1640Z - tim.id.au
Contents
1. Machine Disassembly and Replacement This chapter contains step by step procedures on how to disassemble the notebook computer for maintenance and troubleshooting To disassemble the computer you need the following tools m OOOO OU Wrist grounding strap and conductive mat for preventing electrostatic discharge Flat bladed screw driver Phillips screw driver Tweezers Plastic Flat bladed screw driver Hexed Screw Driver NOTE The screws for the different components vary in size During the disassembly process group the screws with the corresponding components to avoid mismatch when putting back the components Chapter 3 46 download service manual and resetter printer at http printer1 blogspot com General Information Before You Begin Before proceeding with the disassembly procedure make sure that you do the following 1 Turn off the power to the system and all peripherals 2 Unplug the AC adapter and all power and signal cables from the system NOTE Aspire 9100 series product uses mylar or tape to fasten the FFC FPC connectors cable you may need to tear the tape or mylar before you disconnect different FFC FPC connectors 47 Chapter 3 download service manual and resetter printer at http printer1 blogspot com Disassembly Procedure Flowchart The flowchart on the succeeding page gives you a graphic representation on the entire disassembly sequence and instructs you on the components that need to be2. on page 53 3 See Removing the Keyboard on page 53 63 Chapter 3 download service manual and resetter printer at http printer1 blogspot com See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 See Removing the Speaker Set on page 60 See Removing the SW DJ Board Assembly on page 60 See Removing the Audio Board on page 61 oP ot SS S See Removing the VGA Thermal Module on page 61 10 See Removing the Modem Board on page 62 11 See Removing the Main Board on page 62 12 Turn over the main board as shown 13 Disconnect the control board antenna 14 Pop out the control board then remove it Chapter 3 64 download service manual and resetter printer at http printer1 blogspot com 65 Chapter 3 download service manual and resetter printer at http printer1 blogspot com
3. service manual and resetter printer at http printer1 blogspot com 7 Remove the four screws securing the CPU thermal module 8 Then remove the CPU thermal module NOTE Please remove the screws in the order that the image indicates Start from 4 3 2 then 1 When you reassemble the CPU thermal module secure the screws as the order 1 2 3 then 4 This can help you average the force to each screw therefore the CPU module can be secured well 9 Release the CPU lock with a flat headed screw driver 10 Then detch the CPU from the socket carefully Removing the Wireless LAN Card See Removing the Battery on page 50 See Removing the Middle Cover on page 53 Pop out the wireless LAN card Disconnect the main and the auxiliary antennae 2S 2S PS Then remove the wireless LAN card from the main unit Chapter 3 5A download service manual and resetter printer at http printer1 blogspot com Removing the LCD Module See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 Disconnect the inverter cable with a flat headed screw driver Take out the LVDS cable then disconnect the LVDS cable eo oe eS SS Tear off the tape securing the wireless LAN antennae then release the antennae Remove the two screws securing the LCD module on the rear side Remove the two screws securing the LCD module on the bottom Then
4. d Removing the Audio Board See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 See Removing the Speaker Set on page 60 See Removing the SW DJ Board Assembly on page 60 Remove the screw securing the audio board Detach the audio board FFC 10 Release the CIR receiver cable 11 Then detach the audio board See ee oS Removing the VGA Thermal Module 1 See Removing the Battery on page 50 61 Chapter 3 download service manual and resetter printer at http printer1 blogspot com See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 Remove the three screws securing the VGA thermal module Then detach the VGA thermal module T o m e S rp Removing the Modem Board See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 Remove the two screws securing the modem board Disconnect the modem board connector D es ee a oN a Disconnect the modem board cable then remove the board Remov
5. detach the LCD module carefully 55 Chapter 3 download service manual and resetter printer at http printer1 blogspot com Disassembling the LCD Module Removing the LCD Bezel See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Fan the CPU Thermal Module and the CPU on page 53 See Removing the Wireless LAN Card on page 54 See Removing the LCD Module on page 55 Detach the two rubber pads and the two screw pads Remove the four screws securing the LCD bezel Detach the LCD bezel carefully Set eae Se SS 10 Remove the nine screws securing the LCD to the LCD panel 11 Take out the LCD assembly from the LCD panel 12 Disconnect the LCD inverter cable 13 Discnnect the LCD inverter board 14 Turn over the LCD 15 Disconnect the LCD cable til 16 Remove the four screws securing the right LCD bracket then remove the right bracket 17 Remove the four screws securing the left LCD bracket then remove the left bracket Chapter 3 56 download service manual and resetter printer at http printer1 blogspot com 57 Chapter 3 download service manual and resetter printer at http printer1 blogspot com Disassembling the Main Unit Removing the Upper Case Assembly See Removing the Battery on page 50 See Removing the Hard Disc Drive Module on page 50 See R
6. dule Push the ODD module outwards with a flat headed screw driver Then remove the ODD module Disassembling the Optical Disc Drive Module 1 Remove two screws securing the ODD bracket 2 Then remove the ODD bracket Removing the Memory 1 See Removing the Battery on page 50 2 Remove the two screws securing the DIMM cover then remove the DIMM cover 3 Pop out the memory 4 Then remove the memory from the DIMM socket 51 Chapter 3 download service manual and resetter printer at http printer1 blogspot com Chapter 3 52 download service manual and resetter printer at http printer1 blogspot com Removing the LCD Module Removing the Middle Cover 1 See Removing the Battery on page 50 2 Open the notebook as image shows 3 Detach the middle cover carefully then remove it Removing the Keyboard See Removing the Battery on page 50 See Removing the Middle Cover on page 53 Remove the four screws securing the keyboard Turn the keyboard over as shown SP eS eS Disconnect the keyboard cable then remove the keyboard Removing the Fan the CPU Thermal Module and the CPU See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 Remove the three screws securing the system fan Disconnect the fan cable sf Se YS Then detach the fan from the main unit 53 Chapter 3 download
7. emoving the Optical Disc Drive Module on page 51 See Removing the Memory on page 51 See Removing the LCD Module on page 53 oO ee we oos Remove the fifteen screws securing the lower case assembly and the upper case assembly on the bottom 7 Remove the three screws securing the upper case assembly 8 Disconnect the touchpad cable 9 Disconnect the power board cable 10 Then detach the upper case assembly Removing the Power Board 1 See Removing the Battery on page 50 2 See Removing the Hard Disc Drive Module on page 50 3 See Removing the Optical Disc Drive Module on page 51 4 See Removing the Memory on page 51 5 See Removing the LCD Module on page 53 6 Remove the two screws securing the power board 7 Tear off the tape holding the power board cable then remove the power board Chapter 3 58 download service manual and resetter printer at http printer1 blogspot com Removing the Touchpad Bracket the Touchpad Board and the Touchpad See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 Pull back the tape covering the touchpad FFC oe eS oe oN a Disconnect the touchpad FFC the remove itt 8 Remove the four screws securing the touchpad bracket 9 Sl
8. ide the touchpad bracket back as shown 10 Then remove the touchpad bracket 11 Use a flat headed screw driver to detach the touchpad board 12 Then detach the touchpad carefully 59 Chapter 3 download service manual and resetter printer at http printer1 blogspot com Removing the Speaker Set Se aE SY 9 See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 Disconnect the SW DJ board cable Disconnect the CIR receiver cable Then disconnect the audio board FFC cable Disconnect the speaker set cable 10 Then detach the speaker set from the lower case Removing the SW DJ Board Assembly oo POS N S See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 See Removing the Speaker Set on page 60 Chapter 3 60 download service manual and resetter printer at http printer1 blogspot com 7 Remove the two screws securing the SW DJ board assembly 8 Remove the SW DJ board assembly from the lower case 9 Remove the two screws securing the SW DJ board and SW DJ board bracket 10 Then remove the SW DJ boar
9. ing the Main Board See Removing the Battery on page 50 See Removing the Middle Cover on page 53 See Removing the Keyboard on page 53 See Removing the Power Board on page 58 See Removing the Upper Case Assembly on page 58 See Removing the Speaker Set on page 60 See Removing the SW DJ Board Assembly on page 60 See Removing the Audio Board on page 61 SS Ss eee Pe See Removing the VGA Thermal Module on page 61 Chapter 3 62 download service manual and resetter printer at http printer1 blogspot com 10 See Removing the Modem Board on page 62 11 Remove the two nut screws securing the main board 12 Press the PCMCIA card button 13 Remove the dummy card 14 Remove the two screws securing the main board to the lower case 15 Then detach the main board from the lower case carefully IMPORTANT When assembling disassembling the main board whenever there is a mylar on the main board see the highlighted with red below the mylar is sami transparent film like stuff it should be transferred if necessary to the replacement main board Because the main board mylar should be stuck to the main board to prevent the antenna cable and the main board components short circuit The short could cause the main board or the antenna cable burned Removing the Control Board 1 See Removing the Battery on page 50 2 See Removing the Middle Cover
10. removed during servicing For example if you want to remove the main board you must first remove the keyboard then disassemble the inside assembly frame in that order a m Chapter 3 48 download service manual and resetter printer at http printer1 blogspot com oe SCREW F040 9 5 0X5 0 9 5X IO ROO Screw List SCREW M2 0X0 4P 3FP ZK NL SCREW M2 5 K 5 2 X0 85 4 ZK NL B SCREW M2 5X0 45 10K NIL SCREW M2 5X0 45P 3F NI SCREW M3 0X0 8P 3K NL e 49 Chapter 3 download service manual and resetter printer at http printer1 blogspot com Removing the Battery 1 Unlatch the battery latch then remove the battery Removing the Hard Disc Drive Module 1 See Removing the Battery on page 50 2 Remove the screw securing the hard disk drive HDD cover 3 Then remove the HDD cover 4 Pull the HDD module backwards as shown 5 Remove the HDD module Disassembling the Hard Disc Drive Module 1 Remove two screw securing the HDD bracket 2 Remove the other two screw on the other side 3 Take out the HDD from the HDD bracket Chapter 3 50 download service manual and resetter printer at http printer1 blogspot com Removing the Optical Disc Drive Module oS Pe YS See Removing the Battery on page 50 See Removing the Hard Disc Drive Module on page 50 Remove the screw securing the optical disc drove ODD mo
Download Pdf Manuals
Related Search