Water Specialist 1” Control Valve Series Model: WS1TC 1.25
Contents
1. tonight To cancel the regeneration simultaneously press UP DOWN buttons and release Regen Days To Regen our P ted P f SET A V To initiate a manual regeneration immediately simultaneously press UP DOWN buttons together for HOUR three seconds The system will begin to regenerate immediately The request cannot be cancelled Note For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regenerating Set Time of Day STEP 1U STEP 1U Press SET HOUR i AV STEP 2U STEP 2U Current time Set the clock to the closest hour by using the UP and DOWN button An Regen Time Hour arrow points to PM after 12 After a power outage the time of day will need to be reset Press SET Min Fill PM R Regen Days To Regen HOUR to exit our SET wor A V Power Loss If the power goes out current time of day will need to be reset If the power goes out while the system is regenerating the cycle picks up where it was interrupted when the power returns Error Message Regen Time Hour Min Fill PM Regen Days To Regen If E1 E or E3 appears on the display contact the OEM for help This indicates that the Hour valve did not function properly HOUR A V WS1TC amp WS1 25 TC Manual Drawings and Part Numbers Page 1 Front Cover and Drive Assembly Drawing No Order No Description Quantity 1 V3175TC2. Use UP or DOWN buttons to switch gt Min Fill PM or Regen B Days To Regen between jour e e 1 99 Days Between Regen or SET e7 your A VV 7 Day Press SET HOUR button to go to Step 5SS a STEP 5SS Use UP or DOWN buttons to switch Min Fil ff a De between 60 Hz or 50 Hz option Press SET HOUR button lt a gt gt Pad heat Days To Regen to go to Step 6SS SET HOUR STEP 6SS If a differential pressure switch is installed and actuated Min Fil Pw ea regeneration will occur immediately if no arrow ter Pays To Regen Points at Regen Hour or fe LA V e a regeneration will occur at the delayed regeneration a hour if an arrow points at Regen Hour Use UP or DOWN buttons to switch between the two choices If a differential switch is not installed the settings in this display are ignored Press SET HOUR to exit OEM system setup tel NOTE A regeneration will be initiated or scheduled after the control has received a signal for two minutes A Differential pressure switch connection B Motor wire connection C AC adapter wire connection Programming Page 3 STEP 11D our A V STEP 21D Regen Time Hour Min Fill PM Regen Days To Regen Hour bare Av J Regen Time Hour Min Fill PM Regen Be Days To Regen Hour SET fir AV Return to Normal Mode STEP 117 our A V Regen Time Hour Min Fil
3. 4 General Information 4 General Information 4 General Information 5 General Information 6 General Information 6 General Information 6 General Information 7 8 Installation Service Instructions Troubleshooting Limited Warranty Form No V3115TC Updated 12 20 07 Installation 1 2 Service Instructions 1 5 Troubleshooting 1 2 Last Page
4. go to STEP 417 E STEP 417 Sunday Regeneration To regenerate on Sunday Thursday use the UP or DOWN button until the arrow points to Regen d6 Friday If the arrow does not point to Regen a regeneration will not occur on Sunday Press SET HOUR to go to STEP 517 PUNTA STEP 517 Monday Regeneration To regenerate on Monday use the UP or DOWN button until the arrow points to Regen If the arrow does not point to Regen a regeneration will not occur on Monday Press SET HOUR to go to STEP 617 WS1TC amp WS1 25 TC Manual Min Fill fee To Regen 3 LALV Regen Time Hour Min Fill PM Regen Days To Regen Hour Rar J Time Hour PM Regen Min Fill Regen Hour oe A V Time Hour PM Days To Regen Regen lt dh Min Fill Regen Hour SET HOUR STEP 1017 Regen d ne Hour Min Fill Regen Da To Regen SET rowr A V Return to Normal Mode Days To Regen General Operation Programming Page 4 STEP 617 Tuesday Regeneration To regenerate on Tuesday use the UP or DOWN button until the arrow points to Regen If the arrow does not point to Regen a regeneration will not occur on Tuesday Press SET HOUR to go to STEP 717 STEP 717 Wednesday Regeneration To regenerate on Wednesday use the UP or DOWN button until the arrow points to Regen If the arrow does not point to Regen a regeneration will not occur on Wed
5. 01 WS1TC Front Cover ASY 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket amp Spring Clip 1 4 V3108TC WSITC PC Board 1 5 V3110 WS1 Drive Reducing Gear 12 x 36 3 6 V3109 WS1 Drive Gear Cover 1 V3002TC WSITC Drive ASY x Not Shown V3186 WS1 AC Adapter 110V 12V 1 V3186 WS1 AC ADAPTER 110V 12V V3186EU WS1 AC ADAPTER 220 240V 12V EU Not Shown 1 V3186UK WS1 AC ADAPTER 220 240V 12V UK V3186 01 WS1 AC ADAPTER CORD ONLY Drawing number parts 2 through 6 may be purchased as a complete assembly part V3002 Drawings and Part Numbers Page 2a WS1TC amp WS1 25 TC Manual WSITC Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly 6 vas Oring223 o L e _ vsio ovine 215 Daido P e Not Shown 1 V3001 02 WS1 Mixing Valve Body ASY Note The regenerant piston is not used in backwash only applications WS1TC amp WS1 25 TC Manual Drawings and Part Numbers Page 2b WS1 25TC Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly 2 v304 omecpasy Oi 3 vons Wsi Drive BackPawe SSCS a _v407 WSIS Piston DownflowSY 1 Ps vora Wt RegenerantPiton OOO Oo e vs fome O O o oa f vso fomes o V3358 O ring 219 Distributor Tube Opening 1 32 i V3357 O ring 218 Distributor Tube Opening 32mm V3020 WS1 25 Body ASY Downflow Distributor Tube Opening 1 32 V3020 01 WS1 25 Mixing Valve Bod
6. Units Injector Draw Slow Rinse and Total Flow Rates Refill Flow Control Assembly and Refill Port Plug Drain Line 3 4 Drain Line 1 Water Meter Meter Plug and Mixing Valve Installation Fitting Assemblies Bypass Valve Flow Diagrams Service and Backwash Flow Diagrams Downflow and Upflow Flow Diagrams Rinse and Fill WS1 Service Spanner Wrench General Information General Warnings Must appear in OEM s manual Specifications which must be included in OEM s Manual Quick Reference Specifications Drive Assembly Drive Cap Assembly Main Piston and Regenerant Piston Spacer Stack Assembly Injector Cap Screen Injector Plug and Injector Refill Flow Control Assembly or Refill Port Plug Drain Line Flow Control and Fitting Assembly Water Meter or Meter Plug Mixing Valve Installation Fitting Assemblies Bypass Valve No page number Drawings and Part Numbers 3a Drawings and Part Numbers 3b Drawings and Part Numbers 3c 3d Drawings and Part Numbers 3e 3f Drawings and Part Numbers 4 Drawings and Part Numbers 5 Drawings and Part Numbers 6 Drawings and Part Numbers 7 Drawings and Part Numbers 8a 8b Drawings and Part Numbers 9 Drawings and Part Numbers 10 Drawings and Part Numbers 11 Drawings and Part Numbers 12 Drawings and Part Numbers 13 General Information 1 General Information 1 General Information 2 General Information 2 General Information 3 General Information 3 General Information
7. Water Specialist 1 Control Valve Series Model WS1TC 1 25 Control Valve Series Model WS1 25TC Operation and Instruction Manual for OEM Only Please Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their customers This document is not to be used as the complete system manual MANUAL REGENERATION NOTE For softeners if brine tank does not contain salt fill with salt and wait at least 2 hours before regeneration If you need to initiate a manual regeneration either immediately or tonight at the preprogrammed time typically 2 a m complete the following steps For Immediate Regeneration Press and hold UP and DOWN simultaneously until valve motor starts typically 3 seconds If the display shows E1 E2 or E3 for error call a service technician Arrow will point to Regen if a regeneration is expected Tonight Regen Min Fill Regen Hour SE HOUR V For Regeneration Tonight Press and release UP and DOWN simultaneously notice that arrow points to Regen Time Hour PM Days To Regen Regen Min Fill Regen Hour HOUR V Time Hour PM Days To Regen To shut off water to the system please position arrow handles as shown in the bypass operation diagram below If your valve doesn t look like the diagram below contact your service
8. d Total Flow Rates Refill Flow Control Assembly and Refill Port Plug Drain Line 3 4 Drain Line 1 Water Meter Meter Plug and Mixing Valve Installation Fitting Assemblies Bypass Valve Flow Diagrams Service and Backwash Flow Diagrams Downflow and Upflow Flow Diagrams Rinse and Fill WS1 Service Spanner Wrench General Information General Warnings Must appear in OEM s manual Specifications which must be included in OEM s Manual Quick Reference Specifications Drive Assembly Drive Cap Assembly Main Piston and Regenerant Piston Spacer Stack Assembly Injector Cap Screen Injector Plug and Injector Refill Flow Control Assembly or Refill Port Plug Drain Line Flow Control and Fitting Assembly Water Meter or Meter Plug Mixing Valve Installation Fitting Assemblies Bypass Valve Installation Service Instructions Troubleshooting Limited Warranty No page number Drawings and Part Numbers 3a Drawings and Part Numbers 3b Drawings and Part Numbers 3c 3d Drawings and Part Numbers 3e 3f Drawings and Part Numbers 4 Drawings and Part Numbers 5 Drawings and Part Numbers 6 Drawings and Part Numbers 7 Drawings and Part Numbers 8a 8b Drawings and Part Numbers 9 Drawings and Part Numbers 10 Drawings and Part Numbers 11 Drawings and Part Numbers 12 Drawings and Part Numbers 13 General Information 1 General Information 1 General Information 2 General Information 2 General Information 3 General Inf
9. e correct valve body main piston regenerant piston and stack are being used and that the injector or injector plug s are in the correct locations See Compliance Hour cin A V Table in Service Instructions under Injector Cap Screen Injector Plug and Injector section and Figure 6 Press SET HOUR button to go to Step 3SS Regeneration Cycles and Times for Different Programs All times in Minutes c2 C3 c5 Regenerate 2nd Backwash Fill 70 12 8 1 99 C s sa e 1 99 Skipped Skipped 4 Skipped Skipped Skipped l STEP 3SS If program PO through P6 was selected enter in the minutes of fill using the UP or _ RER DOWN buttons The allowable values vary from a low of 1 to a high of 99 If program P7 P8 Min Fil lt PM or P9 was selected dashes will appear for minutes of fill Press SET HOUR button to go to Step Rear Days To Regen ASS Note For each minute of fill 0 5 gallons of water is added to the solution tank With salt cae A V sodium chloride this equates to approximately 1 2 pounds of salt per minute of fill WS1TC amp WS1 25 TC Manual Programming Page 2 Regen gg Time Hour Min Fill A PM Regen B Days To Regen Lice A V Regen B Time Hour Min Fill B PM Regen lt B Days To Regen Hour bea LATV Regen Time Hour Min Fill PM Regen Days To Regen Hour SET HOUR Return to Normal Mode Raden Testei STEP 4SS
10. ete for 3 seconds Adjust time of regeneration hour the steps as shown to the right Access this mode by pressing SET using the UP or DOWN An arrow points to PM during p m hours Simultaneously press SET Time Hour PM Days To Regen HOUR and UP simultaneously for 3 seconds J HOUR and DOWN to return to normal operation WS1TC amp WS1 25 TC Manual Table of Contents Control Valve Function and Cycles of Operation 1 2 Control Valve Function and Cycles of Operation OEM General Programming Instructions OEM System Setup Installer Displays Settings User Displays Settings Drawings and Part Numbers Front Cover and Drive Assembly WSITC Drive Cap Pistons and Spacer Stack WS1 25TC Drive Cap Pistons and Spacer Stack WS1 amp WS1 25 Identification Figure Programming 1 Programming 1 Programming 3 Programming 4 Drawings and Part Numbers 1 Drawings and Part Numbers 2a Drawings and Part Numbers 2b Drawings and Part Numbers 2c FOR INFORMATION COMMON TO ALL 1 amp 1 25 CONTROL VALVES REFER TO THE WS1 amp WS1 25 COMMON INFORMATION MANUAL The common manual contains the Table of Contents shown below Other Drawings and Part Numbers Compliance Table Injector Cap Injector Screen Injector Plug and O ring Injector Order Information Injector Graphs US Units Injector Draw Slow Rinse and Total Flow Rates Injector Graphs Metric Units Injector Draw Slow Rinse an
11. he preset time of regeneration the arrow will point to Regen Regeneration Mode Typically a system is set to regenerate at a time of low water usage An example of a time with low water usage is when a household is asleep If there is a demand for water when the system is regenerating untreated water will be used When the system begins to regenerate the display will change to indicate the cycle of the regeneration process see Table 3 that is occurring and an arrow will also point to Regen The system will run through the steps automatically and will reset itself to provide treated water when the regeneration is completed Hour SET HOUR Regen Time Hour Min Fil PM Regen Days To Regen Hour our A V Regen lt ae Hour Min Fill Regen un To Regen Hour wou A V Programming Page 5 WS1TC amp WS1 25 TC Manual Manual Regeneration An arrow will point Sometimes there is a need to regenerate the system sooner than when the system calls for it usually referred to as to the word Regen a manual regeneration There may be a period of heavy water usage because of guests or a heavy laundry day if a regeneration is expected tonight To initiate a manual regeneration at the preset delayed regeneration time simultaneously press UP DOWN buttons together and release The arrow will point to the word Regen if a regeneration is Roge l B imes hour expected
12. l PM Regen lt Days To Regen Hour or A LV Regen Time Hour Min Fill PM Regen Days To Regen Hour AJAV Regen Time Hour Min Fill PM Regen Days To Regen Hour SAV J Regen Time Hour Min Fill PM Regen Days To Regen Hour roe A V l WSITC amp WS1 25 TC Manual Installer Displays amp Settings 1 99 Days Between Regeneration option STEP 11D From normal mode press SET HOUR UP buttons simultaneously for 3 seconds and release STEP 21D Regeneration Time Set the clock to the hour the regeneration should occur by using the UP or DOWN buttons An arrow points to PM after 12 Press SET HOUR to go to STEP 31D STEP 31D Days To Regen Set the number of days between regenerations The allowable range is 1 to 99 Press SET HOUR to exit Installer Displays amp Settings Installer Displays amp Settings 7 day option STEP 117 From normal mode press SET HOUR UP buttons simultaneously for 3 seconds and release STEP 217 Regeneration Time Set the clock to the hour the regeneration should occur by using the UP or DOWN buttons An arrow points to PM after 12 Press SET HOUR to go to STEP 317 STEP 317 Current Day of Week Set the current day of the Davy of Week week by using the UP or DOWN buttons See chart at right pay y for date codes Press SET HOUR to
13. l always occurs after the rinse cycle P6 and 3 backwashing filter one backwash occurs P7 through P9 Table 1 Regeneration Cycles and Times for Different Programs All times in Minutes lst Backwash Regenerate 2nd Backwash Rinse Fill a gt gt 3s im Co OO s e oa Oo s o f 6 LCa 2 ao 2 s 1 Cea o o f soa j e i Ce o o e l sia j o o C 6 f Skipped Skipped 4 Skipped rs 10 Skipped Skipped 6 Skipped pp 4 Skipped Skipped 8 Skipped NOTE During regeneration the display will show C1 C2 etc If the cycle is skipped that cycle number will not be displayed Noryl is a trademark of General Electric WS1TC amp WS1 25 TC Manual Control Valve Function and Cycles of Operation Page 2 The user can initiate manual regeneration The user has the option to request the manual regeneration at the delayed regeneration time or to have the regeneration occur immediately Simultaneously press the UP DOWN buttons to start a regeneration at the next delayed regeneration time If a regeneration is to occur today an arrow will point to regeneration For immediate regeneration simultaneously press and hold the UP DOWN buttons for three seconds When in regeneration step through the different regeneration cycles by simultaneously pressing the UP DOWN buttons Programming Page 1 WS1TC amp WS1 25 TC Manual OEM General Instructions The control valve offers m
14. nesday Press SET HOUR to go to STEP 817 STEP 817 Thursday Regeneration To regenerate on Thursday use the UP or DOWN button until the arrow points to Regen If the arrow does not point to Regen a regeneration will not occur on Thursday Press SET HOUR to go to STEP 917 STEP 917 Friday Regeneration To regenerate on Friday use the UP or DOWN button until the arrow points to Regen If the arrow does not point to Regen a regeneration will not occur on Friday Press SET HOUR to go to STEP 1017 STEP 1017 Saturday Regeneration To regenerate on Saturday use the UP or DOWN button until the arrow points to Regen If the arrow does not point to Regen a regeneration will not occur on Saturday Press SET HOUR to exit Installer Displays amp Settings NOTE If all arrows are turned off in d1 d7 Days to Regen in the User Displays will always read 7 and a regeneration will never occur User Displays Regen a Time Hour Min Fill PM Regen ale To Regen When the system is operating one of two displays will be shown Pressing UP or DOWN button will alternate between the displays One of the displays is always the current time of day to the nearest hour The second display is the days remaining until the next regeneration If the days remaining is equal to one a regeneration will occur at the next preset regeneration time The user can scroll between displays as desired If the system has called for a regeneration that will occur at t
15. ormation 3 General Information 4 General Information 4 General Information 4 General Information 5 General Information 6 General Information 6 General Information 6 General Information 7 8 Installation 1 2 Service Instructions 1 5 Troubleshooting 1 2 Last Page Control Valve Function and Cycles of Operation Page 1 WS1TC amp WS1 25 TC Manual Control Valve Function and Cycles of Operation This glass filled Noryl or equivalent fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a downflow regeneration water softener or filter The time clock control valve can be set to perform downflow regeneration or simply backwash The time clock control valve has two calendar options for regeneration frequency 1 an option where the user can choose the number of days 1 99 between each regeneration and 2 a seven day option where the user can choose which day s of the week a regeneration should occur The control valve is compatible with a variety of regenerants and resin cleaners The control valve is capable of routing the flow of water in the necessary paths to regenerate or backwash water treatment systems The injector regulates the flow of brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank when applicable The control valve uses no traditional fasteners e g screw
16. s instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve include one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 1 2 above to 1 2 below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter power pack comes with a 15 foot power cord and is designed for use with the control valve The AC adapter power pack is for dry location use only If the power goes out only the time of day needs to be reset All other values are permanently stored in the nonvolatile memory Table shows the time for the backwash regenerative and rinse cycles for the ten available programming options Six different programs are available for a softener one for a regenerative filter and three programs for backwash only filters When the control valve is used as a 1 softener one or two backwashes occur and refill always occurs after the rinse cycle PO through P5 2 regenerative filter one backwash occurs and refil
17. technician for instructions on how to shut off water NORMAL OPERATION Treated Water Exits Supply Water GENERAL OPERATION When the system is operating one of two displays will be shown time of day or days until Regen Min Fill Regen a expected Tonight Time Hour PM Days To Regen BYPASS OPERATION Supply Water Supply Water Arrow will point to Regen if a regeneration is Regen Time Hour Min Fill PM Regen Days To Regen or lt 4 Hour the next regeneration Pressing UP or DOWN will toggle V HOUR V between the two choices TO SET TIME OF DAY In the event of a power outage time 1 Accessed by pressing SET HOUR of day needs to be reset All other in formation will be stored in memory 2 Adjust to the nearest hour using UP or DOWN An Regen Min Fill Regen no matter how long the power outage Please complete the steps R arrow points to PM during p m hours Time Hour PM Days To Regen Press SET HOUR to as shown to the right To access this aE mode press SET HOUR HOU V complete and return to TO SET TIME OF normal operation REGENERATION Accessed by pressing SET Z HOUR and UP simultaneously For initial set up or to make adjustments please compl
18. ultiple procedures that allow the valve to be modified to suit the needs of the installation These procedures are e OEM System Setup e Installer Displays amp Settings either 1 99 Days Between Regeneration option or 7 Day option e User Displays These procedures can be accessed in any order Details on each of the procedures are provided below and on the following pages When in operation normal user displays show the time of day or days remaining before regeneration When stepping through a procedure if no buttons are pressed within five minutes the display returns to a normal user display Any changes made prior to the five minute time out are incorporated To quickly exit Installer Displays amp Settings or OEM Setup simultaneously press SET HOUR DOWN Any changes made prior to the exit are incorporated To reinitialize the control valve check to make sure the valve is in the User Display Then simultaneously press SET HOUR DOWN or unplug power source plug black wire on the circuit board and plug back in STEP 1SS OEM System Setup STEP 1SS From normal mode press SET HOUR UP buttons simultaneously for 3 seconds HOUR AV and release Then press SET HOUR UP buttons simultaneously for 3 seconds and release es Vv nour A V Li Vv Rene Time Hour STEP 2SS Choose the desired program by pressing the UP or DOWN buttons Prior to Ma En D aoe selecting a program verify th
19. y Downflow ASY Distributor Tube Opening 1 32 Not Shown 1 V3020 02 WS1 25 Body ASY Downflow Distributor Tube Opening 32mm V3020 03 WS1 25 Mixing Valve Body Downflow ASY Distributor Tube Opening 32mm Note The regenerant piston is not used in backwash only applications Grey Plug on all WS1 25 bodies Grey Ring Grey Distributor O ring retainer Only for valves that have a 32mm Distributor Tube Opening Drawings and Part Numbers Page 2c WS1TC amp WS1 25 TC Manual WS1 amp WS1 25 Identification Figure WSITC with 1 050 Distributor Tube Opening Identification Spacer Color Grey Black Plug Note The WS1 downflow piston is a solid amber color WS1 25 with 1 32 Distributor Tube Opening Identification Spacer Color Black Grey Plug 1 5 WS1 25 with 32mm Distributor Tube Opening Identification Spacer Color Black 1 5 v Grey Plug Grey Ring ENN Y 1 5 Grey Distributor O ring Retainer WS1TC amp WS1 25 TC Manual WS1TC amp WS1 25 TC Manual FOR INFORMATION COMMON TO ALL 1 amp 1 25 CONTROL VALVES REFER TO THE WS1 amp WS1 25 COMMON INFORMATION MANUAL The common manual contains the Table of Contents shown below Other Drawings and Part Numbers Compliance Table Injector Cap Injector Screen Injector Plug and O ring Injector Order Information Injector Graphs US Units Injector Draw Slow Rinse and Total Flow Rates Injector Graphs Metric
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