Service Manual
Contents
1. 9100 TS Upflow Service Manual TABLE OF CONTENTS JOB SPECIFICATION EQUIPMENT CONFIGURATION SAFETY INFORMATION HOW TO USE THIS MANUAL GENERAL AND COMMERCIAL INSTALLATION INSTRUCTIONS CONTROLLER PLACING WATER CONDITIONING SYSTEM INTO intere te creme cree eet PROGRAMMING DISINFECTION OF WATER CONDITIONING SYSTEMS WIRING DIAGRAMS seen POWERHEAD ASSEMBLY 9100 CONTROL VALVE ASSEMBLY 1600 BRINE VALVE 9100 SECOND TANK 5 3 4 METER ASSEMBLY 1 1 1 2 METER ASSEMBLY 9000 9100 BYPASS VALVE ASSEMBLY BYPASS VALVE ASSEMBLY 2300 SAFETY BRINE 2310 SAFETY BRINE 2350 SAFETY BRINE PROBE KIT 2 cnra TROUBLESHOOTING 54 9000 9100 METER FLOW 9000 9100 INJECTOR F2. Retainer Piston Rod Piston Rod Upper Plug End 5600 Retainer End Plug Seal Quad Ring 010 Link Piston Rod Screw 4 40 Screw STL Hex WSH 6 20 x 3 8 Washer Hague Drive Piston Lower 9100 TS Link Piston Rod 9000 9500 O ring 9100 Drain Body Injector 9000 O ring 011 Screen Injector Nozzle Injector 1 Natural Throat Injector O ring 021 Screw Hex Slotted Screw Hex WSH HD 14 JA11 9100 TS Upflow 5 E Item No QTY PartNo Description vir ENS dor ers 15348 O ring 563 28 ies 19173 tees Retainer DLFC Button 29 ice 12085 ez Washer Flow 1 2 gpm Brine Valve Stem 9000 Seat Brine Valve Spacer Brine Valve Cap Brine Valve Spring Brine Valve Ring Retaining SS 1 16098 Washer Nylon Brine roy uices A scies TASTE scies O ring 015 13245 Retainer BLFC SOL eres 12085 Washer Flow Control 50 40 ee Tinna 2 Quad Ring 009 24 2 ons 13302 O ring 014 2 eie 13244 Adapter BLFC 43 etes Air Disperser Injector Label Injector Label 5 Spacer 4600 Retainer 32 mm O ring Dist 7000 48 4 see 61419 Kit 1 05 Distributor Adapter 49 T assess 14900 Plate End 9000 SO i 14928 Plug End Stub 9000 91 oes 60285 01 Injector Cap Assy 9100 TS
3. Safety Brine Valve Nut Assy 3 8 Plastic Retainer Drain 60014 Safety Brine Valve Assy 2310 12 nt 21524 Grommet 30 Dia 1 60068 30 Float Assy 2310 w 30 Rod T estis 60002 34 Air Check 500 22 JA11 9100 TS Upflow Nu 42112 REVA 2350 SAFETY BRINE VALVE 5 1 i 1 a 42303_REVA Item No QTY PartNo Description dieses 60038 Safety Brine Valve 2350 jl dizi 061024 Actuator Assy 2350 Brine 2 1 60026 30 Float Assy 400A 2350 30 Red Wht Tons 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Not Shown 1 18009 5 Fitting Assy 900 Air Check 2350 9100 TS Upflow JA11 23 PROBE KIT 2 Item No Part No Description 30212618 Probe Cable Clips Kit 24 JA11 9100 TS Upflow TROUBLESHOOTING 1 Water conditioner fails to regenerate A Electrical service to unit has been A Assure permanent electrical service check fuse interrupted plug pull chain or switch B Timer is defective B Replace timer Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level ab
4. Top Label By Pass Standard Mount Screw Hex Wsh Hd 10 24 x 1 2 Plate By Pass Bottom Lever By Pass Screw SItd Indent 1 4 14 x 1 1 2 9100 TS Upflow JA11 19 BYPASS VALVE ASSEMBLY Description msi ONG 119 19255 Mounting 3 2 13314 Slot Ind Hex 8 18 x 60 1 18706 Yoke 1 NPT Plastic 20 JA11 9100 TS Upflow 2300 SAFETY BRINE VALVE 12 10 12 11 Item QTY PartNo Description 60027 00 Safety Brine Valve 2300 Less Elbow 2 1 10138 Ball 3 8 Brass 11566 2 6 Ball Stop Slow Fill T T tace 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8T Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Nut Hex 10 32 Air Check 500 Rod Float Float Assy Blue White Grommet 30 Dia 9100 TS Upflow JA11 21 2310 SAFETY BRINE VALVE Item No QTY PartNo Description ym 19645 5 5 Body Safety Brine Valve 2310 T eau 19803 Safety Brine Valve Assy 19804 Screw Sckt Hd Set 10 24 x 75 d ses 19805 2 Nut Hex 10 24 Nylon Black Oe cater deere 19652 01 Poppet Assy SBV w O ring D nuce 19649 uo Flow Dispenser 11183 O ring 017 Elbow
5. 23 Parameter P Displayed only in Level Programming The number displayed by 21 identifies which parameter is currently displayed 24 Cycle C The number displayed by 21 is the current cycle in the regeneration sequence 25 Hardness setting 26 Capacity display shows estimated system capacity CONTROLLER FEATURES continued Keypad Buttons Figure 5 1 SET Used to accept a setting that normally becomes stored in memory Also used together with the arrow buttons 2 DOWN arrow Generally used to scroll down or decrement through a group of choices 3 UP arrow Generally used to scroll up or increment through a group of choices 4 REGENERATE Used to command the controller to regenerate Also used to change the lock mode NOTE If a button is not pushed for thirty seconds the controller returns to normal operation mode Pushing the Regenerate button immediately returns the controller to normal operation except when the controller is in regeneration mode or Level Il Programming mode Programming Conventions The 9100TS controller is programmed using the buttons on the keypad The programming instructions are described two ways whenever a section has keypad input First a table shows simplified instructions Second text follows that describes the action In each table Action lists the event or action desired Keys are listed as UP for up arrow DOWN for down arrow SET for set REG
6. 61794 0624 8 Brown 000 1 5 0 125 61794 0634 9 Brown 000 2 0 0 125 61794 0644 10 Brown 000 24 0 125 61794 0562 12 Violet 00 3 5 0 5 Meter Assemblies 9000 9100 15078 04 e Adapter 1 Coupling 60086 een Meter Assy 5600 9000 9100 3 4 Std Range 60087 5 ime Meter Assy 5600 9000 9100 3 4 Ext 60389 duces Meter Assy 9000 9100 1 60389 Meter Assy 9000 9100 1 60389 20 Meter Assy 9000 9100 1 BSP Metric 60390 eene Meter Assy 9000 9100 1 Ext 60390 Meter Assy 9000 9100 1 Ext N P 60390 20 Meter Assy 9000 9100 1 Ext BSP Metric 600612 1 1 neret Meter Assy 9000 9100 1 Std Range HW 150 60612NP Meter Assy 9000 9100 1 Std Range HW 150 NP 14098 itte rtis Meter Cap Assy 151505 etenim Meter Cap Assy Ext 15218 inne Meter Cap Assy 15218 Meter Assy Std 1523 essen Meter Cap Assy Ext 15297 NB aite Meter Cap Assy Ext NP 13509 ides Impeller Meter 13509 01 Impeller Celcon HW 150 32 JA11 9100 TS Upflow Piston Seal amp Spacer Kits 61785 oe 9100TS Upper Piston Kit 61780 innen 9100TS Lower Piston Kit Second Tank Assemblies 9000 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 18 8 S S 1 Clip Mounting 15078 01 A
7. If one of the following conditions occur Control displays Err 3 and goes to home position or Power outage discharges the supercapacitor and when power is restored and the time of day is reset the regen icon will begin flashing This indicates that a delayed regeneration will occur at the next programmed time of regeneration and the system will regenerate by water usage 6 JA11 9100 TS Upflow PROGRAMMING MODE continued In Service Display SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity 4 Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness Figure 6 The display shows the number of the tank in service small digit next to CPH position The display also alternates between Capacity Remaining and Flow Rate faucet icon for the tank in service NOTE The Regen icon is only on when in regeneration NOTE The faucet icon is displayed on all the 9100 TS controls when there is flow The 9100 TS will show the faucet icon when the flow rate is displayed even if the flow rate is zero The faucet icon will turn off when the capacity is displayed In service flow rate display can be replaced with a clock display using Level Programming Parameter P10 Programming Overview The 9100 TS control includes multiple program levels that allow water treatment professionals to customize the system for many water conditions Add
8. If the super capacitor is exhausted the 9100 TS control will display four dashes immediately upon power up The Time of Day and Day of Week must be reset other programmed parameters are stored in the static memory and are retained 9100 TS Upflow JA11 3 CONTROLLER FEATURES Display Icons amp Cursors 16 ho em Time 15 42 Salt Amount 11 Sapay 26 P dd 24 14 13 25 NOTE In normal operation and during programming only a few of the icons are actually displayed 1 This cursor is displayed when the days between regeneration are being programmed used with 5 to 30 day regeneration programming 2 One of these cursors is displayed to indicate which day will be programmed into the controller 3 PM indicates that the time displayed is between 12 00 noon and 12 00 midnight there is no AM indicator PM indicator is not used if clock mode is set to 24 hour 4 When MIN is displayed the value entered is in minute increments 5 When g L is displayed the value for regenerant amount entered is in grams Liter of resin 6 When Kg is displayed the value entered is in kilograms or kilograins 7 Four digits used to display the time or program value Also used for error codes 8 Colon used as part of the time display 9 Locked unlocked indicator In Level Programming this is displayed when the current parameter is locked out It is also used in L
9. RevA AU10 SAFETY INFORMATION This water conditioner s control valve conforms to UL CE Standards Generic valves were tested and certified for compliance as verified by the agency listing Please review the entire Installation and Operation Manual before installing the water conditioning system As with all plumbing projects it is recommended that a trained professional water treatment dealer install the water conditioning system Please follow all local plumbing codes for installing this water conditioning system This system will not make microbiologically unsafe water safe Water that is unsafe must be treated separately from this conditioner This water conditioning system is to be used only for potable water Inspect the water conditioning system for carrier shortage or shipping damage before beginning installation Use only lead free solder and flux as required by federal and state codes when installing soldered copper plumbing Use caution when installing soldered metal piping near the water conditioning system Heat can adversely affect the plastic control valve and bypass valve All plastic connections should be hand tightened Teflon tape may be used on connections that do not use an O ring seal Do not use pipe dope type sealants on the valve body Do not use pliers or pipe wrenches Do not use petroleum based lubricants such as Vaseline oils or hydrocarbon based lubricants Use only 100
10. by the indicator lablel on the valve 17 Use SET key to store the modified value and wait for 30 seconds to let the control back to service mode 9100 TS Upflow JA11 5 PROGRAMMING MODE Level Programming 9100 TS Screen Buttons to Description Range Press hen amp ord 1 Resin Volume Cubic feet 0 75 press Select correct resin volume 455 renter te press 2 of Day 12 hr or then or 4 Set to time of day press Note Setting includes PM indicator hine press Salt Amount 3 Day of Week n or Set to actual day of the week ee pes Ww P pres 4 Time of Regeneration Salt Amount mnie Set to desired time of regeneration a pes Ww SU MO TU WE TH FR SA DAYS 5 Days Override nj Leave at 0 to disable i LI then or 4 or 8 pes Set to desired days between regeneration press 3 aea 7 7 Dosage Peis then or Set to desired desired dosage to press lbs per cubic feet of resin 18 Time Day press muc 8 Capacity Kilograins 1 to override press WI Capacity calculated by Logix Control to then amp Use to OVERRIDE calculated capacity 900 press SU MO TU WE TH FR SA DAYS Time Day ess we 9 Hardness Grains gal 3 then amp or Set to actual water hardness E press in grains per gallon 220 Control programming is complete NOTE
11. designed to guide the installer through the process of installing and starting water conditioning Systems featuring the 9100 TS controller This manual is a reference and will not include every system installation situation The person installing this equipment should have Training in the 9100 TS control and the 9000 9100 valve Knowledge of water conditioning and how to determine proper control settings Adequate plumbing skills GENERAL AND COMMERCIAL INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve to room temperature before operating 3 Perform all plumbing according to local plumbing codes Use a 1 2 minimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 6 m 4 Both tanks must be the same height and diameter and filled with equal amounts of media 5 The distributor tube must be flush with the top of each tank Cut if necessary Use only non aerosol siliconelubricant 6 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on one tank and the tank adapter on the second tank NOTE If required solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter Maintain a minimum of 1 distanc
12. of C4 when the Cleaning Fast Rinse 0 200 number of standard regenerations is more than or equal to the cleaning cycle interval P19 Cannot be changed in Level Cycle Programming C2 Slow Rinse 0 200 See Notes Initial time automatically calculated to provide two bed volumes of rinse C5 4 9100 TS Upflow JA11 9 PROGRAMMING MODE continued Level IV Viewing History H Values Historical information can be viewed by pressing the SET and DOWN buttons simultaneously with the 9100 TS control in the home position Release both buttons when the control displays an H value Press the UP or DOWN buttons to navigate to each setting Initial Setting Value Cubic Feet or Liters Resin Volume Holding SET for 3 seconds will reset control to factory defaults H3 Water used today in gallons or m since Time of 0 131 070 or 0 1 310 7 m Regeneration Water used since last regeneration in gallons or m 0 131 070 or 0 1 310 7 m H5 Total water used since reset in 100s 0 999900 gallons or 0 9999m Holding SET key for 3 seconds will reset 5 and H6 to zero H6 Total water used since reset in 1 000 000 4 294 x 108 gal or 4 264 x 10 m Holding SET key for 3 seconds will reset H5 and H6 to zero _ Average usage or Sunday ngalons orm 8 he Average usage for Monday in gallons orm 0000001800 Average usage for Tuesday in galonsorm 0191 070gal
13. 0 60 PSI PSI Injector 3 00 2 50 Injector 00 7 1 4 1 1 D 4 4 D 1 1 4 D 1 4 4 i 1 D D 1 1 1 0 0 50 0 00 TERETE TS Draw Brine PS PSI Injector 0 Injector 4 3 50 3 00 7 4 1 250 1 T 1 Draw J 1 4 4 4 Brine 1 1 1 50 1 00 0 50 7 1 1 4 4 4 1 4 3 1 4 4 1 4 4 4 4 4 4 D 4 4 4 4 4 100 120 80 40 60 20 120 100 80 40 20 PSI PSI 1 Injector 1 00 1 Draw Brine by TRe Q4 p 2 2 24 p 1 1 i 1 20 40 60 80 100 1 20 TR 18467 41092 PSI 28 JA11 9100 TS Upflow 9100 CONTROL DIMENSIONS 1 2 14 NPT DRAIN PORT 1 OM here RE E FEE 2 1 2 8 NPSM 0 85 279 61500 9100LNE_REVA 9100 TS Upflow JA11 29 WATER CONDITIONER FLOW DI
14. 100 TS Upflow DISINFECTION OF WATER CONDITIONING SYSTEMS The materials of construction in the modern water conditioning system will not support bacterial growth nor will these materials contaminate a water supply During normal use a conditioner may become fouled with organic matter or in some cases with bacteria from the water supply This may result in an off taste or odor in the water Some conditioners may need to be disinfected after installation and some conditioners will require periodic disinfection during their normal life Depending upon the conditions of use the style of conditioner the type of ion exchanger and the disinfectant available a choice can be made among the following methods Sodium or Calcium Hypochlorite These materials are satisfactory for use with polystyrene resins synthetic gel zeolite and bentonites 5 25 Sodium Hypochlorite These solutions are available under trade names such as Clorox If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage Polystyrene resin 1 2 fluid ounce 35 5 mL per cubic foot Non resinous exchangers 0 8 fluid ounce 23 7 mL per cubic foot 2 Regenerant tank conditioners A Backwash the conditioner and add the required amount of hypochlorite solution to the well of the regenerant tank The regenerant tank should have water in it to permit the solution to be carried into the conditioner B Proceed w
15. 9100 SECOND TANK ASSEMBLY Item No PartNo Description disci 4 40678 iss Ring 9100 Yoke Retainer 1 19287 O ring 123 C ERES 14865 Adapter Assy 2nd Tank 9100 19054 O ring 124 Tcu 40538 Retainer 32mm O ring Dist 7000 1 7 Kit 1 05 Distributor Adapter doses 18909 O ring 336 8 4 13255 Clip Mounting 4 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 42325 REVA 9100 TS Upflow JA11 15 3 4 METER ASSEMBLY 42293 REVA Item No QTY PartNo Description 15 14613 Flow Straightener 2 4 12473 cot Screw Hex Wsh 10 24 x 5 8 Ee 1 14038 Meter Assy 13847 in O ring 137 Std 560CD Meter 13509 Impeller Meter sentes 4 13314 Screw Slot Ind 8 18 x 60 y c 13255 Clip Mounting 4 13305 cn O ring 119 Quran eed 15 15150 Meter Cap Assy Ext 15237 Meter Assy Ext 1 seres 19821 Body Meter 5600 16 JA11 9100 TS Upflow 1 METER ASSEMBLY Item QTY PartNo Description 4 22 2 ne Screw Hex Hd Mach 10 24 x 1 2 D 1 15218 Meter Cap Assy 15297 nite Meter Cap Assy EXT O ring 137 STD 560CD Meter Impeller Meter Impeller Celcon Post Meter
16. AGRAMS In Service Position Tanks Switching Position Meter Initiated Regeneration f D 4 2 E In Service Position Tanks Switched Backwash Position 30 JA11 9100 TS Upflow WATER CONDITIONER FLOW DIAGRAMS continued Slow Rinse Position Rapid Rinse Position uam 2 Brine Tank Fill Position 9100 TS Upflow JA11 1 SERVICE ASSEMBLIES Brine Line Flow Controls 9000 9100 60022 12 BLFC 125 GPM 5000 5600 9000 9100 60022 50 BLFC 50 GPM 5000 5600 9000 9100 60350 Brine Valve Assy 9000 9100 Bypass Assemblies 6004055 Bypass Valve 5600 3 4 NPT 6004155 Bypass Valve 5600 1 60049 amont Bypass Plastic Assy Injector Assemblies 9000 9100 61794 Injector Assembly specify size of injector Tank Dia Injector DLFC BLFC
17. EN for regeneration Duration describes how long a button is held down P R for press and release HOLD for press and hold X sec for a number of seconds to press the button and hold it down Display calls out the display icons that are visible PLACING WATER CONDITIONING SYSTEM INTO OPERATION After you have performed the installation steps the conditioner will need to be placed into operation Follow these steps carefully as they differ from previous valve instructions NOTE 9100 TS control will be shipped in the service treated water position Do not rotate the camshaft before performing the following steps The incoming supply water should be turned off Remove Air From Tank 1 1 Position the bypass valve s to the in service not in bypass position Open the nearest water faucet completely Open the incomming water supply valve slowly to the quarter open position NOTE Do not plug in the power supply until Step 5 The Tank 1 will fill with water The air will exit through the faucet When water flows steady from the faucet the tank is purged 4 Turn off the faucet then turn off the incomming water supply won Power up The Control 5 Plug the transformer into a non switched outlet The display will show 9100 If this is the first time the control is powered up the display will show _ __ if the product is for USA otherwise it will show Finish programming the 9100 TS control using the Level Prog
18. Impeller Body Meter 9000 1 Flow Straightener 1 193305 css O ring 119 7 WOT Adapter 1 Coupling Clip Mounting Screw Hex Wsh Mach 8 32 x 5 16 Meter Cap Assy Ext Meter Cap Assy Ext 42294 REVA 9100 TS Upflow JA11 17 1 1 2 METER ASSEMBLY 6 Item QTY PartNo Description Tanne 17569 Body Meter 2850 9500 Tais 13082 Post Meter Impeller T gnus 13509 Impeller Meter d eee d 13847 O ring 137 Std 560CD Meter D 15210 aio Meter Assy 4 12112 Screw Hex Hd Mach 10 24 x 1 2 18 8 S S 17542 Flow Straightener 1 1 2 Mai O ring 132 17544 Fitting 1 1 2 Quick Connector 10 17549 ce Nut 1 1 2 Q C T ses 15150 Meter Cap Assy Ext jen 15291 Meter Cap Assy Ext Not Shown T assess 17190 iie Sleeve Meter 1 1 2 x 1 18 JA11 9100 TS Upflow 42295 REVA 9000 9100 BYPASS VALVE ASSEMBLY Item No QTY Teer 1 Aces T sss Mensas 0 1 E iss 1 60040SS_REVL 60041SS_REVK Description By Pass Body 3 4 By Pass Body 3 4 NP 5600 By Pass Body 1 By Pass Body 1 NP Seal By Pass 560CD Plug By Pass w Wax Plate By Pass
19. LOW DATA 1600 SERIES 9100 CONTROL DIMENSIONS WATER CONDITIONER FLOW DIAGRAMS SERVICE ASSEMBLIES Water inc 800 322 WATER 9283 waterinc com HOUSEPURE JOB SPECIFICATION SHEET Job No Model No Water Test Capacity Per Unit Mineral Tank Size Diameter Height Brine Tank Size and Salt Setting per Regeneration 9100 TS Control Valve Specifications 1 Type of Timer a 82 minute available regeneration time 1 15 RPM b 164 minute available regeneration time 1 30 RPM 2 Type of Meter Mechanical Valves Gallon Settings Meter Standard Range Extended Range 3 4 125 2 125 625 10 625 1 310 5 270 1 150 26 350 1 1 2 625 10 625 3 125 53 125 3 Timer Gallon Setting Gallons 4 Regeneration Program Setting a Backwash Minutes b Brine and Slow Rinse Minutes c Rapid Rinse Minutes d Brine Tank Refill Minutes 5 Drain Line Flow Control gpm 6 Brine Refill Rate gpm 7 Injector Size EQUIPMENT CONFIGURATION 9100 TS Configuration Tank 2 Tank 1 Water Meter Yokes 7 Outlet ge ine Nk P Tank 2 Adapter T d Bypass Valve 1 Adapter Clips Main Control Valve pm ES X 42264 AL Figure 1 43103
20. Pins Lubricate Figure 2 Locking Clasp Bulkhead Fitting Protective Shield Figure 3 Valve to Tank Installation Instructions 1 Spin the valve onto the tank ensuring the threads are not cross threaded NOTE All Fleck valves are right hand threads or clockwise to install 2 Rotate the valve freely without using force until it comes to a stop this position is considered zero 3 Rotate the valve clockwise from zero between turn and 75 turn Figure 4 1 2 Turn d 1 4 Turn Zero Zero Figure 4 NOTE If lubricant is required a silicone compound is strongly recommended Dow Corning amp Silicone Compound available from Fleck is recommended for best possible results Dow Corning 7 Release Compound is used in the manufacture of Fleck control valves The use of other types of lubricants may attack the control s plastic or rubber components Petroleum based lubricants can cause swelling in rubber parts including O rings and seals 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 LB PW Do not exceed water pressure of 125 psi 8 6 bar Do not exceed 110 F 43 3 C Do not subject unit to freezing conditions 9100 TS Control Operation Power Loss Memory Retention The 9100 TS control features battery free Time of Day and Day of Week retention during temporary loss of power A super capacitor is designed to keep time for 8 to 24 hours depending on the installation
21. Regeneration NOTE After a program reset all programmed values will Pressing and releasing the REGEN button while the control is reset to default settings in regeneration will program the control for a delayed second regeneration A flashing x2 icon next to the regeneration icon Manual Regeneration Options will appear indicating a second regeneration will start when The 9100 TS control features several options that offer the time of day reaches the programmed time of regeneration additional flexibility for manually regenerating the softener On The delayed second regeneration will be performed on the new twin tank systems the tank in standby will move to service tank in service Then the tank that was in service will be regenerated Double Immediate Manual Regeneration Delayed Manual Regeneration Back to Back manual regenerations are initiated by pressing Press and release the REGEN button to start a delayed and holding the REGEN button for three seconds while the manual regeneration The Regeneration icon on the display control is in the regenerating mode A solid x2 icon next to will flash indicating a regeneration will start when the time of the regeneration icon will appear indicating a second manual day reaches the programmed time of regeneration Pressing regeneration will start immediately after current regeneration is the REGEN button again will turn off the regeneration icon and complete cancel the delayed regeneration 10 JA11 9
22. alt per cubic foot of resin in the conditioner tank NOTE When the control is set up for a twelve hour clock a PM indicator will illuminate when the displayed time is in the PM hours There is no AM indicator Programming the Lockout Feature All Level parameters can be locked out when the control is in Level 1 Programming Simply press the REGEN button during Level 1 Programming a lock icon will appear indicating that the specific setting has been locked out When locked out the setting cannot be adjusted in Level Programming To disable the Lock Out feature press the REGEN button when in Level Il The lock icon will not be displayed Resin Volume The amount of resin can be determined by the diameter of the tank Tank Diameter Resin Volume inches US Metric 8 0 90 9 1 25 10 1 75 12 2 25 9100 TS Upflow JA11 7 PROGRAMMING MODE continued Level Il Programming P Values Level Il Programming parameters can be adjusted to fine tune the conditioner s operation The parameters are accessible by pressing and holding the UP and DOWN buttons until the control displays a P value NOTE The control must be in the home position to change settings See Table for Level Il parameters Typically the Level Il parameters will not need to be adjusted as the default settings accommodate most applications Contact your water treatment professional before attempting any programming Unit
23. ation positions C Internal control leak C Replace seals and piston assembly 9100 TS Upflow JA11 25 TROUBLESHOOTING continued 9100 TS Controller Sm ERR 1 is displayed Program settings have been corrupted Press any key and reprogram Level settings ERR 3 is displayed Controller on tank 1 does not know the Wait for two minutes for the controller to return to Home position of the camshaft Camshaft should position The hourglass should be flashing on the be rotating to find Home position display indicating the motor is running Camshaft on tank 1 is not turning during Check that motor is connected Verify that motor wire ERR 3 display harness is connected to motor and controller module Verify that Home switch sensor is connected and in place Verify that motor gear has engaged cam gear If everything is connected try replacing in this order 1 Wire Harness Motor Home Switch Sensor Assy 2 Controller Camshaft on tank 1 is turning more than five Verify that Home Switch sensor is in place and minutes to find Home position connected to wire Verify that camshaft is connected appropriately Verify that no dirt or rubbish is clogging any of the cam slots motor continues to rotate indefinitely replace the following components in this order 1 Wire Harness Motor Home Switch Sensor Assy 2 Controller Regeneration starts but control shows Err3 before completing regeneration harness
24. dapter Assy 1 Coupling 14864 01 Adapter 9000 9100 2nd Tank Machd w O rings 14864 01NP Adapter 9000 9100 2nd Tank Machd NP 15823 06 Yoke Assy 6 Tank amp 6 Tube 15823 06NP Yoke Assy 6 Tank NP 6 Tubes 15823 12 Yoke Assy 6 12 Tank 8 1 2 Tube 15823 12NP Yoke Assy 6 12 Tank NP 8 1 2 Tubes 15823 14 Yoke Assy 14 Tank 10 1 2 Tube 15823 14NP Yoke Assy 14 Tank NP 10 1 2 Tube 15823 10 Yoke Assy 16 Tank 12 1 2 Tube 15823 16NP Yoke Assy 16 Tank 12 1 2 Tube Second Tank Assemblies 9100 60425 12 Tube Assy 9100 6 12 Tanks 60425 16 Tube Assy 9100 13 16 Tanks 149865 inem Adapter Assy 2nd Tank 9100 61419 iius Kit 1 05 Distributor Adapter Tools 12763 Stuffer Tool Assy 5600 9000 139061 e Puller Assy Port Ring 13759 Tool DLFC Retainer Valve Body Assembly 9100 40688 Valve Body Assy 9100 18303 mme O ring 336 18569 Retainer Tank Seal SERVICE ASSEMBLIES continued 9100 TS Upflow JA11 33 Water inc 800 322 WATER 9283 waterinc com 43103 Rev JA11
25. e between tanks on final assembly 7 Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC 8 Use only Teflon tape on the drain fitting 9 Be sure the floor under the salt storage tank is clean and level 10 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 11 On units with a bypass place in Bypass position Turn on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean 12 Place the bypass In Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap 13 Make all electrical connections according to codes Plug the valve into an approved power source Do not insert meter cable into the meter yet 14 Tank one has control valve and tank two has adapter 15 Look on the right side of the control valve it has indicators showing which position the control valve is in durin
26. evel Programming to indicate if the displayed parameter is locked icon flashes when controller is in Level 10 When x2 is displayed a second regeneration has been called for 11 The recycle sign is displayed flashing when a regeneration at the next time of regeneration has been called for Also displayed continuous when in regeneration 12 The display cursor is next to SALT AMOUNT when programming the amount of regenerant 13 The display cursor is next to REGENERATION TIME when programming the time of regeneration and the days of regeneration 14 The display cursor is next to TIME DAY when programming the current time and day 15 The hourglass is displayed when the motor is running The camshaft should be turning 4 JA11 9100 TS Upflow 16 These cursors appear next to the item that is currently displayed 17 X100 multiplier for large values 18 When Lbs ft3 is displayed the value for regenerant amount entered is in pounds cubic foot of resin 19 Faucet is displayed when the current flow rate is displayed Control may show the faucet and O indicating no flow 20 Maintenance interval display turns on if the months in service exceed the value programmed in P11 21 Displays the tank in service durning normal operating mode Used with 22 23 and 24 in programming mode or regeneration 22 History Values The number displayed by 23 identifies which history value is currently displayed
27. g Regeneration and which tank is In Service GENERAL AND COMMERCIAL INSTALLATION INSTRUCTIONS continued Water Pressure minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively Electrical Facilities A continuous 115 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain Bypass Valves Always provide for the installation of a bypass valve Tank and Probe Assembly Use only 100 silicone lubricant on the probe O rings Figure 2 Do not allow the lubricant to come into contact with the probe pins Install the probe assemblies into the tank and secure with the locking clasp Figure 3 Important The pins on the probes will only fit into the bulkhead fittings one way The pins must go into the matching holes at the bottom of the fitting The probe with the shortest length of wire must be on top Install the protective shield Figure 3 NOTE Do not attempt to tighten or loosen the Bulkhead fittings as they are secured with a locking adhesive Probe
28. is connected to motor and controller module Verify that Home Switch sensor is connected and in place Verify that motor gear has engaged cam gear If everything is connected try replacing in this order 1 Wire Harness Motor Home Switch Sensor Assy 2 Controller ERR 4 is displayed Hardness front detected with no water flow E ERR 6 is displayed Conductivity sensors reading out of range Check which tank in service and check if the sensors Defective sensors or no sensors are have been connected properly If already connected connected replace conductivity sensor probes with new ones Check Salt Light is displayed Press No regenerant draw or insufficient Ensure salt regenerant is available the regen button to turn off the check regenerant detected during regeneration salt light Check for regenerant draw Inspect regeneration line for leaks 26 JA11 9100 TS Upflow 9000 9100 METER FLOW DATA 9100 Meter Flow Data 1 Brass Meter 3 4 Mechanical Meter 1 1 1 1 4 1 LI 1 4 4 1 4 4 1 1 1 30 4 4 4 4 4 4 4 4 1 14 5 5 35 30 15 20 10 Pressure Drop psid Pressure Drop psid TR 18467 41092 9100 TS Upflow JA11 27 9000 9100 INJECTOR FLOW DATA 1600 SERIES INJECTORS Injector 2 Injector 000 0 50 0 50 0 00 Draw 80 a 120 10
29. ith the normal regeneration Calcium Hypochlorite Calcium hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 mL per cubic foot 2 Regenerant tank conditioners A Backwash the conditioner and add the required amount of hypochlorite to the well of the regenerant tank The regenerant tank should have water in it to permit the chlorine solution to be carried into the conditioner B Proceed with the normal regeneration 9100 TS Upflow JA11 11 WIRING DIAGRAMS Connecting the 9100 TS Twin Alternating or Parallel Controls The twin sensor and extension cables are used for twin unit parallel and alternating applications Four standard connections are required for operation the power transformer the flow sensor motor optical sensor and the connection between tank 1 and tank 2 controls Figure 7 outlines these standard features Figure 7 12 JA11 9100 TS Upflow POWERHEAD ASSEMBLY 23 17 19 18 2 rto y A 6 Dg 6 lt amp 1 20 0 dbi 6 0 13 7 C gt 64 gy Pood lt 10 e N 12 2 4 R 2 E 2 27 11 209 26 2 lt 7 2 25 30 Item QTY PartNo Description Item No QTY Backplate 9000 T ust 2 5 Nut Clip 48 32 11 MEME 16 Tra
30. itionally historical data can be viewed allowing quick and easy troubleshooting In most cases Level Programming is all that is required to set up the water conditioning system for proper operation A brief description of each program level is listed below Level Used to program control for normal applications Level II P Values Allows the installer to customize programming for non standard applications Level C Values Allows the installer to adjust length of select cycles for non standard applications Level IV History H Values Allows access to historical information for troubleshooting the system NOTE If a button is not pushed for thirty seconds the control returns to normal operation mode Level I Programming The 9100 TS control can be quickly programmed by following the sequential procedure in the section Placing Water Conditioning System Into Operation Level Program parameters are those that can be accessed by pressing the UP or DOWN buttons Step by step instructions are shown on previous page Resin Volume Setting Set to match the volume cubic feet of resin in the mineral tank Time of Day Includes PM indicatior Can be set to display as a 24 hour clock See Level II programming Day of Week Set to actual day of the week Time of Regeneration Fully adjustable Default is 2 00 AM Days Override Range 0 5 to 30 days Leave at 0 to disable Salt Dosage Set at pounds of s
31. nsformer US 24V 9 6VA 19 T5 Gear Drive 20 sus 2 DURS Wheel Geneva 2 d n 2 T M Nut Wire Tan 2 1 MEE Screw Designer Cover Thumb 29 tiere 2 T Label Shaft Position QA ius 15 A Retaining Ring External 122 Drive Gear Assembly Upper Z2 Tis Retaining Ring 2 4 Cam Triple 9100 TS A Washer Thrust 28 1 Screw Hex Washer Head 29 1 T Screw 6 32 x 3 8 Pan Head 30 1 Scrw Flat Head 31 15 21 16 S gt 3 S 28 6 6 4 d gt gt 8 4 4C 29 22 15 Description 22 3 Washer Lock 4 Zinc 4164392 Switch Micro Low DB ean 1 isis Switch Micro 2106922 uus Washer Plain 3 8 52210302 ns Insulator Limit Switch cane WOT OM S Drive Motor 24V 50 60 Hz s NOSSO nies Nut Hex 4 40 Zinc Plated Drive Gear Assembly Lower 33 4 9000 7 Cover 9100 TS 43035 9100 TS o 14 020 iiie Screw STL Hex WSH 6 20 x 3 8 ac Strain Relief 42296 10 Plate Adapter Motor Kit wee 43056 Label Overlay 9100 TS Label Sensor Wires 910075 9100 TS Upflow JA11 13 9100 CONTROL VALVE ASSEMBLY Description Valve Body Assy 9100 Seal 5600 Spacer Spacer 9000 Screw Hex Washer Head Piston 9000 Upper
32. nsor placement setting P12 must be reduced to eliminate the problem Reducing the Capacity Setting P7 or increasing the Hardness setting P8 will only produce a temporary solution NOTE 1 Default selected with initial setting value 2 Facotry Default is 0 for North America units and 1 for World units 8 JA11 9100 TS Upflow PROGRAMMING MODE continued Level Ill Cycle Programming C Values Several Level program parameters can be adjusted to fine tune valve operation for non standard applications Typically these parameters will not need to be adjusted as the default settings accommodate most applications Contact your Water Treatment Professional before attempting any programming The parameters are accessible by pressing and holding the UP and SET buttons until the display shows a value NOTE The control must be in the treated water position to change settings Brine Draw 0 200 See Notes Automatically calculated from resin volume and salt dosage settings and draw rate Standard Backwash 0 20 7 Flow rate dictated by size of drain line flow controller Standard Fast Rinse 0 200 Rinses residual regenerant from tank Refill 0 200 See Notes Automatically calculated from resin volume and salt dosage settings and refill rate C13 Control uses C13 in place of C3 when the Cleaning Backwash 0 200 14 number of standard regenerations is more than or equal to the cleaning cycle interval P19 C1 Control uses C14 in place
33. ons roa ino Average usage for Wednesday in galons ora 091 070 galons roa Hi Average usage 0000 Average usage 0000000800 average usage tor Sanday moalonsorm H15 Peak Flow Rate 0 200 gpm or 1000Lpm Holding SET key for 3 seconds will reset H15 to zero H16 H16 DayandTimeofPeakFlowRate Day and Time ofPeakFlowRate si Time of Peak Flow Rate Time and day that peak flow occurred H17 Months since service 0 2184 months Holding SET key for 3 seconds will reset H17 H18 and H19 to zero Number of regenerations since last serviced 0 65536 Holding Set key for 3 seconds will reset Hr to zero H5 H15 H17 values be reset by pressing and holding for 3 seconds while the value is being displayed Program Reset Immediate Manual Regeneration The 9100 TS control can be reset to original factory Pressing and holding the REGEN button for three seconds parameters when viewing the HO parameter Press and hold starts an immediate manual regeneration A solid regeneration the SET button for three seconds while is displayed icon will be displayed The control will immediately begin a Release the button All settings except for Time of Day and Day regeneration on the tank in service of Week will be reset The 9100 TS control will now display the resin volume Refer to Level Programming Delayed Second
34. ove water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into brine tank D Check brine tank fill time and clean brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration C Inlet of control plugged due to foreign C Remove piston and clean control material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain line A Air in water system A Assure that well system has proper air eliminator control Check for dry well condition B Improperly sized drain line flow control B Check for proper drain rate 6 lron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time 9 Control cycles continuously A Misadjusted broken or shorted switch A Determine if switch or timer is faulty and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming correctly A Check timer program and positioning of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regener
35. ramming instructions NOTE Err 3 will be displayed when the control does not detect the cam at the home position and that the motor is turned on As soon as it detects the cam at the home position the motor will be turned off and error will disappear The camshaft will move to service if not already in service These cam movements may take up to 5 minutes Remove Air From Tank 2 6 Press and hold the REGEN key for 3 seconds The controller will enter the regeneration mode 7 Press both SET key and UP key and hold for 3 seconds Now the cam will pass through all the cycles and bring the second tank into service position 8 Turn on the faucet and then the incomming supply NOTE The Tank 2 will fill with water The air will exit through the faucet When water flows steady from the faucet the tank is purged Flowmeter Setting 9 Press UP key and DOWN key and hold for 3 seconds Now the control will enter into the Level Il Programming mode 10 Use DOWN key to scroll to the parameter P16 Flowmeter parameter setting 11 Use SET key to change the parameter value 12 Use UP DOWN key to set the value as per the flowmeter connected to the system 13 Use SET key to store the modified value Tank In Service Parameter Setting 14 Use DOWN key to scroll to the parameter P18 Tank In Service parameter setting 15 Use SET key to change the parameter value 16 Use UP DOWN key to set the value as per the tank number shown
36. s of Measure of Measure JOUS 1 Metic US 1 7 O US 1 Metric Metric 0 12 hour clock flow rate displayed 1 24 hour clock flow rate displayed Clock Mode 2 12 hour clock Time of Day displayed 3 24 hour clock Time of Day displayed senice iteral Interval Menthe 0 Dissabled Number of days per month is fixed at 30 12 Resin Tank Sensor 60 01 1 20 of Capacity Expressed as a percentage of resin bed capacity Placement remaining after lowest set of pins Disable Resin Tank 0 Resin Tank Sensors Enabled Sensors 1 Resin Tank Sensors Disabled 100 Used with salt amount to calculate refill time Rate gpm x 100 Used with salt amount to calculate draw time a oo 0 1 1 Autotrol turbine 2 2 Autotrol turbine 3 User defined K factor 4 Fleck 3 4 Paddle 5 Fleck 3 4 Turbine 6 Fleck 1 Paddle 7 Fleck 1 1 1 2 Turbine 8 Fleck 1 1 2 Paddle 9 Meter Factor K factor P16 3 K factor or Pulse 0 01 99 99 equivalent Pulse Equivalent P16 9 Cleaning Cycle Interval 0 100 Number of standard regeneration cycles between cleaning regeneration cycles The control will automatically adjust the Hardness Setting P8 when the sensors in the resin tank detect a hardness front passing This automatic adjustment to the hardness setting may result in the system passing hard water near the end of the service cycle if the resin tank sensor placement setting P12 is wrong The se
37. silicone lubricants Use only the power transformer supplied with this water conditioning system All electrical connections must be completed according to local codes The power outlet must be grounded Install an appropriate grounding strap across the inlet and outlet piping of the water conditioning system to ensure that a proper ground is maintained To disconnect power unplug the AC adapter from its power source Observe drain line requirements Do not support the weight of the system on the control valve fittings plumbing or the bypass Do not allow this water conditioning system to freeze Damage from freezing will void this water conditioning system s warranty Operating ambient temperature 34 to 120 F 1 to 49 C Operating water temperature 34 to 100 F 1 to 38 C Operating water pressure range 20 to 120 psi 1 38 to 8 27 bar In Canada the acceptable operating water pressure range is 20 to 100 psi 1 38 to 6 89 bar Observe all warnings that appear in this manual Keep the media tank in the upright position Do not turn upside down or drop Turning the tank upside down or laying the tank on its side can cause media to enter the valve Use only regenerants designed for water conditioning Do not use ice melting salt block salt or rock salt Teflon is a trademark of E I duPont de Nemours 2 JA11 9100 TS Upflow HOW TO USE THIS MANUAL This installation manual is
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