SERVICE MANUAL - Copy Finishing Systems
Contents
1. Check the followings 1 When a ferrous object is put on the detecting part of the BO7 the LED L12 illuminates 2 80715 installed correctly 3 The wiring and connection between 07 CON10 on QPM192 is OK The feed table Up Down mechanism malfunctions 1 Joint 2 Pinion Pinion Shaft Table Up Down Slide Motor TN Guide Check the following mechanism functions The fixing screws on the joint and the motor are fully tightened The fixing screws on two pinions are fully tightened The rack moves smoothly between the two slide guides The bearing for the pinion shaft positions correctly Table Up Down motor MO2 does not drive QPM 192 Table Up Down Motor 24VDC Geared Motor Moving Up Down the Feed Table Turn OFF the power switch Keep pressing the 5 button on the numeric key pad and turn ON the power switch The blower valve clutch and table Up Down motor repeat the cycle of feeding operation To stop turn OFF the power switch If the MO2 does not drive or does not try to drive check the followings When the fixing screw on the joint is loosened and unloaded the MO2 drives The connectors of X02 and CON8 on QPM192 are OK The voltage of the X02 at the QPM192 side is 24VDC The voltage between the Pin5 and Pin6 of the 8 on QPM192 is 24VDC 4 Mechanical Troubleshooting 4 2 Error Code 02 Is Indicated Feed Table2. 3 8 Table Upper Limit Switch 501 Position Adjustment The table upper limit switch S01 Fig 1 detects the upper limit of the feed table When the feed table is Up the sheet loaded on the feed table is detected by the sheet upper limit sensor B06 Fig 2 and the feed table stops there If the sensor B06 malfunctions or the feed table lifts with an object on it the upper guide is raised and the S01 activates to stop the feed table B06 Sheet Upper Limit Sensor 27 S01 Feed Table Fig 2 Sheet Upper Limit Sensor 806 Loosen the fixing screws on table upper limit switch SO1 Fig 1 Table Upper Limit Switch 501 Lock the S01 in position that its actua tor positions as shown in Fig 3 Check the followings D Load a couple of sheets on the feed table 2 ON the power switch 3 Press the test feed button The feed table moves Up 4 Raise the upper guide manually If the table stops and starts lowering the 501 is installed correctly When the actuator is pushed there is still 0 5 mm 0 02 space Nut Plate Fig 3 S01 Actuator Position 3 8 Table Upper Limit Switch S01 Position Adjustment i E Adjusting and Checking Procedures e 3 Adjusting and Checking Procedures 3 9 Feed Rotor Check PF P330 has the same feed rotor that is Wave Washer installed on collating machine VAC 100 Feed Ring WW 30 Vacuum Pipe This pip
3. When changing the fold patterns by pressing the fold pattern selecting button the YO2 YO3 moves correctly 5 6 Sheet Jams at the Deflector ES Folding Quality Troubleshooting The deflector is deformed The Third Fold Roller Deflector Ww Correct Incorrect If the deflector is deformed and does not align with the fold roller at the center the sheet path is blocked there and may cause wrinkles Remove the deflector and flatten it out Distortion within 0 1 mm 0 004 When removing the jammed sheet on the deflector if itis pulled by force that may deform the deflector Instruct the operator how to remove the jammed sheet 5 7 6 Electrical Circuit 6 Electrical Circuit 23 Electrical Circuit 6 Electrical Circuit 6 1 Electrical Parts Leyout and Descripton The Second Buckle Chu Home Position Sensor UL a 9 Receiver lt Receiver 222 2042 Yo2 A Deflector em N fron YR 22 2 KJ DOE Q lt b X MN NX PS gt Table Upper Limit Switch AN iw 9 SN Ar Q IN SS 2 T N lt lt N N S Lower Limit Sensor Sheet Upper Limit Sensor The Second Buckle Chute Motor lt g Z gt gt Buckle Chute Motor 1 1 In Feed Clutch Zh A Table Up Down Moto
4. 00000000000000 A LNOO kan in T 1 Bo O ml d 3 Top Back 6 5 LCD P C B QPW 677 6 7 Electrical Circuit 6 Electrical Circuit 6 6 24V 5VDC Wiring Diagram 6 6 1 Buckle Chute Section Control P C B QPM 192 BRN WHT Circuit Protector 0 3A T RED WHT 2 ORN WHT Circuit Protector ELM RED WHT The First Buckle Chute Home Position Sensor The Second Buckle Chute Home Position Sensor The First Buckle Chute RED WHT 8 RED Motor ORN WHT YEL WHT GRN WHT ORN WHT Terminal Board The Second Buckle Chute GRN WHT Terminal Board 6 Electrical Circuit 6 6 24V 5VDC Wiring Diagram 6 6 2 Main Section BRN X03 BRN 2 RED WHT IS BRN xot ORN CONS 7 BRN x 212 CONS RED ORN BRN ORN YEL YEL GRN Feed Table ORN m it 3 01 SSR for Upper Limit Switch YEL 6 4 Blower Motor M05 VIO BRN BLK Count Sensor BH C CON7 m RED BLK Feed Clutch Projector ontro 7 RED X06 P C B ORN ORN 171 RED QPM 192 YEL YEL 575 BLK vor Feed Valve 313 Count Sensor UD V
5. Re Raise the B01 by the half of the shift Single Fold Delivered with this face top Raise the B02 by the half of the Parallel Fold Shift Fig 1 Adjusting Amount F The sensor position is adjustable within the range of this slot ig 2 The First Buckle Chute Home Position Sensor B01 The Stopper B02 The Second Buckle Chute Home Position Sensor The First Stopper The First Buckle Chute Home Position Buckle Chute 2 2 Adjusting the Home Position Buckle Chute Stopper Deflector Fig 3 Folding Unit 3 Adjusting and Checking Procedures 3 Adjusting and Checking Procedures i E Adjusting and Checking Procedures 3 Adjusting and Checking Procedures 3 1 Sheet Guides Right Angle and Parallel Adjustment PF P330 has the mechanism that the sheet guides F and R turn together to feed sheets to the feed rotor at right angle Fig 1 This section describes instructions to correct the angle of the sheet guides F and R in case their angle differs each other Fig 2 Loosen the fulcrum screw on the sheet guide Fig 2 Do not remove the screw completely just loosen it by the half of a rotation Loosen the adjusting screw Do not remove the screw completely just loosen it by one rotation Adjust the sheet guide angle at right angle and parallel Fig 3
6. Checking the feed rotor Remove the feed rotor cover and the rear cover Turn OFF the power switch Keep pressing the 5 button on the numeric key pad and turn ON the power switch The blower valve clutch and table Up Down motor repeat the cycle of feeding opera tion To stop turn OFF the power switch Drive belts are installed incorrectly Check the followings 1 The four drive timing belts are installed and work correctly 2 The tension presses the belt correctly Drive motor MO1 does not drive Capacitor Check the followings The circuit protector for M01 is not actuated 2 The fixing screws on timing pulley of the MO1 are fully tightened 3 The voltage on the SSR terminal Pin2 and BL connector X11 is 115 230VAC 4 Wiring and connection between S00 MO1 shown above is OK Clutch YO1 malfunctions Check the followings While the machine is performing the feeding operation the clutch sounds working 2 While the machine is performing the feeding operation 24VDC is measured on connector X05 3 Wiring and connection between YO1 X05 Pin1 2 of CON7 on QPM192 is OK 4 Mechanical Troubleshooting 4 6 Fold Rollers Do Not Rotate Checking the fold roller rotating Drive O MOT dues to due Remove the rear cover Turn OFF the power switch Keep pressing the 5 button on the numeric k
7. Feed Table Does Not Lower 4 2 Error Code 02 Is Indicated Feed Table Does Not Lift 4 3 Buckle Chute Sounds Loudly Q01 02 Are Actuated 4 4 Feed Rotor Does Not Suction the Sheets 4 5 Feed Rotor Does Not Drive 4 6 Fold Rollers Do Not Rotate 4 7 Delivery Conveyor Belt Does Not Drive esses 4 8 Deflector Malfunctions 4 9 Buckle Stopper Does Not Move esee 4 10 Motor Does Not Drive 4 11 Display Does Not Show Any Image 4 13 Error Message Close Buckle Is Shown Even though it is closed 4 14 5 Folding Quality Troubleshooting 5 1 5 2 5 3 5 4 5 5 5 6 Wrinkled Sheets eed e ee oerte 5 2 Folded Come ete 5 3 Sheet Edges Do Not Align esee 5 4 Sheet 1s Folded Askew nen a 5 5 Sheets Are Not Arranged On the The Delivery 5 6 Sheet Jams at the Deflector 5 7 6 Electrical Circuit 6 1 6 2 6 3 6 4 6 5 6 6 6 7 Electrical Parts Leyout and Descripton 6 2 Electrical Chassis Layout and Description 6 3 P C B Layout and Description 6 4 Control P C B OPM 1909 er ier rite s 6 5 6 4 1 QPM 192 P C B Layout 6 5 6 4 2 QPM 192 LED Layout 6 6 LED PCOB QPW 0T7 sitas He 6 7 24V
8. rollers from compressing the other rollers the first third and fifth rollers too much Fig 1 fthe rollers are compressed each other for a long time the roller lever is raised gradu ally To avoid that limit the pressure of compressing the rollers by the stopper position When the stopper positions as shown in the Fig 2 A the second and fourth rollers can not touch the first third and fifth rollers and can not fold a sheet When the stopper positions as shown in the Fig 2 B the second and fourth rollers compress the first third and fifth rollers too much If the rollers are left as such for a long period they may be deformed Fig 1 Roller Unit Eccentric Min Eccentric Max Fig 2 Eccentric Stopper Position Install the second and fourth rollers Adjust the eccentric stopper angle Setthe stopper so that the hole for Allen wrench positions at the delivery exit side Set the gap between the stopper and the roller lever Fix the stopper so that the gap is 0 05 0 15 mm 0 002 0 005 In case of 64 gsm sheet insert one or two sheets in between and fix the eccentric stopper When the eccentric stopper positions as Fig 2 B the rollers compress too much and are deformed Fig 3 Roller Compressing Eccentric Stopper Roller Lever Fig 4 Correct Gap Hole for Wrench 0 05 0 15 mm 0 002 0 005 3 Adjusting and Checking Procedures
9. Chute Unit Encoder Sensor gt Encoder Unit Idle Gear Motor Gear Screw Shaft Drive Gear Sensor Plate Stopper Drive Mechanism 1 Mechanism 1 10 Air Circuit Unit Blower Box Vacuum Rotor This ri M05 is ring rotates an Blower Motor suctions the sheet through the radial slits Electromagnetic Valve 24 Separation Air Outlet Separates the suctioned top sheet from the rest of the sheets Blower Air Outlet Blows the top of the loaded sheets and flips it up ds 1 10 Air Circuit Unit Inside the box the motor MO5 is installed The air comes from top goes out through the coil of the motor The coil is also cooled down by the air blow IN m The carbon Carbon Brush CAUTION The carbon brush can not be replaced singly Replace the whole blower box 2 Service Mode 2 Service Mode 727 Service Mode 2 Service Mode 2 1 Operations of Service Mode In the service mode the operations listed on the chart to the right can be performed by pressing the power switch and the other switches together To quit the service mode turn OFF the power switch While the PF P330 is performing the ser vice mode operations listed on the chart to the right the sheet sensor B08 is deacti vated
10. Does Not Litt The error code 02 is indicated when the feed table upper limit sensor B06 does not turn ON within 7 seconds after the signal to lift the table has been sent The height detect lever of the sensor 806 is raised On the back of the height detect lever a thin iron chip is attached When the lever is raised by the sheets and detected by the sensor B06 the feed table stops Check the followings 1 Installation and function of the height detect lever 2 Theinstallation of the iron chip on the back of the height detect lever and the BO6 3 Wiring and connection between the B06 and Pin1 2 of CON10 on QPM192 The upper guide is raised The upper guide is held by a magnet When the upper guide is raised and remains there the table upper limit switch 501 works and stop the feed table Check the followings An object on the feed table raises the upper guide An object sticks on the magnet that is installed under the upper guide and it raises the upper guide The upper guide is deformed and positions apart from the 501 4 2 Error Code 02 Is Indicated ED Mechanical Troubleshooting Table upper limit switch SO1 malfunctions QPM 192 Check the followings S01 is installed correctly as shown in Section 3 8 Table Upper Limit Switch 501 Position Adjustment Fig 3 When raising the upper guide manually the LED L9 on QPM192 lights OFF When
11. Encoder P C B see Section 6 6 24V 5VDC Wiring Diagram a cona 802 B06 C 6 4 1 QPM 192 P C B Layout ERA O 6 Electrical Circuit 6 4 Control P C B QPM 192 6 4 2 QPM 192 LED Layout 1 1 1 1 Tl Gi oo QPM 192 NM brumam LED Illuminating Condition Sensor A on the first stopper encoder P C B QPW 422 does not receive light Sensor B on the first stopper encoder P C B QPW 422 does not receive light The first buckle chute home position sensor B01 is ON Sensor A on the second stopper encoder P C B QPW 422 does not receive light Sensor B on the second stopper encoder P C B QPW 422 does not receive light The second buckle chute home position sensor B02 is ON Buckle cover sensor B03 is ON Sheet detect sensor B08 is ON Table upper limit switch 501 is ON Count sensor receiver BO5 does not receive light sheet is passing Sheet upper limit sensor BO6 is ON Table lower limit sensor 7 is ON 6 Electrical Circuit 6 5 LCD P C B QPW 677 Start Stop 11 7 O81 2 x11 2nd Stopper 1 st Stopper 81 2 x14 92 51 2 81 2 Stopper Position 3 Q Q Folding Pattern Sheet Size Test Feed Counter Preset Counter
12. Motors M03 M04 do not drive The First Buckle Chute X08 gi Circuit Protector o X07 TA X QPM 192 The Second Moving the buckle chute stopper singly Turn OFF the power switch Keep pressing the 1 button on the numeric key pad turn ON the power Switch The machine starts moving the buckle chute stopper To stop turn OFF the power switch Check the followings During moving buckle chute stopper de scribed above 24VDC is measured on X08 and X09 24VDC is measured between the Pin1 and 2 or Pin3 and 4 of CON6 on QPM192 There is a continuity between the terminals of the circuit protector when it is pushed in 4 Mechanical Troubleshooting 4 10 Motor Does Not Drive Blower motor M05 does not drive The motor for cleaner shown as 43 to the right is used for the blower motor This motor has limited longevity and needs to be replaced by about 1 000 hours This is because that the carbon brush inside the motor is worn out The blower motor can not be replaced singly Replace the whole blower box Blower Motor Driving the Blower Motor M05 Turn OFF the power switch Keep pressing the 5 button on the numeric key pad and turn ON the power switch The blower valve clutch and table Up Down motor repeat the cycle of feeding operation To stop turn OFF the power switch Check the followings The connecter between the M05 and the machine is
13. Total counter is reset to 0 Solenoid YO2 and turn ON and the deflector closes Buckle Chute Single Moving Mode Total Counter Indication Non Production Run Mode Clutch Unit Single Operation Mode Non Production Run Mode Except Buckle Chute Unit Memory All Clear Total Counter Clear Deflector Close 2 Service Mode 2 2 Calibrating the Home Position Buckle Chute Stopper On the PF P330 the home position of the buckle chute stopper only should be calibrated manually Fold one sheet and adjust the home posi tion depending on the shift of the folded sheet Perform the single folding Measure the shift of the fold position Fig 1 Adjust the first buckle chute home posi tion sensor 01 by the half of the folding shift Fig 2 Perform the parallel folding Measure the shift of the fold position Fig 1 3 Adjust the second buckle chute home position sensor 2 by the half of the folding shift Additional Information After the fold pattern and sheet size selected the stopper lowers When the home position sensor detects the stopper the motor reverses and the stopper lifts The stopper moving amount is calculated from the fold pattern and the sheet size Therefore if the sensor position is shifted upward the stopper position is also shifted upward by the same amount m Service Mode Delivered with this face top AS
14. buckle chute stopper In case of the short folding pattern that the large part of the sheet enters the buckle chute the sheet is more likely to be effected by the statics Remedy The sheet printed by the high speed laser printer should be left for a while to cool it down and adapt to the temperature and humidity before folding The static is reduced by jogging the sheet using the jogging machine Lower the printing speed on the laser printer Reduce the statics on the laser printer Jammed sheet is left in the buckle chute When removing a jammed sheet if a scrap of sheet is left on the back of the buckle chute it works as a stopper and the sheet is folded incorrectly The sheet has the cross grain direction SW Cross Grain Direction The cross grain direction sheet is easy to break against the feed direction If there is another problem such as static the sheet may not reach the stopper and cause incorrect folding Sheet size is incorrect Measure the sheet The correct sheet size Long Edge A3 420 mm A4 297 mm B3 515 mm B4 364 mm Stopper drive mechanism malfunctions Check the followings D The fixing screw on the drive gear is fully tightened 2 The fixing screw on the gear collar is fully tightened The sensor plate and D is tightly connected The fixing screw on idle block is fully tight ened 5
15. chute through the third and fourth roller EN ai 1 6 Fold Roller Unit The gap between the first roller and guide plate 1 mm 0 04 CHECK imm D Remove the second and fourth rollers 0 04 2 After removing the rollers raise the buckle fixing lever and reset the roller lever level If the buckle fixing lever is left lowered the roller lever pushes the guide plate up 8 Insert an 1 mm 0 04 allen wrench from the infeed side and check the gap Vacuum Rotor 1 Mechanism 1 7 Deflector Unit Deflector Unit Deflector Deflector E _ Fulcrum Shaft Side Plate Deflector Holder The upper lower limit of the deflector is decided by the 15 hole on the side plate Solenoid ON Solenoid OFF 15 hole on the side plate Adjust the tilt of the deflector by adjusting the deflector holder with these two screws 1 Mechanism 1 8 Delivery Unit M01 Drive Motor Delivery Belt Adjust the belt tension fixing the shaft within The ring contacts the shaft directly the range of the slot and drives the delivery shaft The motor does not have reduction gear This wheel makes large reduction ratio Tension Adjustment of the Delivery Belt 1 8 Delivery Unit O EN Mechanism 1 Mechanism 1 9 Buckle
16. the buckle chute stopper described above 24VDC is measured on X08 and X09 24VDC is measured between the Pin1 and 2 or Pin3 and 4 of CON6 on QPM192 There is a continuity between the terminals of the circuit protector when it is pushed in 4 Mechanical Troubleshooting 4 10 Motor Does Not Drive Drive motor M01 does not drive Capacitor Check the followings The circuit protector Q03 for MO1 is not actuated The fixing screws on timing pulley of the MO1 are fully tightened The voltage on the SSR terminal Pin2 and BL connector X11 is 115 230VAC Wiring and connection between S00 MO1 shown above is OK T able Up Down motor M02 does not drive QPM 192 Table Up Down Motor 24VDC Geared Motor Moving Up Down the Feed Table Turn OFF the power switch Keep pressing the 5 button on the numeric key pad and turn ON the power Switch The blower valve clutch and table Up Down motor repeat the cycle of feeding operation To stop turn OFF the power switch If the MO2 does not drive or does not try to drive check the followings When the fixing screw on the joint is loosened and unloaded the MO2 drives The connectors of X02 and CON8 on QPM192 are OK The voltage of the X02 at the QPM192 side is 24VDC The voltage between the Pin5 and 6 of the 8 on QPM192 is 24VDC 4 10 Motor Does Not Drive en Mechanical Troubleshooting Buckle Chute
17. the infeed entrance side Raise the rack to the upper limit Fig 3 Keep the rack at the upper limit during performing the next step 3 Hold the rack using a rope or magnet 3 Lock the pinion Fig 3 Set the rack at front side as well GJ Check the items listed in Fig 4 Apply grease back as well Fig 1 Rack and Pinion Slide guides 2 and 3 are identical Fix the slide guide At last put the slide at inner exit side guide on the rack and fix it Side Plate CDPut the rack on in feed side of the slot Fig 2 Rack and Slide Guide Rack is at the upper limit Tighten the fixing screws on pinion here Front side as well The screw should be put on the flat face of the pinion shaft Fig 3 Lock the Pinion 3 2 Rack and Pinion Position Adjustment i a Adjusting and Checking Procedures Enough grease is applied on the rack that is installed between the slide guides The rack that is installed between the slide guides moves Up Down smoothly The tops of rack F and rack R are at the same height Grease is applied on the mesh of rack and pinion Fig 4 Check List 3 Adjusting and Checking Procedures 3 3 Lower Guide and Fold Roller Gap Adjustment The shape of the lower guide is easy to be deformed as shown in Fig 1 Sheet goes to the fold roller after passing through between the u
18. through the radial slits Vacuuming Mechanism Drive Motor Electromagnetic II gs P Vacuum Rotor Unit Vacuuming Mechanism Driving Mechanism Viewing from A 1 4 Feed Rotor Unit O EN S 1 Mechanism 1 5 Double Feed Stop Unit Double Feed Prevention Unit Gate Plate nod Urethane gt When installing the gate plate push it down and screw it Up Down Slide Plate Fulcrum AA Gate Lever Moves Up Down within the range of this slot Blower exhale e A Outlet Double Feed Double Feed Stop Plate Plate The double feed stop unit moves Up Down on this fulcrum AM Gate Lever The bending and friction of this urethan prevents the double feeding of the sheets When the flat Urethan ee disappears replace Into a new 3 Gate Plate Worn out 1 Mechanism 1 6 Fold Roller Unit Solenoid ON When the deflector is Up When the solenoid turns ON the deflector goes up and closer to the third roller The sheet that comes through the second and third roller goes under the deflector and is delivered As shown with the arrow to the right When the solenoid turns OFF the deflector lowers and makes a space between the deflector and the third roller The sheet that comes through the second and third roller goes over the deflector then goes to the second buckle
19. 0 F gt To X12 K02 1 5 K01 1 X10 S00 Code 24VDC 5VDC SSR Rela SSR Rela c z 2 Pi 5 gt gt gt gt 5a Sa ee El fal 228 las 115VAC 230VAC 3 115VAC 5A 30VAC 2 For M05 2 For MO1 lt lt 05 e o o e e o o LL LL that guides the delivery Delivery LED P C B roller position P C B for the LED Control P C B Main P C B that controls the machine Lave MI gt lt 30 8552 j oo RES Ola FEL 1H OD Role 5 6 Electrical Circuit 6 3 P C B Layout and Description Encoder P C B P C B for the encoder that decides the buckle stopper position 6 Electrical Circuit 6 4 Control P C B QPM 192 6 4 1 QPM 192 P C B Layout aor cor Aa To SSL gt Delivery LEDPCB To LCD eee 22 QPW 307 QPW 677 y5X FR Brightness Adjustment VR2 Not Used Control P C B QPM 192 To 4 Not Used Japanese mm G02 5V C G01 24VC To Y04 C To YO1 C English inch English mm O 9IBIISHSN N To B05 To B04 C To S01 C B08 TP4 5V i For details on connectors S aPw 422 QPW 422N
20. 5VDC Wiring Diagram eene 6 8 6 6 1 Buckle Chute Section 6 8 6 6 2 Malin SECHOMN Ji ust etr Oe baje 6 9 Power Circuit Wiring Diagram 6 10 VI 1 Mechanism 1 Mechanism M a 1 Mechanism 1 1 Feed Table Unit Window for Sensor Sheet Guide Adjusting Mechanism The sheet guides rotate on this fulcrum gt This rod is eccentric Feed Angle Adjusting Mechanism The screw works as the fulcrum of sheet guide angle Angle is adjustable within the range of this square Sheet Guide Fixing Knob Fulcrum Adjusting Screw Screw Slide Bracket Nut Plate Sheet Guide Angle Adjusting Mechanism D 1 Mechanism 1 2 Table Up Down Unit Side Plate front Table Bracket Rack Pinion o Pinion Side View Top View Table Up Down Motor 1 2 Table Up Down Unit EN ai 1 Mechanism 1 3 Table Height Detect Unit Height Detecting Bar When the top of the loaded sheets pushes up this bar the sensor detects the metal attached on the back of the bar Fulcrum Height Detecting Ba Adjusting Lever Fulcrum for both 1 Mechanism 1 4 Feed Rotor Unit Vacuum Pipe This pipe does not rotate This suctions the air through the holes at the bottom This ring rotates and suctions the sheet
21. IO ORN Receiver GRY ar 24VDC CONS vio GRY 5VDC X02 caw GRN Table Up Down Motor 2 2 BLU BLU ES COM Fr BRN VIO 3 3 GRY i n sim ____ Delivery LED SSR For Drive Motor M01 K02 PW 307 Te SUD e Sheet Upper Limit Sensor OR l go LCD P C B l El C B YEL sal elevate QPW 677 Table Lower Limit Sensor BLU BLU A 6 6 2 Main Section a Electrical Circuit 6 Electrical Circuit 6 7 Power Circuit Wiring Diagram means that gray label is sticked on the wire AC115V Motor Capacitor AC230V edi i pu cis Circuit Protector 115V 3A 3 X10 X12 WHT BLK Noise Filter Main Switch WHT WHT WHT m WHT Drive Motor BLK BL Connector WHT BL Connector WHT 90W BLK X11 BLK BLK BL Connector BLK Circuit Protector 115V 5A WHT WHT X14 Blower Motor 3 3 zs PAGE INTENTIONALLY BLANK Standard Busi Syst a N PF P330 PM 10 em iu Edda m 01810 STA DARD Revision 0 978 490 1920 Fax 978 470 2771 Our Standards Are Simply Better
22. Load a square sheet on the feed table Place the sheet so that sheet edge touches the front stop Align the sheet guide F and R with the sheet and tighten the screws described in step and 2 Sheet Guide R Sheet Guide F A Fig 1 Feed Angle Adjusting Mechanism Front Stop Fig 3 Right Angle and Parallel Adjustment The screw works as the fulcrum of sheet guide angle Angle is adjustable within the range of this square Sheet Guide Fixing Knob Sheet Guide ya A Fulcrum jon Slide Bracket E Adjusting Screw __ Nut Plate Fig 2 Sheet Guide Mechanism 3 Adjusting and Checking Procedures 3 2 Rack and Pinion Position Adjustment The feed table moves Up Down the rack R and the pinions If the position of the rack and pinion differs at the front and rear the feed table can not move smoothly Remove the feed table Loosen the fixing screws on pinion Release the pinion so that it can turns freely Insert the rack into the slot on the side plate Set the rack Fig 2 Place two slide guides on both side of the rack and fix the rack on the infeed side D The slot on the side plate is wider than the plate thickness of the rack Put the rack on the infeed entrance side of the slot Fix the slide guide at the inner exit side of the machine 3 Fix the other slide guide at
23. SERVICE MANUAL Standard Horizon PF P330 Suction Feed Paper Folder Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment PF P330 5M STANDARD FOREWORD Paper Folder PF P330 Important Information This service manual is designed to help you to repair and maintain the PF P330 in order to keep it in good operating condi tion Please read and understand the instructions in this service manual before performing any repair or maintenance Horizon International Inc shall not be liable for incidental or consequential damages resulting from improper or inadequate maintenance by the customer unauthorized modification or misuse or operation outside of the environmental specifications for the product Horizon International Inc follows a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All rights are reserved No part of the manual may be photocopied reproduced or translated to another language without the prior written consent of Horizon International Inc 031021 PFP330 00E NO HF HO US503009 00 A Safety Precautions Please read and understand all safety instructions with include the terms 4 WARNING and A CAUTION If these safety instructions are ignored personal injury may result
24. Second Buckle Chute Side N The couble of optical sensors on the encoder P C B QPW422 read and counts the rotation If the sensor malfunctions and they can not count the rotation the stopper goes father than the set position until it stops at the upper limit Then the circuit protector is actuated Check the followings Installation of the QPW422 Installation of the sensor plate When the sensor plate is rotated manually the LED L1 and L2 or L4 and L5 on QPM192 illuminates by turns sensors malfunction replace the sensors and QPW422 together Buckle stopper stops on the way The guide shaft and the bushing of the stopper Up Down mechanism malfunction 4 Screw Shaft Check the followings The bushing is not deformed and installed correctly The screw shaft is inserted into the bushing correctly The screw shaft does not bend and is not deformed Check the guide shaft by turning it manually The pointer in the stopper position checking window is not caught with the buckle frame and stopped 4 Mechanical Troubleshooting 4 4 Feed Rotor Does Not Suction the Sheets When the M05 does not drive at all go to RE Section 4 10 Motor Does Not Drive Valve YO4 malfunctions The valve spring is weakened When the vacuum is weak check if the air hose is installed correctly or it is not torn Valve Spring The rotation of the blo
25. The fixing screw on the motor gear is fully tightened 6 The fixing screw on the stopper home position sensor is fully tightened Additional Information The stopper home position is set using the 64 gsm sheet as a standard Therefore when using thinner sheet or cross grain direction home position does not match It is useful to memorise the stopper setting that is adjusted for the other types of sheet using the stopper adjusting knob 5 Folding Quality Troubleshooting 5 4 Sheet ls Folded Askew The sheet guide is not at right angle against the front stop or not parallel each other Front Stop Sheet Guide N Sheet Guide When a sheet is loaded so that the sheet edge touches the front stop and the sheet guides are aligned with the sheet edge the guides should be parallel to the sheet f the sheet guides are not parallel to the sheet see Section 3 1 Sheet Guides Right Angle and Parallel Adjustment and adjust the sheet guide Roller pressure spring force is not even at front and rear The pressure of the fold roller is produced by the spring of the roller lever When installing the second and fourth fold rollers if the roller lever positions incorrectly but is pulled up by force the spring will be extended In case that replace the spring There should be a gap of 0 1 mm 0 004 between the stopper and roller lever at front and
26. The repair maintenance and safety instructions in this manual are valid only when the repair or maintenance work is performed according to the procedures described in this manual The term WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury The term CAUTION indicates a potentially hazardous situation which if not avoided may result in damage on machines It may also be used to alert against unsafe practices Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The instructions in this manual and the warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation repair or maintenance could cause injury to personnel Do not attempt to operate any switch valve or other energy isolating device when it has been locked or tagged out Some of the drawings in this manual show the machine uncovered for explanations of details inside the machine II Abbreviations 1 Abbreviations for wire colors 3 Other Abbreviations BRN Brown BLU Blue Connector R VR Volume RED Red VIO Violet Dip Switch SL SOL Solenoid ORN Orange GRY Gray Noise Filter SSR Solid State Relay YEL Yellow WHT White GRN Green BLK Black BRN the character that follows the wire color indicate
27. Therefore the PF P330 can run without sheets on the feed table On the numeric key pad press the 1 button and turn ON the power switch On the numeric key pad press the 2 button and turn ON the power switch On the numeric key pad press the 3 button and turn ON the power switch On the numeric key pad press the 4 button and turn ON the power switch On the numeric key pad press the 5 button and turn ON the power switch On the numeric key pad press the C button and turn ON the power switch On the numeric key pad press the O amp C and turn ON the power switch When the folding pattern is NOT the Single Fold press the 0 button and Feed Gap button The first and second buckle chute stoppers move Up Down at full stroke The total counter is indicated Total counter The total number of the folding that is counted since the machine has been shipped This is not cleared by pressing the C button D Buckle chute stopper Up Down gt 2 Drive motor drives gt 3 Feed table Up Blower ON Clutch ON Valve ON gt 4 Feed table Down Blower OFF Clutch OFF Valve OFF gt Repeat 3 4 gt D Drive motor drives Feed table Up and stops 2 Clutch repeats ON OFF D Drive motor drives gt 2 Feed table Up Blower ON Clutch ON Valve ON gt 3 Feed table Down Blower OFF Clutch OFF Valve OFF gt Repeat gt 8 All stored memories are cleared
28. e and may cause wrinkles is deformed as shown above the sheet may hit the i Remove the deflector and flatten it out Distortion The sheets immediately after printed or left in the guide and cause wrinkles If the buckle chute guide within 0 1 mm 0 0047 humid place may shape as shown above If those is deformed by more than 0 5 mm 0 02 correct shaped ear pass through the rubber rollers that an TET When removing the jammed sheet on the deflector may cause wrinkles on the folded sheet Instruct the M as gt si 5 is ed by 10 if it is pulled by force that may deform the deflector operator to flatten out or dry the sheets before at May e guide Instruct the operator how to remove the jammed folding sheet The buckle chute guide is installed on the side plate r Additional Information S by inserting the edge of the 1 6 mm 0 06 thick The wrapping of the sheets blocks the humid ness spacer into the 2 mm 0 08 width slot The ity If the wrapping is opened and left for a spacer should be fixed on the infeed entrance side long time the sheet becomes damp around of the slot If not that changes the position of the but dry inside Therefore the sheet becomes buckle chute and results in the wrinkles on the concave folded sheet The recycled papers are more likely to be effected by the humidity 5 Folding Quality Troubleshooting 5 2 Folded Corners CP Su The jammed sh
29. e circuit protector Q01 or Q02 is actuated Circuit Protector For the First Stopper Power Cable Plug For the Second Stopper For Control For Pump The circuit protector is the heat accumulating type To reset the circuit protector wait until it is cooled down Q01 EN NA e 034 68 UJ Q02 n case the circuit protector is actuated again after resetting the motor drive section locks or the M03 or M04 is short circuited Buckle Chute Mechanism Malfunctions Screw Shaft Drive Gear Encoder Sensor The motor gear is fixed with the screw SS3 4 If the motor and M04 does not drive even when this screw is loosened there is a prob lem in the electrical circuit Check the followings 1 The fixing screws on the motor gears are fully tightened 2 The cog of the gears mesh correctly 3 The motor gear can be turned manually and smoothly 4 The screw shaft is not deformed and it is inserted into the bushing correctly The voltage on and M04 is not 24VDC The First Buckle Chute Circuit Protector QPM 192 X08 Moving the buckle chute stopper singly Turn OFF the power switch Keep pressing the 1 button on the numeric key pad turn ON the power switch The machine starts moving the buckle chute stopper To stop turn OFF the power switch Check the followings During moving
30. e does not rotate Suctions air the holes at the bottom Vacuum Rotor Check D The cutouts on both edge of the vacuum pipe face the bottom Fig 2 Holes at the bottom The setting blocks front and rear faces at same angle and level to each a N Vacuum Rotor Vacuum Pipe This ring rotates and suctions Thrust Ring the sheet through the radial slits other Fig 2 S Setting Block 3 The edge of the pipe positions 60 mm 2 4 ahead from face of the setting Fig 1 Feed Rotor Unit block At front and rear Fig 2 i i Grease 4 The shrink amount of the wave washer 2 TIUS parts font d rear are atthe Coes Thrust Ring Wave Washer is 2 mm 0 08 Fig 3 same angle come Out Additional Information The stretching force of the washer removes the gap in the thrust direction 5 The torque on the setting block is 11kg cm Fig 2 Setting Block 6 The installed feed rotor rotates rear smoothly 4 Shrink 2 mm amount 0 08 Fig 2 Feed Roller front Fig 3 Wave Washer 3 Adjusting and Checking Procedures 3 10 Feed Ring Replacement The external diameter of the feed ring is bigger than the that of feed rotor by 0 3 mm 0 01 Diameter 0 6 mm 0 02 When the feed ring is worn out and be comes smaller it can not feed sheets correctly Fig 1 When replacing the f
31. edge touches the front stop and check that the sheet guides are parallel to the sheet Fig 1 If the sheet guides are askew see Section 3 1 Sheet Guides Right Angle and Parallel Adjustment and correct the sheet guides angle Remove the cover on buckle chute section Lay down the buckle chute section and loosen the fixing screws at the bottom of the buckle chute Fig 2 Remove the rear cover In later procedure the motor belt will be driven manually to feed a sheet Load a sheet on the feed table Load square sheet and place the sheet guides on both side Feed a sheet Drive the motor belt manually and feed a sheet Stop the belt at position where the sheet front edge touches the stopper 3 Adjust the stopper angle Adjust the stopper angle within the play made by the two fixing screws so that the stopper is parallel to the sheet Fig 3 Front Stop Sheet Guide _____ Fig 1 Sheet Guide Fi m fes HT Sheet Guide No gap between the sheet guide and the sheet that is aligned with the front stop Two screws adjust the tilt Fig 3 Stopper Fixing Section 2 Remove the Covers CR 3 Adjusting and Checking Procedu
32. eed ring do not dismantle the feed rotor unit Remove the rear cover Remove the hoses and conntecting parts Remove the hoses and connectors to the pump Remove the valve unit Fig 2 Remove the vacuum plug Fig 3 Pull out the feed rotor Displace the timing belt and pull out the vacuum roller Cut the feed ring using a nipper Install new feed rings Fig 4 After installing the new feed ring fit the ring on the groove Setting Block Feed Ring Fig 1 Feed Ring B4 6ZP X 49 A ost or 2 7 AUG Vacuum Plug Fig 3 Vacuum Plu 3 10 Feed Ring Replacement EZ Adjusting and Checking Procedures Note To install the feed ring easily push this rotor to the rear side After installing the feed ring fit the ring on the groove When installing the feed rotor AS adjust this cutout on the notch Fig 4 Feed Rotor AS 4 Mechanical Troubleshooting 4 Mechanical Troubleshooting ED Mechanical Troubleshooting 4 Mechanical Troubleshooting 4 1 Error Code 01 Is Indicated Feed Table Does Not Lower The error code 01 is indicated when the feed table lower limit sensor B07 does not detect the feed table within 7 seconds after the signal to lower the table has been sent When the feed table lowers and sounds loudly the sensor B07 has a problem QPM 192
33. eets are left on the sheet path gt x Piece together the jammed sheet When removing the jammed sheet remove it completely without any scraps left inside When the scrap of paper is left on the sheet path the delivered sheet hits it and the corners is folded dog ear Instruct the operator to piece together the torn scraps and make sure to remove all the jammed sheet completely The deflector is deformed The Third Fold Roller DA v Incorrect f the deflector is deformed and does not align with the fold roller at the center the sheet path is blocked there and may cause wrinkles Remove the deflector and flatten it out Distortion within 0 1 mm 0 004 When removing the jammed sheet on the deflector if itis pulled by force that may deform the deflector Instruct the operator how to remove the jammed sheet 5 2 Folded Corners EE Folding Quality Troubleshooting 5 Folding Quality Troubleshooting 5 3 Sheet Edges Do Not Align The sheet edges do not align even though it is folded in correct setting The sheet is static The sheet immediately after printed by the laser printer at high printing speed is hot and dry because itis compressed and delivered by the toner trans ferring rollers Especially in winter season the sheet described above becomes static and it sticks on the metal part such as buckle chute and can not reach the
34. ey pad and turn ON the power switch The blower valve clutch and table Up Down motor repeat the cycle of feeding opera tion To stop turn OFF the power switch Drive belts are installed incorrectly Fold Rollers Check the followings 1 The circuit protector for is not actuated 2 The fixing screws on timing pulley of the MO1 are fully tightened 3 The voltage on the SSR terminal Pin2 and Check the followings BL connector X11 is 115 230VAC 1 The drive timing belts are installed and work 4 Wiring and connection between S00 MO1 correctly shown above is OK 2 The fixing screws on the timing pulley are fully tightened 3 The tension presses the belt correctly 4 6 Fold Rollers Do Not Rotate BED Mechanical Troubleshooting 4 Mechanical Troubleshooting 4 7 Delivery Conveyor Belt Does Not Drive The tension of delivery belt is loosened Adjusting Delivery Roller Screw Shaft AF S cds T the screw at the gt center of this slot Check the followings The adjusting screws for belt tension are set in correct position If the delivery belt is loosened even though the adjusting screw is set at the farther edge exit side of the slot replace the belt ring is cut or slips the grease Idle Shaft Profile Power is transmitted from the idle shaft to the drive shaft throu
35. fully connected Circuit protector Q04 is not actuated The voltage between the BL terminal X10 and X11 is 115 230VAC When the air amount is set at maximum the voltage between the Pin1 and 2 of terminal X14 is about 115 230VAC Fig 1 Blower Box 4 Mechanical Troubleshooting 4 11 Display Does Not Show Any Image When selecting sheet size or fold The volume for panel brightness is pattern the machine does not sound turned to Min activating LCD P C B Flat Cable Control P C B QPM 192 The brightness of the display panel is adjusted When no sound can be heard by the volume VR1 on QPM192 shown Check the followings above When replacing the QPM192 and the VR1 is The flat cable shown above is fully con turned to Min the display can not show any nected image The display panel is assembled with the LCD P C B QPW677 Therefore to replace the display panel replace the QPW677 If the problem is still not resolved replace the control P C B QPM192 Additional Information Rotary Switch DSW1 Setting 0 Not Used 1 Japanese mm 2 English inch 3 English mm 4 11 Display Does Not Show Any Image gum Mechanical Troubleshooting 4 Mechanical Troubleshooting 4 12 Error Message Close Buckle Is Shown Even though it i
36. gh the O ring to make large reduction ratio Check the followings O ring is not cut or deformed ldle shaft does not slip on the grease Delivery belt drive mechanism malfunctions M Delivery Pulley Idle Shaft Delivery Roller Pulley Check the followings The fixing screw on the timing pulley of the idle shaft at motor side is fully tightened The fixing screw on the delivery roller pulley is fully tightened The delivery roller pulley and the drive shaft do not run idle 4 Mechanical Troubleshooting 4 8 Deflector Malfunctions Deflector closes Solenoid YO2 and Y03 Solenoids 02 YO3 malfunction Deflector mechanism malfunctions turn ON during the single folding opera tion To perform the single folding the deflector is raised closed and the folded sheet is delivered to the conveyor A jammed sheet is left inside Check the followings Deflector Solenoid front QPM 192 Activating the YO2 03 While the fold pattern is NOT set to single fold keep pressing the 0 button and press the Feed Gap button The YO2 and turn ON To turn OFF the Y02 YO3 turn OFF the power switch Fulcrum Ss L Deflector Holder SP 7s S Plunger Additional Information In case either of YO2 or malfunctions the deflector can be switched by the other solen
37. le oper rtt 1 2 1 2 Table Up Down Unit eese enne 1 3 1 3 Table Height Detect Unit eene 1 4 I 4 Feed Rotor aoreet ica 1 5 1 5 Double Feed Stop Unit 1 6 1 6 Roller Unit 23 22er rrr rere 1 7 127 Deflector Unit esee mete Rense 1 8 1 8 Delivery Unit iiie eee are 1 9 1 9 Unit cette ed 1 10 1210 Air Circuit Uniti 1 11 2 Service Mode 2 1 Operations of Service Mode seen 2 2 2 2 Calibrating the Home Position Buckle Chute Stopper 2 3 3 Adjusting and Checking Procedures 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 Sheet Guides Right Angle and Parallel Adjustment 3 2 Rack and Pinion Position Adjustment esee 3 3 Lower Guide and Fold Roller Gap Adjustment 3 4 Deflector Position Adjustment eee 3 5 Buckle Chute Stopper Level Adjustment 3 6 Belt Tension Adjustment 3 7 Stopper Roller Lever Position Adjustment 3 8 Table Upper Limit Switch 501 Position Adjustment 3 9 Feed Rotor Check ert Bes ish 3 10 Feed Ring Replacement oreinen enanas a nr aisi 3 11 4 Mechanical Troubleshooting 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 Error Code 01 Is Indicated
38. lector holder Hold up the deflector holder and tighten the fixing screws Remove the inserted sheet Adjust the solenoid position Fig 4 Position the solenoid so that when the plunger is pushed in the deflector touches the 15 side plate hole Tighten the fixing screws in that position 9 Check Remove the fold roller drive belt Keep pressing plunger on the solenoid and turn the third roller manually Check that the roller turns silently the deflector does not touch the roller Deflector P u N Deflector Holder Yo2 Solenoid Nr Fig 1 Deflector Drive Mechanism F Deflector Fulcrum Shaft Deflector 5 E 1 Side Plate EI EH Deflector Holder Deflector Lever 4j 15 Side Plate Hole Solenoid OFF ig 2 Solenoid ON OFF and Deflector Position 0 5 mm 0 02 thickness of the sheet These screws set the position of the deflector These screws can also adjust the tilt of the deflector Fig 3 Deflector Holder 3 4 Deflector Position Adjustment 9 Adjusting Checking Procedures Little gap gt at this side Fix the solenoid with this side touches the side plate 6 Solenoid Fixing Screws Fig 4 Solenoid Position Adjustment 3 Adjusting and Checking Procedures 3 5 Buckle Chute Stopper Level Adjustment Check the sheet guides Place a sheet so that the sheet
39. oid Although that makes the space between the deflector and roller at the side where the solenoid malfunctions and causes sheet jam Check the followings Fulcrum screw is fully tightened There is a jammed sheet between the deflec Check the followings 2 The connection of the lever bracket and the tor and the fold roller vat plunger When activating the YO2 and Y03 described above the plungers are pulled 3 While the power is OFF the plunger can be Check moved manually and smoothly Turn OFF the power switch Remove the second and When activating the YO2 and 24VDC is 4 The spring on the plunger is not cut fourth rollers and put your hand from the delivery measured on the connector X03 and X04 The spring is not deformed nor fall into the lunger hole side Insert your nail between the roller and the Wiring and connection between the Y02 YO3 5 eh fixing screws f YOO and YO3 are fully deflector on the other infeed side and slide to check the gap X03 X04 Pint 2 3 4 of CON9 on QPM192 is OK 4 8 Deflector Malfunctions BED Mechanical Troubleshooting tightened 4 Mechanical Troubleshooting 4 9 Buckle Stopper Does Not Move The circuit of the motors M03 and M04 that moves the buckle stopper includes the circuit protector Q01 and Q02 When the buckle chute sounds loudly see Section 4 3 Buckle Chute Sounds Loudly and Q01 02 is Actuated Th
40. pper guide and lower guide as shown in Fig 3 The gap between the lower guide and the first fold roller should be 1 mm 0 04 Check the gap Looking from the infeed entrance use a small light and check if the three gaps between the lower guide and fold roller are 1 mm 0 04 Fig 2 Note Use a 1 mm thick strip of sheet to check the gap accurately If the gap is not correct go to the next step Open the feed section cover Fig 4 Remove the feed roller cover Fig 4 The lower guide positions under the upper guide Adjust the front edge of the lower guide to adjust the gap NEN The First Fold Roller Lower Guide D These fronts align and there is 1 mm 0 04 gap between the lower guide and the fold roller Fig 2 Amount of the Gap Lower Guide Fig 3 Upper and Lower Guides Feed Roller Cover Feed Section Cover Fig 4 Feed Section Covers 3 Adjusting and Checking Procedures 3 4 Deflector Position Adjustment The deflector decides if the sheet is deliv ered or folded again Theupper or lower limit of the deflector is defined by the 15 hole on the side plate Fig 2 Remove the second and fourth rollers Loosen the fixing screws on the deflec tor holder Fig 3 Insert a 0 5 mm 0 02 thickness of the sheet between the third roller and the deflector Fig 3 Lock the def
41. r D M05 Blower Motor O The First Buckle Chute Home Position Sensor 19 The Second Buckle Chute Home Position Sensor Buckle Cover Sensor Buckle Cover Sensor count Sensor Projecto _ count Sensor Receiver B06_ Sheet Upper Limit Sensor Table Lower Limit Sensor _ Sheet Detect Sensor Mo Drive motor Single Phase sow Table Up Down Motor 24VDO Geared Motor Moo The First Buckle Chute Motor 24VDG DO Motor Mos _ 2 The Second Buckle Chute Motor 24 00 Motor 5 2 Blower Motor Commutator Motor vo Feed citen Yo _Dettector Solenoid ron Yos DeecorSolenoid ran vos Qu reeVave lwoo so 501 _ Table Upper Limit Switch 6 Electrical Circuit 6 2 Electrical Chassis Layout and Description To QPM 192 CON7 5 To B08 connector X01 CD To 192 CON7 To QPM 192 CON7 To QPM 192 CON7 To QPM 192 CON8 8 4 gt Ground To 192 CONS N 2 y 2 For M01 Bi To Mot 5 BE D M05 Ground Ca TO SSR T BL To 192 CON9 X11 FH QPM 192 CON9 K01 BL 2 SENT For M05 Dae Mos X10 FH 6 2 Electrical Chassis Layout and Description SM Electrical Circuit 10 50
42. raising the upper guide manually and pushing down the actuator of the S01 L9 illuminates Wiring and connection between the S01 and Pin3 4 of on QPM192 is OK The feed table Up Down mechanism malfunctions See Section 4 1 Error Code 01 Is Indicated and check the same heading 4 Mechanical Troubleshooting 4 3 Buckle Chute Sounds Loudly and Q01 02 Are Actuated Buckle stopper stops at the lower limit Buckle chute home position sensors B01 02 malfunction or are installed incorrectly QPW 422 QPM 192 The First Buckle Chute Home Position BRN B02 gt z 3 BLU The Second Buckle Chute Home Position If the buckle chute home position sensors B01 02 malfunction the stopper goes farther than the home position until it stops at the lower limit and overloads Then circuit protector is actuated Check the followings B01 02 are installed correctly When a ferrous object is put on the detecting part of the B01 02 the sensor LED illuminates At the same time LED L3 or L6 illuminates on QPM192 Wiring and connection between B01 02 QPW422 CON1 CON2 on QPM192 is OK Buckle stopper stops at the upper limit A set of sensors on the encoder P C B QPWA22 malfunctions Ba First Buckle Chut Encoder P C B ARA QPW 422 X qm QPW 422 The First Buckle Chute Side The
43. rear when the lever is pulled up If there is no gap in between the pressure of the fold roller changes See Section 3 7 Stopper Roller Lever Position Adjustment 5 4 Sheet Folded Askew Folding Quality Troubleshooting Stopper is askew Stopper To adjust the stopper tilt angle fold a sheet and adjust the stopper depending on the shift of the folded sheet See Section 3 5 Buckle Chute Stopper Parallel Adjustment Fold rollers are contaminated Especially the stencil printed sheet if the sheet is folded before it drys out the ink adheres to the fold roller and changes the friction and results in incorrect folding Instruct the operator to clean the fold rollers following the instruction of Maintenance in the operation manual 5 Folding Quality Troubleshooting 5 5 Sheets Are Not Arranged On the The Delivery Folded sheets stick each other be cause of static f the sheets are static they stick each other and do not arrange Fan the sheet well before folding and reduce the static If the sheet is still effected by the static run the machine by Feed Gap operation Delivery conveyor belt slips Check the followings The delivery conveyor belt is not cut The delivery conveyor belt is tensed correctly See Section 3 6 Belt Tension Adjustment 9 The O ring on the delivery roller pulley i
44. res 3 6 Belt Tension Adjustment Drive Timing Belt Tension The tension of the drive timing belt is adjusted by the fixing position of the drive motor MO1 Too much belt tension may result in that the timing belt vibrated by the motion of the machine Do not tense the belt too much Fold Roller Drive Timing Belt Tension The tension of the fold roller drive timing belt is adjusted by the fixing position of the tension roller The hole on the side plate to fix the tension roller is slot Tension Roller The fold roller drive When the belt is pushed by 200 g at its center the belt bends by 3 4 mm 0 12 0 16 9 Adjusting a n 2 2 Pd Power Timing Belt 1 timing belt bends by about 1 mm 0 04 i Feed Roller Drive Timing Belt 4 PA Fold Roller Drive Timing Belt 3 6 Belt Tension Adjustment Checking Procedures Delivery Belt Tension The delivery belts are flexible therefore the belt tension is not adjustable Fix the delivery roller shaft at the center of the slot on the side plate delivery belt slips set the delivery roller shaft at exit side of the slot Fix at the center pz of the slot 3 7 3 Adjusting and Checking Procedures 3 7 Stopper Roller Lever Position Adjustment The stopper of the roller lever prevents the removable rollers the second and fourth
45. s closed The buckle cover sensor is The buckle cover sensor installed incorrectly malfunctions HELLO Le d Buckle Fixing Lever QPM 192 QPW 422 Buckle Cover Sensor Check the followings Check the followings The buckle fixing lever is fully closed 1 Remove the magnet that holds the buckle fixing lever and put it on the sensor The fixing screw on the sensor is fully directly Check that the LED L7 on the tightened QPM192 illuminates The sensor connector is fully connected 2 Wiring and connection Between the and on QPW422 Magnet is installed correctly Between the Pin6 8 of CON1 on QPW422 and Pin6 8 of CON2 on QPM192 PAGE INTENTIONALLY BLANK 5 Folding Quality Troubleshooting 5 Folding Quality Troubleshooting EE Folding Quality Troubleshooting 5 Folding Quality Troubleshooting 5 1 Wrinkled Sheets E The buckle chute guide is installed The deflector is deformed incorrectly or deformed The Third Fold Roller I lt Buckle Chute Guide The sheets are curled or concave Fit on the infeed entrance side of the slot Correct Incorrect Not deformed like this If the deflector is deformed and does not align with the fold roller at the center the sheet path is Curled Concave When the buckle chute at the infeed entrance side 5 blocked ther
46. s not cut 4 Grease is not applied on the O ring or idle shaft causing slip Antistatic tapes come off 9 l Deflector PES OS Antistatic Tape Antistatic Tape On the infeed entrance side The antistatic tapes are attached on the infeed entrance side of the deflector and delivery exit side of the delivery conveyor 5 Folding Quality Troubleshooting 5 6 Sheet Jams at the Deflector HE tape on the deflector comes off The Third The antistatic tape is attached on the deflector as shown above When the deflector is raised when the solenoid Y02 is ON the edge of the sheet that comes through the second and third fold roller touches the antistatic tape and is delivered Check the attachment of the antistatic tape by inserting hand from the delivery conveyor side and touching the rear infeed side of the deflector Deflector mechanism malfunctions LA 2 Deflector Deflector Holder 2 Fulcrum Check the followings The fixing screws on the deflector are fully tightened The fulcrum screw on the deflector lever is fully tightened The connecting screw on the deflector lever is fully tightened The screw connecting the plunger of the solenoid Y02 Y03 and the lever bracket is fully tightened 5 The fixing screws on the solenoid YO2 YOS are fully tightened When pushing in the plunger of the Y02 Y03 manually the deflector moves smoothly
47. s the attached gray sticker The sticker is to identify the wire in case there are two wires of the same color RED BLU BLU the color that follows slash indicates the base color of the wire In this case the wire is striped red on the blue color 2 Abbreviations for electrical parts Inverter Driver Qxx Circuit Protector Breaker Sensor QPM Multi Layer P C Board Fuse Single Layer P C Board Power Supply S SWxx Switch Contactor Xxx Terminal Board Connector LED Yxx Solenoid Clutch Brake Motor Heading Precautions for P C Board and ROM P C Board and ROM can be damaged by humanly inperceptible static electricity Handle P C Board and ROM with following care Do not put P C Board and Acrylic E ROM on the machine especially on the acrylic cover No problem on the conductive plate And keep the P C Board and ROM away from the insulators Insulators Plastic form polystyrene chemical fiber fabric dry paper etc Keep P C Board in a shield bag When replacing the P C Board and ROM or setting the dip switches and volumes on the P C Board wear a wrist strap and connect the clip to the machine frame not painted surface Put the ROM on a 7 Conductive it Sponge conductive sponge O N and keep in a shield bag Shield Bag ZONE lt 2 IV Contents 1 Mechanism 1 1 Feed Tab
48. wer motor is 2 low Upper Stopper 2 Moving Button Memory O oO oo Activating the valve The valve spring prevents the pump from Mode Selecting Button Turn OFF the power switch Keep pressing the 5 choking when the vacuum hose is clogged button on the numeric key pad and turn ON the power switch The blower valve clutch and table Up 1 2 3 4 5 O O O Down motor repeat the cycle of feeding operation Air C To stop turn OFF the power switch Check the followinds Check the followings 1 The valve spring is installed correctly Press the mode selecting button to show the Air screen on the display By pressing the 1 While the machine is performing the feeding 2 Thelength of the valve spring is 17 mm 0 7 upper stopper 2 moving button the rotation of operation described above the valve sounds as shown above the blower motor MO5 is increased and working vacuum becomes stronger 2 While the machine is performing the feeding When the mode selecting button is pressed operation 24VDC is measured at the connec tor X06 again the setting is entered and the display goes back to the counter screen 3 Wiring and connection between Y04 X06 Pin3 4 of CON7 on QPM192 is OK 4 4 Feed Rotor Does Not Suction the Sheets oO BED Mechanical Troubleshooting 4 Mechanical Troubleshooting 4 5 Feed Rotor Does Not Drive
Download Pdf Manuals
Related Search