Home

GAYLORD INDUSTRIES

1. 168910r 1761 L32AWA SPDT Toggle Switch Time Clock Start Stop Switch Indicator Lights DPDT Relay Cancel Switch Fire Test Switch 2 Amp Fuse 4 Amp Fuse 16890 16900 16899 10035 10835 10283 10010 16894 16821 16822 1761 L16AWA 2FC53 73TABS DIGI20E 120V E13 00M 93F3539 1050QA4 RH2BU 120VAC 3832510LB 3832510LR BUSSMAN GMA 2A GDB4A RH1BU AC120V 2 3 4 9 6 7 8 1 1 0 1 SPDT Relay 11399 Program number needed when ordering Logic Controller 30 DAMPER CONTROL SWITCH Length PC NO 1 C 61 W SERIES Orr RE T VENTILATOR FIRE DAMPER VENTILATOR FIRE DAMPER A ALTERNATE DAMPER CONTROLS 61 W E GAYLORD MFG PART DESCRIPTION PART NO NUMBER Solenoid complete with plunger linkage and pins 115 Solenoid complete with plunger linkage and pins 220 volt Trigger with pin Terminal Block Rod Springs for ventilators up to 6 long colored red Rod Springs for ventilators 6 7 to 12 6 long Rod Springs for ventilators 12 7 to 16 0 long SH Handles with pin SH Extens
2. 28 OPTIONAL CONTINUOUS COLD WATERMIST 29 OO 30 5 31 i lll 77 32 TINT ILA JOR PARTS 33 WIRING DIAGRAMS nnn nnns 34 41 BET MODELS c 42 METRIC CONVERSIONCHART M pate sipote fonde ax n oke ao ake as koke ay refe a payen pin aa ba Fon 43 SIABISJPINSPEGTIONBHEPORJT Scusa ba ik n be a a ya TIPS 44 EIMHED WARRANTY Inside back cover 1 PATENTS U S PATENT NUMBERS 3 247 776 3 611 909 3 785 124 3 788 041 4 072 143 4 266 529 4 281 635 4 356 870 Other U S Patent applications pending U S Trademark Registration 800 820 AUSTRALIA PATENT NUMBERS 481 510 465 037 BRAZIL PATENT APPLICATION PENDING CANADA PATENT NUMBERS 744 166 759 710 926 689 940 761 1 004 155 1 086 126 1 139 151 968 559 Canada Patent application pending FRANCE PATENT NUMBERS 7 227 2 soc Ney e230 S62 France Pate
3. 2 0 02 2 9 1011 12 13 44 FS EE SE gd 1 NOTE SEE SEE SEE 1 REMOVE JUMPER NITE NOTE NOTE NOTE WHEN FLOW SW 9 9 U 1 IS INSTALLED DETERGENT __ __ See dj L OPTIONAL Fa L E REMOTE FIRE SW OPTIONAL PUMP TEST SEE NOTE 8 SwiTCH DETERGENT PUMP a a a a i Ek O O Bobo GRPH2 GRPH3 GRPHA GRPH5 SOL VLV SOL VLV SOL VLV SOL VLV SOL VLV REV 8724 00 MRL WORK ORDER 5000 220 55 FILE NO SCALE DATE Gan 10900 SW AVERY ST TUALATIN UR 97062 1149 03 691 2010 41 STANDARD VENTILATOR MODELS MODEL AB APPLICATION Backshelf style for all types of counter height equipment MODEL BDL O APPLICATION Eyebrow canopy style for direct mounting to all types of ovens such as roast bake and reel types MODEL amp CE APPLICATION Pass over style for all types of counter height equipment Not available in RG Series C amp E availiable in CG Series only MODEL APPLICATION Wall mounted canopy style for all types of equipment MODEL BDL DS CL APPLICATION Used for cafeteria lines or any other single line island arrangement STANDARD MAKE UP AIR OPTIONS MODEL BDL DS APPLICATION For all island
4. SPRAY NOZZLES GI 3 Single Head GI 6 Double Head 9 High Volume Single Head COLD WATER MIST NOZZLES 15330 AP 100900226 10308 BPT 304 10309 C 13 11333 VENTILATOR amp CONTROL CABINET DOOR HANDLES A Handle Complete B Tongue Only H2 0576 034 1 FLUSH CONTROL CABINET DOOR HANDLE OPTIONAL LIGHT GLOBE FROSTED 6 1801 00 0004 Kason LIGHT LENS amp FRAME C73 T 87 SS C73 T SS 20 C73 T SS 30 C73 T SS 40 12 X 12 Recessed Light Lens amp Retainer 2 FT Recessed Light Lens amp Retainer 3 FT Recessed Light Lens amp Retainer 4 Ft Recessed Light Lens amp Retainer EXHAUST DUCT THERMOSTATS CG Series Ventilator 6 Length 350 F 12 Length 350 F RG Series Ventilator 6 Length 280 F 12 Length 280 F GL CA350 1E2B2 BJR 17 350 LENGTH x GL CA280 1E2B2 BJR 17 280 165FUSELK 280FUSELK SUPPLY DUCT FIRE DAMPER FUSE LINK EXHAUST DUCT FIRE DAMPER FUSE LINK 33 WIRING DIAGRAM FOR GPC 5000 WITH ELECTRIC FIRE DAMPER 120 VOLT SUPPLY VOLTAGE 4100 VAC 50 60 Hz 600 WATTS 5 AMPS CO 220 VAC 50 60 Hz 600 WATTS MAX 2 7 AMPS GENERAL NOTES D THE MODEL GPC 5000 SERIES CONTROL CABINET 15 AVAILABLE IN 120 VOLTS AND 220 VOLTS AC THE BOX CHECKED ABOVE INDICATES WHICH
5. 3 3x STARTER FOR EXHAUST FAN 1 Eee 120 VAC 50 60 Hz 20 LA SERVICE OPTIONAL 220 re TITIS 1 1 50 60 Hz 1 m t 77 1 i A 77 1 1 Pon 2 WIRES TO OPTIONAL a FIRE SW i OPTIONAL FIRE SWITCH 1 COMMAND CENTER CONTROL CABINET HOT WATER INLET DRAIN FIG 20B TYPICAL ARRANGEMENT WITH BUILT IN RP DEVICE FOR BACKFLOW PREVENTION 16 ENGINEERING DATA Each Gaylord Ventilator is engineered to properly ventilate the specific cooking operation The exhaust air volume is engi neered as a specific volume per lineal ft of ventilator and is determined by the type ofcooking equipment being ventilated The following Air Volume Chart lists the various volumes per lineal ft designs AIR VOLUME CHART Imperial Static Pressure At Duct Collar Desired CFM Per Lineal Foot 9 m dp a m a m ai lt gt and C E up to 300 CFM FT only Total Both Slots 400 500 With Custom Air Baffles AIR VOLUME CHART Metric Static Pressure Pascals PA At Duct Collar Desired LTRS Sec Per Lineal Meter Model AB BD BDL Series e O 9 o gt 2 9 UL Oz oz c LL Total Both Slots 606 With Custom Air Baffles A ventilator may be designed to operate at two different a
6. ro GROUND FIRE SWITCH TERMINA 4 4 FS TERM IM 120VAC TERM FS INP THESE CONTACTS ARE FOR AN PTIONAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE we eum LOW DETERGENT WHEN FLASHING WASH EFI EF2 CONTACTS FOR EXHAUST FAN SV YY V l SFI amp SF2 CONTACTS SUPPLY FAN FU3 FU3 THESE ARE VOLTAGE FREE CONTACTS FOR FIRE 1 2 1 2 ON rare re di CD LAST VENTILATOR FIRST VENTILATOR HA FIRE DAMPER CONTROL FIRE DAMPER CONTROL DAMPER ie oN L CRA THERMOSTATS WIRED EP 0 THERMOSTAT LOCATED AT DUCT COLLAR 54 5d 3 4 7 8 8 SF 1 A REMOTE MOTOR CONTROL CENTER IN PARALLEL a 09 44 L FS 1 d Ls SEE SEE NOTE NOTE NOTE NOTE 9 9 7 6 NOTE REMOVE JUMPER WHEN FLOW Sw IS INSTALLED a mo ON l Tuc EP 4 1 FLOW Sv l L OPTIONAL PTH J BOX ES FOR FIELD SUPPLY FAN CONNECTION TO DAMPER ELECTRICAL SERVICE FH REMOTE FIRE 5 AND AS REQ D BY EXHAUST SV OPTIONAL THERMOSTAT S FAN MOTOR BY OTHERS eis SEMIS LI L L3 SWITCH a 7 ID MAG STARTER BY OTHERS uii SEE NOTE 4 I L FAN MOTOR BY OTHERS E
7. Zoe i 7 rd TERMINAL BLOCK 1 1 4 m Aa 2 fe Fe aJ FIG 11 DAMPER CONTROL SWITCH MODEL C 61 GXSH RG USED WITH THERMOSTATICALLY ACTIVATED SYSTEMS EXTERNAL FIRE MODE Abreakglass type fire switch is optional and if provided would normally be located at the exit of the kitchen Pulling the fire switch shuts off supply fan and starts the exhaust fanif it was off releases fire smothering water spray into the interior of the ventilator and the Fire light on the Command Center flashes During this time the fire damper remains open and the exhaust fan remains on to help remove smoke heat etc If the fire intensified and the fuse link or thermostat reach 280 F 138 C the fire damper would then close and the exhaust fan would shut off Toresume normal operations open the fire switch and flip the toggle switch to the position marked normal Referto Figure 12 Replace the glass rod and close the cover SLOTTED SCREW TURN COUNTER CLOCKWISE TURN TO OPEN TOGGLE SWITCH GLASS ROD d SWI FIG 12 BREAK GLASS FIRE SWITCH C 1357A SERIES FIRE QUENCHING WATER SPRAY TESTING INTERNAL FIRE MODE The internal fire protection system may be tested periodically by pushing the Fire Test Switch which is located inside the electrical compartment of the control cabinet Pushing this switch will cause the foll
8. 4 DETERGENT PUMP SCALE NONE NONE DATE REV SHEET WIRING DIAGRAM FOR GPC 5000 WITH FUSE LINK FIRE DAMPER 120 VOLT SUPPLY VOLTAGE 54120 VAC 50 60 Hz 600 WATTS MAX 5 AMPS C220 VAC 50 60 Hz 600 WATTS MAX 2 7 AMPS FIELD WIRING BY OTHERS WIRING BY GAYLORD MFR GENERAL NOTES D THE MODEL GPC 5000 SERIES CONTROL CABINET 15 AVAILABLE IN 120 VOLTS AND 220 VOLTS AC THE BOX CHECKED ABOVE INDICATES WHICH VOLTAGE 15 BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS lavi THE SUFFIX 220 IN THEIR MODEL NUMBER WASH CYCLE gt HEAVY 63 4 4 MEDIUM LIGHT QU TIME CLOCK OPTIONAL 9 71 HOE START WASH SW _ _ FIRE TEST SW CANCEL SW 3 ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE ph FOR THE SUPPLY VOLTAGE AS CHECKED ABOVE 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS 5 ALL EXTERNAL CONTROL WIRING SHALL 12 GAUGE MINIMUM OR AS PER APPLICABLE CODES 6 ALARM TERMINALS A Ac THESE ARE VOLTAGE FREE CONTACTS FOR MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY SEE SUPPLY VOLTAGE FOR POWER REQUIREMENTS BUILDING FIRE ALARM SYSTEM MONITORING START FAN SV SYSTEM ETC VHEN REQUIRED 8 AS PE oooooo0000 E E MICROLOGIX PLC 000000 UE TN
9. L3 IJ 1 EXHAUST FAN MOTOR _ BY OTHERS ABENSTANDARDSNCS000NSTANDARDNELECTRICALNINTERNAL N120V NRG 20S1 DWG DRAWN BY DESIGN BY MODEL KW 5000 51 120VAC GAYLORD CONTROL PANEL 086 FOR FUSE LINK DAMPERS AVE RG120S1 DWG m 1149 FILE NO SCALE DATE REV SHEET 276 503 691 2010 NONE NONE 11 16 99 1 35 WIRING DIAGRAM FOR GPC 5000 S5 WITH ELECTRIC FIRE DAMPER 120 VOLT FIELD WIRING BY OTHERS WIRING BY GAYLORD MFR SUPPLY VOLTAGE 4120 VAC 50 60 Hz 600 WATTS MAX 5 AMPS MAX WASH 5 71220 VAC 50 60 Hz 600 WATTS MAX 2 7 AMPS MAX GENERAL NOTES WASH 4 D THE MODEL GPC 5000 SERIES CONTROL CABINET IS AVAILABLE IN 120 VOLTS WASH 43 sj HAVY X AND 220 VOLTS AC THE BOX CHECKED MEDIUM ABOVE INDICATES WHICH VOLTAGE IS BEING SUPPLIED wash 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS 72 INCLUDE THE SUFFIX 220 IN THEIR MODEL NUMBER 3 ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE 4 DELAY RATED FOR THE SUPPLY VOLTAGE AS CHECKED Al e 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY MAGNETIC STARTERS ARE SUPPLIED BY OTHERS TIME CLOCK 5 ALL EXTERNAL CONTROL VIRING SHALL BE 12 OPTIDNAL GAUGE MINIMUM AS PER APPLICABLE CODES START WASH SW 1 FIRE TEST SV o gt 543 C
10. DRAWING 0 39 97062 1149 503 691 2010 FIELD WIRING BY OTHERS WIRING BY GAYLORD MFR HEAVY GA ME DIUM LIGHT 3 G 4 INPUTS ARE 120 VAC OUTPUTS ARE 220 VAC IMPORTANT NOTE LOW DETERGENT WHEN FLASHING 65 WASH g FIRE FAN ON 1 CRe 1 BERN M i SEE SEE 1 NOTE REMOVE JUMPER NOTE NOTE NOTE NOTE WHEN FLOW SV 9 mE IS INSTALLED Indc _ DETERGENT 07 FLOW sw L FrP UPTIDNAL El REMOTE FIRE p SW OPTIONAL SEE NOTE 8 PUMP TEST SWITCH PUMP monn J BOX DETERGENT WORK ORDER 5000 220 51 NUNE FILE NO SCALE DATE WIRING DIAGRAM FOR GPC 5000 S5 WITH ELECTRIC FIRE DAMPER SUPPLY VOLTAGE 2100 VAC 50 60 Hz 600 WATTS 5 AMPS MAX 4 220 VAC 50 60 Hz 600 WATTS 2 7 AMPS MAX GENERAL NOTES D THE MODEL GPC 5000 SERIES CONTROL CABINET IS AVAILABLE IN 120 VOLTS AND 220 VOLTS AC THE BOX CHECKED ABOVE INDICATES WHICH VOLTAGE IS BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS INCLUDE THE SUFFIX 220 IN THEIR MODEL NUMBER 3 ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE AME FOR THE SUPPLY VOLTAGE AS CHECKED ABOVE 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS 5 ALL EXTERNAL CO
11. If setting the time when daylight savings time is in effect press 1h key once 1h will appear in display B Set hour with h key Scroll the clock until either AM or PM appears as required If AM or PM does not appear in display the unit is in military time GO back to Number 1 to change AM PM mode C Set minutes with the m key D Press Day key repeatedly to the day of the week 1 is Monday 7 is Sunday E Release key colon will begin flashing If the days are flashing the day of the week was not entered see Step D 15 Programming Start Fan and Start Wash Times 1234567 AM 1 Press Prog key will appear in display Pressing Prog key again display will show the number of free programs Fr 20 Press again to return to 1st program 2 Press key MON symbol will appear Pressing the key again will toggle to OFF O Select ON for start fan or OFF for start wash 3 Press h to select hour for switching time 4 Press m to select minute for switching time 5 If the program is to occur every day of the week 24 hour time control ignore Day key and press Prog key to advance to the next program 6 If 7 day time control is desired press Day key 12345 6 Mon thru Sat block of days appears in display Pressing Day key again 1 234 5 Mon thru Fri appears in display Pressing Day key again 6 7 Sat and Sun appears in display Pressing Day key again 1 Mon appears in display Repeate
12. NONE WIRING DIAGRAM FOR GPC 5000 S5 WITH FUSE LINK FIRE DAMPER SUPPLY VOLTAGE VAC 50 60 Hz 600 WATTS MAX 5 AMPS 54 220 VAC 50 60 Hz 600 WATTS MAX 2 7 AMPS MAX GENERAL NOTES D THE MODEL GPC 5000 SERIES CONTROL CABINET 15 AVAILABLE IN 120 VOLTS AND 220 VOLTS AC THE BOX CHECKED ABOVE INDICATES WHICH VOLTAGE 15 BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS INCLUDE THE SUFFIX 220 IN THEIR MODEL NUMBER 3 ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE E FOR THE SUPPLY VOLTAGE AS CHECKED A 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS 9 ALL EXTERNAL CONTROL WIRING SHALL BE 12 GAUGE MINIMUM AS PER APPLICABLE CODES 6 ALARM TERMINALS A amp A2 THESE ARE VOLTAGE FREE NIL CONTACTS FOR BUILDING FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED DPTIDNAL FIRE SYSTEM TERMINALS 017 02 THESE ARE VOLTAGE FREE NC CONTACTS FOR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS DPEN WHEN CONTROL GOES INTO FIRE MODES TERI TSOYA TERR TS NUT THESE CONTACTS ARE FOR AN OPTIONAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE EFI AUE EAEL I CONTACTS FOR EXHAUST FAN SFI SF2 NO CONTACTS FOR SUPPLY THESE ARE VOLTAGE FREE CONTACTS FOR A REMOTE MOTOR CONTROL CE
13. 220 Volt VF 100P 60B1 Refer to Page 32 Command Center Model C 5000 Refer to Page 30 Backflow Preventor RP Device Type 009 QT Specify Size 27 MODEL GPC 5000 RP S SERIES CONTROL CABINET This Control Cabinet Is Used When Ventilators Are Washed In Sequence Groups MODEL GPC 5000 RP S SERIES J CONTROL CABINET PC DESCRIPTION GAYLORD MFG PART NO NO PART NO Solenoid Valve 171N Specify Size A Replacement Coil 120 Volt 238210032D 220 Volt 238210058D B Solenoid
14. ELECTRIC FIRE DAMPER 220 VOLT FIELD WIRING BY OTHERS SUPPLY VOLTAGE 21100 VAC 50 60 Hz 600 WATTS 5 AMPS MAX 220 50 60 Hz 600 WATTS MAX 27 AMPS MAX WIRING BY GAYLORD MFR GENERAL NOTES 1 THE MODEL GPC 5000 SERIES CONTROL 1 IN 120 VOLTS AND VOLTS THE BOX CHECKED P Gat VOLTAGE IS BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS INCLUDE THE SUFFIX 220 IN THEIR MODEL NUMBER WASH TIME CLOCK T aimo 19 6 T 0 se START WASH Sw 6382 IMPORTANT NOTE CR4 1 CANCEL SW 3 ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE FOR THE SUPPLY VOLTAGE AS CHECKED ABOVE 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS INPUTS ARE 120 VAC OUTPUTS ARE 220 9 ALL EXTERNAL CONTROL WIRING SHALL 12 GAUGE MINIMUM OR AS PER APPLICABLE CODES ALARM TERMINALS Al A THESE ARE VOLTAGE FREE NO CONTACTS FOR BUILDING FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY SEE SUPPLY VOLTAGE FOR POWER REQUIREMENTS THESE M VITAE FREE M CONTACTS TIR ARE VILTAGE FREE NC CLNTACTS TR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS OPEN WHEN CONTROL GOES INTO FIRE MODES
15. External Fire Mode Detergent alert feature and the detergent is low On while Start Wash button is pushed Wash Delay Selector light is on for short delay off for medium or long delay Wash Delay Selector light is on for long delay off for short or medium delay 1st Wash Time Selector light is on for light wash 10 On during wash cycle to open 5th wash solenoid valve 1st Wash Time Selector light is on for heavy wash 11 On during motorized damper control operation if equipped On during wash cycle to open 4th wash solenoid valve 2 5 7 2nd Wash Time Selector light is on for light wash 2nd Wash Time Selector light is on for heavy wash 4 10 11 12 19 14 15 16 17 1 9 21 MEASURING INLET SLOT VELOCITY Smoke capture and grease extraction efficiency are depen dent upon the proper air velocity at the inlet slot of the ventilator The Air Velocity Chart below gives the optimum inlet slot velocity andthe minimum and maximum allowed velocities If the slot velocity is below or above the minimum or maximum the exhaust fan must be adjusted accordingly NOTE The height of the inlet slot can vary depending upon the design of the ventilator It is therefore important to first measure the inlet slot and compare it to the chart below to determine the required average inlet slot velocity The de signed air volume per lineal foot is related to the velocity as shown onthe cha
16. Extreme cooking loads may require more than one wash CyCle per day NOTE If the Command Center is a S TC or RSPC Series refer to additional operating instructions inside this panel LOW DETERG ENT 1 If Wash light flashes detergent is low HRE CONDITION 1 Aflashing fire light indicates the control is in an Extemal Fire Mode exhaust fan on fire damper open and water wash nozzles on 2 A solid fire light indicates the control is in an Intemal Fire Mode exhaust fan off fire damper closed and water wash nozzles on GAYLORD INDUSTRIES INC A Subsidiary of Gaylord Intemational Inc TUALATIN OR 97062 8549 FIG 18 MODEL C 5000 SERIES COMMAND CENTER INSTRUCTIONS SETTING WASH CYCLE TIMES FOR MODELS C 5000 S AND C 5000 TC S COMMAND CENTERS The C 5000 S and C 5000 TC S Command Center incorporates timers for sequence washing of groups of ventilators with time delays between each wash group The length of the wash time for each group may be individually set as dictated by the type of cooking equipment The delay time between each wash group allows the hot water heater to regain if necessary and may be set for 1 15 or 30 minutes as required The number of wash groups on this control is indicated by the model number Example Model C 5000 S 3 would have three wash groups as indicated by the suffix 3 immediately following the S suffix TO SET TIMES There are up to five three positio
17. For the name of your nearest installer or distributor call Watts Regulator at 508 688 181 1 Test Cock Ho 3 Test Cock No 2 Tesi Cock No 4 Second Check Moduie Assy First Check Module Assy Reliet Vaive Water Assy FIGURE 22B REDUCED PRESSURE PRINCIPLE DEVICE BACKFLOW PREVENTOR TROUBLE SHOOTING DRAINS 1 Ifthe ventilator drains become clogged check the follow Pre Flush Line This line is located in the ventilator and ing Ls from the spray manifold to the ventilator drain heck to make sure that the pre flush line is aimed into A Drain Outlet Reach in through the inlet slot of the the drain opening so that it purges the drain properly ventilator and check to see if foreign material such as rags paper towels order chits etc have clogged the D Size of Drains Drains should not be less than drain opening 1 1 2 throughout the system B Grease Traps Some cities and counties have codes which require grease traps Ifthis is the case they must be kept free and clear C 5000 STATUS LIGHT CHART The following is alist of how the status lights will appear onthe C 5000 PLC that is operating correctly cae STANDARD SINGLE WASH DESCRIPTION On while Start Fan button is pushed 1 On when optional Time Clock initiates a Start Fan command 2 On all the time goes off when Cancel button is pushed On only while Fire Test
18. OR THE GAYLORD LICENSED MANUFACTURER OR ANY OTHER PARTY MAKES ANY OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FROM THISAGREEMENT GAY LORD WORLDWIDE SALES MANUFACTURING AND SERVICE FOR THE NAME AND LOCATION OF THE NEAREST CERTIFIED SERVICE AGENCY CALL OR WRITE TO GAYLORD INDUSTRIES AN ILLINOIS TOOL WORKS COMPANY 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A Call 503 691 2010 1 800 547 9696 Fax 503 692 6048 email info gaylordusa com LOCAL SERVICE AGENCY FORM NO TM CG RG 1199 COPYRIGHT 2005 GAYLORD INDUSTRIES LITHO IN U S A
19. REQ D BY EXHAUST FAN MOTOR BY OTHERS LA LI L L3 __ _ __ REMOTE FIRE SV W OPTIONAL SEE NOTE 8 MAG STARTER E BY OTHERS o SEE NITE 4 2 OL 3E JE yonn SOL sm sm sm su _ FAN MOTOR VLV VLV VLV VLV BY OTHERS 1 43 5 seve BEL LECTRICAL SERV LA 7 FAN MOTOR BY OTHERS OPTIONAL 4 pem 11 MAG STARTER J BDX DETERGENT BY OTHERS PUMP SEE NOTE 4 4 EXHAUST FAN MOTOR BY OTHERS ABENSTANDARDSNCS000NSTANDARDNELECTRICALNINTERNAL N120VNCG120SS DWG GNU ww THERMOSTAT D FOR THERMOSTAT DAMPERS DRAWING FILE SCALE DATE REV SHEET NO 36 WIRING DIAGRAM FOR GPC 5000 S5 SUPPLY VOLTAGE 4100 VAC 50 60 Hz 600 WATTS 2 AMPS 220 VAC 50 60 Hz 600 WATTS MAX 2 7 AMPS GENERAL NOTES D THE MODEL GPC S000 SERIES CONTROL CABINET 5 AVAILABLE IN 120 VOLTS AND 220 VOLTS AC THE BOX CHECKED ABOVE INDICATES WHICH VOLTAGE IS BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS THE SUFFIX 220 IN THEIR MODEL MBER ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE RATED FOR THE SUPPLY VOLTAGE AS CHECKED ABOVE 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST
20. Switch is pushed or hood is in Internal Fire Mode External Fire Mode Detergent alert feature and the detergent is low LISE STANDARD SINGLE WASH DESCRIPTION On when exhaust fan should be on Also energizes Fan light 1 On when supply fan should be on On when detergent pump should be on and wash solenoid valve open On during wash cycle to energize the Wash light On during Internal or External Fire Mode to energize Fire light alarm relay OUTPUT SEQUENTIAL MORE THAN ONE WASH LIGHT DESCRIPTION On when exhaust fan should be on Also energizes Fan light On when supply fan should be on On when detergent pump should be on On during wash cycle to energize the Wash light On during Internal or External Fire Mode to energize Fire light 5 On during Internal or External Fire Mode to energize fire alarm relay 3 On while Start Wash button is pushed 7 medium or heavy wash light or medium wash LIGHT DESCRIPTION On while Start Fan button is pushed On when optional Time Clock initiates a Start Fan 1 command On all the time goes off when Cancel button is pushed On only while Fire Test Switch is pushed or hood is in Internal Fire Mode On during wash cycle to open 1st wash solenoid valve 7 On during wash cycle to open 2nd wash solenoid valve 3 On during wash cycle to open 3rd wash solenoid valve
21. Valve Repair Kit Pipe Size 1 2 310 387 Pipe Size 3 4 310 388 Pipe Size 1 310 420 Pipe Size 1 1 4 310 506 Pipe Size 1 1 2 310 421 Detergent Tank 2 Gallon T 3 Pressure Temperature Gauge HPT30L Brass Check Valve VF 038D FS 4 Series Flow Switch Optional 122340 Detergent Pump 120 Volt VF 100P 60B 220 Volt VF 100P 60B1 Refer to Page 32 Refer to Page 30 009 QT Specify Size 28 MODEL GPC 5000 CM SERIES CONTROL CABINET WITH OPTIONAL CONTINUOUS COLD WATER MIST 1 EEN c Y A J 2 OE 7 This illustration shows the cold water mist loop only Parts for the hot water loop are shown on pages 26 27 and 28 E a Ball Valve 171N 1 2 Solenoid Valve 8210G2 A Replacement Coil 120 Volt 238210032D 220 Volt 238210058D B Solenoid Valve Repair Kit ize 310 387 Pressure Gauge 1005 H 02L Pressure Reducing Valve 25AUB Vacuum Breaker 288A Specify Size A Vacuum Breaker Repair Kit 288A RK Specify Size Water Check Valve 600 Specify Size Line Strainer AT Specify Size 29 MODEL GPC 5000 SERIES CONTROL Ke BAN A ay A m LI YE au NN 7 M 9 INI 6 47 ETA ETA fafa 62 5 792 SI WID 0 H AAA NNI ws A NSS W alala 7 7 A7 R2 7 2 a MISION 47 7 R2 H7
22. ake ni p 5 W e CRI LAST VENTILATOR FIRST VENTILATOR Lay FIRE DAMPER CONTROL SW FIRE DAMPER CONTROL Sw F ais en DOO OG 9 THESE ARE VOLTAGE FREE NC CONTACTS FIR INTERCONNECTION TO THE FIRE PROTECTION SYSTEMS FUEL SHUT OFF CONTROL CONTACTS WHEN CONTROL GOES INTO FIRE MODES ea i ai GROUND 8 g TERMI IPOVAL TERM FS NPUT THESE CONTACTS ARE FOR AN OPTIONAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE 9 EFT amp EF NIL CONTACTS FIR EXHAUST FAN SFI amp SF2 NIL CONTACTS FOR SUPPLY FAN THESE ARE VOLTAGE FREE CONTACTS FOR A REMOTE MOTOR CONTROL CENTER LOW DETERGENT WHEN FLASHING EH ON FUI 4A a a tele 3 4 a PULL REMOVE JUMPER MAG STARTER BY OTHERS SEE NOTE 4 WHEN FLOW Sw IS INSTALLED 1 VI EMEN BN SEE SEE SEE SEE a T NOTE NOTE NOTE NOTE 8 9 7 6 REMOTE FIRE SV 2 OPTIONAL SUPPLY FAN e A m E LI SEE NITE 8 ELECTRICAL SERVICE 18 AS REQ D BY EXHAUST A T T pe FAN MOTOR BY OTHERS LI L L3 Li MAG STARTER Li PLON euros SWITCH SEE NOTE 4 L ee 111X2 ari EE oe Var 1 DE i ENT SIL EXHAUST FAN VLV ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS LI L
23. and replacement parts under this war ranty shall be F O B G 510 CHEMICAL DIVISION S factory The owner shall pay the necessary freight anddelivery charges also removalandinstallation costs Any federal state or local taxes are also extra Requests for repairs or replacement parts should be made to G 510 CHEMICAL DIVISION P O Box 1149 Tualatin Oregon 97062 1149 This is the sole warranty with respect to FORMULA G 510 G 510 CHEMICAL DIVISION MAKES NO OTHER WARRANTY OF ANY KIND WHATSO EVER EXPRESSED OR IMPLIED AND ALL IM PLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATION ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT G 510 CHEMICAL DI VISION SHALL NOT BERESPONSIBLE FOR INCI DENTAL OR CONSEQUENTIAL DAMAGES RE SULTING FROM A BREACH OF THIS WARRANTY IMPORTANT If a cleansing agent other than FORMULA G 510 is used with The Gaylord Ventilator injection pump itis recommended that a warranty similar to the above be obtained from the manufac turer of Said product For more information contact 20 10 Products P O Box 7609 Salem Oregon 97303 1 800 286 2010 FAX 503 363 4296 email twentyten juno com MODEL C 5000 SERIES COMMAND CENTER INSTRUCTIONS MODEL C 5000 SERIES COMMAND CENTER GENERAL The Model C 5000 Series Command Center controls all of the functions of the Gaylord Water Wash Ventilator The C 5000 Series Command Center is availabl
24. back of the inspection door NOTE Some ventilators may be equipped with optional Custom Air baffles shown dotted which reduces the ex haust volume where the baffles occur NOTE Some ventilators may be equipped with optional continuous cold water mist Refer to Page 25 for details DUCT TAKE OFF COLLAR FIRE DAMPER 280 137 6 FUSE EINK INLET SLOT CUSTOM AIR BAFFLE OPTIONAL SURFACE FIRE PROTECTION NOZZLE FIG 7 GREASE EXTRACTION SERIES VENTILATOR PRINCIPLE OF OPERATION WASH CYCLE The wash cycle is activated each time the exhaust fan is shut off by pushing the Start Wash button on the Command Center or if equipped with optional time clock TC Series as programmed ontheclock The Wash lightis illuminated each time the wash cycle comes on and hot detergent injected water is released into the interior of the ventilator for the time set on the wash timer This hot detergent water washes the day s grease dust and lint accumulation from the interior of the ventilator flushing it down to the main gutter which slopes to the pre flushed drain which leads to the building drain system Spray nozzles are located on 8 to 10 centers on the wash pipe mounted on the interior back wall of the ventilator Refer to Figure 9 At the end of the wash cycle the water is automatically shut off and the interior of the ventilator is clean ready forthe next day s operations There
25. considerably with the type of cooking equipment This air may be untempered air in most areas depending upon climatic conditions and the type of cooking equipment The difference between the quantity of air being introduced and the amount of air being exhausted must be supplied through a traditional make up air system METRIC CONVERSION CHART WATER FLOW VOLUME MULTIPLY BY STANDARD CONVERSIONS STANDARD CONVERSIONS man on T one GPMItI 0 063 L s ft One meter 10dm 25 40 mm 0 207 L s m One meter 100 cm one ft 304 80 mm one U S gal ef 0 833 Imperial Gal One meter 1000 mm one Imperial dlc 4 546 Liters AIR VELOCITY TO CONVERT TO MULTIPLY BY 0 00508 TO MULTIPLY BY 0 000472 STANDARD CONVERSIONS 0 02832 40 psi 2 8 60 02 80 psi 5 6 kg cm 275 8 Kpa 551 6 Kpa 2 758 BAR 5 516 BAR TEMPERATURE USE FORMULA F 1 8 32 F 32 1 8 STANDARD CONVERSIONS 140 F to 180 F 60 C to 82 C WEIGHT STANDARD CONVERSIONS TO CONVERT 1 00 W G 248 84 N m or 248 84 Pascals Pa or 2 49 Millibars 1 33 W G 331 2 or 331 Pa zm 2 E vi ED o U S STANDARD STANDARD METRIC 1 65 W G 411 N m or 411 Pa PIPE SIZES EQUIVALENT PIPE SIZE 1 70 W G 423 N m or 423 Pa T LEGEND inches Pascals feet per minute feet U S gallon meters per second milimeters gallons per minute inches water gauge
26. dirt grease food deposits and fingerprints REFRIGERATORS Removes dirt spilled milk blood mildew and objectionable odors RESTROOMS Add a disinfectant to clean all fixtures walls floors etc Use a mixture of one part FORMULA G 51 0 to five parts water for extremely heavy grease build up such as on the floor and on equipment around deep fryers Spray and rinse or wipe off For extremely soiled areas gentle agitation followed by a soaking period will result in more thorough cleaning DON T be afraid to experiment with FORMULA G 510 because it contains no phosphates nitrates enzymes sulfates sul fonates or silicates 12 LIMITED WARRANTY G 510 CHEMICAL DIVISION warrants that FOR MULA G 510 will not cause cleansing agent dam age to the rubber and synthetic parts of the injection pump O rings diaphragms washers tubing and other such parts used with The Gaylord Ventilator Heat Reclaim Unit or Pollution Control Equipment G 510 CHEMICAL DIVISION S obligation under this warranty and any warranties implied by law shall be limited to repairing or replacing at its option any of said parts which G 510 CHEMICAL DIVISION S examination shall disclose to its satisfaction to have been damaged by the use of FORMULA G 510 for the life of the detergent pumping system This warranty shall not cover damages caused by any other detergent The use of any other detergent shall void this warranty All repairs
27. is also released through the spray nozzles Baffle 3 This baffle is located on the back of the inspection doors This baffle is also agrease collecting gutter collecting grease dust and lint extracted by the ventilator preventing the contami nants from dropping back into the high velocity airstream Baffle 4 This baffle is located on the interior back wall of the ventilator and is a stainless steel pipe equipped with brass spray nozzles on 8 to 10 centers Baffle 4 is inter connected with baffle 2 and performs washing and fire protection functions simultaneously with baffle 2 NOTE Some ventilators may be equipped with optional Custom Air baffles shown dotted which reduces the exhaust volume where the baffle occurs NOTE Some ventilators may be equipped with optional continuous cold water mist Refer to Page 25 for details 350 F THERMOSTAT BAFFLE 3 BAFFLE 1 INLET SLOT CUSTOM AIR BAFFLE OPTIONAL SURFACE FIRE PROTECTION NOZZLE OPTIONAL FIG 1 GREASE EXTRACTION CG SERIES VENTILATOR PRINCIPLE OF OPERATION WASH CYCLE The wash cycle is activated each time the exhaust fan is shut off by pushing the Start Wash button on the Command Center or if equipped with optional time clock TC Series as programmed ontheclock The Wash lightis illuminated each time the wash cycle comes on and hot detergent injected water is released into the interior of the ventilator for the
28. m for minute and finally Day to select day or days of the week If an input is missing or incomplete the missing segments will flash when the or program key is depressed For example if no ON or OFF is selected the ON symbol will flash The missing entry must be completed before pro gramming can resume While programming pressing the h m or Day key longer than 2 seconds will cause a rapid roll of the parameter program consists of 1 ON or OFF command 2 Hour and minute and 3 Day or multiple days on which it is to occur e Res is the reset which clears the time of day and deletes all program information eThe tih key sets clock time up or down one hour for daylight savings time adjustment in the spring and fall Military 24 00 hr or AM PM 12 00 hr time may be selected by pressing and holding the h key while depress ing the tih key Note A flashing display indicates either incomplete data entry or the battery is low Check to see if days and ON or OFF times are entered and check the power supply to the time control IMPORTANT Depress reset key before beginning to set time and program Setting Time and Day of Clock 1 Select military 24 00 hr or AM PM 12 00 hr time mode by depressing and holding h key while pressing 1h key to toggle between military and AM PM AM appears in display when in AM PM mode 2 Press and hold down key and proceed as follows A
29. ots votis into de on io de apt a ke os ola do ky pi 6 8 INTERNAL RE PROTEC HON tea TRI MES e pitie a air pdi boko kanta obi 7 8 OPERATION 9 PREVENTIE MAN TEN A NOE inyon aa idea as kan 10 tek sik pk koli e ip kin dya Verte ata eki ia fi 11 DETERGENT FOR THE WASH SYSTEM 12 MODEL 6 5000 SERIES COMMAND CENTER INSTRUCTIONS 13 15 ENGINEERING DATA 424201 1 47 2 1 1 lt e 16 17 TROUBLE SHOOTING 1 18 GREASE EXTRACTION ___ 77 4 18 EXHAUST 7 7 s VOD DNA 7 18 C 5000 COMMAND OD A MAR es 19 FIRE CYCLE vn 19 WASH SYSTEM AERE 7 19 BACKFLOW PRE c 20 ANN 2 20 HP DEVICE 20 DRAINS EEUU DD D 21 C 5000 STAPE NET 21 MEASURING INLEJZZSESIB 000 0 0 000 22 24 OPTIONAL 25 PARTSLISTS MODEL 5O805S5ERIESGON ROG AB NEN 26 MODEEGRE So06 FPSERIESGQNEE LL 27 MOBEEGRC 2008 RP SSER
30. ANCEL SW 6 THESE ARE VIL TAGE TREE NI CONTACTS FOR BUILDING FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED 7 OPTIONAL FIRE SYSTEM TERMINALS 09 THESE ARE VOLTAGE FREE NC CONTACTS FIR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS DPEN WHEN CONTROL GOES INTO FIRE MODES 8 FIRE SWITCH TERMINALS amp FS TERMA I2OVA THESE CONTACTS ARE FOR AN DPIIDNAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE 9 8 EF2 CONTACTS FOR EXHAUST FAN SF 8 SF2 NIL CONTACTS FOR SUPPLY FAN THESE ARE VOLTAGE FREE CONTACTS FOR A REMOTE MOTOR CONTROL CENTER MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY SEE SUPPLY VOLTAGE FOR POWER REQUIREMENTS ro GROUND ja LOW DETERGENT WHEN FLASHING T FUI ze ia TT 1 ee MERCI 5 FIRE LAST VENTILATOR FIRST VENTILATOR FIRE DAMPER CONTROL FIRE DAMPER CONTROL 9 Hr e DAMPER 21 pede DAMPER COIL COIL 5 WIRED IN PARALLEL et THERMOSTATS WIRED IN PARALLEL TYP 5 THERMOSTAT J BOX LOCATED AT DUCT COLLAR a TYP REMIVE JUMPER H WHEN FLOW SW 5 8 9 12 13 a 9996 7l ou SEE SEE SEE SEE IS INSTALLED SUPPLY FAN L O IL ELECTRICAL SERVICE Wo Eas TE NOTE 9 NOTE 9 NOTE 7 NOTE 6 AS
31. AY FIG 17 13 Models C 5000 TC and C 5000 TC S include a time clock which can be programmed to start the fan and wash cycle at any desired time Refer to programming instructions on Page 15 However both of these Command Centers may also be operated manually by pushing the Start Fan or Start Wash buttons SETTING WASH CYCLE TIME FOR MODELS C 5000 AND C 5000 TC COMMAND CENTERS To set the length of the wash cycle open the electrical compartment At the bottom of the control chassis is a three position toggle switch labeled Wash 1 refer to Fig 17 Set the toggle switch for either 3 5 or 9 minutes for light medium or heavy duty equipment as required refer to Recom mended Wash Time chart on page 14 Upon activation of the wash cycle the detergent injected hot water will wash the interior of the extraction chamber for the length of time selected and then shut off GAYLORD COMMAND CENTER 5000 5 OPERATING INSTRUC TIONS Push Start Fan before turning on cooking equipment At the end of the day or whenever cooking is com pleted push Start Wash This will turn off the exhaust fan and begin a timed wash cycle NOTE 24 hour kitchens must push Start Wash at least once a day or as needed for proper cleaning To set the length of time for the wash cycle open this cabinet door and set the toggle switches for either Light duty Medium or Heavy duty cooking equipment
32. COLLAR SUPPLY STATIC PRESSURE AT DUCT COLLAR THIS HOOD SECTION SUITABLE FOR APPLIANCES WITH MAXIMUM COOK ING SURFACE TEMPERATURE OF LINEAL FT OF HOOD LINEAL FT OF HOOD REFER TO GAYLORD VENTILATOR TECHNICAL MANUAL FOR INLET SLOT VELOCITY REQUIREMENTS AND METHOD OF CHECKING VELOCITY ELECTRICAL RATING OF LIGHT FIXTURES 120 VOLT 60 HZ OR 220 VOLT 50 HZ OVERALL RATING 12 AMPS OR LESS VENTILATOR ELECTRICAL CONTROL CIRCUIT MUST BE FUSED SEPARATELY IF HOOD IS EQUIPPED WITH FUSE LINK OPERATED EXHAUST FIRE DAMPER USE ONLY 280 F RATED 30 LBS MIN UL LISTED FUSIBLE LINK FOR REPLACEMENT IF HOOD IS EQUIPPED WITH INTEGRAL MAKE UP AIR WITH FUSE LINK OPERATED FIRE DAMPER USE ONLY 165 F RATED 30 LBS MIN UL LISTED FUSIBLE LINKS FOR REPLACEMENT 11 DUCTWORK AND EXHAUST FAN A STATIC PRESSURE OF DUCT MUST BE ADDED TO VENTILATOR STATIC FOR TOTAL SYSTEM STATIC B ALL DUCTWORK MUST BE WELDED WATERTIGHT SERIAL NO MODEL NO HOOD MOUNTING REQUIREMENTS MINIMUM DISTANCE FROM COOKING SURFACE TO FRONT LOWER EDGE OF HOOD MAXIMUM DISTANCE FROM COOKING SURFACE TO FRONT LOWER EDGE OF HOOD MINIMUM OVERHANG FROM FRONT OF HOOD CAVITY TO FRONT OF COOKING SURFACE MAXIMUM SETBACK FROM FRONT OF HOOD CAVITY TO FRONT OF COOKING SURFACE MINIMUM OVERHANG FROM SIDE OF HOOD TO EDGE OF COOKING SURFACE FIG 26 VENTILATOR NAME PLATE OPTIONAL CONTINUOUS COLD WATER MIST GENERAL Continuous cold water mist is an opti
33. E FREE CONTACTS FOR A REMOTE MOTOR CONTROL CENTER LAST VENTILATOR FIRE DAMPER CONTROL DAMPER COIL CY 7 FIRST VENTILATOR FIRE DAMPER CONTROL DAMPER COIL WIRED IN PARALLEL THERMOSTATS WIRED IN PARALLEL LOW DETERGENT WHEN FLASHING WASH PF IRE PFAN IN REMOTE FIRE SW OPTIONAL gt SEE NOTE 8 THERMOSTAT J BOX 19 1 16 LOCATED AT DUCT COLLAR 3 1414 15 s Te Ld EHE AEE ARA fne NOTE REMIVE JUMPER WHEN FLOW SW IS INSTALLED bit tthth I ti mL 4 2 uk E cem Cli a RI SUPPLY FAN ur diim A ELECTRICAL SERVICE w AS BY EXHAUST L d FAN MOTOR BY OTHERS LI L L3 Aad MAG STARTER BY OTHERS SEE NOTE 4 EL PUMP TEST DETERGENT LY SUPPLY FAN E SWITCH FAN MOTOR BY OTHERS OPTIONAL EXHAUST FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR OTHERS LI L L3 STARTER BY OTHERS SEE NOTE 4 EXHAUST FAN MOTOR _ BY OTHERS ABENSTANDARDSNCS000NSTANDARDNELECTRICALNINTERNAL N120VNCG120S1 DWG C 5000 S1 120VAC Z CONTROL PANEL DRAWING CG120S1 DWG GAYLORD 10900 SW AVERY ST TUALATIN OR 97062 1149 503 691 2010 FOR THERMOSTAT DAMPERS SEE ECO 276 m z
34. EFFECTIVE DATE 4 05 GAYLORD THE GAYLORD VENTILATOR TECHNICAL MANUAL FOR THE 8 RG SERIES WATER WASH VENTILATORS WITH MODEL C 5000 COMMAND CENTER GAYLORD INDUSTRIES AN ILLINOIS TOOL WORKS COMPANY 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A 1 800 547 9696 503 691 2010 FAX 503 692 6048 email info gaylordusa com GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A 1 800 547 9696 503 691 2010 FAX 503 692 6048 To Our Customers Congratulations on your recent purchase of a Gaylord Ventilator We are proud to be able to provide you with a quality product that incorporates the latest engineering concepts and is a result of over 50 years of experience in the foodservice kitchen exhaust indus try lf you have other Gaylord equipment such as a Gay lord Heat Reclaim Unit Quencher Fire Protection Sys tem or Roof Top Air Handling Equipment etc please refer to the corresponding supplementary equipment manuals lf you have further questions please call us toll free at 1 800 547 9696 We are more than happy to help sincerely Edson Gaylord President CEO GAYLORD COMMERCIAL KITCHEN EXHAUST SYSTEMS FIRE PROTECTION HEAT RECLAIM UTILITY DISTRIBUTION ROOF TOP UNITS POLLUTION CONTROL TABLE OF CONTENTS SERIES PRINCIPLE OF OPERATION sa 3 5 AG SERIES PRINCIPLE OF OPERATION siw viatitassat dine s
35. F 038E 122340 VF 100P 60B VF 100P 60B1 Refer to Page 32 Refer to Page 30 288A Specify Size 288A RK Specify Size 600 Specify Size VF 060 MODEL GPC 5000 RP SERIES CONTROL CABINET This Control Cabinet Is Used When A Reduced Pressure Principle Device Backflow Preventor Is Required MODEL GPC 5000 RP SERIES CONTROL CABINET PC DESCRIPTION GAYLORD MFG PART NO NO PART NO Solenoid Valve 171N Specify Size A Replacement Coil 120 Volt 238210032D 220 Volt 238210058D B Solenoid Valve Repair Kit Pipe Size 1 2 310 387 Pipe Size 3 4 310 388 Pipe Size 1 310 420 Pipe Size 1 1 4 310 506 Pipe Size 1 1 2 310 421 Detergent Tank 2 Gallon T 3 Pressure Temperature Gauge AP TSOL Brass Check Valve VF 038D FS 4 Series Flow Switch Optional 122340 Detergent Pump 120 Volt VF 100P 60B
36. FLE LOWER LIP OF INLET PLANE SENSING HEAD HEIGHT OF INLET SLOT Y POSITION SENSING HEAD ON INLET SLOT PLANE IMPORTANT NOTE THE SENSING HEAD MUST BE POSITIONED IN THE CENTER OF THE HEIGHT OF THE INLET SLOT FIG 23B P REAR SLOT OF MODEL BDL DS SERIES PLACE TOP OF SENSING HEAD AGAINST BACK WALL OF VENTILATOR LOWER LIP OF REAR INLET SLOT V PLACE BOTTOM OF SENSING HEAD EVEN SLOT WITH LOWER LIP OF INLET AND TOP OF PROBE HEAD AGAINST BACK WALL OF VENTILATOR AS SHOWN FIG 23C CROSS SECTION OF TYPICAL VENTILATOR INLET SLOTS 23 MEASURING INLET SLOT VELOCITY LENGTH OF INLET SLOT SENSING HEAD APPROXIMATELY EQUAL APPROXIMATELY 5 EQUAL APPROX 6 IN FROM ENDS FIG 24 FRONT VIEW OF INLET SLOT The illustrations on page 23 and 24 show the use of a Pacer digital anemometer model DA4000 or DA40 This is the standard instrument used for Gaylord ventilators and it is recommended that this instrument or equivalent be used To take accurate air velocity readings follow the instructions below Instructions 1 It is first necessary to determine if the ventilator includes Custom Air baffles as shown in fig 23B If shop drawings are available and if equipped the custom baffles and their location will be noted on the front elevation If not available to determine if Custom Air baffles are provided place your hand over the lower li
37. G FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED OPTIONAL FIRE SYSTEM TERMINALS 01 8 Q2 THESE ARE VOLTAGE FREE NC CONTACTS FOR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS WHEN CONTROL GOES INTO FIRE MODES TERI EAE TERR TS Tava ERM FS INPUT THESE CONT AN OPTIONAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE amp EF2 CONTACTS FOR EXHAUST FAN FIRE TEST SV 4 3 MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY SEE SUPPLY VOLTAGE FOR POWER REQUIREMENTS To MELE GROUND SFI amp SF CONTACTS FOR SUPPLY FAN THESE ARE VOLTAGE FREE CONTACTS FOR A REMOTE MOTOR CONTROL CENTER LAST VENTILATOR FIRE DAMPER CONTROL Sw FIRST VENTILATOR FIRE DAMPER CONTROL SW J BOX ES FOR FIELD CONNECTION TO DAMPER SVITCH ES SUPPLY FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS L3 L LI MAG STARTER BY OTHERS SEE NOTE 4 SUPPLY FAN MOTOR BY OTHERS EXHAUST FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST MOTOR BY OTHERS L3 Le LI wa MAG STARTER BY OTHERS SEE NOTE 4 EXHAUST 4 FAN MOTOR BY OTHERS ABENSTANDARDSNCS000NSTANDARDNELECTRICAL NINTERNAL N220V NRG220S1 DWG ELECT CHECK C 5000 S1 220VAC a mene CONTROL PANEL TUALATIN FOR FUSE LINK DAMPER RG220S1 DWG
38. I ANS FIG 13 FIRE CYCLE OPTIONAL SURFACE FIRE PROTECTION NOZZLE DAILY OPERATION DAILY OPERATION All functions of the ventilator such as starting the exhaust fan starting the wash cycle etc are controlled by the Command Center located on the control cabinet Refer to Pages 13 through 15 for detailed instructions on the operation of the Command Center COMMAND CENTER MODEL C 5000 SERIES FIG 14 VENTILATOR CONTROL CABINET MODEL GPC 5000 SERIES Starting the Exhaust Fan To start the exhaust fan push the Start Fan button on the Command Center If the Command Center is equipped with a time clock TC Series control itmay be programmed to start automatically at any desired time Refer to programming instructions on Page 15 for automatic operations The Fan On light will illuminate when the exhaust fan is running It is importantto startthe exhaustfan before turning on the cooking equipment Stopping the Exhaust Fan and Starting the Wash Cycle CAUTION The cooking equipment must be shut off prior to shutting off the exhaust fan Failure to do this will cause excessive heat buildup and could cause the surface fire protection system to discharge 1 Tostart the wash cycle push the Start Wash button on the Command Center If the Command Center is equipped with atime clock TC Series control it may be programmed to start automatically at any desired time Refer to programming instructions on P
39. Intermittent discharge of water through the relief valve is fairly common and usually occurs if there is inlet pressure fluctuations of more than 3 psi and when the solenoid valve closes after a wash cycle 2 Continuous Discharge lf there is continuous discharge of water out the relief valve when the ventilator is not in a wash cycle do the following A Leavethe inlet hand valve open and close the outlet hand valve there is still continuous discharge it indicates that foreign material is preventing the first check valve from closing If flushing will not clear the unit remove and clean the first check valve B there is continuous discharge of water out of the relief valve during a wash cycle there is foreign material preventing complete closing of the relief valve Flushing the relief valve may correct this condition Repeat procedure if necessary If flushing does not stop discharge with flow through the device remove and clean relief valve Innocase shouldthe relief valve outlet port be plugged closed off or restricted This device should be inspected occasionally for continual discharge from the relief valve which indicates a need for maintenance It is recommended that the RP device be inspected and tested once a year NOTE Some regulations require annual inspection and testing by a company certified to perform such duties See Instruction Manual IS TK DP obtainable from your Watts installer or distributor
40. MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS 5 ALL EXTERNAL CONTROL WIRING SHALL 12 GAUGE MINIMUM AS PER APPLICABLE CODES 6 THESE ARE VOLTAGE FREE CONTACTS FOR BUILDING FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED OPTIONAL FIRE SYSTEM TERMINALS Q amp 02 ARE FREE NC CONTACTS WR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS OPEN WHEN CONTROL GOES INTO FIRE MODES LOPTIDNAL WITCH TERMINAJ TERM H4 120 TERM FS INPUT THESE CONTACTS ARE FOR AN OPTIONAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE 9 EF amp EF CONTACTS FOR EXHAUST FAN SF amp SF2 CONTACTS FOR SUPPLY FAN THESE ARE VOLTAGE FREE CONTACTS FOR A REMOTE MOTOR CONTROL CENTER LAST VENTILATOR FIRE DAMPER CONTROL SW J BOX ES FOR FIELD CONNECTION TO DAMPER SWITCHCES WITH FUSE LINK FIRE DAMPER 120 VOLT FIELD WIRING BY OTHERS WIRING BY GAYLORD MFR WASH 5 A HEAVY LIGHT WASH 4 gt EST LIGHT 69 WASH 83 gt HEAVY 68 ES LIGHT WASH 6 gt HVY 99 LIGHT 3 WASH 1 2 HEAVY 63 LIGHT 9 4 DELAY BETWEEN WASH 4 32 SHORT woe amp 5 2 TIME CLOCK LJ I LJ 7205 Ja a 5 START WASH SV ki FIRE TEST SW 1 gt zm w CANCEL SV 5 PWE START FAN
41. NOTE 4 EXHAUST 4 FAN MOTOR BY OTHERS FIRE TEST T LOCATED DUCT COLLAR 220 VOLT IMPORTANT NOTE INPUTS ARE 120 VAC OUTPUTS ARE 220 VAC FIELD WIRING BY OTHERS WIRING BY GAYLORD MFR DELAY BETWEEN WASH WASH WASH WASH WASH WASH al 3 HA 5 0 44 522525522522522 22 START WASH SV 1 DOKKA CRA1 a CANCEL SV 221 1 2A e 120 V 0 0 220 V FU3 0000 Fd SEE 000000000 ea LOW DETERGENT WHEN FLASHING D WASH ON PF IRE LF AN ON 5 E ai SEE SEE SEE NOTE REMOVE JUMPER WHEN FLOW Sw NOTE NOTE NOTE NOTE a 2 7 6 1 IS INSTALLED En 7 rA DETERGENT L OPTIONAL PTH 3 REMOTE FIRE SV OPTIONAL PUMP TEST SEE NOTE 8 SVITCH ABENSTANDARDSNCSOOONSTANDARDNELECTRICALNINTERNALN220VNCG220S5 DWG DRAWN BY DESIGN BY DRAWING CG220S5 DWG FOR THERMOSTAT 5000 55 220 CONTROL PANEL GAYLORD 10900 SW AVERY ST TUALATIN OR 97062 1149 503 691 2010 DAMPER DETERGENT PUMP a LI Ld 5 GRPH2 GRPHA GRP 5 SOL VLV SOL VLV SOL VLV SOL VLV SOL VLV REV 8724 00 MRL 5000 220 55 SCALE m pa WORK ORDER 8 NONE FILE NO SHEET
42. NTER MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY SEE SUPPLY VOLTAGE FOR POWER REQUIREMENTS m m F GROUND LAST VENTILATOR FIRE DAMPER CONTROL SW FIRST VENTILATOR FIRE DAMPER CONTROL SW Mm J BIXCES FOR FIELD CONNECTION DAMPER SWITCHES SUPPLY FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS LI L L3 MAG STARTER BY OTHERS SEE NOTE 4 1 SUPPLY X FAN MOTOR LZ BY OTHERS EXHAUST FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS LI L L3 MAG STARTER BY OTHERS SEE NOTE 4 FAN MOTOR BY OTHERS ABENSTANDARDSNCSOOONSTANDARDNELECTRICALNINTERNALN220VN RG220S5 DWG CHECKED BY ELECT CHECK 5000 55 e20VAC CONTROL PANEL RG220S5 DWG PO FU3 FOR FUSE LINK DAMPER 220 VOLT FIELD WIRING BY OTHERS WIRING BY GAYLORD MFR DELAY BETWEEN WASH WASH WASH WASH WASH WASH _ at 2 3 Ha 5 TIME CLOCK OPTIONAL IMPORTANT NOTE START VSS WEE OD INPUTS ARE 120 VAC CRAL ti OUTPUTS ARE 220 VAC CANCEL SW 00000000 00000 000 LOW DETERGENT WHEN FLASHING ON 220 V FU3 FIRE 1 2A ve yi Ki r LII ta FIRE TEST SW a 3 mu I CR31 CR bod Oo d 9 1 2 3 4145 5
43. NTROL WIRING SHALL BE 12 GAUGE MINIMUM AS PER APPLICABLE CODES 6 ALARM TERMINALS Al amp A2 THESE ARE VOLTAGE FREE CONTACTS FOR MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY SEE SUPPLY VOLTAGE FOR POWER REQUIREMENTS BUILDING FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED D THESE ARE VOLTAGE FREE NC CONTACTS FOR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS DPEN WHEN CONTROL GOES INTO FIRE MODES LOPTIONAL FIR 14 120VAC TERM FS INPUT THESE CONTACTS ARE FOR AN OPTIONAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE WITCH TERMINA GROUND van EFI amp EF2 CONTACTS FIR EXHAUST FAN SFI SF2 CONTACTS FOR SUPPLY FAN THESE ARE VOLTAGE FREE CONTACTS FOR A REMOTE MOTOR CONTROL CENTER Si FU3 4 o LAST VENTILATOR FIRE DAMPER CONTROL FIRST VENTILATOR FIRE DAMPER CONTROL DAMPER COIL ON THERMOSTATS WIRED IN PARALLEL THERMOSTAT J BOX TYP SUPPLY FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS LI L L3 J BOXCES FOR FIELD CONNECTION TO DAMPER CONTROL S AND THERMOSTAT S MAG STARTER BY OTHERS SEE NOTE 4 SUPPLY FAN MOTOR 7 BY OTHERS EXHAUST FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS LI L L3 MAG STARTER BY OTHERS SEE
44. SV L 2 EN G4 F EEB 6 EE LOW DETERGENT WHEN FLASHING WASH 4 JU TUM vie SG IRE 9 90 q 0 gt et ON 7 5 FIRST VENTILATOR FIRE DAMPER CONTROL Sw l REMOVE JUMPER ST TTT ue oe 009 WHEN FLOW SW IS INSTALLED A cH REM 4 SUPPLY m o PR Se ste E ELECTRICAL SERVICE A TE NOTE 9 NOTE 9 NOTE 7 NOTE 6 AS REQ D BY EXHAUST W FAN MOTOR BY OTHERS M LI L 3 REMOTE FIRE SV S OPTIONAL SEE NOTE 8 MAG STARTER BY OTHERS SEE NOTE 4 LA _ O H IL SOL FAN MOTOR VIV OTHERS 5 EXHAUST FAN 1 ELECTRICAL SERVICE AS REQ D BY EXHAUST TEE bu ES FAN MOTOR BY OTHERS DETERGENT SVITCH OPTIONAL E mer n 5 I kk rt MAG STARTER J BOX DETERGENT BY OTHERS PUMP SEE NOTE 4 ee A MOTOR BY OTHERS ABENSTANDARDSNCS000NSTANDARDNELECTRICAL NINTERNAL 120V RG120S5 DWG DRAWN BY DESIGN BY CHECKED BY ELECT CHECK DRAWING RGI20S5 DWG FOR FUSE LINK DAMPERS SEE ECO 276 WORK ORDER c 500 s5 NONE FILE NO SCALE DATE REV SHEET NONE NONE 1 16 99 5000 55 120VAC GAYLORD CONTROL PANEL W a 10900 SW AVERY ST TUALATIN OR 97062 1149 503 691 2010 WIRING DIAGRAM FOR GPC 5000 WITH
45. VOLTAGE IS BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS MEE THE SUFFIX 220 IN THEIR MODEL NUMBER FIELD WIRING BY DTHERS WIRING BY GAYLORD MFR HEAVY 3 ALL COMPONENTS SUCH AS DAMPER COILS SOLENOID VALVES AND DETERGENT PUMPS ARE RATED FOR THE SUPPLY VOLTAGE AS CHECKED ABOVE 4 THE HOLDING COILS WITHIN THE MAGNETIC TIME CLOCK DPTIDNAL ay WASH CYCLE 27 ME DIUM LIGHT pem QU 6 MHO START WASH SW _ _ FIRE TEST SV _ _ CANCEL SW STARTERS MUST MATCH THE SUPPLY VILTAGE es MAGNETIC STARTERS ARE SUPPLIED BY DTHERS 5 ALL EXTERNAL CONTROL WIRING SHALL BE 12 GAUGE MINIMUM AS PER APPLICABLE CODES 6 THESE ARE VOLTAGE FREE CONTACTS FOR BUILDING FIRE ALARM SYSTEM MONITORING SYSTEM ETC WHEN REQUIRED THESE ARE VOLTAGE FREE NC CONTACTS FOR INTERCONNECTION TO THE FIRE PROTECTION SYSTEM S FUEL SHUT OFF CONTROL CONTACTS WHEN CONTROL GOES INTO FIRE MODES TERMA4 120 TERM FS INPUT THESE CONTACTS ARE FOR AN DPTIDNAL BREAK GLASS FIRE SWITCH WHICH ACTIVATES THE EXTERNAL FIRE MODE SEE SUPPLY VOLTAGE FOR MAIN ELECTRICAL SERVICE TO BE FUSED SEPARATELY POWER REQUIREMENTS START FAN SW 3 m a GROUND m ITE CINTEIL ELA TERMINALS EFI amp EF2 CONTACTS FOR EXHAUST SFI amp SF2 CONTACTS FOR SUPPLY FAN THESE ARE VOLTAG
46. XHAUST FAN ELECTRICAL SERVICE AS REQ D BY EXHAUST FAN MOTOR BY OTHERS LI L2 L3 m 12 21 MAG STARTER BY OTHERS SEE NOTE 4 RR di Pee T3 EXHAUST 4 FAN MOTOR BY OTHERS ABENSTANDARDSNC5000NSTANDARDNELECTRICALNINTERNAL 220V CG220S1 DWG REV 02 08 24 00 MRL DRAWN BY DESIGN BY CONTROL PANEL n Lp CONTROL PANEL 10900 SW AVERY ST na FOR THERMOSTAT DAMPER TAA GAN ser 38 WIRING DIAGRAM FOR GPC 5000 WITH FUSE LINK FIRE DAMPER 220 VOLT SUPPLY VOLTAGE C120 VAC 90 60 Hz 600 WATTS MAX 5 AMPS 4 220 VAC 50 60 Hz 600 WATTS MAX 2 7 AMPS GENERAL NOTES D THE MODEL GPC 5000 SERIES CONTROL CABINET 15 AVAILABLE IN 120 VOLTS AND 220 VOLTS AC THE BOX CHECKED ABOVE INDICATES WHICH VOLTAGE IS BEING SUPPLIED 2 CONTROL CABINETS SUPPLIED FOR 220 VOLTS INCLUDE THE SUFFIX 220 IN THEIR MODEL NUMBER 3 ALL COMPONENTS SUCH AS DAMPER COILS WASH 1 SOLENOID VALVES AND DETERGENT PUMPS ARE AME FOR THE SUPPLY VOLTAGE AS CHECKED ABOVE vi OPTIONAL 43 3 4 START WASH SV L CANCEL SV TIME CLOCK 4 THE HOLDING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS 5 ALL EXTERNAL CONTROL WIRING SHALL BE 12 GAUGE MINIMUM IR AS PER APPLICABLE CODES 6 ALARM TERMINALS Al amp A2 THESE ARE VOLTAGE FREE NO CONTACTS FOR BUILDIN
47. Y Inthe United States the labor required to make repairs and replacements under this warranty shall be furnished by Gaylord Industries Inc or the Licensed Gaylord Manufacturer or its authorized representative Such labor shall only be provided Mondays through Fridays during the hours between 8 a m and 4 p m Requests for repairs or replacement parts should be made to GAYLORD INDUSTRIES 10900 SW Avery Street Tualatin Oregon 97062 1149 Outside the United States all replacement parts furnished under this warranty shall be F O B Gaylord Industries Tualatin Oregon U S A The owner shall pay the necessary freight delivery charges and necessary labor for removal and installation of parts and any tariffs duties or taxes Component parts not manufactured by Gaylord Industries Inc such as electrical switches solenoid coils relays etc shall be warranted under the terms and conditions of the warranty published by the manufacturer of said component parts This warranty does not cover routine maintenance such as detergent replacement and inspection of the cleaning system as spelled out in The Gaylord Ventilator Technical Manual This warranty also does not cover malfunctions or improper operation caused by inadequate hot water low water pressure fluctuating electrical power or power surges waste stoppages and improper exhaust fan operation This is the sole warranty with respect to the aforesaid items NEITHER GAYLORD INDUSTRIES INC
48. age 15 for auto matic operations When the wash cycle is activated the Wash On light illuminates and the following occurs A Theexhaustfan shuts off B Hotdetergentwateris automatically released into the interior of the ventilator for the length of time set onthe wash timer The length of the wash cycle may be set for 3 different wash times 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment However adequate cleaning is dependent upon water pressure water temperature daily grease accumula tion the length and frequency of the wash cycle and the type of detergent being used Referto wash timing instructions on Page 14 for setting the length of the wash cycle NOTE Some control cabinets are equipped with a low detergent switch If so equipped the Wash On light will flash if the detergent tank is empty or if the detergent pump is malfunctioning and detergentis pumping 2 Afterthewashcycle is completed wipe the exposed front surface of the baffle at the air inlet of the ventilator as well as other exposed exterior surfaces Refer to Figure 15 3 The ventilator is now clean The exhaust fan may be restarted by pushing the Start Fan button on the Command Center In very heavy cooking operations it may be necessary to wash the ventilator s more than once a day If equipped with atime clock Model C 5000 TC Series the Command Center is capa
49. are three standard wash cycle times that are set depending upon the type of cooking equipment being used Thesettings are 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment However adequate cleaning is dependent upon water pressure water temperature daily grease accumula tion the length ofthe wash cycle frequency of wash cycle and the type of detergent being used It may be necessary to increase the wash time to the next higher setting to achieve proper cleaning COMMAND CENTER MODEL C 5000 SERIES FIG 8 VENTILATOR CONTROL CABINET MODEL GPC 5000 SERIES INTERNAL FIRE MODE The ventilator is equipped with a spring loaded fire damper located atthe duct collar The internal fire protection system is automatically activated whenever the fuse link or optional electrical thermostat reaches 280 F 138 C Upon activa tion the following occurs 1 The fire damper closes stopping the combustion supporting natural draft through the ventilator Refer to Figure 13 2 The exhaust fan serving the ventilator is shut off stopping the combustion supporting mechanically in duced draft The supply fan is also shut off 3 Fire smothering water spray is released into the interior of the ventilator through the cleaning system 4 The Fire light on the Command Center illuminates On fuse link activated ventilators water will continue to run until it is shut
50. ble of being programmed to start the wash cycle several times within a 24 hour period Referto programming instruc tions on Page 15 NOTE For proper operation of the wash system Water Pressure 40 psi min 80 psi max 2 8Kg cm 5 6Kg cm Watertemperature 140 F min 180 F max 60 C min 82 C max NOTE Theventilator wash systemis designedto remove daily accumulations of grease within the extraction chamber If the ventilator is not washed a minimum of once during a cooking day a grease buildup could accumulate which the wash system cannot remove If this occurs it is recommended thatthe ventilator be putthrough several wash cycles by pushing the Start Wash button onthe Command Center Ifthis does not remove the grease it will be necessary to remove the grease manually by using a scraping tool such as a putty knife or retain the services of a commercial hood cleaning service to steam clean or pressure wash the system WARNING Some commercial hood cleaning services blow a fire retardant chemical into hood and duct systems Fire retardant chemicals should never be applied to any portion of The Gaylord Ventilator If retardantis applied to the ventilator it must be removed PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE The following should be checked periodically in order to keep The Gaylord Ventilator operating at design efficiency Weekly 1 Thedetergenttank shouldbe checked atleast weekly and kept full w
51. centimeters liters per second Newtons decimeters 1000 Pascals Newtons per square meter cubic feet per minute pounds per square inch degrees Celsius cubic meters per second kilograms per square meter one atmospheric pressure meter Liters degrees Fahrenheit 1000 millibars 14 7 psi 43 LIMITED WARRANTY THE GAYLORD WATER WASH VENTILATOR LIMITED WAKRANTY April 2005 The Gaylord Ventilator and component parts furnished with The Gaylord Ventilator are warranted to be free from defects of material and workmanship under normal use when installed operated and serviced accordance with factory recommendation Rubber and synthetic rubber parts such as rings diaphragms and poppet checks are perishable when caustic cleaning solutions are used and therefore are not covered by this warranty The Manufacturer s obligation under this warranty and any warranties implied by law shall be limited to repairing or replacing at its option any part of said equipment when either Gaylord Industries Inc or the Licensed Gaylord Manufacturer s examination shall disclose to its satisfaction to be thus defective for a period of one 1 year from the date of original installation provided proper and acceptable evidence of such installation is recorded at the factory GAYLORD INDUSTRIES INC AND THE LICENSED GAYLORD MANUFACTURER SHALL NOT BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM A BREACH OF THIS WAR RANT
52. ciple Device Backflow Preventor Is Not Required And A Vacuum Breaker Is Allowed For Backflow Prevention pam A 4 _ MODEL GPC 5000 SERIES CONTROL CABINET Ball Valve Solenoid Valve A Replacement Coil 120 Volt 220 Volt B Solenoid Valve Repair Kit Pipe Size 1 2 Pipe Size 3 4 Pipe Size 1 Pipe Size 1 1 4 Pipe Size 1 1 2 Detergent Tank 2 Gallon Pressure Temperature Gauge Brass Check Valve FS 4 Series Flow Switch Optional Detergent Pump 120 Volt 220 Volt Vacuum Breaker A Vacuum Breaker Repair Kit Water Check Valve 3 8 Copper Tubing 26 TYPICAL VACUUM BREAKER CHECK VALVE ARRANGEMENT PC DESCRIPTION GAYLORD MFG PART NO NO PART NO 171N Specify Size 8221 Specify Size 2382100320 2382100580 310 387 310 388 310 420 310 506 310 421 T 3 HPT30L V
53. d Ventilator without damaging the rubber and synthetic parts of the detergent pumping system FORMULA G 510 is biodegradable safe for kitchen person nel and has a variety of uses DILUTION OF FORMULA G 510 FOR VENTILATOR CLEANING Normal Cleaning For ventilators covering cooking equipment such as broilers griddles fryers or any other heavy grease producing equip ment fill the detergent tank with full strength FORMULA G 510 Light Duty Cleaning For ventilators covering light grease producing equipment such as ovens kettles steamers and ranges fill the detergent tank with a mixture of one part FORMULA G 510 to one part water Cleaning the Ventilator Exterior Mix one part FORMULA G 510 to twenty parts water in hand spray bottle Spray on and wipe off NOTE Once a day this same solution should be used to clean the front of the fire damper and main grease extracting baffle FOR OTHER CLEANING JOBS The colloidal action of FORMULA G 510 makes it a cleaner especially well suited for use in kitchens The colloids break up dirt and grease into millions of tiny particles that constantly repel each other These particles cannot recombine or redeposit on a surface and are therefore easily washed away FORMULA G 510 is biodegradable and contains no harsh chemicals yet offers outstanding performance on the tough est cleaning jobs Use a mixture of one part FORMULA G 510 to twenty parts water for VINYL PLASTIC WALLS Removes
54. d presses will cycle through all days of the week and back to 1 thru 7 Mon thru Sun Select day or block of days desired with the Day key 7 Press Prog key and repeat steps 2 thru 6 to enter additional programs of ON start fan and or OFF start wash times 8 Press key to enter run mode IMPORTANT The output relays will switch ON or OFF only at the programmed times After programming is completed if a channel should be ON it must be manually turned ON with the key For example programming is completed at 2PM and CH1 was pro grammed to be ON at 8AM and OFF at 5PM After pressing the key CH1 will be OFF press to turn it ON It will assume automatic operation at the 5PM OFF time Review and Change of Programs 1 To review a program at any time press Prog key Programs will be displayed in the sequence they were entered with repeated presses of Prog key 2 change a program select the program to be changed with the Prog key and enter the new time of day and or days of week just as in the programming steps shown above The old program is overwritten with the new selections Press Prog to store the new program 3 Todelete an individual program select the program as in Step 1 and press the m key and then the h key until appears in the display Press either Prog or key until flashes The program is deleted after a few seconds Manual Override While in the Run mod symbo
55. e in four basic models They are Model Description of Operation 5000 Manual start fan and start wash 600 Programmable time clock opera tion ofthe startfan and startwash functions C 5000 S Manual start fan and start wash functions with sequence wash feature C 5000 TC S Programmable time clock opera tion of the start fan and start wash functions with sequence wash feature The model number of your control is indicated on the Command Center label Refer to Figure 17 STARTING THE FAN AND WASH CYCLE The Model C 5000 and C 5000 S Command Centers start fan and start wash functions are the same To start the exhaust fan push the Start Fan button and to start the wash cycle push the Start Wash button The exhaust fan automatically shuts off when the Start Wash button is pushed WASH ON IFLIG HTFLASHESDETERG ENT LOW MFG BY GAYLORD INDUSTRIES INC P O BOX1149 TUALATIN OR97062 No ONG OFF Mo Tu We Th Fr Sa Su 5000 5 vorace 120 e CANCEL FIRE SWITCH TEST SWITCH 5 WASH TIMES aa POSITION DELAY TIMES 3MIN LIGHT DUTY COOKING EQUIPMENT 1MIN SHORT 5 MIN MEDIUM DUTY COOKING EQUIPMENT GERTER 15 MIN MEDIUM 000 EQUIPMENT DOWN AAG MIN LONG O 1 WASH 2 WASH 4 VQ WASH FORM NO C5CB DEL
56. entilator See illustration on Page 26 B Removethetop cap ofthe vacuum breaker and check to make sure the nylon check valve slides up and down on the guide stem properly and that the stem IS straight Check make sure that the rubber washer on top of the nylon check seats properly against the machined surface and that the surfaces of both the rubber washer and the machined surface are smooth RP DEVICE The reduced pressure principle device RP is required to prevent contaminated water from backflowing upstream to potable water 1 Initial Start up To avoid water hammer or shock damage perform the following initial start up procedures A Close the outlet hand valve B Openthe inlet hand valve slowly fill the valve and blend the air through test cock number 2 3 and 4 C When the valve is filled open the outlet hand valve slowly and fill the remaining supply system The initial start up procedure is now complete The reduced pressure principle device type backflow preventor refer to Figure 22A amp 22B consists of two primary chambers with spring loaded check valves and a secondary chamber INLET HAND VALVE OUTLET HAND VALVE FIGURE 22A REDUCED PRESSURE PRINCIPLE DEVICE BACKFLOW PREVENTOR 20 with a spring loaded relief valve This device prevents backflow by opening and closing the check valves if the pressure from the inlet side to the outlet side of the device varies 1 Intermittent Discharge
57. entilator must have its own exhaust system and no other exhaust such as dishwasher hoods should be tied into it Exhaust Fan Discharge 1 There should be no screen over the discharge If one is found it should be removed 2 The direction of discharge should not be into the prevailing winds nor downward onto the roof A vertical discharge is highly recommended Make Up Air Smoke loss may be experienced if there is inadequate make up air Make up air must be supplied for replacement of air exhausted through all kitchen exhaust systems Make up air should be delivered through registers at ceiling height and distributed throughout the kitchen area Make up air registers located nearthe ventilator the louvers should be adjusted to direct the air away from the ventilator Directing or forcing make up air at the ventilator typically creates cross drafts resulting in smoke loss A general rule of thumb is that 75 to 80 of the replacement air should be fresh conditioned heated or cooled air brought into the kitchen area with the remaining 20 to 25 allowed to flow into the kitchen from adjacent areas GREASE EXTRACTION The Gaylord CG and RG Series Ventilators extract up to 95 of the grease dust and lint particles from the airstream passing through it when operated and maintained in accor dance with design specifications If it appears that the ventilator is not extracting properly typically the exhau
58. es or your Gaylord Certified Service Agency 11 PREVENTIVE MAINTENANCE As with any piece of fine equipment a reasonable amount of care must be taken to keep it in good working order 1 Caution should be taken not to spill detergent on the exterior of the pump 2 Aperiodic check should be made of all fittings to guarantee their tightness NOTE The detergent pump motor has sealed bearings and will not require lubrication DETERGENT CONSUMPTION CHART Imperial WASH CYCLE LENGTH Oz Per Min at 40 PSI Water Pressure Control Cabinet Pipe Size 3 Minutes 5 Minutes 9 Minutes Setting Gal Per Gal Per Per Day 1 1 4 5 4 que DETERGENT CONSUMPTION CHART Metric Gal Per Per Day Per Day WASH CYCLE LENGTH Control Cabinet Pipe Size mm Factory Cam Setting 3 Minutes 5 Minutes 9 Minutes Liters Per Liters Liters Per Liters Per Per Per Day Day Day pu pm pe em o m m m Liters Per Liters BRACKET YOKE amp BEARING ASSEMBLY SHAFT SETSCREW CAM NUMBER FIG 16 DETERGENT FOR THE WASH SYSTEM FORMULA G 510 is the only cleaner recommended by Gay lord Industries for use in the washdown system of The Gaylord Ventilator FORMULA G 510is aconcentrated colloid cleaner specially formulated to remove the daily accumulation of grease inside The Gaylor
59. from the front edge of the cooking equipment to the air inlet of the ventilator As the air moves through the ventilator at a high speed it is forced to make a series of turns around four baffles As the high velocity air turns around each baffle the heavier than air particles of grease dust and lint are thrown out of the airstream by centrifugal force The extracted grease dust and lint are collected in the interior of the ventilator remaining out of the airstream until removed daily by the wash cycle Baffle 1 This baffle located at the air entrance of the ventilator is of airplane wing type construction and in its normally open position acts as the primary extracting baffle Refer to Figure 1 This baffle is hinged at each end and in case of fire is automatically closed by thermostatic action There is a small sloped grease collecting gutter on the back side of the damper which drains off liquefied grease preventing it from re entrain ing into the airstream DUCT TAKE OFF COLLAR TRANSITION AREA BAFFLE 4 BAFFLE 2 CUSTOM AIR BAFFLE OPTIONAL MAIN GUTTER DRAIN LINE Baffle 2 This baffle is located on the interior back wall of the ventilator and is a stainless steel pipe equipped with brass spray nozzles on 8 to 10 centers Refer to Figure 1 During the wash cycle hot detergent water is released through the nozzles If the ventilator s automatic fire control system is activated fire smothering water spray
60. head Four Required Poppet Check io vans sonsoe FING 0000 Adapter with Tube Nut 2 c lle EO Brass Detergent Inlet Check Valve Spring aa Tube Foot Valve Complete Allen Wrench 1 16 Vinyl Tubing Copper Tubing 1 4 EORR RE n dA ARR RR m Pn kaa nn Na ka YOn Gon Na En aa n km kd adan konn ban kd VF OIGA m 19 014 FORM 5 5 76 A COMPLETE PUMP HEAD FOOT VALVE KIT VF 100P SPK 1 27 VF 029A eli 7 d VF 035C Ge VF 036 Or 037 VF 100P SPK 1 QUANTITY DESCRIPTION COMPLETE PUMP HEAD FOOT VALVE KIT PART NUMBER VF 016A VF 018A VF 019A VF 023 VF 024 VF 026B VF 027B VF 029A VF 030B VF 100P SPK 1 VF 031 VF 33B VF O35C VF O36 VF 037 VF 038E VF 041A VF 046A VF 047B VF 055 VF 057 VF 058 47 SPECIFY 1 2 3 4 5 ve CONSISTING OF THE FOLLOWING PARTS PART NUMBER VF O47B 1 PUMP HEAD COMPLETE VF 030B 1 DIAPHRAM VF 024 1 FOOT VALVE VF 047B 22 VINYL TUBING VF 057 PUMPS 32 NOTE SPARE PARTS KIT INTERCHANGEABLE WITH ALL VF 100P SERIES DETERGENT MISCELLANEOUS VENTILATOR PARTS ITEM NO PART NO DESCRIPTION ILLUSTRATION Em
61. inside the electrical compartment 2 Resetall damper control switches 3 Push the Start Fan button on the Command Center SURFACE FIRE PROTECTION The Gaylord Ventilator may be equipped with surface fire protection either dry or wet chemical or the Gaylord Quencher System In the event of a fire the surface fire protection system would normally be activated and discharged prior to the ventilator s internal fire protection These systems may be intertied with the ventilator control cabinet to activate the External Fire Mode Ifthe fire is unusually severe or the surface fire protection system malfunctions the ventilator s internal fire protection system would activate thus providing asecond level of defense FIG 5 DAMPER CONTROL SWITCH C 61 SERIES DAMPER CONTROL SWITCH IS ACTIVATED CLOSING FIRE DAMPER BAFFLE AND SHUTTING OFF EXHAUST FAN RESET HANDLE SURFACE FIRE PROTECTION NOZZLE OPTIONAL CAUTION In case of severe fire and the thermo stats located in the duct collar are activated and as a precautionary measure it is recommended that the thermostats be replaced FIG 6 FIRE CYCLE SERIES VENTILATOR PRINCIPLE OF OPERATION GREASE EXTRACTION The Gaylord Royal RG Series Ventilator extracts up to 95 ofthe grease dust andlint particles from the airstream passing through when operated and maintained in accordance with design specifications The hot contaminant laden air r
62. ion Linkage with pins SH Bracket complete with mounting bolts Red Reset Ball w stud Trigger Catch SH Handle Assembly complete 31 10006 11328 12681 10002 10008 10012 10022 10014 10029 10009 10020 10017 10019 10016 10011 10004 10003 12682 10021 8710 8710 1 TR C 61 304F2 C 61PC25 LC 61 TC8200 375TP125 RNS PC2 SNS PC23 DS Specify Length Specify Length SH BR Specify Length DETERGENT PUMP MODEL NUMBER VF 100P 60B ITEM PART NUMBER ITEM Motor Cover VF 001B Yoke and Bearing Assembly Electrical J VF 002 Push Button Test Switch Cover Mounting Screws VF OO3B CG ANT Motor Mounting Screws VF 004B SPECIFY CAM 1 2 3 or 4 Armature Bearing VF 006B Screw Four Required 115 Volt iso tici eerta VF 007B ET Armature MM MUN VF 008B Brass QQUU dq X Armature Spacer VF 009B Gear Box Assembly VF 010 60B SDHDU ene ne eee aks katsan iiie eet M VF 011 Pump Head Complete with all fittings VF 014 Complete Pump Head Foot Valve Kit Mounting Screw
63. ir volumes For example half the ventilator may operate at 150 CFM Lin Ft by utilizing Custom Air Baffles and the other half at 250 CFM Lin Ft Refer to Measuring Inlet Slot Velocity on Page 22 for instructions on howto determine the designed Air Volume Lin Ft The total exhaust volume for each ventilator is stamped on the ventilator nameplate Refer to Figure 26 on Page 24 DUCT VELOCITY Based on 1800 FPM 9 14 M S 17 WATER TEMPERATURE REQUIREMENTS IMPERIAL METRIC 140 F Min 180 F Max 60 C Min 82 C Max WATER PRESSURE REQUIREMENTS IMPERIAL METRIC 40 PSI Min 80 PSI Max 2 8 kg cm 5 6 kg cm WATER CONSUMPTION Imperial 400 Extractor amp DS Series 1 0 1 60 CG Series GPM FT GPM FT 50 80 RG Series GPM FT GPM FT Metric 400 Extractor 8 DS Series Z08 42 31 L S METER L S METER 104 166 The length of the wash cycle may be set for 3 different times 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment ELECTRICAL REQUIREMENTS Standard voltage 120 volt 60 Hz Provide 24 hour 20 amp service Optional voltage 220 volt 50 Hz 220 volt All controls are marked with their operating voltage See pages 34 through 41 MAKE UP AIR Make up air must be supplied for replacement of air exhausted through all kitchen exhaust systems Make up air should be delivered through registers a
64. ising from the cooking surface merges with the higher velocity air that wipes the front of the cooking equipment and extends like an air blanket from the front edge of the cooking equipment to the air inlet of the ventilator As the air moves through the ventilator at a high speed it is forced to make a series of turns around three baffles As the high velocity air turns around each baffle the heavier than air particles of grease dust andlint are thrown out of the airstream by centrifugal force The extracted grease dust and lint are collected in the interior of the ventilator eae out of the airstream until removed daily by the wash cycle Baffle 1 This baffle is located at the air inlet of the ventilator and is formed as part of the inspection door There is asmall grease collecting gutter on the back side of the baffle which drains off liquefied grease preventing it from re entraining into the airstream TRANSITION AREA BAFFLE 3 BAFFLE 2 BAFFLE 1 CUSTOM AIR BAFFLE OPTIONAL DRAIN LINE Baffle 2 This baffle is on the interior back wall of the ventilator and includes a square stainless steel pipe equipped with brass spray nozzles on 8 to 10 centers During the wash cycle hot detergent water is released through the nozzles If the ventilator s automatic fire control system is activated fire A water spray is also released through the spray nozzles Baffle 3 This baffle is located on the
65. it of the kitchen Pulling the fire switch shuts off the supply fan and starts the exhaust fan if it was off releases fire smothering water spray into the interior of the ventilator and the Fire light on the Command Center flashes During this time the fire damper remains open andthe exhaustfan remains on to help remove smoke heat etc If the fire intensified and the thermostat reached 350 F the fire damper would then close and the exhaust fan would shut off Toresume normal operations open the fire switch and flip the toggle switch to the position marked normal Replace the glass rod and close the cover FIG 4 BREAK GLASS FIRE SWITCH C 1357A SERIES SLOTTED SCREW TURN COUNTER CLOCKWISE TURN lt lt N Li ca 11 FIRE QUENCHING WATER SPRAY WATER BARRIER FIRE DAMPER BAFFLE IN CLOSED POSITION GLASS ROD DRAIN LINE TOGGLE SWITCH 25 FIRE SWI TESTINGINTERNAL FIRE MODE The internal fire protection system may be tested periodically by pushing the Fire Test Switch which is located inside the electrical compartment of the control cabinet Pushing this switch duplicates thermostatic action CAUTION Before pushing the Fire Test Switch check to see if the internal fire protection system is tied to the building alarm system TO RESUME NORMAL OPERATION 1 Todiscontinue the 5 minute cool down cycle at any point during the cycle pushthe Cancel button located
66. ith a recommended detergent Referto Page 12 Monthly 1 The detergent system fittings should be checked atleast monthly This is an airtight system and fittings should be tight For complete details refer to the Detergent Pump section on Page 12 2 Atleast monthly at the conclusion of a wash cycle open the inspection doors of the ventilator and check to ensure thatthe interior has been cleaned of grease dust and lint Refer to Figure 15 If overall cleaning appears to be inadequate refer to Trouble Shooting of the Wash Sys tem Page 19 he main grease gutter ofthe ventilator should be checked at least monthly to remove any foreign material such as paper towels order chits etc Every Six Months 1 Exhaustfan s should be checked every six months for belt tightness belt alignment and lubrication of necessary moving parts NOTE Ablue lithium based grease is best suited for high heat and speed bearing lubrication 2 Checkfor proper velocity at airinletslot Referto Pages 22 through 24 for method of checking velocity 3 Test the Internal Fire Mode electrically activated dampers only to check for proper damper closure Refer to page 5 Reset damper when test is complete of the ventilator INSPECTION DOORS During clean up procedures at the end of the cooking period special attention should be given to wiping clean the baffle at the air inlet During clean up procedures at the end of the 4 De
67. ks can be seen moving up and down slightly If the pump does not self prime an air lock may have developed within the pump head andthe following action should be taken 1 Hold down pump test switch and loosen top cap slightly to allow air to be pushed out Repeat as necessary until liquid climbs up tube and fills pump head 2 Ifthepumpstill does notwork properly check the following A B Check all fittings to ensure an airtight system C Foot valve should be clean and immersed in the liquid Poppet checks within the foot valve pump head and brass check valve should be clean and operating freely D Detergent lines should be free and clear DETERGENT FLOW Detergentflowis initially factory set according to the pipe size of the control cabinet refer to chart Generally the factory setting will be sufficient to provide adequate cleaning of the ventilator However adequate cleaning is dependent upon a number of factors 1 Temperature of hot water 2 Waterpressure 3 Daily grease accumulation 4 Wash cycle time 5 Frequency of wash cycle 6 Type ofdetergent Depending upon these factors it may be necessary to adjust the detergent flow Adjustment may be accomplished by changing the cam to a different size To change the cam 1 Loosen Allen set screw on brass cam 2 Removecam and replace with next size as required 3 1 minimum setting Cam 4 maximum setting NOTE Cams are available from Gaylord Industri
68. lis displayed pressing the key will reverse the load status switch load OFF if it is ON or switch ON if itis OFF hand symbol appears in display to indicate the override is active At the next scheduled switching time automatic time control will resume eliminat ing the override Pressing the key a second time appears in the display indicating the load is switched permanently ON Pressing the key a third time appears in the display indicating the load is switched permanently OFF Pressing the key a fourth time returns to automatic appears in the display ENGINEERING DATA 3 WIRES TO VENTILATOR JUNCTION BOX NOTE ONLY TWO WIRES REQ D FOR RG SERIES VENTILATORS WITH FUSE LINK ACTIVATED DAMPER 2 WIRES TO MAGNETIC ii STARTER FOR EXHAUST FAN CHECK VALVE 8 VACUUM BREAKER ASSEMBLY 120 VAC 50 60 Hz 20 AMP SERVICE OPTIONAL 220 VAC 3 8 COPPER TUBING 50 60 Hz mL 1 er 7 N 2 WIRES TO OPTIONAL 1 FIRE SW 1 OPTIONAL FIRE SWITCH i COMMAND CENTER CONTROL CABINET HOT WATER INLET FIG 20A TYPICAL ARRANGEMENT WITH VACUUM BREAKER CHECK VALVE BACKFLOW PREVENTION 3 WIRES TO VENTILATOR JUNCTION BOX NOTE ONLY TWO WIRES REQ D OO 0 UMP oe FOR SERIES VENTILATORS WITH EDO dc po pL ELA FUSE LINK ACTIVATED DAMPER E 2 WIRES TO MAGNETIC
69. n toggle switches for setting the wash time of each group Set each toggle switch on one of the three positions 3 5 or 9 minutes as required by the type of cooking equipment under the ventilators Referto the recommended wash time chart below Set the delay time for l or 30 minutes using the toggle switch labeled Wash elay Upon activation of the wash cycle each group beginning with Wash 1 will wash for the set time with a delay time as set on the Wash Delay switch between them WASH TIMES SWITCH POSITION DELAY TIMES 3 MIN LIGHT DUTY COOKING EQUIPMENT UP 1 MIN SHORT 5 MIN MEDIUM DUTY COOKING EQUIPMENT CENTER 15 MIN MEDIUM p f EQUIPMENT DOWN 30 MIN LONG WASH 1 WASH 2 WASH WASH 4 WASH 5 WASH FORM NO C5CB DELAY FIG 19 RECOMMENDED WASH TIME CHART TYPE OF COOKING RECOMMENDED WASH EQUIPMENT TIMES MINUTES LIGHT DUTY Ovens steamers and kettles MEDIUM DUTY Braising pans Tilting skillets fryers griddles grooved griddles open burner ranges hot top ranges and conveyor ovens HEAVY DUTY Gas and electric char broilers upright broilers woks and conveyor broilers Solid fuel broilers 14 MODEL C 5000 TC SERIES TIME CLOCK INSTRUCTIONS General Information The circular keypads are positioned to provide a sequential path for programming Starting with Prog to select a program clockwise to to select ON or OFF then h for hour
70. nal fire protection is accomplished by the action of the thermostats which are located at the point where the ductwork joins the ventilator When the temperature of the conveying airstream which must pass over the thermostats reaches 350 F 177 C the system is activated and the following occurs 1 Thehinged grease extracting fire damper baffle at the air inlet of the ventilator closes stopping the combustion supporting natural draft through the ventilator Refer to Figure 6 2 Theexhaustfan serving the ventilator is shut off stopping the combustion supporting mechanically induced draft The supply fan is also shut off Fire smothering water spray is released into the interior of the ventilator through the cleaning system 4 The Fire light on the Command Center illuminates Water will run until the thermostat cools below 350 F 177 C and then continue for a 5 minute cool down cycle The water may be shut off prior to the end of the 5 minute cool down cycle by pushing the Cancel button located inside the electrical compartment of the control cabinet After the water has shut off the dampers can be reset by pushing the reset handle on the damper control switch Refer to Figure 5 and the exhaust fan s re started by pushing the Start Fan button on the Command Center EXTERNAL FIRE MODE A break glass fire switch is optional see Figure 4 and if provided would normally be located at the ex
71. nt applications pending France Trademark 740 296 GERMANY PATENT NUMBERS 2 346 196 1 604 173 3 152 501 German Patent application pending GREAT BRITAIN PATENT NUMBERS 1 350 857 1 396 065 1 5524539 JAPAN PATENT NUMBERS 650 269 797 637 917 077 1 045 507 726 884 1 580 556 Japan Patent application pending Japan Trademark registration 874 453 NEW ZEALAND PATENT NUMBERS 162 024 167 964 New Zealand Trademark B 95557 SWEDEN TRADEMARK 120 229 SWITZERLAND PATENT NUMBERS 960 358 Copyright 2005 Gaylord Industries ALL RIGHT RESERVED NO PART OF THIS BOOK MAY BE REPRO DUCED STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM BY AN ELECTRONIC MECHANICAL PHOTOCOPYING RECORD ING MEANS OR OTHERWISE WITHOUT THE WRITTEN PERMISSION OF GAYLORD INTERNATIONAL COPYRIGHT 2005 The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials Additional Copies 15 00 CG SERIES VENTILATOR PRINCIPLE OF OPERATION GREASE EXTRACTION The Gaylord CG Series Ventilator extracts up to 95 of the grease dust and lint particles from the airstream passing through it when operated and maintained in accordance with design specifications The hot contaminant laden air rising from the cooking surface merges with the higher velocity airthat wipes the front of the cooking equipment and extends like an air blanket
72. o have voltage such as misconnected wires ata junction box 2 Ifthe Fire light is flashing but there is no fire check the following A Check the break glass fire switch if one was provided to see if it was pulled To return fire switch to the normal position 1 open the case by turning the holding screw at the top of the case counter clock wise with a slotted screwdriver 2 openthe case 3 flip toggle switch to the position marked normal 4 replace the glass rod which was broken when switch was pulled to activate fire system 5 close the case Check other Control circuits that may be wired to terminals FS1 and FS2 such as building alarms DDC systems pre engineered fire systems etc C Disconnectall wiring from terminals FS1 and FS2 If Control remains in an external fire mode replace relay 9 located on the component module Refer to illustration on Page 30 Caution Line voltage is present on these terminals WASH SYSTEM 1 Ifthe ventilator does not seem to be washing properly check the following A Water Supply See that the water supply to the control cabinet is turned on B Water Pressure Check the water pressure gauge within the control cabinet Pressure should be 40 pounds minimum 2 8 kg cm2 while the ventilators are washing If the pressure is below minimum an increase is necessary 80 pounds 5 6 kg cm is the maximum pressure recommended and if above 80 pounds 5 6 kg cm a pre
73. off by the hand valve located inside the ventilator control cabinet The fire damper must then be reset by replacing the fuse links IMPORTANT NOTE AII ea fuse links must be UL Listed and rated for 280 F 138 C The hand valve may then be reopened and the exhaust fan may then be re started by pushing the Start Fan button on the Command Center m FIRE DAMPER HOT DETERGENT WATER SPRAY SPRAY NOZZLES DRAIN LINE FIG 9 AUTOMATIC WASH CYCLE p at SI SWITCH ACTUATOR ARM SPRING SAFETY COVER BLOWER SWITCH 1 TERMINAL BLOCK SPRING COIL DAMPER ROD DAMPER CONTROL FIG 10 DAMPER CONTROL SWITCH MODEL C 61 GXB RG USED WITH FUSE LINK ACTIVATED SYSTEMS RG SERIES VENTILATOR PRINCIPLE OF OPERATION INTERNAL FIRE MODE CONTINUED On thermostatically activated systems the water will run until the thermostat cools below 280 F 138 and then continue fora5 minute cool down cycle The water may be shut off prior to the end of the 5 minute cool down cycle by pushing the Cancel button located inside the electrical compartment of the control cabinet After the water has shut off the dampers can be reset by pulling the reset handle on the damper control switch Referto Figure 11 andthe exhaustfan s restarted by pushing the Start Fan button on the Command Center SOLENOID 1 Joe me
74. ok cooking y Systems serving moderate volume cooking operations Semiannually Systems serving low volume cooking operations such as churches day camps seasonal businesses or senior Annually centers cooking period these areas should normally be wiped down FIG 15 DETERGENT PUMP OPERATION DESCRIPTION The Gaylord Ventilator detergent pumpis an integral part of the wash down system of The Gaylord Ventilator The pump is located within the control cabinet unless otherwise specified Refer to schematic on Pages 26 through 29 OPERATION The detergent pump is started when the wash cycle begins The pump draws detergent up from the detergenttank pushing itthrough the copper tubing and into the hot water line serving the ventilator NOTE Some control cabinets are equipped with a low detergent switch If so equipped the Wash On light will flash if the detergent tank is empty or if the detergent pump is malfunctioning and detergent is not pumping Initial Operation To prime and operate the pump for the first time it is recommended that water be used instead of detergent to preventdetergent from spilling in case of leaks atthe system s fittings Priming The Pump The detergent pump is self priming Push the pump test switch located on the junction box ofthe motor and hold down until liquid climbs up the vinyl tubing and fills the pump head Thepumpwill be operating properly when both upper and lower poppet chec
75. on on all CG or RG Series ventilators and is typically used on ventilators that cover solid fuel burning appliances such as mesquite broilers Continuous cold water mist ventilators incorporate a water manifold with spray nozzles located at the lower edge of the air inlet slot Refer to Figure 28 When the exhaust fan Is started the solenoid valve in the cold water loop in the Gaylord control cabinet opens refer to illustration on Page 30 turning on the mist nozzles which remain on as long as the exhaust fanison Thenozzles produce a very mist and are located so that the entire air stream passes through the mist The purpose of the mist is to knock down any hot embers produced by the solid fuel that may be drawn up into the ventilator and to cool down the exhaust air ENGINEERING 1 Pipe Size 1 2 cold water supply required to the control cabinet 2 Water Pressure 40 psi 2 8 kg cm flow pressure The control cabinet is equipped with an adjustable pressure regulator 3 Water Consumption 66 gph lineal ft 8 19 LM lineal meter of ventilator MAINTENANCE Every six months check the following 1 Water Pressure Turn on exhaust fan opening the control cabinet door and check the water pressure gauge in the cold water loop Water flow pressure should be at 40 psi 2 8 kg cm If it is not adjust the pressure regulator until 40 psi 2 8 kg cm is achieved 2 Mist Nozzles Turn on the exhaus
76. owing Fuse Link Activated 1 Water turns on and will run for 5 minutes 2 Exhaust fan shuts off 3 Fire light illuminates Thermostatically Activated 1 Water turns on and will run for 5 minutes 2 Exhaust fan shuts off 3 Damper closes 4 Fire light illuminates CAUTION Before pushing the Fire Test Switch check to see if the internal fire protection system is tied to the building alarm system TO RESUME NORMAL OPERATION 1 To discontinue the 5 minute cool down cycle at any point during the cycle pushthe Cancel button located inside the electrical compartment 2 Reset all damper control switches if thermostatically operated 3 Push the Start Fan button on the Command Center SURFACE FIRE PROTECTION The Gaylord Ventilator may be equipped with surface fire protection either dry or wet chemical or the Gaylord Quencher System In the event of a fire the surface fire protection system would normally be activated and discharged prior to the ventilator s internal fire protection These systems may be intertied with the ventilator control cabinet to activate the External Fire Mode Ifthe fire is unusually severe or the surface fire protection system malfunctions the ventilator s internal fire protection system would activate thus providing asecond level of defense FIRE DAMPER IN CLOSED POSITION MELTED 280 F FUSE LINK DRAIN LINE DUNT HINGED INSPECTION OOR W
77. p of the inlet slot and slide it along the entire length of the slot to feel for the baffle 2 f the ventilator includes Custom Air baffles it will be necessary to take two sets of readings one for the section of ventilator that includes Custom Air baffles and one where it does not 3 Starting at one end of the ventilator place the probe head in the middle of the slot on the inlet slot plane as shown in figure 23A 4 Turn on the meter and push the 16 second average button 5 Slide the probe head along the slot to the end of the ventilator or to the intersection of the Custom Air baffle at a rate that would complete the reading in approximately 16 seconds If you reach the end of the slot before the 16 seconds has elapsed without removing the probe head slide it back in the other direction until the 16 seconds has expired 6 Record the velocity fpm on the start up inspection report form A sample report form which can be photocopied is provided on page 44 7 The designed or optimum velocity is noted on the shop drawings and the Air Velocity Chart on page 23 Two velocities will be noted if the ventilator includes custom air baffles 8 Compare the recorded air velocity to the designed air velocity shown on the shop drawings or the Air Velocity Chart on page 22 The recorded velocity may be slightly lower or higher providing that it is within the minimum and maximum range as shown on the Air Velocity Chart If the air
78. rt below The total airvolume forthe ventilator can be found onthe ventilator nameplate Referto Figure 25 Air velocity readings less than what is specified on the Air Velocity Chart may allow smoke and grease to escape the AIR VELOCITY CHART Imperial FOR ALL CG 8 RG SERIES EXCEPT DS SERIES Without Custom With Custom Air Baffles Air Baffles Designed Inlet Slot CFM per Lineal Ft Designed CFM per Lineal Ft Average Inlet Slot Velocity FPM Average Inlet Slot Velocity FPM Min Optimum Max Min Optimum Max FOR DS SERIES VENTILATORS Required Average Inlet Designed CFM Per Lineal Ft Slot Velocity FPM Front Rear Front Slot Rear Slot Slot Slot l 150 150 550 600 0 250 150 920 1000 1200 310 190 1100 1200 1260 confines of the ventilator and or reduce grease extraction efficiency This can result in grease deposits which lead to sanitation problems or fire hazards if left uncorrected Ifthe air velocity readings are higher than the maximum allowed it will require more energy to operate the exhaust fan excessive noise levels will result and grease can be pulled through the extractor depositing in the duct and fan Higher or lower velocities than the allowed will normally putthe entire heating and ventilating system out of balance When measuring the air velocity it is very important to take readings acros
79. s the inlet slot plane as illustrated in Figures 23 and 24 Positioning the sensing head incorrectly will give velocity readings that cannot be compared to the Air Velocity Chart The sensing heads shown in Figure 23 are ofthe design typically used on anemometer type instruments AIR VELOCITY CHART Metric FOR ALL CG amp RG SERIES EXCEPT DS SERIES Without Custom With Custom Nominal Air Baffles Air Baffles Height of Designed Inlet Slot LTRS Sec Average Inet TRS Sec mm Per Lineal Slot Velocity M S Per Lineal Meter Meter Min Optimum Max Designed E Average Inlet Slot Velocity M S Min Optimum Max FOR DS SERIES VENTILATORS Designed LTRS Sec Per Lineal Meter Average Inlet Slot Velocity M S Front Slot Rear Slot Min Optimum Max Min Optimum Max 3 05 3 05 3 17 3 45 5 08 5 08 3 17 3 45 6 10 6 10 4 01 4 37 The nominal height of the front inlet slot on DS series ventilators is always 3 MEASURING INLET SLOT VELOCITY INLET SLOT PLANE LOWER LIP OF INLET PLANE L TOP EDGE OF INLET SLOT SENSING HEAD IMPORTANT NOTE THE SENSING HEAD MUST BE POSITIONED IN THE CENTER OF THE HEIGHT OF THE INLET SLOT HEIGHT OF INLET SLOT Y POSITION SENSING HEAD ON INLET SLOT PLANE FIG 23A INLET SLOT PLANE OPTIONAL CUSTOM AIR BAF
80. ssure regulator should be used 19 C Water Temperature Check the temperature gauge within the control cabinet The hot water used for cleaning should be between 140 F and 180 F 60 C 82 C If the water temperature is below the recommended minimum it should be increased Length of Wash Cycle Thelength ofthe wash cycle may be set for 3 different wash times 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment Refer to wash timing instructions on Page 14 to adjust the length of wash cycle Detergent The detergenttank may be empty orthe detergent being used may not be suitable for the purpose Referto page 12 Detergent Pump It may be necessary to increase the detergent ratio Refer to Page 11 for instructions Nozzles Check the spray nozzles If a nozzle is clogged it is easily removed cleaned by running a small wire through it and replaced If water is running when ventilator is not in a wash cycle check the following A Ifthe Fire light on the Command Center is on solid or flashing refer to Fire Cycle If the detergent pump is not running but water is spraying it indicates that the solenoid valve is stuck in the open position If this is the case do the following 1 Gentlytapthe valve housing This should release foreign material trapped in the valve 2 If tapping does not release the foreign material remove the val
81. st volume is low Check the inlet slot velocity as described on Pages 22 through 24 EXHAUST FAN OPERATION 1 Ifthe exhaust fan does not come on when the Start Fan button is pushed or as programmed if equipped with atime clock TC Series and the Fan On light does not come on check the following A The main power supply should be checked to make Sure it is turned on and is functioning B Check fuse inside the control cabinet 18 2 lf the Fan On light on the Command Center is illuminated but the exhaust fan is not on check the following A Check exhaust fan for loose or broken belts B If CG Series ventilator or RG Series ventilator with electrically operated damper check the plunger arms on the damper control switches to ensure the damper is open The plunger arms must all be in the reset position If the plunger arms will not reset and lock in place remove the lid and check for mechanical mal function in the interior Refer to Figure 21 CONTROL SWITCH LID TRIGGER CATCH FIG 21 R DAMPER CONTROL SWITCH Series ventilator with fuse link operated damper check the fire damper at the exhaust duct collar to make sure that the damper is in the open position Magnetic starter for exhaust fan It is possible that the overload protectors within the magnetic starter switch may have actuated and stopped the fan Push the reset button on the magnetic
82. starter and then push the Start Fan button on the Command Center Inthe event that an H O A Hands On Automatic type magnetic starter switch is used check the selector switch to make sure it is in the automatic position F Check exhaust fan motor circuit breaker and check fuses in disconnect switch normally located next to the fan TROUBLE SHOOTING C 5000 COMMAND CENTER 1 Ifthe indicator lights will not light when either Fan Start or Wash Start button is pressed A Check circuit breaker to system B Check the 4 amp and 2 amp fuses mounted on the terminal block C Checkthe nine pin socket and plug that leads from the component board to the front board FIRECYCLE 1 Ifthe Fire light is on solid but there is no fire check the following A Check to see if there is voltage at terminal number 3 lf there is voltage the problem is external to the Control Check the following 1 Ifthe ventilator is a CG Series or RG Series with thermostat activated damper run a continu ity check on each thermostat to make sure none are in the closed position 2 Ifthe ventilator is a RG Series with a fuse link activated fire damper check the fire damper to make sure it is in the fully open position A damper that is not fully opened against the damper stops allows the micro switch in the damper control switch to close instigating an internal fire mode 3 Look for other causes for terminal 3 t
83. style cooking arrangements The make up air options shown below are available on all BDL Series Ventilators MODEL MAW SERIES FRONT FACE DISCHARGE This method of introducing make up air into the kitchen is flexible and has many advantages Make up air is discharged through stainless steel perforated panels as illustrated MAW Series or optional registers Typical supply volume is 8096 of the exhaust or more depending on air bal ance desired Supply air temperatures should range from 60 to 65 F 16 to 18 C but may be as low as 50 F 10 C depending on air volume distribution and internal heat load MODEL MAP SERIES DOWN DISCHARGE This method of introducing air into the kitchen area is typically used when spot cooling of the kitchen staff is desired to help relieve the effects of severe radiant heat generated from equipment such as charbroilers Discharge velocities must be carefully engineered to avoid air turbulence at the cooking surface discomfort to personnel and the cooling of foods The amount of supply air introduced may be up to 80 of exhaust de pending upon the type of cooking equipment in volved and the air temperature should be 65 F 18 C or higher 42 MODEL MAI SERIES INTERNAL DISCHARGE This method of introducing air into the hood is typically referred to as the short circuit method This design has very limited applications and the amount of supply air able to be introduced varies
84. t ceiling height and distributed throughout the kitchen A general rule of thumb is that 75 to 80 of the replacement air should be fresh conditioned heated or cooled air brought into the kitchen area with the remaining 20 to 25 allowed to flow into the kitchen from adjacent areas NOTE RECOMMENDED PERCENT OF MAKE UP AIRFOR MA SERIES VENTILATORS INCORPORATING INTEGRAL MAKE UP AIR WILL VARY REFER TO THE GAYLORD MASTER ENGINEERING DATA SHEET FOR SPECIFIC REQUIREMENTS NOTE AIR VOLUME AND STATIC PRESSURE REQUIRE MENTS ARE BASED UPON OPERATION AT MEAN SEA LEVEL UNLESS OTHERWISE INDICATED AIR VOLUME AND STATIC PRESSURE MUST BE CORRECTED FOR HIGHALTITUDES TROUBLE SHOOTING The following section will enable you to correct minor opera tional difficulties and keep your Gaylord Ventilator operating at the high performance levels for which it was designed SMOKE LOSS 1 Ifthe Gaylord Ventilator is not exhausting properly check the following A Air Velocity Average air velocity through the air entry slot should be in accordance with the Air Velocity chart on Page 22 For proper method of measuring the air velocity refer to Page 23 If the velocity is low check for the following 1 Fire damper is open Broken or slipping belt in exhaust fan Proper rotation of exhaust fan wheel Proper size of exhaust fan fan must deliver nameplate rating Ductwork inspection panel left open The Gaylord V
85. t fan look into the air inlet slot and check each mist nozzle for proper spray Remove and clean the nozzle if necessary TROUBLE SHOOTING 1 Ifthe mistnozzles notcome on when the fan is started check the following A Openthe electrical compartment ofthe control cabinet and check to ensure that the cold water mist override switch is in the On position B Check the cold water mist hand valve in the control cabinet to ensure that it is in the Open position C Check the cold water mist solenoid coil for voltage Also check the coil for continuity D Foreign material in the cold water supply line may have cloggedthe solenoid valve and prevented its opening If this is the case a alight tap on the solenoid valve housing should release the valve 2 f water mist is spraying out of the air inlet slot check the following A With the cold water mist on open the control cabinet and check the pressure gauge to ensure that the flow pressure is not above 40 psi 2 8 kg cm Adjust the pressure reducing valve if necessary B With the cold water mist on check the mist nozzles for even spray Foreign particles in the nozzle could cause an erratic mist causing it to come out the air inlet slot AIR INLET SLOT COLD WATER MIST NOZZLE MA Mij AN MANIFOLD FIG 27 CONTINUOUS COLD WATER MIST 25 MODEL GPC 5000 SERIES CONTROL CABINET This Control Cabinet Is Used When A Reduced Pressure Prin
86. tergenttank and foot valve should be cleaned every six months NOTE Annual and semi annual inspections are recommended by the NFPA Standard No 96 Chapter 8 Factory trained service agencies are certified by Gaylord Industries Inc to perform these inspections For the name and phone number of your nearest agent call 1 800 547 9696 INSPECTION AND CLEANING REQUIREMENTS The 1998 edition of NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations require that hoods ducts and exhaust fans be inspected by a properly trained qualified and certified company or person s in accordance with the following table Upon inspection if found to be contaminated with deposits from grease laden vapors the entire exhaust system shall be cleaned by a properly trained qualified and certified com pany or person s acceptable to the authority having jurisdic tion in accordance When a vent cleaning service is used a certificate showing date of inspection or cleaning shall be maintained on the premises After cleaning is completed the vent cleaning con tractor shall place or display within the kitchen area a label indicating the date cleaned and the name of the servicing company It shall also indicate areas not cleaned EXHAUST SYSTEM INSPECTION SCHEDULE Systems serving solid fuel cooking operations Monthly Systems serving high volume cooking operations such as usnerl 24 hour cooking charbroiling or w
87. time set on the wash timer This hot detergent water washes the day s grease dust and lint accumulation from the interior of the ventilator flushing it down to the main gutter which slopes to a pre flushed drain COMMAND CENTER which leads to the building drain system Spray nozzles are MODEL C 5000 located 8 to 10 centers on the two wash pipes BAFFLES SERIES mounted on the interior back wall of the ventilator Refer to Figure 3 At the end of the wash cycle the water is automatically shut off and the interior of the ventilator is clean ready for the next day s operations There are three standard wash cycle times that are set depending upon the type of cooking equipment being used The settings are 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty FIG 2 equipment However adequate cleaning is dependent upon VENTILATOR CONTROL CABINET water pressure water temperature daily grease accumula MODEL GPC 5000 SERIES tion the length of the wash cycle frequency of wash cycle and the type of detergent being used It may be necessary to increase the wash time to the next higher setting to achieve proper cleaning SPRAY NOZZLES PRE FLUSH LINE HOT DETERGENT WATER SPRAY MAIN GUTTER FULL LENGTH HINGED INSPECTION DRAIN LINE DOORS CANES FIG 3 WASH CYCLE CG SERIES VENTILATOR PRINCIPLE OF OPERATION INTERNAL FIRE MODE Automatic inter
88. ve coil and stem clean andreplace Be extremely careful notto damage the plunger 3 Valve diaphragm may have failed Rebuild with appropriate size repair kit Refer to Page 32 If the Start Wash button is pushed the exhaust fan shuts off and the Wash On light comes on but water is not spraying check the following A B C Shut Off Valve This valve is located in the control cabinet and MUST BE OPEN Solenoid Valve 1 Coil may have burned out Check continuity 2 Foreign material in the hot water supply line may have clogged the solenoid valve and prevented its opening If this is the case a light taponthe solenoid valve housing will release the valve Wiring Circuit If the situation is not corrected after checking all components check the wiring circuit Refer to Pages 34 through 41 TROUBLE SHOOTING BACKFLOW PREVENTORS Model GPC 5000 Series control cabinet uses a vacuum breaker check valve assembly for backflow prevention Model GPC 5000 RP Series control cabinet uses a reduced pressure principle device RP for backflow prevention Referto Pages 26 through 28 for illustrations of each The type of backflow preventor used is dictated by state county or city code VACUUM BREAKER 1 If the vacuum breaker leaks or spits either at the beginning or the end of the wash cycle check the following A Checkto make sure the vacuum breaker is mounted 6 higher than the line going to the v
89. velocity is outside the minimum maximum range the performance of the ventilator will be affected and therefore the exhaust fan must be adjusted ENGINEERING DATA MINIMUM TOTAL EXHAUST VOLUME FOR THIS HOOD SECTION GAY LORD MAXIMUM TOTAL SUPPLY VOLUME FOR THIS HOOD SECTION EXHAUST STATIC PRESSURE AT TOTAL EXHAUST CFM HERE TOTAL SUPPLY CFM HERE LISTED 370Y EXHAUST HOOD WITH EXHAUST DAMPER FOR USE ONLY WITH GAYLORD INDUS TRIES LISTED SUB ASSEMBLY CONTROL CABINET MODEL NUMBER GPC 4000 OR GPC 5000 SERIES THIS EXHAUST HOOD HAS BEEN TESTED TO STANDARD UL 710 EXHAUST HOODS FOR COMMERCIAL COOKING EQUIP MENT THIS EXHAUST HOOD IS LISTED UNDER UL FILE NUMBER MH11403 THIS EXHAUST HOOD MEETS ALL REQUIREMENTS OF THE LATEST EDITION OF NFPA 96 PATENT NUMBERS USA 3 247 776 3 611 909 3 788 041 4 072 143 4 266 529 4 281 635 4 356 870 Australia 481 510 465 037 Canada 744 166 759 710 926 689 1 139 151 968 559 940 761 1 004 155 1 086 126 France 7 227 217 7 332 718 2 351 362 Ger many 2 346 196 1 604 173 3 152 501Great Britain 1 350 857 1 396 065 1 558 537 Japan 650 269 797 637 917 077 1 045 507 726 884 1 580 556 New Zealand 162 024 167 964 Switzerland 560 358 other U S and foreign patents pending WORLD HEADQUARTERS GAYLORD INDUSTRIES INC A SUBSIDIARY OF GAYLORD INTERNATIONAL INC 10900 S W AVERY STREET TUALATIN OR 97062 8549 USA UL CG RG 697 DUCT

GAYLORD INDUSTRIES

Contents

Download Pdf Manuals

Related Search

Related Contents