SERVICE MANUAL
Contents
1. SERVICE MANUAL STATIONARY STORAGE WATER 5 CLASS I KGS15W6P GDE KGS15W6M GDE KGS25W6P GDE KGS25W6M GDE CLASS II KGS15W5P KGS15W5M KGS25W5P KGS25W5M Please read this manual carefully to diagnose trouble correctly before offering service Record model name amp serial number of the machine Please quote this information when you require service o INDEX SR NO DESCRIPTION PAGE NO PRODUCT SPECIFICATIONS 02 03 E MAIN PARTS THEIR FUNCTIONS amp SPECIFICATIONS EXPLODED VIEW 06 07 SERVICE SPARE PARTS LIST 08 10 SERVICE MANUAL O1 y 2 LASSE Tested at 12kg cm2 Operating Pressure Preset at 6 7kg cm1 PRODUCT SPECIFICATIONS CLASS el PRV Heating Elements Embeeded type Copper Sheated Tubular with Mineral Filling At Kenstar improvement is continuous process specification may change without any notice SERVICE MANUAL E E E PRODUCT SPECIFICATIONS KEN Class 1 7 CLASSM GS15W5P GDE KGS15W5M GDE KGS25W5P GDE KGS25W5M GDE Storage Storage Metal 2000 N ooo PUF Proof Glass Wool Heating Elements Embeeded type Copper Sheated Tubular with Mineral Filling At Kenstar improvement is continuous process specification may change without any notice SERVICE MANUAL o MAIN PARTS THEIR FUNCTIONS amp SPECIF2. POWER PLUG METAL BODY THERMOSTAT THERMAL CUT OUT FRONT BEADING UPPER PUF BACK COVER LOWER PUF PUF CLAMPING RING lt lt gt 4 t 4 lt gt CLAMPING PAD CLAMPING REAR BEADING NUT BOLT SERVICE MANUAL METAL BODY KENSTAR A IIIIII EXPLODED VIEW r UPPER SHOWCASE FRONT COVER THERMOSTAT gt a THERMAL CUT OUT INLET PIPE L GAURD 2 4 LOWER SHOWCASE HEATING ELEMENT UPPER PUF SSS GASKET 2 a ASSLY PLATE POWER PLUG gt 55 REAR COVER ASSLY PLATE GASKET CRCA CLAMP CREA CLAMP i i TANK CLAMP PAD 4 CLAMPING NUT BOLT CLAMPING RING CS gt LOWER PUF SERVICE MANUAL PLASTICS BODY w X __ Spare Part List 1100046084 NEON LAMP RED KGT01W1P 1100046085 NEON LAMP GREEN KGTO1W 1P 1100046086 ELEMEN T HEATING 3 KW KGTO1W1P 1100046087 SLEEVE FIBRE GLASS KGTO1W1P 1100046088 THIMBLES SMALL KG TO1W1P 1100046089 THIMBLES BIG 6MM KGTO1W1P 1100046090 BOLT 6 x 25 MS KGT01W1P 1100046091 WASHER M6 KGTO1W1P 1100046092 WASHER SPRINGM6 KGTO1W1P 1100046036 MAIN BODY 3LTR ABS KGT03W1P 1100046037 CLAMP LEG KGTO3W 1P 1300007385 PACKAGING 5 PLY OUTER KGT03W1P _____ C CLAMP LEG KGTO1W1P 1100046080 THERMOSTAT 11 7 KGTO
3. 1W1P 1100046108 STICKER TRANSFERANT JACUZI KGTO1W1P uu X w __ Spare Part List AE __________ ________ 1100046040 MAIN BODY 15LTR ABS KGS15W4P js 21 1100046121 CLAMP LEG KGS 15W4P 100046141 1100046122 TANK SS 304 15 LTR KGS15W4P 100046142 1100046123 PLATE APPARAT US BRASS 2 3MM KGS15W4P 1100046143 1100046124 PIPE THERMOSTAT 11 COPPER KGS15W4P 1100046125 PIPE CUT OUT 11 COPPER KGS15W4P 1100046126 PIPE U amp BRASS 4 SOOT KGS15W4P a 1100046127 NOZZLE BRASS 2 SOOT KGS15W4P 1 1000461 r SIR KOSNAR 1100046128 VALVE VACUUM RELEASE KGS15W4P 100046146 1100046129 THERMOSTAT 11 100046147 1100046130 THERMAL CUT OUT 11 INCH KGS15W4P 1100046148 1100046131 MAINS CORD PVC 3CORE 32 20 KGS15W4P 1100046149 WIREPVC 1 3220KGS15W4P_ 1100046150 ee 19000074 10 BOX PACKAGING SPLY PRINTD KGS25W4P 130000741 FA 1300007387 BUFFER THERMOCOL KGS15W4P 1300007388 BOX PACKAGING 5PLY PRINTD KGS15W4M 1300007389 BUFFER THERMOCOL KGS15W4M ____ w __ Spare Part List Only for Class 1 model lt et D D O O m un 20 D V 5 et e o 110006586 ANK SS KGS15W6M GDE KGS 15W6P GDE 110006586 ANK SS KGS25W6M GDE KGS25W6P GDE 110006586 PARATUS PLATE KGS25W6P GDE 15 25L P M 110006586 FV KGS25W 6P GDE 15 25L P M 110006586 NOB SET EXTERNA KGS25
4. ICATIONS CLASS I 81 Outer body OUTLET PIPE INNER TANK INLET PIPE E SG INSULATION PUF THERMOSTAT POCKET THERMAL CUT OUT POCKET HEATING ELEMENT FUSIBLE PLUG 9 INLET PIPE VACCUUM RELEASE VALVE L P amp PRESSURE RELEASE VALVE for Class Il only for Class ll only ka NEON LAMP MULTI FUNCTION VALVE for Class 1 only SERVICE MANUAL Oa 5 TROUBLE SHOOTING DEFECTS GREEN LAMP NOT GLOWING POSSIBLE ACTION MAY BE DUE TO THE DEFFECT OF LAMP amp THERMOSTAT CHECK BOTH ACTION TAKEN REPLACE THE DEFECTIVE PARTS ONLY RED LAMP GLOWS THERMOSTAT NOT WORKING REPLACE THE THERMOSTAT SPARKING INSIDE THE WATER HEATER THIS HAPPEN DUE TO THE LOOSE ELECTRIC CONNECTION AT HEATING ELEMENT TIGHTEN THE ELECTRIC CONNECTIONS THEN START THE WATER HEATER LEAKAGE FIRST CHECK THE APPARATUS PLATE AT HEATING ELEMENT GASKET amp MAIN GASKET THEN CHECK THE WATER TANK IF THERE IS LEAKAGE CHANGE RESPECTIVE ONE NO HOT WATER IF GREEN LIGHT GLOWS amp NO HOT WATER IT MEANS ELEMENT PROBLEM SERVICE MANUAL REPLACE THE HEATING ELEMENT OS w __ EXPLODED VIEW SHOWCASE PUF CLAMPING RING FRONT COVER ELEMENT ELEMENT GASKET ASSLY PLATE MAIN GASKET SS TANK
5. W 6P GDE 15 25L P M 110006586 7 ISI KGS25W 6P GDE ALL MODEL 110006586 TICKER BEE KGS15W 6P GDE 110006586 TICKER BEE KGS15W 6M GDE 110006587 110006551 110006591 LATE RATING KGS25W 6P GDE 110006591 LATE RATING KGS15W 6P GDE 110006591 LATE RATING KGS25W 6M GDE 110006591 LATE RATING KGS15W 6M GDE 110006591 ANUAL KGS15W6P GDE e nin o i ZIZI gt NT nT ni ni ni L c Ol OF Of Ol OT O O OF Of Ol OI CO O O 5 5 5 6 R D 0 0 1100065869 s 0 o 0 o 0 O 0 m J O r gt 0 un gt WN IP U rn on o O IP 1100065917
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