INSTALLATION, INSTRUCTION AND SERVICE MANUAL
Contents
1. 24V Standard Specifications e Inlet Screen will filter to 180 microns e Ambient Temperature Range of 32 F to 140 F e Compact Size 86 5mm x 63 5mm x 65 9mm e 5SOmb Pressure Rating e Class B Group 2 Direct Acting Solenoid Valves with high sealing force e 3 8 x 3 8 BSP PI Inlet and Outlet Opening time lt 0 25 seconds e Closing time lt 0 25 seconds e Earthing terminal 6mm spade tab e Tamper resistant screws Top mounted coils and electronics that can be field replaced without entering the gas stream TECHNICAL DATA Max Working pressure 32 F to 140 F Installation group Operating Temperature Regulator adjustment range 9 2 to 13 7 mbar Voltage Ratings 24VAC 50 60Hz WIRING DIAGRAM HONEYWELL CONTROL HONEVWELL GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE ELECTRICAL COMPONENTS lonisation Ignition 4 d Z Red 230V E L Black 110V N White B E TRANSFORMER UdaJIDH U9940 MOJJSA U9940 MOJJSA Vellow Green Note If any of the original wire as supplied with the heater must be replaced it must be replaced with 18AWG 90 C type UL approved wire or its equivalent If Transformer must be replaced a UL approved model of similar type must be used WIRING DIAGRAM FENWAL CONTROL WHITE RODGERS GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW2. TW the internal circuit makes a test of the flame signal amplifier Extraneous light or fault in the amplifier will result in the simulation of a flame which will prevent the control from starting At the end of the waiting or pre purge time the gas valve is energised and the ignition device is operated In this way the safety time TS begins If a flame is detected during the safety time the ignition device is inhibited and the gas valve remains energised If the control does not detect any flame signal during the safety time at the end of safety time TS the unit proceeds to lockout and the gas valve and ignition device are switched off If the established flame signal is lost during the safety time or during operation thereafter this will cause the ignition device to be reactivated within 1 second If the burner does not light within 25 seconds of ignition reactivation the heater will enter failure lockout mode and must be reset OPERATION DATA HONEVWELL VALVE The VK series gas control have been speciallv developed for application in domestic appliances The Honevwell Gas Valve is a multi functional control which incorporates an adjustable direct acting pressure regulator It is designed for operation on 220 240V Standard Specifications e 1 2 G Female Pipe Thread connection e Ambient Temperature Range of 0 C to 60 C e Compact Size 86 5mm x 63 5mm x 65 9mm e 5SOmb Pressure Rating e 1 2 x 1 2 BSP G In
3. ALLATION INSTRUCTIONS Step 4 Attach Heater to Wall Bracket Control Housing Remove Front Cover from Control Housing Attach Heater to Wall Bracket Control Housing by inserting Mounting Arm into lower channel of Wall Bracket Ensure that the Gas Hose and Wiring Harness slide through the groove on top side of the control Housings lower channel and remain undamaged by the metals edges during assembly It may be necessary to manipulate the gas Hose so that the arm can slide into place TIP Do not install the mounting pin at this point Step 5 Connect the CSA approved flexible connector to the Gas Valve Outlet Fitting e Position heater and hose so that the gas hose and fitting are in alignment e NOTE ensure that the hose nut and valve fitting are parallel to one another and threads are engaged correctly before tightening Incorrect installation can cause gas leaks and damage components TIP Sliding the mounting arm inside the control housing s channel can help accurately Position the Gas hose in place under the gas valve s fitting e Spanner Tighten using 2 wrenches and leak test using soapy water see section leakage test INSTALLATION INSTRUCTIONS contiNuED 6 Insert Pivot Bolt e Position Arm so that the rear hole s on the mounting arm and Control Housing are in alignment e Insert Bolt and washer as supplied through Control Housing and Mount Arm using the hole l
4. AST ANNUALLY BY A QUALIFIED SERVICE PERSON Failure to follow the warnings and instructions in this manual could result in severe personal injury death or property damage This Installation Operation and Maintenance manual should not be removed from the site of installation Installer should leave manual with the customer for future reference This Appliance is for outdoor areas only see attached diagrammatical representations of outdoor areas Appendix A Do not perform maintenance until heater has been turned off power disconnected and heater temperature has cooled to room temperature Do not expose the burner to water or moisture THE APPLIANCE IS TO BE PROTECTED FROM RAIN Do not use the heater if any of these parts are exposed to water until the appliance is inspected or repaired by an authorized service person The installer is to ensure that the requirements of the local authority local gas fitting regulations municipal building codes and any other relevant statutory regulations are carried out Certain materials or items when stored under or near the appliance will be subjected to radiant heat and could be seriously damaged Ensure combustible materials eg overhead structures walls floors furniture fixtures and plants are kept at least 3ft from the top and side The whole gas system hose assembly regulator pipes and burner should be inspected for damage and leaks before use and at least annually by an
5. BROMIC HEATING PLATINUM SMART HEATTM GAS HEATER BV BROMIC INSTALLATION INSTRUCTION AND SERVICE MANUAL SUITABLE FOR GAS RADIANT HEATER MODELS PLATINUM 300 BURNER AND PLATINUM 500 BURNER N DANGER If you smell gas Do not store or use gasoline or other flamable vapor and liquids in the vicinity of this or any 1 Shut off gas to the appliance other appliance An LP cylinder not connected for use shall not be 2 Extinguish any open flame i di stored in the vicinitv of this or other appliance If odor continues keep away from the appliance and immediately call your gas supplier or fire department A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death A WARNING For Outdoors Use Oniv Read the installation operating and maintenance instructions thoroughiv before ENGLISH VERSION FROM PAGES 1 27 installing or servicing this equipment A IMPORTANT This manual contains important information about the assembly operation and maintenance of Platinum Smart Heat Series Heaters Please pay close attention to the important safety information shown throughout this instruction manual Any safety information will be accompanied by the following safety alert symbols NDANGER AAWARNING AIMPORTANT e READ THIS MANUAL CAREFULLY before installing or servicing this product e Improper installation operation or maintenance can result
6. LY INSTALLATION 12 LEAKAGE TEST 12 HEAT DEFLECTOR INSTALLATION INSTRUCTIONS 13 CEILING MOUNT POLE INSTALLATION INSTRUCTIONS 13 OPERATING INSTRUCTIONS 14 TURNING THE APPLIANCE ON 14 TURNING THE APPLIANCE OFF 14 MAINTENANCE AND SERVICING 14 REGULAR SERVICE REQUIREMENTS 14 EXTERIOR SERVICING 14 OPTIMUM MOUNTING DISTANCE 15 HONEYWELL CONTROL 15 HONEYWELL VALVE 16 OPERATION DATA FENWAL CONTROL BOX 17 DUNGS GAS VALVE 18 WHITE RODGERS GAS VALVE 18 WIRING DIAGRAM 19 REPLACEMENT PARTS 22 POST INSTALLATION REPORT 24 TROUBLE SHOOTING 25 APPENDIX A 2 IMPORTANT NOTES AND WARNINGS WARNING THIS APPLIANCE SHALL NOT BE INSTALLED OR USED IN RESIDENTIAL DOMESTIC INDOOR AREAS CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE AREA OF THE HEATER DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE CLOTHING OR FLAMMABLE MATERIALS SHOULD NOT BE HUNG FROM THE HEATER OR PLACED ON OR NEAR THE HEATER DO NOT SPRAY AEROSOLS OR FLAMMABLE MATERIALS IN THE VACINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION ANY GUARD OR OTHER PROTECTIVE DEVICE REMOVED FOR SERVICING THE HEATER conducted by an authorized person MUST BE REPLACED PRIOR TO OPERATING THE HEATER INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE HEATER SHOULD BE INSPECTED BEFORE USE AND AT LE
7. Refer to parts list in manual N IMPORTANT Do not apply any additional surface coating to the heater under any circumstances Use of additional coating other than those applied during manufacture could result in hazardous reactions such as toxic fumes or fires Additional coatings will void the warranty OPTIMUM MOUNTING DISTANCE 300 Series 19 23ft 500 Series 26 29 OPERATION DATA HONEYWELL CONTROL BOX The following operation sequence is valid only where the components are installed according to the manufactures assembly and installation instructions Please do not modify the wiring configuration gas train or any other part of the heater assembly Application The Honeywell electronic gas burner control system is suitable for atmospheric gas burners for non permanent operation Although the Honeywell unit is available non volatile lockout its configuration in the Platinum Smart Heat series heaters limits it to volatile lockout i e the restart from this condition is possible by the interruption and subsequent restoration of the mains power supply Features Compliance with CSA standard for automatic gas burner flame monitoring and control systems Compliance with EN 298 European standard for automatic gas burner flame monitoring and control systems e Compliance with AGA Australian standard for automatic gas burner flame monitoring and control systems e Flame monitorina based on rectification prope
8. Smart Heat Note When Installing with No protective cover the following Heat Shield Part No 2620165 or 2620166 the following installation clearances shall apply installation clearances Shall Apply Minimum height to combustible materials Minimum height to combustible materials a s J c Mol a s c Note Heater should be installed in such a way so as to allow adequate Clearance around air openings to combustion chamber Clearance from combustible material Provisions for accessibility and clearance for combustion and ventilating air supply INSTALLATION INSTRUCTIONS HEATER INSTALLATION INSTRUCTIONS N WARNING This appliance must be installed and used in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 and must meet all the requirements stipulated in the Installation Requirements section of this manual A WARNING Installation should be done by a qualified service person AN CAUTION Please see specifications for the weight of the Heater The installer of the Platinum Smart Heat Radiant Heaters must comply with all relevant State Occupational Health amp Safety Regulations Step 1 Mount Wall Bracket Control Housing To Wall e Remove Wall Bracket Control Housing From Packaging e Place the mounting bracket in position and
9. TO CONNECT THE ELECTRICAL COMPONENTS N White Blue L Black 110v F28 24V Red Orange Ignition lonisation v2 Yellow Green Vellow Green White T O oc 2 t O LL V Z lt H If of the original wire as supplied with the heater must be replaced it must be replaced with 18AWG 90 type UL approved wire or its equivalent If Transformer must be replaced a UL approved model of similar type must be used WIRING DIAGRAM FENWAL CONTROL DUNGS GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE ELECTRICAL COMPONENTS N White L Black 110v F28 uL Y gt t O LL V Z lt H u gt lt T Lm Ignition lonisation If any of the original wire as supplied with the heater must be replaced it must be replaced with 18AWG 90 C type UL approved wire or its equivalent If Transformer must be replaced a UL approved model of similar type must be used REPLACEMENT PARTS REPLACEMENT PARTS DISCRIPTION eem at rat sop sores Glass Retainer Top BH8080002 BH8080003 6 Glass Retainers EHEOSD020 98802 980803 79 89808005 10 Rear Housing Mount Lower ee 12 JRear Cover Mount 000000 Wiring Harness lgnitor Assembly Fenwal Control Dunas 24V Gas Valve Ca WhteR
10. Turn on gas supply Ensure correct gas supply pressures are set Switch on power to heater If Gas heater does not light turn power off Wait 5 seconds before turning power back on f heater does not ignite after 5 attempts consult the troubleshooting section of this manual or contact Bromic Heating Pty Ltd for service information TURNING THE APPLIANCE OFF 1 For temporary shutdown turn off power 2 Forpermanent shutdown tum off power and shut off gas supply NOTE The appliance must be completly shutoff for a period of 5 minutes before being relighted IMPORTANT Check the heater immediately if any of the following occurs e The heater does not reach temperature e The burner makes popping noise during use a slight noise is normal when the burner is ignited or extinguished Note Avoid inhaling fumes emitted from the heater s first use Smoke and odour from the burning of oils used in manufacturing will appear Both the smoke and odour will dissipate after approximately 30 minutes Installers please Note When the installation and testing is completed make sure that the customer knows how to operate the heater Leave the operating instructions with the customer MAINTENANCE AND SERVICING It is important that regular maintenance is carried out on the heater to maintain efficient operation All maintenance should be carried out ONLY by authorized service personnel Control compartment burner and circ
11. ange The heater is designed to function in winds up to 10mph The heater is subject to reduced performance or failure in adverse weather conditions such as high wind or extreme saturation PRODUCT FEATURES Platinum Smart Heat gas radiant heaters are revolutionizing the outdoor heating industry by introducing groundbreaking benefits never seen before in traditional gas or electric heaters Platinum Smart Heat heaters have set the industry benchmark with stylish good looks and world first innovation Platinum Smart Heat heaters excel in the areas of Aesthetic appeal Innovation Performance Flexibility Cost effectiveness For more detailed product information visit www bromicheating com INSTALLATION REQUIREMENTS NIMPORTANT GAS REQUIREMENTS Platinum LPG Models e Use Propane LPG gas only e The approved manifold pressure to the appliance is 10 W C The MIN inlet pressure to the appliance is 11 W C The MAX inlet pressure to the appliance is 14 W C This appliance shall only be used in above ground open air situations with e natural ventilation e without stagnant areas e where gas leakage and products of combustion are 4 rapidly dispersed by wind and natural convection Platinum Natural Gas Models e Use Natural Gas Only e Always use Natural Gas Regulator supplied internal to the gas valve Ensure that Inlet pressure to the regulator does not Any enclosure in which the appliance is used shall comply wit
12. authorized person for the life of the heater All leak tacte 114 ha dane with a eaan coliitinn Never Do not use the heater until all connections have been leak tested by an authorized person Inspect the hose assembly before each use of the appliance The hose assembly must be replaced prior to the appliance being put into operation if there is evidence of excessive abrasion or wear or if the hose is damaged The replacement hose assembly must be CSA approved The hose assembly is not to be located in areas where the hose may be subject to accidental damage This radiant heater is NOT intended to be installed on recreational vehicles and or boats Repair to be carried out ONLY by an authorized person Improper installation adjustment or alteration can cause personal injury property damage or even death Do not attempt to alter the unit in any manner Remove transit protection before use Never operate the heater in an explosive environment such as areas where gasorline or other flammable liquids or vapours are stored Turn off the gas supply immediately if smell of gas is detected Do not paint any surface of the heater Do not throw objects at the heater The fascia breaks discontinue use disconnect power and gas and isolate area affected by breakage Control compartment burner and circulation air passageways of the heater must be kept clean Frequent cleaning may be required as necessary Tu
13. eat Gas Radiant Heaters are designed to provide effective outdoor heating to both commercial and residential premises whilst offering an appealing design The heaters incorporate full function electronic controls allowing them to be operated remotely from a conveniently located switch The heaters have been designed to withstand the rigors of the outdoors SPECIFICATIONS PLATNUM300BURNER PLATINUM500BURNER Min Line Pressure 11 WC 11 W C NS I PLATINUM SMART HEAT HEATER DIMENSIONAL DETAILS 10 47 Without Heater Deflector B 4 33 Model Dimension A PLA300 22 05 500 29 76 With Heater Deflector N IMPORTANT This appliance is NOT approved for indoor use and must be installed by authorized persons only in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and 2 gt A mn d mia Pp 1 gt di ma AG PRODUCT OVERVIEW coNTINUED GENERAL INFORMATION The Platinum Series Gas radiant heaters are suitable for outdoor spaces In addition to the installation instructions provided authorized installers must abide by local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 Please note that these standards are subject to ch
14. ed from the thermostat supplying 24 volts to TH W the control will reset perform a self check routine flash the diagnostic LED and a pre purge delay begins Following the pre purge period the gas valve is energized and sparks commence for the trial for ignition period When flame is detected during the trial for ignition sparks are shutoff immediately and the gas valve remains energized The thermostat and main burner flame are constantly monitored to assure the system continues to operate properly When the thermostat is satisfied and the demand for heat ends the main valve is de energized immediately Should the main burner fail to light or flame is not detected during the trial for ignition period the control will go into lockout The valve will be turned off immediately Multi try Models will attempt two additional ignition trials before going into lockout The valve relay will be de energized immediately Recovery from lockout requires a manual reset by removing 24 volts from 24 VAC R for a period of 5 seconds If there is still a call for heat after one hour the control will automatically reset and attempt to ignite the burner again If the established flame signal is lost the control will respond within 0 8 seconds The HV spark will be energized for a trial ignition period in an attempt to relight the burner If the burner does not light the control will de energize the gas valve Multi try models will make two more attempts
15. equately Position sized for the number of heaters Yes No installed Ph Fax Have gas lines been purged of air Yes No leaks with a soapy water solution 1 iis Installer Contact Details WI operated without malfunction What is the inlet gas supply a Fax pressure Customer Contact Details kPa What is the gas valve outlet pressure at test point Signature of authorised person Position TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Heater will not turn on Heater turns on but then cycles on and off Low ceramic tile surface temperature Gas odour Burning of gas air mixture inside burner casting flashback Control assembly is overheating Carbon formation on ceramic tile surface of burner 1 No power 2 No gas oU I Il Insufficient flame on ionisation rod Drafty conditions Insufficient earth connection between heater and control box Air in gas line Manual shut off valve closed Regulator sticking Regulator reversed Low manifold gas pressure Low gas inlet pressure Orifice partially blocked with foreign matter Combustion by products not adequately ventilated Manifold misaligned from excessive torque applied on pipe at installation Gas supply piping too small Foreign matter in venturi tube Loose pipe connection Defective regulator Defective manual shut off valve Defective gas control valve Loose flexible hose Separatio
16. er leak test while smoking e The following points MUST be leak checked before operation INSTALLATION INSTRUCTIONS contiNuED 4 Fix Heater to Lower paddles using suitable fixtures NOTE Platinum Heating recommends running power and gas lines to the heater inside the pole to reduce visibility and likelihood of damage HEAT DEFLECTOR INSTALLATION 1 Remove Heat Deflector and brackets from packaging 2 Mount Heat Deflector brackets to top side of heater using 2 M4 screws provided 3 Attach inner skin of heat deflector to mounting brackets using 4 M4 screws provided 4 Attach Outer skin to Inner skin using 4 M4 bolts provided v CEILING POLE INSTALLATION 1 Mount Top Bracket to ceiling or support beam using suitable fixings no less than 60mm length AN WARNING When mounting ceiling pole ensure the anchoring to the structure is of sufficient strength qualitv and workmanship to support the weight of the heater and anv other load that could be applied to the fixture 2 Assemble pole to the mounting bracket using the M8x100mm and M19x100mm bolts and fix using nuts and washers as supplied 3 Assemble both lower paddles to the pole back to back AAS A 1 OPERATING INSTRUCTIONS TURNING THE APPLIANCE ON 1 Ensure that gas installation and power installation has been carried out in accordance with the manufacturers instructions outlined in this document
17. h one of the following 1 An enclosure with walls on all sides but at least one permanent opening at ground level ref Appendix A e Example 1 2 Within a partial enclosure that includes an overhead cover and no more than two walls ref Appendix A Example 2 3 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply e Atleast 25 of the total wall area is completely open ref Appendix A Example 4 and e At least 30 of the remaining wall area is open and unrestricted ref Appendix A Example 4 Note The definition of outdoors is an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection exceed 14 W C e The MIN inlet pressure to the appliance is 6 W C e The approved manifold pressure to the appliance is 5 W C INSTALLATION REQUIREMENTS CONTINUED INSTALLATION CLEARANCES When selecting the installation location for the Platinum Series Heaters the following mounting clearances should be followed Care should be taken to ensure that the heater is not installed e Where heat ignition can cause damage to gas cylinders lines Near other combustible materials In open locations subject to rain In indoor residential locations In areas without sufficient clearances refer below Note When installing with the Platinum
18. in death severe injury or property damage e Installation must be carried out by Authorized person s in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 The heater when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 e This appliance is to be used ONLY for outdoor use e When installed outdoors this appliance MUST be protected from rain BR MIC HEATING Head Office 1 Suttor Street Silverwater Sydney NSW 2128 Australia Telephone 1300 276 642 within Australia 61 2 9748 3900 from overseas Fax 61 2 9748 4289 Email info bromicheating com Web www bromicheating com Dramis iba cA ii jn ee tha maaka ahanaas EX enan barakane Aarte dgemeEa eEe wee AAT AMAR EEDA ARAF wet eek Ar CONTENTS IMPORTANT NOTES WARNINGS 4 PRODUCT OVERVIEW 5 PRODUCT DESCRIPTION 5 SPECIFICATIONS 5 GENERAL INFORMATION 6 PRODUCT FEATURES 6 INSTALLATION REQUIREMENTS 6 GAS REQUIREMENTS 6 INSTALLATION CLEARANCES 7 INSTALLATION INSTRUCTIONS 8 HEATER INSTALLATION INSTRUCTIONS 8 GAS SUPPLY INSTALLATION 12 POWER SUPP
19. iring harness 3 wires through opening as supply installation section of manual Leak test under Fenwal controller so that wires are positioned 9 PPY to the left of the controller with soapy water 9 Fix Front cover to control housing using the 8xM4 screws provided e Connect black ignition cable directly to control box at terminal marked e Connect white ionisation cable directly to control box at terminal marked S1 e Connect ground terminal over ground tab attached to body of control housing and marked with the symbol 10 Main Power supply connection is to completed in line with instructions in the Power supply installation section of this manual AN IMPORTANT Ensure that a water tight seal is maintained IMPORTANT After gas installation and electrical installation is complete all gas lines should be tested for leaks using a soapy water solution See Section titled Leakage Test for further INSTALLATION INSTRUCTIONS GAS SUPPLY INSTALLATION IMPORTANT e All gas supply installation work must be performed by trained and authorized person s and comply with the requirements of local Gas Installation Codes e All Piping Joints should be tested for leaks with a soapy water solution before use e Gas hose must be located out of pathway where people may trip over it or in areas where the hose may be subject to accidental damage Verify the type
20. latile lockout i e the restart from this condition is possible by the interruption for 5 seconds and subsequent restoration of the mains power supply Features e 24 VAC microprocessor based DSI control e Pressure switch monitoring e System diagnostic LED e Alarm output normally closed contact e Automatic reset 1 hour after lockout e Custom prepurge and interpurge timings Multiple tries for ignition e Remote or local flame sensing e Flame sense test pins Directions for use Automatic controls are safety devices and shall not be opened The manufacturer s responsibility and guarantee are invalid if the control is unduly opened A regulation shutdown must occur every 24hours to enable the unit to check its own efficiency systems for non permanent operation Connect and disconnect the unit only after switching off the power supply Avoid exposing the unit to dripping water Ventilation and the lowest temperature ensures the longest life of the control Electrical Installation e The applicable state and local standards regarding electrical safety must be respected e live and Neutral should be connected correctly a mistake could cause a dangerous situation e Before starting the system check cables carefully for incorrect installation e The ground terminal of the control the metal frame of the burner and the ground on the mains supply must be well connected Operation When a call for heat is receiv
21. let and Outlet e Earthing terminal 6mm spade tab e Tamper resistant screws e Top mounted coils that can be field replaced TECHNICAL DATA Max inlet working pressure Operating Temperature 0 to 60 C Voltage Ratings 220 240VAC 50 60Hz 52A Adjust Regulator Pressure e Unscrew the regulator cover e Unscrew the outlet plug to measure the outlet regulator pressure by using manometer e Adjust the pressure by turning the regulator screw clockwise or anti wise e Adjustthe pressure according to appliance specification IMPORTANT Remember to place the regulator cover outlet and inlet back on Inlet Pressure Outlet Pressure Regulator OPERATION DATA FENWAL CONTROL BOX The Series 35 60 is 24 VAC Microprocessor Based Direct Spark Ignition Controls designed for use in all types of heating applications The control utilizes a microprocessor to continually and safely monitor analyze and control the proper operation of the gas burner The following operation sequence is valid only where the components are installed according to the manufacturers assembly and installation instructions Please do not modify the wiring configuration gas train or any other part of the heater assembly Application The Fenwal electronic gas burner control system is suitable for atmospheric gas burners for non permanent operation The Fenwals configuration in the Platinum Smart Heat series heaters limits it to vo
22. mark the fixing hole location on the wall Drill holes using appropriate drill size and type e Attach the bracket to the wall using appropriate fixtures IMPORTANT The Heater shall be firmly and securely attached to the wall For Brick and masonry use M8 Flush Head Dynabolts or equivalent For Wood Timber fixtures use suitable screw fixings no less than 60mm in length N WARNING When mounting wall bracket control housing ensure the anchoring to the structure is of sufficient strength quality Step 2 Connect CSA approved Flexible Gas Connector as supplied to the inlet fitting on the heater using 2 wrenches to tighten Leak Test by applying compressed air 1 2 PSI to open end of flexible hose Spray gas fittings with a soapy water solution and Check for leaks Alternatively leak check can be done after assembly using inspection hole on bracket arm see leakage test section of this manual Step 3 Fix Mounting Arm to the back of the heater e Slide Gas Connector and Wiring Harness inside the centre of the arm and have them exit through the shaped cut out on top surface of the arm e Ensure that the arm faces downwards at a 55 angle e Position the 4 mounting holes on the arms plate over the corresponding fixtures on the heater Manipulate the gas hose as necessary to allow for correct alignment e Insert and tighten 4 bolts as provided to fit mounting arm to heater INST
23. n of ceramic tiles Ceramic tile s cracked Heater mounted at incorrect angle Excessive drafts Heater not mounted correctly Misaligned orifice Obstruction in venturi tube Low gas pressure Wrong gas supplied to heater 1 PURT Have authorized electrician check power supply Have authorized gas fitter check gas supply e Check and set gas pressure e Check and clear obstruction to burner venturi and injectors Discontinue use in high winds Replace wiring harness and clean connections to ensure good grounding Purge line Open valve Replace regulator Remove and install properly Adjust valve regulator until 5 W A for natural gas or 11 W A for propane is obtained Adjust main supply regulator until at least 6 W C for natural gas or 11 W C for propane precedes heater s control assembly Clean orifice Provide adequate ventilation of by products Replace manifold Increase gas pressure or replace piping Remove with bottle brush Check all connections with soap solution and tighten where necessary Replace regulator Replace manual shut off valve Replace gas control valve Tighten flexible hose Replace burner assembly Replace burner assembly Check angle of heater See heater nameplate Shield or relocate heater Mount wall bracket control housing against a vertical flat surface following the instructions outlined in the installation section of this manual Always use supplied parts to mou
24. ng prong from this plug The Platinum Smart Heat Heater comes standard with 36 of power cord in addition to the Approved 3 pin power plug If an appropriate power socket is available the heater can be plugged into this power socket and operated using the on off switch supplied on the power socket Alternatively the power installation can be tailored to suit the site requirements by an Authorized Electrician Keep electrical supply cord away from any heated surface and flue gasses Please Note Platinum Smart Heat Heaters do not have their own on off switch Operation should be controlled via the main power WARNING Ensure that power socket is switched off before plugging in power cord supply LEAKAGE TEST Gas connections on the heater are leak tested at the factory prior to shipment A complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure being applied to the heater Check ALL connections e The heater must be checked with the gas supply turned on e Make sure the safety control valve is in the OFF position e Make a soap solution of one part liquid detergent and one part water The soap solution can be applied with a spray bottle brush or rag Soap bubbles will appear in case of a leak e Turn the gas supply ON e In case of a leak turn off the gas supply Tighten any leaking fittings then turn the gas supply on and recheck e Nev
25. nt heater Consult sales agent or factory Clean with bottle brush Provide required pressure Check label for type of gas APPENDIX A OUIDOOR AREA EXAMPLE 1 OUTDOOR AREA EXAMPLE 2 APPENDIX CONTINUED Both ends open Open side at least 25 of total wall area 30 percent or more in total of the remaining wall area is open and unrestricted OUTDOOR AREA EXAMPLE 4
26. ocated on the bottom surface of the Control Housing towards the rear Soanner tighten in place e Select desired heater angle and insert the 6 Bolt and washer as supplied through the bottom surface of Control Housing into the mounting arm using the corresponding hole Heaters angle will be 0 10 or 20 Spanner tighten in place A AN IMPORTANT Electrical connections must be completed by trained and authorized electrical technicians only 7 Connectthe 3 wires from the heater by carefully following the instructions below Wiring harness PLEASE NOTE THERE IS NO NEED TO REMOVE OR UNPLUG THE CONTROL MODULE FROM THE GAS VALVE OR WALL BRACKET ASSEMBLY For Honeywell Control Using a pair of needle nose pliers grip the white ionisation terminal as shown being mindful of the terminal pins of the control module Ignition smaller terminal lonisation larger terminal Insert the ionisation terminal into the terminal pin furthest away Ensure that the terminal firmly clicks into place Insert Repeat the process with the black ignition cable inserting the terminal into the closer smaller terminal pin Insert Plug the green earth terminal into one of the available spade terminals attached to the top of the wall bracket INSTALLATION INSTRUCTIONS contiNuED 8 Connect gas inlet fitting to mains gas supply in For Fenwal Control accordance with local gas installation code and Feed w
27. odgeravGas Vae Gas Inlet Fitting 1 2 Gas Valve 25 Gas inlet Fitting WhiteRodgersGasVave SS 27 Gas Outlet Fitting tWhiteRodgers Gas Vae J O S SoS 729 Manifoldinet iting S 3 34 Transformer 110V 24V Fenwal aa Note For more information on obtaining spare parts contact the place of purchase or BROMIC HEATING Head Office 1 Suttor Street Silverwater Svdnev NSW 2128 Australia Telephone 1300 276 642 within Australia 61 2 9748 3900 from overseas Fax 61 2 9748 4289 POST INSTALLATION REPORT POST INSTALLATION REPORT FOR PLATINUM SMART HEAT GAS RADIANT HEATERS AFTER HEATER INSTALLATION PLEASE PHOTOCOPY COMPLETE amp SEND THIS REPORT BY FAX TO 02 9748 4289 or BY MAIL TO Bromic Heating Pty Ltd Suite 1305 13223 Black Mountain Road San Diego California 92129 USA or SCAN AND EMAIL TO info00bromicheating com Customer Business Name Please fill in the relevant information or circle the appropriate Ves No responses below How manv Platinum Smart Heat Date heaters are installed on this site2 Site Address What type of gas is used LPG jua Is Are the heater s exposed to salt air or any other corrosive or Yes No chemical atmosphere Does the heater s installation Yes No location pose a hazard to the site minimum requirements outlined Yes No in the Installation Requirements section of the Installation Operation and Service Manual Is the gas supply line ad
28. of gas supply complies with the appliance rating plate located at the back of the heater The inlet connection to the heater control box is a 1 2 NPT Female The Control box has been fitted at the factory with an approved manual isolating valve in accordance with local Gas Installation Codes Tighten all the connections and then turn on the gas supply Check for gas leakage with a soapy water solution See section titled Leakage Test Do not use an open flame to check for leaks When the heater is operating check gas pressure at the test point and ensure the manifold pressure to the heater is NG 5 W C LPG 10 W C Gas supply pressure must be limited to 14 W C If gas line pressure exceeds this level a separate pressure reducing regulator must be installed The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig POWER SUPPLY INSTALLATION NWARNING This heater is equipped with a three prong grounding plug for vour protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the groundi
29. rn Gas Supply off when not in use Check the heater immediately if any of the following occurs The heater does not reach temperature burner makes popping noise during use a slight noise is normal when the burner is ignited or extinguished Young children should be supervised to ensure that they don t play with the appliance This appliance is not intended for use by young or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely Check for damage to the appliance regularly If damage to the cord plug or appliance is suspected discontinue use immediately and contact the supplier or qualified person for repair If the cord plug or appliance is damaged unplug from the outlet discontinue use immediately and only an authorized person or similar may repair the unit Avoid inhaling fumes emitted from the heater s first use Smoke and odour from the burning of oils used in manufacturing will appear Both the smoke and odour will dissipate after approximately 30 minutes Ensure that a watertight seal is maintained on the electrical control box at all times Regularly check for damage to the rubber seals If damage to the rubber seals is suspected discontinue use immediately switch off power and contact the place of purchase or authorized service technician for repair PRODUCT OVERVIEW PRODUCT DESCRIPTION The Platinum Smart H
30. rty of the TECHNICAL DATA Supply voltage 110V 50 60Hz Operating temperature 20 C 60 Ambient humidity 90 max at 40 C IPX4 Protection degree Timings Self Check time Safety time TS 255 1s 10VA 4VA Drop out time on running flame failure Power consumption at start up Power Consumption Running Ignition 15kV with 40pF load Spark repetition rate 33 Hz Ignition Voltage O1 o OPERATION DATA HONEYWELL CONTROL BOX Directions for use e Automatic controls are safety devices and shall not be opened The manufacturer s responsibility and guarantee are invalid if the control is unduly opened A regulation shutdown must occur every 24hours to enable the unit to check its own efficiency systems for non permanent operation Connect and disconnect the unit only after switching off the power supply Avoid exposing the unit to dripping water Ventilation and the lowest temperature ensures the longest life of the control Electrical Installation e Live and Neutral should be connected correctly a mistake could cause a dangerous situation Before starting the system check cables carefully for incorrect installation The earth terminal of the control the metal frame of the burner and the earth on the mains supply must be well connected Operation At every start the control unit proceeds to a self checking of its own components During the pre purge or waiting time
31. to relight the burner If the burner does not relight the control will go into lock out as noted above If flame is re established normal operation resumes TECHNICAL DATA Supply voltage 18 to 30 VAC 50 60Hz Protection degres LICHEN EN se OPERATION DATA DUNGS GAS VALVE The Dungs GB Valve is a multifunctional Gas Control with combined regulator and safety shutoff valves The pressure regulator includes a servo regulator to regulate pressure fluctuations in the mains supply This ensures a precise volume flow and constant injector pressure To shut down the pressure regulator turn the setting device 25 times clockwise until a soft click can be heard Standard Specifications TECHNICAL DATA 1 2 RP Max Inlet Pressure 2 5mbar to 38mbar Nominal Flow 3 3 m3 h Air Ambient temperature 5 F to 158 F 32 F to 158 F at LPG TECHNICAL DATA Opening Time Fast Opening lt 1sec Slow Opening lt 10 sec Closing Time Voltage Frequency AC 50 60 Hz 24 V 10 15 Load of coil 24 V 230 V 2 x 5 5 VA Electrical connection Molex System connection coil or Option Connection box with integrated cable Solenoid at any position between vertical and hori zontal axis Installation position OPERATION DATA WHITE RODGERS VALVE The White Rodgers Gas Valve is a compact multi functional control which incorporates an adjustable direct acting pressure regulator It operates on
32. ulation air passageways of the heater must be kept clean Inspect and clean at least every six months or more frequently in adverse conditions Never obstruct the flow of combustion and ventilation air Always keep the appliance area clear and free from combustible materials gasoline and other flamable vapors and liquids Do not clean heater with cleaners that are combustible or corrosive REGULAR SERVICE REQUIREMENTS 1 CSA approved Gas Hose located within the mounting arm must be checked at least once annually The hose must be replaced if there is any evidence of excessive wear or if the hose is damaged The replacement hose assembly must be CSA approved with 3 8 SAE flared ends To Check the Gas Hose remove control housing cover by removing 8 screws and slide cover outwards Alternatively disassemble heater by reversing the installation instructions as outlined in Installation section of this handbook 2 VISUALLY CHECK BURNER FLAMES During heaters function visually check that all burners are alight and glowing hot This can be done by observing the red glow through the face or by peering down the product combustion passageway Note A slight variation in colour is to be expected 3 Clean burners Burners can be cleaned by directing compressed air max20PSI at outlet ports Avoid directing air at gasket material between ceramic tile and burner cup 4 Clean manifold and injectors Undo gas hose from gas valve o
33. utlet heater should be switched off and inject compressed air max20PSl down the inlet fittings 5 Clean dust and foreign matter from inside of heater housing Open up rear housing and clear dust using compressed air max20PSI and a damp cloth 6 Remove debris spider and insect nests from control compartment burner and circulation air passageways of the heater with heavy duty pipe cleaner or compressed air to keep appliance clean and safe for use Never clear ports or other openings with toothpicks or other articles that will break and block the ports 7 Ina salt air environment such as near an ocean corrosion occurs more quickly than normal Check frequently for corroded areas and repair them promptly IMPORTANT More frequent cleaning may be required as necessary It is imperative that control compartment burners and circulating air passageways of the heater be kept clean EXTERIOR SERVICING The exterior Platinum Smart Heat Heater components are constructed from stainless steel and high temperature coated black paint For all exterior black parts excluding fascia trims a brushed finish has been used This is not a coating and under prolonged use may slightly discolour from high temperatures emitted by the heater This is a normal occurrence and does not affect the operation of the appliance Replacement parts can be purchased to restore the heater to its original appearance from Bromic Heating Ptv Ltd
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