two turns of the pump manually will clear any jammed particles Page 4 Wiring Diagram for Fry Saver Circuit Breaker Filter Off Fill L1 Ls Heater Switch Heater Element amp Indicator Light Cecilware Corporation 43 05 2oth Avenue Long Island City NY 11105 Tel 718 932 1414 Fax 718 932 7860 www ce
8. n accessory 2 Re use the old cartridge as well as a new one The pre filter assembly and paper are available from your local dealer and highly Filter Pre Filter Paper EF recommended to further eliminate larger particles during the filtering process Cartridge To re use the old cartridge first remove it from the unit and install a new cartridge Take the used cartridge and empty out all the particles that have collected in the pleats Remove the cloth wick around the outside edge of the old cartridge and place it on top of the new cartridge This will extend the life of the new cartridge On the next change of cartridges remove both the old and the newer discarding the top cartridge Install the new cartridge on the bottom and place the cartridge that was on the bottom on the top This process can be continued indefinitely Page 3 FRY SAVER Trouble Shooting Guide 1 FRY SAVER does not start 2 FRY SAVER will not fill 3 Gurgling Noise oil is filling from under the cartridge instead of over Valve assembly is jammed the top 4 FRY SAVER is not filtering Check that power cord is plugged into the POTET DEI proper outlet and the outlet has current Check that the Fill Filter switch is in the OFF position Re set the circuit breaker by pressing the button and holding it for 5 seconds Circuit breaker on the unit may be OFF Use hand crank to manually release the pump Ins
9. onents 20230 20230 Caster 3 No Brake 4 Set Stabilizing Wings For 3 Casters Model F 150 Only can only be installed at time of order Knob Only For Cover 2011H NM25A O Ring Thick For Top Of Valve F 160H Pump Haight reference last character in serial of machine 2011V F 160V Pump Viking reference last character in serial of machine F 145 A Decal Control Box Cover 20080 F 149 Hand Crank FRY SAVER 20080 2 crank is placed through offset hole and on pump shaft and turned to free pump if jammed 20185 Switch 20190 Boot 6 20205 Indicator Light 20195 Circuit Breaker 20200 Heater Switch O Ring 20070 Cartridge 20000 20155 Neoprene Hose Cartridge 20125 20160 Nozzle Support O Ring 20130 2004B O Rings Motor 20085 20030 Valve V Belt 20025 20035 Raceway with Ball O Ring 20130 20050 Bearings inside Valve F 148 Retaining Ring 20135 Tubing Hand Crank Offset Hole Pump Shaft q EI Q gt K LESS Heating Element 20065 20180 Drain Valve Net ere Casters 20020 or 20230 Pump 2011H es 20100 Service Cord U S Patents 2 902 161 3 034 827 3 045 928 3 066 656 Cecilware Corporation 43 05 20th Avenue Long Island City NY 11105 Tel 718 932 1414 800 935 2211 Fax 718 932 7860 Page 7 Page 8 QUICK TIPS BEFORE FILTERING TURN FRYER OFF TO COOL THE OIL BELOW 300
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