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Bambi MAX Service Manual (1518-3542)

1. 14 Filling the Bambi Bucket with the PowerFill Snorkel System 14 16 Sacksafoam Foam Injection System sss essen 16 Compatible Bambi MAX Sacksafoam Models 17 Section 4 Making Adjustments 18 Ro enero P DENN OO 18 IU cmi 18 Section 5 Packing and Storage 20 Packing and Storing eee 20 PACKING Me DUCK CE em 20 Storing the Bambi MAX 24 Section 6 Troubleshooting and Maintenance 25 Noon MENOR 25 Valve Troubleshooting 25 Checking Aircraft Longline Wiring seen 26 PowerFill Snorkel Troubleshooting essen 27 Maintenance Procedures be owes i Gs 28 Bambi Bucket Weekly Inspection Checklist 28 PowerFill Weekly Inspection Checklist osse 28 Pump Output Shaft Lubricaltion 29 E Rumes M 29 Unscheduled Maintenance 30 Unscheduled PowerFill Maintenance Procedures 30 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D
2. 86 Rigging Models 1518 1821 87 Rigging Models 2024 3542 isses sese nennen anna naa nnns nnns 88 Rigging Models 2024 3542 continued 89 IDS System Model 1518 1821 esses seen anna 90 IDS System Model 1518 1821 91 IDS System Models 2024 3542 92 IDS System Models 2024 3542 continued 93 Ballast Systems Models 1518 uscenssissseses aste ase etd uk c Fixe EET XE AF ee RE 94 Ballast Systems Models 1821 3542 95 PowerFill Snorkel Drawing 97 Filter Basket Assembly Dada sua sta cO GER AURA RU 98 NOLO PASS CMON M MP 100 216 5 6121 721 6 d E 102 Discharge Hose Assembly 104 Flapper Valve Assembly esses seien nennen nna 106 Flange Assembly for Shell eese ii isses 107 Bambi MAX Carrying Bags 108 Io Used 108 Section 11 Warranty 109 Ap
3. 8 LINDYID NOILdl2S3Q S1NJNOdWOOD GJONJAWOO33S 2015 Bambi MAX Service Manual Models 1518 3542 version D 111 We Engineer Solutions INDUSTRIES ings Draw Appendix Crew Controls using remote power supply lqouiNooSL 78 SATWA 91 93L 6G zzsn 0z 91 8G64Z sH gdi dGl G VIN dl HGL G YAON 951 5 VAJN NOIIVOIJIO dS SINJNOdMOO Q3ddN3MWOO34 NUD 2 LHM MOS 3N I TONO MOV dd3Odg 901 oie Sun Of SYM 9d Od HOI93NNO2 Zd Gel TlOvl4323H HOLO3NNO2 HOI233NNO2 id NOLLdlJ2Sd0 mall 2015 Bambi MAX Service Manual Models 1518 3542 version D 112 We Engineer Solutions att es INDUSTRIES ings Draw Appendix TII343MOd 8 91 6S ZZSN DZ 91 6GZZCSN 9992 9 ddy 999 9 ddy 811 72 01 5 Q3SAOWSS INIA ONIMOOT SMY BP SHIM vG L IQS MOI23NNOO2 VG I LOS YOLDSNNOD 91d HO193NNO SLL 3lLOLESW BC Et CSV CSN 10 9915 os 310V1d323M HOLJJNNOJ AMVINSWOW ISdS HOLIMS VOS LSdS Av T3 YOS M3 v3N8 LINDHIS C 0ZZSM NOIIV2OIAJIO3dS PowerFill Pump NOILdld2S3Q SIN3NOdWOD Q3O0N3AWOO34 Vi Haxvasg Ino SNOLLONSLSNI S438010v3nNYIN LJ3v2sIv HLM 39NVOUNHODOV jJNOQO IVNIMNH3L Qd3dWiJO SIvNINHJL Q3430lO0S SON
4. INDUSTRIES Section 7 Valve Maintenance 31 Bambi MAX Valve Repair and Replacement 31 WietcePtelcm gge M 31 VAVE OOVA PE 31 33 Bambi MAX Seal Replacement seis isses esee enar nena nnn naa 34 Drive Cable Replacement 40 Changing the Guide Bushings isses sisse eene nna nnn 45 Section 8 Repair Quick Guide 46 Overview of Repair Categories 46 46 Category 2 Operational 46 erue Sew d E 46 COICO 46 Bucket Shell Repair Criteria 47 48 IDS Hub Repair Criteria 20 0 0 ccccccccecceccceeeeeeeeeceeeseeeseeeseeaeeeaeeeeneeseeeeeeeeueeseeteeetaeeeeeees 49 M Straps and Top Chains Repair Criteria 50 Control Head Repair Criteria 51 Section 9 General Repairs 52 Repair INSUUCUONS RR 52 Suspension Line Replacement isses essen enn nnns naa 52 duelziEzi ee n lgm 53 Removing Ol
5. 1518 3542 MODELS SERVICE MANUAL 2015 VERSION D BAMBI MAX SERVICE MANUAL Models 1518 3542 Version D Issue Date May 2015 PLEASE READ BEFORE USING SEI INDUSTRIES LTD 7400 Wilson Avenue Delta B C Canada V4G 1E5 Phone 604 946 3131 Fax 604 940 9566 E Mail seisales Qsei ind com Website www sel ind com COPYRIGHT 2015 SEI INDUSTRIES LTD ALL RIGHTS RESERVED We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D INDUSTRIES Table of Contents Section 1 Introduction 1 Bambi MAX Models 1518 3542 1 EAN el i s RR NT T ERN 2 OV COV EE P 2 wj cz node MEE 2 Section 2 Deploying the Bambi MAX 6 Deployment NSTUCIONS MR 6 Attaching to the Cargo Hook 6 COE OWE a 8 Using Longlines wiscecssecccsscccccsseccccsueecesausecesueeessaueeessaeeessaueeessauseesaaesessaueeessansenen 9 Instant Deployment System IDS sesssessssssssesseeeeeneen enne nnn nnns 12 Section 3 Using Accessories 13 Using the PowerFill System cccccccccccceeccseeecececeeeesececececeeeeseeesauecseeeseueeseeeeseeesaees 13 SUI OV c esac 13 13 Flying with the PowerFill Snorkel System
6. INDUSTRIES Section 10 Specifications and Parts 73 Capacity and Weight Specifications 73 Bambi MAX Capacity and Weight Chart 73 Bambi Max with PowerFill Snorkel Capacity and Weight Chart 73 FS LNG INO Se Um 14 Bambi MAX Valve 16 Shell Assembly sse seen 74 Bambi MAX Valve 16 Valve Installation cesses 4 5 Bambi MAX Valve 16 Seals 76 Bambi MAX Valve 16 Actuator and Controller 77 Bambi MAX Valve 16 ActuatoOr cccccccccseccseeccseecsecssuseesuecsseeesneessusssseessnees 8 Bambi MAX Valve 16 Actuator 2 79 Bambi MAX Valve 16 Sheave Bar and Guide ROS 80 Bambi MAX Valve 16 Lift Bar and Linkage 81 Bambi MAX Valve 16 Lift Bar esee nennen nnn nnn nna 82 BMD MAX HOI M m 83 Bambi MAX Shell Models 1518 1821 84 Bambi MAX Shell Models 2024 3542 85 Bambi MAX Shell Models 2024 3542 continued
7. INDUSTRIES Section 9 General Repairs Bambi MAX Shell Repairs Bambi MAX Shell Repairs Please read these instructions carefully and follow them exactly to obtain a good repair Failure to follow these instructions or poor repair workmanship can lead to failed repairs and or more damage to the bucket Before commencing repairs using glue the weather should be warm above 60 deg F or 15 deg C and dry Important Note Try a test repair before attempting to repair the bucket This will verify your technique without risking damage to the bucket It is much harder to fix a repair once a failed attempt has been made as the hardened glue is difficult to remove Repair Failures Repairs will likely fail if The area to be repaired is not perfectly clean and scrubbed to a matte finish before applying the patch Repairs are attempted during wet or cold weather The glue and patch are not properly placed creating air bubbles between the glue and the patch e The patch is not weighed down for 24 hours The bucket is used before the glue has set Important Note Dura Seal glue has been designed specifically for the SEI family of fabrics The shelf life of this adhesive is about one year Fresh adhesive can be obtained directly from SEI Industries Ltd SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 62 INDUSTRIES Section 9 General Repairs Bambi MAX Shell Repairs Repairi
8. Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Lift Bar and Linkage MODEL PART NUMBER DESCRIPTION QTY 000233 BAR LIFT 16 008660 ARM LINKAGE SHORT 16 008662 008664 RM CARRIER SHORT 16 PACER SOLID CARRIER 008874 PACER TUBE CARRIER 008665 LOCK PIVOT 001755 BOLT HX 10 32 x 2 25 32 CAD 001771 BOLT HX 10 32 x 3 29 32 CAD 000449 S CREW FSC 10 24 x 1 2 SS 002269 WASHER FLAT 0 20 x 0 57 x 0 40 PTFE 001685 NUT HX 10 32 SS U O00 2 f We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 81 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Lift Bar u t Cm Ln lu E 8 2 Ma ur S MODEL PART NUMBER DESCRIPTION 000233 000236 001619 001615 000012 001606 001848 001843 001685 Em e A o e SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 82 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Head ITEM MODEL PART NUMBER DESCRIPTION QTY 007272 HEAD SMALL
9. Used for Bambi MAX s or other product lines where no glue is required or allowed Important Note It is the responsibility of the dealer and end user to ensure that the importation of glue is allowed in the country of use Repair Kit Parts Table CLAMP REPAIR SMALL 2 HOLE 3 Optional Supplies PART NUMBER DESCRIPTION 003090 ADHESIVE DURA SEAL OZ 003091 ADHESIVE DURA SEAL 8 OZ 004503 CLAMP REPAIR MEDIUM 4 HOLE 004504 CLAMP REPAIR LARGE 6 HOLE SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 72 INDUSTRIES Section 10 Specifications and Parts Capacity and Weight Specifications Section 10 Specifications and Parts Capacity and Weight Specifications Bambi MAX Capacity and Weight Chart Bambi Max Model Capacity____ Gross Weight Empty Weight Limp Gal US Gal Liters Ib kg b f kg m 680 1590 720 93 42 BBX2226 220 Bambi Max with PowerFill Snorkel Capacity and Weight Chart PowerFill Snorkel not available for 1518 and 1821 models Capacity Empty Weight Bambi Max Model 200 246 WI IE Bexzosas 200 240 910 2190 980 340 63 Bbx2226 220 260 1000 2380 1070 340 64_ 7 exer 270 s20 1200 2890 1300 100 85 Bexerazs 270 320 1200 2800 1300 190 85 sexa 350 420 1600 3700 1700 200 90 Note Capacities
10. We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version 66 Section 9 General Repairs Temporary Repairs Using Glue Gluing with Patches If there is dampness around the area to be patched then dry the area with a hot air fan or heat gun Any loose coating should be cut back with scissors 1 Support the damaged area on a flat solid platform This platform should be strong enough to support the fabric flat and allow the patch to be rolled once it is in place The damaged area should be supported on a flat solid platform 2 Scrub the damaged area with an abrasive pad dampened with solvent isopropyl rubbing alcohol is recommended Scrub vigorously to remove the cured surface The area should be clean and dry with a dull matte finish Caution Solvent will damage the fabric if too much is used or if the fabric is left exposed to solvent residue 3 Wipe with a rag dampened with solvent to remove any residue from cleaning Check to see if the area is totally clean and all coated surfaces and edges are dull If not repeat the cleaning This 15 critical for a good glue bond We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 67 INDUSTRIES Section 9 General Repairs Temporary Repairs Using Glue Cutting the Patch l Cuta patch The patch should be at least 2 50 mm larger in every direction from the damaged area A round patch is recommended
11. If the bottom loops which hold the chain become worn the frays can be melted with a lighter to prevent them from spreading If the bottom loops require replacement they should receive an overlay of heavy duty wear resistant webbing Bucket Patching Please see Bucket Repairs in this section We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 59 INDUSTRIES Section 9 General Repairs Repair Instructions IDS Hub Spokes Replacement Wear Strips Shell Brackets Hub Spokes For part ordering information please see the appropriate section of this manual The IDS can be purchased either as a complete kit or as individual pieces as required Follow the procedure below to replace the entire assembly 1 Start by removing the old IDS including the shell brackets and the old restrainer cable brackets You will have to disconnect the tripline from the valve or control head since the tripline passes through the hub 2 For re assembly first install the new shell brackets This can be accomplished by installing the bolts through the bucket shell fitting the fabric wear strips onto the bolts and then fitting the brackets to the bolts Install and tighten the Nylock nuts 3 Install the two restrainer cable brackets One is found below the ballast and the other is directly opposite 6 o clock position No wear strips are required for the restrainer cable brackets 4 With the ballast orient
12. Power is supplied by 28 volt DC power from the aircraft non essential or utility bus Power is transmitted through a waterproof and oil resistant cable to the pump motor At the top end of the cable a quick disconnect plug will separate with minimal force in the event of a load jettison See the specifications section of this manual for wire sizes etc The pump motor impeller and housings are contained within a circular steel filter basket The filter basket serves to protect the components from impact damage while also acting as a debris screen The pump can run dry without damage We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 13 INDUSTRIES Section 3 Using Accessories Using the PowerFill System The pump is fully waterproof in operation to a depth of 10 ft 3 0 m and has a standard hydraulic grease nipple provision to extend the life of the motor output shaft seal The mating flange consists of two plates that clamp together over the bucket shell to form a hard point for quick mounting of the pump unit The flange can be installed on a number of buckets to accept the same pump unit Mounted to the inside of the flange a one way flapper valve prevents water from flowing back through the pump when the pump is not running If the pump is not in use for a period of time a blanking plate should be installed to replace the pump The PowerFill Snorkel system comes complete with wiring harness
13. 001794 SHACKLE ANCHOR SCREW 3 8 GLV BEATUM 001795 SHACKLE ANCHOR SCREW 1 2 GLV We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 83 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Shell Models 1518 1821 MODEL PART NUMBER DESCRIPTION 1518 008642 PELL BBX1821 008643 BBX1518 005420 BATTEN FIBREGLASS 31 5 8 2 16 BBX1821 005421 BATTEN FIBREGLASS 34 3 4 AU 001788 SHACKLE ANCHOR GALV 1 4 003844 CHAIN 3 16 GR30 GLV 60 SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 84 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Shell Models 2024 3542 S E We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 85 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Shell Models 2024 3542 continued Move PART NUMBER DESCRIPTION am BBX2024 008644 Em 008646 BBX2732S 005422 BATTEN FIBREGLASS 35 1 2 BBX2226 16 ESSEN ESSEN 005424 005424 BATTEN BATTEN FIBREGLASS 38 12 38 BATTEN FIBREGLASS 38027 BBX3542 005425 BATTEN FIBREGLASS 48 1 2 BBX2024 BBX2024S 005686 NOR STRIP WEAR 19 X 2 3 8 STRIP WEAR 16 X 2 3 8 zi 001788 SHACKLE ANCHOR 1 4 SCREW GALV 1 BBX2024 E 003846 CHAIN GALVANIZED GR30 3 16 12 BBX273
14. 2 Wash the bucket and allow it to dry prior to storing it 3 Do not store a wet bucket This will result in the growth of mildew and the corrosion of aluminium and steel parts 4 Store the bucket indoors in an unfolded position preferably by suspending the main shackle from an overhead hook An alternative is to suspend the bucket upside down from its bottom chain 5 Before storing the bucket for an extended period perform the seasonal maintenance procedures as outlined in Section 6 Maintenance SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 24 INDUSTRIES Section 6 Troubleshooting and Maintenance Troubleshooting section 6 Troubleshooting and Maintenance Troubleshooting Valve Troubleshooting Circuit breaker tripped Reset circuit breaker Off White No Power Check aircraft longline wiring Aircraft longline wiring Check aircraft longline wiring Off White Mechanical jamb Clear jamb check linkage Valve adjusted too high Adjust valve down Valve adjusted too low Adjust valve up Flashing Motor protector Power cycle to reset Green activated Adjust valve up Aircraft longline wiring Check aircraft longline No open signal wiring Y ellow Valve Closed Won t Open Controller failure Contact service center Damaged drive cable Replace drive cable Controller sensor Contact service center failure Flashing Motor prot
15. If it operates as it should the bushings are changed correctly SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 45 INDUSTRIES Section 8 Repair Quick Guide Overview of Repair Categories Section 8 Repair Quick Guide Overview of Repair Categories This section is intended to provide the user with information that will allow for the quick repair assessment evaluation of the Bambi Bucket The repair assessment process is almost identical for all sizes of the Bambi Buckets with some exceptions for minor bucket design variations between the models This section also offers specific guidelines that sort the component defects into one of four categories Safety Operational Monitor and OKAY Use the guideline definitions to determine how urgently a repair should be carried out Category 1 Safety All defects in this category must be repaired immediately before further operation of the Bambi Bucket oc curs Ignoring defects in this category could result in personal injury or damage to equipment These defects can compromise the following functions of the Bambi Bucket structural integrity flight stability water re lease and flight safety Category 2 Operational All defects in this category should be repaired before the next operational day or approximately eight hours of flight time The defects do not compromise the safety of the bucket but may lead to Category 1 defects if not addressed withi
16. US Interagency rT 74 louuNoo gt S gt 3NIVA 9 8 S1 6S22ZSN 0Z 9L 6G ZZSN 8d 51 5 YWAN 9dl 451 5 YANIN dli rtZ B 01 SN SLL Z 31I01 SN 10 991 250 06 146 25 G L0ZZSN NOILV2IJIO3dS NOILISOd 340 OL Q3Q VO TF9NIHdS ONY N3dO Q3xVIA HOLIMS 3A 31H9Lld ANLOATION JHL NO GSLNNOW HOLIMS NOLLVILLOV F SNOILINYLSN 5 49370 OV AnNVIN LJ3v9Iv HLIM 3ONVOHOOOV NI INO STVNIWH3 Q3dWIHO ONY STVNIWH31I 0343010S SONNOHD TV E WALSAS Ol SLYNOSOY 51 ALIOVdVD YOLVYANAD JHL IWHL SHNSNA OL SISATYNY QvOT1 Tv2lH1O3 13 LAVHOUIY JHL QN3WIWV SOVOT TWLLINSSS3 HO A9N393W3 HOS 0350 SI Snhg8 LJvH0Hlv ANY OL IN31SAS SWYE JHL L23NNOO LON Od VZz cLEFOV ONY SLEEPY HV IDOWID AMVHOSIAOV HLIM 3ONVOHOOOV NI INOA AlddNS H3MOd 14 OL NOLLDJNNOO Z SNOILVINOSY TvV2013 18V9lr1ddV HLIM 39NVOHOOOV NI T3NNOSH3d 0313 7 A8 ANOO 38 OL SNOILWTIVLSNI TIY SNOILOYNLSNI NOLIVTTV LSNI Q30N3NINOO38 383HL 1 Qq3 AOWdH ONIMOO1 SALON NHO OMWV8L JHMM SAWS B MOS 91 JNI TONO IGA 82 B omy 02 34M 9d HOIO3NNO2 19 3197193933 XOLIINNOD YOLOSNNOD 19 310vid3938 HOLO3NNOO AMVIN3AON 1595 HOIIMS 15 VOS 1545 AvI3N 1 0 M3Wv3HH 292 VS
17. sensor cam oscillates when the valve is closed then the valve is adjusted too low e Actuate the bucket dump switch and hold to keep the valve in the open position e Ifthe indicator lamp flashes green or the cable drum sensor cam oscillates when the valve is open then the valve is adjusted too high The adjustment procedure is as follows e Power up the bucket circuit to allow the valve to close e Remove power from the bucket circuit e With the valve in the closed position locate the set screw on the top of the sensor cam which locks the cam to the cable drum It should be at approximately the 12 o clock position Es We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 18 INDUSTRIES Section 4 Making Adjustments Adjusting Components e Notice particularly the location of the 9 o clock hole with respect to the cable anchor block It is helpful to draw a reference line on the sensor cam to a reference point on the anchor block e Loosen the set screw on the sensor cam using a 3 32 hex key e If the valve is too low adjust the valve upwards by rotating the sensor cam counter clockwise so that your reference line moves approximately 1 16 Tighten the set screw e If the valve is too high adjust the valve downwards by rotating the sensor cam clockwise so that your reference line moves approximately 1 16 1 mm Tighten one set screw e After adjustment power up the bucket circuit
18. An optional control box can also be ordered Important Note If you are switching pumps from one size of bucket to another it is recommended that the discharge hose and restrainer chain also be changed to the lengths required for that bucket size Flying with the PowerFill Snorkel System No prior experience is required to quickly master using the PowerFill Snorkel since flying a Bambi MAX with the PowerFill Snorkel will not adversely affect the flight characteristics of the bucket To assist operators with installation of the PowerFill Snorkel in an aircraft this manual contains a suggested wiring diagram Filling the Bambi Bucket with the PowerFill Snorkel System Initiating a fill with the PowerFill Snorkel is simple and can be quickly mastered Operation of the pump is accomplished by simply pressing the fill button for as long as it takes to fill the bucket MODEL Optimal Fill Time Sec 30 _ BBX2226 33 SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 14 INDUSTRIES Section 3 Using Accessories Using the PowerFill System There are a few key points to keep in mind e To initiate a fill the pump impeller must be immersed It may not be possible to fill from water sources less than 15 40cm deep Opening the valve while immersing the bucket allows the water to enter the bucket keeping the bucket more stable and decreasing the filling time e
19. Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 98 INDUSTRIES Section 10 Specifications and Parts Parts Listings Filter Basket Assembly continued Lo 2 3 4 SPACER 1 4 x 5 8 NYLON 5 000369 BOLT HEX 1 4 20x3 4 SS_ 6 6 ALL Eg NE EN _12_ 26FT 003844 CHAIN 3 16 GR30 GLV 3542 001788 SHACKLE ANCHOR SCREW 1 4 GLV We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 99 INDUSTRIES Section 10 Specifications and Parts Parts Listings Motor Assembly We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 100 INDUSTRIES Section 10 Specifications and Parts Parts Listings Motor Assembly continued ITEM PART QTY 2 001059 CUP SEAL MOTOR 1 j 3 005207 ADAPTER MOTOR PF2 1 j IMPELLER CAST SS 4 3 EE NE 5 002957 CLAMP CABLE 5 6 1 7 007995 O RING BUNA N 011 50 __ 2 8 001890 O RING BUNA N 12411 9 001866 STATOSEAL 5 16 PLT CT 2 10 006228 SEAL LIP 5 8 x 25 x 1 4 1 000369 BOLT HEX 1 4 20x3 4 SS_ dT 12 000533 BOLT HEX 1 4 28 x 3 4 SS amp 1 13 000432 SCREW SC 5 16 18 1 SS 2 WASHER LOCK SPLIT 1 4 SS WASHER FLAT 0 27 x 0 50 x 0 032 SS WASHER FLAT 0 28 x 0 69 x 0 036 SS WASHER FLAT 0 28 x 0
20. Installing New M Straps Short Once the old straps have been removed the new strap installation can begin 1 Rotate the strap until the joint is centered 2 Pass the strap through the loop 3 Twist the loop eye 180 degrees f We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 55 INDUSTRIES Section 9 General Repairs Repair Instructions 4 Rotate the eye to the opposite side 5 Pull strap end through the eye 6 Pull strap tight We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 56 INDUSTRIES Section 9 General Repairs Repair Instructions Installing New M Straps Long Once the old straps have been removed the new strap installation can begin 1 Locate the center of the strap 2 Pass the strap through the loop 3 Twist the loop eye 180 degrees We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 57 INDUSTRIES Section 9 General Repairs Repair Instructions 4 Rotate the eye to the opposite side 5 Pull strap end through the eye 6 Pull the strap tight E We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 58 INDUSTRIES Section 9 General Repairs Repair Instructions 7 The M strap set should now look like this The suspension line attaches to the top of each M strap set Bottom Loop Repairs
21. Once a fill has been started the bucket will need to be supported by maintaining some tension on the suspension lines particularly when the bucket is nearly full If the bucket is not supported the flexible nature of the bucket shell may allow it to collapse to one side as the water load increases e Frothing of the water or slow fill rate indicates the pump is not submerged for enough to maintain prime further the bottom of the bucket can be lowered into the water source the faster the bucket will fill tis recommended that the pump not be run when a conventional dip fill is possible e Do not run the pump if it is submerged to a depth of 10 feet 3 m or more Do not submerge the bucket to a depth of more than 20 feet 6 1 m when performing conventional dip fills pump off in deep water sources The filter screen is designed to filter out objects large enough to damage the pump impeller and to prevent weeds and debris from clogging the pump intake If operating the pump in extremely dirty or swampy water sources more frequent inspections of the pump impeller and filter screen may be required to maintain optimal function e The pump can be run dry without damage However maximum life can be obtained from the pump motor if the run time is limited only to filling the bucket Excessive run time will require more frequent lubrication of the pump output shaft See this manual s section 6 on Maintenance and Troublesho
22. Valve Assembly 6 0004955 SCREW PNPH 10 24x 3 4 SS 2 8 001824 WASHER FLAT 3 16 x 1x 1 8 2 9 001855 WASHER FLAT 020 075 x0 036 SS 2 SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 106 INDUSTRIES Section 10 Specifications and Parts Parts Listings Flange Assembly for Shell PART DESCRIPTION Q ITEM TY 1 1 2 1 2 1 4 4 000519 SCREW BC 3 8 16 x 1 1 4 SS ze 006492 BATTEN FIBREGLASS 1 5 8 X 6 1 2 2226 2 32 006615 BATTEN FIBREGLASS 1 5 8 X 9 001075 FLANGE INNER PF2 17 001076 FLANGE OUTER PF2 1 32 2 5 16 4 2024 1 3542 006619 BATTEN FIBREGLASS 1 5 8 12 1 2 2226 006491 BATTEN FIBREGLASS 1 518 x 20 314 006491 BATTEN FIBREGLASS 1 5 8 X 20 3 4 2226 2732 006616 BATTEN FIBREGLASS 1 5 8 X 20 1 4 3542 006618 BATTEN FIBREGLASS 1 5 8 X 27 1 2 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 107 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Carrying Bags PART NUMBER DESCRIPTION 005598 BAG CARRY BAMBI MAX 1518 1821 005602 BAG CARRY BAMBI MAX 2024 3542 Troubleshooter Kit PART NUMBER DESCRIPTION 001615 CABLE DRIVE ASSEMBLY 000236 BUSHING GUIDE CLAMP HOSE 1 2 SS SS SS We Engineer Solutio
23. We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 2 INDUSTRIES Section 1 Introduction Valve System OPENING CLOSING When the motor and cable drum is rotated clockwise the drive cable pulls up on the lift bar opening the valve When the motor and cable drum is rotated counter clockwise the other end of the drive cable pulls down on the lift bar via the deflector sheaves closing the valve It is normal for there to be slackness on the non tension side of the cable Operation of the valve motor is regulated by a controller located in a waterproof enclosure on the top of the valve assembly The controller receives power and a control signal from the aircraft via a three conductor cable The control signal is provided in the aircraft via a momentary push button and relay 28 VDC r NON ESS n BUS Caution The control enclosure is hermetically sealed Unauthorized opening will void the warranty We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version 3 INDUSTRIES Section 1 Introduction Valve System Valve position feedback to the controller is provided by a sensor cam and two sensors The sensor cam is located on the front of the cable drum and rotates with the motor and cable drum The sensors are located in the controller enclosure As the sensor cam rotates a cut out in its face actuates the sensors signalling to the valve controller if the
24. bag BAMB 192 5 Gather the suspension lines into coil and stow inside the bucket We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 21 INDUSTRIES Section 5 Packing and Storage Packing and Storing 6 Place the head on top of the collapsed bucket 7 Roll the bucket into a bundle and wrap with straps supplied 8 Rotate shell until head is under the shell SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 22 INDUSTRIES Section 5 Packing and Storage Packing and Storing 9 Take the carrying bag and drape it over the bucket 10 Roll the bucket over and insert the manual 11 Close with zipper and store with label showing SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 23 INDUSTRIES Section 5 Packing and Storage Packing and Storing Storing the Bambi MAX The Bambi MAX carrying bag makes a suitable shipping container when shipping via airfreight Because of the compactness of the Bambi many operators carry it aboard the helicopter at all times during the fire season This allows for rapid deployment when required The following guidelines will help to ensure the longevity of your Bambi MAX 1 Do not pile heavy objects on the Bambi MAX in storage This may result in creases in the neoprene seal in the dump valve which may cause leakage
25. crack or break on the head e Visibly bent shackles e Broken or missing safety wire on shackle pins e Broken or exposed electrical conductors e Broken or missing break away plug SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version 51 INDUSTRIES Section 9 General Repairs Repair Instructions section 9 General Repairs Repair Instructions Suspension Line Replacement A suspension line should be replaced whenever it displays noticeable kinking or fraying Factory replacement lines come pre swaged with connection links to make replacing quick and easy Tools required Pin locked in place To remove the connecting link connecting the suspension line to the M strap follow these procedures Locate a metal bar with a 5 16 hole or drill a 5 16 hole into any metal bar If you are unable to locate a metal bar a wooden block will work however make sure to drill the hole into the end grain Center holding sleeve We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 52 INDUSTRIES Section 9 General Repairs Repair Instructions 8 Place the connecting link with the pin located over the hole and using a 3 16 punch drive pin through the center holding sleeve 9 After the pin is free remove the old suspension line Place the new line in the connecting link by inserting the pin into one side of the connecting link Using a hamme
26. hand grip Sacksafoam Firesock and Marine Recovery Device For more copies of this manual please contact SEI or visit our website at www bambibucket com for more information on these products Valve showing serial number location We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version 1 INDUSTRIES Section 1 Introduction Valve System Valve System System Overview The Bambi MAX uses a tubular type valve with seals located on the top and bottom of the tube When in the default closed position the seals make contact with top plate and bottom ring of the valve assembly When in the open position the tube is raised allowing water to flow between the bottom of the tube and the base ring and then through the opening in the base ring CLOSED OPEN System Description Movement of the valve tube is controlled by an actuator and drive cable system The actuator is mounted on the top plate and consists of a drive motor reduction gearing and a cable drum The cable drum can be rotated clockwise or counter clockwise depending on the direction of the motor One end of the drive cable is attached to the cable drum The cable is routed down around the deflector sheaves at the base of the valve and back up to the cable drum where the other end is terminated forming a closed loop The drive cable is also attached to a horizontal lift bar which itself is attached across the lower end of the tube SE
27. isolates the motor from the power source but does not remove power from the rest of the controller The controller and valve will remain locked in whatever state they were at the time the motor protection device was activated To reset the motor protection turn off power to the circuit using the aircraft s circuit breaker Wait for approximately 10 seconds and turn the power back on again The valve should return to its normally closed State We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 5 INDUSTRIES Section 2 Deploying the Bambi MAX Deployment Instructions section 2 Deploying the Bambi MAX Deployment Instructions Attaching to the Cargo Hook Caution The Bambi MAX may not be suitable for a direct hook up to the cargo hook The actual hook up will be different for various aircraft and operators must comply with all instructions and bulletins supplied by the aircraft manufacturer It 1s the operator s responsibility to ensure that the Bambi MAX is correctly fitted to the helicopter The Bambi MAX is rigged for a longitudinal cargo hook Correct attachment 15 indicated when the ballast on the Bambi faces forward in flight Caution It 1s important that the ballast faces forward in flight This will avoid twisting of the suspension lines Head and suspension lines SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 6 IN
28. or better must be used The purpose of this type of plug is to offer a clean breakaway if the Bambi MAX has to be jettisoned from the aircraft in an emergency It is suggested that the plug be lightly taped together with vinyl tape while in use to ensure that wind action does not separate the plug during flight There are three types of suggested wiring installations see Appendix for diagrams 1 Pilot control In this configuration the control is wired into the pilot s control column through a relay 2 Pilot control US interagency In this configuration the control is wired into the pilot s control column through a 50 amp relay as per US interagency regulations This system can also be used to control a heli torch etc 3 Crew control remote power supply This configuration allows a crew member or a pilot to control the dumping of the bucket using a battery pack to supply the power to the remote switch This also eliminates the high cost of pre wiring the aircraft Bambi Max Valve PowerF ill Model Current Draw Current Draw Amps at 24 5 Volts Amps at 24 5 Volts BBX1518 5 1821 45 E BBX2226 45 45 27 325 45 BBX3542 45 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 8 INDUSTRIES Section 2 Deploying the Bambi MAX Deployment Instructions Using Longlines Important Note It is recommended that operators who choose to use the Bambi MAX
29. valve is closed open or somewhere in between The sensors are a proximity type and are not affected by any non metallic contamination of the water CLOSED PARTIALLY OPEN a OPEN When the controller receives the open signal from the aircraft the valve motor rotates clockwise and opens the valve When the open sensor is triggered by the cam the motor turns off and the valve remains in the open position as long as the open signal is present When the operator releases the push button the open signal is removed The motor rotates clockwise and closes the valve When the closed sensor is triggered by the cam the motor turns off and the tube remains in the closed position The sensor cam can rotated on the drum to adjust the valve position Rotating the cam clockwise will lower the valve counter clockwise will raise the valve See Section 4 Making Adjustments There is a status indicator lamp on the side of the control enclosure which indicates where the controller thinks the valve 15 Flashing Green Valve Partially Open We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 4 INDUSTRIES Section 1 Introduction Valve System The controller has an internal motor protection system to prevent the motor from being overloaded When excessive current flows to the motor due to a stalled condition the motor protection device activates When activated the device
30. 2 12 BBX2732S 003846 CHAIN GALVANIZED GR30 3 16 GALVANIZED GR30 CHAIN GALVANIZED GR30 3 16 BBX3542 003846 CHAIN GALVANIZED GR30 3 16 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 86 INDUSTRIES Section 10 Specifications and Parts Parts Listings Rigging Models 1518 1821 1 005467 M STRAP LOOP 16 f 8 2 005468 5 STRAIGHT 35 8 4 004057 LNK CONNECTING 8 f We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 87 INDUSTRIES Section 10 Specifications and Parts Parts Listings Rigging Models 2024 3542 SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 88 INDUSTRIES Section 10 Specifications and Parts Parts Listings Rigging Models 2024 3542 continued ITEM MODEL PART NUMBER DESCRIPTION BBX2024 BBX2024S 4 M STRAP LOOP 18 BBX2226 005469 S LOOP 18 3 8 BBX2732 27325 BBX3542 BBX2024 BBX2024S BBX2226 BBX2732 BBX27329 BBX3542 005471 M STRAP LOOP 22 1 4 005470 M STRAP STRAIGHT 40 3 4 005472 M STRAP STRAIGHT 46 1 2 20245 005548 BBX2226 CABLE SUSPENSION LINE PAIR BBX2732 005549 BBX27329 008854 BBX3542 005549 BBX2024 BBX2024S 24 HAIN TOP 14 1 2 BBX2226 dud 2732 BBX2732S 005526 CHAIN TOP 18 1 2 BBX3542 BBX2024 BBX20248 BBX2
31. 226 BBX2732 EN 7 005525 CHAIN TOP 16 1 2 BBX27329 005527 CHAIN TOP 20 1 2 BBX3542 001789 SHACKLE ANCHOR 5 16 SCREW GALV 5 004057 LINK CONNECTING 1 4 PLT 8 BBX2024 005547 4 om SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 89 INDUSTRIES Section 10 Specifications and Parts Parts Listings IDS System Model 1518 1821 IDS deployed inside a Bambi bucket AT 1341014 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 90 INDUSTRIES Section 10 Specifications and Parts Parts Listings IDS System Model 1518 1821 continued MODEL DESCRIPTION TEM PART NUMBER 000066 005367 BBX1518 005342 005371 005388 004848 005296 BBX1518 LL 005315 000495 001855 001833 001660 001703 001705 001710 HUB 8 SPOKE HUB W Deployment and restrainer cables SPOKE SOLID 17 1 2 BRACKET SHELL 8 PATCH WEAR BRACKET 8 2 BRACKET RESTRAINER 2 CABLE IDS RESTRAINER CABLE IDS DEPLOYMENT MACHINE SCREW 10 24 X 3 4 PNPH SS ASHER FLAT 10 X 3 4 FND SS ASHE R FLAT 1 4 X 11 16 THIN SS NUT HEX NYLOCK 10 24 HX SS PIN CLEVIS 1 4 X 1 1 8 SS PIN CLEVIS 1 4 X 11 4 SS EN PIN COTTER 1 16 X 3 4 PLT We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 91 INDUSTRIES Section 10 Specifications and Parts Parts
32. 28S BAR BALLAST SQUARE 2X2X8 375 GALV BAR BALLAST TAPER 2X2X8 375 GALV QUICKLINK 1 4 ZC PLT BOLT HX 1 4 20 X 1 SS WASHER FLAT 1 4 X 1 1 2 FND SS WASHER 7 32 X 1 1 2 X 1 8 NEO 001662 NUT HX NYLOCK 1 4 20 SS SCREW 10 24 X 1 2 PNPH SS 10 WASHER FLAT 10 X 3 4 FND SS 11 NUT HX NYLOCK 10 24 SS BBX1821 006185 E BBX20248 E BBx2024pr 506186 KIT E BALLAST POUCH ASSEMBLY COMPLETE BBX2226PF BBX2732 006187 27325 BBX3542 006188 Io IM We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 96 INDUSTRIES Section 10 Specifications and Parts Parts Listings PowerFill Snorkel Drawing 8 wok 4 4 34 i 1 la Wi N Elbow Conductor Cable i A m Discharge Hose Filter Mount Ring Me CAL Le q Recoperator pe 2m gecei Impeller 484 Adapter Vw e EE 8 Seal Cup s ES Cs Motor 9 Filter Basket Note PowerFill Snorkel is available on models 2024 2732 and 3542 only SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 97 INDUSTRIES Section 10 Specifications and Parts Parts Listings Filter Basket Assembly We
33. 75 x 1 125 SS We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 101 INDUSTRIES Section 10 Specifications and Parts Parts Listings Recuperator cy pant so 9 h 8 22 i Wg unn B E We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 102 INDUSTRIES Section 10 Specifications and Parts Parts Listings Recuperator continued ITEM PART DESCRIPTION QTY 001085 001084 001089 BASKET FILTER PF2 ASSEMBLY 2024 3 001090 BASKET FILTER PF2 ASSEMBLY 2226 1 BASKET FILTER PF2 ASSEMBLY 2732 BASKET FILTER PF2 ASSEMBLY 3542 4 1000388 BOLT HEX 5 16 18x 1 1 2 SS 2 6 001664 NUT HEX 5 16 18 SS 5 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 103 INDUSTRIES Section 10 Specifications and Parts Parts Listings Discharge Hose Assembly We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 104 INDUSTRIES Section 10 Specifications and Parts Parts Listings Discharge Hose Assembly continued 2226 HOSE DISCHARGE PF2 2024 2226 001079 HOSE DISCHARGE PF2 2024 2226 x ALL We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 105 INDUSTRIES Section 10 Specifications and Parts Parts Listings Flapper
34. DUSTRIES Section 2 Deploying the Bambi MAX Deployment Instructions For this style of head if using a swivel hook we recommend that you always operate in the locked position to assure that the ballast is always facing forward in flight Important Note If you are using a swivel with an electrical connection then it is acceptable for the Bambi MAX to be flown without the ballast facing forward The Bambi MAX has been tested with some aerospace swivel arms and performs very well despite rotating in flight The swivel also prevents the suspension lines from twisting up after dipping the Bambi MAX In some cases where the cargo hook is too large for the standard shackle a ring larger than the shackle can be used Warning When a ring is used to turn the bucket 90 degrees choose a ring that is the same size as the shackle on the head Ring not supplied Please use a load rated link We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 7 INDUSTRIES Section 2 Deploying the Bambi MAX Deployment Instructions Connecting Power The power requirement to control the Bambi MAX valve is 5 amps 24 28 VDC The Bambi MAX comes with a three conductor 16 gauge control cable that comes from the valve to 3 above the head Attached to the end of the cable is a male waterproof Nema 5 15 electrical plug the female receptacle for the helicopter is attached If an additional new plug is required an IP67
35. Listings IDS System Models 2024 3542 SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 92 INDUSTRIES Section 10 Specifications and Parts Parts Listings IDS System Models 2024 3542 continued ITEM MODEL PART DESCRIPTION HUB W Deployment and Restrainer Cables 005343 SPOKE TUBE 16 3 4 2 BBX27325 005345 SPOKE TUBE 20 005385 BRACKET SHELL 8 ALL 005389 PATCHWEAR 8 BBX2024 20245 595297 BBX2220 CABLE IDS RESTRAINER BBX2732 005298 27325 20245 006477 CABLE IDS DEPLOYMENT SCREW 10 24 X 1 PNPH SS We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 93 INDUSTRIES Section 10 Specifications and Parts Parts Listings Ballast Systems Models 1518 mue 001828 WASHER 7 32 X 1 1 2 X 1 8 NEO NUT HX NYLOCK 1 4 20 SS SCREW 10 24 X 1 2 PNPH SS We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 94 INDUSTRIES Section 10 Specifications and Parts Parts Listings Ballast Systems Models 1821 3542 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 95 INDUSTRIES Section 10 Specifications and Parts Parts Listings Ballast Systems Models 1821 3542 continued 005452 1 POUCH BALLAST C 005446 BBX273
36. NY Iv WALSAS 31vH3dO Ol 3ivnD3Qv SI ALIOVdVO MOIVH3JN39 JHL IVHI JH SNI Ol SISAIAVNY QvOl Tv3iMIO313 l4vHOIV 3Hl QN3AWY 5001 TVILN3SS3 MO AON3OB3N3 O04 0350 SI 1 SNA 1JvONIV Ol WSLSAS TiliH3MOd JHL 123NNOO ION OQ SNOLLVINDSY W307 HLIM Ni 3NO0 AlddnSs M3MOd l3VMONMIV OL NOILLO3NNOO Z SNOLLYIn93M Tv201 318vOllddv 32NwQN029 NI 13NNOSM3d Q3lJFTv 0 AB 3NOQ 38 OL SNOLVTIVISNI TIY AINO SNOLLONSISNI NOUYTIVISNI GJONIWNODSY 3S3Hl I SILON IX Say OCF Y EG TTE Occ k o Mie Ue Z 310N 335 sng TVILNJSS3J NON 8C 2015 Bambi MAX Service Manual Models 1518 3542 Version D 113 e We Engineer Solutions INDUSTRIES
37. The valve should move to the closed position The indicator light should have a steady yellow color The cable drum sensor cam should not oscillate e Actuate the bucket dump switch and hold e The valve should move to the open position The indicator light should have a steady green colour The cable drum sensor cam should not oscillate e Release the dump switch to allow the valve to close e Re adjust the valve as necessary until the correct open and close conditions are met e Check to see if set screw 15 tight Note the position of the reference line or draw a new line at the correctly adjusted position We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 19 INDUSTRIES Section 5 Packing and Storage Packing and Storing section 5 Packing and Storage Packing and Storing Packing the Bucket 1 Open the valve 1 2 inches Important Note Always leave the valve open 1 to 2 inches as this prevents the bottom seal from collapsing during long periods of storage leading to longer seal life 2 Collapse the IDS by pushing the hub into the bucket Es We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 20 INDUSTRIES Section 5 Packing and Storage Packing and Storing 3 Grab the control head and pull the suspension lines taut Tape the lines together in two bunches 4 Insert the operations manual into the storage
38. ables or the deployment cable have the following defects e 10 or more randomly distributed broken strands or four adjacent broken strands e Visible kink s e Separation of the strands due to twisting known as bird caging e Evidence of heat damage e Abrasion wear comprising of more than 1 3 of the original diameter of the outside indi vidual strands e visible reduction in outside diameter due to overload e Cracked or broken end fittings some elongation of cable eyes is acceptable Category 3 Monitor Monitor and or repair if condition deteriorates e Wear broken strands kinks and twisting in cable that do not exceed the limits defined in Category 2 defects Category 4 Okay Does not need repair SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 48 INDUSTRIES Section 8 Repair Quick Guide IDS Hub Repair Criteria IDS Hub Repair Criteria Category 1 Safety Cease operations and repair immediately e Cracks or breaks across the major section of the IDS hub e Two or more broken or cracked spoke brackets e Two or more broken or missing spokes clevis pins shell brackets Three or more bent spokes bends in excess of 20 degrees broken Category 2 Operational Repair before next days operation or eight hours flight time e broken or cracked spoke bracket on IDS hub e broken or missing spoke e broken or missi
39. aker tripped Reset circuit breaker Pump Won t Run Disconnected cable Check cable connections Compare power supply output with pump Incompatible power supply requirements Debris jamming pump Remove debris Circuit Breaker Trips Damaged motor Replace motor No Water Flow Motor running backwards Check cable connections Pump impeller worn or damaged Repair replace pump impeller Pump Noisy Debris filter clogged Clean debris filter Pump impeller worn or damaged Repair replace pump impeller Fill Times Excessive Excessive voltage drop in longline Use larger gauge cables Damage to cables Repair replace cables We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 27 INDUSTRIES Section 6 Troubleshooting and Maintenance Maintenance Procedures Maintenance Procedures In addition to the daily pre flight inspections as outlined in the operations manual follow the weekly inspection procedure for times when the bucket is in continuous use Bambi Bucket Weekly Inspection Checklist 1 Check all parts of the system for visible damage or defects 2 Check for excessive movement in linkage 3 Check top and bottom valve seals Warning Disconnect power to the pump motor before performing visual inspection of pump impeller PowerFill Weekly Inspection Checklist 1 Clean all debris from the pump motor impellers and debris screen 2 Assess the fun
40. and weights are accurate to within 5 Specifications subject to change Check data plate found on inside of shell Caution The selection of a Bambi MAX model for a specific aircraft is dependent on many factors including aircraft weight fuel weight operation elevation and atmospheric conditions The helicopter operator must select a bucket model which is appropriate for their specific situation The operator must also ensure that the bucket selected does not pose a tail rotor strike hazard We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 73 INDUSTRIES Section 10 Specifications and Parts Parts Listings Parts Listings Bambi MAX Valve 16 Shell Assembly SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 74 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Valve Installation ITEM MODEL PART NUMBER DESCRIPTION 002298 VALVE 16 ASSY 1518MX 3542MX 000394 BOLT HX 3 8 16 X 1 SS 001853 WASHER LOCK SPLIT 3 8 SS SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 75 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Seals SCREW SC 6 32 x 1 1 4 SS SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 76 INDUSTRIES Section 10 Specifications and Parts Par
41. bbing loops Category 2 Operational Repair before next days operation or eight hours flight time e loop knots that are worn or have damage to more than 25 of the fabric e punctures or weld separations less than 3 and or cut through more than 25 of a panel strip e Bottom webbing loops with more than 25 damage to fabric strands e Broken or missing bottom webbing protective wear strips e Five or more broken battens Category 3 Monitor Monitor and or repair if condition deteriorates e Wear abrasions and cuts to the bucket shell fabric isolated to one side of the material that do not cut through e Wear abrasions and cuts to the webbing loops strips and top loop knots that involve less than 25 of the fabric strands on any portion of the affected webbing e Wear and abrasions to webbing protective strips e Up to 4 102 mm of peeled weld on panel strip e Up to four broken battens Category 4 Okay Does not need repair SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 47 INDUSTRIES Section 8 Repair Quick Guide Cables Repair Criteria Cables Repair Criteria Category 1 Safety Cease operations and repair immediately e One or more broken suspension cables or end fittings e Broken deployment cable Category 2 Operational Repair before next days operation or eight hours flight time If three or more individual suspension c
42. before installation Two O ring seals reside in the filter mount ring One seals the pump housing and one seals the interface between the filter basket Whenever the filter basket is removed always check the con dition of the mating seal If cut or broken it should be replaced with a new seal If disassembly of the pump proceeds to the point where the pump housing is separated from the filter mount ring replace the mating seal Conductor cable seal If removing the pump motor impeller or impeller housing you will need to break the silicone RTV seal at the conductor cable through the point on the filter mount ring Upon reassembly apply a small amount of silicone RTV sealant to re seal the cable Important Note A good seal at the filter mount ring will prevent pump cavitation in water less than 16 deep l E INDUSTRIES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 30 Section 7 Valve Maintenance MAX Valve Repair and Replacement Section 7 Valve Maintenance MAX Valve Repair and Replacement Linkage Adjustment If excessive side movement develops in the linkage the bolts with arrows must be tightened Do not overtighten these bolts as they must be turned with only a small amount of force Once tightened try to move the linkage from side to side There should be no movement Valve Removal Whenever any valve maintenance such as seal changes or maintenance on the valv
43. but if a rectangular patch covers the damage better then round all corners Clean the patch by scrubbing with a pad dampened with solvent Rub vigorously to remove the gloss from the fabric Clean both sides of the patch as it is easy to get the patch turned over during installation Another reason the patch should cleaned on both sides is that it will be painted with glue on the outside later The color of patch will vary depending on the product repair kit Applying the Patch 1 Apply the Dura Seal glue to the patch and damaged area Wait 30 minutes at 75F or 22C for some of the solvent to evaporate from the glue The glue should become thicker but still be quite wet If it has been allowed to dry too long give both sides another thin coat If the glue has dried too long it will be difficult to avoid entrapping air bubbles in the bonded joint 2 Place the patch and roll it down with the roller Place the centre of the patch down first then roll it out towards the edges with the roller This expels trapped air Once the patch is rolled down do not let it lift up This will prevent air from getting under the patch which causes a weak bond SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 68 INDUSTRIES Section 9 General Repairs Temporary Repairs Using Glue 3 Weigh down the patch Place a plastic cover sheet over the patch followed by a weight bag for 12 hours at room tempera
44. check that the wiring in the plug hasn t been changed Open the plug and check the green wire which should go to the green screw black wire to brass screw and white wire to silver screw Removing the Existing Cable The drive cable can be replaced with the valve in the bucket but if you are doing other maintenance work on the valve it will be easier to change the cable outside the bucket 1 Cutthe cable below the lift bar 2 Remove the cable retainer from the lift bar 3 Remove the cable by pulling the unswaged end through the sheave and lift bar 4 To remove the cable ends from the cable anchors the motor will have to be started and stopped when a cable anchor is close to the top Now loosen the two cable anchor screws and pull the cable through Then activate the motor again to get the second cable anchor to the top loosen the two cable anchor screws and pull the cable out Important Note Use cyanoacrylate glue crazy glue on the ends of the cable if available to prevent fraying We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 40 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Installing the New Cable 1 Examine the new drive cable to determine the shorter end 2 Insert the short end of the drive cable into the cable retainer then insert the long end of the cable through the hole in the lift bar 3 Secure the cable retainer
45. ction of the pump by running it 3 Inspect pump impeller for signs of damage particularly on the leading lower edge of the impel ler blades 4 Inspect the one way flapper valves on the pump exit duct inside the bucket for cuts or tears 5 Inspect the motor conductors for cuts or signs of chafing or wear Immediately repair any damage to the conductor cable installation 6 Ensure each cable connector is securely attached to its cable and free from cracks or damage SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 28 INDUSTRIES Section 6 Troubleshooting and Maintenance Maintenance Procedures Pump Output Shaft Lubrication The pump output shaft must be lubricated periodically to preserve the life of the seals Good seal condition will prolong the life of the motor by preventing moisture and other contaminants from entering the motor case Lubrication will require a hand pump grease gun with a standard hydraulic coupler Caution The lubrication of the pumps output shaft seals 1s critical to the longevity of the pump Failure to follow the recommended lubrication intervals may result in premature pump failure See this section s instructions on pump output shaft lubrication intervals Grease Procedure Interval All models every 300 fill cycles Important Note Regular air fills do not count as fill cycles if pumps are not operated 1 Remove the three nuts securing the f
46. d MESIADS 54 Installing New M Straps Short 55 Installing New M Straps Long 57 Bottom Loop Hepalirs 59 ille a Pal CHUNG E EE E E E 59 IDS Hub Spokes Replacement esses isses seen nane nnns 60 Bambi MAX Shell Repairs ccccccccecessecceeeceeeceeeeeneeeeeeeeeeeeeteneeeseeseeeeeetseeteetaeeseeees 62 pize lgx gcm E M X A 62 HOeDAIHmno Mi HI TORO secessit E cri Pe ERR E AR ARRA 63 Making Temporary Repairs with Sealing Clamps 64 Temporary Repairs Using Glue nennen nennen nnne nnn nns 66 hhoidepin mcu MEE 66 CUNO WA TIG 67 CUMING TNO FAG E 68 Applying the Patch sisnsesderesovacsveekesinisassnvanpussensisesiususaudsasvaretnssssanasesevsndesbeesviees 68 UA BR m TET 70 Hot Air Gun Procedure uu cccccsseeccccsseececssnseecesssseeecessaseeeesssseeeeessaecessaaaeseessaas 71 ael ce 72 Repair Kit Parts Table 72 Ona E T T TEM 72 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D
47. dentally damaged abraded altered punctured abused misused or used for a purpose which has not been approved by the company h This warranty does not apply to any accessories used with the product that are not supplied by the company and any warranty on such accessories must be requested from the manufacturer or dealer of the accessories 1 In the event the original purchaser does not give notice of a warranty claim within one year of the original purchase of the product it is understood that the purchaser has waived the claim for warranty and the purchaser and or any subsequent purchaser must accept the condition of the product without warranty j Any technical information supplied by the company regarding the product is not a condition of warranty but rather is information provided by the company to the best of its knowledge k There are no implied warranties nor 1s there any warranty that can be assumed from any representation of any person except the company itself Exclusions 1 This warranty is void if the product is not installed used and or maintained in accordance with the operations manual supplied by SEI m All Bambi MAX s are designed and manufactured with substantial safety margins It is the responsibility of the user to ensure that the bucket is maintained to a safe standard We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version 109 INDUSTRIES SNOLLO THLISNI S H3HDLLO
48. e cycling has to be done we recommend that you remove the valve from the Bambi Max shell To remove the valve follow the steps listed below Tools required ratchet and 9 16 socket side cutter 1 sure that the ballast is on the bottom of the shell before removing the valve Detach the power cable from the head and IDS deployment cable coil the cable into an 18 coil and place it inside the top of the shell Es We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 31 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 2 Next detach one or two spokes from the shell these spokes should be in the 3 to 5 o clock location 3 Now remove the ERN four bolts holding b 72 a ote location of arrows the valve to the for bolts bottom plate 4 Roll valve out of shell and move to repair area We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 32 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Installing the Valve The following steps will allow one person to easily install the valve 1 Making sure the ballast is still at the bottom roll the valve through the opening Leaving the control cable at the top of the shell roll the valve to the base of the shell 2 Place the valve inside the valve guard then rotate the valve until the control box is in the position shown in the pict
49. ector Power cycle to reset Green activated Adjust valve down Green Controller failure Contact service center Yellow Damaged drive cable Replace drive cable Controller sensor Valve Open Won t Close Contact service center failure Damaged seals Replace seals Valve Leaks Y ellow Valve adjusted too high Adjust valve down SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 25 INDUSTRIES Section 6 Troubleshooting and Maintenance Troubleshooting Checking Aircraft Longline Wiring e Set the multimeter to measure DC voltage e Install the black lead into the narrow socket of the helicopter wiring harness Install the red lead into the round socket of the helicopter wiring harness e The multimeter should read approx 28V e Actuate the bucket dump switch The multimeter should still read 28V Move the red lead to the wide socket of the my helicopter wiring harness e The multimeter should read OV e Actuate the bucket dump switch The multimeter should now read 28V If a longline is being used re connect the longline into the aircraft wiring harness and repeat the above procedure for the receptacle on the bottom of the longline SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 26 INDUSTRIES Section 6 Troubleshooting and Maintenance Troubleshooting PowerFill Snorkel Troubleshooting Circuit bre
50. ed at the 6 o clock position rotate the IDS assembly so that the deployment cable faces upward and it s at the 3 o clock position 5 Attach the two spokes at either side of the 12 o clock position using the stainless steel clevis pins Complete by fitting the fender washer and cotter pin Working around the bucket perimeter attach the rest of the spokes 6 Once the IDS is fully installed test for fit You should be able to pull the hub past the midpoint position with a slight effort If the IDS is either too loose or too tight it will require adjustment 7 Remember to re attach the tripline to the dump valve passing the line through the hub Also attach the IDS deployment cable to the control head small adjustment chain 8 Attach the two restrainer cables We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 60 INDUSTRIES Section 9 General Repairs Repair Instructions If the IDS is too tight adjust two of the spokes as follows Restrainer Cable Mount 1 Cut off the spoke just above the existing hole on one end only Then redrill a new hole centred the same distance from the new end of the spoke as the other spokes This will likely produce a good fit 2 Ifthe IDS is still too tight remove another spoke and repeat the above steps 3 These two spokes are across from each other We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 61
51. equally as this will eliminate a problem of the clamp releasing as one of the tensioners is not engaged enough to hold the clamp We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 36 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Top Seal Replacement Replacement of the top seal doesn t necessarily require removal of the valve unless you are planning other maintenance functions at the same time To remove the valve please refer to the valve removal section in the maintenance section of this manual Tools required Allen key 1 8 1 replace the top seal with the valve still in the bucket first detach the control cable from the head and the IDS deployment cable and hub Coil the cable up and place it inside the top of the shell 2 Remove all the Allen head bolts from the top clamping ring These bolts are extra long to give us maximum holding strength in plastic We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 37 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Remove the top ring and pass the coiled control cable through the middle of the ring 4 Take the ring and old seal out of the shell Place the ring on a level surface with all bolts inserted into the ring 5 Slip the new seal over the bolts and return the ring with seal to the shell Pass the control cable through the ring
52. gth of the dimension taken from the helicopter Important Note To avoid potential rotor strikes when using the Bambi MAX the operator must measure the extended length of the Bambi MAX and the distance from the belly hook to the closest possible point of the tail rotor A Always measure the overall extended length of your Bambi MAX and B Measure the distance from the belly hook to the closest possible point on the tail rotor B must always exceed A by at least six 6 inches Sf 5 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 11 INDUSTRIES Section 2 Deploying the Bambi MAX Instant Deployment System IDS Instant Deployment System IDS The instant deployment system uses a hub and spoke mechanism to automatically expand the mouth of the bucket as soon as the weight of the Bambi MAX is taken up by the suspension cables When the bucket is full the IDS deployment cable and hub restrainer cables should be slack as they should not bear any load Their function is to position the hub and spoke mechanism to hold the bucket open The main parts of the IDS are illustrated in this manual for maintenance purposes To deploy the IDS on the ground reach into the bucket grasp the hub of the IDS and pull outward fully until the two restraining cables from the hub to the lower bucket shell are tight The IDS restraining cables are set at the factory and normally should not require any adjustmen
53. ilter basket to the top mount ring and pull the filter basket free from the pump assembly 2 Gently apply one to two pumps of grease to the grease nipple using enough to purge grease through the seal 3 Check for dirt of gravel accumulation between the seal cup and the bottom shank of the impeller Also clean out any dirt and debris that may have accumulated inside the filter basket 4 Re install the filter basket SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 29 INDUSTRIES Section 6 Troubleshooting and Maintenance Unscheduled Maintenance Unscheduled Maintenance Unscheduled PowerFill Maintenance Procedures Please follow the procedures described in this section for maintenance on the PowerFill Snorkel pump unit l Removal and installation of the discharge hose The discharge hose has to be stretched slightly to fit over the discharge elbow and the pump housing When removing or replacing the hose undo the hose clamps completely and work the hose from side to side while restraining the pump unit and or discharge elbow When installing the hose apply soapy water or a small amount of petro leum jelly to the inside lip of the hose to assist in getting the hose over the nipple Use a round rod or screwdriver to help pry the hose onto the nipple in a manner similar to changing a bicycle tire If you have a new piece of hose cut a 1 8 3 mm chamfer on the inside edge of the hose
54. making sure to pass the cable through from the seal side Sf We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 38 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 6 Now start all bolts into the tube turning them in about 1 8 This allows you to locate the holes in the tube easier by lifting the ring and seal to see the holes 7 Tighten all bolts equally as they are going into plastic Do not over tighten as you would in metal 8 String the control line and before unrolling the coil of cable pass it through the center of the IDS hub Once all the cable is outside the bucket with no slack push it 6 back into the bucket 9 Reattach the control cable to the head as shown in the picture using four tie wraps SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 39 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Drive Cable Replacement Tools required Cable cutter or sharp side cutter Allen key 7 64 wrench 5 16 heat shrink tubing 1 8 heat gun If the helicopter is not available as a power and activator source a 24 28 DC power source can be used Connect the negative line to the narrow blade on the plug and the positive to the round pin The valve will be in the closed position To open the valve jumper a wire from the round plug to the wide blade If the valve doesn t operate
55. n a short time frame Category 3 Monitor Many defects such as wear abrasion and minor impact damage do not need urgent attention Defects of this nature should be monitored daily and repaired before they progress to a Category 2 defect Category 4 OKAY The Bambi Bucket does not need repairs Important Note Unfortunately it is impossible to provide a recommended service time frame as some buckets are used often while others are used only rarely In addition buckets are shifted between operators making it difficult to track usage If you are unsure of your bucket s status check with any Bambi Bucket Service Center in your area for more information and assistance Important Note If more information is required refer to the Bambi Bucket Operations manual the Bambi Bucket Service manual for the model being used or the Bambi Bucket Repair Assessment manual We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 46 INDUSTRIES Section 8 Repair Quick Guide Bucket Shell Repair Criteria Bucket Shell Repair Criteria Category 1 Safety Cease operations and repair immediately e One or more broken top loop knots M strap attachment point to the shell e Gross punctures through shell that cut or severely damage one or more panel strips e Separation of fabric welds longer than 3 76 mm e Punctures or cuts through shell longer than 3 76 mm e Two or more broken bottom we
56. nduit to the longline Longline Wire Details Length Valve PowerFill Recommended Wi Recommended ire Plugs Plugs SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 9 INDUSTRIES Section 2 Deploying the Bambi MAX Deployment Instructions Checking Suspension Cable Length Warning Using a Bambi MAX with a greater overall length than the distance from the cargo hook to the front tip of the tail rotor on your helicopter could result in a tail rotor strike and possible loss of control of the helicopter which could result in injury or death Overall lengths of the Bambi MAX with standard rigging are provided in this manual Before using the Bambi MAX check for the maximum total length To determine this length measure the distance from the cargo hook to the front tip of the tail rotor on the helicopter you will be using and subtract 6 152 mm Bambi MAX Length Chart Bambi Max Model Lengths are accurate to within 196 Specifications subject to change SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 10 INDUSTRIES Section 2 Deploying the Bambi MAX Deployment Instructions To determine overall bucket length 1 Stretch out the bucket on the ground keeping the suspension lines taut 2 Measure the distance from the shackle on the head to the bottom of the shell This measurement should be less than the maximum total len
57. ng clevis pin or shell bracket e Up to two bent spokes Category 3 Monitor Monitor and or repair if condition deteriorates e Wear on IDS hub e Dents abrasions and wear on spokes e Clevis pin and shell bracket wear Category 4 Okay Does not need repair We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 49 INDUSTRIES Section 8 Repair Quick Guide M Straps and Top Chains Repair Criteria M Straps and Top Chains Repair Criteria Category 1 Safety Cease operations and repair immediately e Broken top chains e Broken or missing shackles e Two or more broken M straps Category 2 Operational Repair before next days operation or eight hours flight time e with more than 25 of the fabric strands broken e Visibly worn top chains e Bent gouged worn or cracked shackles and shackle pins Category 3 Monitor Monitor and or repair if condition deteriorates e Damage to an M strap that does not exceed 25 of the fabric e wear impact marks or corrosion on chains e Minor wear impact marks or corrosion on shackles Category 4 Okay Does not need repair We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 50 INDUSTRIES Section 8 Repair Quick Guide Control Head Repair Criteria Control Head Repair Criteria Category 1 Safety Cease operations and repair immediately e visible
58. ng in High Humidity In conditions of high humidity a proper technique is essential for securing the bond strength desired The presence of surface moisture can destroy the effectiveness of the cemented bond The evaporation of solvent from the adhesive may reduce surface temperature below the dew point resulting in condensation of water vapour on the surface of the adhesive This is often visible as fogging or a milky white appearance on the surface The use of a solvent to clean the surface prior to cementing can also reduce temperatures below the dew point To overcome the high humidity problem raise the temperature of the patch area This can be accomplished with a warm air fan Warning Glue vapours are highly explosive Explosive vapours may occur causing fire and or injury Keep away from all sparks flame lighters or cigarettes Solvent and glue are both extremely hazardous Use solvent and glue under well ventilated conditions only Use an approved respirator mask to avoid breathing fumes When using a warm air fan either use one which is rated EXPLOSION PROOF or make sure that there is a steady flow of air past the work area to remove fumes as they are generated We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 63 INDUSTRIES Section 9 General Repairs Bambi MAX Shell Repairs Making Temporary Repairs with Sealing Clamps Repair clamps are used for an immediate repair to p
59. ns 2015 Bambi MAX Service Manual Models 1518 3542 Version D 108 INDUSTRIES Section 11 Warranty section 11 Warranty SEI Industries Ltd the Company agrees to grant a warranty for a period of one year from the date of purchase of Bambi MAX systems on the following conditions a The company s sole obligation under this warranty is limited to repairing or replacing at the company s sole discretion any product shown to be defective b The company s products are not guaranteed for any specific length of time or measure of service but are warranted only to be free from defects in workmanship and material for a period of one year to the original purchaser c To the extent allowable under applicable law the company s liability for consequential and incidental damages 1s expressly disclaimed The company s liability in all events is limited to and shall not exceed the purchase price paid d This warranty is granted to the original purchaser of Bambi MAX systems and does not extend to a subsequent purchaser or assignee e The company must receive notification in writing of any claims of warranty from the original purchaser which must give details of the claimed defect in the product f Where the original purchaser is claiming under warranty the product must be returned to the company for inspection with all transportation and duty charges prepaid g The warranty does not extend to any product that has been acci
60. oting for the shaft seal lubrication procedure SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 15 INDUSTRIES Section 3 Using Accessories Using Foam Using Foam The Bambi MAX 15 designed to be effective with foam All materials used in the manufacture of the Bambi MAX are resistant to the chemical action of foam Caution After using foam or retardants cycle through several dumps with water only or hose down with fresh water This will prolong the bucket life Sacksafoam Foam Injection System The Sacksafoam is SEI Industries advanced foam dispensing system for use with the Bambi MAX This system exclusive to the Bambi allows foam to be dispensed into the bucket in route from the filling source to the fire site There are three models of Sacksafoam to fit this range of Bambi MAX s The operation of the Sacksafoam is controlled by the pilot through a control unit which is mounted in the cockpit Sacksafoam I contains the foam reservoir directly installed inside the bucket Sacksafoam Sacksafoam ll Model 8044 Sacksafoam ll Model 5598 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 16 INDUSTRIES Section 3 Using Accessories Using Foam The Sacksafoam II is a self contained unit that can be stowed onboard the helicopter This system is completely housed in a foam resistant case With the Sacksafoam II the pilot still con
61. pendix Drawings 110 FIO OONO E 110 Pilot Controls US Interagency _ 111 Crew Controls using remote power supply 112 FOW TF EM 113 We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D INDUSTRIES Section 1 Introduction Bambi MAX Models 1518 3542 Section 1 Introduction Bambi MAX Models 1518 3542 This manual provides helicopter operators with information on the service and maintenance of the Bambi MAX This service manual also includes all parts lists and installation drawings For your own protection and for longer bucket life always read the instructions and warnings Ignoring these warnings could result in personal injury bucket damage or aircraft damage SEI Industries Ltd offers complete parts supply and repair services for the Bambi MAX For a repair facility in your area please contact SEI For maintenance and repair m purposes parts diagrams and descriptions are provided in X P this manual When ordering parts please provide the model Bambi MAX inside bucket showing she and serial number of your Bambi MAX serial number plate There are several models of Bambi MAX s available from SEI Industries In addition a number of accessories and enhancements are also available including the Bambi Power Pack with
62. r drive the pin in until it is flush with both sides of the connecting link M Strap Replacement Replace M straps if they become noticeably worn M straps may be repaired if frayed by melting the fray with a lighter to stop the fray from spreading The length of the M strap is critical to the proper functioning of the Bambi MAX and we recommend that you replace worn straps with factory supplied equipment There are two types of straps long webbing and short webbing Long webbing are used for the diagonal straps while short webbing are used for the vertical straps Long webbing diagonal straps Short webbing vertical straps When replacing straps do one set at a time to avoid confusion Cut off the old straps from the shackle and un tie them from the top of the bucket shell Attach replacement straps as per the originals Es We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 53 INDUSTRIES Section 9 General Repairs Repair Instructions Removing Old M Straps 1 Using needle nose pliers insert the tip under the top webbing layer 2 Fully insert the pliers at the far left hand side of the top layer 3 Holding the pliers tight turn your hand clockwise Repeat the operation until the knot is loose enough to remove the strap ES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 54 INDUSTRIES Section 9 General Repairs Repair Instructions
63. r Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 43 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 10 Turn on the power and open the valve to its full open position Install the cable through the second cable anchor and then pull the cable tight and secure with cable anchor screws Install a piece of 1 8 x 1 heat shrink over the cable next to the anchor Cut off the excess cable as close to cable anchor as possible 11 Adjust valve to correct position see Section 4 for more information Actuator cam SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 44 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Changing the Guide Bushings To change the guide bushings follow the steps listed below 1 Open the valve about half way 2 Remove the two bolts holding the old bushings in place and remove the old bushings 3 Place the new bushing into position 4 Insert the bolts attach the nuts and tighten 5 Run the valve up and down If any slowing of the valve movement or jamming is noticed loosen the bolts on one bushing and pull the valve body away from the center of the valve and re tighten the bolts 6 Ifslowing or jamming still occurs loosen the guide bushing bolts on the opposite side and repeat the operations of step 5 7 The valve should be opened and closed several times
64. revent the loss of liquid through large rips or holes For example if a vehicle accidentally backed into a bucket and caused a 3 76 mm long rip in the bucket a repair clamp could be inserted to stop the loss of liquid Repair clamps are only used for temporary repairs The damage should be permanently repaired with a patch when the bucket can be set aside for 24 hours Important Note Leaving the clamp s string on makes it easier to remove the repair clamp when placing a permanent patch on the bucket 1 Select the largest clamp that will just slip through the hole in the item The size of cut or hole will determine the size of the sealing clamp to use e Fora cut or hole up to 2 5 cm use a 3 7 6 cm clamp supplied e Fora cut or hole up to 4 10 cm use a 5 12 7 cm clamp supplied e Fora cut or hole up to 6 15 cm use a 7 5 19 cm clamp special order Caution Use caution if deciding to enlarge the slit to insert a clamp Itis very easy to make the slit too large 2 Keeping hold of the string slip one half of the repair clamp through the hole as indicated SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 64 INDUSTRIES Section 9 General Repairs Bambi MAX Shell Repairs 3 Pull the bolt up through the hole Turn it until the clamp lines up with the hole 4 Place the top of the clamp over the bolt Caution Tightening the nut with tool
65. s may break the bolt away from the lower clamp Overtightening can also deform the clamp and cause leaks We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 65 INDUSTRIES Section 9 General Repairs Temporary Repairs Using Glue Temporary Repairs Using Glue Important Note Allow repair to harden for 24 hours at room temperature before using the item Applying the Glue Small scrapes damaged fabric coating or pinholes which are not leaking can be repaired with glue only They do not require a patch A small scrape is defined as damage to the outer fabric coating only A pinhole is defined as a small puncture that is not leaking However damage to the base fabric must be repaired with a patch l INDLISTRIES Fill the weight bag with water prior to beginning repairs Clean the area to be repaired with an abrasive pad dampened with solvent Remove all traces of masking tape if previously used If possible place a piece of masking tape on the back side of the item being repaired Paint the damaged area with glue Use a thick coat of glue overlapping the edges of the repair by 1 25 mm Be sure that the edges are well coated A damaged coating should be given two coats of glue Apply the second coat within four hours of the first Clean and apply masking tape on the backside of the tear Squeeze glue around the tear and spread with fingers
66. section in the maintenance section of this manual Once the valve has been removed follow the directions below We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 34 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement Bottom Seal Replacement Tools required Ratchet 1 4 drive extension short socket 5 16 or slot screwdriver 1 To make the valve more stable open the valve until the top of the tube is level with the top of the motor and cut the power to keep it in this location If you have several Bambi MAX buckets a Power Pack is available from SEI This Power Pack can also be used as the main power source for operation of the bucket which eliminates wiring the helicopter for the Bambi MAX Valve in partially open position and shown with the Bambi Power Pack 2 Turn valve over as shown in this picture We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 35 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 3 Loosen the two hose tensioners and lower the clamp into the position shown in this picture 4 Remove the seal and clean any debris from the bottom of the tube and groove 5 Install the replacement seal and move the clamp into position Make sure that two of the tensioner clamps are located between the lift bar bolts 6 Tighten the tensioner clamps Make sure to tighten each clamp
67. t ha oO Ar Grasp the hub of the IDS an Correct IDS position We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 12 INDUSTRIES Section 3 Using Accessories Using the PowerFill System section 3 Using Accessories Using the PowerFill System Important Note PowerFill Snorkel is only available on 2024 3542 models System Overview The PowerFill Snorkel system is comprised of one electrically driven high efficiency pump mounted onto a flange that is installed into the side of the bucket The pump can fill the bucket rapidly and completely in water sources as shallow as 15 deep The PowerFill Snorkel pump system allows operators to get quick partial or complete fills from a range of previously inaccessible shallow water sources including streams canals ponds and low profile dip tanks Once the flange has been installed the pump unit can be quickly attached and removed as the situation requires The system can also be transported separately from the bucket if required The Bambi MAX equipped with the PowerFill Snorkel has the same handling ease of transport and collapsibility as other Bambi MAX buckets in this size range System Description Bambi bucket with PowerFill installed The pump is 28 volt DC powered compact light weight and efficient The pump requires up to 45 amps of current and can pump 425 US gallons of debris free water per minute 26 litres per second
68. to the lift bar 4 Trim the short end of the drive cable and insert the cable through the cable bushing We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 41 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 5 Connect the power control cable to a 24 28 volt DC power source open the valve about a 1 3 of the way and cut the power The cable anchor should be close to the position shown in this picture Now feed the cable through the cable anchor pull it snug but do not tighten 6 Install a 3 8 spacer plate between the sheave bar and lift bar Place a heavy weight on the lift bar to hold it down 3 8 spacer 7 Turn on the power The valve will close Pull the cable tight and secure with cable anchor screws We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 42 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 8 Install a piece of 1 8 x 1 heat shrink over the cable next to the anchor Cut off the excess cable as close to cable anchor as possible MET Los 9 Remove the weight and spacer from the lift bar install the cable over the five sheaves and trim the end of the cable Now pass the cable to the inside of the carrier cross bolt through the cable bushing in the top plate SSS SSS frr Sf We Enginee
69. trols the foam dispensing through the control unit If additional foam storage is required the Sacksafoam Plus can be purchased to add an additional 40 gallons of foam on board Sacksafoam Plus Compatible Bambi MAX Sacksafoam Models Model For Bambi Bucket Reservoir USG Capacity Liters Sacksafoam 004338 BBX1518 BBX1821 45 004339 BBX2024 BBX4453 114 Sacksafoam 1 004344 BBX1518 BBX4453 94 Sacksafoam Plus 004350 Sacksafoam II amp III 151 SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 17 INDUSTRIES Section 4 Making Adjustments Adjusting Components section 4 Making Adjustments Adjusting Components Valve Adjustment The valve tube has seals located on the top and bottom of the tube The vertical position of the tube when in the closed position determines the amount of valve sealing The valve is adjusted at the factory to its correct position and should not require field adjustment under normal conditions Following major valve maintenance such as seal replacement or drive cable replacement the valve adjustment should be checked If the valve is adjusted too high it will leak If the valve 15 adjusted too low the motor protection circuit may be activated Determine the current state of valve adjustment as follows e Power up the bucket circuit to allow the valve to move to the closed position Ifthe indicator lamp flashes green or the cable drum
70. ts Listings Bambi MAX Valve 16 Actuator and Controller Fa i t A0 i fh F MODEL PART NUMBER DESCRIPTION 1 BBX1518 000210 ACTUATOR ASSEMBLY 1 BBX3542 ME 10 24 x 4 HXSL SS 6 L 001848 WASHER LOCK SPLIT 10 SS 6 f We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 77 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Actuator 000222 CAM SENSOR 000220 DRUM CABLE 1 000221 ANCHOR CABLE 2 j 0002414 BRACKET MOTOR tC SCREW SET CUP NYL 10 32 x 1 4 SS SCREW SC 6 32 x 3 4 SEAL SS SCREW SC 10 24 x 1 2 SS WASHER LOCK SPLIT 10 SS SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 78 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Actuator 2 1 1 1 1 SCREW SC M4 x 0 7 x 10 SS 000379 SCREW SC 10 24 x 1 2 SS 001169 WASHER FLAT 0 17 x 0 472 x 0 039 SS SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 79 INDUSTRIES Section 10 Specifications and Parts Parts Listings Bambi MAX Valve 16 Sheave Bar and Guide Rods 000231 ROD GUIDE RING RETAINER EXT 5 8 SS BOLT HX 3 8 16 x 1 SS SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 80 INDUSTRIES
71. ture Remove the weight bag and leave to dry for 24 hours 4 Ifthe patch will be subjected to abrasion after 24 hours paint over the patch with glue Painting the patch also provides protection from ultra violet light and weather Allow the bond to harden for 24 hours at room temperature before using the item SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 69 INDUSTRIES Section 9 General Repairs Hot Air Gun Patching Hot Air Gun Patching On most items hot air gun patching is the preferred method because it provides the most durable permanent repair possible Tools and materials required e Patches One plastic hand held roller One hot air gun Steinel HL 1800 E or equivalent 120 V 1500 W 800 to 1100 deg F 450 litres per min e One wide surface nozzle e Isopropyl alcohol e Scissors Warning It is extremely dangerous to use a hot air gun in the presence of flammable fumes such as gasoline or paint thinner There is a high risk of explosion and or burns Warning Injury especially to hands and fingers can occur when using a hot air gun Most welding will occur at temperatures of 800 1000 degrees F Wear gloves to protect skin from overheating burning and blistering SES We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 70 INDUSTRIES Section 9 General Repairs Hot Air Gun Patching Hot Air Gun Procedure 1 In a
72. ure below 3 Now go around to the base of the bucket and insert the four 3 8 bolts Some rotation may be necessary to line up the standoffs to the bottom plate holes When lining up the holes always move the standoff to the nearest bottom plate hole Note location of arrows for bolts We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 Version D 33 INDUSTRIES Section 7 Valve Maintenance MAX Valve Repair and Replacement 4 Next string the control line Before unrolling the coil of cable pass it through the center of the IDS hub Once all the cable is outside the bucket with no slack inside the bucket and the IDS is fully extended push six inches of the control cable back into the bucket Now using one or two tie wraps attach the cable to the deployment cable eye on the hub 5 Check to ensure that you have at least 6 of slack in the control cable before attaching the cable to the head with the four tie wraps Bambi MAX Seal Replacement If either seal has to be changed we recommend that the valve be pulled from the shell although it 1s not necessary to detach the control cable from the IDS deployment line when changing the bottom seal Depending on circumstances the valve seals can be replaced while the valve is next to the shell but the valve should be placed on a clean level surface such as a piece of cardboard or plywood To remove the valve please refer to the valve removal
73. vVAPINVIN 3 9 Iv HLA JAN YTA ODI NI INGO STWNINHSL O3dWNIHO ONY OSYS010S SONPDONHO TIY E WELSAS JHL ALWHIdO OL 34 vn iO3Qv 51 ALIY JYI HOLDVHSNHIO IVHL SHNSNA OL SISATYNG OVO Te92 810313 LHvHOH v JHL QN3IINY S9701 WLNSSS3 HO AONJOSH3NW3 HO3 O365N SI IWHL SB LJvHOHIV ANY OL WSELSAS BINE JHL LOSNNOD LON Wed Eror ONY SLI EL EFON eV IND AHvHOSIACV Ww JONWOSHOZKON NI INOA A Idd Ts HaMOd LJYHJHIY OL NOLLIANNOO g SNOILWIND S34 W907 31823 ddYv HLA JIN Y THAOD TANNOSHSd Calan AB 3400 38 OL SNOILVTIVLSNI 17 A TINO SNOLLOSLLSN NOLLVTTv LSN OCAONANWODSH 38v 3S3HL I SILON yia DAWL lHONLNO2 JATVA IHM DMWSL ings Draw Appendix Ings Draw IX Append Pilot Controls 91 91 26622050 02 91 65 225 8d 951 6 VAN Idli HGL G YAAN 951 5 H51 VAIN J amp t Lb ZSh NMOILLVOIJIO3dS SINJNOdWMWO Eo Ld er Ld S eR a i e ANITONOT sna ssa NON 82 SAY Old IA DMY OZ 8d Orrid HOLD3NNOO YIOvLd3238 HOLDOJNNOO HOLUJNNOO J190vld323H HOLDOJNNOS AMVINJAON 1595 HOLIMS WO 545 WS HWv3HE UNGIS NOlILdlad 2s 2015 Bambi MAX Service Manual Models 1518 3542 Version 110 We Engineer Solutions SEN INDUSTRIES ings Draw Appendix Pilot Controls
74. well ventilated location clean the area to be repaired as well as one side of the patch with an abrasive pad Wipe down the repair area and patch with isopropyl alcohol 2 Mount a wide surface air nozzle on the hot air gun so as to direct the heat flow in a large pattern Turn the power on adjust the temperature in the low range first and let the hot air gun warm up Increase the temperature as required during the operation DO NOT OVERHEAT OR BLACKEN THE FABRIC Caution Overheating can occur quickly and can damage the product It s recommended that you test using the supplied fabric samples to determine the correct temperature to be used and the duration of heat to be applied 3 Starting from the centre of the patch held down by the roller concentrate the heat flow equally to patch and fabric Apply a light pressure with the roller when the fabric starts melting This can be seen as small bubbles DO NOT OVERHEAT 4 Roll the patch down to fuse it to the fabric moving roller and gun simultaneously Repeat on the unfused portion of the patch Let the repaired area cool down Attempt to peel off at the edges with your fingers If there is even a slight peel repeat the operation locally Otherwise the repair is finished SE We Engineer Solutions 2015 Bambi MAX Service Manual Models 1518 3542 version D 71 INDUSTRIES Section 9 General Repairs Repair Kits Repair Kits Bambi Repair Kit 003613 no glue
75. with a longline ensure that the longline is at least 50 long Longlines should be at least 50 ft long to keep the Bambi MAX well clear of the helicopter s tail rotor When using a longline care must be taken in selecting the correct gauge of control cable See the chart below for recommendations When purchasing a synthetic rope longline we recommend that the customer also purchase a protective cover and have the conduit inserted at the time of manufacture However 1f this 1s not feasible due to different conduits for different applications we recommend taping the conduit using duct tape grey at 3 4 ft intervals along the longline and cover We do not recommend using zip ties to attach wiring conduit as this tends to damage the cover and longline When attaching conduit allowances must be made for any stretch in the load bearing line and this must be taken into account when attaching to ensure that the terminations are not released from the belly bucket or hook etc It is also imperative to take extreme care when removing the conduit from the longline especially if a knife is used to remove the tape as one could inadvertently cut through the cover and the damage the synthetic rope It is important to remember that when conduit is duct taped to the outside of a longline the flight characteristics can change In our experience it may take some time and a few trial flights to determine the length between attachment points of the co

Bambi MAX Service Manual (1518-3542)

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