SERVICE MANUAL
Contents
1. 10 3 Installation adjustments and maintenance 10 3 1 Installation 10 3 2 Defrosting and draining 10 3 3 Cleaning your freezer 11 4 Disassembly 12 4 1 Door assembly Door hinge hinge cover 12 4 2 Compartment Grill assembly 12 4 32. 2 1 General Information 4 1 1 General guideline 4 1 2 Insurance Test 4 1 3 How to read this Service Manual 5 2 Product Feature 6 2 1 Specifications 6 2 2 External views
3. 15 7 Circuit diagram 15 7 1 Brief principle diagram 15 8 Trouble shooting 16 8 1 Normal phenomena 16 8 2 Main parts parameter 18 8 9 9 9 10 11 11 11 11 12 12 12 12 13 13 13 14 14 14 14 Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A
4. 3 Issue 2014 03 13 Rev Ref1102S001V0 8 3 Abnormal phenomena 19 8 3 1 Compressor doesn t start 19 8 3 2 Poor cooling 20 Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 4 Issue 2014 03 13 Rev Ref1102S001V0 Chapter 1 General Information 1 1 General Guidelines When servicing observe the original lead dress If a short circuit is found replace all parts which have been overheated or damaged by the short circuit After servicing see to it that all the protective devices such as insulation barriers insulation papers shields are properly installed After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazards 1 Leakage Current Cold Check 2 Leakage Current Hot Check 3
5. If the actual temperature is T lt 31 degrees or T lt 35 degrees control panel displays LL with 1HZ frequency flicker At the same time control panel sounds continuous buzzer alarm At this time to press the alarm button alarm buzzer sound stops but it still shows LL After fault excluded normal temperature is displayed on control panel Note 30 to 35 degrees C displays 30C it displays LL below 35C 22 f to 31 degrees F displays 22 F below 31 degrees F displays LL 3 When the actual temperature of T gt 99 degree F T gt 37 degrees C the control panel displays HH with 1HZ frequency flicker at the same time continuous buzzer alarm sounds from control panel at this time to press the alarm button alarm buzzer stops but control panel still shows HH After fault solved normal temperature is displayed on control panel 4 To press super freezer button for 3 seconds quick frozen function starts a buzzer alarm sounds from panel after 56 hours of continuous operation and without cancellation of this function then system is into protection mode after 1 minutes sounds and forces the compressor to stop working for 5min At last quick frozen opening function automatically canceled and the system returned to normal working state Note under quick frozen case its function is out of sensor control Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold
6. Do not wipe the freezer with a soiled dishwashing cloth or wet towel Do not use scouring pads powdered cleaners bleach or cleaners containing bleach Inside Clean the inside of your freezer at least once a year We recommend that the freezer be unplugged before cleaning If this is not practical wring excess moisture out of sponge or cloth when cleaning in the vicinity of switches lights or controls Use warm water and baking soda solution about a tablespoon of baking soda to a quart of water Rinse thoroughly with water and wipe dry Do not use cleaning powders or other abrasive cleaners An open box of baking soda in the freezer will absorb stale freezer odors Change the box ever y three months Care should be taken in moving the freezer away from the wall All types of floor coverings can be damaged particularly cushioned coverings and those with embossed surfaces Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 11 Issue 2014 03 13 Rev Ref1102S001V0 Chapter 4 Disassembly 4 1 Door assembly Door hinge hinge cover Disassemble the hinge assembly and the hinge cover the hinge cover take away the cover then screw off the eight screws on the bottom hinge so the whole hinge could be moved 4 2 C
7. Prevention of Electro Static Discharge ESD to Electrostatic Sensitive 1 2 Insurance Test 1 Check if there is any leak of current 2 Cut out the power supply before the repair to avoid an electrical shock hazard 3 In the case of a live line test insulating gloves should be worn to avoid potential electrical shock 4 Confirm the rated current voltage and capacity before testing with any kinds of instruments 5 Watch if the upper door is open when you check something at a lower position 6 Take out every part in the cabinet before moving the machine especially things like panels e g glass shelf 7 Please wear intact cotton gloves when repair any parts of the evaporator so that scratches by the sharp fins can be avoided 8 If there is a breakdown with the refrigeration system please surrender the machine to the service center else the leaked refrigerant may pollute the atmosphere 9 The refrigerator use AC of 220V with a frequency of 50Hz 10 A big fluctuation of voltage exceed the range 187 242V may cause a start failure of the refrigerator a burn out of the control panel and compressor or an abnormal sound from the compressor in operation 11 Take care not to damage the supply line Don t yank at the line pull the plug out gently from the receptacle Don t press the line under the cabinet or step on it Take care not to roll on or damage the supply line when moves the machine
8. dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 17 Issue 2014 03 13 Rev Ref1102S001V0 5 When the door is open for more than 1 minutes the buzzer sends continuous alarm sound with the red light on then to click the alarm button alarm buzzer stop and the red light goes out or the door is closed the alarm sound automatically terminates with the red light goes out Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 18 Issue 2014 03 13 Rev Ref1102S001V0 8 2 Main parts parameter Part Name Check Method and Criterion Compressor Measure the resistance with a tester Ambient temperature Room temperature 25 C Model NX1111Y Main Wiring Auxiliary Wiring NX1111Y Normal 27 88 22 65 Abnormal Open or Short Circuited 0 Starter Measure the resistance with a tester Ambient temperature Room temperature 25 C Model TY QZ 108 Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Ser
9. from the wall Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 5 Issue 2014 03 13 Rev Ref1102S001V0 12 In the case of leakage of inflammable gases like carbon monoxide open the door and windows Don t pull out or insert the plugs of the appliance 13 Don t touch the refrigeration surface of the freezing compartment when the refrigerator is in operation especially when your hand is wet else you may be glued to the surface 14 Pull out the plug of power supply during clearance or power outage Wait at least five minutes to resume the power supply in order to prevent damage to the compressor caused by continuous restart 1 2 2 Photo used in this manual The illustration and photos used in this Manual may not base on the final design of products which may differ from your products in some way 1 3 How to read this Service Manual 1 3 1 Using Icons Icons are used to attract the attention of the reader to specific information The meaning of each icon is described in the table below Note A note provides information that is not indispensable but may nevertheless be valuable to the reader such as tips and tricks Caution A caution is used when there is danger that the reader through inc
10. 03 13 Rev Ref1102S001V0 Chapter 7 Circuit diagram 7 1 Brief principle diagram Chapter 8 Trouble shooting 8 1 Normal phenomena Problem Possible Causes What To Do Freezer does not operate or Power On Light is not on Temperature control in OFF or Min or 0 position Move the control to a temperature setting Freezer is unplugged Push the plug completely into the outlet The fuse is blown circuit breaker is tripped Replace fuse or reset the breaker Freezer starts stops too frequently Door lid left open Check to see if package is holding door lid open Too frequent or too long to door lid openings Closed the door or reduce the times of opening the door Temperature control set too cold See About the operation of your freezer Freezer operates too long Door lid left open Check to see if package is holding door lid open Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 15 Issue 2014 03 13 Rev Ref1102S001V0 Too frequent or too long door lid openings Closed the door or reduce the times of opening the door Temperature control set too cold See About the operation of your freezer Inadequate air circulation space around cabinet See Preparing to install the freezer Fast Freeze swi
11. Breakdown light red Fast freeze switch Freezer temperature warning indicator LED by sound Thermometer Outside In partition Maximum loading level marking Adjustable feet front rear n unable adjustable feet Mobility wheels front rear n Flush back skin evaporator Product net dimensions Unit dimensions H W D cm 84 5 141 74 5 Height with open lid cm Net weight kg 67 Packing dimensions amp loadability Packing dimensions H W D cm 89 5 146 5 77 5 Gross weight kg 76 20 container load pcs 40 container load pcs 40 High cube container load pcs 71 85 mc 13 6 m truck pcs 120 mc jumbo truck pcs Service User instruction languages GB Optional Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 9 Issue 2014 03 13 Rev Ref1102S001V0 Chapter 3 Installation adjustments and maintenance 3 1 Installation The freezer should be conveniently located for day to d
12. Control panel assembly Panel cover board knob indicator light 13 4 4 Thermostat assembly 13 5 Control and display system 14 5 1 Control and display panel 14 5 2 Starting the Freezer 14 6 System flow principle 14 6 1 Refrigeration flow chart 14 6 2 Refrigeration flow scenograph
13. Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual Order No Ref1102S001V0 2011 HAIER ELECTRICAL APPLIANCES COR LTD All rights reserved Unauthorized copying and distribution is a violation of law Chest Freezer SERVICE MANUAL MODEL G315A Haier Group Version V1 Date 20140313 This service information is designed for experienced repair technicians only and is not designed for use by the general public It dose not contain warnings and cautions to advice non technical individuals of potential dangers in attempting to service a product Product powered by electricity should by serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death WARNING Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 2 Issue 2014 03 13 Rev Ref1102S001V0 Contents Table of Contents
14. ay use in a dry well ventilated room Do not install the freezer where the temperature will go below 0 F or above 110 F because it will not maintain proper temperatures Be sure to install the freezer on a floor strong enough to support it when it is fully loaded The freezer must be solidly positioned on the floor if it is to function at its best Shims may be used to accomplish this wherever the floor is too uneven If the place selected for the freezer is damp or moist place 2 X 4 s 51 mm X 102 mm under its entire length to assure adequate support 3 2 Defrosting and Draining In most climates defrosting will be necessary only about twice a year To have the freezer operate most efficiently do not permit more than 1 2 13 mm of frost to accumulate on the shelves To remove frost scrape with a plastic or wood spatula or scraper Do not use an ice pick or sharp edged instrument as it may damage or scratch the freezer Do not use any electrical device in defrosting your freezer For Complete Defrosting 1 Turn the temperature control to the OFF position and unplug the freezer 2 Remove all food and place it in corrugated boxes insulated bags picnic coolers etc Use towels and newspapers for insulation as needed 3 With the door lid open use pans of hot water to speed loosening of frost Remove large pieces before they melt Chest models have a defrost water drain at the front 4 Sponge excess wa
15. d stop temperature should pay attention when do test Adjustment of thermostat Temperature of environment gt 30 1 3 grade 16 30 3 5grade lt 16 5 7grad Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 20 Issue 2014 03 13 Rev Ref1102S001V0 8 3 2 Poor cooling
16. o power at outlet Replace fuse or reset the breaker Freezer is unplugged Push the plug completely into the outlet Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 16 Issue 2014 03 13 Rev Ref1102S001V0 Light bulb burned out Replace bulb Door lid wont fully close by itself Package holding door lid open Get rid of all the packages Slow starting time after being off Built in overload product Refer to the manual Excessive frost build up Door lid left open Check to see if package is holding door lid open Too frequent or too long door lid openings Closed the door or reduce the times of opening the door Not unusual during periods of high humidity Defrost 1 When frozen sensor failure or short circuit occur the control panel displays EE and blinks in 1HZ frequency with buzzer sound together At that time system enter into safety mood that is in the cycle working state of starting for 10 minutes and of stopping 5 minutes of compressor then clicks the alarm button it can relieve buzzer sounds but EE is still using the 1HZ frequency flicker when fault is excluded regardless of to or not to press the alarm button buzzer sound relieves and normal temperature is displayed on control panel 2
17. ompartment Grill assembly Unscrew the two screw of grill you can take away the grill 4 3 Control panel assembly Unscrew the compartment grill refer 4 2 push the panel claw gently you re your finger or tools at the same time pull panel outside then take away it Take away the knob with a sharp edged tool Press the cover board and take away it Press two claws on indicator light side and push it from back to front Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 12 Issue 2014 03 13 Rev Ref1102S001V0 4 4 Thermostat assembly First take off the knob refer 4 3 Use turnbuckle spanner or acutilingual plier unscrew the turnbuckle then thermostat can be moved from back of panel Note When assembly thermostat you should placed thermostat in originally direction Chapter 5 Control and display system 5 1 Control panel Freezing temperature selection is made by setting the control from min to max coldest If you want colder or warmer temperatures adjust the control one step at a time Allow several hours after each one step adjustment for the freezer temperature to stabilize 5 2 Starting the Freezer 1 Clean the inside of the freezer with a mild solution of baking soda and water 2 Connect co
18. orrect manipulation may damage equipment loose data get an unexpected result or has to restart part of a procedure Warning A warning is used when there is danger of personal injury Reference A reference guides the reader to other places in this binder or in this manual where he she will find additional information on a specific topic Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 6 Issue 2014 03 13 Rev Ref1102S001V0 Chapter 2 Product Feature 2 1 Specifications CHEST FREEZERS Type Model G315A Commercial brand Frigor Product description Chest Freezer Type of appliance FS free standing BI built in FS Energy efficiency class A Climate class N 16 32 ST 16 38 T 18 43 SN T Freezer star rating Approvals VDE T V IMQ NF VE DEMKO etc CE Certifications Key features Gross capacity l 329 Total net capacity l 325 Freezing capacity kg 24h kg 24h 24 Energy consumption year kWh year 199 Max storage time at breackdown h 70 Defrosting Manual Automatic Manual Kind of coolant R134a R600a R600a Foaming components R141b C P C P Technical data Voltage freq
19. rd to power outlet 3 The display screen presents the original setting temperature 0 F or 18 and blinks with 1HZ frequency Then it displays actual inside temperature automatically after 5 seconds 4 To press the downward button for 3 seconds under keyboard locking condition temperature display starts to flash and the system is entering the setting status when it comes into setting status every time the figure of temperature blink is the one of setup last time 5 Allow freezer to operate for at least two hours before placing food inside Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 13 Issue 2014 03 13 Rev Ref1102S001V0 Chapter 6 System flow principle 6 1 Refrigeration flow chart The refrigeration system of direct cooling single system cooler belongs to the category of a single temperature and single control refrigerating system with one evaporators and is controlled by a single temperature control 6 2 Refrigeration flow scenograph Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 14 Issue 2014
20. tch is in the ON position on some models See About the operation of your freezer Noisy operation or cabinet vibrates Floor may be weak causing freezer to vibrate when compressor is on Placing 2 X 4s 51 mm X 102 mm under the length of the freezer will help support it and may reduce vibration Cabinet is not positioned solidly on floor See Preparing to install the freezer Or use shims for uneven floor Freezer temperature too warm Door lid left open Check to see if package is holding door lid open Too frequent or too long door lid openings Closed the door or reduce the times of opening the door Foods defrosting Temperature control OFF or Min or 0 positions Move the control to a temperature setting Freezer is unplugged Push the plug completely into the outlet The fuse is blown circuit breaker is tripped Replace fuse or reset the breaker Door lid left open Check to see if package is holding door lid open Too frequent or too long door lid openings Closed the door or reduce the times of opening the door Freezer temperature too cold Temperature control set too cold See About the operation of your freezer Fast Freeze switch is in the ON position or has run for too long on some models About the operation of your freezer Moisture forms on outside of cabinet Not unusual during periods of high humidity Wipe surface Interior light does not work on some models N
21. ter from the bottom of the freezer as it collects to prevent over flowing 5 After defrosting clean the inside of the freezer 6 Replace the drain plug inside the cabinet and the cap on the defrost drain Fold over and dry the gasket on the hinge side of the lid 7 Plug in the freezer Return the temperature control to its previous position and return food to the Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 10 Issue 2014 03 13 Rev Ref1102S001V0 freezer Water may drip from the back flange of the lid cover during defrosting This is normal Ice builds up in the lid insulation when the lid is open for adding or removing food and melts during the defrosting operation 3 3 Cleaning the Freezer Outside Protect the paint finish The finish on the outside of the freezer is a high quality baked on paint finish With proper care it will stay new looking and rust free for years Apply a coat of appliance polish wax when the freezer is new and then at least twice a year Appliance polish wax also works well to remove tape residue from freezer surfaces Keep the finish clean Wipe with a clean cloth lightly dampened with appliance polish wax or mild liquid dishwashing detergent Dry and polish with a clean soft cloth
22. uency V Hz 220 240 50 Input power currency W A 95 0 65 Lenght of cable incl plug cm 150 155 Temperature range from gt to C 18 DIN 8950 resp 8953 Energy consumption year kWh year 199 Energy consumption EN153 per 24 h kWh 24 h 0 545 Cooling system K Compressor A Absorbtion K Maximum noise level dB A 42 Aesthetics Door Streamline Chest Streamline edges Colours Cabinet white Top white Door glass Door frame white Fascia panel Handle w b g s white white Inside door drawers W white T transparent Liv vej 22 8800 Viborg Tlf 86 61 34 11 mail vibocold dk www vibocold dk Totall sninger i k l og frys G 315 A Chest Freezer 290615 Total solutions in refrigeration and freezing Service manual SERVICE MANUAL Model G315A 7 Issue 2014 03 13 Rev Ref1102S001V0 Equipment amp accessories Product classification Super eco Eco Standard Standard Lid Number Handle Lock 1 Type of lid Hinge Counter balanced Sliding Hinge Inside walls Stainless steel Aluminium Synthethic mat Anodized Aluminum Insulation Lid thikness cm 7 8 Walls thikness cm 7 Baskets number n 2 metal Defrost drain Interior light Calendar Adjustable thermostat Fast freeze lamp yellow On light green
23. vice manual SERVICE MANUAL Model G315A 19 Issue 2014 03 13 Rev Ref1102S001V0 8 3 Abnormal phenomena 8 3 1 Compressor doesn t start Compressor doesn t start Whether lighting and display system is normal Whether the grade of thermostat is on 0 Whether the resistance of compressor is infinite or 0 Whether the starting current is about 5A Whether PTC starter resistance between running jack and starting jack is 16 50 O Measure whether two ends of heat protector is through Whether the finger of multimeter swing to 0 quickly and then swing back slowly when measuring two poles of capacitance Whether compressor pin is tight contact is good Whether input and output voltage of main control board is normal Whether each contact of main control board is normal Tighten each contact and test machine again Y Trouble of lighting and display system Adjust the grade according to fact Compressor is open circuit or short circuit Inner trouble of compressor If it is infinite or 0 then the starter is out of work Heat protector is out of work Capacitance is out of work Insert again electrify and test Main control board is out of work Change for a new compressor Y N N N Y Y Y Y Y N Y Y Y N N N N N Compressor doesn t start sometimes because the temperature in case is between starting an
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