Rise 60 Service Manual
Contents
1. Hub Bearing 6804 Og DISASSEMBLY Install an axle vise into a bench mounted vise Insert the non drive side endcap into the axle vise tighten the vise and then pull the wheel vertically to remove the end cap from the hub 2 Tap the non drive side end of the axle with a rubber mallet to remove the drive side end cap bearing and the axle from the hub shell i 3 Remove the drive side end cap and bearing from the axle by hand 4 Insert the 20 mm slide hammer bearing puller slotted attachment through the non drive side bearing and tighten it inside the bearing Thread the shaft of the bearing puller into the attachment Forcefully pull back on the slide of the bearing puller to remove the bearing and hub seal from the hub shell Remove the bearing from the slide hammer bearing puller REASSEMBLY Clean the interior of the hub shell with isopropyl alcohol and a clean rag A Install a 6804 bearing press adapter and a new bearing onto the bearing press Slide the threaded rod of the bearing press through the non drive side of the hub shell and out of the drive side Install a 6805 adapter onto the threaded rod and then install the bearing press handle Turn the bearing press handle clockwise to press the bearing into the hub until it stops Do not overtighten the bearing MO TN press 6804 Bearing Press Adapters 6805 X TUNISIA en y N XN 4 e iW U kad a hub s2. 6902 End Cap O fp 1 HUB DISASSEMBLY Pull the freehub driver body and drive side end cap from the hub shell to remove them from the axle 2 Remove the flat washer from the face of the drive side bearing or less frequently from the axle and set it aside The washer is critical to hub performance The hub will not operate properly without the washer installed 3 Tap the drive side end of the axle with a rubber mallet to remove the non drive side end cap non drive side bearing and the axle from the hub shell SIN e 0 ef x ZE erg 12 4 Insert the 20 mm slide hammer bearing puller slotted attachment through the drive side bearing and tighten it inside the bearing Thread the shaft of the bearing puller into the attachment and then forcefully remove the bearing from the hub shell Uninstall the bearing from the slide hammer bearing puller FREEHUB DRIVER DISASSEMBLY Use your fingers or needle nose pliers to carefully remove the pawls and leaf springs Inspect the pawls and leaf springs for signs of damage or wear If any of the pawls or leaf springs exhibit signs of wear or damage replace a of them Otherwise remove any grease on the pawls and leaf springs with a clean rag Use your fingers to remove the external lip seal Inspect the external lip seal for signs of damage or wear If there are any signs of damage or wear replace it Otherwise remov
3. by tightening loosening the drive side spokes Control wheel trueness by tightening loosening the non drive side spokes 12 Continue tightening both drive side and non drive side spokes in 1 8 1 4 turn increments until you achieve the final drive side spoke tension value of 85 kgf 10 kgf 833 N 98 N a final non drive side spoke tension value of 100 kgf 10 kgf 980 N 98 N and the wheel is round and true REAR WHEEL LACING 1 Orient the rim so that the shallow section of the rim is facing up and the brake rotor mounting tabs of the hub the non drive side of the hub are also facing up Shallow section Deep section 2 Insert a 264 294 mm for 29 inch wheel mm spoke into each of the countersunk holes of the drive side hub flange 3 Insert a 266 mm 296 mm for 29 inch wheel spoke into each of the countersunk holes of the non drive side hub flange 4 Insert a spoke nipple into the 5 5 mm spoke wrench Install a curved washer onto the spoke nipple as illustrated 20 5 Locate spoke hole O on the spoke bed Insert the end of the spoke nipple into spoke hole and use a rocking motion to carefully guide the spoke nipple and the curved washer into the spoke hole and the end of the spoke nipple out of the inner wall of the rim 3 6 Align the SRAM logo on the hub with the valve stem hole in the rim 7 Thread the end of spoke O into the spoke nipple you inserted into valve hole O Continue to threa
4. 2012 Rise 60 Service Manual SRAM LLC Warranty Extent of Limited Warranty SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase This warranty only applies to the original owner and is not transferable Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased Original proof of purchase is required Local law This warranty statement gives the customer specific legal rights The customer may also have other rights which vary from state to state USA from province to province Canada and from country to country elsewhere in the world To the extent that this warranty statement is inconsistent with the local law this warranty shallbe deemed modified to be consistent with such law under such local law certain disclaimers and limitations of this warranty statement may apply to the customer For example some states in the United States of America as well as some governments outside of the United States including provinces in Canada may a Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer e g United Kingdom b Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations Limitations of Liability To the extent allowed by local law except for the obligations specifically set forth in this warranty statem
5. OR GERYI E seen ee 5 R P SCEMENT RARES anales cipal 5 HLA SEEM EV nee nee ec Po E 5 hoia a ennceeaeeanatees 6 REASSEMELT messe ee Eee ren 8 RISE GO REAR HUB SERVICE OGG 10 TOOL NEEDED EGE SEIK VG E SE aa aa a 10 REPLACEMENT RS e a ee ee eee ree 10 CUE DIAS EMEEL ee a al la a ea ae la ais 1 FREEHVB DRIVER OL AS SEMMIB EN ap ee ee ia ia a a aaa 12 FREEHLBDRIVER REP EMDEN ee ee en a is ne een ee 18 pS An o 14 WHEEL BUILD 6 SPOKE REPLACEMEN Esa dias 17 TODES NEEDED PUR SERV IE een 17 REPLACEMENT PART snoot a a een 17 FRONT WHEEL LACING neuen 18 REAR WHEEL LACING A as 19 SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing your wheels Protect yourself Wear your safety gear RISE 60 FRONT HUB SERVICE TOOLS NEEDED FOR SERVICE Safety glasses Nitrile gloves Wheels Manufacturing Press 1 Sealed Bearing Press Kit 2 6804 Adapters and 1 6805 Over Axle Adapter from Press 1 Kit Wheels Manufacturing Press 3 Over Axle Bearing Adapter Kit 2 6804 Over Axle Adapters from Press 3 Kit Enduro Universal Blind Hole Bearing Puller Set BBT 100 REPLACEMENT PARTS Grease Grease brush Isopropyl alcohol and clean rags Rubber or plastic mallet Needle nose pliers Axle vise For spare part number information please refer to the Spare Parts Catalog available on our website at www sram com End Cap Hub Bearing 6804 Hub Axle Hub Shell
6. d the spoke into the spoke nipple until no threads are showing on the spoke 8 Repeat steps 5 7 following the illustrated lacing pattern to finish installing the remaining 23 spokes Spoke Lacing Pattern Non Drive Side Spoke Lacing Detail Drive Side Spoke Lacing Detail viewed from non drive side 9 Use a spoke wrench to turn each of the the drive side spokes in 1 2 turn increments until the drive side spoke tension is at approximately 30 40 of the final value 100 kgf 10 kgf 980 N 98 N 10 Install the wheel into a truing stand Use a spoke wrench to turn each of the the non drive side spokes in 1 2 turn increments to increase the spoke tension until the non drive side spoke tension is at approximately 30 40 of the final value 85 kgf 10 kgf 833 N 98 N 11 Continually check for roundness vertical movement and trueness side to side movement Control wheel roundness by tightening loosening the drive side spokes Control wheel trueness by tightening loosening the non drive side spokes 12 Continue tightening both drive side and non drive side spokes in 1 8 1 4 turn increments until you achieve the final drive side spoke tension value of 100 kgf 10 kgf 980 N 98 N a final non drive side spoke tension value of 85 kgf 10 kgf 833 N 98 N and the wheel is round and true www sram com GEN 0000000004171
7. e any grease on the external lip seal with a clean rag 13 FREEHUB DRIVER REASSEMBLY 7 Press the external lip seal with the smooth side facing the driver body over the leaf spring and pawl carrier The external lip seal must be seated against the thin shoulder of the driver body Apply a small amount of grease to the rounded end of the leaf springs and pawls Insert the leaf springs into the spring slots Orient the long edge of each spring along the inside of the carrier so that it points clockwise Insert the pawls into the pawl slots You may need to use a pick to compress each leaf spring to assist with inserting the pawls Orient the cambered edge the edge that is slightly more curved of each pawl along the outside of the carrier so that it points counter clockwise 14 HUB REASSEMBLY 12 13 Clean the interior of the hub shell with isopropyl alcohol and a clean rag Install a 6902 bearing press adapter and a new bearing onto the bearing press Slide the threaded rod of the bearing press through the drive side of the hub shell and out of the non drive side Install a 6805 bearing press adapter onto the threaded rod and then install the bearing press handle Turn the bearing press handle clockwise to press the bearing into the hub until it is hand tight Do not overtighten the bearing press Insert the long smooth section of the axle into the non drive side of the hub shell so that it co
8. ent in no event shall SRAM or its third party supplies be liable for direct indirect special incidental or consequential damages Limitations of Warranty This warranty does not apply to products that have been incorrectly installed and or adjusted according to the respective SRAM technical installation manual The SRAM installation manuals can be found online at www sram com www rockshox com www avidbike com www truvativ com or www zipp com This warranty does not apply to damage to the product caused by a crash impact abuse of the product non compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design This warranty does not apply when the product has been modified This warranty does not apply when the serial number or production code has been deliberately altered defaced or removed This warranty does not apply to normal wear and tear Wear and tear parts are subject to damage as a result of normal use failure to service according to SRAM recommendations and or riding or installation in conditions or applications other than recommended Wear and tear parts are identified as e Dust seals e Brake sleeves Bottomout pads e Bushings e Brake pads e Bearings e Air sealing o rings e Chains e Bearing races e Glide rings e Sprockets e Pawls e Rubber moving parts e Cassettes e Transmission gears Foam rings e Shifter and brake cabl
9. es e Spokes e Rear shock mounting inner and outer e Free hubs hardware and main seals e Handlebar grips e Aero bar pads e Upper tubes stanchions e Shifter grips Corrosion e Stripped threads bolts e Jockey wheels Tools aluminium titanium e Disc brake rotors e Batteries magnesium or steel e Wheel braking surfaces This warranty shall not cover damages caused by the use of parts of different manufacturers This warranty shall not cover damages caused by the use of parts that are not compatible suitable and or authorised by SRAM for use with SRAM components SRAM Rise Wheels are intended for cross country and trail riding only Not intended for lift access downhill riding or aggressive all mountain riding Copyright SRAM LLC 2012 This document includes trademarks and registered trademarks of SRAM LLC designated by the symbols and respectively For exploded diagram and part number information please refer to the Spare Parts Catalog available on our website at www sram com For order information please contact your local SRAM distributor or dealer Information contained in this document is subject to change at any time without prior notice Your product s appearance may differ from the pictures diagrams contained in this document Product names used in this document may be trademarks or registered trademarks of others TABLE OF CONTENTS RISE 60 FRONT HUB SERVICE une am a aka ki ki kim r mumm a 5 TOOLS MEEBEB F
10. hell and press it into the eg Dry ne DC y K A w LA Press a new bearing onto the drive side end of the axle by hand Install a 6804 bearing press adapter and a 6804 Over Axle adapter onto the bearing press Slide the threaded rod of the bearing press through the non drive side end of the axle and out of the drive side of the axle Install another 6804 Over Axle adapter and a 6804 adapter onto the threaded rod and then install the bearing press handle oe Turn the bearing press handle clockwise to press the bearing into the hub until it stops Do not overtighten the bearing press 6804 6804 OA ge Press pee 6804 OA 6804 at Mi o Press the end caps back onto the axle by hand RISE 60 REAR HUB SERVICE TOOLS NEEDED FOR SERVICE Safety glasses Grease Nitrile gloves Grease brush Wheels Manufacturing Press 1 Sealed Bearing Press Kit Isopropyl alcohol and clean rags 2 6902 Adapters from Press 1 Kit Rubber or plastic mallet Wheels Manufacturing Press 3 Over Axle Bearing Adapter Kit Needle nose pliers 2 6802 Over Axle Adapters 1 15 mm spacer from Press 3 Kit Enduro Universal Blind Hole Bearing Puller Set BBT 100 Axle vise REPLACEMENT PARTS For spare part number information please refer to the Spare Parts Catalog available on our website at www sram com End Cap Freehub Driver Body Leaf Springs Paws Flat Washer Hub Axle Hub Bearing 6902 Hub Shell Hub Bearing
11. mes through the drive side bearing PNA M A SA 4 gt Bay PSTN A et 4 pr PIN AL Mi 29 AN vii i Pa wm u Bearing Press Adapters 6902 Be DANS 5 ab PYD 15 14 Install anew bearing onto the non drive side end of the axle by hand Install a 6802 Over Axle bearing press adapter and a 6902 adapter onto the bearing press Slide the threaded rod of the bearing press through the non drive side end of the axle and out of the drive side of the axle Install a 6902 Adapter a 15 mm spacer and a 6802 Over Axle adapter onto the threaded rod Install the bearing press handle Turn the bearing press handle clockwise to press the bearing into the hub until it is hand tight Do not overtighten the bearing press Evenly apply a small amount of grease to the driver body rachet ring VA an w san E A MT WIN a 68020A 6902 Bearing Press Adapters 6902 15mm spacer wire j A 7 FA P us me Sram AAA 16 17 Slide the flat washer over the axle until it rests on the leaf spring and pawl carrier Insert the freehub driver body into the hub shell being careful to align the splines of the freehub driver body with those in the hub shell NOTICE The driver body has a floating sleeve that can become offset during hub disassembly If this occurs use your finger to realign and center the sleeve 19 Press the e
12. nd caps back onto the axle by hand Do not apply grease to the ends of the axle the inside of the end caps or the o rings inside the end caps sleeve misaligned WHEEL BUILD amp SPOKE REPLACEMENT This portion of the service guide covers general wheel build and spoke replacement As there are many different methods for spoke tensioning the following information provides the final spoke tension you should achieve using your preferred method for spoke tensioning TOOLS NEEDED FOR SERVICE Safety glasses Spoke wrench for 5 5 mm external spoke nipples Bladed spoke adjustment tool ex Park Tool BSH 4 Tensiometer with tension conversion chart Truing stand REPLACEMENT PARTS For part numbers please refer to the SRAM Wheels Spare Parts List in the Service section of www sram com Spoke Count Spoke Length 26 Spoke Length 29 Final Spoke Tension Q 3 O de iL Rear Wheel 18 FRONT WHEEL LACING 1 Orient the rim so that the deep section of the rim is facing up and the brake rotor mounting tabs of the hub the non drive side of the hub are also facing up Deep section Shallow section 2 Insert a 266 mm 296 mm for 29 inch wheel spoke into each of the countersunk holes of the drive side hub flange the side without disc rotor tabs 3 Insert a 264 mm 294 mm for 29 inch wheel spoke into each of the countersunk holes of the non drive side hub flange 4 Insert a spoke nip
13. ple into the 5 5 mm spoke wrench Install a curved washer onto the spoke nipple as illustrated jane DE SS 5 5 Locate spoke hole O on the spoke bed Insert the end of the spoke nipple into spoke hole and use a rocking motion to carefully guide the spoke nipple and the curved washer into the spoke hole and the end of the spoke nipple out of the inner wall of the rim Ti 6 Align the SRAM logo on the hub with the valve stem hole in the rim 7 Thread the end of spoke O into the spoke nipple you inserted into valve hole O Continue to thread the spoke into the spoke nipple until no threads are showing on the spoke 8 Repeat steps 5 7 following the illustrated lacing pattern to finish installing the remaining 23 spokes Spoke Lacing Pattern Non Drive Side Spoke Lacing Detail Drive Side Spoke Lacing Detail viewed from non drive side 9 Use a spoke wrench to turn each of the the drive side spokes in 1 2 turn increments until the drive side spoke tension is at approximately 30 40 of the final value 85 kgf 10 kgf 833 N 98 N 10 Install the wheel into a truing stand Use a spoke wrench to turn each of the the non drive side spokes in 1 2 turn increments to increase the spoke tension until the non drive side spoke tension is at approximately 30 40 of the final value 100 kgf 10 kgf 980 N 98 N 11 Continually check for roundness vertical movement and trueness side to side movement Control wheel roundness
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