Boom! Audio Music And Intercom Kit Instruction - Harley
Contents
1. is06148a Tank console Headset plug Headset bracket Adhesive clip Headset adhesive patches 2 Console rubber molding a E a a o Figure 6 Mounting Rider Headset Plug J04929 4 See Figure 6 Clean the clip mounting area with a mixture of 50 to 70 isopropyl alcohol and 30 to 50 distilled water Allow to dry thoroughly The adhesive clip will be secured to the lower portion of the fuel tank so it will be covered by the seat a Install the clip 4 on the wire harness Do not remove the adhesive backer at this time b Install the narrow end of the headset bracket 3 between the console molding strip and the console at the lower left corner of the console as shown c Trim the adhesive patch 5 to the shape of the back of the headset plug 2 remove one side of backer and apply to the back of the connector plug to protect the tank from scuffing Trim the adhesive patch to a 0 5 x 0 25 in 12 x 6 mm rectangle Remove one side of the backer and apply to the underside of the bracket as shown d Position the headset connector facing up and use the wider end of the bracket to secure the flat portion of the headset connector as shown e Remove the backer from the other side of the patches to secure the bracket to the connector and connector to the fuel tank f Install the adhesive back clip 4 as shown Remove the adhesive backer from the clip and install the clip onto the fuel2. tank where it will be covered by the seat NOTE Allow AT LEAST 24 hours after applying the clip before exposing the area to vigorous washing strong water spray or extreme weather 5 Install the weather cap assembly on the rider headset connector by installing the locking ring inside the flip cap 6 Secure all wiring with cable straps as needed Check the motorcycle to verify that the wire harness does not interfere with the steering suspension travel or any other moving parts of the motorcycle 7 Refer to the service manual to install all the components removed in REMOVAL Siep 1 SERVICE PARTS 3 of 5 it i TTF Toy amp ae OX a W Figure 7 Service Parts Music and Intercom Kit Table 1 Service Parts Item Description Quantity Part Number 1 Switch and housing subassembly includes Items 2 5 77133 09 2 e Switch assembly includes Item 3 Not sold separately 3 e Knob PTT VOL VOL 71814 98 4 e Switch housing Not sold separately 5 e Screw self tapping 2 3152 6 Left hand control PTT Audio Not sold separately 7 Weather cap assembly 76266 98 8 Clip nylon self adhesive Not sold separately 9 Cable strap 10 10006 10 Communication switch wire harness Not sold separately 11 Rider headset harness 7 pin 77121 08 12 Spacer 5689 13 Fla
3. cMOTOR HARLEY DAVIDSON WY J04929 INSTRUCTIONS REV 2010 04 20 BOOM AUDIO MUSIC AND INTERCOM KIT GENERAL Kit Number 77107 09 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Intercom system flash H D Part No 76441 06DT NOTE For a more integrated appearance of the rider headset con nector the console may be replaced using an Ultra Classic Electra Glide console and or console pod See FLHTCU parts manual for applicable parts and service manual for installation instructions IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 7 and Table 1 REMOVAL 1 Refer to the service manual and remove the following a Main fuse b Outer fairing c Seat d Fuel tank and console e Inner fairing cap f Wire trough cover g Left hand control Left side saddl
4. ebag J04929 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled INSTALLATION Install Switch Housing on Passenger Headset Harness 1 See Figure 1 Install push to talk switch housing 2 to passenger headset plug housing 3 included as part of communication switch wire harness see Figure 7 Item 10 2 Position the switch housing so the knob is located close to the flip cap on the passenger headset connector 3 Install self tapping screws 1 to the switch housing but do not fully tighten at this time Location adjustment may be required based on the motorcycle model seats and accessories installed on the vehicle AI 1 Self tapping screws 2 Push to talk switch housing 3 Passenger headset plug housing Figure 1 Install Push to Talk Switch Housing Install Push to Talk Audio Left Hand Control and Speaker Selection Switch 1 Refer to the service manual to install the Push to Talk Audio left hand control and speaker selector switch and adapter wire NOTE Reuse the original clutch switch if the vehicle is equipped with a hydraulic clutch master cylinder Route Overlay Harness 1 Remove the P clamp fastener that secures the wire har ness on the left side of the frame near the steering head 2 Connect the 35 way radio connector 28 to the back of the radio 1of5 Please dispose of materials responsibly 3 Refer to the serv
5. er OR passenger independ ently e Note F for front rider and R for rear passenger volume settings displayed on screen e Press the COM button again to return to normal music operation e The rider or passenger can press the PTT button to com municate with other motorcycles or vehicles equipped with a CB system Understanding Intercom Voice Activation NOTE This feature works with few problems when set up properly but an be the biggest source of confusion and frustration for an inexperienced user VOX Voice Operated eXchange a k a Voice Activation is used to open and close the microphone when rider and pas senger are using intercom to talk to each other while riding When the microphone is open the music being played is muted slightly to become background music during conver sation Once the microphone closes music volume returns to its previous setting This VOX sensitivity setting can be adjusted by pressing the intercom button on the radio face and utilizing the Mode switch on the right hand control e Turning the sensitivity down will require the rider and passenger to speak louder to start a conversation e Turning the sensitivity up will open the microphone more easily with lesser voice strength needed e As road conditions change highway vs city streets or as the wind changes adjustments to VOX will likely be required since the background noise is added to the spoken voice level to brea
6. ice manual for this model motorcycle and connect the 6 way audio harness connector 6 to the fairing harness connector 4 Refer to the service manual for instructions to secure the overlay harness inside the fairing 5 Route the passenger headset end of the harness through the inner fairing and through the left frame P clamp Replace the P clamp fastener 6 Route the harness down the frame backbone to the inside of the harness trough 7 See Figure 1 Route the 6 way connector 41 push to talk switch housing 2 and passenger headset plug housing 3 connector 76 down the left side to the rear fender support cover 8 Double back the harness so the headset plug housing 3 flip lid faces the front of the vehicle Secure Headset Connector and Switch Housing NOTE See Figure 7 Install a P clamp from the kit to the passenger headset connector behind the switch housing 1 2006 2008 FLHX FLTR FLHT C models For motorcycles WITHOUT docking hardware use the fender support cover fastener to install the smaller P clamp 15 from the kit For vehicles WITH docking hardware use the front docking point fastener Install the smaller P clamp 15 between the outside face of the docking point behind the screw and washer 2009 later FLHX FLTR FLHT C models For motorcycles WITHOUT docking hardware see Figure 2 Use the threaded hole in the frame using screw 4 washer 3 spacer 2 and the smaller P clamp 5 from
7. k the VOX setting and open the microphone NOTE Music is muted whether in speakers or headsets whenever the VOX is opened for intercom use Unexplained intermittent music volume can often be due to VOX setting being set too sensitively for the current conditions causing the microphone to open and mute the music intermittently 5 of 5
8. t washer chrome 94066 90T 14 Button head screw TORX 5 16 18 4334 15 Cushioned P clamp smaller 9990W 16 Cushioned P clamp larger 10036 17 Speaker selector switch 77092 98 18 Wire adapter 77174 06 19 Rider headset bracket Not sold separately 20 Adhesive patch 1 5 x 1 0 inch Not sold separately 21 Screw 1 2 13 x 0 75 inch 868A J04929 40f5 FEATURES OF ADVANCED AUDIO RADIO Understanding Speaker Volume Features A three position speaker switch is e Standard on FLHTCU FLHTCUTG and FLHTK models e Included in kits 77107 09 and 77108 09A Basic points to remember e The speaker switch controls the location through which music and bike to bike communications are heard speakers or headsets e Rider to passenger communications Intercom are ALWAYS heard through the headsets regardless of switch position In the down position nearest rider audio and bike to bike communication will be heard through the vehicles speakers Intercom will come through the rider and passenger headsets In the middle position audio will be heard through the vehicle speakers Bike to bike communication and intercom will come through the rider and passenger headsets In the up position furthest from the rider audio bike to bike communication and intercom will come through the rider and passenger headsets Volume Settings Basic points to remember e There are separate volume settings for speaker and front and rear headse
9. the kit For motorcycles WITH docking hardware use the docking point shown in Figure 3 Install the smaller P clamp from the kit to the outer end of the docking point using the docking point washer and screw 2009 later Trike models without the Tour Pak FLHXXX The headset switch assembly 1 will be secured to the frame at the location shown in Figure 4 using the 1 2 13 screw 3 and the larger P clamp 2 from the kit For ALL models Securely tighten the self tapping screws installed to the switch housing earlier J04929 isO6095 Headset Switch Assembly Spacer 2009 later models Washer Screw P clamp oS ONES Figure 2 Installation Without Docking Points isO6097 1 P clamp wiring harness not shown Figure 3 Installation With Docking Points is06154 1 Headset Switch Assembly 2 P clamp 3 Screw Figure 4 Installation on Trikes Without Tour Pak 20f5 Install Rider Headset Connector 1 See Figure 5 Connect the rider headset harness Figure 7 item 11 from the kit to the 12 way connector of the communication switch harness Figure 7 item 10 2 Route the harness up the left side of the frame tube about 6 0 in 15 2 cm past the lower console mount fastener 3 Install the fuel tank according to service manual instruc tions is06099 i OO mn 5 hy FER 5 1 12 way connector Figure 5 12 Way Connector of Overlay Harness
10. ts e There are separate volume settings for music intercom and bike to bike CB Getting these volume settings out of proper adjustment is likely the second most confusing frustrating aspect a customer could encounter Volume settings for audio communication and intercom are all independent and all adjusted by using the AUDIO switch on the rider left hand control or passenger PTT VOL VOL switch Audio music speaker volume can be adjusted by the RIDER ONLY while listening to music via speakers by pressing up or down on the audio button on the left hand control e Note that a Speaker icon displays on screen Audio music headset volume can be adjusted by rider OR passenger independently while listening to music by pressing up or down on the audio button on the left hand control or passenger PTT switch e Note F for front rider and R for rear passenger settings display on screen in headset mode J04929 Intercom volume can be found by pressing the INT button on the radio face It can only be adjusted in INT mode e Volume can be adjusted by rider OR passenger independ ently e Note F for front rider and R for rear passenger volume settings displayed on screen e Press the INT button again to return to normal music operation Bike to bike communication volume can be found by pressing the COM button on the radio face It can only be adjusted in COM mode e Volume can be adjusted by rid
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