F2000 - Berkel Sales and Service, Inc.
Contents
1. zr V N38931 _ ege CONEY Si ewoN gen OILVW3H2S TOYLNOD ETS avo HSANV dINOD 122340215 NODAIIYLVIGNENV VGFHOS ECT om904 eugui ONSV JVINOJ QSN43d0 0 4 HILIMSLOO4 Ol83dV OLLVINO d VOda 440114145 ON Gd JV NO 0380 19 404 H211M 1004 OSnIH OLIVINOO V da 4340113 135 JN Od 211 5000 NINDU 1 044 34901143 135 WOO 0 JV INO2 G4N4d0 YO4 HILIMS JILVWOLNY OldsdV OLLIVINO QOIILVWOLNV 480114145 ON LV JV 0350 9 80d HILIMS DILVWOLNY 05 2 OLLVINO2 OIILVWOLNY 3HOLI313S IN LV HILIMS JILVWOLNY NN OI GUI 440114145 WOO LV 211 5100 jiv 3d 41VQsd 211 5100 d TUZ 31Vd4d JLIMS UNI 2 5402 4 42 JLIMS E 54024 4 2 JLIMS UNI 54024 12 JLIMS LII 54024 4 2 dV SIN 4144 VOVdWV 3134 d8lM 4144 VOVdNWV 1 41 85 dWV VZNIDUIWI VOVdWY WS dWV 2 494 VZNJ AJWJ VOVdWY WS 2 944 804 LI INO G4IN4d0 OldddV JINJ3A IVASON OLIVINOO ON WJ A2. 13101 19400 Ga 2 EO 11100 1100 19906 0800 19905 0810 2 9 11600 08101 9 10801 1090 1170 E x 08600 9 08601 OTA IO 4 2 07600 1150 1130 19500 1140 0830 07600 13001 1320 12301 1320 1320 ESCRIPTION ING 80x100x10 EARING 6003 2RS 17x35x10 ING 17 28 7 ESCRIZIONE Q TY NELLO TEN AS 80x100x10 NBR USCIN 6003 2RS 17x35x10 NELLO TEN AS 17x28x7 NBR OCC a RULL 17x20x16 20 16 ordinare ANELLO IR 17x20x16 USHING 1720x16 NK20 16 NELLO IR 17x20x16 ING 17x20x16 ATENA RCX P8 ISO 9001 L 568 570 HAIN P8 ISO 9001 IDUTTORE RC 220 B5 1 30 F2000 3000 4000 EAR BOX RC 220 B5 1 30 IDUTTORE RC 220 B5 1 46 B1200 EAR BOX RC 220 B5 1 46 B1200 IUNTO 80x66 EAR 80x66 UPPORTO ALB NASTRO 60x67 ONVEYOR SHAFT SUPPORT 60x67 LBERO Rullo conduttore 17x179 HAFT 17 x 179 IGNONE CATENA COND P 8x3 7 21 HAIN PINION 8x3 Z 21 IGNONE CATENA TR P 8x3 Z 18 HAIN PINION 8x3 Z 18 GRAN RINVIO M 1 5 Z 32 RELEASE GEAR M 1 5 Z 32 GRAN CONDOTTO M 1 5 2 38 GEAR M 1 5 Z 38 IGNONE CAMMA PULIT P 8x3 Z 21 CAM PINION 8x3 Z 21 AMMA PULITORE SCRAPER CAM UPPORTO RINVIO RELEASE SUPPORT ERNO CAMMA PULITORE 12x37 CAM PIN 12x37 LBERO RUOTISMI RINVIO 17x115 RELEASE SHAFT 17x115 ERNO STATICO RINVIO ELEASE PIN ULEGGIA RIDUTTORE 53x31 f4000 EAR PULLEY 53 x 31 F 4000 ULEGGIA RID 53x31 VEL VARIABILE E
3. 1 1 hk uil 22777 il TRAY lt N Z romanas I a ie 2 GE 885 Ij gooooooocooooo EEE pen ZE BO E 4 L1 MP ALIMENTAZICNE FEZOING 229 Vac 2 2 START STOP BOARD GHAL LAMPS i 4 SIGNAL LAME ECURITY SWITCHES A IC FOOT SWITCH r B gi 7 tar IMPTRRTO ELETTRICO ABM E ELECTRIC SIAGRAY Tze HD3000 CONVEYOR ASSEMBLY 15 THE BIRO MANUFACTURING COMPANY 1114 W Main Street Marblehead OH 43440 USA Ph 419 798 4451 Fax 419 798 9106 Email service birosaw com 16
4. 12 Disassembly of the scraper 12 Cleaning of the disassembled 12 Assembly of the accessorles 12 MAINTENANCE Ordinary maintenance 12 WIRING DIAGRAMS amp SPARE PARTS Marine diagrattisiua sueco a A RAE 13 Spate Ba EEA E 16 WARRANTY The installation the starting and the operating of the machine must be performed by skilled personnel only who knows the machine The personnel assigned to the assistance and maintenance must always follow the instructions contained in the manual The food forming machine must be used by trained personnel only If necessary provide for the personnel s training to learn the usual operations in order to assure the correct use of the machine ABM disclaims all responsibility in case of e Assembly of the components of the machine and the electric connection not effected according to the established rules e Improper use of the machine e Tampering the controls or the security protection e Use of non original spare parts The warranty does not cover the normal use of the parts RELIABILITY In case of improper use of the machine it is possible to have injuries and accidents The food forming machine must be used only by the personnel who must know the machine and the content of the manual
5. PER MOLLA RICHIAMO CARTA EVA ESCLUSIONE INTERFOGLIATOR F9331800 JANELLO D ARRESTO INF PERNO SUP TH C A 3 OLLA RICH CARR CARTA d 10 L55 serve anche per le GD UNI 3 29 A 0 03 05 7 8 9 OLLA COMPRESSIONE CARTA 14 15 17 19 0 ERNO SUPPORTO INTERFOGLIATORE ERNO GUIDA INFOGLIATORE 8x55 ERNO GUIDA INTERFOGL 6x48 1F9332200 BOCC PCM 121415E Interf GRUPPI COMPLETI RUPPO INFOGLIATORE COMPLETO RUPPO PRESSACARTA COMPLETO RUPPO SUPPORTO CARTA COMPLETO 29 DO o 100 00 00 00 00 00 0 9331100 ERNO BLOCCA CARRELLO CARTA 00 00 00 00 00 00 E o lt Ulo U 32 9986 2 216 UJ D gt 2 ABM F2000 F 3000 F4000 B1200 HD3000 40302 EXTRA 13700 C O MPLETE ASSEMBLY 40300 STANDARD 13601 C OM PLETE ASSEMBLY 40500 c 40202 40201 40100 STANDARD 40102 EXTRA 50102 F4000 940 50100 STANDARD 12701 ESCRIPTION USHING USHING OPPER d360x260h OPPER d360x430h OPPER SHORT PIN 12x110 OPPER LONG PIN 12x130 OPPER COVER ARM XT HOPPER COVER ARM AGNET SUPPORT S REAR PROTECTION EAR PROTECTION F4000 EFT SIDE PROTECTION S DRUM PROTECTION 205x300 OCKING KEY PIN 8x177 M4 OCKING LE
6. e Make sure that unskilled personnel and especially children do not operate the machine Do not modify or remove the safety devices covers and protections especially those installed at the meat inlet Never tamper with the electric system e Use the machine with concentration avoiding distractions e Before cleaning and maintenance always disconnect the machine from the supply system e Periodically check the main supply wire in case of breaks or bad functioning provide for the replacement by skilled personnel Never go near the machine with loose hair clothes bracelets chains rings ties etc to avoid the chance that they become tangled in the moving parts of the machine e Stop the machine whenever it makes strange noises during the functioning e Always keep the working area clean and dry e Do not deal with the repairs if you are not able to eliminate the possible breakdowns but contact the technical assistance e The machine is made of accessories and parts especially designed in order to reduce the maintenance and minimum GENERAL TECHNICAL FEATURES Description e The ABM Food Forming machine is characterized by Compactness and small overall measurements and with special features able to satisfy the producing requirements of both the great and the small distribution e Reliability and safety in the operation and the cleaning processes e Hygiene of the parts in contact with the product through
7. ABM FOOD FORMER MODELS F2000 F3000 F4000 B1200 HD3000 OPERATION amp SERVICE MANUAL amp PARTS LIST IMPORTANT SAFETY NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment Item No 356 2 10 1 TABLE OF CONTENTS INTRODUCTION Page MERA 3 TRE ADIL ye ceive Ake AA aaa 3 GENERAL TECHNICAL FEATURES Description EI ILI ee 4 ARRE 4 ezta da AEE 5 Components description 5 Overall measurements 6 INSTALLATION Packie Chee aA 6 Placing the Machine AAN 6 Electrical connections s uy hua a ukun 6 Control panel 7 Operaline Tesla sse arin aa yaaa erie 7 UTILITY Loading the automatic paper attachment 8 Product thickness regulation 9 Loading the product and use 10 CLEANING AND HYGIENE Complete OE 11 Disassembly of the removable 11 Disassembly of the paddle 11 Disassembly of the hopper 11 Disassembly of the conveyor 11 Disassembly of the regulation
8. e Ce 22 20 e fe EK EO ad _ 54107 AJ Ho IDO LA V 3 HJIIMS10004 00 04 6002 90 61 pioQ SEE Ee Su REN 10935 CONSV uol zpuluuou q AS IV K l Is MA 25 70 1 02 5 Qvo d 1273 215 19 VGFHOS WO OI 1904 GUIDO 0juDIduu congy i LN LW EW 6 W31 L 38IM 313481 A INO 00074 69 E 217 5100 LW EO 034 5508 Du 31IHM VONVIG A INO 31vq3d 000 GH 530135 DNIMV L LW IZZIAH3S SEO 31vQ3d _ N E LW LW LSW Hd 4 1 8 WIT 9 38IM 31341 ISX LW we LW LW LA OI ON1V M n LYS WSs LW HN ZL WOX1V 81 W02 0d SOd E HILIMS INOIZISOd 440114145 LYS 4 ws CX A A2N3883I3 V ZN3883A3 185 4 LW IW M 3 ON W3 02 W3 T u VAM IW IW Zbk BY AL343VS KO 322391215 lt gt 038 05504 D LW LW LW LW SZW ZW DW ON ZNW 5 15 185 3d B Jd lt IN e E IN bel 11 b r 6 8 i 9 S Y 0
9. in order to clean the drum from residual product e The product will come down on the conveyor belt and will be moved to its end e To stop the machine operate on the stop button T or open the protections e To continue release the stop button and turn the start switch again 2 10 CLEANING AND HYGIENE Complete Cleaning e It is advisable to clean the machine daily or if necessary more frequently in case it was very dirty or after long periods of inactivity e The cleaning must be carefully made for the parts in contact with the product e Clean the structure of the machine with soft cloths sponges and rinse with water frequently Finally dry with soft and dry cloths Attention the machine is not protected against steam cleaners high pressure power washer or similar systems In this case there is risk of short circuit or serious damages to the machine Disassembly of the Removable Accessories e All the cleaning operations of the machine must always be done with the machine not equipped with hopper taking out the plug from the socket Disassembly of the Paddle e Hold the handle turn anti clockwise and lift e To avoid accidents before disassembling position the paddle away from the hopper pins Disassembly of the Hopper e Open the cover completely e Turn the hopper anti clockwise lift it and take it away from the base Disassembly of the Conveyor Belt e Lift the belt on the side of the return pulle
10. the use of innovative materials conformed to the current regulations e Precision and compactness of the finished product e Strength easy use controls and working stationing especially designed to optimize ergonomics Main Features e The castings are made of anticorrodal thermically treated with innovative material for food while all the other components have been made of stainless steel These parts are particularly fit to resist the corrosive agents of the products used and are in conformity with the hygienic regulations for food e The moving parts are started by an electronic motor and the movement transmission operates through a chain and mechanism e The hopper the paddle the conveyor belt the drum and the accessories are easily disassembled to effect a regular cleaning e The thickness of the product is adjustable e The quantity of the hamburgers produced per hour can be varied on request in the models with current continue motors e The hopper and the moving of the product operate in a continuous way and this allows a homogenous dough e The controls are easily identifiable and suitable to prevent accidental starting e The transmission parts are located inside the crankcase e The machine is equipped with a device which allows the cleaning of the roll during functioning scraper and permits the separation of the products e Different drums are available suitable o the forming of products with different shapes e On
11. AR PULLEY 53x31 F4000 ULEGGIA RID 110x31 VEL FISSA GEAR PULLEY 110x31 NELLO OR 9 25 x 1 78 NBR O RING 9 25x1 78 USCIN 6201 2RS 12x32x10 BEARING 6201 2RS 12x32x10 OCC a RULL 12x21x16 HK1516 ordinare ANELLO IR 12x15x16 BUSHING 12x21x16 NELLO IR 12x15x16xBOCC HK1516 vedi note ING 12x15x16 Q 212 ABM 600 F2000 F 3000 F4000 B1200 HD3000 Complete Assembly 19202 SHO RT DESCRIZIONE ARTICOLO DESCRIPTION Q TY ASTRO INOX 5 LONG BELT UPP OSCILLANTE RASCHIATORE LIDING SUPPORT EVA COMANDO RASCHIATORE CRAPER CONTROL LEVER ERNO TASTATORE PUL 6x30 ULLEY PIN 6x30 OLLA TRAZIONE PULITORE CLEANER SPRING TELO BRACCIO 20x187 ALLA SPALLAMENTO BRACCIO ULLO CONDUTTORE 64 x 140 ULLO CONDUTTORE DENTATO ULLO CONDOTTO NASTRO 28x140 ERNO STATICO RULLO 12x193 ENDITORE M8x38 NELLO SPALLAMENTO RULLO diam 20 foro 12 sp 7 mm RACCIO TRASP CORTO RACCIO TRASP LUNGO IOLO BRACCIO TRASP 6x30 ASTRO Trasportatore Lungo 145x1850mm ASTRO Trasportatore Corto 145x840mm OLANTINO D5 6G ULITORE FILO ILO PULITORE 1mm 5 WIRE ESCRIZIONE ARTICOLO ESCRIPTION SSIEME PULITORE LEANER ASSEMBLY lt TDI EZI GOI d ONVEYOR ROLL 64x140 S BELT DRIVER 64 x 140 OLL 28x140 OLL PIN 12x193 OCKING SCREW M8x38 OLL BUSHING HORT CONVEYOR ARM ONG CONVEYOR ARM ONVEYOR
12. ARING 51108 40x60x13 Fo306800 ANELLO AS 30x42x7 NBR SEALAS 30x47 NBR 1 2905 CUSCIN 6205 2RSH 25x52x15 BEARING 6205 2RSH 25x53x15 BAsEFO8 K ju TE Fes10500 MOZZO ALBERO TAMBURO SHAFTHOUSNG Fe310700 ESPULSIONE CAMERA j o GEAR 30x83 2 2 25 VM Ou O EOI GOI D gt F9312000 SPINA 10x46 h8 albero tamburo LUG 10x46 h8 F9312100 INGUETTA 8x7x35 UNI 6605 69 A C40 con foro EY 8x7x35 UNI 6605 69 A C 40 A BOCC sup Cupola posi Base USHING 26 7x32x38 RING 80x3 UJ UJ ABM F2000 F 3000 F4000 B1200 HD3000 0680 9308500 BOCC a RULL 36x42x20 HK3520 ordinare ANELLO IR 30x35x20 BUSHING 36x42x20 HK3520 1 F9308501 ANELLO IR 30x35x20xBOCC HK3520 IR 30x35x20KBOCC HKGEZO__ 1 9310301 CUPOLAFO34 HOPPERPLATE E F9311201 NGRAN CONICO 25282 37 26 25 282 52 25 9312500 ALBERO 90195 PADDLESHAFTd3 XS5 1 F9312600 LINGUETTA 8x8x45 316 Tipo A non unificato con foro KEY8xbx Jon 15100 800 87 33 5 Aluminio 7 ALUBUSHNG87zG3S I PAG 2 ABM 2000 F 3000 F4000 B1200 HD3000
13. ARM PIN 6x30 ONG CONVEYOR BELT 145x1850mm HORT CONVEYOR BELT 145x840mm LASTIC KNOB D5 6G IRE CLEANER op 70 GOI GO OO Sz gt 05 GO lt N N gt ABM F2000 F 3000 F4000 B1200 HD3000 20301 EK 20002 20003 2000 Complete Assembly 21300 21500 ESCRIZIONE OZZO TAMBURO TAMPO TUBO POMc 200x140 E206 1133 H156 IATTELLO ESPULSIONE 9320400 SUPP PIATT SUPER x ST a 1 fig IASTRINA GUIDA ASTE CARRELLO STA CARRELLO 8x122 9320700 PERNO STATICO TASTAT 8x56 5 ULLINO TASTAT CAMMA d 14 5 OLLA RITORNO PIATTELLO GGANCIO AUTOM TAMBURO 9321100 MOLLA AGGANCIO AUTOMATICO AMMA CALIBR SPESSORE TAFFA CAMMA CALIBRATORE 9321500 JVOLANTINO D3 6G mozzo lungo NELLO EST d 8 UNI 7435 GRUPPO COMPLETO R STAMPO 1 FIGURA R STAMPO 2 FIGURA F9320003 GR STAMPO 4 FIGURA ESCRIPTION LLUMINIUM FRAME LASTIC DRUM USHER LATE SUPPORT UIDE PLATE USHER SHAFT IN 8X56 5 LASTIC BEARING d 14 5 USHER SPRING OCKING MECHANISM OCKING MECHANISM SPRING HICKNESS CAM OCKING THICKNESS MECHANISM LASTIC KNOB D3 6G ING d8 UNI 7435 COMPLETE ASSEMBLY RUM SINGLE SHAPE ON REQUEST RUM DOUBLE SHAPE ON REQUEST RUM FOUR SHAPE ON REQUEST RUM COOKIE ALLU SHAPE ON REQUEST Q TY o Z w 2 2 2 2 2 2 m 2 m 2 2 2 2 2 x F9320004 STAMPO ALLUMINIO BISC
14. FT AND RIGHT KEY ESCRIPTION S PADDLE LARGER ADDLE COMPLETE ASSEMBL CODE ESCRIZIONE OCC superiore CUPOLA OCC inferiore CUPOLA ONTENITORE d 360x260h ONTENITORE d 360x430h ERNO CONT CORTO 12x110 ERNO CONT LUNGO 12x130 RACCIO COPERCH CONTEN STD RACCIO COPERCH CONTEN ALTO UNTALE PROTEZ SENSORE CONTEN ROT POSTERIORE INOX kg 4 AISI 304 ROT POSTER F 4000 ROTEZIONE Laterale Sx ROT STAMPO 205x300 AISI 304 ERNO CERNIERA 8x177 M4 ERNIERE INOX DX SX Ex F9350401 ESCRIZIONE RACLA HAMBURGATRICE INOX R RACLA HAMBURGATRICE H 00 TTI TTI TT TO TU ZE ZE ZE ZE ZEA 0 TH Q E 9313700 50700 50400 50300 7 ABM F2000 F 3000 F4000 B1200 HD3000 FROM SERIAL NUMBER 1710 77800 115V 60Hz 77700 220V 50Hz OSC H 220V 50HZ Z9ICA 115V 60HZ F9340403_ MAGNETE CERAM 2S 16x9 5x8 x CONTENITORE F9340100 CERAMIC MAGNET 16x9 5x8 F9350800 PROT SUP PEDALE Pneumatico PNEUM FOOTSWITCH SUP PROTEC F9375300 POTENZIOMETRO E 4000 MOELLER M22 R10K 1 POTENTIOMETER F4000 R10K1 M22 MOELLER F9376000 DOPPIO DOUBLE SWITCH F9376100 SELETT MANO PIEDE TUTTE HAND FOOT SWITCH F9376200 PULSANTE STOP STOP BUTTON F9376300 1 NC SWITCH 1 SC
15. JNd3D28383 804 LIV IND 0350 LJ VZN3BS3NW3 OSNIHD J3IN3A IVNHSON OLIVINOJ JN W4 AJN3858 33 VZN38d3A3 2 WO 3 O15034 WV a40 noasy HEN 8002 90 11 PORO ojuaweBa j03 Ip 2 lt SUOIZDUIWOUSq ANICONBV SIA DSS9UJUJO2 NOD cO W8V VG3HOS o1uDIduJ ANICOWNSV JjLNVNILSIHdIHOLD V 3 191515 VZN3DHdW3 2d OLS3HHV VIO VIA ADE MZ VISUVW VidS 510 1 0007 133OW JAIEK conway V WIRING DIAGRAM Models F2000 F3000 HD3000 2X115 V 50 60 Hz MOD F 2060 C n 2x239 V 50 60 Hz F ZABO 1 HD 5 20 z 3 3 CUBBRULI TR mum dida Ps E LEGENDA y 151 l icem E TRSTRASFORMATORE 0 115 230 0 24 D 5 K4 CONTATTORE MOTORE PE PULSANTE OI EMERGENZA MS1 MICROINTERRUTTORE DI SICUREZZA E 3 MS2 MICROINTERRUTTORE DI SICUREZZA Bi LTO MT MOTORE 7 7 10 LE DI EMERGENZA LT SPIA DI TENSIONE P POSIZIONE A FLUNZIONAMEHMTO IMPULSIVO FUN
16. OTTI ABM F2000 F 3000 F4000 B1200 HD3000 30202 Complete assembly 30000 Complete assembly DESCRIZIONE ARTICOLO DESCRIPTION QTY ORPO CESTEL CARTA PAPER HOUSING OLANTINO D3 6G mozzo lungo PLASTIC KNOB D3 6G ORPO INTERFOGLIATORE ALU PAPER ATTACH HOLDER ESTELLO CARTA Rg con perno saldato F9330301 gt PAPER MAGAZINE ITE REGOLAZ FASAT CARTA 6x160 CREW 6x160 129330600 CAMMA ATT FOGLIO CA TELO GUIDA CARR INFOGL 6x117 9330701 IMPUGN A SFERA 3105 MEC A d20 F9330800 BISTURI 0 9330 PINTORE CARTA Rg saldato 93 3 2 2 ce 4 H UIDING PIN 6x117 GA APER PUSHER APER PUSHER SPRING LOCKING PAPER PIN PIN 12x7 5 SPRING 05 DE 11 BUSHING 8x7 5 SPRING d 10 L 55 P RELEASE LEVER STOPPING SEAL PAPER ATTACHMENT SUPPORT PIN GUIDING PIN 8x55 UIDING PIN 6x48 USHING 12x14x15 COMPLETE ASSEMBLY APER ATTACHMENT COMPLETE APER PUSHER ASSEMBLY APER SUPPORT ASSEMBLY 9331200_ FERMO CARRELLO 12 7 5 TH A DO 3 3 3 3 3 9331300 COMP FER DFO 5 DE11 L25 055 FERMO CARR 8x7 5 933 3 3 3 3 C Aa 9331600
17. REW 9376400 1 NO VITE SWITCH 1 SCREW MAGNET FOOTSWITCH 6210 08 F9377100 INT PNEUM DEVIAZ MOM 6871 01 PNEUM SWITCH 6871 01 PASSAPARETE x PEDALE PM1206E FOOTSWITCH CONNECTION PM1206E 9377500 INVERTER SYN10 S 220 05 IP65 S 50 60H Kw 0 75 220V K20003 LAMPADINA ROSSA K20004 LAMPADINA VERDE GREEN LAMP F9377700 SCHEDA M ARRESTO 220 50 HZ DA SN 1710 CARD 220 50 HZ START STOP FROM SN 1710 F9377800_ SCHEDA MIARRESTO 115 60 HZ DA SN 1710 CARD 115 60 HZ START STOP FROM SN 1710 Z9SCH SCHEDA M ARRESTO 220 50 HZ CARD 220 50 HZ START STOP cobe pescRizONE o 3 A 1 4 DESCRIPTION 9350801 PEDALE Pneumatico HAMB FOOT SWITCH COMPLETE ASSEMBL ABM F2000 F 3000 F4000 B1200 HD3000 2000 1200 13201 930870 9308800 9308900 9313201 9313202 9313203 9313204 9313300 9313500 9375500 9375501 9376101 9376102 9377600 Q TY CINGHIA F4000 POLY V508J8sv200 BELT F4000PJ457J8 tt CINGHIA 2000 B1200 559 J8 PJ 559 J8 220mm 7 BELT F200081200PJ559J8 220mm tt BELT F3000 HD 3000 PJ533 EM MOTOR PULLEY 38 x 31 ALL s PULEGGIA RIDUTTORE 53x31 f4000 GEAR PULLEY 53 x 31 F 4000 GEAR PULLEY F 3000 HD 3000 83 x 31 IPULEGGIA RIDUTTORE 110x381F2000 7 GEARPULLEY F 2000 110 x 31 S
18. UPPORTO MOTORE HAMBURGATRICE TUTTE juoronsupponr j IMOLLATENDITOREMOTORE JVOTORSPRNGTENS kd IMOT M71S2K 35161 LMR71 vel fix kw 0 55 230V 50Hz 14 roLant MOTOR LMR 71 230 V 50 Hz F 2 3 HD 3000 B 1200 1 2000 M71S2K 35150 USAkw0 55115V60Hz 7 MOTOR LMR71 115 V 60 Hz 2 3 3000 B 1200 EUS MOTOR CAPACITOR BLACK 31 5 40 mf VLCA 280 40 60 CONDENSAT MOT bianco MOTORF23 B1200CAPACITOR WHITE tt AG ABM F2000 F 3000 F4000 B1200 HD3000 PNEUMATIC VERSION E ESCRIZIONE DESCRIPTION 9338001 CILINDRO 1130160170CP ISO 6432 CILINDER ISO 6432 o T zio R BIT 1 8 04 FILTRO AIR FILTER FIL BIT 1 8 20 RMSA SWITCH ISTONE CILINDRO PULIT PNEUM PNEUMATIC PISTON WIRE CLEANER ILO PULITORE 21mm S S WIRE ESCRIZIONE ESCRIPTION R PULITORE PNEUM OMPLETE PNEUMATIC CLEANER ASSEMBLY lt Ul 7 TI o 4 lt AG 1 AV 6002 0 61 930g 10 N9 S conay LEN NEN HSANVdINOO 7 pssewuwog DILYWIHIS TOYLNOD WdS avo Nav AZZAMNIIS NOD FIIALVIGNENV VO3HOS AES Ol1904 GUIDO oyupiduu CONSV ond 9 U U U gt gt gt U U lt I t IVY _ s 3 sa B E IE SES z aa qe HEE EH lt o 29
19. ZIONAMENTO SELETTORE 51 xL POSIZIONE MACCHINA FERMA POSIZIONE FUNZIONAMENTO RITENTIVO L Contents TR Transformer 0 115 230 0 24 MT Motor Contactor LE Emergency Signal Lamp PE Emergency Button LT Tension Signal Lamp MS1 Security Microswitch TS Signal Transection MS2 Security Microswitch Position A Impulsive Function Selector Functions S1 Position Stopped Machine Position B Retentive Function 13 WIRING DIAGRAM Model F4000 SIZ bu HO FANE B vede FING Sa F Ei Ge Lii N GA SELETTORE gurera 7 ha e i m mm i ea D i be Ei fr GERA Contents TR Transformer 0 115 230 0 24 K1 Motor Contactor Emergency Button MS1 Security Microswitch MT LE LT TS MS2 Security Microswitch Selector Functions S1 L1 MP Feeding 220 Vac T1 T2 Start Stop Board Signal Lamps Emergency 3 4 Security Switches 5 Selector 6 Automatic 7 Foot Switch Motor Emergency Signal Lamp Tension Signal Lamp Signal Transection Position A Impulsive Function Position Stopped Machine Position B Retentive Function
20. at the machine has not been damaged The components of the package can be assimilated to the urban solid rubbish Placing the Machine e It is advisable to place the Food Forming Machine on a stable working table positioned on a height of about 800mm from the ground e The installation area must allow the use of the machine in an optimal and ergonomic way It is advisable to place it in a dry breezy place far from warmth sources it can be used without any special arrangement of a normal working place Electrical Connections e The machine is equipped with a feeding wire Before connecting it to the socket verify the functioning tension showed on the identification tag i S e In case the details do not correspond contact the eurre Stabilimento e Uttici e 3 LAINATE MI VIA RHO 6 2 1 0 03 72 805 distributor for the assistance service Kuy Ee e The socket for the connection must correspond to the current rules Control Panel Starting switch automatic manual 1 Red stop button 2 Machine operating signal lamp 3 Machine stop signal lamp 4 Handle for speed regulation 5 only for model at variable speed Note in the Model F4000 the regulation of the speed and the quantity of hamburgers is made by rotating the regulating handle with a quantity of products variable from to a maximum of 4000 pieces per hour Operating Test Before controlling the operation if you have not a
21. e paper block and take away the wrapper e Reassemble the papering attachment in the guide pins until the stop click e Release the spring using the button placed under the papering attachment 2 e Position the papering attachment freeing the locking lever 2 e Regulate the center of the paper turning the centering knob 4 Before cleaning the machine always make sure that the machine Is stopped and disconnected from main supply Never use high pressure sprays during cleaning Never use solvents thinners alcohol etc during cleaning Sert Only use lukewarm water and some neutral detergent Product Thickness Regulation The machine is regulated in the factory with a medium thickness to obtain another thickness follow the instructions indicated below e Take out the regulation drum by operating on the ring nut clockwise and taking out the drum e Loosen the stop knob of the gauging device I e Turn the gauging device to regulate the thickness 2 e Lock the stop knob 1 e Reassemble the drum inserting it in the guide shaft until the stop click Loading the Product and Use e Open the cover and load the product in the hopper and close the cover again e Connect the plug to the socket e Start the machine push the automatic switch 1 e Regulate the production speed with the regulation handle 2 only for model with selector e During the operation operate intermittently
22. lready done you must assemble the hopper assemble the conveyor belt close the cover and the front protection Connect the footswitch inserting the control pipe into the bush on the control panel side Connect the plug to the socket Position the switch handle 1 on automatic Verify the rotation of the drum and the conveyor belt see the arrow Verify the lighting of the light Push the stop button 2 the machine must stop and the light 3 must light up Position the switch handle 1 on manual Press the footswitch Verify the rotation of the drum and the conveyor belt see the arrow Verify the lighting of the light Push the stop button 2 The machine must stop and the light 3 must light up e During the operation when lifting the front drum protection the machine must stop e To continue close drum protection turn the operating switch again e During the operation when rotating the hopper cover the machine must stop e To continue close hopper cover turn the operating switch again UTILITY To obtain good results you must use fitted meats and doughs Arrange the machine with all the accessories disassembled It is advisable not to use and let the machine function without any product in the hopper Loading the Automatic Papering Attachment e Take out the papering attachment by pushing the button I and slipping it off from the guide pins e Replace the pushing spring e Insert th
23. operations e Verify the operation of the micro switches and of the electric buttons e Verify the state of use of the feeding wire Whenever there was the necessity of repairs or special maintenance contact the assistance service or a qualified technician 12 ABM F2000 F 3000 F4000 B1200 HD3000 RICAMBI CONSIGLIATI RECOMMENDED SPARE PARTS MODEL F4000 C C MOTOR ONLY Mer B1200 F4000 INVER YE PROTECTION BOARD CONTROL BOARD UP TO SERIAL NUMBER 1709 Z9TCA 115V 60Hz 77800 115 602 77700 FROM SERIAL NUMBER 1710 2276800 50300 13700 ASSEMBLY 60600 0 ABM HD 3000 PNEUMATIC RICAMBI CO NSIG LIATI RECOMMENDED SPARE PAR 38001 13700 C OMPLETE ASSEMBLY 3800A Complete Assembly DESCRIZIONE DESCRIPTION CILINDRO 1130160170CP ISO 6432 MR BIT 1 8 04 FILTRO AIRFILTER FIL BIT 1 8 20 RMSA FIL BIT 1 820 RMSA 11 ALV MEV 25 RSS 00 EIC EEA a GR PULITORE PNEUM F9362600 PISTONE CILINDRO PULIT PNEUM__ PNEUMATIC PISTON 1 9360600 PULITORE FILO WIRE CLEANER EE M T EEE AG 0 U ABM F2000 F 3000 F4000 B1200 HD3000 1240 12401 10100 ESCRIPTION F9306300 CUSCIN 1108 40x60x13 BE
24. request the machine can be supplied with electrical motors of different tensions Safety Devices The Food Forming Machine is equipped with the following protection and safety devices Safety micromagnet on the hopper Plastic cover servo assisted by a micromagnet Protection and front cover of the removable parts Handle of the paddle optimized to avoid crushing and use of keys or particular tools Starting of the machine through reverser for servo assisted manual or automatic control Emergency button e Materials in conformity with the food hygienic regulations and fit to guarantee the good resistance to oxidation Components Description CONTENTS 1 Cover 2 3 Protection 4 Papering attachment 5 Drum stop ring nut 6 Drum 7 Scraper 8 Leading roll 9 Led roll 10 Conveyor belt 11 Footswitch 12 Speed variator for the mod with current continuous 13 Manual automatic switch 14 Stop button 15 Feeding signal light 16 Stop signal light 17 Transmission protection crankcase 18 Base 19 Cover shaft Overall Measurements F2000 4000 Length A 620 Width B 500 Height C 610 Gross Created Weight 72 kg Net Uncrated Weight 67 kg Hopper capacity 20 kg Optional Conveyor Belt 1850 x 145 Hopper Power see identification tag Motor Power see identification tag INSTALLATION Packing Check e At the receipt of the machine check the package to verify th
25. y e Take off and disassemble the conveyor belt 11 e Disassemble the complete conveyor from the guide pin Disassembly of the Regulation Drum e Turn the stop ring nut anti clockwise pull the drum and disassemble it from the control pin Disassembly of the Scraper e Loosen the stop knob of the scraper shaft e Take off the complete scraper Cleaning of the Disassembled Components e All the disassembled components must be washed with warm water neutral detergent rinsed in water and dried Assembly of the Accessories To effect the reassembly of the accessories proceed in the inverse way to what previously described in the disassembly Pay special attention to the assembly of the following accessories e Hopper Insert the hopper with the two guide pins in the fusion taking care to position the micro magnet on the side of the cover shaft and turn it until it hooks the pins e Paddle position the inserting shaft of the paddle so that the pins in the hopper do not overlap the paddle then hold the paddle put it on the shaft making the shaft plug coincide with the housing in the drum e Drum assembly the drum in the guide pin making the shaft plug coincide with the housing in the drum MAINTENANCE Ordinary Maintenance The machine does not require a special maintenance for the regulations or replacements of parts but only requires a normal maintenance carried out by the operator which consists of the following
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