Model ET 2000 Operation and Service Manual - Bil-Jax
Contents
1. SERVICE Replacing the Lift Rollers 1 On a paved level surface pull trailer onto 2x6 2 Lower the deck until the front or rear lift rollers blocks Jack up and unhitch the trailer can be removed from the roller access holes CAUTION The deck must be supported by the paved surface or shoring before the lift rollers are removed 3 Use a hex wrench to unscrew and remove the rollers Install and tighten new rollers NOTE It is easier to remove and replace one roller at a time You can adjust the jack to access each roller Loosen set screw first 10 SERVICE Tire Maintenance At least once each week use an accurate tire pressure gage to check the air pressure in both trailer tires Inflate to the pressure recommended by the tire manufacturer located on the tire CAUTION Low or uneven tire pressures will not properly support a loaded trailer and could lead to premature tire wear A WARNING When replacing tires it is important to use a tire of appropriate size and load rating 20 5 800X10E A WARNING Failure to maintain proper torque on the lug nuts may result in the wheel shearing off of the trailer possibly causing an accident and seriously damaging the equipment Lubrication every 6 months Wheel Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on your axle Whee2. CAUTION CAUTION Always cross safety chains below tongue Safety Always check the tail lights and brake lights before chains must hold tongue up if hitch fails towing EQUIPMENT LOADING Lower the Deck NOTE Trailer must be hitched to vehicle according to page 5 before lowering or raising the deck 1 Lift latch release lever 2 Lift latch handle NOTE The trailer frame should be on a level NOTE If the deck pulls against the clamp when the surface when lowering the deck latch handle is up the winch brake must be adjusted See page 9 to adjust the winch brake 3 Lift latch clamp 4 Lower the deck lt AA 000 0 DODO A 2n 9 V ZOO ZOO NAV 00 4 A N 5 5 7 N by VY WA INN NY N g SN QO W SY A WW ASS K KAK YY N 2 A 0 W kv X A AA 0 VV ZA A v a iy M W SYN 79 AAA lt s N K NANNA RRR N m V AAAAAN N ADAAN AN A ANN v TA A NOTE To prepare for raising the deck tilt the latch clamp back onto the handle A WAR N N G Make sure people are away from the trailer before lowering the deck Keep hands and feet away from deck and rails Hands and feet can get crushed between the deck and frame EQUIPMENT LOADING Load the Equipment 1 Remove bumper bar 2 Load equipment so that the
3. 4 00 0049 B12 00 004 itch Weldment Not Serial Number Tag Replaceable 48 49 50 51 52 53 54 55 56 0090 0422 57 B00 00 0036 Thimble Cable 1 4 in Dia 41 44 45 46 47 48 49 50 51 54 55 56 57 58 59 60 3 7 7 2 7ft 1 1 B42 00 0012 Latch Deck B06 00 0314 Decal Lock Transport 63 jack item 43 66 0090 0906 Shackle Nut 9116 18 ____ 2 68 B26 00 0016 Pulley 1 69 0090 0770 _ Pin Cotter 3 16 x 1 1 2 1 Left Front Right Rear Light Side Marker Left Right Front Amber 3 i Left Rear Right Front 2 58 59 61 62 63 Light Side Marker Left Right Rear Red Lamp Side Marker PARTS LIST 70 Pa d Soe 68 69 74 74A 74B 74 S SEY 17 17A 1 17B 17C 48 AS R P v 94 lt Model ET 2000 ESCALATE TRAILER 13 BIL JAX a step above 125 Taylor Parkway Archbold OH 43502 Phone 419 445 9675 Fax 419 445 0367
4. JE SCALATE Model ET 2000 TRAILER Operation and Service Manual Load Capacity 2000 Ibs The ET 2000 ESCALATE TRAILER offers ground level roll on loading and roll off unloading of equipment with non tilting lowering deck The winch driven deck allows one person to load and unload equipment Contents SAFETY A arena ae E a 2 SPECIAL FEATURES 0 dwa ca wo l l yiy ka ca Ek kan 2 SPECIFICATIONS een 3 WARRANTY aa niy n del a U a mulia 3 TRAILER HITCHING o 5 EQUIPMENT LOADING mere 6 SERVICE vG Kai Ma yed nt natala aka a tara 9 PARTS EIST IN MD aaa 12 lt k aa z IL JAX MA a step above B33 01 0068 01 SAFETY Warnings and Cautions Observe all warning labels on the trailer The trailer warning labels are shown here as a reminder Other warnings and cautions are included in this manual Failure to observe all warnings may result in serious injury or death Failure to observe all cautions may result in equipment damage SPECIAL FEATURES WARNING Stand clear of trailer while deck is being raised or lowered Moving deck will create pinch points causing serious crushing injury WARNING WARNING Trailer deck must be fully raised with transport clamp locked and pinned before towing trailer Failure to comply with these instructions may result in serious personal injury or death as well as damage to cargo Stand clear of trailer while deck is being lowered Contact wi
5. d lower deck not to secure A WARN NG padon Q If not clamped the deck may fall during travel Always clamp the deck before towing Failure to clamp the deck may result in injury death or equipment damage SERVICE Adjusting the Hitch Height The trailer frame and deck should be level for equipment loading and unloading If the trailer hitch is too high or too low when hitched to the towing vehicle readjust the hitch height 1 Unhitch trailer Remove hitch mounting screws 2 Install hitch in new position N CAUTION Failure to install and tighten all hitch mounting screws may cause serious equipment damage Adjust hitch height when trailer is empty Use jack to aid in hitch adjustment Adjusting the Winch Brake The winch brake should hold the trailer deck up when the equipment load is not more than 2000 pounds If the winch brake does not hold the deck up when the winch handle is released readjust brake tension 1 Raise the deck 2 Remove the winch handle and lock nuts NNN NN 0 N A N 44 N LOC 7 N WY LV A X NN SAN SA NANAN A z o N l 0 N v AWA A X 00 VY 0 Q A 4 N V Q A PA gt WINCH BRAKE 7 SZ ADJUST NUT o 2 RRR Ts ES lt S S XX do ove S Q ST ST SS SS da SS TRR ZA FS SS SES S S S
6. l nuts should be retorqued after 50 miles and 100 miles and periodically there after The tightening of the lug nuts should be torqued in the sequence above Lug nuts should be torqued in stages Stage 1 Stage 2 Stage 3 25 Ft Lbs 60 Ft Lbs 100 Ft Lbs This procedure should be followed after each time the tire is removed Lubricate the following parts with clean motor 2 or wheel bearing grease W where shown For additional winch operating and service instructions refer to the Winch Owner s Manual The Winch Owner s Manual is in the storage tube at the front of the trailer NOTE Be sure that no grease is applied to brake pad Jack Wheel Bearings Hitch Deck Latch 11 PARTS LIST No Part No Deseripton ay 2 6 B07 06 5456 Plate Spring Push Off 2 8 0090 0051 Screw Cap 3 8 16x2 3 4 2 9 B12 00 0047 Frame Weldment 1 12 0090 0034 Screw Cap 5 16 18 x2 8 13 0090 0208 Washer Split Lock 5 16 8 items 25 thru 27 and 29 0192 0103 20 5 800X10E 0090 0185 _ Nut Nylon Lock 5 16 18 8 39 0090 0037 _ Screw Cap 5 16 18x2 1 2 8 40 B06 00 0319 Decal ET 2000 2 17B 17C 18 19 20 21 22 23 4 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 12 B23 02 0036 Screw Threadcut 10 24 x 1 2 Part No __peseriston ay 4 1 2 B23 3 0090 0344 44 1 45 46 2 47 0090 0081 1 7 2
7. resulting tongue weight is 15 to 20 of the total load A WARNING Maximum capacity 2000 lbs Do not exceed 3 Install bumper bar close to the rear of the loaded 4 Install tie down straps to keep the load from equipment shifting Use tie down anchors shown A WARNING Always secure the load with tie down straps before towing Failure to properly secure the load may result in injury death or equipment damage EQUIPMENT LOADING Raise the Deck trailer must be hitched to vehicle 1 Check the latch clamp Tilt the latch clamp back 2 Crank winch handle to raise the deck Stop onto the handle cranking when the deck is aligned with the frame AA AA AAA VV m wm a V N WN N N AAN V U WAYA vv AA Op VY vv A LSL SAT S gt SAEZ gt SRS 2 F gt ON SA Z27 BPP SS ESS SSD SAAT fi ST STSTS aa Gad SRI HRS TS A KX 277 PONAN NA KA NA GINI SAAN AES RR EESISEESSS RISE REI A E AR N ZA l A AN ANN OOOO ANN NAY 00 2 Make sure people are away from the trailer before raising the deck Keep hands and feet away from deck and rails Hands and feet can get crushed between the deck and frame 3 Raise the latch handle Put the latch clamp over 4 Push the latch handle down until the release lever the clamp boss locks NOTE Do not over tighten winch Winch is intended to raise an
8. t or component part which fails to function properly in normal use This warranty does not apply if the trailer and or its component parts have been altered changed or repaired without the consent of Bil Jax or by anyone other than Bil Jax or its factory trained personnel nor if the trailer and or its components have been subjected to misuse negligence accident or any conditions deemed other than those considered as occurring during normal use Components not manufactured by Bil Jax are covered by their respective manufacturers warranties A list of those components and their warranties is available upon written reguest to Bil Jax Bil Jax shall not in any event be liable for the cost of any special indirect or conseguential damages to anyone product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other person to assume for us any other liability in connection with the sale rental or use of this product This page intentionally left blank TRAILER HITCHING Hook Up the Trailer 1 Raise trailer and lift ball latch 2 Line up ball with hitch NOTE The trailer hitch uses a 2 inch ball 4 Raise and secure jack NOTE Trailer frame should be level when hitch is on ball See page 9 to change hitch height A CAUTION Always raise and pin the jack before towing 5 Hook safety chains 6 Connect and check trailer lights
9. th trailer deck will cause serious crushing injury The Bil Jax ESCALATE TRAILER includes all the features of a heavy duty trailer plus Escalator Deck and Winch A 0 N O 0 0 Q VA SAN AMA A CA gt Z K Adjustable Bumper Bar OY gt V 0 AVAA N N WANAN OVO YY NA YYVVVVVyy vy 00000000 4 4 SPECIFICATIONS ESCALATE TRAILER Model Number ET 2000 Serial Number Manufactured by Bil Jax Inc 125 Taylor Parkway Archbold Ohio 43502 419 445 9675 Specifications Rated Capacity 2000 Ibs 907 2 kg max Weight Empty 800 Ibs 362 9 kg Overall Width 96 in 243 8 cm Overall Length 148 in 375 9 cm Overall Height Bed Raised 32 in 81 3 cm Bed Height Raised 13 1 2 in 34 3 cm Bed Size Flat Surface 58 in wide x 72 in long 147 3 cm wide x 182 9 cm long Overall Bed Size 58 in wide x 86 in long Including Ramp 147 3 cm wide x 218 4 cm long Ramp Grade 6 degrees Hitch Size 2 in 5 08 cm ball Suspension Leaf Spring WARRANTY Bil Jax warrants its trailers for one year from the date of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with Bil Jax s operating and maintenance instructions structural components are also warranted for one year Bil Jax will at its option repair or replace any uni
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