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KOSTRZEWA Pellets Fuzzy Logic 2 (15, 25, 40, 50, 75, 100 kW)

1. 00 00 LL gt s woo wo s 000 0 o mom om o tom w s mom om s wow m o moe m 0 oto mm moe 20m ow rr rom pomo om soi m ao om Aaa 60 150 180 60 150 180 40 160 190 40 160 190 20 160 190 20 160 190 me lonwm 100 130 160 100 130 160 80 140 170 80 140 170 60 150 180 60 150 180 40 160 190 40 160 190 ant od aa Ke RZEWN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts i in once heating Boiler start up instructions for user Table 03 part 04 Sustaining Sustaining Sustaining Sustaining Sustaining pea coal standstill min feeder s Blower rundown s Blower output for p15 p25 P40 2 0 17 90 40 suggested minimum burner output 40 with P15 P25 P40 models the pressure fan output at pos 1 the lowest rpm with P50 P75 models the pressure fan output at pos 2 3 e for each device select the maximum burner output for a given fuel PFL burner setting Mounting the burner tip seal with siliconeuszczelni 4 silikonem Fig 07 Mounting the burner tip ry a N FN KOSTIRZEVAN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 0 Boiler start up instructions for user Switchgear diagram seal with siliconesilnik mieszacza DHW pompa cw u PUMP CH pump igniter main blower thermal switch feeder
2. Fuel parameters Wood To achieve the boiler rated output one shall use the dry wood with a moisture content to 20 equivalent to 18 months of wood drying under a cover as a fuel Using the wood pieces of larger sizes cut into thicker pieces extend the time of one charge burning even up to 8 hours Pellets prepared according toDIN 7 granulation 5 8 mm recommended calorific value 17500 19500 kJ kg ash content max 0 5 600 to 700 kg per m3 moisture content max 12 specific gravity density 1 0 1 4 kg dm3 Pea coal granulation 5 25 mm recommended calorific value gt 23000 kJ kg ash contents maks 12 moisture contents maks 12 volume of volatilizing compounds 28 40 ash deformation temperature gt 1150 C low sintering small bulking Cereals oats triticale fruit pips Moisture content to 12 ote Vf AY Caw A AYN KES ZJ Sas Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Description of Pellets Fuzzy Logic Boiler 7 Fig 01 Flue gas circulation in boiler exchanger Fig 02 Flue gas circulation in boiler exchanger 1 Ash pan door 2 Door for cleaning burner and grate installation 3 Boiler control system 4 Top charging door 5 Fuel tank 6 Fuel charging hole to tank 7 Motor with gear unit gear motor 8 Locking pin screw connecting worm with gear unit 9 Fuel feeder worm 10 Ignition fan 11
3. Not completed warranty card is not valid Type of measurement Rated output The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number 2 21 1 111111 Djstributor s sales document number ee ueesaaaaa aa reene 5 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor Za A KOSI SWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Tables of settings for Pellets Fuzzy Y OBLIGATORY Tables are obligatory completed by the Authorized Service at the sixth annual inspection Boiler Chimney sweep SETTING VALUE SETTING Operation mode Chimney sweep mode C Heating circuit SETTING VALUE Cacumedtonporauro fone y y C Domestic water SETTING VALUE woas o DHW boiler Burner SETTING VALUE ea Fuzzy Logic Sustain blower sec Blower sustaining Antiblock sec Preset output BI output for 20 BI output for 40 BI output for 60 BI output for 80 BI output for
4. band connecting the operator panel with the executive module Localization The executive module should to be supplemented i with the sensors and executive components necessary The devices are provided solely for indoor installation for the boiler operation as needed After selecting the mounting location make sure that it meets the domestic hot water temperature sensor CTN 02 Tcwu following conditions e heating medium temperature sensor downstream the mixer e The mounting location must be free from excessive humidity CTN 02 Tco and flammable or corrosive vapors heating medium return temperature sensor CTN 01 Tpow Installation of the unit may not be made near the high voltage external temperature sensor CTZ 01 Tzew electric appliances electric machines or welding equipment room temperature controller Reg pok Make sure ambient temperature at the installation site does not mixer actuator MO M1 exceed 60 C and is not be less than 0 C Humidity should flue gas temperature sensor CTK 03 Tspal range from 5 to 95 w o condensation Tk Tewu Tpod Tspal Tzew Tco Tpow Reg pok BOILER OPERATION CONTROLLER KAI KA iY C ee Chet TFTTFTT ETT ee Se ore Idee DHW temperature 0 70 C Supply voltage 230 V 50Hz Power consumption 5VA T60 NOTE Detailed description of connection is specified in the device manual NEL oT Tow co fear os Twi Toul FADE Mains 230 V View the executive module NO
5. the heating medium temperature is adjusted as a function of outdoor temperature Adjustment is done by mixing valve actuator Application of the temperature sensor of the heating medium returning from the installation to the boiler reduces water vapor condensation in the boiler and increases its life Thanks to the advanced algorithm and the possibility of adjusting many parameters the system can be very flexibly adapted to the needs of the heating system The controller is fitted with the output testing function This function is available in SERVICE MODE and allows you to check the correctness of electrical connections and efficiency of executive modules pumps blower feeder mixing valve actuator before starting the boiler A large alphanumeric display facilitates communication between the device and the user and the operation is very simple The new intuitive menus in several languages Polish English German French The lambda sensor ensures proper dosage of air into the combustion process which significantly simplifies operation reduces fuel consumption and improves combustion and thereby reduces the emissions of harmful substances to environment optional boiler equipment Pe Vd wm wi tr ERAJN KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating General cont Instrukcja obs ugi Pellets control Fuzzy Log To completely disconnect the unit from power supply the plug
6. KOCIOL OBWOD GRZEWCZY WODA UZYTKOWA PALNIK KOMINIARZ POMIARY PRACA RECZNA WEF pet TRYB SERWISOWY OFF ton zada b a Look kc WBE histateza 00 C CZYSZCZENIE OFF 0 l az mi KOSUWUZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 7 Operation cont podajnik nie dmuchawa nie ustaw haslo 100 t TRYB SERWISOWY OFF min temp pomp 35 C zapalarka min 04 proba ognia min 03 dm rozpal min 05 Talarm pod 80 C Talarm kotla90 C Tmin kotla60 C postoj co pcw20 praca co pcw05 wybieg pomp10 Tmin powrotu40 C Tmax miesz co 70 C Lambdatak pod max 10sek4 0 minimalna moc20 TEST WYJSC OFF czyszczenie nie Vive TEMP KOTLA TEMP C W U 45 C TEMP SPALIN 10576 ON co pod dm 30 MENU GLOWNE KOCIOL OBWOD GRZEWCZY WODA UZYTKOWA PALNIK KOMINIARZ POMIARY LAMGUAGE PRACA RECZNA OFF TRYB SERWISOWY OFF TEST WYJSC OFF CZYSZCZENIE OFF 65 C KOCIOL tryb pracy reczny temp zadana 70 C histereza 00 C OBWOD GRZEWCZY temp obliczona 45 C ro obnizeniel5 c krzywa0 8 przesuniecie00 C WODA UZYTKOWA temp zadana 45 C priorytet tak p histereza 02 C i kociol c w u 70 C E 4 4 _ PALNIK le aktualna moc55 le paliwopellets Fuzzy Logictak r dm rozpalanie90 od tak podt stop min 05 podt podaj sek 20 podt dm sek 120 dm podtrzymanie 30 antyblok sek 20 a KOMINIARZ02
7. When the exhaust temperature is above 230 C clean the boiler i heat exchanger Fuzzy Logic control method j Advantages of Fuzzy Logic control Central heating and domestic hot water pump It works according to a proper algorithm so as to make optimum use of heat Fuzzy logic algorithm is more advanced than pid algorithm used in other appliances e Reduction of combusted fuel quantities e Eliminates formation of impurities and tar in the boiler to a great extent High temperature stability of the boiler operation Mixing valve actuator eliminates water vapor dripping in the boiler This component is used to preset the heating circuit temperature in Combustion chamber temperature is high and stabile the central heating system while maintaining a constant temperature e thereby the emissivity of carbon oxides is reduced in the boiler The temperature is calculated from the heating curve external temperature and room temperature VIn an ne aA aay K OSURZEWN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 0 7 Pellets Fuzzy Logic Boiler location and 7 Regulations standards 7 Ventilation of the boiler room and recommendations Air delivery shall take place through the non closed hole with the s m minimal cross section of 200 cm and the exit to 100 cm above the The boiler room should meet the conditions of the building law floor level in force at the site o
8. whe external supply voltage temperaturesen830 V Czujnik C W U DHW sensor W Spust wodyz instalacji canst instalacji c o Pellets Fuzzy Hengiic Fuzzy Logic Pellets Fuzzy Logic Service Manual ENGV 10 11 Boiler controller service manual Fj Pellets Fuzzy Logic The Second Generation rq O p ava KSSUWNZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in bi ss heating 0 General Introduction Pellets Fuzzy Logic The Second Generation boiler controller is a modern microprocessor system which controls not only the boiler but also the central heating system in weather and domestic hot water mode The device controls the volume of fuel fed through the cyclic operation of the feeder motor and the quantity of air supplied to the combustion process Thanks to application of solid state relays the blower output is regulated smoothly and the reliability of the control system of the feeder motor is increased many times Automatic fuel ignition Pellets Fuzzy Logic The Second Generation controller allows to automatically ignite the fuel in the retort Measurement of flue gas temperature The controller will allow reading the flue gas temperature which is essential at the boiler operation with automatic lighting up Knowing the flue gas temperature is also very helpful in monitoring and control of the boiler Weather control provides the maximum thermal comfort because
9. Pressure fan 12 Fuel ignition heater Fig 03 Boiler design KE Yen neo ma KOSTRZEV AN Experts in biomass heating 1 Lambda probe 2 Boiler thermal protection 3 Boiler sensor thermal protection 95 C 4 Flue gas sensor 5 Heating medium outlet from boiler 6 Wiring system ducts 7 Exhaust fan 8 Heating medium return to boiler 9 Water drain Fig 04 Boiler design Pellets Fuzzy Logic Service Manual ENGV 10 11 Description of Pellets Fuzzy Logic Boiler design 1 Boiler clean out 7 Charging combustion 2 Flue gas swirl vanes chamber 3 Flue gas outlet chimney 8 Access door to 4 Access to clean the third burner and grate baffle 9 Air chamber of the burner 5 Cleanout upper door with the clean out at 6 Charging door for wood the bottom part 10 Ash pan door Fig 05 Boiler design Fig 06 Pellets Fuzzy Logic Boiler Pellets Fuzzy Logic Standard accessories Boiler service and installation manual 1pcs Cast iron grates set Flue gas turbulator 1 pc Room controller 1 pc External sensor 1 pc Domestic hot water sensor 1 pc Central heating sensor 1 pc Auxiliary accessories Lambda probe module 1 pc Floor heating control module additional heating circuits 1 pc Solar system control module 1 pc KOSTRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Protecting and control equipment Boiler equipme
10. The boiler temperature is determined from the linear approximation of the programmable heating curve so there is no need to manually change the temperature of the boiler when the external temperature changes As a rule it is colder at night as at day It is the temperature of the boiler as a function of external temperature NOTE Central heating pump will be turned on in the event of the boiler overheating alarm The preset temperature of the boiler is calculated on the basis of this curve and is about 20 C higher With open contacts of the room controller the temperature in the he ating circuit will be reduced by the value of c h lowering parameter which is in the HEATING CIRCUIT submenu 1 enn 7 AR KOSTRZEVA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 7 Operation cont Boiler preset tem peratu re The currently calculated preset temperature of the heating circuit is shown by the parameter calculated C H temperature The parameters available in the SERVICE MODE which affect the mixer actuator control e minimum return temperature programmed by the heating boiler manufacturer ensures long service life of the boiler maximum temperature c h mixer a parameter that is the The boiler preset temperature is the internal parameter of the con troller and it is one of the three temperatures inthe weather mode the boiler preset temperature
11. seal and signature Start up date completed by manufacturer completed by user completed by distributor W z ry a N MN KOSTIRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND Warrant Card Il year review Pellets Fuzzy Logic Boiler factory number ceeeeeeeeceeeeeeeeeeeeeceeeeeeeeeteetaeeeeeeaa Boiler output 2 122211221 121 Nui ter modulu wykonawczego esse mat yk ia Numer modu u sondy lambda 1 1111 1 Numer katalogowy TMOG zeza a R KAZ EE anent Numer katologowy sondy lambda 1111111 11 7 User name and SUMMaAME zenia EE ER EA PO A SOA A E GAYE E R M CE Address street town zip 10810 EET E E E E E AE EE RCA MOU AX zo SE zc dE net EEEE darze ta E EWIE P P a e E kk LIE INT RATE er tecrcer rterrer EE Software version e u euaoueae enia Not completed warranty card is not valid Type of measurement Rated output The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales da
12. 100 Oxygen for 20 Oxygen for 40 Oxygen for 60 Oxygen for 80 Oxygen for 100 Lambda control Service mode SETTING Min pumps temp Igniter min Fire test min Bl firing up min Talarm feeder Talarm boiler Tmin boiler Standstill ch hwp Operation ch hwp Pump rundown Tmin return Tmax mix c h Lambda Feeder max 10 sec Minimum output nA Hd ry 1 of mV VaN KES IRO VEN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Record of conducted warranty and post warranty inspections and repairs of Pellets Fuzzy Logic Boiler Signature and seal Record date Performed action Authorized Service Customer signature p ar ry P KOSUWZASWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Record of conducted warranty and post warranty inspections and repairs of Pellets Fuzzy Logic Boiler Signature and seal Record date Performed action Authorized Service Customer signature p ar ry P KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating o Complaint record The subject matter of the complaint Boiler name Pellets Fuzzy Logic Boiler output eee Boiler serial number eee aaa aaa aaa aaa aaa aaa aaa aaa aaa aan ae Boiler purchase date Lau aaa aaa Name and address of
13. 11 500 Gizycko POLAND Karta zainstalowania kotta Pellets Fuzzy Logic Boiler factory number occ eeceeeeceseeeeseeeeecneeeeeeeeteetsaeeeaeeeas Boiler output 2 1222122 1 121 Numer modu u wykonawczego eeemeessaeeenaoeea a anaeeacannac Numer modu u sondy lambda 1 1 11 Numer Katalogowy MOJUM saa aa O ERA ASC YE J Numer katologowy sondy lambda 11 1111 11 Bi User name and SUr ame mai a a Oi eli PE LEA RIG ot ad ig gl shoes a a Medel adobe dO t c lee Address street town zip COGS 2 560 s a stao ole akad YE PL Kea tants ap dad gapa EKG bast Deut aaa OO elects kdl RA att ih TEE ee deck a BL A dr O APE Zi Bo A A PA Ez A SE wa gmail etal asa eet desided dieln ieee ii Software version eeeceeseceeeeeseeceeeeeneeeeeeeees Data instalacji kot a dd mm ORe O Z EEEE Z O A CA POZ ANR W RCA i Nazwa firmy INSIAISCYJNE eain ui w aiz OE OO AA A ty Eanes AGA AA PI tc ter tyr e Adres firmy instalacyjnej ulica miasto kod BOCZOWY z GO a aa A e UWAGA Odestanie wype nionej Karty zainstalowania kot a Pellets Fuzzy Logic do producenta jest koniecznym warunkiem zachowania Podpis i piecz instalatora Podpis u ytkownika wype nia producent wype nia u ytkownik wype nia instalator KOSTIRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heatin
14. 170 dmuchawa20 podawanie s 02 postoj s 06 Y KOMINIARZ02 170 tryb kominiarz nie zadana moc30 gt moc dm dla 20 15 moc dm dla 40 25 moc dm dla 60 35 moc dm dla 80 45 POMIARY moc dm dla 100 50 temp kotla65 C tlen dla 20 190 temp c w u 45 C tlen dla 405180 temp podajnik 25 C tlen dla 605170 temp c o 44 C tlen dla 805160 temp zewn 10 C tlen dla 100 150 temp spalinl05 C rege hambdatek tlen170 regulator pok tak LANGUAGE selected polski 4 mE mA AVVN K OSTRZEVEY Wr Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 7 Operation cont M Boiler operation modes NOTE When you need hot water heating The boiler can operate in one of three modes the controller automatically changes the temperature of the boiler to rapidly heat the domestic water then weather returns to work in line with the characteristic of heating manual summer The weather mode works in two ways with or without a mixer actu ator Settings are done in the BOILER submenu Manual mode In this mode the user sets the preset temperature of the boiler NOTE Operation modes of the boiler decide manually with the parameter boiler preset temperature When you about the way of the boiler temperature setting need hot water heating the controller automatically changes the Thus even after setting the operation mode temperature of the boiler to rapidly heat the domestic water
15. controller is fitted with three programming languages Polish previously known from the automatic solutions of gas and oil English boilers with a priority of hot water recommended or without WheGierman Language is selected in the menu _LANGUAGE The working with the priority when there is a need for DHW heating orfigctory the DHW pump is working so the water gets the set temperature setting is Polish more quickly To prevent the temperature drop in the rooms during the DHW heating when the hot water pump is running for longer than 10 Starting up minutes default setting and the preset DHW temperature is not reached then the CH pump will be switched on in parallel for 2 To start up the device press E button for 3 seconds the minutes default setting The parameters available in the service same applies to disable the controller The current status is shown mode are CH pump standstill at hwp and CH pump operation on the main screen at hwp OFF switched off active alarm condition maintenance C H pump and manual work of blower and feeder operation at ON switched on HWPC H pump standstill at HWP OP E Only dh Rafi P DHW pump niy ahw pump IS in service C H pump NOTE When the display shows the word OFF the device is in a standby mode and is still powered in the event of an alarm condition proper preventive procedures will be taken up switching on the pumps or feeder Pump opera
16. hard element Hammer out the carbon deposits from the edge of the burner knee and restart the feeder without removing the worm Insert a new worm Pellets Fuzzy Logic Service Manual ENGV 10 11 Troubleshooting cont Failure type Automatic fuel ignition does not operate During combustion a lot of dark smoke appears in the boiler chamber A lot of unburned fuel drops to the ash pan During combustion a great quantity of flying fuel pieces is present in the boile chamber Great quantity of unburnt fuel drops to the ash pan Boiler does not come up to the preset temperature Smoke liberates from the boiler Probable reason for failure Improper settings of the heater heating time and fire test Improper heater connection Clogged outlet hole of hot air from the heater Air volume set improperly Feeding and standstill times set improperly for individual output values Air volume set improperly Feeding and standstill times set improperly for individual output values Boiler incorrectly matched with the building Failure of sensors the temperature sensor of the wa ter returning to the boiler is situated improperly Boiler output set too low Clogged flue Clogged boiler extension duct Clogged exchanger channels Probable reasons suggested remedy Change setting parameters Check correctness of connections of the heater plugs and conduits including the connecting blocks Open th
17. heati Ng of hydraulic resistance when changing directions of the tubes system The diagrams of the manufacturers include the relationship betweefhe hydraulic system should comply with the applicable regulations the rated capacity of the heating unit and the effective height of theand standards and must be performed according to building art chimney for the various cross sections of the chimney principles The diagrams will vary depending on the used fuel eg oil gas wood design of furnaces eg pressure boiler with a fan burner flue gas temperature and type of load 7 Requirements for heating system water 7 Chim neys for solid Water must be transparent and colorless w o additives and i k other chemically aggressive substances fuel fired boilers _ Water hardness below 20 of PH above 8 5 It should be noted that the solid fuel fired furnaces with a rated thermal output gt 20 kW and w o fan need their own chimney For the solid fuel fired boiler the cross section of the chimney should be 16cm x 16cm in Poland at least 14cm x 14 cm When the cross section is different then the flue gas flows too slow and cools Connecti Ng to the wiri ng system down too much This in turn leads to problems with the draft and formation of deposits in the chimney These deposits damage the The boiler is designed for supplying voltage 230V 50Hz Installation wall if sulfuric acid and water vapor contained in flue gas cool below oul
18. o DHW boiler Burner SETTING VALUE ea Fuzzy Logic Sustain blower sec Blower sustaining Antiblock sec Preset output BI output for 20 BI output for 40 BI output for 60 BI output for 80 BI output for 100 Oxygen for 20 Oxygen for 40 Oxygen for 60 Oxygen for 80 Oxygen for 100 Lambda control Service mode SETTING Min pumps temp Igniter min Fire test min Bl firing up min Talarm feeder Talarm boiler Tmin boiler Standstill ch hwp Operation ch hwp Pump rundown Tmin return Tmax mix c h Lambda Feeder max 10 sec Minimum output nA Hd ry 1 of mV VaN KES IRO VEN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating IQ o a 4 For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND Commissioning of Pellets Fuzzy Logic boiler and familiarization with the principles of service Boiler factory number ceeeceeeeeeeeeeeeeeteeeeeeteeeeeaeees Check list xx E T 7 NN e wo owa toto two e ty miar rano rz 5 opona two pros nina oto Boya ow wow ta swir Do you know the effects of long term boiler operation at the conditions at which water vapor condensation dripping occurs 6 Are you familiarized with the method of grate installation and wood fi
19. paper on the grate Put the dry wood piece on the grate Fire up the paper pieces using matches Close the boiler door Set the boiler panel into the ON mode Set the boiler preset temperature to 70 C Add some dry wood after several hours Pellets Fuzzy Logic Service Manual ENGV 10 11 Boiler start up instructions for user Setting up the burner for pellets In the chimney sweep mode for the output at 100 the blower was set to 50 you should check the number of oxygen units pea coal and cereals Note this value to be able to enter the proper value to the probe characteristic later Set the boiler output to 100 Go to the advanced settings and select the chimney sweep mode yes For proper output volumes ranging from The burner parameters should be set according to Table 3 20 40 60 80 100 pre set the output of the blower a number of the below tables belonging to the table no 3 Start up the boiler in the chimney sweep mode at 100 output e match the output of the blower If the blower output is properly matched the pellets should be between the upper and lower row of the burner holes the flame should be high and clear and no smoke should be present in the combustion chamber When the flame is low with bright yellow color and the pellet is getting black increase the fan output by 4 units and wait for O min until the furnace operation stabilization If the air is adjusted properly for 100 then remaining in
20. starts up the boiler Signature of trained person Von ne aA a OSMA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating LORIN 4 SIN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Warrant Card Il year review Pellets Fuzzy Logic Boiler factory number eu esee eee ooo aaa aa aaa aaeaccia Boiler output 142211211 121 Numierm du u wykonawczego sisirin baza az EG NAA EE Numer modu u sondy lambda 1 1111 1 Numer katalogowy moduli Cz o EK naaa Numer katologowy sondy lambda 1111111 11 a User name and SUMMA O WRO RACOON A AAC Address street town zip COGS NETA E R OPARTE EEN TROI PORE EE ARE IRE CEE EE EE EPA PERS WE EEC k Mallksz az sos EEEE RE PC rere rs E Software version eeeeeseceeeceeeeeeeeeeneeeeeeeees Not completed warranty card is not valid Type of measurement Rated output Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number 4 221 111111 Djstributor s sales document number ee eeeuaaaaa aa eeen Company starting up the boiler
21. temp zadana 45 C Blower output characteristic priorytet tak histereza 02 C kociol c w u 70 C NOTE After completed regulations turn off the chimney sweep mode z Domestic water menu When adjusting in the chimney sweep mode the automatic member controlling the burner output is switched off to perform P reset DHW tem peratu re the measurements and analyses at the constant burner output The supplied sensor CTN 02 should be mounted to the domestic hot water tank 100 blower correction introduced b i i output Lambda probe 1 o Set the desired temperature of the domestic hot water in DOME 80 STIC WATER submenu This temperature should not be too high 4 a to minimize the losses associated with storage and transfer The ee factory setting is 45 C The View of the submenu shown in Figure 2 Domestic water menu 45 nuimamaman 1 40 re m ia m mm i i i i 10 b f H i 235 i i i 20 i i i 20 40 60 80 100 burner output Blower output characteristic at Lambda control A i rara GM Ga W KOSUNZASWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating f 7 Operation cont If the boiler is to be unused for an extended period of time or if you perform any work on the boiler it must absolutely be switched Advanced DHW priority Menu language The controller can operate in two modes of domestic water heatingThe
22. the NOTE chimney sweep mode change the output to 80 and match ares the air in accordance with the earlier procedure i M a beana ne saa west proceed the same way for 60 40 and 20 If all operations its characteristic When setting up the blower output were carried out according to the instructions above set the for the subsequent boiler outputs as described below required temperature of the boiler operation and turn on the the number of oxygen units should be recorded e boiler ON Instruciion for setting the burner for pellets cereal pea coal In the case of pea coal fuel firing the proper method of combustion will be as follows the flame is high transparently yellow and pea coal will be present approximately 3 cm above the upper edge of the burner a small pile KOSURZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Boiler start up instructions for user Setting up the burner for pellets pea coal and cereals cont Table 03 part 01 Technical parameters of Pellets Fuzzy Logic Pellets Boiler output kW Feeding s Standstill s Si a a W Z KC a x v i ae a a en e gt gt gt 50 gt gt gt 0 9 35 5 8 10 09 v 86 o a eee stoves o E Oo o ese w o ees 10 O ws _ _ _ o ma o It is necessary to correctly set the air according to feeding and standstill times air surplus coefficient 2 0 2 4 de
23. the feeding tube j no fire fuel alarm is indicated in the absence of fuel or flame in the burner NOTE In case of alarm you should determine the cause of the alarm condition occurrence and remove it BTP protection boiler thermal protection is independent from the work of the microprocessor system In the case when the temperature exceeds 940C an independent mechanical thermal switch will be activated which disconnects the blower supply Pellets Fuzzy Logic Service Manual ENGV 10 11 Technical data of Pellets Control Parameter Value Supply voltage 230V 50Hz 10 CH pump 100 W DHW pump Igniter 900 W Blower 150 W Temperature measurement accuracy 4 C Ambient temperature 0 60 C Humidity 5 95 w o condensation Boiler alarm temperature 80 95 C Feeder alarm temperature 50 80 C V ry a Mm nk KOSTIRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KESULTANAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Term and conditions of warranty and defect Warranty KOSTRZEWA Sp j hereby grants e 6 years warranty for the integrity of the boiler heat exchan ger since the device commissioning however 6 years and 2 months from the date of sale to the maximum The remaining components are granted with 2 years warranty for control systems worm feeder gear motor and fans 2 years
24. the insulating material UE under the boiler for boilers without a double insulated To ensure optimum performance and proper bottom combustion it is required that chimney draft represent the appropriate values from Table No 1 Due to low flue gas temperature in order to protect the chimney from moisture and reducing the draft it is advised to use the chimney inserts from acid resistant NOTE steel or ceramics with condensate discharge to a floor drain Central heating system connected to the boiler must be fitted with a drain cock which must be at the lowest point and as close to the boiler as possible Boiler commissioning Instructions for Boiler commissioning instructions for A S e Commissioning of the boiler must be carried out only by the SERWIS KOSTRZEWA service personnel trained by the manufacturer with a current ul Przemystowa 1 11 500 Gizycko POLAND certificate of an authorized service performer of Kostrzewa woj warmi sko mazurskie company tel 087 428 53 51 e mail serwisQkostrzewa com pl Completion of installation and heating test performance must be recorded in the Warranty Card The completed warranty card should be mailed by the user to the address of the manufacturer to register the user in the company system KCSUUZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Boiler control system user As per controller service manual enclosed on p
25. then of the boiler to manual the mixer actuator control returns to work with the temperature preset by the user function is performed provided that you have installed the appropriate sensors Operation with the mixing valve actuator When the central heating temperature sensor is connected to the controller information about the actuator for the controller the boiler KOCIOL preset temperature can be set after switching to manual mode The tryb pracy reczny control of the mixer will work as in the case of the weather mode but temp zadana 70 C the boiler temperature will be constant histereza 00 C Boiler submenu NOTE The phrase manual mode refers only and exclusively to manual setting of the boiler temperature The control of mixing is carried out independently and is implemented in the same way in both the manual and weather mode Weather mode with mixer actuator control NOTE The controller will enter this mode provided Summer mode that the central heating temperature sensor is installed The controller in this mode is used in summer for hot water heating In this mode except for alarm the circulating pump of the central heating system is not activated The boiler preset temperature is set manually with the parameter In this mode you must install the supplied external temperature boiler preset temp sensor and the central heating and heating medium return temperature sensor
26. Experts in biomass heating Pellets Fuzzy Logic 2 Service Mannual and Warranty Card w ie M Z A pellets pozy o ats pea coal wood FA dl stal aroodporna Dear user of KOSTRZEWA equipment We want to take this opportunity to thank you for choosing our equipment You have selected the highest quality product of the company known and appreciated throughout the country The Kostrzewa company was established in 1978 Since the beginning of activity they are dealing with the production of fossil fuel and biomass fired boilers for central heating applications Within theirs 30 years activity the company improves and upgrades their equipment so as to be a leader among the Polish manufacturers of solid fuel fired boilers The implementation and designing department for new technologies was created in the company to continually improve the equipment and implement the new technologies We want to contact with each customer by an intermediary of the companies which will professionally represent our company Your opinion on the activities of our company and our partners is very important to us Striving to continuously improve the level of our products we ask you to make any comments about our products and service rendered by our Partners Have the warm and comfortable days through the whole year KOSTRZEWA sp j ENGV 10 11 vq ry ET PZA aS K OSULT 4 J A J Experts in biomass heating Dear
27. In case of any doubts as to safe operation of the device you replacement of the fuse with the device disconnected from Should contact the supplier m sieci urz dzeniu nastawienia funkcji powinny by wyk Pay special attention to any warning signs posted on the the mains and setting the functions should be performed by housing and packaging of the equipment serwis Use the device for its intended purpose authorized service personnel The device is not a toy do not allow children to play with it Przedprzyst pieniemdojakichkolwiekczynno c e _ Do not allow your children to play with any part of the packa Before performing any maintenance it is essential to discon e ging of the device bezwzgl dnie od czy urz dzenie od sioci zasilaj cej e _ Prevent an access to small parts such as screws pins from ponect the unit from the mains czyszczenia obudowy urz dzenia nie children These elements can be supplied with the equipment stosowa and if swallowed may cause suffocation of a child To A i device housing do not use gasoline solvents or Do not perform any mechanical or electrical changes in the _innbuizadgmbie PISKkANIGZNAGASA A WIYKORANE Z M device Such changes may result in improper operation of odezwy chargayaving IRGLsimp zisagcommen device which does not conform with the standards and adystj Hace eck G e _ Sely affect operation NOZ Hee are pers Ga here jest uszkod Do not put any objects into the device interi
28. J N nv AMA Pellets Fuzzy Logic Service Manual ENGV 10 11 Xperts in biomass heating Gleaning and maintenance Fig 15 Very dirty boiler exchanger Fig 16 Very clean boiler exchanger all Flue gas Lambda temp sensor probe Fig 17 Exhaust fan disassembly cleaning Fig 18 Exhaust fan disassembly cleaning Fig 19 Igniter replacement Fig 20 Boiler chamber cleaning CA Yg O KAT p DAF IK ASL REV m Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Gleaning and maintenance Lid for exchanger cleaning Loking pin 8 8 hardness class Fig 22 Locking pin replacement in motoreducer gear unit Three fan outputs Fig 24 Pressure fan optional settings Fig 25 Boiler cleanout opening method TTT KESUUZAZWA ic Servi MSYZEILILA Umi Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Troubleshooting Failure type Probable reason for failure Probable reasons suggested remedy The device does not turn on the igniter ZAP message does not appear on the controller display The message feeder overheating flashes on the display The feeder is cold No readings on the controller display One of the control panel push buttons i out of service Worm conveyor does not rotate despite of signalized activation Locking pin breaking multiple Sensor improperly inserted into connecti
29. METR SI PFL 15 PFL 25 PFL 40 PFL 50 PFL 75 PFL 100 Rated output kW 15 25 40 50 75 100 Minimum range kW 5 8 12 15 23 30 Control range kW 5 15 8 25 12 40 15 50 23 75 30 100 Output control method Fuzzy Logic Fuzzy Logic Fuzzy Logic Fuzzy Logic Fuzzy Logic Fuzzy Logic PIDPIDPIDPIDPIDPID Boiler class acc to PN EN 303 5 3 3 3 CO concentration acc to PN EN 12809mg ms 283 427 315 184 02 10 for rated output Wam m 6 o w m wo mo ee 3 NT EE ZEW WZW EW Testing pressure pressure 4 4 4 4 CZ EMIEJAASZ KARNA water temperature Min AP of water returning to boiler C Fue gas temperature fo mnoupu o 100 oo mo mo nesiochangoasa m ae Fu chagowogi poles o 0 20 m 2 m 400 at rated output pellets kg 1 16 1 9 2 78 3 48 5 33 6 97 Approximate fuel consumption at minimum output pellets Approximate fuel consumption kg 2 34 3 9 6 24 7 8 11 70 16 4 at rated output pea coal Approximate fuel consumption at minimum output pea coal Boiler length set 1080 1080 1080 1495 1495 Boiler width set mm EE 1150 1280 1270 1410 1580 Boiler height set mm 1050 1230 1230 1230 1565 1565 AWARE stub pipe 1 5 1 5 1 5 1 5 2 0 2 5 oameangago V 0 20 0 20 26 2 Mar power consumption minimax w 140 900 140900 14000 2009800 20000 2001000 ZGGTRZEWN KOSAN ee da Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating
30. P recautlo NS must be removed from the wall outlet especially when it will not be used for a long time Aby ca kowicie od czy urz dzenia od zasilania nale y w NOTE Protect the power cord from damage it wtedy gdy inzasilajacego Electric shock hazard szczeg lno cishould be routed nie b dzie u y such way to not step on it zasilaj cy przed uszkodzeniami pNale chroni przew dno objects should be placed on the cable nikt po nim nie chodzi na przewodzie nie mog sta adn Before installing or removing the device disconnect power All connections must be po czenia with the by Wszelkie dokonar supply in the electrical switchboard accordance muszaelectrical zgodne Before using the appliance carefully read all attached wiring diagram instalacji oraz z krajowymi elektrycznym and wit instructions national or local electrical wiring badz lokaln _ Keep the service manual and refer to it for any use of the device codes in the future po cze elektrycznych Follow all warnings and instructions contained in the service Ww This device does not contain any parts which the user cantym urze manual nie ma cz ci kt r u ytkownik m Make sure that the device is not damaged in any way lfin replace itself All service operations inczyszczenia wymiany bezpt e doubt do not use the device and contact the supplier serwisowe opr cz addition to cleaning
31. TE Under no circumstances connect the ground wire PE with a neutral one N W ry wi TTA VVN KOS ZJ Sas Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Electrical wiring system Description of exec compon Component zur wowtewngconom 0 s amora octge denon eine 0 CENE NO pressure blower Igniter pressure blower m feet 1 boiler thermal protection feeder motor Description of outputs Component 0 feta 0 p iotunearyomwoiwta in Lambda probe module supplying output 230 V relay CS control output of automatic exchanger cleaning relay Blower zany Boiler thermal protection po redemor KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Electrical wiring system Description Component description Tk measurement input of boiler temperature sensor sensor mounted in the boiler measurement U measurement input of dhw temperature sensor sensor mounted in the dhw exchanger measurement orifice The measuring input of the fuel feeder temperature sensor the sensor should be mounted in a place that reflects the feeder temperature measurement input of the flue gas temperature sensor Warning Important polarization measurement input of the external temperature sensor The sensor should be mounted outside the building to reflect the outdoor heating medium temperature sensor downstream the mixing
32. THE WARRANTY CARD AND BOILER QUALITY ANG COMPLETENESS CERTIFICATE INCORRECTLY FILLED WITHIN TW WEEKS FROM THE DATE OF THE BOILER INSTALLATION HOWEV NOT LONGER THAN TWO MONTHS FROM THE PURCHASE DATE RESULTS IN THE LOSS OF WARRANTY FOR THE HEAT EXCHANGE AND ALL COMPONENTS OF THE BOILER THE LOSS OF WARRANT WILL CAUSE THE DELAY IN PERFORMING REPAIRS AND NECESSI TO COVER THE COSTS OF ALL BOILER REPAIRS WITH TRAVEL COSTS OF THE SERVICE PERSONNEL INCLUSIVE Thank you for your understanding Yours sincerely Pellets Fuzzy Logic Service Manual ENGV 10 11 Index Pellets Fuzzy Logic Boiler manual LE General 4 2 Technical data of Pellets Fuzzy Logic boiler 5 3 Fuel parameters 6 4 Description of Pellets Fuzzy Logic boiler design 7 5 Pellets Fuzzy Logic boiler accessories 8 6 Pellets Fuzzy Logic protecting and control fittings 9 7 Pellets Fuzzy Logic Boiler location and installation 10 8 Boiler commissioning Instructions for AS Authorized Service 12 9 Boiler control system user manual 13 10 While using the boiler keep in mind 13 11 Starting up the boiler User Instructions 14 12 Cleaning and maintenance 21 13 Troubleshooting 25 14 Instructions for boiler disposal after expiration of its service life 26 Il PELLETS CONTROL M Fuzzy Logic Boiler controller service manual ai 30 16 Electrical wiring system 32 17 Operation 35 18 Technical data of Pellets Control M Fuzzy Logic 44 19 Terms and Conditions of W
33. Users of Pellets Fuzzy Logic Boiler Before you connect and start up the Pellets Fuzzy Logic boiler check the parameters of the chimney according to the data contained in the enclosed table chimney draft chimney cross section and the device matching with the heated surface heat demand of the building Basic principles for the safe operation of the boiler 1 Read the service manual before starting up the boiler 2 Before starting up the boiler check that the connection to the central heating system and the flue is in accordance with manufacturer s recommendations 3 Do not open the doors during the boiler operation 4 The tank cover must always be tightly closed during the boiler operation 5 Do not allow the fuel tank to be emptied completely For your safety and comfortable use of the boiler please return the PROPERLY COMPLETED CONTAINING ALL ENTRIES AND SEALS last copy of the warranty card and the boiler quality and completeness certificate the last page of this service and installation manual to the following address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND woj warmi sko mazurskie tel 48 87 428 53 51 lub 48 87 428 11 34 e mail serwis kostrzewa com pl Sending back the warranty card will allow us to register you in our database of Pellet Fuzzy Logic users and provide fast and reliable service IMPORTANT PLEASE NOTE THAT FAILING TO RETURN THE WARRANTY CARD OR RETURNING
34. age 29 Pellets Control M Fuzzy Logic 0 While using the Platinum Bio Burner keep in The boiler can be operated only by adult persons familiarized Do not place any flammable objects on the boiler or in its with the above service manual Children cannot stay close to immediate vicinity the boiler without presence of adult persons When removing ash from the boiler any flammable materials When it comes to penetration of flammable gases or vapors cannot be present in a distance of 1500mm to the minimum to the boiler room or during the work at which an increased from the boiler Ash should be deposited into the fireproof risk of fire or explosion occurs gluing painting etc the boiler tanks with a cover should be switched off before starting the work During operation of the boiler at a temperature lower than 60 C When cleaning the deposit in the knee the device mustbe the dew formation on the steel heat exchanger may occur and e switched off OFF position thereby the corrosion due to low temperature which shortens It is prohibited to use flammable liquids to fire up the boiler the life of the heat exchanger Therefore the temperature during _ the boiler must be fired up automatically operation of the boiler must be at least 60 C When adding fuel to the boiler tank the device should be turned After the heating season clean the boiler and smoke duct off OFF position thoroughly Keep the boiler room in clean and dry c
35. al and signature Installation date Sales date User signature Manufacturer s sales document number 2111 111111 Djstributor s sales document number ee ueesaaauaaasnaa01 55 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor fa R A KOSI SWAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Tables of settings for Pellets Fuzzy Y OBLIGATORY Tables are obligatory completed by the Authorized Service at the third annual inspection Boiler Chimney sweep SETTING VALUE SETTING Operation mode Chimney sweep mode C Heating circuit SETTING VALUE Cacumedtonporauro fone y y C Domestic water SETTING VALUE woas o DHW boiler Burner SETTING VALUE ea Fuzzy Logic Sustain blower sec Blower sustaining Antiblock sec Preset output BI output for 20 BI output for 40 BI output for 60 BI output for 80 BI output for 100 Oxygen for 20 Oxygen for 40 Oxygen for 60 Oxygen for 80 Oxygen for 100 Lambda control Service mode SETTING Min pumps temp Igniter min Fire test min Bl firing up min Talarm feeder Talarm boiler Tmin boiler Standstil
36. an co operate with any room temperature controlle with open contacts The controller should be mounted in a place representative in terms of temperature in the apartment and at a height of about 1 5 2 m Do not install the unit near heat sources e g TV heaters direct sunlight or locations subject to drafts as this will adversely affect the system performances Room controller connection A ta ae M mW Ni DSWE ZEN i KOS IRZEV mi Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 7 Operation Menu navigatio n The changes are accepted by pressing ENTER buito n For example the figure below shows the submenu BOILER The entire menu is presented in the figure on the next page The device has a hierarchical menu To access the main menu press ENTER buttoiiz main menu written in capital letters in which you can navigate usingand buttons you should depress ENTER 4 button to enter the submenu To go one level up press ESG button The main ehu is shown in the figure below e submenu is used to display and change the operating parame ters To change a parameter press ENTER button The parameter to be changed is displayed p fiodically The value edition is made with the arrow buttonsand While edi NOTE ting you can quit the changes by pressings ECS button Data recording takes place after each displaying of the main screen gt MENU GLOWNE
37. arranty and Defects Liability 46 ote rm YA KOSURZI IWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating of the boiler General Application and advantages Automatic PELLETS FUZZY LOGIC boiler is intended for combustion of solid fuels such like pellets pea coal cereals wood It can be used to heat single or multi family houses smaller resorts workshops schools offices etc Advantages of Pellets Fuzzy Logic boiler Modern design of steel heat exchanger allowing the achieve ment of efficiency above 90 Possible combustion of four types of fuels Automatic fuel ignition pellets Automatic fuel ignition pea coal Automatic fuel ignition cereals Automatic operation of the boiler controlled by weather control ler and room thermostat To improve the quality of combustion Pellets Fuzzy Logic is fitted with three fans two pressure and one exhaust exhaust fan to eliminate odors and dust in the boiler room during the combustion of fuels the fan draws flue gas from the boiler to the chimney Fan rotor through which flue gas pass is made of stainless steel Door viewer to not open the door during operation a sight glass was mounted to view the flame Flue gas temperature measurement this feature allows you to control the efficiency of the boiler and its settings It informs you also about the point at which the boiler heat exchanger must be cleaned Two operation mode
38. arz nie zadana moc 30 moc dm dla 20 15 moc dm dla 40 25 moc dm dla 60 35 moc dm dla 80 45 moc dm dla 100 50 tlen dla 20 190 tlen dla 40 180 tlen dla 60 170 tlen dla 80 160 tlen dla 100 150 20 40 80 100 burner output Chimney sweep mode Blower output characteristic KOSTRZEWA NAJ ll WH SARS Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating depending on the type of fuel and the chimney draft so as to avoid in the burner The heat sustaining mode is active only with pea coal 7 Operation cont Air volume lambda probe Air at firing up chimney sweep mode The amount of air needed in the process of firing up is set with a f separate parameter because it is different from that for the normal An adequate amount of air is needed for proper combustion proceS peration of the burner It is set with the parameter blower firing up It depends on the type of fuel and the device output For this reasofyhich is available in BURNER menu See figure Burner submenu for each type of fuel and for each output of the burner it is necessary to set the appropriate amount of air This operation should be perfor med by a person activating the device These parameters are stor in the nonvolatile memory of the controller B ump ope ration For the correct and long operation of the boiler a suitable temperature of its operation is needed For this reason the circula ting pumps ca
39. bustion process reduce the burner output feeding and standstill times unburnt pea coal overflows out of the burner flame is very short the chamber of the boiler is smoky check the times of feeding and standstill increase the air volume by 2 units wait 10 minutes adjust add the air for so long until the flame is high and bright and no smoke will be present in the combustion chamber Cleaning and NOTE Boiler cleaning can be performed only Cleaning and maintenance Regularly clean the ash pan chamber Regularly clean the clean out chamber Regularly clean the burner chamber Regularly clean the exhaust fan Regularly clean the boiler exchanger when the device is disconnected from the Regularly clean the burner knee Regularly clean the carbon deposits off the lambda probe with a soft brush after every 100 hours of operation only the pellets At least once a year call for AS to perform an annual boiler inspection obligatory inspection 0 KEOSURI IWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Gleaning and maintenance Flue gas temp sensor Lambda probe Igniter orfice Carbon deposit l A AT d Fig 11 Cleaning the burner knee off carbon deposits only for pelle Fig 12 Cleaning the Lambda probe Fig 13 Very dirty combustion chamber Fig 14 Very clean combustion chamber A KOSTE SY fa IK A
40. cni ae Boiler purchase date Lau aaa aaa Name and address of the distributor company eee eee esa eee aaa aaa aaa aa aaenc nii A Please send the carefully completed record of complaint to following the address PPH Kostrzewa Sp j POLAND 11 500 Gi ycko ul Przemys owa 1 fax 87 428 31 75 or to the distributor company KE Yen nea away K OSIURZEVWN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Notes Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Notes Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEWA Experts in biomass heating Lake wi cajty Luke Mamry Lake temi t Lake Krsajty Lake Harsz laketabap Lake Bergin abe Dobie Lake Dga WIK een Land of the Great Masunan Lakes Giz Lake Dejguny G cko Lake Tajty Lake Niegocin lake oczne Lake Jagodne Lake Ta ty za Contact Lake uknajno P P H Kostrzewa Sp J aniti zais Lake niardwy 11 500 Gi ycko Lake Behdany ul Przemys owa 1 Ldke Warno ty Poland tel 87 428 53 51 tel 87 427 11 34 fax 87 428 31 75 Late Widzkie www kostrzewa com pl
41. cument number 2 2112 11 111 Djstributor s sales document number e sueeuaa aaa enaae F Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor vq Aen ne aA AY ay K OSIURLEWN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Io 4 4 For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND 7 Warrant Card year commissioning Pellets Fuzzy Logi Boiler factory number ee euueoea aaa aaa aaa aaanaaeenice als U y og C Boiler output 142211221 21 Numer modu u wykonawczego sirenos orrian onenen Numer modu u sondy lambda 11 11111112 Numer Katalog w MOGUL zasad wa SAAB OE Numer katologowy sondy lambda 1111111 1 User name and SUrname a alk nd des eae So ei hice eh een EE i eit a ee Address street town zip 010 ENEE eee eee SC A eee ee EIA EE R eee ee Tel Fax isis adna eed ahead incl a asec ieee ected id eet a eee sa Mally ese O O oSA AA A Software version e u esuaoueae enia Not completed warranty card is not valid Type of measurement Rated output Chim
42. cument number 4 221 111111 Djstributor s sales document number ee eeeuaaaaa aa eeen Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KE Ven neal a Yas K SULT A ZA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND 77 Warrant Card IV year review Pellets Fuzzy Logic Boiler factory number eceeeeeecceeeeeeeeeseaeceeeeeeeeeeeeeeneeennees Boiler output 2 1422112211121 Nui ter modulu WYKONAWCZEGO esse mad izka Numer modu u sondy lambda 1 1 11111 Numer katalogowy TMOG zeza a R KAZ EE anent Numer katologowy sondy lambda 11 1111 11 t User name and SUMMAME zenia ER A PO DOOM EO E RDA ALSEN ZAS RT Address street town zip COGS ec 225s tor esha vere cea nce E tees tee ote caue E E A E RZ ZEE RE ES ERTEEN k EMAI ea ERO EE ICOO Software version sssssesseeeeeeeeiseesreeserreen Not completed warranty card is not valid Type of measurement Rated output The user hereby confirms that e During the start up carried out by
43. d be performed by a qualified person with an easy access to the dew point temperature the connecting socket of 230V 10A grounded Boiler and boiler room lighting system should have a different power supply circuit For the solid fuel fired furnaces the single layer chimneys made from brick often occurring in old buildings can be used Currently the three layer chimneys with a smooth surface and good thermal insulation are applied 7 Flue The flues according to DIN 18160 connect a boiler with a chimney They can be made as the exhaust pipes or as flue gas ducts Exhaust pipes are the pipes and fittings which are distributed in the premises Flue gas ducts comply with the fire protection requirements for chimneys and are often made from the same material as the main chimney The connecting units should be as short as possible and placed with an upslope to the chimney to avoid heat losses and additional resistance They can not be lead onto other floors Exhaust pipes should not be laid in the rooms in which the furnaces cannot be mounted besides they also should not be mounted in the walls and ceilings W noon ZA AVA KOS ZJ ZA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating a 7 Pellets Fuzzy Logic Boiler location and installation NOTE In order to avoid the dew formation in the ash pan chamber it is recommended to set the boiler on the Norai thermally insulated floor or put
44. ding to the facility from the range of A B or C The controller controls the 4 way mixing valve Adjustment consists in maintaining the preset temperature of the heating medium in the heating circuit The controller also has the task to protect the boiler from too low temperature of the heating medium returning from cir culation The boiler protection takes precedence over the regulatiosspamelel Type of installation of the central heating temperature If the temperature of the heatin floor heating system medium returning from the system is too low the valve is closing If the minimum return temperature is exceeded the control is taken B__ Low temperature heating system _ over by the member liable for maintaining proper Heating system with temperature temperature downstream the mixer Setting is performed in the exceeding 75 C HEATING CIRCUIT submenu The preset temperature of the central heating is calculated by the controller with the boiler in the weather or manual mode The preset temperature downstream the mixer is dependent on the condition of the room controller OBWOD GRZEWCZY e Closed contacts heating request temperature is determined ne R from the heating curve krzywa 0 8 e Open contacts no heating request temperature downstream przesuniecie 00 C the mixer is lower by the value of c h temp lowering parame ter in C H TEMP MENU ZcanezAaYn KCS N74 ZA Pellets Fuzzy Logic Se
45. down Tmin return Tmax mix c h Lambda Feeder max 10 sec Minimum output nA Hd ry 1 of mV VaN KES IRO VEN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Warrant Card Ill year review Pellets Fuzzy Logic Boiler factory number ceeeeeeeceseeeeeeeeeeeceeeeeaeeeteeeaeeeeeena Boiler output 2 122211211 121 Numer Modulu wykonawczego uszu kai ai cease Numer modu u sondy lambda 1 11 111 c Numer katalogowy mo duhi sirita a A Numer katologowy sondy lambda 11 1111 11 User name and SUINAME cies ce E E AE a Ea A sdi a ace Pada c LOS o PE wez wieka AE Es Z E T Address street town zip COGG NCT EEE EEE O R EEE ORANY HIRE OCENE ROEE R RS EN NERONA k EMA ee azot EE UE AE R PARE az doza Ad Software version e u 0uaoueaesnina22 Not completed warranty card is not valid Type of measurement Rated output Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number 4 221 111111 Djstributor s sales d
46. e boiler keep a safe distance of 20 cm from flammable materials C3 easily burning Asphaltic board celluloid e _ Incase of flammable materials of C3 flammability degree compounds polyurethane which are quick and easy to burn even after removal of ignitio Polystyrene polyethylene sources such as paper paperboard cardboard wood plastic etc plastics the said distance is doubled ie to 40 cm If flammability is not known the safe distance should e _ also be doubled WEZ Y Hd ry wi tr ERAJN KOS ZJ ZA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 7 Pellets Fuzzy Logic Boiler location and installation 7 7 Selection of a chimney 7 O Installation and commissioning In most cases the selection of a chimney based on an approximatdhe solid fuel fired boiler must be installed in accordance with method or chimney manufacturer s diagrams is sufficient In specia pplicable regulations by an authorized service company The boiler cases adverse pressure and temperature dependence large volummammissioning must be carried out by trained service staff of the of flue gas the chimneys are calculated according to BS EN 13384 fanufacturer possessing an appropriate license PN EN 13384 1 The diagrams of chimneys contain such input values as the chimney conduction thermal resistance roughness of the chimney inner i i walls flue conduction thermal resistance and coefficients 7 Connecii ng to the
47. e button The feeder should run until the fuel fills the combustion chamber to its half volume Turn off the feeder with button Then ignite the fuel with a properly prepared kindling if you work with the igniter switch the controller to ON mode the fuel will ignite automatically After firing up return to the main screen and start up the machine Alarm conditions and protections The controller signals the fact that the alarm situation occurred by flashing display backlight After pressing Efiter button the message about the type of alarm is displayed The controller signals the following alarm conditions overheating of the boiler alarm is indicated when the temperature exceeds the boiler alarm temperature which is set in the SERVI CE SETTINGS The action taken in this case consists in switching on the circulation pumps regardless of the operation mode until the boiler temperature drop p Ven neg A av Yay KOSTRZEVAN Experts in biomass heating NOTE At the temperature lower by 2 C than the alarm temperature of the boiler the pumps are started in the initial alarm mode If the temperature does not exceed the alarm temperature this situation is not stored in the controller me e feeder overheating alarm is indicated when the feeder temperature exceeds feeder alarm temperature which is set in the SERVICE SETTINGS The taken up action consists in starting the feeder motor to expel the heat from
48. e igniter orifice Very moist fuel Damaged heater it does not heat up itself Increase the amount of air check the feeding and standstill times burner output can be set too high Diminish the amount of air check the feeding and standstill times burner output can be set too high Check correctness of boiler matching Check the sensors Check the location of the return sensor water circulation shall be present in this place Check the feeding and standstill times of the burner Open the channels Instructions for boiler disposal after expiration of its servic Due to the fact that components of the boiler are made up of different materials you can transfer them to the collection point of secondary raw materials ensuring proper utilization of steel plastics etc ee Vd wm wi tr ERAJN KOSUWZAZWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Pellets Fuzzy Logic boiler connect ion diagra m Modu y rozszerze UWAGAL IAby zrealizowa wszystkie funkcje ukladu nale y dokupi dodatkowe modu y KESUUZAZWA gt Experts in biomass heating i I l l EON DHWCzujniksen zasilanie instalacja co BSA co waz mna woda I i i Cold waterwoda Hot water Zimna ik C PumpsPompy N i 4 Buffer Buffer sens
49. e service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number 422212 111111 Djstributor s sales document number ee ueeaaaaaaasna01 5 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor Za A KOSI SWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Tables of settings for Pellets Fuzzy Y OBLIGATORY Tables are obligatory completed by the Authorized Service at the fifth annual inspection Boiler Chimney sweep SETTING VALUE SETTING Operation mode Chimney sweep mode C Heating circuit SETTING VALUE Cacumedtonporauro fone y y C Domestic water SETTING VALUE Pity o DHW boiler Burner SETTING VALUE ea Fuzzy Logic Sustain blower sec Blower sustaining Antiblock sec Preset output BI output for 20 BI output for 40 BI output for 60 BI output for 80 BI output for 100 Oxygen for 20 Oxygen for 40 Oxygen for 60 Oxygen for 80 Oxygen for 100 Lambda control Service mode SETTING Min pumps temp Ignit
50. e submenu BURNER vq ATIT EAA AN K OSIURZEWN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 OJ 7 Operation cont Fuel type Heat sustaining mode pea coal Select the appropriate type of fuel in the submenu BURNER After reaching the maximum allowable temperature despite the presented in Figure 11 There are three types of fuels available reduction in output the burner goes into the heat sustaining mode In this mode the fuel and air feeding is performed cyclically accord e Pellets operation with automatic fuel ignition w o sustaining ing to the enclosed drawing These parameters should be chosen mode only for the boilers with automatic igniter Pellets and cereals Pea coal operation with automatic fuel ignition and heat sustaining mode Charging chamber operation w o automatic ignition and significant increase of the boiler temperature and to keep the heat The parameters available in the submenu BURNER see figure Burner submenu feeder PALNIK aktualna moc 55 paliwo pellets dm rozpalanie 90 podt stop min 85 podt podaj sek 20 podt dm sek 120 dm podtrzymanie 30 Burner submenu Sustaining Constant initial run Sustaining Sustaining rundown Standstill min 5 Blower 1 minute Feeder s 20 blower s 120 Standstill Blower operation Feeder and blowe Blower operation operation 5 Operation in heat sustaining mode KOMINIARZ 02 170 tryb komini
51. eeder locking pin may be broken Feed the fuel until pure granulate appears at the bottom of the burner Set the ON mode on the control panel After more then ten minutes the flame will appear which can be seen via the sight glass on the boiler door da nora mW VA KOSTRZEVAN Experts in biomass heating Starting up the boiler after the feeder locking pin rupture Remove carbon deposits from the burner knee applies only to pellets In case of pea coal remove a large coal lump between the tank and fuel feeder removing the worm from the feeding tube Pour the fuel into the tank pellets pea coal cereal Set the OFF mode on the control panel Feed the fuel to the burner with a manual fuel feeding function During feeding with the feeder turned off remove unburnt fuel from the knee manually if the unburned fuel is not removed your feeder may be blocked and the locking screw feeder locking pin may be broken Feed the fuel until pure granulate appears at the bottom of the burner Set the ON mode on the control panel After more then ten minutes the flame will appear which can be seen via the sight glass on the boiler door Starting up the boiler with wood as a fuel NOTE During wood combustion make sure that the flu gas temperature does not exceed 200 C Set the OFF mode on the control panel Select the fuel type charging chamber Place additional grates in the boiler Put the pieces of
52. er min Fire test min Bl firing up min Talarm feeder Talarm boiler Tmin boiler Standstill ch hwp Operation ch hwp Pump rundown Tmin return Tmax mix c h Lambda Feeder max 10 sec Minimum output nA Hd ry 1 of mV VaN KES IRO VEN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user 7 Warrant Card VI year review Pellets Fuzzy Logic Boiler factory number ee ues eee eee aaa aaa aaa aaa anaaaaenecia Boiler output 1 22121121112 Nimi r oduluwyko awcZEgO usa kai ia Numer modu u sondy lambda 1 1 1 111 Numer katalogowy mo duhi Cz o o EK EE EEEE Numer katologowy sondy lambda 11 1111 11 User name and SUA NOWA AA OT RYN RAE NC Address street town zip COdEJu E ia ZN A dA EA R A ra NR dE A iets ree eee ee eee cer aj ERA TOU AX se a a ae E ra tnacet PORTA ATP ORTODONTA APE ODA NEO POR ATEN eas Kk EMA ee azot EE UE AE R PARE Ro door Ad Software version e u 0uaoueae unia Not completed warranty card is not valid Type of measurement Rated output Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and sig
53. erature sensor mounting in the flue Checking the flue gas temperature sensor mounting in the flue flue gas temperature sensor mounting in the flue 12 TA the connection of factory made electrical wiring pumps external temperature sensor room controller Checking the connection block as to presence of a keeper FTP feeder thermal protection connection Checking the indications and position of sensors flue gas boiler feeder dhw external c h return c h supply temperature Performance of control outputs tests in service mode Setting the weather characteristic for a given building z Poda typ uk adu oraz zabezpiecze otwarty zamkni ty Sprawdzi doprowadzenia napowietrzenia kot owni uncheck if the boiler is properly installed mounted or adjusted make an entry in the event of a conflict with the installation assembly or adjustment principles Boiler installation address Signature and stamp of the person who starts up the boiler SEET ama ROUSE a o EES 6 0 adrosbeadakk awa r de pode Lahn ene abc zipcode plage in aaa RIAA Boiler start up date 1 2 1 11 p EFS R KESIRA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1
54. erson who starts up the boiler SIrEGt dinnera NOUSE NON ws ieee aaowiG Wag tka zipcode PIECE wasza dE EE Boiler start up date 1 12 11111 Wenn tia Ke BULTZ EWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating O For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND List of actions to be performed by a person carrying out the first RK Actions to be performed m Check the operation of the boiler room ventilation EM EEEE Check the room lighting Is it sufficient to service and repair the boiler Checking the access to the sites that require periodic maintenance cleanouts controller fuel tank gear motor fans 4 Checking the tightness of hydraulic connection between the boiler and the heating EG EE hecking the tightness of the boiler connection with the flue 6 Check the amount of fuel in the tank whether it is sufficient to run the boiler Checking the tightness of the tank doors are their closed with two catch bolts Pf Checking if the electrical cables of fans gear motor igniter and sensors have not been damaged Checking the connection of all ae edi wires in rhe santol pull each wire with a force of about 2 5 N Checking the flue gas temp
55. f the boiler installation In Poland these provisions are treated by the standard PN B 02411 and the regulation of the Minister of Infrastructure of 12 April 2002 on the technical requirements to be met by buildings and their location Journal of Laws No 75 item 690 The solid fuel fired boilers 7 Chim neys should be installed in separated plant rooms and the fuel storage should be located in a separate plant room near the boiler or in theChimneys are designed to remove flue gas to the outside in a reliable room in which the boiler is installed however not closer than 40 cnmanner and draw the air for combustion The chimney draft necessary from the boiler The boiler room should meet the requirements of fifer this purpose is conditional on protection and OH amp S regulations temperature difference between hot flue gas and cold air effective height of the chimney chimney cross section 2 100 cm chimney execution possibly smooth internal surfaces 7 Recommended boiler room and the tightness of joints dimensions The effective chimney height is the height difference between the The height of the room shall not be less than two heights highest furnace and the chimney outlet The effective height of of the boiler however not less than 2 5 m individual chimneys must be at least of 4 m and in the case of the The distance between the wall and the boiler unit min 100 mngommon chimneys for solid and liquid fuels it mus
56. g KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Warrant Card year commissioning Boiler factory number eceeeeeeeeeeeeeeeeeeeteeeeeeeeeeeeeee Pell als Fuzzy Logic Boiler output 122211211 21 Numer modu u wykonawczego eeeeeseaeeena eee ona enaaannac Numer modu u sondy lambda 1 1111111 Numer Katalogowy MOJUM aaa AE EE AAA Numer katologowy sondy lambda 1111111 1 User name and SUr AME sei E S A E EAT T E Address street town zip COGS E E E E Wel Fax Gad af die EJ PSE th Malvinas ee tie lee edie eee edd Med cud aint Pree ini email tease eda renal eee ane Software version eeeeeseceeeceeeeteeeeeneeeeeeeees Not completed warranty card is not valid Type of measurement Rated output Chimney draft Pa Flue gas temperature C Fuel type The user hereby confirms that During the start up carried out by the service company the boiler did not show any defects He was given the service and installation manual of the boiler with completed warranty card and the confirmation of the quality and completeness of the boiler He was familiarized with the operation and maintenance of the boiler Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales do
57. he device to then znajduje si na stronie same circuit with motors and other devices causing pulse typew estyma pl e interferences e g washing machines refrigerators Before connecting any cables and peripherals to the device it is essential to disconnect the power supply This manual is valid for Pellets controllers with he software version from 8A inclusive The software version is displayed in the welcome message after connecting the device to the mains Description of 8 changes in the higher version is on the manufacturer s website www estyma pl Yen ead aay KOSTIRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Electrical wiring system General requirements Connection e Before using the appliance carefully read the whole attached 2 module device is composed of the following components instructions operator panel a part of the device visible to the user together _ An Installer must be an experienced technician with a keypad and alphanumeric display The panel is mounted e Connections made with copper wire should be adapted to work _ in the front part of the boiler at the temperatures up to 75 C e executive module which must be mounted on the DIN rail in All connections must be compatible with the electrical wiring the switchgear or other enclosure All the sensors devices diagram and national or local electrical codes and operator s panel are connected to it
58. id fire floor or boiler inundation 0 KEOSURI IWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Term and conditions of warranty and defect Loss of warranty ty card sending the document is the responsibility of the usef If the mandatory form Tables of settings for Pellets Fuzzy Logic controller was not completed by Authorized Service after each year of the boiler operation 4 If the mandatory form Pellets Fuzzy Logic boiler commissio ning and familiarization with the principles of service was not completed as well as the form List of steps to be performed by the person making the first start up of the Pellets Fuzzy Logic boiler and or the Warranty Card is missing the boiler number purchase date dealer and installer s stamps and signatures user data name surname address and sale document numbers if the boiler is connected to the heating system which does meet the applicable legal regulations e Maintenance and operation inconsistent urs gur ave not returned to the manufacturer the page pe i nop with the Service Manual 3 performing repairs by persons not authorized 4 by the manufacturer A 7 Damage due to failure to comply with these conditions A may not be the subject of a warranty claim i 10 If the boiler is working according to the principles outlined in this service and installation manual of the boiler i
59. is calcu upper value of the heating medium temperature downstream lated from the heating characteristics based on the external the central heating mixer temperature in the summer and manual modes the user enters the preset temperature in the submenu boiler preset temp during heating the domestic hot water DHW the controller selects the boiler temperature for hot water which may be different than in the manual or weather mode NOTE If the system does not have the installed valve actuator which would be controlled disconnect the central heating temperature sensor It is the information for the controller that there is no mixing valve actuator NOTE If the boiler temperature for hot water needs is lower than the temperature in manual or weather mode the preset temperature of the boiler will be the higher one Selection of heating curves KOCIOL tryb pracy reczny The idea of controlling in the weather mode is the proper selection temp zadana 70 C of the heating characteristic to the heat losses of the structure histereza 00 C The correctly set heating curve causes that the room temperature chosen by the user remains almost constant regardless of the external temperature Boiler submenu The proper heating characteristic can often be found only by repeated adjustment and correction over a longer period of time way mIxINg valve control The first chosen characteristic should be one correspon
60. itors extra charge Mandatory replacement of the worm locking pin extra charge Checking the condition of the worm the diameter of the tip 5 of wear is assumed as normal but above 10 s wear of diameter the worm replacement is recommended 16 Information about available software upgrades Responsibilities of the Authorized Service during the first start up are available on the manufacturer s website www kostrzewa com pl 17 18 NOTE The boilers can be operated in the closed system subject to adherence to the requirements of DIN EN 303 5 2002 and BS EN 12809 2006 using the sensor and protective coils KOSUNZASWA Experts in biomass heating Adjustment of the boiler operation with the fuel used feeding time standstill time and blower output Mandatory replacement of the gear motor and exhaust fan capacitor extra charge Pellets Fuzzy Logic Service Manual ENGV 10 11 LORIN 4 SIN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user List of actions to be performed by a person carrying out the first RK Actions to be performed Notes Check the operation of the boiler room ventilation ff 2 Check the room lighting Is it sufficient to service and repair the boiler Pf 3 Checking the access to the sites that require periodic maintenance cleanouts controller fuel tank gear motor fans Checking the tightness of hydraulic connection betwee
61. l ch hwp Operation ch hwp Pump rundown Tmin return Tmax mix c h Lambda Feeder max 10 sec Minimum output nA Hd ry 1 of mV VaN KES IRO VEN Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user 7 Warrant Card IV year review Pellets Fuzzy Logic Boiler factory number e ue eo eae aaa a aaa aaa aaa naa ennii Boiler output 1422112 1 121 Numer Mod l wykonawczego uszu da AAA GE Numer modu u sondy lambda 1 1 1 111 c Numer katalogowy mo duhi Co o EK EE EEE Numer katologowy sondy lambda 1111111 11 User name and SUIMNAMIE yes a a E e a E E E canes Address street town zip COGS ccs ie z ka capac AE za eases cat eters AI cece etic AAA A eid eee eset TEFA se a a aae E E aE A ELE PE ATE a A E EE a A A faces Kk Emal eee ere ae Soni arte ip E E E tence reer ROEE Software version e u suaoueae unia Not completed warranty card is not valid Type of measurement Rated output Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales do
62. motor igniter blower exhaust fan silnik czyszczenia cleaning motor supply voltage 230 Vzasipnie a 230V Lambda probesonda lazeb topasmowa outside the switchgear gt boiler temp T cwu DHW temp T podajnika Feeder temp flue gas temp ambient temp gt T co Esh CH temp T powrotu return temp NOTE If the module ML 2 is connected disconn ect the probe return temp Fig 09 View of facade 5 GA a i IKE SULE m Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts i in biomass gt Boiler start up instructions for user 0 Symptoms of abnormal combustion unburnt pellets overflow out of the burner flame is very short boiler chamber is full of smoke check the times of feeding and standstill increase the air volume by 2 units wait 10 minutes adjust add the air for so long until the flame is high and bright and no smoke will be present in the combustion chamber unburnt pellets jump out of the burner the flame is very sharp and high the chamber of the boiler is not smoky pellets are below the level of the upper air holes check the times of feeding and standstill decrease the air volume by 2 units wait 10 minutes adjust reduce the air for so long until the flame is high and bright and no smoke will be present in the combustion chamber unburnt pea coal overflows out of the burner despite of correct com
63. mp Igniter min Fire test min BI firing up min Talarm feeder Talarm boiler Tmin boiler Standstill ch hwp Operation ch hwp Pump rundown Tmin return Tmax mix c h Lambda Feeder max 10 sec Minimum output vq ry Ve oa AAVV KOSUWZAZWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Warrant Card V year review Pellets Fuzzy Logic Boiler factory number cceeeeeeeceeeeeeeeeeeeceeeeeeeeeneeeaeeeaeeeas Boiler output 142211221 121 Niumi r odulu wyko awcZEgO sisirin ana wiki EE Numer modu u sondy lambda 1 112111 Numer katalogowy mo duhi sirita Numer katologowy sondy lambda 1111 1111 User name and CHEN O WROTA ROTO EA ARRAL OTC Address street town zip COGS NETTO SER IEEE REA TREE OPRAC WIRES EEE R RENE EE k Mallksz e azot EE UA AE R PARE T AR Software version e u ouaoauaa enia gt Not completed warranty card is not valid Type of measurement Rated output Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Man
64. n operate only after exceeding a minimum temperature of the pump operation The relevant parameter available in SERVICE MODE is min temp pump To this end it is necessary to Set the type of fuel in line with real status Start the device Go to the CHIMNEY SWEEP submenu and activate the chimney sweep mode e Adjust the amount of air for the burner output 20 40 60 80 and 100 The intermediate values will be calculated by approximation from the preset curves See Figure Blower output characteristic DHW pump is working for the needs of DHW buffer tank only when the temperature of the heating medium in the boiler is higher than the domestic hot water This prevents the loss of energy stored in the previously heated domestic hot water In the case of the control with an additional Lambda module set the oxygen set points for the individual burner outputs in a similar manner Domestic hot water The parameters should be entered as specified by the manufacturerhe boiler with the controller of the Pellets control type is ideal for of the boiler or according to he flue gas analysis performed with thalomestic hot water heating during both the heating season and out individual outputs of the burner of it In the case of the blower output control with the additional Lambda module the blower output can be adjusted in the range of 10 con WODA UZYTKOWA trol units The said dependence is illustrated in the figure
65. n the boiler and the heating Pf hecking the tightness of the boiler connection with the flue a 6 Check the amount of fuel in the tank whether it is sufficient to run the boiler 7 Checking the tightness of the tank doors are their closed with two catch bolts EG Em Checking if the electrical cables of fans gear motor igniter and sensors have not been cam aged 9 Checking the connection of all electrical wires in the controller pull each wire with a force of about 2 5 N Checking the connection blocks mounting in the controller Checking the flue gas temperature sensor mounting in the flue GEM 12 Checking the connection of factory made electrical wiring pumps external temperature sensor room controller 13 Checking the connection block as to presence of a keeper FTP feeder thermal protection connection 16 Checking the indications and position of sensors flue gas boiler feeder dhw external c h return c h supply temperature Performance of control outputs tests in service mode KAZ the weather characteristic for a given building Poda typ uk adu oraz panmaaroksuaaa 1 otwarty zamkni ty Kaj doprowadzenia napowietrzenia kot owni ee ae uncheck if the boiler is properly installed mounted or adjusted make an entry in the event of a conflict with the installation assembly or adjustment principles Boiler installation address Signature and stamp of the p
66. nature seal and signature Installation date Sales date User signature Manufacturer s sales document number 4 212 11 111 Djstributor s sales document number ee ueesaaana aa eene Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KE Ven neal a Yas K SULT A ZA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND Warrant Card VI year review Pellets Fuzzy Logic Boiler factory number eceeeeeeeeeeeeeeeeeeeeceeeeeeeeeeeetaeeeeeeeas Boiler output 221121112211221 Nui ter modulu wykonawczego esse mt yk Ai Numer modu u sondy lambda 1 1111111 Numer katalogowy TMOG ez a R KAZ EEE Numer katologowy sondy lambda 11 1111 11 t User name and SUMMaAME zeta NO A PO EO SEN ELE eo OE EEE PIE ZARA AA ET 1a E Address street town zip COGS EEE EE nce neck A cess ensues same T EE ENE TEO E AEN ARS ERAT k EMA arpan eee erent er ereerrree rere ee erereererer re ercerererreresrer crete Software version eeeceeeeceeeceeeeteeeeeneeeeeeeees
67. ney draft Pa Flue gas temperature C Fuel type The user hereby confirms that During the start up carried out by the service company the boiler did not show any defects e He was given the service and installation manual of the boiler with completed warranty card and the confirmation of the quality and completeness of the boiler He was familiarized with the operation and maintenance of the boiler Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number 2212 112111 Djstributor s sales document number e su sasaa aaa anaae1 F Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor PR ey AAV VAN KESUUZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Tables of settings for Pellets Fuzzy Y OBLIGATORY Tables are obligatory completed by the Authorized Service at the first boiler start up Boiler Chimney sweep SETTING VALUE SETTING Operation mode Chimney sweep mode C Heating circuit SETTING VALUE Cacumedtonporauro fone y y C Domestic water SETTING VALUE woas
68. nt allows Pauipea pine Voltage generated by the cell is transmitted to the Pellets Control the user to set controller governing the fuel air mixture composition in the boiler This module continuously adjusts the fuel mixture composition to ensure the most perfect operation of the device under the deter mined conditions of the boiler load fuel type and weather condi tions and to minimize the emission of carbon monoxide A properly adjusted air fuel mixture can save up to 20 of fuel Control takes place continuously during the entire cycle of the boiler operation e boiler temperature e temperature in the heating circuit according to the room temperature domestic hot water temperature full weather control room temperature temperature of water returning from the central heating system the function protecting the boiler exchanger Locking pin at the feeder inlet igniter heating time depending on the fuel type L ee A ocated at the beginning of the worm conveyor shaft Possible 3 Aa are akad A a fans blockage of the worm conveyor causes the compression of the 5 above component thereby protecting the engine from damage after e automatic burner output modulation fuzzy logic f automatic air dosage lambda sensor module breaking the locking pin clean the burner knee insert a new locking pin and start up the boiler It is possible to connect the executive modules MU1 to the control Automatic motor thermal
69. ocument number ee eeeuaaaaa aa eeen Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor vq Aen ne aA AY ay K OSTRZEVEN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSUWZAZWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND 7 Warrant Card Ill year review Pellets Fuzzy Logic Boiler factory number ceceeeeeeceseeeeeeeeeeceeeeeaeeeteetaeeeeeeas Boiler output 2 1222112111121 Nui ter modulu wykonawczego see wci ay ew Numer modu u sondy lambda 1 1111111 Numer katalogowy TMOG az Z GABOR UE J Numer katologowy sondy lambda 1111111 11 t User name and SUMaME zenia EE EO EE R O EA E GORE APA DER ERA Apt SEE Address street town zip OGG EE R R RR W EEC Z EEE EEEE EA k ZALE OTO POPARTE rerererrererrer crete Software version 2 e u 0suaounaesaina2 Not completed warranty card is not valid Type of measurement Rated output The user hereby confirms that During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature se
70. on block Flue gas sensor damaged Flue gas temperature on the display 630 oC Sensor improperly inserted into connecting block Feeder sensor damaged Feeder is working all the time No power supply Incorrect connection of plugs and cables of the controller too much moisture in the controller Control panel failure Gera motor is not powered Improper connection of supplying cables Feeder blockade Gear motor failure Control module failure Hard material is clogged between the tank and feeder Carbon deposit on the burner knee only for pellets Worn worm tip pellets com out heavily mixed ry gt gt a VVN KSLA IWA Experts in biomass heating Check correctness of sensor connection in the connection block Replace flue gas sensor Ignite fuel manually Check correctness of sensor connection in the connecting block Replace the feeder sensor Check the boiler connection to power supply source Check correctness of plugs installation and connections of the controller Control panel repair Check correctness of plugs installation and connections of the controller Module Check correctness of connections between gear motor and worm shaft Check the efficiency of feeder channel and the freedom of rotatio of the worm shaft in the feeder channel Check or replace the condenser once per year replace the condenser with the new one Remove the worm from the feeder and remove
71. ondition When cleaning the boiler it must be switched off OFF positio Any tampering with electrical part or changing the boiler design Flame can be visually controlled by means of a sight glass are prohibited e incorporated in the door e During operation the boiler cannot be overheated ote rm YA KOSURZI IWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Boiler start up instructions for First start up of the boiler Pour the fuel into the tank pellets pea coal cereal Select fuel type Set the OFF mode on the controller panel Feed the fuel to the burner with a manual fuel feeding function Feed the fuel until it appears on the burner bottom knee Set the ON mode on the control panel After more then ten minutes the flame will appear which can be seen via the sight glass on the boiler door R Boiler damping In the case of the planned longer standstill of the boiler set the controller panel into OFF mode Starting up the boiler after fuel depletion Remove carbon deposits from the burner knee applies only to pellets Pour the fuel into the tank pellets pea coal cereals Set the OFF mode on the control panel Feed the fuel to the burner with a manual fuel feeding functio During feeding at the feeder turned off remove unburnt fuel from the knee manually if the unburned fuel is not removed your feeder may be blocked and the locking screw f
72. or through the eg ventilation it can cause a short circuit electric shock Bi ary mieszkanie electronic devics ismage core si byctakiec or damage equipment i urz dzeni Us kanie Bf Sangh use su wymien You can not permit for water moisture and dust penetration to gevid8aedaiia ae ce i by service personnel Gi ed a EU e the device interior since they can cause a short circuit electric talic wiih te dich REDA ih the original cord gt e Rii ary electroni equipmen nt shock fire or damage equipment Ensure proper ventilation of the device do not cover or block e very and recycling or be returned e fee manufacturer Equipment should any ventilation openings and ensure free flow of air around it The device should be installed inside the premises unless it is prepared to outdoor operation not be mixed with other domestic Do not allow the unit to be exposed to shocks and vibrations wastes When connecting make sure that the mains electrical parame ters correspond to the device working range e To avoid risk of electric shock the device must be connected to wee A 4 an outlet with the ground terminal Grounding the outlet must Niniejsza instrukcja wazna jest dla regulatoro be done properly by a qualified electrician Oprogramowania od 8 3FL wtacznie Wersja oprogra When connecting make sure that this will not cause aa TASTERA KANE za czeniu urz dzenia d ading the electrical circuit Avoid connecting t
73. ort sensorCzujnikon the bottom T3 2 I topbuforg ra OE hse Z ae b j LE 1 l t I I zn t KOS IR i gt BOI Eo 5 14 7 Lire hot ee m p 1 al heating circuit rn 160bw d grzewczy S R TE 02 4 sensor n tenfftjpokof wej 5 02 H eS 8 I GTP Q1GTPE n a gs Ej i ed Te i 12 temp pokdjdwe gP il lo1 cTP 202 i l eba a OZZL ZZ E i i uy i ZY BOR i room te Ta gFTP S fy a Czi pz ee SRO 3 ii temp heating circuit LI RR PA 01CTP aah a pokoj wej gt i I i 1 i i im H 1 it I I ii 1 ii I I i I E i i i I i 1 I 1 I i I I I Se O ii Pellets 11 I Fuzzy Logic i I i Pellets I Fuzzy Logic l tbe f L Lee CSC F 1 suppl EJ externaltemaieratuZasilaniie i spust wody esensor CTZ OVoltade 2bo H Spust wody i v230 iboilertemperatures z instalacji c o i iensor Lc o i A z instalacji Ee E ESEN SO ees se ER ET PA EEEN 4 outflow Pellets Fuzzy Logic Service Manual ENGV 10 11 Pellets Fuzzy Logic boiler connect ion diagra m KOSTRZEVWAN Experts in biomass heating r I Czujnikpokoj 1Z 01 owy room controller Zasilanieinstal acja C O zasilanie instalacja c o zimnaoold water WO da TTT FKE 3 Hot water
74. ring principles 7 Are you familiarized with the way of firing up any kind of fuel 8 Do you know how to change the fuel type from the control panel 9 Do you know the modes of operation of the boiler and how they work EA Do you know how to set the desired temperature of the boiler Do you know the way to set the desired temperature of hot water EA 12 Do you know what the hysteresis loop is and what is its function at the hot water and boiler temperature Do you know how to change the preset burner output from the control panel and what do the symbols 100 dj 14 Do you know how to change the blower output at the burner output 100 40 A 15 Do you know ihe reason for breaking the screw nA the gear motor with the feeder worm and the method of mounting the new screw M6x50 class 8 8 Do you know the principle of anti blocking function operation ko 17 Do you know the types of alarms which are displayed on the control board and the way of the boiler protection from hazards Do Ai know the way of cleaning the boiler together with exchanger to remove the residues of solid fuel LT Do you know how to clean the burner and reopen the through hole of hot air from the automatic fo uncheck in case of proper installation mounting or boiler control make an entry in the event of a conflict with the installation assembly or adjustment principles Signature and stamp of the person who
75. rvice Manual ENGV 10 11 Experts in biomass heating 7 Operation cont Symptom Control method Too cold in the whole range of external temperatures Increase the offset of the curve Too hot in the whole range of external temperatures The temperature proper within the transient period too cold at low external temperature The temperature proper within the transient period too hot at low external temperatures Reduce the offset of the curve Increase the slope of the curve Reduce the slope of the curve At low external temperatures the temperature in the building is suitable Reduce the slope of the curve but it is too cold within the transient period Increase the offset of the curve At low external temperatures the temperature in the building is suitable Increase the slope of the curve but it is too hot within the transient period 20 10 0 10 20 external temperature C BOILER submenu 90 1 6 80 1 4 70 1 2 heating E 30 medium 0 temperatu p LU 0 8 e 0 6 40 0 4 30 20 10 Change of heating curve slope 10 20 external temperature C Reduce the offset of the curve 22 20 18 4 6 80 Cc 1 4 70 1 2 60 10 B 50 0 8 06 A 40 30 20 10 0 external temperature C Heating curve Burner output The controller continuously adjusts the output of the burner depending on the demand in energy The calculated output is shown in th
76. s Summer during the summer season domestic hot water is heated weather along with the external temperature sensor and the room temperature controller standard boiler equipment Modulation of the burner operation by Fuzzy Logic method no feeding and standstill times automatic power adjustment to the heat demand of the building from 10 to 100 of the boiler output Lambda probe infinitely adjustable fan speed air is tuned by the lambda probe and not by the user Just press the start button and the boiler will tune the amount of air itself Temperature limiter the boiler is fitted with the temperature limiter independent from the boiler control system which operates at a temperature higher than 95 C continuous feeder temperature measurement feeder alarm condition temperature is programmable Automatic control of the mixing valve actuator measurement and regulation of the temperature of the water returning to the boiler Possible domestic hot water heating Alphanumeric display with backlight nice and easy to use Menu in English Polish German Mechanical or electronic optional fuel level indicator Economic operation Low levels of harmful substances in flue gas High efficiency of the device Versatile installation options left right side WEZ Y Hd ry wi tr ERAJN KOS ZJ SA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Technical data of Pellets Fuzzy PARA
77. sensor system Each of those modules controls the five heating circuits It js located in the control system housing at the back of the boiler or controlled room thermostats The module of additional heating and protects the motor from damage When the load is not large circuits control of mixing valves The solar module to control the enough to break the protective device on the feeder clutch and the solar collector motor is under greater and greater load and begins to heat up the automatic thermal sensor trips off the motor To restart the motor press the button No 1 Thermal sensor The mechanical protecting device is mounted in the boiler and protects the heating system from overheating If it is set to 95 Femperature sensor on the worm conveyor cover it means that above this temperature the feeder and fans will be In the event of the flame heat reversal to the feeder it transmits a turned off and the central heating and domestic hot water pumps Signal to the boiler controller which in turn switches off the combus start operation tion air fan and forces the feeder operation to remove the heat out of the feeder This protection works only when the boiler is supplied with electricity Room controller with optional programming in 7 days cycle The digital room thermostat with programming option is used to Flue gas sensor automatic control of heated rooms It is mounted in the chimney flue and measures the flue gas tem perature
78. t be at least of The distance between the tank and wall min 600 mm 5 m The height difference between the two furnaces cannot be The distance from the rear wall of the boiler to the wall should greater than 6 5 m be min 300 mm The distance from the front wall should be min 400 mm In the case of sloping roofs the chimneys should terminate within the ridge the highest edge of the roof in the area of free movement of wind thereby avoiding draft interferences and disturbing effect on and by the environment You should always pay attention to the location of the building in relation to other buildings 7 Positioning ona non flammable floor Flammability degree of building Building materials e Boiler should be set on a non flammable heat insulating pad EEn SEW AS and products which should be greater than the base of the boiler by 2 cm from each side of the boiler A noncombustible sandstone concrete bricks _ Ifthe boiler is located in the basement we recommend to set fire protection plaster mortar the boiler on the foundation of at least 5 cm in height The boiler ceramic tiles Granite must be positioned vertically B slow burning wood cement boards glass fiber mineral Insulatio C1 slow burning beechwood oak wood 7 Safe distance lui from flammable materials C2 moderately burning pine larch and spruce wood cork Sawn wood planks Rubber floor lining During installation and operation of th
79. t does not require u special intervention of the service company 13 The manufacturer has the right to make any changes to the boiler 14 design within the frame of modernization of the product which may not be included in this manual 15 The duties of the Factory Service does not include Introduction of the boiler to the boiler room Routing the wires from external devices to the control system Boiler room adaptation to the standards in force for the first start up Fuel provision during the first start up the duties of the Factory Service include Checking the ventilation in the boiler room Checking the tightness of the doors or applying silicone or cord replacement paid according to price list Checking the accuracy of hydraulic connections Checking the correctness of the flue connection Checking the electrical connections in the controller Checking the tightness of the feeder tank door Checking the connections of the feeding assembly with the boiler body Checking the position of the burner crown and disc Checking that all electrical conduits of fans gear motor igniter and sensors are not damaged Checking that no modifications were made at the boiler a description in the notes Checking the indications and the location of all sensors Cleaning the heat exchanger deposit removal _ Cleaning the burner knee deposit removal e Mandatory replacement of flue gas temperature sensor and capac
80. te User signature Manufacturer s sales document number 4 42211 111111 Djstributor s sales document number ee ueeuaaaaa aa eene 5 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor Za A KOSI SWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Tables of settings for Pellets Fuzzy Y inspection OBLIGATORY Tables are obligatory completed by the Authorized Service at the second annual Boiler SETTING VALUE Operation mode C Heating circuit SETTING VALUE Cacumedtonporauro fone y y C Domestic water SETTING VALUE woas o DHW boiler Burner SETTING VALUE e Fuzzy Logic Sustain blower sec Blower sustaining Antiblock sec Chimney sweep SETTING Chimney sweep mode Preset output BI output for 20 BI output for 40 BI output for 60 BI output for 80 BI output for 100 Oxygen for 20 Oxygen for 40 Oxygen for 60 Oxygen for 80 Oxygen for 100 Lambda control Service mode SETTING Min pumps temp Igniter min Fire test min BI firing up min Talarm feeder Talarm boiler Tmin boiler Standstill ch hwp Operation ch hwp Pump run
81. the distributor company eeee eee eee eee aaa aaa aaa aaa ananiaa A Please send the carefully completed record of complaint to following the address PPH Kostrzewa Sp j POLAND 11 500 Gi ycko ul Przemys owa 1 fax 87 428 31 75 or to the distributor company KE Yen nea away K OSIURZEVWN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KESULTANAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating o A Complaint record The subject matter of the complaint Boiler name Pellets Fuzzy Logic Boiler Output eee A Boiler serial number wae eeeesecececceceseececeeeeeceeeceneeceseeeeeseneeeseaeess Boiler purchase date Lee aaa aaa Name and address of the distributor company eee eee eee aaa aaa aaa aaa aa aa eneniia A Please send the carefully completed record of complaint to following the address PPH Kostrzewa Sp j POLAND 11 500 Gi ycko ul Przemys owa 1 fax 87 428 31 75 or to the distributor company gt Rz a A wa M KOSTIRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating o Complaint record The subject matter of the complaint Boiler name Pellets Fuzzy Logic Boiler output waze aaa aga aaa dwa RAR LA Boiler serial number eee aaa aaa aaa aaa aaa aaa aaa aaa aa aaa ai
82. the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number 4 1 112112 Djstributor s sales document number ee eeesaaaaa aa eene 5 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor Za A KOSI SWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KESULTANAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the user Tables of settings for Pellets Fuzzy Y inspection OBLIGATORY Tables are obligatory completed by the Authorized Service at the fourth annual Boiler SETTING VALUE Operation mode C Heating circuit SETTING VALUE Cacumedtonporauro fone y y C Domestic water SETTING VALUE woas o DHW boiler Burner SETTING VALUE ea Fuzzy Logic Sustain blower sec Blower sustaining Antiblock sec Chimney sweep SETTING Chimney sweep mode Preset output BI output for 20 BI output for 40 BI output for 60 BI output for 80 BI output for 100 Oxygen for 20 Oxygen for 40 Oxygen for 60 Oxygen for 80 Oxygen for 100 Lambda control Service mode SETTING Min pumps te
83. tion during heating in priority DHW hysteresis loop The hot water hysteresis loop is a parameter determining the time in which the hot water should be heated When the water temperature in the storage tank falls below the preset temperature less by the hy steresis loop the heating process begins The value of the hystere loop is set in the submenu DHW hysteresis loop Te display main screen shows the current status of each device DHW boiler preset temperature TEMP KOTLA 65 C When you need domestic hot water heating the preset boiler TEMP C W U 45 C temperature is the temperature set with the parameter DHW boiler TEMP SPALIN 165 C ON co pod dm 30 NOTE This temperature must be higher than KOSTRZEVAN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 7 Operation cont Displayed abbreviation means that the control output of a given device was switched on Abbrev Name of device Abbrev Description central heating circulating pump operation dhw circulating pump operation Heating component operation Feeder operation Blower operation 00 Mixer closing First firing up If you work with the feeder then you have to activate the feeder aft filling it with fuel to transport the fuel into the combustion chamber To do this go to the menu MANUAL OPERATION To enable disable the feeder you must press the button To disable the blower press th
84. ufacturer s sales document number 2112 111111 Djstributor s sales document number ee eeesaaana aa eneee Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor vq Aen ne aA AY ay K OSTRZEVEN Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating KOSTRZEVA Jc Serv Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND Warrant Card V year review Pellets Fuzzy Logic Boiler factory number ce ceeeeeeeeseeceeeeeeeceeeeeeeeeneeeaeeeeeeas Boiler output 2 1422112211121 Nui ter modulu WYKONAWCZEGO ass nazi i Ez La Numer modu u sondy lambda 1 1 11 Numer katalogowy TMOG ez a R AE EEE Numer katologowy sondy lambda 11111111 t User name and SUMMaAME zenia ER A A A SONA AJ AA AT UPA DER ZE LE A tydz taaa Address street town zip COGS 225s EAE TA E TT AE NR NORA ARS RETTE k 6 Mall e nest ka a ec z E Software version e u 0uaaaueaa ania Not completed warranty card is not valid Type of measurement Rated output The user hereby confirms that e During the start up carried out by th
85. valve the sensor should be mounted on the pipe downstream the mixing valve by means of the clamp and insulated heating medium temperature sensor on the return of the heating system the sensor mounted on the return pipe near the boiler or in a special measuring orifice of the boiler or on the pipe Ensure proper contact between the sensor and the pipe Warning If you use the module of the Lambda probe connect the signal output of the Lambda probe module to the measuring input Room controller input Connect the room controller with normal open contacts Contacts closed when heating is required Connection should be performed with the wires suitably matched to the electrical system with the maximum cross section of 2 5 mm2 NOTE The device must be connected to a NOTE Connections must be done with the device separate electrical circuit fitted with an appropriately disconnected from the mains Connections should sized overcurrent circuit breaker and RCD be executed by a person possessing proper relevant licenses Optional equipment Additional operator s panel Room controller e g Boiler controller The additional operator s panel Pellets control can be connected EUROSTER AURATON Pellets Control to the controller which can be mounted in another place such as an apartment for remote control of the system operation For more information contact the company Estyma Electronics Room controller The controller c
86. veloped in the company Kostrzewa Sp j NOTE When the fuel falls out unburned increase the amount of air and or reduce the burner output Sn eA as KCS N74 Sn AM Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Boiler start up instructions for user a Table 03 part 02 Technical parameters of Pellets Fuzzy Logic Pea coal Boiler output kW Feeding s Standstill s ee ee WOW EROS KC W OC WORA WNE OO WOK WA e m 66 0 e gt gt gt gt gt ee w 88 0 KCYNI CC m wf 6 o oo Potato 4 5 2 2 a eS EE WOK WA O s o It is necessary to correctly set the air according to feeding and standstill times air surplus coefficient 2 0 2 4 developed in the company Kostrzewa Sp j NOTE When the fuel falls out unburned increase the amount of air and or reduce the burner output sen eA as KCS N74 Sn AM Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Boiler start up instructions for user Table 03 part 03 Power output Pellets Pea coal P15 or P14 Burner output Blower output Oxygen Burner output Blower output Oxygen Pellets Lambda Control 100 130 160 100 1 130 160 160 20 160 190 20 22 160 190 P25 100 130 160 100 130 160 Ka or P30 Pellets Lambda Control 100 130 160 100 130 160 80 40 140 170 80 140 170 ms som m as m o moo fom oto 00 m m woo moe
87. warranty for lambda probe module 1 year warranty for lambda probe measuring component 1 year warranty for measuring sensors heating component igniter burner tips cast iron and steel The warranty applies only on the territory of Poland The manufacturer undertakes to repair faulty components Okres gwarancji na ka d cz wymienion tj wentylatory zapalar ka motoreduktor czujnik spalin nie ulega zmianie nawet w przypad ku wymiany podzespo u na inny gwarancja obowi zuje nadal od momentu zakupu urz dzenia Warranty extension You can extend the warranty by buying the WARRANTY PACKAGE The WARRANTY PACKAGE prices are available on www kostrzewa com pl or in the office of the manufacturer To cover the device with warranty it is necessary to make first paid start up of the device by Factory Service with confirming statement in the warranty card make an annual paid inspection of the boiler by Factory Servid by the end of the warranty period with confirming statement in the warranty card connect the boiler to the heating system which can be per formed by the installer possessing a general authorization to installation with confirming statement in the warranty card All repairs and maintenance out of the user s scope of actions described in the Service Manual can be carried out only by Factory Service of Kostrzewa List of authorized service technicians ad facto ry service is available on website
88. www kostrzewa com pl The zero start up is paid The user pays the travel expenses of the Factory Service of Kostrzewa The current price list and scope of mandatory actions during the first start up is available on website www kostrzewa com pl or in the office of the manufacturer Warranty does not cover wirnik wentylatora wyci gowego gaskets door rope seal door insulation board along with a screen control system fuse boiler ceramics condensers feeder locking pin replacement carbon deposits accumulating on the knee of the burner boiler control system setup after fuel change contamination of the boiler heat exchanger exhaust swirl vanes Any information on defects must be notified no later than 7 days after the fault detection in written form record of complaint to the point of sale or point of service Boiler manufacturer is not liable for incorrectly selected power of the device It is prohibited to check the boiler integrity by means of compressed air The user is obliged to reimburse for the service call in case of Unjustified calls for service not observing the service manual of the boiler Repair of damage resulting from the user s fault lack of opportunities to perform the repair due to reasons beyond the service staff control e g no fuel no chimney draft leaks in the heating system V NOTE Warranty does not cover damage caused by e lightning discharges e surges in the power gr

KOSTRZEWA Pellets Fuzzy Logic 2 (15, 25, 40, 50, 75, 100 kW)

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