Intelect TranSport® Ultrasound Service Manual
Contents
1. Bs ae ae ae wet wn 601 Es i m us WLI N L L t sni ul 9 dj L ES t mar FR T m Er E N D T ae t E AY T 1 LE INO wi LET m d E 19 1 19 l ww e Whee TUN oo wo 1 1 x wi E tal ao Y 90 Wei m 1 1 66 WT m x wi es es T 3 wan we mman n 19 xn 66 BHI WTI INOI L N wo rm L Ed sp if aeo x s we 19 EHON WM TIN LNOA mon TA 9 SCHEMATICS 9 4 CONTROL BOARD 1 Intelect TranSport Vectra Genisys Ultrasound Therapy Systems io gt n IHE A TT ul R 1 Em KEK L N S l N X qm ii Aa Zu a Ku 1 TH ka sa isle D JESES um aui 43 Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 9 SCHEMATICS 9 5 CONTROL BOARD 2 s R p LE Td sA gt aja sa Sil 7 N H lt al 3 E AS E Rooy Re gt asu sl P I C u N N u a e E ZN 21 H gt sz TV T 5 j ay Eat i og y P 44 1 0 WA R RA N TY Intelect TranSport Vectra Genisys Ultrasound Therapy Systems Chattanooga Group a division of Encore Medical L P Company warrants that the Intelect Transport Vectra Genisys Ultrasou2. ae GDH mm MD qm SI m A ui E ae ao NOU T DA ae mo t O M n og L na ze U de ae S MS IHS de SA SA Y u t n an BW 9 E m mix X aw 19X X w Doo Xu ma NX gu B aay L XG N wN E 7 m GL s L 9 t t si xt an sni ae X 8 1 T T T a iD wi w H L ae Bo de rn i hs MO r1 7 re 0 wi mm j T 9 E qe E i IN ae A0 de aid ao us n uu wn wn MO H us uy ow D ns a Yan ao Mif uu n DHT TE 6 n E E ou an a p Mm t YT TI T 7 m 9 P a gt ae a m OLIM HUM t a rj a ai 1 x 7 D gt ae 0 xi os lig um 80 a kel Wan e ka 0 A 1 m m EN do NIE n o C giis 9D mo L pana dd D a L sp ns E Nus NM R am Ea t LAN LAN UE 1 idl 950 ed E b 9 n E ae de vin dt u uy T a T a 7 OM ae wia v 8 9 v o o ax 6 T I MAN 7 a 6 8 L da ex m HL d 0 1 ne NU 4 E 1 0 1 N o gt ME do a tb s Y lt nr ae Y Y m ie o t E t L U WAA 7 t 9 t 2 WL NIH YORSIL d Mum L n Na 9 fv 5 oo m a bi ow pue 7 a Wo ba ia ia s T N on EI u de Anus a as p gt une pi TONA d L a 8 1 9 2 ULTRASOUND BOARD 2 AMPS 9 SCHEMATICS T ANAL wol i r a HATT E las KUNY asam QD ip ow U e ju le de tT von m AALS O DA L maL a IZ
3. Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 9 1 ULTRASOUND BOARD 1 PORTS 9 SCHEMATICS ale diee diee E E YO m L Sa ND sna od sna gt esn N N N N 5 b b b e QN os eni wu n DEN von E ER La E an9 z 8 6 at aua H 10 8 o 3 u 9 16 a D sano an9 aNo aNo an9 aNd an9 u e ci Oz M N a D simt m wi vom ang S 9c gt sman T wi E L K u 19 s wet NI IUNE Tem TE O 340001 20001 240001 an lai sel eT aD y DA w 1D mm ap Ang a hot oe osya EI too id ua von 8 b Rm x or 1 m zx Wd RR no ud gt 1 iz ao Y t b Uu a NA Ee x wan E r 5 van ub teh 2 SX FR A QN5 z xt aun sell n m Xt ecu N NIA n N t Pa Mo E Wa 6D 3 x M wc ua X vem ien X aNd Apeay E NA O and Won 3 SUN E Zt sid DDA 6 oL L 8 an9 TN x s 9 a x y L 4 1s staf gt i z P T aNd w xo oiv a
4. e All Ultrasound Applicators for the unit being serviced Ohmic Instruments UPM DT 10 or UPM DT 100 ultrasound power meter set to Watts Degassed Water Refer to page 12 for degassed water recipes Use only degassed water in power meter for calibrating ultrasound applicators Use of other types of water will cause false readings FIGURE 7 1 and bad test results See page 12 for degassed water recipes Use of other brands or types of tools equipment fixtures materials and supplies other than those specifically listed on page 12 will give bad test and calibration results If proper equipment is not available or cannot be obtained send the ultrasound applicators to the factory for calibration B Ultrasound Applicator Calibration Procedures 1 Perform the following on all Ultrasound Applicators annually or after repairing the Applicator 2 With the system on press the Clinical Libraries button once Refer to Figure 7 1 3 Simultaneously press and hold the Treatment Time and Intensity Decrease buttons for approximately 2 seconds Refer to Figure 7 2 The calibration procedures screen should display 4 Press the Frequency button once to highlight Calibrate Applicator 5 Press the Intensity Display button once to select 6 Position the Ultrasound Applicator being calibrated into the Ohmic Instruments UPM UPM DT 10 or DT 100 power meter holder and set meter to Watts Refer to Figure 7 3 Foll
5. 1 Phillips Screwdriver Flat Blade Screwdriver C Keymat NOTE Follow 6 6 steps 1 through 5 for Control Board removal When the Control Board is removed lift the Keymats out and replace Keymats set includes the On Off button CONTRAST KNOB FIGURE 6 20 2 7 6 REMOVAL amp REPLACEMENT Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 8 APPLICATOR SOUND HEAD A Part Numbers Applicators Intelect Applicators RE e q ER 27381 E o jf ENEC 27382 DC RR RR 27383 LO E 27384 Genisys Applicators Tem RTT 27333 ER e ERE 27334 Se La RR RA 27335 VO Cm ttt 27336 Sound Heads RE CMIs 27126 2 q ES 27127 SE o q enndem TERI 27128 OCM a eL ME 27129 B Tools and Equipment Required None C Sound Head Removal and Replacement NOTE The Transducer is contained within the Sound Head of the Applicator 1 Unscrew the Sound Head from the body of the Applicator Refer to Figure 6 21 2 After removing the Sound Head inspect the plastic Probe Spring Holder in the top of the Applicator Assembly for cracks or discoloration Refer to Figure 6 22 NOTE If the Probe Spring Holder is dark or contains crack it should be replaced Refer to Section 6 9 part C 3 Reverse steps 1 and 2 to install a replacement Sound Head 4 Recalibrate the Applicator following the calibration procedure in Section 7 part B A DANGER Applicator must be calibrated after removal and replacement of any part us
6. to discharge Figure 6 8 Insert 3 Watch the multimeter to verify that the voltage across the capacitor discharges close to zero volts DC 4 With 1 Phillips screwdriver remove the 2 screws securing the Power Supply Refer to Figure 6 9 5 Lift Power Supply and disconnect the Power Supply Harnesses from the Mains disconnect When removing the Harnesses from the Mains disconnect note the locations of the wire plug ins Refer to Figure 6 10 Dielectric Withstand Test must always be preformed after a power supply has been replaced Field technician unequipped to perform the Dielectric Withstand Test should contact the manufacturer for Power Supply replacement FIGURE 6 10 25 6 R E MOVAL e RE P LAC E M E N T Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 3 POWER SUPPLY CONTINUED 6 Remove Power Supply from system m P POWER SUPPLY 7 Carefully remove the copper tape securing the gt MS ALIGNMENT PINS shield to the Power Supply Remove from the Jf G inside of the Power Supply and retain the Shield for installation of the replacement NOTE The black side of the shield is non conductive and should always face the Power Supply 8 Reverse steps 4 7 to install the replacement Refer to Figure 6 8 to correctly route Power Supply Harness Make certain the Power Supply sits onto alignment pins as shown in Figure 6 11 FIGURE 6 11 NDANGER Handle Power Supp
7. 6 R IE M OVAL amp RE P L AC E M E NT Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 11 APPLICATOR CABLE A Part Numbers Gray Applicator Cable 2735 Blue Applicator Cable 27106 B Tools and Equipment Required 1 Phillips Screwdriver C PC Board Removal and Replacement 1 Using a counterclockwise motion turn the end of the Applicator to remove the Applicator Cable Refer to Figure 6 29 2 Once the end of the cable is free from the Applicator housing grasp the wires of the cable and gently pull the applicator connector from the holder on the PC Board FIGURE 6 29 3 To install position the two black tabs of the replacement Cable away from the inside of the Applicator Using a small screwdriver push the Connector onto the pins of the Connector Holder Gently push the sides of the Connector to verify that it is well seated 4 Once the Cable Connector is well seated hold the Cable and twist the wires 2 1 2 turns counterclockwise Refer to Figure 6 30 NOTE Twisting the Cable wires prior to screwing the Cable onto the Applicator housing will allow the wires to untwist and straighten out when the Cable is screwed into place FIGURE 6 30 5 Verify the operation of the Applicator 7 U LT RASO U N D A IP Ip L C ATO E C A LI B RAT ION TranSport Vectra Genisys Ultrasound Therapy Systems 7 1 GENERAL PROCEDURES A Tools and Equipment Required
8. Watts per cm in the intensity area of the Display 4 Increase Intensity to 0 1 MHz 5 Set the time to 1 minute 6 Press Start Verify that the green light on the Applicator goes out when the timer reaches zero and that the intensity resets to zero on the display 5 TROUBLESHOOTING Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 11 ULTRASOUND DUTY CYCLE TEST Perform this test using all Ultrasound Applicators used with the system being tested A Ultrasound Duty Cycle Test Procedures 1 Set up Ohmic Instruments UPM DT 10 or UPM DT 100 ultrasound power meter per operators instructions and fill test reservoir with degassed water Use only degassed water in power meter for testing ultrasound applicators Use of other types of water will cause false test results See page 12 for degassed water recipes Do not aerate water when filling power meter 2 Place an Applicator into the power meter holder Make certain the Applicators Sound Head is submerged in the degassed water and centered directly over the stainless steel cone 3 7Zero or Tare the power meter 4 Turn the unit on 5 Press the Intensity Display button until Watts appears in the Intensity area of the Display 6 Increase Intensity to maximum Press Start 8 Press the Duty Cycle button until 1096 is displayed in the duty cycle area of the Display 9 Compare power meter readings to Figure 5 9 for eac
9. base Bite UR l Power Electrical Class ce cece ce ce cece cece cece RR Electrical Type Ultrasound TYPE B aan Battery Type sss sss sss Nickel Metal Hydride NiMH FIGURE 4 1 a 28 8 Cm 11 3 wwe 163 cm 6 4 DERE OM 12 9 23 kg 5 07 Ib 0 8 kg 187 1b sss 100 240 VAG 50 60 Hz 75 VA ne 24V 1 0 A inesperado 1 2 V x 20 size AA HEIGHT Operating Environment Temperature sss BELWEEN 59 F and 104 F 15 C and 40 C Relative Humidity eee cece sss 3096 6000 Atmospheric Pressure 950 1 050 h Pa Complies with wate Listed by Intertek Testing Services NA Inc 4 Conforms to UL Standard 60601 1 CNN Jus Certified to CAN CSA Standard C22 2 No 9700675 601 1 M90 w A2 Compliant to IEC EN 60601 1 IEC 60601 1 2 60601 2 5 4 SPECIFICATIONS 4 2 INTELECT TRANSPORT VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS ULTRASOUND SPECIFICATIONS This section provides the necessary ultrasound specifications to aid in troubleshooting Refer to these specifications as necessary when troubleshooting the ultrasound PC Board and Applicators Intelect TranSport Vectra Genisys Ultrasound Therapy Systems A Ultrasound B Head Warming Feature Specifications Frequency 1 MHz 596 3 3 MHz 5 The Head Warming feature of an Intelect Duty Cycles 1096 2096 5096 and Continuous Transport Vectra Genisys Ultrasound Therapy Pulse Frequency ceceeeeeeee eee 1
10. contrast is optimal Charge Indicator This symbol displays when the unit is connected to Mains Power and the Battery Pack is charging Frequency Press to change Frequency to 3 MHz or 1 MHz Intensity Display Press to display Watts or Watts per cm for the output of the ultrasound Head Warming Press to turn Off or On the Head Warming feature of the system Increase Found in two locations on the system press to increase session time and or ultrasound intensity respectively Decrease Found in two locations on the system press to decrease session time and or ultrasound intensity respectively NOTE During Battery operation if the unit is left on but is not active for more than five minutes it will power off to conserve Battery power To restore power press the Power On Off button 4 SPECIFICATIONS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 4 1 INTELECT TRANSPORT VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS Figure 4 1 below provides physical details of the Intelect Transport Vectra Genisys Ultrasound Therapy Systems This section also provides ultrasound specifications to aid in troubleshooting Refer to this section when performing troubleshooting replacement and repair of the Intelect Transport Vectra Genisys Ultrasound Therapy Systems A Intelect Transport Vectra Genisys Ultrasound Therapy Systems Physical Specifications DEPTH Dimensions Weight Standard Weight with
11. sia san w ano oz NE aw sid t D tss QNO aNo L zt NM Il ND Xu N e S wn w x T t 1 PH Krsna qu ang Wim d EE w sm nw oz an od snd 2 mn Sum Wu ua OSA N M E L ER am MM A E 1 xD snd ade ade T M jn WMd O bared 4 L t LE LZ L L IN dw sin xu xs wa tre og t 8 Janaina CMM p b WX aNo au gh Zu XE a a Taf an WX SL s klani gr t 1 HU aNd wee aNo st sU U m qu T SL 30D XK E DADS i n E T S d XX m NYU IXO pa 74010018 GPL LI 200LGGD 11H tpe prsog ode T o sl a DOLUOSOLLADI quo qu Ub N N 0949 SA a rac Ed 6 E Muse 20 DARFA NIM USD a cni L um 0012 won ava Z val PPA E LAMA n C m tau a K wro iz KR T 3 D qe b sts 2 baap SA PUOFPINONVICYA E t INV LVA Huy Au de z ONV OVU mm gt Dad Qva namo I Xy na mE he E gn Xe Send 9D MK L NOY IDO ANOS um am wl an 7 Ras gt ji TRIS E ano sans Tous O D DA N MK t u u 1 oa am sin sa 40 e Intelect TranSport Vectra Genisys Ultrasound Therapy Systems LI
12. 00 Hz System utilizes Ultrasound output resulting in warming of the Applicator to increase patient i 0 28 U Pulse Duration 1 mSec 20 2 mSec 20 a E 5 mSec 20 Output Power With Head Warming enabled ultrasound is 10 cm2 Crystal 0 20 Watts at 1 MHz emitted without pressing the Start button The 0 10 Watts at 3 3 MHz Applicator LED will not illuminate during the 5 cm Crystal 0 10 Watts 1 and 3 3 MHz Head Warming period Display will indicate 2 cm Crystal 0 4 Watts 1 and 3 3 MHz Warming 1 cm Crystal 0 2 Watts 3 3 MHz Only Output 0 50 Cycling of maximum power Amplitude O 2 5 w cm in Continuous mode mue P ass 3 3 MHz 0 3 w cm in Duty Cycle modes Sound Head Temperature 85 F 110 F Output accuracy 2096 above 10 of Don re maximum Temporal Peak to Average Ratios 2 1 2096 at 5096 Duty Cycle 5 1 20 at 2096 Duty Cycle 9 1 2096 at 10 Duty Cycle Beam Non uniformity Ratio 3041 maximum Beam Type 0 Collimating Effective Radiating Areas 10 cm Crystal 6 8 cm 10 0 cm 5 cm Crystal 3 5 cm 5 0 cm 2 cm Crystal 1 4 cm 20 cm 1 cm Crystal 0 7 cm 1 0 cm2 Treatment lime ecc 1 30 Minutes Do not apply the Ultrasound Applicator to the patient during the Head Warming period Applicator must remain in applicator hook during the Head Warming period 5 n T RO U B L E S H 00TI IM
13. 2 B Tools amp Equipment Required 1 Phillips Screwdriver C Separating Top from Bottom 1 Remove the Plynth from the bottom of the system Refer to Figure 6 1 2 Remove the Mains Power cord from the system Refer to Figure 6 1 3 Remove the rear Fan Grill from the system to gain access to the two rear mounting screws Refer to Figure 6 2 4 Remove the two front feet from the system to gain access to the two front screws Refer to Figure 6 3 5 Remove the four mounting screws from the bottom housing using the 1 Phillips screwdriver Refer to Figure 6 3 6 Carefully separate the upper and lower housings of the system Il DISCONNECT POWER 7 Disconnect the Power Supply and Fan m SUPPLY AND FAN Harnesses from the Control Board of the R system Refer to Figure 6 3 FIGURE 6 3 8 Reassemble the unit by reversing the steps above NOTE Do not overtighten the screws Overtightening will damage the threads of the brass inserts 6 R E M OVAL amp R E P L AC E M E NT Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 2 FAN Unplug the unit from the power source and or remove battery before attempting any removal or replacement procedures to prevent electrical shock A Part Numbers 00 00 0000 sess 2 158 B Tools amp Equipment Required e 1 Phillips Screwdriver C Fan 1 Separate top from bottom Refer to 6 1 part C 2 With 1 Phillips screwdriver remove the 2 screws
14. AUTIONS 1 2 SAFETY PRECAUTIONS CONTINUED Do not apply the Ultrasound Applicator to the patient during the Head Warming period Applicator must remain in Applicator Hook during the Head Warming period Use only degassed water in power meter for testing Ultrasound Applicators Use of other types of water will cause false test results see page 12 for degassed water recipes Use of other brands or types of tools equipment fixtures materials and supplies other than those specifically listed on page 12 will give bad test and calibration results e If proper equipment is not available or cannot be obtained send the Ultrasound Applicators to the factory for calibration Do not aerate water when filling power meter e Unplug the unit from the power source and or remove Battery before attempting any removal or replacement procedures to prevent electrical shock e Dielectric Withstand Test must always be performed after a Power Supply has been replaced Field technicians unequipped to preform the Dielectric Withstand Test should contact the manufacturer for Power Supply replacement T DANGER e Handle Power Supply shield with caution Penetration of the shield may result in damage to the unit and or personal injury e The Power Supply will retain high voltage in the Power Supply Capacitor C4 Discharge Capacitor using a multimeter prior to any service of the Power Supply e Applicator must be calibrated after removal a
15. G Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 1 INTELECT TRANSPORT VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS ERROR MESSAGES A The following information is provided as an aid a Bad Board only in defining the Software Error Messages of the No component level troubleshooting Intelect Transport Vectra Genisys Ultrasound information is or will be provided by Therapy Systems Once a particular error Chattanooga Group for field troubleshooting of message is defined the information will also list board components probable causes and possible remedies Once B Once a particular PC board has been the problem area is determined subsequent determined as bad refer to the appropriate tests for verification will be necessary to removal and replacement section for the determine a Bad Board board affected and follow the instructions for All Troubleshooting and tests will be to validate replacement of the board ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY CODE TYPE USER CORRECTABLE WARNING MESSAGES Icon Sound Head over temp Sound Head has overheated to a Turn Off Head Warming feature temperature that could cause damage Allow Sound Head to cool before to the crystal continuing therapy 3 Connect a known good Applicator to the system and try again If system works properly re calibrate Applicator or replace with new Applicator Replace Applicator PC Board a A No Applicator plugged into Applica
16. H iH WORD GVAHONNOS Bo Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 9 SCHEMATICS 9 3 ULTRASOUND BOARD 3 POWER SUPPLY sun punaig puma Bop ae sane E 1D NAST E X06 sid AA AS 1 on NA NA su IS UD Uu man L L L a o ae WT ae w L 1 ae EIU wi 5 19 ka E E u s or e 9 d m 1 1 X Hd WUN X 3 si ASK Te L3 u 3 7 xh ke yu ka seu ae ae KOC j A mo gl m gt lt r 5 5 S 7 2 L ux ox A w t NEIN 7 om seu ae ME dr o o z E a V r t x Mus Ii Wz Mun 09 m 007 o o IN oH UN w T EL MUR S no w gt 8 NA AA MUR O D s FIANS THVISIYCV OA OF NL a ae Mut I9 T mo 8 WON O DO un SRA DD E a 8 S SKI Is m Ja ju ln ya pra Bust n I3 E W OZ AAA SKI DA em 5
17. Intelect g Vectra TRANSPORT l CENisvs Ultrasound Therapy Systems SERVICE MANUAL System Models 2782 Serial numbers 1000 and above 2759 Serial numbers 1000 and above CHATTANOOGA K ISO 13485 TABLE OF CONTENTS FOREWORD satan 1 1 SAFETY PRECAUTIONS 2 3 1 1 Percautionary DefinitionS bei e ER 2 1 2 Percautionary INSWUCTIONS s s s s s s s s lt e e x s ouo 2 2 THEORY OF OPERATION A E WW sra ai ro dan dad 4 227 POWer SUP penas ar Ear REEL ARNA 4 2 3 COMI TODOS sta 4 2 4 Ultrasound Board and Applicator 4 2 5 User Interface and Accessories 4 3 NOMENCLATURE s 2e nitrate eo emos 5 7 3 1 Intelect Transport Vectra Genisys Ultrasound Therapy Systems 5 3 2 Hardware and Software MODE OR Ski 6 4 SPECIFICATIONS gi 8 9 4 1 Intelect Transport Vectra Genisys Ultrasound Therapy Systems 8 4 2 Intelect Transport Vectra Genisys Ultrasound Therapy Systems Specifications 9 5 TROUBLESHOOTING een 10 20 5 Intelect Transport Vectra Genisys Ultrasound Therapy Systems ERROR MESSAGES spas Ss RE 10 5 2 Intelect Transport Vectra Genisys Ultrasound Therapy Systems Diagnostics 12 5 3 Electrical Safety a sa sap RUP pw pa wees Rcenrd 13 DECORADO quando sg NOISY DA E E DRE 13 5 9 Visual INSPCCUON a v 00 su po Si o t 14 5 6 Unit Startup and Fan Testing 14 2 7
18. Probe Spring Holder ultrasound output from the Applicator NONE Interrupted ultrasound output from Bad Applicator Cable Replace Applicator Cable Applicator 5 TROUBLESHOOTING 5 2 INTELECT TRANSPORT VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS DIAGNOSTICS A General Intelect TranSport Vectra Genisys Ultrasound Therapy Systems NOTE Adjust Dielectric Withstand tester to indicate fault with 120k Ohm Load across 1 The following information is intended to aid in troubleshooting the major components of the Intelect Transport Vectra Genisys Ultrasound Therapy Systems to Board Level only These tests are FACTORY standard testing procedures and methods used at the factory before shipment of any Intelect Transport Vectra Genisys Ultrasound Therapy Systems NO Due to the complex nature of the technology utilized by Chattanooga Group the recommended troubleshooting techniques are to determine Bad Board and board replacement only No board component level troubleshooting is recommended nor will information or parts be supplied by Chattanooga Group Any board component level troubleshooting performed will be at sole risk and liability of the Service Technician performing such troubleshooting techniques B Special Tools Fixtures amp Materials Required 1 Certain tests require the use of special tools and or fixtures These will be listed at the particular test where they are required Testing with any other speci
19. RITE UNDER POWER UNDER POWER NOTE LJ D EN U 11 TO THE POWER SUPPLY SECURES THE SHIELD PART HOUSING THE COPPER TAPE PART 12 NOTE COPPER TAPE LOCATIONS CUT COPPER TAPE 3 4 LONG 4 PLACES DESCRIPTION Cr TE C3 a O I S x J l Q O 8 PA RTS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 4 BASE ASSEMBLY CONTINUED ITEM PART DESCRIPTION NUMBER NUMBER E CONNECTOR INFILL PANEL 2 367 FAN SEAL Jj ASS POWER SUPPLY 2 136 M4 X 35MM SCREW PAN HEAD 2 142 M3 X 6MM SCREW PAN HEAD 24592 SHIELD T PORT POWER SUPPLY 29152 UNIVERSAL SNAP IN INLET IEC SOCKET 3 7 e Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 PARTS 8 5 FINAL ASSEMBLY POWER SUPPLY CONNECTOR V 4 V C 4 4 V v I Y s s 4 eo f E e N 7 N N V Ly N N 4 AS A y U DESCRIPTION ITEM NUMBER TOP ASSEMBLY See TOP ASS DRAWING BASE ASSEMBLY SEE BASE ASSY DRAWING 8 PA RTS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 5 FINAL ASSEMBLY CONTINUED ITEM PART DESCRIPTION NUMBER NUMBER 27410 BATTER COMPARTMENT COVER ASSEMBLY 212519 PLYNTH 2 361 REAR VENT GREY a ASS REAR VENT BLUE 2 363 FOOT LEFT 27309 FOOT RIGHT FEET 1 2 D X 1 4 H BLK 27478 BATTERY PACK 39 e e
20. Repeat test and compare readings to Figure 5 8 B Ultrasound Applicator Output Test Results 1 Output ranges fall within the specified ranges as listed in Figure 5 8 Unit passed test 2 Readings fall outside specified ranges of Figure 5 8 a Possible bad degassed water in power meter b Possible use of power meter other than Ohmic Instruments UPM DT 10 or UPM DT 100 ultrasound power meter C Possible bad or out of calibration Applicator d Check Ultrasound Board e Check Control Board NOTE The position of the Applicator over the stainless steel cone is critical to the test results The Applicator must be level and centered FIGURE 5 7 APPLICATOR OUTPUT SPECIFICATIONS APPLICATOR SIZE POWER SETTING OUTPUT RANGE WATTS 1 cm O 0 8 1 2 or 14 2 em E NE 08 12 04 aca 5 cm E O 0 8 1 2 Dodo 1 6 2 4 MEE 5 O 4 0 6 0 sO 8 0 12 0 10 cm A 0 8 1 2 5 O L8 80 120 12 0 18 0 160 240 3 3 MHz Only 1 0 MHz Only FIGURE 5 8 5 n T RO B L E hi OOTI N G Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 10 ULTRASOUND APPLICATOR OUTPUT TEST CONTINUED C Timer Control End of Treatment Test NOTE Prior to testing verify that Head Warming is off Head Warming emitts ultrasound and the intensity will not reset to zero if Head Warming is on 1 Turn on the unit 2 Plug in an Applicator 3 The Intensity Display button can read Watts or
21. Supply is good 2 Power Supply does not reads approximately 24 VDC Power Supply failed test a Replace Power Supply 5 TROUBLESHOOTING Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 9 ULTRASOUND TESTS A Equipment Required for 5 9 and 5 10 Degassed Water Refer to page 12 for degassed water recipes s Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter e Known good Ultrasound Applicator B NOTE Use any Ultrasound Applicator supplied with a Chattanooga Group unit for this test Ultrasound Applicator Identification Test Procedures 1 Without Ultrasound Applicator installed turn unit on 2 Look at the Display center The Applicator not detected icon should appear Refer to Figure 5 4 3 Connect the Applicator into Applicator Receptacle Refer to Figure 5 5 Watch Applicator LED while connecting to system The LED should flash green five times NOTE The flashing green light indicates that the Applicator is programmed and calibrated 4 Look at the display center The Applicator detected icon should appear Refer to Figure 5 6 Ultrasound Applicator Identification Test Results 1 Unit operates as described in steps 2 and 4 a Unit passed test 2 NO CAL icon displays center of system Display a Applicator not calibrated b Possible bad Applicator Cable Re test with known good Applicator C Possible bad Ultrasound Board 3 Not dete
22. The symbols below are found on the system as Ultrasound Therapy Systems well as within the software These symbols are Know the symbols and their definitions before defined for the purpose of recognition and performing any operation of or service to the functionality when operating or performing Intelect Transport Vectra Genisys Ultrasound Therapy service on the Intelect Transport Vectra Genisys Systems Intelect Transport Vectra Genisys Ultrasound Therapy Systems Hardware Symbols O Power On Off The Power On Off button controls the flow of electricity to the unit Illuminates steady when system is On Flashes when power is available LCD The LCD Liquid Crystal Display allows the user to view and monitor the information displayed before during and after therapy Uf Clinical Library Select this button to access the following functions e Retrieve User Protocol Restore Factory Settings Restore Factory Protocols Languages e View Unit Information m L Time Press the Up or Down arrow buttons to set total treatment time of therapy Back Use this button to return to the previous window Q stop Select this Dutton to stop a treatment session y Down Arrow When the window displays a list of options press the Down Arrow button to scroll down the list Pause Press this button to pause and restart therapy sessions Sound Head The aluminum face of the applicator that contacts the patient s skin It covers a transducer mechanism tha
23. Ultrasound Board Test ia one Rat aes 15 5 9 Power SUDO TeSt sa S 0 5 EX aed eee arde ini 16 5 9 Ultrasound TESS seda m aad ia RENE EUN 17 5 10 Ultrasound Applicator Ouptut Test 18 5 11 Ultrasound Duty Cycle Test 20 6 REMOVAL amp REPLACEMENT 21 31 6 1 Separating Top From Bottom 21 sU ql H 22 Ss 23 6 4 Ultrasound Board 55r he Ryu 25 Do ECD DISDIa sous x Ton E Ws Or MP YOU 26 Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 6 Control Board osse REED ERR RR ER ea 27 O7 KEYNS 4 660cdenverccsesedeeveietusasadea mas 27 6 8 Applicator Sound Head 28 6 9 Applicator Probe Spring Holder 29 6 10 Applicator PC Board ua su o rr re ce mdi a 30 6 11 Applicator Cal 31 7 ULTRASOUND APPLICATOR CALIBRATION 32 B PARTS ss 33 39 8 1 TODASSOITIDIV sn 33 8 2 Ultrasound Assembly apenas was Sk x oe twn 34 8 3 Control Board Assembly sss e sm rn 35 8 4 Base Assembly sss s s sea ACRAS ORG 36 So Final ASSEN 38 ILMAR Ss sita a REDE 40 44 10 WARRANTY bassa 45 F 0 R EWO R D Intelect TranSport Vectra Genisys Ultrasound Therapy Systems Read understand and follow the safety precautions and all other information contained in this manual This manual contains the necessary safety and field service information for those field service technicians certified by Chattanooga Gr
24. al tool or fixture other than those stated could give erroneous readings or test results Always perform the tests exactly as stated to ensure accurate results NO Scope and other standard test equipment settings will be listed for each test performed to aid in performing the test to FACTORY standards and ensure proper readings 3 The troubleshooting and repair of the Intelect Transport Vectra Genisys Ultrasound Therapy Systems should be performed only by authorized technicians trained and certified by Chattanooga Group C Equipment Required e Digital Multimeter e Milliohm Meter e Applicators e Dielectric Withstand Hi Pot and ground resistance tester e Orange Stick the output when at specified test voltage 1 Phillips Screwdriver e 2 Phillips Screwdriver Insulated Needle Nose Pliers e 10k Resistor e Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter e Degassed Water lt 5 ppm for Ultrasound Power Meter Recipe s for Degassed Water 1 Boil distilled water for 30 minutes Place water in a canning jar and cover Allow to cool to room temperature of approximately 70 F 21 C May be refrigerated to aid cooling time or 2 Bring distilled water to a boil Place the container under vacuum for 5 to 10 minutes Use a Dissolved Oxygen Test Kit to test oxygen level of degassed water NOTE Canning jars are ideal storage and transport containers for degassed water In or
25. cted icon displayed after ten seconds of Applicator being plugged in a Possible bad Applicator or Applicator Cable Re test with known good Applicator b Possible bad Ultrasound Board FIGURE 5 4 FIGURE 5 5 FIGURE 5 6 5 TROUBLESHOOTING Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 10 ULTRASOUND APPLICATOR OUTPUT TEST Perform this test using all available Ultrasound Applicators used with the system being tested NOTE See page 17 for a list of equipment required for Output Tests A Ultrasound Applicator Output Test Procedures 1 Set up Ohmic Instruments UPM DT 10 or UPM DT 100 ultrasound power meter per operators instructions and fill test reservoir with degassed water 2 Place an Applicator into the power meter holder Make certain the Applicators Sound Head is completely submerged in the degassed water and centered directly over the stainless steel cone Refer to Figure 5 7 3 Zero or Tare the power meter 4 Turn the unit on 5 Press the Intensity Display button until Watts appears in the intensity area of the Display 6 Increase Intensity to maximum Press Start 8 Press the Frequency button until 1 MHz is displayed in the frequency area of Display 9 Compare power meter readings to Figure 5 8 for each of the power settings listed in the chart 10 Press the Frequency button until 3 3 MHz is displayed in the frequency area of Display
26. ction being described 1 2 PRECAUTIONARY INSTRUCTIONS Read understand and follow all safety precautions found in this manual Below are general safety precautions that must be read and understood before attempting any service techniques on these systems Read understand and practice the precautionary and operating instructions Know the limitations and hazards associated with using any ultrasound device Observe the precautionary and operational decals placed on the unit Do not operate the unit in an environment of short wave diathermy use e he Ultrasound modality should be routinely checked to determine that all controls function normally using the information provided within this manual Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous exposure to ultrasonic energy Do Not use sharp objects such as a pencil point or ballpoint pen to operate the buttons on the control panel as damage may result e Operate transport and store this unit in temperatures between 59 F and 104 F 15 C and 40 C with Relative Humidity ranging from 30 60 Inappropriate handling of and subjecting the ultrasound applicator to physical abuse may adversely affect its characteristics Inspect Applicator for cracks which may allow the ingress of conductive fluid before each use Inspect all cables and associated connectors before each use 1 SAFETY PREC
27. der may Soe Er stay attached to either the Ultrasound Board k L tJ or the Control Board It may be necessary to TN remove the Header for installation ek iy l m 4 Place the top of the unit back on the bottom of the unit While holding the top and bottom together with the Ultrasound Board missing plug the unit back into the Mains Power FIGURE 5 2 LH Press the power button to verify that the unit turns on NOTE The Power On Off button will flash when plugged into Mains Power if the Ultrasound Board is not functioning properly B Test Results 1 Unit will power up unit passed test a Replace the Ultrasound Board 2 Screen does not display unit failed test a Contrast Control needs agjusting b Possible bad Display C Possible bad Control Board d Possible bad Power Supply 5 n T RO U B L ES A 00T NG Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 8 POWER SUPPLY TEST A Test 1 Separate top from bottom Refer to 6 1 part C 2 Disconnect the Power Supply Harness from the Control Board Lay the unit open 3 Using a multimeter hold the red wire of the multimeter to the prong on the connector for the red wire of the Power Supply Harness Hold the black wire of the multimeter to the prong on the connector for the black wire of the Power Supply Harness Refer to Figure 5 3 B Test Results 1 Power Supply reads approximately 24 VDC FIGURE 5 3 Power
28. der to minimize aeration of degassed water during transport fill to a positive meniscus and slide the lid over the surface Seal tightly When pouring degassed water into and out of containers pour slowly down the side of the container to minimize aeration Do not use tap water or distilled water in the ultrasound power meter Use only degassed water in order to obtain correct test results The chart below illustrates the oxygen content of degassed tap and distilled Water WATER TYPE ppm of Oxygen Less than 5 pom Up to 35 ppm Degassed per recipe 1 or 2 Tap Water Distilled Water Up to 20 ppm D Full Functional Tests Perform the tests found in this section to verify full functionality of new Intelect Transport Vectra Genisys Ultrasound Therapy Systems and accessories 5 n T RO U B L E S I 00T M G Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 3 ELECTRICAL SAFETY ww Listed by Intertek Testing Services NA Inc The Intelect Transport Vectra Genisys Ultrasound 4 Conforms to UL Standard 60601 1 Therapy Systems has been tested to IEC EN C us Certified to CAN CSA Standard C22 2 No 60601 1 Standard for Safety for Medical scones Ce MIB A Equipment NOTE Compliant to IEC EN 60601 1 This device complies with current leakage IEC 60601 1 2 60601 25 ground continuity and dielectric withstand Hi Pot limits as prescribed by IEC EN UL 60601 1 and CSA CAN 601 1 Medical Electrical Part 1 General R
29. e available amount of charge in the battery When the system is connected to an approved power outlet and a Battery is installed in the system the system will charge the Battery to full capacity The incorporated charger will not overcharge the Battery 3 NOM E NC L ATURE Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 3 1 INTELECT TRANSPORT VECTRA components of the Intelect Transport Vectra Genisys GENISYS ULTRASOUND THERAPY Ultrasound Therapy Systems SYSTEMS Know the components and their functions before The nomenclature graphics below Figure 3 1 performing any operation on or service to the indicates the general locations of the exterior Intelect Transport Vectra Genisys Ultrasound Therapy Systems Power LCD Intensity On Off Contrast Dial LCD Ng a T Head Clinical Library Time 5 Plynth A ntensity i gt c P E f y e gi P l4 I a ke len ity Selection LED Indicator Wa Watts per cm SYD ALS Display Ente S Replicator Jm re Applicator Holder Stop Pause Frequency Accessory Down Arrow Start Panel S 25 Power Cord e Meum bh Battery Compartment t erial is Decal E b Es lin E E t h T SS ia f FIGURE 3 1 S 3 n N 0 M E N C LAT U R E Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 3 2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS
30. eated into Control Board 25 Intelect TranSport Vectra Genisys Ultrasound Therapy Systems L AT LE i r Sg aai Der eo pa H e e p Lk E os ric MES e L po E SEEN i E E L T ate XN i V E 1 e IL d a LER i qe 7 F MOVE US BOARD L ROM CONNECTOR U X aa d j Nut s i E T INSTALL CONNECTOR TO US BOARD AS SHOWN E oem KERE A A S T UL FIGURE 6 15 6 n E M OVAL amp R E P L AC E M E NT Intelect TranSport Vectra Genisys Ultrasound Therapy Systems NN 2 SCREWS En EACH END e MN 6 5 LCD DISPLAY Unplug the unit from the power source and or remove battery before attempting any removal or replacement procedures to prevent electrical shock A Part Number 2 264 B Tools and Equipment Required 1 Phillips Screwdriver Orange stick C Ultrasound Board 1 Separate top from bottom Refer to 6 1 part C 2 Remove Ultrasound Board Refer to 6 4 part C 3 Using a 1 Phillips screwdriver remove the 4 LCD retaining screws Refer to Figure 6 16 4 With an orange stick or flat edged piece of plastic gently push in and up on each end of the LCD retaining brackets to free the locking E d REMOVE LCD FROM tabs from the Control Board o o oN CONTROL BOARD Refer to Figure 6 16 Lo ra FIGURE 6 17 5 Set retaining brackets aside for reassembly 6 Carefully remove the LCD from the Control Board being careful not to da
31. equirements for Safety Facility local and national limits and test methods may vary Power Requirements Models 2782 and 2759 Input 100 240VAC Serial numbers 1000 and above 75 VA 50 60 Hz 5 4 LEAKAGE Conduct all necessary leakage tests as required per NFPA 99 National Fire Protection Association Health Care Facility standards Unit failing Dielectric Withstand or Leakage tests could indicate serious internal problems Do not place unit back into service Send unit to factory for repair Do not attempt to repair 5 T RO U B L ES H 007 M G Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 5 VISUAL INSPECTION 4 Fan not blowing outward unit failed test Visually inspect the Intelect Transport Vectra Genisys Ultrasound Therapy Systems A visual inspection can to an experienced technician a Fan blowing inward Fan wired wrong Rewire or replace Fan indicate possible abuse of the unit and internal 5 Fan not blowing problems NOTE 5 6 UNIT STARTUP AND FAN TESTING The Fan only functions when Ultrasound is A Test being emitted from the Sound Head a Possible bad Fan b Possible bad Power Supply 1 Place unit face up on work surface 2 Connect Power Cord to unit and plug into proper power receptacle C Possible bad Control Board 3 Connect an Applicator to the unit 4 Turn system on Adjust the Intensity up and press Start The fan will begin to run after the aud
32. h of the following duty cycle settings listed in the chart 10 Press the Frequency button until 3 3 MHZ is displayed in the frequency area of display Repeat test and compare readings to Figure 5 9 B Ultrasound Duty Cycle Test Results 1 Duty Cycles fall within the specified ranges as listed in Figure 5 9 a Unit passed test 2 Readings fall outside specified ranges of Figure 5 9 a Possible bad degassed water in power meter b Applicator not level and centered over cone in power meter C Possible use of power meter other than Ohmic Instruments UPM DT 10 or UPM DT 100 ultrasound power meter d Possible bad or out of calibration Applicator e Check Ultrasound Board f Check Control Board DUTY CYCLE SPECIFICATIONS OUTPUT FOR 10 20 DUTY CYCLE OUTPUT RANGE AND 50 DUTY CYCLES lay 27 Watt m us T vtl sa O ST at 12 Vat 10 cm at 20 Watts Operating 1M 10 cm at 10 Watts Operating at 3 3 MHz FIGURE 5 9 6 RE MOV AL amp REPLACEMENT Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 1 SEPARATING TOP FROM BOTTOM En REMOVE MAINS EM POWER CORD Unplug the unit from the power source and or remove battery before attempting any removal or replacement procedures to prevent electrical shock A Part Numbers Intelect TranSport Top 2 399 Vectra Genysis Top 2 244 Base runnu 2123
33. ible beep tones 5 Place hand at the back of system near Contrast Control to verify Fan is blowing out Refer to Figure 5 1 B Test Results 1 Unit will not start unit failed test a Possible bad Main Power Switch b Possible bad Power Supply C Possible bad power outlet or Mains Power Cord d Possible bad Ultrasound Board 2 Treatment will not start up FIGURE 5 1 a Applicator not connected b Possible bad Ultrasound Board C Possible bad Control Board 3 Screen does not display unit failed test a Contrast Control needs adjusting b Possible bad Display C Possible bad Control Board d e Visually check power LED If flashing the Power Supply is good Replace the Control Board f If not flashing perform the Ultrasound Board test to check the Ultrasound Board Refer to section 5 7 page 15 If the Power Supply functions replace the Ultrasound Board Possible bad Power Supply 5 T RO U B L E S IH 00T N G Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 7 ULTRASOUND BOARD TEST NOTE This test is designed to eliminate or verify a e problem with the Ultrasound Board opo td esa ULTRASQUND A Test 1 Separate top from bottom Refer to 6 1 part C NO Disconnect the Power Supply Harness from the Control Board Lay the unit open Refer to Figure 5 2 UJ Remove the Ultrasound Board Refer to 6 4 steps 2 and 3 NOTE The Ultrasound Control Board Hea
34. ing an Ohmic UPM DT 10 or UPM DT 100 Failure to calibrate a repaired Applicator using the proper equipment may result in serious injury to the patient 28 FIGURE 6 21 FIGURE 6 22 6 R E MOVA L amp IRE P L AC E M E IM T Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 9 APPLICATOR PROBE SPRING HOLDER A Part Number 17 27040 B Tools and Equipment Required PR T BRASS 1 Phillips Screwdriver A PROBE SPRING C Probe Spring Holder Removal and Replacement 1 Remove the Sound Head per Section 6 8 ie e part C G b HOLDER 2 Remove the brass Probe Spring and inspect o B for damage Retain the Probe Spring for installation if undamaged Refer to P Figure 6 25 3 Using a 1 Phillips screwdriver remove the screw securing the Probe Spring Holder to the Applicator housing Refer to FIGURE 6 25 Figure 6 25 4 Reverse steps 1 through 3 for installation of the replacement spring 5 Recalibrate the Applicator NOTE Do not over tighten the screw holding the Probe Spring Holder A cracked or damaged Probe Spring Holder will affect the operation of the Applicator A DANGER Applicator must be calibrated after removal and replacement of any part using an Ohmic UPM DT 10 or UPM DT 100 Failure to calibrate a repaired Applicator using the proper equipment may result in serious injury to the patient 29 6 R E MOVAL amp RE D L AC E M E NT I
35. l damages so the above limitation or exclusion may not apply to you To obtain service from Company or the selling dealer under this warranty 1 A written claim must be made within the warranty period to the Company or the selling dealer Written claims made to the Company should be sent to Chattanooga Group 4717 Adams Road Hixson TN 37343 USA 1 800 592 7329 1 423 870 2281 1 423 875 5497 FAX chattgroup com and 2 The Product must be returned to the Company or the selling dealer by the owner A Return Authorization RA Number must be obtained before returning any product to the Company This warranty gives you specific legal rights and you may also have other rights which vary from location to location The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product Any representative or agreement not contained in the warranty shall be void and of no effect THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 45 Moving Rehabilitation Forward a CITANDO GA K GROUP ISO 13485 CERTIFIED 4717 Adams Road PO Box 489 Hixson IN 37343 1 800 592 7329 1 423 870 2281 1 423 875 5497 FAX chattgroup com 2 6 0 27670C O 2008 Encore Medical LP
36. ly Shield with caution Penetration of the Shield may result in damage to the unit and or personal injury 24 6 REMOVAL amp REPLACEMENT 6 4 ULTRASOUND BOARD A Part Number Unplug the unit from the power source and or remove battery before attempting any removal or replacement procedures to prevent electrical shock B Tools and Equipment Required 1 Phillips Screwdriver C Ultrasound Board 1 Separate top from bottom Refer to 6 1 part C 2 With 1 Phillips screwdriver remove the 4 screws securing the Ultrasound Board to the unit Refer to Figure 6 12 3 Carefully remove Ultrasound Board from the Control Board Ultrasound Board Header Refer to Figure 6 13 4 Remove Control Board Ultrasound Board Header Be careful not to bend or damage any of the pins Refer to Figure 6 13 NOTE The Ultrasound Control board Header may stay attached to either the Ultrasound Board or the Control Board It may be necessary to remove the Header for installation 5 Install the Ultrasound Board by reversing the steps above 6 Verify the ultrasound output with a known good Applicator Refer to Section 5 10 NOTE Install the Header with the long pins inserted into Ultrasound Board Make certain Header is completely seated against Ultrasound Board Refer to Figure 6 14 Refer to Figure 6 15 to align the Header with the Control Board Carefully press the Header and board into place until the Header is completely s
37. mage the LCD header pins Refer to Figure 6 17 Install the LCD by reversing steps 1 through 6 NOTE Make certain to align the LCD header pins with the top row on the Control Board LCD connector Refer to Figure 6 17 26 6 R E MOVAL amp RE PL AC E ME NT Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 6 CONTROL BOARD RETAINING SCREWS Unplug the unit from the power source and or remove battery before attempting any removal or replacement procedures to prevent electrical shock A Part Number js 27268 B Tools and Equipment Required 1 Phillips Screwdriver Orange Stick C Control Board 1 Separate top from bottom Refer to 6 1 part C 2 Remove Ultrasound Board Refer to 6 4 part C 3 Remove LCD from Control Board Refer to 6 5 part C 4 Remove the 7 retaining screws securing the Control Board to the housing Refer to Figure 6 18 5 Using an orange stick or flat edged piece of plastic carefully push locking tabs while lifting the Control Board to release Control Board from housing Refer to Figure 6 19 6 Remove the LCD Contrast Knob and retain for installation on the new Control Board Refer to Figure 6 20 7 Install the replacement Control Board by H Ala reversing steps 1 6 AEDI NOTE Do not overtighten the screws Overtightening will damage the threads of the brass inserts 6 7 KEYMATS A Part Number se 2 308 B Tools and Equipment Required
38. nd Therapy Systems Product is free of defects in material and workmanship This warranty shall remain in effect for two years 24 months from the date of original consumer purchase If these Products fail to function during the two years warranty period due to a defect in material or workmanship at the Company s option the Company or selling dealer will repair or replace this Product without charge within a period of thirty 30 days from the date on which the Product is returned to the Company or the dealer All repairs to the Product must be performed by a service center authorized by the Company Any modifications or repairs performed by unauthorized centers or groups will void this warranty The warranty period for the applicators is one year 12 months This Warranty Does Not Cover e Replacement parts or labor furnished by anyone other than the Company the selling dealer or a certified Company service technician Defects or damage caused by labor furnished by someone other than Company the selling dealer or a certified Company service technician e Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User s Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some locations do not allow the exclusion or limitation of incidental or consequentia
39. nd replacement of any part using an Ohmic UPM DT 10 or UPM DT 100 Failure to calibrate a repaired Applicator using the proper equipment may result in serious injury or harm to the patient Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 2 E T H E 0 RY 0 F 0 p E RAT 0 N Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 2 1 OVERVIEW The Intelect Transport Vectra Genisys Ultrasound Therapy Systems are comprised of several PC board assemblies housed within a common enclosure These assemblies each support a distinct function in the product The basic elements are User Interface Control Board Ultrasound Board Ultrasound Applicator and Power Supply 2 2 POWER SUPPLY A universal input Power Supply provides all parts of the system with 24 VDC The supply is connected to the mains at all times when the cord is attached The power switch on the top of the unit switches the 24 VDC output of the Power Supply to the different components in the system The 24 VDC supply is regulated locally at each PC Board as required 2 3 CONTROL BOARD The Control Board serves just as its name implies It controls the operation of the Ultrasound Board User Interface and optional accessories The Control Board communicates to the Ultrasound Board The Control Board drives the Display The Control Board reads the menu buttons The Control Board also reads the amplitude and the Contrast Control on the system Sound outp
40. ntelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 10 APPLICATOR PC BOARD A Part Numbers TO RR 27600 E 27071 RE 27073 OE eee 27075 B Tools and Equipment Required 1 Phillips Screwdriver C PC Board Removal and Replacement 1 Remove the Sound Head per Section 6 8 part C 2 Remove the Probe Spring and Probe Spring Holder per Section 6 9 part C FIGURE 6 24 3 Remove the Applicator Cable per Section 6 11 part C 4 Pull the PC Board from the Applicator housing Refer to Figure 6 24 NOTE If necessary needle nose pliers can be used to grasp the edge of the PC Board for removal 6 Reverse steps 1 through 4 for installation of the replacement PC Board 7 Recalibrate the Applicator NOTE When replacing the PC Board it should be oriented with the Cable Connector toward the inside of the Applicator Handle Push the PC Board as far into the Applicator Handle as possible with the Cable end fitting into the FIGURE 6 25 two PC Board slots Refer to Figure 6 25 The Sound Head end of the PC Board fits against the screw standoff for the Probe Spring Holder Refer to Figure 6 26 A SW V el EM PROBE SPRING HOLDER STANDOFF Applicator must be calibrated after removal and replacement of any part using an Ohmic UPM DT 10 or UPM DT 100 Failure to calibrate a repaired Applicator using the proper equipment may result in serious injury to the patient FIGURE 6 26 30
41. onary instructions found in this manual are indicated by specific symbols Understand these symbols and their definitions before operating or servicing this equipment The definitions of these symbols are as follows A CAUTION Text with a CAUTION indicator will explain possible safety infractions that have the potential to cause minor to moderate injury or damage to equipment B WARNING Text with a WARNING indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage C DANGER Text with a DANGER indicator will explain possible safety infractions that are imminently hazardous situations that would result in death or serious injury D EXPLOSION HAZARD N Do not use this equipment in the AN presence of flammable anesthetics This BS symbol is also prominently displayed on the serial number plate of the unit E DANGEROUS VOLTAGE Text with a Dangerous Voltage indicator serves to inform the Service Technician of possible hazards resulting in the electrical charge retained by faulty power supplies F CORROSIVE HAZARD NiMH Battery Text with a Corrosive Hazard indicator d will explain possible safety infractions if 7 the chemical components of this product are exposed to air skin or other materials NOTE Throughout this manual NOTE may be found The Notes are helpful information to aid in the particular area or fun
42. oup to perform field service on Intelect Transport Vectra Genisys Ultrasound Therapy Systems At the time of publication the information contained herein was current and up to date However due to continual technological improvements and increased clinical knowledge in the field of ultrasound therapy as well as Chattanooga Groups policy of continual improvement Chattanooga Group reserves the right to make periodic changes and improvements to their equipment and documentation without any obligation on the part of Chattanooga Group As significant changes occur to Intelect Transport Vectra Genisys Ultrasound Therapy Systems service bulletins will be made available on our website chattgroup com in lieu of reprinted manuals Technicians repairing Intelect Transport Vectra Genisys Ultrasound Therapy Systems agree to assume all risk and liability associated with this process This system is to be used only under the supervision of a licensed practitioner 2008 Encore Medical L P and its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical LP is strictly prohibited This publication was written illustrated and prepared for print by Chattanooga Group of Encore Medical L P 1 1 SAFETY PRECAUTIONS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 1 1 PRECAUTIONARY SYMBOL DEFINITIONS The precauti
43. ow the instructions on the LCD Display 8 When calibration is complete repeat the process with the remaining Applicators Follow the test procedures in 5 9 and 5 10 to verify that the Applicator is calibrated SET METER TO WATTS FIGURE 7 3 32 8 PARTS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 1 TOP ASSEMBLY ITEM NUMBER PART NUMBER TOP MOULDING ASSEMBLY GREY BS 2 244 TOP MOULDING ASSEMBLY BLUE SEE CONTROL CONTROL ASSEMBLY BOARD ASSY DRAWING 2 368 LISD DESCRIPTION KEYMAT GREY KEYMAT BLUE PART OF KEYMAT 29 8 PA RTS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 2 ULTRASOUND ASSEMBLY NOTE INSERT 3 INTO PCB 2 FIRST THEN INTO 1 ITEM PART DESCRIPTION NUMBER NUMBER Sale TOP TOP ASSEMBLY ASS DRAWING 27580 HEADER 27142 M3 X 6MM SCREWS PAN HEAD 27269 ULTRASOUND BOARD 34 8 PA RTS Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 3 CONTROL BOARD ASSEMBLY NOTE INSERT 4 THROUGH TOP ROW OF SOCKET CONNECTOR OF 1 ITEM PART DESCRIPTION NUMBER NUMBER 27268 CONTROL BOARD 1 ERR RN RN E mu um 27588 HEADER m 29 e Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 8 PARTS 8 4 BASE ASSEMBLY HIMIN PLACE INSULATED SIDE OF DETAIL A SHIELD NEXT TO POWER SUPPLY AND INTO CORNER UCK FERRITE A SEEDETAILA TUCK FER
44. securing the Fan Refer to Figure 6 4 3 Remove Fan from the unit ROUTE 4 Remove Fan Baffle from Fan Refer to E A Sip A HARNESS AS Figure 6 4 E m 7 SHOWN 5 Install the replacement by reversing the steps above NOTE Refer to Figure 6 5 to route the Fan BAFFLE Harness when installing Make certain that TABS the Fan Baffle sits onto the system housing baffle tabs Refer to Figure 6 6 Make sure the Fan mounting screws are tightly secured Refer to Figure 6 7 FIGURE 6 6 FIGURE 6 7 2 6 R E M OVA L R E P L AC E M E N T Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 6 3 POWER SUPPLY ROUTE HARNESS AS SHOWN Unplug the unit from the power source and or remove battery before attempting any removal or replacement procedures to prevent electrical shock s Tm Toa A POWER SUPPLY ME Tat x T N A i A DANGER The Power Supply will retain high voltage in the Power Supply Capacitor C4 discharge Capacitor using a multimeter prior to any service of the Power Supply A Part Numbers eeeeeeeeeee eene 21265 FIGURE 6 8 B Tools amp Equipment Required e 1 Phillips Screwdriver e Digital Multimeter e 10k Resistor C Removing the Power Supply 1 Separate top from bottom Refer to 6 1 part C 2 Discharge the capacitor by wrapping a 10k resistor around the probes of a multimeter Touch the leads of the mulitmeter to the prongs on the capacitor
45. t converts electrical energy to mechanical energy in the form of a vibrating crystal LED Indicator Output Power When illuminated this green light signifies that ultrasound energy is being emitted from the Sound Head Applicator The hand held assembly used to deliver ultrasonic energy The Applicator includes the Sound Head Transducer and related electronics 3 1 M E N C lL AT U R E Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 3 2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS CONTINUED gt di Sto W cm Ultrasound Applicator Connection This port serves as the connection point between the unit and the Ultrasound Applicator START Select Start to begin a treatment session Accept and Return Select to accept menu selection and to return to the home screen INTENSITY Use the up or down arrow on the Intensity button to adjust Ultrasound Intensity to the prescribed level Duty Cycle Press to select and display the Duty Cycle of the Ultrasound as prescribed Options available are 10 20 50 or Continuous 100 Up Arrow When the window displays a list of options press the Up Arrow button to scroll up the list Battery Indicator When displayed on the LCD this symbol indicates the Battery pack option is present on the unit This symbol also displays the charge status of the Battery LCD Intensity Contrast Dial If the intensity of the LCD display diminishes turn the dial until the Display
46. tor not plugged into system Plug Applicator into system system connector Make certain Applicator connector is Applicator connector not completely completely seated in system connector seated in system connector Connect Applicator Cable to Applicator Applicator Cable disconnected from PCB Applicator PCB Replace with new Applicator Cable Applicator Cable damaged Replace Applicator PC Board Applicator not calibrated Calibrate Applicator NA Replace Ultrasound Board Bad Ultrasound Board Battery plugged into system Bad Battery Replace the Battery but not Control Board damaged Replace the Control Board recognized by the unit WARN US Technician attempted to Applicator not plugged into system Plug Applicator into system UNPLUGGED calibrate an Ultrasound connector Make certain Applicator connector is Applicator but none is plugged Applicator connector not completely completely seated in system connector into system j l y seated in system connector Connect Applicator Cable to Applicator Applicator Cable di ted f PCB WARN US Applicator came unplugged aen E dia ag APPL_ from system while Reds 4 Replace with new Applicator Cable BECAME administering therapy Applicator Cable damaged 5 Replace Applicator PC Board UNPLUGGED 200 ERR EEPROM Error accessing the internal Bad Control Board Replace Control Board EEPROM used to store system configuration settings and protocols 201 ERR APPL Error attempting to sa
47. ut is generated by the Control Board and routed to an internal speaker 2 4 ULTRASOUND BOARD AND APPLICATOR The Ultrasound Board generates the 1 or 3 3 MHz output to drive the ultrasound Sound Head The Ultrasound Board is accessed much like an I O port by the Control Board It can provide current and voltage information about the ultrasound output of the board The calibration data for the Sound Head is passed through the Ultrasound Board from the Applicator up to the Control Board By storing the calibration data in the Applicator there is no calibration necessary for the Ultrasound Board Calibrated Chattanooga Group Ultrasound Applicators designed for the Intelect Transport Vectra Genisys Ultrasound Therapy Systems can be connected and operated on any Intelect Transport Vectra Genisys Therapy System to provide accurate coupling and output 2 5 USER INTERFACE AND ACCESSORIES The LCD display panel provides the operator visible feedback in the way of menu choices Pressing the menu buttons makes selections from the menus The Control Board interprets these user inputs and responds accordingly Audible feedback is given as well for events such as key presses and end of treatment The Optional Battery mounts in the system bottom and supplies 24 VDC to the power supply The Power Supply distributes the power required to the system as needed The charging circuit for the battery is incorporated on the Control Board An icon on the display reflects th
48. ve data Bad Applicator Replace with new Applicator Cable 202 SAVE CAL to applicator EEPROM during Bad Applicator Cable Replace Applicator PC Board DATA A Applicator PCB Connector Bad j j 203 ERR_APPL_NOT_ General error attempting to i i aalan iana CALD OK calibrate an Applicator Bad Ultrasound Board Replace Ultrasound Board ERR APPL Error attempting to save data SAVE TIMEOUT to Applicator EEPROM during Applicator calibration 5 T RO L B L E S hi OO0TI N G Intelect TranSport Vectra Genisys Ultrasound Therapy Systems 5 1 INTELECT TRANSPORT VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS ERROR MESSAGES CONTINUED ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY CODE TYPE USER CORRECTABLE WARNING MESSAGES CRIT ERR US BOARD Some type of critical Ultrasound Board Ultrasound Board to Control Board Connecting 1 Reseat Connecting Header into Control Board error has occurred Header loose or disconnected 2 Replace Ultrasound Board CRIT ERR US BOARD No Ultrasound Board is detected in unit Bad Ultrasound Board 3 Replace Control Board NOT DETECTED Bad Control Board CRIT ERR US RESET Ultrasound Board has reset for some unknown reason CRIT ERR US BOARD Error reading from Ultrasound Board READ CRIT ERR US BOARD Error writing to Ultrasound Board WRITE CRIT ERR US BOARD Error calibrating Applicator CALIBRATION ERROR NONE No indication of problem and no Probe Spring Holder cracked or broken Replace
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