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1. ab 22 GN Oo W LINE LINE Interchange any two line wires to reverse rotation CONNECTION DIAGRAM Circled numbers correspond to number tags on wires inside junction box Figure 1 f Figure 2 SECTION 4 PARTS LIST Listed Numerically in Order of Disassembly See Figure 2 ESO E ESA CM 100 200 CM 300 500 CM 700 900 1200 npm wa WF RP See iwem eae e awawiwwa Drum Assembly CM5002 01 02 CM5002 03 04 CM5002 05 06 07 includes items 6 8 7 1st Stage Throwaway Filter CM5028 01 CM5028 02 CM5028 07 Available as a 6 pack only CM5028 04 CM5028 05 CM5028 06 2nd Stage Primary Filter CM5026 01 CM5026 02 CM5026 04 Screw Exhaust Grill 2 Screw 8 TEK 3 4 Long 01 06075TEK req a Exhaust Grill Assembly CM5038 01 CM5038 02 CM5038 03 4th Stage Exhaust Filter CM5029 01 CM5029 02 CM5029 03 includes 3 tie wraps Screw Motor Mounting Screw Socket Head Screw Socket Head Cap 3 8 16 UNC Thread x 1 4 req Cap 3 8 16 UNC Thread 01 38100SOCP x 3 4 01 38075SOCP A A a ee ee ee ee W gt 21 3rd Stage Secondary Filter CM5027 01 CM5027 02 CM5027 03 Internal Screen CM5018 01 CM5018 02 CM5018 03 SECTION 5 MAINTENANCE 1 The maintenance of the Centrifugal Mist Collector is relatively simple and consists basically of replacing the 1st Stage Throwaway Filter at regular intervals The replacement interval is a function of the degree of solid particles in the collected fluids or plant air Wher2. unit will not be completely effective Too much airflow may result in the unit picking up large or heavy solid particles increasing the frequency of maintenance or filter replacement Questions regarding proper unit sizing should be directed to your local AER Control Systems representative or the main office toll free 866 265 2372 3 Add On Prefilter Certain applications such as grinding particularly those with heavy metal removal rates may result in a build up of grinding swarf or other solid particulate Other applications include high speed turning operations that generate large amounts of fine chips It is strongly recommended in these cases that an Add On Prefilter available from AER Control Systems LLC be used to extend the maintenance cycle of the Centrifugal Mist Collector 4 Smoke The Centrifugal Mist Collector can be equipped with a HEPA module designed to filter mild to moderate amounts of smoke oil smoke smoke mixed with oil mist or for critical efficiency applications A high capacity HEPA module is available CM 500 to 1200 for heavier applications or for extended run times between maintenance 5 Gas Vapor The CM series collectors can also be equipped with a Gas Vapor modules for control of these contaminants The modules can be added with or without the HEPA module stage SECTION 3 INSTALLATION 1 The unit is most often installed horizontally however it may also be installed in a vertical position
3. 03 31WF 5 16 Flat Washer CM50 6 M EZ GR RZA KA EFEZ ESA FE JE U FA GR S UR Eel BH a EEE Ee mau eee KE ad a a PRLZBK Ef BZ a ESEE kj BG SE KA KZ EX Kl KR ZZA RZE SA ZA KE RZA KAZIK SJJ AR E EA GS GZGK ESTARS FH AJJ S A FA ESKI ss KZ ZH 14 HET CELLCETAIR LIMIT Fo HOT FART OF THIE SESEMBLY ni ZEE CM5003 01 CM5003 02 CM5003 03 P N Description CM100 200 CM300 500 CM700 1200 oka ak i 2 1 CM5039 10 HEPA Housing med 5 1 1 CM5049 01 Cover HEPA med lrg 1 1 1040 01 HEPA Filter 12x24x12 7 1 m 1040 03 HEPA Filter 12x12x6 AE e 01 08075TEK 8 x 75 Tek Screw x 15 mz ACC CH PFEFILTEF SIER 2 i sal ik pa J es E I SSR Lo l zE i ka sj a H m H ti Ma e SZER SERIE ADD ON FRE FILIEF oF ie esc 2 at a ADD B 1D DRAIN HOSE AND tel gt RE O ed age SECONDARY HESE EARBED TEE G ED LD CHAIM HOSE 1 25 NPT 45 ELEC 1 25 NPI TO 1 25 BARBEC FRIMARY DRAIN 125 LD CRAIN HOSE NOTES 1 NONE of the drain hose ends should be submerged or obstructed 2 Secondary drain hose should NEVER be connected to Primary drain hose Drain Kit Installation Diagram 16 AER Control Systems LIMITED WARRANTY AER Control Systems LLC warrants all products sold only to purchasers for use in busi ness or for resale against defects in workmanship or materials under normal use for one 1
4. any air pollution control equipment Collection of combustible or explosive materials and collection on flame or spark generating operations may require specific system configurations contact AER Control Systems LLC Applications Engineering Department for questions and or design assistance The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations with a common collector or duct system is not recommended unless special design provisions have been made to the system sparks or flames resulting from such operations may ignite the combustible or explosive material Under no circumstances should anyone be allowed to discard a lighted cigarette other burning materials or refuse into an inlet hood or the duct of the collection system It is the responsibility of the end user to comply with all applicable national state and local fire and safety codes This manual should be read completely before attempting Operation or Maintenance of this equipment All work should be performed by qualified personnel according to local requirements WARNING Failure to comply fully with the following instructions and local code requirements may increase your risk of physical injury due to fire explosion or electrical shock AII data and dimensions in this manual have been thoroughly checked however we cannot assume responsibility for possible errors or omissions We reserve the right to c
5. with the inlet end down consult factory 2 Location of Unit The unit should be mounted as close to the source of the mist as practical This will keep the length of ducting to a minimum resulting in maximum available airflow 3 Securing the Base The mounting pedestal has four 4 9 16 diameter mounting holes on 10 centers Secure the base to the mounting surface with four 4 1 2 diameter machine screws of suitable length The four Fabrica washers included with the collector should be used as shims under the four mounting points of the cast aluminum base and especially in cases where the Centrifugal Mist Collector is to be mounted on a continuous flat surface 4 Ducting a Cutthe appropriate length of flexible hose Keep the length to a minimum and keep the number of bends and turns to a minimum Those bends which are necessary should be made as gradual as practical b Attach the hose to the inlet of the unit and secure tightly with an adjustable hose clamp Attach the opposite end of hose to the hooding or enclosure of the machine and secure with another clamp Flange connectors are available from AER Control Systems to facilitate attachment of the hose to most hoods or enclosures c The flexible hose should maintain a downward slope from the unit to prevent deposits of oil from settling at low points in the hose and to prevent liquids from washing dirt and solid particles into the collector increased maintenance d I
6. year after the date of purchase from AER Control Systems LLC Misapplication of the product decom position by reaction or chemical action and wear caused by abrasion will not constitute or be con sidered as a defect Warranty is void if the product has been subject to damage unreasonable use neglect improper service improper installation or other causes not arising from defects in original material or workmanship Any part that is determined to be defective in material or work manship and returned to an AER Control Systems LLC distributor or authorized service facility as AER Control Systems LLC designates shipping cost prepaid will be as the exclusive remedy repaired or replaced at AER Control Systems LLC s option AER Control Systems LLC shall not be liable for any incidental or consequential cost expenses or damages resulting from any fail ure defect or malfunction of this product liability is expressly disclaimed AER Control Systems LLC s liability in all events is limited to and will not exceed the purchase price of the product Ti tle and risk of loss pass to the buyer on delivery to the common carrier If a product is damaged in transit the recipient MUST make note of the damage on upon receipt of the product and file a claim with the carrier AER Control Systems LLC will make a good faith effort for prompt correc tion or other adjustment with respect to any product that proves to be defective within the war ranty period C
7. AER Control Systems Installation amp Service Manual for Centrifugal Mist Collectors MODELS CM 100 CM 200 CM 300 CM 500 CM 700 CM 900 amp CM 1200 January 29 2003 TABLE OF CONTENTS Page Subject Dia ia Acs Table of Contents e A E OEE ET Disclaimer Aa aa a aa A ieii Uncrating SEIN tto det u yta Applications General MATTA ACCO Installation ERA A Figure 1 Motor Connection Diagram E Figure 2 Parts Identification AREA Parts List AA EEE Maintenance A E Troubleshooting Chart Masashi ocena wa Add On Prefilter Configuration Vd HEPA Configuration TNA Drain Kit Installation dai abs Warranty DISCLAIMER Although instructions and recommendations are included for installation of your Centrifugal Mist Collector equipment the manufacturer does not assume responsibility for the installation of this equipment nor shall he be held liable for direct or consequential damages resulting from improper installation application maintenance or use The immense variety of contaminants make it impossible to list all of the potential hazards that may be encountered with air pollution control systems It is therefore important that the application of the equipment be discussed with an AER Control Systems representative or application engineer prior to use Additionally users should consult and comply with all National and Local Fire Electrical and or other appropriate codes when determining the application location and operation of
8. ain lines Do not obstruct or submerge main drain line any back pressure on line will reduce drain system efficiency 11 Because Primary Filter blockage cannot be determined by visual inspection it is suggested that you perform the following test to check the permeability of the primary filter and the effectiveness of the power flush procedure Turn off unit power and allow drum to stop rotating Remove the cover of the collector and pour one cup of the coolant that you are collecting into the drum assembly of the collector so that it must drain through the 2nd Stage Primary Filter Examine how quickly the coolant drains through the filter If the coolant puddles or takes a considerable amount of time to drain then the filter remains blocked and a second flush may be required If the coolant drains through the filter rapidly the flush was sufficient to clean the filter out Simply replace the throwaway liner prefilter if applicable cover and intake hose Power flushing the unit with clean coolant or liquid and checking the filters periodically will determine the optimum replacement and power flush cycles If frequent flushing is required the unit can be equipped with a flush nozzle that is connected to a clean coolant feed line allowing you to power flush the filters in place The 1st Stage Throwaway Filters should be replaced before they accumulate too many solids to prevent these solids from being flushed into the 2nd Stage Primary Fil
9. d Stage Primary Filter may affect the balance of the collector it may be desirable to attempt flushing the filters out rather than replacing them Due to the Mist Collector s ability to handle extremely heavy concentrations of liquids if the collected material can be reliquified such as water soluble coolants the filters can be power flushed out In many cases a heavy coolant flush of the filters will not only eliminate the need for filter replacement but may also remove some of the solids within the filter resulting in reduced unit vibration The flush procedure is as follows Examine the 1st Stage Throwaway filter if loaded with solids it should be replaced and disconnect flex hose to cover of unit If unit is equipped with an Add On prefilter trap remove the trap and block off the drain line Install cover to collector turn on the power and let unit reach full operating rpm The drain lines can be moved to drain into a separate container if a liquid other than the coolant being collected is used to flush the unit in order to prevent coolant tank contamination Pour or spray flushing liquid into the inlet of the collector start slowly at first eventually as filters are flushed out you will be able to pour or spray a few gallons at a time through the collector After flushing allow unit to run for a few minutes to purge remaining liquid from the drum During the flush operation you should note a heavy liquid may be dirty flow out the dr
10. e clean oil mist is being injected the unit can easily run for a year or more without maintenance of any kind In applications where a heavy concentration of solid particulate such as grinding swarf is present in the coolant or dust is present in the air monthly filter replacements may be necessary It is highly suggested that the Add On Prefilter be installed on applications with dirty coolant or in plant air to extend filter life and reduce maintenance Itis recommended that when a unit is first installed the filter be checked weekly until a maintenance schedule can be established This can be accomplished by merely removing the V retainer ring and front cover and visually inspecting the 1st Stage Filter when the Centrifugal Mist Collector is not operating After each inspection a progressive darkening of the 1st Stage Filter will be noticed If the discoloration is uniform or shows up as equally spaced patches usually at each blade the unit can be run until the filter is about 75 darkened with solids At this point the filter should be removed and held up to a light source to determine how much of the filter is blocked with solids To maintain system efficiency the 1st Stage Throwaway Filter should be replaced when 50 to 75 of the filter is blocked by solids or if mist appears at the outlet screen After the first replacement an inspection schedule should be set up so that the filter may be replaced before it becomes completely clog
11. eck Input Voltage and Check Wiring Diagram Loss of Power to One or More Check Input Voltage on All Input Line Lines Obstruction Between Take off Cover and Housing and Drum Remove Obstruction Mist Exhausted From Dirty 1st Stage Filter and or Replace Filter Outlet of Unit Plugged 2nd Stage Filter Power Flush Filter or replace Ultra fine Mist or Smoke Add HEPA module Droplets Exhausted From Undersized or Reduced Main Outlet of Unit Drain Line Drain Hose Submerged Main Drain Line Shorten Hose Length Blocked or Kinked Main Drain Unblock or remove Kink in Line Hose Loose Mounting Bolts Replace Motor Bolts Dirt or Foreign Object In Drum Replace 1st Stage Filter and or Remove Object Imbalanced or Damaged Drum Rebalance or Replace Vibration 13 5411 Al on FI ci M is Tg P N Description y 1 u CM5016 11 Add On Prefilter CM5027 06 Filter 14 CM5052 10 Retainer CM5024 01 V Ring CM5019 01 O Ring REF o ETC m 02 3118WNG Wing Nut 67 LONG CUT FROM 2 CM5016 12 Add On Prefilter CM5027 07 Filter Note CM5052 11 Retainer CM5016 01 is used on the CM100 thru the CM 500 s CM5024 02 V Ring CM5016 02 is used on the CM700 thru the CM 1200 s CM5019 02 O Ring 1055 04 Nylon Hose u 01 31100HX Bolt 5 16 18x1 hex 05 HTO50N Tee 1 2x1 2x1 2 Add On Prefilter Configuration 02 3118HX 5 16 18 Hex Nut 03 31WL 5 16 Lock Washer N
12. f hard ducting is used a minimum 18 length of flex hose should be connected to inlet cover of the unit for easy removal of cover 5 Drain Connection a Models CM 100 amp CM 200 are equipped with a 1 N P T male drain fitting while Models CM 300 through CM 1200 have a 1 1 4 N P T fitting The drain fitting is most often connected to the reservoir to eliminate the need for emptying containers A separate vented container may however be attached to the drain if desired Thereis also asecondary drain fitting further to the rear of these units This is a 1 4 N P T 90 elbow fitting and should be connected as the primary drain discussed above SECTION 3 INSTALLATION continued b Either rigid pipe or a flexible hose may be used for the drain connection It is recommended that the pipe or hose used for this connection be at least 3 4 in diameter for the CM 100 and CM 200 and 1 for the remaining models NOTE 1 NONE OF THE DRAIN HOSE ENDS SHOULD BE SUBMERGED BLOCKED OR OBSTRUCTED FOR PROPER FLUID DRAINAGE 2 THE SECONDARY DRAIN HOSE SHOULD NEVER BE CONNECTED TO THE PRIMARY DRAIN HOSE see Drain Kit Installation Diagram 6 Electrical installation Wiring diagrams can be found on the top or underside of the motor conduit box cover See Figure 1 Standard models may be wired for 190 or 380 volt 50 cycle or 230 or 460 volt 60 cycle three phase input power LA VOLTAGE HIGH VOLTAGE E E D w amp rg E if r
13. ged and ineffective However if during the inspection period a heavy or non uniform build up of contaminant appears the filter should be immediately replaced to avoid creating an imbalance in the drum that can lead to undesirable vibration in the unit 2 Procedure for Replacing 1st Stage Throwaway Filter CAUTION BEFORE REMOVING THE COVER MAKE CERTAIN THAT THE POWER TO THE UNIT IS OFF AND IS LOCKED OUT AND THAT THE ROTATING DRUM HAS COMPLETELY STOPPED TURNING a Take note where the ends of the ist Stage Filter overlap The midpoint of the overlap should be aligned with an index mark in the form of a slot on the front rim of the drum b Remove the 1st Stage Throwaway Filter and discard c Feed the replacement filter under each blade so that the ends come together at the index slot The filter will appear to be too long however do not trim to fit Instead work the material along the inner surface of the drum and overlap the filter at the index mark similar to the original filter The seam will still be slightly raised and a few waves will appear around the circumference of the filter this is normal and the filter typically flatten or seat once the unit is operated d Replace the cover clamping ring and safety lock pin turn on the power and let the unit come up to speed then shut off power When the drum has come to a complete stop remove the cover and inspect Continued on next page 10 SECTION 5 MAINTENANCE contin
14. hange designs and or specifications without notice SECTION 1 UNCRATING 1 Remove cardboard carton banded to the wooden shipping pallet 2 Remove the carriage bolts or lag screws securing the Centrifugal Mist Collector base to the pallet The four Fabrica washers included with the collector should be retained for use when mounting the unit 3 Inspect the exterior of the unit for shipping damage contact the shipping company if any damage has occurred 4 Remove the V retaining clamp ring securing the inlet cover and remove the cover If installed remove the cardboard spacers wedged between the casing and the rotating drum wedges are used primarily on Models CM 700 thru CM 1200 The drum should now rotate freely and the motor cooling fan should not rub on the fan guard Replace inlet cover and secure with V retaining clamp ring and safety lock pin The unit is ready for installation SECTION 2 APPLICATIONS GENERAL 1 Mist The Centrifugal Mist Collector is intended for the collection of a variety of airborne liquid particulate mists It is not a dust collector or centrifuge and should not be used to filter solid particulate from liquids Centrifugal Mist Collectors are typically applied to applications that generate mist as the primary airborne contaminant 2 Size It is important that the proper size unit has been selected for the application Too little airflow will not draw the contaminant into the filter and the
15. ollection of combustible or explosive materials and collection on flame or spark generating operations may require specific system configurations contact AER Control Systems LLC Applications Engineering Department for questions and or design assistance The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations with a common collector or duct system is not recommended unless spe cial design provisions have been made to the system sparks or flames resulting from such opera tions may ignite the combustible or explosive material Under no circumstances should anyone be allowed to discard a lighted cigarette other burning materials or refuse into an inlet hood or the duct of the collection system It is the responsibility of the end user to comply with all applica ble national state and local fire and safety codes AER Control Systems LLC Incorporated liabil ity for consequential and incidental damage resulting froma fire or explosionis expressly dis claimed Installation of suitable overload protection such as a motor starter according to NEC guidelines is required Failure to provide proper overload protection will void warranty coverage on electrical components in the system Combination motor starters with fusible disconnect packages are available through your local AER Control Systems LLC representative To ensure optimum collector performance always use AER Control System
16. s replacement filters
17. ter The spray wash nozzle attachment will simplify the flush procedure and reduce the time required to flush each unit 3rd Stage Secondary Filter and 4th Stage Exhaust Filter Replacement These filters Item No 10 amp 20 seldom require replacement but if for any reason new ones have to be installed their replacement is extremely simple as a study of Figure 2 or examination of the actual parts will show the method of replacement Replacement of the 3rd Stage Secondary Filter Item No 20 will require removal of the rotating drum Lubrication The motor is equipped with oversize bearings which are lubricated for the life of the motor No lubrication is required Replacement of Miscellaneous Components The restof the components require no maintenance and need only be replaced in case of accidental damage A reviewof the disassembly sequence anda study of Figure 2 will show the procedure to follow in replacing any of the damaged parts 12 TROUBLESHOOTING CHART CAUTION BEFORE DISASSEMBLING THE UNIT OR DOING ANY INSPECTING OF THE PARTS MAKE CERTAIN THAT THE POWER HAS BEEN SHUT DOWN AND LOCKED OUT AND THAT THE DRUM HAS COME TO A COMPLETE STOP NEVER RUN THE UNIT WITH THE COVER REMOVED PROBLEM POSSIBLE CAUSE REMEDY Unit Fails to Start Dead Input Power Line s Check Input Power Tripped Motor Starter Reset Starter Loose or Bad Connection Reconnect Wires Failed Motor Replace Motor Unit Runs Slowly Wired for Wrong Voltage Ch
18. ued The filter should be smoothly seated and flat If the material does not seat properly or some wrinkles are present hand smooth the troublesome areas and repeat as above It is seldom necessary to repeat this step more than once 3 2nd Stage Primary Filter Replacement Under normal operating conditions and with scheduled 1st Stage Throwaway Filter replacement the 2nd Stage Primary Filter Item No 7 will not require replacement It is therefore advisable that this filter not be removed or tampered with as this may adversely affect the dynamic balance of the drum assembly If however it becomes necessary to replace it because of delayed maintenance or accidental damage the same procedure used for replacing the 1st Stage Filter should be followed however the filter is butted together atthe index mark The filter will appear too long but it must not be trimmed to fit Butt the filter edges together and work the filter material until the seam is smoothly butted together and the filter lies flat in the drum Due to the heavier weight of the 2nd Stage Filter a trial and error shifting of the seam may be necessary in order to keep vibration to a minimum If vibration continues it may be necessary to dynamically re balance the unit 4 Power Flushing Filters In applications on water soluble coolants coolant gelling or crystallization due to water evaporation can prematurely block filters in the CM collector Because replacement of the 2n
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