Vibratory Rammer Operation & Maintenance LT5000
Contents
1. 5 Keep machine clean The machine shall always be upright when washed Never aim a water jet directly at the cap of the fuel tank This is especially important when using a high pressure jet Put a plastic bag over the filler cap of the fuel tank and secure with a rubber band L000572A 18 DYNAPAE 115000 6000 7000 ILT6000EN3 MAINTENANCE EVERY 100 HOURS OF OPERATION 1 Change oil see engine manual 2 Check and clean the spark plug 1000581 1 Oil dipstick 2 Oil drain plug 3 Spark plug LT5000 6000 3 Replace air cleaner element See engine manual L000168A LT7000 3 Replace air cleaner element see engine manual DYNAPZE 115000 6000 7000 ILT6000EN3 19 CARBURETTOR LT5000 6000 CAUTION The air cleaner must be cleaned and the engine run warm before adjusting the revs Tachometer PIN 924719 Revs Idling Revs 1600 1900 rom Engagement revs for centrifugal clutch about 2500 rom Working revs about 3800 3900 rpm 1 Idling adjustment screw Idling adjustment Start the engine and allow it to warm up While the engine is running turn the adjusting screw to give the standard idling revs for the engine Increase and then decrease the engine speed Wait 30 60 seconds and then check the idling speed again Adjusting the working revs Adjust working revs with the screw 1 Ensure that there is about 5 mm pre tension on the throttle wire spring 2 at full throttle2. Adjust the length of the wire 3 to give the correct pre tension 1 Adjusting screw for working revs 2 Spring 3 Adjusting screw for throttle wire 20 DYNAPAE 115000 6000 7000 ILT6000EN3 CARBURETTOR LT7000 1 Idling adjustment screw c du s 22 5 C d 1 Adjusting screw for working revs 2 Spring 3 Adjusting screw for throttle wire CAUTION The air cleaner must be cleaned and the engine run warm before adjusting the revs Tachometer PIN 924719 Revs Idling Revs 1400 1600 rom Engagement revs for centrifugal clutch about 2500 rom Working revs about 3600 3700 rom Idling adjustment Start the engine and allow it to warm up While the engine is running turn the adjusting screw to give the standard idling revs for the engine Adjusting the working revs Adjust working revs with the screw 1 Ensure that there is about 5 mm pre tension on the throttle wire spring 2 at full throttle Adjust the length of the wire 3 to give the correct pre tension DYNAPZE 115000 6000 7000 ILT6000EN3 21 MAINTENANCE EVERY 500 HOURS OF OPERATION 1 Change engine oil See engine manual 2 Replace air cleaner element See engine manual 3 Replace fuel filter and clean the fuel tank L000581A 1 Oil dipstick 2 Oil drain plug 4 Change oil in the tamper leg Screw out the drain plug 1 and empty the oil into a receptacle 29 5 Refit the plug tight makin
3. in splitting In all cases of uncertainty with regard to durability or wear replace the hoses with new original hoses from Dynapac Working with battery The battery contains poisonous and corrosive sulphuric acid Wear protective glasses and avoid getting acid on your skin clothes or on the machines If you get sulphuric acid on yourself rinse the skin with water If you get acid in your eyes rinse them with water for at least 15 min utes and seek immediate medical treatment The gas that is emitted by the battery is explosive When fitting or replacing a battery always take care so that you do not short circuit the battery poles Repair Never use a machine that is damaged Qualified repair work requires trained personnel please contact your nearest authorized workshop Extinguishing fires If there is a fire in or on the machine it is best to use an ABE class fire extinguisher However a BE class COo extinguisher is also suitable 6 DYNAPAE 115000 6000 7000 ILT6000EN3 SAFETY DECALS LOCATION DESCRIPTION ion Y Fe 2 i 2 DYNAPZE 115000 6000 7000 ILT6000EN3 SAFETY DECALS LOCATION DESCRIPTION The operator is urgently Use ear Fuel requested to read the safety protectors manual and the operation and maintenance instructions before using the machine DYNAPAC 385495 4 3 DoW Warning hot surfaces in Compressed spring assem Lifting the exhaust system Do no
4. take extreme care when driv ing the machine on slopes Always drive straight up and down onslopes Do not exceed the maximum grada bility of the machine according to the instruction book Stay clear of ma chine when operating on a slope or in a trench Do not touch the engine the exhaust pipe or the eccentric element of the machine They gets very hot during operation and can cause burn injuries Do not touch V belts or rotating parts during operation Parking Park the machine on ground as level and firm as possible Before leaving machine e Apply the parking brake e Shut off the engine and pull the ignition key out Loading Unloading Never remain under or in the immediate vicinity of the machine when it is lifted by a crane Only use marked lifting points Always make sure that all lifting devices are dimensioned for the weight of the products Maintenance Maintenance work must only be carried out by skilled personnel Keep unauthorized persons away from the machine Do not carry out mainte nance work while the machine is moving or the engine is running DYNAPZE 115000 6000 7000 ILT6000EN3 5 SAFETY INSTRUCTIONS FOR ALL LIGHT PRODUCTS Working with the hydraulic system Regular maintenance of the hydraulic system is important Minor damage or a split hose or cou pling can have devastating consequences Bear in mind that the hydraulic hoses are made of rubber and can deteriorate with age which can result
5. DYNAPAC Vibratory Rammer LT5000 6000 7000 Operation amp Maintenance 6000 3 January 2004 Petrol Engine Honda GX100 LT5000 Honda GX100 LT6000 Honda GX120 LT7000 These instructions apply from LT5000 PIN S N 75100020 LT6000 PIN S N 76100020 LT7000 PIN S N 77100020 Dynapac s LT5000 6000 7000 tampers are suitable for compacting soil in trenches around poles and in restricted spaces It has been designed to comply with contractors highest demands in terms of efficiency simplicity and operators comfort The LT tampers are designed for operation in well ventilated spaces as all combustion engine machines Reservation for changes Printed in Sweden CONTENTS Page Machine plate Safety instructions For all Light 4 6 Safety decals location description 7 8 is 9 Technical 10 Technical data Dimensions 11 Pera 12 14 Instructions for lifting RE 15 Long time storage 020 0 15 Maintenance Service points 16 17 Maintenance Every 10 hours of operation 18 Maintenance Every 100 hours of operation 19 Car
6. NING Petrol has an extremely low flash point and can be explosive in certain situations Do not smoke Make sure that worksite ventilation is good Keep away from all hot or spark generating objects when handling fuel Wait until the ma chine has cooled before filling the tank Fill the tank at least 3 metres away from where you intend to use the machine Avoid spilling petrol diesel or oil on the ground Protect your hands from contact with petrol diesel and oil Open the tank cap slowly to release any overpressure that might exist in the tank Do not overfill the tank Inspect the machine for fuel leakage regularly Do not use a machine that is leaking fuel Starting the machine WARNING Before starting read instruction book and make your self familiar with the machine and make sure that e All handles are free from grease oil and dirt e The machine does not show any obvious faults All protective devices are securely fastened in their places All control levers in neutral position Start the machine according to the instruction book Operation WARNING Keep your feet well clear of the machine WARNING Do not operate the machine in poorly ventilated spaces There is a risk of carbon monoxide poisoning Use the machine only for the purpose for which it is intended Make sure you know how to stop the machine quickly in the event of an emer gency situation WARNING Always
7. burettor LT5000 6000 20 Carburettor eL L OOO scene isai otn eheu rec a aan 21 Maintenance Every 500 hours of operation 22 T OUDIESNOOUNG 23 WARNING SYMBOLS WARNI WARNING Indicates danger or hazardous procedure that could lead to serious or mortal injury if the warning is neglected CAUTION CAUTION Indicates danger or hazardous procedure that could lead to machine or property damage if the warning is neglected SAFETY INSTRUCTIONS WARNING The safety instructions are included in this manual and must be studied by the operator Always follow the safety rules and keep the manual available for future use WARNING Read through the entire manual before starting any maintenance operations WARNING Ensure good ventilation air extraction if the engine is run indoors DYNAPAE 5000 6000 7000 ILT6000EN3 GENERAL It is important that the machine is maintained correctly to ensure proper function It should be kept clean so that any leakage loose bolts and loose connections can be discov ered in time Make a habit of inspecting the machine every day before starting up by checking all round it to detect any sign of leakage or other faults 4 SPARE A THOUGHT FOR THE ENVIRONMENT acd Do not let oil fuel and other environmentally hazard ous substances contaminate the environment Always dispose of used
8. ernational safety standards You must also observe any local safety regulations which may be in force Read all instructions carefully before operating the machine Keep the instructions in a safe place Signs and stickers giving important information about safety and maintenance are supplied with every machine Make sure that they are always legible The ordering numbers for new stickers can be found in the spare parts list Use of the machine and its accessories is restricted to the applications specified in the product literature For reasons of product safety the machine must not be modified in any way Replace damaged parts immediately Replace all wear parts in good time Be alert Always pay attention to what you are doing and use your common sense Do not use the ma chine if you are tired or under the influence of drugs alcohol or other substances which can effect your vision reaction ability or judgement Safety equipment Long exposure to loud noise without ear protectors can cause permanent damage to hearing WARNING Long exposure to vibrations can dam age the hands fingers and wrists Do not use the machine if you experience discomfort cramp or pain Consult a doctor before resuming work with the machine Always use approved safety equipment The operator and people in the immediate vicinity of the working area must wear e Safety helmet e Safety goggles e Ear protectors e Dust mask in dusty envi
9. f travel m min feet min 15 18 49 59 15 18 49 59 Volumes Fuel tank lit qts 2 5 2 6 2 5 2 6 Engine lit qts 0 3 0 3 0 3 0 3 Rammingcylinder lit qts 0 6 0 6 0 9 0 9 Fuel consumtion l h qts h 0 69 0 73 0 69 0 73 Engine Model Honda Honda GX100 GX100 Manual start Manual start Output kW hp 2 2 3 0 2 2 3 0 Engine speed vpm 3800 3900 3800 3900 Idling 1600 1900 1600 1900 Noise and Vibrations The following sound levels and vibration levels are determined based on the operating cycle ona macadam course as described by EU directive 2000 14 EC Guaranteed acoustic power level dB 104 104 Sound pressure level at the operator s ear ISO 6396 A 91 91 Hand and arm vibration ISO 5349 1 a m s 7 7 LT7000 78 172 12 720 70 80 2 8 3 1 15 18 49 59 Honda GX120 Manual start 2 9 3 9 3600 3700 1400 1600 107 96 11 These values may differ during operation due to the specific operational conditions 10 DYNAPAE 115000 6000 7000 ILT6000EN3 TECHNICAL DATA DIMENSIONS C CONTACT 2000798 AREA B A 810 31 9 330 13 1030 40 5 422 16 6 150 5 9 Contact area m 0 034 0 37 sq feet 810 31 9 330 13 1074 42 3 422 16 6 230 9 1 0 053 0 57 DYNAPZE 115000 6000 7000 ILT6000EN3 810 31 9 330 13 1074 42 3 422 16 6 280 11 0 065 0 70 11 OPERATION Before start 1 Fil
10. filters drained oil and any remaining fuel properly This manual contains instructions for periodic attention which should normally be carried out by the operator CAUTION There are additional instructions relating to the engine for which the manufacturer s instructions are detailed in the engine manual MACHINE PLATE Fill in all data below when delivering and commissioning the machine DYNARPZAE CC Metso Dynapac AB Box 504 SE 371 23 Karlskrona Sweden Type Operating mass kg Rated Power kW Year of Mfg Product Identification Number 3580905 Q Cu 1 000564 Engine Number DYNA PAE 115000 6000 7000 ILT6000EN3 SAFETY INSTRUCTIONS FOR ALL LIGHT PRODUCTS Symbols The signal words WARNING and CAUTION used in the safety instructions have the follow ing meanings WARNING Indicates danger or hazardous procedure that could lead to serious or mortal injury if the warning is neglected CAUTION Indicates danger or haz ardous procedure that could lead to machine or property damage if the warning is neglected Important rules for your safety WARNING The machine must not be modified without the prior consent of the man ufacturer Use only original parts Use only the accessories recom mended by Dynapac If modifications not approved by Dynapac are carried out these could result in serious in jury to yourself or other personnel e These recommendations are based on int
11. g sure that the washer seal is undamaged Save the oil can and dispose of it properly 6 Remove the sight glass 2 and fill with fresh oil as 1 Oil drain plug follows Refit the sight glass and tighten firmly The 2 Sight glass oil level should be at the middle of the sight glass 7 Check the rubber straps on the hood 1 Rubber straps 22 DYNAPAE 115000 6000 7000 ILT6000EN3 TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY n E dirty hard to start or runs erratically Engine overheats Motor oil low Engine running smoothly but the Clutch damaged tamper uneven Oil or grease on clutch Soil buildup on ramming shoe Broken or worn springs Fuel filter clogged Replace fuel filter DYNAPZE 115000 6000 7000 ILT6000EN3 23 DYNAPAC Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden Phone 46 455 30 60 00 Fax 46 455 30 60 30 www dynapac com
12. l the fuel tank Tankvolume 2 5 lit 2 6 qts 1 Working mode 2 Start Idling 3 Stop Transport Refuel 2 Check the oil level in the engine while the tamper is upright 3 Check that the hood is locked 12 DYNAPAE 115000 6000 7000 ILT6000EN3 OPERATION Starting the engine 4 Put the throttle in the start mode LOOO566A LT5000 6000 Honda GX100 5 Move the choke lever to the CLOSED IN position The choke may not be needed if the engine is warm or the air temperature is high 1000149 77000 Honda GX120 5 Move the choke lever to the CLOSED IN position The choke may not be needed if the engine is warm or the air temperature is high 1000179 6 Pull slowly on the magnapull starter handle 4 until you feel it engage then let the handle return a short distance and pull sharply to start the engine Do not allow the starter grip to snap back against the engine Return it gently to prevent damages to the Starter P lend 2 S NS 42 7 When the Choke Lever has been moved to y 5 CLOSED ll position at the time of starting move it to OPEN position Let the engine run without load at idle for a few minutes for warm up 1000177 DYNAPZE 5000 6000 7000 ILT6000EN3 13 OPERATION Operating Stopping the engine L000571A 14 1 1 Move the throttle to the working mode and the tamper will begin to move During operation the engine mu
13. ntenance see page Comments Check and replenish fuel Check and replenish engine oil Check for oil leakage Check retighten bolted joints rammer foot Check air cleaner elements Check ramming system lubrication with sight glass The first 20 hours of operation ltem in fig Maintenance see page Comments Change engine oil 19 Clean replace air cleaner elements See engine manual Check the engine revs 20 21 Change ramming system oil 22 16 DYMA PAE 115000 6000 7000 ILT6000EN3 MAINTENANCE SERVICE POINTS Every 100 hours of operation ltem in fig Maintenance see page Comments Change engine oil 19 Clean replace air cleaner elements 19 See engine manual Check the engine revs 20 21 Check and clean the spark plug 19 Every 500 hours of operation Atleast once a year ltem in fig Maintenance see page Comments Change fuel filter and clean the fuel tank Change ramming system oil Check the hood lock DYNAPZE 115000 6000 7000 ILT6000EN3 17 MAINTENANCE EVERY 10 HOURS OF OPERATION 1 Check oil level 1 in the engine 2 Check air cleaner We recommend reading the detailed engine instructions supplied with the machine 1000581 1 Oil dipstick Check oil level in the tamper leg through the sight glass 1 The level should be at the middle of the sight glass 4 Check and where necessary tighten screws and nuts CAUTION Take special care with bolted joints on the rammer foot
14. ronments High visibility clothing Protective gloves Protective shoes Avoid wearing loosely fitting clothing that might get caught in the machine If you have long hair cover it with a hair net Vibrations from hand held machines are transmitted into the hands via the handles of the machine Dynapac s machines are equipped with vibration relieved handles Depending on operation the course and dura tion of exposure the recommended limit values for hand and arm vibration can be exceeded Take suitable measures as required eg wear protective gloves and do not vibrate already compacted material Be alert to acoustic signals from other machines in the working area Working area Do not use the machine near flammable material or in explosive environments Sparks can be emitted from the exhaust pipe and these can ignite flammable material When you take a pause or have finished working with the machine do not park it on or near flammable materials The ex haust pipe can get very hot during operation and can cause certain material to ignite Make sure that there are no other personnel inside the work ing area while the machine is in use Keep the worksite clean and free of extraneous objects Store the machine in a safe place out of unauthor ized s reach preferably in a locked container 4 DYNAPAE 115000 6000 7000 ILT6000EN3 SAFETY INSTRUCTIONS FOR ALL LIGHT PRODUCTS Filling with fuel Gasoline diesel WAR
15. s correctly attached and not damaged The weight is noted on the machine data plate see the Machine data plate section CAUTION Lay the machine down when switched off and not in use A Always lash the machine securely for all A transportation For moving short distances the machine can be tilted forward so that it rests on the plastic wheels on the handle Lift the transport handle and roll the machine forward or backward Put the throttle in stop mode so that no fuel runs out WARNING Keep your feet clear of the machine 1 Clean the machinery Remove mud and dirt from the ramming shoe 2 Clean the air cleaner all fuel from the fuel tank and carbu 3 retor Collect the contents in a receptacle and dispose of it properly 4 Putthe throttle in start mode and empty fuel through the carburettor drain plug 5 Pull the starter grip lightly until pressure is felt 6 Clean up oil and dust accumulation on rubber parts 7 Apply a light coat of oil on the ramming shoe to prevent rust formation 8 Putthe cover entirely on the machine and store the machine in dry dust free area DYNA PAE 115000 6000 7000 ILT6000EN3 15 MAINTENANCE SERVICE POINTS 1 000580 1000579 LT5000 6000 LT7000 Fuel tank Fuel filter Air filter Oil dipstick Oil drain plug Hammer oil sightglass Bellows Hood lock MONA Every 10 hours of operation in fig Mai
16. st always work at full throttle working mode 2 Guide the tamper with guide handle 3 Take care that the shoe hits parallel to the ground 4 Do not fight or overpower the machine WARNING Never work on hard surfaces solid rock hardened concrete or such When working in trenches always make sure that they are wide enough When working in a narrow trench it the ramming shoe should get caught between the walls of the trench the rammer may mis strike and can be severely damaged The ramming shoe may especially be damaged severely Make certain that the rammer is steared only by using the hand grip It should only be pushed The rammer must not be pressed into the materials being compacted Excessive pressure to the operation handle will lead to the unsatisfactory compaction due to the fact that the jumping action is hindered If the machine falls over while working switch off the engine before raising it Put the throttle in the stop mode Fuel supply to the engine is cut off in this mode tank ventilation is closed and the engine switch is Off DYNAPAE 115000 6000 7000 ILT6000EN3 INSTRUCTIONS FOR LIFTING WARNING Transport and liftning L000573A LOO0636A LOOO566A Keep well clear of the hoisted machine Use only the frame lifting hook 1 for lifting the machine CAUTION All lifting devices must be dimensioned in order to fullfil all regulations Before lifting check that ramming shoe i
17. t bly Read the service manual point touch the exhaust silencer 281269 Guaranteed Sound Guaranteed Sound Power level Power level LT5000 6000 LT7000 CAUTION When transporting the machine in a horizontal position it is essential that no fuel leaks out If necessary empty the fuel tank prior to transportation 8 DYNAPAE 115000 6000 7000 ILT6000EN3 FUEL AND LUBRICANTS 6 ENGINE OIL Use SAE 15W 40 0 4 lit 0 4 qts Shell Universal Engine Oil TX15W 40 or equivalent XO RAMMING Use SAE 10W 30 CYLINDER OIL 0 9 lit 0 9 qts Shell Universal Engine Oil TX15W 40 or equivalent L T5000 0 6 lit 0 6 qts Shell Universal Engine Oil TX15W 40 or equivalent Use normal quality gasoline unleaded 2 5 lit 2 6 qts WARNING Stop the engine before refilling the fuel tank Never refuel near an open flame or sparks which could start a fire Don t smoke Use pure fuel and clean filling equipment Take care not to spill fuel Spare parts for service LT 5000 6000 LT 7000 spare part number Honda GX100 Honda GX120 Air filter for engine 93 89 32 93 62 64 Fuel filter for engine 93 54 38 93 54 38 Spark plug 93 89 34 92 48 42 DYNA PAE 115000 6000 7000 ILT6000EN3 9 TECHNICAL DATA LT5000 LT6000 Weight Operating weight kg Ibs 63 139 69 152 Compaction data Vibr frequency Hz 12 12 Vibr frequency vom 720 720 Lenght of stroke mm in 50 60 2 0 2 4 65 75 2 6 3 0 Operating data Speed o
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