Model 7000 Service Manual
Contents
1. Injector Flow GPM a Injector Flow GPM N joy ES AA a Oe a OS G eee o a O g LL LL Sa SS o me sz e 2 E E 054 0 T T T T T T 0 T T T T T T 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Pressure PSI Pressure PSI TR18755 TR18755 Injector 4 Injector 5 3 7 4 3 5 25 1 AL OSH 0 5 0 T T t T T T 0 T T T T T T 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Pressure PSI Pressure PSI TR18755 TR18755 A Total Flow 3 8 Brine System C Rinse B Total Flow 1 2 Brine Line D Brine Draw 3 8 Brine System E Brine Draw 1 2 Brine Line Note All data taken with 2310 Safety Brine Valve and 500 Air Check Figure 32 7000 Injectors 31 P N 41028 Rev D 11 032. A A I r E ni NS i uly Inlet Li Si LA LS il aa ak ei 41121F Figure 21 Brine Tank Refill Position 16 Model 7000 Notes Model 7000 Power Head Figure 22 Power Head 18 Model 7000 Power Head Parts List Item Number No Reqd Part Number 1 1 40968 2 1 10218 3 1 40978 4 1 61460 5 1 40702 6 1 40703 7 1 40704 40977 8 1 40979 9 1 61430 10 1 19367 11 3 13602 12 1 40980 13 3 40967 14 1 15727 15 2 11805 16 1 40981 17 1 19791 01 18 1 41122 Description motor optional auxiliary switch plate upper support circuit board shaft encoder gear main drive cam brine down flow cam aux switch filter plate lower support cover asm screw thumb screw 6 32x 312 backplate screw 1 4 20x1 0 screw 10 24x1 2 screw 4 40x5 8 transformer US 24V 9 6VA meter cable assembly turbine o ring 19 Model 7000 Valve Assembly 40989 DF250 0 17 Figure 23 Valve Assembly 20 Model 7000 Valve Assembly Parts List Item Number No Reqd Part Number Description 1 1 61050 valve body assembly 2 1 61452 10 piston assembly 7000 softener D F 35 GPM 61453 10 piston assembly 7000 softener D F 28 GPM 61452 20 piston assembly 7000 filter 3 3 40576 clip H plastic 4 1 61438 seal and spacer kit 5 1 60016 01 brine valve 7000 6 1 40577 turbine meter assembly 7 1 61XXX injector assemblies Part Number Injector N
3. 2384 Lo 9 39 DF255 0 Figure 30 Dimensions 29 Model 7000 Meter Flow Data 7000 7000 Valve Softener Valve 35 GPM w Meter and 32mm Distributor Pilot Cy 9 2 Filter Valve w 32mm Distributor Pilot Cyz8 9 Softener Valve 28 GPM w Meter and t in Distributor Pilot Cy 7 2 Service Flow GPM 0 5 10 15 20 25 30 TR18753 softener Pressure Drop PSID TR18688 Filter 41140 02 Figure 31 7000 Flow Data 30 Model 7000 Injector Flow Data 7000 25 _ 3 8 Brine System Injector 000 Injector 00 0 7 3 8 Brine System 0 7 3 8 Brine System 06 2 ee ee eee ee ee ee 0 6 s E Gala A A ee BE am Eosl o o 4 4 3 0 gt 0 4 2 BOS 5 03 7 Olas 05 0 1 4 sia ato Sn a ds at 0 0 T T T T T T 0 i i 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Pressure PSI Pressure PSI TR18755 TR18755 Injector 0 Injector 1 1 6 3 8 Brine System 1 6 318 Brine System dll ee ee ee Sa ee La ns ee 1 4 1 2 1 2 na bese O qi 2 o o COR e a 2 08 i S06 Sos 9 sa E 0 4 02y si Gece SS Sete Sse ae ee dale Se ae ce ee 0 2 pan LL 0 0 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Pressure PSI Pressure PSI TR18755 TR18755 Injector 2 Injector 3
4. DF239 0 DF244 0 Figure 12 Regeneration Time 2 Regeneration Day Display code A Use this display to set the number of days between Regeneration cycles This setting is identified by observing the letter A in the first digit In the Time Clock regeneration mode the system regenerates at the time set in Step 1 on the programmed number of days Example Regeneration every 7 days A 7 Use the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button once to Exit Setup Programming Mode or press and hold the Set Up and Set Down buttons simultaneously for five 5 seconds to enter the extended setup programming mode NN In Service Flow AN Mo 0 F Mo i A f M DF239 0 Program P M DF244 0 DF247 0 Figure 13 Regeneration Day 12 Model 7000 3 Extended Programming Mode Regeneration Cycle Step Programming Display Code 1 6 This Program Step is used to program the Regeneration Cycle step times The Regeneration Cycle Step being programmed is displayed in the first digit of the display Each display is used to set the duration time in minutes of that specific step in the Regeneration cycle Example Cycle Step dF AFFF FLtr 1 10 Backwash 12 Refill 10 Backwash 2 60 Brine Draw 60 Brine Making 10 Rapid Rinse 3 5 and Backwash 10 Backwash 4 10 Rapid Rinse 60 Brine Draw 5 12 Refill 5 2nd Backwash 6 10 Rapid Rinse Use the Set Up
5. Program Figure 3 Set Time of Day Enter Control Programming Mode Press and hold both the Set Up and Set Down buttons for five 5 seconds to enter Programming Mode When the program mode is entered the program dot turns on OO OO AN MM In Service Flow eon Program P M DF241 0 Figure 4 Enter Control Programming Mode CAUTION Do not set the time of day to 12 01 PM when entering the Start Up programming mode Doing so causes the control to enter the Master Programming Mode and alter the factory settings resulting in a system malfunction The 7000 controller performs four 4 basic types of Regeneration systems The type of system is selected by the system manufacturer and set in the Master Programming Mode Basic systems are e Time Clock The control operates for a preset number of days between Regeneration cycles On the day that a Regeneration cycle is required the system regenerates at the preset Regeneration Time e Meter Immediate The control regenerates immediately when the remaining capacity volume of water that can be treated before a Regeneration is required drops to zero 0 e Meter Delayed The control regenerates on the day that the remaining capacity drops to less than the reserve volume Regeneration starts at the preset Regeneration Time Model 7000 Programming a Meter Delayed Regenerated System 1 Feed water hardness Display Code H NO
6. Model 7000 Service Manual IMPORTANT Fill in pertinent information on page 3 for future reference Model 7000 Table of Contents JOD SPECINCAHONS Shel boca Gave eee oie S Ban Sere AKN KI Pas be i 3 Va Ve PIOGKAIMINIAG ardid tk snipe a anak Ora ae th te ana ates Beate ad able a a ded 3 General Residential Installation Checklist ee ee teens 4 Valve Installation and Start up Procedures 00 0 ee ee teens 5 7000 Control Operation and Settings 0 nana 6 SAY dana tanan dt adi tia on ar a deidad thal sas aida dida rt Nobi ak alan ar a gn 6 Water Conditioner Flow DiagramS aa ase ses hana nata Kwan Ba Cetus Saha BCAA AAA pa lata 14 MOSI C FOSON ist A helle ie oa tebe Sari 14 Backwash FOSON Lars toi ati e ate aby 14 BANG OSI NO e aed e etd he oi lathe ga he sio pt dt te ae o edi dad 15 SOW RINSE FOSON ng nares daca oe AAA BOERS UA Ok Ore bE ES KA HAND DBA ERLE 15 mania UNSC POS da pa AA Si SSA tase mha NADA Be Seta Gah wees de eae a ie 16 Brine Tank Refill POSION ave kiss ond ae Boe SS AA NA od Ee BeOS Ee we bee Bele Te ee aS 16 POWER HEAO bl seba atan bt ma Avra deere venti Bara Bu mah e Bon Ban babanatan tates an A 18 FOWer Heda Fans ISE ea aa ir ie inicie rin da a aia ale 19 VIVE PASS OT DIN haha lee A O DI BIN 20 Valve ASSeMDVF a MS ST Sar A a A oa ahd o dada 21 BYPASS ASSCmoIVS nta dsd dee tddi E Baan ia 22 2910 Sally BANE Valv irrita a iD ee e O AAA AAA 23 EFOUDICSIO OUING A SI A ae an a Nabaon di 24 EMO C
7. OGS as an la e DES A OS an a de BA 24 Removing Gear BOX ASSCMDIV habiskan autis ea nam Bai de k id DA hon a ici cti ba wed Send 26 Mering CCU BOA tenis dimi t dao ha ic ia e a AAA A GN anta 27 Connecting Circul BOSA ii e HA t 28 DIMENSIONS NI id a e a Ba INAYA ie ee ais dedo Baer cet dec 29 VICTOR SOW DAA suas cerda iii te ido dt dd da ido aci 30 IRJOClOr KNOW DAM lt gt aia A ADA A DATA AEREA api 31 IMPORTANT The information specifications and illustrations in this manual are based on the latest information available atthe time of printing The manufacturer reserves the right to make changes at any time without notice Model 7000 Job Specifications Sheet Job Number Serial Number Water Test Capacity Of Unit Max Brine Tank Size Salt Setting Per Regeneration Valve Programming Treated Water Capacity Regeneration Day Override Regeneration Time Type of Timer _ Notes Gallons Liters Max Days between Regen A M PM with meter without meter Model 7000 Water Softener Control Valve Water Pressure A minimum of 25 psi inlet water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Make sure eVoltage supply is compatible with unit before installation eCurrent supply is always hot and cannot be turned off with another switch Existing Plumbing Condition of existing plumbing should be free f
8. TE The feed water hardness setting only displays when the system is set to operate as a Meter Immediate or Meter Delayed system type Press the Set Up or Set Down buttons to set the amount of feed water hardness in grains gallon U S or degrees metric The system automatically calculates treated water capacity based on the feed water hardness and the system capacity preset in the Master Programming mode Calc is displayed during calculations Example Range 4 199 U S and metric To program 9 grains gallon U S or 9 degrees metric H 9 Press the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button once to advance to the next step AN N2 In Service Flovy 7 o DF230 0 Program of PM si 5 i DF242 0 Figure 5 Feed Water Hardness 2 Regeneration Time No display Code NOTE The Regeneration Time setting does not display in Meter Immediate Regeneration Mode since the system regenerates immediately when the available capacity reaches zero 0 Identify the Regeneration Time display by observing a non flashing colon between two sets of numbers Set the desired time of day for Regeneration to occur Example 2 o clock A M regeneration time 2 00 P M Indicator Dot Off Press the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button to exit the programming mode or press and hold the Set Up and Set Down buttons simultaneously for five 5 seco
9. and Set Down buttons to adjust this value Press the Extra Cycle button once to proceed to the diagnostics si x a j Da oo AN NS In Service Flow an a _ a 5 _ A MA Pi DF239 0 Program Ye P M e DF245 0 Figure 14 Extended Programming Mode 4 Extended Diagnostics Mode Viewable Only Dy xx Display Code xx days since last Regeneration Press the Extra Cycle button once to advance to the next diagnostics Press the Extra Cycle button once to Exit Extended Setup Programming Mode Control Programming Complete IH In Service Flow ka os a j DF244 0 Program Ye P M DF246 0 Figure 15 Extended Diagnostics Mode 13 Model 7000 Water Conditioner Flow Diagrams In Service Position ke CTL h LA air s i mT AA niet Outlet T n mg CE TIP a ri an li 41121A 1st li Ly i Backwash ma i ie Cycle ka LA aii SHAL 40988B El 2nd Backwash Cycle 40988C 411218 Figure 17 Backwash Position 14 Model 7000 Water Conditioner Flow Diagrams Brine Position i KA ma Drain SN i md mi Dje a o ile te ai 40988D 411210 Figure 18 Brine Position Slow Rinse Position 41121D Figure 19 Slow Rinse Position 15 Model 7000 Water Conditioner Flow Diagrams Rapid Rinse Position 40988F Figure 20 Rapid Rinse Position Brine Tank Refill Position
10. counts down from a maximum value to zero If the reserve is reached a Regeneration queues The display shows all dashes if the entire volume is depleted before the scheduled Regeneration time At the preset Regeneration Time a Regeneration cycle initiates Control Operation During Regeneration In Regeneration the display shows the Regeneration status two ways e When the valve advances to the next position the display flashes the number of that next position followed by three dashes e Once the valve reaches a position the display shows that position and number of minutes left in that Regeneration step NOTE If the step time exceeds 100 the leading digit flashes e Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation NOTE Pressing the Extra Cycle Button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control enters Program Mode with the valve In Service While in Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During a Power Failure During a power failure all control displays and programming are stored for use upon power re application An inaccurate or flashing Time of Day display indicates tha
11. eneration cycles and the Regeneration time using the 7000 Control Start Up Procedures page 8 Flow Meter Equipped Valves General Flow meter equipped valves calculate the volume of water that the system can treat between Regeneration cycles based on the system capacity which is preset by the system manufacturer in a Master Programming Mode and the feed water hardness which is programmed in the Start Up procedure safety factor Master Mode only The remaining system capacity displays in gallons or liters The display has a range of O to 9999 gallons or liters If the remaining capacity exceeds 9999 liters when in the Metric Mode then the display changes to millions of liters and a letter t is displayed as the first digit The display then has a range of t1 0 1 000 000 to t1 9 1 900 000 Flow Meter Equipped Valves Immediate Regeneration Mode The Time Of Day display alternates with the Volume Remaining display in gallons or liters The Meter dot flashes in direct relation to the water flow rate through the unit As treated water is used the Volume Remaining display counts down from a maximum value to zero and initiates a Regeneration cycle Model 7000 Flow Meter Equipped Valves Delayed Regeneration Mode In Normal operation the Time Of Day display alternates with the Volume Remaining display The flow dot flashes in direct relation to the water flow rate through the unit As treated water is used the Volume Remaining display
12. istributor tube flush with the top of NY 4 X the tank A w k Lubricate the distributor O ring seal and tank O ring seal Use only non aerosol silicone lubricant 41119 N MES ANg LEA ai a l Deburr the outside of the tube B after cutting Lubricate the o ring C with non petroleum based oil Load media and place the control valve on the tank All soldering MUST be done on any connections requiring soldering prior to connecting the main control valve The main control valve will by damaged if it is connected at the time of soldering Apply Teflon tape to all threaded fittings On units with a bypass place in Bypass position Turn on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean Make plumbing connections to valve Plug the valve into an approved power source NOTE Make all electrical connections according to codes Place the bypass In Service position Cycle the valve to the Backwash position and let the water flow slowly into the mineral tank until the air is purged from the unit Add water to the brine tank until the top of the air check is covered Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops NOTE The air check will chec
13. k at approximately the midpoint of the screened intake area Manually step the valve to the Brine Refill Position and allow the valve to return to In Service automatically With the valve In Service check that there is at least 1 of water above the grid in the brine tank if used Fill the brine tank with salt Allow the control to run automatically Setup is now complete Model 7000 7000 Control Operation and Settings Display Program Indicator Programming Mode Active Light On In Service Indicator Valve In Service Light On Manual Regeneration Qued Flashing Light Flow Indicator Water Flow Light Flashing In Service Program lo 3 M P M Indicator Valve Moving Light Flashing 3 PM Light On A M Light Off Display Screen Time of Day alternates with Process Display for example Vol ume Remaining Time Remaining programming information Error Codes Set Down Button Adjust Values Down Set Up Button Adjust Values Up Extra Cycle Button User Initiated and Program Step Advance Regeneration DF237 0 Figure 1 Control Panel and Display Time Clock Regeneration Valves In normal operation the Time of Day Display may be viewed at all times The control operates for a preset number of days between Regeneration cycles When the number of days since the last Regeneration reaches the preset number of days a Regeneration cycle initiates at the preset Regeneration Time NOTE Program the number of days between Reg
14. ly step valve through regeneration using the extra cycle button until valve is in service Model 7000 Inserting Circuit Board 41033A DF251 0 Figure 27 Aligning Circuit Board Notches 1 To insert the circuit board align the notches on the left side of the board with the flexible finger on the power head Apply pressure to the left while rotating the board back DF252 0 Figure 28 Snapping Circuit Board Into Place 2 When all the way down snap the circuit board into place under the notches on the right Di Model 7000 Connecting Circuit Board 27 41033 2 DF254 0 41033C DF253 0 28 Figure 29 Connecting the Circuit Board After the circuit board is installed 1 Connect the motor wires A to the motor connector A1 on board Connect the transformer cable B to the transformer connector B1 on board Connect the meter cable C to the meter cable connector C1 on board Connect the valve end to the opening on the valve body n ON Thread meter cable D1 and power wire D2 along path shown in Figure 29 Model 7000 Dimensions 49 5 195 ta Nili 699 7 Hal DA A te I lij wes 699 2 75 107 72 lag dp gal BYPASS 1993 785 i i 194 6 1513 HIS Bo i i HI WHA 343 HA hy CA Y 1128 7 219 7 a 444 la 873 2
15. n cycle Example Cycle Step dF AFFF FLtr 1 10 Backwash 12 Refill 10 Backwash 2 60 Brine Draw 60 Brine Making 10 Rapid Rinse 3 5 and Backwash 10 Backwash 4 10 Rapid Rinse 60 Brine Draw 5 12 Refill 5 2nd Backwash 6 10 Rapid Rinse Pai ON Fa x ZN Ny In Service A A N Flow RS Fi P M DF245 0 DF239 0 be Program Ye DF244 0 Figure 10 Extended Programming Mode 11 Model 7000 3 Extended Diagnostics Mode Viewable Only Dy xx Display Code xx days since last Regeneration Press the Extra Cycle button once to advance to the next diagnostics xxxx No Display code xxxx the volume used since the last Regeneration Press the Extra Cycle button once to Exit Extended Setup Programming Mode Control Programming Complete AP In Service Flow iu f A P M DF246 0 DF244 0 Program Figure 11 Extended Diagnostics Mode Programming a Time Clock Regenerated System 1 Regeneration Time No Display Code The Regeneration Time display can be identified by observing a non flashing colon between two sets of numbers Set the desired time of day that you want Regeneration to occur Example 2 o clock A M regeneration time 2 00 P M Indicator Dot Off Use the Set Up and Set Down buitons to adjust this value Press the Extra Cycle button to proceed to the next step fo R Pat Flow f ay P M DF243 0 Nan POON NN N AA
16. nds to enter the Extended Setup Programming Mode Fall 7 N Fa I ko il La _ A DF239 0 wae 8 DF244 0 DF243 0 3 Figure 6 Regeneration Time Model 7000 3 EXTENDED Programming Mode Regeneration Cycle Step Programming Display Code 1 to 6 Use this feature to program the Regeneration Cycle step times The Regeneration Cycle Step being programmed appears in the first digit of the display Each display is used to set the duration time in minutes of that specific step in the regeneration cycle Example Cycle Step dF dFFF FLtr 1 10 Backwash 12 Refill 10 Backwash 2 60 Brine Draw 60 Brine Making 10 Rapid Rinse 3 5 and Backwash 10 Backwash 4 10 Rapid Rinse 60 Brine Draw 5 12 Refill 5 2nd Backwash 6 10 Rapid Rinse Use the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button to advance to the extended diagnostics a Pali Da NN In Service A fe _ A DF239 0 Pal x pa Flow ay Program K P M DF244 0 DF245 0 Figure 7 Extended Programming Mode 4 Extended Diagnostics Mode Viewable Only Dy xx Display Code xx days since last Regeneration Press the Extra Cycle button once to advance to the next diagnostics xxxx No Display code xxxx volume used since the last Regeneration yyyy No Display code yyyy Reserve Volume Press the Extra Cycle button once to Exit Extended Setup Programming Mode Control Prog
17. nt work done on plumbing system Air in water system Drain line flow control too large Fouled mineral bed Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Power loss during brine fill A Check salt usage and salt setting B See Problem No 7 U O U gt m Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration and or backwash time Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check to ensure drain line flow control is sized properly for your mineral tank Check backwash brine draw and brine tank fill Increase frequency of regeneration Check flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Check power source 29 Model 7000 Removing Gear Box Assembly 40988G Ie 26 Figure 26 Removing the Gear Box Assembly Unplug the power source With 3 8 nut driver turn the cycle cam counter clockwise to the position shown in Figure 26 above Slightly pull the two tabs outward and push the gearbox slightly upward to remove When returning valve to service after powerhead dissassembly manual
18. on 7000 bypass assembly connector connector connector connector connector 1 NPT 1 BSP 1 1 4 NPT 1 1 4 BSP 1 1 4 sweat copper clip H plastic o ring 7000 valve bypass service kit includes all internal parts for 7000 bypass assembly bypass body not included Model 7000 2310 Safety Brine Valve DF 168 1 Item Number 1 2 3 No Reqd 1 1 1 Part Number 60014 60068 60026 30 60002 Figure 25 2310 Safety Brine Valve Description 2310 safety brine valve 2310 float assembly float assembly red white float fill 500 air check 23 Model 7000 Troubleshooting Error Codes NOTE Error Codes appear on the In Service display There are three possible error codes Error Code Probable Cause Err 0 Drive motor is stalled Err 1 Drive motor is running continuously Err2 There have been more than 99 days since the last Regeneration WARNING Recover and Resetting Unplug the unit from the power source When power is restored to the unit the Err _ display code clears If the condition causing the error has not been resolved the Err _ code reappears in the four digit display Do not attempt to troubleshoot this problem any further Contact the installer for service Regeneration must occur for the unit to recover the display to clear and the valve to function normally Contact the installer for service The controller MUST be depre
19. ramming Complete AN In Service Flow Program Ke P M DF244 0 DF246 0 Figure 8 Extended Diagnostics Mode 10 Model 7000 Programming a Meter Immediate Regenerated System 1 Feed water hardness Display Code H The feed water hardness setting displays only if the system is set to operate as a Meter Immediate or Meter Delayed system type Press the Set Up and Set Down buttons to set the amount of feed water hardness grains gallon or degrees The system automatically calculates treated water capacity based on the feed water hardness and the system capacity preset in the Master Programming mode Example Range 4 199 US and Metric Toprogram 9 grains gallon US or 9 degrees Metric H 9 Press the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button once to Exit Setup Programming Mode or press and hold the Up and Down buttons simultaneously for five 5 seconds to enter the Extended Setup Programming Mode AN NG In Service Flow 7 n DF230 0 Program Ye og PM po i DF242 0 Figure 9 Feed Water Hardness 2 EXTENDED Programming Mode Regeneration Cycle Step Programming Display Code 1 6 This Program Step is used to program the Regeneration Cycle step times The Regeneration Cycle Step being programmed is displayed in the first digit of the display Each display is used to set the duration time in minutes of that specific step in the Regeneratio
20. rom lime and iron buildup Replace piping that has heavy lime and or iron build up If piping is clogged with iron install a separate iron filter unit anead of the water softener Location of Softener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one CAUTION Minimum water pressure 20 psig Maximum water pressure 125 psig Minimum water temperature 34 F Maximum water temperature 110 F Ambient temperature 34 to 122 F 1 to 50 C Disconnect all power sources before servicing Always operate with cover in place NOTE This product should be installed by qualified personnel Comply with all plumbing codes when installing this product Comply with all electrical codes when installing this product WARNING The controller MUST be depressurized before removing any quick connection clips for servicing The connector should be pushed toward the control while removing clips Model 7000 Valve Installation and Start up Procedures Installation Instructions 1 13 14 15 16 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm clean base 7 DA Perform all plumbing according to local plumbing codes 1 ka a MAA NG AA AA A A A a kaa a SO SN Nap ss ES Cut the 1 05 82mm d
21. ssurized before removing any quick connection clips for servicing The connector should be pushed toward the control while removing clips General Troubleshooting PROBLEM CAUSE CORRECTION 1 Softener fails to regenerate A Electrical service to unit has been A Assure permanent electrical interrupted service check fuse plug pull chain or switch B Timer is defective B Replace timer 2 Hard water A Bypass valve is open A Close bypass valve 24 B No salt in brine tank C Injector screen plugged D Insufficient water flowing into brine tank E Hot water tank hardness F Leak at distributor tube G Internal valve leak Add Salt to brine tank and maintain salt level above water level Clean injector screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distributor tube is not cracked Check O Ring and tube pilot Replace seals and spacers and or piston Model 7000 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron in treated water 7 Excessive water in brine tank Improper salt setting B Excessive water in brine tank U O QD gt m Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipe by rece
22. t a power outage has occurred During power failure the control e Is fully inoperative and any calls for Regeneration are delayed e Upon power re application resumes normal operation from the point that it was interrupted e Does not monitor the volume of water used during a power outage e In Delay Regeneration types the reserve capacity is set to 1 3 the capacity Manually Initiating a Regeneration A Regeneration cycle may be initiated manually referred to as an Extra Regeneration Cycle There are two options when starting an Extra Regeneration Cycle e Press and release the Extra Cycle Button Flow Meter Immediate Regeneration controls immediately go into a Regeneration cycle For Time Clock and Flow Meter Delayed Regeneration controls the In Service dot begins to flash immediately and a Regeneration occurs at the pre programmed Regeneration time 7 In Service NT gt N Flow A P M DF238 0 DF244 0 Program Figure 2 Manually Initiated Regeneration e Press and hold the Extra Cycle Button for five 5 seconds For Time Clock and Flow Meter Delayed Regeneration controls the control immediately begins the Regeneration cycle Model 7000 7000 Control Start Up Procedures Set Time of Day Press the Set Up and Set Down buttons to set time of day Metric 24 hour clock US 12 hour clock with PM indicator light Flow oN NG In Service DF239 0 P M DF248 0
23. umber 61454 000 000 61454 00 00 61454 0 0 61454 1 1 61454 2 2 61454 3 3 61454 4 4 61454 5 5 8 1 40556 cap injector 9 1 61XXX BLFC assemblies Part Number BLFC Size 61450 12 3 8 61450 25 3 8 61450 50 3 8 61450 100 3 8 61451 12 1 2 61451 25 1 2 61451 50 1 2 61451 100 1 2 10 1 61XXX DLFC assemblies Part Number DLFC Size 61455 17 3 4 61455 20 3 4 61455 24 3 4 61455 30 3 4 61455 35 3 4 61455 40 3 4 61455 45 3 4 61455 50 3 4 61455 60 3 4 61455 70 3 4 11 1 13303 01 o ring 021 12 2 13302 01 o ring 014 13 1 40946 clip brine retaining 14 1 40945 clip drain retaining 15 1 40950 screen injector 16 1 40951 o ring 220 17 1 18280 collector top 1 x 011 gray 18 1 61419 kit 1 05 dist adapter 23 1 61xxx DLFC kits Part Number DLFC Size 61456 8 0 1 61456 9 0 1 61456 10 1 61456 12 alg 61456 15 1 61456 20 1 61456 25 1 61456 30 1 Not Shown 12763 10 stuffer tool assembly 21 Model 7000 Bypass Assembly SERVICE Figure 24B 41147 Item Number 1 2 E OQ Not Shown 22 IMPORTANT To bypass the valve turn bypass knob on both sides of the Figure 24 7000 Bypass Assembly valve to bypass position See Figure 24B When returning to service put the inlet into service before the outlet No Reqd 1 1 N Part Number 40569 40563 40563 10 40565 40565 10 40953 40576 40951 61462 Descripti
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