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Solstice Gas ROV Fryers SSHLV Series Service Manual

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2. 68 32 1 Removing the Basket Lift 68 32 2 Replacing the Basket Lift Transformer 68 32 3 Replacing the Basket Lift Driver Board 69 32 4 Adjusting the Magnetic Co ete odo ccv eee 70 32 5 Replacing the Basket Lift ACIUalOFr a Eod 70 33 Replacing the Filter Pump and 4 72 33 1 Removing the Filter Pump and 72 34 Information Charts TableS unte ient prod a 75 34 1 Temperature Probe Resistance 76 e AME iC SIRE UU IU ee 77 343 ONCE SIZE A OSA Level ax s 78 35 Simplified Wiring BITE ID 79 351 Wiring Diagram Heat Control Wiring Left 8 Right 2 2 79 35 2 Wiring Diagram Auto Filter Board AFB2 Wiring ROV 80 35 3 Wiring Diagram Connector Locations Detail AFB2 W Jib amp No Bulk Oil Option ROV 81 35 4 Wiring Diagram Calibration Test Points and Indicators ROV 82 35 5 Wiring Diagram AC DC Control Voltage Supplies 83 35 6 Wiring Diagram Basket Lift Option amp C
3. T3 BLE 4 T5 Mi GRN A1E TS GRHNH 16 18 3 AWG SITO CORD 208 VAC 50 60Hz 3 1 3 8 FLA STANDARD zu 3 6 4 2 FLA PUMP TO 240 4 3 FLA m 7 LEESON ADD 15 AMPS PER HEAT BALDOR IF SHORTENING OPTION 15 SUPPLIED 4 WHT 18 BLK 18 1 24 2 18 i 16 3 AWG SJTO CORD GRN S 3 Miu ee ee SOLOFILTER GRH 16 T5 SHORTENING HEATER OPTIONS REPLACEMENT PARTS ITEM DESCRIPTION VOLTAGE PART 2 120 5080Hz 90133509 HTR1 Mee Z30 5OUS Hz HEATER TAPE 1 2X 72 SOV 50133504 20B 50 50Hz 80133508 HTR2 3 120 50 50Hz 560133501 OIL HOSE IH 230 5060Hz HEATER TAPE 1 2X 33 25 60133502 SGH 55 1 824 zZUB 5OAS H E OIL HOSE HEATER 1 2X JAN 80123506 ig eem z g 5O 50Hz 560133508 4 120 5060Hz 60133521 FRYPOT LINES 230 50 50Hz TER TAPE 1 EGIB 25475 HEATER 1 2X 33 25 24D 50Hz 80123502 ZOB NSOHz 50133507 4 120 5060Hz 60133510 FRYPOT LINES zal 5WVEOHz TERT xar 33511 Bd SINE HEATER 1 2X 24 18W 801325 S5H60wW 208 5060Hz 60133512 22 392 1 SHORTENING HEATER OPTIONS 89 Pitco SSHLV ROV Gas Fryers NOTES 22 392 Rev 1 90 Pitco SSHLV ROV Gas Fryers NOTES 22 392 Rev 1 91 Pitco SSH
4. 6 Follow steps 1 through 5 in reverse to reinstall a new basket lift driver board 69 Pitco 55 ROV Gas Fryers 32 4 Adjusting the Magnetic Sensor 1 Make sure the sensor is approximately 3 4 2 Make sure the sensor is approximately 7 3 4 inch from top of the motor to bottom of the inch from top of the motor to bottom of the sensor sensor PUT MM Mana V e SS gu 11 S 32 5 Replacing the Basket Lift Actuator 1 Cut all zip ties on the basket lift driver board 3 Disconnect the upper and lower limit connections on the basket lift driver board 2 Disconnect the transformer from the driver es board See Wiring Diagram Basket Lifts in 4 Remove the two 2 bolts which hold the Section 36 10 actuator using a 3 16 inch Allen key 22 392 Rev 1 70 Pitco 55 ROV Gas Fryers 5 Remove the top retaining bushing by 8 Rotate up the actuator collar unscrewing lt a 6 Slide the bushing off the shaft 10 Follow steps 1 through 9 in reverse to 7 Disconnect the motor connector from the reinstall a new basket lift actuator driver board L22 392 Rev 1 Pitco 55 ROV Gas Fryers 33 Replacing the Filter Pump and Motor 33 1 Removing the Filter Pump and Motor Photos are for illustrative purposes only and may not be an exact match to your appliance 1 Remove filter pan and filte
5. 3 v n FROM LIMIT BRN 2 mi zs HEAT DEM RED 1 M Z5 NONE 7 e TO LFT BL WHTH 6 RT BL VIOL 5 e E oes P34 L DG SOM RED 1 4 p bar ae NONE ji 1 T i Ec 4 12 LEFT BACKUP CNTRL 25101 1 4129 m in R52 pna 4 lecce cc com O LEFT COOKING CNTRL SCB VALVE L 098705432 1 6 lt m To 5 SNE wc 77721 92217 x gt T c5 x oz xd a Demy Ys 7 z C2 OD DT D K CO ue J Lud m lt O O merae i O CU r3 lt 4 gt gt COOKING CONTROL m lt HEFT OR SINGLE VAT 52 i3 DIRECT WIRE Figure 1 Bottom left corner of Auto Filtration Board L22 392 H1 12 Figure 2 Auto Filtration Board Pitco SSHLV ROV Gas Fryers ONLY IF MANLIAL TOP OFF MOMENTARY SWITCH 15 USED R BLU 3 TOSW L W BLK 1 2 ZAVAC H RED 1 LEGACY ONLY OLD VERSION ONLY 2 RED HANDLE BER FO UNITS AS TILT SW NEEDED sw 4 PLIT VAT ONLY ConBUS PORT Fry By Wire Scheme 1 iK FRAME GND P135 R ACau 20e 6 ORG HEAT FEED BACK HEAT FEED BACK O
6. 55 mmm 46 m m 55 46 55 ER SGM1824 SRTG MEME 22 392 Rev 1 77 Pitco SSHLV ROV Gas Fryers 34 3 Orifice Size at Sea Level Chart Orifice Size at Sea Orifice Size Required at Other Elevations 2000 3000 4000 5000 6000 7000 _ 8000 9000 10 000 Lm 5 5 5 _ 60 61 62 63 64 60 65 6 22 392 1 78 Pitco SSHLV ROV Gas Fryers 35 Simplified Wiring Diagrams NOTE The following wiring diagrams represent the latest revisions and most common models A current wiring diagram for the fryer can be found on the inside of the fryer door or call the Pitco Service Department for your particular unit 35 1 Wiring Diagram Heat Control Wiring Left amp Right ROV LEFT SIDE CIRCUIT SHOW BELOW RIGHT SIDE IS IDENTICAL WITH REFERENCES P J2 ae 24 BR FROM SHEET 1 WHT WHT J P34 L J P527 R BASKET LIFTS V0L TO SHEET 1 J10 J P1 a 10615 8 MATCHLESS INGINTION WITH SELF CLEANING BURNER RER sci NO BACK UP CONTROL HEAT CONTROL WIRING LEFT amp RIGHT 79 22 392 Rev 1 Pitco SSHLV ROV Gas Fryers 35 2 Wiring Diagram Auto Filter Board AFB2 Wiring ROV FROM SHEET 1 FROM SHEET 1 B er MOL PUMP RUN SHEET 4 OIL LEVEL 502 J7 PROBE HTR RY LT B RED EXTENDED i LEFT 1 AA J HTR COM P428 NORMALLY RETRACTED L
7. Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces Hot oil and surfaces can cause severe burns and injury Do not bang fry baskets or other utensils on the joining strips between batteried fry pots Banging frybaskets or any other utensil on the joining strip will distort and promote oil migration inside the fryer NEVER run water through the filter pump Water will damage the pump seals and render the pump inoperable It will also void the warranty on the filter pump Some US states require any gas appliance to be installed by a state licensed plumber or pipe fitter Check with your local municipality prior to installation This equipment must be installed accordance with appropriate local and national codes in the state country and or region in the appliance is to be operated Contact your local gas authority for guidance This equipment is to be installed compliance with the basic plumbing code of the Building Officials and Code Administration International BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTE Photos and drawings used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures This appliance is intended to used for commercial applications For example in kitchens of restauran
8. L22 392 H1 2 Pitco 55 ROV Gas Fryers DANGER Instructions to be followed the event operator smells detects a gas leak must be posted prominent location This information can be obtained from your local gas company or supplier Failure to post the instructions could leave an active gas leak unresolved leading to fire property damage injury and death PANE DANGER The contents of the crumb catch and or filter pan of any filter system must emptied into fireproof container at the end of the frying operation each day Some food particles can spontaneously combust into flames if left soaking in certain oil shortening materials causing fire property damage injury and death DANGER Any andall spilled oil water or other liguids that occurs as a result of operation cleaning maintenance or repair of this fryer should immediately be cleaned and dried Failure to do so can create a slippery surface resulting in falling impact injury or death PANE DANGER Check for gas leaks after installation or servicing of a gas fryer Apply leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death DO NOT use the filter pan to transport oil hot or cold The filter pan is not designed to transport oil Serious injury will result from slippin
9. nn nnn nnn nnne n nnn 34 15 Changing Filter Pump ACIUalOr oe RP 35 16 Testing the Auto Top Off Probe if equipped 2 eee 36 17 Replacing the Auto Top Off Probe If equipped esses 38 18 Gas CONVEFSION met 40 19 Return 41 20 Replacing the Optional Flush Hose Assembly and Valve 42 21 Replacing the Waste Oil and 45 21 1 Removing Rear MOUNTING Bracket Rx Iph E ERR V ep s a 45 21 2 REMOVING Ne Ghieck VANG tbt ios tas 46 22 Removing the Filter Pump from the Motor 1 111111111 1 48 22 1 FACDIACING eeu 48 23 Replacing the Drain Line or Gasket lea 49 L22 392 H1 6 Pitco SSHLV ROV Gas Fryers 24 Replacing the Pump Relay and Circuit Breaker eee esee eere eene 50 24 1 Replacing the Circuit Breaker 50 24 2 Replacing the Pump Relay bja lk iM URN 51 25 Cleaning the Gas
10. 19 6 gt Manual Operation of Drain and Return Auto Filter Only 20 T Blocked Drain Auto Filter Only 5 coc tote ene Rees a cesa cenas A 21 7 1 Replacing the Relay Board and nennen nnns 22 9 CHECKING Resistance e mcm 23 8 1 Checking the Resistance of the 23 8 2 Diagram Identifying Terminals for Second Resistance 24 8 3 Checking the Resistance of the DVI Switch 24 8 4 Checking the Resistance of the Hi Limit 25 8 5 Checking the Resistance of the Temperature Probe 26 9 Replacing Temperature 27 10 Replacing the Ignition Module and Hi Limit eee esses 29 11 Replacing an Igniter Pilot Assembly 1 1 6 nnn 30 12 Replacing Drain Valve with Actuator Auto Filter Only 31 13 Replacing the DC Power 2 2 2 2 2 33 14 Replacing Transformer Power BOX 1 ener
11. Solstice Gas Fryers SSHLV Series Service Manual 1 EH 1 2 3 4 5 2 7 o k lt bd RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE L22 392 R1 10 14 Pitco 55 ROV Gas Fryers DANGER Improper installation operation adjustment maintenance all alterations or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service manuals thoroughly before installing or servicing this equipment DO supply the appliance with a gas that is not indicated on the data plate If conversion of the appliance is required contact your dealer or authorized service agent PANE DANGER Only qualified service personnel may service or convert this appliance to use gas other than that for which it was originally manufactured Improper conversion can lead to property damage injury or death DANGER Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death PANE DANGER No structural material the fryer should altered removed to accommodate placement of the fryer under a hood or any other reason Unauthorized modifications could cause improper combustion and excess heat causing pr
12. 2 screws which hold the pump relay using a Phillips screwdriver 2 Remove all wires on the pump relay using needle nose pliers See Simplified Wiring Diagrams section 35 7 L22 392 Rev 1 3 Remove the pump relay 4 Reinstall the new pump relay by following steps 1 through 2 in reverse 91 Pitco 55 ROV Gas Fryers DANGER Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Bend the gas valve vent tube to allow for removal 2 Loosen nut at the base of the vent tube with a 3 8 inch open ended wrench and then remove L22 392 Rev 1 25 Cleaning the Gas Valve Vent Tube 3 Clean the tube not shown and reinstall Insure the vent tube is not reinstalled in an upright position and insure there are no kinks in DANGER A Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death 52 Pitco 55 ROV Gas Fryers 26 Checking the Gas Pressure 26 1 Taking a Supply Gas Pressure Reading 1 Turn off gas 4 Finish tightening the test f
13. N 0 key another scrolling message FRYER WILL BECOME INOPERABLE CONFIRM SHUT DOWN message T ves 5 If you press the 0 key then the message will revert to the display Blocked Drain as in number 1 If you press the Y 6 key message will display Call Service ERR the fryer will no longer operate If a multi fryer system the other fryers shouldn t be effected by this error DO NOT UNPLUG FRYER FROM SUPPLY POWER If the unit is unplugged and plugged in again you WILL damage your drain valve and void the warranty DO UNPLUG FRYER FROM SUPPLY LOWER Pitco 55 ROV Gas Fryers 7 1 Replacing the Relay Board and Paper 1 Remove the front panel See Removing the Controller Front Panel Bezel in Section 5 1 2 Disconnect all connections from the board 3 Remove the seven 7 screws which hold down the relay board using a small flathead screwdriver 4 Remove the relay board and flip it over L22 392 H1 22 5 Remove the existing insulation paper and replace with a new insulator paper DRL 3 4 8 4 A 7 lt S 9 EA 5 4 4 sa A MS Make sure the insulation paper doesn t have puncture marks in it 6 Reinstall by following steps 1 through 5 in reverse Pitco 55 ROV Gas Fryers 8 Checking Resis
14. and Service Personnel 10 2 3 EE 10 2 3 1 Qualified and or Authorized Operating 10 232 tie od coat ede tando Du Pe 10 2 4 Shipping Damage Claim nnns 11 3 Theory Of OpelkalloDnus iiie n are aka 11 3 1 The Matchless Ignition ae ote 11 3 2 Auto Filtrall n BONOS eee eel Ne 12 3 3 TACOS LR 14 3 4 Fyer seguente Operaio serron ea E etn dd M ee ears 14 3 5 SCI 14 3 6 OY aei tee sn cod A 15 3 7 Filter System Manual Filtration 9 9 15 3 8 Basket LAG CUO ING _____ _ _ 16 2 TOD Of ATO ODIIOFal 16 2 40 Automated Fillratlon NP bru 17 4 Accessing Fryer Tor ten aUe ved oa M Sues ER PE Be 18 5 Replacing the Controllers aki nx ada a aanaeio aka 19 5 1 Removing the Controller Front Panel
15. i RED 24 LEFT SWITCH OPTION 5 w ak TOP OFF L 3 RIGHT S Suc MANUAL TOP OFF SWICH OPTION HE J P135 AUTO FILTER BOARD 2 WIRING L22 392 Rev 1 80 Pitco SSHLV ROV Gas Fryers 35 3 Wiring Diagram Connector Locations Detail AFB2 W Jib amp No Bulk Oil Option ROV FLASH CODES FOR INFO LED AMBER RR 58 22 al 5 INDICATOR Tem er ConBUS PORT we m een n t A Fry By Wire Scheme PONER a na maz mne EI AC POWER 2ND TRANSFORMER FROM TRANSFORM NUMBER OF WIRES MAY VARY FOR HEC SOUT FOR Kec NUMBER OF WIRES MAY VARY 27 3 mmm us i GRN FRAME GND 155 a LH 24v 155 R roy GRAY THERMAL SW GRAY CRED CLEAN VALVE SOL rv LOW JB ma POLARITY WHEN NO FILTER SOON RNA INDICATORS ARE ON CONNECTOR LOCATIONS DETAIL AFB2 W JIB amp NO BULK OIL OPTIONS 22 392 Rev 1 81 Pitco SSHLV ROV Gas Fryers 35 4 Wiring Diagram Calibration Test Points and Indicators ROV STATUS TO COOKING CONTROL AND ALL OTHER CABINETS BULK OIL 1 IS 24 TO DC COM INFO LED AMBER LED22 LED7 RESOURCE DESCRIPION BTO BT 1 BT2 OIL LEVEL PROBE 8 NO FILER OPERATIONS 1 1 1 1 RIG
16. CONNECT TO 411 RIGHT BASKET BWA 3 SHEETS 1 OR 2 TO P12 SHEETS 1 OR 2 BASKET LIFT OPTION REPLACEMENT PARTS DESCRIPTION CHIL HAEHET LIFT DRIVER BAD toy ACTUATOR LINEARE DC MOTOR VIETWITTZHES LH SWITCH WOLTAGE SELECT WITH VOLTAGE SELECT MIH XFMH 120 208 2504 VAL BON CLASS 2 TE z ACTUATOR LINDAR MOTOR WISWITCHEB RH s METI 7 L22 392 Rev 1 8 Pitco 55 ROV Gas Fryers 35 10 Wiring Diagram HTR4 1 P18 115V 60HZ apo NESAS NEEDED 3 LINES NEEDED U S AND CANADA FRY POT LINE OIL LINE 2 IF USED x m 44 s WHT WHT 1 1 E 2 2 L 3 3 20 1 3 TYPICAL RETURN VALVE OR FLUSH HOSE FRY POT LINE 1 FRY POT LINE VALVE OPEN USED IF USED AS SHOWN WHT 18 19 18 em 123 123 123 12 12 em 588g em ho Pe Fo m 7 Bd d d ENABLE WYBR la JUMPER 1 452 52 123 Poa 123 s I i SGM SGH AP RT 1 m s PUMP WHT RUN 3 BLL BLE em BLK 16 86748001 SPLITTER SSH AND EXTENSION HARNESS USED AS NEEDED BI SUPPLY LIME VOLTAGE TO i i THE NEXT HEATER IN SYSTEM WHT 18 J51 P51 HTR1 p TiS SOW PUMP RETURN LINE 2 LA ma ME
17. Frialator to perform service on the equipment All authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a minimum amount of parts for Pitco equipment Failure to use qualified service personnel will void the Pitco warranty on your equipment 2 4 Shipping Damage Claim Procedure What to do if your equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately regardless of extent of damage 2 Inspect For and Record Visible Loss or Damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Loss Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately upon discovery and file a concealed damage claim This must be submitted within 15 days of date of delivery Be sure to retain container for inspection PITCO DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 3 Theory of Operation SSHLV Series gas fryers utilize a welded stainless steel fryvat that is directly heated with high efficiency atmospheric burner tubes The atmospheric burner tubes eliminate the maintenance heavy and inefficien
18. assembly using a 5 16 socket mw Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove the lower connection at the 3 way return valve in the back of the unit using a 15 16 inch wrench 5 Remove the flush hose assembly 6 Remove the four 4 screws from the magnets using a flathead screwdriver 2 Remove the male quick disconnect using a 15 16 inch wrench p 22 392 Rev 1 42 Pitco 55 ROV Gas Fryers 7 Remove the two 2 screws from the valve 9 Lift bracket out and slide forward mounting brackets using a 5 16 socket 10 Bend down tabs of the stem nut washer using a needle nose plier lt 8 Slide the bracket to the back of the assembly 11 Remove the nut using a 7 16 inch wrench 22 392 Rev 1 43 Pitco 55 ROV Gas Fryers 12 Remove the handle 13 Remove the mounting bracket L22 392 Rev 1 14 Remove the piping using a 15 16 inch wrench on the valve and an adjustable wrench on the piping 15 Replace the flush hose assembly and valve by following steps 1 through 14 in reverse 44 Pitco 55 ROV Gas Fryers 21 Replacing the Waste Oil and Components 21 1 Removing Rear Mounting Bracket 1 Rem
19. death 8 Remove the control box and wiring harness for each fryer that shares a common top deck 9 Remove the four 4 screws per fryer which hold the top deck down using a 5 16 inch Socket 10 Remove the top deck by pulling up ZEE L22 392 Rev 1 11 Remove the six 6 screws which hold the back of the splash back using a 5 16 inch socket o 12 Score the silicon sealer between the front of the splash backs using a flathead screwdriver or utility knife 13 Remove the two 2 screws which hold the front of the splash back using a flathead screwdriver 65 Pitco 55 ROV Gas Fryers 14 Remove the splash back by lifting up 15 Remove the six 6 screws which hold the tank to the cabinet using a 5 16 inch socket L22 392 Rev 1 16 Remove the channel strip by pulling up RD 1 ER 17 Score the silicon sealer between the tanks using a flathead screwdriver or utility knife 18 Remove high limit and temperature probes See Replacing Ignition Module and Hi limit Section 10 19 Remove the two 2 screws which hold the top deck support using a 5 16 inch socket 66 Pitco 55 ROV Gas Fryers 20 Lift up and pull out the tank i NOTE Lifting the tank requires two 2 technicians 21 Set tank on floor 22 Remove the drain line using a pipe wrench L22 392 Rev 1 23 Remove the four 4 s
20. 115 6 4013 405 207 2 519 86 80 26 7 84644 245 118 3 3723 410 210 0 494 24 85 29 4 75136 250 121 1 3458 415 212 8 470 16 90 32 2 66823 255 123 9 3214 420 215 6 447 49 95 35 0 59540 260 126 7 2991 425 218 3 426 13 100 37 8 53146 265 129 4 2785 430 221 1 406 02 105 40 6 47523 270 132 2 2597 435 223 9 387 04 110 43 3 42569 275 135 0 2422 440 226 7 369 14 115 46 1 38195 280 137 8 2262 445 229 4 352 24 120 48 9 34328 285 140 6 2113 9 450 232 2 336 29 125 51 7 30902 290 143 3 1977 3 455 235 0 321 21 130 54 4 27862 295 146 1 1851 0 460 237 8 306 94 135 57 2 25161 300 148 9 1734 3 465 240 6 293 46 140 60 0 22755 305 151 7 1626 1 470 243 3 280 69 145 62 8 20610 310 154 4 1525 9 475 246 1 268 61 150 65 6 18695 315 157 2 1433 0 480 248 9 257 15 155 68 3 16981 320 160 0 1346 7 485 251 7 246 30 160 71 1 15446 325 162 8 1266 6 490 254 4 236 00 165 73 9 14069 330 165 6 1192 1 495 257 2 226 24 170 76 7 12823 335 168 3 1122 8 500 260 0 216 96 NOTE Resistance of either probe lead to the frame of the appliance should read as on the meter Typically this is 1Meg ohms or more 5 9 32 F 9 5 32 22 392 Rev 1 76 Pitco SSHLV ROV Gas Fryers 34 2 Orifice Size Chart Main Burner Main Burner 47 48 SSHLV ROV SSHLVT ROV a 1 25 mm sea SG14T Nat 43 SSH55T LP ae di er SG6H SSH60 46 46 55 46
21. 8 Remove the right burner s by sliding them SCB runner tube using a 5 16 inch socket off the SCB runner tube a 7 Remove the two 2 screws which hold each burner using a 5 16 inch socket 10 Remove the left burner s If you have already removed runner tube just remove the left burners 11 Reinstall the new burner s by following steps 1 through 12 in reverse PANE DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death 22 392 Rev 1 62 Pitco 55 ROV Gas Fryers 30 2 Replacing the Burner Assembly See Replacing the Burner s in section 31 1 1 Remove the burner shield zi UE s 7 Ye i NOTE When reinstalling the burner shield opening should face toward the pilot 3 Remove the burner rack by pulling it toward the front of the unit 4 If necessary replace the insulation on back of the burner rack Please note insulation may vary from this picture depending on model 2 Remove the eight 8 screws 3 screws on the top and 2 in the middle and 3 screws on the bottom which hold the burner rack using a 5 16 inch socket 22 392 Rev 1 5 Reinstall a new burner assembly by followi
22. EDB RET VALVE L RT2 OLP HEATING 5 T 1 RTD COM J P127 J P429 J P532 RUN LED 1 8 ACUTATOR DRIVER ___ E ER NORMALLY RETRACTED BLK RET VALVE L LED 2 8 ACUTATOR DRIVER RET VALVE R LED 3 ACUTATOR DRIVER DIVERT VALVE LED ACUTATOR DRIVER J P423 DIVERT VALVE NORMALLY RETRACTED BLK TO SHT 2 DRAIN RELAY LEVEL 522 8 GEMIM VALVE CLOSED RED GEMINI WD2402 VALVE 9 VALVE PROBE 1 R DRAN CLOSED L we 17P437 ECT AUS RIGHT IPSS silim BLK e D SWITCH LED17 unc A 1 5 COM DRAIN VALVE L LED 5 RY 1 2 ORG RE GEMINI ma R 1 438 J F DRAIN VALVE R LED ACUTATOR DRIVER WHT SWITCH MR N AUTO FILTRATION RA FERA 15154 Eje PAN EMPTY 60183201 REV B 15155 PAN FULL S AUTOMATIC FILTRATION BOARD AFB J P132 OPTIONAL RED 4 E SOON sr PLACE PUN Siem RED ED LEFT FILT SOON ni LK 4 IND 2 p SOON 1 1 RETE es 1 IX LOW JIB RED 1 IND 5 JIB 4 126 FLUSH HOSE OPTION BRUGES si LR o oo ooo OPTIONAL
23. HT E Z NoE ____ _______ DIGIT CODE DESCRIPTION DETECTING OIL DETECTING OIL RECENT TOP OFF Auto Filter Board appears dead Tag What Test Point 1 24VDC Applied to Board TP9 2 5 VDCRegulator Statusand Info LEDs should be flashing 7 3 Temperature Stable Reference 2 5V nominal 5 4 to D Reference Voltage 2 048V T6 Left or Right Oil Level Probe not functioning MAC POWER x What Value 4 AUTO Ohms Jt 1 1 Fi LTER 5 Unplug probe at J7 Measure ohms RED to RED 150 nd RIGHT Either RED to frame Should be OPEN Open BOARD 2 prm fa o Measure resistance BLK to BLK Varies with gt 100 8 Imm E nee temperature 100 ohms 32 167 350F lt 167 w 1 1 _ ida T A eis Ma Either BLK wire to frame Open Open s If ok re plug probe at J7 ne os QU A Lu we cun uu c gt T T ka What Test g f m E za 4 4128 8 12 2014 10453 Mi 7001314 DRONI 6 Unplug probe at J7 Install testconnectorw 200 ohm s 4530 minnie unm dummy RTD resistoracross terminal4 amp 5 e Es Z IJDT OZI 0000000000 PO pse Measure TPfor 1 913 Volts Adjust TR2 L to obta
24. LV ROV Gas Fryers PITCO In the event of problems with or questions In the event of problems with or questions about about your order please contact the Pitco your equipment please contact the Pitco Frialator Frialator factory at Authorized Service and Parts representative 603 225 6684 World Wide ASAP covering your area or contact Pitco at the Website Address www pitco com number listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY STREET CONCORD NH 03301 L22 392 Rev 1 92
25. Models of Gas Fryers amp Broilers Electric Models of Electric Fryers F Filters Filters Months A January G July February H August C March J September D K October L November F June M December If parts returned to the factory under warranty are found to be a functional serviceable Pitco may at its discretion decline warranty reimbursement and may charge for replacement parts L22 392 H1 9 Pitco 55 ROV Gas Fryers 2 2 Safety Information Before attempting to install operate or service your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in shaded boxes similar to the one below PANE DANGER Clean up spilled oil or shortening immediately Oil or shortening left on the floor creates slipping hazard that will result in personal injury sustained from falling NOTE boxes contain especially important information CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system and or minor personal injury WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and or moderate personal injury and which may cause your system to malfunction PANE DANGER DANGER boxes contain information about actions or conditions that may cause or result serious injury or death to person
26. N TOC MEHR LEES 115V SOBOHZ 7 IF SHORTENING OPTION L M IS SUPPLIED T8 T4 T2 M1 M2 18 AWG WHT 16 1 T3 GRN 18 T5 G HEMA 5 15F 16 3 AWG SJTO CORD STANDARD FILTER PUMP REPLACEMENT PARTS JI IT ITEM VOLTAGE DESCRIPTION PART NO cpi 120 5060 2 BRKR 10 SINGLE POLE 60077901 208 240 50 60Hz ERER SAMP TWO POLE 60078502 F2 FUSE 0 24 250V TIME DELAY CERAMIC 80132701 FH2 FUSE HOLDER IN LINE 25 X 1 25 PP107B5 NEMA 5 15P 120 5060 RELAY 24VAC 30A SPST PP11058 mu RIGHT ANGLE 7 208 240V RELAY 24VAC 30A DPST 60104701 16 3 AWG SJTO CORD 16 3 AWG SJTO CORD SWITCH PROXIMITY MAGNETIC B5305001 SOLOFILTER OPTIONAL SWITCH ACTUATOR MAGNETIC 10283 120 500 MOTOR AND PUMP 1 3HP 80130801 24 viSOHz MOTOR AND PUMP 1 3HP BGPM 60130802 MOTOR AND PUMP 1 3HP BGPM 60130808 MOTOR AND PUMP 1 3HP SGPM 60130806 24 0V SOHE MOTOR AND PUMP 1 3 SGPM 60130807 206 5060 2 MOTOR AND PUMP 1 3HP SGPM 60130810 SAGO 2 i MOTOR AND PUMP 1 3HP BGPM 60143501 akna 2DB Z40V S0 GDHz MOTOR AND PUMP 1 APM 60143505 wo M5v 50 50Hz VIKING 230v 50 60Hz MOTOR PUMP 1 2HP 5GPM 60143502 SGPM 206 240W5060Hz MOTOR AND PUMP 1 3HP 5GPM 60143504 120 500 XFMR 120 24 60130301
27. RG T 6 32 BRN FROM HI LIMIT RED HEAT DEM pit LS WHT TO BL BH i hom 55 RS RED DC com 232 8 1 1 T wt i ES zl D i a 4 1 1 5 r 5 1 1 fi 4 F L 2 be gt C ko i 3 3 Fees lili ay Es ME 202 288 z 1 WRE DIRECT WIRE Low um 88 ie LIGHT ON RELAY I ON 1 2 OHMS LEGACY BUILDS ONLY Aa NOT USED ON NEW EQUIPMENT lt lt Ribi an 13 L22 392 H1 Pitco SSHLV ROV Gas Fryers 3 3 Thermostats SSHLV Series gas fryers have temperature probes located above and between the third and fourth heat tube of each fryvat split vat fryers have two probes one in each vat SSHLV fryers like all oolstice series fryers use a thermistor style temperature probe In this type of thermostat the probe resistance varies directly with the temperature That is as the temperature rises so does resistance Circuitry in the controller monitors the probe resistance and controls burner firing when the resistance exceeds or falls below programmed temperatures setpoints SSHLV Series gas fryers are also equipped with a high limit thermostat In the event that the fryer fails to properly control the oil temperature the high limit thermostat prevents the fryer from overheating to the flash point The hi
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29. Valve Vent Tube 52 26 Checking the Gas Pressure 53 261 Taking Supply Gas Pressure Reading a 53 26 2 Taking a Manifold Gas Pressure 55 26 3 Adjusting Manitold Gas PreSSUre uita at rene ao se ou ovala i 56 264 Pob PIANC veja qo lieu shed ecu toni e eec ed 56 27 Replacing the Self Cleaning Burner Solenoid ecceeee eere 57 28 Replacing the Gas uiid iio ee peo oe DUCI x ue 58 29 Replacing the DVI Switch Manual Filter Only eere eene 60 30 Replacing the Burner 1 11 eere nein enne nn nhan nnn n nnn 61 30 1 Replacing speed coe 61 30 2 Replacing the Burner ASSemblY ica eode eL Res Pa ve 63 31 Replacing the FrIypOt 64 32 Replacing the Basket Lift Components
30. Z30V50BOHz XFMR 240 24 SVA 60130302 20BV 50 50Hz XFMR 208 24 VAC SVA 60130303 22 392 1 Filter Motor 115V 60Hz SHORTENING HEATER OPTIONS Pitco 55 ROV Gas Fryers 35 11 Wiring Diagrams Filter Motor 208 240V miha 1 r3 p TO NEXT FRY POTS 208 240V FILTER PUMP OPTIONS F LINES AB NEEDED FRY POT LINE 2 IF USED SES Luo WHT WHT HTR2 1 1 uu 5 ri 1 3 3 420 JP22 4 a TYPICAL FRY POT LINE CIL LINE 1 FRY POT LINE VALVE USED USED Ka AS SHOWN SE a J19 J18 123 123 23 154 bo z at Je 88748001 5885 2 SPLITTER FEER 0 2A TD MEHR 2 RU 4 WIBRN 2 1 33 j av 52 234 SGM SGH gt hr 1 4 RUN ORG 3 BLU 86748001 SPLITTER SG 55H t AND EXTENSION HARNESS USED AS NEEDED TO ON OFF SUPPLY LINE VOLTAGE TO RESET THE HEXT HEATER SYSTEM WHT 16 m J51 51 HTR1 NIJE 240V OR 2084 SONY BLK 18 1 1 L HN BLK 18 2 2 WHT 18 s 3j PUMP RETURN LIME mi J72 GND PUMP MOTOR PUMP MOTOR 230 SO GDHZ s 240 S0HZ LEESON OR BALDOR LEESON M L L T4 P2 T8 T 1 2 L BRN WHT 18 T2 WHT 16 1
31. an rails are not shown Lower the filter pump to the floor and then pull it out 13 Remove the three 3 bolts on the bottom of the filter pump base using 1 2 inch open ended wrench 22 392 Rev 1 14 Remove two 2 screws on back of filter pump using a 5 16 inch socket 15 Remove existing piping from old filter pump using two adjustable wrenches 16 Reinstall a new filter pump by following steps 1 through 13 in reverse 74 Pitco SSHLV ROV Gas Fryers 34Information Charts Tables 22 392 Rev 1 75 Pitco 55 ROV Gas Fryers 34 1 Temperature Probe Resistance Chart Probe Resistance in 5 F Increments Probe Probe Probe Probe Probe Probe Temp Temp Resistance Temp Temp Resistance Temp Temp F C Ohms F C Ohms F C ms 10 12 2 562734 175 79 4 11719 340 171 1 1058 23 15 9 4 483875 180 82 2 10716 345 173 9 998 09 20 6 7 417167 185 85 0 9812 350 176 7 942 00 25 3 9 360589 190 87 8 8995 355 179 4 889 67 30 1 1 312474 195 90 6 8255 360 182 2 840 78 35 1 7 271446 200 93 3 7586 365 185 0 795 10 40 4 4 236370 205 96 1 6979 370 187 8 752 38 45 7 2 206311 210 98 9 6427 375 190 6 712 41 50 10 0 180491 215 101 7 5926 380 193 3 674 95 55 12 8 158252 220 104 4 5470 385 196 1 639 87 60 15 6 139055 225 107 2 5055 390 198 9 606 96 65 18 3 122489 230 110 0 4675 395 201 7 576 09 70 21 1 108051 235 112 8 4329 400 204 4 547 09 75 23 9 95539 240
32. aned and dried Failure to do SO can create a slippery surface resulting in falling impact injury or death L22 392 H1 20 Pitco 55 ROV Gas Fryers 7 Blocked Drain Auto Filter Only 1 Display of Blocked Drain retry The drain is not closing and the controller is not receiving the signal that shows that the drain has been closed Use ONLY the supplied drain cleaning tool to remove any food debris or foreign object from drain Use of any other tool can damage your drain valve and will void the warranty 2 Once you cleared the drain press YES button 6 key If drain closes and the controller receives the correct signal check the drain again to insure the cleaning tool has been removed Your fryer should go back into normal mode If not your controller will scroll block drain You only have 3 times to try and unblock drain before controller goes into lock out V 2 res um ve DT Use supplied clearing tool to remove any food debris or foreign 45117 3 lf after three tries the drain is still blocked the fryer will no longer operate If you have a multi fryer system the other fryers shouldn t be affected by this error Contact Pitco Service or Authorized Service Person for assistance There is NO reset from front controller panel L22 392 H1 21 4 f at any time you push
33. as Fryers 35 7 Wiring Diagram Filter Pump Options 208V 240V ROV 208 240V FILTER PUMP OPTIONS 16 3 AWG SJTO CORD SOLOFILTER NOTE 15 208 VAC 50 60 2 3 1 3 B FLA 230 VAC 50 60Hz 3 8 4 2 FLA 240 wer SOHZ FLA ADD 15 5 IF SHORTENING OPTION IS SUPPLIED FILTER PUMP OPTIONS 208 240 22 392 Rev 1 115V 60HZ U S AND CANADA 115 50 60 Hz 7 3 ADD 3 AMPS PER HEAT TAPE IF SHORTENING OPTION IS SUPPLIED SOLOFILTER NOTE 15 FILTER PUMP OPTIONS 85 Pitco SSHLV ROV Gas Fryers 35 8 Wiring Diagram Full Vat with SCB BASSET Ais Mil isis SHERTI V PATPOT PLUS OHMECI TO FILTER PUMP LOAD SHEET 4 inti eas LIL 1213 81591 TERLOM STAHOAR CE AC OOHTROL OPTION 21 5 p B amp B ho KI m d Full Vat With SCB 22 392 Rev 1 86 Pitco SSHLV ROV Gas Fryers 35 9 Wiring Diagram Basket Lifts AC VOLTAGE SELECT o UP LIMIT UP LIMIT To sj o To RIGHT ORG 2 B RED 3 BLK DOWN LIMIT DOWN LIMIT BRM 24 VAC BLE WH 3 10 BOVA 80 VA BASKET LIFT EVER 115VAC RIGHT 208VAC 50 60HZ 240 12 LEFT BASKET DWN 1 BASKET LIFT OPTION COMMON 2 lt
34. as valve Two types are currently used A closed box design is used in most fryers but in some fryers built for export the module is packaged differently A single one spark module is used on current production full vat fryers All dual vat fryers use two single one spark modules The ignitor pilot assembly consists of an igniter a pilot tube hood and a flame sensor L22 392 H1 11 Pitco 55 ROV Gas Fryers 3 2 Auto Filtration Boards All fryers in this series have an Auto Filtration Board AFB located in the component box behind the control bezel The AFB provides a bus between the controller and the fryer s individual components without requiring additional wiring by using a communication protocol over a twisted pair and allows the controller to execute commands from one central point The heat control circuit is show below in Figure 1 This is the bottom left corner of the AFB For a split vat this is duplicated on the bottom right hand corner AC POWER COMPONENT FROM IRANSFORMER RIG NUMBER OF WIRES MAY VARY BL IO DRAIN SW BRN NC bs n VALVE FRAME GND GRN 5 e 24V 4 Z will D10 poi FAST ACTING FUSE ONLY HEAT FEED BACK ORC 6 TR P AC COM WHT 5 PUMA VATO usa amp e 52 SIDE ON YEL 4 e io sre a P32 L
35. c 8 2538 3909 190 4 JOIVOIONI 50115 404 3909 HSV 1 0 395 3015 1331 ZP d SNOIIVM3dO ON Tid 9 13 31 10 1404 SNEGON Lid Lid 0 18 40530 12400544 031 77031 O37 OJNI 404 3009 HSY 140 10 WING SIJNIGVO TIV 1081802 9NDIOOO OL SNLVIS 22 392 H1 Pitco 55 ROV Gas Fryers 17 Replacing the Auto Top Off Probe If equipped Prior to moving testing maintaining or repairing any appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Using a 5 16 nut driver Remove two 2 screws from SCB runner tube NU ME SY LIT L22 392 H1 3 RUP two 2 screws from pilot assembly 4404 4 Use two 2 wrenches 1 1 16inch 15 16 inch to remove top connection of gas valve Ew A Lal 38 Pitco 55 ROV Gas Fryers 6 Remove five 5 screws from burner plate using 5 16 nut driver 7 Position burner as
36. ck in tank using high temperature food grade thread sealer Install white housing on terminals Tighten ferrule nut on stuffing block Plug connector back in to entrance box J7 J107 Tighten screws on probe holder gt za 64 22 392 H1 28 Pitco 55 ROV Gas Fryers 10 Replacing the Ignition Module and Hi Limit 3 Lift the ignition box up and back towards the burners Prior to moving testing maintaining or repairing any appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove one 1 screw which holds the ignition module using a 5 16 inch socket 4 To open the ignition module box remove 2 two 5 16 screws that hold the cover plate on and slide the plate up to gain access to the ignition module You now have access to ignition Do Or hi limit to i or Na 2 Remove 3 pin connector and 9 pin connector on top of the box You may have to support the wiring to avoid tangling in the gas lines 5 Reinstall ignition module hi limit assembly The box has 4 mounting tabs Make sure the tabs are mounted correctly or the box will not seat properly when re assembled 6 Test for proper operation once job is complete Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all
37. ckly your Pitco Frialator ASAP or Service Department representative requires certain information about your equipment Most of this information is printed on a data plate affixed to the inside of the fryer door Part numbers are found in the Service and Parts Manual Parts orders may be placed directly with your local ASAP or distributor A list of Pitco Factory Authorized Service and Parts is located on the Pitco Frialator website at www pitco com If you do not have access to this list contact the Pitco Frialator Service Department at 603 225 6684 or by email at Literature Fulfillment brochures spec sheets manuals Literature Pitco com Non urgent service parts inquires 1 part numbers or reference information parts pitco com Non urgent technical service questions service pitco com Non urgent warranty questions warranty pitco com MAILING ADDRESS Pitco Frialator P O Box 501 Concord NH 03302 0501 SHIPPING ADDRESS Pitco Frialator 10 Ferry Street Concord NH 03301 EQUIPMENT REFERENECE INFORMATION Date Purchased L22 392 H1 5 Pitco SSHLV ROV Gas Fryers TABLE OF CONTENTS 1 NOICE a ed a 5 2 General 8 2 1 Seral NUM DET S cene ke ble ite 9 MON adv EP 10 2 2 1 Installation Operating
38. connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death L22 392 H1 29 Pitco SSHLV ROV Gas Fryers 11 Replacing an Igniter Pilot Assembly Prior to moving testing maintaining or repairing any appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 First cut and remove the zip ties which hold the flame sensor wire then carefully remove the ignition wire boot and move it out of the Way 2 Remove the two 2 screws which hold the pilot assembly using a 5 16 inch socket One 1 of the screw holds the ground wire be careful when removing the screw L22 392 H1 30 3 The pilot assembly consists of the pilot tube flame hood flame sensing rod and spark rod and also the pilot orifice If spark wire flame sensor wire or ground wire need changing you will need to gain excess to the ignition module page 29 Spark Rod 1 J Plame Pilot Tube Flame 1274 Pilot orfice located in this LS fitting 4 Verify that the spark is adjusted correctly The purple spark should jump from the spark rod to the center of the flame hood The spark should not jump to the flame sensing rod Spark should be about inch in le
39. crews which hold the flue using a 5 16 inch socket and 3 8 inch close ended wrench 24 Remove the return valve using two adjustable wrenches E 26 Remove filter piping with 1 1 16 inch wrench 2 Follow steps 1 through 26 in reverse to reinstall a new frypot 67 Pitco SSHLV ROV Gas Fryers 32 Replacing the Basket Lift Components 32 1 Removing the Basket Lift Cover 1 Remove the six 6 screws which hold the 2 Lift up the back and remove back of the basket lift cover using a 5 16 inch Socket 32 2 Replacing the Basket Lift Transformer 1 Remove the two 2 screws which hold the 2 Remove all wires on transformer box using transformer using a 5 16 inch socket needle nose pliers See Wiring Diagram Basket Lifts in Section 36 10 1 Follow steps 1 through 2 in reverse to reinstall new transformer box 22 392 Rev 1 68 Pitco 55 ROV Gas Fryers 32 3 Replacing the Basket Lift Driver Board 4 Remove the actuator power connection using needle nose pliers 1 Remove all wires on basket lift driver board using needle nose pliers A gt P 2 Remove the sensor connection using needle nose pliers m 4 3 Remove the control signal connection using needle nose pliers 22 392 Rev 1 pa 7 adj iz 5 Remove the four 4 screws which hold the basket lift driver board using a Phillips screwdriver ur 4 3
40. en pins 1 and 2 The resistance should be approximately 150 ohms 2 ohms Place either probe to the frame of the fryer and insure you have an open circuit open to frame If the probe measure outside this range it must be replaced NOTE Prior to measuring the probes resistance between pins 4 and 5 insure the fry vat contains enough oil to completely cover the probe 2 Measure resistance with the multimeter between pins 4 and 5 The meter should read 167 OHMS at 350 degrees F Measure the resistance with black lead to the frame to insure an open circuit reading open to frame a Resistance is dependent on the probe temperature At room temperature the resistance is 108 ohms At cooking temperatures the resistance can be as high as 167 ohms If the probe measures within this range it s OK WIRING P7 OF UNPLUG PROBE J7 DIAGRAMS AFB2 MEASURE OHMS RED RESISTOR EN Kme EX LEFT OIL LEVEL PROBE HEATING RED 1 Lith TuS Pene J7 54 32 1 a sa Lg un a R38 pm i seje uj GAIN CHART REC LEFT R 2 UPPER LEFT CORNER OF AUTO FILTER BOARD 601601832xx UPPER RIGHT CORNER OF AUTO FILTER BOARD2 601601832xx LEFT SIDE OF SPLIT VAT OR FULL VAT RIGHT SIDE OF SPLIT VAT L22 392 H1 36 Pitco SSHLV ROV Gas Fryers
41. eplace the seal using 7 16 inch open ended wrench 4 Reinstall the filter pump head to the motor by following steps 1 through 3 in reverse 22 392 Rev 1 48 Pitco 55 ROV Gas Fryers 23 Replacing the Drain Line or Gasket 1 Remove one 1 screw on the drain line using 3 Slide off the drain manifold gasket a 7 16 inch wrench m 4 Slide out the drain line 5 Reinstall the new drain line by following steps 1 through 4 in reverse to PANE DANGER Any and all spilled oil water or other liquids that occurs as a result of operation cleaning maintenance or repair of this fryer should immediately be cleaned and dried Failure to do SO can create a slippery surface resulting in falling impact injury or death 22 392 Rev 1 49 Pitco 55 ROV Gas Fryers 24 Replacing the Pump Relay and Circuit Breaker 24 1 Replacing the Circuit Breaker 1 Disconnect the connections and power supply cords from the filter pump box 22 392 Rev 1 4 Remove all wires on the circuit breaker using needle nose pliers A P e pr 7 LI c1 5 amp a ul VII y 3L 7 5 Squeeze the tabs on the circuit breaker and push it out 6 Reinstall the new circuit breaker by following steps 1 through 5 in reverse 50 Pitco 55 ROV Gas Fryers 24 2 Replacing the Pump Relay 1 Remove the two
42. g falling or contact with hot liquids causing property damage injurious severe burns and or death DO NOT remove frypot fittings before all oil is drained from the tank Serious injury will result from slipping falling or contact with hot liquids causing property damage injurious severe burns and or death For appliances equipped with manual opposed to automated filtration shut down the appliance completely when the shortening fat or oil is being drained from the appliance This will prevent the appliance inadvertently heating up during the draining and filtering process This appliance must be installed and used in such a way that any water cannot contact the fat or oil Water will react violently with hot fat or oil causing severe burns injury or death Keep all items and hands out of drains Automated actuators may close without notice causing damage to the fryer and personal injury This appliance is NOT jet stream approved Do not clean the appliance with a water jet Use of any pressurized water jet will cause damage to the fryer and personal injury L22 392 H1 3 Pitco 55 ROV Gas Fryers This appliance is intended for indoor use only Do NOT use outdoors This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge Property damage personal injury or death can result from unqualified operators
43. gh limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 4259 to 450 218 C to 232 3 4 Fryer Sequence Operation The SSHLV fryer components function in specific order of operation Knowing and understanding the sequence of fryer and components operation enables you to diagnose equipment failure more accurately 3 5 Heating System The unit is connected to line voltage e f Fuse F1 on the relay board is good indicator 15 illuminated e The controller is supplied with 24 VAC With the drain valve handle closed the proximity switch supplies 24 to the drain valve interlock DVI input at the controller e 24 15 at the Side On SO relay COM contact he controller is turned ON The SO indicator on the relay board is illuminated The SO relay 1s energized closing the circuit With the roll switch and hi limit in the closed position the ignition module receives 24V AC at terminal 6 24 VAC he ignition module e Sends 24 VAC from terminal 3 PV to the PV terminal on the gas valve e Sends the igniter 15 to spark Senses the flame once the pilot has lit and it sends 24 VAC at terminal and puts 24 at the Heat Demand HD relay COM contact on the relay board The HD relay on the relay board interrupts the 24 VAC supply to the gas valve until the controller calls for heat When the controller is o
44. in on 5 1 om 128 J ae _ 11888 EX leftside Adjust TR3to obtain on Right side TP11 R Replug probe at J7 red OLP heating light comes CALIBRATION TEST POINTS 23VDC should be presentacross RED wires of probe AND INDICATORS 22 392 Rev 1 82 Pitco SSHLV ROV Gas Fryers 35 5 Wiring Diagram AC amp DC Control Voltage Supplies ROV 22 392 Rev 1 BASKET LIFT ASSEMBLY OPTIONAL SHEET 4 80 FOR FRYPOT PLUS x CONNECT TO P11 FILTER PUMP LOAD TABLE 5 IF 12 121 12 SHEET 6 230VAC 50Hz lv v yf e IF EQUIPPED 240VAC SOHZ i1 5vAC 60Hz TO SHEET 2 SJTO 16 AWG PUMP OR GND 160VA PER APPLIANCE PLUS BASKET LIFT OPTION IF INSTALLED FROM J11 115 240 50 6 2 o N BRN LINE FILTER GND FRAME 432 09 0 opie 5 1 COM LK P431 150W ONE PER APPLIANCE Lm WHT 16 SJTO _ J P433 16 AWG BLK 16 TO BASKET LIFT OPTION SIT f USED THIS CABINET oe 0 amp DC CONTROL VOLTAGE SUPPLIES 83 Pitco SSHLV ROV Gas Fryers 35 6 Wiring Diagram Basket Lift Option amp Connector Locations ROV 80 VA BASKET LIFT 115VAC 20 50 60HZ 230VAC BASKET LIFI OPTION amp CONNECTOR LOCATIONS 22 392 1 94 Pitco SSHLV ROV G
45. itting using a 7 16 inch open ended wrench 2 Unscrew and remove the gas supply plug with a 3 16 inch hex wrench 5 Connect the manometer L22 392 Rev 1 Pitco SSHLV ROV Gas Fryers 6 Turn on the main gas line 7 Check the supply gas pressure with the manometer and compare the reading to the supply gas pressure table to determine what the incoming gas pressure should be Supply Pressure Table Need to check incoming pressure both Static and Dynamic NAT LP 7 wc 1 7 kPa 17 4 mbar 8 wc 2 0 kPa 20 Mbar 9 wc 2 24 kPa 22 4 mbar 11 wc 2 7 kPa 27 4 mbar 12 wc 3 0 kPa 30 0 mbar 13 wc 3 24 kPa 32 4 mbar You cannot adjust the supply gas pressure at the unit Anything over under the recommended amount should be adjusted at the facility s main gas line 8 Shut off the main gas supply line 9 Disconnect the manometer 10 Remove the test fitting L22 392 Rev 1 11 Apply Fluoropolymer paste to gas supply plug 12 Reinstall gas supply plug with a 3 16 inch hex wrench 13 Turn on the main gas supply line PANE DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death 54 Pitco 55 ROV Gas Fryers 26 2 Ta
46. king a Manifold Gas Pressure Reading 1 Turn off main gas 4 Finish tightening the test fitting using a 7 16 2 Unscrew and remove the gas manifold plug Inch open ended wrench with a 3 16 inch hex wrench 7 4 3 Finger tighten the test fitting into the test port x pi k 6 Turn on the main gas DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death L22 392 Rev 1 55 Pitco 55 ROV Gas Fryers 26 3 Adjusting Manifold Gas Pressure 1 Check the manifold gas pressure with the Insert flathead screwdriver into the cap and manometer and compare the reading to the turn counter clockwise to increase the gas manifold gas pressure table pressure or clockwise to decrease the gas pressure Manifold Gas Pressure Table 4 0 1 0 10 0 10 2 5 25 2 Insert flathead screwdriver into the turn counter clockwise to remove it 4 gt When adjustment is complete Turn off the gas supply line Disconnect the manometer Remove the test fitting Reinstall the gas manifold plug Reconnect solid state thermostat Tu
47. l 1 Remove the two 2 screws on the controller 3 Disconnect the controller wiring harness panel using a Phillips screwdriver on a Dual unit you will need to remove the front panel divider Lj ORIGINA yng ORIGINAL Liquid Frying H L22 392 R1 19 Pitco 55 ROV Gas Fryers 6 Manual Operation of Drain and Return Auto Filter Only 3 Pressing the 1 key brings up drain toggle option press YES to open drain drain will remain open until YES key is pressed again to toggle drain closed 1 To open and or close drain or return oil from filter manually hold center filter button until display changes to fryer control can be done with fryer on off FECE drain spout is in the filter pan and or be ON or OFF to enter another container able to hold hot oil Eryer Control Mode before opening drain 2 Pressing L key brings up the return mode Pressing Yes key activates the motor and allows the pump to return from the filter pan DANGER to the vat The pump motor will remain on until Any and all spilled oil water or other liquids that you press yes key again to toggle off occurs as a result of operation cleaning maintenance or repair of this fryer should immediately be cle
48. l voltage is supplied from the line voltage supply that powers the transformer in the basket lift assembly 3 9 Auto Top Off ATO Optional If equipped the optional Auto Top Off ATO adds small doses of oil from the Jug in or when low oil conditions are detected During frying small amounts of oil are absorbed called drag out by the food and removed from the fryer These small amounts eventually lead to replenishment with a Off event The fryer cannot be filled from empty with the Auto Top Off option The ATO uses the filter pump to move oil from the JIB to the fry vat when low oil conditions are sensed A linear actuator redirects the pump flow from the JIB during a Top Off event The ATO doesn t not operate during a cook cycle to keep the oil hot during cooking Adding room temperature oil during cooking would negatively impact the cook cycle and product The ATO probe is located in a reservoir or weir at the front top of the fry tank as pictured above The probe reservoir must be free of debris amp food particles to work properly The ATO probe plugs into the Auto Top Off relay board behind the front control bezel The following conditions must be met for the ATO event to occur The vat must be in idle condition not cooking or melting with display showing Ready or Drop This display typically shows when the vat is within 20 F of cooking set point When the cooking control show
49. n the pilot should always remain lit e controller calls for heat e The HD indicator on the relay board is illuminated L22 392 H1 14 Pitco SSHLV ROV Gas Fryers e The HD relay 15 energized closing the circuit sending 24 to the MV terminal on the gas valve e The computer is supplied with a 24 VAC heat feedback HFB signal 3 6 Safety System When the roll out switch or hi limit trips it interrupts the 24 VAC supply to the ignition module When the controller calls for heat it does not receive a 24 With approximately 90 seconds of HFB loss the controller indicates an ignition failure or heat failure e After the roll out switch hi limit is reset turn the controller off and then back on for the unit to heat 3 7 Filter System Manual Filtration Only Pulling the BLUE drain valve handle will e Open the drain at the bottom of the fry vat Open the Drain Valve Interlock DVI magnetic switch disabling the heating system during filtration Inspect the filter pan prior to pulling the BLUE DRAIN VALVE HANDLE to insure it is empty If the filter pan has visible oil opening the valve will result in hot oil overflow onto the floor resulting in slipping hazards fall related injuries serious burns or death e Push handle in to close Drain and enable DVI Pulling the RED return valve handle e Opens the return valve to that vat e Closes the pump proximity switch causing the p
50. nel and which may cause damage to your system and or cause your system to malfunction 2 2 1 Installation Operating and Service Personnel Operating information for Pitco equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 2 3 installation and service on Pitco equipment must performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 2 3 2 2 3 Definitions 2 3 1 Qualified and or Authorized Operating Personnel Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized them themselves with the equipment functions or who have had previous experience and or training with the operation of the equipment covered in this manual 2 3 2 Qualified Installation Personnel Qualified installation personnel are individuals firms corporations and or companies which either in person or through a representative are engaged in and are responsible for the installation of electrical appliances Qualified personnel must be experienced in such work be familiar with all electrical L22 392 H1 10 Pitco SSHLV ROV Gas Fryers precautions involved and have complied with all requirements of applicable national and local codes Qualified Service Personnel Qualified service personnel are those who are familiar with Pitco equipment and who have been authorized by Pitco
51. ng steps 1 through 5 in reverse Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death 63 Pitco 55 ROV Gas Fryers 31 Replacing the Frypot 4 Loosen the collet using a spanner wrench Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove the controller front panel see Section 5 1 gas valve see Section 29 pilot assembly see Section 11 and burner assembly see Section 31 2 2 Remove the baffle by pulling it out NOTE For SSH models only a lt gt 120 VOLTS 3 Remove the drain manifold flange nut using 6 Slide piping away from flange 9 16 inch close ended wrench E L22 392 Rev 1 Pitco SSHLV ROV Gas Fryers 7 Remove the flange elbow Any and all spilled oil water or other liquids that occurs as a result of operation cleaning maintenance or repair of this fryer should immediately be cleaned and dried Failure to do SO can create a slippery surface resulting in falling impact injury or
52. ngth if adjusted properly Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death Pitco SSHLV ROV Gas Fryers 12Replacing Drain Valve with Actuator Auto Filter Only 4 Using a 3 32 inch T handle hex key loosen the mounting screws on the drain actuator the access panel rear of unit unplug Molex connector for actuator Once unplugged slide the actuator off Prior to moving testing maintaining or repairing any appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Pitco ROV fryer with automated filtration uses a 24 drain actuator for opening closing the drain for each pot 2 On the far left unit remove rubber protection on thread of retaining clamp screw Remove the 2 bolts holding drain elbow in place Loosen the retaining clamp holding the drain piping together and remove the drain elbow A 1 4 3 Once the elbow is removed a small amount of oil will dip from drain place a rag or paper towel in drain Nux 22 392 H1 31 5 Follow steps 1 through 4 reverse order to
53. onnector Locations ROV 84 35 7 Wiring Diagram Filter Pump Options 208V 240V 85 35 8 Wiring Diagram Full Vat with SB iie Eae 86 35 9 Diagram Basket mue plene fend Hut dodo bte epe tus mut 87 35 10 Wiring Diagram Filter Motor 115 60 2 88 35 11 Wiring Diagrams Filter Motor 208 240V 89 L22 392 H1 7 Pitco SSHLV ROV Gas Fryers 2 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of Pitco SSHLV gas models The fryers in this model family have most parts in common and when discussed as a group will be referred to as SSHLV fryers The SSHLV fryers feature a low oil volume frying vat optional automatic oil top off and optional automated filtration unit The Solstice design features a large round drain which ensures that fries and other debris will be washed into the filter pan The SSHLV fryers are controlled with 112 Controller Fryers in this series come in full or split vat arrangements and can be purchased in batteries of up to five fryers L22 392 H1 8 Pitco 55 ROV Gas Fryers 2 1 Serial Numbers Serial Numbers 00 H D 031051 77 A Gas Year Month Week of Manufacture Sequ ential Numbers Gas
54. operty damage injury and death DANGER Adeguate means must be provided to limit the movement of this appliance without depending on the gas line Single fryers eguipped with legs must be stabilized by installing anchor straps All fryers eguipped with casters must be stabilized by installing restraining lanyards If a flexible gas line is in use additional restraining lanyard must be connected at all times when the fryer is in use The restraining cable must NOT exceed 80 of the length of the flexible gas line Failure to do so may result in ruptured gas lines and property damage injury and death PANE DANGER DO sit or stand on this appliance appliance s top deck door front panel tank splash back tank cover workshelf drain board are not steps Serious injury will result from slipping falling or contact with hot liquids causing property damage injurious severe burns and or death DANGER NEVER use the appliance as a step for cleaning or accessing the ventilation hood Serious injury will result from slipping falling or contact with hot liquids causing property damage injurious severe burns and or death PANE DANGER Do not store or use gasoline store or spray aerosols or other flammable liquids or vapors the vicinity of this or any other appliance Appliances incorporate open flames and or high heat that will ignite flammable vapors causing property damage injury and death
55. ove six 6 screws using a 5 16 socket 3 Remove two 2 screws with a 5 16 socket wrench wrench PANE DANGER Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 2 Disconnect from the filter return line using a 1 1 16 inch wrench L22 392 Rev 1 45 Pitco 55 ROV Gas Fryers 21 2 Removing the Check Valve 1 Remove the 3 8 inch nipple using an adjustable wrench 3 Remove the valve nut using a 9 16 inch open ended wrench 2 Remove the second nipple using two adjustable wrenches z 4 e gt M uL A E _ A 4 Remove the valve lever 22 392 Rev 1 46 Pitco SSHLV ROV Gas Fryers 5 Remove the two 2 screws using a Phillips screwdriver 7 Remove the valve using two adjustable wrenches L22 392 Rev 1 8 Follow steps 1 through 7 in reverse to reinstall 47 Pitco 55 ROV Gas Fryers 22 Removing the Filter Pump from the Motor 1 Remove the two 2 bolts holding the filter 2 Remove the filter pump head from the motor pump head to the motor using a 1 2 inch open ended wrench F 3 Reinstall the filter pump head to the motor by E following steps 1 through 2 in reverse 22 1 Replacing Seal Kit 1 Remove the four 4 bolts on filter pump 3 R
56. pan e Shortly after the drain valve opens the linear actuator opens the return valve and the filter pump actuates The filtering process operates for a pre defined period of time user programmable hedrain valve closes and the pump continues to run returning the freshly filtered oil to the fry vat When all the oil has been pumped back to the fry vat the pump turns off and the return valve closes operator is queried to insure the vat is full If the operator responds the filter pump turns on and the return valve is opened to pump any remaining oil from the filter pan When the operator responds YES the fryer turns itself off and must be re energized by the operator pressing the ON key to restore power and begin frying L22 392 H1 17 Pitco SSHLV ROV Gas Fryers 4 Accessing Fryer for Servicing 3 Unplug all power cords Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Press off button on control panel m T 8 Pirco 7 5 Pull back collar to remove the quick disconnect gas line 2 Shut off the individual gas supply line L22 392 H1 18 Pitco 55 ROV Gas Fryers 5 Replacing the Controllers 5 1 Removing the Controller Front Panel Beze
57. r pan cover Loosen the pump inlet tube using a crescent wrench 2 Unscrew and remove the inlet valve of the filter pump system L22 392 Rev 1 PANE DANGER Any and all spilled oil water or other liquids that occurs as a result of operation cleaning maintenance or repair of this fryer should immediately be cleaned and dried Failure to do SO can create a slippery surface resulting in falling impact injury or death 3 Pull out pump inlet tube 4 Remove filter pan cover not shown 5 Disconnect the connections and power supply cords from the filter pump 7 gt zim a 5 EN S S 7 2 Pitco 55 ROV Gas Fryers 6 Remove the lower connection at the 3 way return valve using a 15 16 inch wrench 9 Remove the rear hair Don the actuator 10 Remove the bracket 8 Remove one 1 screw which holds a bracket which is underneath the ON OFF breaker switch using a 5 16 inch socket 120 0 1 gt 4 The filter pump will fall to the floor once the pins are pulled out It is recommended that you brace the pump and motor before pulling out the pins 22 392 Rev 1 73 Pitco 55 ROV Gas Fryers 11 Turn down the pins and then pull them out 4 i 12 ROV units with a solofilter will require the removal of the RH pan guide rail to allow the pump to be lowered as shown Filter p
58. reinstall Actuator Remember to remove the rag or paper towels from the drain Any and all spilled oil water or other liquids that occurs as a result of operation cleaning maintenance or repair of this fryer should immediately be cleaned and dried Failure to do SO can create a slippery surface resulting in falling impact injury or death 6 Make sure the red gasket is positioned between the elbow and drain tube where they join slide retaining clamp over red gasket with position nut at bottom of drain line and tighten Je Pitco 55 ROV Gas Fryers 7 Don t forget gray rubber protector on the thread of the clamp so they don t get damaged When reassembling the actuator and valve remember to have the arrows in the motor socket align with the end of the valve stem slot The valve and the actuator are indexed to operate properly Failure to align the index marks will result in the valve being opened when it supposed to be closed and vice versa L22 392 H1 32 8 After servicing the powered drain system If the drain remains open the motor and valve assembly are not indexed correctly remove motor and align marks as instructed 9 Should the drain valve need to be replaced first remove actuator per instruction in section 4 of this chapter drain valve comes with actuator installed then remove the old drain valve from the end of the drain nipple and install the new drain valve and actua
59. rn on gas supply line DANGER O D OOOGO A Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death 26 4 Adjusting Pilot Flame 1 Remove pilot adjustment cap with Philips 2 Rotate adjuster clockwise to decrease and screwdriver counter clockwise to increase pilot flame 3 Replace adjustment 22 392 Rev 1 56 Pitco 55 ROV Gas Fryers 27 Replacing the Self Cleaning Burner Solenoid 3 Disconnect the terminals using needle nose pliers Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove the SCB flex tube fitting using a 12 inch open ended wrench 4 Pamoys the two 2 elbows using a 1 2 inch open ended wrench 2 Remove the SCB valve inlet fitting using a 12 inch open ended wrench ern 8 5 Follow steps 1 through in reverse to reinstall SCB valve Is 1 2 Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubble
60. s the oil level probe will take time to detect the low level condition The lower the level the faster the response The reverse is also true Modestly low levels take longer to resolve lt 3 8 below probe Levels gt below probe should detect in 3 1 2 minutes or less L22 392 H1 16 Pitco SSHLV ROV Gas Fryers Food debris or oil caked onto probe may prevent ATO operation Occasional probe cleaning when vat is empty and cool is recommended e off does not occur when the control is Off Melting Cooking or Heating 3 10 Automated Filtration Optional e f equipped with an Automated Filtration system the filtration works like any other Solstice Fryer except the manual handles blue and red are replaced with actuators show below to drain the fry vat and return oil to fry vat after filtering Drain Valve Actuator top with Drain Valve below 1 Linear Actuator 1 he Automated Filtration system does not actuate automatically user input is required he actuators for the drain valve and return valve can be manually operated through the 112 computer See instructions in this manual Section 6 e When a pre determined threshold typically a user programmed number of cooks is reached the operator can be prompted to filter the cooking oil Upon successful operator input the System Begins an automated filtration process that first opens the drain valve and drains the oil into the filter
61. s Note on multi bank units it may be necessary to remove an oil return line to remove the power box Make sure to reinstall and tighten this return line when finished 2 Remove two 2 phillip screws at top of the entrance box L22 392 H1 34 3 Entrance box is located on sliding tabs move box toward rear and down towards the floor to unmount from tabs 4 Follow steps 1 through 3 in reverse order to Re install entrance box When reinstalling take caution not to bend tab on entrance box Position tab on entrance box with sliding slot Make sure to reapply zip ties to IEC connector to keep in place Pitco 55 ROV Gas Fryers 15 Changing Filter Pump Actuator 1 Pull two 2 re usable cotter pins One is located in the front of the actuator unit second is located in the rear of the actuator 3 Remove filter pump actuator 4 Follow steps 1 through 3 in reverse to 2 From the front unplug the four pin molex reinstall new filter pump actuator connector for the actuator Re assembly is simplified if the cotter pin in the rear is installed BEFORE the cotter pin in the front of the fryer L22 392 H1 35 Pitco SSHLV ROV Gas Fryers 16 Testing the Auto Top Off Probe if equipped The Auto Top Off probe should be tested prior to replacement follows this section 1 Unplug connector J7 from the Auto Top Off Relay board Measure the resistance with a multimeter set to OHMS betwe
62. s or leaks Failure to check for and correct any leaks could lead to fire and or explosion property damage injury and death 22 392 Rev 1 57 Pitco 55 ROV Gas Fryers 28 Replacing the Gas Valve Prior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove the pilot tubing from the gas valve using 7 16 inch open ended wrench REN a M Naji meii A lt n 2 Disconnect the wiring connection from gas valve L22 392 Rev 1 3 Holding the elbow with a wrench remove the swivel nut on the bottom gas valve fitting using a 1 1 16 inch open ended wrench 4 Holding the elbow with a 7 8 wrench remove the swivel nut on the top gas valve fitting using a 15 16 inch open ended wrench 5 Remove the gas valve 58 Pitco SSHLV ROV Gas Fryers 6 Remove the fittings and plate from the gas 7 Install the heat shield vent tube and fittings Using a 7 0 INCA Open ended 8 Reinstall a new gas valve by following steps 1 through 8 in reverse DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there no bubbles or leaks Failure
63. sembly out of the way so you have access to DLP fitting 22 392 1 9 Remove front panel divider and front panel using a phillip screw driver 7 OH 4 mo Pres o 10 Unplug probe and replace with new probe IET ndm E Mer PAX ha Ls N 7 SE A 5 4 gt gt im fi x e VZ lt O MW is b ll AR 11 Follow steps 1 through 11 in reverse to reinstall new probe 39 Pitco 55 ROV Gas Fryers 18 Gas Conversion PANE DANGER Only qualified service personnel may service convert this appliance to use a gas other than that for which it was originally manufactured Improper conversion can lead to property damage injury or death 6 Replace and adjust the gas valve regulator 1 Remove the pilot assembly See Replacing an Igniter Pilot Assembly in Section 11 2 Remove the nut which holds the pilot tube using a 1 2 inch open ended wrench 3 Replace bullet orifice with one provide in the gas conversion kit 4 Change the main burner orifice tips 7 Adjust the burner manifold pressure See section 26 2 Taking a manifold gas pressure reading Manifold Gas Pressure Table LP 4 0 wc 1 0 kPa 10 mbar 10 wc 2 5 kPa 25 mbar 8 Insert a flathead screwdriver into the cap and turn coun
64. t over time due to clogging blowers used in other fryers Heat tubes provide as much as 80 more surface area for heat transfer than open vat fryers tubeless providing faster recovery without scorching the oil Each tube four total is fitted with proprietary incoloy baffles that are heated by air gas jet emitted from our patented burners The baffles transfer heat to the fryvat by means of infrared radiation and conduction plus convection flow from the air gas jet The tubular heat also allows for a cold zone below the tubes where cooking debris will settle at t temperature much lower than the cooking temperate The lower temperature prevents the debris from carbonizing and oxidizing the cooking oil prematurely as typically found in non tube style fryvats In full vat units gas flow to the burners is regulated by one electromechanical gas valve In split vat units each burner bank has its own valve to independenily control each vat All fryers in this series are equipped with 24 V AC gas valve systems and all are configured with matchless ignition 3 1 The Matchless Ignition System An ignition module mounted behind the gas valve is connected to an ignitor pilot assembly between the burners The ignition module performs three important functions provides an ignition spark supplies voltage to the gas valve and proofs the pilot flame The module employs a four second time delay circuit after flame sense and a signal that activates the g
65. tance 8 1 Checking the Resistance of the Transformer 1 Disconnect all electrical power Remove the front panel see Removing the Controller Front Panel Bezel in Section 5 1 2 Disconnect the secondary side terminals Up mina j 7 a d 3 Connect the multimeter to the secondary terminals and check the resistance z ii 1 0 5 Connect the black lead of multimeter to the primary terminal marked 5 and check the resistance readings of taps in following chart on page 24 V Lj Secondary Terminals ohms 200hms L22 392 H1 23 Pitco 55 ROV Gas Fryers 8 2 Diagram Identifying Terminals for Second Resistance PP10428 TERMINATIONS TAP Volts Resistancej 10 6 10 6 24 06 Volts 440V 5 3 10 5 3 no 99 5 3 380 902 CU 8 3 Checking the Resistance of the DVI Switch 1 Remove the Drain valve interlock DVI 2 Connect the multimeter to the DVI leads connection and check the resistance do Resistance Table Valve Open Open Circuit measurements do not match the tables above replace the DVI following instructions in Section 29 L22 392 H1 24 Pitco 55 ROV Gas Fryers 8 4 Checking the Resistance of the Hi Limit 2 Connect the multimeter to the Hi limit leads If the Hi limit is suspect allow
66. ter clockwise to remove it 9 Insert flathead screwdriver into the cap and turn counter clockwise to increase the gas pressure or clockwise to decrease the gas pressure 10 Place a sticker on the door indicating the unit has been converted PANE DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints to ensure there are no bubbles or leaks Failure to check for and correct any leaks could lead to fire and or explosion 22 392 Rev 1 property damage injury and death 40 Pitco 55 ROV Gas Fryers 19 Replacing the Return Valve DO NOT remove fry vat or drain fittings before all oil is drained from the tank Serious injury will result from slipping falling or contact with hot liquids causing property damage injurious severe burns and or death 1 Remove all connections from the 3 way return valve using a 1 16 inch wrench NT d 22 392 1 mem NANA o gt 2 Remove the cotter pin on return valve using needle nose pliers SCR 3 Replace the return valve by following steps 1 through 2 in reverse replacing the cotter pin if necessary Thread sealant is not required for these fittings 41 Pitco 55 ROV Gas Fryers 20 Replacing the Optional Flush Hose Assembly and Valve 4 Remove two 2 screws holding the flush hose
67. the fryer to cool to and check the resistance room temperature before performing this test The high limit will remain OPEN until the oil temperature has dropped below the tripping threshold 1 Unplug the Hi Limit connection 3 Ifthe measurement shows an open circuit and or greater than 0 5 ohms then the Hi limit is bad and needs to be replaced or reset see Section 10 If there is a small resistance 0 1 0 2 ohms reading the Hi limit is closed and ready to use no replacement is required L22 392 H1 25 Pitco 55 ROV Gas Fryers 8 5 Checking the Resistance of the Temperature Probe 2 Connect the multimeter to the temperature probe leads and check the resistance m E 1 Remove the probe connection a LI Temperature Probe Resistance Chart on page 84 3 Ifthe measurement on the temperature probe does not match the data in the Probe Resistance Chart the temperature probe must be replaced per instructions in Section 9 L22 392 H1 26 Pitco 55 ROV Gas Fryers 9 Replacing Temperature Probe 1 Remove Phillips screws from probe holder 4 Loose compression fitting pull entire probe out of bottom of tank 5 Install new probe from top 2 Slide probe holder off toward the back of the tank 6 Install probe holder with Phillips screws Leave screws loose L22 392 H1 27 Pitco SSHLV ROV Gas Fryers 7 nstall stuffing blo
68. to check for and correct in HUE any leaks could lead to fire and or explosion property damage injury and death z 8 4 59 22 392 1 Pitco SSHLV ROV Gas Fryers 29 Replacing the DVI Switch Manual Filter Only NOTE 3 Replace the DVI switch ensuring a 1 4 inch gap between the actuator and the magnet Photos are for illustrative purposes only and 4 Follow steps 1 through 3 in reverse to reinstall a new DVI 1 Remove the two 2 screws which hold the proximity sensor on the drain handle using a flathead screwdriver di p 2 Remove the two 2 screws which hold the actuator using a flathead screwdriver w 22 392 1 60 Pitco SSHLV ROV Gas Fryers 30 Replacing the Burner Assembly 30 1 Replacing the Burner s 3 Remove the two 2 screws which hold the rollout switch using a 5 16 inch socket Gas valve can stay in place if replacing right side burners Only needs to be removed for left side burners 1 Drop the gas valve out of the way by holding the elbow with a 7 8 inch wrench and removing the swivel nut on the top gas valve fitting using a 15 16 inch open ended wrench jumper shields using 516 inch socket 2 Remove the pilot assembly See Replacing an Igniter Pilot Assembly in Section 11 L22 392 Rev 1 61 Pitco SSHLV ROV Gas Fryers 6 Remove the two 2 screws which hold the
69. tor When installing the new drain valve insure the arrow on the valve body is pointed AWAY from the drain nipple and towards the filtrer pan Pitco 55 ROV Gas Fryers 13Replacing the DC Power Supply Prior to moving testing maintaining or repairing any appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove the one 1 5 16 inch hex screw on front of mounting box 4 You can easily remove entire mounting box and power supply all in one piece 2 From the rear of the unit remove two 2 5 16 hex screws from the small bracket that holds the hose for the JIB 3 In the rear of the unit disconnect the black power cord from the entrance box also remove the red black Molex connector 5 Follow steps 1 through 4 in reverse order to reinstall DC Power Supply L22 392 H1 33 Pitco SSHLV ROV Gas Fryers 14 Replacing Transformer Power Box PANE DANGER Prior to moving testing maintaining or repairing any appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Remove service panel 4 screws Entrance box is located in rear left hand side Cut zip ties holding IEC connectors Unplug Molex connector and black IEC connector
70. ts canteens hospitals and in commercial enterprises such as bakeries butcheries etc but NOT for continuous mass production of food This appliance is intended for professional use only and is to be operated by qualified trained personnel only A Pitco Authorized Service Agent ASA or other qualified professional must perform installation maintenance and repairs Installation or repairs by unqualified personnel will void the manufacturer s warranty See chapter one for descriptions of qualified personnel L22 392 H1 4 Pitco 55 ROV Gas Fryers If during the warranty period the end user uses for this Pitco appliance other than an UNMODIFIED new part purchased directly from Pitco or any of Pitco s authorized service agents and or the part being used is modified from its original configuration THE WARRANTY WILL BE VOID Further Pitco Frialator and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arise directly or indirectly in whole or in part due to the installation of any modified part and or part received from an unauthorized servicer supplier 1 Notice In the event of problems or questions about your order contact the Pitco Frialator factory at 603 225 6684 For non routine maintenance or repairs or for service information contact your local Pitco Frialator Authorized Service and Parts representative ASAP In order to assist you qui
71. ump run relay to be energized e The pump motor begins to run Closing the return valve handle de energizes the relay and the pump motor stops running and the return valve closes e The pump system is equipped with a circuit breaker which de energizes the system and the heat tape If equipped in the event of over current The circuit breaker must be in the position for the pump and heat tape to operate Circuit Breaker should remain the ON position at all times Pulling the BROWN waste oil valve will If equipped e Divert oil flow from the pump to the fry vat to user supplied waste oil plumbing through a supplied three way valve e return piping system may be provided with optional heat tape to prevent solidification of solid shortening The heat tape is low wattage and is on constantly to maintain liquid shortening in the line L22 392 H1 15 Pitco 55 ROV Gas Fryers 3 8 Basket Lift Optional The basket lift is a self contained unit that requires a 120V 208V or 240V supply With most fryer configurations the power is supplied from the entrance box at the back of the fryer but some configurations require power directly from a wall outlet When power is supplied to basket lift assembly the baskets lift to the up position The baskets lower with a 24 VDC output from the controller The basket lift control voltage is supplied from the controller The basket lift operationa

Solstice Gas ROV Fryers SSHLV Series Service Manual

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