Model 2750 Downflow Service Manual
Contents
1. FLECK DELAYED FLECK RM IMMEDIATE FLECK RM BADGER o EE e o 9223 popan TPP RS RSET ESR 1 1772222878995 T1121 22 121233822880 LEAD valve LEAD VALVE TR VALVE LEAD VALVE BLACK YELLOW LEAD PURPLE INTERLOCK CABLE PTACLE TBI GRN BECEPIA WHITE BLUE s i 1 WHITE REMOTE SIGNAL START REGENERATION TIMER waite WHITE WHITE GR YEL i 2 RED YELLOW YELLOW 3 YEL BROWN BROWN au 5 BLACK _ RED RED BLACK BROWN 6 BLACK BLACK BLACK ol 7 BIER d zz 8 59 i 8 PUE EM gd ag i i i m PURPLE dd 4 e GR YEL E i BS R ul ai lt EE 4 Bz o al a 3 i b 8 38 m 3 d 8 3 dg i 8 a 75 Bc L 4 d od dd e U2. FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 443428 282822488 622428 128228 90000 ooo o 112545670 112245670 11224367 11224586870 LEAD VALVE LEAD VALVE LEAD VALVE LEAD VALVE BLACK YELLOW INTERLOCK CABLE RECEPTACLE 3 ita uo WE REMOTE SIGNAL START REGENERATION TIMER C1 WHITE WHITE 2 GR YEL YELLOW YELLOW 3 BROWN BROWN 4 BLUE BLUE 5 RED RED BLACK BROWN _ 6 BLACK BLACK o E Cz g 218 5 GR YEL BLUE oa mx z e 9 o x z gt 2 Ol i 4 Ez m Sz al lt A m gt am du da z z z lt C gt ol 9 POSITION TERMINAL BLOCK VOM 2 1 TM TIMER MOTOR 2 di 28 BLUE VOM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH BLACK c SW2 TIMER PROGRAM SWITCH NOTE SW3 VALVE HOMING SWITCH TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW4 VALVE STEP SWITCH SW6 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL
3. 4 2 BOTH TANKS NORMALLY IN SERVICE SWS AUXIUARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 13632 01 REVK THCAM TIMER ROMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE HCAM VALVE HOMING CAM WIRES WIRE BLUE TO TB1 6 WHITE TO 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION BLACK G YELLOW INTERLOCK CABLE GRN TB 477 EE EE eee ee REMOTE SIGNAL START REGENERATION TIMER 1 WHITE 1 WHITE WHITE WHITE YELLOW YELLOW 1 YELLOW BROWN BROWN i 4 BLUE BLUE BLUE BLACK 5 BLACK RED RED 7 GR YEL BLACK BLACK o z z a o 7 i BLUE BLUE gla gt m a 4 E a 1 H x EE x m z z z i E a 5 5 oj 5 3 i g ds gt ec amp a b j Ld U aye dd I 9 d 99 zz zz zz i t icu 1 TB1 7 POSITION TERMINAL BLOCK lt r TIMER MOTOR 9 9 VDM VALVE DRIVE MOTOR Swi TIMER HOMING SWITCH 13632 02 REVL SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW5
4. 34 Water Conditioner Flow Diagrams 4 Slow Rinse Position Brine Valve Flow Control P Mineral Tank Brine Tank gt 5 Rapid Rinse 6 Brine Tank Fill Position Brine Valve Flow Control Brine Valve Flow Control Inlet Brine Tank Page 35 Flow Data amp Injector Draw Rates 1600 0 injector 1600 1 injector 0 7 m RINSE 4 ATOTAL ne 0 8 208 90 4 B da 0 2 0 0 I 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 DRAW 2 5 DRAW m RINSE 1600 2 injector E RINSE 1600 3 injector 2 A TOTAL ATOTAL GPM gt m GPM gt 0 i 20 40 60 PSI B ioo Ee 20 40 60 PSI 80 100 120 3 5 DRAW 3 5 DRAW 3 E RINSE 1600 4 injector 4 E RINSE 1700 3C injector
5. Brine Valve Gray t 1 60002 34 Air Check 500 60003 34 Air Check 500 HW 1 12794 Fitting Elbow 90 Deg 3 8 White Poly Tube ENS 1 Not Supplied Brine Line Tube 3 8 Flexible Tube ii 1 10250 Ring Retaining ERN K1 11749 Guide Brine Valve Stem inen 1 10249 Spring Brine Valve ee 1 2550 Quad Ring 009 1 esses 12748 Brine Valve Body Assy 1600 w Quad Ring 1 12552 02 Brine Valve Stem 1600 w Seat K1 2626 Seat Brine Valve 1 11982 O ring 016 1 60020 25 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 1 0 GPM 1600 2 10692 Screw Slot Hex Hd 10 24 x 18 8 TENE Mea sate vi 893 Cap Injector SS 1 10229 Gasket Injector Cap 1600 2 10227 2 0045 Injector o 1 10913 xx
6. 21754 iii acies Pin Spring 1 16 x 5 8 Stainless Steel Timer V EE dec miUe Arm Cycle Actuator 138064 tonos Ring Skipper Wheel Pi NETT git ipm IL 13311 s ay s Spring Detent Timer P 2 ses 13300 ente Ball 1 4 SS 21 iiu js 14381 ess Skipper Wheel Assembly 12 Day NM I 14860 Skipper Wheel Assembly 7 Day 28 nie Jm 13014 s Pointer Regeneration 292 40096 24 Dial 12 AM Regen Assembly Black rv 40096 02 Dial 2 AM Regen Assembly Black cor fT REN 1388125 Bracket Hinger Timer Xu EE LEES 11384 Screw Phil 6 32 x 1 4 Zinc da uisi 13902 e Harness 3200 Soin vie mE 40422 Nut Wire 15354 01 Wire Ground 4 T4001 iint Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 11 3210 Timer Assembly 61502 3210_REVA 24 25 40 27 26 28 29 For Service Assembly Numbers See the Back of this Manual Page 12 3210 Timer Assembly Item No Quantity Part No Description eee ds os 19970 Housing Timer 3200 UST TERRI 19802 nin Gear Cycle Actuator are STONE NU 40096 02 Dial 2AM Regen Assembly Black 13886 Knob
7. Nozzle Injector xx is for Injector Size eee 1 10914 xx Throat Injector xx is for Injector Size 522522622 1 7776 Body Injector 1600 1 16221 Disperser Air 1 14805 Gasket Injector Body 1600 1700 For Service Assembly Numbers See the Back of this Manual 1650 Brine System Assembly 60011_REVC 24 Item No Quantity Part No Description Fitting Tube 3 8 Nut Brass Fitting Sleeve 3 8 Celcon Fitting Insert 3 8 Screen Brine Fitting Elbow 90 Deg 1 4 NPT x 3 8T Brine Valve Body Assy 1650 Spring Brine Valve Ring Retaining Guide Brine Valve Stem Nut Assy 3 8 Plastic Brine Valve Stem 1600 with Seat Seat Brine Valve O Ring 018 BLFC 1650 25 GPM Plastic BLFC 1650 50 GPM Plastic BLFC 1650 1 0 GPM Plastic Tube Brine Valve 2850 1600 Tube Brine Valve 2510 Tube Brine Valve 2850s Tube Brine Valve 1500 Tube Brine Valve 2750 Tube Brine Valve UF 1600 1650 Screw Slot Hex Hd 10 24X 18 8 Stainless Steel Cap Injector SS Gasket Injector Cap 1600 Screen Injector Nozzle Injector xx is for Injector Size Throat Injector xx is for Injector Size Body Injector 1600 Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Retainer Flow
8. BLACK YELLOW INTERLOCK CABLE RECEPTACLE TB CRN 77 h REMOTE SIGNAL START REGENERATION TIMER 1 11 WHITE i i 1 WHITE WHITE WHITE i 2 RED YELLOW YELLOW 3 YEL BROWN BROWN H 4 LT BE BLUE BLUE i 5 BLACK RED RED 6 BLACK BLACK BLACK al H H BLK a 25 8 OR BLUE BLUE I COIL A x 2 run g 9 i GR YEL a dd du zi z ziz j E 3 g 8 3 de i v Sa 0 do EE BLUE zl z z z i ob Gr o o LATCHING VDM g i RELAY a 2 2 PINK i x Kt H H 3 BLACK z RED t QNE PIN SET TO 59 6 TWO MINUTES BEFORE BACKWASH __ LT BLUE 19138 01_REVD TB 12 POSITION TERMINAL BLOCK TIMER MOTOR VOM VALVE DRIVE MOTOR K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 SW1 TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT SW2 TIMER PROGRAM SWITCH SHOWN IN RESET POSITION SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH 9 12 SWS BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH ser Leg 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 5 SOLENOID OUTPUT HCAM VALVE HOMING CAM 19 n COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM MOS 4 4 8 COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNI
9. ass ana aasawa saa TROUDIESNOOUNG General Service Hints for Meter nnns Water Conditioner Flow Diagrams Flow Data amp Injector Draw Rates System 4 Typical Tank Installation with Optional Meter System 5 Interlock Typical Twin Tank Installation with Optional 2 Meter Interlock and No Hard Water Bypass 37 System 6 Twin Series Regeneration Installation with a Remote 38 System 7 Twin Alternator Installation with a Remote Meter me 38 System 4 Immediate Delayed Valve 0 u nennen nennen nnne nnns 39 System 4 Remote Signal Start Valve Wiring U U U 40 System 5 Duplex Valve U 41 System 6 Duplex Valve Wiring rua made E aa ee 42 System 7 Duplex 24V 120V 3 Way Valve 0 43 System 7 Duplex 230V 3 Way Valve Wiring U 44 Service Assemblies noe Posee ce tcd uu oet anu spe 45 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer re
10. E B POSITION TERMINAL BLOCK TM TIMER MOTOR VALVE DRIVE MOTOR SWI TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH Sw5 BRINE CAM SWITCH 56 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TIMER PROGRAM CAM HCAM VALVE HOMING SCAM VALVE STEP BRINE VALVE NOTE 230V TO 120 TRANSFORMER P N 40112 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL CLOSES THE DIAPHRAGM VALVES GF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 17727 02_REVD 24 Hour Gear Assembly 19205 Gear Assy 24 Hour Silver 5600 12 60519 02 Gear Assy 24 Hour 2 Times a Day Regen 60519 03 Gear Assy 24 Hour 3 Times a Day Regen 60519 04 Gear Assy 24 Hour 4 Times Day Regen 60519 06 Gear Assy 24 Hour 6 Times a Day Regen Brine Line Flow BLFC 60010 25 BLFC 1650 25 60010 50 BLFC 1650 50 60010 100 BLFC 1650 1 00 gpm 60020 25 BLFC 1600 25 gpm 60020 50 BLFC 1600 50 gpm 60010 100 BLFC 1600 1 00 gpm Brine Valves 60011 xx 1650 Brine Valve 60029 xx 1600 Brine V
11. ss a sana Cam Assy Special Tri Stack After Brine Fill TD cemere 12114 5 inch Bracket Motor Outboard Coated 60150 01 Service Valve Operator Assy 1600 New Style Item Nos 1 11 For Service Assembly Numbers See the Back of this Manual Page 29 2310 Safety Brine Valve Item No Quantity 5 Description Ne Rm Tee ett esis 19645 em Body Safety Brine Valve 2310 RETE NOME 19803 Safety Brine Valve Assy 42112 REVA iioii JEEP 19804 Screw Sckt Hd Set 10 24 x 75 L astaq 19805 Nut Hex 10 24 Nylon Black 19652 01 Poppet Assy SBV w O Ring 19649 eae Flow Dispenser T dcs p E Ee EE O ring 017 Tasa etes 19647 ie Elbow Safety Brine Valve 19625 Nut Assy 3 8 Plastic 18312 iens Retainer Drain qued 60014 censes Safety Brine Valve Assy 2310 04501 Grommet 30 Dia i 60068 30 Float Assy 2310 w 30 Rod 60002 34 Air Check 500 For Service Assembly Numbers See the Back of this Manual Notes Page 31 Troubleshooting Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical servic
12. 3200 4 132962 Screw Wsh 6 20 1 2 ZAO PO 11999 eee Label Button s naa do 60405 15 Program Wheel w 34 Std Label w People Label Set 21 NC E t usus 13806 iE Retainer Program Wheel O p EUN 1974812222 uu aspas Screw Flat Head St 6 20 x 1 2 TO Jp 14265 siete Clip Spring ee E qnie 15424 uelle Spring Detent Timer du eT 15066 Ball 1 4 Delrin o EE 19018 ires Pinion Idler dues Pc Spring Idler Shaft S Gear Idler MO ainame quie 13404 erento Gear Drive EN IE Tasa dens 13887 Plate Motor Mounting 18743 1 Motor 120V 60Hz 1 30 RPM 5600 199 e E EE 13278 iden Screw Fillister Hd 6 32 x 156 te de 1988901222 a nete Pinion Program Wheel Drive PL E E TE 13831 rn Clutch Drive Pinion 221 Sus iss ma jr PES 14276 Spring Meter Clutch prao n 14253 ie Retainer Clutch Spring DAJE sites O Sasa ua m ane 11384 nnns Screw Phil 6 32 x 1 4 19801 Bracket Hinge Timer PA Queso 14087 Insulator 2 EN ONE NE 10896 iren Switch Micro ZO ionis versas 15320 Switch Micro Timer MAII rinten Screw Pan Hd
13. Z NOH V33NHO 3E VIGHIAWI O31 VLLINI 3313W JLOWSY 3FONIS 7L ILON WYO JATYA WYD 15 WNOS WYO ONINOH 3ATVA WYOH W DW IOOdd STAT MYIdL WYD SNIWOH 33WII WYOHE HOLMS WY2 JNINS SMS HOHAS d318 FATWA PAKS ONIAOH JATEA EMS HOLIMS YIW i MS HOLAS SNIWOH LAS SOLOW JAYA JATHA VICA SOIOW WE SOOT TYNAL NOSO Z 1U jE 2 a 7 i n jo n ag 8 8 2 i gt ES L o 4f 1 i ta 9 2 OVI Xv T 1 Tr P 5 me 3mm 3T MOTH r CHANG 22 2 22 F MOTUK SA SE ZNAKE oUF 33WILL NOLLVH3N3933 LAVIS TYNOIS 31OW33 1al SIJAWA 7 CEIJATA WISATVA _ OL IATA 1 1 s errerij o 0 o 0 9 6 1 c FF E el 9 S Peed 181 32099 ay 43909 NS 13 O3AYT3G Wa 32311 wa 20973 ONAM 43131 31034 40 System 5 D
14. 1700 Injector Item No Quantity Part No Description je diese 14749 nies Valve Body 2750 10545 Seal Piston D oleis 11451 enne Spacer 12 Hole 16589 Spacer HW 4515 Piston 2750 14452 i ns Rod Piston 10234 01 O Ring 024 560CD 10209 ies Quad Ring 010 M 10998 etnies End Plug Assembly 10598 01 End Plug Assembly Hot Water anus 149805 uyu sua Gasket Injector Body 1600 1700 14802 xxc Throat Injector xxc is for Injector Size 14 es yp ehe Body Injector 1700 jH qeu EN 14801 xxc Nozzle Injector xxc is for Injector Size Screen Injector d PE 10229 eget tone Gasket Injector Cap 1600 15 eee du Er rt 11893 Cap Injector Stainless Steel 10228 riesen Cap Injector Brass gi o e NESTO TEST 14804 Screw Hex Hd Mach 10 24 x 2 3 4 jr Washer Flow Control specify size 18 ences 60365 00 Housing DLFC 1 2 F x 3 4 F ae e un ss V7 IO teles O ring 215 20 idit 11208 nns O ring 232 NG 12461 01 Adapter Base 1
15. BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION Page 42 System 7 Duplex 24V 120V 3 Way Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR TERE m 9232282885 17234387834 12722329 828840 1773338879890 LEAD VALVE LEAD VALVE LEAD VALVE LEAD VALVE
16. Control Washer Flow 25 gpm Washer Flow 50 gpm Washer Flow 1 00 gpm Upflow Only Page 23 1700 Series Brine System Assembly For Service Assembly Numbers See the Back of this Manual Page 24 1700 Series Brine System Assembly Item No Quantity Part No 14792 a ns 13201 diceres 12085 REA 120002 1200 2088 120893 sasaqa aS 209052 en 1209 1 duae dise reete 14785 14811 14798 m 14795 anata 14797 14790 1 12550 d iiie 15310 JE 10250 e Qt 15517 15415 15414 16 a d ERE TI PRE 15413 15416 1 A 1447 842189 s PA O ties E 14805 2 u u ayata kas 17777 m d qasasqa a a Y 7 7 02 22 14802 14801 xxc 10229 11893 8010228 14804 Not Shown ts 69746 411996 Upflow Only Description Plug End Brine Valve Quad Ring 020 NINO Washer F
17. Emo H lt gt o RELAY lig VOM ul SL E i E KI d a a A yi EE i BLACK H T81 13 POSITION TERMINAL BLOCK THER MOTOR VALVE DRIVE MOTOR K1 120v DUAL COIL LATCHING RELAY P N 16807 204 120 TRANSFORMER P N 40112 Sw TIMER HONING SWITCH SW2 TIMER PROGRAM SWITCH ELAY TERMINAL BLOCK FINOUT SWS VALVE HOMING SWITCH SHOWN IN RESET POSITION SWA VALVE STEP SWITCH SWS GRINE CAM SWITCH i 12 SWG TIMER AUXILIARY SWITCH ird THCAM TIMER HOMING CAM La TIMER PROGRAM CAM i HCAM VALVE HOM NG CAM i M VALVE STEP BVCAM BRINE VALVE af 4 o NOTE 1 THO TANK SINGLE REMOTE METER ALTERNATING ONLY ONE TANK IN SERVICE THE OTHER 14 REGENERATION 08 STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COW B CLOSES DIAPHRAGM VALVES OF LEAD UNIT 5 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW RED LAG WHITE BLUE PURPLE INTERLOCK CABLE rf vare H REMOTE SIGNAL START REGENERATION TIMER Laf Let lt WHITE CT WHITE 2 RED Em YELLOW 3 Em BROWN BROWN p 4 BLUE BLUE BLUE 5 PUR RED RED BACK Back 1 Back Al ss 8 3 BLACK Ec E E 8 E E x az od 3 g 8 3 gag 8 8 88 da dd dd I n bs ei I UE E i Is evcam 5
18. Hard Water Bypass B No Hard Water Bypass Installation Instructions WATER PRESSURE A minimum of 20 pounds of water pressure 1 4 bar is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backw
19. Mach 4 40 x 1 1 8 jer E 14198 io treten Label Indicator E 15465 Label Caution Label Time of Day 140425 2 Label Instruction 34 ena s mus 13902 Harness 3200 40422 nee Nut Wire 15354 01 Wire Ground 4 Of slices a etree 192 kabus Program Wheel Assy 41754 Pin Spring 1 16 x 5 8 Stainless Steel Timer N39 iR Gear Main Drive Timer 0 15354 01 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 13 Powerhead Assembly Designer 20 15 A V Z imr 61502_2510REVB For Service Assembly Numbers See the Back of this Manual Page 14 Powerhead Assembly Designer Item No Quantity Part No Description Tua ka ei cesses 202064 ith Backplate SS SVO W T Screws 3200 Timer 7 or 12 Day 11838 ono Power Cord 13547 Strain Relief j DE 420400 sire Harness Drive Designer Environmental c PEE 1023 Screw Drive Mounting 1039022222 Sua Insulator Lo amaya 10218 5 5 Switch PE NE SE 10
20. the program wheel 9 3200 Timer Assembly 61502 3200_REVA For Service Assembly Numbers See the Back of this Manual Page 10 3200 Timer Assembly Item No Quantity Part No Description d sinl 198705 z uu usus Housing Timer 3200 2 duse 14265 Clip Sping 14087 aie Insulator 10896 Switch Micro em 15320 cic asi a a Switch Micro Timer NE 11419 u u u u Screw Pan Hd Mach 4 40 x 1 1 8 1388600 Knob 3200 i UN 192986 Screw Hex Wsh 6 20 x 1 2 119997 Label Button 10 jp 13018 ness Pinion Idler 11 22 u asini cds 13312 nins Spring Idler Shaft 130417 tti Gear Idler 18 131064 unu Gear Drive 1988712 u aa Plate Motor Mounting 15 2 u sas 1874391 ua usss Motor 120V 60Hz 1 30 RPM 5600 19659 1 Motor 24V 60Hz 1 30 RPM 16 nsus SO 13278 Screw Sltd Fillister 6 32 156 mes jT 15424 lens Spring Detent Timer 9 15066 Ball 1 4 Delrin 19 uu au 15465 Label Caution 20 jT 19210 Program Wheel Assy 2 22 2 n z 13911 Gear Main Drive Timer
21. 2 1 2 8 Quick Connect 22 dons d ndn 10381 iie O ring 231 23 ansonsten 1122440 Screw Hex Hd 5 16 18 x 5 8 25 dH NP Body Injector 10914 Throat Injector xx is for Injector Size 20 u as zi 10913 Nozzle Injector xx is for Injector Size s sanman nanus 10227 Screen Injector 10692 Screw Slot Hex Hd 10 24 x 18 8 Stainless Steel 9212 E Spacer End T0757B sette Spacer End Brass 30 15137 aeta Screw Hex Wsh Mach 10 24 x 3 8 Not Shown 1 16221 au Disperser Air 1600 je 17996 Disperser Air 1700 For Service Assembly Numbers See the Back of this Manual Page 21 1600 Series Brine System Assembly Item No 21 gt _ 28 7 29 cum 60029 REVB Quantity Part No Description 1 0328 Elbow 90 Deg 1 4 NPT x 3 8 Tube K1 12767 Screen Brine 2 sss 2 40332 Fitting Insert 3 8 Greenen 10329 Fitting Tube 3 8 Nut Brass 39 10330 Fitting Sleeve 3 8 Celcon 1 0 15221
22. 2 9 TOTAL 25 4 TOTAL 52 a 2 1 5 T 1 0 5 de 0 I 20 BOs PSI 80 100 120 20 40 60 PSI 80 100 120 E inj 1700 SC inject NH m RINSE 1700 4C injector PRINCE injector ATOTAL 6 A TOTAL Z3 z5 n n O4 2 3 1 0 T T T 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 1700 6C injector TR20391_REVA System 4 Typical Tank Installation with Optional Meter MANUAL SEE u x C SHUTOFF xU OPTIONAL 2750 METER i LE D p BRINE LINE ae 41915 System 5 Interlock Typical Twin Tank Installation with Optional 2 Meter Interlock and No Hard Water Bypass ie MID 09 INTERLOCK 7 AC AS IWS UNIT 2 755 DRAIN 4 dum LINE WS PRESSURE P SUPPLY PN TOSVO RESIN I n TANK BRINE TANK 2 tanks 2 meters interlock system Both units in service at the same time When one of the meters zeros out that unit starts into a regeneration The other unit remains in service even if it zeros out during this time LEAD UNIT p 41917 REVA Page 37 System 6 Twin Series Regeneration Installation with Remote Meter INTERLOCK XN CORD RS BRINE LINE LEAD BRINE TANK 2 tanks 1 meter series regeneration system Bot
23. 909 Connecting Link Pin 12 ee sss latices 10250 u ua Retaining Ring MOG2 oce Connecting Link Terbo res 12576 Drive STF Black Zakoni kino 10338 Roll Pin 16 2 22 s 13360 eo tees Drive Bearing 149232 4 scere Screw Switch Mounting 18 crate fei 41549 cista Motor Drive 115V 50 60Hz UE REA agn 42579 Motor Drive 24VAC VDC 50 60 2 41545 Motor Drive 230V 50 60Hz A aG zt nu Brine Valve STF Black Not Shown 2 10300 Screw Timer Mounting Ta usu 219741 u ie ae Pg ET Wis seas M a Hole Plug 10967 OOW THUMB aE 1 15441 Cable Guide Assembly 2750 mn 1 sees 15513 a Meter Cable 17 50 Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component Page 15 Environmental Powerhead Assembly 61501 2750_REVB For Service Assembly Numbers See the Back of this Manual Page 16 Environmental Powerhead Assembly 18697 iini Backplate Hinged 2900 EA Ue Timer 3200 7 Day 3200 12 Day 3210
24. Item No Quantity Part No Description jm 14959 iis Body Meter 2750 dit dicerem 13882 itin Post Meter Impeller uu ua naa 13509 Impeller Meter d csset 19847 O ring 137 Std 560CD Meter 15218 Meter Cap Assembly Brass Hot Water DEB 152397 kts Meter Cap Assembly Ext Brass Hot Water Screw Hex Mach 10 24 x 1 2 E 14960 Flow Straightener 1 139287 REPER O ring 123 1 14961 Fitting 1 Quick Connect Nut 1 Meter Quick Connect Not Shown 1 15308 Fitting Coupling 1 Brass 14038 s Meter Cap Assembly Std Plastic jp 15150 Meter Cap Assembly Ext Plastic For Service Assembly Numbers See the Back of this Manual Page 27 1600 Service Valve Operator Old Style 11 10 9 RA 44 3 1 60150 Quantity Part No Description NEN ERR 11749 os Guide Brine Valve Stem I 10250 Ring Retaining 10249 Spring Brine Valve L 12550 Quad Ring 009 EEE 10785 nes Service Valve Operator Body Assembly Brass
25. Meter 11839 Power 12 Fleck 19547 as Strain Relief Flat Cord 40400 Harness Drive Designer Environmental 41543 si Motor Drive 115V 50 60Hz HEY 42579 Motor Drive 24VAC VDC 50 60Hz 41545 Motor Drive 230 50 60Hz rH 60160 15 2 2 22 Drive Cam Assy STF Blue 2900 o 10338 infe Pin Roll 8 32 x 7 8 MP 10291 Screw Slot Hex 1 4 20 x 1 2 MOi 2 ierit Insulator Limit Switch 11 ies 2 enses 102418 se Switch Micro da creme 14923 im Screw Pan Hd Mach 4 40 x 1 2 127 TT Cam Shut Off Valve 10909 is Pin Link Not Shown 15519 Meter Cable 17 50 154422 nes Cable Guide Assy 2750 10300 Pun Screw Slot Hex Wsh 8 18 x 3 8 qoum 19744 eiua Plug 3 4 Knock Out Re 15806 ninos Plug Hole Heyco 2693 dunt eem 16493 Re Plug Hole Heyco Er 174241 ine Plug 1 20 Hole Heyco 2733 D Plug 750 Dia Recessed Black po 19800 iiie Plug 140 Dia White 19801 iine Plug 190 Dia White ROUES 10872 Screw Hex Wsh 8 32 x 17 64 Bracket is integrated into the motor Bracke
26. Model 2750 Downflow Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents JOD Specification SHES h a 3 nstallation IMStrUCtlONS m 4 Stan UP 5 3200 Timer Setting 6 3210 Timer Setting 7 3200 amp 3210 Regeneration Cycle Setting iuc eara terria ede ed necu 8 3200 Timer Assembly 3210 Timer Assembly Powerhead Assembly Designer Environmental Powerhead Assembly Manual Powerhead Assembly EnA AEE Gontrol Valve with 700 1600 Senes Brine System ASS6mbiyu uuu te 1650 Brine System Assemb yorni i tte 1700 Series Brine SyStem ASSEMB 1710 Brine System ASS SMB Yossie 1 Meter Assembly a a E Sile u ajd rate 1600 Service Valve Operator Old 1600 Service Valve Operation New Style UU U U U L 2310 Safety Brine Valve
27. RE Spacer 1700 Brine Duct e a n R Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem E ume TE Quad Ring 009 O Ring 2mmx35mm 111222 an up Spring Brine Valve PARTNER HRS Ring Retaining E Guide Brine Valve Stem 2 Screw Hex Wsh Mach 8 32 X 5 16 15 ente Nut Assembly 1 2 Plastic 18 22222 a ss Nut 2900 w Sleeve Js Fitting Insert 1 2 Tube vor oe basa 2850 29005 Tube Brine 1700 2850s Tube Brine 2900 2750 sas ase Tube Brine 2900 U F Gasket Injector Body 1700 X Body Injector 1700 PAE PEE Throat Injector is for Injector Size Nozzle Injector xxc is for Injector Size 26 222 Gasket Injector Cap 1600 dotes te Cap Injector ZO TRIS CERE Screw Hex Head Mach 10 24 x 2 3 4 29 Fitting Elbow Male 1 2T X 3 8NPT Not Shown 1 Washer Flow 1 0 gpm ea n asss Disperser Air Injector M T oisi eret thema Label Blank BLFC 1710 1 Meter Assembly 10 60391REVD
28. T BVCAM BRINE VALVE CAM 9 3 VALVE SHOWN IN SERVICE POSITION BLACK INTERLOCK CABLE GRN Pee geet evidence de tee REMOTE SIGNAL START REGENERATION TIMER i 1 fs WHITE WHITE WHITE i G WHITE YELLOW YELLOW 2 BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK o OR YEU gt a Za BLUE BLUE e y ski i BLACK a da du 1 i zz zz E E x a x z mg E d d dd dd 7 POSITION TERMINAL BLOCK ROS AS a TM TIMER MOTOR VOM VALVE DRIVE MOTOR 9 SL L SWI TIMER HOMING SWITCH z i RED i Sw2 TIMER PROGRAM SWITCH F i SW3 VALVE HOMING SWITCH BLACK SW4 VALVE STEP SWITCH ONE PIN SET TO TRIP SW6_TWO MI k SWS BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT 19138 02 REVD HCAM VALVE HOMING CAM COIL CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 3 VALVE SHOWN IN SERVICE POSITION Page 43 System 7 Duplex 230V 3 Way Valve Wiring Page 44 REMOTE METER WIRING
29. Valves 255 Brine Valve Stem 1600 12626 u ua us Seat Brine Valve See S ua 10332 tame Fitting Insert 3 8 2 10330 Fitting Sleeve 3 8 Celcon 10 se 103295220 Fitting Tube 3 8 Nut Brass 10331 Fitting Compression 1 4 x 3 8 60150 Service Valve Assembly Old Style For Service Assembly Numbers See the Back of this Manual Page 28 1600 Service Valve Operator New Style 60150REVA Item No Quantity Part No Description d niei 11749 annie Guide Brine Valve Stem PA 1 10250 iiem Ring Retaining peer 10249 Spring Brine Valve 4 12550 Quad Ring 009 10785 mes SVO Body Assy Brass Valves Brine Valve Stem 1600 ETE 126268 2 aa Seat Brine Valve ER 10832 ine Fitting Insert 3 8 Once Dunn ir eS 10330 u u 94 Fitting Sleeve 3 8 Celcon TO aste 10329 iiim Fitting Tube 3 8 Nut Brass 0928 2 u usss Fitting Elbow 90 Deg 1 4 x 3 8 Tube 12 eid 12897 ie Tube Fitting 3 8 x 9 3 4 13 16 30 L u Fitting Male 1 4 x 1 15415 55 ees Fitting Insert 1 2 Tube ET sa 12 ne Cam Assy Tri Stack After RR
30. WHITE INTERLOCK CABLE GRN T81 aie ens LEE 22030 te ag Seo METER IMMEDIATE REGENERATION TIMER 1 WHITE i i a WHITE WHITE WHITE 2 RED YELLOW YELLOW d 3 YELLOW BROWN BROWN 4 mur NES 5 BLACK RED RED GR YEL BLACK BLACK BLACK i e F i m gt TB1 7 POSITION TERMINAL BLOCK i da da TIMER MOTOR 2g zi z 22 VOM VALVE DRIVE MOTOR x E x amp S SW TIMER HOMING SWITCH E S dg o SW2 TIMER PROGRAM SWITCH m E d al Ya E A 5 3 VALVE HOMING SWITCH 4 4 d SW4 VALVE STEP SWITCH EE 9 9 P i SW5 BRINE CAM SWITCH n mnm 5 THCAM TIMER HOMING CAM lt gt lt RR TIMER PROGRAM von HCAM VALVE HOMING CAM SCAM VALVE STEP CAM ap Q ep 40502 02 REVB BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE Page 41 System 6 Duplex Valve Wiring REMOTE METER WIRING
31. alve 60034 1700 Brine Valve 60604 1710 Brine Valve xx is for flow button size Cam Assemblies 60160 15 Drive Cam Assy Std Blue Drain Line Flow Controls 60365 xx Brass DLFC 3 4 NPT Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies 60480 xx 1600 Injector Assembly 60485 1600 Injector Assembly 60381 1700 Injector Assembly 60486 xx 1700 Injector Assembly xx is for the size injector used Meters 60391 ntes 2750 Meter Assy Std Plastic Cap 60392 2750 Meter Assy Ext Plastic Cap Covers 60232 110 Cover Designer 1pc Black 60219 02 Cover Assy Enviromental Black Service Assemblies Piston Assemblies 60090 Piston Assy 2750 2900 60091 Piston Assy 2750 Hot Water 60101 00 Piston Assy 2750 NHWBP Filter 60101 01 Piston Assy 2750 NHWBP 60101 02 Piston Assy 2750 NHWBP ds 1600 Conversion Kit 60101 03 Piston Assy 2750 NHWBP 1700 Conversion Kit Auxillary Switch Kit 60320 12 Switch Kit 1500 through 2850 60320 02 Switch Kit 3200 9000 Timer Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std 60405 70 Program Wheel w 1 1 2 EXT Sal
32. ash flow rates in excess of 7 gpm 26 4 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once cl
33. e regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition Imp
34. ean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions 60002 34REVC Figure 1 Residential Air Check Valve WARNING The system MUST be depressurized before removing any connections for servicing Page 4 Start Up Instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer se
35. es amp Service Aids 4073 Literature Spec Sheet 42327 Literature 2750 D F Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 60127 ne Seals amp Spacers 2750 60122 Seal amp Spacer Kit 2750 H W Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 Skipper Wheel Assy 12 Day Page 45 P N 42327 Rev 9 30 08
36. gth of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Page 8 BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK BACKWASH SECTION 2 MIN PER PIN 61502_3210REVA Figure 4 How To Change The Length Of Rapid Rinse 1 second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on
37. h UNIT units in service at the same time When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate Mel ee od 41916 System 7 Twin Alternator Installation with a Remote Meter Manual Shutoff Valves Electrical Interlock NG Optional Diaphragm Operated Brine Vale Tank E 2 tanks 1 meter alternator system One unit in service the other is on standby When the meter zeroes out the unit in service goes into a regeneration cycle the standby unit goes into service 4191 8 38 System 4 Immediate amp Delayed Valve Wiring 10661 bMS NMONG SN MOTBA ON ovia MOTIJA IN HIOONS F aay EK T 3ma NMOS8 MOTTA MOTIJA 3UHM KEREK 7 3018 038818 NOLLVH3N3933 09349134 SO 2079301 39 System 4 Remote Signal Start Valve Wiring DAJY 89 61 NOLESOd 301835 NI NAROHS JATWA 1 181 OL SLHM 181 013019 IHM STANA 3EHM ONY 3719 C32 V I3 SI 305 YMC JHL
38. low 1 2 GPM Washer Flow 1 5 GPM RES Washer Flow 2 0 GPM ERREUR Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM sabah naa au yas Washer Flow 5 0 GPM Retainer Flow Control O ring 210 560CD Brine 5 Spacer 1700 Brine Piston Brine Valve s Brine Valve Stem Brine Valve Body Quad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT ee eee Tube Brine 2900 2750 Tube Brine 2850 2900s Tube Brine 2900s U F Tube Brine 1700 2850s Gasket Injector Body 1600 1700 Body Injector 1700 Body Injector 1700 U F EOM Throat Injector xxc is for Injector Size Nozzle Injection xxc is for Injector Size Gasket Injector Cap 1600 Cap Injector Stainless Steel Cap Injector Screw Hex Hd Mach 10 24 x 2 3 4 18 8 Stainless Steel Fitting Plastic Female 3 4 x 3 4 Slip Disperser Air Injector NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C For Service Assembly Numbers See the Back of this Manual Page 25 1710 Brine System Assembly 23 20 21 Item No Quantity Description nee ee Brine Valve 1700 Plastic Retainer Flow Control jm O Ring 210 560CD Brine T E
39. ly and inspect bore Remove foreign material and check control in various regeneration positions 55555 Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 33 Water Conditioner Flow Diagrams 1 Service Position Brine Valve Flow Control 6 14 Inlet amp Brine Mineral Tank Tank U NS 2 2 2 Backwash Position 3 Brine Position Brine Valve Brine Valve Flow Control Flow Control n Tank Brine U x 2 2
40. of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 n any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regenerati
41. on time is correct 8 Resetthe time of day and restore power to the unit Page 6 SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURM LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200REVA Figure 2 Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear Service Position Indicator Red Time Set Button White Dot Gallon Capacity SET TIME OF DAY TO MANUALLY START CYCLE TURN KNOB CLOCKWISE 3210 Timer Setting Procedure How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regene
42. ration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 3 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 4 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero Manual Regeneration Knob VLA PRESS RED BUTTON AND NV a lt 55 45 TURN LARGE DIAL UNTIL 2 7 5 TIME IS AT ARROW 4 Me SN N e eu gt 4 Capacity Gallons Remaining Program Wheel NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set Figure 3 61502_3200REVA Page 7 3200 amp 3210 Regeneration Cycle Setting Procedure How To Set The Regeneration Cycle Program The
43. regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the len
44. roperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase backwash time 7 Excessive water in brine A Plugged drain line flow control A Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 32 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 psi E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming cor A Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assemb
45. rvice manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank This step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control box cover Put salt in the brine tank NOTE Do not use granulated or rock salt Page 5 3200 Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time
46. serves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi 5 5 bar nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet Job Number Model Number Water Hardness ppm or gpg Capaci
47. t is integrated into the motor and picture may not reflect actual component For Service Assembly Numbers See the Back of this Manual Page 17 Manual Powerhead Assembly 60409REVA Item No Quantity Part No Description 12599 Backplate Manual jM 125902 eiii Bracket Lever Position 5 ERE RP esas EN 12596 Screw Spec Mach 1 4 20 x 1 2 12707 iine Washer Spring po unt dicii tiet 14235 rne Nut Hex 1 4 20 Mach Screw Zinc dictse tauna q 12594 Lever Valve Position e P p 1210231 ire Screw Slot Hex 1 4 20 x 1 2 18 8 S S Tu a 60224 32 Cover Assy Manual Filter 1 60224 33 Cover Assy Manual Softener 10300 Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Not Shown 210009 Link For Service Assembly Numbers See the Back of this Manual Page 18 Notes Page 19 Control Valve with 1700 Injector rs LC ee eee CE Optional 1600 Injector Mem Optional Backwash Parts 61500 2750_REVA For Service Assembly Numbers See the Back of this Manual Page 20 Control Valve with
48. ty Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F 1 1 2 Ext Range 3 125 53 125 gallon setting G 2 Std Range 1 250 21 250 gallon setting H 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting J 3 Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks 2 Meters Interlock E System 6 2 5 Tanks 1 Meter Series Regeneration F System 7 2 5 Tanks 1 Meter Alternating G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A
49. uplex Valve Wiring BLACK YELLOW 7847 1 PRODUCTION RELEASED 9726 ADDED SHEET 2 LEAD INTERLOCK CABLE RECEPTACLE GRN T81 ects Se METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE i Ca WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN i 4 BLUE BLACK BROWN 5 BLACK RED RED GR YEL BLACK BLACK BLACK 25 HI a os u cl oy r i a o gt 1 d d CE 5 a x i 29 Q 18 i H 5 us gt 2 gt m de ADK d g 9 3 EE TB1 7 POSITION TERMINAL BLOCK ZLE TM z z zz I TIMER MOTOR 9 VDM VALVE DRIVE MOTOR o Gr o o SW TIMER HOMING SWITCH e VOM n 40502 01 REVB SW2 TIMER PROGRAM SWITCH as a5 ae SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMINC CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE BLACK YELLOW LAG
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