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DORMA ED 800 SERIES Service Manual

1. diagram Install antenna by threading it on BLACK the connector Locate receiver in wo t WE cRouno N 12VD close proximity to the ED 800 unit GRAY dem Position antenna so that it is clear gt Busy swine SAFETY of metal structures Anchor the Eg vesriBULE receiver permanently gu No E C GRAY Nc NOTE sure receiver unit is kept away from direct moisture After installation is complete check for proper operation The transmitter should provide reliable operation from a distance of about 50 feet however the environment and location of both transmitter and receiver will affect range WS RFT 1Wall Switch The WS RFT 1 wall switch with radio frequency transmitter is used in conjunction CODE SWITCH with the 800RFR radio frequency receiver The wall switch transmitter must be located qi within a distance of 50 feet from the receiver The WS RFT 1 is suitable for outdoor EHE SS use however it must not be exposed to direct moisture Anchor the backplate of the 2x Jg wall switch securely to the mounting surface at a height approximately 42 above the finished floor Anchor backplate securely to wall N Select the code for the transmitter The code must PN be identical to the code for the receiver which is intended to be signalled Refer to code selection
2. Y Q q 7 8 _ SEE NOTE 5 82 PD 22 1 2 12 5 8 1 3 4 J 321 44 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL 3 FOR SEX NUTS USE 3 8 DRILL we THREE 3 HOLES IN DOOR FOR PLATE OF 4 1 2 WIDE HINGE 3 4 OFFSET PIVOT ED800J TOP JAMB INSTALLATION PUSH SIDE MOUNT WITH 870 ANGLE BRACKET X 831 ARM SHOE DROP PLATE TEMPLATE No ED800 SP3 Rev 08 95 ED800 9 08280011 08 07 Remove two 2 cover screws and cover Disconnect cover ground wire at base plate Loosen but do not remove end cap screws and slide end caps off Note Re install end caps cover ground wire and cover after installation is complete Push in emblems or logo decals can be applied to hide cover screws if needed COVER GROUND WIRE FOR COVER END CAP END CAP WITH SWITCHES END CAP SCREW LEFT HAND MOUNT SHOWN Initially install screws for slots A as pictured allowing 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screw and hold the unit in place until the balance of the screws are installed Tighten all screws securely SLOT A SLOT A HINGE SIDE OF DOOR ED800 10 08280011 08 07 If required attach 830 arm shoe drop plate to top rail with three screws provided 830 DROP PLATE lt HINGE SIDE O
3. 29 0800 2 08279810 07 07 SUGGESTED TOOL LIST The following is a list of tools required for the installation of the ED 800 Additional tools may be required for installation of the various types of actuators and accessories 1 NAA AR OD se WR A eee me Qu er es 16 Long No 2 Phillips screwdriver No 3 Phillips screwdriver 1 8 blade screwdriver 3 16 blade screwdriver Tape measure 10 Adjustable wrench Center punch Hammer 5mm Hex key 6mm Hex key 3 8 Drill 5 32 Drill bit 3 8 Drill bit 7 8 Hole saw Safety glasses ED 800 Installation Video ED800 3 08279810 07 07 GENERAL INFORMATION Functional Detail The DORMA ED 800 low energy power operator was designed to make doors accessible while still providing the good operating characteristics of a manual door closer The ED 800 is based on the DORMA TS83 door closer and offers the same sweep latch backcheck adjustable spring power and operating efficiencies In the normal mode of operation the ED 800 will be used as a manual door closer Upon activation the unit will open the door hold the door open for a predetermined period and close the door under the parameters as set forth by ANSI A156 19 Standard for Power Assist and Low Energy Power Operated Doors The mechanical components of the unit consist of a permanent magnet type DC motor which drives a
4. 8 ED 800J x Drop x 830 Template amp Mounting Instructions 8 ED 800J x 870 Angle Bracket Template 9 ED 800T Template amp Mounting 12 Valve Adj uStMEntS acsi edes qe S bee sera idiotas ee M deed ete iuter atr etui 14 Spring Power Adjustment odas tete dpud oo tar tule dest tu 14 Mail Power scout ot ie eevee apawanku eed etie id 15 Power Cord ODIO eu ss tici d tact Man ld A LES MED LAC 15 gc ur rcr 16 Remote Switch ies tient eei veces tiated ducis anh ad cU 16 Fite Door c PE 16 Power Adjustments PHI udo tol DA 17 Strike Delay On Off Switch 17 Low Energy 17 3 euni eei cee hanes uk uci dee 18 DOOR Er ERE RUNDEN 18 ED800 Controller Module Diagram ccceeee cece e eee eee eee ence mm
5. 20 11 16 525 m 483 381 279 178 3 76 ae dene I 2 1 9 e e 9 e 1 3 32 7 16 OF FRAME Lrase 11 eh 28 1 3 4 La m SEE 44 NOTE 7 1 1 4 DIA HOLE IN FRAME FOR 12 5 8 1 3 4 ELECTRICAL CONNECTOR CLEARANCE 321 V 44 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL E FOR No 14 WOOD SCREWS USE 5 32 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL E FOR SEX NUTS USE 3 8 DRILL TWO 2 HOLES IN DOOR FOR ARM SHOE D NOTES D OF HINGE OR PIVOT 1 DO NOT SCALE DRAWING 2 DIMENSIONS ARE IN INCHES MM 3 LEFT HAND DOOR SHOWN 4 CAUTION SEX NUTS ARE RECOMMENDED FOR ATTACHMENT OF COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 5 IF STOP PROJECTION IS OVER 5 8 USE DROP INSTALLATION AND TEMPLATING 6 REFERENCE PAGE 6 OF ED 800 INSTALLATION INSTRUCTION FOR ADDITIONAL ED800J TEMPLATE INFORMATION 7 REFERENCE DIMENSION EDGE OF PLATE TO EDGE OF SIDE JAMB 1 1 2 INSTALLATION INFORMATION 1 Prepare door and frame according to above template 2 For holes not dimensioned on template use backplate as drill guide to locate holes Number of holes will vary with length of plate 3 Fasten backplate securely to frame 3 08095660 11 06 Initially install the two screws Ajillustrated allowing approximately 5 16 between the screw head and t
6. FAIL SAFE cRouwp En Eq POWER Egle Sere POWER Ee Stas Busy SWING SAFETY Busy SWING SAFETY SUPPLY E e VESTIBULE SUPPLY E VESTIBULE No e No ER E En m gt PIRE ED800 MAG LOCK poo OR STRIKE 12 VAC 24 VAC OR 24 VDC STRIKES MAG LOCKS AUXILIARY POWER OUTPUT The ED 800 is equipped with an auxiliary power output terminal which can be used to power accessories such as electric strikes or radio frequency receivers This terminal provides a nominal 12 Volts DC filtered unregulated power source The voltage range is from 10 to 25 volts at 500 milliamps More than one accessory can be powered by the auxiliary power output terminal however the combined power draw can not exceed 500 milliamps EN GRounD voc OPEN TRIGGER EX gt BUSY SWING SAFETY VESTIBULE 12 VDC ACCESSORY LI ED800 25 08280011 08 07 LATCH RETRACTION An electric latch retraction function can be coordinated with the ED 800 The ED 800 provides a normally open set of contacts which close momentarily to act as a switch to signal the power supply for the latch retraction When activated the contacts close immediately and stay closed until the door is open approximately 10 to provide the signal to the power supply Do
7. GENERAL INFORMATION This installation instruction is a supplement which covers the unique aspects of the full length cover for the ED 800 Please consult the ED 800 installation instructions for the balance of the information required to complete the installation The DORMA ED 800 FULL LENGTH COVER PACKAGE was designed to give a pleasing uninterrupted sight line across the entire header The package consists of of a one piece backplate one piece cover one end cap with switches one blank end cap one end cap wire harness two end cap mounting shims one cover stabilizer bracket and required fasteners In addition to the cover package ED 800 Service unit and arm assemblies are required One piece cover assemblies are custom made per opening the length being determined by jamb opening dimension the type of hinge or pivot and type of mount INSTALLATION OF UNIT Prior to installation confirm that jamb opening dimension hinge or pivot type of mount match information on packing slip Also confirm that the doors are in proper working order Hinges or pivots must be in good condition and the door must swing freely through the entire opening range anticipated with the ED 800 All door repairs must be performed prior to installation of the ED 800 2 08095660 11 06 ED 800 J FULL COVER TOP JAMB INSTALLATION TEMPLATE AND MOUNTING INSTRUCTIONS
8. ED800 18 08279810 07 07 ACCESSORY WIRE ROUTING Remove knockout with a 1 2 diameter punch and hammer Back side of end cap must be supported to prevent damage to the end cap 1 2 DIA PUNCH KNOCKOUT OVERSIZE SOCKET AS RECEIVER Insert bushing into end cap Feed accessory wires through bushing in end cap Connect wires as required to external connector Note Accessory wires must be isolated from 120V incoming power 220V INCOMING FEED WIRED HERE BUSHING END CAP EXTERNAL CONNECTOR FOR ACCESSORY WIRES ED800 19 08279810 07 07 OPEN TRIGGER WS 1 Wall Switch FS 1 Frame Switch The open trigger is created by providing a dry normally open circuit which is momentarily closed to signal the ED 800 Contact is made between OPEN TRIGGER and GROUND Typical Wall Switch or Frame switch wiring diagram WS 1 WALL SWITCH When considering the location of the 800 WS 1 Wall Switch sufficient distance should be L Inside Switch GROUND 12VDC OPEN TRIGGER VESTIBULE NO N BUSY SWING SAFETY o NC Ma Outside Switch m o co 4x4 box mounting screws allowed between the switch and the door to allow for the door to open 4x4 or 2x4 Junction box by others FS 1 FRAME SWITCH The FS 1 Frame Switch is designed to be installed in a metal do
9. I 5 ALWAYS LOCATE ARM SHOE FROM 870 BRACKET I MOUNTING SURFACE eM Se oe sie os j i 6 MAXIMUM OPENING ANGLE 115 7 DOORS AND FRAMES MUST PROPERLY 2 5 16 REINFORCED 51 8 i P FOR 1 4 20 MACHINE SCREWS USE 7 DRILL O FOR No 14 WOOD SCREWS USE 5 32 DRILL FOR SEX NUTS USE 3 8 DRILL 6 1 8 TWO 2 HOLES IN DOOR FOR ARM SHOE 56 SEE NOTE 5 O 12 5 8 1 3 4 r 3 821 44 76 OF 4 1 2 WIDE HINGE 3 4 OFFSET PIVOT ED800J TOP JAMB INSTALLATION PUSH SIDE MOUNT WITH 870 ANGLE BRACKET TEMPLATE No ED800 SP1 Rev 02 95 ED 800J x 870 ANGLE BRACKET x 831 ARM SHOE DROP PLATE FOR 1 4 20 MACHINE SCREWS USE 7 0 201 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL NOTES SIX 6 HOLES IN FRAME FOR BRACKET 1 DO NOT SCALE DRAWING 1 5 16 20 3 8 i 2 DIMENSIONS ARE IN INCHES MM 33 10 3 16 518 3 LEFT HAND DOOR SHOWN ja 259 4 CAUTION SEX NUTS ARE RECOMMENDED FOR Q 259 ATTACHMENT OF COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 5 ALWAYS LOCATE 830 PLATE FROM 870 I BRACKET MOUNTING SURFACE Qum nu ha Selen o ee 25 a 6 MAXIMUM OPENING ANGLE 115 7 DOORS AND FRAMES MUST BE PROPERLY 2 5 16 REINFORCED 51 8 i
10. DRILL 5 FOR SEX NUTS USE 3 8 DRILL OF 4 1 2 WIDE HINGE 3 4 OFFSET PIVOT ED800J X DROP TOP JAMB DROP INSTALLATION LOW CEILING CLEARANCE PUSH SIDE MOUNT TWO 2 HOLES IN DOOR FOR ARM SHOE ED800 2 Rev 08 04 ED 800J X DROP X 830 TOP JAMB DROP INSTALLATION WITH 830 ARM SHOE DROP PLATE TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template NOTES 1 DO NOT SCALE DRAWING 2 DIMENSIONS ARE IN INCHES MM 3 LEFT HAND DOOR SHOWN 4 CAUTION SEX NUTS ARE REQUIRED FOR ATTACHMENT OF COMPONENTS TO UNREINFORCED DOORS AND TO WOOD OR PLASTIC FACED COMPOSITE TYPE FIRE DOORS UNLESS AN ALTERNATIVE METHOD IS IDENTIF ED IN THE INDIVIDUAL DOOR MANUFACTURER S LISTINGS 5 SEE CATALOG FOR ARM NUMBER FOR NON STANDARD REVEALS 6 MAXIMUM OPENING ANGL 115 7 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 8 AUXILIARY STOP BY OTHERS ARE REQUIRED AT 115 FOR INSTALLATIONS WHERE DOOR CAN OPEN FURTHER THEN 115 FOR 4 20 MACHINE SCREWS USE No 7 0 201 DRILL amp TAP FOR No 14 WOOD SCREWS USE 5 32 DRILL FIVE 5 HOLES IN FRAME MINIMUM TO CEILING 1 3 4 FOR PLATE 3 4 MAX 2 MIN TOP RAIL d F 7 8 DIA HOLE FOR WIRE ACCESS 2 TO 6 STD 20
11. ED 800J TOP JAMB INSTALLATION TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template NOTES 5 SEE CATALOG FOR ARM NUMBER FOR NON STANDARD REVEALS 1 DO NOT SCALE DRAWING 6 MAXIMUM OPENING ANGLE 115 2 DIMENSIONS ARE IN INCHES MM 7 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 3 LEFT HAND DOOR SHOWN 8 IF STOP PROJECTION IS OVER 5 8 USE ED800 x DROP INSTALLATION 4 CAUTION SEX NUTS ARE REQUIRED FOR 9 AUXILIARY STOP BY OTHERS ARE REQUIRED AT 115 FOR ATTACHMENT OF COMPONENTS TO UNREINFORCED INSTALLATIONS WHERE DOOR CAN OPEN MORE THAN 115 DOORS AND TO WOOD OR PLASTIC FACED COMPOSITE TYPE FIRE DOORS UNLESS AN FOR 1 4 20 MACHINE SCREWS USE No 7 0 201 DRILL ALTERNATIVE METHOD IS IDENTIFIED IN THE FOR No 14 WOOD SCREWS USE 5 32 DRILL INDIVIDUAL DOOR MANUFACTURER S LISTINGS FIVE 5 HOLES IN FRAME FOR PLATE L 20 11 16 525 MINIMUM TO CEILING 4 1 4 1 5 16 3 15 16 3 1 4 4 3 8 8 13 16 33 110 83 111 224 5 8 MAX SEE NOTE 8 t d P QE dg i 15 16 24 1 3 32 8 7 8 DIA HOLE FOR WIRE ACCESS 7h6 11 12 5 8 1 3 4 gees REVEAL n 821 44 im SEE 44 NOTE 5 FOR 1 4 20 MACHINE SCREWS USE No 7 0 201 DRILL FOR No 14 WOOD SCREWS USE 5
12. amp MOUNTING INSTRUCTIONS Prepare door and frame according to template 08279382 08279381 pace 2 of 9 frev 11 06 Remove two 2 cover screws and cover Loosen but not remove end cap screws and slide end caps off Note Reinstall end caps and cover after installation is complete DORMA logo decal optional COVER SCREWS For ED800 push in emblem or logo decal to hide screw COVER S o lt D e fi END CAP SCREWS END CAP SCREWS END CAP Initially install the two screws illustrated allowing approximately 5 16 between the screw head and the frame Align the slots in the mouting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the balance of the screws are installed Tighten all screws securely MOUNTING PLATE mmm Hinge edge of door ps INSNO 08279381 pace 3 of 9 Req 11 06 Orient arm as shown Attach arm shoe to door Place wrench on top pinion shaft and rotate pinion slighty toward latch edge of door Slide main arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided Loosen screw in connecting arm so arm slides freely Adjust connecting arm length so rod and con
13. open the door but an obstacle was encountered causing the unit to enter the Balance Phase Confirm that all latches and deadbolts are retracted and that the door swings freely through the entire opening range PROBLEM No status lights SOLUTION A Indicates that the fuse is blown Replace the fuse with an identical type 3 amp type AGC size 1 4 x 1 1 4 B Damaged hold open or on off switch Replace switch C Motor cool down period motor is hot The operator will remain in a powered down state until the motor cools and allows normal operation Usually not longer than 20 Minutes High duty cycles extended hold open times strong spring power heavy or wide doors and high temperature environments can all contribute to the need for a motor cool down period Occasional cool down periods do not harm the unit however the cause of continual cool down periods must be determined and corrected 10 08280021 08 07 4 red flashes Top Jamb Application Indicates that the connecting arm is too short too much preload The connecting arm must be at a 90 angle to the door when closed Confirm that proper length arm has been supplied The standard arm length C886 accomo dates reveals of 2 6 The C800R accomodates reveals of 0 4 The extended arm length C810R accomodates reveals of 3 8 and the C812R accomodates reveals of 8 12 Confirm that the ED 800 base plate and arm shoe are located accurately Improper templatin
14. wall switch radio receiver motion detector key pad card reader etc when a motion detector is used the installation must be totally dedicated to handicap access only 18 Other electronic items interfaced with the ED 800 electric strike electric latch retraction magnetic locks presence sensor safety beams etc all auxilliary electronics requiring more than 0 5 amps must use a separate power supply 19 Is a wiring diagram available If so please attach 20 Describe the function of the ED 800 Include the status light codes if known 21 What is the number of expected door cycles per day at the location where the ED800 is installed CONTACT NAME COMPANY PHONE NUMBER DATE JOB NAME DOOR NUMBER OR LOCATION 08280022 08 07 Page20f2 DORMA ED800 SERIES INSTALLATION INSTRUCTIONS ED800 J 7 LU 22 ED800 T www dorma usa com 1 800 523 8483 INSPK NO 08280010 Rev 08 07 08280011 08 07 TABLE OF CONTENTS Page Suggested Tool dsl a Ice tie usa ala qh Saga akan uua AREETA ENEA 3 Functional DG cc MM Er 4 Installation of Unit in EE 5 ED 800J Template amp Mounting Instructions 6 ED 800J x Drop Template amp Mounting Instructions
15. 11 16 525 1 5 16 3 15 16 3 1 4 4 3 8 8 13 16 as 33 100 83 111 224 Y M a DRM ENG 1 i i 2 NE 3 8 BOTTOM OF FRAME Tho 10 1 3 8 7 8 17 35 1 2 15 16 22 13 24 12 5 8 1 3 4 321 44 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL FOR SEX NUTS USE 3 8 DRILL OF 4 1 2 WIDE HINGE 3 4 OFFSET THREE 3 HOLES IN DOOR FOR PLATE ED800J X DROP X 830 ARM SHOE DROP PLATE TOP JAMB DROP INSTALLATION LOW CEILING CLEARANCE NARROW TOP RAIL PUSH SIDE MOUNT it REVEAL ia m SEE NOTE 5 ED800 4 Rev 08 04 ED800 8 08280011 08 07 ED 800J x 870 ANGLE BRACKET TOP JAMB INSTALLATION TEMPLATE FOR 1 4 20 MACHINE SCREWS USE No 7 0 201 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL NOTES SIX 6 HOLES IN FRAME FOR BRACKET ic BO NOT SCALE DRAWING 1 5 16 20 3 8 2 DIMENSIONS ARE IN INCHES MM 33 10 3 16 518 3 LEFT HAND DOOR SHOWN ja 259 4 CAUTION SEX NUTS ARE RECOMMENDED FOR Q 259 ATTACHMENT OF COMPONENTS ON COMPOSITE n C DOORS OR LABELED FIRE DOORS
16. 2 KC RFT 2 HH RFT 1 HH RFT 1 TRANSMITTER WITH TOP TRANSMITTER TOP COVER TRANSMITTER WITH TOP TRANSMITTER TOP COVER HALF OF CASE REMOVED HALF OF CASE REMOVED orc o Pg ED800 22 08279810 07 07 PS 1 Presence Sensor BUSY SWING SAFETY The ED800 has a built in safety circuit which can be interfaced with an optional presence sensor When activated the safety circuit prevents the door from receiving an open trigger signal Additionally when the door is in the open position the safety circuit will now act as an open trigger signal keeping the door open until the signal is no longer present The use of the safety circuit is optional and not required However by utilizing the safety circuit the ultimate Safety and convenience can be realized The Safety circuit is activated by making a contact between Busy Swing Safety and Ground GROUND v 12VDC gt OPEN TRIGGER VAC VDC 10 L E gt BUSY SWING SAFETY nq LEX VESTIBULE q e E HD No I Nc Nc D PATAO NoT USED BY ED800 0800 PS 1 VESTIBULE FUNCTION The ED 800 can provide two different types of vestibule functions depending on the method of wiring SIMULTANEOUS OPERATION In this operation both doo
17. Controller Module 18 External Connections Wire u on tae dee fau edd e ap un Rc 19 Open 08 DRE 20 8 20 FSA EAMG 2c i aya aan ae tiie cette Aig wa Ere Set E EA 20 RFR Radio Frequency ROGOIVOL een mde etus ete eves que denm RA adie aeg 21 WS RFT 1 Wall ettet xe exeo a era isole eoe bru Eod ede tesi sita deua Nas 21 MEANS IMCL GN 2 2 esta oleae edt sale Gd ueneno nb ta etae pe alone gers 22 1 attache u edere ete enda bates 22 cia 22 MS 1 Motion SENSOR ri temet otubetun 23 Busy Swing Safety PS 1 Presence 23 Vestibule FUNCION CR hasa 24 MET DE ET 25 interfacan 25 Lateh 6 4 I 25 Auxiliary Power Output er edis erp Seo Ev ae ew tesco 26 as EET 27
18. F lt ERA D ex th 4 3 1 VAT f Sou 42 P ES x EE Hm at AN e 1 h Q zh N V A D d lt T END CAP END CAP SCHEWS SCREWS 2 Remove knockout with a 1 2 diameter punch and hammer Back side of end cap must be supported to prevent damage to the end cap 1 2 DIA PUNCH Oversize socket as receiver END CAP 08076325 11 94 4 Insert power cord through power cord bushing Anchor power cord to backplate with clamp and screw provided POWER CORD BUSHING 15155 POWER CORD 7 GROUND SCREW 6 Power Cord installation complete Proceed with the installation of the ED800 INSTALLATION INSTRUCTIONS REMOTE SWITCH KIT wA BLACK I8AWG JUMPER WIRE Loosen two 2 End Cap screws allowing End Cap to slide out Disconnect Black 18 awg and Red 18 awg wire from On Off switch Remove the Four wire connector on the control module 6 Slide Blank End Cap provided onto ED800 back plate and BLACK 18 AWG tighten two 2 end cap screws END CAP SCREW END CAP SCREW BLANK END CAP Insert switch into bracket and secure with nut Snap new two 6 Attach ground wire replace cover and secure with four 4 cover wire connector onto the control module Slide bracket into SCrews control module channel and secure with screw TWO WIRE CONNECTOR 1 08105680 02 01 MS 1 RV1 MOTION SENSOR SUPPLEMENTAL I
19. FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL Hn FOR No 14 WOOD SCREWS USE 5 32 DRILL 0 FOR SEX NUTS USE 3 8 DRILL NOTES TWO 2 HOLES IN DOOR FOR TRACK OTES OF HINGE OR PIVOT 1 DO NOT SCALE DRAWING 1 Prepare door and frame according to above template 2 DIMENSIONS ARE IN INCHES MM 3 CAUTION SEX NUTS ARE RECOMMENDED FOR ATTACHMENT OF COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 4 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 5 REFERENCE PAGE 11 OF ED 800 INSTALLATION INSTRUCTION FOR ADDITIONAL ED800T TEMPLATE INFORMATION 6 REFERENCE DIMENSION EDGE OF PLATE TO EDGE OF SIDE JAMB 1 1 2 2 For holes not dimensioned on template use backplate as drill guide to locate holes Number of holes will vary with length of plate 3 Fasten backplate securely to frame 08095660 11 06 Initially install the two screws A illustrated allowing approximately 5 16 between the screw head and the plate Align the slots in the mounting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the screws are installed Tighten all screws securely BLANK END CAP END CAP WITH SWITCHES END CAP SHIM Af END CAP SHIM a BACKPLATE COVER STABLIZER Fasten cover stabilizer to backplate using
20. Phase check Low Energy Power Assist switch If set for Low Energy If set for Power Assist Door is contacting an obstacle Confirm that the swing area of The unit is functioning the door is clear Once obsta properly cle is removed door should close and continue to operate correctly If door remains in balance confirm that the door swings freely Turn ED 800 off Disconnect the arm from the door The door must swing freely through the entire range of operation Check for hinge bind excessive drag from weather stripping door dragging on threshold or carpet excessive resistance from high wind or pressure differences from one side of the door to the other The unit is designed to exert a maximum of 15 pounds of force at the leading edge of the door The source of resistance must be isolated and corrected Confirm that the door width setting matches the actual door size The ED 800 is designed to operate on doors from 36 to 48 inches wide The door weight is not to exceed 200 pounds The unit must only be installed on doors of proper size and weight 8 08280021 08 07 PROBLEM Door opens slightly for no apparent reason SOLUTION Unit is performing a Learn Cycle When the ED 800 is initially turned on a learn cycle is performed to obtain information regard ing required opening forces and the closed position of the door During the learn cycle the door will open slowly to approximately 10 159 then close This will
21. Universal Wall Box Installation Surface Mount Installation Step 1 Determine wall switch mounting location based on wall construction applicable standards and intended use In high use and abuse areas a solid mounting surface or additional reinforcement may be required behind the box Step 2 Punch out holes in box in areas indicated on the top view drawing by the notation mounting screw punch outs Step 3 Determine stud location in mounting area Drill holes in mounting surface and into mounting stud Step 4 Insert appropriate fastener through box and into mounting surface and tighten securely For mounting directly into a stud or solid wall the recommended fastener is a 8 32 x 1 wood screw For mounting into a hollow wall or sutface the recommended fastener is an 8 32 x 1 toggle bolt Step 5 Complete wall switch assembly using instructions included with your wall switch Note DORMNS Labor Saver System can be used to affix mounting boxes to partitions and walls where mechanical fastenets cannot be used Read and follow the instructions that accompany the Labor Saver System Observe all codes according to the authority having jurisdiction Observe all manufacturers recommen dations for safety and operation of their products ANSI BHMA standards that offer specific recommen dations for each type and class of automatic door have been developed To obtain a copy of the ANSI BHMA standard that applies to y
22. a maximum of 500 milliamps This can be used to power an electric strike or any accessory of compatible voltage The ED 800 also has a built in safety circuit While not required by the ANSI A156 19 standard this safety circuit can provide the ultimate in safe door operation When the optional presence sensor is installed the door will not operate under power when it detects an obstacle within the swing area of the door In addition the unit will hold the door in the fully opened position until traffic has cleared from the swing area of the door Under no circumstances however shall the presence sensor serve to stop an already moving door in the event that the swing area of the door becomes occupied once the door is in motion In this case safety is assured by the low opening force low opening speed and obstacle default function of the unit INSTALLATION OF UNIT Introduction Prior to installation of the ED800 confirm that the door is in proper working order Hinges or pivots must be in good condition and the door must swing freely through the entire opening range anticipated with the ED800 door repairs must be performed prior to installation of the ED800 Ball bearing hinges or needle bearing pivots are recommended for proper ED800 operation The ED 800 is a non handed unit which mounts to the door and frame much the same as a standard door closer The unit is designed so that it can be installed by one person The backplat
23. cap closest to the control module The switch must be in the on position for any powered function It is recommended that the switch be in the off position after hours or during extended idle periods HOLD OPEN CLOSE SWITCH The ED 800 is equipped with a standard hold open feature To activate momentarily depress the switch towards hold open The door will open and remain in the open position for approximately 15 minutes After that period of time the door will then close and the unit will be ready for normal operation To close the door at any time depress the switch towards close This will override the time delay and close the door immediately NOTE Hold Open Close Switch must be plugged into control module to enable operator N ON 1 OFF 0 HOLD OPEN CLOSE REMOTE SWITCH OPTION refer to Installation Instructions 08105680 If the ED 800 is ordered with the RS Remote Switch option the On Off switch and the Hold Open Close switch are deleted This is recommended for applications where the switches may be subjected to tampering In this application a remote switch must be provided by others in the incoming power supply This switch must be wired in accordance to The National Electrical Code L1 with SPST SWITCH RATED 2amp 220 VOLTS MIN BY OTHERS FIRE DOOR WIRING When the ED 800 is installed on a fire door the main power to the unit must be supplied through a set of contacts
24. for 800RFR Radio Frequency Receiver Connect the 9 volt battery at this time The replacement battery is 9 volt NEDA 1604 Eveready 216 or equivalent 6 32 Wall switch mounting screw Tighten screws through holes in cover plate with 5 64 hex key NOTE Flush Mount Assembly Kit also available ED800 21 08279810 07 07 HH RFT 1 Transmitter and HH RFT 2 Transmitter The HH RFT hand held transmitters are used in conjunction with the 800RFR radio frequency receiver Under normal conditions it will provide reliable activation of the ED800 within a distance of 50 feet Select the code for the transmitters The code must be identical to the code for the receiver which is intended to be signaled To access the code switch remove the lower cover of the housing exposing the battery and the code switch Refer to the code selection for 800RFR Radio Frequency Receiver Connect the 9 volt battery at this time If desired a belt clip can be attached to the back of the transmitter housing by sliding the clip completely into the slot provided The replacement battery is 9 volt NEDA 1604 216 or equivalent If CODE SWITCH the red LED on the transmitter fails to light when the button is depressed it is most likely that the battery is weak or dead and should be replaced After installation is complete check for proper operation KC RFT 1 Transmitter a
25. in a UL listed fire alarm panel The contacts are to be closed under normal stand by conditions providing power to the unit Under alarm conditions the contacts must open cutting power to the unit causing the ED 800 to operate as a manual door closer ED800 15 08279810 07 07 POWER ADJUSTMENTS NOTE Before making any power adjustments the ED 800 unit must be properly installed on the door and frame the arm must be adjusted and the spring tension set PUSH PULL SWITCH Determine that the Push Pull switch is set properly Push is required for all top jamb applications Pull is required for all track applications See page 18 for switch location LATCH DELAY ON OFF SWITCH Tr When turned ON this switch delays the function of 5344454 the operator by 1 2 second to allow time for a strike to LATCH DELAY SWITCH OFF ON operate See pages 5 or 25 MOUNT STYLE SWITCH PUSH PULL CLOSING OBSTACLE SWITCH OFF ON CLOSING OBSTACLE SWITCH Normally ON When switching to OFF position obstacle detection in the closing direction will not be functional LOW ENERGY FUNCTION 1 Adjust the Power Assist Low Energy slide switch to the Low Energy position 2 Adjust the Door Width potentiometer to match the approximate door width Doors must be between 36 and 48 inches wide for optimum operation 3 Adjust the Opening Time LE potentiometer to obtain the desired door opening time MIN is the least am
26. information regarding your particular application Then contact DORMA Door Controls Inc Technical Services Department by phone at 800 523 8483 or fax the completed form to 800 274 9724 Attn Technical Services Department 1 Serial Number of the unit Located on gear box cover 2 Type of application Track Top Jamb Top Jamb Drop 3 Templating Measure the following dimensions Hinge pin to first screw in ED 800 base plate Hinge pin to first screw in arm shoe or track 4 Measure reveal dimension top jamb only 5 Low Energy Power Assist slide switch setting 6 Push and Go slide switch setting on or off setting should be off in applications with high manual traffic 7 Push Pull slide switch setting 8 Interior or Exterior door 9 Right hand or Left hand door 10 Door material wood steel aluminum tempered glass 11 Frame material wood steel aluminum 12 Door size Height 96 2438mm max Width 48 1219mm max interior 36 914mm max exterior 13 Door weight approximate 200 Ib 90kg max interior 100 Ib A45kg max exterior 14 Method of hanging door hinges offset pivots center pivots gear hinge 08280022 08 07 Page 1 of 2 15 Degree of opening required 909 1009 1109 over 110 should include auxilliary door stop up to 115 max opening 16 Other hardware on door exit device latch set coordinator overhead stop etc 17 Method of activation
27. mm j 6 mm HEX KEY HINGE SIDE OF DOOR ED800 7 08280011 08 07 ED 800J X DROP TOP JAMB DROP INSTALLATION TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template NOTES 1 DO NOT SCALE DRAWING 2 DIMENSIONS ARE IN INCHES MM 3 LEFT HAND DOOR SHOWN 4 CAUTION SEX NUTS ARE REQUIRED FOR ATTACHMENT OF COMPONENTS TO UNREINFORCED DOORS AND TO WOOD OR PLASTIC FACED COMPOSITE TYPE FIRE DOORS UNLESS AN 5 SEE CATALOG FOR ARM NUMBER FOR NON STANDARD REVEALS 6 MAXIMUM OPENING ANGLE 115 7 DOORS AND FRAMES MUST BE PROPERLY REINFORCED ALTERNATIVE METHOD IS IDENTIFIED IN THE 8 AUXILIARY STOP BY OTHERS ARE REQUIRED AT 115 FOR INDIVIDUAL DOOR MANUFACTURER S LISTINGS INSTALLATIONS WHERE DOOR CAN OPEN FURTHER THEN 115 20 11 16 m FOR 1 4 20 MACHINE SCREWS USE No 7 0 201 DRILL amp TAP 925 FOR No 14 WOOD SCREWS USE 5 32 DRILL 1 5 16 3 15 16 3 1 4 4 3 8 8 13 16 FIVE 5 HOLES IN FRAME FOR PLATE 33 100 83 111 224 MINIMUM TO CEILING 1 3 4 oN p P 4 O i i i 9 4 1 4 O BOTTOM OF FRAME 108 mne i 1516 U r 24 7 8 DIA HOLE FOR 3 8 WIRE ACCESS 12 5 10 REVEAL 2 TO 6 STD 321 44 SEE FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL NOTE FOR No 14 WOOD SCREWS USE 5 32
28. provide reliable activation of the ED800 within a distance of 50 feet Select the code for the transmitters The code must be identical to the code for the receiver which is intended to be signaled To access the code switch remove the lower cover of the housing exposing the battery and the code switch Refer to the code selection for RFR Radio Frequency Receiver Connect the 9 volt battery at this time If desired a belt clip can be attached to the back of the transmitter housing by sliding the clip completely into the slot provided The replacement battery is 9 volt NEDA 1604 216 or equivalent If CODE SWITCH the red LED on the transmitter fails to light when the button is depressed it is most likely that the battery is weak or dead and should be replaced After installation is complete check for proper operation KC RFT 1 Transmitter and KC RFT 2 Transmitter The KC RFT key chain transmitters are used in conjunction with the RFR radio frequency receiver Under normal conditions it will provide reliable activation of the ED 800 within a distance of 50 feet Select the code for the transmitter The code must be identical to the code for the receiver which is intended to be signalled To access the code switch KC RFT 1 separate the two halves of the transmitter case by inserting a coin in the side slot and twisting KC RFT 2 remove the phillips head screw on back of case and carefully separate the two halves expos
29. repeat 3 times After completing a successful learn cycle the unit will accept an opening trigger and operate nor mally The only time a learn cycle will be performed is if there has been a power interruption caused by turning the unit off and on by the end cap switch or remote switch option PROBLEM Door opens too slowly SOLUTION Confirm that the Opening Time LE adjustment is correct MIN is the least amount of time which is the fastest speed MAX is the greatest amount of time which is the slowest speed Confirm that the door width setting matches the actual door size The fastest opening time to be expected from closed to 80 is about 6 seconds for a 36 door longer for wider doors This speed was determined to insure compliance with A156 19 the American National Standard For Power Assist And Low Energy Power Operated Doors PROBLEM Door does not close completely after a powered opening SOLUTION Turn the ED 800 off Does the door immediately close The ED 800 may have learned Disconnect the arm from the door an incorrect latch position due to interference during the learn Does the door swing freely to the fully cycle Turn the unit back on and closed position allow it to complete a new learn cycle If the problem persists increased Reconnect the arm to the Correct the source of the spring power and slightly faster Confirm the sweep bind or excessive resis sweep and latch speeds may and latch
30. the mounting plate over the screws to hold the unit in place until the screws are installed Tighten all screws securely mmm Hinge edge of door END CAP WITH SWITCHES BLANK END CAP END CAP SHIM Wane BACKPLATE END CAP SHIM ls COVER STABLIZER Fasten cover stabilizer to backplate using 1 4 20 pan head fastener provided Attach end cap shims with backplate fastening screws Screws go thru shim and backplate into side jamb Shim must be positioned 1 8 from edge of backplate as shown in illustration below Slide end cap in place and tighten 8 32 screws Please turn to page 9 for wiring information 6 08095660 11 06 ED 800 T FULL COVER TRACK INSTALLATION TEMPLATE AND MOUNTING INSTRUCTIONS 1 1 4 DIA HOLE IN FRAME FOR r ELECTRICAL CONNECTOR CLEARANCE 18 1 8 14 1 8 260 e 359 10 1 8 257 6 1 8 156 2 1 8 54 L 1 7 16 37 C T 71 Ir prp RU Lp 8 8 2 9 mi nC 1 i 1 7 16 13 16 BOTTOM OF FRAME 37 21 Q FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL 1 2 SEE FOR No 14 WOOD SCREWS USE 5 32 DRILL P NOTE 6 13 4 5 16 23 1 2 110 597 1 A II
31. to a safe predeter mined value for door closer spring power In this case it is possible that perfect balancing of the door upon obstacle conditions may not be achieved since the software was unable to obtain an actual spring power reading If the door is held open during the Learn Phase the software will wait until the door has closed to complete the Learn Phase Indicates that unit is in Latch Stop Phase After completing a successful Learn Phase the unit enters Latch Stop Phase During this phase the unit will accept an activation trigger provided the busy swing safety circuit is open If an activation trigger is received while the busy swing safety circuit is closed the unit remains in Latch Stop Phase however the trigger is remembered and activation occurs when the busy swing safety circuit is opened Indicates that the unit is in Latch Stop Push and Go On Phase This phase is identical to Latch Stop Phase with the exception that one inch of manual door movement from the closed position will also activate the unit in addition to external activation triggers Indicates that the unit is in Open Phase In this phase the door accelerates then drives at a constant speed to the backcheck position then decelerates and continues to open at a crawl speed to the fully open position If an electric strike or electric latch retraction is connected to the ED 800 door movement will be delayed by 1 2 sec ond the strike or latc
32. 1 4 20 head fastener provided Attach end cap shims with backplate fastening screws Screws go thru shim and backplate into side jamb Shim must be positioned 1 8 from edge of backplate as shown in illustration below Slide end cap in place and tighten 8 32 screws 1 8 END CAP SHIM D BACKPLATE Please turn to page 9 for wiring information 8 08095660 11 06 WIRING HARNESS INSTALLATION Attach adhesive wire clips to ED 800 in areas shown Route wires from end cap to controller module securing in clips HINGES Attach self adhesive wire clips in these locations Connect hold open close switch plug to controller module Cut off ends of red and black leads from ED 800 wiring harness and strip wire Connect with wire nut red lead from wiring harness to red lead from ED800 Connect with wire nut black lead from wiring harness to black lead from ED800 Refer to ED 800 Installation Instructions for balance of installation information with the exception of the cover Please refer to the last page of this supplement for that information BLACK HED WIRE NUTS HO CLOSE PLUG g 08095660 11 06 COVER INSTALLATION After installation is complete install full length cover with five
33. 32 DRILL T FOR SEX NUTS USE 3 8 DRILL TWO 2 HOLES IN DOOR FOR ARM SHOE _ OF 4 1 2 WIDE HINGE 3 4 OFFSET PIVOT ED800 1 Rev 08 04 Remove two 2 cover screws and cover Disconnect cover ground wire at base plate Loosen but do not remove end cap screws and slide end caps off Note Re install end caps cover ground wire and cover after installation is complete Push in emblems or logo decals can be applied to hide cover screws if needed COVER GROUND WIRE FOR COVER END CAP END CAP WITH SWITCHES END CAP SCREW LEFT HAND MOUNT SHOWN ED800 6 08280011 08 07 Initially install screws for slots A as pictured allowing 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screw and hold the unit in place until the balance of the screws are installed Tighten all screws securely SLOT A A MOUNTING SLOT A PLATE lt HINGE SIDE OF DOOR Orient arm as shown Attach arm shoe to door Place wrench on top pinion shaft and rotate pinion slightly toward latch edge of door Slide main arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided Loosen screw in connecting arm so arm slides freely Adjust connecting arm length so rod and connecting arm are 90 to door Re tighten screw CONNECTING MAIN ARM LOCK WASHER PINION SCREW
34. 800 OPTIONAL SWITCH EXTERIOR ED 800 INSIDE VESTIBULE SEQUENTIAL OPERATION SINGLE DOORS In this operation the doors will open in sequence The switch at each door will activate that door After that door closes completely the other door will be activated For example when the exterior switch is depressed the exterior door will open When the exterior door closes completely the interior door will then open This operation is the same in both directions The optional switch inside the vestibule opens both doors simultaneously Note To one operator or the other but not to both GRounp GRounp 12 0 EXTERIOR SWITCH E ed xL Y oe IN OPEN TRIGGER e I OPEN TRIGGER INTERIOR SWITCH gt Busy swine SAFETY Eq gt BUSY SWING SAFETY EN VESTIBULE VESTIBULE L No No E xe I EX wc 4 7 INTERIOR ED800 OPTIONAL SWITCH EXTERIOR ED 800 INSIDE VESTIBULE ED800 24 08280011 08 07 STRIKE DELAY SWITCH Toggle switch must be placed in the ON position to the right to allow ED800 to delay for 1 2 second before opening door when Electric Latch Strike or Magnetic Locks are interfaced STRIKE DELAY OFF ON ie STRIKE INTERFACE The ED 800 can co
35. A separate power supply is required for these applications The maximum switch rating is 48 Volts AC or DC at 1amp FAIL SECURE ie FAIL SAFE TJ GROUND GROUND LE 12VDC 12VDC E OPEN TRIGGER OPEN TRIGGER E BUSY SWING SAFETY DEM BUSY SWING SAFETY c wat VESTIBULE VESTIBULE NO NO mm c m S NES ED800 MAG LOCK 0800 OR STRIKE 12 VAC 24 VAC OR 24 VDC STRIKES MAG LOCKS LATCH RETRACTION An electric latch retraction function can be coordinated with the ED 800 The ED 800 provides a normally open set of contacts which close momentarily to act as a switch to signal the power supply for the latch retraction When activated the contacts close immediately and stay closed until the door is open approximately 10 to provide the signal to the power supply Door activation may be delayed by 1 2 second to allow the latch to retract See page 16 A separate power supply is required for the latch retraction function ED800 24 08279810 07 07 GRouND 1 Typical wiring diagram for the ED 800 with AD100 Power Supply and ESAD4000 exit device BUSY SWING SAFETY VESTIBULE ES 105 POWER dian ESAD4000 AD100 lhe EXIT DEVICE POWER SUPPLY QOO COO CO 009 6D C2 TURN OFF 220 VAC POW
36. AMB 1 1 2 7 LEFT HAND SIDE OF HEADER SHOWN PREPARE RIGHT HAND SIDE MIRROR IMAGE 08090480 11 06 Initially install the two screws Ajillustrated allowing approximately 5 16 between the screw head and the plate Align the slots in the mounting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the balance of screws are installed Tighten all screws securely END CAP WITH SWITCHES 9 BACKPLATE Vj COVER STABLIZER Fasten top and bottom cover stabilizer to backplate using 1 4 20 pan head fasteners provided Attach end cap shims with backplate fastening screws Screws go thru shim and backplate into side jamb Shim must be positioned 1 8 from edge of backplate as shown in illustration below Slide end cap in place and tighten 8 32 screws BEER END CAP SHIM u BACKPLATE Please turn to page 9 for wiring information 8 08090480 11 06 WIRING HARNESS INSTALLATION Attach adhesive wire clips to ED 800 in areas shown Route wires from end cap to controller module securing in clips Attach self adhesive wire clips in these locations Connect hold open close switch plug to controller m
37. BULE o No No slc NC I E 4 7 INTERIOR ED800 OPTIONAL SWITCH EXTERIOR ED 800 INSIDE VESTIBULE ED800 23 08279810 07 07 LATCH DELAY SWITCH Toggle switch must be placed in the ON position to the right to allow ED800 to delay for 1 2 second before opening door when Electric Latch Strike or Magnetic Locks are interfaced LATCH DELAY OFF ON eee STRIKE INTERFACE The ED 800 can coordinate the release of an electric strike with the operation of the door Upon activation of the unit a signal is immediately sent to operate the strike The signal will last until the door is open approximately 10 Door activation may be delayed for 1 2 second to allow the strike to operate See page 16 The strike will only be signalled when the door is in the closed position to eliminate unnecessary operation A 12 Volt DC fail secure electric strike or fail safe electric strike may be powered directly by the ED 800 The maximum power draw is 500 milliamps FAIL SECURE FAIL SAFE GROUND GROUND FAIL SECURE STRIKE E Aoc m yn BUSY SWING SAFETY BUSY SWING SAFETY 12 VDC STRIKE vesriBULE VESTIBULE c Nc NC For 24 Volt AC 24 Volt DC and 12 Volt AC fail secure electric strike magnetic lock or fail safe electric strike the ED 800 provides a switch to control the strike
38. Closing Phase the door position is continuously moni tored from the fully open position to approximately 109 If the door stops moving or is reopened manually the con troller changes to Balance Phase From 10 to the closed position the door closes under the control of the latch valve only 9 green flashes Indicates that the unit is in Abort State During Abort State the drive mechanism shuttle within the unit returns to the latch check position approximately 109 of door opening and waits for the door to close The Abort State occurs when the controller starts the Closing Phase how ever the door remains stationary as if propped open The Abort State also occurs when the controller is set for Low Energy Function with the Push and Go feature turned on and the door is opened briskly beyond 459 5 08280021 08 07 2 red flashes Indicates overcurrent Allow time to recover and cool down which is usually 15 20 minutes Caution Be sure the unit is being used primarily for ADA applications and the appli cation is within the maximum tolerances that the ED800 is designed for 4 red flashes Top Jamb Application Indicates that the connecting arm is too short closer is preloaded too much The connect ing arm should be at a 90 angle to the door when closed Confirm that ED 800 base plate and arm shoe are located accurately Improper templating can cause this error code Track Application Indicates that Push Pull switch is set in
39. DORMA ED 800 SERIES wA Service Manual DORMA software level 3 27M INSPK NO 08280020 Rev 08 07 www dorma usa com 1 800 523 8483 08280021 08 07 TABLE OF CONTENTS Status Light Status Light Code Summary Status Light Code Detail Fault Isolation Guide Location of serial number 22 AWG 22AWG black 22 AWG green 2 wires red 14 AWG red wire 20 ANG 14 AWG black wire black wire 20 AWG white wire Wiring for end cap switches 2 08280021 08 07 The ED800 Series Service Manual contains product information that is intended to sup plement product information which is covered in the ED800 Series Installation Instructions Users of the Service Manual should also be familiar with the Installation Instruction STATUS LIGHT The ED 800 controller module is equipped with a status light which indicates the current state of the software program by a series of green flashes In addition the status light can indicate problems with the installation or adjustment of the ED 800 or problems with the actual unit by a series of red flashes If the status light indicates a problem by a series of red flashes the ED 800 will not accept an open trigger and will not operate under power until the problem is corrected and the unit is turned off and then turned on However the ED 800 will always operate as a manual door closer STATUS LIGHT CODE SUMMARY NUMBER OF GREEN FLASHES INDICATES Test Factory use only Le
40. END CAP END CAP WITH SWITCHES END CAP SCREW LEFT HAND MOUNT SHOWN Initially install screws for slots A as pictured allowing 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screw and hold the unit in place until the balance of the screws are installed Tighten all screws securely SLOT A SLOT A HINGE SIDE OF DOOR ED800 9 08279810 07 07 If required attach 830 arm shoe drop plate to top rail with three screws provided 830 DROP PLATE lt HINGE SIDE OF DOOR Orient arm as shown Attach arm shoe to door or 830 arm shoe drop plate Place wrench on top pinion shaft and rotate pinion slightly toward latch edge of door Slide main arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided Loosen screw in connecting arm so arm slides freely Adjust connecting arm length so rod and connecting arm are 90 to door Re tighten screw 6 mm HEX KEY HINGE SIDE OF DOOR ED800 10 08279810 07 07 ED 800T TRACK INSTALLATION TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to full size template WN054254 2 96 Remove two 2 cover screws and cover Disconnect cover ground wire at base plate Loosen but do not remove end cap screws and slide end caps off Note Re install end caps cover ground wire and cover after installation i
41. ER BEFORE 3 MAKING ANY CONNECTIONS OR SERVICE OUTPUT CONTROL OUTPUT CONTROL TERMINALS SWITCH TERMINALS SWITCH XD ZONE 1 ZONE 2 lt CONNECTIONS Refer to AD100 Installation Instructions for complete wiring information AUXILIARY POWER OUTPUT The ED 800 is equipped with an auxiliary power output terminal which can be used to power accessories such as electric strikes or radio frequency receivers This terminal provides a nominal 12 Volts DC filtered unregulated power source The voltage range is from 10 to 25 volts at 500 milliamps More than one accessory can be powered by the auxiliary power output terminal however the combined power draw can not exceed 500 milliamps GRoUND 12vpc IE T oPEN TRIGGER IE a BUSY SWING SAFETY L VESTIBULE 12 VDC ACCESSORY E Ne ED800 ED800 25 08279810 07 07 SIGNAGE The ED 800 is supplied with a pack of door decals to alert and instruct pedestrian traffic in the operation and use of the door The decals are applied to the door and should be visible from both sides of the door The method of activation determines the combination of decals required Not all decals will be used in every application The Caution Automatic Door decal is required under A156 19 the American National Standards for power assist and low energy power operated doors The decal shall
42. F COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 4 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 5 REFERENCE PAGE 8 OF ED 800 INSTALLATION INSTRUCTION FOR ADDITIONAL ED800J TEMPLATE INFORMATION 6 REFERENCE DIMENSION EDGE OF PLATE TO EDGE OF SIDE JAMB 1 1 2 7 LEFT HAND SIDE OF HEADER SHOWN PREPARE RIGHT HAND SIDE MIRROR IMAGE 1 Prepare door and frame according to above template 2 For 205 holes not dimensioned on template use backplate as drill guide to locate holes Number of holes will vary with length of plate 3 Fasten backplate securely to frame 08090480 11 06 Initially install the two screws Ajillustrated allowing approximately 5 16 between the screw head and the plate Align the slots in the mounting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the screws are installed Tighten all screws securely END CAP 4 COVER STABLIZERS BACKPLATE END CAP SHIM lle Fasten top and bottom cover stabilizer to backplate using 1 4 20 pan head fasteners provided Attach end cap shims with backplate fastening screws Screws go thru shim and backplate into side jamb Shim must be positioned 1 8 from edge of backplate as shown in illustration below Slide end cap in place and tighten 8 32 screws 1 8 END CAP SHIM D BACKPLATE Please turn to page 9 for wiring inf
43. F DOOR Orient arm as shown Attach arm shoe to door or 830 arm shoe drop plate Place wrench on top pinion shaft and rotate pinion slightly toward latch edge of door Slide main arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided Loosen screw in connecting arm so arm slides freely Adjust connecting arm length so rod and connecting arm are 90 to door Re tighten screw 6 mm HEX KEY HINGE SIDE OF DOOR ED800 11 08280011 08 07 ED 800T TRACK INSTALLATION TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template NOTES 1 DO NOT SCALE DRAWING 5 MAXIMUM OPENING ANGLE 115 2 DIMENSIONS ARE IN INCHES MM 6 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 3 RIGHT HAND DOOR SHOWN 7 AUXILIARY STOP BY OTHERS ARE REQUIRED 115 FOR 4 CAUTION SEX NUTS ARE REQUIRED FOR INSTALLATIONS WHERE DOOR CAN OPEN FURTHER THEN 115 ATTACHMENT OF COMPONENTS TO UNREINFORCED DOORS AND TO WOOD OR PLASTIC FACED 4 1 2 3 4 OFFSET COMPOSITE TYPE FIRE DOORS UNLESS AN WIDE HINGE PIVOT ALTERNATIVE METHOD IS IDENTIFIED IN THE ET INDIVIDUAL DOOR MANUFACTURER S LISTINGS TIE TT DIM Br 4516 pari 106 124 FOR 1 4 20 MACHINE SCREWS USE No 7 0 201 DRILL 7 8 DIA HOLE FOR FOR No 14 WOOD SCREWS USE 5 32 DRILL m WIRE ACCESS FIVE 5 HOLES
44. IN FRAME FOR PLATE MINIMUM TO CEILING 4 5 8 25 81316 43 8 3 1 4 3 15 16 224 111 83 100 1 7 16 I 37 r 1 1 2 23 1 2 03 13 16 ERR J E 597 21 FOR 1 4 20 MACHINE SCREWS USE No 7 0 201 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL T OF HINGE FOR SEX NUTS USE 3 8 DRILL TWO 2 HOLES IN DOOR FOR TRACK ED800 3 Rev 08 04 Remove two 2 cover screws and cover Disconnect cover ground wire at base plate Loosen but do not remove end cap screws and slide end caps off Note Re install end caps cover ground wire and cover after installation is complete Push in emblems or logo decals can be applied to hide cover screws if needed COVER GROUND WIRE FOR COVER END CAP Me SWITCHES END CAP SCREW LEFT HAND MOUNT SHOWN ED800 12 08280011 08 07 Initially install screws for slots A as pictured allowing 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screw and hold the unit in place until the balance of the screws are installed Tighten all screws securely Tw SLOT A SLOT A MOUNTING PLATE HINGE SIDE OF DOOR Insert slide shoe and end blocks into track and attach track to door Attach arm to slide shoe using screw provided Place wrench on top pinion
45. L CONNECTOR FOR ACCESSORY WIRES ED800 20 08280011 08 07 OPEN TRIGGER HARD WIRED WS 1 Wall Switch FS 1 Frame Switch The open trigger is created by providing a normally open dry circuit which is momentarily closed Contact is made between OPEN TRIGGER and GROUND to signal the ED800 Typical Wall Switch or Frame switch wiring diagram EX 12voc EIN OPEN TRIGGER Busy SWING SAFETY E VESTIBULE No WS 1 WALL SWITCH m When considering the location q os oo of the 800 WS 1 Wall Switch sufficient distance should be allowed between the switch and the door to allow for the door to open 4x4 box mounting screws 6 x 32 wall switch mounting screws 42 APPROXIMATE CL FINISHED FLOOR 4x4 or 2x4 Junction box by others 6 32 screw plastic inserts Tighten screws through holes in cover plate with 3 32 hex key FS 1 FRAME SWITCH The FS 1 Frame Switch is designed to be installed in a metal door frame with a minimum width of 1 3 4 NOTE Generally a junction box is not used with this type of switch Tighten screws through holes in cover plate with 5 64 hex key 42 APPROXIMATE CL FINISHED FLOOR ED800 21 08280011 08 07 OPEN TRIGGER WIRELESS RFR Radio Frequency Receiver The RFR Receiver c
46. MA Drive Drawer AC Reamstown PA 17567 Phone 717 336 3881 Fax 717 336 2106 Toll Free 1 800 523 8483 www dorma usa com AD9 March 2003 Wall Switch Installation boni 3 x 3 European Box Mounting Step 1 Install a 3 x 3 mounting box in the area in which the wall switch is to be installed Bend upper and lower tabs inward to accommodate wall p dd switch Be sure there is adequate clearance on each side to accommodate the seal plate BEND TABS INWARD 3X3 WALL BOX SEAL PLATE ADAPTER Step 2 Wire the wall switch to the door controller using the NO and 3 X3 BOX COUNTERSUNK MOUNTING SCREWS COMMON contacts see drawing ud 46 32 SCREW PLASTIC INSERTS below 46 32 WALL SWITCH MOUNTING SCREWS Step 3 Press the 6 32 screw inserts into the holes in the seal plate as shown with the hex head flush to the face of the seal plate on the side facing the wall switch Step 4 Thread the enclosed 6 32 screws into the seal plate adapter tightening until approximately 1 4 of the threads remain visible Step 5 Knock out the holes in the seal plate indicated in the drawing above by the notation 3 x 3 box countersunk mounting screws to accommodate the 3 x 3 mounting box screws Bevel the edges of the knock out holes to WALL SWITCH countersink mounting screw heads Step 6 Thread the 3 x 3 mounting box screws through the holes knocked out in step 5 and into the 3 x 3 box Tighten Step 7 Slide the back plate
47. MACH SCREW 18 GA WIRE MAX 1 1 4 X 3 3 8 CUTOUT Bn TIGHTEN SCREWS THROUGH HOLES IN COVER PLATE WITH HEX KEY PROVIDED FOLD ON DOTTED LINES FOR 1 3 4 JAMB TEMPLATE DORMA Architectural Hardware DORMA Drive Drawer AC Reamstown PA 17567 Phone 717 336 3881 Fax 717 336 2106 Toll Free 1 800 523 8483 www dorma usa com 08279840 REV 01 07 INSTRUCTIONS ED800 Replacing Brushes DORMA 1 Locating the Components C Gently remove the old brush and replace with the new brush Note the brush is small and fragile A Transformer wire B Brush cap While holding the brush in place take the cap and place it back on top of the brush Screw the cap back into place until snug Do not over tighten as the cap housing is fragile C Brush F Gently putthe transformer wire back into place 2 Replacing Brush 1 A Gently remove the RED transformer wire 3 Replacing Brush 2 B With a flat head screw driver unscrew the cap on A Gently take off the BLACK transformer wire the housing of the brush Note unscrew gently B Repeat step 2 as listed above and slowly to prevent stripping the screw and also the spring from popping out 08109670 Rev 02 08 Page 1 of 1
48. MP INPUT 2X 16AMP SURGE 2 SEC Refer to PS501 Installation Instructions for complete wiring information ED800 26 08280011 08 07 SIGNAGE The ED 800 is supplied with a pack of door decals to alert and instruct pedestrian traffic in the operation and use of the door The decals are applied to the door and should be visible from both sides of the door The method of activation determines the combination of decals required Not all decals will be used in every application The Caution Automatic Door decal is required under A156 19 the American National Standards for power assist and low energy power operated doors The decal shall be mounted on the door at a height of 58 inches 5 inches from the floor to the center of the sign Two decals are supplied one for each side of the door For glass doors DOOR only one decal is required since printing is on both sides EASY OPEN DOOR EASY DOOR POWER ASSISTED ACTIVATE SWITCH THEN OPEN DOOR IWJ ACTIVATE SWITCH TO OPERATE Decals for doors which are activated by a push button s and is applied directly below the Caution Automatic Door decal on the side of the door where the push button s is located EASY DOOR PULL TO OPERATE PULL TO OPERATE Decals for doors which are activated by the Push amp Go feature and is applied directly below the Caution Automatic Door decal or the Activate Switch to
49. NECTIONS FUSE TERMINAL BLOCK L1 BLUE N BROWN GROUND POWER CORD The ED800 is available with a power cord which allows the unit to be plugged directly into a standard receptacle A grounding type 220 volt receptacle rated for a minimum of 15 amps is required and should be located at the approximate location shown When considering the amount of units to be supplied by one circuit remember the power consumption is 1 amp per unit When routing the power cord to the receptacle do not run through doorways window openings walls ceilings floors or the like Do not attach or otherwise secure the power cord to the building structure and do not conceal the power cord behind walls WARNING DO NOT ALLOW THE POWER CORD TO BECOME ENTRAPPED IN THE MOVING PARTS OF THE ED 800 OR THE DOOR AND THE FRAME If the local codes require permanent wiring to be employed refer to Main Power Connection section Track Installations Top Jamb amp Top Jamb Drop Installations s 32 i 813 169 6 152 x E HINGE Pull Side of Door F HINGE Push Side of Door ED800 14 08279810 07 07 FUSE The ED 800 is protected by a 2 amp slow blow size 5x20mm fuse Replace only with an identical fuse WARNING DISCONNECT POWER TO THE ED 800 WHEN REPLACING THE FUSE ON OFF SWITCH The ED 800 is equipped with an on off switch which is located in the end
50. NG 2 DIMENSIONS ARE IN INCHES MM OF HINGE OR PIVOT 3 CAUTION SEX NUTS ARE RECOMMENDED FOR ATTACHMENT OF COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 4 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 5 IF STOP PROJECTION IS OVER 5 8 USE DROP INSTALLATION AND TEMPLATING 6 REFERENCE PAGE 6 OF ED 800 INSTALLATION INSTRUCTION FOR ADDITIONAL ED800J TEMPLATE INFORMATION 7 REFERENCE DIMENSION EDGE OF PLATE TO EDGE OF SIDE JAMB 1 1 2 8 LEFT HAND SIDE OF HEADER SHOWN PREPARE RIGHT HAND SIDE MIRROR IMAGE INSTALLATION INFORMATION 1 Prepare door and frame according to above template 2 For holes not dimensioned on template use backplate as drill guide to locate holes Number of holes will vary with length of plate 3 Fasten backplate securely to frame 08090480 11 06 Initially install the two screws A illustrated allowing approximately 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the screws are installed Tighten all screws securely END CAP COVER STABLIZERS END CAP SHIM BACKPLATE Fasten top and bottom cover stabilizer to backplate using 1 4 20 pan head fasteners provided Atta
51. NSTRUCTIONS The MS 1 RV1 Motion Sensor is intended to activate doors which are dedicated entirely to accessibility This motion sensor detects only approaching traffic and ignores departing traffic This allows the door to close more quickly conserving energy costs A PS 1 RMT Presence Sensor Remote is required to install the MS 1 RV1 One PS 1 RMT remote will program an unlimited number of motion sensors Connect wires to ED 800 and MS 1 RV1 as shown Refer to Installation Instructions packed with the motion sensor for the remaining adjustment information GROUND N OPEN TRIGGER BUSY SWING SAFETY VESTIBULE 12 24 VOLTS o NO MS 1 RV1 INSNO 08279820 Lof 1 Rev 12 06 Wall Switch Installation 2 x 4 Single Gang Wall Switch Mounting Step 1 Install a 2 x 4 single gang mounting box in the area in which the wall switch 15 to be installed Be sure the screws are vertically orientated and ensure there is adequate clearance on each side to accommodate the seal plate Step 2 Wire the wall switch to the door controller or using the NO and COMMON contacts see drawing on reverse side Step 3 Thread the enclosed 6 32 screws through the seal plate adapter and into the 2 x 4 box tightening until approx
52. OT REMOVE VALVES d d SWEEP INCREASE RANGE CES o LATCH DECREASE BANGE BACKCHECK INTENSITY BACKCHECK VALVE DECREASE LATCH 2 VALVE Se d gt INCREASE SWEEP amp LATCH SPEED SPRING POWER ADJUSTMENT Adjust spring tension according to the chart below The ED 800 is shipped from the factory as a size 3 The spring power can be increased to a size 5 Clockwise turns increase spring power Do not decrease spring power from factory setting Spring tension must be adjusted to ensure that door will close CRITICAL PM f J and latch consistently DOOR WIDTH FULL TURNS OF SPRING SPRING EXTERIOR INTERIOR ADJUSTING SIZE 3 0 914 0 3 3 0 914 3 6 1067 6 4 3 6 1067 4 0 1219 9 5 ULC LABELED UNITS ONLY ADJUST ACCORDING TO CHART MAX FULL TURNS DOOR OF SPRING SPRING WEIGHT LBS ADJUSTING SIZE 125 57 kg 0 3 150 68 kg 6 4 adjust with B 5 mm hex key INCREASE ED800 13 08279810 07 07 MAIN POWER CONNECTION Connect the 220 volt AC power supply wires to the ED 800 terminal block Connect the ground wire to the green ground screw on the mounting plate Observe all local electrical codes when performing connections The incoming wire size is to be 14 AWG The maximum power consumption of the ED 800 is 1 amp WARNING DISCONNECT POWER WHILE MAKING CON
53. Operate decal on the pull side of the door EASY OPEN DOOR PUSH TO OPERATE PUSH TO OPERATE Decals for doors which are activated by the Push amp Go feature and is applied directly below the Caution Automatic Door or the Activate Switch to Operate decal on the push side of the door ED800 27 800 523 8483 ELECTRICAL SPECIFICATIONS ED 800 Power Requirements Current Fuse Auxiliary Power Output Max Strike Switch Rating WS 1 Wall Switch Switch Type Switch Rating FS 1 Wall Switch Switch Type Switch Rating HFR Radio Frequency Receiver Frequency Supply Voltage Power Consumption rest Power Consumption relay on Relay Contact Rating Numbers of Codes WS RFT 1 Wall Switch Switch Type Switch Rating Frequency Range Numbers of Codes Battery Type HH RFT 1 HH RFT 2 Transmitter Transmitter Type Frequency Range Numbers of Codes Battery Type KC RFT 1 KC RFT 2 Transmitter Transmitter Type Frequency Range Numbers of Codes Battery Type 120 Volts 10 15 50 60 Hz 2 Amp 3 Amp type AGC size 1 4 x 1 1 4 12 Volts nominal filtered unregulated Range 10 to 25 Volts DC 500mA 48 VAC DC 9 1 Amp Max terminals 6 7 8 SPDT 15 Amp 125 250 Volts AC SPDT 15 Amp 125 250 Volts AC 300 MHz std or 310 MHz jumper selectable 12 30 Volts AC DC 16mA 50mA 30 Volts AC DC 5 Amp Max 1024 SPDT 15 Amp 125
54. T TYPE SWITCH Set the Push Pull switch for correct mounting Push is required for top jamb applications Pull is required for track applications STRIKE DELAY SWITCH When turned ON this switch delays the function of the operator by 1 2 second to allow time for a strike E or ES exit device to operate See pages 5 or 25 STRIKE DELAY SWITCH OFF ON ww ES MOUNT TYPE SWITCH PUSH PULL EI CLOSING OBSTACLE SWITCH OFF ON CLOSING OBSTACLE SWITCH Normally ON When switching to OFF position obstacle detection in the closing direction will not be functional LOW ENERGY FUNCTION 1 Adjust the Power Assist Low Energy slide switch to the Low Energy position 2 Adjust the Door Width potentiometer to match the approximate door width Doors must be between 36 and 48 inches wide for optimum operation 3 Adjust the Opening Time LE potentiometer to obtain the desired door opening time MIN is the least amount of opening time fastest door speed and MAX is the greatest amount of opening time slowest door speed 4 Adjust the Opening Angle potentiometer to obtain the desired angle of opening Hold Open Position This is adjustable from 85 to 115 This is a live adjustment when the door is in the hold open position 5 Adjust the Delay Time potentiometer to obtain the desired amount of time the door will remain at the hold open position This is adjustable from 5 to 60 seconds The
55. TERIOR INTERIOR ADJUSTING SIZE 7 3 0 0 3 3 0 3 6 6 4 3 6 4 0 9 5 ULC LABELED UNITS ONLY ADJUST ACCORDING TO CHART MAX FULL TURNS DOOR OF SPRING SPRING WEIGHT LBS ADJUSTING SIZE 125 0 3 150 6 4 ae 200 9 5 adjust with 5 mm hex key INCREASE ED800 14 08280011 08 07 MAIN POWER CONNECTION Connect the 120 volt AC power supply wires to the ED 800 terminal block Connect the ground wire to the green ground screw on the mounting plate Observe all local electrical codes when performing connections The incoming wire size is to be 14 AWG The maximum power consumption of the ED 800 is 2 amps WARNING DISCONNECT POWER WHILE MAKING CONNECTIONS FUSE TERMINAL BLOCK L1 BLACK N WHITE GROUND POWER CORD OPTION refer to Installation Instructions 08076325 The ED800 is available with an optional power cord which allows the unit to be plugged directly into a standard receptacle If power cord is being added as a field option refer to instructions packaged with power cord A grounding type 120 volt receptacle rated for a minimum of 15 amps is required and should be located at the approximate location shown When considering the amount of units to be supplied by one circuit remember the power consumption is 2 amps per unit When routing the power cord to the receptacle do not run through doorways window openings walls ceilings floors or the like Do not attach or otherwise secure the power cord
56. TUR EMEN TOUT MEER RUNE Ver 1 1 0 Wi ys Sate apy ED MEARUM CU RET LM E mIRC RTT REP QR SN l e lli 1 5 16 11 16 1 1 33 17 BOTTOM OF FRAME 1 1 4 DIA HOLE IN FRAME FOR ELECTRICAL CONNECTOR CLEARANCE I SEE A Y 6 4 1 4 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL 108 FOR No 14 WOOD SCREWS USE 5 32 DRILL 12 5 8 1 3 4 l 321 44 EE FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR 14 WOOD SCREWS USE 5 32 DRILL FOR SEX NUTS USE 3 8 DRILL OF HINGE OR PIVOT NOTES TWO 2 HOLES IN DOOR FOR ARM SHOE 1 DO NOT SCALE DRAWING 2 DIMENSIONS ARE IN INCHES MM 3 CAUTION SEX NUTS ARE RECOMMENDED FOR ATTACHMENT OF COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 4 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 5 REFERENCE PAGE 8 OF ED 800 INSTALLATION INSTRUCTION FOR ADDITIONAL ED800J TEMPLATE INFORMATION 6 REFERENCE DIMENSION EDGE OF PLATE TO EDGE OF SIDE JAMB 1 1 2 1 Prepare door and frame according to above template 2 For Ea holes not dimensioned on template use backplate as drill guide to locate holes Number of holes will vary with length of plate 3 Fasten backplate securely to frame 08095660 11 06 Initially install the two screws A illustrated allowing approximately 5 16 between the screw head and the plate Align the slots in the mounting plate with the screws Slide
57. active The door can then be opened with a reduced opening force which can be adjusted from 1 2 Ib to 5 Ibs as measured from the latch edge of the door The reduction of opening force remains active as long as the unit senses door movement plus the duration of the time delay setting The time delay will commence after there is no door movement At the expiration of the time delay the door begins to close under the control of the TS83 door closer When the ED 800 is initially energized it will perform a learn cycle If the door is latched and can not open during the learn cycle the ED 800 will default to the power requirements of a typical 36 wide interior door If an electric strike magnetic lock or electric latch retraction device is installed and tied in with the delay contacts the ED800 will automatically send a signal to unlock the strike magnetic lock or hold back the electric latch The ED800 will only go through a full learn cycle when turned on at the ON OFF switch During the learn cycle the exact closed position of the door will be established Also the ED800 will open the door a few degrees to determine the amount of force required to compress the door closer spring and set the door in motion From this information along with the door width setting the control module can determine the amount of force to exert on the door so as not to exceed the 15 Ibf maximum required by the ANSI 156 19 standard If the ED800 losses powe
58. alled on a door with an exit device the device should be dogged during hours when the ED 800 is turned on If it is not possible to release the strike or retract the latch the ED 800 must be activated by only the Push amp Go feature Also the latch must be manually held retracted when the unit is initially turned on This is because the ED 800 performs a learn cycle when it is first energized Part of the learn cycle requires that the door be opened a few degrees to obtain information about the amount of force required to open that particular door If the door is latched during the learn cycle the ED 800 will default to the power requirements of a typical 36 wide interior door If this is not satisfactory simply turn the unit off wait approximately 30 seconds then turn the unit back on while holding the latch retracted until the learn cycle is completed ED800 17 08279810 07 07 ED800 Controller Module Diagram External Connector See below Encoder Connection Transformer Motor Connection Battery Factory use only Hold Open Switch Connection Closing Obstacle Switch Off On Mount Style Switch Push Pull Latch Delay Switch Off On D External Connector GROUND c 412VDC OPEN TRIGGER BUSY SWING SAFETY VESTIBULE NO C NC NOTE Terminal can be removed from control module to simplify installation of wires The maximum recommended wire size is 18 AWG
59. ally install screws for slots A as pictured allowing 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screw and hold the unit in place until the balance of the screws are installed Tighten all screws securely SLOT A MOUNTING SLOT A HINGE SIDE OF DOOR Orient arm as shown Attach arm shoe to door Place wrench on top pinion shaft and rotate pinion slightly toward latch edge of door Slide main arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided Loosen screw in connecting arm so arm slides freely Adjust connecting arm length so rod and connecting arm are 90 to door Re tighten screw CONNECTING ARM MAIN HOD ARM LOCK WASHER PINION SCREW 6 mm HEX KEY HINGE SIDE OF DOOR ED800 7 08279810 07 07 ED 800J X DROP TOP JAMB DROP INSTALLATION INSTRUCTIONS SEE PAGE 9 ED 800J X DROP X 830 TOP JAMB DROP INSTALLATION WITH 830 ARM SHOE DROP PLATE MOUNTING INSTRUCTIONS SEE PAGE 10 ED800 8 08279810 07 07 Remove two 2 cover screws and cover Disconnect cover ground wire at base plate Loosen but do not remove end cap screws and slide end caps off Note Re install end caps cover ground wire and cover after installation is complete Push in emblems or logo decals can be applied to hide cover screws if needed COVER GROUND WIRE FOR COVER
60. an be used on applications where it is not practical to run wires from a switch to the ED 800 unit CODE SWITCH A code must be selected to ensure the receiver is only activated by the intended 9 transmitter s This is determined by the positions of the 10 small switches numbered EP S S s 1 through 10 located on the receiver board To gain access to the switch remove the W LORA top section of the case Any combination of on closed or off open positions can be selected by using a small screwdriver or ball point pen It is strongly recommended that the following codes be avoided all on all off 2 4 6 8 10 on or 1 3 5 7 9 on These codes are frequently used and create the possibility of false operation After selecting the code be sure it is recorded so that it may be duplicated in any transmitter intended to operate the door Connect wires according to following diagram Install antenna by threading it on m BENEK the connector Locate receiver in wo t ae close proximity to the ED 800 unit GRAY s m Position antenna so that it is clear of metal structures Anchor the receiver permanently BUSY SWING SAFETY VESTIBULE NO 800RFR RECEIVER GRAY g 49 Sv c NOTE Be sure receiver unit is kept away from direct moisture After insta
61. arning Latch Stop Latch Stop Push amp go on Opening Back Stop Balance Closing Abort 1 2 3 4 5 6 7 8 9 RED FLASHES INDICATES 2 Overcurrent Short Connecting Arm too much preload or Pull set for Push Long Connecting Arm too little preload or Push set for Pull Encoder Cable Open Motor Lead or Disconnected Encoder Worn Brushes Damaged Control Module NO LIGHT No power to unit or unit is overheated and in a cool down state should continue to run after it has cooled Caution Motor may be hot 3 08280021 08 07 STATUS LIGHT CODE DETAIL 1 green flash 2 green flashes 3 green flashes 4 green flashes 5 green flashes Indicates that unit is in Test Phase Test Phase is used in the final assembly process and for factory diagnostics This code is normally not used in the field Indicates that the unit is in Learn Phase Immediately after the unit is turned on it enters the Learn Phase During this time the software determines the spring power of the TS 83 door closer and the closed position of the door by opening the door slowly to about 109 159 then allowing the door to close The door will open three times to determine this information If there is an electric strike or electric latch retraction which is controlled by the ED 800 it will remain energized during this phase If the door is latched or locked during this phase the software recognizes this condition and defaults
62. ately NOTE Hold Open Close Switch must be plugged into control module to enable operator P ON i OFF 0 HOLD OPEN CLOSE PUSH BUTTON FOR LEARN OPTION available with remote switch option A small concealed button accessible through end cap slots must be pressed for ED800 to start learn cycle REMOTE SWITCH OPTION refer to Installation Instructions 08105680 If the ED 800 is ordered with the RS Remote Switch option the On Off switch and the Hold Open Close switch are deleted This is recommended for applications where the switches may be subjected to tampering In this application a remote switch must be provided by others in the incoming power supply This switch must be wired in accordance to The National Electrical Code L1 with SPST SWITCH RATED 3amp 120 VOLTS MIN BY OTHERS FIRE DOOR WIRING When the ED 800 is installed on a fire door the main power to the unit must be supplied through a set of contacts in a UL listed fire alarm panel The contacts are to be closed under normal stand by conditions providing power to the unit Under alarm conditions the contacts must open cutting power to the unit causing the ED 800 to operate as a manual door closer ED800 16 08280011 08 07 POWER ADJUSTMENTS NOTE Before making any power adjustments the ED 800 unit must be properly installed on the door and frame the arm must be adjusted and the spring tension set MOUN
63. be mounted on the door at a height of 58 inches 5 inches from the floor to the center of the sign Two decals are supplied one for each side of the door For glass doors DOOR only one decal is required since printing is on both sides EASY OPEN DOOR EASY OPEN DOOR POWER 5515 ACTIVATE SWITCH THEN OPEN DOOR JE ACTIVATE SWITCH TO OPERATE Decals for doors which are activated by a push button s and is applied directly below the Caution Automatic Door decal on the side of the door where the push button s is located EASY DOOR PULL TO OPERATE PULL TO OPERATE Decals for doors which are activated by the Push amp Go feature and is applied directly below the Caution Automatic Door decal or the Activate Switch to Operate decal on the pull side of the door EASY OPEN DOOR PUSH TO OPERATE PUSH TO OPERATE Decals for doors which are activated by the Push amp Go feature and is applied directly below the Caution Automatic Door or the Activate Switch to Operate decal on the push side of the door ED800 26 800 523 8483 ELECTRICAL SPECIFICATIONS ED 800 Power Requirements Current Fuse Auxiliary Power Output Max Strike Switch Rating WS 1 Wall Switch Switch Type Switch Rating FS 1 Wall Switch Switch Type Switch Rating HFR Radio Frequency Receiver Frequency Supply Voltage Power Consumption rest Power Consumption relay on Relay Contact Ra
64. ch end cap shims with backplate fastening screws Screws go thru shim and backplate into side jamb Shim must be positioned 1 8 from edge of backplate as shown in illustration below Slide end cap in place and tighten 8 32 screws 1 8 END CAP SHIM 5 8 x BACKPLATE e SN Please turn to page 9 for wiring information 4 08090480 11 06 ED 800 J x DROP TOP JAMB DROP INSTALLATION TEMPLATE AND MOUNTING 20 11 16 525 483 a 881 11 i 279 rm a m 3 76 OF HEADER SEE NOTE 7 e Zole L E AN EAE E EAN a i 1 dg tue E med SUM RED gd E E EE tia T PIECE Uo A PEA AN z ai 7 5 6 11 16 33 17 BOTTOM OF FRAME 1 1 4 DIA HOLE IN FRAME FOR ELECTRICAL CONNECTOR CLEARANCE SEE NOTE 6 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL 108 FOR No 14 WOOD SCREWS USE 5 32 DRILL 12 5 8 1 3 4 321 7 44 ui FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL FOR SEX NUTS USE 3 8 DRILL OF HINGE OR PIVOT NOTES TWO 2 HOLES IN DOOR FOR ARM SHOE 1 DO NOT SCALE DRAWING 2 DIMENSIONS ARE IN INCHES MM 3 CAUTION SEX NUTS ARE RECOMMENDED FOR ATTACHMENT O
65. correctly Confirm that switch is set for Pull Confirm the pull side face of the door and frame are flush Misalignment between the track and the ED800 baseplate due to non standard frame configuration can cause this error code Connecting arm perpendicular to the door 6 08280021 08 07 5 red flashes 7 red flashes 10 red flashes This error code normally occurs in top jamb applications only Indicates that the connecting arm is too long too little preload The connecting arm should be at a 909 angle to the door when closed Confirm that the ED 800 base plate and arm shoe are located accurately Improper templating can cause this error code Confirm that the Push Pull switch is set correctly Top jamb units set for pull will generate this error code Top jamb units must be set for push Units turned on without the main arm installed will display this error code Indicates the encoder cable is not making contact could be disconnected or damaged Indicates an open motor lead Confirm that motor leads are connected Check for worn brushes 7 08280021 08 07 FAULT ISOLATION GUIDE PROBLEM Door does not open completely SOLUTION Determine status light code when door is at the maximum opening 6 green flashes 7 green flashes hos Indicates unit in Back Stop State which is the maximum opening angle as determined by the Opening Angle adjust ment Re adjust opening angle if necessary Indicates unit in Balance
66. cover screws provided Connect ground wire prior to installation For DORMA push in emblem or logo decal to hide screw Li For ED800 push in emblem J or logo decal to hide screw DORMA logo decal optional 08095660 11 06 DORMA ED800 PAIR OF DOORS FULL LENGTH COVER INSTALLATION INSTRUCTION SUPPLEMENT Z ED 800J lt gt n Qo ED 800T 08090480 11 06 GENERAL INFORMATION This installation instruction is a supplement which covers unique aspects of the one piece cover for pairs of doors Please consult the ED 800 installation instructions for the balance of information required to complete the installation The DORMA ED 800 PAIRS FULL LENGTH COVER PACKAGE was designed to give a pleasing uninterrupted sight line across the entire header of a pair of doors The package consists of a one piece backplate one piece cover two end caps with switches two end cap mounting shims two cover stabilizer brackets and required fasteners In addition to the cover package two ED 800 Service units and two arm as
67. d in installation Two screws are pre inserted into the frame The unit is then hung on the two screws until the balance of the screws can be installled and tightened There are four diffent ways that the ED800 CMP can be ordered and installed ED800J Top jamb installation where ED800J CMP x Drop x 830 Top jamb drop the unit is attached to the header on the push installation to clear a low ceiling on the push side and the arm shoe is attached to the door side The 830 is an arm shoe drop plate The standard unit accommodates a reveal from designed to connect the ED800 arm to a narrow 0 to 3 inches For reveals of 3 to 7 inches the top door rail in this particular application This C810R arm bar and shoe must be specified is otherwise similar to the ED800J CMPx Drop ED800J CMP x Drop Top jamb installation ED800T CMP Track installation where the unit where the unit is located to clear a low ceiling is attached to the header on the pull side and a condition on the push side of the door This is track arm assembly is attached to the top of otherwise similar to the ED800J CMP the door Refer to individual templates for exact dimensional requirements for each particular application Please use the full size preparation template included with the ED800 Companion when preparing the door and frame NOTE It is not necessary to drill for the electrical connections with the CMP units ED800J CMP TOP JAMB INSTALLATION TEMPLATE
68. delay time will commence when the door reaches the hold open position or when it last receives an actuation input whichever occurs later 6 Adjust the Push amp Go slide switch as required When in the on position door movement of one inch will activate the unit If the user opens the door briskly beyond 45 the Push amp Go feature will abort This is to conserve heating and air conditioning energy and to prevent the unit from operating needlessly When in the off position the unit must be activated externally Refer to the Functional Detail in the General Information section for a complete description of the operation of the ED 800 in Low Energy Function ED800 17 08280011 08 07 POWER ASSIST FUNCTION 1 Adjust the Power Assist Low Energy slide switch to the Power Assist position 2 Adjust the Door Width potentiometer to match the approximate door width Doors must be between 36 and 48 inches wide for optimum operation 3 Adjust the Opening Force PA potentiometer to obtain the amount of opening force desired MIN is the least amount of force required to open the door approximately 1 5 pounds of force and MAX is the greatest amount of force required to open the door approximately 5 pounds of force 4 Adjust the Opening Angle potentiometer to obtain the maximum angle of opening to which the unit will assist 5 Adjust the Delay Time potentiometer to obtain the desired amount of ti
69. e door and frame ED800 5 08279810 07 07 ED 800J TOP JAMB INSTALLATION TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template 08076336 or full size template WN054255 2 96 NOTES 5 SEE CATALOG FOR ARM NUMBER FOR NON STANDARD REVEALS 1 DO NOT SCALE DRAWING 6 MAXIMUM OPENING ANGLE 115 2 DIMENSIONS ARE IN INCHES MM 7 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 3 LEFT HAND DOOR SHOWN 8 IF STOP PROJECTION IS OVER 5 8 USE ED800 x DROP INSTALLATION 4 CAUTION SEX NUTS ARE REQUIRED FOR 9 AUXILIARY STOP BY OTHERS ARE REQUIRED AT 115 FOR ATTACHMENT OF COMPONENTS TO UNREINFORCED INSTALLATIONS WHERE DOOR CAN OPEN MORE THAN 115 DOORS AND TO WOOD OR PLASTIC FACED COMPOSITE TYPE FIRE DOORS UNLESS AN ALTERNATIVE METHOD IS IDENTIFIED IN THE MINIMUM TO CEILING 4 1 4 INDIVIDUAL DOOR MANUFACTURER S LISTINGS 5 8 MAX SEE NOTE O 8 o re SSO gx REVEAL SEE NOTE 5 TO 6 STD Remove two 2 cover screws and cover Disconnect cover ground wire at base plate Loosen but do not remove end cap screws and slide end caps off Note Re install end caps cover ground wire and cover after installation is complete Push in emblems or logo decals can be applied to hide cover screws if needed COVER GROUND WIRE FOR COVER END CAP END CAP WITH SWITCHES END CAP SCREW LEFT HAND MOUNT SHOWN ED800 6 08279810 07 07 Initi
70. e is equipped with unique slots to aid in installation Two screws are pre installed into the frame The unit is then hung on the two screws until the balance of the screws can be installed and tightened There are four different ways that the ED 800 can be ordered and installed ED 800J Top jamb installation where the unit is attached to the header on the push side and the arm shoe is attached to the door The standard unit accommodates a reveal from 2 to 6 inches For reveals of 0 to 4 inches the C800R bar and shoe must be specified For reveals of 4 to 8 inches the C810R bar and shoe must be specified For reveals of 8 to 12 inches the C812R bar and shoe must be specified ED 800J x Drop Top jamb installation where the unit is located to clear a low ceiling condition on the push side of the door This is otherwise similar to the ED 800J ED 800J x Drop x 830 Top jamb drop installation to clear a low ceiling on the push side The 830 is an arm shoe drop plate designed to connect the ED 800 arm to a narrow top door rail in this particular application This is otherwise similar to the ED 800J x Drop ED 800T Track installation where the unit is attached to the header on the pull side and a track arm assembly is attached to the top of the door Refer to individual templates for exact dimensional requirements for each particular application Please use the full size preparation template included with the ED 800 when preparing th
71. e the door opening The ED800 also has a standard vestibule function available With this function two units can be interconnected Upon the completion of the closing cycle of the first unit an activation signal will be sent to the second unit This activation functions in both directions If the interior door is activated first it will then signal the exterior door to open If the exterior door is activated first it will then signal the interior door to open The ED800 also has a standard strike delay function This is used to control the release of an electric strike magnetic lock or the retraction of an electric latch in conjunction with the operation of the ED800 When the ED800 is activated Form C relay NO C NC contacts PINS 6 7 8 momentarily change state for up to 1 second to release a strike magnetic lock or retract a latch If required ED800 operation may be delayed by 1 2 second when using an electric strike magentic lock or latch retraction Delaying the operator allows a locking device time to release the door before the ED800 opens it The delay is enabled using an On Off switch on the controller See page 16 This feature is only activated when the door is in the closed position so that electric strikes magnetic locks or electric latch bolts are not operated needlessly In addition the ED 800 offers an external output terminal rated at 12 volts DC at a maximum of 500 milliamps This can be used to power a
72. g can cause this error code Confirm that the ED 800 base plate is anchored securely to the frame Excessive header flex or base plate rocking during the Learn Phase can cause this error code Track Application Indicates that the Push Pull switch is set incorrectly Confirm that the switch is set to Pull Confirm that the pull side face of the door and frame are flush Misalignment between the track and the ED 800 base plate due to a non standard door frame configuration can cause this error code 5 red flashes Top Jamb Application Indicates that the connecting arm is too long too little preload The connecting arm should be at a 90 angle to the door when closed Confirm that proper length arm has been supplied The standard arm length C886 accomodates reveals of 2 6 The C800R accomodates reveals of 0 4 The extended arm length C810R accomodates reveals of 3 8 and the C812R accomdotes reveals 8 12 Confirm that the ED 800 base plate and arm shoe are located accurately Improper templating can cause this error code Confirm that the Push Pull switch is set for push Top jamb units which are set for pull will generate this error code Track Application Confirm that the pull side face of the door and frame are flush Misalign ment between the track and the ED 800 base plate due to a non standard door frame configu ration can cause this error code Any ED 800 that is turned on without the main arm installed will ge
73. g force which can be adjusted from 1 2 Ib to 5 Ibs as measured from the latch edge of the door The reduction of opening force remains active as long as the unit senses door movement plus the duration of the time delay setting The time delay will commence after there is no door movement At the expiration of the time delay the door begins to close under the control of the TS83 door closer When the ED 800 is initially energized it will perform a learn cycle If the door is latched and can not open during the learn cycle the ED 800 will default to the power requirements of a typical 36 wide interior door If an electric strike magnetic lock or electric latch retraction device is installed and tied in with the delay contacts the ED800 will automatically send a signal to unlock the strike magnetic lock or hold back the electric latch The ED800 will only go through a full learn cycle when turned on at the ON OFF switch During the learn cycle the exact closed position of the door will be established Also the ED800 will open the door a few degrees to determine the amount of force required to compress the door closer spring and set the door in motion From this information along with the door width setting the control module can determine the amount of force to exert on the door so as not to exceed the 15 Ibf maximum required by the ANSI 156 19 standard If the ED800 losses power other than the ON OFF switch when power is restored
74. h retraction will be activated immedi ately and will remain active until the door reaches approx imately 10 of opening The strike or latch retraction will only be activated if the door is between 10 and closed when the trigger is received 4 08280021 08 07 6 green flashes Indicates that the unit is in Back Stop State which is the fully open position as determined by the Opening Angle potentiometer 7 green flashes Indicates that the unit is in Balance Phase In the Balanced Phase the ED800 applies a minimal amount of force to maintain the door s current position The door may be manually opened or closed as required In Low Energy Function the Balance Phase occurs when the door encounters an obstacle during the Opening or Closing Phases Once in the Balance Phase the unit will remain in the Balance Phase as long as there is door movement plus the duration of the delay time potentiome ter Activation triggers received during the Balance Phase will restart the delay timer extending the time in the Balance Phase In Power Assist Function the Balance Phase begins immediately upon receiving an activation trigger Initially the door will open slowly to approximately 10 to alert the user that the Power Assist Function is active The unit will remain in the Balance Phase as long as there is door movement plus the duration of the delay time potentiometer 8 green flashes Indicates that the unit is in Closing Phase During the
75. he hold open position for a period of time which is adjustable from 5 to 60 seconds At the expiration of the selected time the door will begin to close The time delay commences once the door attains the fully open position or pd it last receives an actuation input whichever occurs ater In the opening cycle the door will exert a maximum of 15 Ibf at the latch edge of the door In the event an obstacle is encountered the power will be reduced to the door so that the door is held in a balanced state While in the balanced state the door can easily be pushed open or closed as needed The door will remain in the balanced state for the length of time as set by the time delay adjustment The time delay commences once there is no longer any door movement In the closing cycle a maximum of 15 may be generated at the latch edge of the door If an obstacle is encountered the unit will balance the door While in this state the door can easily be pushed open or closed manually as needed The door will remain in the balanced state for the length of time as set by the time delay adjustment The time delay commences once there is no longer any door movement If at any time there is a power failure the unit will operate as a standard TS83 door closer The second basic function is power assist When the power assist is activated the unit responds by opening the door approximately one inch to alert the user that the power assist mode is
76. he plate Align the slots in the mounting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the screws are installed Tighten all screws securely END CAP WITH SWITCHES BLANK END CAP 800 u es 1 EXER i T o l END CAP SHIM 1 x amp n N ES BACKPLATE COVER STABLIZER Fasten cover stabilizer to backplate using 1 4 20 pan head fastener provided Attach end cap shims with backplate fastening screws Screws go thru shim and backplate into side jamb Shim must be positioned 1 8 from edge of backplate as shown in illustration below Slide end cap in place and tighten 8 32 screws 1 8 END CAP SHIM 3 BACKPLATE Please turn to page 9 for wiring information 08095660 11 06 ED 800 J x DROP FULL COVER TOP JAMB DROP INSTALLATION TEMPLATE AND MOUNTING INSTRUCTIONS 20 11 16 m 525 19 gt 483 15 381 11 279 m 178 76 i L 1 A eje s 1 LG TE e e EN Em SURRENDER VN EROS Y DE TIDE
77. imately 1 4 remains visible Step 4 Slide the back plate of the switch WALE SMIC over the screws and allow the back SEAL PLATE ADAPTER 6 32 WALL SWITCH MOUNTING SCREWS plate to settle onto the screws Use the enclosed wrench to tighten and secure wall switch plate Step 5 Test for activation 4 x 4 Double Gang Wall Switch Mounting Step 1 Install a 4 x 4 double gang mounting box in the area in which the wall switch is to be installed Be sure there 15 adequate clearance on each side to accommodate the seal plate Step 2 Wire the wall switch to the door controller using the NO and COMMON contacts see drawing on revetse side Step 3 Press the 6 32 screw inserts the holes in the seal plate as shown with the hex head flush to the face of the seal plate on the side facing the wall switch Step 4 Thread the enclosed 746 32 screws into the seal plate adapter tightening until approximately 1 4 of the threads remain visible Step 5 Thread the 4 x 4 mounting box screws through the seal plate adapter and into the 4 x 4 box as shown Tighten Step 6 Slide the back plate of the switch over the 276 32 screws and allow the back plate to settle onto the screws Use the enclosed wrench to tighten and secure wall switch plate Step 7 Test for activation SEAL PLATE ADAPTER 36 32 SCREW PLASTIC INSERTS 4X4 BOX MOUNTING SCREWS 36 32 WALL SWITCH MOUNTING SCREWS WALL SWITCH DORMAArchitectural Hardware DOR
78. ing the circuit board and battery Refer to the code selection for RFR Radio Frequency Receiver The replacement battery is a 12 volt alkaline lighter battery Eveready A23 or equivalent NOTE If the red LED on the transmitter fails to light when the button is depressed it is most likely that the battery is weak or dead and should be replaced It is required that the correct polarity is observed when replacing the battery After installation is complete check for proper operation BATTERY BATTERY CODE N SWITCH 1 I CODE s 8 2 SWITCH Hal CODE O SWITCH 2 O C J CO M 2 LER NND KC RFT 2 KC RFT 2 HH RFT 1 HH RFT 1 TRANSMITTER WITH TOP TRANSMITTER TOP COVER TRANSMITTER WITH TOP TRANSMITTER TOP COVER HALF OF CASE REMOVED HALF OF CASE REMOVED orco PP ED800 23 08280011 08 07 PS 1 Presence Sensor BUSY SWING SAFETY The ED800 has a built in safety circuit which can be interfaced with an optional presence sensor When activated the safety circuit prevents the door from receiving an open trigger signal Additionally when the door is in the open position the safety circuit will now act as an o
79. is list of tools required for the installation of the ED 800 Additional tools may be required for installation of the various types of actuators and accessories 1 NAA AR OD Cas io Peis am Wet ub mand qui 10 Long 2 Phillips screwdriver No 3 Phillips screwdriver 1 8 blade screwdriver 3 16 blade screwdriver Tape measure 10 Adjustable wrench Center punch Hammer 5mm Hex key 6mm Hex key 3 8 Drill No 7 0 201 Drill bit 5 32 Drill bit 3 8 Drill bit 7 8 Hole saw 1 4 20 Tap Safety glasses ED 800 Installation Video ED800 3 08280011 08 07 GENERAL INFORMATION Functional Detail The DORMA ED 800 low energy power operator was designed to make doors accessible while still providing the good operating characteristics of a manual door closer The ED 800 is based on the DORMA TS83 door closer and offers the same sweep latch backcheck adjustable spring power and operating efficiencies In the normal mode of operation the ED 800 will be used as a manual door closer Upon activation the unit will open the door hold the door open for a predetermined period and close the door under the parameters as set forth by ANSI A156 19 Standard for Power Assist and Low Energy Power Operated Doors The mechanical components of the unit consist of a permanent magnet type DC motor which drives a lead screw assembly The lead screw assembly has a recircu
80. lating ball nut with a shuttle attached to it The shuttle drives the TS83 door closer The electronic components of the unit consist of the motor an encoder assembly a control module a power transformer and additional electronic components and assemblies The transformer is powered by line voltage The transformer powers the control module The motor is driven by the control module The motor shaft turns an incremental encoder which indicates the motor velocity to the control module The control module responds to external inputs such as an activation switch and internal door inputs such as an obstacle encountered in the opening or closing cycle The unit also provides a manual rocker switch for a hold open function The hold open switch will override all other inputs and will hold the door open approximately 15 minutes After that period of time the door will automatically close and return to the automatic mode The door can also be closed at any time by pushing the hold open rocker switch in the opposite direction The ED 800 has two basic functions which can be selected in the field Low Energy or Power Assist The factory setting will be at Low Energy In the Low Energy function when the door is activated the door will open within the speed and force guidelines per ANSI A156 19 The door will open to a position which is adjustable between 85 and 115 and will stay in the hold open position for a period of time which is adjus
81. lead screw assembly The lead screw assembly has a recirculating ball nut with a shuttle attached to it The shuttle drives the TS83 door closer The electronic components of the unit consist of the motor an encoder assembly a control module a power transformer and additional electronic components and assemblies The transformer is powered by line voltage The transformer powers the control module The motor is driven by the control module The motor shaft turns an incremental encoder which indicates the motor velocity to the control module The control module responds to external inputs such as an activation switch and internal door inputs such as an obstacle encountered in the opening or closing cycle The unit also provides a manual rocker switch for a hold open function The hold open switch will override all other inputs and will hold the door open approximately 5 minutes After that period of time the door will automatically close and return to the automatic mode The door can also be closed at any time by pushing the hold open rocker switch in the opposite direction The ED 800 has two basic functions which can be selected in the field Low Energy or Power Assist The factory setting will be at Low Energy In the Low Energy function when the door is activated the door will open within the speed and force guidelines per ANSI A156 19 The door will open to a position which is adjustable between 85 and 115 and will stay in t
82. llation is complete check for proper operation The transmitter should provide reliable operation from a distance of about 50 feet however the environment and location of both transmitter and receiver will affect range WS RFT 1Wall Switch The WS RFT 1 wall switch with radio frequency transmitter is used in conjunction CODE SWITCH with the RFR radio frequency receiver The wall switch transmitter must be located within a distance of 50 feet from the receiver The WS RFT 1 is suitable for outdoor use however it must not be exposed to direct moisture Anchor the backplate of the wall switch securely to the mounting surface at a height approximately 42 above the finished floor Anchor backplate securely to wall N Select the code for the transmitter The code must lt be identical to the code for the receiver which is intended to be signalled Refer to code selection for RFR Radio Frequency Receiver Connect the 9 volt battery at this time The replacement battery is 9 volt NEDA 1604 Eveready 216 or equivalent 6 32 Wall switch mounting screw Tighten screws through holes in cover plate with 5 64 hex key NOTE Flush Mount Assembly Kit also available ED800 22 08280011 08 07 HH RFT 1 Transmitter and HH RFT 2 Transmitter The HH RFT hand held transmitters are used in conjunction with the RFR radio frequency receiver Under normal conditions it will
83. me the door will remain in the Power Assist function once activated This is adjustable from 5 to 60 seconds The delay time will commence upon activation or when there is no longer any door movement whichever occurs later 6 Adjust the Push amp Go slide switch as required When in the on position door movement of one inch will activate the unit If the user opens the door briskly beyond 45 the Push amp Go feature will abort This is to conserve heating and air conditioning energy and to prevent the unit from operating needlessly When in the off position the unit must be activated externally Refer to the Functional Detail in the General Information section for a complete description of the ED 800 in Power Assist Function LATCHED DOOR If the ED 800 is to be installed on a door which is required to be latched it is recommended that an electric strike release or electric latch retraction device be installed When the ED 800 is installed on a door with an exit device the device should be dogged during hours when the ED 800 is turned on Also the latch must be manually held retracted when the unit is initially turned on This is because the ED 800 performs a learn cycle when it is first energized Part of the learn cycle requires that the door be opened a few degrees to obtain information about the amount of force required to open that particular door If the door is latched during the learn cycle the ED 800 will default
84. n 19 External Connections Accessory ide Uc eS se ac uua teme M uM De MIU VUE 20 Open Mogel nrc 21 WS T Wall wol itte eee te Meta a aun asua Sai D PESEE payaa apu Rus 21 onu Ene t ien s 21 RFR Radio Frequency Receiver 22 WS RFT 1 Wall SWite u a a ogean see ote tnde Es pas kasaq ada 22 HEU RET 1 Transmitter cet aun Susah tM heces bl tat 23 Transmitter ais us eo en On beet eerie kusa Ad cd 23 KC RFT 2 FransttilltoE s iota detect ic pia tlie i cedi tae eret 23 9 1 Motion SENSOR umu ua s od etta edet ette deep M cn 24 Busy Swing Safety PS 1 Presence 24 Vestibule E BHO een Euer imul sede ta rreran terren rnrn nnee 25 Strike Delay Interface srrsssssssssssssssssssssss 26 Strike cost RTT PEE 26 GACH OM ie usus ELE 26 Signage S28 RE MORE PL 27 Electrical Specie atioris reo i pra tapis vn movers Mi uM 28 ED800 2 08280011 08 07 SUGGESTED TOOL LIST The following
85. n electric strike or any accessory of compatible voltage The ED 800 also has a built in safety circuit While not required by the ANSI A156 19 standard this safety circuit can provide the ultimate in safe door operation When the optional presence sensor is installed the door will not operate under power when it detects an obstacle within the swing area of the door In addition the unit will hold the door in the fully opened position until traffic has cleared from the swing area of the door Under no circumstances however shall the presence sensor serve to stop an already moving door in the event that the swing area of the door becomes occupied once the door is in motion In this case safety is assured by the low opening force low opening speed and obstacle default function of the unit INSTALLATION OF UNIT Introduction Prior to installation of the ED800 confirm that the door is in proper working order Hinges or pivots must be in good condition and the door must swing freely through the entire opening range anticipated with the ED800 door repairs must be performed prior to installation of the ED800 Ball bearing hinges or needle bearing pivots are recommended for proper ED800 operation The ED 800 is a non handed unit which mounts to the door and frame much the same as a standard door closer The unit is designed so that it can be installed by one person The backplate is equipped with unique slots to aid in installation T
86. nd KC RFT 2 Transmitter The KC RFT key chain transmitters are used in conjunction with the RFR radio frequency receiver Under normal conditions it will provide reliable activation of the ED 800 within a distance of 50 feet Select the code for the transmitter The code must be identical to the code for the receiver which is intended to be signalled To access the code switch KC RFT 1 separate the two halves of the transmitter case by inserting a coin in the side slot and twisting KC RFT 2 remove the phillips head screw on back of case and carefully separate the two halves exposing the circuit board and battery Refer to the code selection for 800RFR Radio Frequency Receiver The replacement battery is a 12 volt alkaline lighter battery Eveready A23 or equivalent NOTE If the red LED on the transmitter fails to light when the button is depressed it is most likely that the battery is weak or dead and should be replaced It is required that the correct polarity is observed when replacing the battery After installation is complete check for proper operation BATTERY BATTERY CODE N SWITCH o E CODE 9 x 2 SWITCH H all CODE O SWITCH 2 O OOO im i OOO We L CO 4 J KC RFT
87. necting arm are 90 to door Re tighten screw MAIN ARM 90 LOCK WASHER PINION SCREW 4 ED800J CMP x DROP TOP JAMB DROP INSTALLATION TEMPLATE 8 MOUNTING INSTRUCTIONS 6mm HEX KEY Prepare door and frame according to template 08279383 08279381 pace 4 of 9 frev 11 06 ED800J CMP x DROP x 830 TOP JAMB DROP INSTALLATION WITH 830 ARM SHOE DROP PLATE TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template 08279384 Remove two 2 cover screws and cover Loosen but do not remove end cap screws and slide end caps off Note Reinstall end caps and cover after installation is complete DORMA logo decal optional For ED800 push in emblem 8 COVER SCREWS or logo decal to hide screw 4 COVER For DORMA push in emblem END CAP or logo decal to hide screw END CAP SCREWS END CAP SCREWS END CAP INSNO 08279381 pace 5 of 9 rev 11 06 Initially install screw illustrated allowing 5 16 between the screw head and the frame Align the slot in the mounting plate with the screw as shown Slide the mounting plate over the screw and hold the unit in place until the balance of the
88. nerate this error code 7 red flashes Indicates disconnected encoder Verify that encoder cable is connected and not damaged 10 red flashes Indicates an open motor lead a disconnected encoder worn motor brushes or a damaged control module Turn off power and confirm that the motor leads are connected Check motor brushes for burning or wear and replace if necessary Verify control module is not damaged PROBLEM Door opens and closes continually SOLUTION Determine the status of the Push and Go Switch PUSH AND GO ON PUSH AND GO OFF Does the door close com Isolate all external triggering pletely before reopening devices to determine the source of opening trigger The door is encountering an obstacle during the last Turn the unit off for 10 seconds then 10 of closing Confirm that the sweep area of the turn it back on and allow a new Learn door is clear the door is not dragging on the thresh Cycle to be completed The unit may old or carpet the door is not binding on weather strip have learned an incorrect closed posi ping the latch bolt is not binding or sticking there is tion If problem continues isolate all excessive hinge bind there is not excessive air external triggering devices to deter pressure preventing the door from closing completely mine if they are functioning properly Confirm that the latch valve is properly adjusted 11 08280021 08 07 PROBLEM Electric strike does not
89. odule Cut off ends of red and black leads from ED 800 wiring harness and strip wire Connect with wire nut red lead from wiring harness to red lead from ED800 Connect with wire nut black lead from wiring harness to black lead from ED800 Refer to ED 800 Installation Instructions for balance of installation information with the exception of the cover Please refer to the last page of this supplement for that information BLACK ae RED NOY gt 3 WIRE NUTS HO CLOSE PLUG 9 08090480 11 06 COVER INSTALLATION After installation is complete install full length cover with two cover screws provided Connect ground wire to each ED 800 prior to cover installation TRACK MOUNT SHOWN GROUND DORMA logo decal optional For DORMA push in emblem or logo decal to hide screw For ED800 push in emblem or logo decal to hide screw 10 08090480 11 06 DORMA ED 800 SERIES Power Cord Installation Instructions DORMA 1 Remove cover amp note knockout in end cap directly accross from the terminal block Remove end Caps COVER COVER TERMINAL BLOCK KNOCKOUT COVER SCREWS NS
90. of the switch over 0 32 screws and allow the back plate to settle onto the screws Use the enclosed wrench to tighten and secure wall switch plate Step 8 Test for activation Cleaning Wall Switches Wall switch cover plates are manufactured from high quality stainless steel and painted with scuff S 2722227 N L ILL resistant coatings To clean the cover plates use a damp non abrasive cloth Regular cleaning with harsh solvents ot abrasive materials may cause deterioration of the painted TRANSMITTER SPADE TERMINALS Wall Switch Wire Connection Illustration Drawing engraving Observe all codes according to the authority having jurisdiction Observe all manufacturers recommen dations for safety and operation of their products In addition to the mounting options on this sheet DORMA wall switches can be mounted in any of our specially designed wall switch mounting boxes like the universal box shown at right Use the guidelines included with each ANSI BHMA standards that offer specific recommen dations for each type and class of automatic door have been developed To obtain a copy of the ANSI BHMA standard that applies to your installation visit www buildershardware com or box for proper installation www ansi org DORMAArchitectural Hardware DORMA Drive Drawer AC Reamstown PA 17567 Phone 717 336 3881 Fax 717 336 2106 Toll Free 1 800 523 8483 www dorma usa com
91. ogo decal to hide screw COVER wel p f END CAP SCREWS END CAP SCREWS END CAP Initially install the two screws illustrated allowing approximately 5 16 between the screw head and the frame Align the slots in the mouting plate with the screws Slide the mounting plate over the screws to hold the unit in place until the balance of the screws are installed Tighten all screws securely INSNO 08279381 pace 8 of 9 Re 11 06 Insert slide shoe and end blocks into track and attach track to door Attach arm to slide shoe using screw provided Place wrench on top pinion shaft and rotate pinion 45 towards hinge edge of door Slide arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided After installation is complete lubricate the interior of the track for maximum efficiency and quiet operation A light weight spray lubricant is recommended 5mm HEX KEY SLIDE SHOE SCREW z p _ LOCK WASHER PINION SCREW END BLOCK T END BLOCK SLIDE SHOE 6mm HEX KEY Adju
92. operation 3 Adjust the Opening Force PA potentiometer to obtain the amount of opening force desired MIN is the least amount of force required to open the door approximately 1 5 pounds of force and MAX is the greatest amount of force required to open the door approximately 5 pounds of force 4 Adjust the Opening Angle potentiometer to obtain the maximum angle of opening to which the unit will assist 5 Adjust the Delay Time potentiometer to obtain the desired amount of time the door will remain in the Power Assist function once activated This is adjustable from 5 to 60 seconds The delay time will commence upon activation or when there is no longer any door movement whichever occurs later 6 Adjust the Push amp Go slide switch as required When in the on position door movement of one inch will activate the unit If the user opens the door briskly beyond 45 the Push amp Go feature will abort This is to conserve heating and air conditioning energy and to prevent the unit from operating needlessly When in the off position the unit must be activated externally Refer to the Functional Detail in the General Information section for a complete description of the ED 800 in Power Assist Function LATCHED DOOR If the ED 800 is to be installed on a door which is required to be latched it is recommended that an electric strike release or electric latch retraction device be installed When the ED 800 is inst
93. or activation may be delayed by 1 2 second to allow the latch to retract See page 16 A separate power supply is required for the latch retraction function x sRouNp 1 Typical wiring diagram for the ED 800 with ES100 S m Power Supply and ES8000 exit device usr i ae E c Nc ED800 ES 105 POWER TRANSFER E EXIT DEVICE ES100 p as ges Ag ase POWERSUPPLY 9000909 GGG TT 1 TURN OFF 120 POWER BEFORE YY a dO IL geras MAKING ANY CONNECTIONS OR SERVICE contro OUTPUT CONTROL ZONE 1 ZONE 2 Refer to ES100 Installation Instructions for complete wiring information 1 EIl GROUND LI 12VDC Typical wiring diagram for the ED800 with PS501 Power Supply and ES5000 or ES9000 Exit Device nc ES5000 MANUFACTURED AFTER 5 06 ED800 ES 105 POWER TRANSFER PS501 o SWITCH 8 CN i2 PNE T e VS POWER SUPPLY 5 8 guru ES5000 SERIES TURN OFF 120 VAC POWER BEFORE 89 ES9000 SERIES MAKING ANY CONNECTIONS OR SERVICE SEE POWER SURREY EXIT DEVICE 120 VAC 2X 24VDC 1A
94. or 250 Volts 300 MHz Normally 50 ft depending on local conditions 1024 9 Volt NEDA 1604 Eveready 216 or equivalent Hand held 300 MHz Normally 50 ft depending on local conditions 1024 9 Volt NEDA 1604 Eveready 216 or equivalent Key chain 300 MHz Normally 50 ft depending on local conditions 1024 12 Volt Eveready A23 or equivalent ED800 28 08280011 08 07 ED800 SERIES COMPANION CMP ED800T CMP INSPK 08279380 Rev 11 06 INSNO 08279381 1 of 9 Rev 11 06 Introduction The ED800 Companion is designed to aesthetically balance a pair of doors where one leaf is automated by an ED800 while the other leaf is operated manually There is NO provision for powered opening however door control is provided by the TS83 series door closer Prior to installation of the ED800 Companion confirm that the door is in proper working order Hinges or pivots must be in good condition and the door must swing freely through the entire opening range anticipated with the ED800 Companion All door repairs must be performed prior to installlation of the ED800 Companion The ED800 Companion is a non handed unit which mounts to the door and frame much the same as a standard door closer The unit is designed so that it can be installed by one person The backplate is equipped with unique slots to ai
95. or frame with a minimum width of 1 3 4 NOTE Generally a junction box is not used with this type of switch 6 32 screw plastic inserts 6 x 32 wall switch mounting screws 6 42 APPROXIMATE CL FINISHED Tighten screws through holes in FLOOR cover plate with 3 32 hex key Tighten screws through holes in cover plate with 5 64 hex key 42 APPROXIMATE CL FINISHED FLOOR ED800 20 08279810 07 07 800RFR Radio Frequency Receiver The 800RFR RF Receiver can be used on applications where it is not practical to run wires from a switch to the ED 800 unit A code must be selected to insure the receiver is only activated by the intended transmitter s This is determined by the positions of the 10 small switches numbered CODE SWITCH 1 through 10 located on the receiver board To gain access to the switch remove the top section of the case Any combination of on closed or off open positions can be OG TY SF ap selected by using a small screwdriver or ball point pen It is strongly recommended that the following codes be avoided all on all off 2 4 6 8 10 on or 1 3 5 7 9 on These codes are frequently used and create the possibility of false operation After selecting the code be sure it is recorded so that it may be duplicated in any transmitter intended to operate the door Open 282 Connect wires according to following
96. ordinate the release of an electric strike with the operation of the door Upon activation of the unit a signal is immediately sent to operate the strike The signal will last until the door is open approximately 10 Door activation may be delayed for 1 2 second to allow the strike to operate See page 16 The strike will only be signalled when the door is in the closed position to eliminate unnecessary operation A 12 Volt DC fail secure electric strike or fail safe electric strike may be powered directly by the ED 800 The maximum power draw is 500 milliamps FAIL SECURE FAIL SAFE GRounp GRounp gt FAIL SECURE STRIKE OPEN TRIGGER E c OPEN TRIGGER BUSY SWING SAFETY BUSY SWING SAFETY 12 VDC STRIKE LII VESTIBULE VESTIBULE gt No H c c L NC ED800 ED800 For 24 Volt AC 24 Volt DC and 12 Volt AC fail secure electric strike magnetic lock or fail safe electric strike the ED 800 provides a switch to control the strike A separate power supply is required for these applications The maximum switch rating is 48 Volts AC or DC at 1amp FAIL SECURE
97. ormation 6 08090480 11 06 1 1 4 DIA HOLE IN FRAME FOR r ELECTRICAL CONNECTOR CLEARANCE ED 800 T TRACK INSTALLATION TEMPLATE AND MOUNTING INSTRUCTIONS 1 Prepare door and frame according to above template of holes will vary with length of plate 3 Fasten backplate securely to frame 18 1 8 Sj 14 1 8 460 i 359 10 1 8 257 la 6 1 8 156 OF HINGE PIVOT 54 SEE NOTE 6 1 7 16 I i e zs kon 9 Lil pe MS 13 16 EN BOTTOM OF FRAME t 37 21 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL 5 SEE FOR No 14 WOOD SCREWS USE 5 32 DRILL NOTE 6 13 4 5 16 23 1 2 Li 110 597 A tT FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL pri FOR SEX NUTS USE 3 8 DRILL TWO 2 HOLES IN DOOR FOR TRACK NOTES OF HINGE OR PIVOT 1 DO NOT SCALE DRAWING 2 For holes not dimensioned on template use backplate as drill guide to locate holes Number 2 DIMENSIONS ARE IN INCHES MM 3 CAUTION SEX NUTS ARE RECOMMENDED FOR ATTACHMENT OF COMPONENTS ON COMPOSITE DOORS OR LABELED FIRE DOORS 4 DOORS AND FRAMES MUST BE PROPERLY REINFORCED 5 REFERENCE PAGE 11 OF ED 800 INSTALLATION INSTRUCTION FOR ADDITIONAL ED800T TEMPLATE INFORMATION 6 REFERENCE DIMENSION EDGE OF PLATE TO EDGE OF SIDE J
98. osed position The ED800 has an open trigger to activate the door opening The ED800 also has a standard vestibule function available With this function two units can be interconnected Upon the completion of the closing cycle of the first unit an activation signal will be sent to the second unit This activation functions in both directions If the interior door is activated first it will then signal the exterior door to open If the exterior door is activated first it will then signal the interior door to open The ED800 also has a standard latch delay function This is used to control the release of an electric strike magnetic lock or the retraction of an electric latch in conjunction with the operation of the ED800 When the ED800 is activated Form C relay NO C NC contacts PINS 6 7 8 momentarily change state for up to 1 second to release a strike magnetic lock or retract a latch If required ED800 operation may be delayed by 1 2 second when using an electric strike magentic lock or latch retraction Delaying the operator allows a locking device time to release the door before the ED800 opens it The delay is enabled using an On Off switch on the controller See page 16 This feature is only activated when the door is in the closed position so that electric strikes magnetic locks or electric latch bolts are not operated needlessly In addition the ED 800 offers an external output terminal rated at 12 volts DC at
99. ount Kit Assembly Illustration areas indicated on the top view drawing by the notation mounting screw punch outs see reverse side T Step 4 Slide the flush mounting ring RING over the mounting box Step 5 Thread two 8 32 screws through the pilot holes and into the retaining bracket Do not tighten screws completely Step 6 Insert the mounting box and bracket into the access hole The bracket is slightly larger than the access hole Squeeze the sides of the bracket into the mounting box and gently force the bracket through the hole Tighten both screws until the assembly is held tightly to the wall surface Step 7 Complete wall switch Flush Mounting Illustration assembly using instructions FLUSH MOUNTING WALL SWITCH BRACKET COVER PLATE MOUNTING SCREW included with your wall switch Observe all codes according to the authority having jurisdiction Observe all manufacturers recommen dations for safety and operation of their products ANSI BHMA standards that offer specific recommen dations for each type and class of automatic door have been developed To obtain a copy of the ANSI BHMA standard that applies to your installation visit www buildershardware com or www ansi org DORMAArchitectural Hardware DORMA Drive Drawer AC Reamstown PA 17567 Phone 717 336 3881 Fax 717 336 2106 Toll Free 1 800 523 8483 www dorma usa com Jamb Switch Installation DRILL 7 64 2 PLACES FOR 6 32
100. ount of opening time fastest door speed and MAX is the greatest amount of opening time slowest door speed 4 Adjust the Opening Angle potentiometer to obtain the desired angle of opening Hold Open Position This is adjustable from 85 to 115 This is a live adjustment when the door is in the hold open position 5 Adjust the Delay Time potentiometer to obtain the desired amount of time the door will remain at the hold open position This is adjustable from 5 to 60 seconds The delay time will commence when the door reaches the hold open position or when it last receives an actuation input whichever occurs later 6 Adjust the Push amp Go slide switch as required When in the on position a door movement of one inch will activate the unit If the user opens the door briskly beyond 45 the Push amp Go feature will abort This is to conserve heating and air conditioning energy and to prevent the unit from operating needlessly When in the off position the unit must be activated externally Refer to the Functional Detail in the General Information section for a complete description of the operation of the ED 800 in Low Energy Function ED800 16 08279810 07 07 POWER ASSIST FUNCTION 1 Adjust the Power Assist Low Energy slide switch to the Power Assist position 2 Adjust the Door Width potentiometer to match the approximate door width Doors must be between 36 and 48 inches wide for optimum
101. our installation visit www buildershardware com or www ansi org ADAPTER ENSE N N N S S S S WALL SWITCH COVER PLATE Solid Wall Mounting Illustration TRANSMITTER 232313 Top View Drawing CONDUIT PUNCH OUT WALL BOX 8232313 DORMAArchitectural Hardware DORMA Universal Wall Box Mounting WALL BOX SEAL PLATE ADAPTER A 4242 SJ ANN N WALL SWITCH WZ COVER PLATE Swe N D SSNAN SSS Y 623 ZZ NS Hollow Wall Mounting Illustration DORMA Drive Drawer AC Reamstown PA 17567 Phone 717 336 3881 Fax 717 336 2106 Toll Free 1 800 523 8483 www dorma usa com AD10 March 2003 Universal Wall Box Installation Flush Mount Installation Step 1 Determine wall switch mounting location based on wall construction applicable standards and intended use In high use and abuse areas a solid FLUSH MOUNTING BRACKET mounting surface or additional OM reinforcement may be required behind the box Step 2 Determine stud location in mounting area Cut an access UNIVERSAL WALL BOX 48 32 MOUNTING SCREWS hole adjacent to stud for extra support Access hole dimensions should be 6 3 4 square Use the included template as your guide SEAL PLATE ADAPTER 6 32 WALL SWITCH MOUNTING SCREWS WALL SWITCH Step 3 Punch out holes in box in Flush M
102. pen trigger signal keeping the door open until the signal is no longer present The use of the safety circuit is optional and not required However by utilizing the safety circuit the ultimate Safety and convenience can be realized The Safety circuit is activated by making a contact between Busy Swing Safety and Ground EN GROUND Em 12VDC OPEN TRIGGER EL eT Em BUSY SWING SAFETY V a oo q o E e No Ld Nc D Nc DATA 1 NOT USED QD BY ED800 ED800 PS 1 VESTIBULE FUNCTION The ED 800 can provide two different types of vestibule functions depending on the method of wiring SIMULTANEOUS OPERATION In this operation both doors will open at the same time The switch for each door and the optional switch inside the vestibule will cause both doors to open at the same time cRouvp EI 12vpc EXTERIOR SWITCH cep LE Ea e OPEN TRIGGER s I OPEN TRIGGER INTERIOR SWITCH gt Busy SWING SAFETY Busy SWING SAFETY E VESTIBULE E VESTIBULE wo wo CO Enc I xe I TJ 4 INTERIOR ED
103. plate amp Mounting Instructions 6 800J x Drop Template amp Mounting Instructions 8 800J x Drop x 830 Template amp Mounting Instructions 8 800J x 870 Angle Bracket Template optional 28 ED 800T Template amp Mounting Instructions esses MH 11 Valve Adj uStMEntS acsi cadebat ederet etre ae dar coire rude 13 Spring Power Adjustment mane apnd ee eo tulere te detente ceu ciate le 13 Main Power COnbeellOr see cud ed ots bres tesa etd 14 EE a atska Z aun Aa Aaa agi nea maaa m 15 Remote Switch Option sssssssssssssssssssssssssass 15 Fire Door VVIFIEIQ sidemeid tires ratte Da upa hana aaa aaa agina EL du ist tui Ed 15 Power Adjustments Pul SW uS uie eee aa kuna hasa beate sedente 16 Latch Delay nnt 16 Low Enerdy FUNCHOMN 16 Power ASSISEPUneclloias Mater Sain ana SE 17 i T EE 17 0800
104. r other than the ON OFF switch when power is restored the ED800 does a Secure Learn The most recent learn cycle is stored in memory and is used so that the door stays secure locked and latched during and after a power failure Activation of the ED 800 can be by any normally open circuit which is momentarily closed to signal the door The most basic means of activating the unit would be a wall switch or frame switch which is directly wired to the external connector A radio frequency receiver along with a radio frequency wall switch transmitter or hand held transmitter can be used if it is considered too difficult to run wires from the push button to the unit For doors that are specifically dedicated for accessibility a motion sensor is available to activate the unit Keep in mind that when the unit is not activated it will operate as a standard TS83 door closer ED800 4 08279810 07 07 Another method of activating the door is with the Push and Go feature This is a standard field selectable option which activates the door when it is opened more than one inch It can be used as the only method of door activation or it can be used in conjunction with other external activation means such as push buttons The push and go type activation is intended for openings that are dedicated to accessibility since the door is operating automatically 10096 of the time The push and go feature is only active when the door is in the fully cl
105. release properly SOLUTION Confirm that the electric strike is wired according to the diagrams shown in the ED 800 Installation Instructions All external triggering devices must signal the ED 800 The ED 800 automatically delays door activation by 1 2 second and provides a signal to the strike until the door reaches approximately 109 Electric strike applications that are not wired according to the ED 800 Installation Instructions may not achieve proper strike sequencing Is the strike wired according to ED 800 Installation Instruction YES Isolate the strike and confirm proper operation Confirm that the power supply is adequate for the strike If the ED800 is powering the strike a 12VDC strike is required The total amount of current available to power a strike and any other accessory is 500ma from the ED800 accessory power output Confirm that there is no tension against the strike keeper plate when the door is closed Many electric strikes will not release when there is tension on the keeper plate Confirm that there are no other obstructions preventing the door from opening Check for the door binding on the strike jamb dragging on the threshold excessive weather stripping drag Confirm that the latch delay switch is set to the on position 12 08280021 08 07 ED800 APPLICATION CHECK LIST In the event that satisfactory performance cannot be obtained with the ED 800 the following form should be completed with
106. rs will open at the same time The switch for each door and the optional switch inside the vestibule will cause both doors to open at the same time I GROUND GROUND 12vpc n EXTERIOR SWITCH Le 4 TRIGGER C OPEN TRIGGER e INTERIOR SWITCH gt Busy swine SAFETY BUSY SWING SAFETY VESTIBULE VESTIBULE ET gt NO E je ai I E ne I 4 INTERIOR ED800 OPTIONAL SWITCH EXTERIOR ED 800 INSIDE VESTIBULE SEQUENTIAL OPERATION SINGLE DOORS In this operation the doors will open in sequence The switch at each door will activate that door After that door closes completely the other door will be activated For example when the exterior switch is depressed the exterior door will open When the exterior door closes completely the interior door will then open This operation is the same in both directions The optional switch inside the vestibule opens both doors simultaneously Note To one operator or the other but not to both GROUND EN n 12vDC NBNO EXTERIOR SWITCH Lo 9 DPEN TRIGGER PE HE OPEN TRIGGER 1 INTERIOR SWITCH BUSY SWING SAFETY Busy SWING SAFETY a VESTIBULE VESTI
107. s complete Push in emblems or logo decals can be applied to hide cover screws if needed COVER GROUND WIRE FOR COVER END CAP Me SWITCHES END CAP SCREW LEFT HAND MOUNT SHOWN ED800 11 08279810 07 07 Initially install screws for slots A as pictured allowing 5 16 between the screw head and the frame Align the slots in the mounting plate with the screws Slide the mounting plate over the screw and hold the unit in place until the balance of the screws are installed Tighten all screws securely SLOT A SLOT A HINGE SIDE OF DOOR Insert slide shoe and end blocks into track and attach track to door Attach arm to slide shoe using screw provided Place wrench on top pinion shaft and rotate 45 towards hinge edge of door Slide arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided SIDE OF DOOR pe 5 mm HEX KEY SLIDE SHOE SCREW SS Se END BLOCK M di p LOCK WASHER END BLOCK a ra PINION SCREW 6 mm HEX KEY ED800 12 08279810 07 07 VALVE ADJUSTMENTS Adjust sweep latch and backcheck valves Closing time from 90 to 10 sweep range should take at least 3 seconds Closing time from 10 to fully closed latch range should take at least 1 5 seconds Backcheck intensity should be adjusted to ensure that door is under control during the opening cycle BACKCHECK RANGE CAUTION DO N
108. screws are installed Tighten all screws securely T If required attach 830 arm shoe drop plate to top rail with three screws provided 830 PLATE INSNO 08279381 pace 6 of 9 Re 11 06 Orient arm as shown Attach arm shoe to door or 830 arm shoe drop plate Place wrench on top pinion shaft and rotate pinion slightly toward latch edge of door Slide main arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided Loosen screw in connecting arm so arm slides freely Adjust connecting arm length so rod and connecting arm are 90 to door Re tighten screw 27 CONNECTING ARM LOCK WASHER PINION SCREW 6mm HEX KEY ED800T CMP TRACK INSTALLATION TEMPLATE amp MOUNTING INSTRUCTIONS Prepare door and frame according to template 08279385 INSNo 08279381 PAGE 7 Of 9 11 06 Remove two 2 cover screws and cover Loosen but do not remove end cap screws and slide end caps off DORMA logo decal optional Note Reinstall end caps and cover after installation is complete For ED800 push in emblem COVER SCREWS l
109. semblies are required One piece cover assemblies are custom made per opening the length being determined by the hinge pin to hinge pin dimension the type of hinge or pivot and type of mount INSTALLATION OF UNIT Prior to the installation confirm that hinge pin to hinge pin dimension hinge or pivot and type of mount match information on packing slip Also confirm that the doors are in proper working order Hinges or pivots must be in good condition and the door must swing freely through the entire opening range anticipated with the ED 8005 All door repairs must be performed prior to installation of the ED 800s 2 08090480 11 06 ED 800 J TOP JAMB INSTALLATION TEMPLATE AND MOUNTING 20 11 16 525 ns 483 15 ig 381 11 279 178 3 m m 76 5 zal 1 gi iG SEE NOTE 5 ee i a 4 7 16 BOTTOM OF FRAME 32 11 Y 28 1 3 4 SEE 44 OF HINGE OR PIVOT NOTE 7 1 1 4 DIA HOLE IN FRAME FOR SEE NOTE 8 12 5 8 1 3 4 ELECTRICAL CONNECTOR CLEARANCE 321 V 44 FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR 1 4 20 MACHINE SCREWS USE No 7 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL FOR No 14 WOOD SCREWS USE 5 32 DRILL ET FOR SEX NUTS USE 3 8 DRILL Hu NOTES TWO 2 HOLES IN DOOR FOR ARM SHOE H 1 DO NOT SCALE DRAWI
110. shaft and rotate 45 towards hinge edge of door Slide arm over bottom pinion shaft Fasten securely with pinion screw and lock washer provided SIDE OF DOOR 5 SLIDE SHOE SCREW c END BLOCK SLIDE SHOE END BLOCK 6 mm HEX KEY ED800 13 08280011 08 07 VALVE ADJUSTMENTS Adjust sweep latch and backcheck valves Closing time from 90 to 10 sweep range should take at least 3 seconds Closing time from 10 to fully closed latch range should take at least 1 5 seconds Backcheck intensity should be adjusted to ensure that door is under control during the opening cycle 0 RANGE CAUTION DO NOT REMOVE VALVES meS SWEEP INCREASE RANCE YU gt x WH JM 7 5 LATCH DECREASE E ENCE _ BACKCHECK INTENSITY BACKCHECK VALVE DECREASE LATCH VALVE T gt INCREASE SWEEP amp LATCH SPEED SPRING POWER ADJUSTMENT Adjust spring tension according to the chart below The ED 800 is shipped from the factory as a size 3 The spring power can be increased to a size 5 Clockwise turns increase spring power Do not decrease spring power from factory setting Spring tension must be adjusted to ensure that door will close CRITICAL f J and latch consistently DOOR WIDTH FULL TURNS OF SPRING SPRING EX
111. speeds are cor tance Hinge bind door correct the situation rect If necessary increase dragging on carpet or the spring power to insure threshold weather strip consistent closing ping drag air pressure blowing the door open 9 08280021 08 07 PROBLEM Door remains in the open position and will not close SOLUTION Depress the hold open switch on the end cap to override the time delay The door should close immediatley Does the door close The ED 800 received a hold open trigger The Check for obstacle blocking door from door will remain in the hold open position for closing See Problem Door does not approximately 15 minutes close completely PROBLEM The unit is turned on but makes no attempt to open the door when triggered SOLUTION Determine the Status Light code 2 green flashes Indicates that the unit is in Learn Phase Normally when the unit is ini tially turned on it enters and completes the Learn Phase Confirm that the door swings freely to the closed position 3 or 4 green flashes Indicates that the unit is in Latch Stop Phase The unit will normal ly accept an open trigger in this phase except when the busy swing safety circuit is closed normally activated by a presence sensor In this case the open trigger will be stored until the busy swing safety circuit is opened then the unit will be activated 7 green flashes Indicates that the unit is in Balance Phase The unit has attempted to
112. st sweep latch backcheck cycles Adjust spring tension if required NOTE Closer is normally supplied with minimum spring setting CAUTION DO NOT REMOVE VALVES Clockwise turns increase spring tension NOTE MAXIMUM NUMBER OF TURNS 17 CRITICAL DECREASE BACKCHECK RANGE DELAYED DECREASE BARRIER FREE OPENINGS Adjust only if more spring tension is ACTION INCREASE required to positively close and latch the door RANGE SWEEP amp LATCH NON BARRIER FREE OPENINGS Adjust according to chart SWEEP SPEED FULL TURNS PRIN DOOR WIDTH OF SPRING UE EXTERIOR INTERIOR ADJUSTER 2 3 0 8 3 LATCH 3 0 3 6 14 4 3 6 CN Ene SPEED 20 1 2 Y 9 HA J 2 INTENSITY INCREASE Q BACKCHECK DECREASE INSNO 08279381 pace 9 of 9 rev 11 06 DORMA ED800 SERIES EXPORT INSTALLATION INSTRUCTIONS 2 c Ly 2 ED800 J 7 Wi 7 ED800 T www dorma usa com 1 800 523 8483 08279810 07 07 TABLE OF CONTENTS Page S ggested Tool dsl ico onte meon a iad ie cates een ia da aud s akun uua diua 3 Detail MN Tc 4 Installation of Unit Introducti aaa MERECE 5 800J Tem
113. table from 5 to 60 seconds At the expiration of the selected time the door will begin to close The time delay commences once the door attains the fully open position or pd it last receives an actuation input whichever occurs ater In the opening cycle the door will exert a maximum of 15 Ibf at the latch edge of the door In the event an obstacle is encountered the power will be reduced to the door so that the door is held in a balanced state While in the balanced state the door can easily be pushed open or closed as needed The door will remain in the balanced state for the length of time as set by the time delay adjustment The time delay commences once there is no longer any door movement In the closing cycle a maximum of 15 may be generated at the latch edge of the door If an obstacle is encountered the unit will balance the door While in this state the door can easily be pushed open or closed manually as needed The door will remain in the balanced state for the length of time as set by the time delay adjustment The time delay commences once there is no longer any door movement If at any time there is a power failure the unit will operate as a standard TS83 door closer The second basic function is power assist When the power assist is activated the unit responds by opening the door approximately one inch to alert the user that the power assist mode is active The door can then be opened with a reduced openin
114. the ED800 does a Secure Learn The most recent learn cycle is stored in memory and is used so that the door stays secure locked and latched during and after a power failure Activation of the ED 800 can be by any normally open circuit which is momentarily closed to signal the door The most basic means of activating the unit would be a wall switch or frame switch which is directly wired to the external connector A radio frequency receiver along with a radio frequency wall switch transmitter or hand held transmitter can be used if it is considered too difficult to run wires from the push button to the unit For doors that are specifically dedicated for accessibility a motion sensor is available to activate the unit Keep in mind that when the unit is not activated it will operate as a standard TS83 door closer ED800 4 08280011 08 07 Another method of activating the door is with the Push and Go feature This is a standard field selectable option which activates the door when it is opened more than one inch It can be used as the only method of door activation or it can be used in conjunction with other external activation means such as push buttons The push and go type activation is intended for openings that are dedicated to accessibility since the door is operating automatically 10096 of the time The push and go feature is only active when the door is in the fully closed position The ED800 has an open trigger to activat
115. ting Numbers of Codes WS RFT 1 Wall Switch Switch Type Switch Rating Frequency Range Numbers of Codes Battery Type HH RFT 1 HH RFT 2 Transmitter Transmitter Type Frequency Range Numbers of Codes Battery Type KC RFT 1 KC RFT 2 Transmitter Transmitter Type Frequency Range Numbers of Codes Battery Type 220 Volts 10 15 50Hz 1 Amp 2 Amp slow blow size 5X20mm 12 Volts nominal filtered unregulated Range 10 to 25 Volts DC 500mA 48 VAC DC 9 1 Amp Max terminals 6 7 8 SPDT 15 Amp 125 250 Volts AC SPDT 15 Amp 125 250 Volts AC 300 MHz std or 310 MHz jumper selectable 12 30 Volts AC DC 16mA 50mA 30 Volts AC DC 5 Amp Max 1024 SPDT 15 Amp 125 or 250 Volts 300 MHz Normally 50 ft depending on local conditions 1024 9 Volt NEDA 1604 Eveready 216 or equivalent Hand held 300 MHz Normally 50 ft depending on local conditions 1024 9 Volt NEDA 1604 Eveready 216 or equivalent Key chain 300 MHz Normally 50 ft depending on local conditions 1024 12 Volt Eveready A23 or equivalent ED800 27 08279810 07 07 DORMA ED800 SINGLE DOOR FULL LENGTH COVER v A iof INSTALLATION INSIRUC TION SUPPLEMENT ED 800T 1 08095660 11 06
116. to the building structure and do not conceal the power cord behind walls WARNING DO NOT ALLOW THE POWER CORD TO BECOME ENTRAPPED IN THE MOVING PARTS OF THE ED 800 OR THE DOOR AND THE FRAME If the local codes require permanent wiring to be employed refer to Main Power Connection section Track Installations Top Jamb amp Top Jamb Drop Installations 32 x 10 Re 813 M UE 254 ECON i 9 1 ed ale _6 p HINGE Pull Side of Door HINGE Push Side of Door ED800 15 08280011 08 07 FUSE The ED 800 is protected by a 3 amp type AGC size 1 4 x 1 1 4 fuse Replace only with an identical fuse WARNING DISCONNECT POWER TO THE ED 800 WHEN REPLACING THE FUSE ON OFF SWITCH The ED 800 is equipped with an on off switch which is located in the end cap closest to the control module The switch must be in the on position for any powered function HOLD OPEN CLOSE SWITCH The ED 800 is equipped with a standard hold open feature To activate momentarily depress the switch towards hold open The door will open and remain in the open position for approximately 15 minutes After that period of time the door will then close and the unit will be ready for normal operation To close the door at any time depress the switch towards close This will override the time delay and close the door immedi
117. to the power requirements of a typical 36 wide interior door If this is not satisfactory simply turn the unit off wait approximately 30 seconds then turn the unit back on while holding the latch retracted until the learn cycle is completed ED800 18 08280011 08 07 ED800 Controller Module Diagram External Connector See below Encoder Connection Transformer Motor Connection Factory use only Hold Open Switch Connection Closing Obstacle Switch Off On Mount Type Switch Push Pull Latch Delay Switch Off On D External Connector GROUND N 12VDC OPEN TRIGGER a BUSY SWING SAFETY a VESTIBULE m NO m C NC NOTE Terminal can be removed from control module to simplify installation of wires The maximum recommended wire size is 18 AWG ED800 19 08280011 08 07 ACCESSORY WIRE ROUTING Remove knockout with a 1 2 diameter punch and hammer Back side of end cap must be supported to prevent damage to the end cap 1 2 DIA PUNCH KNOCKOUT OVERSIZE SOCKET AS RECEIVER Insert bushing into end cap Feed accessory wires through bushing in end cap Connect wires as required to external connector Note Accessory wires must be isolated from 120V incoming power 120V INCOMING FEED WIRED HERE BUSHING END CAP EXTERNA
118. wo screws are pre installed into the frame The unit is then hung on the two screws until the balance of the screws can be installed and tightened There are four different ways that the ED 800 can be ordered and installed ED 800J Top jamb installation where the unit is attached to the header on the push side and the arm shoe is attached to the door The standard unit accommodates a reveal from 2 to 6 inches For reveals of 0 to 4 inches the C800R bar and shoe must be specified For reveals of 4 to 8 inches the C810R bar and shoe must be specified For reveals of 8 to 12 inches the C812R bar and shoe must be specified ED 800J x Drop Top jamb installation where the unit is located to clear a low ceiling condition on the push side of the door This is otherwise similar to the ED 800J ED 800J x Drop x 830 Top jamb drop installation to clear a low ceiling on the push side The 830 is an arm shoe drop plate designed to connect the ED 800 arm to a narrow top door rail in this particular application This is otherwise similar to the ED 800J x Drop ED 800T Track installation where the unit is attached to the header on the pull side and a track arm assembly is attached to the top of the door Refer to individual templates for exact dimensional requirements for each particular application Please use the full size preparation template included with the ED 800 when preparing the door and frame ED800 5 08280011 08 07

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