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indico 100 series x-ray generator service manual

1. Edo eh ce euo ed erae cone 1C 3 16 2 6 65 KW Three Pha Seinien ree eiue erige ce Beg eos poe aii dr yere vnd gue 1C 3 16 24 80 KW Three Phase 1C 4 1 2 8 100 KV Three Phase 1C 4 1C 2 9 Service Disconnect All Models tnn erano 1C 4 10 3 0 POWER LINE 1 5 10 4 0 GROUND 222 4 0 0000000 1C 7 105 0 QUTEINE DRAWINGS irr Mot He PA EE E HERI FOR 10 7 16 571 Generator Quiline D RC E t oeste odes 1C 7 1G 5 2 Generator p ae La an 1 7 1C 5 3 Generator Shipping Containers Dimensions 1C 8 1C 6 0 LOCATING THE GENERATOR CABINET AND 1C 8 1C 6 1 Locating The Equipment In The X Ray Hoom 1C 9 1C 6 2 Seismic Centers and mounting hole 402 000000000000 0000000 seen 1C 10 10 7 0 ENVIRONMENTAL REQUIREMENTS 222 1 12 1C 8 0 CABLES SUPPLIED WITH THE INDICO 100 1 12 10 9 0 PRE INSTALLATION CHECK 1 13 esc m ME m 1 13 16 9 2 Installation
2. e ba cet a eet eae 14 6 1A 7 0 AUXILIARY POWER OUTPUTS ip cdi d rr e a i en eta ee ee ave 14 6 1A 8 0 SYSTEM DOGUMENTATION eben e on ne Do dieere ded 14 7 14 9 0 REGULATORIES AND DESIGN STANDARDS sse entren nennen nnne nennen 14 7 1A 9 1 Environmental Specifications 1 7 1A 9 2 Applicable Standards t ple ceres eripe ce ta oen ag e eo Lane 1A 7 1A 9 3 Electromagnetic Compatibility 001 sessi esses innen 1A 11 TA 9 4 gt RHoHS Compliance s oerte orae De REPERI EOS sae 1A 11 1A 10 0 TECHNIQUE FACTORS innen 14 12 1A 11 0 RUNTIME LICENSE AGREEMENT TOUCHSCREEN 1A 12 Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 1 1A Introduction CPI Canada Inc 1A 1 0 INTRODUCTION 1A 1 1 Purpose This manual provides instructions for the installation and service of Indico 100 X ray generators 1A 2 0 GENERATOR DESCRIPTION Depending on configuration and options the generator provides the power and interfacing to operate X ray tubes Buckys Rad tables gastro intestinal tables remote R amp F tables tomographic devices and digital imaging systems
3. This label is attached to the primary terminals on the HT oil tank These terminals may be energized at all times that the generator is switched on and for 5 minutes after the console or the main disconnect is switched off 1B 4 7 Console CPU Board Console Board For 23 X 56 cm consoles 4 N HIGH VOLTAGE HAZARD Approximately 400 VAC is present on this board in the area of N U32 and J10 This voltage is used to light the backlight for the LCD display assembly in the console For 31 X 42 cm Indico 100 R amp F consoles HIGH VOLTAGE HAZARD Approximately 400 VAC is present on this board in the area of T1 C61 and J10 This is a high voltage source for the fluorescent backlight on the LCD display For Indico 100 Rad only consoles HIGH VOLTAGE HAZARD Approximately 400 VAC is present on this board in the area of T1 C36 and J5 This is a high voltage source for the fluorescent backlight on the LCD display Fuse rating Indico 100 Rad only console F1 GDC 1 1A 250V slow blow For CPI Touchscreen consoles HIGH VOLTAGE HAZARD Approximately 700 VAC is present on the touchscreen board in the areas of T1 C7 C12 J1 J5 and T2 C106 C94 J26 J19 This is a high voltage source for the fluorescent backlight on the LCD display 1B 4 8 Generator Interface Board S N HIGH VOLTAGE HAZARD Components within the dashed line on the board have high voltage applied at all times that the main disconnect is switched ON
4. Figure 1E 2 Major generator subassemblies right side and rear Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1E 4 Rev R Indico 100 Series Service Manual Ch 740895 03 CPI Canada Inc Generator Layout and Major Components 1E 1E 2 2 Console Assembly Figure 1E 3 is an overview of the 23 X 56 cm console the 31 X 42 cm console the Rad only console and the touch screen console for Indico 100 generators Figure 1E 4 is an internal view of these console styles except touch screen showing the major components and cabling in the console assembly The touch screen console contains no user serviceable parts and must be returned to the factory for service INDICO 100 23 X 56 cm OH Console 69e Indico 100 7 31 X 42 cm Console Rad only Console SADDA O Touch Screen Console CON2 CDR Figure 1E 3 Console top external view Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 03 Rev R Page 1E 5 1E Generator Layout and Major Components CPI Canada Inc 1E 2 2 Console Assembly Cont CONSOLE EPROM NOTE ORIENTATION NOT TO SCALE CONSOLE BASE SS ol EPROM d CONSOLE CPU BOARD 23 X 56 cm Console CONSOLE DISPLAY B
5. Ambient temperature range 10 to 40 C 50 to 104 F Relative humidity 20 to 8096 non condensing Altitude 700 to 3000 meters 1100 to 700 hPa 825 to 525 mm Hg TRANSPORT AND STORAGE Ambient temperature range 25 to 70 C 13 to 158 Relative humidity 5 to 95 non condensing Atmospheric pressure range 700 to 3000 meters 1100 to 700 hPa 825 to 525 mm Hg e Long term storage over 40 C will reduce the service life of electrolytic capacitors in the generator e The membrane conirol console is limited to a minimum temperature of 20 C with a maximum duration of 48 hours at that temperature Transport and storage is limited to a maximum duration of 120 hours between 50 and 70 C with an absolute humidity not to exceed the humidity of 85 RH at 50 C e Touchscreen console temperatures below 20 C and above 50 C are limited to 10 days maximum duration with a humidity not exceeding 50 RH 1A 9 2 Applicable Standards A SAFETY The Indico 100 family of generators complies with the following regulatory requirements and design standards e FDA Center for Devices amp Radiological Health CDRH 21 CFR title 21 subchapter J USA e Radiation Emitting Devices Act C34 Canada e Medical Device Regulations Canada e Directive 93 42 EEC concerning Medical Devices European Community EN 60601 1 IEC 60601 1 EN 60601 2 7 IEC 60601 2 7 CSA 601 1 UL60601 1 Type of protection against electric shock Cla
6. A FLAT CLEAN SURFACE WITH A PIECE OF NON ABRASIVE MATERIAL BETWEEN THE TOUCHSCREEN AND THE SURFACE TO AVOID ACCIDENTAL CONTACT WITH ENERGIZED CIRCUITRY INSIDE THE TOUCHSCREEN CONSOLE THE MAXIMUM BACK PLATE SCREW LENGTH MUST BE LIMITED TO 25 mm 1 inch NOTE FOR WALL MOUNTED TOUCHSCREEN CONSOLES ENSURE THE BASE IS SECURED PROPERLY TO A WALL STUD WARNING PLEASE ENSURE THERE IS SUFFICIENT AREA AROUND THE VENTING SLOTS OF THE TOUCHSCREEN CONSOLE TO ALLOW PROPER COOLING OF THE INTERNAL COMPONENTS THE SET SCREW COLLAR MUST BE POSITIONED ON THE UPPER HALF OF THE TILT ARM TO PREVENT PERSONAL INJURY SHOULD THE TOUCHSCREEN SLIP WHILE ADJUSTING THE VIEWING HEIGHT USE THE PROVIDED ALLEN KEY TO ENSURE THE SET SCREW COLLAR IS LOCKED INTO POSITION SUCH THAT THERE IS NO LESS THAN 25 mm 1 INCH OF CLEARANCE BETWEEN BOTTOM EDGE OF THE TOUCHSCREEN CONSOLE AND THE TOUCHSCREEN BASE PLATE WHEN THE TOUCHSCREEN IS ADJUSTED TO ITS MINIMUM HEIGHT PLEASE BE SURE TO SUPPORT THE TOUCHSCREEN CONSOLE WHEN ADJUSTING ITS VIEWING POSITION Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1B 4 Rev V Indico 100 Series Service Manual Ch 740904 01 CPI Canada Inc Safety 1B 1B 4 0 SAFETY WARNINGS LABELS This section describes the safety labels used inside and outside the generator cabinet Depending on configuration your X ray generator may contain some or all of the labels shown NOTE THESE LABELS
7. Figure 1C 2 Generator clearances TYPICAL THROUGH THE WALL INSTALLATION 2 51 0 WALL CDR Figure 1C 3 Typical through the wall installation Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 9 1 Preparing for Installation CPI Canada Inc 1C 6 2 Seismic Centers and mounting hole locations Figure 1C 4 shows the seismic center location for the Indico 100 X ray generator The dimensions are shown as a range of values because the seismic center location will vary slightly depending on model and configuration of the generator The installer will need to confirm the exact seismic center location if the published range is insufficiently precise The generator should be secured to the floor via the 5 8 inch 16 mm diameter clearance holes that are located in the base of the cabinet as shown in figure 1C 6 or by means of the anchoring plates shown in figure 1C 5 LEFT SIDE FRONT DIMENSION VALUE 8 4 8 5 213 216 B 94 10 0 238 254 19 8 20 8 502 527 DIMENSIONS ARE IN INCHES MM INDICO 100 SEISMIC CDR Figure 1C 4 Indico 100 seismic centers Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 10 Rev Y Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation
8. R Page 1E 7 1E Generator Layout and Major Components CPI Canada Inc This page intentionally left blank Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1E 8 Rev R Indico 100 Series Service Manual Ch 740895 03
9. The generator consists of power supply and control systems housed in the upper and lower cabinets a control console and an optional remote fluoro control along with the necessary interconnecting cable s Major items provided are e X ray generator housed in upper and lower cabinets e Control console e Optional remote fluoro control e Interconnecting cable s e Operator s manual e Service and installation manual Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 2 Rev Y Indico 100 Series Service Manual Ch 740904 00 CPI Canada Inc Introduction 1A 1A 3 0 PHYSICAL SPECIFICATIONS Figure 1A 1 shows the outline of the Indico 100 X ray generator main cabinet Figure 1A 2 shows the outline of the available control consoles and the remote fluoro control 21 7 552 THE SHADED AREAS MARKED REPRESENT OPTIONAL WIRING CHANNELS REFER TO CHAPTER 2 THE SECTION REMOVING THE EXTERNAL COVERS FOR FURTHER DETAILS ANCHORING PLATES 4 PLACES 18 1 459 p 16 1 408 N o 1 2 E EI e a Sic e N SS _ Y Ss FRONT RIGHT SIDE MAINS CABLE ENTRY FITTED WITH CABLE CLAMP 1 5 38 DIA ALL DIMENSIONS ARE IN INCHES MM or ALTERNATE MAINS CABLE ENTRY FITTED WITH KNOCK OUT PLUG 2 0 50 8 DIA AN OPTI
10. The generator installation area must be clean and free of dirt or debris Sufficient room must be provided to allow access to the rear and side panels for installation Clearance must also be provided at both sides of the cabinet at the front and at the rear of the upper cabinet to allow access for service See Figure 1C 2 for recommended clearances Acable conduit should be provided from the control console to the generator cabinet to allow routing of the control cable if required Allow for a 2 inch conduit See Figure 1C 3 e Refer to 1C 6 2 for the seismic center location and for the mounting hole locations to secure the generator to the floor if required Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 8 Rev Y Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 6 1 Locating The Equipment In The X Ray Room Figure 1C 2 shows recommended clearances around the generator Figure 1C 3 shows recommended clearances for through the wall cable routing Y X THIS DIAGRAM SHOWS THE RECOMMEDED CLEARANCES AT THE REAR AND SIDES OF THE GENERATOR TO ALLOW FOR INSTALLATION AND MAINTENANCE IF THESE DIMENSIONS MUST BE REDUCED PLEASE ENSURE SUFFICIENT CLEARANCE FOR INSTALLATION AND MAINTENANCE OF THE GENERATOR MINIMUM 36 915 mm a 5 MINIMUM 36 915 mm kK IN SPACE CDR
11. These components live EVEN WITH THE CONSOLE SWITCHED OFF FUSE RATINGS F1 GDC 1 6 1 6A 250V slow blow F2 GDC 2 5 2 5A 250V slow blow F3 F4 F5 GDC 5 5A 250V slow blow F6 GDC 2 2A 250V slow blow Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1B 8 Rev V Indico 100 Series Service Manual Ch 740904 01 CPI Canada Inc Safety 1B 1B 4 9 Room Interface Board HIGH VOLTAGE HAZARD 110 220 VAC may be present on this board at all times that the AC mains for the generator is switched on 1B 4 10 AEC Board HIGH VOLTAGE HAZARD AEC board assemblies with an integral high voltage supply for ion chambers or for a PMT may have high voltage present up to approximately 1000 VDC at all times that the generator is switched on 1B 4 11 Power Input Board HIGH VOLTAGE HAZARD High voltage is present on this board whenever the generator is connected to live AC mains The DC bus capacitors will remain charged for up to 5 minutes after the generator has been switched off BURN HAZARD Power input boards for single phase generators are fitted with several high power resistors that operate at temperatures sufficient to cause skin burn Ensure that these resistors have cooled sufficiently after the power has been switched off before servicing 1B 4 12Low Speed Starter Board HIGH VOLTAGE HAZARD High voltage is present on this board whenever the generator is switched on BURN
12. X RAY TUBES USED WITH THIS GENERATOR TUBE 1 HOUSING MAKE MODEL INSERT MAKE MODEL SERIAL STATOR TYPE TUBE 2 HOUSING MAKE MODEL INSERT MAKE MODEL SERIAL ff STATOR TYPE Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 02 Rev F Page 1D 3 1D Compatibility Listing CPI Canada Inc This page intentionally left blank Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1D 4 Rev F Indico 100 Series Service Manual Ch 740904 02 CPI Canada Inc Generator Layout and Major Components 1E CHAPTER 1E GENERATOR LAYOUT AND MAJOR COMPONENTS CONTENTS TE 1 0 INTRODUCTION ac eee tenir er A Ad tae ated sn rete eA A teer aee cr s 1E 2 1E 2 0 MAJOR COMPONENT LAYOUT sssssssssssssseeee enemies inttr 1E 2 1E 2 1 Generator Cabinet Assembly 1 2 2 2 5 o DET B DIR AIR UA epus 1E 5 1E 2 3 Remote Fluoro CONI O oim e Eo EO 1E 7 1E 2 4 Dual Speed Starter EPROM location sessi sienne nnn 1E 7 Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Se
13. generator requires variations on continued operation during power mains power supply interruptions it is recommended that the X ray input lines 20 generator be powered from an uninterruptible 60 96 dip in 60 96 dip in IEC 61000 4 11 for 5 cycles for 5 cycles power supply oF battery 70 96 70 96 Ur 30 dip in 30 dip in lt 5 Ur lt 5 gt 95 dip in gt 95 dip for5s for5s Power frequency 3 A m 3 A m Power frequency magnetic fields should be at 50 60 Hz levels characteristic of a typical location in a IEC 61000 4 8 typical commercial or hospital environment NOTE is the A C mains voltage prior to application of the test level Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 9 1A Introduction CPI Canada Inc Guidance and manufacturer s declaration electromagnetic immunity The VZW2930 series of X ray generators are intended for use in the electromagnetic environment specified below The customer or the user of the VZW2930 series should assure that it is used in such an environment Immunity IEC 60601 Compliance Electromagnetic environment guidance test test level level Conducted RF 3 Vims 3 Vims The VZW2930 series of X ray generators must be IEC 61000 4 6 150 kHz to 150 kHz to used only in a shielded location wit
14. switch shall be located within reach of the operator 6 6 6 6 400 VAC 6 155A 100A 105 kVA 6 0 100 13 3 mm 13 3 mm 6 4 2 6 Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 6 Rev Y Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 4 0 GROUND REQUIREMENTS POWER LINE e suitable ground must be connected from the disconnect switch to the main ground on the generator located to the left of the main fuse block on the power input board The ground wire is typically part of the line cord and the current capacity of the ground conductor must normally be equal to or greater than that of the line conductors e If a neutral line is provided with the system under no circumstances is it to be used for ground purposes The ground conductor must carry fault currents only X RAY TUBE HOUSING e copper ground cable 10 AWG 6 mm or greater is to be connected from each X ray tube s housing to the H T tank ground stud located at the top of the H T tank STATOR CABLE e For units with a low speed starter shielded stator cables are recommended For units with dual speed starter shielded stator cables MUST be used The shield for the stator cable s must be properly grounded at both the tube and the generator ends of the cable s 1C 5 0 OUTLINE DRAWINGS 1C 5 1 Generator Outline Refer to chapter 1A for the In
15. 0 045 O 33 33 mm 32 kW 3 Generator 400 6 65 100A 45 kVA 6 0 27 eem 480 6 55 100 45 kVA 6 0 40 2 m UJ em I 40 kW 3 Generator 400 VAC 6 80 100 55 kVA 6 0 22 Q em Om _ 480 6 65 100 55 kVA 6 0 32 Q TU e 7 7 T7 ose Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 5 1 Preparing for Installation CPI Canada Inc Mains Minimum Generator Minimum Minimum Minimum Apparent Recommended Momentary Recommended Recommended Recommended Mains Mains Disconnect Line Current Generator Distribution Ground Resistance to Generator Service Rating Transformer Wire 15 ft 5 m max Rating Size 50 kW 3 Generator 400 VAC 6 100 100 65 kVA 0170 480 6 80 100 65 kVA 0 24 Q Dem Ut 65 kW 3 Generator 400 6 195A 100 A 85 kVA 0130 13 3 13 3 480 6 105A 100 A 85 kVA 0 19 Q 13 3 mm 13 3 mm i 2 Voltage 80 kW 3 Generator 480 VAC 6 130 A 100A 105 kVA 0 152 13 3 mm 13 3 mm 100 kW 3 Generator 400 VAC 4 195A 100A 130 kVA 0 09 fev 480 6 160 100 130 kVA 0 12 0 U ee e All wiring and grounding must comply with local electrical codes e All wiring must be copper e disconnect
16. 0 Series Service Manual Ch 740904 00 CPI Canada Inc Introduction 1A Guidance and manufacturer s declaration electromagnetic immunity The VZW2930 series of X ray generators are intended for use in the electromagnetic environment specified below The customer or the user of the VZW2930 series should assure that it is used in such an environment Immunity IEC 60601 Compliance Electromagnetic environment test test level level guidance Electrostatic 6 kV contact t 6 kV contact Floors should be wood concrete or ceramic tile discharge ESD 8 kV air 8 kV air If floors are covered with synthetic material the IEC 61000 4 2 relative humidity should be at least 3096 Electrical fast t 2 kV for power t 2 kV for power Mains power quality should be that of a typical transient burst supply lines supply lines commercial or hospital environment IEC 61000 4 4 1 kV for 1 kV for input output lines input output lines Surge 1 kV differential 1 kV differential Mains power quality should be that of a typical IEC 61000 4 5 mode mode commercial or hospital environment t 2 kV common 2 kV common mode mode Voltage dips lt 5 lt 5 Mains power quality should be that of a typical short interruption gt 95 dip in Uz gt 95 dip in commercial or hospital environment If the user and voltage for 0 5 cycle for 0 5 cycle of the VZW2930 series X ray
17. 1C 1C 6 2 Seismic Centers and mounting hole locations Cont 0 39 10 mm DIA 16 1 409 A e 52 io VIEW 9 eo Ch lt lt p FRONT 20 1 511 4 PLACES DIMENSIONS ARE IN INCHES MM SPACERS FILE IN MTGCDR SUPPLIED BY CUSTOMER 4 PLACES Figure 1C 5 Anchoring plates for securing the generator 16 1 409 0 63 16 mm DIA 1 5 38 15 0 380 DIMENSIONS ARE IN INCHES MM FILE IN MTG2 CDR Figure 1C 6 Holes in base of cabinet for securing the generator Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 11 1 Preparing for Installation CPI Canada Inc 1C 7 0 ENVIRONMENTAL REQUIREMENTS Listed below are the ventilation requirements for the Indico 100 series generator e Unrestricted air flow must be provided at the front and sides of the cabinet as well as underneath the unit Donotallow storage on top of the cabinet e Typical heat output of the generator during stand by is 75 BTU hr or 4000 BTU hr during fluoro operation e Control console heat output is negligible 150 BTU hr 1C 8 0 CABLES SUPPLIED WITH THE INDICO 100 GENERATOR Figure 1C 7 shows the cabling supplied with the generator e The cable supplied for the console is a 15 conductor cable w
18. 5 0 RAD SYSTEMS Bucky table tabletop and off table radiography Vertical bucky cassette radiography Conventional tomography R amp F SYSTEMS Fluoroscopic and spot film applications Tomography with conventional and or remote R amp F tables Optional digital compatible Optional high level fluoro for therapy simulators Indico 100 FEATURES High frequency generator One or two tube operation Rad or Rad Fluoro Single or dual filament supplies Low speed or dual speed X ray tube stator supply Optimal matching of X ray tubes by PROMs Repetitive self checks of generator functions provides display of system faults and operating errors Optional AEC up to four inputs Optional ABS with kV or kV mA fluoro stabilizer Optional remote fluoro control box for tabletop use or SFD mounting Optional Dose Area Product DAP display X ray Tube protection The generator allows setting the following limits a Maximum mA adjustable for each focal spot b Maximum kV adjustable for each X ray tube c Maximum kW adjustable for each focal spot d Maximum filament current limit adjustable for large and small focal spots e Anode heat warning and anode heat alarm levels Calibration features a Microprocessor design allows all calibration and programming to be performed via the console b mA calibration is automated Messages and diagnostic information For users and service personnel the generator console displ
19. AND WARNINGS ARE INTENDED TO ALERT SERVICE PERSONNEL THAT SERIOUS INJURY WILL RESULT IF THE HAZARD IDENTIFIED IS IGNORED NOTE DUE TO THE DIVERSITY OF GENERATOR MODELS THE EQUIPMENT MAY NOT BE EXACTLY AS SHOWN WARNING SWITCH OFF THE MAIN POWER DISCONNECT AND ALLOW SUFFICIENT TIME FOR ALL CAPACITORS TO DISCHARGE BEFORE REMOVING ANY COVERS OR PANELS WARNING IF ANY BARRIERS OR COVERS MUST BE REMOVED FOR SERVICE TAKE ALL REQUIRED PRECAUTIONS WITH RESPECT TO THE HAZARD S AND IMMEDIATELY REPLACE THE BARRIERS COVERS WHEN THE NEED FOR REMOVAL IS COMPLETED REPLACE ALL FUSES IN THIS GENERATOR WITH THE SAME TYPE AND RATING This information is provided to help you establish safe operating conditions for both you and your 100 kHz series X ray generator Do not operate this X ray generator except in accordance with these precautions and any additional information provided by the X ray generator manufacturer and or competent safety authorities 1B 4 1 High Voltage High Energy DC Bus 4 HIGH VOLTAGE HIGH ENERGY DC BUSS VOLTAGE UNDERNEATH DO NOT REMOVE COVER FOR MINIMUM OF 5 MINUTES AFTER POWER SWITCHED OFF This label is attached to the main access panel on the generator cabinet The internal capacitors may hold a lethal charge for up to 5 minutes after the console or the main power disconnect is switched off Do not remove the cover for a minimum of 5 minutes after the power has been switched off Use and disclosur
20. B 4 4 Caution High Voltage Behind Cover A A CAUTION HIGH VOLTAGE BEHIND COVER This label is attached to a cover over the inverter board s The inverter assembly is connected to the main DC bus and will have high voltage applied at all times that the generator is switched on This assembly will remain energized for up to 5 minutes after the generator is switched off or the main disconnect is switched off This label is also attached to a cover over the main input fuses on the power input board This area will have mains voltage applied as long as the main disconnect is switched on AN 1B 4 5 Caution High Voltage CAUTION HIGH VOLTAGE This label is attached to the room interface transformer This transformer has mains voltage on the primary terminals at all times that the generator is connected to live AC mains This label is attached to the resonant assembly The resonant board will have exposed high voltage at all times that the DC bus is charged On Indico 100 SP generators this label is also attached to the power leads for the cooling fan near the power input board This fan operates from 120 VAC as do all cooling fans in the generator Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 01 Rev V Page 1B 7 1B Safety CPI Canada Inc C DANGER 1B 4 6 Danger High Voltage Exposed HIGH VOLTAGE POSE WHEN COVER REMOVED
21. CPI Canada Inc Pre installation 1 CHAPTER 1 PRE INSTALLATION 1 0 INTRODUCTION 1 1 Purpose This manual applies to the Indico 100 family of generators and provides instructions for the installation and maintenance of all models of that generator This Chapter contains the following sections SECTION TITLE Introduction Safety Preparing for installation Compatibility listing Generator layout and Major Components Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 01 Rev B Page 1 1 1 Pre installation CPI Canada Inc This page intentionally left blank Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1 2 Rev B Indico 100 Series Service Manual Ch 740895 01 CPI Canada Inc Introduction 1A CHAPTER 1A INTRODUCTION CONTENTS TA 1 07 INTRODBUGTIGON iter ti tee ete cat ebd ed i heated ed Bene tic eda 14 2 PUNPOSO Me 1A 2 14 2 0 GENERATOR DESCRIPTION 0000 de eadeni t deor dl aD ba ded pete Ead ed 14 2 1A 3 0 PHYSICAL 2 20 44 1 0000 sn da adar iaat ia at riaa aada aa 14 3 TAA 0 TAPPEIGATIONS x tine tute tapa t ett te a tk Ses 1A 5 TA 5 0 JEBATURES osten tatem tattoo ra studet rege DE eran eee ak 1A 5 1A 6 07 ROTOR CONTROL js 2 rt etie oe
22. D 3 10 3 0 X RAY TUBE DATA iii iie ede mete Hi deti Baie de ee dote gute dera ciet dde dedu 1D 3 Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 02 Rev F Page 1D 1 1D Compatibility Listing CPI Canada Inc 1D 1 0 1D 2 0 1D 2 1 1D 2 2 1D 2 3 1D 2 4 1D 2 5 1D 2 6 INTRODUCTION This section details external equipment that is compatible with your generator and lists options that are included in that generator COMPATIBLE DEVICES AND OPTIONS The Indico 100 family of X ray generators may be configured to be compatible with various external devices Certain features must be factory configured others are user configurable Please refer to chapter 2 and 3 of this manual and or consult the factory for further details X Ray Tubes Various makes and models of inserts and housings are supported Refer to the compatibility statement and to chapter 2 of this manual PLEASE ENSURE THAT THE X RAY TUBE INSERT IS AS STATED ON THE COMPATIBILITY STATEMENT IF THE HOUSING HAS BEEN RELOADED WITH ANOTHER INSERT TYPE CALIBRATION MAY BE SERIOUSLY AFFECTED RESULTING IN TUBE DAMAGE Stators Various types impedances of stators are supported Refer to the compatibility statement and to chapter 2 of this manual AEC Devices The Indico 100 family of X ray generators may be configured to be compatible with various AEC devices ionization
23. ECT UNAPPROVED EQUIPMENT TO THE REAR OF THE CONSOLE For the 23 X 56 cm console J5 is used for the interconnect cable to the generator main cabinet J4 is not used J2 is a serial port for use by an external computer and J1 is for connection of an optional printer For the 31 X 42 cm console J5 is used for the interconnect cable to the generator main cabinet J2 is a serial port for use by an external computer and J13 is for connection of an external hand switch and or foot switch For the Rad only console J3 is for connection of an external hand switch J4 is a serial port for use by an external computer and J8 is for the interconnect cable to the main cabinet For the touchscreen console GEN on the rear of the touchscreen is for the interconnect cable to the generator main cabinet HS is for connection of an external hand switch COM 1 amp COM 2 are serial ports for use by external devices LO 3 5 mm stereo jack is for customer supplied speakers minimum 8 ohms do not use externally amplified speakers ETH is a standard 10 100 ethernet connection USBA and USBB are USB ports for connection of external devices CF is for the compact flash memory card which holds the touchscreen software and SW1 is the console upgrade button INCORRECT CONNECTIONS OR USE OF UNAPPROVED EQUIPMENT MAY RESULT IN INJURY OR EQUIPMENT DAMAGE CAUTION DO NOT EXCEED THE TUBE MAXIMUM OPERATING LIMITS INTENDED LIFE AND RELIABILITY WILL NOT BE OBTA
24. Equipment ied m oe did ias 1C 13 Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 1 1 Preparing for Installation CPI Canada Inc 1C 1 0 INTRODUCTION The following items must be considered before installing your generator Power level of your generator Power line requirements Ground requirements Physical placement of the generator Environmental requirements for the generator Cable runs from the generator to all room components tables Buckys X ray tubes etc 1C 2 0 GENERATOR POWER REQUIREMENTS 50 kW AND HIGHER THREE PHASE INDICO 100 GENERATORS ARE AVAILABLE IN 400 VAC AND 480 VAC MODELS 400 VAC MODELS MUST BE OPERATED FROM 400 VAC MAINS OR MAY BE OPERATED FROM 480 VAC MAINS WITH AN OPTIONAL LINE ADJUSTING TRANSFORMER 480 VAC MODELS MUST BE OPERATED FROM 480 VAC MAINS THESE ARE THE NOMINAL MAINS VOLTAGES THE ALLOWED TOLERANCES ARE AS DETAILED IN THE PREVIOUS TABLES 1C 2 1 32 kW Single Phase Line Voltage 230 VAC 10 1 Line Frequency 50 60 Hz Momentary Current 200 Amps Nominal Current 5 Amps 1C 2 2 40 kW Single Phase Line Voltage 230 VAC 10 1 Line Frequency 50 60 Hz Momentary Current 250 Amps Nominal Current 5 Amps 1C 2 3 32 kW Three Phase Line Voltage 400 VAC 10 3 480 10 3 with optional line adjusting transformer Line Frequency 50 60 Hz Momenta
25. HAZARD This board is fitted with high power resistors that operate at temperatures sufficient to cause skin burn Ensure that these resistors have cooled sufficiently after the power has been switched off before servicing 1B 4 13Dual Speed Starter Board HIGH VOLTAGE HAZARD Approximately 600 VDC is present on this board whenever the generator is switched on This voltage is sourced from the DC bus capacitors in the generator and therefore the high voltage hazard will remain for up to 5 minutes after the generator has been switched off 1B 4 14Inverter Board HIGH VOLTAGE HAZARD The inverter boards are connected to the main DC bus and will have high voltage applied at all times that the generator is switched on This assembly will remain energized for up to 5 minutes after the generator is switched off or the main disconnect is switched off Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 01 Rev V Page 1B 9 1B Safety CPI Canada Inc 1B 4 15HT Tank HIGH VOLTAGE HAZARD High voltage may be present at the primary terminals on the tank lid board at the output high voltage connectors and at the mA mAs measuring jacks if the shorting link is opened for mA mAs measurements The generator must not be energized if the leads that attach to the primary of the high voltage transformer are disconnected TORQUE NOTICE Do not over tighten the
26. INED UNLESS GENERATORS ARE OPERATED WITHIN PUBLISHED SPECIFICATIONS WARNING HAZARDOUS VOLTAGES EXIST INSIDE THE GENERATOR WHENEVER THE MAINS POWER IS SWITCHED ON THESE AREAS INCLUDE THE MAIN FUSE HOLDER AND PORTIONS OF THE POWER INPUT BOARD PARTS OF THE GENERATOR INTERFACE BOARD AND ROOM INTERFACE BOARD THE PRIMARY OF THE ROOM INTERFACE TRANSFORMER AND THE TERMINALS ON THE LINE ADJUSTING TRANSFORMER IF FITTED THE CONSOLE ON OFF SWITCH DOES NOT DISCONNECT THE MAINS POWER FROM THE ABOVE AREAS INSIDE THE GENERATOR Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 01 Rev V Page 1B 3 1B Safety CPI Canada Inc 1B 3 0 SAFETY NOTICES AND WARNINGS Cont THE DC BUS CAPACITORS MAY PRESENT A SAFETY HAZARD FOR AT LEAST 5 MINUTES AFTER THE POWER HAS BEEN REMOVED FROM THE UNIT CHECK THAT THESE CAPACITORS ARE FULLY DISCHARGED BEFORE SERVICING THE GENERATOR WHEN CONNECTING ADDITIONAL EQUIPMENT TO THE GENERATOR IT IS THE RESPONSIBILITY OF THE INSTALLER TO VERIFY COMPLIANCE TO ALL REGULATORY STANDARDS FOR SAFETY EMC AND HAZARD ANALYSIS RISK ASSESSMENT OF THE FINAL SYSTEM CONFIGURATION The following notes apply to the touchscreen console only WARNING THE TOUCHSCREEN CONSOLE HAS NO USER SERVICEABLE PARTS DO NOT ATTEMPT TO OPEN THE TOUCHSCREEN CONSOLE WHEN ATTACHING THE BASE TO THE TOUCHSCREEN CONSOLE ENSURE THE TOUCHSCREEN IS RESTING ON
27. OARD LCD DISPLAY ASSEMBLY CONSOLE TOP LCD DISPLAY ASSEMBLY 31 X 42 cm Console CONSOLE BOARD CONSOLE BOARD JUMPERS IN PREP X RAY Jwijjwa BUTTONS ENABLED JUMPERS OUT PREP X RAY BUTTONS DISABLED Rad only Console LCD DISPLAY ASSEMBLY FILE IN_CONB CDR Figure 1E 4 Console internal view including EPROM location where applicable Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1E 6 Rev R Indico 100 Series Service Manual Ch 740895 03 CPI Canada Inc Generator Layout and Major Components 1E 1E 2 3 Remote Fluoro Control Figure 1E 5 is an overview of the optional remote fluoro control for the Indico 100 generators This allows operation of fluoro functions from a location other than the main console T Y udo FLUOROSCOPY REMOTE EE e FILE ML RFCTR CDR Figure 1E 5 Remote fluoro control unit overview 1E 2 4 Dual Speed Starter EPROM location 1 DSS EPROM NOTE ORIENTATION DUAL SPEED STARTER BOARD REFER TO FIG 1E 1 FOR LOCATION FILE IN DSSEP CDR Figure 1E 6 EPROM location inside the dual speed starter Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 03 Rev
28. ONAL LINE ADJUSTING TRANSFORMER IS AVAILABLE THAT MOUNTS ON THE BOTTOM OF THE GENERATOR CABINET THIS TRANSFORMER HAS THE SAME WIDTH AND DEPTH AS THE GENERATOR CABINET AND A HEIGHT OF APPROXIMATELY 8 1 INCHES 206 mm IN OL CDR Figure 1A 1 Generator outline drawing Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 3 1A Introduction CPI Canada Inc 14 3 0 PHYSICAL SPECIFICATIONS CONT Figure 1A 2 shows the outline of the Indico 100 control consoles and the remote fluoro control gd 2 75 70 EXC NE NE 4 z 94 E st 9 E 5 N e N 23 X 56 cm CONSOLE 31 X 42 cm CONSOLE k 277 _ a 37 94 e um 55 9 83 ei 2x es RAD ONLY CONSOLE 15 in 38 0 cm TOUCH SCREEN CONSOLE 6 1 155 D REMOTE FLUORO CONTROL OPTIONAL 222 56 8 1 206 NOTE HEIGHT SHOWN IS AS CONFIGURED FOR TABLETOP USE IF CONFIGURED TO MOUNT ON I l HEIGHT WILL 3 3 84 ALL DIMENSIONS ARE IN INCHES MM IND CONSOLES CDR Figure 1A 2 Console remote fluoro control outline drawing Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 4 Rev Y Indico 100 Series Service Manual Ch 740904 00 CPI Canada Inc Introduction 1A 1A 4 0 APPLICATIONS 1A
29. SUMES NO RESPONSIBILITY FOR X RAY RADIATION OVEREXPOSURE OF PATIENTS OR PERSONNEL RESULTING FROM POOR OPERATING TECHNIQUES OR PROCEDURES Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1B 2 Rev V Indico 100 Series Service Manual Ch 740904 01 CPI Canada Inc Safety 1B 1B 3 0 SAFETY NOTICES AND WARNINGS Cont WARNING THIS X RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS SAFE EXPOSURE FACTORS OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED X ray radiation exposure may be damaging to health with some effects being cumulative and extending over periods of many months or even years Operators and service personnel should avoid any exposure to the primary beam and take protective measures to safeguard against scatter radiation Scatter radiation is caused by any object in the path of the primary beam and may be of equal or less intensity than the primary beam that exposes the film No practical design can incorporate complete protection for operators or service personnel who do not take adequate safety precautions Only authorized and properly trained service and operating personnel should be allowed to work with this X ray generator equipment The appropriate personnel must be made aware of the inherent dangers associated with the servicing of high voltage equipment and the danger of excessive exposure to X ray radiation during system operation DO NOT CONN
30. assure that it is used in such an environment fluctuations flicker emissions IEC 61000 3 3 CISPR 11 The VZW2930 series of X ray generators in combination with shielded location Harmonic Not Applicable emissions IEC 61000 3 2 Voltage Not Applicable Emissions test Compliance Electromagnetic environment guidance RF emissions Group 1 The VZW2930 series of X ray generators use RF energy only for CISPR 11 their internal functions Therefore the RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions Class A The VZW2930 series of X ray generators must be used only in a shielded location with a minimum RF shielding effectiveness and for each cable that exits the shielded location a minimum filter attenuation of 40dB from 30 MHz to 230 MHz and 47dB from 230 MHz to 1 GHz The minimum at 30 MHz is 40dB and the minimum at 230 MHz is 47dB The VZW2930 series is suitable for use in all establishments other than domestic and those directly connected to the public low voltage power supply network that supplies buildings used for domestic purposes NOTE It is essential that the actual shielding effectiveness and filter attenuation of the shielded location be verified to assure that they meet the minimum specifications Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 8 Rev Y Indico 10
31. ay generator should be observed to verify normal operation If abnormal performance is observed additional measures may be necessary such as re orienting or relocating the X ray generator Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 10 Rev Y Indico 100 Series Service Manual Ch 740904 00 CPI Canada Inc Introduction 1A 14 9 3 Electromagnetic Compatibility EMC In accordance with the intended use this X ray generator complies with the European Council Directive concerning Medical Devices The CE marking affixed to this product signifies this One of the harmonized standards of this Directive defines the permitted levels of electromagnetic emission from this equipment and its required immunity from the electromagnetic emissions of other devices It is not possible however to exclude with absolute certainty the possibility that other high frequency electronic equipment which is fully compliant to the EMC regulations will not adversely affect the operation of this generator If the other equipment has a comparatively high level of transmission power and is in close proximity to the generator these EMC concerns the risk of interference may be more pronounced It is therefore recommended that the operation of equipment of this type such as mobile telephones cordless microphones and other similar mobile radio equipment be restricted from the vicinity of this X ray generat
32. ays various messages indicating status or equipment problems The user is prompted in case of errors Error log stores last 200 errors and associated generator settings Service and diagnostic information available via a laptop computer optional KV range Radiography 40 to 150 kV Fluoroscopy 40 to 125 kV mA range Radiography 10 to 320 mA 30 kW 10 to 400 mA 32 kW 10 to 500 mA 40 kW 10 to 630 mA 50 kW 10 TO 800 mA 65 kW and 10 to 1000 mA 80 and 100 kW Fluoroscopy 0 5 to 10 mA 0 5 to 20 mA with optional high level fluoroscopy Normal and high level pulsed fluoroscopy 5 to 80 mA Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 5 1A Introduction CPI Canada Inc 1A 5 0 FEATURES Cont e mAs range Tube dependent max 1000 mAs e Time range Radiography 1 0 to 6300 ms Fluoroscopy 0 to 5 or 0 to 10 minutes Refer to the compatibility statement end of section 1D for compatibility and features of this specific generator 1A 6 0 ROTOR CONTROL The generator will be equipped with a low speed starter or optional dual speed starter DUAL SPEED STARTER Number of tubes permissible Maximum of 32 tube types Tube type is switch selectable Current monitoring Both stator circuits Dual speed starter output frequency 50 or 60 Hz low speed 150 or 180 Hz high speed Independent of line frequency Braking Dyna
33. cument Page 1C 4 Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 3 0 POWER LINE REQUIREMENTS The following table defines the power line requirements for the generators NOTE THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES BETWEEN THE MAINS DISCONNECT AND THE GENERATOR THE ACTUAL VALUES USED AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE VOLTAGE LEVEL THE CURRENT REQUIREMENTS THE LENGTH OF THE CABLE RUN AND MUST BE CONFIRMED BY THE INSTALLER FINAL SELECTION OF GENERATOR INPUT WIRE AND DISCONNECTS AS WELL AS THE CABLING FROM THE DISTRIBUTION TRANSFORMER TO THE MAINS DISCONNECT MUST MEET THE REQUIREMENTS OF THE LOCAL ELECTRICAL CODES AND IS USUALLY DETERMINED BY HOSPITAL CONTRACTOR ENGINEERING ALL THE RATINGS LISTED CONSIDER THE GENERATOR REQUIREMENTS ONLY THE INSTALLER MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOADS A POOR QUALITY INPUT LINE MAY RESULT IN THE INSTALLER HAVING TO DERATE THE GENERATOR S MAXIMUM POWER Mains Minimum Generator Minimum Minimum Minimum Apparent Recommended Momentary Recommended Recommended Recommended Mains Mains Disconnect Line Current Generator Distribution Ground Resistance to Generator Service Rating Transformer Wire 15 ft 5 m max Rating Size Voltage 32 kW 1 Generator 230 VAC 2 200 A 120A 50 kVA 2 0 055 33 mm 33 mm 40 kW 1 Generator 230 VAC 2 250 120A 65 kVA 2
34. dico 100 generator outline 1C 5 2 Generator Weight The weight of the generator cabinet and of the available consoles is listed below Generator cabinet 217 lbs 98 6 kg Control console 23 X 56 cm 7 lbs 3 2 kg Control console 31 X 42 cm 8 lbs 3 7 kg Control console Rad only 6 Ibs 2 7 kg Control console 15 in 38 5 cm Touch screen 18 lbs 8 2 kg with base 10 Ibs 4 5 kg without base Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 7 1 Preparing for Installation CPI Canada Inc 1C 5 3 Generator Shipping Containers Dimensions The overall dimensions of the Indico 100 shipping pack are shown below 2 7 7 2 a ES tt 2 Pd A A 7 7 g gt b M HEN MAXIMUM 31 788 MAXIMUM 32 0 813 DIMENSIONS ARE IN INCHES MM PACK CDR Figure 1C 1 Generator shipping container 1C 6 0 LOCATING THE GENERATOR CABINET AND CONTROLLER The generator cabinet is self standing and does not need to be supported However the installation should meet the following requirements The floor must be flat and level The floor must be capable of supporting a load of approximately 250 Ibs 115 Kg
35. e is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 01 Rev V Page 1B 5 1B Safety CPI Canada Inc 1B 4 0 SAFETY WARNINGS LABELS Cont WARNING WAIT A MINIMUM OF 5 MINUTES AFTER THE INPUT MAINS POWER HAS BEEN REMOVED BEFORE REMOVING ANY COVERS OR ACCESS PANELS ONCE THE COVER S PANEL S ARE REMOVED CHECK THAT THE VOLTAGE ACROSS THE DC BUS CAPACITORS IS LESS THAN 48 VDC BEFORE SERVICING IF THIS VOLTAGE EXCEEDS 48 VDC THE CAPACITORS MUST BE MANUALLY DISCHARGED BY QUALIFIED SERVICE PERSONNEL 1B 4 2 Caution High Voltage Exposed Label HIGH VOLTAGE EXPOSED WHEN PANEL OPEN REMOVED This label is attached to the main access panel on the generator cabinet High voltage will be exposed if the subject panel is removed and the generator is connected to live AC mains or if high voltage capacitors are still charged 1B 4 3 Weight Label Heavy object Jake Lift with help This label is attached to the main access panel on the generator cabinet and to the HT oil tank This states the approximate weight of the generator and the HT oil tank and cautions against attempting to lift those assemblies without proper assistance Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1B 6 Rev V Indico 100 Series Service Manual Ch 740904 01 CPI Canada Inc Safety 1B 1
36. elephone 905 877 0161 Fax 905 877 8320 Attention Customer Support Department E mail marketing cmp cpii com Attention Customer Support Department Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 13 1A Introduction CPI Canada Inc This page intentionally left blank Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 14 Rev Y Indico 100 Series Service Manual Ch 740904 00 CPI Canada Inc Safety 1B CHAPTER 1B SAFETY CONTENTS TBO INTRODUCTION sitter tct De dl e tat adu e P D e e t area 2 1B 2 0 SAEETY ANBD WARNING SYMBOBES 6 e i ic db e ete 2 1 3 0 SAFETY NOTICES AND WARNINGS 1 ettet tee ec ectetuer ek edd 2 1B 4 0 SAEETY WABNINGS EABBEES iit e etie tede tte aee P exe 5 1B 4 2 Caution High Voltage Exposed Label ssi siens nennen enne tns 6 1B 4 3 Weight E bel det e epe ete bm rid n e e t a nee ere a 6 1B 4 4 Caution High Voltage Behind Cover sss siint enhn innen nnne nins tss tnn nnn nnns 7 1B 4 5 Caution High Voltag re rid p mr te dd pe Pe ap Po des de aai p Pe de oet ER Re 7 1B 4 6 Danger High Voltage 8 1B 4 7 Console CPU Board Console Board ssi
37. h a minimum RF 80MHz 80MHz shielding effectiveness and for each cable that enters the shielded location a minimum filter attenuation of 40dB from 30 MHz to 230 MHz and 47dB from 230 MHz to 1 GHz The minimum at 30 MHz is 40dB and the minimum at 230 MHz is 47dB Radiated RF 3 V m 3 V m Field strengths outside the shielded location from IEC 61000 4 3 80MHz to 2 5 80MHz to 2 5 fixed RF transmitters as determined by an GHz GHz electromagnetic site survey should be less than 3 V m Interference may occur in the vicinity of equipment marked with the following symbol o NOTE 1 These guidelines may not apply all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people NOTE 2 It is essential that the actual shielding effectiveness and filter attenuation of the shielded location be verified to assure that they meet the minimum specification a Field strengths from fixed transmitters such as base stations for radio cellular cordless telephones and land mobile radios amateur radio AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the VZW2930 series of X ray generators is used exceeds the applicable RF compliance level above the X r
38. ions on the title page of this CPI document Page 1E 2 Rev R Indico 100 Series Service Manual Ch 740895 03 CPI Canada Inc Generator Layout and Major Components 1E 1E 2 1 Generator Cabinet Assembly Cont DAP INTERFACE BOARD OPTIONAL ROOM INTERFACE BOARD OPPOSITE POWER EPROM SIDE OF PANEL NOTE ORIENTATION U41 EPROM q ROOM INTERFACE TRANSFORMER GENERATOR CPU BOARD GENERATOR INTERFACE BOARD INVERTER ASSY DEPENDING ON MODEL UP TO THREE INVERTER BOARDS WILL BE FITTED DIGITAL BOARD OPTIONAL AEC BOARD POWER SUPPLY CONTROL BOARD FILAMENT BOARD S AUXILIARY BOARD INVERTER ASSY SHOWING ADDITIONAL DC BUS CAPACITORS DUAL SPEED 1 PHASE UNITS ONLY STARTER OPTIONAL ADDITIONAL DC BUS CAPACITORS 100 kW UNITS ONLY IN_SUBID CDR 5 HT TANK Figure 1E 1 Major generator subassemblies amp power EPROM location Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 03 Rev R Page 1E 3 1E Generator Layout and Major Components CPI Canada Inc 1E 2 1 Generator Cabinet Assembly Cont NM CONTROL CABINET POWER SUPPLY CABINET RESONANT BOARD ROOM INTERFACE POWER INPUT BOARD BLANKING PLATE MAIN INPUT FUSES POWER FUSE POWER SUPPLY AUXILIARY TRANSFORMER LOW SPEED STARTER BOARD Some models only With AN INSUB1 CDR
39. ith a standard length of 50 ft 15 m e The cable supplied for the optional remote fluoro control is a 9 conductor cable with a standard length of 50 ft 15 m 50 15M SUPPLIED 50 15M SUPPLIED GENERATOR CABINET REMOTE FLUORO OPTIONAL OPERATOR S CONSOLE ML CBLS CDR Figure 1C 7 Cabling supplied with generator Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 12 Rev Y Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 9 0 PRE INSTALLATION CHECK LISTS The following checklists are provided to help the installer during a pre installation site visit prior to installing the generator e Site logistics e Installation equipment 1C 9 1 Site Logistics Before starting the generator installation review the following checklist for site logistics CHECK DESCRIPTION the building available Are all halls and doorways large enough to allow the generator to pass through Is there a transport dolly or similar device to move the Generator It must have a minimum rating of 350 Ib 160 Kg Do any regulatory bodies need to be notified prior to installation If movers are required have arrangements for time and equipment been completed Are lifting straps or some other suitable device available to lift the generator off the shipping pallet 1C 9 2 Installation Equipment The fo
40. llowing is a checklist of recommended tools and test equipment for installation and calibration of the generator NOTE Please note that for membrane consoles GenWare and a laptop are required for programming and calibration of the generator Embedded GenWare may be used when programming and calibrating via the touchscreen console this can be accessed directly from the System Utilities menu Refer to chapter 3C for details CHECK DESCRIPTION GenWare for setup and calibration using a membrane consoles if required Embedded GenWare amp may be used when calibrating and programming using a touchscreen console General hand tools for installation Wrenches nut drivers assortment of screwdrivers pliers etc If the generator is to be anchored to the floor suitable hardware and drills drill bits etc must be available A supply of connectors for wiring lugs caps line splices etc NE A calibrated DVM which indicates true RMS voltages Dual trace memory oscilloscope with a minimum 20 MHz bandwidth appropriate leads probes etc Device for measuring true kVp and mA mAs This may be a Dynalyzer equivalent or a non invasive system such as the Keithly TRIAD system A calibrated radiation meter with detectors that will allow for R min and uR type measurements or uGy and Gy min A strobe or reed type tachometer to verify that the anode is rotating up to speed Use and disclosure is subject to the restrictions on the ti
41. mic braking when in high speed rotation Rotor boost time Determined by tube selection plus incremental boost time changes from 100 to 700 msec Duty cycle Not to exceed 2 high speed starts per minute LOW SPEED STARTER Current monitoring Both stator circuits Duty cycle Not to exceed 5 consecutive boosts followed by a minimum 10 second wait period 1A 7 0 AUXILIARY POWER OUTPUTS The generator supplies the following power outputs for X ray room equipment e 24 VDC 4 Amp e 120 VAC 2 5 Amp e 240 VAC 1 5 Amp 2 5 AMPS IS AVAILABLE AT 120 VAC OR 1 5 AMPS IS AVAILABLE AT 240 VAC BUT BOTH ARE NOT AVAILABLE SIMULTANEOUSL Y The above voltage sources are not compatible with Collimator lamps 24 VAC 150 watts These lamps are not compatible with the 24 VDC supply e Fluorescent lamps These have high starting currents and generate transients when the tube strikes e Some inductive loads may cause difficulties some motors and solenoids Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 6 Rev Y Indico 100 Series Service Manual Ch 740904 00 CPI Canada Inc Introduction 1A 1A 8 0 SYSTEM DOCUMENTATION The Indico 100 series of X ray generators includes the following documentation e Operators manual e Service and installation manual e Supplements and application notes as required 1A 9 0 REGULATORIES AND DESIGN STANDARDS 1A 9 1 Environmental Specifications OPERATING
42. nuts on the feed through terminals for the primary of the HT transformers Over tightening may damage the HT tank 1B 4 16F1 Primary of Power Supply Auxiliary Transformer FUSE RATING Fuse F1 is located the generator chassis to the left of the main input N fuses on the power input board Single phase generators FNM 3 3A 250V Three phase generators FNQ 2 2A 500V 1B 4 17F4 Primary of Room Interface Transformer FUSE RATING Fuse F4 is located on the generator chassis to the left of the main input fuses on the power input board Zo x Single phase generators FNM 3 3A 250V Three phase generators FNQ 2 2A 500V Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1B 10 Rev V Indico 100 Series Service Manual Ch 740904 01 CPI Canada Inc Preparing for Installation 1C CHAPTER 1C PREPARING FOR INSTALLATION CONTENTS 16 1 0 INTRODUGTION riii iiir rrt rd oraret cies ERR CURE eerte 10 2 10 2 0 GENERATOR POWER REQUIREMENTS sessi nennen nnne trennen nnne tren 10 2 1C 2 T 32 kW Single Pliase asd ee b PE Ud e i n ders 1C 2 16 2 2 40 KW Single Phase ibt adparet aget a bad e sd etu 1C 2 16 2 3 82 KW Three Phase it tare cashed cas eu nein uode 1C 2 16 2 4 40 kW Three Phase eee ities eire eripe e m ue gne SR aa aaa dd de iieis 1C 3 16 2 5 50KW Three Phase
43. o 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 3 1 Preparing for Installation 1C 2 7 80 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current 1C 2 8 100 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current CPI Canada Inc 400 10 3 for 400 VAC input generators 480 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 155 Amps phase at 400 VAC 130 Amps phase at 480 VAC 5 Amps 400 VAC 10 3 for 400 VAC input generators 480 VAC x 1095 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 195 Amps phase at 400 VAC 160 Amps phase at 480 VAC 5 Amps Nominal Current Standby current the current drain in continuous fluoro or pulsed fluoro modes R amp F generators or standby current only rad only generators External or installer supplied equipment connected to the generator may increase the nominal current beyond the values shown 1C 2 9 Service Disconnect All Models Refer to the following table for the recommended service disconnect ratings for the Generators Power Supplies Use and disclosure is subject to the restrictions on the title page of this CPI do
44. oprietary source code This license does not grant you any rights to patents copyright trade secrets trademarks or any other rights with respect to the Software You are not authorized to modify or to create derivative works based on this software You are not authorized to decompile disassemble or otherwise reverse engineer the embedded Software CPI reserves all rights not expressly granted herein You are authorized to copy the Software only for the following purposes a If such copying is an essential step in the use of the Software and in accordance with this agreement or b To make an archival copy for back up purposes If making a copy pursuant to Section 2 above you must ensure that all trademark copyright and intellectual property notices are reproduced and included on any copies that are made The Software embedded in this Product is provided to you within the same warranty terms as those offered for the Products except for any third party software which is offered as is and without warranties of any kind including but not limited to warranties of merchantability fitness for a particular purpose title and non infringement The Software embedded in this Product is not intended for use in or with systems devices or products intended to support of sustain life or for any aviation or nuclear reactor application in which the software or its failure malfunction or inadequacy could directly or indirectly cause or contribute
45. or 1A 9 4 RoHS Compliance Indico 100 Pin EUR SER EW RRR BE ASSURER Table of hazardous substances name and concentration SEPA SEI RICH WEAK Hazardous substances name Component Name d 7 ZW 11 Pb Hg Cd PBDE Generator X O O X O O Console X O O X O O AR AU LUCERE BR 375 YESJ T 11363 2006 AY BRE ee WZA BEA IRR e Ib TE ARTE RE LH SJ T 11363 2006 ERER E AY e SK ye BE A Pt BRAS e E f A HT be UE LMR ALA BEATTIE RM TT WE Weis eA Sce ITE A Da RA pe PRP RR o Indicates that this toxic or hazardous substance contained all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ T11363 2006 e Data listed in the table represents best information available at the time of publication e Applications of hazardous substances in this medical device are required to achieve its intended clinical uses and or to provide better pro
46. ries Service Manual Ch 740895 03 Rev Page 1E 1 1E Generator Layout and Major Components CPI Canada Inc 1E 1 0 INTRODUCTION This section contains generator layout drawings and figures that identify the major generator components and circuit board assemblies This section also shows the location and correct orientation of the power EPROM located on the generator CPU board the console EPROM located on the console CPU board if applicable and the dual speed starter EPROM located on the dual speed starter board Refer to the applicable figures to ensure correct EPROM placement and orientation should EPROM replacement be necessary 1E 2 0 MAJOR COMPONENT LAYOUT 1E 2 1 Generator Cabinet Assembly The following major assemblies are located within the generator cabinet e Auxiliary power supply e Generator control circuits e Room interface for the X ray system e Low speed starter or optional dual speed starter e High frequency inverter e H T transformer e Optional AEC board automatic exposure control e Optional DAP interface board e Optional digital I O board Figure 1E 1 shows the major components within the front and right side of the generator cabinet Figure 1E 2 shows the major components accessible from the left side and the rear of the generator cabinet These figures are meant to show major component locations only minor details may differ from actual units Use and disclosure is subject to the restrict
47. ry Current 65 Amps phase at 400 VAC 55 Amps phase at 480 VAC Nominal Current 5 Amps Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 2 Rev Y Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc 1C 2 4 40 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current 1C 2 5 50 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current 1C 2 6 65 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current Preparing for Installation 1C 400 VAC 10 3 480 VAC 10 3 with optional line adjusting transformer 50 60 Hz 80 Amps phase at 400 VAC 65 Amps phase at 480 VAC 5 Amps 400 VAC 10 3 for 400 VAC input generators 480 VAC 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 100 Amps phase at 400 VAC 80 Amps phase at 480 VAC 5 Amps 400 VAC 10 3 for 400 VAC input generators 480 VAC 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 125 Amps phase at 400 VAC 105 Amps phase at 480 VAC 5 Amps Use and disclosure is subject to the restrictions on the title page of this CPI document Indic
48. sed to indicate the presence of high voltage Warning symbol used to indicate a potential hazard to operators to service personnel or to the equipment It indicates a requirement to refer to the accompanying documentation for details Radiation exposure symbol used on operator console Lights to indicate that an exposure is in progress This is accompanied by an audible tone from the console Fluoro radiation exposure symbol used on operator console and on optional remote fluoro control unit Lights to indicate that a fluoro exposure is in progress This is accompanied by an audible tone from the console THIS X RAY UNIT MAY BE Radiation warning label on console used in certain DANGEROUS TO PATIENT AND jurisdictions OPERATOR UNLESS SAFE EXPOSURE FACTORS OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED Never allow unqualified personnel to operate the X ray generator 1B 3 0 SAFETY NOTICES AND WARNINGS WARNING PROPER USE AND SAFE OPERATING PRACTICES WITH RESPECT TO X RAY GENERATORS ARE THE RESPONSIBILITY OF USERS OF SUCH GENERATORS CPI CANADA INC PROVIDES INFORMATION ON ITS PRODUCTS AND ASSOCIATED HAZARDS BUT ASSUMES NO RESPONSIBILITY FOR AFTER SALE OPERATING AND SAFETY PRACTICES THE MANUFACTURER ACCEPTS NO RESPONSIBILITY FOR ANY GENERATOR NOT MAINTAINED OR SERVICED ACCORDING TO THIS SERVICE AND INSTALLATION MANUAL OR FOR ANY GENERATOR THAT HAS BEEN MODIFIED IN ANY WAY THE MANUFACTURER ALSO AS
49. seinen 8 1B 4 8 Generator Interface Board 8 TB 4 9 Hoom Interface BOArd iio EDD eR 9 TBA TOAEGC Board ae e 9 IBATI Power Input etd CR RR e E ERR des AX RR 9 1B 4 12 Low Speed Starter Board eeu lo etes te dde Re eH ena ra Lo el 9 1B 4 18 Dual Speed Starter Board t a ea en uo sed De SD e RR A at Duas 9 1B 4 14 Inverter Board ieu ene oen eae Teen peine eun AAE ne E Eua ene evan d 9 Uy 15 HT Tank A 10 1B 4 16 F1 Primary of Power Supply Auxiliary Transformer sss sienne enne 10 1B 4 17 F4 Primary of Room Interface siiis essen eite tnnt en tnn 10 Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 01 Rev V Page 1B 1 1B satety CPI Canada Inc 1B 1 0 INTRODUCTION This section contains important safety warnings and safety information required for installing and servicing the generator 1B 2 0 SAFETY AND WARNING SYMBOLS The following advisory symbols are used on the safety warning labels and or on circuit boards and or on the operator console and the optional remote fluoro control WARNING High voltage symbol u
50. solid state or PMT via the optional AEC board Refer to the compatibility statement at the front of this manual for AEC device compatibility of this generator ABS Pickups Various ABS pickups light diode composite video PMT etc may be supported on R amp F generators depending on configuration Refer to the compatibility statement at the front of this manual and to chapter 3E Tomographic Tables Various Please note that the generator is used as a backup timer ONLY in tomography AEC is NOT available for tomography Digital Interfaces R amp F Generators The generator may be configured to be compatible with various digital imaging systems Refer to the compatibility statement at the front of this manual Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1D 2 Rev F Indico 100 Series Service Manual Ch 740904 02 CPI Canada Inc Compatibility Listing 1D 1D 2 7 DAP Dose Area Product A DAP Dose Area Product meter is available as an option on Indico 100 X ray generators Refer to chapter for details 1D 2 8 Options Major options include AEC board digital interface board DAP remote fluoro control unit dual speed starter line adjusting transformer and two tube HT transformer NOTE REFER TO THE COMPATIBILITY STATEMENT AT THE FRONT OF THIS MANUAL FOR COMPATIBILITY OF THIS GENERATOR 1D 3 0 X RAY TUBE DATA INSTALLER PLEASE INSERT THE TUBE RATING CHARTS FOR THE
51. ss equipment Degree of protection against electric shock Not classified Degree of protection against harmful ingress of water Ordinary equipment Mode of operation Continuous operation with intermittent loading standby exposure Equipment not suitable for use in presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide EN 60601 1 4 IEC 60601 1 4 EN ISO 14971 NOTE All referenced standards are considered to be at the latest adopted revision Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 7 1A Introduction CPI Canada Inc 14 9 2 Applicable Standards con t SP US The CE Mark is a declaration by the manufacturer that the product complies with the requirements of the applicable European Union EU medical device directive and that the product has been subject to conformity assessment procedures as provided in that directive A CSA mark with the indicators and US means that product is certified for both the U S and Canadian markets to the applicable U S and Canadian standards B EMC EN 60601 1 2 2001 IEC 60601 1 2 2001 Guidance and manufacturer s declaration electromagnetic emissions The VZW2930 series of X ray generators are intended for use in the electromagnetic environment specified below The customer or the user of the VZW2930 series should
52. tection to human beings and or to environment due to lack of reasonably economically or technically available substitutes Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740904 00 Rev Y Page 1A 11 1A Introduction CPI Canada Inc 1A 10 0TECHNIQUE FACTORS DEFINITIONS KV KV peak after any initial KV overshoot TIME Time in milliseconds ms that the high voltage anode to cathode is greater than or equal to 7596 of the desired kV mA Average tube current in mA during the exposure time mAs milliampere seconds mA x TIME 1A 11 0RUNTIME LICENSE AGREEMENT TOUCHSCREEN CONSOLE User End User License Agreement You should carefully read the following terms and conditions before using this product It contains software Software the use of which is licensed by Communications amp Power Industries Canada Inc CPI to you the original end user for your use only as set forth below If you do not agree to the terms and conditions of the agreement do not use the software If you use any part of the software such use shall indicate that you accept these terms 1 8 The Software embedded in this Product is protected by international intellectual property rights and treaties You may use the software in object code form only and are prohibited from distributing the software as such There is no grant of any of the Software s pr
53. tle page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev Y Page 1C 13 1 Preparing for Installation CPI Canada Inc 1C 9 2 Installation Equipment CHECK DESCRIPTION A sufficient selection of absorbers to allow AEC and ABS calibration if applicable A suggested selection is Lexan in thickness of 5 0 10 0 and 15 0 cm or water in plastic containers of homogenous density in thickness of 5 0 10 0 and 15 0 cm Test phantoms to verify the imaging system with the generator Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 14 Rev Y Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Compatibility Listing 1D CHAPTER 1D COMPATIBILITY LISTING CONTENTS TDA Os INTRODU OTON IET 1D 2 1D 2 0 COMPATIBLE DEVICES AND 6 0 2 0 2000 000000 enne nnns 1D 2 1D 2 1 XRAY TUDES isi oie apte e B pe De etd il e D ur epe 1D 2 1 2227 Sfators i di s hn ede IR ERR ERU EP ER t ROI ae 1D 2 1D 2 3 AEC D6VICOS s er B tie ER EE E n EE Pe e e RR 1D 2 t124 SABSPICKUDS t tto ettet tte bs 1D 2 1D 2 5 Tomographic Tables s tete m eb m y ode ne bee ose 1D 2 10 2 6 Digital Interfaces R amp F 1D 2 10 257 DAP Dose Area Product s eite ertet n ete pae e er a dee b eats 1D 3 DT MESI dient nee 1
54. to personal injury or death or significant property damage It is your responsibility as the User or End User to ascertain the suitability of the Software for your particular situation and or application This agreement is effective until terminated The agreement shall terminate immediately if you fail to adhere to the terms and conditions set forth herein Upon termination you must immediately cease all use of the Software and destroy any and all copies of the embedded Software in your possession This agreement represents the entire agreement between you and CPI with respect to the Software and supersedes all other agreements or representations whether written or oral The terms of this agreement can only be modified by the express written consent ob both parties If any part of this agreement is held to be unenforceable as written it will be enforced to the maximum extent allowed by applicable law and without effect to the enforceability of any other part Should you have questions regarding the use of the Software please contact support cmp cpii com Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1A 12 Rev Y Indico 100 Series Service Manual Ch 740904 00 CPI Canada Inc Introduction 1A Address any questions regarding X ray generator operation to Mail Customer Support Department Communications and Power Industries Canada Inc 45 River Drive Georgetown Ontario Canada L7G 2J4 T

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