Fleck 2750 Downflow Service Manual
Contents
1. FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR a PRE ECC 1172312582890 1192222882880 17733288 850 17172331887856 LEAD VALVE T B LEAD VALVE LEAD VALVE LEAD VALVE BLACK YELLOW O INTERLOCK CABLE RECEPTACLE TB1 GRN 7 WHITE BLUE 1 7 f 1 1 H 1 WHITE TI WHITE GR YEL 2 YELLOW YELLOW i 3 BROWN BROWN ZAR 4 BLUE BLUE i 5 RED RED BLACK BROWN 6 BLACK BLACK al i al da I BLUE BLUE 3 i 500 8 OR 9 PUR lt i t COIL B f lt 1 14 GR YEL a ds 99 z z zz i 7 zz t o H 3 S8 3 g gg a EE aH d BLUE zz 2 i ol LATCHING gl VoM 2 E RELAY p o a a Hi PINK i BLACK c H m RED E t ONE PIN SET TO SW6 TWO MINUTES BEFORE BACKWASH __ j LT BLUE 9 D TB1 12 POSITION TERMINAL BLOCK TM TIMER MOTOR Ere VDM VA2. 42112_REVA Item QTY PartNo Description Body Safety Brine Valve 2310 Safety Brine Valve Assy Screw Sckt Hd Set 10 24 x 75 Nut Hex 10 24 Nylon Black Poppet Assy SBV w O ring Flow Dispenser O ring 017 Elbow Safety Brine Valve Nut Assy 3 8 Plastic Retainer Drain Safety Brine Valve Assy 2310 Grommet 30 Dia Float Assy 2310 w 30 Rod Air Check 500 34 Long Fleck 2750 Downflow MY10 21 2350 SAFETY BRINE VALVE ASSEMBLY Item No QTY Part 1 60038 Ass 61024 60028 30 m 1 60026 30SAN Suasana 60009 00 as 1 60009 01 Not Shown 1 18603 Mc 12 2 8602 ves 22 MY10 Fleck 2750 Downflow Description Safety Brine Valve 2350 Actuator Assembly 2350 Brine Float Assembly 2350 30 Wht Float Assembly 2350 30 HW Air Check 900 Commercial Less Fittings Air Check 900 Commercial HW Less Fittings Fitting Assembly 900 Air Check 2350 Fitting Assembly 900 Air Check 42303 REVA TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and mainta
3. Plug 3 4 Knock Out Plug Hole Heyco 2693 Plug Hole Heyco Plug 1 20 Hole 2733 Plug 750 Dia Recessed Black ENT Plug 140 Dia White E Plug 190 Dia White m Screw Hex Wsh 8 32 x 17 64 Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component MANUAL POWERHEAD ASSEMBLY 1 Item No QTY Part No 8 Description Backplate Manual Bracket Lever Position Screw Spec Mach 1 4 20 x 1 2 Washer Spring Nut Hex 1 4 20 Mach Screw Zinc Lever Valve Position Screw Slot Hex 1 4 20 x 1 2 18 8 SS Cover Assy Manual Filter Cover Assy Manual Softener Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Pin Link 60409 Rev G Fleck 2750 Downflow MY 10 11 CONTROL VALVE WITH 1700 INJECTOR Optional Backwash Parts 61500 2750_REVA Item No QTY PartNo Description Item No QTY PartNo Description d ceste 14749 Valve Body 2750 18 5 Tas 60365 00 Housing DLFC 1 2 F x 3 4 F Seal Piston 19 ets D os 1171022535 O ring 215 Spacer 12 Hole 201 yan 122 14208 a O ring 232 Spacer HW 21 deesse 12461 01 Adapter Base 1 2 1 2 8 Quick Piston 2750 Connect Rod Piston 22 Sue 10381 asn O ring 231 O Ring 024 560CD 28 sus 2 ss 11221 Screw Hex Hd 5 16 18 8 Quad Ring 010 PA Ano
4. REN 12552 exime Brine Valve Stem 1600 om las 12626 Seat Brine Valve Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 12 5 nes Die 12897 Tube Fitting 3 8 9 3 4 19 ne Tes 167 e Fitting Male 1 4 x 1 1452 2552 154415 Fitting Insert 1 2 Tube 158 52 5 dass 12472 snos Cam Assy Tri Stack After RR us T sees VOT 70 otis Cam Assy Special Tri Stack After Brine Fill Bracket Motor Outboard Coated Service Valve Operator Assy 1600 New Style Item Nos 1 11 Fleck 2750 Downflow MY 10 19 2300 SAFETY BRINE VALVE lt 12 11 60027 Rev Item QTY PartNo Description Teese lasse 60027 00 Safety Brine Valve 2300 Less Elbow M 10139 xs Ball 3 8 Brass 1 11566 Ball Stop Slow Fill A T ases 10828 Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube Diss Tasse 103832 en Fitting Insert 3 8 Ti 10330522 Fitting Sleeve 3 8 Celcon pom 1 10329 Fitting Tube 3 8 Nut Brass Oiseau Vitae 10186 Nut Hex 10 32 60002 34 Air Check 500 34 Long sante 60003 34 Air Check 500 HW 34 Tube Rod Float Float Assy White 12 se dus 10150 Grommet 30 Dia 20 MY10 Fleck 2750 Downflow 2310 SAFETY BRINE VALVE
5. i NS Flow Control SN Mineral Tank 5 Rapid Rinse Position Brine Valve Brine Tank Flow Control 6 Brine Tank Fill Position Brine Valve Flow Control 8 3 Inlet Brine Tank Mineral 5 Fleck 2750 Downflow MY 10 25 FLOW DATA amp INJECTOR DRAW RATES 0 8 DRAW 1600 1 2 1 4 DRAW 0 7 RINSE 1 MRINSE 1600 1 injector 0 6 A TOTAL ATOTAL 05 0 8 ate 0 6 69 3 0 4 Be 1 T 0 1 0 2 0 i 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 DRAW 2 5 19 DRAW RINSE 1600 2 injector RINSE 1600 3 injector 2 A TOTAL A TOTAL 1 5 1 5 5 LT 1 5 5 05 f e como 0 i 1 i 0 r 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 3 5
6. Flow 1 2 GPM Washer Flow 1 5 GPM Washer Flow 2 0 GPM Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM Washer Flow 5 0 GPM Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Brine Valve Stem Brine Valve Body Quad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT Item QTY PartNo Description jr T ass 15416 Tube Brine 2900 2750 Tau 16460 Tube Brine 2850 2900s Ts 41447 Tube Brine 2900s U F 1 42183 1700 28505 QO lisse 14805 Gasket Injector Body 1600 1700 Body Injector 1700 Body Injector 1700 U F NE me 14802 xxc Throat Injector xxc is for Injector Size 14801 xxc Nozzle Injection xxc is for Injector Size 2D ass 10229 Gasket Injector Cap 1600 DO aba endi Lis 11898 Injector Stainless Steel Cap Injector Screw Hex Hd Mach 10 24 x 2 3 4 18 8 Stainless Steel Not Shown 1 16974 Fitting Plastic Female 3 4 x 3 4 Slip n 1 17996 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C Fleck 275
7. 32 x 156 6 MY10 Fleck 2750 Downflow 61502 3200 Rev Description Spring Detent Timer Ball 1 4 Delrin Label Caution Program Wheel Assy Gear Main Drive Timer Pin Spring 1 16 x 5 8 SS Timer Arm Cycle Actuator I Ring Skipper Wheel Spring Detent Timer Ball 1 4 SS Skipper Wheel Assy 12 Day Skipper Wheel Assy 7 Day Pointer Regeneration Sara Dial 12 AM Regen Assy Black ee Dial 2 AM Regen Assy Black Bracket Hinger Timer Screw Phil 6 32 x 1 4 Zinc Harness 3200 ER Nut Wire Tan hun Wire Ground 4 Label Time of Day 3210 METER DELAYED TIMER ASSEMBLY Item No QTY PartNo Description 13870 Housing Timer 3200 13802 Gear Cycle Actuator 40096 02 Dial 2 AM Regen Assy Black 7 Les 13886 ie Knob 3200 As 13296 uu Screw Hex Wsh 6 20 x 1 2 Label Button Program Wheel w 34 Std Label w People Label Set 21 Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Clip Spring Spring Detent Timer Ball 1 4 Delrin Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM 61502 3210 Rev A Description Motor 230
8. CMS HOLMS ONIWOH 33WIL LMS 3O1OW IMYA WGA YOLOW SIWIL WL 39018 TWNIWAAL Z 1 1l EISAIVA FIJAWA SIJATVA FI3AIVA WIJATVA Dsrezii o 0 O o 6 b S Z 1 9 6 Z 9 f Zt 9 S f 1 9 I 191 3 8 wa 13 3O3H Wa JOI 31VIG3WWI Wa ONIAIM 3313W 31 33 Fleck 2750 Downflow MY 10 29 SYSTEM 5 DUPLEX VALVE WIRING BLACK YELLOW 7847 1 PRODUCTION RELEASED 9726 8 ADDED SHEET 2 LEAD INTERLOCK CABLE RECEPTACLE GRN TB1 e METER IMMEDIATE REGENERATION TIMER WHITE BLUE WHITE WHITE WHITE WHITE GR YEL RED YELLOW YELLOW YELLOW BROWN BROWN 77 BLUE S BLACK BROWN BLACK RED RED GR YEL BLAC
9. No QTY Part No Program Wheel W 2 Std Label 61502 3220 Rev B Description Clutch Drive Pinion Meter Clutch Spring Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zinc Bracket Hinge Timer Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3220 Nut Wire Tan 9 e 15354 01 Wire Ground 4 Dr NE 1 19210 05 Program Wheel Assembly 9000 3230 Seeria ANT u as sa Pin Spring 1 16 x 5 8 Stainless Steel Timer BG sis 19055 Gear Main Drive 3230 REMOTE START TIMER ASSEMBLY Item QTY PartNo Description E y pom 13870 5 io Housing Timer 2 122 14265 Spring Clip issus 14087 sis Insulator A ns Tasse 15314 Micro Switch 15320 Switch Micro Timer 7 2 11413 Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Idler Shaft Spring Gear Idler Drive Gear Y Plate Motor Mounting EE Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM 61502 3230R REV A Item No QTY PartNo Description d us 18824 1 Motor 23V 50Hz 1 30 RPM Tas 18826 1 Motor 24V 50Hz 1 30 RPM Tues 19659 1 Motor 24V 60Hz 1 30 RPM dac 19660 1 Moto
10. is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Refer to the dimensional drawing for cutting height of the distributo
11. minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Put salt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even thou
12. the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 RevE Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5
13. 0 24 x 1 2 Than 14960 Flow Straightener 1 Boos ded ss 13287 O ring 123 1 149061 Fitting 1 Quick Connect 10 2 T ses 14962 Nut 1 Meter Quick Connect Not Shown 199065 5 Fitting Coupling 1 Brass 14088 a Meter Cap Assembly Std Plastic 15150 nus Meter Cap Assembly Ext Plastic 60391 Rev d Fleck 2750 Downflow MY 10 17 1600 SERVICE VALVE OPERATOR OLD STYLE e 9 11 10 amp Ps 12 d 6 i 8 7 6 PR 4 3 1 Item QTY PartNo Description Guide Brine Valve Stem Ring Retaining Spring Brine Valve Quad Ring 009 Service Valve Operator Body Assembly Brass Valves Deis nies 12552 e sanan Brine Valve Stem 1600 T sss 12626 oie Seat Brine Valve Suus 103832 me Fitting Insert 3 8 NOZIO hitini Fitting Sleeve 3 8 Celcon AO ua 10829 Fitting Tube 3 8 Nut Brass 1 fase 10391 Fitting Compression 1 4 x 3 8 12e 60150 e Service Valve Assembly Old Style 18 MY10 Fleck 2750 Downflow 60150 Rev A 1600 SERVICE VALVE OPERATOR NEW STYLE 60150 RevA Item QTY PartNo Description Aussi 11749 Guide Brine Valve Stem D sasa 102502 7 Ring Retaining 10249 Spring Brine Valve A assises Vis 12590 Quad Ring 009 S 10 65 SVO Body Assy Brass Valves
14. 0 Downflow MY 10 15 1710 BRINE SYSTEM ASSEMBLY Item No QTY PartNo Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 X 5 16 Nut Assembly 1 2 Plastic Nut 2900 w Sleeve Fitting Insert 1 2 Tube 16 MY10 Fleck 2750 Downflow 60604 Rev F Description Tube Brine 2850 2900s Tube Brine 1700 2850s Tube Brine 2900 2750 Tube Brine 2900s U F Gasket Injector Body 1700 Body Injector 1700 Throat Injector xxc is for Injector Size ae 14801 xxc Nozzle Injector xxc is for Injector Size Gasket Injector Cap 1600 Cap Injector Screw Hex Head Mach 10 24 x 2 3 4 20 ccena less 15413 Fitting Elbow Male 1 2T X 3 8NPT Washer Flow 1 0 gpm Disperser Air Injector 414193 00 Label Blank BLFC 1710 1 METER ASSEMBLY Description 1 Body Meter 2750 1 Post Meter Impeller 1 Impeller Meter A4 uses 1 13847 O ring 137 Std 560CD Meter maang 1 19218 ener Meter Cap Assembly Brass Hot Water Tias 15297 non Meter Cap Assembly Ext Brass Hot Water Gi 4 222 121412 ies Screw Hex Hd Mach 1
15. 1 uus Body Injector End Plug Assembly 2 2 12 10914 xx a Injector xx is for Injector End Hot Water A 10919 Nozzle Injector xx is for Injector Gasket Injector Body 1600 1700 Size la 14802 xxc Throat Injector xxc is for 27 1 10227 Screen Injector ee Size Du 10692 Screw Slot Hex Hd 10 24 x T isset TECC sese Body Injector 1700 18 8 Stainless Steel Anne Ts 14801 xxc Nozzle Injector xxc is for VI NR 10757 Spacer End 10757 B nusa Spacer End Brass eee tou Screen Injector 30 87 Screw Hex Wsh Mach 10 24 x 10229 Gasket Injector Cap 1600 3 8 Le Ts 11893 Cap Injector Stainless Steel Not Shown 10228 Cap Injector Brass Qasa ds 16221 Disperser Air 1600 16 2 14804 Screw Hd Mach 10 24 0000 17996 Disperser Air 1700 2 3 4 Tl aee Washer Flow Control specify size 12 MY10 Fleck 2750 Downflow 1600 BRINE SYSTEM ASSEMBLY 6 3 Item QTY PartNo Description danses 103829 e Elbow 90 Deg 1 4 NPT x 3 8 Tube 1122 12167 Screen Brine aun sns 2 10892 inside Fitting Insert 3 8 cssc de 10329 nass Fitting Tube 3 8 Nut Brass Io dod 103305
16. 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic m System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic 7 System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm 6 7 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass BR42327 46 MY10 INSTALLATION Water Pressure minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply
17. 5 Fitting Sleeve 3 8 Celcon CR 5 Tube Brine Valve Gray dioses 60002 34 Air Check 500 60003 34 Air Check 500 HW Fitting Elbow 90 Deg 3 8 White Poly Tube Not Supplied Brine Line Tube 3 8 Flexible Tube 1 102002 Ring Retaining Ass de 11749 Guide Brine Valve Stem 14 nos y Pm 10249 Spring Brine Valve oem 1259057 Quad Ring 009 Miss 12748 sue Brine Valve Body Assy 1600 w Quad Ring 21 2 gt 23 gt 60029 Rev Item QTY PartNo Description d 12552 02 Brine Valve Stem 1600 w Seat TO Les Tas 12620 ence Seat Brine Valve 1 11982 O ring 016 20 ees 1 60020 2 BLFC 25 GPM 1600 S 60020 50 BLFC 50 GPM 1600 caseus 60020 100 BLFC 1 0 GPM 1600 21 nee Ps 10692 Screw Slot Hex Hd 10 24 x 18 8 Cap Injector SS Gasket Injector Cap 1600 Screen Injector Nozzle Injector xx is for Injector Size PA xis las 10914 xx Throat Injector xx is for Injector Size 2 Tasse Body Injector 1600 6221220 cR Disperser Air Vi E d ases 14805 Gasket Injector Body 1600 1700 Fleck 2750 Downflow MY 10 13 1600 BRINE SYSTEM ASSEMBLY Item QTY PartNo Description Item QTY PartNo Fitting Tube 3
18. 750 Meter Assy Ext Plastic Cap 1 Covers 60232 110 Cover Designer 1pc Black 60219 02 Cover Assy Enviromental Black 34 MY10 Fleck 2750 Downflow Piston Assemblies 60090 Piston Assy 2750 2900 60091 HF Piston Assy 2750 Hot Water 60101 00 Piston Assy 2750 NHWBP Filter Conversion Kit 60101 01 Piston Assy 2750 NHWBP 60101 02 Piston Assy 2750 NHWBP 1600 Conversion Kit 60101 03 Piston Assy 2750 NHWBP 1700 Conversion Kit Auxillary Switch Kit 60320 12 Switch Kit 1500 through 2850 60320 02 Switch Kit 3200 9000 Timer Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std 60405 30 Program Wheel w 1 Std 60405 40 Program Wheel w 1 Ext 60405 70 Program Wheel w 1 1 2 EXT Safety Brine Valves a Safety Brine Valve Assy 2310 60038 Safety Brine Valve 2350 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FF9 Safety Brine Valve Body Fitting Facing Stud 60026 30 Float Assy 2350 30 Red Wht 60026 30SAN 60026 30SAN Float Assy 2350 30 HW 60028 30 Floa
19. 8 Nut Brass 2 5 10692 Fitting Sleeve 3 8 Celcon Fitting Insert 3 8 Vased 11893 Screen Brine 18 10229 Fitting Elbow 90 Deg 1 4 NPT x Pense 1022 Cos 3 8T DO 10913 Brine Valve Body Assy 1650 Spring Brine Valve 1 10914 Ring Retaining 2 1 Guide Brine Valve Stem Ts 17776 02 Nut Assy 3 8 Plastic 16221 Brine Valve Stem 1600 with Seat de Teitsi 14805 Seat Brine Valve DD issue 12098 O Ring 018 DO Ti 12094 BLFC 1650 25 GPM Plastic 1 12095 BLFC 1650 50 GPM Plastic 1 12097 Upflow Only BLFC 1650 1 0 GPM Plastic Tube Brine Valve 2850 1600 Tube Brine Valve 2510 Tube Brine Valve 2850s Tube Brine Valve 1500 Tube Brine Valve 2750 Tube Brine Valve UF 1600 1650 14 MY10 Fleck 2750 Downflow 16 60011 Rev C Description Screw Slot Hex Hd 10 24 18 8 Stainless Steel Cap Injector SS Gasket Injector Cap 1600 Screen Injector Nozzle Injector xx is for Injector Size Throat Injector xx is for Injector Size Body Injector 1600 Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Retainer Flow Control Washer Flow 25 gpm Washer Flow 50 gpm Washer Flow 1 00 1700 SERIES BRINE SYSTEM ASSEMBLY Description Plug End Brine Valve Quad Ring 020 Washer
20. ALVE 21 TROUBLESHOOTING inrer creen 22 GENERAL SERVICE HINTS FOR METER CONTROL 23 WATER CONDITIONER FLOW DIAGRAMS 24 FLOW DATA INJECTOR DRAW 5 25 26 SYSTEM 5 INTERLOCK 2 26 SYSTEM 6 ra hote 26 SYSTEMS nn nain nel a ceu AA ea BN eeu dela 26 SYSTEM 4 IMMEDIATE amp DELAYED VALVE WIRING 28 SYSTEM 4 REMOTE SIGNAL START VALVE WIRING 29 SYSTEM 5 DUPLEX 30 SYSTEM 6 DUPLEX VALVE WIRING 31 SYSTEM 7 DUPLEX 24V 120V 3 WAY VALVE WIRING 32 SYSTEM 7 DUPLEX 230V 3 WAY VALVE WIRING 33 SERVICE ASSEMBLIES teet terae tenia nien 34 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H J K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106
21. DRAW 3 18 RINSE 1600 4 injector 1700 3C injector 2 5 A TOTAL gt 1 5 1 05 0 I I 20 40 60 PSI 80 100 120 60 PSI 80 1700 4C inj 1700 5 inject n r BRINSE injector 7 mRINSE TOTAL 6 ATOTAL 5 54 2 3 1 2 hh 4 0 7 0 i 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 10 1 DRAW RINSE 1700 6 injector A TOTAL 26 oO 4 2 es 0 20 40 60 PSI 80 100 120 TR20391 REVA 26 MY10 Fleck 2750 Downflow SYSTEM 4 Typical Tank Installation with Optional Meter MANUAL SHUTOFF OPTIONAL 41915 REVA SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional 2 Meter Interlock and No Hard Water Bypass M A NN PRESSURE gt Z MJ SUPPLY LS gt TO s v O CL RESIN I BRINE TANK 2 tanks 2 meters interlock system Both units in service at the same time When one of the meters zeros out that unit starts into a regeneration The other unit remains in service even if it zeros out during this time LEAD UNIT l 41917 REVA SYSTEM 6 Twin Series Regeneration Installation with a Remote Meter MANUAL SHUTOFF VALVE DEC p TRICA RLOCK ORD ELEC INTE c BRINE LINE BRINE TANK 2 tanks 1 meter series regeneration system Both UNIT units in service at the same ti
22. E BLUE BLUE RED RED BLACK BROWN BLACK BLACK al Im 2 21 z a 6 BLUE el ehe I J 5 5 i m 5 7 9 5 dg al 2 4 mi gt 1 H v aH 99 T zz zz i CO 5 gt o i 9 POSITION TERMINAL BLOCK s 2 i T TM TIMER MOTOR TP VDM VALVE DRIVE MOTOR BLUE noh 12 TIMER HOMING SWITCH BLACK SW2 TIMER PROGRAM SWITCH NOTE L SW6_SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL SWS VALVE HOMING SWITCH TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW4 VALVE STEP SWITCH 1 2 BOTH TANKS NORMALLY IN SERVICE SWS AUXILIARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE Neon CA 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE NI M WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 01 REV L BLACK YELLOW INTERLOCK CABLE GRN TB1 7 z REMOTE SIGNAL START REGENERATION TIMER
23. EP SWITCH 33 3 3 3 3 SW5 BRINE CAM SWITCH n H THCAM TIMER HOMING CAM AE sS TPCAM TIMER PROGRAM CAM 9 S HCAM VALVE HOMING CAM 2 VOM 2 3 SCAM VALVE STEP GB BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE 40502 02 REV C 30 MY10 Fleck 2750 Downflow SYSTEM 6 DUPLEX VALVE WIRING REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 123456 1 3 3 4 6 1 2 3 4 5 6 1 2 3 4 5 8 0 9 oo 1234567 112345679 112545 6 7 11234 6 LEAD VALVE LEAD VALVE T B LEAD VALVE T B LEAD VALVE BLACK YELLOW WHITE LEAD mur 2 INTERLOCK CABLE RECEPTACLE GRN i REMOTE SI R i WE EMOTE SIGNAL START REGENERATION TIME 4 WHITE WHITE WHITE RARE YELLOW YELLOW YELLOW BROWN BROWN BLUE BLU
24. Fleck 2750 Downflow Service Manual TABLE OF CONTENTS JOB SPECIFICATION 1 apah aapa haee 2 START UP INSTRUCTIONS l aaa 2 3200 TIMER SETTING PROCEDURE 3 3210 TIMER SETTING 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE sca a 5 3200 TIME CLOCK TIMER ASSEMBLY 6 3210 METER DELAYED TIMER ASSEMBLY 7 3220 METER IMMEDIATE TIMER ASSEMBLY 8 3230 REMOTE START TIMER ASSEMBLY 9 POWERHEAD ASSEMBLY ENVIRONMENTAL 10 MANUAL POWERHEAD ASSEMBLY 11 CONTROL VALVE WITH 1700 INJECTOR 12 1600 BRINE 13 1600 BRINE 14 1700 SERIES BRINE SYSTEM ASSEMBLY 15 1710 BRINE SYSTEM 16 1 METER ASSEMBLY uu uu tette ntt 17 1600 SERVICE VALVE OPERATOR OLD STYLE uuu tnt tree etait cebat ete 18 1600 SERVICE VALVE OPERATOR NEW aa ee 19 2300 SAFETY 20 2310 SAFETY BRINE V
25. K BLACK BLACK i i fa o 77 ti a gt d 9 xl 5 xl i 5 5 3 2 gq 38 I 3 a 3 m 9 5 us a OPK gg 9 g g TB1 7 POSITION TERMINAL BLOCK zl z T z z zz TM TIMER MOTOR E REP on Oe tees A VDM VALVE DRIVE MOTOR D o SW1 TIMER HOMING SWITCH P VOM 6 i SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM NOTE AM TIMER PROGRAM CAM M VALVE HOMING CAM 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION SCAM VALVE STEP CAM 40502 01 REV C EN CAMES GRAINE AVE 3 VALVE SHOWN IN SERVICE BLACK YELLOW INTERLOCK CABLE GRN 1 aa aga ce tee METER IMMEDIATI RATION EDIATE REGENERATION TIMER C1 WHITE WHITE WHITE 2 RED YELLOW YELLOW i 3 YELLOW BROWN BROWN 4 2 pie 5 BLACK RED RED i GR YEL BLACK BLACK BLACK z 5 i a 3 i H i gt TB1 7 POSITION TERMINAL BLOCK H d 9 d TM TIMER MOTOR t z zz t VDM VALVE DRIVE MOTOR x a x 5 SW1 TIMER HOMING SWITCH 3 a 3 EE SW2 TIMER PROGRAM SWITCH m amp a Wa TH i SW3 VALVE HOMING SWITCH 14 Jai 8 Us SW4 VALVE ST
26. LUE h p i 2 c REMOTE SIGNAL START REGENERATION TIMER pepe WHITE WHITE WHITE GR YEL H 2 RED YELLOW YELLOW 1 3 YEL BROWN BROWN H 4 LT BE BLUE BLUE 1 5 BLACK RED RED ILACK BROWN 6 BLACK BLACK BLACK al n er BLACK E a 5 i ET BLUE BLUE EE i 2 OF LE 1 10 PURPLE a dd dl dl lt s 49 EE 32 5 UF 4 4 3 z 3 zz i 5 x 228 5 9 35 T 2 d 9 a 8 _ 9 6 dd dd 44 zz 5 2 LATCHING lt gt RELAY d vou E z E 3 x U a Er 5 EL al a o 9 D J WHITE TB 13 POSITION TERMINAL BLOCK TM TIMER MOTOR VOM VALVE DRIVE MOTOR K1 1299 DUAL COIL LATCHING RELAY P N 16807 230V 120V TRANSFORMER P N 40112 SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH RELAY TERMINAL BLOCK PINOUT SW3 VALVE HOMING SWITCH SHOWN IN RESET POSITION SWA VALVE STEP SWITCH SW5 BRINE CAM SWITCH SWE TIMER AUXILIARY SWITCH 4 TIMER HOMING Jas TPCAM TIMER PROGRAM CAM SET 12 HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BYCAM BRINE VALVE CAM 2 1 aj 8 4 o NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE
27. LVE DRIVE MOTOR BLUE K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 SW1 TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT SW2 TIMER PROGRAM SWITCH snowi IN RESET POSITION SW3 VALVE HOMING SWITCH 9 SW4 VALVE STEP SWITCH Bese 12 SWS BRINE CAM SWITCH bond NOTE SW6 TIMER AUXILIARY SWITCH se 14 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT HCAM VALVE HOMING CAM 1 5 0 COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM 1 5 4 8 COIL CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 9 a 3 VALVE SHOWN IN SERVICE POSITION 19138 01 REV E gt wrerocx CABLE REMOTE SIGNAL START REGENERATION TIMER 1 pfe WHITE WHITE WHITE WHITE YELLOW YELLOW 2 RED BROWN BROWN I 3 YELLOW BLUE BLUE 4 BLUE RED RED 1 BLACK 5 BLACK pa BLACK BLACK a GR YEL lt al 5 BLUE BLUE 3 1 ail bl x H lt al 9 dd z 2 z x i B i t ol 5 8 38 3 al 3 8 3 de 5 8 P 2 m 5 THCAM APK H dd dd dl dl TB1 7 POSITION TERMINAL BLOCK 5 5 5 2 TM TIMER MOTOR lt C gt Ay VOM VALVE DRIVE MOTOR SWI TIMER HOMING SWITCH VDM 2 Ei RED H Q SW2 TIMER PR
28. OGRAM SWITCH a b SW3 VALVE HOMING SWITCH BLACK SWA VALVE STEP SWITCH L ONE PIN SET TO TRIP_SW6 TWO MINUTES BEFORE BACKWASH __ SW5 BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT HCAM VALVE HOMING CAM COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 3 VALVE SHOWN IN SERVICE POSITION 19138 02 REVE 32 MY10 Fleck 2750 Downflow SYSTEM 7 DUPLEX 230 3 WAY VALVE WIRING REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK RM BADGER AR 197234887885 Q 111234587 1112329898859 1712335078 8 0j LEAD VALVE TB LEAD VALVE LEAD VALVE LEAD VALVE T B BLACK YELLOW INTERLOCK CABLE RECEPTACLE WHITE B
29. POSITION BLACK LAG Ola fo S POSITION TERMINAL BLOCK 8 TM TIMER MOTOR YELLOW RED WHITE BLUE PURPLE 9 INTERLOCK CABLE INC YELLOW 1 230V 120V TRANSFORMER P N 40112 VDM VALVE DRIVE MOTOR swi TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT VALVE SHOWN IN SERVICE POSITION YELLOW BROWN BLUE RED BLACK IO YELLOW WHITE YELLOW BROWN BLUE RED BLACK REMOTE SIGNAL START REGENERATION TIMER Nc YELLOW 17727 02 REVE Fleck 2750 Downflow MY 10 3 SERVICE ASSEMBLIES 24 Hour Gear Assembly 19205 iiie nho Gear Assy 24 Hour Silver 5600 12AM 60519 02 Gear Assy 24 Hour 2 Times a Day Regen 60519 03 uuu Gear Assy 24 Hour 3 Times a Day Regen 60519 04 Gear Assy 24 Hour 4 Times a Day Regen 60519 06 Gear Assy 24 Hour 6 Tim
30. V 60Hz 1 30 RPM Screw Fillister Hd 6 32 x 156 Pinion Program Wheel Drive Clutch Drive Pinion Spring Meter Clutch Retainer Clutch Spring Screw Phil 6 32 x 1 4 Bracket Hinge Timer Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3200 Nut Wire Tan 0 lave 15354 01 Wire Ground 4 Program Wheel Assy Pin Spring 1 16 x 5 8 SS Timer 1 189911 Gear Main Drive Timer Fleck 2750 Downflow MY 10 7 3220 METER IMMEDIATE TIMER ASSEMBLY Item QTY PartNo Description 1 Tasse 13870 Housing Timer VC 15431 Gear Cycle Actuator System 5 19886 Knob 3200 4 132906 e Screw Hex Wsh 6 20 x 1 2 Label Button m Retainer Program Wheel Bises 13748 Screw Fit Hd St 6 20 x 1 2 ANANA ces Tus 14265 Spring Clip 13018 Pinion Idler 11 las 18508 Idler Shaft Spring descente le T3904 Gear Idler Drive Gear Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM 162 2s 19278 it Screw Sltd Fillister Hd doces 14502 eren Pinion Program Wheel 8 MY10 Fleck 2750 Downflow Item
31. WHITE WHITE YELLOW 1 YELLOW YELLOW BROWN BROWN BLUE 1 BLUE BLUE BLACK BLACK H RED RED I BLACK BLACK o E m 2 a mi 5 BLUE EE d 3 8 5 m x 3g 8 3 de 1 ope 1 9 99 gt gt zz zz H 7 POSITION TERMINAL BLOCK 9 9 TM TIMER MOTOR 9 VOM 9 E a VDM VALVE DRIVE MOTOR 0 0 SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW5 BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 02 REV L Fleck 2750 Downflow MY 10 31 SYSTEM 7 DUPLEX 24V 120V 3 WAY VALVE WIRING REMOTE METER WIRING
32. Y10 3 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual r
33. d The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 e The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN Figure 4 61502 3210 Rev A Fleck 2750 Downflow MY 10 5 3200 TIME CLOCK TIMER ASSEMBLY Item No QTY PartNo Description Housing Timer 3200 Clip Sping Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd 6
34. egeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY XN PRESS RED BUTTON AND Service UD TURN LARGE DIAL UNTIL Positi gt TIME IS AT ARROW osition 1 MANUALLY Indicator 4 7 START CYCLE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 RevA Figure 3 4 MY10 Fleck 2750 Downflow 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch ar
35. es a Day Regen Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Brine Line Flow BLFC 60010 25 BLFC 1650 25 gpm 60010 50 BLFC 1650 50 gpm 60010 100 BLFC 1650 1 00 gpm 60020 25 BLFC 1600 25 gpm 60020 50 BLFC 1600 50 gpm 60010 100 BLFC 1600 1 00 gpm Brine Valves 60011 1650 Brine Valve 60029 1600 Brine Valve 60034 1700 Brine Valve 60604 1710 Brine Valve xx is for flow button size Cam Assemblies 60160 15 Drive Cam Assy Std Blue Drain Line Flow Controls 60365 Brass DLFC 3 4 Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies 60480 1600 Injector Assembly 60485 1600 Injector Assembly Injector Assembly 1700 60381 60486 1700 Injector Assembly xx is for the size injector used Meters 60391 2750 Meter Assy Std Plastic Cap 1 60392 2
36. gh it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 RevA Figure 2 Fleck 2750 Downflow M
37. in salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and
38. me When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate 41916 REVA SYSTEM 7 Twin Alternator Installation with a Remote Meter Electrical Interlock Diaphragm Operated Valve Optional Brine Tank mo AY Lo 2 tanks 1 meter alternator system One unit in service the other is on standby When the meter zeroes out the unit in service goes into a regeneration cycle the standby unit goes into service 41918_REVA Fleck 2750 Downflow MY 10 27 SYSTEM 4 IMMEDIATE amp DELAYED VALVE WIRING 9 1061 MOTA ON 13A 89 28 MY10 Fleck 2750 Downflow SYSTEM 4 REMOTE SIGNAL START VALVE WIRING 9 ed 6 33WIL NOLLV33N3933I 13 VIS 1VNOIS 310W33E JUHM NOILISOd 3OIA33S NI NMOHS 3ATVA 1 181 OL 3IIHM S 181 OL 3018 IAIM SIAM 3IIHM ONY 3 18 HIM 1998 SI QOO 23MOd JHL 5 AF6 C NOIL 3 938 SLVIGSWWI GIAVIAC 3313W 31OW33 3NV1 TIONIS WYO 3 3 8 WWOA8 WYO 4315 IMYA WVOS WYD ONIWOH 3ATVA WV2H WYO WV4SO3d 93WIL WvOdL WYO ONIWOH 3WIL WYDHL HOLIMS WYD 3NI28 SMS HOLMS 4415 3ATVA YMS HOLIMS ONIWOH 3ATVA EMS HOLIMS WYYDONYd e3WIL
39. ms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as require
40. piston assembly Fleck 2750 Downflow MY 10 23 GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker 24 MY10 Fleck 2750 Downflow WATER CONDITIONER FLOW DIAGRAMS 1 Service Position Brine Valve r Flow Control OUTLET 14 Inlet I AE Brine lt Mineral Tank 1 Tank G 0 2 Backwash Position Brine Valve Flow Control Brine Tank Inlet Mineral Tank Brine Valve Brine Tank s Flow Control 4 Slow Rinse Position Brine Valve Brine Tank
41. r 230V 60Hz 1 30 RPM 16 es 2 13278 nee Screw Fillister Hd Label Caution Program Wheel Assembly 3200 Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer 22 tis las 13011 ie Cycle Actuator Arm 295 05 138812244400 Bracket Hinge Timer DA esse ds 11384 Screw Phil 6 32 x 1 4 Zinc 25 eines 16336 Harness 3230R 2622 Dis 40422 Nut Wire DT scenes pm 11 44 Wire Ground 4 Fleck 2750 Downflow MY10 9 POWERHEAD ASSEMBLY ENVIRONMENTAL Item No QTY PartNo Description Tice Tasse 18697 13 Backplate Hinged 2900 2 pn Timer 3200 7 Day 3200 12 Day 3210 Meter c Seek 11839 Power Cord 12 Fleck Be Tees 19547 inse Strain Relief Flat Cord d snnt 40400 Harness Drive Designer Environmental Gina Toona 41543 za Motor Drive 115V 50 60Hz nt 42579 Motor Drive 24VAC VDC 50 60 Hz Motor Drive 230 50 60 Hz Drive Cam Assy STF Blue 2900 Pin Roll 8 32 x 7 8 2 edi 10291 Screw Slot Hex 1 4 20 x 1 2 10 5 e 2 11 Insulator Limit Switch 22s 10216 2 Switch Micro 10 MY10 Fleck 2750 Downflow BR61501 2750 Rev E Description Screw Hd Mach 4 40 x 1 mt Cam Shut Off Valve EET Pin Link Meter Cable 17 50 n Cable Guide Assy 2750 Screw Slot Hex Wsh 8 18 x 3 8
42. r tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 MY10 Fleck 2750 Downflow 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from
43. t Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales amp Service Aids 40737 eee Literature Spec Sheet Literature 2750 D F BOT 1 itis nie Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 00121 us Seals amp Spacers 2750 60122 me Seal amp Spacer Kit 2750 H W Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 nene Skipper Wheel Assy 12 Day Fleck 2750 Downflow MY 10 35 2010 Pentair Residential Filtration LLC BR42327 RevC MY10
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