123404-001 - Operation & Service Manual - FiberLite (POD
Contents
1. 5 Droit Introduction E Quality Policy A Warranty Statement VA Reporting Safety Defects pA Trailer Information 8 Trailer Data Plates 220 Equipment Data EE Trailer Operation amp Usagge 10 m Towing Instructions 9 2 M TM Operating Instructions A Daily Equipment Check Starting A E General Operation E De Stopping 4 0 Q Trailer rm 19 e d E 6 Pole Connector Without Junction Box E Light Brake Wiring With Junction Box zo Tm 6 Pole Connector With Junction Box LO rM 7 Pole Connector Cole Hersee Uam 6 Pole Connector Warner 4 6 4 POle Connector Cole Hersee EE 7 POle Connector RV Spade d Trailer Wiring Diagram or Maintenances 26 5 EN Trailer Chassis ete Genset amp Genset Installation oo OASE E Maintenance Record 6 0 u u nini 29 A General Safety O 2 EM Propane Safety E Tire Safety Information K EN Troubleshooting 46 ro D Electric Brakes Troubleshooting PE ida Genset Troubleshooting Uu u Optional Equipment 48 O MES Light Bar Option 9053 amp 9012 D2 versatil ibi Task Chair Option 9064 a sauku Wall Heater Option 9P40 252. Cross Aisle Drop In Counter Option 9069 Options P a g e 4 1254U4 UU I Uperauon amp Service Manual rIDerLite FUL amp AL nevision 02 02 02 2010 1 0 General Information JEE AAA gg s The following section contains general information that should be read immediately upon receipt of your Pelsue trailer 1 1 Introduction 61 ISO 9001 Pelsue Company 2500 5 Tejon Englewood Colorado 80110 USA Telephone 303 936 7432 Fax 303 934 5581 Thank congratulations purchasing what feel is the world s finest Fiberlite Series Trailer Prior to unloading your trailer please note the following Upon receipt of your new Pelsue Fiberlite Series Trailer 1 Install tongue jack if not already installed on the pivot mount provided at the A frame of trailer prior to unloading from carrier This jack is stored inside of the trailer in a cabinet module if not installed upon receipt Corner leveling jacks may also be stored inside in a cabinet module m Once trailer is safely on the ground with wheels chocked inspect the exterior to verify damage has not occurred during transit NOTE ANY DAMAGE ON BILL OF LANDING Install rear corner leveling jacks if required and if selected the optional front leveling jacks Remove any additional protective padding that may have been installed around the roof top mounted
3. COUNTER OPTIONS Additional Four 4 Drawer Cabinet Gas monitor Dro Tech audible and visual alarm hard wired 90 Safety center includes 51 fire extinguisher and first aid kit ES ll Je Traffic Cone Holder Bumper Mount Formed Aluminum 3050 e Traffic Cone Holder Bumper Mount Lockable s Propane Bottles Two 2 Telco Aluminum 40 LB Bottles With OPD s 12VDC Power Tap Wall Mounted DIE FUEL amp POWER Battery Charger Roof Mounted Solar Panel JUNE Additional Interior 120 VAC duplex receptacle GFI protected Located on street side SOURCE OPTIONS interior wall 9072 e Interior 120 VAC duplex receptacle Non GF protected Located on street side 089 a Exterior 120 VAC duplex receptacle GFI protected Located on Rear Exterior Wall 99 5 Security System Rear Door and trailer vibration ER Security Bars Installed at side windows amp rear door window 9085 SECURITY OPTIONS Leah Lock For Ball Coupler 77 e Hitch Lock For Lunette Eye 903 Portable Heater 120VAC 5120 BTU 1500 Watt 0018 Kaba Wall Mounted Heater 240VAC 7679 BTUIHR 2250 Watt IFA e Cable Clamp 16 Wide Made Of Formed Aluminum Shipped Loose EH Additional Cable Access Door Curb Side of Trailer Cargo Net Stowage Option on Curbside Interior Wall El s Rubber Wheel Chocks 1 pair Without Holder Shipped Loose 3052 Rubber Wheel Chocks 1 pair With Holder Mounted Over Exteri
4. BREAKERS 6 8 7 ARE O amp PART OF WALL H OPTION 9040 1 EXTERIOR RECEPTACLES 20A 2 OVERHEAD LIGHTS 15A c 3 STREETSIDE amp REAR RECEPTACLES 20A _ 4 CURBSIDE amp FRONT RECEPTACLES 20 5 AIR CONDITIONER 20A 6 WALL MOUNTED HEATER 20A 7 WALL MOUNTED HEATER 20A 8 ROOFTOP BEACONS 15A gt FUSE AND FUSE HOLDE i PART OF WALL VENT AS 114996 001 IEL amp SET WALL VENT FUSE 1A Part Description Item 103803 000 WIRE 4 GA 16 103804 000 WIRE A GREEN 15 266028200 WIRE 10GA neD NOTES 13 121878 000 CONDUIT 1 2 FLEXIBLE Non MEPRTROROMMETS 12 101218 001 PS 3 POLE 4 WIRE 30 AMPAIBBRS ARNET RATE TICK 1 00919 00 B HBER 2 1 8 ID 2 1 2 GR DIA 10 44E 017400 PLUG SNAP IN BLANK 5 DIA NICKEL PLATED STEEL 9 122635 708 LABEL BREAKER POSTIONS 7 8 FOST BREAKER BOX 8 122635 406 LABEL BREAKER POSITIONS 4 6 FOST BREAKER BOX 7 122635 103 LABEL BREAKER POSITIONS 1 3 FOST BREAKER BOX 6 J 112574 001 CIRCUIT BREAKER 20 AMP SINGLE POLE INDIVID TRIP 5 11 112576 001 CIRCUIT BREAKER 15 AMP SINGLE POLE INDIVID TRIP 4 121863 001 CONTROL BOX ASSEMBLY MOBILE INSTALL W ONAN HGJ 3 Figure 3i Breaker Box Control Panel b Genset Your trailer can be equipped with a wide range of generators For specific operating instructions on your generator please refer to the generator manual included
5. You will also find this number on the vehicle information placard expressed in kilopascals kpa which is the metric measure used internationally Manufacturers of passenger vehicles and light trucks determine this number based on the vehicle s design load limit that is the greatest amount of weight a vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referred to as the recommended cold inflation pressure As you will read below it is difficult to obtain the recommended tire pressure if your tires are not cold Because tires are designed to be used on more than one type of vehicle tire manufacturers list the maximum permissible inflation pressure on the tire sidewall This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions 6 3 5 3 CHECKING TIRE PRESSURE It is important to check your vehicle s tire pressure at least once a month for the following reasons Most tires may naturally lose air over time Pa ge 40 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety Information continued Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when parking With radial tires it is usually not possible to determine underinflation by visual inspection For convenience purchase a tire pressure
6. 1 JEE 2 LEFT SIDE LEFT SIDE PLUG FACE VIEW MARKER LAMP MARKER LAMP BU PLUG LEGEND 6 WAY PLUG W WHITE GROUND BR BROWN MARKER amp TAIL LIGHTS Y YELLOW LEFT TURN STOP WG WHITE W GREEN NOT USED GN GREEN RIGHT TURN STOP BK BLACK AUXILLARY R RED ELECTRIC BRAKES BU BLUE BREAKAWAY CIRCUIT Figure 4a Wiring Diagram Trailer Lights amp Brakes Without Junction Box 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 19 4 2 Light Brake Wiring With Junction Box The following is a diagram of the trailer wiring up to the junction box located on the tongue of the trailer the three sections that follow will contain three different plug configurations and the color code for them up to the junction box JUNCTION BOX BREAKAWAY SWITCH AO ri ca GENSET BATTERY EM ET RIGHT SIDE RIGHT SIDE MARKER LAMP MARKER LAMP CLEARANCE LAMP ELECTRIC BRAKES CLEARANCE LAMP 2 L E E E S es x amp BR WE GN 1 e 1 sa o o 0 BR S M EN oo t S BR AA OS AHH 4 5 t w x
7. ES 3 x ery El 2 u 2 Sie CLEARANCE LAMP ELECTRIC BRAKES CLEARANCE LAMP LEFT SIDE LEFT SIDE MARKER MARKER LAMP WIRING LEGEND W WHITE GROUND BR BROWN MARKER amp TAIL LIGHTS Y YELLOW LEFT TURN STOP WG WHITE W GREEN NOT USED GN GREEN RIGHT TURN STOP BK BLACK AUXILLARY R RED ELECTRIC BRAKES BU BLUE BREAKAWAY CIRCUIT Page 20 BU AUXILLARY WIRING LEFT TURN INDEP STOP RIGHT TURN GN NOTE UTILIZED WHEN TOW VEHICLE HAS AN INDEPENDENT STOP CIRCUIT REQUIRES ADDITION OF DIODES j DIODES Shown up to Junction Box Figure 4b Wiring Diagram Trailer Lights amp Brakes RIGHT STOP TURN amp TAIL LIGHT IDENTIFICATION LAMPS LICENSE PLATE LAMP LEFT STOP TURN amp TAIL LIGHT 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 4 3 6 Pole Connector With Junction Box TAIL MARKERS AND CLEARANCE LAMPS BROWN GROUND WHITE ELEC BRAKES RED OR BLUE RIGHT TURN GREEN LEFT TURN YELLOW AUX OR BACK UP LIGHTSIBLACK FRONT VIEW OF PLUG HEAD TAIL MARKER AND CLEARANCE LAMPSIBROWN ELEC BRAKES RED OR BLUE GROUND WHITE AUX OR BACK UP LIGHTS BLACK RIGHT TURN LEFT TURN YELLOW GREEN ATTACHM
8. Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 23 4 6 4 Pole Connector Cole Hersee LEFT TURN SIGNAL RIGHT TURN SIGNAL amp STOP LAMP amp STOP LAMP GROUND TAIL amp MARKER LAMPS PLUG HEAD FRONT VIEW RIGHT TURN SIGNAL amp STOP LAMP LEFT TURN SIGNAL amp STOP LAMP TAIL amp MARKER LAMPS GROUND ATTACHMENT SCREW SECTION VIEW REAR VIEW Or PLUG HEAD CWIRED END P a g e 2 4 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 4 7 7 Pole Connector RV Spade MARKER LIGHTS BATTERY CHARGE FEED BROWN RED LEFT TURN SIGNAL RIGHT TURN SIGNAL amp STOP LAMP amp STOP LAMP YELLOW GREEN ELECTRIC BRAKES BLUE GROUND WHITE AUXILIARY BLACK PLUG FACE VIEW DIMETRIC VIEW BATTERY MARKER LIGHTS CHARGE FEED BROWN RED RIGHT TURN SIGNAL LEFT TURN SIGNAL amp STOP LAMP amp STOP LAMP GREEN YELLOW GROUND ELECTRIC BRAKES WHITE BLUE AUXILIARY BLACK SECTION A A PLUG INTERIOR 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 25 4 6 Trailer Wiring Diagram FRONT INTERIOR amp ROOFTOP EXTERIOR BEACONS EXTERIOR RECEPTACLES 15A 15A 3885835 REMOTE PLUG FROM GENSE
9. air conditioner Open genset compartment and visually inspect genset Check the oil level prior to starting it D The air conditioner generator and base trailer carry factory warranties by their respective manufacturers We will gladly assist with and coordinate any warranty claims you may have with any component whether Pelsue or another manufacturer N An operation amp service manual is located inside of the trailer in drawer cabinet Also provided are manuals pertaining to other pieces of installed equipment Please make a record of the trailer VIN number generator serial number and air conditioner serial number a place for recording these numbers is located in section 2 1 of this manual These numbers will aid us in identifying your trailer if future warranty or service needs are required eo If you have any questions or require assistance with your trailer now or in the future please contact us at 1 800 525 8460 Thank you for purchasing your Fiberlite Series Trailer from the PELSUE COMPANY We know it will give you many years of faithful service 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 5 1 2 Quality Policy T A Pelsue Company Quality Policy OUR GOAL IS THE PURSUIT OF NEVER ENDING IMPROVEMENT IN PRODUCT QUALITY AND BUSINESS SYSTEMS METHODS TO BE EMPLOYED INATTAINING THIS GOAL WILL INCLUDE NEW PRODUCT QUALITY PLANNING EMPLOY
10. at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits 6 3 6 TIRE SAFETY TIPS Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist Check tire pressure regularly at least once a month including the spare Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread e Make sure your tire valves have valve caps Check tire pressure before going on a long trip Do not overload your vehicle Check the Tire Information and Loading Placard or User s Manual for the maximum recommended load for the vehicle 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 45 7 0 Troubleshooting The following section contains information on troubleshooting amp diagnosing some problems that may be encountered with the trailer 7 1 Electric Brakes Troubleshootin Possible Cause 1 No Brakes a Check for broken wires loose connec tions improper grounding faulty connec tor plug between trailer and vehicle tive
11. failure 6 3 5 SAFETY FIRST BASIC TIRE MAINTENANCE Properly maintained tires improve the steering stopping traction and load carrying capability of your vehicle Underinflated tires and overloaded vehicles are a major cause of tire failure Therefore as mentioned above to avoid flat tires and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avoid road hazards and regularly inspect your tires 6 3 5 1 FINDING YOUR VEHICLE S RECOMMENDED TIRE PRESSURE AND LOAD LIMITS Tire information placards and vehicle certification labels contain information on tires and load limits These labels indicate the vehicle manufacturer s information including Recommended tire size Recommended tire inflation pressure e Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry Front and rear gross axle weight ratings GAWR the maximum weight the axle systems are designed to carry Both placards and certification labels are permanently attached to the trailer near the left front 6 3 5 2 UNDERSTANDING TIRE PRESSURE AND LOAD LIMITS Tire inflation pressure is the level of air in the tire that provides it with load carrying capacity and affects the overall performance of the vehicle The tire inflation pressure is a number that indicates the amount of air pressure measured in pounds per square inch psi a tire requires to be properly inflated
12. gauge to keep in your vehicle Gauges can be purchased at tire dealerships auto supply stores and other retail outlets The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire is cold The term cold does nol relate to the outside temperature Rather a cold tire is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires 6 3 5 4 STEPS FOR MAINTAINING PROPER TIRE PRESSURE Step 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual Step 2 Record the tire pressure of all tires Step 3 If the tire pressure is too high in any of the tires slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure Step 4 If the tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add Step 5 At a service station add the missing pounds of air pressure to each tire that is underinflated Step 6 Check all the tires to make sure they have the same air pressure except in cases in wh
13. or gooseneck ball by the trailer kingpin or gooseneck coupler Non pneumatic rim A mechanical device which when a non pneumatic tire assembly incorporates a wheel supports the tire and attaches either integrally or separably to the wheel center member and upon which the tire is attached Non pneumatic spare tire assembly A non pneumatic tire assembly intended for temporary use in place of one of the pneumatic tires and rims that are fitted to a passenger car in compliance with the requirements of this standard Non pneumatic tire A mechanical device which transmits either directly or through a wheel or wheel center member the vertical load and tractive forces from the roadway to the vehicle generates the tractive forces that provide the directional control of the vehicle and does not rely on the containment of any gas or fluid for providing those functions Non pneumatic tire assembly Anon pneumatic tire alone or in combination with a wheel or wheel center member which can be mounted on a vehicle Normal occupant weight This means 68 kilograms 150 Ibs times the number of occupants specified in the second column of Table of 49 CFR 571 110 Occupant distribution The distribution of occupants in a vehicle as specified in the third column of Table of 49 CFR 571 110 Open splice Any parting at any junction of tread sidewall or inner liner that extends to cord material Outer diameter The overall diameter of a
14. with the trailer Page 15 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 3 2 3 General Operation Continued c Shield and Guard Carrier Each trailer is equipped with a mounting point for the manhole shield ring on the curb side of the trailer and a manhole guard fence on the front tongue of the trailer Use supplied straps to hold shield and guard in place during transit After securing shield and guard ensure that the strap tail is secured so it will not blow around 3k Manhole Guard Carrier d Air Conditioner Your trailer is equipped with a 13 500 BTU 120 VAC rooftop mounted air conditioner For operating instructions refer to the manual for the air conditioner included with the trailer Pa ge 16 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 3 2 3 General Operation Continued 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 17 3 2 4 Stopping IV Stopping a Turn off all system switches and circuit breakers b Run the genset at no load for 5 minutes to allow the engine to cool down c Hold the Start Stop switch located inside or at the genset depending on options in the stop down position or turn the key at the genset to the OFF postion until the genset completely stops d Turn the fuel valve lever to the OF
15. ARE NOT REQUIRED TO HAVE A TIRE INFORMATION PLACARD ON THE VEHICLE 1 Determine the empty weight of your trailer by weighing the trailer using a public scale or other means This step does not have to be repeated 2 Locate the GVWR Gross Vehicle Weight Rating of the trailer on your trailer s VIN Certification P a g e 3 4 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety Information continued label 3 Subtract the empty weight of your trailer from the GVWR stated on the VIN label That weigh is the maximum available cargo capacity of the trailer and may not be safely exceeded 6 3 2 STEPS FOR DETERMINING CORRECT LOAD LIMIT TOW VEHICLE 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX Ibs on your vehicle s placard 2 Determine the combined weight of the driver and passengers who will be riding in your vehicle 3 Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds 4 The resulting figure equals the available amount of cargo and luggage capacity For example if the XXX amount equals 1400 lbs and there will be five 150 Ib passengers in your vehicle the amount of available cargo and luggage capacity is 650 16 1400 750 5 x 150 650 lbs 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the
16. EE TRAINING AND UTI LIZATION OF EMPLOYEE INVOLVEMENT GROUPS TO SOLVE PROB LEMS INAN INCREASINGLY COMPETITIVE MARKETPLACE ENSURING CUS TOMER SATISFACTION IS ONE OF THEDIFFERENTIATORS THAT SETS YOU APART FROM THE PACK AND YIELDS A COMPETITIVE ADVAN TAGE THEREFORE WE WILL SUPPORT TOTAL CUSTOMER SATISFACTION BY IMPLEMENTING THE ISO 9001 QUALITY SYSTEM AND PROVIDING THE NECESSARY ATMOSPHERE AND TRAINING TO NURTURE THIS CONCEPT THROUGHOUT OUR ORGANIZATION WE WILL MAKE EVERY BUSINESS DECISION AS THOUGH THE QUAL ITY OF THE PART OR SERVICE PROVIDED WAS DESTINED FOR OUR OWN OR OUR FAMILY S USE WE WILL ALWAYS THINK QUALITY FIRST EVERY T A PELSUE COMPANY EMPLOYEE IS EXPECTED TO COMMIT TO THIS PHILOSOPHY IN THE PERFORMANCE OF HIS OR HER DAILY TASKS QUALITY FIRST T A PELSUE COMPANY SENIOR MANAGEMENT TEAM Pa ge 6 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 1 3 Warranty Statement Pelsue Product Warranty All Pelsue products are warranted against defects in materials and workmanship in accordance with their individual warranty statement Warranty does not cover normal wear and tear modifications improper storage corrosion or user neglect Equally excluded from the warranty is damage due to accidents negligence and uses for which the product was not designed Warranty Coverage Pelsue General Workmanship 3 years Body Frame Skeleton 6 years Running Gear
17. ENT SCREW REAR VIEW OF PLUG HEAD SECTION A A Figure 4c Wiring Diagram 6 Pole Round Trailer Plug 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 21 4 4 7 Pole Connector Cole Hersee GROUNDWHITE ELEC BRAKES BLUE NOT USED TAIL AND CLEARANCE LAMPS BROWN LEFT TURN YELLOW RIGHT TURN GREEN INDEPENDENT STOP LAMP RED FRONT VIEW OF PLUG 4 Ltr ELEC BRAKESIBLUE GROUND RETURNWHITE TAIL AND CLEARANCE NOT USED LAMPSIBROWN LEFT TURN YELLOW INDEPENDENT 2 STOP LAMP RED RIGHT TURN GREEN 24 SCREWS 2 EA A REAR VIEW_OF PLUG HEAD SECTION A A Figure 4d Wiring Diagram 7 Pole Round Trailer Plug Pa ge 22 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 4 5 6 Pole Connector Warner INDEXING MARK INDEP STOP LAMPWHITE GROUND RED TRAILER BRAKES BLACK LEFT TURN BROWN RIGHT TURN BLUE TAIL AND CLEARANCE LAMPS GREEN FRONT VIEW OF PLUG SIDE VIEW OF PLUG INDEXING MARK INDEP STOP LAMP WHITE GROUND RED TRAILER BRAKES BLACK LEFT TURN BROWN RIGHT TURN BLUE TAIL AND CLEARANCE LAMPS GREEN REAR TERMINALS OF SOCKET Figure 4e Wiring Diagram 6 Pole Warner Plug Socket 123404 001 Operation amp Service
18. F position on the genset if equipped Pa ge 18 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 4 0 Trailer Wiring The following section contains information on the overall wiring of the trailer 4 1 6 Pole Connector Without Junction Box Shown in figure 4a is the standard plug without a junction box included with most select series trailers RIGHT SIDE RIGHT SIDE MARKER LAMP MARKER LAMP CLEARANCE LAMP ELECTRIC BRAKES CLEARANCE LAMP 2777271 L ee MET icu cue x x c a 8 Si 5 ABRI RIGHT STOP p w TURN amp TAIL BREAKAWAY LIGHT SWITCH i gt eN O __ m o x lt w w e e e _ ke BR GENSET BATTERY Y Y i IDENTIFICATION L wO o LAMPS GN K S S ER BK A BR K e R EE AE EE LICENSE PLATE LAMP oe ki LEFT STOP w TURN 8 TAIL A A ue LIGHT w Qr N Z Lem SE BK I I CLEARANCE LAMP ELECTRIC BRAKES CLEARANCE LAMP GN O if Y
19. KG 5000 LBS 2 2 Equipment Data Certain installed components have serial numbers of their own that should be recorded for future reference Space is provided below for the recording of important serial numbers A C SERIAL NO GENSET SERIAL NO 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 9 3 0 Trailer Operation amp Usage 3 1 Towing Instructions The Fiberlite Series Trailer may be equipped with either a Lunette Eye or a Ball Coupler for a hitching mechanism depending upon selected options gr SM L GC A yw Sket Figure 3a Lunette Eye Figure 3b Ball Coupler Before Towing the Pelsue Fiberlite Series Trailer please follow the hitching instructions pro vided below 1 To couple the trailer to the tow vehicle utilize the trailer s tongue jack in order to vertically align the trailer s coupler with the tow vehicle s hitch point the height of the eye or coupler may have to be adjusted within the hitch channel via the two mounting bolts in order to achieve proper vertical alignment for a level trailer towing stance Note The lunette eye or ball coupler supplied with your trailer is mounted within a channel allow ing for height adjustment of the hitch The hitch is fastened within this channel using 2X 5 8 11 UNC x 5 long Grade 8 Hex Head Cap Screws and 2X 5 8 11 UNC Stover Nuts Stover nuts utilize a deformed thread mechanic
20. OLINE MODELS ONLY ROOFTOP AIR CONDITIONER GN42 BK42 Y BK4 REAR WALL FRONT WALL SwITCH SWITCH Figure 4f Wiring Diagram 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 27 5 0 Maintenance The following section covers maintenance of the trailer and the trailer s installed components 5 1 Trailer Chassis Body amp Frame Pelsue Fiberlite Series Trailers are constructed utilizing an all aluminum frame and body structure Aluminum has been chosen for its strength lightweight and corrosion resis tance The aluminum body structure will provide many years of reliable service while not being plagued by rust as will it s lesser steel counterparts The aluminum chassis will require little to no maintenance except for the occasional washing in order to remove road debris and salt spray that may prematurely weather and wear the aluminum surfaces Running Gear Pelsue Fiberlite Series Trailers utilize simple and reliable rubber torsion axles in a tandem setup for their running gear The trailer hubs are equipped with an exclusive feature that allows the greasing of the axle hubs without removing the wheels or hubs from the trailer Consult the included trailer chassis manual regarding procedures and intervals for required main tenance and service on the trailer chassis and running gear 5 2 Genset 4 Genset Installation Wiring Wiri
21. Part 123404 001 OPERATION 8 SERVICE MANUAL Fiberlite POD and Fiberlite XL Splicing Trailers LSUE ISO 9001 Certified T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 Tel 800 525 8460 or 303 936 7432 Fax 303 934 5581 Internet www pelsue com Email sales pelsue com PELSUE TRADITION INNOVATION Maa SAS rd ano Unc ince our inception in 1963 the T A Pelsue Company has designed and manufactured high quality equipment to improve the personnel efficiency and working conditions in various underground confined and outdoor areas Founded by T Allen Pelsue the company has established a continuing reputation for excellence in the production of fine products for a broad spectrum of industry throughout the world 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 ISO 9001 Certified 2 TU KS Now in our second generation of family direction continued commitment to innovation and quality makes Pelsue a leading source of equipment for many types of confined spaces We specialize in safety retrieval fall arrest ventilation cable placing splicing and maintenance nationally and abroad With more than 70 000 square feet of facilities available Pelsue continues the dedication that has made us pre eminent in this field Page 3 Table of Contents Section Description Page dni mida General Information
22. R 575 6 This brochure is reproduced in part below It can be obtained and downloaded from NHTSA free of charge from the following web site http www nhtsa dot gov cars rules TireSafety ridesonit tires index html Studies of tire safety show that maintaining proper tire pressure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires This booklet presents a comprehensive overview of tire safety including information on the following topics Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires Tire safety tips 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 39 6 3 Tire Safety Information continued Use this information to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire
23. Serial Numbers Also provided is space for recording of this data 2 1 Trailer Data Plates The Pelsue Fiberlite Series Trailer is equipped with two trailer data stickers one in the interior and one on the exterior The interior data plate is located on the side of the front upper cabinet and the exterior data plate is located on the inside of the frame rail on the tongue of the trailer Figure 2a Location of interior Trailer Data Plate Figure 2b Location of Trailer Data Plate 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Page 8 2 1 Trailer Data Plates Continued PIN 123663 001 TRAILER DATA PEUSLE we T A PELSUE co DATE OF MANUFACTURE _ 02 2010 GVWR 1888 KG 3500 LBS Cold Inflation Pressure CERTIFICATION THIS VEHICLE CONFORMS TO ALL APPLICABLE U S A FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE ABOVE SO COMPLETED WEIGHT KG MAX PAYLOAD KG LBS TONGUE WEIGHT KG LBS Figure 2d Trailer Data Plate Note Record Appropriate Data Here Portions of the above data plates have been left blank to allow information specific to each trailer to be filled in by the owner Depending on option selected The GVWR of the Fiberlite with no brakes is 1356 KG 2990L BS The GVWR of the Fiberlite with brakes is 1588 KG 35001 BS The GVWR of the Fiberlite XL is 2268
24. T 121076 001 30 30 AMP TWISTLOCK TWISTLOCK PLUG CONNECTOR BODY HUBBELL 2711 HUBBELL 2713 amp 5 5 5 BK81 R BK81 HE BK10 R RI wet wet wo GN81 681 GN9 4 w 10 AWG WARE m 8 28 8s 3 STREETSIDE STREETSIDE CURBSIDE GFI RECEPTACLE GFI RECEPTACLE GFI RECEPTACLE 120VAC 120VAC 120VAC 8 g 2000W WALL MOUNTED HEATER OPTIONAL 12VOC POWER TAP WALL VENT OPTIONAL CONTINUOUS OPERATION FUSE y Ep 353 228 AA YA RDI UT EXTERIOR FRONT INTERIOR FRONT REAR EXTERIOR GFI RECEPTACLE GFI RECEPTACLE GFI RECEPTACLE 120 120VAC 120VAC Figure 4f Wiring Diagram Page 26 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 4 6 Trailer Wiring Diagram Continued T t 5 5KW EFI GENSET u 1 wo 2 3 en BATTERY CHARGE LINE CONNECTION AT 2 e 3 SE i i z a am am 24 1 1 f REMOTE PLUG MREEND STARTER SOLENOID F e E H A i Le G Br A i te SC 3 I f te 8 D E 9 Go 2 1 1 TAPE GENSET POSITIVE BATTERY TERMINAL GENSET NEGATIVE REMOTE FUEL PUMP CONNECTOR PRE WIRED HARNESS FROM GENSET GASOLINE MODELS ONLY VEHICLE FRAME GROUND GENSET FUEL PUMP GAS
25. al fastening system the nut and accompanying screw are good for a single use only If height adjustment of hitch is needed new Grade 8 cap screws and new Stover Nuts must be used The new fasteners should be torqued to 135 ft lbs Care should be taken so as not to overtighten the fastener any threaded fastener can fracture due to excessive tightening torque 2 Back the tow vehicle to the trailer Lunette Eye Until the trailer s lunette eye rests inside the vehicle s open pintle hook OR Ball Coupler Until the trailer s ball coupler is directly above the vehicle s ball hitch Pa ge 10 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 3 1 Towing Instructions Continued 3 Lower the trailer tongue with the tongue jack until the lunette eye contacts the base of the pintle hook or until the ball coupler fully recesses onto the ball hitch Close the pintle hook or ball coupler and insert the locking pin Connect the safety chains to the tow vehicle by crossing the chains underneath the trailer tongue Ensure chains are of proper length in order to allow for turning of the vehicle Connect the trailer light connector to the receptacle on the tow vehicle Check the operation of the breakaway device if equipped and then connect the break away cable to secure point on the back of the tow vehicle The breakaway device will acti vate the trailer brakes if the trailer becomes
26. amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 31 6 2 Propane Safety MANY FIBERLITESERIESTRAILERSAREEQUIPPED WITH PROPANE FUELED GENERATORS THE FOLLOWING ARE SOME GENERAL SAFETY GUIDELINES TO FOLLOW WHEN WORKING WITH amp AROUND PROPANE Propane is dangerous as is ANY fuel because of its very nature and purpose it is FLAMMABLE Read and follow the safety precautions when using any propane fueled system USE COMMON SENSE Most accidents can be avoided by using common sense and concentrating on the job to be done AVOID SUBJECTING PROPANE TANKS TO EXCESSIVE HEAT AND HARD ABUSE Propane tanks should never be placed close to a fire and should be kept out of direct sunlight if possible Exercise care in handling to avoid dropping or abusive treatment Prior to connecting the propane supply to any equipment verify that the supply pressure is regulated down to the input requirements of the equipment ALWAYS CHECK FOR LEAKS AFTER CONNECTING OR DISCONNECTING PROPANE TANK The distinctive odor of propane gas should alert that a connection is leaking check for leaks by applying a solution of soapy water at each connection NEVER CHECK FOR LEAKS WITH AN OPEN FLAME An undetected leak can cause extreme danger as a potential explosion hazard Before shutting off hose connected equipment first turn off the fuel at the tank and allow the fuel in the hoses and piping to evacuate and burn Then swi
27. an Operator s Manual supplied with the trailer 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 47 8 0 Optional Equipment 8 1 Light Bar Option 9053 36 wide amp Option 9012 48 wide The Fiberlite Series Trailers can be equipped with an optional rear LED safety light bar The light bar is mounted above the door and has a control box located underneath the rear upper cabinet To operate the light bar simply flip the on switch and choose setting desired The light bar will run off the battery so there is no need to start the genset when using light bar for short periods of time If light bar is not working check 20 amp push button cicrucit breaker located within the 12VDC breaker box Figure 8a Trailer with Light Bar Figure 8b Interior Light Bar control box Page 48 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 8 2 Task Chair Option 9064 The optional task chair is held in place by a two inch strap that is attached to the side cabinet The chair is leather and features an adjustable seat and back Secure chair before transit Figure 8c Task Chair loose 8 3 Wall Heater Option 9P40 An available option for the Fiberlite Series Trailer is a wall mounted heater The heater is 240 VAC powered and provides 2000 Watt or 6820 BTU of heat The heater is usually mounted on the fro
28. available cargo and luggage capacity calculated in Step 4 6 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult the tow vehicle s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle 6 3 3 GLOSSARY OF TIRE TERMINOLOGY Accessory weight The combined weight in excess of those standard items which may be replaced of automatic transmission power steering power brakes power windows power seats radio and heater to the extent that these items are available as factory installed equipment whether installed or not Bead The part of the tire that is made of steel wires wrapped or reinforced by ply cords and that is shaped to fit the rim Bead separation This is the breakdown of the bond between components in the bead Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread Carcass The tire structure except tread and sidewall rubber which when inflated bears the load Chunking The breaking away of pieces of the tread or sidewall Cold inflation pressure The pressure in the tire before you drive Cord The strands forming the plies in the tire Cord separation The parting of cords from adjacent rubber compounds Cracking Any parting within the tread sidewall or inner liner of the ti
29. controller operation See 3 Weak Brakes 4 Grabby or a Grease on lining a Check for contamination Replace seal Locking Brakes and lining b Controller not modulating b Replace c Loose parts in brakes c Check for broken springs loose rivets etc 5 Dragging a Brakes not adjusted a Check brake adjustment adjust if nec Brakes essary b Electrical defect in controller b Correct or replace c Hydraulic defect in controller Correct or replace Figure 7a Electric Brake Troubleshooting Table P a g e 4 6 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 7 2 Genset Troubleshooting Troubleshooting procedures will vary widely between different makes and models of genset The appropriate genset owner s manual supplied with the trailer should be consulted in order to cor rectly diagnose engine and or generator problems Onan CMM Models Onan CMM model gensets are the most commonly installed units on Pelsue Fiberlite Series Trailers Onan CMM models are programmed with a comprehensive set of diag nostic and troubleshooting codes internally These codes are displayed via a series of flashing lights displayed on the genset s primary start stop switch This switch can be observed by remov ing the access panel located at the front of the genset Instructions for observing and defining the troubleshooting codes are supplied in the troubleshooting section of the On
30. deral law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall 6 3 5 9 1 Information on Passenger Vehicle Tires Please refer to the diagram below Radial Rim diameter code Ratio of height to width aspect ratio Load index amp Nominal width of speed symbol tire in millimeters U S DOT tire identification mumber Passenger _ Severe snow conditions Tire ply composition and materials used Treadwear traction i and temperature grades load rating Pa ge 42 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety Information continued P The P indicates the tire is for passenger vehicles Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next number This two digit number known as the aspect ratio gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement R The R stands for radial Radial ply construction of tires has been the industry standard fo
31. e Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety Information continued the vehicle s designated seating capacity Vehicle maximum load on the tire The load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two Vehicle normal load on the tire The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight and normal occupant weight distributed in accordance with Table of CRF 49 571 110 and dividing by 2 Weather side The surface area of the rim not covered by the inflated tire Wheel center member In the case of a non pneumatic tire assembly incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic rim and provides the connection between the non pneumatic rim and the vehicle or in the case of a non pneumatic tire assembly not incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic tire and provides the connection between tire and the vehicle Wheel holding fixture The fixture used to hold the wheel and tire assembly securely during testing 6 3 4 TIRE SAFETY EVERYTHING RIDES ON IT The National Traffic Safety Administration NHTSA has published a brochure DOT HS 809 361 that discusses all aspects of Tire Safety as required by CF
32. er distance than a tire with a lower grade Traction is graded from highest to lowest as AA A B and C Temperature Letter This letter indicates a tire s resistance to heat The temperature grade is for a tire that is inflated properly and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat build up and possible tire failure From highest to lowest a tire s resistance to heat is graded as A B or C 6 3 5 9 3 Additional Information on Light Truck Tires Please refer to the following diagram Maximum load Load amp inflation when range used as a dual Severe snow Light conditions DOT TE Maximum load amp inflation when Load inflation used as a single limits P a g e 44 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety Information continued Tires for light trucks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Max Load Dual kg lbs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg lbs
33. esponding standard tire Rim A metal support for a tire or a tire and tube assembly upon which the tire beads are seated Rim diameter This means the nominal diameter of the bead seat Rim size designation This means the rim diameter and width Rim type designation This means the industry of manufacturer s designation for a rim by style or code Rim width This means the nominal distance between rim flanges Section width The linear distance between the exteriors of the sidewalls of an inflated tire excluding elevations due to labeling decoration or protective bands Sidewall That portion of a tire between the tread and bead Sidewall separation The parting of the rubber compound from the cord material in the sidewall Special Trailer ST tire The ST is an indication the tire is for trailer use only Test rim The rim on which a tire is fitted for testing and may be any rim listed as appropriate for use with that tire Tread That portion of a tire that comes into contact with the road Tread rib Atread section running circumferentially around a tire Tread separation Pulling away of the tread from the tire carcass Treadwear indicators TWI The projections within the principal grooves designed to give a visual indication of the degrees of wear of the tread Vehicle capacity weight The rated cargo and luggage load plus 68 kilograms 150 16 times Pa ge 38 123404 001 Operation amp Servic
34. formation This portion of the User s Manual contains tire safety information as required by 49 CFR 575 6 Section 6 3 1 contains Steps for Determining Correct Load Limit Trailer Section 6 3 2 contains Steps for Determining Correct Load Limit Tow Vehicle Section 6 3 3 contains a Glossary of Tire Terminology including cold inflation pressure maximum inflation pressure recommended inflation pressure and other non technical terms Section 6 3 4 contains information from the NHTSA brochure entitled Tire Safety Everything Rides On It This brochure This brochure as well as the preceding subsections describes the following items Tire labeling including a description and explanation of each marking on the tires and information about the DOT Tire Identification Number TIN Recommended tire inflation pressure including a description and explanation of A Cold inflation pressure B Vehicle Placard and location on the vehicle C Adverse safety consequences of under inflation including tire failure D Measuring and adjusting air pressure for proper inflation Tire Care including maintenance and safety practices Vehicle load limits including a description and explanation of the following items A Locating and understanding the load limit information total load capacity and cargo capacity B Calculating total and cargo capacities with varying seating configurations includi
35. four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 43 6 3 Tire Safety Information continued Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions 6 3 5 9 2 UTQGS Information Treadwear Number This number indicates the tire s wear rate The higher the treadwear number is the longer it should take for the tread to wear down For example a tire graded 400 should last twice as long as a tire graded 200 Traction Letter This letter indicates a tire s ability to stop on wet pavement A higher graded tire should allow you to stop your car on wet roads in a short
36. ich the front and rear tires are supposed to have different amounts of pressure If you have been driving your vehicle and think that a tire is underinflated fill it to the recommended cold inflation pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly underinflated tire Since this is a temporary fix don t forget to recheck and adjust the tire s pressure when you can obtain a cold reading 6 3 5 5 TIRE SIZE To maintain tire safety purchase new tires that are the same size as the vehicle s original tires or another size recommended by the manufacturer Look at the tire information placard the owner s manual or the sidewall of the tire you are replacing to find this information If you have any doubt about the correct size to choose consult with the tire dealer 6 3 5 6 TIRE TREAD The tire tread provides the gripping action and traction that prevent your vehicle from slipping or 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 41 6 3 Tire Safety Information continued sliding especially when the road is wet or icy In general tires are not safe and should be replaced
37. iler can not exceed the stated GVWR For trailers with living quarters installed the weight of water and propane also need to be considered 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 33 6 3 Tire Safety Information continued The weight of fully filled propane containers is considered part of the weight of the trailer before it is loaded with cargo and is not considered part of the disposable cargo load Water however is a disposable cargo weight and is treated as such If there is a fresh water storage tank of 100 gallons this tank when filled would weigh about 800 pounds If more cargo is being transported water can be off loaded to keep the total amount of cargo added to the vehicle within the limits of the GVWR so as not to overload the vehicle Understanding this flexibility will allow you the owner to make choices that fit your travel needs When loading your cargo be sure it is distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one side may overload a tire The best way to know the actual weight of the vehicle is to weigh it at a public scale Talk to your dealer to discuss the weighing methods needed to capture the various weights related to the trailer This would include the weight empty or unloaded weights per axle wheel hitch or king pi
38. layer s forming the inside surface of a tubeless tire that contains the inflating medium within the tire Inner liner separation The parting of the inner liner from cord material in the carcass Intended outboard sidewall The sidewall that contains a white wall bears white lettering or bears manufacturer brand and or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle Light truck LT tire A tire designated by its manufacturer as primarily intended for use on lightweight trucks or multipurpose passenger vehicles Load rating The maximum load that a tire is rated to carry for a given inflation pressure Maximum load rating The load rating for a tire at the maximum permissible inflation pressure for that tire Maximum permissible inflation pressure The maximum cold inflation pressure to which a tire may be inflated Maximum loaded vehicle weight The sum of curb weight accessory weight vehicle capacity Pa ge 36 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety Information continued weight and production options weight Measuring rim The rim on which a tire is fitted for physical dimension requirements Pin Weight The downward force applied to the 5th wheel
39. n and total weight Excessive loads and or under inflation cause tire overloading and as a result abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical The proper air pressure may be found on the certification VIN label and or on the Tire Placard This value should never exceed the maximum cold inflation pressure stamped on the tire 6 3 1 1 TRAILERS 10 000 POUNDS GVWR OR LESS i i PIN 124424 001 TIRE amp LOADING INFORMATION THE WEIGHT OF CARGO SHOULD NEVER EXCEED 08 E88 3 REFER OWNER B MANUAL FOR ADDITIONAL INFORMATION ST205 75R45 0 350 N A N A Figure 6 3 1 Tire amp Loading Information Placard 1 Locate the statement The weight of cargo should never exceed kg or XXX Ibs on your vehicle s placard See figure 6 3 1 2 This figure equals the available amount of cargo and luggage load capacity 3 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity The trailer s placard refers to the Tire Information Placard attached adjacent to or near the trailer s VIN Certification label at the left front of the trailer 6 3 1 2 TRAILERS OVER 10 000 POUNDS GVWR NOTE THESE TRAILERS
40. n inflated new tire Overall width The linear distance between the exteriors of the sidewalls of an inflated tire including elevations due to labeling decorations or protective bands or ribs Ply A layer of rubber coated parallel cords Ply separation A parting of rubber compound between adjacent plies Pneumatic tire A mechanical device made of rubber chemicals fabric and steel or other materials that when mounted on an automotive wheel provides the traction and contains the gas or fluid that sustains the load Production options weight The combined weight of those installed regular production options weighing over 2 3 kilograms 5 lbs in excess of those standard items which they replace 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 37 6 3 Tire Safety Information continued not previously considered in curb weight or accessory weight including heavy duty brakes ride levelers roof rack heavy duty battery and special trim Radial ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the centerline of the tread Recommended inflation pressure This is the inflation pressure provided by the vehicle manufacturer on the Tire Information label and on the Certification VIN tag Reinforced tire Atire designed to operate at higher loads and at higher inflation pressures than the corr
41. ng connections between the trailer and genset and the battery and genset should be checked periodically to ensure tight and complete connections Any loose connections worn insulation or broken wires must be replaced immediately Periodically the battery posts should be lubed with high quality dielectric grease in order to minimize corrosion of the battery terminals Fuel System Fuel lines whether gasoline or propane should be visually inspected at regular intervals Any chaffing of propane or fuel lines will require immediate replacement A gasoline fuel pump on EL amp EX gasoline models is located underneath the trailer tongue deck at the curbside of the trailer periodically this fuel pump should be checked for damage and proper operation Genset Required maintenance and service intervals will vary widely between makes and models of genset The user should consult the manufacturers genset operation manuals included with trailer for the required service procedures and intervals Complete manufacturer s factory parts service and technical manuals are available through Pelsue for all gensets and engines 5 3 Maintenance Record Provided on the next two pages is a maintenance record table intended for use in recording service procedures for further reference Performed maintenance procedures can be recorded within the following table Additional pages can be copied and inserted if desired In addition a decal version of the table has been
42. ng quantitative examples showing illustrating how the vehicles cargo and luggage capacity decreases as combined number and size of occupants increases This item is also discussed in Section 3 C Determining compatibility of tire and vehicle load capabilities D Adverse safety consequences of overloading on handling and stopping on tires 6 3 1 STEPS FOR DETERMINING CORRECT LOAD LIMIT TRAILER Determining the load limits of a trailer includes more than understanding the load limits of the tires alone On all trailers there is a Federal certification VIN label that is located on the forward half of the left road side of the unit This certification VIN label will indicate the trailer s Gross Vehicle Weight Rating GVWR This is the most weight the fully loaded trailer can weigh It will also provide the Gross Axle Weight Rating GAWR This is the most a particular axle can weigh If there are multiple axles the GAWR of each axle will be provided If your trailer has a GVWR of 10 000 pounds or less there is a vehicle placard located in the same location as the certification label described above This placard provides tire and loading information In addition this placard will show a statement regarding maximum cargo capacity Cargo can be added to the trailer up to the maximum weight specified on the placard The combined weight of the cargo is provided as a single number In any case remember the total weight of a fully loaded tra
43. not including bearings or brakes 5 years Other Structure Doors Windows Interior Finish etc 1 year Gensets Dependent upon Make amp Model Other Components i e AC Lights Circuit Breakers Cabinets 1 year Pelsue Painted or Plated Flnishes 1 year Ventilation Ducts Blower Hoses 3 months From date of shipment to original buyer 1 4 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying The T A Pelsue Company If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or The T A Pelsue Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or Write to NHTSA US Department of Trans portation 1200 New Jersey SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 P a g e 7 2 0 Trailer Information This section will describe where to find important trailer data such as
44. nt interior wall of the trailer near the breaker box The heater is installed on a dedicated circuit with a 2 pole 20 Amp breaker located at the breaker box The heater is equipped with a fan and has an adjustable heat setting knob located on the face of the heater Figure 8d Wall Mounted Heater 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 49 8 4 Cross Aisle Drop in Counter The optional cross aisle table is very easy to install and adds an extra five square feet of movable work space to the trailer To install the table simply slide the end with out a bracket in to the channel as shown in figure 8e Then rest the bracketed end on the top of the main counter top Once installed slide counter to desired position mmm Figure 8e Slide end in to channel Figure 8f Cross Aisle Counter installed Pa ge 50 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 8 5 Other Options KK i i i O 120 VAC Beacon roof mounted 9065 SEIS s 12 VDC Beacon roof mounted Requires Genset Option ig e Light Bar Option LED 36 Long Directional ADDITIONAL Floodlight 500W Halogen 1X Interior amp 2X Exterior Brackets 903 LIGHTING OPTIONS Floodlight 55W 12VDC Exterior Mounted With Switch 90 ADDITIONAL Across Aisle Drop In Counter 0069 CABINET AND Additional Single Door Cabinet
45. or Fender 300 MISCELLANEOUS Stabilizer Jacks Additional Two Front Corner Jacks 305 OPTIONS e Locking Stowage Box Tongue Mounted Pump amp Hose Stowage dt Spare Tire And Carrier 57205 175815 With 5 x 4 1 2 B C EN Task Chair Adjustable Height Stool 9004 CD Stereo with speakers mounted under overhead cabinet 300 Registration And Documentation Holder Mounted To Trailer Frame 9057 e Trailer Interior Ventilator Continuous Solar Battery Powered 3097 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 g e 5 1 T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 SCHNEE Toll free 800 525 8460 or 303 936 7432 Fax 303 934 5581 TRADITION INNOVATION Internet www pelsue com Email sales pelsue com
46. r the past 20 years Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index lt is a measurement of how much weight each tire can support You may find this information in your owner s manual H not contact a local tire dealer Note You may not find this information on all tires because it is not required by law M 5 The M S or M S indicates that the tire has some mud and snow capability Most radial tires have these markings hence they have some mud and snow capability Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed below Note You may not find this information on all tires because it is not required by law 106 mph 118 mph 130 mph 168 mph For tires with a maximum speed capability over 149 mph tire manufacturers sometimes use the letters ZR For those with a maximum speed capability over 186 mph tire manufacturers always use the letters ZR U S DOT Tire Identification Number This begins with the letters DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured and the last
47. re extending to cord 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 35 6 3 Tire Safety Information continued material CT A pneumatic tire with an inverted flange tire and rim system in which the rim is designed with rim flanges pointed radially inward and the tire is designed to fit on the underside of the rim in a manner that encloses the rim flanges inside the air cavity of the tire Curb weight The weight of a motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air conditioning and additional weight optional engine Extra load tire Atire designed to operate at higher loads and at higher inflation pressures than the corresponding standard tire Groove The space between two adjacent tread ribs Gross Axle Weight Rating The maximum weight that any axle can support as published on the Certification VIN label on the front left side of the trailer Actual weight determined by weighing each axle on a public scale with the trailer attached to the towing vehicle Gross Vehicle Weight Rating The maximum weight of the fully loaded trailer as published on the Certification VIN label Actual weight determined by weighing trailer on a public scale without being attached to the towing vehicle Hitch Weight The downward force exerted on the hitch ball by the trailer coupler Inner liner The
48. rt Locate the control panel or remote start panel refer to figures 3e and 3f inside on the front wall of your trailer hold the Start Stop switch in the start up position for 5 seconds or until engine starts CURBSIDE RECEPTACLES 15 p AIR CONDITIONER 20A E WALL MOUNTED MEATER 20A T 7 WALL MOUNTED HEATER 20A d 8 ROOFTOP BEACONS 15A J OPERATE GENSET ONLY WHEN EH E IS STATIONAR Figure 3e Onan Interior Control panel Figure 3f Generac Interior Control Panel Pa ge 12 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 3 2 2 Starting Continued If equipped with electric start Locate the control panel on the genset For Onan and Generac generators Remove access panel Hold the Start Stop switch in the start up position for 5 seconds or until the engine starts Figure 3h Generac Control Panel at Genset 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 13 Da ge 14 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 3 2 3 General Operation General Operation Breakers All circuits on this trailer are breaker protected the breaker box is located on the front interior wall A drawing of the breaker box is shown below in figure 3i Check breakers first when equipment does not work El Ke
49. separated from the tow vehicle Such a device in operational condition is required in most areas for such a trailer Electric Brakes Breakaway cable will be attached to the breakaway device black box located on the curb side of the trailer tongue Figure 3c Breakaway Device for Trailers with Electric Brakes 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 11 3 2 Operating Instructions e following section contains general operating Instructions for proper use of your Pelsue Series Trailer Refer to this for daily maintenance checks starting and stopping instructions and operation of lights air conditioners and other installed equipment 3 2 1 Daily Equipment Check Please refer to the following operating instructions prior to first operating your trailer L Before Starting Daily Equipment Check a Check fuel and oil levels fill if necessary b Check connections on battery c Visually inspect all wires and fuel lines for damage d Check to make sure exhaust outlet is clear and away from all combustibles Ensure that the silencer and piping are tight and in good condition e Check tire pressures and inflate as needed 3 2 2 Starting lI Starting a Check control panel to be sure that all the system switches and circuit breakers are in the off position The genset must be started in a no load condition b If equipped with remote electric sta
50. supplied on the interior surface of the curbside door of the trailer if it is preferable to record service procedures at the trailer itself Additional maintenance record decals part 103991 001 are available from Pelsue Pa ge 28 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 5 3 Maintenance Record Continued See Your Generators Owners Manual for Service Requirements and Intervals Date Service Performed Initials 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 Pa ge 29 5 3 Maintenance Record Continued See Your Generators Owners Manual for Service Requirements and Intervals Date Service Performed Initials P a g e 3 0 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 0 Safety The following section covers general safety guidelines to follow when using the Pelsue Fiberlite Series Trailer 6 1 General Safety The trailer is equipped with several warning labels please read and heed all warnings affixed to the trailer CAUTION OPERATE GENSET ONLY WHEN VEHICLE IS STATIONARY Figure 6a Caution Decal 112795 001 CAUTION HIGH VOLTAGE Figure 6b Caution Decal 112794 001 IT IS UNLAWFUL FOR PERSON S TO RIDE INSIDE OF TRAILER WHILE BEING TRANSPORTED Figure 6c Decal 112793 001 123404 001 Operation
51. tch off the equipment ALWAYS KEEP THE PROPANE TANK IN AN UPRIGHT POSITION WHILE IN USE FOR OUTDOOR USE ONLY Always maintain adequate ventilation when operating a propane system the system discharges lethal carbon monoxide gases Keep surrounding area free of all combustible material Never light or relight a propane system if the surrounding air is saturated with excessive gas Never transport or store equipment while it is connected to its fuel source Make sure that the regulator or valve on the propane tank is tightly closed prior to transport Always disconnect propane from system prior to transporting USE PROPANE FUEL ONLY Do not use natural gas or other fuels in equipment intended only for propane fuel NOTE The information presented herein while not guaranteed was prepared by technical personnel and is true and accurate to the best of our knowledge This information is not intended to be all inclusive as the manner and conditions of use handling storage and other factors may involve other or additional safety or performance considerations Safe handling and use remains the responsibility of the customer No suggestions for use are intended as and nothing herein shall be construed as a recommendation to infringe any existing patents or to violate any Federal State or local laws Pa ge 32 123404 001 Operation amp Service Manual FiberLite POD amp XL Trailers Revision 02 02 02 2010 6 3 Tire Safety In
52. when the tread is worn down to 1 16 of an inch Tires have built in treadwear indicators that let you know when it is time to replace your tires These indicators are raised sections spaced intermittently in the bottom of the tread grooves When they appear even with the outside of the tread it is time to replace your tires Another method for checking tread depth is to place a penny in the tread with Lincoln s head upside down and facing you If you can see the top of Lincoln s head you are ready for new tires 6 3 5 7 TIREBALANCE AND WHEEL ALIGNMENT To avoid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician 6 3 5 8 TIRE REPAIR The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched 6 3 5 9 TIRE FUNDAMENTALS Fe
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