fleck® 5800 lxt downflow/upflow service manual
Contents
1. Tank Resin Volume Injector BLFC Size Diameter US Metric Size Liters 8 0 75 20 000 0 125 9 25 000 0 125 9 1 00 30 000 0 125 10 1 25 35 00 0 125 10 1 50 40 00 0 125 12 45 00 0 125 12 1 75 50 00 0 125 12 2 00 55 0 0 25 13 60 0 0 25 13 2 25 65 0 0 25 14 2 50 70 1 0 25 14 75 1 0 25 14 2 75 80 1 0 25 14 3 00 85 1 0 25 14 3 25 90 2 0 50 14 95 2 0 50 14 3 50 100 2 0 50 16 3 75 105 3 0 50 16 110 3 0 50 16 4 00 115 3 0 50 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration Regenerant Flow Upflow Downflow 1 Meter Size A 3 4 Paddle Wheel Not Used B 3 4 Turbine C 1 Paddle Wheel Not Used D 1 Turbine Not Used E 1 1 2 Electronic Inline Plastic Turbine Not Used F 1 1 2 Paddle Wheel Not Used G 2 Paddle Wheel Not Used H Generic Pulse Count Meter Size 2 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock 3 Control Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 4 Drain Line Flow Control gpm 5 Brine Line Flow Control gpm 6 Injector Size INSTAL2. NPT Cast Machined 60068 20 Float Assy 2310 w 20 Rod m 41026 01 Yoke 1 NPT Cast Machined 60068 30 Float Assy 2310 w 30 Rod SS jm 60002 11 38 Air Check 8500 11 38 Long Yoke 1 BSP Cast Machined SS 60002 27 Air Check 500 27 Long Yoke 1 BSP Plastic aan 60002 32 Air Check 500 32 Long Yoke 3 4 BSP Cast Machined gt an 60002 34 Air Check 500 34 Long Yoke 3 4 BSP Plastic o 60002 36 Air Check 500 36 Long Yoke Assy 3 4 R Angle 90 60002 48 Air Check 500 48 Long Bypass Plastic Cm 60002 26 25 Air Check 500 26 25 Long T 60002 33 25 Air Check 500 33 25 Long Adapter Assy Coupling w O rings Fleck 5800 LXT Upflow Downflow MY13 13 WATER CONDITIONER FLOW DIAGRAMS Downflow 1 Service Position 4 Rapid Rinse Position BRINE TANK RESIN TANK BRINE TANK RESIN TANK 2 Backwash Position 5 Brine Tank Refill Position BRINECAM BRINE LINE p BRINE TANK RESIN TANK BRINE TANK RESIN TANK 3 Brine Slow Rinse Position BRINE TANK RESIN TANK 14 e Fleck amp 5800 LXT Upflow Downflow MY13 WATER CONDITIONER FLOW DIAGRAMS continued Upflow 1 Service Position 4 Rapid Rinse Position GRINE TANK RESIN TANK BRINE TANK RESIN TANK 2 Brine Slow Rinse Position 5 Brine Tank
3. 2 The display will show the first diagnostic Press the Up arrow to view the value 3 Press the Mode button twice to move to the next diagnostic 4 Press the Up arrow to view the value Continue in this manner until you have viewed all the diagnostics The table above shows all diagnostic values 5 To exit Diagnostics View Mode hold the Extra Cycle button for five seconds It will also exit after 30 seconds if no button is pushed TROUBLESHOOTING Error Codes NOTE Error codes appear on the In Service display Motor Stall Cam Sense Error No state changes in the optical sensor are detected for six seconds Motor Run On Error Cycle An undesired optical sensor state change occurred Sense Error Regen Failure The system has not regenerated in 30 days Unplug the unit and plug back in Allow the control to attempt to find position again Verify the optical sensor is in place with the wires connected to the circuit board Verify the motor and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit back in and observe its behavior If the error reoccurs unplug the unit put it into bypass and contact technical support Non critical error Extra optical sensor pulse detected Press any button to clear the error Press extra cycle button to advance motor to clear error P
4. 60040SS Rev Y 6004155 Rev AA Description Bypass Body 3 4 Bypass Body 1 SS Seal Bypass 560CD Plug Bypass Side Cover Screw 10 24 x 0 5 Side Cover Lever Bypass Screw Hex Head 1 4 14 x 1 5 Bypass Valve 5600 3 4 NPT Black Grip Lever SS Get 60041SS Bypass Valve 5600 1 NPT Black Grip Lever Stainless Steel Not Shown 19228 01 Adapter Assy Coupling w O rings BYPASS VALVE ASSEMBLY PLASTIC 2310 SAFETY BRINE VALVE BR18706 Rev J Sea Description Body Safety Brine Valve 2310 Safety Brine Valve Assy Screw Sckt Hd Set 10 24 x 0 75 Nut Hex 10 24 Nylon Black Poppet Assy SBV w O ring Description O ring 119 Clip Mounting Screw Slot Ind Hex 8 18 x 0 60 Yoke 1 NPT Plastic Yoke 3 4 NPT Plastic Yoke 1 Sweat Yoke 3 4 Sweat Yoke Angle 90 Deg 3 4 NPT Angle 90 Deg 3 4 Sweat Yoke Assy 3 4 R Angle 90 Deg Flow Dispenser O ring 017 Elbow Safety Brine Valve Nut Assy 3 8 Plastic Retainer Drain Safety Brine Valve Assy 2310 Grommet 0 30 Dia w O rings Clips amp Screws m 40638 Yoke 1 1 4 NPT 13 1 60068 10 5 Float Assy 2310 w 10 5 Rod D 40636 49 Yoke 1 1 4 Sweat 60068 11 5 Float Assy 2310 w 11 5 Rod De 41027 01 Yoke 3 4
5. Plastic 3 5 gpm LFC Plastic 4 0 gpm LFC Plastic 4 5 gpm LFC Plastic 5 0 gpm LFC Plastic 6 0 gpm LFC Plastic 2 0 gpm LFC Plastic 7 0 gpm LFC AC x 3 4 F 8 gpm LFC AC x 3 4 F 9 gpm LFC AC x 3 4 F 10 gpm LFC AC x 3 4 F 12 gpm LFC AC x 3 4 F 15 gpm 18272 000 Injector Assy 1610 000 Brown 18272 00 Injector Assy 1610 00 Violet 18272 0 Injector Assy 1610 0 Red 18272 1 Injector Assy 1610 1 White 18272 2 n Injector Assy 1610 2 Blue 18272 3 5 Injector Assy 1610 3 Yellow 8276 01 Injector Assy Plug w O rings 40947 01 Plug Brine Valve w O ring 560CD 3918 01 BLFC Module Plug Assy w O ring NOTE In upflow units the Injector Plug and Injector Assy are put in the reverse holes In filter units both injector holes are plugged with 18276 01 CAUTION Excessive side load on piston rod may cause premature damage If seal spacer stack is stuck in valve bore during disassembly rotate stack prior to removal Fleck 5800 LXT Upflow Downflow MY13 11 METER ASSEMBLY P N 60626 BR60626 Item No QTY Part No Description UM Meter Assy 3 4 Dual Port SLP Clip Flow Meter mE Screw Slot Ind Hex 8 18 x 0 60 dota Flow Straightener Meter Cable Assy Turbine SXT 12 e Fleck 5800 LXT Upflow Downflow MY13 BYPASS VALVE ASSEMBLY METAL
6. Regens Range is 1 30 days Hold the Extra Cycle button until the Program icon disappears to save your programming 5 Press the Mode button again to advance to Days to Regen This is not adjustable as Ge If you are just changing one program step hold the Extra Cycle button until the Program icon disappears to save your changes If you do not hold the Extra Cycle button until the Figure Program icon disappears your changes will not be saved 1 Pressthe Mode button to advance to Time of Regen Push the Up or Down arrow to adjust the time of regeneration 2 Pressthe Mode button again to advance to Salt Amount Press the Up or Down arrow to adjust your salt dosage English salt dosage range is 3 18 lbs Metric salt dosage range is 50 290 grams per liter 3 Press the Mode button again to advance to Hardness Press the Up or Down arrow to adjust the setting to the untreated water hardness English hardness range is 3 200 gpg Metric hardness range is 30 200 mgl 4 Hold the Extra Cycle button until the Program icon disappears to save your programming 5 Pressthe Mode button again to advance to Capacity Remaining This is the amount of gallons the unit can treat This is not adjustable If you are just changing one program step hold the Extra Fleck 5800 LXT Upflow Downflow MY13 MASTER PROGRAMMING MODE continued Filter Meter f Time of Filter Day Capacity
7. X Time of PM i ILS SS Backwash j Length Resin ai Gei Sene E Figure 8 Press the Mode button to advance to Time of Backwash Push the Up or Down arrow to adjust the time of backwash Press the Mode button again to advance to Backwash Length Press the Up or Down arrow to adjust your backwash length Range is 1 30 minutes Press the Mode button again to advance to Filter Capacity Press the Up or Down arrow to adjust the setting for filter capacity English capacity range is 100 90 000 gallons Metric capacity range is 1 900 cubic meters Hold the Extra Cycle button until the Program icon disappears to save your programming Press the Mode button again to advance to Capacity Remaining This is not adjustable If you are just changing one program step hold the Extra Cycle button until the Program icon disappears to save your changes If you do not hold the Extra Cycle button until the Program icon disappears your changes will not be saved NOTE This unit has a day of the week reserve It calculates areserve for each day of the week based on the past four weeks Filter Time Clock 2 Time of Daye m Day Between Regens Time of Days to Backwash Backwash Backwash Length Resin Figure 9 Press the Mode button to advance to Time of Backwash Push the Up or Down arrow to adjust the time of backwash Press the Mode
8. 10 Fleck 5800 LXT Upflow Downflow MY13 BR61882 Rev B 5800 CONTROL VALVE ASSEMBLY 17 0 0 9 12 Item No QTY Part No Description ji EN j N 61857 01 Valve Body Assy Downflow Upflow Includes Items 9 10 11 12 c 61857 20 Valve Body Assy Mixing Downflow Upflow Includes Items 9 10 11 12 Screen Injector 5000 Seal Injector Cap Injector 1 00 O ring 121 O ring 014 BLFC 0 25 gpm BLFC 0 5 gpm BLFC 1 0 gpm Injector Cap Assy 1610 Regulated 5000 20 psi Black Upflow Injector Cap Assy 1610 Regulated 5000 30 psi Black Upflow Screw Hex Washer Head 10 24 x Label 0 125 gpm Brine Flow Label 0 25 gpm BLFC Label 0 5 gpm 1 5 lbs Salt Min Label 1 0 gpm 3 lbs Salt Min Label Injector Blank Screw Hex Washer Head 410 24 0 81 O ring 336 560CD Retainer Distributor Tube O ring DLFC Housing Retainer Clip Piston and Seal Kit Assy Downflow 5800 BLFC 0 125 gpm DLFC Plastic Blank DLFC Plastic 0 60 gpm DLFC Plastic 0 80 gpm DLFC Plastic 1 0 gpm Piston and Seal Kit Assy Upflow 5800 Brine Valve 4600 5600 BR61500 5800 Rev A LFC Plastic 1 2 gpm LFC Plastic 1 3 gpm LFC Plastic 1 5 gpm LFC Plastic 1 7 gpm LFC Plastic 2 0 gpm LFC Plastic 2 4 gpm LFC Plastic 3 0 gpm LFC
9. button again to advance to Backwash Length Press the Up or Down arrow to adjust your backwash length Range is 1 30 minutes Press the Mode button again to advance to Days Between Regens Range is 1 30 days Hold the Extra Cycle button until the Program icon disappears to save your programming Press the Mode button again to advance to Days to Backwash This is not adjustable If you are just changing one program step hold the Extra Cycle button until the Program icon disappears to save your changes If you do not hold the Extra Cycle button until the Program icon disappears your changes will not be saved Fleck 5800 LXT Upflow Downflow MY13 7 VIEWING DIAGNOSTIC DATA Diagnostic Description Code Displays the days since last regeneration 0 30 H2 Displays the current flow rate gallons per minute Displays the current day of week 1 7 Displays the total volume of water treated by the unit for the current day in gallons Displays the total volume of water used since the last regeneration in gallons Displays the software version Version number of Software D Downflow U Upflow Displays the average water usage for day 1 in gallons ays the average water usage for day 2 in gallons ays the average water usage for day 3 in gallons ays the average water usage for day 4 in gallons ays the average water usage for day 5 in gallons ays the average water usage for day 6 in gallons ays the ave
10. gt PENTAIR FLECK 5800 LXT DOWNFLOW UPFLOW SERVICE MANUAL 2013 Pentair Residential Filtration LLC www pentairaqua com pro TABLE OF CONTENTS JOB SPECIEICATION GHEET tees ette 2 INSTALBIEAT O ING su iy ke ne rrt dar ren n fr tete am 3 START UP INSTRUCTIONS 3 4 CONTROL EEATURES rettet tete a 4 CONTROL OPERATION cc itti pter 5 MASTER PROGRAMMING 6 VIEWING DIAGNOSTIC DATA 8 TROUBLESHOOTING eves temet ftt tete tents 9 POWERHEAD AGGEMDLN 10 CONTROL VALVE 5 11 METER ASSEMBLY P N 60624 12 BYPASS VALVE ASSEMBLY 12 BYPASS VALVE ASSEMBLY 16 13 2310 SAFETY BRINE VALVE tht 13 WATER CONDITIONER FLOW DIAGRAMS 14 DIMENSIONAL DRAWINGS 16 INJECTOR FLOW DATA ict eret tees 17 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This produ
11. main screen 2 The control advances to Regeneration Cycle Step 1 backwash and begins programmed time count down 3 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 brine draw and slow rinse 4 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 rapid rinse 5 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 brine refill 6 Press the Extra Cycle button once more to advance the valve back to in service NOTE If the unit is a filter or upflow the cycle step order may change NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request will be cleared Control Operation During a Power Failure The LXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage The display and motor shut down but it continues to keep track of the time and day fora minimum of 12 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without line power If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is resto
12. place the bypass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until the air is purged from the unit 12 Plug the transformer into an electrical outlet NOTE All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve Electrical Connection The controller operates on 12 volt DC power supply This requires use of the supplied power adapter included with your system NOTE The power source should be constant Be certain the AC adapter is not on a switched outlet Power interruptions Longer than 8 hours may cause the controller to lose the time setting When power is restored the time setting must then be re entered Fleck 5800 LXT Upflow Downflow MY13 3 START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Program the valve control according to instructions shown in this manual Start an immediate regeneration by holding the Extra Cycle button for five seconds Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear Position the valve to the brine slow rinse position Ensure the unit is drawing water
13. LATION Water Pressure A minimum of 20 psi 1 4 bar of water pressure is required for the regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current 120 VAC supply is required The control uses a transformer to supply 12 VDC Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow Outdoor Locations When the water conditioning system is installed outdoors several items must be considered Moisture The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler ra Wy This unit is for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures If it is necessary to locate the system in direct sunlight protective outdoor cover P N 61882 over th
14. Refill Position BRINE TANK RESIN TANK BRINE TANK RESIN TANK 3 Backwash Position BRINE TANK RESIN TANK Fleck 5800 LXT Upflow Downflow MY13 15 DIMENSIONAL DRAWINGS BR61500 5800LNE Rev A 16 Fleck 5800 LXT Upflow Downflow MY13 INJECTOR FLOW DATA Injector Flow GPM Injector Flow GPM Injector Flow GPM Injector 000 3 8 Brine System T 0 7 T T ET SEENEN Opa aaron WE do 04 rte 03 02 0 14 0 0 0 20 40 60 80 100 120 Pressure PSI Injector 0 1 6 3 8 Brine System dps xalo rar Le SE Ena 23 Mar U W y E sa Kolik e RE 084 2 UP De E Er Yer e MS mU ei Rinse 4 TT GA a EN OA IEN Ale LR E 1 iot er hd GIS ES T SES EL e QS en VE VEI AE m od i 0 0 20 40 60 80 100 120 Pressure PSI Injector 2 3 8 Brine System 2 5 oct at subs u Ek E 1 Total 1 1 1 15 Te eee Rinse j S Se Draw gut ft TEES 0 0 20 40 60 80 100 120 Pressure PSI In
15. Time Clock Downflow Upflow Arrow Arrow f Time of Days Figure 5 Press the Mode button to cycle through programming options Set time of day by holding the Up or Down arrow Hold the Extra Cycle button until the Program icon disappears to save the current time When the control is first plugged in the display position will point to Resin Hold the Up button to begin programming Use the Up or Down arrow to adjust the amount of resin in your tank English resin range is 0 25 4 0 CuFt Metric resin range is 5 100 liters Select F for filter Hold the Extra Cycle button to save the resin volume NOTE The resin volume setting will only be displayed at first power up or when the user manually advances the Mode button to Resin Meter Downflow Upflow Time of Day Time of Capacity Regen Remaining Salt Amount Resin Betw Day O Regens Time of mn L Days to Regen II 7 1 Regen Salt Resin O E xs Press the Mode button to advance to Time of Regen Push the Up or Down arrow to adjust the time of regeneration E Figure 7 Press the Mode button again to advance to Salt Amount Press the Up or Down arrow to adjust your salt dosage English salt dosage range is 3 18 lbs Metric salt dosage range is 50 290 grams per liter Press the Mode button again to advance to Days Between
16. ct should be installed by a plumbing professional This unit is designed to be installed on potable water system only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation It is established that when daytime water pressure exceeds 80 psi 5 5 bar the maximum pressure rating of 125 psi 8 6 bar can be exceeded A pressure regulator must be installed on this system or warranty is voided Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the controller to maintain proper function 2 e Fleck 5800 LXT Upflow Downflow MY13 The chart below is for dealer use only Use this information to configure the system to suit the application The 5800 control will use the settings to calculate cycle times
17. e valve and controller is necessary Insects If installing in an environment that may expose the system to insects or other small animals a protective cover is required The protective outdoor cover P N 61882 has been designed to keep all but the smallest insects out of the critical areas The cover should be installed securely in place Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions 7 VN ea The system must be depressurized before removing any connections for servicing Installation Instructions 1 Place the softener tank where you want to install the unit Make sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for a residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or drain line length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control NOTE The tank should have the distributor tube installed and have the proper amount of regenerant in place 4 Refer to the dimensional drawing f
18. erform a Manual Regeneration to reset the error code If the system is metered verify that it is measuring flow by running service water and watching for the flow indicator on the display If the unit does not measure flow verify that the meter cable is connected properly and that the meter is functioning properly Enter Master Programming Mode and verify that the unit is configured as appropriate for the valve configuration Check that the correct system capacity and meter size has been selected 4 Fail Safe Error Valve has failed to find position in Unplug the unit and plug it back in If error continues call technical one minute support Finding Service Valve is looking for service Allow valve to find position Fleck 5800 LXT Upflow Downflow MY13 9 POWERHEAD ASSEMBLY 1 6 7 0900009 o 9 BR61501 5800 Rev A Item No QTY Part No Description ENS 61832 00 Cover Assembly Black Blue Ton 61832 01 Cover Assembly Black Black E NIYE ayu a eW EY 61832 02 Cover Assembly Black Silver 2 m 51835 neces Panel Gear Assembly Downflow Upflow x E Tecos fundens E Timer eiue dino 61835 enc Motor Assembly UN RTI RE 61882 sss Cover Assembly Environmental b csse lies 43291 i Transformer 12V UL ay l em DIS NB aes Transformer Intl 12V UL Call your distributor for part number
19. from the brine tank this step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for five minutes or until the water runs clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control cover Put salt in the brine tank NOTE Do not use granulated or rock salt Ae Fleck 5800 LXT Upflow Downflow MY13 CONTROL FEATURES Program Icon Clock Display Position Service Indicator f Time of Filter 7 Ip Day Time of Backwash Backwash Capacity Capacity Remaining Resin Len ai Mode Button s Extra Cycle Button Figure 2 Features of the LXT Power backup that continues to keep time and the passage of days for a minimum of 12 hours in the event of power failure During a power outage the control goes into a power saving mode It does not monitor water usage during a power failure but it does store the volume remaining at the time of power failure Day of the week reserve calculates a reserve for each day based on the past four weeks The Flow Indicator flashes when outlet flow is detected The Service Indicator flashes if a regenera
20. jector Flow GPM Injector Flow GPM Injector Flow GPM 1 6 1 4 1 2 0 8 0 6 0 4 0 2 Injector 00 3 8 Brine System 0 7 06 0 5 0 4 03 um om O27 OA T coms a 0 20 40 60 80 100 120 Pressure PSI Injector 1 3 8 Brine System T T T T T T amp er de SAL zak WI T T T T T T 0 20 40 60 80 100 120 Pressure PSI Injector 3 3 8 Brine System Pressure PSI TR18755 Rev B Fleck 5800 LXT Upflow Downflow MY13 17 18 Fleck amp 5800 LXT Upflow Downflow MY13 Fleck 5800 LXT Upflow Downflow MY13 19 gt PENTAIR FILTRATION amp PROCESSING SOLUTIONS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 800 279 9404 www pentairaqua com 262 518 4404 tech support pentair com All Pentair trademarks and logos are owned by Pentair Inc All other brand or product names are trademarks or registered marks of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 43359 Rev B MY13 2013 Pentair Residential Filtration LLC All Rights Reserved
21. nd subtracting the reserve A Meter Delayed control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override passes before water usage depletes the calculated system capacity Control Operation During Regeneration During regeneration the control displays the current regeneration step number the valve has reached and the time remaining in that step Four dashes are displayed until the valve reaches the next regeneration step position Once all regeneration steps are complete the valve returns to service and resumes normal operation The meter and time clock controls will use and display the following cycles 1 Backwash 2 Brine Slow Rinse 3 Rapid Rinse 4 Brine Tank Refill The filter controls will use and display the following cycles 1 Backwash 2 Rapid Rinse Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters Program Mode with the valve in service While in Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently and does not rely on battery backup power Manually Initiating a Regeneration 1 When the control is in service press the Extra Cycle button for five seconds on the
22. or cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Soldering of joints near the drain port must be done prior to connecting the Drain Line Flow Control fitting Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 PTFE plumbing tape is the only sealant to be used on the drain fitting 8 Make sure that the floor is clean beneath the salt storage tank and that the tank is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time ra Vinyl If grid plate is used cut air check height even with grid plate This is critical on 6 7 8 and 9 tanks The brine refill water must come above the grid plate and make contact with the salt 10 On units with a bypass place in bypass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the plumbing is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly
23. rage water usage for day 7 in gallons Demand Metric Units Diagnostic Description Code Displays the days since last regeneration 0 30 Displays the current flow rate liters per minute Displays the current day of week 1 7 Displays the total volume of water treated by the unit for the current day in cubic meters Displays the total volume of water used since the last regeneration in cubic meters Displays the software version Version number of Software D Downflow U Upflow Displays the average water usage for day 1 in cubic meters ays the average water usage for day 2 in cubic meters ays the average water usage for day 3 in cubic meters ays the average water usage for day 4 in cubic meters ays the average water usage for day 5 in cubic meters ays the average water usage for day 6 in cubic meters ays the average water usage for day 7 in cubic meters 8 Fleck 5800 LXT Upflow Downflow MY13 Time Clock Diagnostic Description Code H1 Displays the days since last regeneration 1 7 H6 Displays the software version Version number of software D Downflow U Upflow NOTE English units will be in gallons and metric units will be in liters for all flow rates Down Arrow Diagnostics View Mode Steps Arrow Mode Button Extra Cycle Button Figure 10 1 To enter the Diagnostics View Mode press and hold the Mode button and the Up arrow
24. red the control will resume the regeneration cycle from the point where power failed ra Wy If power fails during a regeneration cycle the valve will remain in its current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without line power If the valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be set up with a sufficient reserve capacity to compensate for regeneration delays Fleck 5800 LXT Upflow Downflow MY13 5 MASTER PROGRAMMING MODE ra Wy Before entering Master Programming please contact your local professional water dealer Cycle button until the Program icon disappears to save your changes If you do not hold the Extra Cycle button until the Program icon disappears your changes will not be saved NOTE This unit has a day of the week reserve It calculates areserve for each day of the week based on the past four weeks Mode U Down Extra Cycle Button butan
25. tion cycle has been queued Aregeneration can be triggered immediately by pressing the Extra Cycle button for five sec onds During regeneration the user can force the control to advance to the next cycle step immediately by pressing the extra cycle button During a regeneration the display will show the cycle number followed by the time remaining in that cycle Time Cycle II a Remainin I LI n Figure 3 Setting the Time of Day Press and hold either the Up or Down buttons until the 1 Time of Day icon appears 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press to resume normal operation The unit will also return to normal operation after five seconds if no buttons are pressed the Extra Cycle button WEE UI IL UL PM Figure 4 Queueing a Regeneration Press the Extra Cycle button The service icon will flash to indicate that a regeneration is queued 1 2 To cancel a queued regeneration press the Extra Cycle button Regenerating Immediately Press and hold the Extra Cycle button for five seconds CONTROL OPERATION Meter Delayed Control A Meter Delayed control measures water usage The system regenerates at the programmed regeneration time after the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity by the feed water hardness a
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