RS-600 Door Installation Manual
Contents
1. N DY I I I I DEI I o Am m amp gm 0 amp mc I INId i Xs MOTA o I JAQON Seg Bujumj H3MOd i a J9NYMO 4 1 2 V1 us mdu I SA plate aeli Telan e qe2 yoe c Si xxi5zaz Q y NM n las 2 digo 6 AV 18 W06 98 2 9 S Zl I I I I _ I O QOOJIOIO O0O0IO OO0O0 0 I I px Qo I PA I IM I I I I I I I I I I I I I I I I I I I Technical Installation and Service Manual QNQOMNO HLAVA Erz 3dMls HW 18 T ErEs 3dMIS HM NO gt 4 3dillS 0V18 M N3389 Jd us HM d u 4 gt E JIMS M8 N9 45 gt 1no amp wye Xov 18 E 7 NOH adis MOVE M 39NvNO cJ P Ae Ls A amp 39NYu0 q E diIMLS x8 30 de 4 xwowwn G9 3dMIS ALHA M 038 39NYM0 e bo A rm e SES 3 HMxg Jm 1 WE Pads sih M vovg H adl ls HM Yd ah is WS Qus xovi8 M ALIHM Jdle1S Wg HM u 4 MEL G 3amis yoy M aay __ CE dS 18 04 J3 gt ee 3 MO SEH NAINO fB gt Nd 389 EM i Vas Qas ovie M ama I dis g 18 T amp 29 18 Q 3LIHM I 3LIHA o gt ETAT XN G A 8 I2. dump dump emp gt AR damp damp dumb dem j Q K 3 lt e nn nn nee ea I D fo 10 in gt 25 40 cm D O Space for 3 access door 1 removal l Width see Table 1 Qc Page 1 ge 1 A I gt O O O 00 z 00 DM 5 E gom oi O E no 2 3 a 3 k Floor Level 8 2 in 20 83 cm Overall Width Width 16 4 in 41 66 cm EN NOTE Allow 1 30 4 cm minimum preferably 18 45 7 cm clearance above the Head Unit for future panel maintenance or replacement 4801 5159 rev 05 14 Technical Installation and Service Manual Page 4 of 26 4 4 Attachment Points of Door When sizing the clear opening for attachment of the door pay close attention to the following guidelines Door flanges have pre drilled holes that serve as mounting points of door Flange widths are shown in Diagram 2 Make sure that door assembly is plumb amp square 2 The top unit has a top flange and a bottom flange Make sure these flanges overlap framing The vertical members have inner flanges and outer flanges The outer flanges have pre drilled holes that serve as attachment points Make sure the outer flanges overlap framing 4 When door is raised in front of clear opening Section 4 7 page 6 Diagram flanges must be flush against framing for attachment of screws Holes in top flange are 1 in 2 54 cm Diagram 2 A pre drilled j SEEHEBHHSE Z RS RS
3. 9 Locate the two floor mounting holes at the bottom of the left amp right tracks See 6 Carefully press flanges of the door Diagram 7 assembly flush against faces of framing boards or posts 10 Drill a 1 4 hole and install Hammer Set 7 Fasten Tek screws in steel or lag screws Anchors 1002 6030 in both right and in wood through the flanges on sides of left tracks See Diagram 7 door assembly Securely tighten all dd 11 This completes fastening of the door 8 On the lower and upper flanges of the assembly to the clear opening horizontal member there are attachment points for fastening screws Fasten Tek 12 Refer to controller section for the screws in steel or lag screws in wood next steps 4801 5159 rev 05 14 Technical Installation and Service Manual Page 8 of 26 5 Typical Smart Controller Installation A typical installation of the Smart Controllers involve at a minimum connections to AC Power the door motor the Up Down button and the Safety Beam Other accessories can be added such as a remote IR sensor a remote radio link and door movement indicators such as lights and bells Za Control Box and Encoder Assembly Limit and Safety Switches are located within the interior of horizontal member Drive Motor RS 500 or RS 600 Door SC 325 or SC 650 Brake Release A Tension N sEd T Pipes Ak Ralls Safety Beam Z Z 22
4. B E g S e Amd l E 3f8 4 l l I l 4801 5159 rev 05 14
5. Identify components by the Parts Assemblies section in back of this manual When components are received check for damaged or loose or missing parts If there are damaged or missing parts contact your RollSeal distributor immediately Please read and understand all instructions in this manual before beginning installation 4801 5159 rev 05 14 Technical Installation and Service Manual Page 3 of 26 4 3 Adjusting the Clear Opening Locate your particular system in Table 1 page 1 Read the value of height and width of the clear opening for the door size that you are installing This gives the required dimensions of the clear opening If necessary adjust the dimensions of the mounting posts or framing members to the height and width of your RS 500 door system as shown in Diagram 1 Refer to Section 4 4 page 4 Diagram 2 for details of attaching door to framing members Framing material must provide suitable support for attachment of screws Make sure that mounting posts or framing members are positioned so that the screw holes of the outer flanges of the vertical members will align with the mounting posts or framing members Section 6 4 page 8 Diagram 2 Make sure that there is room for the motor and control box without encountering any obstructions Diagram 1 Front View Curtain Side 9 75 in 4 125 in gt 14 61 cm _ 10450m gt 45 cm 20 688 NSEESESES l E 1 d d BUH EEEEERRRTEEEEEEERY
6. 13 susie a wo m o se 13 413002 408 14 sso 409 4801 5159 rev 05 14 Technical Installation and Service Manual Page 2 of 26 240 VAC 3 phase Physical Description Drawing Installation of a RollSeal RS 500 Automatic Door involves at a minimum connecting to the Smart Controller SC 325 that connects to the AC power the door motor the Up Down button and the safety beam Other accessories can be added such as a remote IR sensor a remote radio link and door movement indicators such as lights and bells Motor Control Box Limit switches are located within the interior of horizontal member See Section 8 for description of limit switches The RS500 Door requires a SC 325 Controller jolis Lube x IDE Safety beams Floating Magnets and Laminated Steel Attached to outside of curtain and inside track units Tension pipes are located within folds of curtain Use of Equipment The RollSeal RS 500 Door is an automatic motorized curtain enclosure for a doorway Installation 4 1 Tools Required 3 8 in 10 mm Power screwdriver portable Socket 3 16 in 5 mm Drill bit and power drill Hammer 3 8 x 1 in Bolts and nuts supplied Tape measure Carpenter s level NOTE Other Tools May Be Required According To Installation 4 20verview The RS 500 door is shipped with pre assembled vertical members left track and right track and a pre assembled horizontal member head unit
7. 15 2 Test Close Direction a Place the jumper on the pins of Out to divis Close momentarily Care should be taken that this wire only touches these two points The door should close to E Pug d its full close position Fi e bd 15 3 Test Stop Position Inset A a Place the jumper on the open or close direction momentarily the door will start to move in that direction Care should be taken that this wire only touches these two points Before the ui door gets to its full limit place the SWITCH jumper across the Out to Stop position momentarily The door should stop at this point hj Timed Test Sequential SWX 15 4 Test Manual Position a Place the jumper on the pins of Out to Inset A Manual momentarily Care should be taken that this wire only touches these two points The door should open or close to its full limit position The direction will depend on the last time it received an input from this location Each time you make contact on this point the door will move opposite of the previous move 15 5 Test Timed Direction 4801 5159 rev 05 14 a The door must be closed before performing this test Place the jumper on the pins of Out to Timed momentarily Care should be taken that this wire only touches these two points After the door 1s opened and all safety sensors are clear a timer would count down and close the door automatically In order for the t
8. figure 1 oie T dd See Article 6 e ir O en Lower limit is not set correctly Reset door Home Switch limits PS 1 C T T eee See Article 6 Faulty connections check DC harness Grey Cable at the door and the DC connections on the PCB154 See figure 2 amp 3 TENE SUS eene oafety Switch See Article 6 Faulty connections check DC harness Grey Cable at the door and the DC connections on the PCB154 See figure 2 amp 3 Closing oafety Switch oafety Switch Arm may be loose Retighten oafety Switch See Article 6 Faulty connections check DC harness Grey Cable at the door and the DC connections on the PCB154 See figure 2 amp 3 EO3 Opening Home amp Safety Manually release brake and pull panel below Safety Switch Home switch See figure 1 BEEN Check DC harness connection especially if Door Obstruction LED is on See figure 2 Home amp Safety Manually release brake and pull panel below oafety Switch Home switch Check DC harness connection especially if Door Obstruction LED is on See figure 2 4801 5159 rev 05 14 Technical Installation and Service Manual Page 17 of 26 Feedback Errors Code Condition Panel Movement Problem Area Possible Solutions Opening Up or Down Encoder Check DC harness make sure optics are clean Encoder Fault inspect encoder wire connections in door s J box and on PCB154 board See figure 1 2 None Brake To prove the brake is not releasing automatically disengage manual brake rel
9. position of the door for example when returning from the Jog Mode In these cases the Display Indicator will display a series of three bars as shown at the right This is known as the Unknown Position Indication When the door 1s actuated the door will proceed to the full open position however the speed of the door will be reduced When the door has returned from the home switch position to the open limit position the display will show the actual position of the door This indicates that the door has reset its position and is ready for normal operation If something in the door encoders fails the control will not be able to recognize the position of the door This problem can also arise from a loose or bad connection in the DC harness Check to make sure the harness 1s connected properly and that there aren t any loose wires in the connections of the encoders e NS e E NS a Di E EN N lagram T ha a MX ie NS y e T EX E MN n N de Lead Edge TS I tas Switch Z SUM Safety Switch Home Switch Control Box DC Plug AC Plug eq 2 4 qe E j gt P al T n B 4801 5159 rev 05 14 Technical Installation and Service Manual Page 16 of 26 11 Error Codes Mechanical Errors Code Condition Panel Movement Problem Area Possible Solutions Home Switch fix itself L L mmu eee Home switch See Article 3 T T T eese Home switch See
10. Bolts amp nuts as shown in A 3 Insert bolts through bolt holes as shown in B Plate fits inside j Install nuts Tighten bolts amp nuts securely vertical member y Slide vertical member over U shaped plate F Vertical a Clear Opening At this end of members Left vertical member Placement of Parts for Assembly Lay left track right track and horizontal member face down in front of the clear opening as shown 4801 5159 rev 05 14 Technical Installation and Service Manual Page 6 of 26 4 6 Infrared Sensor Connectors Located at the bottom of each vertical member is an infrared detector The detector on each vertical member operates as a safety device if the infrared beam is interrupted Door can be set to stop if beams are broken while closing or to stop and reverse to the full open position Refer to the RollSeal SC 325 Controller Manual for more information 1 Locate female connector on vertical member This connector 1s attached to the infrared detector 2 Locate male connector on horizontal member Unroll cable until connectors meet 3 Plug connectors together Make sure connectors interlock 4 Repeat for both infrared detectors 5 Cable ties and adhesive mounts are supplied to secure wire to the inside of tracks NOTE For each vertical member unroll respective sensor cable attached to horizontal member until cable reaches the connector attached to the vertical
11. IIS i ii Dee 3 s m ul Technical Installation and Service Ma RollSeal 1733 County Road 68 Bremen Alabama 35033 4801 5159 rev 05 14 Technical Installation and Service Manual Page 1 of 26 1 Ratings and Specifications e Motor Rating 240 VAC Three Phase 1 4 hp e Door approved by the NSF National Sanitation Foundation e Motor must be connected through controller See SC 325 Manual 4801 5156 EE 5 3 4 in 14 6 cm 14 1 8 in 35 9 cm T 68 E mA o SHAAAH SSS SS SS SS SS z 2 35 z 1B 2 L zer wE opace for access door removal B A lt lt 5625 x 14 29 cm TABLE 1 RS 500 Door Standard Dimensions WIDTH Related Dimensions HEIGHT Related Dimensions C ath Ft In em FE em F In em LEE mem Rt n om 4 W a Loluml s 4 13 32 164 6 8 15 16 7H 7 o fa e 8 11 16 sw s o i 6 us ise rew 7 e o 9 ze sw 6 o i 7 an 25 8 sisi sa s o 24 sine eem e e me 7 wax 20 o aise 2 san 9 o zs m rm a o ow s ena ss o suse 27 00 9 o J ss n eme os sw s o o aux 266 10 siis sos oo m o 05 v enne 37 ww 10 o ss n eno 0 1 sis we Low 12 o fse 1 enne ais uo n o ss 12 as 37
12. S S2 2 32 2 S 2 S22S S 2 2S 2 S 2 2 2 S 22 N SSS SS Sl Sl SS EEE Xl I m mE RS RE 3 _ m REGE 44 248 IE IEEE REESE IEEE REESE RESI I Smart I 3 E gt SS SS A HE A A A RA SN O A NO 4 SS A HS HS HS Aa A HS ES SS O A SS RR SS TI Controller Junction Box I P SS ES 1an CID WNS Open Close Switch Input Powe L1 IL 4801 5159 rev 05 14 Technical Installation and Service Manual Page 9 of 26 6 Controller Installation and Setup 6 1 Tools Required Small screwdriver Standard Screwdriver Wire strippers 6 2 Installation Instructions Unpack system and check that all components are present 1 RollSeal Smart Controller 1 Installation Kit 1 Manual 2 Hang the controller with four screws at the desired location 3 Make sure all power supplies are disconnected before breaking any wires or reaching into the controller enclosure 4 Determine the required Powering Voltage whether 115 VAC or 230 VAC 5 Ifthe desired power supply voltage is different from the factory preset prewired voltage the appropriate version Brake Rectifer must be ordered separately field installed on the RS Door and the SC controller switch amp jumper settings changed accordingly The SC 325 controllers are factory preset to 115 VAC and the RS 500 doo
13. SS tT cis V Pre drilled holes for flange attachment Holes in outer flange are pre drilled Section A A Framing Members 1 25 in 3 17 cm Outer flange i NE 25 in 3 17 cm Bottom View Inner flange ap DEBBBB OERBDGELUERBREILDBSERL amp 3 ERE t EN gt e T a2 gt J OoOo B Framing Members m 4801 5159 rev 05 14 Technical Installation and Service Manual Page 5 of 26 4 5 Assembly of Parts Arrange the horizontal member left vertical member left track and right vertical member right track on the floor in front of the clear opening as shown in Diagram 3 The curtain side of the horizontal member and each vertical member faces down x Bw On each end of the horizontal member is a U shaped End of bw plate that fits inside each vertical member The U P dict B Bow shaped plate has four bolt holes two on the inside A horizontal I and two on the outside flanges that match bolt holes member 4 in the vertical member See diagram at left S 1 Align the vertical member with the U shaped U shaped metal plate at end of horizontal member plate ft 2 Slide the vertical member onto the outside of the 3 8 x 1 U shaped metal plate of the horizontal member
14. and ensure that the panel is resting firmly against the floor to create a good seal especially important for Freezer doors If the door closes to the floor on the first attempt press the up arrow to bring the panel slightly off the floor and then press the down arrow to achieve this seal This will prevent slack in the panel which could result in the panel auto reversing when it hits the floor The number displayed will then become your lower limit Press the MODE button one last time to exit programming mode Your lower limit that was just set will remain in the display and you will have the green LED on the controller lit up beside ACTUAL POSITION 4801 5159 rev 05 14 Technical Installation and Service Manual Page 13 of 26 9 Troubleshooting Flowchar Looking at the SC 325 or SC 650 display what Three Dashes Unknown position indication See article 1 ic haino dicnlavad Alternates between three Press an open button to reset dashes and a numerical 718 the actual position Check egress strap to ensure that the strap is in the correct reset Limit Mark position and not pulled out of position Yes ERFOT See article 2 Code Has the SWX2 Tin A numerical selection switch amp XE d i Yes door run in actual drive selection l position jumper been set Jee mode 7121 to match incoming unitacad No No Yes Is the power LED on the motor driv
15. d Green Red Yellow Green Undervoltage or Drive tripped due to out of range voltage S ee bsr Moving PWR LED ST LED Operating Condition A Causes Slow Flash Green Normal Condition operating at 120 200 of full rated load SO Phasemaybeshortedtoground Gear motor may be defective Slow Flash LED flashes 1 second off 1 second on Quick Flash LED flashes 0 25 second off 0 25 second on Steady LED is constantly on 39v 110 HOIH ONINNYM WIES l Power LED da j BR a 1 24 Ou T A m res Status LED 4801 5159 rev 05 14 Technical Installation and Service Manual Page 21 of 26 15 Test Direction SWX To perform all tests below you must have a short piece of wire This wire could be 5 inches long and can be 16 18 gage in size Each test performed will be located in the same area of the PCB 154 of the door assembly as below Y Voltage Selection V Switch Inset A 3 T o o 5 we S 5 ow Feo 55050 SEQUENTIAL DIRECTION SWITCH SWITCH 15 1 Test Open Direction Inset A a Place the jumper on the pins of Out to Open momentarily Care should be taken that this wire only touches these two points The door E E 8 2 should open to its full open position SEQUENTEAL SWITCH 4801 5159 rev 05 14 Technical Installation and Service Manual Page 22 of 26
16. de in the display as shown below In the Jog Mode the door can be opened and closed and is not affected by the Home limit switch or the Safety beam Therefore the operator must carefully watch the door N Botton movement when nearing the full open and full Oren sreca closed positions To exit the Jog Mode press MUR and hold the Up A and Down arrow po v buttons for at least 5 seconds The controller will return to the normal operating mode with the Actual Position shown in the display When returning to the normal operating mode the controller will not know the exact position that the operator has left the door when exiting the Jog mode Therefore the controller will display a series of three horizontal bars Upon the next command the door will slowly proceed to the full open position to reset its memory The door will always follow this procedure after exiting the Jog Mode 4801 5159 rev 05 14 Technical Installation and Service Manual Page 20 of 26 14 SC 325 amp SC 650 Drive Diagnostic LEDs KB Drive Diagnostic LEDs Door Idle PWR LED ST LED Operating Condition Possible Causes Drive is Off No AC Power Applied po Fuse Blown ostendis esee D __________ Defective Drive Steady Yellow Normal Condition Lili cd SOE Red Yellow Input AC 115 Vac Drive Jumper set on 230 Vac NN NN rn Red Yellow Input AC 230 Vac Drive Jumper set on 115 Vac Steady Red Current Overload Drive tripped due to current overloa
17. e board steady No Set switch and Check incoming voltage at L1 L2 to motor jumper then drive board If present replace drive restart flow chart board if not check incoming supply 4801 5159 rev 05 14 Technical Installation and Service Manual Page 14 of 26 Is the obstruction LED on in the display Yes Yes When trying to jog door what is the status of ST LED See article 4 4801 5159 rev 05 14 Remove terminals for direction and sequential on door assembly Does the door move in either When does the obstructio n LED While Opened While Closing Adjust the lead edge switch see article 6 Replace control door assembly No Perform test in article 5 Does door operate Problem is in Accessory switches added ta the door properly No Replace control door assembly Technical Installation and Service Manual Is any item Remove item or or door panel Yes correct door between panel door safety No Will the obstruction LED go out while activating the lead edge No Check for short in lead edge circuit if all ok then replace control door assembly Page 15 of 26 Yes Adjust the lead edge switch see article 6 10 Unknown Position Indication There are occasions when the controller may Unknown Position Indication not know the exact
18. ease See figure 1 and attempt to operate door If it operates one or more of the following is the problem See Article 7 Brake Rectifier Check brake rectifier in motor See Article 7 AAA ENN UN Assembly the brake assembly is defective See figure 4 Egress Strap Check egress strap to ensure that the strap is in the correct reset Limit Mark position and not pulled out of position Tension pipe Ensure correct pipe location in panel pockets pockets Inspect pipes for bends Drive Board Ensure both PWR and ST LEDs are ON steady See Article 4 Up or Down Encoder Check DC harness make sure optics are clean inspect encoder wire connections in door s junction box and on PCB154 control board See figure 2 amp 3 To prove the brake is not releasing automatically disengage manual brake release See figure 1 and attempt to operate door If it operates one or more of the following is the problem EBENEN EE NR See Article 7 BrakeRectifier Check brake rectifier in motor See Article7 lie motata aeann dbi See Mare Assembly the brake assembly is defective See figure 4 Up then panel Drive Overload stops and rolls down a few inches If a drive overload occurs due to over current over voltage or temperature levels out of range the drive may trip while the door is opening Signal Wires A B reversed See figure 3 If the gear motor seems to be functioning then two phases to the motor m
19. gly BEFORE Power Is BROWN See e E P ee Applied To The Controller election switch Accordingly BLACK o PINK ES PINK YELLOW o oros Inset A inca lt lt e e L2 L GND E Junction BOX POWER 4801 5159 rev 05 14 Technical Installation and Service Manual Page 11 of 26 7 1 Connecting Switches to the SC 325 Wiring Option W01 Controller PN 6607 8057 and 6607 8058 amp SWX1 BY 9 O jJ ENS PCB154 Rev D OO 5o 4 BMF GER P NN GG NE Do OO OQ alala o alala lt Orange Wires Must 2 in ES lis in Conduit Be Capped Off If Not Included Used With A Freezer door ote E mm Conduit Fitt fdo lt Included All conduit and or air spaces i Y Waring Wires nclude where wire 1s routed must be SY Wu Wo airtight Use sealant if necessary Required SS Clearance Hole Size 0 850 Timed amp Close Switch Wi Smart Controller 325 Included E a a 0 00 T Inset A Inset B SMART CONTROLLER WARNING AS n O Junction Box ARA DAN GER 8 Wire Connectors Customer Supplied Li MA A See HIGH VO LTAGE v Y 5 E E TO r ET i gt lel ote SUPPLY Hanol Live Voltage 240 VACS i TL Moro Recommend e A is Wane Mora d Using 18 Mt re pere OB A T 2 2 Gauge For ede Irc ABN 7 EY Switch Wiring WIA CMS le j Conde
20. ich will act as a switch like the relay would normally do See figure 1 This should release the brake and allow the door to operate If the door does operate after performing step three then replace the door assembly of the control 4801 5159 rev 05 14 Technical Installation and Service Manual Page 24 of 26 JNNDHDLE enr RS D His T eus mae neg XS NB AA as JC E EEMNENMNENMENMNEHNMHENMHENNENMHENHEHNHEHNMHENMHENMHENHENMENMHENMENMHgE qu zi m z mal a E fe E e E i m u 5 a A O k D gt E ZE zo p T E D a oo E d m HOLIMS 35748 y E af an yog nano Ef E mo mi am E JLN 445 a a E TI E E T E T Bi E LA A de il ON Meds HL Is 3 If your serial comes after 0010156 you may have a motor that requires the Blue w White Stripe wire to be changed from T8 amp T2 to now use I9 amp Ts instead The Blue w Red Stripe now uses T and 12 HH RollSeal Automatic Door W 17 Page 25 of 26 Technical Installation and Service Manual 4801 5159 rev 05 14 18 RollSeal Smart Controller Wiring Diagram A ee ee ee el Page 26 of 26
21. imed feature to work the door must have initially been in a closed or stopped position If the door was already opened by an open test or some other means the timer would not operate and the door would remain open Inset A Technical Installation and Service Manual Page 23 of 26 16 Test Brake Relay The gear motors on these RS 500 600 series door has a brake rectifier which will activate the brake in the gear motor to stop the unit when not in use There is a relay acting as a switch on the PCB 154 board in the door assembly of the control that will turn this brake on and off This test procedure will allow you to test the relay to see if it 1s failing or 1f the problem could be in the brake rectifier First we need to test the brake relay on the PCB 154 The connections are found at the bottom right corner of the board e onec Je RH UE JO INNE J Sj INNE LS LO LOL HOME LO LOL St St IER RM S A DEM DR DEO RU CL ENG E x If the brake relay is at fault the door will struggle to operate or it could cause the drive board to trip and there would be an Error code of EOFI or ECF1 in the display of the control To test the brake relay 1 Remove quick connect connector from the PCB 154 board 2 The door must be operated in one direction while in the jog mode See Article 3 3 While pressing the up or down arrow while in jog mode place a jumper across the connectors inside the quick connect wh
22. member Plug connectors together Some slack must be left at photo eyes for replacement purposes Diagram 4 a LV s 2 4 7 Fastening Door Assembly x to Clear Opening l iii 1 Use a tape measure and make sure that the overall height and overall width of the clear opening meet the requirements Overall Height Height 20 688 in 52 55 cm Overall Width Width 16 4 in 41 66 cm Reference Table 1 and Diagram 1 2 Make sure that door assembly is plumb amp square See Diagram 5 Verify dimensions lt lt from Table 1 n Diagram 5 4801 5159 rev 05 14 Technical Installation and Service Manual Page 7 of 26 3 Center door assembly on clear opening Align the bottom of each vertical member with the respective framing board or posts of the clear opening NOTE The vertical members should be aligned so that their outer flanges will exactly overlap with the framing boards or posts when the door assembly is raised into position 4 Assemble workers and equipment into position on each side of the door assembly IMPORTANT SLOWLY LIFT TOP OF DOOR ASSEMBLY TO RAISE THE DOOR See Diagram 6 gt o m Diagram 6 Drill 1 4 Hole and A Install Hammer Set Anchors m through the holes This secures the top of the door to the clear opening 5 Lean door assembly upright against clear opening
23. nsation Management System pu A TERMINAL BLOCK Button Switch 2 Button Switch Mounted Outside Mounted Inside 4801 5159 rev 05 14 Technical Installation and Service Manual Page 12 of 26 8 Door Setup Guide Note DO NOT USE JOG Mode to do these tests a os A Press and hold the MODE Button until P1 is shown in the display Set P1 to 45 seconds for the Time Out function Press the MODE button 1 time to P2 Set P2 to 20 Press the MODE button 1 time to P3 Set P3 to 80 Press the MODE button 1 time to P4 Set P4 to 3 Note This must be 3 for freezer CMS Box to heat and blow air Press the MODE button 1 time to P5 Set P5 to 25 Press the MODE button 1 time to P6 Set P6 to 5 Press the MODE button 1 time to P7 Set P7 to 25 Slowly press the MODE button skipping P10 P11 and P12 until you see PS1 in the display It will indicate no on the screen Hit the up arrow on the controller to change no to yes This is where you will begin to set the upper and lower limits of the door panel fabric Hit the MODE button again and the panel will move towards the HOME switch and then back down towards the current setting of the OPEN limit Use the up and down arrows to set the upper limit between 20 24 in the display Then press the MODE button again and the panel will move downwards toward the current CLOSE limit Use the up and down arrows to achieve the proper lower limit
24. rs factory prewired to require a 115 VAC power supply The SC 650 controllers are factory preset to 230 VAC and the RS 600 doors factory prewired to require a 230 VAC power supply The SC 325 SC 650 controllers and RS 500 600 doors can be field upgraded to accommodate either 115 V AC or 230 VAC power supply Refer to Section 12 5 for the SC controller power wiring switch setting and jumper setting and Section 12 6 for the Motor Brake Rectifier part numbers and wiring information AWARNING A WARNING Only a qualified electrician should install and or Dangerous High Voltages service this equipment Allow Approximately 5 Minutes For The Controller To Failure to observe precautions could result in Power Down Before Changing Switch Settings Jumper equipment damage severe bodily injury or loss of life Placement Or Wiring 6 Connect power 7 Connect AC DC harness hook up See diagram 8 on page 16 8 Turn the controller on 9 Set the Open and Closed Speed and Limits the Acceleration and Deceleration Ranges Close Time Delay and Switch positions as discussed in Section 5 of this manual 10 Refer to door setup guide for next step see page 13 4801 5159 rev 05 14 Technical Installation and Service Manual Page 10 of 26 7 Connecting Power to the SC 325 Controller Swix Fy PCB 154 Rev D A WARNING rN Ensure the Drive AC Selection Jumper BLUE WARNING and PCB 154 AC Selection Switch Are dei o Deo Pc y Set Accordin
25. ust be reversed Check egress strap to ensure that the strap is in the correct reset Limit Mark position and not pulled out of position Reverse two phases to the motor 4801 5159 rev 05 14 Technical Installation and Service Manual Page 18 of 26 12 Adjustment of Brake After extended operation of the brake lever the brake may become worn As the brake wears some adjustment to the brake is required Lettered diagrams below correspond to lettered instructions Follow instructions to adjust brake 1 Close door curtain to fully lowered position 7 Tighten spider nut C snuggly against blower wheel Make sure a tab of spider nut 2 Engage Brake lever is aligned with a notch in the shaft 3 Disconnect electrical power to motor 8 Bend tab C downward into notch of shaft 4 Remove four Phillips screws A 9 Replace cover B 5 Removecover B 10 Replace four Phillips screws A 6 Straighten the bent tab C of spider nut 11 Disengage brake lever D 12 Adjustment complete d Al i 7 eee fl o cof er C i E B m E EE 4801 5159 rev 05 14 Technical Installation and Service Manual Page 19 of 26 13 Jog Mode The Jog Mode will permit an operator to manually control the position of the door with the Up and Down 7 arrow buttons To enter the Jog Mode press both the Up and Down 7 arrows at the same time for at least 5 seconds The controller will indicate the Jog Mo
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