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1. 45 PARTS LIST Door Components PARTS LIST DOOR COMPONENTS vo KE AGES aa A A US DA ra 1 tem Part Number Description Price l IND 001 Outer Door i 2 890581 Screw 6 Fee LA Door Hinge LI CIA Door Hinge RH m 851167 Screw l Mc n 8 o 890548 Bracket Door Catch l f La 890547 Door Latch _ E 10 uu S46 Door Liner _ IL Be DIAN Lower Door Seal _ 13 3 Push Rod Short 14 a Spring l E A 15 S0076 Screw Hinge ES y ade 16 W S0072 Screw ESA 18 IND 005 Thermistor Bracket a 23 to 32 89505145 Powder Detergent Dispenser oO22 l gt 33 8511896 Micro Switch Assembly en la AN tee 1 p gt gi m E AS 7 da GAN PARTS LIST Wash Tub and Electrical Components 48 EX VIEW DRAWING 4365 LINER ASSEMBLY JOG AA os 4 pa VR SERIES MODELS sera PSS yen wan DNS e it ag afe aa AYE Oe L a A A LOL AS TL EDE PRA kon E 57 2 Y 50 49 Rage 4 DW 118 ITEM PART N DESCRIPTION Ex 4365 l 0012 400 075 Suppon Frame Assy T
2. REMOVAL OF PARTS MEMBRANE SWITCH SECTION 4 Replacement of Membrane Switch Remove Outer Door Panel and Control Panel Section 1 amp 3 Removal of the membrane switch can be done without removing the power control board Remove the membrane switch tail from the board connector by unlatching the patent tail connector See sketch Remove the touch control as follows Insert the blade of a knife or small serewdriver under the extreme left hand corner of the membrane assembly and prise it from the Control Panel When sufficientiy removed to grip with tweezers or fingernails gently pull the adhesive backed assembly off the panel for the full width ofthe membrane Grip the extreme end and remove Connector_ Finger Grip DAAN Film Switch Slide top part to unlatch Replacing the Membrane Switch Clean the switch area of the Control Panel front with a clean cloth using methylated spirit Any gum adhering to the board will not be dissolved by methylated spirit but it can be rolled up into itself like dough and it departs cleanly from the Control Panel Starting at the left hand end of the membrane switch facing the front of the panel lightly align the membrane assembly at the left end butting it against the plastic moulding of the handle opening Lay the ribbon membrane assembly down when half way along feed the tail through the slot in RHS end After checking for correct positioning gently press the assembly down
3. SERVICE INSTRUCTIONS The diagram below illustrates the water flow and identifies the main components in a 3 level micro filtration system Note that the sump is drawn in dotted lines for illustration purposes AE I Water inlet Solenoid Valve 2 Collector 3 Pressure Switch 4 Sump S Wash Pump water inlet via sump 6 Washkii c5 7 Wash Pump to Upper Spray Arm 8 Wash Pump to Lower Spray Arm 9 Various Lower Spray Arm water jets 10 Lower Spray Arm water jets 11 Spray Jet Diverter 12 Drain Pump water inlet 13 Drain Pump 14 Water outlet to drain 12 SERVICE INSTRUCTIONS SPECIFICATIONS DIMENSIONS OF UTENSIL WASHER Width in mm Height in mm Depth in mm Electric Mains Current Rating Wash Pump Motor Drain Pump Motor Water Heating Elements Water Volume per fill Inlet Water Pressure Inlet Water Temperature Drain Hose M Model L Model 600 600 825 1310 590 590 240 Volt 50 Hz AC 15 Amps 110 Watts 30 Watts 2000 Watts amp 1200 Watts 6 Litres 30 kPa nun 1100 kPa max 60 C min 75 C max 19mm LD Wash Motor Pump Assembly Part Number 8905 900 2 outlet Motor Manufacturer Webster Manufacturing Ltd Motor Cat No D63V 3110 240V AC 50 Hz 1 PH 0 894 110W MCR CS amp R 2850rpm Class 130 Capacitor 6uF 400V Warning Motor is fitted with internal auto reset overload and may restart without warning Res
4. A C E WASHER DISINFECTOR OPERATING INSTRUCTIONS amp SERVICE MANUAL SERIES 2000 INDUSTRILEX MANUFACTURING FACTORY 7 91 99 BERESFORD ROAD P O BOX 189 LILYDALE 3140 VICTORIA AUSTRALIA TELEPHONE 03 9735 1673 FAX 03 9739 6490 OPERATING INSTRUCTIONS amp SERVICE MANUAL CONTENTS INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTIONS PLUMBING REQUIREMENTS DRAINHOSE CONNECTION PREPARING THE UTENSIL WASHER SECURING THE UTENSIL WASHER FOR HEAVY LOADS OPERATING INSTRUCTIONS OPERATION amp LOADING OF MACHINE PERIODIC MAINTENANCE CLEANING MACHINE CASING CLEANING SPRAY ARMS amp DRAIN CUP CLEANING WASH FILTERS CLEANING INLET WATER FILTER BEFORE CALLING SERVICE UTENSIL WASHER WARRANTY SERVICE INSTRUCTIONS SPECIFICATIONS ELECTRONIC CONTROL TEST FACILITY PROGRAMME ELECTRONIC CONTROLLER WIRING DIAGRAM TROUBLE SHOOTING GUIDE REMOVAL OF PARTS OUTER DOOR PANEL DETERGENT DISPENSER CONTROL PANEL MEMBRANE SWITCH POWER CONTROL BOARD DOOR SAFETY SWITCH EXTERIOR PANELS STAINLESS STEEL DOOR LINER DOOR HINGE SPRING PUSH ROD GUIDES DOOR HINGES UPPER BASKET RAIL WHEEL GUIDES TUB GASKET PRESSURE SWITCH amp ADJUSTMENT FOR WATLERLEVEL SUMP WASH MOTOR PUMP ASSEMBLY DRAIN PUMP PARTS LISTS EXTERIOR PANELS amp CONTROL PANEL PARTS DOOR COMPONENTS WASTITUB amp ELECTRICAL COMPONEN
5. STANDARD WARRANTY AUSTRALIA Foreword The warranty below is to help you in the unlikely event that there is a problem with the appliance itself We functionally test every unit using its own controls including water fills circulation and drain out H would be a good practice to check your method of operation against the operating instructions before calling out our service personnel Also ensure that the installation specifications have been met Failure to do this could result in expense to you for our service personne attending even inside the warranty period where there is no fault with our product Utensil Washer Warranty The benefits conferred by this warranty are in addition to all other rights and remedies in respect of the product which the comsumer has under the Trade Practises Act and similar state and territory laws Subject to the following conditions we provide from the date of installation the following warranty e Any part found to be defective in workmanship or material will be replaced at no cost within the period of warranty which is 12 months The period of warranty and the condition below da not impinge upon your statutory rights which you are at liberty to exercise as a consumer Conditions of Warranty The following conditions do not preclude you from vour statutory rights as a consumer e Under this warranty the unit must be installed according to the Manufacturer s installation instructions and be
6. Wash Motor Pump Assembly Removal and Refitting The Wash Motor Pump Assembly is a high efficiency compact devise horizontally mounted at a 30 angle to the rear rail and located within the rear left hand corner of the machine as shown right A centrally positioned induction or inlet spigot on the pump cover also provides the front mounting via a short hose connected to the sump spigot with appropriate hose clamps E i To remove the Wash Motor Pump Assembly from the machine proceed as follows Disconnect electrical power Remove appropriate panels Disconnect the four pin wash motor pump receptacle from wiring harness plug as shown above right Remove the two pump outlet hoses from the pump cover by compressing the double coil hose clamps and sliding the clamps and sliding the clamps ig ji m along the hoses away from the pump cover spigots 8 y pe PIS Short hase connection Disconnect The two hoses as shown above right are between pump inlet four pin identified as follows spigot and sump spigot receptacle e Upper hose 22mm diameter pump spigot parallel with the base of the stainless steel tub Function Water supply to Top Spray Arm e Lower Hose 25mm diameter pump cover spigot hose connector Function Water supply to Lower Spray Arm Grasp each hose in turn and disconnect from the pump cover spigots Removal of the two outlet hoses now provides access to the centrally mounted induction inlet spigo
7. amp Heat until 55 C is reached Wash Drain until empty 15 seconds Hot fill amp Wash until full signal After 15 seconds wash motor off for 3 seconds then on again Wash amp Heat until 82 C 1s reached Wash and maintain 82 C temperature Drain until empty 15 seconds Cold till amp Wash until full signal After 15 seconds wash motor off for 3 seconds then on again Wash Drain until empty 15 seconds End of cycle Door is unlocked buzzer sounds Completed LED is lit IRING DIAGRAM L amp M MODELS SERIES 2000 MK2 ki Va Q p E a q ke E radi A NG paman ri cj NG G NG g 1 EE Ba E i S o ri e Pig aoe mh a E DOORLOEK Lo OLD Op J f a pm LAY BOAT PL VEIS Ta a gt z ACTIVE NEUTRAL MA NG PRE SSURE SWITEHE LOEK WASH f Ea DETERGENT l Bp a A HOT Betis TCH Swi A E a eeen RE LAY t A p Aj O E Po D fle 6 3 fa SI A ie E DNA de a SERVICE INSTRUCTIONS TROUBLE SHOOTING GUIDE Ha Poor Wash Most poor wash problems are caused by insufficient water supply to the spray arms Clear any obstruction from the spray arms Check cleanliness of the wash filters Check the upper spray arm nozzle for any bloc
8. ring should be a used upon refitment of the drain pump Refer to refit section of the Drain Pump or refer to dismantle section of the Drain Pump Neoprene O Ring sis REMOVAL OF PARTS Drain Pump Dismantle amp Assemble As the Drain Pump is a self clearing devise generally the Drain Pump will not require to be dismantled However if there is a necd to dismantle the Drain Pump after having removed it then follow this procedure Removal of the Drain Pump cover inlet spigot will require a Torx hand driver fitted with a T 15 drive to remove three torx headed screws which retain the pump cover inlet spigot to the pump body motor assembly Prior to removing the thrce torx screws view the Drain Pump from the motor end with the two electrical tap terminals marked from left to right as N amp L and also inverted The pump cover outlet spigot three deep grooves on surface is positioned in relation to the electrical terminals N amp L at an eleven o clock position Mark both pump cover and pump body to retain this relationship Remove the three torx headed screws and separate the pump cover from the pump body A Neoprene O ring is located within a groove on the pump housing carefully remove the O ring clean the groove and refit the O ring A flap valve is incorporated within the pump cover inlet spigot The purpose of the flap valve is to ensure water from the
9. Blank at the end kai Hot Water Fill Valve To disable this facility and return to normal operation switch off at electric supply and switch on again 17 SERVICE INSTRUCTIONS PROGRAMME ELECTRONIC CONTROLLER Cycle Step Time Ist PRE RINSE Till Full Cold Rinse LED on 2 2min 3 Empty 15 2nd PRE RINSE 4 Till Full Hot Rinse LED on 5 45sec 6 Empty 15 Hot Wash 7 Till Full Wash LED on 8 1 20 min 9 Till Hot 10 2 min 11 Empty 15 Ist Hot Rinse 2 Tilt Full Rinse LED on 13 Till Hot 14 min 5 Empty 15 2nd Hot Rinse 16 Till Full Final LED on 17 Till Hot 18 5 mins 19 Empty 15 Last Rinse 20 Till Full Cold Rinse LED on 2 45 seconds 22 Empty ES DT Eh gt COMPLETED 25 18 Operation Cold Fill and wash full signal After 15 seconds wash motor off for 3 seconds then on again Wash Drain until empty 15 sec Hot fill and wash until full signal After 15 sec wash motor off for 3 seconds then on again Wash Drain until empty 15 sec Hot fill and wash until full signal After 15 sec wash motor off for 3 seconds Then wash starts again together with start of detergent disp Wash Heat amp Detergent release 5 sec Wash Heat until 55 C is reached Wash Drain until empty 15 sec Hot fill and Wash until full signal After 15 seconds wash motor off for 3 seconds then on again Wash
10. L dee 1 SES gt L sbs ARR TE LOVER ER MEDICAL PRODUCTS DIVISION TS D SR TETN PORTA ANA L NC TT REA JEE nt MST TR STAR TE O ARRETE EIA LL AN NC NE ENTER TS PA DL UE DIOSA ICS AIN ES RAT IAE DEAR IATA PCF EET LTA TAY LEDE SONEX HOSPITAL AND LABORATORY EQUIPMENT DETERGENT SONEX is a highly active liquid detergent free of colour and odour ii is specifically designed for manual and fhachine cleaning of anaesthetic equipment instruments plastic and glass utensils in hospitals pathology and fesearch laboratories ONEX is moderately alkaline non flammable and completely safe for use when used in accordance with the it ao It is non corrosive at use dilution tj formulating SONEX particular care was taken to ensure rapid and complete rinsibility so that cleaned arti les are free of detergent residues This is particularly important whenever research is being conducted and icles such as micro titre dishes must be completely detergent free after final rinsing It is equally important at all medical instruments be completely free of detergent residues IRECTIONS FOR USE ANUAL WASHING Lightly soiled anicles 5 ml per litre Medium soiled articles 10 ml per litre Heavily contaminated articies 15 ml per litre cleaning action will be accelerated if the solution can be heated pels Gloves should always be worn during all manual cleaning procedures MACHINE WASHING Ligh
11. Motor Pump Recirc Clamp Tube Hose Recirc Pump Housing Sump Clamp Hosc 28mm Plug Water Softener Hose Sump to Drain Pump Hose Drain Clamp Hose 37 2mm Motor Pump Drain Seal Thermostat NOT USED IN THIS MODEL NOT USED IN THIS MODEL Thermostat Sump Dual 47 64 C NOT USED IN THIS MODEL Capacitor 3uF Cap Capaciter Clamp Hose 32mm Clamp Hose 38mm Hose Y Pump to Sump Element In Line Valve Inlet NOT USED IN THIS MODEL Hose Syphon Break Clamp Hose 17 7 Dia NOT USED IN THIS MODEL NOT USED IN THIS MODEL Seal Sump Page 9 DW 118 PARTS LIST Baskets for Utensils 56 PARTS LIST Baskets for Instruments 2 E me PESE CUP 57 PARTS LIST Baskets Utensils and Instruments Item Part Number Description _ Price te sl IND 012 Upper Basket Assembly Al 2 _ 882139 Wheel 8 Support Assy Upper o 3 IND 013 Lower Basket Assembly _ eye 4 SAN 058 Wheel amp Support Assy Lower a eee 5 IND 014 Basket Carrier E 6 IND 015 Upper Spray Arm Assembly 7 IND O16 Instrument Basket 8 IND 01 an Anaesthetic Equipment Rack aes j l SEA PRES E 4
12. a pen Removing the drain cup The drain cup is located in the stainless steel filter at the base of you machine The drain cup is used to collect larger misc items which may be too big to pass through the drain pump For best wash performance check the drain cup after each wash program empty and rinse if necessary Twist the two vertical handles anticlockwise rotate the drain cup and lift to remove To replace reverse these steps making sure the drain cup locks into place Rotate anticlockwise amp lift to remove drain cup en PERIODIC MAINTENANCE The wash filters Your machine has two wash filters a two piece round perforated stainless steci filter located in the base of the machine and a finer micro mesh filter under this Removal of the wash filters The left half of the stainless steel filter can be removed by firstiy removing the drain cup grip the filter and lift Grip filter amp lift to remove Perforated stainless levis steel me TAN E Micro mesh filter Attached to the underside of this filter is the micro mesh filter Squeeze the two clips above the perforated filter to release the micro mesh Squeeze clips lo remove micro mesh filter The remaining half of the perforated filter can be removed First remove the lower spray arm then grasp the spray jet diverter around the outer edges To remove pull upwards and it will simply
13. at the bottom of the door Cleaning the machine casing Outside Wipe over occasionally with a soft damp cloth NEVER use acids abrasive cleaners or detergents Removing the spray arms Every so often it s worth removing and cleaning the spray arms to make sure that none of the holes have become blocked Removing the lower spray arm To remove the Lower Spray Arm grasp the centre of the spray arm and pull upwards it will simply unclip When replacing make sure it is fully clipped down Pull up to remove The plastic nozzle on the underside of the spray arm can be detached simply by unserewing anticlockwise Rotate anticlockwise to remove nozzle Removing the upper spray arm To remove the Upper Spray Arm pull the upper basket out Detach the clip on the right hand side of plastic tower which holds it to the basket Be careful not to trap your fingers Remove complcte assembly from the underside of the basket Alternatively carefully unscrew the spray arms from the plastic tower To achieve this hold the inner tower steady and unscrew the spray arm clockwise To replace the spray arm carcfully screw the spray arm anticlockwise on to the inner tower Cleaning the Spray arms To clean both the upper and lower spray arms rinse under running water Ensure all spray holes are clear if necessary unblock spray holes with a wooden kitchen skewer or the like To replace the spray arms reverse the above procedure
14. household drain system will not flow back into the dishwasher Located within the cnd groove on the pump cover outlet spigot is the retaining ring flap valve Lift the retaining ring flap valve from the groove clean examine for damage and refit to pump cover outlet spigot groove Establish that the domed surface of the flap valve is towards the seat face of the pump cover outlet spigot The retaining ring of the flap valve should be positioned within the groove for the domed surface of the flap valve to contact the seat face cffectively and be concentric with the bore of the pump cover outlet spigot NOTE If the flap valve is not seated correctly it will not operate as a non return valve Refit the pump cover to the pump body locating the outlet spigot at the eleven o clock position in relation to the electrical terminals N amp L Press both components together without damaging the neoprene O ring and fit the three torx head screws and tighten evenly Insert finger into pump cover inlet spigot engage with the impellor blade and cstablish impellor will turn freely NOTE A magnetic effect between rotor and stator will cause the impellor to flick past the poles of the motor every 180 of rotation This is normal and the effect 1s used to obtain a self clearing pump action Refer to refit section of the Drain Pump SAY REMOVAL OF PARTS DRAIN PUMP REFIT TO MACHINE Disconnect electrical
15. machine before leaving 254 REMOVAL OF PARTS Pressure Switch amp Adjustment for Waterlevel The Pressure Switch is located on the right hand front chassis rail directly to the rear of the electrical access panel as shown right To remove the pressure switch proceed as follows Disconnect Electrical Power Supply Remove appropriate panels Locate the pressure switch squarc detent spring mounting on the bracket attached to the front chassis rail as shown below right Compress the detent spring mounting with a pair of pointed nose pliers as shown below push the mounting through the square hole in the bracket to release the Pressure Switch Compress the double coil hose clamp located on the pressure switch hose with pliers and slide hose clamp off the pressure switch spigot Grasp the Pressure Switch and pull the hose from the Pressure Switch Remove the 6 3mm terminals and wires from the pressure switch tab connections Replace pressure switch if faulty Adjust Pressure Switch for Waterlevel To adjust Pressure Switch for Waterlevel proceed as follows On the back of the pressure switch is a central spigot which house the adjustment screw for waterlevel Turning this screw clockwise raises the level and anti clockwise lowers the level It is recommended to make the adjustment turning the screw no more than one half turn at the one time and then check the result Reassemble in reve
16. power supply lt is recommended to replace the neoprene O ring which seals the pump cover inlet spigot to the sump socket Fit neoprene O ring onto pump cover inlet spigot and locate against the cight stops moulded onto the surface of the inlet spigot When engaging the drain pump inlet spigot to the sump socket it is advised to smear water onto the surface of the neoprene O ring to assist entry into the sump socket Approximately position the pump cover outlet spigot towards the front of the machine or in a horizontal mode insert the pump cover inlet spigot into the sump socket Exert hand pressure against the drain pump to compress the neoprene O ring and rotate at the same time approximately 90 to seat the slotted locking plate of the Drain Pump against the retaining boss of the Sump Refit the Phillips flange head two start thread screw Do not over tighten Slide the double coil hose clamp over the drain hose elbow and fit the elbaw over the pump cover outlet spigot Engage the two offset slots in the end of the drain hose elbow with the two lugs on the pump cover outlet spigot Push the drain hose elbow firmly onto the two offset slots and lugs Compress the double coil hose clamp with multigrips pliers and position clamp on drain hosc elbow between the wash motor pump and Drain Pump This position allows access to refit or remove the double coil hose clamp with multigrips pliers Refit the QC Terminals and
17. to adhere firmly 26 REMOVAL OF PARTS CONTROL BOARD SECTION 5 Replacement of Power Control Board Remove Outer Door Panel and Control Panel Section 1 amp 3 Removal Disconnect the film switch from the connector See sketch Remove 3 circuit board mount screws Lift PCB and place in front of control panel Remove dew protection and carefuliy disengage the LED sub board which is connected to the PCB Replacing the P C Board Placing the Control Panel upside down on a bench placc the board and LED sub board connected to it near the switch end Carefully insert the LED board into position while holding the plastic clips up alternately with a thumb ENSURE THE LED S AREN T DAMAGED WHEN SLIDING THE BOARD INTO POSITION The LED S should now be in the centre of the control board holes provided for them Place the main board in position and secure with the 3 screws Door ES Terminals 2 leads LA LED Circuit Board Mount Pogi Clips 2 clips Handle Assembly Ribbon Cable LED Bezels ift Clip N A LED Bezel Control Panel Ba ae Micra Leads 4 i REMOVAL OF PARTS DOOR SAFETY SWITCH SECTION 6 Replacing the Door Safety Switch Remove Outer Door Panel and Control Panel Section 1 3 Remove clip retaining microswitch assembly Sec sketch and pivot thc assembly to clear the retaining lug of the black pla
18. unclip Unserew the tower anticlockwise then grip the stainless steel filter and lift it out Grasp edges pull up to remove spray jet diverter y Unscrew tower anticlockwise to remove Lift stainless steel filter to remove Drain toh iste IKA y Cleaning of filters To clean the filters place under running water and gently brush with a soft bristled brush Be careful not to deform the filters while cleaning as this may prevent them from being able to be re installed Replacing the filters Replace the filters in reverse order starting with the right half stainless stee perforated filter then replace the tower and lower spray arm Reconnect the micro mesh filter to the left half stainless steel perforated filter prior to replacing it back into the machine and then replace the drain cup Ensure that the filters are replaced correctly for best results Lower Spray Arm Spray Jet Diverter Steel Filters A BA Micro mesh Barcel Filter Perforated Stainless a gg PERIODIC MAINTENANCE Cleaning the inlet water filters The special filter washer between the tap and hose filters all incoming water To clean this first elose the shut off valve than to release any water pressure left in the hose select and start the program Allow the machine to run for about 25 to 30 seconds then switch off at the power point Unscrew the hose connection
19. DOOR PANEL SECTION 1 Disconnect electrical power supply Open the door to the horizontal position and remove the three Phillips head stainless steel screws fitted to each side of the door to enable the Outer Door Panel to be withdrawn from the stainless steel door liner Whilst removing the six stainless steel screws ensure the Outer Door Panel is supported to prevent damage It is suggested to leave one central screw loose and in place for support whilst removing the three stainless steel screws on the other side of the door To remove the Outer Door Panel support the side with all three screws removed with your knee under the Outer Door Panel while holding the Outer Door Panel and stainless steel door liner together on the opposite side with your free hand and remove the remaining central screw Carefully lift the Outer Door Panel clear carry out any work required Re fit the Outer Door Panel ss REMOVAL OF PARTS DETERGENT DISPENSER SECTION 2 Disconnect electrical power supply Remove the Outer Door Panel Remove the six retaining screws which fix the Detergent amp Rinse Aid Dispenser to stainless steel door liner through upper and lower fixing ee brackets On electronic models attached to the right hand corner of the upper fixing bracket by mar one of the retaining screws is the Thermistor Retaining Clip Remove the Detergent amp Rinse Aid Dispenser from the stainless
20. TIES Specific Gravity H O 1 1 060 Solubility in Water Soluble Appearance Odour Colourless liquid with no perceptible odour Flash Point Nil Method Nil Flammability Limits Lower Nil Upper Nil Other pH gt 13 INGREDIENTS Chemical Family Hazardous Ingredients CAS No Proportion Alkali Potassium Hydroxide 1510 58 3 2 2 Surfactant Sodium napthalenesulfonate 68442 09 lt 10 3 Nil Ingredients determined not to be hazardous to 1002 HEALTH HAZARD INFORMATION EFFECTS Eye Contact Will cause burning pain and reddening of the eyes Skin Contact A mild to moderate uritant Prolonged or repeated contact may lead to dermatitis Inhalation Breathing Not volatile at normal use temperatures Ingesti n Swallowing Will cause abdominal pain and nausea Page 1 of 2 This document remains property of Whiteley Industries Pty Ltd ACN 000 906 678 Alterations are not permitted without Company approval SONEX DISCLAIMER EEE The user should consult the company prior to use of this MSDS to ensure this MSDS is the latest available for the product described The information on this MSDS was based on the best information available to the company at the date hsted The user assumes full responsibility for proper use of this MSDS HEALTH HAZARD INFORMATION FIRST AID Eve Contact Hold eyelids open and immediately irrigate with copious quantiti
21. TS SPRAY ARM FILTERS amp OVERFLOW SYSTEM WASH MOTOR amp DRAIN PUMP HOSES BASKETS PAGE 2m si hy he 11 16 17 18 19 20 22 26 44 45 46 47 48 49 50 51 52 53 54 55 56 58 INSTALLATION INSTRUCTIONS Preparing the cupboard opening Undercounter model IMPORTANT If bare chipboard is adjacent to or above the Washer door opening seal with suitable paint to prevent swelling NOTE Ensure floor and cupboard opening levels are the same to enable easy removal of the Washer for service requirements Cupboard opening dimensions Cut outs for hoses und elccirical cobles on All dimansions ara in millimolros Power Supply The power point must be in an accessible location adjacent to and not bchind the Washer The supply must be 240 Volt 50 HZ with 15 Amp rating The power point must be correctly earthed if in doubt have it checked by a qualified electrician Before any work ts carried vut the unit must be isolated from the power supply Water Supply The hot water temp rature must be 60 degrees C minimum Taps for the hot and cold water with 3 4 BSP connection must be provided in an accessible location adjacent to and not behind the Washer It is essential to use gatc valves or ball valves which have no non return characteristics DO NOT use stop taps The temperature of the hot water must not exceed 75 degrees C adjust the hot water service setting il adjustable The
22. W DRAWING 4310 yo SUMP PUMP and WATER SYSTEM t AR ib aa a ITEM PART N DESCRIPTION Ex 4310 YO XA DA En w NG ma 0130 400 004 Refer Item 1 8905138 0571 400 138 N P N N P N N P N 0218 400 010 0188 400 003 0047 400 006 0055 400 046 0065 400 049 0208 400 145 N P N N P N 0065 400 046 0208 400 148 0151 400 010 0571 400 154 0598 400 017 0144 400 038 0144 400 039 0144 400 040 0144 400 037 0150 400 117 0012 400 051 0214 400 029 0005 400 069 0571 400 150 0594 400 014 0005 400 070 0049 400 017 0571 400 153 0571 400 166 8905115 0214 400 030 0208 400 149 N P N N P N 0541 400 028 N P N 0588 400 018 0007 406 026 0005 400 063 0005 400 060 0571 400 152 0122 400 012 8905146 N P N 0571 400 167 _ 0005 400 059 N P N N P N 0208 400 147 Housing Active Dry Gasket Housing Active Dry Clamp Hose 15 5mm Hose Active Dry Housing to Syphon Break NOT USED IN THIS MODEL NOT USED IN THIS MODEL NOT USED IN THIS MODEL Inlet Water Syphon Break Gasket Air Vent Vent Air Tube Heater to Upper Spray Arm Nut Feed Tube Seal O Ring NOT USED IN THIS MODEL NOT USED IN THIS MODEL Nutlock Top Spray Seal Adaptor Top Adaptor Top Spray Hose Top Spray to Pump Arm Spray Lower Filter Coarse Filter Fine S Steel Filter Micro Mesh Inc Items 21 and 22 Filter Primary S Stecl Screw 4 x 16TT Inox Support Spray Arm
23. amp E 380V 16A from 3 x 0 75 to 5 x 1 5mm Housing Self Extinguishing Black polyamide Temperature Rating 125 C Metal Parts Zinc Passivated Steel Heating Relay MB2 240V 15 Amp MB2 PDT 13 Amp 12 Volt Transformer Arlec part number PS699 Multi Voltage Transformer 240V 50 Hz 3 3 12V 500 mA Operated at 12 Volts DC Wash Motor Capacitor 400V AC 50 Hz GuF Type metallised Polypropylene Electrical Connection 2 x 6 3mm x 0 8mm QC tabs Door Solenoid Manufacturer ITC Number 16 240V continuous Door Microswitch Zippy 10 Amp 250V 16 SERVICE INSTRUCTIONS ELECTRONIC CONTROL TEST FACILITY poo pa LED Display Test This test is useful for checking that all LED s are working Press the following buttons Ist Press Temp 80 C 2nd Power on 3rd Temp 65 C 4th Temp 80 C and then Power on All the lights will go on and then one at the time to show that they are working To cancel this mode Switch off at electric supply and switch on again Individual Output Control This allows each output to be operated independently for fault finding 1st Press Temp 80 C 2nd Power on 3rd Temp 65 C 4th Temp 80 C and then Completed Then each control switch operates an output as follows Complcted Operates Wash Pump Temp 80 C Drain Pump Temp 65 C a Water Heater Fault pa Detergent Dispenser Power On ak Door Lock Operatc Start xe Cold Water Fill Valve
24. and gently remove the filter washer and rinse clean Refit the washer and hose to the shut off valve in the reverse order take care not to over tighten The condition of the water supply hoses should be checked periodically IMPORTANT Do not use iron and non rust proof steel utensils in the Utensil Washer and do not use soap impregnated steel pads for cleaning as this will cause rust stains on the stainless steel interior When not in use for long periods To prevent any chance of odour e Ensure racks are completely cleared of utensils e Clean filters thoroughly Ensure rubber door seal is clean also the door liner edges which are not cleaned by the wash cycle a Turn off the electricity and water e Leave the door ajar to avoid stuffiness Fitting filter standard hose Y HERA Gate or Ball Valve Inlet Hese EE Wa DA te Mb te RATE SSI a IMPORTANT Ensure domed side of filter faces valve Hose Fitting If this component requires replacement it must be replaced with the authorised service spare part to ensure correct operation Fill hoses should be checked at 6 month intervals to ensure any deterioration is identified Power Cord Replacement In the event of the power supply cord being damaged it must be replaced with the authorised service part and fitted by a qualitied elcctrician BEFORE CALLING FOR SERVICE Machine will not start Make sure that the door is
25. ap can then be iifted clear of the machine OR Remove the retaining screw which mounts the hook onto the chassis panel Detach both locating holes in the Mounting Support Strap from both hooks on the Wash Motor end shield Lift clear the Mounting Support Strap and the detached chassis hook from the appliance r Y E a we YA The Wash Motor Pump can then Ne be withdrawn from the pump cover inlet hase as shown below right and lifted clear as a complete assembly Twist Mounting gi Support Strap off hooks Refit the Wash Motor Pump and reassemble the machine in reverse order or refer to section Wash Motor Pump requires to be dismantled Operate amp Test machine before leaving 38 REMOVAL OF PARTS Wash Motor Pump Dismantle Sit the Wash Motor Pump upon the rear diecast end shield on a table or suitable flat surface Whilst viewing the Wash Motor Pump assembly from the pump cover end position the two support hooks formed on the diecast end shield at a twelve o clock position It should be noted the pump outlet spigot for the water supply to the Upper Spray Arm is at the nine o clock position whilst the pump outlet spigot for the lower spray arm is at the four o clock position The alignment of the pump cover to the two support hooks on the diecast end shield of the motor must be maintained for correct fitment of the Wash Motor Pump to the machine Directly below the pump outlet spigot
26. apped LH Inc Item 2 I 2 0061 400 004G Pivot Hinge 2 3 0125 400 027 Clip Door Pivot 2 4 0581 400 014G Pad Guard Door Hinge LH 1 5 0350 400 105 Screw M5 Taptite Truss HD 6 ZN 4 6 0045 477 014 Hinge Kit 0045 477 015 Hinge Kit R H I 7 0120 400 029 Support Spring 2 8 0120 400 051 Spune Tinge 2 9 0208 400 154 Seal Door l 10 0332 400 017G Retainer Door Seal LH 11 0332 400 018G Retainer Door Seal RH 12 0208 490 133G Seal Seal Retainer 2 13 N P N Liner Assembly Insulated Q 14 0065 400 022G Nut M5 Hex Lockin 4 15 0150 400 062G Screw M5 x 12 mm Truss HD S S 4 16 0115 400 027G Washer Sealing 4 17 0011 400 006 Rail Guide 2 18 C828074X Stop Rail End Pale Grey 4 19 0421 400 005 Cone Door Guide 2 2 0012 400 032 Support Assy Rail Roller 4 21 0150 400 061G Screw M4 x 10 mm Pan HD 40 22 0150 400 086 Screw 7 19 Hi LO FLNG HD 16 23 0150 400 109 Screw M5 x 13 mm PHI HD 24 0029 400 017 Catch Door Moulded J 25 0048 401 003 Support Channe Liner Front 1 26 0489 400 014 Brace Catch 1 27 0048 401 001 Support Channel Liner Rear l 28 N P N NOT USED IN THIS MODEL 0 29 N P N NOT USED IN THIS MODEL 0 30 N P N NOT USED IN THIS MODEL 0 31 N P N NOT USED IN THIS MODEL 0 32 N P N NOT USED IN THIS MODEL 0 33 8000 001 866 Washer Strainer 0115 400 013 Seal Inlet Tail J 34 gt 0571 400 031 Hose Assy Inlet Spares Replacement l 35 0012 400 072 re ort Frame Assy Tap ed RH In
27. c Item 2 la 36 N P N N x USED IN THIS MODEL 0 37 N P N NOT USED IN THIS MODEL 0 38 0614 400 014 Cord Service l 39 0005 400 057 Clamp Service Cord 40 0581 400 015G Pad Guard Door Hinge RH 41 0038 400 682 Panel Su port Rear 42 N P N NOT USED IN THIS MODEL 0 43 8905115 Clamp Drain Hose l 44 0571 400 166 Hosc Assy Drain 1 45 0012 400 050 3 Support Motor Pump Recirc 46 0253 400 025 Mounting Motor 2 47 0012 400 064 Support Pressure Switches 1 48 0150 200 042 Screw 7 19 x 1 2 HILO Pan PH 49 0349 400 020 Shield Pressure Switch P1 1 50 0534 400 099 Switch Pressure Pl Level l Si 0534 400 098 Switch Pressure Safety 1 52 0005 400066 Clamp Hose 4 53 0561 400 283 Harness Assembly One Piece l 54 S2041 Tie Cable Jh 2 55 0055 400 051 5 Tube Pressure Switch P1 l 56 0055 400 050 Tube Pressure Switch Safety 1 NOTE gt Separate Parts for Inlet Hose or extensions if required 0571 400 037 Hose Inlet Per Metre 06134 0613 400 004 Tail Straight 003 Tail Elbow 0065 201 003 Nut 104100 Clamp Parts required for cxtending Drain Hose 0571 400 142 Hose Drain 0182 200 002 Connector 0005 001 019 Clamp x2 For extensions under two metres use hose Part N ES5323 per metre and connector Part N ES5149 x 2 Total drain hose length must not exceed 4 metres Page5 DW118 MODELS CERES 2000 W00 l EX VIE
28. c these should be placed upside down so that all water will drain freely from the articles 5 Ensure there is sufficient liquid detergent available in the machine or place a heaped tablespoon of powder detergent in the dispenser in the door 6 Close the door and press Start The programme will commence While the machine is in operation the door cannot be opened THE WASH PROGRAMME l Cold Rinse the rinse tight is on 3 Hot rinse the rinse light is on 3 Hot Wash the wash light is on 55 degrees C the heat tight is on for 2 min the temp 55 degrees C light will illuminate when the temperature is reached 4 Hot Rinse the rinse light is on 5 Disintect the final light is on 80 degrees C the heat light is on for 5 inin the three temperature lights will illuminate when the indicated temperatures are reached 6 Cold Rinse the rinse light is on On completion of the cold rinse the door is unlocked the buzzer sounds and the completed light is illuminated k ee en CT eter en iaasa red teer sabina kn ap 2m GE o a o o o a heat MO Na wash EI Power Temp Tamp Temp Completed Fault nnee CJ sor 65 C 8o c final BO e PERIODIC MAINTENANCE Cleaning the machine casing Inside Use recommended stainless steel cleaner to keep the inner lining in as new condition Wipe the rubber door seals over occasionally including the seal
29. closed press door until it clicks shut Make sure Power on light is on if not check the power supply to the machine When power is available to machine switch power point off and then on Machine starts but water does not enter machine Check that the water taps are on Check for kinks and sharp bends in hoses Check inlet filters in supply hoses Programme is not advancing automatically This may be due to water loss caused by syphoning The machine will stay in the heating mode Check height of discharge end of drain hose this should not be lower than 600mm from the top of the Utensil Washer Water does not empty out of machine Check drain hose for kinks and sharp bends Check drain filter for blockage If the machine pumps water into a bucket when the drainhose is disconnected from the waste pipe then the waste pipe plumbing is blocked Machine Displays Fault Flashing on Control Panel The machine is programmed to indicate fault on the Control Panel LED when the programme time has exceeded 45 minutes this may be due to the hot inlet water being to cold e Check temperature of hot water to machine it should be 60 C min e Even with the fault LED flashing on account of to low a water temperature tbe machine will complete the disinfecting programme satisfactarily IMPORTANT It is essential that the discharge end of the drain hose terminates not lower than 600mm from the top of the Utensil Washer
30. connected to the correct electric power water supply and drainage system e The unit must be used in strict accordance with the operating instructions e A charge will be made where the failure is due to neglect abuse or accidental damage on the part of the operator e No responsibility is accepted for any loss or damage direct or indirect arising from the incorrect installation or operation of this unit The installation work performed on this appliance is not within the control of the manufacturer if damage and incorrect operation of this appliance occurs due to faulty installation then the subsequent repair is nat covered by this warranty and any service work requircd to rectify the faults is chargeable Industrilex Manufacturing Factory 5 91 99 Berestord Road POBox 189 Lilydale Victoria 3140 Australia Tel 03 9735 1673 Fax 03 9739 6490 10 SERVICE INSTRUCTIONS LOCATION OF MAJOR COMPONENTS O 1 Upper Basket Feed Pipe 2 Door Microswitch 3 Door Solenoid 4 Electronic Controller 5 Load Collector 6 Push Rod Guide 7 Door Hinge Spring amp Push Rod 8 Pressure Switch 9 Wash Motor Capacitor 10 Overfill Spillway 11 Overfill Chamber Cup amp Microswitch Assy 12 Sump 13 Heater Relay 14 Drain Pump 15 Overtemperature Thermostat 16 Detergent Pump 17 Wash Motor Pump 18 Heating Element 2000 Watt 19 Water Inlet Solenoid Valve 20 Heating Element 1200 Watt 21 Detergent Dispenser
31. d by two Whcel Guides located on each side of the stainless steel tub wall surfaces which support and allows each Rail Guide to slide freely Each Wheel Guide has a stainless steel axlc which is threaded into a heavy gauge support plate affixed to the external surface of the stainless steel tub by a stainlcss stecl Phillips head screw clamped to each vertical chassis rail with a M5 nyloc nut Each stainless stecl Phillips headed axJe is located within the two vertical side recesses of the stainless steel tub which spans the complete height of the stainless steel tub walls As the support plate is attached to the vertical chassis rail it remains captive even if both Wheel Guide Axles are removed together Previous model machines required only one Wheel Guide to be removed at a time as the support plate was only di supported by the two Wheel Guides Mi To remove the Rail and Wheel Guides procecd as follows Remove both front Rail Guide Pegs by compressing the top sections together and lifting clear from the Rail Guides as above night Slide the top basket out and clear of the Rail Guides Remove both Rear Rail Guide Pegs from the Rail Guides and lift clear Slide the Rail Guides out and clear from the Wheel Guides Remove the Wheel Guide Axles by releasing and unscrcwing with a Phillips serewdriver as shown above right Ensure the stainless steel cup washer which houses the rubber O ring is identified with the recess si
32. de of the washer to the surface of the stainless steel tub Wheel Guide Refer to illustration right for the correct assembly of the Wheel Guide Axle Wheel Rail Guide Peg i vk Rail Guide Axle Guide stainless steel cup washer and rubber Peg O ring ff Reassemble in reverse order Peg Operate amp test machine before leaving Rail Guide 2 932 REMOVAL OF PARTS Tub Gasket The tub gasket is of a new design wherein the left hand and right hand gasket extensions as used in previous models is now attached to the tub gasket To remove the tub gasket grasp the bottom section and pull the tub gasket from the recess formed in the stainless stecl tub as shown right When refitting tub gasket to the stainless steel tub recess begin by positioning both ends of the tub gasket into the bottom of the stainless steel tub recess which is formed around the tub by a flange located 8 mm from sides and top of tub The tub gasket has a moulded section on cach end in the form of a lip which locates under the inner side of the stainless steel tub recess flange Ensure the lip is correctly fitted to the recess on each end of the tub gasket With both ends of the tub gasket positively positioned in the recess press down onto the block moulded section of the tub gasket at one end to maintain its position and commence to feed the tub gasket into the recess The tub gasket ha
33. e Washer Drain Hose Exlension The length of the drain hose can be extended by two meters maximum Drain hose Extension Kil Pert No 7 801 894 or 16 20 mm insido diemetcrribber O hoso abla do withstand 90 C hot water Drain Hoso supplied Copper Pipe 20mm diameter flared of drain hose and olher Preparing the Washer end if required 1 Unclip hoses and powercord ftom the back panel 2 Place the Washer on its back and remove the wooden base Screw the levelling screws into the legs of the machine free standing models Place the Washer in position and adjust levelling feet if required Connect machine to water supply drain and electric supply Open the wash chamber door and remove cardboard inserts and elastic bands from spray arms a Provide the machine with liquid detergent Liquid detergent is strongly alkaline and caustic We strongly recommend to use skin and eye protection when A wo handling this substance INSTALLATION INSTRUCTIONS Preparing the Washer Cont d 6 The recommended Liquid Detergent is MEDIGLEAM It is available in 5 litre containers from Whiteley Industries Pty Ltd Telephone 02 9929 9155 Detergent provision for Freestanding Models Open the bottom door of the machine and place the liquid detergent container on the floor in front of the bottom tray Remove the cap of the container and insert the stainless steel tube carefully place the container i
34. es of water for 15 minutes Seek ureent medical assistance Sian Contact Remove contaminated clothing Wash thoroughly with soap and water Obtain medical attention if irritation persists Inhalanon Breathing Not volatile at room temperature Ingestion Swallowing DO NOT induce vomiting Give a glass of water Seek immediate medical attention Advice to Doctor Treat symptomatically as for an alkaline detergent PRECAUTIONS FOR USE Exposure Limits Acute toxic data Potassium Hydroxide 100 Oral LDso rat 365 mg Kg Note Effects are reduced upon dilution Ventilaton Not normally required Protective Equipment Gloves Rubber or PVC Eve Protection Eye protection should be worn Clothing amp Other Protective Equipment As required to prevent repeated eye or skin contact Flammability Nil SAFE HANDLING INFORMATION Storage amp Transport Precautions Store in a cool place Spills amp Disposal Wash to drain with copious volume of water Caution Slippery when wet Hre Explosion Hazard Special Fire Fighting Procedures Nil Hazardous Decomposition Products Unknown WARNING Corrosive Prepared By G PROBERT Position FACTORY CHEMIST Page 2 of 2 This document remains property of Whiteley Industrics Pty Ltd ACN 000 906 678 Alterations are not permitted without Company approval
35. f Impellor AG a REMOVAL OF PARTS DRAIN PUMP REMOVAL The Drain Pump is a self contained motor and pump assembly mounted directly into the Sump by the induction or inlet spigot equipped with an neoprene O ring to prevent water leakage A single Phillips head screw retains the complete motor and pump to the Sump Removal of the Drain Pump is accomplished by the following procedure Disconnect electrical power supply Remove appropriate panels Disconnect the two QC terminals and wires from the 6 3mm tabs marked LAN mounted on the encapsulated field windings of the Drain Pump Motor Remove the drain hose double coil hose clamp with a pair of multigrips pliers from the pump outlet spigot as shown below left and withdraw the moulded drain hose elbow from the pump outlet spigot The moulded elbow of the Drain Hose has two offset slots in the end face of the elbow which engage with the offset lugs on the pump cover outlet spigot This feature is to index the drain clbow hose into the correct angle and position in relation to other internal components Remove single Phillips head screw which retains Drain Pump to the sump socket as shown below right kll the sump socket wherein the Drain Pump Spigot and neoprene O ring is housed as shown below The Neoprene O ring is removed from the pump cover inlet spigot and discarded A a TA no replacement neoprene O
36. in reverse order REMOVAL OF PARTS DOOR HINGES Disconnect electrical power supply The Door Hinges consist of a left hand and right hand hinge assembly The fixed arm is mounted to the flange of the stainless steel tub by two stainless steel countersunk screws whilst the swing arm or movable arm is attached to the stainless steel door liner flange with two stainless steel countersunk serews A positive stop position is provided with the door in the open position by the swing arm locating on a heavy projection formed on the fixed arm of the hinge To replace the Door Hinges the stainless steel door liner needs to be removed Remove the two stainless steel screws which clamp the fixed arm to the flange of the stainless steel tub Repeat procedure for the opposite side Replacement hinges can be fitted by reversing the procedure Reassemble in reverse order Operate amp Test machine before leaving Hinge Fixed Arm Hinge Swing Arm 32 REMOVAL OF PARTS Upper Basket Rail amp Wheel Guides On each side wall surface of the stainless steel tub is mounted a heavy gauge stainless steel Rail Guide which is free to slide forwards and backwards when the top basket is pulled out to load unload The two Rail Guides support the top basket by means of a set of wheels attached to the top basket which engage the top and lower surfaces of the Rail Guide Each Rail Guide is supporte
37. inspect the ceramic rotary seal face for condition damage If damage wear is present replace both impellor and pump cover rotary seal Fit the impellor to the right handed threaded pump shaft Rotate impellor and compress rotary bellows seal until the rotor of the Wash Motor commences to rotate with the impellor Insert a screw driver into the opposite end diecast end shield air cooling vent and lock the blades of the cooling fan and rotor from turning whilst screwing the impellor onto the shaft at the opposite side of the wash motor pump Tighten impellor securely and remove screw driver from the blades of the cooling fan Clean and refit neoprene O ring to Pump Plate if a replacement is not available It is suggested to fit a replacement if a pump is serviced Refit the pump cover to the Pump Plate ensuring the 3mm spigot on the pump cover locates into the cutout 3mm of the Pump Plate located at the four o clock position Refit the four Phillips headed screws to the pump cover pump plate wash motor mounting holes Tighten all four screws evenly alternate from side to opposite side to ensure the pump cover and pump plate compresses the neoprene O ring correctly Insert a finger in to the pump cover inlet spigot engage with the impellor blades and establish the impellor wash motor rotor is free and turns without fouling the pump cover Refer to removal and refitting section of Wash Motor Pump Ceramic Face me o
38. istance of winding 20 C 4 5 Brown amp Blue 29 0 Ohms Blue amp Black 29 0 Ohms Black amp Brown 58 Ohms Note Motor Pump Assembly part number 8905 900 bas pump cover with the two 10mm diameter spigots blanked off 2 outlets 13 SERVICE INSTRUCTIONS Water Inlet Valve Manufacturer Eltek Operating Supplv Pressure Range Static Cold 20 kPa minimum 1000 kPa maximum Static Hot 20 kPa minimum 500 kPa maximum Maximum inlet supply water temperature 65 C Nominal delivery flow rate from valve 4 litres minute 220 240V AC 50 Hz Solenoid DC resistance 20 C 3 94 k Ohms 5 Inlet thread G 3 4 3 4 BSP Electrical connection 2 x 6 3mm x O 8mm QC tabs Powder Detergent Dispenser Manufacturer Elbi Fype 542 Single solenoid type with gravity latch lock mechanism 220 240V AC 50 Hz Resistance of solenoid coil 20 C 1 3 Ohms 10 Total capacity of detergent chamber 37cc Fluid Detergent Dispenser 2 Litre capacity with 12 Volt DC pump for 40cc detergent injection Optical eye action filler cap for detergent level Water Heating Elements 240 V AC 50 IIZ 2000W amp 240V AC 50 Hz 1200 Watt 31 Ohms 3 20 C 2000W Insulation resistance 20 meg Ohms minimum Element shcath material 321 stainless steel Mounting stainless steel type 302 Flange and stud MG stainless steel type 302 304 Ends of sheath scaled with epoxy cpire
39. kage Top spray arms only have jet holes on the top and a small drain hole on the underside Use a clear glass or plastic panel the size of the door opening to allow a clear view of the spray arms in operation Check top basket venturi cone lines up with delivery nozzle in top of tub BOTTOM SPRAY ARM jets should easily reach top of the liner with substantial force when empty TOP SPRAY ARM during this test cover bottom basket area with heavy dishes or pans Jets from top spray arm should easily and forcefully reach the top of the liner If spray height is correct check rotation of spray arms the range is 20 36 RPM Spray patterns should be clearly defined streams of water Not diffused This indicates obstruction in spinner arm Bottom Spray Arm poor performance and or low pressure Check water level in the Utensil Washer Low water level will cause poor wash performance and pulsing hunting of spray arm pressure Allow machine to fill three times and check each fill Compare water level in tub with min max marking on lower spray arm support see sketch if water level is not correct refer to pressure switch adjustment Low water level may be due to syphoning Check drain hose routing Water level indicators 20 SERVICE INSTRUCTIONS TROUBLE SHOOTING GUIDE Cond IMPORTANT It is essential that the discharge end of the drain hose terminates not lower than 600mm from the
40. located at the four o clock position Lower Spray Arm water supply on the outer diameter is a 3 mm diameter round spigot engaged into a slot on a corresponding black plastic flange which is known as the Pump Plate Locate the small locating spigot and corresponding cutout 3mm wide and mark this location onto the diccast flanged end shield of the Wash Motor four o clock position with a felt tipped marking pen for re assembly purposes It can also be noted that the four o clock position is identified by the electrical input cables entering the stator at this position Release and remove the four Phillips head screws which retain the pump cover to the Pump Plate and wash motor flanged diecast end shield Lift clear the pump cover and the neoprene O ring which seals the pump cover to the pump plate The pump impellor requires to be removed to access the removal of the Pump Plate To remove the impellor from the shaft insert a screw driver into the opposite end diecast end shield air cooling vents and engage with a blade of the cooling fan eight diecast blades on rotor to lock the rotor in a stationary position Whilst holding the screw driver firmly grasp the impellor and turn in an anti clockwise direction to unscrew the impellor from the shaft Lift impellor clear from the pump shaft The flanged pump plate which houses the carbon faced rotary seal and bellows can also be lifted clear from the Wash Motor Upon lifting the Pump Pla
41. nside the machine and close the door Detergent provision for Undercounter Models Position the Liquid Detergent container in a cupboard next to the machine or in a convenient location close to the machine Remove the cap of the container and insert the stainless steel tube which 1s stored at the back of the Washer The plastic tube can be shortened to suil if necessary Securing the Washer for Heavy Loads Although both the Freestanding and Undercounter Washers are very stable we recommend where heavy loads are likely to be encountered to use the lack down bracket which is supplied with each machine To install lock down bracket Position machine in required position e Place bracket over rear levelling foot and mark positions of fixing holes e Drill and insert 8mm dyna bolts or use woodscrews where required and secure bracket to the floor e Slide machine in position levelling foot engaged in bracket and insert lock pin as shown OPERATING INSTRUCTIONS 1 Check that electric power is on KA Check that the Hot and Cold water taps are turned on 3 Open the door this can only be done when the power on light is illuminated 4 Ensure no objects are left on utensils to be loaded into the machine 1c cotton wool etc Load the utensils in the baskets The bottom basket can accommodate 6 wash bowls these are stacked vertically The top basket is used for tooth mugs sputum bowls kidney bowls et
42. rms to door open position 39 REMOVAL OF PARTS DOOR HINGE SPRING amp PUSH ROD GUIDES Disconnect electrical power supply Remove Top and Side panels to expose the door hinge system The complete door assembly is counter balanced with a compression spring system mounted at cach side of the machine A Push Rod is connected to the Swing Arm of the hinge plate forming a lower pivot point The upper end of the Push Rod is supported by the Fixed Guide which is anchored to the chassis rail by two retainer clips Upon opening the door the Push Rod will pass through the bore of the Fixed Guide decreasing the length of the Push Rod between the step and Fixed Guide Hence the compression spring located on the Push Rod will be compressed by the reduction of length between the step of the Push Rod and the Fixed Guide Closing the door will result in an increase of length between the step of the push rod and the fixed guide resulting in a reduction of the spring tension To remove the Push Rod and Fixed Guide close the door and push the Fixed Guide downwards to unlatch the two retainer lug clips whilst pulling the bottom of the Fixed Guide away from the Chassis Rail Upon removing the Fixed Guide from the Chassis Rail slots the Push Rod and Door Spring can be disconnected from the Swing Arm of the Hinge Plate by tilting the Push Rod outwards to disengage the offset keeper retainer Reassemble
43. rse order Operate amp Test machine before leaving Compress Detent 35 he REMOVAL OF PARTS Sump The Sump s located under the stainless steel tub and is attached to the tub by a Sump Gasket and a Sump Retainer fitted to the interior of the stainless steel tub The Sump Retainer locates into the recessed aperture in the base of the stainless steel tub and into the internal face of the Sump The Sump Sump Retainer and the recessed aperture 190mm diameter have an 80mm long flat section towards the front of the machine and is parallel with the front lip of the stainless steel tub On the flange formed on the recessed aperture in the stainless steel tub is mounted a grooved sump gasket which is compressed between the sump flange and the sump retainer by four mounting screws Disconnect electrical power supply Remove appropriate panels To remove the Sump disconnect hoses attached to the Sump Spigots Remove Phillips head screw which retains the Drain Pump to the sump socket Remove the four mounting screws and lift the Sump Retainer clear as shown right Remove Sump from the stainless steel tub and lift it clear from the stainless steel tub as shown below left Remove the Sump Gasket from the flange of the stainless steel tub as shown below right Reassemble the machine in reverse order Operate amp test machine before leaving REMOVAL OF PARTS
44. s located on the back flange Assemble in reverse order 29 REMOVAL OF PARTS Stainless Steel Door Liner The stainles steel Door Liner is retained to the machine hinges located at the base of the stainless steel Tub Two stainless stcel Phillips head countersunk screws on each side of the lower section of the stainless steel Door Liner Flange clamp the Door Liner to thc Swing Arm movable arm of the hinges The Fixed Arms of the hinge assembly are screwed to the front flange of stainless steel Tub by two stainless steel countersunk Phillips head serews identical to the screws used on the Swing Arms of the Hinges It is advised to remove both Push Rod Springs prior to removal of the stainless steel Door Liner from the dishwasher Disconnect electrical power Remove Outer Door Panel Remove the Door Hinge Sprines and Push Rod Guides Remove the four stainless steel Phillips head countersunk screws from the side flanges with the door in the open position as shown right Return the door to a partially closed position as shown in the photograph below right to prevent damage to the spillway fixed to the front lip of the stainless steel tub With the Swing Arms of the door hinges returned to the door open position lift the stainless steel door liner clear of the machine as shown below right Reassemble the machine in reverse order Move Door Liner to near closed position Move Hinge Swing A
45. s three barbs moulded into the side face of the gasket and extends the full length of the tub gasket As the tub gasket is pushed into the recess the barbed side face of the tub gasket engages with the side face of the recess flange The tub gasket is located within the recess by finger pressure only do not push the gasket upwards as this will tend to stretch the tub gasket and cause an excess in length to occur resulting in the tub gasket not seating correctly After approximately 300mm of the tub gasket has been seated into the recess switch to the opposite side of the machine press down onto the block moulded section of the tub gasket to maintain its position at the bottom of the tub and feed wetend the tub gasket into the recess by finger pressure After seating approximately 300mm of tub gasket into the recess switch to other side of machine and repeat the procedure Alternate procedure Seat 300 mm of Tub Gasket ata until both sides of time switching from side to side Bnn the tub gasket has been inserted and seated correctly Starting at each top corner seat the gasket into the radius of the stainless steel tub alternated from side to side ensuring it is seated located correctly Finally seat the tub gasket working from each side across the top section of stainless steel tub with central section also to be located into recess correctly without an excess in length of tub gasket present Operate amp Test
46. steel door liner Upon refitment of a Detergent amp Rinse Aid Dispenser to the stainless stecl door liner ensure the sealing face area is clean and free from damage To ensure an effective seal between the Dispenser seal and the stainless steel door liner face alternatively tension the two centre screws through the upper and lower brackets and then the upper and lower corner screws Operate amp test machine before leaving Note The Dispenser upper amp lower fixing bracket also clamp the thermistor bracket insert thermistor in bracket before tightening screws Refit Outer Door Panel ey e REMOVAL OF PARTS CONTROL PANEL SECTION 3 Disconnect electrical power supply Remove the Outer Door Panel Section 1 Remove the Six Phillips Head countersunk stainless steel screws located at the top section of the stainless steel door liner Four screws are located on the top of the liner flange and a screw on each side is 80mm from the top corner Close door pull control panel assembly forward Carry out work required Ifthe Control Panel is unserviceable remove the components and assemble them onto a new Control Panel Before reassembly on to the top of the door ensure that the reinforcing channel is in its correct position otherwise it could be very difficult to reopen the door Refit Control Panel Ensure door handle operates correctly and locking hook latches securely Refit Outer Door Panel
47. stic moulding Withdraw the switch from the mounting spigot by pulling forward Remove the rubber cover and pull quick connects off switch terminals Assemble in reverse order Switch Micro Switch Mount Spigot icro Switch ontact Point Micro Switch to remove puli switch out Micro Switch Cover itch to remove or Micro sn val replace angle the Mount assembly and remove from spigot 28 REMOVAL OF PARTS EXTERIOR PANELS M MODEL Disconnect electrical power supply To remove the exterior panels the following sequence should be observed Top Panel Remove 2 screws located underneath the front ledge and remove 2 screws located at the back flange Bottom Panel Remove 2 screws located on each side of the bottom panel Back Panel Remove 6 screws located on the back of the machine Side Panel LH amp RH Remove 2 screws located on the front flange and remove 2 screws located on tbe back flange Assemble in reverse order EXTERIOR PANELS L MODEL Disconnect electrical power supply Top Panel This panel is removed as described for the M Model Lower Door Remove 4 screws securing the 2 hinges of the door to the frame Back Panel Upper Remove 6 screws located on the back of the machine Back Panel Lower Remove 4 screws located on the back of the machine Side Panel LH amp RH Remove 3 screws located on the front flange and remove 2 screw
48. t of the pump cover Compress the double coil hose clamp located on the inlet hose and slide clatnp from spigot towards the Sump as shown left Note The Wash Motor Pump is actually supported by the short hose between the Wash Motor Pump and the corresponding spigot of the Sump Move double coil hose clamp away from Wash Pump Motor Chassis Hook Motor Hooks 37 REMOVAL OF PARTS Wash Motor Pump Assembly Removal and Refitting Cont d The rear end of the Wash Motor is supported by a triangular detachable neoprene Mounting Support Strap which is attached to a hook located on the left hand rear chassis panel On the rear diecast end shield of the Wash Motor are the support hooks onto which the two lower holes of the triangular Mounting Support Strap are attached to support the Wash Motor Refer to the previous photo which has the rubber triangular Mounting Support Strap removed to clearly show the hooks Two options are available to remove the Wash Motor triangular neoprene Mounting Support Strap Twist the Mounting Support Strap and push the locating hole from the front hook on the Wash Motor end shield as shown right Push the Mounting Support Strap up and release the Mounting Support Strap from the hook located on the chassis panel The rear locating hole of the mounting support strap can then be disengaged from the hook on the wash motor end shield The wash motor mounting support str
49. te clear the flanged diecast end shield of the Wash Motor will be visible A black plastic water slinger is attached to the motor shaft which is housed by an annular projection with a cutout at the six o clock position to allow water leaking past the rotary seal to exit the flanged diecast end shield Refer to re assembly section of Wash Pump Screwdriver inserted into cooling vents blades to lock shaft REMOVAL OF PARTS Wash Motor Pump Reassemble Position the Wash Motor with the two mounting hooks at the twelve o clock position and the input electrical cables in a corresponding four o clock position Ensure the motor is electrically sound and the bearings are not water damaged noisy The Pump Plate is normally supplied as a replacement with the bellows and carbon faced seal factory fitted On the underface of the Pump Plate are two cutouts within the outer mounting rings positioned on each side of a mounting hole Note Both cutouts are to provide an exit for water leakage past the rotary seal and impellor ceramic face This mounting hole must be positioned directly opposite the two mounting hooks at the twelve o clock position ie Position the mounting hole and two cutouts at six o clock position on the flanged diecast end shield of the Wash Motor Note that the large directional vane for the lower spray arm spigot is then located at the four o clock position Check the condition of the pump impellor for damage and
50. tly soiled articles 2 0 nu per litre Medium soiled articles 4 0 ml per live Heavily contaminated articles 6 0 ml per litre bere machines have automatic dispensing systems manufacturer s instructions should be followed HEMICAL COMPOSITION AND PROPERTIES Surfactant system Anionic Colour Colourless ts o dr A Odourless pH concentrate 12 5 12 8 pH 0 5 dilution 93 96 Foam properties Controlled low foam Solubility Completely soluble in water Abrasives None Flash poinl None Specific Gravity 1 060 Non Volatiles 12 9 M V 1 5 KOH Soaps and Amines None Toxicity Mildly toxic alkal only MATERIAL SAFETY DATA SHEET STATEMENT OF HAZARDOUS NATURE Hazardous according to criteria of Worksafe Australia R34 Causes burns R41 Risk of serious damage to eyes S37 39 Wear suitable gloves and eye face protection S24 25 Avoid contact with skin and eyes COMPANY DETAILS WHITELEY INDUSTRIES PTY LTD A C N 000 906 678 Postal Address P O Box 1076 North Sydney NSW 2050 Telephone Number 02 9929 9155 Facsimile 02 9929 9077 Emergency Telephone Number Poisons Information Centre National 13 11 26 Product Name SONEX UN Number 1719 Intended Use Instrument Detergent Dangerous Goods Class 8 Product Type Alkaline detergent Subsidiary Risk Nil Date Issued 31 January 2000 Issue 5 Tlazchem Code 2R Poisons Schedule 5 PHYSICAL PROPER
51. top of the Utensil Washer Check drain hose for kinks sharp bends ctc If the water level or volume is too low or inconsistent then check the pressure switch and replace if necessary Check the inlet hose to see that it is free of kinks and sharp bends Also check filters and supply pressure 3 Top Spray Arm poor performance and or pressure Upper Spray Arm feed hose check that the hose is not kinked blocked or pinched 4 Rotation of Spray Arms Check free rotation of the arm by flicking it with the hand If the arm turns slowly during actual operation check that it is horizontal and not binding on the shaft The spinner must have slight up down clearance Spray pattern check jets for blockages Replace arm if necessary 5 Drain Time Check that unit drains in the allocated time If not look for drain hose damage or obstructions to flow 6 Water in Machine Residual water in the machine after it should have drained may be caused by Drain hose strained to reach the spigot on the sink waste and subsequently flattencd especially when hot The spigot on the sink waste not drilled out completely and debris has collected and partially blocked the spigot e Hose extended beyond allowable limits Hose kinked Hose incorrectly extended by using a smaller diameter hose as the extension piece ma O Day SERVICE INSTRUCTIONS TROUBLE SHOOTING GUIDE Cont d 10 11 12 Motor Cu
52. tting Out Give unit an extended run in a fully installed condition and ensure that motor does not cut out during this time Ensure that machine is up to operating temperature Machine Will Not Start Make sure that the door is closed press door until it clicks shut Make sure the Power On light is on if not check the power supply to the machine When power is available to machine switch power point off and then on Check membrane switch Machine Starts But Water Does Not Enter Machine Check that the water taps are on Check for kinks and sharp bends in hoses Check inlet filters in supply hoses Check coil of watervalves Programme Is Not Advancing Automatically This may be due to water loss caused by syphoning The machine will stay in the heating mode Check height of discharge end of drain hose this should not be lower than 600mm from the top of the Utensil Washer Check Thermistor position and supply to heating elements Water Does Not Empty Out of Machine Check drain hose for kinks and sharp bends Check drain filter for blockage Ef the machine pumps water into a bucket when the drainhose is disconnected from the waste pipe then the waste pipe plumbing is blocked Cheek drain pump for blockage and operation Fault LED Flashing Check hot inlet water temperature for 60 C min Check Thermistor position Check operatton of heating elements LD REMOVAL OF PARTS OUTER
53. water supply for the Washer must be between 30 kPa and 1100 kPa If the pressure exceeds 1100 kPa it will be necessary to fit a pressure limiting valve in the supply to the unit Water Hammer Quick action taps and fast acting electric valves can cause water hammer This can result n very high pressures which could lead to failure of the pressure limiting valve or the electric water valves to the Washer Water hammer can be prevented by fitting a flow control valve in line with and close to the quick action taps which cause the hammer Recommended type is R M C MF 59 10 12 litres INSTALLATION INSTRUCTIONS Drainage Connection Connection and positionme of dram hose a When the drain hose is connected to the sink S trap or waste disposal unit the hose must be looped up to the underside of the benchtop and secured b When the drain hose is connected lu a seperate stand pipe or tundish it is essential that the discharge end of the drain hose terminates not lower than 600mm from the top of the Washer Important To prevent the possibility of syphoning the following installation methods must be observed A Air Tight connection ih 800 imp rcounrek 1300 free STANDING 300 Sink Lo Fe Siondpipe 40 mm Al dimensions org in millimstres diomeler minimum IMPORTANT tt is essential that the discharge end of the drain hose terminates not lower than 60Gmin from the top of th
54. wires to the Drain Pump tabs marked N amp L Reassemble in reverse order Operate amp test machinc before leaving 43 PARTS LIST Exterior Panels 44 PARTS LIST Exterior Panels amp Control Panel Parts Item Part Number Description Price l IND 021 LH side panel L Model MA TND 023 LH side panel M Model 3 INDO22 RH side panel L Model KI IND 024 RH side panel M Model 5 IND 025 Top Panel Vi 0 890533 _ Base Tray Lan 890549 Bracket Cross Panel 8 IND 026 Frame L Model menn gt IND 027 Bottom Door L Model 10 IND 028 Bottom Panel M Model va 11 INDO29 Back Panel 5 12 IND 030 Back Panel Bottom L Model 13 890520 LevellingScrew p t4 INDOS3 ke _ Handle Assembly m ie gh 15 IND 033 Door Lock Micro Switch l _ To SAN 044 Electronic Control O Mn g ae ee 17 IND 020 Control Panel 18 8551817 Membrane Switch l 19 SAN 008 _ Touch Control Facia RH ni la 30 SAN 009 _ Nameplate Facia LH ex 21 SAN 019 __ Door Solenoid E ME SAN 022 Door Lock Stop Ke NG 7 ng i 23 SAN 025 Spring Solenoid E 24 IND 019 Corner Plate LH SAN IND018 Corner Plate RH Ni Be Yn ii 2 ey ati 1
55. z 324A Electrical connection 6 3mm QC male stainless steel type 302 304 spade terminals EN ae SERVICE INSTRUCTIONS Thermostat Overtemp Identification Green Dot Mounting M4 x 0 7 male thread Electrical connection 6 3mm x 0 8mm QC tabs 125V 250V Temperature specification Close 50 C 4 C Open 80 C 3 C Pressure Switch Main Contact Load 16A 240V AC Contacts Nos amp 3 utilised for heater Nos amp 2 utilised for hot amp cold watervalves Electrical connection 6 3mm male tabs Nominal Calibration set 60mm H O reset 15mm HO Operating Temperature T85 C maximum Drain Pump Manufacturer Plaset Rated Input 30W 0 25A 240V AC Resistance of Field Winding 20 C 166 Ohms 10 Insulation Class F Nominal RPM 3000 2 pole motor Motor temperature protector field winding 170 C trips open Outlet Spigot equipped with non return flap valve Nominal Discharge Rate 15 20 litres min 1 metre head Micro Switch Overfill Manufacturer Honeywell 250V AC 20A UL approved 85 C maximum temperature Switch Mode SPDT Contacts Silver CAD oxide or silver contacts Electrical connection 6 3mm x 0 8mm silver plated QC tabs Operating Force 70 gram Release Force 10 gram 15e SERVICE INSTRUCTIONS Mains Terminal Block Supplier Multi Contacts Australia Pty Ltd Poles 3 marked A N

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