3130 Control Valve Service Manual
Contents
1.2. INTERLOCK CABLE ciis WHITE 1 RECEPTACLE IMMEDIATE REGENERATION TIMER ESI WHITE KI WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YEL BROWN BROWN 7 4 LT BLUE BLUE 5 BLACK RED RED BLACK 6 BLACK BLACK BLACK z i S BLUE 219 OR gg Ne PUR E 5 GR YEL a 99 EE I 21 I BLACK BLACK E EE 4 9 a S 7 au gs 49 RELAY TERMINAL BLOCK PINOUT BUE zz zz SHOWN IN RESET POSITION o o 9 12 LATCHING 9 RESET leek RELAY a ob PINK a le el BLACK ONE PIN SET TO SW6 TWO MINUTES BEFORE BACKWASH x LRED 18 11 g OW aj 1 5 4 8 o o WHITE TIMER MOTOR PNK VALVE DRIVE MOTOR GLUE K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 REMOTE METER WIRING SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH FLECK RM IMMEDIATE FLECK 2200ET REMOTE METER BADGER AR SWS VALVE HOMING SWITCH 23456 1 2 3 4 5 6781 123456
3. Printed in U S A MODEL 3130 System 4 Typical Single Tank Installation With Optional Meter MANUAL SHUTOFF OPTIONAL 3100 METER BRINE TANK RESIN TANK System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass DIAPHRAGM OPERATED VALVE MANUAL SHUTOFF Page 39 Printed in U S A MODEL 3130 System 6 Twin Series Regeneration Installation with a Remote Meter DIAPHRAGM OPERATED VALVE MANUAL SHUTOFF BRINE TANK RESIN TANK UNIT 2 System 7 Twin Alternator Installation with a Remote Meter Ad MANUAL DIAPHRAGM OPERATED VALVE RESIN TANK LAG UNIT Page 40 Printed in U S A MODEL 3130 3130 Outline Drawing 11 16 20 UN 2ATHRD 101 6 4 00 8 UN 2ATHREAD 1 2 13UNC 2B 3 Abr DISTRIBUT
4. YELLOW RED WHITE BLUE INTERLOCK CABLE RECEPTACLE RATI waite IMMEDIATE REGENERATION TIMER Ca WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW YELLO BROWN BROWN 7 4 BLUE BLUE BLUE 5 BLUE reo BLACK 6 BLACK BLACK BLACK H R Y i 8 _ muc 2 33 y 777 g g BLACK Su 5 22 z z BLACK BLACK 48 3 dg 8 gg 18 a E EE 2 ds E 4 gs 22 z z 2 o VDM o 5 S ncam amp 094 Swe a BLUE BLACK SW6 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL TIMER MOTOR VALVE DRIVE MOTOR TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH REMOTE METER WIRING SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW8 L AUXILIARY TIMER SWITCH FLECK RM IMMEDIATE FLECK RM DELAYED THCAM TIMER HOMING CAM 1234256 1 2 Ae 6 TPCAM TIMER PROGRAM CAM Oro e HCAM VALVE HOMING SCAM VALVE STEP CAM BRINE VALVE CAM 2 NOTE VALVE TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE FLECK 5200 REMOTE METER BADGER AR LEAD VALVE
5. BLACK n N TWO TANK SINGLE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY WHITE SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT BLUE 66 COIL CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 1 PURPLEV Q NTERLOCK CABLE ITI PU IMMEDIATE REGENERATION TIMER Pek WHITE 777 I WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YEL BROWN BROWN 4 LT BE BLUE BLUE 5 BLACK RED RED BLACK 6 BLACK BLACK BLACK E 7 K lt BL BLUE 2 29 8 PUR S COL OR a ci 19 PUR SAGA 3s coL zz zz e GR YELI U BLACK BACK x o 3 95 M 5 Lh R 0599 S g EE v L d 3g PE RELAY TERMINAL BLOCK PINOUT 849 z zz zz SHOWN IN RESET POSITION 9 12 LATCHING 2 RESET ire RELAY aj sow 1 2215 Ki A 14 BLACK c ONE PIN SET TRIP SWE TWO MINUTES BEFORE BACKWASH RED PUR 31 1 5 4 8 D o 2 WHITE n WHITE TM TIMER MOTOR RED VALVE DRIVE MOTOR BLUE DUAL COIL LATCHING RELAY 120V P N 16807 71 230v 120V TRANSFORMER TIMER HOMING SWITCH SW2 TIMER PROGRAM
6. 177528 98 3456 t t 23356 valve LB VALVE VALVE BADGER AR HERSEY BADGER AR E 181 123456 123456 123456 9 o o Ts o D ie o D 1125345 112534540 1742 3 45 0 VALVE VALVE VALVE T B Page 34 Printed in U S A SYSTEM 5 2 Meter Interlock Wiring Diagram BLACK YELLOW 181 INTERLOCK CABLE RECEPTACLE IMMEDIATE REGENERATION TIMER WHITE 1 WHITE Ca WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLACK 5 BLACK RED RED GR YEL Back BLACK z 777 et zz ot 3 E BLACK BLACK E 8 8 a ve a gt o EE 49 ds Z z 212 4 VDM 2 O IE SCAM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM
7. 10250 MMC AES 40213 5 egent PE 15415 u zo kms VA reci RR CREE EUH 54 exte PP PEE 15413 20242 bM 40360 u p adeb ama 16976 be OU Sie e 60009 PME ns 16125 20 iile a I 16124 us nta u wat 21 Sus quoc mimo 16975 Lexic 22 x LES I 19925 DECRETA E 14802 24 soletis I fece ne 14801 k OD Luya Zhu uo eet TO aut sas Ei sumawa s PNE PER 14804 y dio a CR 10228 15 0 ass 28 lingua p aya sum pas x 10229 4 roses Ratis s su he os 17777 03 xs ies nk PET S 16530 i icit teuer des 16530 10 Description End Plug O Ring End Plug Flow Control Retainer Piston Seals Spacer Brine Valve Piston Brine Valve Stem Brine Valve Body Quad Ring Brine Stem Spring Brine Valve Retaining Ring Stem Guide Insert Nut Ferrule 1 2 Elbow Brine Tube Tube Upflow Brine 1 Slip to 3 4 Reducer 900 Air Check Assembly Tube Nut 1 2 Ferrule 1 2 1 Female NPT x 1 Slip Gasket Injector Body Throat Injector Nozzle Injector O Ring 012 Screw Injector Body Cap Brass Gasket Injector Cover Body Injector
8. Spring Detent 19 epis TE rea aint 15066 Ball 1 4 Dia LC an 13911 Main Drive Gear 19210 S Program Wheel J6 e hg 2 Li 15493 Roll Pin TOS ecc dotes erum 190185 teer Idler Shaft 19 ioci tana tye T atout aed Ang 19912 seve maw taxa Spring Idler Tan aes T3017 iis ss van Idler Gear SR 13164 oeil Drive Gear dci ds s a 13887 iens cene Motor Mounting Plate 24 d Lue 18743 Motor 110V 60 Hz 19659 i tees axes Motor 24V 60 Hz 25 X nei 1327820 Screw Motor Mounting 26 cb wears DUET 13830 teed eR Drive Pinion Program Wheel uu Aa TuS 13831 o EE Clutch Drive Pinion 28 Loses dou tts 1427065 RR e Spring 20 14253 oni cuit Spring Retainer PTT Not Assigned 31 Qui ved da Y 119845 sez Screw Timer Hinge amp Ground Wire 32 Tienen 13881 Hinge Bracket DO ac ate cp 1408 aun Insulator 34 ds 10896 Switch OO Uae Eaves 15320 ru nix Switch BO Zia arie ERA sa Screw Switch Mounting DI ug aeaiia 1 stes 14007 Decal Time of Day 38 ssh oe panied T weise 14045 cie ua a Decal Instructions TZ EE 13902 lt Sucesos Harness Not Shown 40
9. Part No Description T4450 Meter Body 15532 ims Impeller Shaft Retainer 15432 oie Impeller Shaft 15374 tu es Impeller 19847 cub ox O Ring Meter Cover 15218 sss tociens masa Meter Cover Assembly Standard 15297 ota u huwa Meter Cover Assembly Extended Range Screw Meter Cover 146791 Se SUAE Ud e O Ring Quick Connect 4568 eda ate adus Nipple Quick Connect 14680 sas skua Flow Straightener 14569 Nut Quick Connect Page 25 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly See opposite page for parts list Page 26 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly Parts List Item No Quantity Part No Description diront 13870 01 Timer Housing Assembly Dua EPOR M 13802 Cycle Actuator Gear e agere xg T iiie 40096 27 24 Hour Gear Assy 12 Midnight 40096 02 24 Hour Gear Assy 2 AM EN 13886 01 das PENNE 19290 su Screw Timer Knob amp Motor Plate Mtg yr 11999 se Button Decal denn enn 60405 50 Program Wheel Assembly 21 000 gi Utd bd METUUNT ERE 13806 T pa Ius Program Wheel Retainer e ICE 13748 20 oen Screw Program Wheel Mtg T khen 14265 Spring Clip 12 denos 15424
10. 40118 15 ss s 40230 15247 opments Jus 18575 METER 15210 19608 20 19 40368 16804 01 c EET ERIT 19768 22 aaa TP 14926 pm 40375 Item 16 is not required when side mounted Description Valve Body Seal Spacer Port Spacer Piston Assy NHWB P Piston Upflow Clip Piston Rod Piston Rod Piston Rod NHWB P O Ring 035 End Plug White End Plug Black NHWB P Spacer Endplug Seal Adapter Side Mount Base 3130 3150 Side Mount Screw SHCS Adapter Top Mount 4 8 Th d O Ring 229 Dist O Ring 240 Tank O Ring Park Tank Disperser Upper Not shown O Ring Side Mount Adapter 160 O Ring Side Mount Adapter 150 Screw SHCS Seal End Plug Quad Washer Page 17 Printed in U S A MODEL 3130 Control Drive Assembly See opposite page for parts list Page 18 Printed in U S A MODEL 3130 Control Drive Assembly Parts List Item No Quantity Part No Description es 40200 00 Backplate METTI 17967 Strain Relief cC 14924 Strain Relief 40084 12 12 ft Power Cord 40193 Ground Screw p 1 eats 15226 Terminal Strip X denotes
11. TIMER HOMING CAM TIMER PROGRAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK YELLOW yes INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 1 WHITE S77 WHHE WHITE 2 YELLOW YELLOW 3 BROWN BROWN ru BLUE gt 5 BLACK RED RED GR YEL BLACK BLACK BLACK 5 BLACK gt i 222 212 z z 2 Black BLACK A d i TM g 8 29 z x 5 dg 3s d L zz VOM Ug IE SCAM TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 35 Printed in U S A SYSTEM 6 Series Regeneration Wiring Diagram BLACK
12. Hard water enters valve inlet water goes directly down thru top of tank thru the mineral into the bottom distributor and up thru the center tube around the piston and out the drain line Hard water is NOT available to outlet Page 14 Printed in U S A MODEL 3130 Upflow Water Conditioner Flow Diagrams Cont d BRINE VALVE BRINE TANK FILL FLOW CONTROL 2 VP lt MS f ip OUTLET RESIN TANK BRINE TANK Hard water enters valve inlet water flows down thru units top of tank passes thru mineral Conditioned water enters bottom distributor flows up thru center tube around the piston to the outlet Conditioned water flows to the injector housing and brine valve to fill the brine tank Page 15 Printed in U S A MODEL 3130 Control Valve See opposite page for parts list Page 16 Printed in U S A MODEL 3130 Control Valve Parts List Item No Quantity Part No 40191 11720 Idea PEINE 10369 10368 pO 16130 quc 19611 12 40288 6 EE aun 14818 40205 40205 01 MERCI 14922 9 14754 01 14754 11 10 40203 Tl snc ans Pus deus 40189 TENER 40318 13 40365 14 Lee C
13. Timer Assembly PO o bo st cs doce aa 16430 Harness Upper Timer 20 vadum 2 jx ax ER 10300 Screw Timer 17845 03 Pin Hinge BW 19692 Plug Knock Out weal MEE 18716 03 Seal Cover BS 4 19203 Screw Window Cover d aces ern etes 18745 aed Window OO Ua gg ais dn terre 18615 02 Seal Window s ret 19277 020 Cover Black rA EM 19813 Screw Cover OO 222 P Losses ee 11235 mmc Nut Brine Bracket 2 estas 16346 Nut Drive Bracket 40 DET 40175 01 Wire Ground cres EOD 19856 if ieee ie tees Ring Retaining Page 19 Printed in U S A MODEL 3130 Downflow 1705 Brine System See opposite page for parts list Page 20 Printed in U S A MODEL 3130 Downflow 1705 Brine System Parts List Item No Quantity Part No Wee gas umaq prc T3201 c dec et e 14785 01 AZ Ne res PM RM 148112 IRR PPS WN ass sa ats maw 14798 eo a IAE 14795 40199 147905 bb ik aliay siu aue n 12550 ar crees VOM Ch Soe ot 15310
14. 19570 9005 Cap 30 psi Regulator WI B audios dd Screw 10 3 50 dads Screw M5x90mm Page 23 Printed in U S A MODEL 3130 2 Plastic Meter Assembly Item No Quantity Part No Description tae Tu paguta 17689 55 2212 c1 Body Meter 2 Plastic 15532 x5 Shaft Impeller Seat dice usc eed 15432 Shaft Impeller a auem 15974 ae we Impeller Assembly 2 Meter Er EE E 13847 O Ring 137 Meter even Tapa aie ot 14038 Meter Cap Assembly Standard Range dg em ER 15150 Lu ed Meter Cap Assembly Extended Range TE Qa a gsm T2473 Screw Hex Washer 10 24 x 5 8 Qon ue lees UN LUV 19485 O Ring 141 Meter QA Via a tees 17987 001 Fitting Nipple 2 Plastic Machined QB ciui leis 17987 101 Fitting Nipple 2 Plastic BSP Machined 10 dicamus 17987 000 Fitting Nipple 2 Plastic 2 m LE ne 17987 100 Fitting Nipple 2 Plastic BSP dude et den 14680 Flow Straightener 2 A 17988 0 pu Nut 2 Meter Page 24 Printed in U S A MODEL 3130 2 Meter Brass Assembly 1 1 1 1 1 1 1 4 1 1 1 1
15. 10 Printed in U S A MODEL 3130 Upflow Water Conditioner Flow Diagrams Cont d BRINE VALVE BRINE POSITION 2 FLOW CONTROL ere OUTLET BRINE TANK Hard water enters valve inlet flows thru piston up into injector housing and down thru nozzle and throat to draw brine from brine tank brine flows thru distributor and up thru mineral and enters the top of tank port around piston and out thru the drain line Hard water is also available to outlet Page 11 Printed in U S A MODEL 3130 Upflow Water Conditioner Flow Diagrams Cont d BRINE VALVE 3 SLOW RINSE POSITION FLOW CONTROL OUTLET BRINE TANK Hard water enters valve inlet flows thru piston up into injector housing and down thru nozzle and throat thru distributor and up thru mineral and enters the top of tank port around piston and out thru the drain line Hard water is also available to outlet Page 12 Printed in U S A MODEL 3130 Upflow Water Conditioner Flow Diagrams Cont d POSITION FLOW CONTROL Hard water enters valve inlet flows thru regeneration piston into outlet for service by pass down the center tube thru the bottom distributor and up thru the mineral around the piston and out the drain line Page 13 Printed in U S A MODEL 3130 Upflow Water Conditioner Flow Diagrams Cont d BRINE VALVE P RAPID RINSE POSITION OUTLET BRINE TANK
16. 14790 Brine Valve Body 5 10369 End Spacer lo mm 14792 Brine Valve End Plug 777777 P Tecos 14795 Brine Valve Piston 60050 91 Drive Motor Assembly 24V STF Tox 40199 Brine Valve Stem 92 Drive Motor Assembly 115V STF fpecies 14798 Spacer 93 Drive Motor Assembly 230V STF Dunes 14811 Piston Seal For Illustration See Page 18 UMS 15310 Valve Spring red 10218 MicroSwitch 40213 Stem Guide LER 14923 Screw 4 x 1 1 13 T 16123 Nut 1 2 Quum 10302 Insulator Dose 16124 Ferrule 1 2 10338 Roll Pin 3 22 x 7 8 60843 OXC 1705 Injector Assembly Tegu yy bond 2 vid Bs 50 60 Hz For Illustration See Page20 4 dis otor 2 1 10228 Injector Cao 2305 Drive Motor 230V 50 60 Hz 1 40202 Bracket Drive Side 10229 Injector Cover Gasket 10872 Screw 8 x 5 16 17777 03 Injector Body dins 16430 Wire Harness us 14801 Injector Nozzle 1 14802 Iniector Throat d nim 40175 01 Motor Lead Wire EAE 1 40201 Motor Bracket BN Side 1377 erus O Ring 40198 Drive STF 14804 Screw 1 19925 Iniecter B dy Gasket EEEN 12777 02 Brine Valve Ca
17. 2 12681 22 522 Wire Connector Not Shown asc Tu natos 15354 01 Ground Wire Not Shown Not Shown 1 15465 Caution Label Not Shown 1 14198 2 cr Capacity Label Page 27 Printed in U S A MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear Release and check for firm engagement with gear Note drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve Note To set meter capacity at initial start up either 1 Rotate manual regeneration knob one full revolution or 2 Rotate program wheel manually clockwise or counter clockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the red button in to disengage the 24 hour gear Turn the 24 hour gear until the actual time of day is at the time of day pointer Release the red button to again engage the 24 hour gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual
18. regeneration knob clockwise one click This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions MANUAL 24 HOUR REGENERATION GEAR KNOB TO SET TIME DAY PSC TIME 15 AT ARROW SERVICE TO MANUALLY POSITION SUR KNOBS J INDICATOR CLOCKWISE CAPAC TY GALLONS PROGRAM WHEEL RED TIME SET BUTTON S WHITE DOT GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can be set Page 28 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is on
19. the number of terminals 40349 Screw Deflection UAM Pg EE 40133 Screw Term Block Ou cant sess du 40201 Bracket Brine i ox ada 11805 Screw Micro Switch rud 10218 Switch Micro T2 10302 Insulator dena week 10231 Screw Brine Bracket 14 cue xax 10338 Pin Roll T1554 oun menos T2777 xA Cam Valve 194597 sa deti Cam Upflow Brine 16 Te LM 10872 Screw Motor iuis Td eiae 40190 1156 Motor 115V 50 60 Hz dedu mcn 40190 2305 Motor 230V 50 60 Hz 40190 245 24 50 60 2 MEE ud 11224 sank onus Screw Motor Bracket 14784 Bearing Cycle Cam Drive 20 es iux ates ds 40198 Cam Cycle Downflow 40296 aac S 21 scam anaes us 40197 Link Drive 22 daa s 10250 iiss ties ane pS aed Ring Retaining ass 14813 Piston Rod 24 V RM PUER 14923 Screw Micro Switch 40202 Bracket Motor 17967 Fitting Liquid Tight 2T seus a we ee
20. Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of isolation and by pass valves CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 F and the unit cannot be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size or larger than the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units If possible minimize height of drain line above valve 3 Make sure that the floor is clean beneath the salt storage tank and that it is level 4 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 5 Close softener isolation valves and open the bypass valve Turn on the main water supply Open a cold soft w
21. Housing BLFC 1 NPT Male x 1 NPT Female Housing BLFC 1 Male x 1 Female Brine valve is not available with internal flow control External flow control is required Option Without Brine Valve etene 11893 renda 12112 iei dices Injector Throat 14802 04C HA 14802 05C siis eho aka s 14802 06C HO i pa maana tak eqs 14802 07C Hi ls ng eig kA uw Injector Nozzle 14801 04C HA see 14801 05C HD did bus 14801 06C BOs oo aud ae 14801 07C Printed U S A Cover Injector Screw Injector Cover Page 21 MODEL 3130 Upflow Regulation Assembly 1705 Page 22 Printed in U S A MODEL 3130 Upflow Regulator Assembly 1705 Parts List Item No Quantity Part No Description 19482 01 Adapter Regulator 1700 C ERO TUR 1992994135 5 6 alitis dos Gasket Regulator 1700 A TEE PE oie RTI 19464 01 22550 Body Regulator 1700 19924 ic Stem Regulator 1700 cp perio pP TII Seat Regulator Diaphragm Regulator T nuan S d padded pied 14040 55 Washer Regulator CMM NEM jp WOOT ag oca Retainer Regulator Spring Regulator 1700 MT
22. Model 3130 Downflow Upflow IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 3130 Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS 1 Type of Timer see pages 26 30 A 7 day or 12 day B 1 250 to 21 250 gallon meter or 6 250 to 106 250 gallon meter or Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration System 7 2 tanks 1 meter alternator A 2 Timer Program Settings A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 3 Drain Line Flow Controller gpm 4 Brine Line Flow Controller gpm 5 Injector Size 6 A Hard Water By Pass B No Hard Water By Pass Page 2 Printed in U S A MODEL 3130 General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Other voltages available Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING
23. OL 2 Z ZB A 7 Ye 07 CAN A k 214 gt BRINE TANK RESIN X Hard water enters valve inlet flows up into injector housing and down thru nozzle and throat to draw brine from brine tank brine flows down thru mineral and enters the center tube thru bottom distributor flows up thru center tube around piston and out thru the drain line Hard water is also available to outlet Page 6 Printed in U S A MODEL 3130 Downflow Water Conditioner Flow Diagrams Cont d e BRINE VALVE SLOW RINSE POSITION FLOW CONTROL DRAIN eX xli 2 amp zz INLET mu 4 G 5 7 NY 5 7 P bis Y X dae Z 5242 OUTLET RESIN TANK BRINE TANK NS gt lt 2 Hard water enters valve inlet flows up into injector housing and down thru nozzle and throat around the piston down thru mineral enters center tube thru bottom distributor flows up thru center tube around piston and out thru drain line Hard water is also available to ou
24. OR PORT 2 11 1 2 NPT Page 41 Printed in U S A MODEL 3130 Downflow Flow Data amp Injector Draw Rates SERVICE BACKWASH RAPID RINSE inis 80 77 1 Ib OWNFLOW BACKWASH Cv 220 EE rapi RINSE 000403 L 72747 50 CLINE 2222 pon DOWNFLOW RAPID RINSE 19 7 ff C EE 0 5 Gee cc TA ZANA P E ZZ esto senior 62225 22 ZZ PRESSURE DROP P S I BAR N SN B 5 pi 5 N 1 E 2 72 e e eo N e 200 250 FLOW RATE G P M NJECTOR DRAW 0 COI I LL i mami AC 1 51 _ 1241 EN NE See eee eee 2 3 4 5 6 7 8 9 w Page 42 Printed in U S A MODEL 3130 Service Assemblies 60034 790 1705 Brine Valve For Illustration See Page 20 diee ds ces 10250 a Spring Clip 60131 2930 3130 3150 Upper Seal and Spacer Kit ut Ein For Illustration See Page 16 LUUD Io a aL 8 11720 Seal Piston Tli 14785 01 Flow Control Retainer 10368 yako
25. RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK REFILL SECTION 2 MIN PER HOLE BACKWASH SECTION 2 MIN PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner microswitch drops into the notch on the program wheel Printed in U S A MODEL 3130 Service Instructions PROBLEM CAUSE 1 Softener fails to regenerate A Electrical service to unit has been interrupted B Timer is defective C Power failure 2 Hard water A By pass valve is open B No salt in brine tank C Insufficient water flowing into brine tank D Hot water tank hardness E Leak at distributor tube F Internal valve leak 3 Unit used much salt A Improper salt setting B Excessive water in brine tank 4 Loss of water pressure A Iron buildup in line t
26. REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 12348 6781 1234568 o o o 112354589 TOT 2 5456 VALVE VALVE e INTERLOCK 5 CABLE IMMEDIATE REGENERATION TIMER 1 WHITE gt 1 WHITE WHITE WHITE 2 RED YELLOW YELLOW 2 YELLOW BROWN BROWN 4 BLUE BLUE BLUE BLACK RED RED GR YEL BLACK BLACK 8 za BLUE BLUE 53 x ix al Sg ziz 5 2 E BLACK BLACK a 5 S 3 8 a an 44 d zz 22 VDM 2 IE dii TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TMER SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH TIMER HOMING TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 36 Printed in U S A SYSTEM 7 24V 120V Alternator Wiring Diagram BLACK YELLOW NOTE TWO TANK S NGLE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT
27. SWA4 VALVE STEP SWITCH o o o SWS BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING TPCAM TIMER PROGRAM CAM o HCAM VALVE HOMING CAM 12354567890 1123545678390 1 3 2 34 96 27 9 SCAM VALVE STEP VALVE T B VALVE VALVE BVCAM BRINE VALVE BLACK YELLOW 181 INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 2 WHITE WHITE WHITE WHITE YELLOW YELLOW 2 RED BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK GRZYEL 5 BLUE BLUE 53 v BLACK 7 8 99 419 zz 2 I BLACK BLACK 5 3 d g 8 I m gt gt a a 44 99 zz o z 8 IE TIMER MOTOR a zh RED VDM VALVE DRIVE MOTOR BLACK Sw1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Printed in U S A ONE PIN SET TO TRIP SW amp TWO MINUTES BEFORE BACKWASH Page 37 SYSTEM 7 230V Alternator Wiring Diagram
28. SWITCH REMOTE METER WIRING ITCH FLECK RM IMMEDIATE FLECK 3200 REMOTE METER BADGER AR SWS BRINE CAM SWITCH Z2 5 4 15 16 123 4 5 6181 12345 6 TIMER AUXILIARY SWITCH Qr 29779 9 THCAM TIMER HOMING TPCAM TIMER PROGRAM CAM HOMING Qo ux SCAM VALVE STEP CAM 71234567890 112345686789Q 11234567890 VALNE VALVE VALVE BLACK YELLOW INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 1 cis m MEDIATE REGE ATION E Ca WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 YELLO BROWN BROWN 4 BLUE BLUE BLUE 5 PUR RED RED BLACK 6 Ba BLACK BLACK E E 8 8 SRA 23 U gg 77 9 BLACK dg zz i LACK BLACK amp 8 8g lt E EE 8 g gg 44 dg zi z z 2 zj z i VDM 2 2 IE URE RED BLACK TM TIMER MOTOR A ONE PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH T1 230V 120V TRANSFORMER VDM VALVE DRIVE MOTOR WHITE n SW TIMER HOMING SWITCH SK CE SW2 TIMER PROGRAM SWITCH LAXE SW3 VALVE HOMING SWITCH RED SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH TO 120V THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 38
29. Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously O gt m CAUSE Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control A Drain line flow control is plugged UJ Injector is plugged Line pressure is too low Internal Control Leak Misadjusted broken or shorted switch Valve is not programming correctly Foreign material in control Internal control leak gt UJ O CORRECTION Check flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Increase line pressure p 25 5 1 min Check drive motor and switches Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of control Replace power head assembly if not positioning properly Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions Replace seals and piston assembly General Service Hints Problem Softener Delivers Hard Water Cause could be that Reserve Capacity Has Been Exceeded Correction Check salt dosage requirements a
30. VALVE HOMING CAM SCAM VALVE STEP CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION Page 33 Printed in U S A SYSTEM 4 WITH REMOTE METER Single Meter System Wiring Diagram Immediate or Delayed Regeneration TB IMMEDIATE REGENERATION TIMER CD WHITE WHITE WHITE m ra YELLOW YELLOW 2 BROWN BROWN 3 YELLOW BLUE BLUE BLUE RED RED BLACK 5 BLACK BLACK BLACK c GR YEL 8 al BLUE BLUE 53 x a 99 g 9 5 BLACK ELACK AH g lt St 6 LL Lal amp a xe gt gt a x a ds 34 5 2 gt EE z z TM TIMER MOTOR DM e VDM VALVE DRIVE MOTOR E 2 z SW1 TIMER HOMING SWITCH ZIL HCAM IL SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE SINGLE TANK REMOTE METER INITIATED DELAYED OR IMMEDIATE REGENERATION REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET 1 123456 123456 23456
31. al in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit IMPORTANT DOS ON 24 HR GEAR INDISATOR MANUAL REGENERATION KNOB time Of DAY PR SS REO BUTTON ANO URM LARGE DIAL UNTIL TIME 18 AT ARROW RED TIME SKIPPER WHEEL 12 DAY SET BUTTON SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUSTABLE REGENERATION TIMER SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Printed in U S A Page 29 MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure How To Set Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to fa
32. ater tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation 6 Open the softener inlet valves and close the bypass valve 7 Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 8 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Remote meter systems and twin meter system wiring diagrams are on pages 33 38 9 Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line 10 Plug into power supply Page 3 Printed in U S A MODEL 3130 Downflow Water Conditioner Flow Diagrams BRINE VALVE SERVICE x POSITION FLOW CONTROL Z C INLET pA 0 RESIN TANK BRINE TANK NS E Hard water enters valve inlet flows thru valve to top of tank Hard water passes through mineral in mineral tank Conditioned water enters center tube through bottom distributor then fl
33. cilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equal the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin Page 30 BRINE amp RINSE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE CONTROL OF REGENERATION CYCLE
34. e day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour di
35. m S E a dic E 1 14784 Drive Bearing 60116 3130 Piston Assembly Terisi 10250 Retaining Ring For Illustration See Page 16 T 40197 Connecting Link 14296 Quad Ring 012 40349 Screw Deflection Ties 14922 O Ring 035 40193 Screw Ground 14754 01 End Plug xA 11805 Screw Micro Switch Brine qnos ae 14818 Clip Piston Rod 60393 2 Brass Meter Assembly Std Range dioc eoa 40203 Spacer Endplug 16130 Piston 60394 2 Brass Meter Assembly Ext Range 40205 Piston Rod 2930 3130 For Parts Breakdown See Page 25 60117 3130 Piston Assembly No Hard Water By Pass 60620 2 Plastic Meter Assembly Std Range 60621 2 Plastic Meter Assembly Ext Range T e 16130 Piston No Hard Water By Pass For Parts Breakdown See Page 24 14754 11 End Plug 2930 Side Mount Adapter eene s ds 61414 NPT US 2 Push ips 61414 NPT US NICKEL 2277 4 pS enap 61414 20 BSP METRIC 14926 Quad Ring 012 61414 20 BSP METRIC NICKEL e 40203 Spacer End Plug 19611 12 Piston HNWBP Printed in U S A Page 43 Notes Page 44 Printed in U S A Notes Page 45 Printed in U S A Notes Page 46 Printed in U S A P N 40354 Rev 1 4 01
36. nd reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Page 32 Printed in U S A SYSTEM 4 Single Meter System Wiring Diagram Immediate or Delayed Regeneration 181 DELAYED REGENERATION TIMER WHITE 1 WHITE WHITE WHITE BLACK 2 BLACK YELLOW YELLOW GR YEL GR YEL BROWN BROWN BLUE ES RED RED BLACK BLACK BLACK BLACK 6 o3 cie Sid Back BLACK 212 o N O RED N C eum N c BROWN N O YELLOW IMMEDIATE REGENERATION TIMER VDM WHITE xeLLow BROWN BLUE S RED BLACK BLACK 8 ed 55 9 z Z am TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROCRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH THCAM TIMER HOMING TPCAM TIMER PROGRAM CAM HCAM
37. o water conditioner B Iron buildup in water conditioner C Inlet of control plugged due to foreign material broken loose from pipe by 5 Loss of mineral through A Air in water system drain line B Improperly sized drain line flow control 6 Iron in conditioned water A Fouled mineral bed Printed in U S A recent work done on plumbing system CORRECTION Assure permanent electrical service check fuse plug pull chain or Switch Replace timer Reset time of day Close by pass valve Add Salt to brine tank and maintain salt level above water level Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See Problem No 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check for proper drain rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Page 31 MODEL 3130 Service Instructions Cont d PROBLEM 7 Excessive water in brine tank 8
38. ows up thru the center tube around the piston and out the side outlet of the valve Page 4 Printed in U S A MODEL 3130 Downflow Water Conditioner Flow Diagrams Cont d BRINE VALVE POSITION 7 To AERP ETF 7 A Ws 62 Gu Su RESIN TANK 7 BACKWASH z A _ FLOW CONTROL OPTION NO HARD WATER BY PASS 2 SSSSS 22 22 p Z 2 VET 22272 N Sy yl BS 2 lt 0 A ZZ BRINE TANK MOM M 2 Hard water enters valve inlet flows thru regeneration piston into outlet for service by pass down the center tube thru the bottom distributor and up thru the mineral around the piston and out the drain line If optional no hard water by pass piston is used water flow to outlet is prevented by an extended section of the service piston which closes the outlet port from by pass water until the end of rapid rinse Printed in U S A Page 5 MODEL 3130 Downflow Water Conditioner Flow Diagrams Cont d Roni VALVE BR POSITION FLOW CONTR
39. tlet Page 7 Printed in U S A MODEL 3130 Downflow Water Conditioner Flow Diagrams Cont d BRINE VALVE RAPID RINSE POSITION FLOW CONTROL L RESIN TANK BRINE TANK as Hard water enters valve inlet water goes directly down thru top of tank thru the mineral into the bottom distributor and up thru the center tube around the piston and out the drain line Hard water is also available to outlet Page 8 Printed in U S A MODEL 3130 Downflow Water Conditioner Flow Diagrams Cont d BRINE VALVE BRINE TANK FILL E k Hard water enters valve inlet water flows down thru units top of tonk passes thru mineral Conditioned water enters bottom distributor flows up thru center tube around the piston to the outlet Hord water flows to the injector housing and brine valve to fill the brine tank Page 9 Printed in U S A MODEL 3130 Upflow Water Conditioner Flow Diagrams L mee 7 SERVICE POSITION Hard water enters valve inlet flows thru valve to top of tank Hard water passes through mineral in mineral tank Conditioned water enters center tube through bottom distributor then flows up thru the center tube around the piston and out the side outlet of the valve Page
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