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SERVICE MANUAL - laki pic project

1. 1 P8 2 HPOS MICRO FIT ON 9700 amp 9500 ONLY 3 ro GND 1 BLACK m e ee peu TD 8VDC 2 WHITE 2 2 CARDIO THEATER 1 UD EN 3 RED SMART STOP 5 U DETECT O4 GREEN 4 8 GND OO NYU 4POS INLINEMOCRO FIT 8POS MOD PHONEJACK MESSAGE CENTER 15 m BLACK pj ees CONSOLE 14 12 WHITE val 1 D13 3 RED 31 2 D12 L4 GREEN 3 Dio RUE LN 2 RD 5 H7 RANGE a 8v 6 CI CARDIO THEATER 2 sts 9 PURPIE OL USED ON TR 9700 ONLY SND 576 CRAY TOL s7 LH PINK bat SIDE CONSOLE ST8 13 TAN 13 8POS MOD PHONEJACK 2POS MICROFITCONN IA 14 14 7 7 SEGMENT MAIN PWR SCI 8i l BLACK GREEN TST I T 6POS MICROFITCONN APOS MICROFITCONN 2 2 POLAR END SESSION LIFE PULSE KEYPAD Eka ag8 Sa Gu X 0004 ok dXLLEEPEE E STOP 05266509 sb 1OPOS RALIFCONN 12POS RALIFCONN POS SKK100 ec BEI 712 3 415167 8 9 12 2 1 3 4 5 6 1 2 34 m P4 P P11 P6 P7
2. CAUTION LETHAL VOLTAGES PRESENT Rss g J W7 O C P5 E m O O Hae P6 Do 8 p 2 dc BB SERMCE ii FH i m ue 000 2 202 d E TPA INAS3Ud SIOVLIOA TvHI31 J NS LED1 p LE
3. das 14 WAX BAC cis eter ee are MILI LM i MIEL 15 PIP TNO TO wv ERROm 17 MOTOR GCONFBOLEBETLU aku suu m S e eO RF 18 WAX RING ipm cm 19 PRAME BOARD ams EE Sa artes ue api sh p ala 20 LEVELER ASSENBIY imet m CELUM a iwa Eu 21 ACCESSORY OUR HOLDERS u uum un yn u usnu aise lead euet esp ance Rasa 22 NizfSs 23 DISPLAY BOARD PO Bry dE UE 24 STOP SWITO H cas eb OD akana EM 25 TELEMETRY 2 aeui kS D u 2 0 de Hae 26 MAIN WIRE PESE SS ee beoe Daci et ds 27 DISPLAY CONSOLE CONTROL PANEL au a u aun SUR kaa ans 28 OVERLAY BEZEG ant erue P bx ERU EE Ux BERE aO usanta upa mishuka 29 SMART STOP SYSTEM Eu uuu ua eum a aaa a suska da 30 HANDLEBAR PA MY n st tret eoe qi tnu tuni eee wat 31 DIGITAL HEART RATE SENSORS uuu yuyu u etia iat eee 32 CLEAN THE WAX NOZZLE tien CR o a 34 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TABLE OF CONTENTS Continued SECTION IV ELECTRONIC OVERVIEW ELECTRONIC OVERVIEW DISPLAY CONSOL
4. Upon entry into this test the letters SM Speed Manual will be in the profile window This test allows the user to test the main drive motor and controller controlling the motor rom The user can select a target motor rom by using the speed arrow keys The actual motor rpm as calculated by the speed feedback sensor is shown in the actual portion of the message center The incline system can be activated in this test as well However the display will only show the target incline for two seconds while the incline keys are being pressed It will then return to showing the speed information Press the CLEAR key to exit the Speed Manual test and return to the Speed Automatic test Press the ENTER key to advance to the Controller Errors test 12 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST CONTROLLER ERRORS MODE CCNTRGLLER ERRCRS Calories Distance Time Incline Speed Heart Rate Upon entry into this test the letters SE speed errors will be in the profile window This test allows seeing the current motor controller error conditions that are being displayed on the motor controller display The following is a list of the current motor error conditions If an error is displayed refer to the troubleshooting section for corrective action CURRENT MOTOR ERROR CONDITIONS POWER UP RESET ERROR
5. Sid Motor Vacuum Clean Electronic Compartment Drive Belt Inspect Front Roller Inspect WAX SYSTEM T 2 E oie Sesto Nozzle m Every 2 weeks Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills UNPACKAGING INSTRUCTIONS Step 1 Remove all staples from the corrugated shipping container and fold down the four sides of the base tray A Step 2 Lift and open the top flaps of the shipping container sleeve B Lift and remove the motor cover protective liner C Lift and remove the two front corner posts D Step 3 With the help of another person carefully lift the shipping container sleeve B up and off of the base tray A and over the treadmill E Remove the ship kit box F from the treadmill deck and set aside Remove the remaining support posts Step 4 Remove the plastic sheet covering the motor cover Step 5 Using a screwdriver remove the front locator pads G from the base tray A With the help of another person carefully lift the rear of the unit and slowly roll the unit forward off of the base tray NOTE BE SURE NOT TO DAMAGE THE LINE CORD WHEN MOVING THE TREADMILL OFF OF THE BASE TRAY Step 6 Follow the Installation Instructions included in the parts bag to complete the assembly of your Treadmill gt Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills
6. 18 DIAGNOSTICS SYSTEM TEST WAXER ERROR MODE 19 DIAGNOSTICS SYSTEM TEST BELT DECK MODE ees 20 DIAGNOSTICS SYSTEM TEST LIFE PULSE MODE u i u uu 21 DIAGNOSTICS SYSTEM TEST TELEMETRY MODE 1 eere 22 DIAGNOSTICS SYSTEM TEST SMART STOP MODE IR 23 DIAGNOSTICS SYSTEM TEST DISPLAY TEST MODE 24 DIAGNOSTICS SYSTEM TEST REAL TIME CLOCK MODE 25 DIAGNOSTICS SYSTEM TEST FRAME TAG EEPROM 26 DIAGNOSTICS SYSTEM TEST DISPLAY CONSOLE EEPROM TEST MODE 27 DIAGNOSTICS SYSTEM TEST LIFECENTER TEST MODE 28 DIAGNOSTICS SYSTEM TEST FITLINXX TEST MODE 29 DIAGNOSTICS INFORMATION MENU L 2 cece u L 2 ee 30 DIAGNOSTICS INFORMATION SYSTEM STATISTICS 31 DIAGNOSTICS INFORMATION SOFTWARE VERSION 32 DIAGNOSTICS INFORMATION MAIN MOTOR INFO MODE 33 DIAGNOSTICS INFORMATION LIFT MOTOR INFO 34 DIAGNOSTICS INFORMATION WAX MOTOR INFO MODE 35 DIAGNOSTICS INFORMATI
7. eene 12 NOTIFY MAINTENANCE SPEED SENSOR ERROR 12 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TABLE OF CONTENTS Continued SECTION Il DIAGNOSTIC MODES DISPLAY CONSOLES au ene ee cn 2 INITIAL SETTING OF REALTIME ChOGK rut l Dies 4 DIAGNOSTIC BIN ERY uuu Lu 5 MAINTENANCE CONFIGURATION QUICK ENTRY REFERENCE 6 DIAGNOSTICS SUB CATEGORIES rr u Sun aa 7 DIAGNOSTICS SYSTEM COMMUNICATION COMM TEST 8 DIAGNOSTICS SYSTEM TEST MENU y sear a todas ices u etd 10 DIAGNOSTICS SYSTEM TEST SPEED AUTOMATIC 11 DIAGNOSTICS SYSTEM TEST SPEED MANUAL 12 DIAGNOSTICS SYSTEM TEST CONTROLLER ERRORS 13 DIAGNOSTICS SYSTEM TEST INCLINE AUTOMATIC 14 DIAGNOSTICS SYSTEM TEST INCLINE MANUAL MODE 15 DIAGNOSTICS SYSTEM TEST INCLINE ERROR MODE 16 DIAGNOSTICS SYSTEM TEST WAXER AUTOMATIC 17 DIAGNOSTICS SYSTEM TEST WAXER MANUAL MODE
8. NINE P JA SPEEDUP TIMEDOWN PR F8 INCUNEDOWN 1 6 _ 9 Z3 00L 3OA J SPEEDDOWN UV 0 0 OSOK S V O 8 9 PAUSE W O 9 COOLDOWN X X PFATBURN D DOWN 4 7 O RANDOM CUSTOM KR O Pulling the Emergency Stop switch will result in the message REPLACE EMERGENCY STOP SWITCH Pressing the CLEAR key to exit the Display test and return to the System Test Menu Pressing the ENTER key will advance to Walking Led test 24 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST REAL TIME CLOCK MODE SET TOXXXX Calories Distance Time Incline Speed Heart Rate SOS 9 59 This test allows the user to see the current time set on the frame tag real time clock If the communication is bad the frame tag is unplugged the following messages will appear Refer to the troubleshooting section for corrective action FRAME CLOCK COMM BAD FRAME TAG UNPLUGGED If there are no errors a message concerning whether the clock is set the local time or default Greenwich Mean Time Either message may appear CLOCK SET TO LOCAL or CLOCK SET TO GMT The message will be followed by the current real time clo
9. N N IR TE MATE FI P inborn MCU m TITI LININLIIN UAC ANECT CAKUN mM Calories Distance Time Incline Speed This format allows the user to scroll through all logged system errors without seeing any error details The system errors will be scrolled automatically every 3 seconds or can be scrolled by using any of the arrow keys If the user wants to see the details about an error condition the user must press the ENTER key when the error title is displayed on the message center When the ENTER key is pressed all of the error log details will begin to display These error details will scroll automatically every 3 seconds or can be scrolled by using any of the arrow keys Press the CLEAR key to go back to just seeing the error titles Press the CLEAR key to exit the System Errors and return to the System Info Menu 3 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION MAINTENANCE INFO MODE MAINTENANCE INFO Calories Distance Time Incline Speed Heart Rate This area will allow the user to see the last 12 logged system repairs The repair information will be displayed from the most recently logged to the oldest Each system repair will be displayed in the following format BEEN Calories Distance Time Indine Speed This format allows the user to scroll through all logged system repa
10. Location Functional Description P1 is a4 pin connector that connects to Motor Controller PFC out Section IV Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW WAX LIFT PCB Functional Description The Wax Lift Power Supply Board acts as a junction board which interfaces with the Display Console Frame Tag Home Switch Lift Motor Wax Motor and Power Supply LEDs Relays Test Points and Jumpers P7 LED SERVIC E LEDs X N di p E pA i di we d c k k k k k k C P2 1 6 SS v aU o A s i je m N 3 Y 1 LIFE FIINESS F P4 eid A080 92182 F000 v 5 F di 1999 TP8 Tl zie N 4 2 P8 I 4 mode Soo dia Lj n p12 o HN E peP p10 LED8 Description Location Funcion __________ Service LED LED1 Flashes when the control processor and the main processor are running ON when lift motor is going up ON wh
11. ul P4 OOOOOQOOOOO0 O0000 O O OOOOOIOOOOOIOOOOO UE a O o o 005 HE T Ub Lb 1 eara 000000000000000 Jo ei a o 005500000000000 o S Tn aer E D J q EB O DU 28 O 5 uU BE Lo O JL TU 7B dn mu WI ico Gu AL fel O O O D D O qme O oQ O O O n pt 1 m D mmmn p pee 000000 gop DD D n em msi 6 nnrnnaemnmmm j T mamn a MOH 1 OU n 7 P8 UOMO OO a00 p o l Lj JU m OH mig Qu menm o TB DT U ae P 47 4 Connector and Pin Functions Connector Location Pin Functional Description PT is a 10 pin connector that connects to the Wax Lift PCB 3 4 5 TXD wansmitdaa TXD transmit data 4 NEN 6 RXD data received 8 9 10 Bus Req bus request 12Vdc emergency stop switch Relay Enable 1 ESDgoud A J O 2 SwitchstrobeO O S8 SwichretumO O 4 Swichstrbei 5 Swichretumi 6 Switchstrobe2 O 7 Swi 8 Swi NE NN 10 a P2 is a 12 pin ribbon connect
12. Decal Short 0K58 011931 0002 Console Assembly 58 00055 0001 Console Rear Coverl 0K58 01009 0000 Decal 0K58 01129 0000 Console Rear Cover Screws 8 0017 00101 1288 Stop Switch Overlay Tray Assembly AK58 00061 0001 Eng Met AK58 00061 0003 Ger Met AK58 00061 0004 Spn Met AK58 00061 0006 Jap Met AK58 00061 0007 Frn Met AK58 00061 0008 Itl Met AK58 00061 0009 Dut Met AK58 00061 0010 Por Met Heart Rate Decal 0K58 01169 0001 Eng Met Handrail RT AK58 00015 0001 Decal 0K58 01147 0001 Front Cover 0K58 01016 0000 Front Cover Screws 4 0017 00101 0658 m 2 Decal Long 0K58 01131 0001 Striding Belt y 0K58 01134 0000 Deck OK58 01 091 0000 Deck Screws Access Panel 0K58 01 017 0000 Access Panel Screws 4 0017 00101 0658 0017 00101 1299 Life Fitness Models 9700HR W Incline TR97 0100 02 Serial number 970000 and up Frame lag PCB Lift Motor RPM Sensor B084 92187 DOOO 0K58 01062 0000 AK58 00073 0000 Frame Tag Cable AK58 00030 0000 3 Drive Motor Assembly AK58 00054 0001 Wa Lift PCB Lj 084 92182 001 LO s A084 92182 A002 220 50 Idler Assembly AK58 00053 0000 Drive Belt OK58 01115 0000 der AK58 00102 0003 Motor Control
13. Replace Striding Belt for proper belt adjustment and tensioning My Screwdriver lt Q Motor Shroud s ZA YG id Front Roller Drive Belt Idler Pulley Idler Am Allen Wench Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Rear Roller Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove the REAR ROLLER GUARDS Step 3 Remove tension bolts from REAR ROLLER A Step 4 Tension Bolts Remove the REAR ROLLER Rear Poller Guards Step 5 Install the new rear roller making sure the striding belt is properly adjusted and tensioned Refer to HOW TO Replace Striding Belt for proper belt adjustment and tensioning Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Lifespring Absorbers Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Loosen the rear roller TENSIONING BOLTS 2 Step 3 Remove the four DECK SCREWS Step 4 Remove the DECK being careful of its waxed side Step 5 Remove the MOUNTING BOLT from the LIFESPRING Step 6 Remove the 1 4 20 screws from the LIFESPRING S and lift off the lifesp
14. Serial number 970000 and up 14 Endcap 0K43 01025 0000 Handlebar Extension RT AK58 00065 0001 Heart Rate Displa y Cable AK58 00031 0000 Heart Rate Display PCB B084 92186 B000 Console PCB Eng Met Front Console Shell A084 92185 A001 0K58 01008 0000 Handlebar Extension LT 58 00065 0002 Hardware Package 2 AK58 00071 0000 A S O 7O O cay I o lt s 7 Console Cable AK58 00034 0000 Switch Cover w Tether Polar Receiver AK58 00096 0000 AK40 00045 0001 Switch Cover Polar Stop Cable 0K58 01087 0000 AK58 00033 0000 Switch Cover Screws Stop Key Cable Assembly 0017 00101 0076 AK58 00036 0001 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills NOTES gt 15 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills SECTION VI MISCELLANEOUS INFORMATION gt i Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills PREVENTIVE MAINTENANCE TIPS Preventive Maintenance Schedule ITEM WEEKLY MONTHLY QUARTERLY BI ANNUAL ANNUAL DISPLAY CONSOLE ASSEMBLY sep Accessory Cups Stop Switch Inspect Emergency Clean Inspect Switch Key HANDLEBAR ASSEMBLY Hardware Inspect Side Hand Inspect Rails Lifepulse Clean Inspect Sensors Smart Stop Clean Inspect Cover FRAME ASSEMBLY Hardware
15. Step 17 Adjust the Tracking See How To Adjust Striding Belt Tracking in this section Step 18 Refer to diagnostics section to log maintenance repair of the striding belt Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Adjust Striding Belt Tracking Tools Required Hex key wrench set IMPORTANT t is CRITICAL that the treadmill STRIDING be correctly leveled prior to any tracking adjustments An unstable unit can cause Striding Belt misalignment To level and stabilize the unit refer to instructions on OE How To Replace The Leveler Assembly in this section AL QU _ Step 1 After the treadmill has been installed and leveled the belt must be checked fo confirm proper tracking First plug the power cord into an appropriate outlet and turn the treadmill ON Step 2 Refer to the SPEED AUTOMATIC test procedure under MOTOR TEST MODULE in DIAGNOSTICS SYSTEM TEST to achieve a 4 0 mph 6 4 kph motor speed Step 3 With the belt running note its tracking If the belt moves to the right turn the right tensioning bolt 1 4 turn counterclockwise to bring the belt back to center If the belt moves to the left turn the left tensioning bolt 1 4 turn clockwise and then turn the right tension bolt 1 4 turn counterclockwise to bring the b
16. Wax Nozze 0017 00009 0842 Tinsel 0K58 01102 0001 Rear Roller 0K58 01068 0000 Power Box AK58 00049 0000 120 60 AK58 00049 0001 240 504 AK58 00049 0002 220 230 50 60 AK58 00049 0005 100 50 AK58 00049 0006 200 50 d Ill E le Drive Motor Assembly AK58 00054 0001 Idler Assembly AK58 00053 0000 Drive Belt OK58 01115 0000 Front Roller AK58 00067 0000 TECS PAK Centers 4 OK58 01172 0000 Anti Skid Pad 0K58 01052 0000 Wax Kit GK58 00002 0002 Protective Liner 0K58 01080 0000 Wing Nut 2 0017 00103 0284 Wax Pump OK58 01074 0000 Wax Cable AK58 00029 0000 Line Cord 0017 00003 0779 Dom 0017 00003 0781 220 60 0017 00003 0696 Cont 0017 00003 0890 UK Hetainer Bracket 0K58 01 065 0000 Wheel OK58 01071 0000 Y Limit Switc h Leveler Assembly 0017
17. 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SUB CATEGORIES E EIE SSNS tle Q 5 5 16 511556 Bene EE estes Mull 3 c D U 4 u lt 2 5 5 D c 5 5 O c lt oS Ee EIE er lt TENE Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM COMMUNICATION COMM TEST Upon entry into this category a SYSTEM COMMUNICATION COMM TEST will be performed automatically This test will attempt to communicate with all of the modules within the treadmill unit If a module does not respond to the console processor an ERROR message will be displayed If all the modules communicate the message is SYSTEMGOMM CK Calories Distance Time Indine Speed If the motor controller module does not communicate the initial message will display CONTROLLER COMMBAD Calories Distance Time Incline Speed If the harness is disconnected the message is CHECK HARNESS BETVEENLLIFT AND GCNTROLLER PY Calories Distance Time Indine Speed If the motor controller has no power the message is CHECK POER TOTE MIR CONTROLLER Calories Distance Time Incline Speed If the wax lift board module does not communicate the message is CHECK POWER LIFT BOARD Calories Distance Time Incline Speed If both the motor
18. Connector Location P1 is an 8 pin connector that connects to the Frame Tag PCB Functional Description VCC 5 GND ground MISO master in slave out SCK serial clock NU not used CS chip select CE chip enabled MISI master in slave in 6 8 12 Life Fitness Models 9100 9500HR 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW BLOCK DIAGRAM
19. Step 5 Hemove the nozzle from the water and inspect for cleanliness If necessary scrub clean with a medium to soft bristle brush to remove any wax residue from outside and inside the wax nozzle Nozzle Flats must be in a Horizontal plan forfinal assembly To Remove Rotate Y tum FY loc kwise Step 6 Push in and Dry the nozzle off with a lint free ioste or rag To Install installation Rotate 1 4 tum or removal Wax 022 Step 7 mE counterclockwise Reinstall the wax nozzle into its Wax Nozze holder and while pressing in rotate the nozzle 1 4 turn counterclockwise IMPORTANT MAKE ABSOLUTELY SURE THAT UPON FINAL ASSEMBLY THE FLATS ON THE WAX NOZZLE ARE POSITIONED IN A HORIZONTAL PLANE FAILURE TO DO SO WILL RESULT IN IMPROPER WAX APPLICATION 34 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills NOTES 35 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills SECTION IV ELECTRONIC OVERVIEW AND WIRING BLOCK DIAGRAM 2 2 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW DISPLAY CONSOLE PCB Functional Description The Display Console PCB is an intelligent display and keypad interface It works in conjunction with the Wax Lift and Motor Control Modules The console board reads the keypad input port to check for user inputs updates refreshes the status LEDs data display pro
20. WAXER ERROR MODE VWAXER ERRORS Calories Distance Time Incline Speed Heart Rate Upon entry into this test the letterw WE waxer errors will be in the profile window This test allows you to see the current wax motor error conditions The following is a list of the current waxer motor error conditions If an error has occurred refer to your troubleshooting section for corrective action WAXER MOTOR ERROR CONDITIONS WAXER UNPLUGGED WAXER NO AC POWER Press the CLEAR key to exit the Waxer Errors test and return to the Waxer Manual test 19 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST BELT DECK MODE This test allows the user to test the belt and deck condition This test acts as a wattage meter It will give the user the percentage of power wattage bus voltage and temperature readings The following messages will scroll Pur OTe cuum me Teo NLLITIINLE LON PURO PRIN Calories Distance Time Incline Speed ACO IE IC CAEN Bere ZZ ZO LN CU LL PIRI Le Calories Distance Time Incline Speed The initial information displayed will be WAN JIP T VVV INI I ANNAN Calories Distance Time Incline Speed Where XXX will indicate real values PERCENT is the percentage of available power It will range from 0 to 100 WATT is the wattage measured
21. m m m TXD pot INTERNE Pb TXD BLUE BLUE 6 RXD z g BLACK 1 0 POSITION OAs Aavo S 89 8 HT o a c oN s z me WHITE gt Q gt z 5 lt lt 2222 3POS SABRECONN 5 GND e 6POS MINIFITJRCONN Mem BOITOM Q DG X P2 LEVEL SWITCH ps Oz9060nwu 2080 5 213 123456 1213 4 EJ CLOSED O X P2 gt 0225200 CE 6POS MNL2CON E 4POS MICROFITCONN NET 1239145678 PZ 12 34 4POS MNLCON P 12 2POS MA N LOKCONN gd FASTON TERM 2 PLCS 8POS MINIFTJRCONN UT EB Om 120 W NH lt rogos SEO HO Oel O s mem IX x Fx x Fx x x em 120VAC 9 Qj mulu 50 60 Hz 20 A aa 9 GREEN YELLOW WIRE NOT USED ON x fiu DOMESTIC UNIT O OLJE 3g M JS 123 456 6POS MNL2CON Lu TIT og 12131 AS c Lu Bid 12 alm oe tus 1 2 3 al 5 6POSMNL2CON IH QE 2 m OT 6POS MNL2CON 8POS MINIFITJRCONN 2 9 4 5 6 718 LIFT amp mz 1234 4POS SABRECON QOQaXxongB MOTOR 1 2 2POS MAT N LOKCONN SPEED MORE m O 20 285 gt 02377 PICK UP gt 950 ON TR 9700 ONLY WAX EXTERNAL PUMP MEMORY MOTOR PFC FRAME TAG OR CAPACITOR BD 13 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills NOTES Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills SECTION V PARTS INDENTIFICATIO
22. to the back of the new pre assembled signal output sensor assembly this will be the assembly without the screw access holes in the sensor and locate it into position This sensor will be the sensor on which the palm rests during use Step 6 Plug the Faston connector black or green wire to the back of the new pre assembled ground sensor assembly this will be the assembly with the screw access holes in the sensor and locate it into position This is the sensor on which the fingertips rest during use Step 7 Install the two screws through the access holes in the ground sensor and torque to 5 7 In Lb 33 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To CLEAN THE WAX NOZZLE Tools Required Phillips screwdriver medium to soft bristle brush and hot water Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Using a Phillips screwdriver remove the two 2 screws from the access panel on the right side of the unit Step 3 Carefully reach inside the unit and locate the wax nozzle Push the tip of the wax nozzle inward and rotate the nozzle 1 4 turn in a clockwise rotation and remove the nozzle Note the two 2 flats on the wax nozzle These flats must be at a horizontal plane upon final installation Step 4 Place the nozzle in a container of hot water and let sit for at least 10 minutes or when water has cooled enough to the touch
23. 00003 0781 220 60 0017 00003 0696 Cont Limit Switch 0017 00003 0890 UK Wheel 0017 00032 0195 Leveler Assembly Retainer Bracket 0K58 01071 0000 Limit Switch Cable AK58 00052 0000 0K58 01065 0000 AK58 00027 0000 Foot Leveler 0K58 01110 0000 Life Fitness Models 9500HH TR95 0100 34 Serial number 320000 and up Console PCB Eng Met A084 92184 A001 Front Console Shell OK58 01 008 0001 Endcap 0K43 01025 0000 Z T K xtension AK58 00065 0002 u Hardware Package Handlebar S AK58 0007 1 0000 Extension RT AK58 00065 0001 lt 26 WCE L Q d SS Console Cable AK58 00034 0000 Switch Cover w Tether Polar Receiver AK58 00096 0000 AK40 00045 0001 Switch Cover Polar Stop Cable 0K58 01087 0000 AK58 00033 0000 Switch Cover Screws Stop Key Cable Assembly 0017 00101 0776 AK58 00036 0001 gt Life Fitness Models 9700HR TR97 0100 01 Serial number 970000 and up Zone Decal 0K58 01125 0001 Eng Met Stop Key w Tether 58 00091 0000 OK58 01140 0001 Cup Holder OK58 01018 0000 Smart Stop Assembly AK58 00064 0000 Handlebar w Electrodes 58 00018 0000 e Handrail LT 58 00015 0002 0K58 01070 0002 End Cap Screws 2 0017 00101 1060 Finger Guard LT 0K58 01143 0002 Finger Guard RT 0K58 011 43 0001 End Cap RT 0K58 01070 0001 End Cap Screws 2
24. 00032 0195 AK58 00052 0000 Limit Switch Cable Foot Leveler AK58 00027 0000 0K58 01110 0000 Life Fitness Models 9700HR TR97 0100 01 Serial number 970000 and up Console PCB Eng Met Front Console Shell A084 92185 A001 0K58 01008 0000 Endcap 0K43 01025 0000 Handlebar Extension LT AK58 00065 0002 Hardware Package Handlebar AK58 00071 0000 Extension RT AK58 00065 0001 Heart Rate Displa y Cable AK58 00031 0000 Console Cable AK58 00034 0000 Heart Rate Display PCB Polar Receiver lla B084 92186 B000 AK40 00045 0001 Switch Cover Polar Stop Cable 0K58 01087 0000 AK58 00033 0000 Switch Cover Screws Stop Key Cable Assembly 0017 00101 0776 AK58 00036 0001 gt 11 Life Fitness Models 9700HR W Incline TR97 0100 02 Serial number 970000 and up 12 Stop Key w Tether 58 00091 0000 Decal 0K58 01140 0001 Cup Holder 0K58 01018 0000 omart Stop Assembly AK58 00064 0000 Handlebar w Electrodes AK58 0001 8 0000 Handrail LT AK58 00015 0002 Decal 0K58 01147 0001 End Cap LT 0K58 01070 0002 End Cap Screws 2 0017 00101 1060 Finger Guard LT 0K58 01 143 0002 Finger Guard RT 0K58 01143 0001 Zone Decal 0K58 01125 0001 Eng Met Motor Cover AK58 00095 0000 Motor Cover Screws 4 0017 00101 1621 End Cap RT 0K58 01 070 0001 End Cap Screws 2 0017 00101 1060
25. 00101 0658 End Cap Screws 2 0017 00101 1060 Life Fitness Models 9100 TR91 0100 34 Serial number 379000 and up Lift Motor Wax Lift PCB 0K58 01062 0000 A084 92182 A001 A084 92182 A002 220 50 RPM Sensor AK58 0007 3 0000 Frame Tag O i B084 92187 D000 gt Drive Motor Assembly Frame Tag Cable E Ou AK58 00054 0000 AK58 00030 0000 4 Pe i _ _ _ Idler Assembly Motor Controller e e AK58 00053 0000 AK58 00101 0003 Dom 4h AK58 00101 0004 Int Motor Controller Cable NE Drive Belt AK58 00042 0000 Dom 0K58 01 114 0000 AK58 00042 0001 Int Front Roller AK58 00066 0000 TECS PAK 8 0K40 01026 0002 Tinnerman Clip M 0017 00103 0198 Anti Skid Pad 0K58 01101 0000 Tinsel 1 0 58 01102 0001 WeseNozzie T 001 7 00009 0842 E SH ee ees Rear Roller 0K58 01002 0000 B Power Box T QU
26. 0017 00101 1060 E us Decal 0K58 01147 0001 Motor Cover AK58 00095 0000 2 Motor Cover Screws 4 7 YJ Z Console Assembly AK58 00055 0001 Console Rear Cover OK58 01 009 0000 Decal 0K58 01129 0000 Console Rear Cover Screws 8 Overlay Tray Assembly AK58 00061 0001 Eng Met 58 00061 0003 Ger Met AK58 00061 0004 Spn Met AK58 00061 0006 Jap Met AK58 00061 0007 Frn Met AK58 00061 0008 Itl Met AK58 00061 0009 Dut Met AK58 00061 0010 Por Met Stop Switch Heart Rate Decal OK58 01169 0001 Eng Met Handrail RT AK58 00015 0001 Decal 0K58 01147 0001 Front Cover 0K58 01 016 0000 Front Cover Screws 4 0017 00101 0658 ah Decal Long A OK58 01131 0001 Striding Belt 0K58 01134 0000 Deck 0K58 01 091 0000 Access Panel Deck Screws 4 0K58 01017 0000 0017 00101 1299 Access Panel Screws 4 0017 00101 0658 Decal Short 0K58 011 31 0002 gt v Life Fitness Models 9700HR TR97 0100 01 Serial number 970000 and up 10 Frame Tag PCB B084 92187 DOOO Frame Tag Cable AK58 00030 0000 War Lift PCB Lift Motor OK58 01062 0000 RPM Sensor AK58 00073 0000 A084 92182 A001 A084 92182 A002 220 50 Motor Controller AK58 00102 0003 Motor Controller Cable AK58 00042 0000 TECS PAK Comers 4 OK40 01026 0002 Tinnerman Clip 0017 00103 0198
27. CLOCK TEST WAXER MOTOR TEST FRAME TAG EEPROM TEST BELT DECK TEST DISPLAY CONSOLE EEPROM TEST LIFEPULSE TEST LIFECENTER TEST TELEMETRY TEST FITLINX TEST SMART STOP TEST Press the ENTER key to access the sub category 10 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST SPEED AUTOMATIC MODE SPEED AUTOMNIIC Calories Distance Time Incline Speed Heart Rate 2555 Upon entry into this test the letters SA speed automatic will be in the profile window This test allows the user to test the main drive motor and controller controlling the target speed The user can select a target speed by using the speed arrow keys The actual speed as calculated by the speed feedback sensor is shown in the actual portion of the message center The incline system can be activated in this test as well However the display will only show the target incline for two seconds while the incline keys are being pressed It will then return to showing the speed information Press the CLEAR key to exit the Speed Automatic test and return to the System Test Menu Press the ENTER key to advance to the Speed Manual test 11 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST SPEED MANUAL MODE SPEED MANUAL Calories Distance Time Incline Speed Heart Rate
28. CONFIGURATION MODE Calories Distance Time Incline Speed To view the information in this area a special password must be entered to go into the configuration area Hold the PAUSE key and hit the ENTER key to proceed This area will allow the user to set the clock configuration in the system The information can be obtained by using the ENTER key to scroll the day date and time VY NZ lt gt C T nni Calories Distance Time Incline Speed In this area the user will be prompted to set the current day for the real time clock The following is the message that will appear USE ARROW KEYS TO CHANGE DAY By pressing any of the arrow keys the user will set the current day for the real time clock Press the CLEAR key to exit and save data It will return to the Clock Configuration Menu N Calories Distance Time Incline Speed In this area the user will be asked to set the current date for the real time clock The following message will appear ARROW KEYS TO CHANGE TIME KEYS MONTH INCLINE KEYS DATE SPEED KEYS YEAR Press the CLEAR key to exit and save data It will return to the Clock Configuration Menu N Calories Distance Time Incline Speed In this area the user will be prompted to set the display mode of the real time clock There are two modes that can be chosen by using the ARROW KEYS to scroll and the ENTER key to
29. INSTALLATION INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS DO NOT position the rear of the treadmill within 6 feet 2 meter of the nearest obstruction The sides of the treadmill should maintain a minimum clearance of 8 inches 20 cm from the nearest treadmill or other obstruction DO NOT locate the treadmill outdoors near swimming pools or in areas of high humidity DO verify the contents of the delivery carton against the accompanying parts listing prior to setting the cartons and shipping material aside If any parts are missing contact Life Fitness Customer Support Services at the number listed on the back page of this assembly instruction booklet Save the shipping cartons in case of return DO read the entire Operation Manual prior to attempting to operate this machine as this is essential for proper use The Manual explains how to properly use the treadmill and helps you to design an aerobic workout tailored to your personal fitness needs or requirements Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills INSTALLATION INSTRUCTIONS Continued TOOLS REQUIRED Phillips screwdriver provided Torx wrench provided 3 4 combination wrench flat blade screwdriver or 5 16 nut driver PARTS DESCRIPTION USER LEFT HANDRAIL AK58 00017 0002 Model 9100 AK58 00016 0002 Model 9500 AK58 00015 0002 Model 9700 USER RIGHT HANDRAIL AK58 00017 0001 Model 9100 AK58 00016 0001 Model 9500 AK58 0001
30. Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST WAXER MANUAL MODE VWAXBR MNAL Calories Distance Time Incline Speed Heart Rate Upon entry into this test the letters WM waxer manual will be in the profile window This test allows the user to manually fire the waxer system It allows the user to see information concerning the waxer motor as well The waxer information will scroll automatically every 3 seconds The following is a list of the current information that can be seen If an error is display refer to the troubleshooting section for corrective action ERROR CONDITION DISPLAYED INFORMATION WAXER FIRE TEST WAXER UNPLUGGED WAXER FIRED XXX TO FIRE WAXER PRESS THE WAXER XX 100 FULL QUICK START KEY MANUAL WAX XX TIMES NEXT WAX XX HOURS INITIAL WAX XX MINS WAX INTERVAL XX MINS MIN WAX SPEED The speed system and incline systems can be activated in this test as well However the display will only show the target speed or incline for two seconds while the speed incline keys are being pressed It will then return to showing the waxer information Press the CLEAR key to exit the Waxer Manual test and return to the Waxer Automatic test Press the ENTER key to advance to the Waxer Errors test 18 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST
31. PCB Step 5 Disconnect LIFT MOTOR ground wire from the POWER MODULE Step 6 Remove the RIGHT ACCESS PANEL on the right side of the unit and tilt the unit over on its right side Step 7 Remove the 3 8 16 mounting bolt and nut from the LIFT FRAME Step 8 Remove the clip and pin from the lift motor and remove the lift motor Lift Motor Step 9 To install the lift motor make sure that the lift carriage is activating the level switch on 91 95 and Threaded on the 97 the decline switch If necessary adjust Shaft Tube THREADED SHAFT TUBE until the mounting bolt Tum to adjust holes are 13 3 4 apart or aligned with the carrier and gt to specified lift motor length Lift Motor Step 10 Refer to diagnostics section to log maintenance repair of the lift motor 17 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Motor Controller Tools Required Phillips Screwdriver Step 1 The new controller doesn t have logged stats Log in maintenance diagnostic to store in treadmill frame tag accumulated stats Step 2 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 3 Remove four phillip screws from the MOTOR COVER and four phillip screws from the FRONT COVER then remove the motor and front covers Step 4 Cut the cable ties and disconnect the 6 Pin and 3 Pin Connector and Power Module Cord from the Motor Co
32. by the motor controller to move the belt ranging from 340 to 1200 watts By pressing the COOL DOWN key the display will toggle to the information displayed below Vu THEE VVM TOMO VM AAA AA L Calories Distance Time Incline Speed Where XXX will indicate real values VOLTAGE is the bus voltage of the motor controller It is not the input line voltage TEMP is the temperature measure of the motor controller heat sink in Celsius The display will lock on the current information if the PAUSE key is pressed The speed system and incline systems can be activated in this test However the display will only show the target speed or incline for two seconds while the speed incline keys are being pressed It will then return to showing the belt deck information Press the CLEAR key to exit the Belt Deck test and return to the System Test Menu 20 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST LIFE PULSE MODE LIFEPULSE ON CFF Calories Distance Time Incline Speed Heart Rate 292 E see a Upon initial entry to this test a message concerning the configuration of the lifepulse system being On or Off This test will allow the user to test the lifepulse heart rate system Following this message the lifepulse system can be manually tested A heart will be in the profile
33. controller module and the wax lift board module do not communicate the message is BOTH LIFT AND CONTROLLER COMMIBAD Calories Distance Time Incline Speed If the wax lift and motor controller has no power the message is CHECK PO ER CNLIFT AND CONTROLLER Calories Distance Time Incline Speed If the main harness from the console to the wax lift board is disconnected the message is CHECK HARNESS BETVEEN CONSCLE ANDLIFT PZP1 Calories Distance Time Incline Speed Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM COMMUNICATION COMM TEST If both the motor controller module and the wax lift board module do communicate but the console cannot perform a loop back test the message is SYSTEMCCNFIG FED TVOVIRE Calories Distance Time Incline Speed If SYSTEM COMM OK is displayed it will advance to the system test category Press the CLEAR key to return to the MAIN DIAGNOSTIC CATEGORIES Press the ENTER key to advance to the SYSTEM TEST SUB CATEGORIES Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST MENU Upon entry the the message is gt j 7 Calories Distance Time Incline Speed USE ARROW KEYS TO SCROLL THROUGH THE LIST Using any of the arrow keys will allow you to scroll through the thirteen system tests MAIN MOTOR TEST DISPLAY TEST LIFT MOTOR TEST FRAME TAG REAL TIME
34. four SCREWS securing the MOTOR COVER to the FRAME C Remove the MOTOR COVER Step 2 Remove the USER LEFT HANDRAIL 1 with wire harness from the ship kit and lay it on the deck with the rectangular tube end facing the motor compartment and behind the USER LEFT HANDRAIL MOUNTING BRACKET D 1 Step 3 D Carefully route the 10 PIN CONNECTOR 10 P leading from the rectangular tube end of the i d USER LEFT HANDRAIL 1 through the opening at the USER LEFT HANDRAIL e MOUNTING BRACKET D and through the access hole located at the inside FRAME C wall 2 NOTE BE CAREFUL NOT TO DAMAGE THE WIRE HARNESS WHEN ROUTING IT THROUGH THE FRAME MEMBERS Step 4 7 Raise the USER LEFT HANDRAIL 1 off the deck and slide the rectangular tube end over the USER LEFT HANDRAIL MOUNTING BRACKET D until it rests on the FRAME C 3 CAUTION BE CAREFUL NOT PINCH THE WIRE HARNESS Step 5 Install one HANDRAIL MOUNTING BOLT 2 with one FLAT WASHERS 16 in the mounting hole located on the top narrow surface of the USER LEFT HANDRAIL 1 Tighten the bolt until snug Install two HANDRAIL MOUNTING BOLTS 2 and FLAT WASHERS 16 into the remaining two mounting holes located on the inside surface of the USER LEFT HANDRAIL 1 Leave these two bolts loose at this time Step 6 Connect the 10 PIN CONNECTOR E to the 10 PIN JACK F located on the CONTROL BOARD G Step 7 Lo
35. hold display PCB in place Step 5 Disconnect the RIBBON CABLE and lift off the OVERLAY BEZEL Step 6 These 2 screws are not removed to hold the display board in place Make sure adhesive back is removed from seal strip along the top of the new overlay bezel Step 7 Install new OVERLAY BEZEL in reverse order Press along the top edge of the new overlay bezel to properly seat the seal strip Step 8 Refer to diagnostics section to log maintenance repair of the overlay bezel 29 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Smart Stop for Models TR9500 and TR9700 only Tools Required Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug Smart Stop the line cord at the wall outlet Step 2 Remove two screws from the PCB COVER between the handle bars Step 3 Disconnect 4 Pin Connector from the PCB board and discard the board Step 4 Install new PCB board in reverse order 30 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Handlebar Assembly Tools Required Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Life Pulse Model Only Remove eight 8 screws from the BACK COVER Display Console Handleb Assembly Step 3 Life Pulse Model Only Disconnect all cable connectors from the DISPLAY BOAR
36. off adhesive residue with a non abrasive cleaner Step 3 Peel off the protective backing and install the new ANTI SCUFF PAD making sure to apply even pressure while maintaining equal distance between edges of pad and STRIDING BELT 12 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Wax Motor Tools Required Phillips screwdriver and pliers Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove the LEFT ACCESS PANEL on the left side of the unit frame and pull out the WAX BAG close off HOSE CLAMP and disconnect wax hoses from the motor Step 3 Disconnect the 2 Pin connector from the WAX MOTOR er S Step 4 Motor Remove two WAX MOTOR MOUNTING Screw 2 SCREWS which are located on the right side of the RIGHT ACCESS PANEL Step 5 Remove the WAX MOTOR Step 6 Install new wax motor in reverse order then test for proper operation Step 7 Refer to diagnostics section to log maintenance repair of the wax motor 13 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Power Module Tools Required Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove four phillip screws from the MOTOR COVER and four phillip screws from the FRONT COVER Remove both covers Step 3 Hemove the po
37. pM ud i Idler Assembly AK58 00053 0000 Motor Controller AK58 00101 0003 Dom I Drive Belt AK58 001 01 0004 Int Motor Controller Cable 0K58 01114 0000 AK58 00042 0000 Dom Ak58 00042 0001 Int Front Roller TECS PAK 8 AK58 00066 0000 0K40 01026 0002 Tinnerman Clip 0017 00103 0198 be Anti Skid Pad OK58 01 052 0000 Wax Nozzle Ino a 0017 00009 0842 Rear Roller OK58 01 002 0000 Tinsel OK58 01102 0001 z E AN F Power Box i i 58 00049 0000 120 60 58 00049 0001 240 50 Wax Kit 0K58 01074 0000 AK58 00049 0002 220 230 50 60 GK58 00002 0002 Wax Cable AK58 00049 0005 100 50 Protective Liner AK58 00029 0000 AK58 00049 0006 200 50 OKS8 01 080 0000 Wing Nut 2 0017 00103 0284 B E Line Cord 0017 00003 0779 Dom 0017
38. stop magnet engaged _ Towel or magazine may be Move all possible obstructions off display making contact with stop console and handlebar switch while user is running Loose connections at display oecure all connections at display console PCB console otop switch is activated with Replace stop switch See How To Replace very light pressure or returns Stop Switch slowly after being pressed Unit resets randomly or pauses Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Unit resets randomly or Stop switch cable not making Re seat cable from stop switch and verify the pauses proper contact operation Pinched main wire harness Replace the main wire harness See How To Replace Main Wire Harness Open ground path Using voltmeter check all points for continuity console pan screws console mounting screws handlebar screws and handrail mounting screws to frame with respect to ground Ground must be a non painted surface Inspect Smart Stop system Disconnect the 4 pin connector and verify if problem exists If no replace smart stop PCB See How To Replace Smart Stop PCB No Power On Off switch Turn the switch to the ON position Insufficient power source Plug treadmill into a dedicated amp circuit Refer to the Operations Manual Using a voltmeter verify power at outlet If no pow
39. test will allow the user to test the telemetry heart rate system If the telemetry heart rate system is OFF no heart rate value will be given If the system is enabled a telemetry heart rate signal can be provided and a heart rate value will be shown The signal will also generate the ENTER led to flash at the heart rate pulse frequency Press the CLEAR key to exit the Telemetry Heart Rate test and return to the System Test Menu 22 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST SMART STOP MODE SMART STOP CN Calories Distance Time Incline Speed Heart Rate 292 5959 Upon entry into the test if the smart stop is not plugged a message will be displayed Smart Stop Unplugged This test will allow the user to test the Smart Stop System If the smart stop system detects a user it will scroll the profile window from empty to full depending on the percentage of detection that is occurring Other smart stop information will scroll automatically every 3 seconds The following is a list of the current information that can be seen If an error has occurred refer to the troubleshooting section for corrective action ERROR CONDITION DISPLAYED INFORMATION SMART STOP UNPLUGGED SMART STOP ON SMART STOP OFF USER DETECTED USER NOT DETECTED SMART STOP ADJUST XX The smart stop system can be turned ON
40. 5 0001 Model 9700 MOUNTING SCREW 9500HR 9700HR MOUNTING SCREW 9100 1 4 20 x 5 8 0017 00101 1640 USER LEFT HANDRAIL EXTENSION POST Qty 1 Models 9500HR and 9700HR only AK58 00065 0002 CABLE CLAMP 0017 00042 0007 11 ENDCAP SCREW 10 32 x 1 2 Slotted 0017 00101 1060 LEFT REAR ENDCAP OK58 01070 0002 15 WAX BAG KIT Qty 1 GK58 00002 0002 LINE CORD CLIP Qty 1 0017 00042 0838 HANDRAIL MOUNTING BOLT 1 2 13 x 1 0017 00101 1620 HANDRAIL MOUNTING BOLT 1 2 18 x 1 2 0017 00101 1630 USER RIGHT HANDRAIL EXTENSION POST Models 9500HR and 9700HR only AK58 00065 0001 DISPLAY CONSOLE ASSEMBLY CABLE CLAMP SCREW 10 32 x 1 2 Phillips 0017 00101 1265 RIGHT REAR ENDCAP OK58 01070 0001 FRONT HANDLEBAR ASSEMBLY OK58 01051 0000 Model 9100 AK58 00018 0000 Model 9500HR 9700HR FLAT WASHER Qty 6 1 2 1 x 055 0017 00104 0335 ACCESSORY TRAY Qty 2 OK58 01018 0000 mH mo Cl ae 263 gt Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills INSTALLATION INSTRUCTIONS Continued gt Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills INSTALLATION INSTRUCTIONS Continued IMPORTANT DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT Step 1 F G Remove the
41. 77505655 Rely on it Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills Customer Support Services SERVICE MANUAL Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills INTRODUCTION HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES This service manual is applicable to Treadmill Models TR 9100 TR 9500HR TR 9700HR and TR 9700HR w Decline Note Information represents typical configuration and may differ slightly from actual equipment The Service Manual provides recommendations of safe and efficient approaches to problem situations This manual is separated into six sections INTRODUCTION TABLE OF CONTENTS Section LY TROUBLESHOOTING GUIDES Section ll DIAGNOSTIC MODE Section lll LY How To SERVICE AND REPAIR GUIDES Section IV LY ELECTRONIC OVERVIEW WIRING BLOCK DIAGRAMS Section V LY PARTS IDENTIFICATION Section VI LY MISCELLANEOUS INFORMATION Refer to TABLE OF CONTENTS for section topics When an operating problem occurs refer to trouble shooting guides and diagnostic mode to isolate cause When applicable guides are listed by problem symptom followed with suggestions of probable cause s Once source of problem is identified consult How To guides for recommended repair procedures How To sub sections are organized by replaceable part or assembly name For convenience sub section lists recommended Tools Required to complete specific fu
42. AIN APPAREIL ARR TEZVOUS SI VOUS FAINT DIZZY OR SHORT OF BREATH AVEZ DES DOULEURS SI VOUS VOUS SENTEZ FAIBLE TOURDI OU COURT 21 DA Manual mae Cardio HEART RATE WARNING 20 25 30 35 40 45 50 55 60 65 AGE READ AND FOLLO WALLINSTRUCTIO NS AN D WARNINGS O BTAIN PRO PERIN STRUC TIO N PRIOR pU i of mj TO USING THIS EQUIPMENT FAILURE TO USE APPRO PRIATE CAUTION COULD RESULT IN SERIO US INJURY KEEP CHILDREN AWAY F ROM THIS EQ UIPM ENT Random Hill Custom Fit Plus Test Life Fitness USA 1 800 735 3867 gt a a Life Fitness Atlantic 31 010 294 50 11 EN 7 a FITZ WWXx heart rate ready COMPATIR iw EN TR9700HR and TR9700HR w Decline Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills INITIAL SETTING OF THE REAL TIME CLOCK As part of the initial installation of the treadmill the real time clock may be configured to the local time Initially the real time clock is set to Greenwich meantime GMT which is the mean solar time for the meridian at Greenwich England used as a basis for calculating time throughout most of the world Upon powering up the unit the following message will be displayed WILLD YQU LIKE TO CHANCE THE Q TOLOA TIME Calories Distance Time Incline Speed Calories Distance Time Indine Speed IF NOPRESS GEAR Calories Distance Time Incline Speed If the user wants to set the real time clock to the local time the user must
43. ATISTICS as follows Step 14 Press and hold the PAUSE KEY While holding the PAUSE KEY press the CLEAR KEY twice Continue to hold the PAUSE KEY until the DISPLAY reads SERVICE MENU Step 15 Press any UP ARROW KEY until you see MAINTENANCE in the DISPLAY Then press ENTER The DISPLAY will begin to scroll automatically through available options Step 16 When the DISPLAY reads REFILL WAXER SYSTEM press the ENTER KEY The DISPLAY will read REPAIR LOGGED Step 17 Wax replacement is now complete Step 18 To verify that the wax refill has been completed correctly press the CLEAR KEY once to return to the SERVICE MENU Step 19 Using any of the UP ARROW KEYS scroll until INFORMATION is displayed Then press ENTER Step 20 Press any of the UP ARROW KEYS until WAX MOTOR INFO appears in the DISPLAY Press ENTER and verify that the DISPLAY reads 100 100 FULL Step 21 Press the CLEAR KEY three times to exit diagnostic 16 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Lift Motor Tools Required Phillips screwdriver socket set pliers Step 1 ee Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Noy pou Step 2 E Remove four phillip screws from the MOTOR COVER and lift off the MOTOR COVER Step 3 Cut off cable ties 9 16 Bolt Step 4 Disconnect the 4 PIN CONNECTOR from the WAX
44. CS1 peripheral chip select 1 7 PCS2 peripheral chip select 2 PCS3 peripheral chip select 3 Open Collector Output 8Vdc P5 is a 10 pin connector that connects to the Serial Peripheral Interface serial communications port 10 acosa CEO P6 is a 6 pin connector that 5Vdc connects to the Polar Receiver Polar signal and end of Session switch Ground Stop Switch Stop Switch Z C Co 2 2 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW DISPLAY CONSOLE PCB Connector Location Pin Functional Description P7 is a 4 pin connector that connects to the Lifepulse electrodes P8 is a 4 pin connector that connects to the Smart Stop module P9 and P10 are 8 pin connectors that connect to the CSAFE and Cardio Theater interface P11 is a 2 pin connector that connects to the Emergency Stop Switch P14 is a 10 pin connector that connects to the Background Debug Mode Signals Smart Stop Signal i1 2 3 4 Smart Stop Enable i e Oe OOOO 8Vdc 8Vdo NI 6 CTS YV Ground M NN N U not used 1 Switch 1 2 Switch 12Vdc DS BERR Ground BKPT DSCLK Ground 6 FREEZE QUOT 7 RESET 8 IPIPE1 DS1 9 5 Vde IPIPEO DS
45. D Step 4 Life Pulse Model Only Remove four 4 console mounting screws from the back of the console and lift off the DISPLAY CONSOLE ASSEMBLY Step 5 Life Pulse Model Only Remove the two screws securing the EXTENSION ARM and guide wire harnesses out from tube Step 6 Life Pulse Model Shown Remove the motor cover Step 7 Loosen do not remove six 6 1 2 13 handrail mounting screws Step 8 Remove the 8 eight screws securing the HANDLEBAR ASSEMBLY and discard Note Carefully guide the wire harness out from the tube on the Life Pulse Models Step 9 Install new handlebar assembly in reverse order 31 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To REMOVE AND REPLACE THE DIGITAL HEART RATE SENSORS Tools Required Phillips screwdriver standard screwdriver 5 64 hex key wrench NOTE The kit you have received will come equipped with either 5 64 hex key button head screws or Phillips head pan screws Either can be used for sensor replacement procedures on all models of Life Fitness exercise equipment equipped with Lifepulse digital heart rate sensors The treadmill handlebar shown in the photographs are for demonstration purposes only Replacement procedures as listed will remain the same for all applications ALWAYS REPLACE BOTH SETS OF SENSORS PROVIDED IN THE KIT Removing the existing Lifepulse digital heart rate sensors Step 1 Turn the power OFF at the switch then unplug t
46. D2 T2 T3 P gt within the circuitry for up to 90 seconds after power is removed from the circuit Personnel working with this equipment should be trained and adequate precautions should be used whenever working with this equipment Jumper JW Serial interface IN Clears continuous error messages and displays EPPROM data OUT Determines the wave form applied to the motor IN 2 2 0 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW MOTOR CONTROLLER PCB Connector and Pin Functions Connector Location Pin __ Functional Description P1 is a pin connector that connects to AC inputs Earth ground connection Motor phase W Motor phase V Motor phase U Power connection Motor thermal cutout Power connection Motor thermal cutout P2 is a 6 pin connector that connects to the Output Motor 8VDC Ground Console circuit ground Emergency stop switch Bus request Data receive 6 Data transmit P4 is a 4 pin connector that connects to the Power Factor TODT capacitor meat 2 P3 is a 6 pin connector that connects to the Control Inputs P5 is a 3 pin connector that Ground for Motor Controller circuit 5VDC VCC Speed sense input connects to the RPM Input Serial
47. DYNAMIC CURRENT TRIP STATIC CURRENT TRIP FAULT LINE 1 ERROR MAX TEMPERATURE TRIP SCI ERROR MAXIMUM VOLTAGE TRIP SPEED SENSOR ERROR Press the CLEAR key to exit the Speed Controller Errors test and return to the Speed Manual test 13 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST INCLINE AUTOMATIC MODE INCLINE AUTOVATIC Calories Distance Time Incline Speed Heart Rate 2O de Upon entry into this test the letters IA incline automatic will appear in the profile window This test allows the user to test the lift motor and switches controlling the target incline The user can select a target incline by using the incline arrow keys The actual incline as calculated by the time count is shown in the actual portion of the message center For non decline units The state of the level switch will be displayed in the profile window A zero 0 displayed in the profile window shows the level switch in the closed position As the unit is inclined the zero 0 displayed should disappear to indicate that the level switch is functioning For decline units The state of the level switch will be displayed in the profile window A zero 0 displayed in the profile window shows the level switch in the closed position As the unit is inclined the zero 0 displayed should disappear to indicate that the leve
48. E AK58 00049 0000 120 60 AK58 00049 0001 240 50 AK58 00049 0002 220 230 50 60 AK58 00049 0005 100 50 Wax Kit Wax Pump AK58 00049 0006 200 50 GK58 00002 0002 0K58 01074 0000 Protective Liner Wax Cable 0K58 01080 0000 AK58 00029 0000 Wing Nut 2 A y 0017 00103 0284 a o a S i e ez E TOUR emp je S Line Cord 9 0017 00003 0779 Dom 0017 00003 0781 220 60 DEM 0017 00003 0696 Cont Wheel 2 Limit Switch 0017 00003 0890 UK 0K58 01071 0000 0017 00032 0195 Foot Leveler Limit Switch Cable 0K58 01110 0000 Retainer Bracket 0K58 01065 0000 AK58 00027 0000 Life Fitness Models 9100 TR91 0100 34 Serial number 379000 and up Console PCB Multi Front Console Shell Baume 0 58 01008 0001 Hardware Package AK58 00070 0000 Console Cable AK58 00034 0000 Switch Cover w Tether Polar Receiver SK40 00045 0001 witch Cover Polar Stop Cable 0K58 01087 0000 AK58 00033 0000 Switch Cover Screws Stop Key Cable Assembly 0017 00101 0776 AK58 00036 000 Life Fitness Models 9500HH TR95 0100 34 Serial number 320000 and up Console Assembly AK58 00056 0001 Stop Key w Tether 0K58 01127 0001 ee 0K58 01129 0000 Console Rear Cover Screws 0
49. E PCOB 2 ELECTRONIC OVERVIEW MOTOR CONTROLLER POB 5 ELECTRONIC OVERVIEW POWER FACTOR CONTROL 7 ELECTRONIC OVERVIEW WAX LIFT 8 ELECTRONIC OVERVIEW SMART STOP PCB esee 11 ELECTRONIC OVERVIEW FRAME TAG PGB 12 WIRING tt eua actio ERR eta e etude acd esau 13 NOTES MM M DE MC MEL MED AM IDEM 14 SECTION V PARTS INDENTIFICATION MODEL AND SERIAL NUMBER 2 OO uu L t n PI DL ME CI se 3 liis LR 6 sius docent yuqa amuta LOIN C to DI MIL ICM 9 TROSZODIB W DEG EINE uuu aaa in beg ione Push eec raten Sube seus 12 xolpcoc a 15 SECTION VI MISCELLANEOUS INFORMATION PREVENTATIVE MAINTAINENGE TIPS itte aa 2 UNPACKAGING INSTRUCTIONS a nnn nnns 3 INSTALLATION INSTRUCTIONS 4 BY FAX u uy u yn uu amy tn u 9 FAX FOR ned aaa c
50. EIVER Step 6 Unscrew TELEMETRY JACK from the SHIELD TUBE Step 7 Telemetry Receiver Lower Back Cover Install new TELEMETRY RECEIVER and JACK in reverse order Make sure to orientate the telemetry receiver properly It has to be horizontal within the horizontal plane of its housing See illustration Back of Console Match Receiver to its mounting area 26 Foam Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Main Wire Harness Tools Required Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove eight screws from the back of the console Step 3 Disconnect all cable connectors from the circuit board Step 4 Remove six mounting screws securing the display console to the TUBE EXTENSIONS then remove the display console Step 5 Remove the left TUBE EXTENSION from the cables routing out the cables from the tube Step 6 Routing Remove the eight screws from the HANDLE BAR and remove the handle bar Step 7 Remove the MOTOR SHIELD and disconnect the MAIN WIRING HARNESS CONNECTOR from the WAX LIFT BOARD Step 8 Remove three mounting bolts at the base of the 10 P left handrail support Connector Step 9 Lift off the left handrail while routing out the cable from the frame zy Step 10 Remove the LEFT HANDLE BAR END CAP and route out the MAIN WIRING
51. EN AWAY FROM THIS EQUIPMENT to X 20 4 QM POLAR T TLAN AA heart rate ready o se LL Life Fitness USA 1 800 735 3867 i i Life Fitness International 1 847 288 3300 Life Fitness UK 44 0 1353 66617 Quick Keys Profile Numeric Pad for 1R95 97 Models Window 1R95 97HR Models Up down arrows TR91 Model Zone Training Decal Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DISPLAY CONSOLES Continued 8 WORKOUT PROFILES LE E Hm 3 4 Calories Distance Incline Speed Heart Rate Manual or Fat Burn Quick Start Random Fit Test CAUTION CONSULT A PHYSICIAN ATTENTI ON CONSULTEZ UN BEFORE USING THIS EQUIPMENT M DECIN AVANT D UTILISER CET STOP EXERCISING IF YOU FEEL PAIN APPAREIL ARR TEZVOUS SI VOUS FAINT DIZZY OR SHORT OF BREATH AVEZ DES DOULEURS SI VOUS VOUS 20 25 30 35 40 45 50 55 60 65 SENTEZ FAIBLE TOURDI OU COURT AGE HEART RATE A WARNING READ AND FOLIO W ALLINSTRUCTIO NS AND WARNINGS OBTAIN PRO PER INSTRUCTIO N PRIOR TO USING THIS EQ UIPMENT FAILURE TO USE APPRO PRIATE CAUTION COULD RESULT IN SERIO US INJURY KEEP CHILDREN AWAY FROM THIS EQ UIPMENT Life Fitness USA 1 800 735 3867 Life Fitness Atlantic 31 010 294 50 11 APP PAP M d se ENDO TR9100 Treadmill INN A ING IN WORKOUT PROFILES b Li l E IU 3 Calories Distance In
52. HARNESS and discard Step 11 Install new wire harness in reverse order With the left handle bar end cap removed first route the cable out the end of the handle bar then re route back 27 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Display Console Control Panel Tools Required Torx Wrench Set Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Display Console Step 2 Remove eight 8 screws from the BACK COVER Back Cover Step 3 Disconnect all cable connectors from the DISPLAY BOARD Step 4 Remove six 6 console mounting screws from the back of the console and lift off the DISPLAY CONSOLE Step 5 Install new display console in reverse order Step 6 Refer to diagnostics section to log maintenance repair of the display console control panel Display Console 28 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Overlay Bezel Tools Required Phillips Screwdriver Flat Blade Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove eight screws from the back of the console Step 3 Disconnect all cable connectors from the CIRCUIT BOARD Step 4 Hemove the outer six screws around the PCB board and remove OVERLAY BEZEL NOTE Two 2 screws remain to
53. K58 01140 000 0017 00101 1288 Overlay Tray Assembly AK58 00062 0001 Eng Met AK58 00062 0003 Ger Met Cup Holder AK58 00062 0004 Spn Met 0K58 01018 0000 Stop Switch AK58 00062 0006 Jap Met AK58 00062 0007 Frn Met AK58 00062 0008 Itl Met AK58 00062 0009 Dut Met AK58 00062 0010 Por Met 8 omart Stop Assembly 58 00064 0000 7 Heart Rate Decal Eng Met Handlebar w Electrodes U596 01956 0001 AK58 0001 88 0000 Handrail RT gt AK58 00016 0001 Decal 0K58 01145 0001 Handrail LT Front Cover AK58 00016 0002 0K58 01016 0000 Decal Front Cover Screws 4 0K58 01145 0001 0017 00101 0658 Motor Cover x AK58 00095 0000 N Motor Cover Screws 4 End Cap LT 0017 00101 1621 0K58 01070 0002 End Cap Screws 2 0017 00101 1060 i Decal Long A 0K58 01131 0001 gt O O Roller Guard LT Striding Belt 0K58 01142 0002 0K58 01180 0000 O Access Panel Deck P Roller Guard RT 0k58 01091 0000 0K58 01142 0001 ccess Panel Screws 4 Deck Screws 4 End Cap RT Decal Short 0K58 01070 0001 0K58 01131 0002 End Cap Screws 2 0017 00101 1060 Life Fitness Models 9500HH TR95 0100 34 Serial number 320000 and up Wax Lift PCB Lift Motor A084 92182 A001 0K58 01062 0000 A084 92182 A002 220 50 RPM Sensor AK58 00073 0000 Frame Tag PCB B084 92187 D000 Frame Tag Cable Ma c 58 00030 0000 N Drive Motor Assembly IN AK58 00054 0000 og
54. Lift Motor Cycle motor in incline manual and verify NOTIFY MAINTENANCE 120VAC at P7 on Wax Lift PCB Replace lift INCLINE TIMEOUT ERROR motor PENES ELE Level switch negative switch or In incline manual in diagnostics verify the wire harness is defective operation of the switches Replace switches if defective See How To Replace Switches Verify the wire for continuity replace wire harness if defective Display reads Lift switches wire harnesses owitch the wire harnesses on the negative NOTIFY MAINTENANCE are backward This applies only and level switches HOME SWITCH ERROR to TR97 Display reads Lift switches wire harnesses owitch the wire harnesses on the negative NOTIFY MAINTENANCE are backward This applies only and level switches NEGATIVE SWITCH ERROR to TR97 a are P Display reads Broken damaged or unplugged Re seat the frame tag wire harness FRAME TAG UNPLUGGED Bee ee nnn ae Display reads Incorrect power requirements Refer to the Operations Manual UNABLE TO OBTAIN TARGET SPEED ae eee Striding belt deck malfunction Replace belt and deck See How To Is the deck laminate is worn Replace Striding Belt through or the underside of striding belt is glazed over hard glossy Replace motor controller oee How To Replace Motor Controller Motor Controller Display reads opeed sensor or disconnected This error will appear after a workout but the
55. M BAD harness exists replace frame tag PCB See How To Replace Frame Tag PCB If continuity does not exist replace wire harness Display reads Disconnected wire harness Reconnect wire harness FRAME TAG UNPLUGGED PuPED EEE EI 2 IEEE Display reads Bad wire harness connection Bad wire harness or noise Reseat connection SCI ERROR and verify operation If problem exists reconnect your connection at the display console to wax lift PCB Display reads Motor Controller striding belt or When verifying striding belt tension an error DYNAMIC CURRENT TRIP deck can be caused when performing a stall test This can result in the following message Cannot Obtain Speed Error O Display reads During power up only an error Replace motor controller See How STATIC CURRENT TRIP occurs To Replace Motor Controller wFvwwsss Display reads Display Console Replace Display Console CHECKSUM ERROR XXXX w G G eee Display reads NOTIFY MAINTENANCE MOTOR CONTROLLER ERROR Motor Controller Enter diagnostics and enter Speed Errors See what current errors are listed that caused the error MAX TEMPERATURE TRIP MAXIMUM VOLTAGE TRIP FAULT LINE 1 ERROR If any exist replace motor controller See How To Replace Motor Controller 11 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Display reads
56. MOTOR DRIVE BELT from its pulley and discard Step 7 Install the new MOTOR DRIVE BELT in reverse order Make sure to align the new motor drive belt on the motor pulley and front roller pulley Refer to HOW TO Replace Striding Belt for proper belt adjustment and tensioning Motor Shroud Sc rewdriver e fF fo DU Front Roller YA Drive Belt AA Z Idler Pulley n Idler Am Allen Wrench Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Drive Motor Tools Required Hex key wrench set socket and ratchet set spring hook and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet n Step 2 Screwdriver 2 Remove the Phillip screws from the MOTOR SHROUD COVER and remove the motor shroud cover 7 Z Front Roller Step 3 Drive Belt Disconnect the MOTOR CABLE CONNECTORS 3 and 6 Pins l Idler Pulley Step 4 ht To relieve drive belt tension insert the end of a flat blade E screwdriver in the slot of the IDLER ARM then raise the idler Allen Wench arm and fix it in the raised position by installing an Allen wrench e in the idler arm hole as shown CAUTION DO NOT HAISE THE IDLER ARM HIGHER THAN REQUIRED TO INSTALL THE ALLEN WRENCH Step 5 Remove the four MOTOR MOUNTING BOLTS and lift out the motor INSTALL THE DRIVE MOTOR BELT IN THE REVERSE ORDER EXCEPT AS FOLLOWS Ste
57. N gt Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills Model and Serial Number Identification lt Q Q Serial Number Location 9 lt Life Fitness Models 9100 TR91 0100 34 Serial number 379000 and up Overlay Tray Assembly AK58 00063 0001 Eng Met AK58 00063 0003 Ger Met 58 00063 0004 Spn Met AK58 00063 0006 Jap Met AK58 00063 0007 Frn Met Console Assembly AK58 00057 0001 Console Rear Cover 0K58 01009 0000 Decal 0K58 01129 0000 Console Rear Cover Screws 8 0017 00101 1288 AK58 00063 0008 Itl Met Stop Switch AK58 00063 0009 Dut Met AK58 00063 0010 Por Met Zone Decal 0K58 01155 0001 Eng Met Workout Decal 0K58 01123 0001 Eng Met Stop Key w Tether KIN AK58 00091 0000 Decal OK58 01140 0001 cp Cup Holder 0K58 01018 0000 Handlebar Assembly 0K58 01 051 0000 Handrail RT 5 AK58 00017 0001 End Cap Decal 0k43 01025 0000 OK58 011 35 0001 Front Cover AK58 00017 0002 OK56 01016 0000 Decal Front Cover Screws 4 0K58 01135 0001 0017 00101 0658 Motor Cover es AK58 00095 0000 End Cap LT Motor Cover Screws 4 OK58 01070 0002 0017 00101 1621 End Cap Screws 2 0017 00101 1060 9 0 Striding Belt a os y 0K58 01180 0000 ee eae 01091 0000 0K58 01142 0002 Deck Screws 4 0017 00101 1299 Roller Guard RT Access Panel 0K58 01142 0001 0K58 01017 0000 End Cap RT Access Panel Screws 4 0K58 01070 0001 0017
58. NOTIFY MAINTENANCE wire harness unit will continue to function Enter SPEED SENSOR ERROR diagnostics Speed Manual and look for a RPM reading If no reading exists check continuity on the wire harness No continuity replace wire harness If continuity exists replace speed sensor See How To Replace Speed Sensor 12 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills NOTES 13 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills SECTION DIAGNOSTIC MODES Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DISPLAY CONSOLES Use the following to aid you in control and message locations Workout Profile Display LEDs for TR97 Models Information Decal Message Center WORKOUT PROFILES Calories Distance Time Incline Speed Heart Rate Manual or Fat Burn Cardio Quick Start Random Hill Fit Test V V S SS 3 HEART RATE CAUTI ON CONSULT ATTENTI ON A PHYSICIAN BEFORE CONSULTEZ UN USING THIS MEDECIN AVANT Clear nter C Manual A WARNING m 2 f RS READ AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BTAIN PRO PER INSTRUCTION PRIOR s Pause TO USING THIS EQUIPMENT FAILURE TO USE APPRO PRIATE CAUTION CO ULD RESULT IN SERIOUS f Start J Down INJURY KEEP CHILDR
59. O 2 7 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW MOTOR CONTROLLER PCB Functional Description The Motor Controller PCB is a single phase AC input PWM variable frequency three 3 phase AC output motor controller Specifically the controller input is configured as a full wave bridge for 230 volt AC input and as a voltage doubler for 120 volt AC input The resultant DC bus voltage is processed through a microprocessor controlled six switch DC to AC inverter The output is three phase power with pulse width modulation of both voltage and frequency NOTE The motor controller design utilizes a hot supply This means the entire board will be at elevated potentials relative to earth ground any time the circuit is active All measurements should be conducted with isolated equipment Additionally there is considerable energy stored P2 PA O LIFE FITNESS
60. OFF in this test When the message SMART STOP ON is placed on the message center an arrow key will toggle it to SMART STOP The display can be put into a locked mode by pressing the PAUSE key This will prohibit the scrolling of the smart stop information Pressing the CLEAR key to exit the smart stop test and return to the System Test Menu 23 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST DIPLAY TEST MODE This test will light each individual segment per character until complete It will then light each character separately until all characters have been lit Each individual led will be tested also If the PAUSE key is pressed the sequence will halt and remain there until the PAUSE is pressed again Pressing the PAUSE key can LOCK the display This will prohibit the scrolling of the LED s Pressing the CLEAR key to exit the Walking Led test and return to the Keypad test DISPLAY TEST Calories Distance Time Incline Speed Heart Rate o Upon entry to this test all lights will be turned ON This test will allow the user to test the display console Pressing keys will result in a beep sound and for all but the ENTER and CLEAR keys a character will be repeated across the message center display KEYS DISPLAYED CHARACTER KEYS s CHARACTER O FTTEST _
61. ON CLOCK INFO MODE 36 DIAGNOSTICS INFORMATION SYSTEM ERROR 37 DIAGNOSTICS INFORMATION MAINTENANCE INFO 38 DIAGNOSTICS MAINTENANCE MENU ttn tote ete ona od ero Era oor rh edes 39 DIAGNOSTICS CONFIGURATION 40 DIAGNOSTICS CONFIGURATION MANAGER CONFIGURATION MODE 41 DIAGNOSTICS CONFIGURATION MANUFACTURER CONFIGURATION MODE 43 DIAGNOSTICS CONFIGURATION CLOCK CONFIGURATION 44 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TABLE OF CONTENTS Continued SECTION Ill HOW TO REPLACE gt RIDING BEET AND DECK eee ev aue ea a ne e es 2 ADJUST STRIDING BELT TRACKING e Revel raten epiac Rage estne 4 ADJUST STRIBING BELT TENSION tbt l ce aden fiim e y s 5 DRIVE n 6 DRIVE MOTOR M y ama qasa 7 FRONT ROLLER HC u Q Sa assastsh u uasas 8 PEA OPPP EE 9 EIEESPRINGABSORBEFROS uuu a utu Du s maa 10 11 ANTISSQGUEE ra uba E a kuu ete uud 12 WAX MOTOR Er 13 POWER MODULE u l ansa
62. ONTROLLER COMM BAD CHECK HARNESS BETWEEN CONSOLBE AND EIE TxPAOANDTS T iiie stereo a Eee ru e hd Sub e Pep 9 So LEM CONFIGURED TWONWMZIBED eu uu Du k uuu a pedea a ut pts 9 INGEINE INOPERATIVEu ETE 9 HOME SWITGORUERBOD u u u latins edis el items 10 NEGATIVE SWITCH ERROR fiut oe a a ra stone ierat endi ut fne 10 AC POWER ERROR uuu aun ad ess o etu ates EG scaueees 10 VWAXERUUNIEUGDOOED LLL E a II cL TUE LLLA 10 WAXER NO AGPOWEP dcn 10 SMART TOP UNPLUGGED un unuyay heen iia ana 10 FRAME CLOCK COMM BAD uuu u L a uy 11 FRAME TAG UNPLUGGED pu e iei no ne nca Ee Ee doe oppure 11 um 11 DYNAMIC CURRENT TRIP aene rt 11 STATIC GURBEINIT TRIP 11 CHEGISSUNIERIORUXAOUA E a mansa em 11 NOTIFY MAINTENANCE MOTOR CONTROLLER 11 NOTIFY MAINTENANCE INCLINE TIMEOUT ERROR 12 NOTIFY MAINTENANCE HOME SWITCH ERROR seems 12 NOTIFY MAINTENANCE NEGATIVE SWITCH ERROR 12 NOTIFY MAINTENANCE FRAME TAG UNPLUQGGED 12 UNABLE TO ATTAIN TARGET SPEED
63. PEPEE alls o S i dz iz m Qn d z EE al 9 DIR AS N ILS F m UO ez JUMPER CONFIGURATION FOR VOLTAGE OPTIONS uu Bc HH EO ale a lt PRR RA el 1102 1103 1104 1105 1106 7108 Pe 2 3 100V 200V 230V 240V 120V XCAP Y CAP e AOE DOWN DOWN DOWN DOWN DOWN DOWN JOC 2 p 000000 nm O CLEAR 0 ENTER ie eae AWE ILLI NS J i C D feso um Jte gl s w m amp m JUMPERED FOR 240 2 oz uz x gt m ja S Z Jaleo AR s s VOLTS o See gs m O O Sa S gt gt gt gt ola Ses O AININ POLAR RECEIVER 10POS MINIFTURCONN 123456 12345678 1121314151617 819 10 gt aaoo oogotmn PA 3 GREEN GREEN gin T 8VDC aso 1 BLACK BLACK bi C 2 GND 3 BUS REQ LIFE LINK 4 RxD 3POS MAT N LOKCONN Wir o TXD P 5POS ILMINIFITJRCONN m gs TIT SPOS ILMINIFITJRCONN mE 6POS MINIFITJRCONN CONNECTED ON POWER blk m maa L 10 SWICH 1 en Tl Sipeisimen WAX LIFT POWER SUPPLY P3 2 dp ON 9700 WITH 1 WHT OR RED 2 GND 8VDC 1 BLACK BLACK 1 8vpc wht 3 DECLINE ONLY HET 3 BOTOM GND 2 WHITE WHITE 2 GND MOTOR CONTROL 120VAC BLACK bk wht wnt bk 3 SWITCH 44 CND PINRLY 3 RED RED 3 PINRLY BOARD NEUTRAL WHITE wht 1POS MICROFITCONN BUSREQ 4 GREEN CREEN 4 BUSREQ GND GREEN gm
64. RIDING BELT If the STRIDING BELT slips continue to Step 4 if it does not slip the tension is correct Step 4 Stop the treadmill and alternately turn the STRIDING BELT TENSIONING BOLTS 1 4 turn clock wise to tension See Tracking Centering an Existing or New Striding Belt on previous page Repeat Step 3 and step 4 until slipping is eliminated DO NOT EXCEED ONE FULL TURN QU E AL Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Drive Belt Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove four Phillips screws from the MOTOR SHROUD COVER and remove the motor shroud Step 3 Remove tension bolts from the REAR ROLLER Step 4 To relieve drive belt tension insert the end of a flat blade screwdriver in the slot of the IDLER ARM then raise the idler arm and fix it in the raised position by installing an Allen wrench in the idler arm hole as shown CAUTION DO NOT RAISE THE IDLER ARM HIGHER THAN REQUIRED TO INSTALL THE ALLEN WRENCH INTO THE IDLER ARM HOLE Step 5 Remove the FRONT ROLLER mounting bolt and lift out the FRONT ROLLER Step 6 Remove the
65. Remove the WAX BRACKET and lay it on top of the LIFESPRINGS on the users left side of the unit Step 9 Release the tension on the IDLER ARM BRACKET PULLEY and slip the DRIVE BELT off Rear Poller the FRONT ROLLER PULLEY Step 10 Tensioning Remove the FRONT ROLLER mounting bolt and Bolt lift out the FRONT ROLLER Ca Step 11 Pinch Remove the STRIDING BELT i Panel Step 12 Anti Static Install new STRIDING BELT and make sure the Tensioning Tinsel deck is flipped if unused or replace DECK and Bolt that the arrow on the inside the belt is pointing in the direction of rotation Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Striding Belt Continued Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver INSTALL THE STRIDE BELT IN THE REVERSE ORDER EXCEPT AS FOLLOWS Step 14 Center the STRIDE BELT between the FRONT and REAR ROLLERS Tighten the BELT TENSIONING BOLTS up to the location marks made prior to removal or if not marked until the center span of the belt is taut between rollers Step 15 After installing new STRIDING BELT but prior to tensioning place two pieces of tape 50 inches apart on BOTH the right and left edges of the STRIDING BELT Step 16 Alternately tighten the two tensioning bolts 1 4 turn clockwise each until the distance between the tape Is 50 25 which is the equivalent of a quarter inch or 55 stretch
66. SPLAY BOARD PCB and lift the display board PCB Step 6 Install new display board in reverse order Take care not to over tighten the display board PCB mounting screws Step 7 Replace the back cover Step 8 Refer to diagnostics section to log maintenance repair of the display board PCB 24 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Stop Switch Tools Required Phillips screwdriver Flat Blade Screwdriver Adjustable Wench Step 1 Turn the unit power OFF at the switch then unplug P WM the line cord at the wall outlet y s Step 2 Remove four 4 screws from the LOWER BACK COVER Step 3 Remove the FAST ON connected to the micro switch Step 4 Remove the STOP SWITCH Lock Washer Step 5 Install new stop switch in reverse order Lower Back Step 6 Cover Refer to diagnostics section to log maintenance repair of the stop switch 25 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Telemetry Receiver and Jack Tools Required Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove eight 8 screws from BACK COVER and remove the cover Step 3 Remove four 4 screws from the LOWER BACK COVER and remove the cover Step 4 Disconnect the 3 Pin connector from the STOP SWITCH and DISPLAY BOARD Step 5 Remove the TELEMETRY REC
67. TEMTEST Calories Distance Time Incline Speed INFORMATICN Calories Distance Time Incline Speed MAINTENANCE Calories Distance Time Incline Speed CONFIG RATICN Calories Distance Time Incline Speed Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills MAINTENANCE CONFIGURATION QUICK ENTRY REFERENCE Diagnostics selections can also be made on the TR9700HR and TR9500HR by pressing a combination of program keys The following is the list of diagnostic tests and their program key combination All blank fields in the chart are considered OFF for that program key SERVICE MENU DIAGNOSTIC TESTS CARDIO RANDOM HILL CUSTOM FIT TEST BURN MAIN MOTOR MODULE SPEED AUTO LL L o SPEED MANUAL SPEED ERROR SPEED INFO INCLINE AUTO ON INCLINE MANUAL L ON ON INCLINE ERROR Lo NON INCLINE INFO ON ON WAXER MANUAL WAXER ERROR WAXER INFO BELT DECK TEST LIFEPULSE TEST ru EMETRYTEST T oN SMART STOP TEST ON ON TEST N ON COMM TEST ON ON TAG EEPROM TEST Lo Eo 1 j O O CONSOLE EEPROM TEST ON J J ON LIFECENTER TEST ON ON __ ON ON FITLINXX TEST STATISTICS SOFIWARE VERSION CLOCK INFO 071 1 j o 1 SYSTEM ERROR INFO ON ON SYSTEMREPAIRINFO ON ON 8 MAINTENANCE ON Life Fitness Models 9100 9500HH
68. TH 2 SQUEAKING NOISE uuu M 3 LOUD GROANING SOUND FROM FRONT OF 3 LOUD GROANING SOUND ON FOOTFALL u apenn n a S lQ nd 3 DISPLAY DOES NOT ILLUMINATE WHEN POWERED 3 DISPLAY OVERLAY KEYS ARE NOT RESPONDING WHEN PRESSED 4 UNIT RESETS RANDOMEY OR PAUSES c ti idet coti 4 5 M M 5 6 WAXEEAK m 6 STRIDING BELT IS TRAVELING BEYOND TRACKING LIMITS 6 7 STRIBING BEET NOT OENFIEHBHEJD J55 a 7 STRIDING BEET MISALIGNMENT siti iie Lot eer arte o rente battus 7 LIFEPULSE HEART RATE DOES NOT RESPOND 2 ees 7 DISPLAY READS HEART RATE WITH HANDS REMOWVED eene 8 NO GHEST STRAP BETEGTED Y 4 Tu E a ale 8 ERRATIGTIEARIRATEREADINGS eui Fe Rue asahan aasawa Ene 8 MOTOR CONTROLLER COMM BAD CHECK HARNESS BETWEEN LIFT AND CONTROLLER 9 enne nennen nnn nnn 9 MOTOR CONTROLLER COMM BAD CHECK POWER TO MOTOR CONTROLLER 9 WAX AND LIFT BOARD COMM BAD CHECK POWER ON 9 BOTH LIFT AND C
69. TIMES MIN WAX SPEED The information will automatically scroll every 3 seconds or using any of the arrow keys will allow you to scroll through the wax motor information Pressing the PAUSE key can LOCK the display This will prohibit the scrolling of the information Press the CLEAR key to exit the Wax Motor Info and return to the System Info Menu 35 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION CLOCK INFO MODE QOKINO Calories Distance Time Incline Speed Heart Rate Cool Down This area will allow the user to see the current information about the real time clock The information will cover the following areas DISPLAYED INFORMATION FRAME CLOCK COMM BAD FRAME TAG UNPLUGGED CURRENT SETTING FOR REAL TIME CLOCK Press the CLEAR key to exit the Real Time Clock Info and return to the System Info Menu 36 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION SYSTEM ERROR MODE SYSTEMERRCRS Calories Distance Time Incline Speed Heart Rate m e 29 This area will allow the user to see the last 25 logged system errors The error information will be displayed from the most recently logged to the oldest Each system error will be displayed in the following format
70. al on Loose 10 pin connection at Check all electrical connections for proper display console or wax lift attachment control board Damaged main harness wire Replace wire harness See How To Replace connection Main Wire Harness Faulty display console or Wax Verify if 8VDC is present at P1 pin 3 4 and Lift Board 12VDC at P1 pin 9 If yes replace Display Console See How To Replace Display Console PCB If no replace Wax Lift Board See How To Replace Wax Lift PCB Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Display overlay keys are Loose ribbon connection s Verify that the two ribbon connections are not responding when attached to the display PCB depressed If attached reseat the connection and verify the operation Worn or defective overlay Replace overlay assembly See How To assembly Replace Overlay Assembly w swrnW Y Smart Stop Sensor Refer to diagnostics to verify the operation of the smart stop sensor Insufficient power source Plug treadmill into a dedicated amp circuit Refer to the Operations Manual Damaged ground prong on line Replace line cord See How To Replace Line cord Cord Line cord improperly seated in Inspect power connection at electrical outlet electrical outlet and at machine for proper contact Emergency stop magnet not Re engage the emergency
71. arnesses are backward applies only to TR97 Lift switches wire harnesses are backward applies only to TR97HR Decline Defective wire harness or Wax Motor harness or Defective Wax Lift PCB Wax Motor or wire harness Broken damaged or unplugged harness Corrective Action Switch the wire harnesses on the negative and level switches Switch the wire harnesses on the negative and level switches Cycle motor in waxer manual mode in diagnostics and verify 120VAC at P6 on Wax Lift PCB If voltage exists verify that the cable from the wax lift PCB to wax motor has continuity If continuity exists replace wax motor See How To Replace Wax Motor No continuity replace wire harness If no voltage exists replace wax lift PCB See How To Replace Wax Lift PCB Cycle motor in waxer manual mode in diagnostics and verify 120VAC at P6 on Wax Lift PCB If voltage exists verify that the cable from the wax lift PCB to wax motor has continuity If continuity exists replace wax motor See How To Replace Wax Motor No continuity replace wire harness If no voltage exists replace wax lift PCB See How To Replace Wax Lift PCB Reset or replace smart stop harness Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Display reads FRAME Frame board or bad wire Verify continuity on wire harness If continuity CLOCK COM
72. being tested will be displayed in the heart rate window If there is an error the bad location will be displayed The following is a list of current information that can be seen In an error has occurred refer to the troubleshooting section for corrective action DISPLAYED INFORMATION ERROR CONDITION TESTING LOCAL EEPROM EEPROM BAD AT XX EEPROM TESTED GOOD Press the CLEAR key to exit the Display Console EEPROM test and return to the System Test Menu 27 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST LIFECENTER TEST MODE LIFECENTER TEST Calories Distance Time Incline Speed Heart Rate This test will give information concerning whether there is a lifecenter system connected to the treadmill The following is a list of the current information that can be seen NONE NULL T XX R XX OFF T XX R XX ON T XX R XX WAIT T XX R XX The T XX is the last transmitted message to the lifelink card The R XX is the last received message from the lifelink card Press the CLEAR key to exit the Lifecenter test and return to the System Test Menu 28 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST FITLINXX TEST MODE FITLINX TEST Calories Distance Time Incline Speed Heart Rate T
73. cate the USER RIGHT HANDRAIL 3 and slide the rectangular tube end over the USER RIGHT n Um NS HANDRAIL MOUNTING BRACKET until it rests on the FRAME C i T LL Step 8 gt d Install one HANDRAIL MOUNTING BOLT 2 with one FLAT WASHERS 16 in the mounting hole Vs gh located on the top narrow surface of the USER RIGHT HANDRAIL 3 Tighten the bolt until snug Install Ni i cu two HANDRAIL MOUNTING BOLTS 2 amp 4 and FLAT WASHERS 16 into the remaining two YL mounting holes located on the inside surface of the USER RIGHT HANDRAIL 3 Leave these two bolts loose at this time NOTE HANDRAIL MOUNTING BOLT 4 SHOULD BE LOCATED IN THE LOWER INSIDE MOUNTING HOLE OF THE USER RIGHT HANDRAIL Step 9 Locate the FRONT HANDLEBAR ASSEMBLY 14 With the bend facing upward and toward the front of the unit align the FRONT HANDLEBAR ASSEMBLY with the access hole located on the inside of the USER LEFT HANDRAIL 1 Models 9500HR amp 9700HR Feed the HEART RATE ELECTRODE CABLE K and the SMART STOP SYSTEM CABLE L through the access hole and up through the top of the USER LEFT HANDRAIL Carefully feed the CABLES K amp L into the USER LEFT HANDRAIL while aligning the mounting holes of the FRONT HANDLEBAR ASSEMBLY and the USER LEFT HANDRAIL Step 10 Secure the FRONT HANDLEBAR ASSEMBLY 14 to the USER LEFT HANDRAIL 1 with four MOUNTING SCREWS 5 Repeat the mounting procedure for the user right side of t
74. ck information Press the CLEAR key to exit the Frame Tag Real Time Clock test and return to the System Test Menu 25 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST FRAME TAG EEPROM MODE TESTING EEPRCMXXX Calories Distance Time Cool Down Incline Speed Heart Rate This test allows the user to test the frame tag EEPROM This test will read write replace all used locations in the frame tag EEPROM If there is an error the bad location will be displayed The following is a list of current information that can be seen If an error has occurred refer to the troubleshooting section for corrective action ERROR CONDITION FRAME EEPROM COMM BAD FRAME TAG UNPLUGGED DISPLAYED INFORMATION TESTING FRAME EEPROM EEPROM TESTED GOOD EEPROM BAD AT XX Press the CLEAR key to exit the Frame TagEEPROM test and return to the System Test Menu 26 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST DISPLAY CONSOLE EEPROM TEST MODE TESTINGLCCAL EFPRCMXXX Calories Distance Time ncline Speed Heart Rate 299 39 This test allows the user to test the display console EEPROM This test will read write replace all used locations in the display console EEPROM The EEPROM location
75. cline Speed Heart Rate Manual or Fat Burn Cardio Quick Start 11213 Random Fit Test ere v v 4 5 6 819 ee 7 CAUTION CONSULT A PHYSICIAN ATTENTI ON CONSULTEZ UN j BEFORE USING THIS EQUIPMENT M DECIN AVANT D UTILISER CET STOP EXERCISING IF YOU FEEL PAIN APPAREIL ARR TEZVOUS SI VOUS FAINT DIZZY OR SHORT OF BREATH AVEZ DES DOULEURS SI VOUS VOUS SENTEZ FAIBLE TOURDI OU COURT HEART RATE 20 25 30 35 40 45 50 55 60 65 a 0 Enter AGE WARNING Manual Cardio READ AND FOLLO WALL INSTRUCTIONS AND WARNINGS OBTAIN PROPER INSTRUCTION PRIOR 8j a a TO USING THIS EQUIPMENT FAILURE TO USE APPROPRIATE CAUTION COULD RESUIT IN SERIOUS Fit INJURY KEEP CHILDREN AWAY FROM THIS EQUIPMENT Random Hill Custom I Plus Test Life Fitness USA 1 800 735 3867 Life Fitness Atlantic 31 010 294 50 11 P Tuna se heart rate ready COMPATIBILITY TR9500HR Treadmill WORKOUT PROFILES ILC Heart Rate H s L4 e 9956860 9999 96006 95090 gt 050025 Calories Distance Time Incline Speed Manual or Fat Burn Cardio Quick Start Random Fit Test menma v v CAUTION CONSULT A PHYSICIAN ATTENTION CONSULTEZ UN BEFORE USING THI S EQUIPMENT M DECIN AVANT DUTI LISER CET STOP EXERCISING IF YOU FEEL P
76. cline Treadmills DIAGNOSTICS INFORMATION MAIN MOTOR INFO MODE MAIN MOICR INFO Calories Distance Time Incline Speed Heart Rate Se OOE This area will allow the user to see the current information about the main motor and motor controller The information will cover the following areas DISPLAYED INFORMATION MOTOR MINUTES NUMBER OF POWER UP RESETS NUMBER OF HARDWARE CURRENT ERRORS NUMBER OF STATIC CURRENT TRIP NUMBER OF MAX TEMPERATURE TRIP NUMBER OF MAXIMUM VOLTAGE TRIP NUMBER OF DYNAMIC CURRENT TRIP MAXIMUM STATIC CURRENT VALUE MAXIMUM TEMPERATURE VALUE MAXIMUM VOLTAGE VALUE MAXIMUM DYNAMIC CURRENT VALUE NUMBER OF SPEED SENSOR ERROR The information will automatically scroll every 3 seconds or using any of the arrow keys will allow you to scroll through the main motor information Pressing the PAUSE key can LOCK the display This will prohibit the scrolling of the information Press the CLEAR key to exit the Main Motor Info and return to the System Info Menu 33 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION LIFT MOTOR INFO MODE LIFT MOTOR INFO Calories Distance Time Incline Speed Heart Rate 292 5959 This area will allow the user see the current information about the lift motor The information wi
77. ds Hose Inlet Hose Wax Bag Clamp Access Panel Wax Bag Access Panel Screw Step 7 Verify that the WAX BAG PROTECTIVE LINER is open and ready to receive the new WAX BAG Remove the new WAX BAG from its packaging and carefully insert the WAX BAG into the access hole as shown with the WAX BAG HOSE facing the rear of the unit Step 8 For first time installations remove the two WINGNUTS located just inside the access hole Step 9 Align the mounting holes located in the WAX BAG FLANGE with the two WINGNUT STUDS Secure the WAX BAG with the two WINGNUTS CAUTION BE CAREFUL NOT TO RIP OR OTHERWISE DAMAGE THE WAX BAG ON THE WINGNUT STUDS OR WINGNUTS WHEN INSERTING NEW WAX BAG 15 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace the Wax Bag Continued Step 10 Slide the HOSE CLAMP over the end of the WAX BAG OUTLET HOSE Position the HOSE CLAMP approximately three inches from the end of the WAX BAG HOSE and engage the HOSE CLAMP onto the WAX BAG HOSE Release Step 11 Cut 1 2 off the plugged end of the WAX BAG HOSE and slide the WAX BAG HOSE onto the BARBED NOZZLE on the WAX PUMP INLET HOSE Be sure to fully seat the WAX BAG HOSE Release the HOSE CLAMP Step 12 Replace the WAX BAG ACCESS PANEL and secure with the two WAX BAG ACCESS PANEL SCREWS FIRST TIME INSTALLATION IS NOW COMPLETE IF WAX BAG IS BEING REPLACED CONTINUE THROUGH STEP 21 Step 13 Reset the WAX FILL ST
78. e appears in the message center for more than 2 minutes without giving heart rate reading Inadequate contact with all four Verify a firm grip of all four sensors two on Sensors top two on bottom of handlebar User running over 4 5 mph For accurate heart rate reading user must 7 5kph slow down to less than 4 5 mph 7 5kph User may have an unusual Have different people grasp sensors to detect heart condition any variance Loose connections at display oecure connections at display console and console and handlebar handlebar Faulty heart rate sensors Replace handlebar sensors See How To Replace Heart Rate Kit Faulty display console PCB Replace display console PCB See How To Replace Display Console PCB N Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Display reads a continuous Harness wires pinched at Replace handlebar assembly if the wires are heart rate reading when handlebar or handrail damaged See How To Replace Handlebar hands are removed Assembly No Chest Strap detected Chest strap sensors not making Adjust chest strap and moisten sensors to good contact with body of user make better contact with skin User is out of monitoring range Move within 3 ft 1 meter of receiver Loose connection at receiver Check connection on receiver See How To Replace Telemetry Receive
79. eadmills NOTES gt i 11
80. ects to the Wax Pump Hot 120 Vac Transmit data EB Transmit data KCN P7 is a 4 pin connector that connects to the Lift Motor JNE J P8 is a 5 pin connector that connects to the Life Link Board eJ 22 P9 is a 6 pin connector that connects to the Motor Control Board 10 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW SMART STOP PCB Functional Description The Smart Stop PCB is designed to sense the presence of a user on the treadmill deck Infrared light is transmitted twice a second It is reflected by the user and then is detected by the receiver module The treadmill console controls the Enable pulse and reads the output of the receiver module Connector and Pin Functions Connector P1 is a4 pin connector that connects to the Display PCB 4 31 Enable Input Active U Detect Output Pulsed Active Low 2 2 11 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW FRAME TAG PCB Functional Description Connector The Frame Tag board identifies the unit track from date of P1 manufacture and provides a place to record information significant to the history of the unit Connector and Pin Functions
81. ed or tracking needs procedure in operation or service manual tracking limits adjustment Worn striding belt or user Center striding belt according to belt centering pushing belt technique See How To Adjust And Tension The Striding Belt Striding belt folded over Verify wax in bag Replace if necessary See How To Replace Wax Bag Verify the wax is not contaminated lumpy Replace wax bag and wax if contaminated See How To Replace Wax Bag Verify the wax nozzle is not clogged Clean nozzle if clogged See How To Replace Wax Nozzle Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action The Striding Belt is traveling Striding belt folded over Refer to Wax Manual in the diagnostics beyond the tracking limits section of this manual to verify if the wax pump is functioning properly Replace if necessary See How To Replace Wax Pump Replace the belt and deck See How To Replace Striding Belt Striding belt not centered otriding belt tension or tracking Adjust striding belt See How To Adjust And needs to be adjusted Tension The Striding Belt Striding belt mis alignment Improper walking running Notify Club Manager but properly tensioned Lifepulse Heart Rate System Dirty handlebar sensors Wipe sensors with a clean soft cloth does not respond or improper heart rate reading or Reading Heart Rat
82. el and negative incline switches will be displayed in the profile window A zero 0 displayed in the profile window shows the level switch in the closed position As the unit is declined the zero 0 displayed should disappear and a 4 should appear in the profile window This verifies that the negative switch is functioning the 4 will only appear in incline manual mode The speed system can be activated in this test as well However the display will only show the target speed for two seconds while the speed keys are being pressed It will then return to show the incline information Press the CLEAR key to exit the Incline Manual test and return to the Incline Automatic test Press the ENTER key to advance to the Incline Errors test 15 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST INCLINE ERROR MODE INCLINE ERRCRS Calories Distance Time Incline Speed Heart Rate Upon entry into this test the letters IE incline errors will be in the profile window This test allows seeing the current lift motor error conditions The following is a list of the current lift motor error conditions If an error is displayed refer to the troubleshooting section for corrective action CURRENT LIFT MOTOR ERROR CONDITIONS INCLINE TIMEOUT ERROR NEGATIVE SWITCH ERROR HOME SWITCH ERROR NO AC POWER ERROR Pres
83. elt back to center If the STRIDING BELT has moved to the left turn the left TENSION BOLT 1 4 turn clockwise and the right TENSION BOLT 1 4 turn counterclockwise to start the STRIDING BELT tracking back to the center of the REAR ROLLER If the STRIDING BELT has moved to the right turn the right TENSION BOLT 1 4 turn clockwise and the left TENSION BOLT 1 4 turn counter clockwise to start the STRIDING BELT tracking back to the center of the REAR ROLLER Step 4 Repeat this adjustment until the striding belt appears centered Allow the unit to operate for several minutes to see that the belt remains centered NOTE During the adjustment above DO NOT exceed one full turn of the adjusting screws in either direction Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To How To Adjust Striding Belt Tension Tools Required Hex key wrench set Phillips screwdriver Step 1 Locate the two BELT TENSIONING BOLTS on each side of the REAR ROLLER MOUNTING BRACKETS The TENSIONING BOLTS are accessible from the holes provided in the REAR ROLLER GUARDS Step 2 Enter the Manual program and run unit for five minutes at 5 0 mph 8 0 kph DO NOT run on the BELT Step 3 Using the speed decrease button V bring the STRIDING BELT speed down to 2 mph 3 2 kph With the STRIDING BELT speed at 2 mph 3 2 kph begin walking on the treadmill Tightly grasp the HANDRAILS and attempt to stall the ST
84. en lift motor is going down Relay Switch Relay 1 and 2 Relay 3 12Vdc coil Relay 4 12Vdc coil TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 Test Point TP Jumper JW JW1 Drives Lift Motor Drives Wax Pump Relay 4 supplies AC input to the Wax Lift Circuit Ground GND 8vDC 12vDC 5vDC Line voltage neutral Line voltage hot wire 5vDC voltage regulator Line frequency test wax motor must be OFF N U not used Ground GND Hectifier output POS Rectifier output NEG One 1 wire system Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW WAX LIFT PCB Connector and Pin Functions Connector Location Pin __ Functional Description P1 is a 10 pin connector that i 8 BUSrequest 1 0 0 0 P2 is a 4 pin connector that connects to the Lift Motor Ground Bottom Ground P3 is a 3 pin connector that N U not used is not applicable N U not used N U not used P4 is a 8 pin connector that ri BNC 8 CE 2 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW WAX LIFT PCB Connector Location Pin Functional Description P5 is a 3 pin connector that Hot 120Vac C MN idi P6 is a 2 pin connector that conn
85. er exists reset circuit breaker at panel Damaged line cord Replace line cord See How To Replace Line Cord Line cord improperly seated in Inspect power connection at wall outlet and at socket machine for proper contact Power module Verify 120VAC at wax lift board 3 pin connector If no replace power entry module oee How To Replace Power Entry Module If yes verify 8 VDC at P1 pins 3 and 4 and 12VDC at P1 pin 9 If voltage is present replace display console PCB If not replace wax lift PCB oee How To Replace Display Console PCB and or Wax Lift PCB Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action No Power 3 Amp Circuit breaker Verify that circuit breaker is not open If open reset circuit breaker Faulty display console Refer to Display Console Symptom Wax Leak Loose hose connections Inspect hose connections and secure as necessary replace if necessary Faulty connection at bag Replace wax bag and plastic coupling Wax bag is torn Replace wax bag See How To Replace Wax Bag Wax pump does not shut off Replace wax lift PCB See How To Replace Wax Lift PCB Wax passes through pump Replace wax motor See How To Replace and slowly drips from nozzle Wax Motor The Striding Belt is otriding belt needs to be re Refer to belt tensioning or tracking adjustment traveling beyond the tension
86. file display matrix reads analog voltages from the Lifepulse circuitry and communicates with the other subsystem modules nb ne 3nm Dn 1 n nb 4 5 D m IHH E O LIFE FITNESS PEPE m G m B m m G m N E np D P n Je ib T i
87. he FRONT Models 9500HR 9700HR Shown HANDLEBAR ASSEMBLY and USER RIGHT HANDRAIL 3 Tighten the MOUNTING SCREWS securely Section VI Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills INSTALLATION INSTRUCTIONS Continued Step 11 Models 9500HR amp 9700HR Only Place the USER RIGHT HANDRAIL EXTENSION POST 6 over the front end of the USER RIGHT HANDRAIL 8 Feed the cables leading from the USER LEFT HANDRAIL 1 up through the bottom of the USER LEFT HANDRAIL EXTENSION POST 7 and out the CABLE ACCESS HOLE located beneath the MOUNTING FLANGE M Place the USER LEFT HANDRAIL EXTENSION POST over the front end of the USER LEFT HANDRAIL Secure the HANDRAIL EXTENSION POSTS to the HANDRAILS with four MOUNTING SCREWS 5 Tighten until snug only CAUTION BE CAREFUL NOT TO PINCH THE WIRE HARNESSES WHEN SLIDING THE HANDRAIL EXTENSION POSTS 5 and 6 AND HANDRAILS 1 and 3 TOGETHER Step 12 Locate the DISPLAY CONSOLE ASSEMBLY 8 Remove the eight SCREWS securing the DISPLAY CONSOLE BACK PANEL to the DISPLAY CONSOLE ASSEMBLY Carefully remove the DISPLAY CONSOLE BACK PANEL and set it aside Step 13 Standing at the front of the unit and with the DISPLAY CONSOLE CIRCUIT BOARD O facing the front of the unit align the DISPLAY CONSOLE ASSEMBLY mounting holes with those of the HANDRAIL MOUNTING FLANGES M Secure the DISPLAY CONSOLE ASSEMBLY using six MOUNTING SCREWS 5 Tighten the SCREWS secure
88. he line cord at the wall outlet Step 2 Using a standard flat screwdriver pry off the stainless steel sensor furthest away from you as if you were the user gripping the Lifepulse heart rate monitoring sensors if screw access holes are already provided in the sensor you wish to replace simply remove the two screws and continue to Step 2 This will be the sensor on which your fingertips rest during use This sensor will be referred to as the ground sensor black or green wire hereafter in these instructions The sensor closest to the user on which the palm rests will be referred to as the signal output sensor red or white wire Step 3 Pull the ground sensor gently away from the molded plastic housing to which it was attached to reveal a wire harness black or green wire with a Faston connector attached to the back of the sensor Unplug the Faston connector from the ground sensor Step 4 Loosen and remove the two screws securing the two sensor molded plastic housings to each other on the assembly Lift the molded plastic housings away from each other and unplug the Faston connector attached to the back of the signal output sensor red or white wire 32 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To REMOVE AND REPLACE THE DIGITAL HEART RATE SENSORS Tools Required Phillips screwdriver standard screwdriver 5 64 hex key wrench Step 5 Plug the Faston connector red or white wire
89. he switch then unplug the line cord at the wall outlet Step 2 NW Remove the MOTOR COVER S J Frame Board Step 3 Disconnect the connector at the FRAME BOARD a Step 4 Detach four 4 spring clips securing the FRAME BOARD NES from inside the left frame and lift out J lt C Step 5 Install new FRAME BOARD in reverse order 20 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Leveler Assembly Tools Required Phillips Screwdriver Wrench and Socket Set Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove four 3 8 16 bolts from the LEVELER ASSEMBLY and remove the leveler NOTE Observe the orientation of hole pattern Step 3 Install new leveler assembly in reverse order Step 4 After placing the unit where it will be used check its stability If there is even a slight rocking motion or the unit is not stable determine which stabilizing leg is not resting on the floor To adjust loosen the Jam Nut and turn the Stabilizing Leg until the rocking motion ceases and both stabilizing legs rest firmly on the floor Retighten the Jam Nut NOTE t is extremely important that the stabilizing leg be correctly adjusted for proper operation An unbalanced unit may cause striding belt misalignment Refer to the Operator Manual for complete instructions Right Acc ess Panel Stabilizi
90. his test will give information concerning whether there is a Fitlinx system connected to the treadmill The following is a list of the current information that can be seen NONE NULL T XX R XX OFF T XX R XX ON T XX R XX WAIT T XX R XX The T XX is the last transmitted message to the C safe card The R XX is the last received message from the C safe card Press the CLEAR key to exit the Fitlinx test and return to the System Test Menu 29 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION MENU Upon entry into the area the message is SYSTEMINFOMENU Incline Speed Heart Rate Calories Distance Time Followed by Calories Distance Using any of the arrow keys will allow you to scroll through the eight system information areas WAX MOTOR INFORMATION SYSTEM STATISTICS SOFTWARE VERSIONS REAL TIME CLOCK INFORMATION MAIN MOTOR INFORMATION SYSTEM ERRORS SYSTEM MAINTENANCE LIFT MOTOR INFORMATION Press the ENTER key to enter the desired category 30 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION SYSTEM STATISTICS MODE SYSTEMSTATISTICS Calories Distance Time Incline Speed Heart Rate This area will allow the user to see system information concerning the follow
91. in adage E naa mas Ld 10 1999 Brunswick Corporation All rights reserved Life Fitness is a registered trademark of Brunswick Corporation Zone Trainer and Heart Rate Zone Training are trademarks of Brunswick Corporation Any use of these trademarks without the express written consent of Brunswick Corporation is forbidden M051 00K58 A008 12 99 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE SECTION I TROUBLESHOOTING GUIDE Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Striding Belt slips during Striding belt slips on front roller Check striding belt amp re tension as necessary footfall during stall test oee How To Adjust Belt Tension SE wr User is pushing striding belt Instruct users not to push striding belt in either direction w SMS uS Wax system malfunction Inspect spray pattern between 8 200mm and 16 400mm Maximum speed is reduced If not verify wax nozzle is clean hoses are not kinked wax bag is not empty or wax is contaminated otriding belt deck malfunction Replace belt and deck See How To Replace The deck laminate worn Striding Belt through or the underside of striding belt glazed over hard glossy Insufficient power source Plug treadmill into a dedicated 20amp circuit Refer to the Operations Manual Knocking sou
92. ine Treadmills DIAGNOSTIC ENTRY ES Z Calories Distance Time Incline Speed x 78 lt psc CNN aa mY ay LAW QY2Y3S N J f f N LN J VN J IN f k d J S N HJ 4 bs L E bel AT bir S 7 EN y Z NN SN 7 V AY5Y 6 U V Jj O N A NS NS P PA SS JEN T p qu T m S lt 4849 P4 b edi E VN lt Enter PA D CDU s Clear 0 Y Fat Va ON u u _ N IN Manual J Burn Cardio J A XE CS S 2 TS S Porn a din d X P A J Ve S f N NM Dec gd Z f Quick f Cool V D ho SS XD X Pause fl Random Custom Y Fit YN Start Down Random Hill plus A Test N w y Y El J Z a ni zi _ d n 4 Diagnostics is entered by holding the PAUSE key when power is applied or by holding the PAUSE key and pressing the CLEAR key twice from any state The unit will take approx 3 to 4 seconds to enter Diagnostics On entry to this state the message SERMCE Calories Distance Time Incline Speed Followed by USE TOSCRCLL THROUGH LIST Calories Distance Time Incline Speed Using any of the arrow keys will allow you to scroll through the four main categories SYS
93. ing areas DISPLAYED INFORMTION TOTAL HOURS MANUAL PROGRAM SELECTIONS TOTAL MILES FAT BURN PROGRAM SELECTIONS BELT HOURS CARDIO PROGRAM SELECTIONS BELT MILES FIT TEST PROGRAM SELECTIONS LIFT MINUTES QUICK START PROGRAM SELECTIONS HILL PROGRAM SELECTIONS CUSTOM PROGRAM SELECTIONS RANDOM PROGRAM SELECTIONS The information will automatically scroll every 3 seconds or using any of the arrow keys will allow you to scroll through the system statistics Pressing the PAUSE key can LOCK the display This will prohibit the scrolling of the information Press the CLEAR key to exit the System Statistics and return to the System Info Menu 31 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION SOFTWARE VERSION MODE SOFTWARE VERSIONS Calories Distance Time I ncline Speed Heart Rate 299 2059 This area will allow the user to see system information concerning the following areas DISPLAYED INFORMATION CONSOLE SOFTWARE VERSION WAX LIFT BOARD SOFTWARE VERSION MOTOR CONTROLLER SOFTWARE VERSION LIFEPULSE SOFTWARE VERSION The information will automatically scroll every 3 seconds or using any of the arrow keys will allow you to scroll through the system information Press the CLEAR key to exit the Software Versions and return to the System Info Menu 32 Life Fitness Models 9100 9500HH 9700HR and 9700HR w De
94. irs without seeing any repair details The system repairs will be scrolled automatically every 3 seconds or can be scrolled by using any of the arrow keys If the user wants to see the details about a repair procedure the user must press the ENTER key when the repair title is displayed on the message center When the ENTER key is pressed all of the repairs procedure details will begin to display These repair details will scroll automatically every 3 seconds or can be scrolled by using any of the arrow keys Press the ENTER key to view system repair procedure Detail repair log as needed Press the CLEAR key to exit the System Repair and return to the System Info Menu 38 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS MAINTENANCE MENU Upon entry into the area the message is MNNTENANCE MENU Calories Distance Time Incline Speed Heart Rate Followed by Calories Distance Time Incline Speed Using any of the arrow keys will allow you to scroll through the ten system maintenance procedures REPLACING BELT AND DECK REPLACING STOP SWITCH REPLACING WAXER BAG REPLACING OVERLAY BEZEL REPLACING CONSOLE REPLACING MAIN MOTOR REPLACING MOTOR CONTROLLER REPLACING LIFT MOTOR REPLACING WAX LIFT BOARD REPLACING WAX MOTOR Press the ENTER key to choose the desire procedure Upon the selection of the desired procedure the s
95. l switch is functioning The speed system can be activated in this test as well However the display will only show the target speed for two seconds while the speed keys are being pressed It will then return to showing the incline information Press the CLEAR key to exit the Incline Automatic test and return to the System Test Menu Press the ENTER key to advance to the Incline Manual test 14 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST INCLINE MANUAL MODE INLINE MANUAL Calories Distance Time Incline SON 3 9 ca ca Upon entry into this test the letters IM incline manual will be in the profile window This test allows the user to bypass the electromechanical switches that normally control the target incline The user moves incline by pressing the incline arrow keys The actual incline is calculated by the time count is shown in the actual portion of the message center The state of the level and negative incline switches will be displayed in the profile window For non decline units The state of the level switch will be displayed in the profile window A zero 0 displayed in the profile window shows the level switch in the closed position As the unit is inclined the zero 0 displayed should disappear to indicate that the level switch is functioning For decline units The state of the lev
96. ler Cable AK58 00042 0000 PO Front Roller TECS PAK Comers 4 AK58 00067 0000 OK40 01026 0002 Tinnerman Clip 0017 00103 0198 Ti TECS PAK Centers 4 Wax Nozze 0017 000090842 p s fe Tinsel Ant Skid Pad OK58 01102 0001 ERE 0K58 01052 0000 elf Rear Roller 0K58 01068 0000 N E Power Box i i AK58 00049 0000 120 60 Wax Pump gt AK58 00049 0001 240 50 Wax Kit 0K58 01074 0000 AK58 00049 0002 220 230 50 60 GK58 00002 0002 Wax Cable c AK58 00049 0005 100 50 Protective Liner AK58 00029 0000 AK58 00049 0006 200 50 0K58 01080 0000 Wing Nut 2 T 0017 00103 0284 7 Line 0017 00003 0779 Dom 0017 00003 0781 220 60 0017 00003 0696 Cont Limit Switch Leveler Assembly 0017 00003 0890 UK 0017 00032 0195 58 00076 0000 Retainer Bracket Limit Switch Cable Foot Leveler 0K58 01065 0000 OK58 01071 0000 AK58 00027 0000 0K58 01110 0000 13 Life Fitness Models 9700HR W Incline TR97 0100 02
97. ll cover the following areas DISPLAYED INFORAMTION 1 UNIT CONFIGURATION NEGATIVE OR NON NEGATIVE 2 CURRENT LIFT ON TIME IN MINUTES 3 BUCKET Refer to table BUCKET INCLINE AT PERCENTAGE OF RANGE BUCKET 0 3 0 TO 2 1 PERCENT BUCKET 10 7 0 TO 6 1 PERCENT BUCKET 1 2 0 TO 1 1 PERCENT BUCKET 11 8 0 TO 7 1 PERCENT BUCKET 2 1 0 TO 0 1 PERCENT BUCKET 12 9 0 TO 8 1 PERCENT BUCKET 3 0 0 PERCENT BUCKET 13 10 0 TO 9 1 PERCENT BUCKET 4 1 0 TO 0 1 PERCENT BUCKET 14 11 0 TO 10 1 PERCENT ee BUCKET 9 6 0 TO 5 1 PERCENT The information will automatically scroll every 3 seconds or using any of the arrow keys will allow you to scroll through the wax motor information Pressing the PAUSE key can LOCK the display This will prohibit the scrolling of the information Press the CLEAR key to exit the Wax Motor Info and return to the System Info Menu 34 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS INFORMATION WAX MOTOR INFO MODE WX INFO Calories Distance Time Incline Speed Heart Rate o 939 This area will allow the user see the current information about the wax motor information will cover the following areas DISPLAYED INFORMATION WAXER UNPLUGGED NEXT WAX XX HOURS WAXER FIRED XXX INITIAL WAX XX MINS WAXER XX 100 FULL WAX INTERVAL XX MINS MANUAL WAX XX
98. ly Models 9500HR amp 9700HR Only Tighten the MOUNTING SCREWS 5 of the HANDRAIL EXTENSION POSTS 6 Models 9500HR 9700HR Shown and 7 securely Step 14 Models 9500HR amp 9700HR Only Attach the 4 PIN FLAT CONNECTOR 4 P1 to the 4 PIN FLAT JACK located on the DISPLAY CONSOLE CIRCUIT BOARD O Attach the 4 PIN SQUARE CONNECTOR 4 P2 to the 4 PIN SQUARE JACK located on the DISPLAY CONSOLE CIRCUIT BOARD Step 15 Attach the 10 PIN CONNECTOR 10 P to the 10 PIN JACK located on the DISPLAY CONSOLE CIRCUIT BOARD Step 16 Secure the WIRE HARNESS ES to the USER LEFT HANDRAIL MOUNTING FLANGE M using the CABLE CLAMP 49 and CABLE CLAMP SCREW 10 Step 17 Replace the DISPLAY CONSOLE BACK PANEL and re install the eight DISPLAY CONSOLE BACK PANEL MOUNTING SCREWS CAUTION BE CAREFUL NOT TO PINCH ANY WIRES WHEN REPLACING THE DISPLAY CONSOLE BACK PANEL Step 18 Tighten all HANDRAIL MOUNTING BOLTS 2 amp 4 securely Step 19 Place the two ACCESSORY TRAYS 16 into the openings in the DISPLAY CONSOLE ASSEMBLY 8 Be sure the ACCESSORY TRAYS snap and lock into position Step 20 Place the MOTOR COVER back into position and secure it with the four MOTOR COVER SCREWS Step 21 Using two ENDCAP SCREWS 11 attach the LEFT ENDCAP 13 to the user left FRAME C rear Repeat the process with the RIGHT ENDCAP 12 and user right FRAME rear Step 22 Locate and open the WAX BAG KIT 15 Follow the included i
99. nction Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of service parts To order contact Life Fitness Customer Support Services Via FAX 24 hrs day 7 days week Via telephone Monday through Friday from 8 00 AM to 7 00 PM CST Via post At address cited To speed Life Fitness Customer Support Services response to your needs please provide the following information 1 Model number 2 Serial number 3 Symptom of problem 4 Part name and number to order if known Before installing part review How To and follow step by step procedures recommended to install part safely and efficiently If you have questions or comments please telephone FAX or write us We are LIFE FITNESS CUSTOMER SUPPORT SERVICES 10601 Belmont Avenue Franklin Park IL 60131 U S A Telephone 847 451 0036 Toll free 800 351 3737 FAX 847 288 3702 Toll free 800 216 8893 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TABLE OF CONTENTS SECTION I TROUBLESHOOTING GUIDES STRIDING BEET SLIPS DURING FOOT FALL 5 0 cnin u n as S ces 2 MANI SEEED IS REDUCED etim er Aku aspis Pen uma iones 2 KNOCKING SOUND AT REAR OF MACHINE esses 2 KNOCKING SOUND COMING FROM DECK eese nnne 2 RUBBING SOUND FROM UNDERNEA
100. nd at rear of Faulty rear roller bearings Replace rear roller assembly machine Wax build up on rear roller Run unit for 10 hours to break in the treadmill Knocking sound coming Life Springs not positioned or tighten life springs from deck correctly and or loose mounting hardware Rubbing sound from Foreign objects may be stuck Inspect underneath striding belt and machine underneath machine underneath the machine Remove any debris or objects that may cause interference with the treadmill Tinsel is installed incorrectly Reposition tinsel on the outside of the striding belt Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Corrective Action Drive motor belt tensioning pin Spray pin with lubricant may be squeaking mr K K A K s Drive motor belt may be worn Replace drive motor belt See How To or damaged Replace Drive Motor Belt Squeaking noise Loud groaning sound Lift mechanism pivot points are Lubricate pivot points heard from front of dry machine while elevating Faulty lift motor Replace the lift motor See How To Replace Lift Motor Loud groaning on footfall High friction between deck and Refer to Slowdown Section striding belt Display does not illuminate Insufficient power source Plug treadmill into a dedicated amp circuit when machine is powered Refer To The Operations Manu
101. ng Leg 21 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Accessory Cup Holders Tools Required N A Step 1 Cup Holders Depress the CUP HOLDER TABS located behind the DISPLAY CONSOLE and remove the cup holders Step 2 Install new CUP HOLDERS in reverse order Snap cup holder firmly into the display console 22 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Line Cord Tools Required Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet NOTE f the unit is disabled damaged electrical cord then position the unit on its right side Make sure that to remove the right access cover to avoid damaging it Step 2 Raise the front of the unit to access LINE CORD clamp Note the routing of the line cord Step 3 Hemove two screws and clamp and replace the LINE CORD and clamp Line Cord 23 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Display Board PCB Tools Required Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Display Console Step 2 Hemove eight screws from the back of the console Step 3 Back Cover Remove the back cover Step 4 Disconnect all cable connectors Step 5 Remove eight screws from the DI
102. ning arrow keys to change the value 41 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS CONFIGURATION MANAGER CONFIGURATION MODE Continued This area will allow the user to see the current configuration about the system The information will cover the following areas TOPIC DESCRIPTION LANGUAGE XXXXX Eight different languages can be selected English Dutch Italian and Portuguese German French Japanese and Spanish MAXIMUM PROGRAM TIME The maximum duration of a workout The range of this option is 10 to 99 minutes ENGLISH METRIC UNITS The units of measure used by the equipment i e miles or kilometers pounds or kilograms CUSTOM WORKOUT ENTRY The trainer can define up to 6 different workouts consisting of a series of intervals up to 30 of a fixed duration in seconds each containing a pre defined incline target heart rate percentage or speed TELEMETRY ON OFF Telemetry allows the product to use the Polar compatible Heart Rate Zone Training exercise chest strap to monitor the heart rate SMART STOP ON OFF Controls user detection mode MAXIMUM SPEED Highest speed available to the user is 12 MPH optional 15 MPH TR9700 models MINIMUM SPEED Lowest speed available to the user is 5 MPH PAUSE TIMEOUT DURATION Number of minutes user can pause a workout WATTS DISPLAY ON OFF The expression of the rate of work power output power consumption for a device such as a cardi
103. nstructions to complete the installation Step 23 Refer to the Operation Manual for proper installation of the LINE CORD CLIPS 17 and proper routing of the LINE CORD Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills COMMUNICATING BY FAX If you would like to submit a parts order or if you need help troubleshooting a problem we have included for your convenience a FAX form on the following page Simply make a copy or copies of the FAX sheet and fill in the necessary information You may FAX us at any time 24 hours a day to either of the numbers shown A Life Fitness service representative will process your order or respond to your problem as quickly as possible gt i CUSTOMER SUPPORT SERVICES C PARTS ORDER IF BOTH SALE PLEASE INDICATE PRODUCT TROUBLESHOOTING NAME CUSTOMER NO DATE WARRANTY WR BEN METHOD OF SHIPMENT 1 DAY 2 DAY GROUND PARTS ORDER FORM DESCRIPTION PRODUCT TROUBLESHOOTING PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM TIME RECEIVED TIME COMPLETED TECHNICIAN NAME CUSIOMER SUPPORT SERVIC ES 10601 W Belmont Ave Franklin Park IL60131 PHONE 800 351 3737 Toll Free or 708 451 0036 FAX 800 216 8893 Toll Free or 708 288 3702 10 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Tr
104. ntroller Step 5 Disconnect all connectors from the Wax Lift Board Step 6 Motor Controller Wax Lift Board Remove two phillip screws securing the controller at the base of the unit and two phillip screws at the front of the unit Lift the motor controller out of the unit Step 7 With the controller out remove three phillip screws securing the Wax Lift Board and remove the wax lift board from the controller Step 8 Install wax lift board on new Motor Controller and install the motor controller back in the unit in the reverse order Step 9 Refer to diagnostics section to log maintenance repair of the lift motor 18 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The WAX and LIFT PCB Tools Required Phillips Screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove the MOTOR COVER and FRONT COVER Step 3 Disconnect all connectors from the Wax Lift Board Step 4 Remove three phillips mounting Cover screws from the PCB and remove Motor Controller Step 5 Install the new PCB in the reverse order Step 6 Refer to diagnostics section to log maintenance repair of the lift PCB 19 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Frame Board Tools Required Socket Set and Phillips Screwdriver Step 1 Turn the unit power OFF at t
105. o voltage exists replace power entry module See How To Replace Power Entry Module Verify if the LED 7 Green and LED 8 Red is lit on the Wax Lift PCB If no replace Wax Lift PCB See How To Replace Wax Lift PCB Reset connection at Wax Lift PCB connectorP1 and Display Console PCB connector P1 MM MMC UMEN SYSTEM CONFIGURED TWO Motor Controller is not jumped Reset jumper at JM1 on both pins WIRED correctly Wu ee l l l i DDD Dl ic Ey Display reads INCLINE INOPERATIVE CONTINUE IF DESIRED Level or negative switch Lift Motor Refer to the Diagnostics section incline to verify the operation If replacement is required See How To Replace Level or Negative Switch Inspect wire harness for damage replace if needed Lift motor adjustment incorrect oee How To Replace the Lift Motor and refer to the step in the procedure that describes 13 3 4 tube adjustment Cycle motor in incline manual and verify 120VAC at P7 on Wax Lift PCB If not replace lift motor See How To Replace Lift Motor Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Display reads HOME SWITCH ERROR Display reads NEGATIVE SWITCH ERROR Display reads WAXER UNPLUGGED Display reads WAXER NO AC POWER Display reads SMART STOP UNPLUGGED TR9500HR and TR9700HR are equipped 10 Probable Cause Lift switches wire h
106. or 1 that connects to the Display Console Overlay 4 2 3 5 7 Swichreum2 10 Switch strobe4 O 11 Swithretum4 O 0 10 1 XXe Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW DISPLAY CONSOLE PCB Connector Location Pin Functional Description P3 is a 10 pin ribbon connector ESD ground that connects to the Display Console Overlay Switch return 6 Switch strobe 2 Switch return 3 Switch strobe 1 0 rr O 2 o O oO D 7 Switch return 5 Switch return 1 Switch return 7 ESD ground cce exe ese 10 D15 DP Segment Data D14 G Segment Data D13 F Segment Data D12 E Segment Data D11 D Segment Data D10 C Segment Data D9 Segment Data D8 A Segment Data ST5 Digit Strobe 5 10 ST6 Digit Strobe 6 11 ST7 Digit Strobe 7 12 Ke 13 ST8 Digit Strobe 8 14 ST9 Digit Strobe 9 15 ST10 Digit Strobe 10 16 ST11 Digit Strobe 11 17 8Vdc Not used 18 Ground Not used P4 is an 18 pin connector that connects to the Remote Console PCB TR9700 only 60600835309 MISO master in slave out MOSI master out slave in SCK serial clock N U not use GND ground P
107. output Serial input secure input to 68HC08 processor Ground for Motor Controller circuit Bi directional serial line PTC4 input y Programming voltage input DC voltage VD 5VDC VCC 5VDC VCC P6 is a 10 pin connector that connects to the Diagnostic Header Inputs Note Pins 1 and 6 are located closest to P5 on the PCB coe OOOO Fee 10 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills ELECTRONIC OVERVIEW POWER FACTOR CONTROL PCB Functional Description The Power Factor Control PCB was designed to improve the efficiency of power It is used on the TR9700HR models and Japanese 100 200V TR9100 and P1 TR9500 Q UFE FITNESS 080 92188 000 1999 Red LEDs indicate that power is ON Connector and Pin Functions Connector
108. ovascular machine METS DISPLAY ON OFF The expression of the rate of work power output for the human body at rest or a metabolic equivalent One MET is approximately equal to a person s metabolism when seated and relaxed PACE DISPLAY ON OFF CALORIE PER HOUR DISPLAY ON OFF It is a measurement of work to express the amount of energy expended used in physical activity also expressed in terms of kcal 1000 cal 1 kcal DISTANCE DISPLAY ON OFF Expersion of the amount of distance travel in a numerical value WAX REMINDER ON OFF After the first 100 hours then every 168 hours message will appear Maintenance Reminder Clean the nozzle ACCEL RATE 3 Rate of acceleration to user chosen speed range 1 to 5 fastest DECCEL RATE 3 Rate of deceleration to user chosen speed range 1 to 5 fastest Pressing the PAUSE key can LOCK the display This will prohibit the scrolling of the information All changed items will be saved to the memory upon exiting of the manager s configuration Press the CLEAR key to exit the Manager s Config and return to the Configuration Menu 42 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS CONFIGURATION MANUFACTURER CONFIGURATION MODE The following message is for factory use only Calories Distance Time Incline Speed 43 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS CONFIGURATION CLOCK
109. p 6 Install the motor in the unit securing it with four 4 nuts Check to see that the outer pulley faces of the motor and front roller towards user right side of unit are aligned with each other Use a straight edge to check for proper alignment If necessary loosen the set screws 2 in the motor pulley and move it in or out until alignment is achieved then tighten the set screws 2 Step 7 With the motor pulley properly aligned secure the idler arm bracket in the raised position and reinstall DRIVE BELT around the pulley and lower the IDLER ARM Test the unit prior to reinstalling covers and end cap to insure belt doesn t jump Step 8 Refer to diagnostics section to log maintenance repair of the drive motor Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Front Roller Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove the MOTOR SHROUD Step 3 Remove tension bolts from the REAR ROLLER and set aside Step 4 Raise the IDLER ARM PULLEY to relieve belt tension and remove the DRIVE MOTOR BELT off the pulley Step 5 Remove the FRONT ROLLER mounting bolt and lift out the FRONT ROLLER Step 6 Install the new front roller making sure the motor drive belt is centered on both the drive motor and front roller pulleys Refer to HOW TO
110. press the ENTER key The user will be asked to set the display mode The two display modes are 12 hour mode with AM PM or 24 hour mode with no am pm displayed The message will be CHOOSE CLOCK DISPLAY MOLE BY USINGARROWKEYS Calories Distance Time Incline Speed By pressing any of the arrow keys the user toggles between the two modes Once the mode is set press the ENTER key to continue After the display mode is set the user will now be asked to set the local time The following message will appear CLOCK SET TO GMT USE ARROW KEYS TO CHANGE SYSTEM CLOCK TIME KEYS HOURS INCLINE KEYS MINUTES SPEED KEYS SECONDS By pressing the specific arrow key the user can set the real time clock to the local time After setting the local time press the CLEAR key to exit the real time clock setting mode The message UPDATING CLOCK will appear in the message center The unit will then continue with the normal powering up sequence If the user does not want to set up the real time clock at this time a CLEAR key can be pressed to clear the initial message The unit will continue with it s normal powering up sequence The unit will ask a total of 5 times upon powering up if the real time clock wants to be set After the 5th time the message will no longer appear Refer to clock configuration to change the clock seitings Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decl
111. r _ Faulty chest strap Replace chest strap Verify 5VDC at P6 pin 1 If yes replace transmitter If no replace display console PCB Enter Manager s Configuration mode and turn telemetry to ON Receiver is turned slightly Position receiver so it s horizontal with the sideways console See How To Replace the Telemetry Receiver Bad connection at Telemetry Check cable jack and receiver connection cable and receiver Erratic Heart Rate readings Treadmills are located less than Position treadmills to recommended 8 203 mm apart distances Refer to the Operations Manual Co Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills TROUBLESHOOTING GUIDE Malfunction Probable Cause Display reads MOTOR CONTROLLER COMM BAD CHECK HARNESS BETWEEN LIFT amp CONTROLLER P9 P3 Loose wire harness Display reads MOTOR CONTROLLER COMM BAD CHECK POWER TO MOTOR CONTROLLER Bad power entry module or motor controller Display reads WAX LIFT BOARD COMM BAD CHECK POWER ON LIFT Display reads BOTH LIFT and CONTROLLER COMM BAD CHECK HARNESS BETWEEN CONSOLE amp LIFT P1 P1 Loose wire harness Display reads Corrective Action Reset connections at wax lift PCB connector P9 and motor controller PCB connector P3 Verify line voltage at P1 on the Motor Controller If voltage exists replace motor controller See How To Replace Motor Controller If n
112. ring and discard Note the tinnerman clips in the four 4 corners of the life spring Step 7 Install new Life Spring s in reverse order NOTE Notch in Life Spring to face inside of the frame Step 8 Striding Belt Removal Not Required For Illustration Purposes Only 1 4 20 Screw Lifesonng L Rear Roller Tensioning Bolts Refer to HOW TO Replace Striding Belt for proper belt adjustment and tensioning 10 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Anti Static Tinsel Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Step 2 Remove both ACCESS PANELS at the side of the unit frame At this point you can access the ANTI STATIC TINSEL through the access opening or tilt the unit on the side where the access panel was removed NOTE To avoid damaging the access cover make sure to remove the access cover before tilting the unit on its side Step 3 Ant Static Remove the ANTI STATIC TINSEL and Tinsel discard Step 4 Install new ANTI STATIC TINSEL in reverse order 11 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Anti Scuff Pads Tools Required Pencil non abrasive cleaner paper towels Step 1 Remove the worn ANTI SCUFF PAD from the FRAME Step 2 Clean
113. s the CLEAR key to exit the Incline Errors test and return to the Incline Manual test 16 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST WAXER AUTOMATIC MODE WAXER AUTOMATIC Calories Distance Time Incline Speed Heart Rate N ze 5959 m m Upon entry into this test the letters WA waxer automatic will be in the profile window This test allows the user to see information concerning the waxer motor The waxer information will scroll automatically every 3 seconds The following is a list of the current information that can be seen The following is a list of the current information that is displayed If an error is displayed refer to the troubleshooting section for corrective action ERROR CONDITION DISPLAYED INFORMATION WAXER UNPLUGGED WAXER FIRED XXX WAXER XX 100 FULL MANUAL WAX XX TIMES NEXT WAX XX HOURS INITIAL WAX XX MINS WAX INTERVAL XX MINS MIN WAX SPEED The speed system and incline systems can be activated in this test as well However the display will only show the target speed or incline for two seconds while the speed incline keys are being pressed It will then return to showing the waxer information Press the CLEAR key to exit the Waxer Automatic test and return to the System Test Menu Press the ENTER key to advance to the Waxer Manual test 17
114. set local time Standard time 12 hours or Military time 24 hours After the selection of the display mode the user will be prompted to set the current time The following message will appear ARROW KEYS TO CHANGE TIME KEYS HOURS INCLINE KEYS MINUTES SPEED KEYS SECONDS Press the CLEAR key to exit the Set Time menu and return to the Clock Configuration Menu 44 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills NOTES 45 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills SECTION HOW TO SERVICE AND REPAIR GUIDE Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace The Striding Belt and Deck Tools Required Hex key wrench set socket and ratchet set and Phillips screwdriver Step 1 Turn the unit power OFF at the switch then unplug the line cord at the wall outlet Motor Shroud Cover Step 2 Remove four Phillip screws from the MOTOR SHROUD COVER and remove the motor shroud cover Step 3 Remove four Phillips screws from the REAR ROLLER GUARDS and remove the REAR ROLLER GUARDS Step 4 Remove two tension bolts from the REAR ROLLER by turning counterclockwise Step 5 Lift out the REAR ROLLER Step 6 Remove the four DECK SCREWS and remove the DECK Step 7 Remove two Phillip screws from the RIGHT ACCESS PANEL and remove the ANTI STATIC TINSEL Step 8
115. wer line cord from under the unit which is secured by two screws and a bracket Step 4 Cut cable ties Step 5 Disconnect the 3 Pin Connector from top of the POWER MODULE Step 6 Disconnect 3 Pin Connector at the MOTOR CONTROLLER Step 7 Remove LIFT MOTOR ground wire Step 8 Remove four mounting screws at the front of the unit securing the POWER MODULE then lift out the power module Step 9 Install new POWER MODULE in reverse order 14 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills How To Replace the Wax Bag Tools required Phillips screwdriver Side Cutters or Utility Knife Step 1 Turn the power OFF at the ON OFF switch and then unplug the unit from the electrical outlet Step 2 Remove the two SCREWS securing the WAX BAG ACCESS PANEL located on the user left side of the unit Remove the WAX BAG ACCESS PANEL and set it aside FOR A FIRST TIME INSTALLATION SKIP TO STEP 7 Step 3 Engage the HOSE CLAMP onto the used WAX BAG HOSE Step 4 Slide the used WAX BAG HOSE off the BARBED NOZZLE on the WAX PUMP INLET HOSE Step 5 Remove the two WINGNUTS located just inside the access hole Step 6 Lift the used WAX BAG from the two WINGNUT STUDS Slide the WAX BAG out of its PROTECTIVE LINER Discard the used WAX BAG Wax Bag Protective Liner Wingnut amp Stud 0 D _ lt lt Wr Tie Stang UK Wax Bag Y Wax da
116. window The system will show when the user has placed their hands on the lifepulse sensors When the left sensor detects hands on condition a L will be placed in the profile window with the heart When the right sensor detects hands on condition a R will be placed in the profile window with the heart A timer will start counting from the time when a both left and right hands on condition occurs to when the lifepulse system can reliable give the user their heart rate This timer will stop when the heart rate is given The gain value of the heart rate signal is shown The confidence level of the heart rate value is displayed The value ranges from 0 to 9 A value of 9 is considered to be high confidence A value of 0 is considered to be low confidence The speed system and incline systems can be activated in this test However the display will only show the target speed or incline for two seconds while the speed incline keys are being pressed It will then return to showing the lifepulse information Press the CLEAR key to exit the Lifepulse test and return to the System Test Menu 21 Life Fitness Models 9100 9500HR 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS SYSTEM TEST TELEMETRY MODE HEART RATE Calories Distance Time Incline Speed Heart Rate Upon initial entry to this test a message concerning the telemetry system on off will occur This
117. ystem will gather all important information concerning that procedure and log the procedure and details to the frame tag EEPROM Upon successful completion of the log the message REPAIR LOGGED will be displayed Press the CLEAR key to exit the System Maintenance and return to the Service Menu 39 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS CONFIGURATION MENU Upon entry into the area the message is Time Calories Distance Followed by Calories Distance Using any of the arrow keys will allow you to scroll through the three system configuration areas MANAGER CONFIG MANUFACTURE CONFIG CLOCK CONFIG Press the ENTER key to choose the desire area Press the CLEAR key to exit the Configuration Menu and return to the Service Menu 40 Life Fitness Models 9100 9500HH 9700HR and 9700HR w Decline Treadmills DIAGNOSTICS CONFIGURATION MANAGER CONFIGURATION MODE MANAGER COMFIGLRATICN Calories Distance Time Incline Speed Heart Rate Cool Down The information will automatically scroll every 3 seconds or using the TIME UP or TIME DOWN arrow keys will allow you to scroll through the configuration items The information can be changed when the item is displayed in the message center by using any of the remai

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