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Service Manual Cleaning Unit+85/120
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1. d dues SACRO x BS W HES CR EE EK dao S ee 1 3 DIMENSION Uu u S SX u neste tt ttt V T1 1 ce es Chee oP e he ea 1 4 Electrical specificationS RR Rh 1 5 aere Hee mareos onerosa Z RE UR ES W w eee eee oo me PUSS eo ee eee eee eee oe eee eee E E E eee ee ee ee eae ee oes 1 5 Power consumption nn X En ox ee ee 1 5 Kei suu sa wee xoa e PURA domi d e AE 1 5 Part 2 Installation 2 a nn an nn WEE a nen ne we 2 1 Installation hours lee RR RR RR rs 2 1 Installation hours for off line machine 2 cm nme 2 1 Standard installation hours for on line machine 2 1 Customer training hours 2 1 Preparing the installation sitfe _ ____ Bh 2 2 Space FED UN PRESITES amp a tueur eet usus E l Ed OR IR YE ee et 2 2 Power OULICE uu v u v osa ca waq a bua sara der ee eee klu een SS 2 Cleaning facililleS sa cra ET Ee e d E lt w w w ea 2 3 MeliR o 2 3 Service Manual Cleaning Unit 85 120 1245 Table of contents 0 7 Environmental requirements 23 POWER ee EEN 2 3 Unpacking preparing the cleaning unit RR 2 4 De Ce EE 2 4 JI el a dh Weer eae RI 2 4 Transport security Items AAA 2 4 HiSrallalloR Es resonar caos errar been eee ee eee we eee es 2 4 Transport through narrow doorways 2 22m mare eee 2 4 Lifting the unit off the pallel
2. we Rx Ye eR 2 Removing fenders and CoverS n 2 5 Electrical INSANO Ne cs sore bus EY PP ba gua 3 Eu P eR E adas 2 6 E au obs b oo RoR a eee ee S S eGR Eee ES DEERE S Q S EG EERE SS Os 2 6 Main power connectionS es 2 6 Stacker CONNECCION une nn vr en rem eo na huasca ga k ASR panne 2 6 Processor setter connections ctp online processors 2 6 Mechanical mstallatnon RII RII 2 Adjustment of lid switches ORG ERR 2 Cleaning the unittanks llle hn 2 7 Inserting the scrub rollers rollers spray tubes and guides 2 8 Rolle 2 9 Mounting the feed table 2 10 Mounting fenders and CoverS a 2 11 Mounting the exit table 2 2 2m m mon 2 12 Connecting the suction waste fue 2 13 Installation of dual container system 2 13 lower SUDDIY CADIE au u 0 u s sS s a ark w Rq S cem E kon a we Sw x d 2 14 Installation of setter interface ee ne 2 14 Part 3 Functional description nn 3 1 Ee E aeeee A be ee eae eee eh ee ee ee eh eee eee oo 3 1 Cleaning gamming DD 3 1 Reie SC PERO SSS s s ge eae s s del Cleaning gumming sechon i RR is s a s sisa 3 2 eC e aan Go v ua a Re SC wq UQ oe ka K w Q og ee eee ee eo Sud G m level CONO a eames a ann rE as ad eae Z sa z m EE Do Dryer SOCION oa gon 4449435006 x a an Schrader Su ATOUSDOPL
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4. Installation e Never install the unit in explosive environments e It is the responsibility of the owner and operator s of this unit that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations Installation service and repair must be performed only by service technicians who are trained in servicing the equipment e The manufacturer cannot be held responsible for any damage caused by incorrect installation of this unit e The unit is intended for installation in a restricted access location only Technical data e Observe technical data from the unit name plate and from Part 1 in this manual Chemicals e Itis the responsibility of the owner of this equipment that data is available concerning possible health risk from the chemicals used with the equipment End of lifetime disposal The equipment is designed for easy disassembling All disposal of parts from the machine must be made according to local regulations with special regards to following parts e For recycling purposes significant components are marked with material specification according to the ISO 11469 standard PVC tank etc must be sent to a waste deposit with recycling in view Alternatively the PVC can be incinerated at a suitable incinerating plant PCB s and other electric equipment must be sent to a suitable waste deposit Service Manual Cleaning Unit 85 120 124
5. A 1
6. 6 For 120 model mount the spacers 9 from the outside e Lead the supports through the lower holes in the rear panel 7 and secure them inside using the enclosed locking split pins 8 ee i i SS T k PA EEE E NE E Sup ee lh Nara Lose M 85 model 120 model 132221 Service Manual Cleaning Unit 85 120 1245 Installation Mechanical installation Connecting the suction waste tube e Enter the suction waste tube 1 into a full gum container 2 Attach it using the tube s screw cap 132201 Installation of dual container system nm Not all models e Dismount the suction 1 waste 2 and air hose 3 from the original one container suction system e Connect the hoses to the distributor block 4 to their respective positions One container system Dual container system d T32268 1245 Service Manual Cleaning Unit 85 120 Installation Mechanical installation 2 14 Power supply cable The cable plug required for main power connection is delivered with the cleaning unit The power supply table on page 1 5 shows recommended power supply cables for the unit The conductors in the power supply cable must be of copper When deciding what type of cable to use take into account the chemical resistance chemicals may leak onto cable and the mechanical resista
7. 85 120 1245 Technical specifications Mechanical specifications Dryer process 55 G1131 P min max default Water requirements x j 5 Im Pressure no water supply Weights wipe sl 1 0 Weight empty 127 kg 153 kg 280 Ibs 337 Ibs Weight shipping 152 kg 184 kg 335 Ibs 405 Ibs 1245 Service Manual Cleaning Unit 85 120 Technical specifications Mechanical specifications 1 4 Dimensions SIDE VIEW 220 6 cm 86 9 110 7 cm 69 9 cm 40 0 cm 43 6 27 5 15 7 90 0 97 0 cm 35 4 38 2 89 3 96 3 cm 35 2 37 9 85 138 5 cm 54 5 120 173 5 cm 68 31 FRONT VIEW 109 3 116 3 cm 43 0 45 8 73 3 80 3 cm 28 9 31 6 111303 Service Manual Cleaning Unit 85 120 1245 Technical specifications Electrical specifications Electrical specifications Power supply The requirements below are specifications for preparing the installation protection It is important to prepare the fuses circuit breakers with adequate capacity as specified here i Specifications on the unit s name plate is the actual input current and will thus not be identical to below mentioned m Supply fuse Recommended cable type single Phase 1W N PE Min 3x 1 5 m 230V 1x8 Amps 50 60 Hz type HO3VV F single Phase 2W PE Min 3 x 14 AWG 230 V 2 x 8 Amps 50 60 Hz type SJ or SJO Single Ph
8. Back up configuration file can be loaded with the Remote Enabling System Please continue as described below Press to scroll to the Service Info menu and press enter W e Press Al to scroll to the LAN IP address marked with E and press enter E e You will now see a service IP address 169 254 11 xx in the display 1 A preset IP address which needs to be changed in case the unit will be connected permanently to the Remote Enabling System via an internal network See the Remote Enabling Installation guide 2 This is a service IP address dedicated for service technicians to connect to the Remote Enabling System either for making settings and configuration of the equipment as described in the following or for setting up the equipment to a permanent Remote Enabling installation permanent LAN IP address at the customer s site Service Manual Cleaning Unit 85 120 1245 e Make a note of the service IP address It is needed for connecting to the Remote Enabling System e Start the Remote Client shortcut icon on the desktop e In the Remote Client select Server Admin 1 See illustration below e Enter IP address from the unit 169 254 11 x in the Server field 2 and click Add This will create the connection between the unit and the Remote Enabling System e Click OK e Check that connection to the unit is established 4 The Processor tap appears and the system recieves data 5 The IP
9. Declaration of Conformity 3 Languages Various Contents Survey of the directives to which the equipment conform Safety Instruction Manual 4 Languages 28 Contents General safety information User s Manual Plate Processor 5 Languages 5 Contents Operating and cleaning procedures Quick Guide Control Panel 6 Languages 5 Contents Quick guide to control panel user functions Maintenance Chart Plate Processor 7 Languages 5 Contents Maintenance instructions Keep the manuals with the unit for reference at all times Service Manual Cleaning Unit 85 120 1245 General BE Part 1 Technical specifications General environmental Information The cleaning unit does not contain Ozone depleting substances according to Montreal protocol e Asbestos e Polychlorinated biphenyl or Poly Cyclohexylenedimethylene Terephthalate e Mercury e Cadmium e Lead as additive to plastic parts Plastic parts Plastic parts gt 50g 1 76 oz are marked according to ISO 11469 Batteries No batteries in this equipment End of life Estimated product life 10 years Spare parts and service period 7 years after last sales Recycling The unit should be disposed at a certified appliance recycling centre or processing centre Recycling Passport with specifications of components and materials used in this unit is available on www glunz jensen com support Packaging Plastic packaging materials are marked ac
10. SLX NOA OL e IND Fate eA SIN nod OL 5 1 V EZ v OGA ver i SJOJOW 104 Y IX NOd OL ZNO MG22 AlddNS 90A vc CN nod o1 en ZVSL9001L 1 3281S JO SUEN pe Po jj E IVNOI LdO OLX s dung Bal 3 T 19M0 g 1 A4 J9MO g siseq 23 ue Bui oo2 1010 I dung riz II Jo1pM Joyoeded J0 0 Jak q Dua ig au I 3 23 ugg ven i5 6n MOSZ MOSZ en Si AS rh 1 L SI N N 7 r AN S 10 II H el li an T o IU Oo 9 Qo GL y N uzz uzz o w lt Jd N MLI eho Bisi 3 S 5 B OV ANDES you aouelddy WE Lea sa za Ann Aes Ars S I eem N Hd BU i iT Ill a jll II l Io MERKARI ILUZIE Z bex Lg x gt 6LX SEX gt ox gt PS PS 2 Pr o9 gt gt lt ok Noo Ord o o o E n w tf E Pan aa u NE 01 I J or z vg m c SVEE900l 440 NO o AN A oeze900 L IG SOIUOJ 29 3 u Wong punog o e al Y x gt x S o Ko o N m vz 3 _ 2S amp z I 1 EE Er X x x x LTTTTTTT gt x E BOR ES gt m bo I ba lwo A S 9 le F Z 8 T t jG ics ig 001 Hw p90 Da ur VOOL uz OTT u A xo a Ti del wel t 4 17 974 91 VLE 91 va 9x mees al unal gl y Q2 3 s a a L04 LL JVZL Z uinje ld 2104 Ava uinjel o 24 104 0L 3vzl 4 fi2d tun Ionuoo 19MOd Service Manual Cleaning Unit 85 120 1245 avo10 on 90d vS690001 Aen J9quInN uo ssiuued oyoeds no ON uosied
11. address appears in the Server field when pressing the tap 4 server admin x gt GrClient 1 09 27 Alarms 0 Processor 1 I localhost Disabled d b 169 254 13 0 Disabled 169 254 11 1 Ok GLUNZ amp JENSEN Acces Level User hange e Cancel Server 169 254 11 1 2012 10 23 13 47 Alarms Help For more information about the Remote Enabling System please see the general installation manual enclosed with the Remote Enabling software Static IP address setting In case of a permanent connection to a local installation of the Remote Enabling System via a LAN the IP address of the equipment needs to be set to a static IP address e Contact the local IT administrator for obtaining an IP address e Enter Server Admin 1 e Select the unit IP address 169 254 11 xx 3 and click Change access level 6 e Enter Password duy e Select Config 7 Service Manual Cleaning Unit 85 120 K C e Select Network 8 r Server Configuration Hostname 1040798 Domain gioca MAC address foo 1 00 04 07 98 TFTP server 000 Ce Automatic IP addresses DHCP Static IP addresses IP address J 255 Subnet mask 255 255 240 0 H 010 1441 Default gateway Automatic ONS addresses DHCP Static DNS addresses Primary ONS server H 0 10 16 251 Alternate DNS server 10 10 16 251 e Select the static IP
12. addresses 9 and change the IP address field 10 to the IP address informed by the IT administrator e Click OK and confirm Restart by pressing OK Eje Server Configuration General Email Network Network ID Hostname tte Domain gilocal 00 11 DC 04 07 98 f Static IP addresses IP address 163 254 11 1 Subnet mask 255 255 240 0 Default gateway D 0 10 144 1 DNS server addresse Primary DMS server Alternate DNS server OF Cancel e When the Remote Enabling is ready please verify on the unit s control panel by scrolling to the IP address marked with 1d that the IP address now listed is identical to the one added in Static IP address 9 in the Remote Enabling System Service Manual Cleaning Unit 85 120 1245 ag Change of unit s parameters e Press the unit tab 4 e Select Data gt Settings gt Programs e The unit s parameters list will be shown in the Settings view and new settings can be made GrClient 1 09 27 Alarms COU 120 Settings Proqrams Q C C C GLUNZ amp JENSEN ORG 1 System Status c Speed uU 100 100 100 cm min Ready 23 CR Brush speed 20 120 120 120 rpm Auto Program Auto Timer PlateSizes Settings Statistics Configuration Alarms Events Devices Data Preferences Programs Help e Double click on the parameter Server Admin Server 10 10 149 76 2012
13. pezuoyineun Aue ol J8A0 pepuey 10 pesn eq jou snw pue S V uesuer 9 ZUN D ol shuo eq Bue H SNIH33NIDN3 TVOINVHO3M ANV 9INOH1093713 N3SN3f 8 ZNN1D JO 2 ebeg eno1ddy uognquisiq OVA SE pue yz 8 uor3oung MP 1ol9nilsuoS 2 02 yz lenuer Aepsen ejeg BuuiM sng euaju puy S1010 ST2TL ysiua day ueyy Do ld ALIHM WEN UO Jemod 91 DUer veer Leer ever ser ezr rpg Aejdsip u l guo Sepoip yum pJeoq 9M le foo m a RE STNG ON MENOR Ver ver oor ALIHM LNO N3389 LNO qau LNO Z0 29001 s 2 lt dOLS 3 IWNDIS NI god ur Bnjd 1eAup ejdsig vr SJosues eJnjeJeduue pue indui 0 uooeuuoo JO e Jo z eDed P A A Ge N e OIN O pue ul JejSe JO Wed 0ES Jepoou3 LW 1olouu uodsue 1 Seen Za SS Ser Hng 9 m A HI H Zur Zur 8 z y E 3 5B Pi z 5 it l K Wa Ka xw RA k s r fe To Jt z lVv 4H tw t ho 7 a EL6ES001 LES 1epoou3 ZN Jolow usnug Aeq F ebe E
14. the dryer cover as a reference Electronic control See illustration opposite The electrical control system consists of Master input output unit MIO The electrical control system is controlled by the MIO board via the SOM System on Module There are two separate communication lines buses e GNUIB for all internal communication in the unit RS485 e ETHERNET for Remote Enabling System The MIO board is equipped with a platesetter interface for communication between the unit and platesetter Power control unit PCU The PCU board holds all the high voltage in and outputs for the control of heaters motors etc Control panel MMI The user operates the unit from the control panel with one line display Setter connection Connection of a setter interface is made to the plug P3 at the electronics cabinet Service Manual Cleaning Unit 85 120 1245 REMOTE ENABLING ETHERNET Optional MASTER I O BOARD GNUIB RS485 SLAVE O BOARD PCU 1245 Functional description Electronic control INTERFACE Online installations only 132249 Service Manual Cleaning Unit 85 120 Functional description Controls and indicators 3 6 Controls and indicators The unit is equipped with the function keys located on the right fender see illustration below Function keys standard function 1 Eject plate manual function Starts the trans
15. the label Motor fuses Fuse Fuse for Type Part no 4AT 6 3 X 32 mm S B F17 Transport motor M1 6896 4AT 6 3 X 32mm 6896 F18 Developer brush motor M2 PCB fuses Fuse Fuse for Type Part no 12AT 6 3 x 32 mm Fl amp F2 4 FS Main power supply 5597 1245 Service Manual Cleaning Unit 85 120 Maintenance Rollers and brush rollers Rollers and brush rollers General On the top cover from inner side there is mounted label a showing the roller configuration Each roller is marked with a small number b Install the rollers by referring to the roller numbers shown on the label s Press down in each side on the upper rollers as indicated NB Drive side first to lock them When the roller bearings c click they are properly secured 132405 Installation of rollers Make sure to align the gears on the upper and lower rollers The gear on the lower rollers has a plate guide that must fit into the gear of the upper rollers T31590 Service Manual Cleaning Unit 85 120 1245 Maintenance EN Cleaning Cleaning IMPORTANT Thorough cleaning of the unit tank interior tank parts pumps filters etc on a regular basis will minimize the risk of sediment build up in and around vital parts of the equipment and prolong the lifetime of the equipment Cleaning accessories y Never use any hard tools or abrasive materia
16. 11 93 10 30 GrClient 1 09 27 NX ini x Alums COU 120 Settings Numerical Parameter Editor x Programs F GLUNZ amp JENSEN Description 2d 8500 Speed P1 System Status 1 e Speed D Access Leve Admin Change Auto Program Preferences Programs PlateSizes Auto Timer Settings Statistics Configuration Alarms Events Devices Data Help Server Admin Server 10 10 149 76 2012 11 93 10 34 1245 Service Manual Cleaning Unit 85 120 RA al description ED ontrofs and indicators e Change the value of the parameter e Press OK z GrClient 1 09 27 lolx Alarms COU 120 T enun IP Programs ER Fd Eeer 2201 8500 Speed PI System Status 1 Speed 126 i cm min Access Leve Admin Change Auto Program Preferences Programs PlateSizes Auto Timer Settings Alarms Events Devices Data Help Server Admin Server 10 10 149 76 2012 11 93 10 37 Plate sizes Plate sizes must be entered in order to obtain exact calculation of replenishment e Select Data gt Settings gt Plate sizes e Define new or select already used plate sizes Sr GrClient 1 09 27 ll x Alarms COU 120 k Settings PlateSizes GLUNZ amp JENSEN Description SC Plate 2 Length System Statu 1 Plate 1 4000 Ready 2 Plate 2 3 Plate 3 mm 4 Pl
17. 4 5 in their proper bearing blocks e Press down in each side on the upper rollers as indicated NB Drive side first to lock them When the roller bearings 6 click they are properly secured e First insert the scrub rollers 3 underneath their respective drive gears then lower them into the right side bearing block e Lower the scrub roller lock bracket 2 then tighten the finger screw 1 e The illustration shows the roller configuration Each roller is marked with a small number Install the rollers by referring to the roller numbers shown in the illustration A N S lt NOTA WS NOU SN OS GUAY AN 132198 Service Manual Cleaning Unit 85 120 1245 Installation EN Mechanical installation Levelling The machine must be placed on a steady surface so that it does not shake easily Do not rely on the floor being absolutely in level See illustration below e Use the adjustable feet 2 in the legs to level out the cleaning unit If necessary use ex a crowbar 3 to lift the legs slightly before being able to turn the feet Level out the cleaning unit lengthwise by placing a spirit level on the left 4 and right 5 tank side Level out the cleaning unit crosswise by placing the spirit level on a roller at the front 6 and rear 7 of the cleaning unit Check levelling in all 4 positions and make final levelling if required SETTER OUTPUT SA HE
18. 5 General information The unit ES Service assistance e If help is needed to correct any problem with the equipment please contact your local supplier 1245 Service Manual Cleaning Unit 85 120 C3 Table of contents Table of contents Part 0 General information rnm nnn 0 3 Reservations ass oy ee Ee graui eee ee ad 0 3 Notes cautions and warnings hs ORs Other EE Ee ne E Bee HOUR Wo RO NOR oe 08 TOS UM ee ee a ee re ER ea ee rhe eee tees O eier de ECH 0 3 Unintended use of the equipment RR I ens 0 4 Intended use of the eoupment eee 0 4 Weg e IB 0 4 Technical Gala eses ovarios o s s wina rodear a 2 2 P Z ua s a 0 4 NC le 0 4 End of lifetime disposal oa wu 0 0 0 woo a A A E 0 4 Service assistance oe eed eee eee dae 0 5 VII M CC 0 9 Service Manuals 0 9 User Manuals wa ar anne es rear 52 24 9 3 83 x EN eee 0 10 Part 1 Technical specifications eee es 1 1 General environmental InforMati0N cele 1 1 Mechanical SBECHIEALIONS x ze corsa puyu G3 Rx REGE GERA XE e aW IQ us X 1 2 E uuu ce med rock oe EG a a 8 dor he 30 ACPUR a UN 3 Jp GQ e 1 2 Tank capacities zn u san won wann a nennen es is is nsn nsn as he 1 2 TEMPU BS xu zara cord a an ma SEE EG a qub RUE EXS we ee pu eee S 1 2 Water requirements
19. E GC N inso mes Ir H jut Zul oo z ES w 2 9 CC Cut y E au E XO XS 3 g le le ti z Lvr 814 gt gt gt x gt a o a e e Co al PO o o al Co CO CO N E oO al S al du e Fg s lH US sS i US KH CH NO 4VOL 81 ZNO m SL NO f S 9 ZNO ge eo Jejo4u02 JOO eng ZNO IPA vc AO L SNO LO PAG S SND Ajddns indino Sq 9pA vc Aino 1e o31u0904y1uJ X ivy 614 PA aw IVGe 024 NOA lun IonuooS 1ewog Jo Ped yoy ms 19109 pue do s 3 Aq pajdn ajur 18d UO NO WO OCA vc do s 3 Aq pajdn a ul L NSd UO NO UO OQA vc Service Manual Cleaning Unit 85 120 1245 qvo40 15690001 ADY uoissiuued oyloads no InoullA uosied pezuouineun E JO o ed Aue 0 48A0 papuey Jo pesn eq jou 1snu pue S N u su r 9 zuni 0 sbuojaq Buiweip SIUL S OSIA OMJUOD puy SIOSU9S uorqouns ea01ddy ON ooqd SNIH33NIDN3 TVIINVHIAW ANY OINOHLO3 I3 N3SN3f 8 ZNN19 Mf 10J9N ISUOD DuuiM abeo M07 ST1FL J9qUINN 2102 ve Arenuef Aepsen ejeg EY Y Y JOSUSS XBW que ysem c eg Ise L XSL PO
20. EE E ee oe ee EG rk ee Ed a d a 4 5 Adjustment and cleaning of spray tubes 4 6 AUSMO eeu we der ene oo cali as gung spp a m ee w Q S EN dE eee ea AES 4 6 TuS 4 6 Changing cleaning of filters 2 222 Common 4 6 A AI A ees 4 7 Mattede e P 4 Adjusting of the scrub roller pressure 4 8 Testing the scrub roller pressure 2 22 22m ce ee es 4 8 Adjusting the plate table 4 10 Preventive Maintenance Kit Program RR RI eh 4 11 Part 5 Trouble shooting leeren 5 1 Eu CHE 5 1 Before starting trouble shooting 0 2 Problems with the Cleaning Unit eee RR Rr 5 2 Problems with cleaned material aoaaa a a RII 5 4 PGI A 5 5 Electrical diagrams Rn nn n n Rr A l Service Manual Cleaning Unit 85 120 1245 Manuals E Manuals A complete set of manuals consists of the following T32062 Service manuals The manuals listed below are for service technicians only In addition the service technicians will need the manuals listed opposite as User Manuals unit Spare Parts Manual 1 Language English Contents Spare parts Processor Service Manual 2 Language English Contents Technical specifications Installation Functional description Maintenance Troubleshooting Electrical diagrams 1245 Service Manual Cleaning Unit 85 120 0 10 Co Manuals User manuals User manuals available for the equipment CE
21. IGHT 2 mm X oO f A QC e E 132199 1245 Service Manual Cleaning Unit 85 120 Installation Mechanical installation 2 10 Mounting the feed table Offline units only e Mount the guide pins 1 on the feed table 2 by using the screws 3 e Insert the nuts 4 into the tank wall through the front panel and adjust them with the screwdriver if needed to ensure that the screws 5 fit the nuts 4 Do not tighten the screws e Hang the feed table 2 on the screws 5 and then tighten the screws e Secure the feed table from the bottom by using the two screws 6 L D r S CH i 132200 Service Manual Cleaning Unit 85 120 1245 Installation Mechanical installation Mounting fenders and covers See illustration below e Fit the left and right fenders 3 4 and secure them using the screws 2 e Place condensation lid 8 and dryer cover 7 in their proper positions Close the top cover 1 following this sequence e Mount side stand panels 5 132194 1225 Service Manual Cleaning Unit 85 120 Installation Mechanical installation 2 12 Mounting the exit table e Mount the two brackets on the exit table 1 by using the two screws 4 e Mount the exit table by using the two screws 2 and lift it to the horizontal position e Insert the supports 5 from the inside of the exit table 3 and secure them by using the screws
22. ION IN TANK TEMP REG ERROR a e JL rom TACHO SIGNAL MISSING 18 STOP ERROR UNEXPECTED LON PLATE HAS BEEN 22 BUSY DETECTED CALIBRATING 2 BUSY ll UNEXPECTED SENSOR READINGS St CHECKSUM ERROR IN RTC MEMORY PROBALBY COUSED 3 ERROR BY LOW BATTERY POWER APPLICATION CONTAINER IS 31 BUSY EMPTY 1245 Service Manual Cleaning Unit 85 120 0 Trouble shooting Alarm list ALARM CLEANING ALARM TYPE ALARM ID INDICATOR UNIT P ON REACTION FILL UP CONTAINER IS EMPTY 34 PROCESSOR IS IN CLEANING MODE 46 CONNECTION TO IO BOARDS FAILED POWER DOWN SOLVE PROBLEM AND THEN POWER UP SYSTEM PLATE HAS PASSED THE OUTPUT SENSOR TOO FAST PLATE HAS REACHED THE OUTPUT SENSOR TOO FAST SYSTEM HAS STARTED IN SAFE MODE DUE TO FAILED STARTUP UNEXPECTED TEMPERATURE RISE IN DRYER MAJOR PREVENTIVE MAINTENANCE IS RECOMMENDED MEDIUM PREVENTIVE MAINTENANCE IS RECOMMENDED MINOR PREVENTIVE MAINTENANCE IS RECOMMENDED Service Manual Cleaning Unit 85 120 1245 Appendix A Electrical diagrams This chapter includes all electrical diagrams for the cleaning unit The diagrams 3 pages cover Page 1 of 3 Supply and High Voltage Wiring Page 2 of 3 Motors and Internal Bus Wiring Page 3 of 3 Low Voltage Wiring 1245 Service Manual Cleaning Unit 85 120 Service Manual Cleaning Unit 85 120 1245 avai0 Aen 175690001 ON D0q J9quInN
23. LY EOIX g rd C vbX der jst yet jer fer fit lor ye fs 12 19 S e N T s e T N T T y ES Oo co N Ke LO e N a a A pa WE SPAT f Jandns 9911199 ANOA joejuoo JO suono uuoo uid enio Jo enueui Janes ses 191195 Jld 01 E SC I I N jeuondo N sch hha tet et 2T o a s ez oz Te uk er M feet Tot ss Met LIS IdS sng esejszu exeudueq jeueS as Wid Smpoy 998J19 U 10Sse20Jd Josues indu e CH ON qc eS i QZ L FUOLr eriorr eL OL 225 L es L hr Josues indino gr orr SL 4 r N PL TEL Tok TEL TOL T 6 Storr LIS 9L O9pAvc 9pA O NDd HUN Ionuo5 Jamo Josues duet aA q MOL ed gorr solr t 26X eE 26X jeuondo Josues duet 1e u id voir corr ocd L ed c 9H Josues duet Ae e re M0 Sau LO 7 L corr Orr ZOELPFOOL OIIN INO ul Jeep Service Manual Cleaning Unit 85 120 1245 Cleaning Unit 0713 C85 C120
24. M03 applies the gum from the container through the spray tubes onto the plate The cleaning section pump and container are connected in a closed system so the excessive solution returns to the container through the section drain Gum level control The hose in the gum is equipped with a level detector circuit B01 to make sure that the system does not run with an empty container The unit will only work with the specified liquids in process mode no water CLEANING GUMMING S01 INPUT SENSOR SPRAY TUBES I TRANSPORT ROLLER TOR BRUSH MOTOR GUM CIRC PUMP CONTAINER LEVEL SENSOR FILTER STRAINER E EE Dual container system GUM GUM Option Service Manual Cleaning Unit 85 120 1245 Functional description Dryer section Dryer section See illustration below In the dryer section the plate is dried and so further handling of the plate is possible immediately after it exits the cleaning unit A fan blows hot air through a pair of air tubes and dries the plate on both sides DRYER S02 OUTPUT SENSOR j R02 DRYER TEMP SENSOR AM FAN HEATING ELEMENT E02 E03 1245 Service Manual Cleaning Unit 85 120 Functional description Transport system Transport system The plate is transported through the unit by a series of rollers and roller guides The rollers are driven by a drive motor and a worm gear drive system See the identification roller label s placed on
25. Remote Enabling System The parameters regarding brush and transport speed of the unit are set according to the recommended plate type 1245 Service Manual Cleaning Unit 85 120 Connecting to Remote Enabling Making settings of this unit requires the Remote Enabling software and connection to a PC e If not already installed please download the Remote Enabling System from www glunz jensen com support download software and install on a local PC For this unit select the Remote Enabling System for GNUC 2 Download and unzip the file to a separate folder on the PC s harddisk To access the Remote Client please activate the grclient exe stored in the folder GrClient Copy Install GrClient Tip Copy a shortcut of the grclient exe to the PC s desktop for easy access to the Remote Client e Ifa LAN Local Area Network cable is Network cable connected to the unit or the PC is 2 connected to wireless LAN make sure to Ba disconnect the cable connection now or 22 Connect the Ethernet cable delivered with the unit between the PC and the unit see illustration Setting up the service connection between the unit and the Remote Enabling System Enter the menu on the unit s control panel by pressing the A button See also the control panel Quick Intro guide y If the display shows Service Code 2 the software configuration is missing e g due to replaced SOM PCB
26. SUBEGIT escasas E SHS mida Oo E eS SSS ole ee Eee eee w W 3 4 FO O CO I 2440004005 SRFKGESE AXE Seek ee eee eee ee eee eee X 34 Master input output unit MIO 3 4 Power control unit PCU aoaaa 3 4 Control panel MMI es rra oe c EUR UR eee Peed ttut ae eee w a aed ee ee eee 3 4 Setter CONNECTION ee 2 4 Controls and MOCOS eureri sanear T RTT Go eee e 3 6 Function keys standard function ee ee 3 6 Function keys service mode 3 6 isis 105 PPS S S AS ee ee ee ee ee sa 3 7 Change Ol Selli S a ss rur E X YR es A RORORUE EE OE Bra 3 7 1245 Service Manual Cleaning Unit 85 120 C3 Table of contents Connecting to Remote Enabling RII 3 12 Static IP address setting usados s xk kon eoo gx ko des doa 9e a oce n ng s 3 15 Change of unit s parameterS r rn 3 15 Part 4 Maintenance nn 4 1 EK CHE 4 1 Eo usa cae Car d eens XE EEG MUN eo RGOLI E ERE RUE eee ee XE E RE RO So 4 2 Set de 6 hom e Reade eae ee S a ms ee ede ee eee ee ee eZ 4 2 Mechanical sss redes EE ey oe w w oS a eee X 4 2 di PTTPr rrrrmm 4 3 MotorfuSeS __ _ hm hh hh ns 4 3 aei PTTPTEP 4 3 Rollers and brush rollerS __ _ __ ER ee e as nas e nas s asa 4 4 lt A 4 4 IMS LAN ALISON Or ee EE 4 4 l i IA An 4 5 Wl e CAE KC HEEN 4 5 Cleaning accessorieS ee es 4 5 Cheam Qc CANS e oe ae e
27. Service Manual Cleaning Unit 85 120 GLUNZ JENSEN Service Manual Cleaning Unitt 85 120 Edition BA November 2012 This book has part No 10064553 A This manual is for Service Technicians only The directions given must not be followed by unauthorized personnel Always read the Safety Instruction Manual part No 21741 before installing or operating the equipment This manual is published by GLUNZ amp JENSEN A S Selandia Park 1 DK 4100 Ringsted Denmark Phone 45 57 68 81 81 E mail gjhqQglunz jensen com Internet www glunz jensen com Copyright O 2012 by GLUNZ amp JENSEN A S Service Manual Cleaning Unit 85 120 1245 General information I 0 3 The unit Part 0 General information Reservations e This manual was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual e Changes technical inaccuracies and typographic errors will be corrected in subsequent editions e Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below Always replace a fuse with one of the same size and rating as the old one Symbol Expl
28. a main power outlet should be installed in the room where the machine will be situated Max distance to the machine 2 m 6 ft See power outlet and fusing requirements earlier in this manual Cleaning facilities It is essential to have easy access to a sink and a water tap with hot water where rollers guides and brushes can be washed The minimum recommended size of the sink is 85 cm units 100 x 40 cm 39 4 x 16 120 cm units 140 x 40 cm 55 1 x 16 Drain connections Never lead drain hoses from the developer section to a drain as most developers are strong pollutants and it is strictly forbidden to empty this type of chemistry into the public sewer system When establishing central reception systems for waste chemicals copper or brass should not be used in the draining system as the chemicals involved are highly corrosive Therefore plastic or rubber is recommended Check with the chemicals supplier for details Environmental requirements Provide a heating and ventilating system capable of maintaining room temperature between 15 and 25 C 59 and 77 F and relative humidity on max 80 Capacity of the air condition ventilation system must be adequate for heat emission see Power consumption on page 1 5 Power cable The unit is provided with an appliance inlet for connection of a detachable power cord Please observe that the power cord used must be rated Min 250 VAC 3x 1 5 mm 14 AWG and fulfi
29. als 1245 Service Manual Cleaning Unit 85 120 Maintenance Safety check Safety check nm Below described safety check should be performed at least once a year Electrical Refer to the electrical diagrams in the back of this manual Check proper function of e Lid switch Cleaning unit must stop when the switch is deactivated e Main switch Cleaning unit must turn off when set to 0 e Emergency stop The cleaning unit must turn off when activated Emergency Control panel Electronics cabinet Upper side panel 131937 Mechanical Check proper function location of e Side fenders left right Make sure the fenders are properly secured with 2 screws each e Cover electronics box Make sure cover is secured by screws Service Manual Cleaning Unit 85 120 1245 Maintenance Fuses Fuses Fuses for motors are placed in the fuseholders in the cables by the motors behind the left fender Other fuses for the various functions are located in the electronics cabinet behind the right fender The fuses are placed on the PCU board and in the fuseholder on the inside of the cabinet bottom and on the PSU board on the inside of the cabinet lid T31938 T31939 When changing a fuse first switch off all power to the machine Always ensure that the new fuse is of the correct rating according to
30. anation The operator should observe and or act according to the information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury Other manuals Please see description of Manuals available for the plate unit later in this chapter The unit Approvals e Approvals will appear from the labels attached to the name plate or the frame part of the unit 1245 Service Manual Cleaning Unit 85 120 General information The unit Unintended use of the equipment Glunz amp Jensen A S do not take any responsibility for any damage or accidents caused by unintended use of the equipment e As the equipment is certified by accredited test laboratory UL International Demko A S it is absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen s warranty will no longer apply and the certification labels for UL C UL and CE certification of the equipment shall be removed as the certification will no longer apply to the equipment Intended use of the equipment e Development of photographic materials as specified in Technical specifications in Part 1 in this manual
31. ase 2W PE Min 3 x 14 AWG LAF 200 V 2 x 7 Amps 50 60 Hz type SJ or SJO a Voltage tolerance 10 Fuses The fuses must have a breaking capacity of min 100kA If using automatic circuit breakers make sure that they are Type D Power consumption mE Power consumption at 230 VAC operation EUR approx 1 56 kWh 5320 BTU hour US Stand by approx 0 042 kWh 140 BTU hour Noise level See General environmental information on page 1 1 1245 Service Manual Cleaning Unit 85 120 Technical specifications Electrical specifications Service Manual Cleaning Unit 85 120 1245 Installation Installation hours Part 2 Installation Installation hours How many working hours are planned for the installation Installation hours for off line machine e Provided the machine is unpacked and will stay in the room and electrical installation is in place the estimated installation time is max 2 e If the machine must be disassembled to get into the room before installation add another 4 5 hours for disassembling and reassembling e Unpacking and transportation from pallet to the floor add 2 3 hours Standard installation hours for on line machine e Provided the machine is unpacked and will stay in the room and electrical installation is in place the estimated installation time including interface installation and connection to the setter is max 4 hours e If the machine m
32. ase the scrub roller lock bracket 2 then remove the scrub rollers 3 In the support plate below the scrub roller loosen the small Allen screws 4 and remove the caps 5 in both sides e Use an Allen key to make required adjustments by turning the adjusting screws 6 1 4 or 1 8 turn whatever is necessary clockwise increases scrub roller pressure e Insert scrub rollers and test adjustments as described in TESTING THE SCRUB PRESSURE on the previous pages e When a satisfactory scrub roller pressure has been obtained tighten screws 4 and insert caps 5 132204 Service Manual Cleaning Unit 85 120 1245 Maintenance Preventive Maintenance Kit Program Preventive Maintenance Kit Program To ensure continues high quality and maximize productivity and unit up time it is recommended to carry out preventive maintenance at regular intervals To facilitate this a Preventive Maintenance Program has been developed consisting of a number of relevant service parts to be replaced at specific service intervals It is recommended that the following Preventive Maintenance Kits are implemented at the mentioned intervals at which point the cycle will start over 1245 Minor Preventive Maintenance at 500 production hours or every year what comes first Medium Preventive Maintenance at 1000 production hours or every year what comes first Minor Preventive Maintenance at 1500 production hours or every year what comes
33. ate 4 5 Plate 5 6 Plate 6 H Plate 7 8 Plate 8 9 Plate 9 10 Plate 10 IR Help Cancel Ti Plate 11 12 Plate 12 0 0 mm Access Leve Admin Change Preferences Programs PlateSizes Settings Alarms Events Devices Data Server Admin Server 10 10 149 76 2012 11 9 10 41 Service Manual Cleaning Unit 85 120 1245 Functional descripton EJ Controls and indicators Configuration file Save a copy of the configuration file locally and on the USB stick once the installation is finished e Set access level to Service e Goto Tools gt Remote SW Tools e Click Backup data GrClient 1 09 27 Alams COU 120 GLUNZ amp JENSEN SW Updat System Status Ready Enable remote Sw Update Data Backu Restore data l Save Log Files j Usb Stick Internal Ftp Tftp Service Change Brush calibration Software tools Remote S w Tools Alarms Events Devices Data Tools Server Admin Server 10 10 149 76 2012 11 3 10 45 GLUNZ 4 JENSEN Sw Update System Status y Enable n Ready Directory Name C Documents and Settings ple Desktop 1 09 27 Directories Files fF Cs gt Documents and Settings z dll r CKE p Backup Restore zCon s x gt plc alarmHiah bmp alarmLow bmp SA alarmOff bmp applT oContainer bmo El Drives E c win e l
34. cording to ISO 11469 Noise emission Acoustical noise according to ISO 11201 1996 Sound pressure level Operational mode lt 61 dB Stand by mode lt 41 dB Chemical emissions Ozone 0 mg m3 Dust 0 mg m3 Styrene 0 mg m3 1245 Service Manual Cleaning Unit 85 120 Technical specifications Mechanical specifications 1 2 Heat emissions Clean 1560 W 5320 BTU hour Stand by 42 W 140 BTU hour Mechanical specifications Mechanical specifications Performance oo Pl 190 Plate types Chemistry free negative working non ablative thermal CTP plate Plate width 230 850 mm 230 1200 mm min max 9 1 33 5 9 3 47 2 Plate length Unit with exit table Unit with exit table min max 300 1100 mm 300 1200 mm 11 8 43 3 11 8 47 2 Plate thickness 0 15 0 30 mm 0 15 0 30 mm min max 0 006 0 012 0 006 0 012 Plate speed 40 120 cm min 40 120 cm min 15 7 47 2 min 15 7 47 2 min Scrub roller speed revolutions 120 rpm Fixed per min Tank capacities 20 5 3 US gal standard 1 x 201 container on the floor and pumps up to the Cleaning section total tank and flow back in the container ex filter pumps etc 40 10 6 US gal optional 2 x 20 containers on the floor and pumps up to the tank and flow back in the containers Temperatures Cleaning section no heater in the wash out out liquid min max Service Manual Cleaning Unit
35. d 3 Clean hose CLEAN MODE Electronics defective 4 Replace defective electronics DRYER BLOWER WORK Temperature sensor defective 1 Replace temperature HEATER DOES NOT sensor Heating element defective 2 Replace heating element Electronics defective 3 Replace defective electronics Service Manual Cleaning Unit 85 120 1245 SYMPTOM DRYER BLOWER DOES NOT WORK CLEANING AND GUMMING CIRCULATION PUMP RUNS BUT NO CIRCULATION NO ALARMS ROLLER MOTOR DOES NOT TURN ROLLER DRIVE MOTOR RUNS BUT NO PLATE TRANSPORT SCRUB ROLLER MOTOR DOES NOT TURN SCRUB ROLLER MOTOR RUNS BUT SCRUB ROLLERS DO NOT TURN 1245 Trouble shooting Problems with the Cleaning Unit PROBABLE CAUSE Blower defective Electronics defective Hose blocked Fuse F17 blown Motor defective Electronics defective Drive gears and or worms defective Fuse F18 blown Motor defective Electronics defective Top squeegee roller not clicked in bearings Drive gears and or worms defective REMEDY 1 Replace blower 2 Replace defective electronics 1 Clean hose 1 Replace fuse 2 Replace motor 3 Replace defective electronics 1 Check all gears and worms gears on rollers and make sure they move freely Replace any defective part 1 Replace fuse 2 Replace motor 3 Replace defective electronics 4 Roller has to be pr
36. essed down NB Drive side first 1 Check all gears and worms gears on rollers and make sure they move freely Replace any defective part Service Manual Cleaning Unit 85 120 Trouble shooting Problems with cleaned material Problems with cleaned material SYMPTOM PROBABLE CAUSE REMEDY PLATE IS NOT COMPLETELY Cleaning and Gumming section 1 Check gum section DRY applying to much gum Dryer section is malfunctioning 2 Check dryer section PLATE HAS STRIPES LENGTH WISE OR CROSSWISE 1 Take rollers and or guides out inspect and wash them Rollers with dents or other marks must be changed Defective or dirty rollers or guides CLEANING NOT SUFFICIENT Spray tube clogged Scrub roller not turning 1 Clean spray tube 2 Check the brush and fix the problem 3 Replace scrub roller 4 Check pump function as described earlier in this section Scrub roller pressure not sufficient Gum pump does not run PLATE HAS AN UNEVEN 1 Gum container nearly empty 1 Refill container GUMMING 2 Cleaning gumming section exit 2 Take rollers out and rollers dirty clean them 3 Gum pump clogged 3 Run RINSE function to clean pump See USER MANUAL for references Service Manual Cleaning Unit 85 120 1245 Trouble shooting Alarm list Alarm list A amp O O Alarm indicator un Pe i ON REACTION PLEASE CHECK CIRCULAT
37. first Major Preventive Maintenance at 2000 production hours or every year what comes first Read more about our Preventive Maintenance Kits onwww glunz jensen com and see the content of the Preventive Maintenance Kits or contact us at order department glunz jensen com Service Manual Cleaning Unit 85 120 4 11 Maintenance Preventive Maintenance Kit Program 4 12 Service Manual Cleaning Unit 85 120 1245 Trouble shooting General Part 5 Trouble shooting General If the cleaning unit does not work properly refer to the following pages to find the paragraph that comes closest to your problem The trouble shooting guide is divided into 2 sections A PROBLEMS WITH THE CLEANING UNIT B PROBLEMS WITH CLEANED MATERIAL For information about alarm messages see the User manual For cleaning and maintenance subjects see chapter 3 in this manual and the separate Cleaning and Maintenance Guides The electrical diagrams are located in Appendix A To change a fuse switch off all power to the machine first Always ensure that the new fuse is of the correct rating according to the diagram WARNING When performing any service maintenance calibration or trouble shooting etc it may be necessary to override the function of the unit s interlock switches In these cases please be aware that the unit s jog function is still active making the drive system run idle at intervals 1245 Service Manual C
38. ion is required as the crated unit can be transported immediately to the installation site 1000 699 mm 39 8 27 5 The Service Technician has to unpack the unit lt 699 mm 27 5 The Service Technician has to unpack and strip down the unit Service Manual Cleaning Unit 85 120 1245 Installation E Unpacking preparing the cleaning unit Lifting the unit off the pallet i Remove all rollers brushes and guides e Two persons are needed on each side of the unit for lifting Please note that the cleaning unit model 85 weights app 127 kg app 280 lbs 120 model weights app 125 kg app 337 lbs e Lift the unit down the pallet and place it on the installation site Do not use a fork lift truck or a pallet mover to lift the unit off the pallet Removing fenders and covers See illustration below e Open the top cover 1 e Remove the screws 2 securing the left and right fenders 3 4 and lift off the fenders e Remove the dryer cover 7 and condensation lid 8 e Remove the side stand panels 5 6 132194 1245 Service Manual Cleaning Unit 85 120 ES Installation Electrical installation Electrical installation General i Electrical installation must conform to local regulations and guidelines The unit is Class 1 equipment Therefore the unit must be connected to earth to avoid electrical shocks Main power connections The main power con
39. leaning Unit 85 120 Trouble shooting Problems with the Cleaning Unit Before starting trouble shooting IMPORTANT Plates and gum are very sensitive materials and correct storage is vital to obtain a satisfactory production result Incorrect storage may very well result in unsatisfactory cleaning quality etc Contact your local supplier for information about storage requirements for plates and cleaning gum Before making adjustments of the equipment make sure that incorrect storage of plates and cleaning anf gumming solution can be excluded Problems with the Cleaning Unit SYMPTOM PROBABLE CAUSE REMEDY NO FUNCTION ACTIVE 1 Mains switch turned off or 1 Connect cable to main power cable not connected to power outlet and or turn main power outlet main switch on 2 Fuse s blown 2 Replace fuse 3 Emergency button enabled 3 Emergency button turned to be released CLEANING UNIT CANNOT 1 Software configuration error 1 Reload software INITIALIZE 2 Defective PCB 2 Replace PCB 3 Cables not properly connected 3 Check cables and make proper connections MACHINE WILL NOT START UP 1 Defective PCB 1 Replace defective part MACHINE DOES NOT START 1 Input sensor s defective 1 Replace defective WHEN A PLATE IS INSERTED sensor NO CLEANING AND GUMMING Gum container empty 1 Insert full container SOLUTION IS CIRCULATED Circulation pump defective 2 Replace pump ALTHOUGH MACHINE IS IN Hose blocke
40. ll local requirements 1245 Service Manual Cleaning Unit 85 120 Installation Unpacking preparing the cleaning unit Unpacking preparing the cleaning unit Transport Transport the crated cleaning unit as close to the final installation site as possible using f ex a hand powered pallet forks Please note that the cleaning unit model 85 weights app 152 kg app 335 lbs including crate 120 model weights app 184 kg 405 lbs including crate and various interface kit weighs app 80 kg app 176 lbs Unpacking Carefully unpack the machine and check that it has not been damaged in any way during transportation Also check that all parts are present according to the enclosed packing list Transport security Items During transportation many of the parts outside and inside the cleaning unit have been secured using tape plastic strips and various pieces of sponge rubber Make sure to remove all items Installation kit An installation kit is included with the cleaning unit It comprises the different parts necessary to make the installation See enclosed packing list for further information Transport through narrow doorways Dependent on the width of the door s through which the unit has to be transported to the installation site the Service Technician may have to perform the actions described in the table below If width of the doorways are If width of the door is Then gt 1000 39 8 mm No act
41. ls when cleaning any part of the unit Apron rubber gloves and eye goggles For personal protection Lint free cloth sponge and soft brush For cleaning of rollers guides tank walls and all surfaces especially the exit table and the feed table if fitted Long handled bottle brush and thin wire i e Paper clip For cleaning the inside and the holes of the spray tubes Cleaning agents A Never use cleaning agents containing chlorinated solvents acetic or phosphoric acid These constitute a health hazard and could damage the unit Cleaning components with anything other than a mild detergent or a recommended cleaning agent may cause irreversible damage and invalidate any warranty Standard recommendations Warm water 35 40 C 95 104 F For normal cleaning purposes and to rinse after using other cleaning agents Citric acid 10 Nitric acid 5 For major cleaning purposes Commercially available biocide strong alkalic liquid For cleaning off heavy algae fungal or bacterial growth in the wash section Special recommendations As some chemicals may require special cleaning agents contact your chemicals supplier for recommendations about cleaning agents for your unit 1245 Service Manual Cleaning Unit 85 120 Maintenance Adjustment and cleaning of spray tubes Adjustment and cleaning of spray tubes Adjustment The pressure in the spray tubes can be adjusted to obtain the best possible application of gum to
42. m Usb Stick ave Log Files Service Change Brush calibration Software tools Remote SW Tools Alarms Events Devices Data Tools Monitor Help Server Admin Server 10 10 149 76 2012 11 93 10 47 1245 Service Manual Cleaning Unit 85 120 Service Manual Cleaning Unit 85 120 1245 Part 4 Maintenance General Maintenance General This chapter holds the special service information such as adjusting and cleaning procedures For user related maintenance and cleaning procedures please refer to the separate Cleaning and Maintenance Guides delivered with the cleaning unit Download of software for upgrade or repair purpose is available from the manufacturer s web site www glunz jensen com WARNING Please note that where this label appears on the unit electrical shock hazard still exists when the main switch is turned off ELECTRICAL SHOCK HAZARD DISCONNECT ALL EXTERNAL POWER SUPPLY BEFORE SERVICING TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY RISQUE DE CHOC LECTRIQUE AVANT TOUTE INTERVENTION DEBRANCHER TOUTES LES SOURCES DE COURANT MAINTENANCE PAR PERSONNEL AUTORISE SEULEMENT WARNING When performing any service maintenance calibration or trouble shooting etc it may be necessary to override the function of the unit s interlock switches In these cases please be aware that the unit s JOG function is still active making the drive system run idle at interv
43. nce operator may step onto cable Provide for additional cable protection e g cable covers if cable is exposed to heavier transport such as fork lift trucks etc 132202 Installation of setter interface If the unit is part of an online system now make the installation of the setter interface as described in the Interface Manual When installation of the setter interface is complete please return to this manual for finishing the entire installation Service Manual Cleaning Unit 85 120 1245 Functional description 3 1 General Part 3 Functional description General See illustration below The unit holds two major sections Cleaning gumming 1 Removing of unexposed emulsion followed by application of a thin layer of gum to protect the chemistry free plate from oxidation dirt fingerprints etc Dryer 2 Drying of the plate to ensure immediate handling of the plate The sections are described in detail on the following pages 1245 Service Manual Cleaning Unit 85 120 Functional description Cleaning gumming section Cleaning gumming section See illustration below The unexposed emulsion is removed by a combination of the brush rollers and a liquid that contains the gum solution for a short time protection from oxidation Recycling system A pump
44. nection must be made to the main connector a in the electronics cabinet b by the delivered cable Check the unit connections see page 1 5 for the current wiring type Za T32404 Stacker connection Not all models accessory equipment See separate stacker manual Processor setter connections ctp online processors Not all models accessory equipment See separate interface manual Mechanical installation of the setter can be done now Software settings and test need to be done after the completion of the installation of the unit Service Manual Cleaning Unit 85 120 1245 Installation Mechanical installation Mechanical installation Adjustment of lid switches See illustration below Adjustment of the lid switches may be needed after leveling of the unit Loosen the screws 1 and adjust the actuator 2 sidewards until it fits smoothly 3 into the switch 4 Cleaning the unit tanks Vacuum clean the tank 5 to remove sponge rubber remains and dust etc 132403 1245 Service Manual Cleaning Unit 85 120 Installation Mechanical installation Inserting the scrub rollers rollers spray tubes and guides See illustration below e First insert the guides 8 placed on the crate under the processor during transport due to security reason e Insert the spray tubes 7 e Insert the transport rollers
45. of the scrub roller pressure Testing the scrub roller pressure See illustrations opposite and below Press A 1 to scroll to the Service Info and press enter 2 Press Al 1 to scroll to Brush calibration and press enter 2 Feed an unexposed chemistry free plate 3 preferrably the biggest available size in the centre of the feed entrance The cleaning unit will lead the plate underneath the scrub rollers and stop it there for 2 min The scrub rollers will rotate on the plate and leave a scrubbing trace from each scrub roller on the plate When the plate exits measure the widths of the scrubbing traces 4 It is recommended to mark the scrubbing traces width with a pencil and then measure the distance between the marks The width of the traces must be 8 mm 1 mm and they must be equally wide over the full plate width If necessary adjust the plate tables as described in Adjusting the plate tables chapter on the next pages Feed a new test plate to check the effect of any adjustments made To leave Brush calibration mode press J 2 and confirm Exit by pressing 2 again 132205 Service Manual Cleaning Unit 85 120 1245 Maintenance EN Adjusting of the scrub roller pressure 132203 1245 Service Manual Cleaning Unit 85 120 Maintenance Adjusting of the scrub roller pressure 4 10 Adjusting the plate tables See illustration below Loosen finger screw 1 to rele
46. port system to eject a plate jammed inside the unit 2 Cleaning function Starts the cleaning function for 10 minutes 3 Scroll up Scrolls up in the menu of the control panel 4 Accept Accepts the chosen function T32053 Function keys service mode To enter the service mode press scroll up button 3 until Service Info appears and confirm it by pressing button 4 twice All service activity must be done via Remote Enabling System Service Manual Cleaning Unit 85 120 1245 Functional description Controls and indicators Indicators The control panel holds 3 indicators 5 Power white When this indicator lights up then the unit is powered on 6 Ready green This indicator has 3 different states indicating various unit conditions State Condition S The unit is in sleep mode The unit is powered off The unit is ready to accept the plates The unit is initializing The unit is warming up The unit is currently processing a plate 7 Alarm red When this indicator lights up then it indicates an alarm Jog function The jog function will make the rollers and brushes turn for a while at intervals to prevent crystallization of chemicals on the rollers and brushes The initial jog after power has been applied to the unit runs for 1 minute After that the jog will run for 1 minute every 11 minutes Change of settings Change of settings is possible only via the
47. the plate Pressure can be adjusted using a screwdriver as shown on the illustration below The valve is fully open from the factory Normally no adjustments are necessary Cleaning Clean the spray tubes with hot water to remove potential blocking of the holes Occasionally depending on the local water quality it may be necessary to use a drill bit to clean the holes and remove sediments mechanically Changing cleaning of filters Change clean the filters regularly as described opposite Open the drain valve 1 to empty the filter vessel 2 of gum solution Unscrew the filter vessel Take out the filter insert 3 and clean replace it Reinstall the filter insert Remount the filter vessel and make sure the o ring 4 fits properly into the groove in the upper filter housing 5 Close the drain valve Service Manual Cleaning Unit 85 120 1245 Maintenance Cleaning cycle T32060 Cleaning cycle The cleaning cycle works by means of the circulation pump which lets in fresh water through a spray tubes The cleaning cycle should be performed once a day See how to run the cleaning cycle in the User Manual delivered with the unit Main cleaning Perform the main cleaning after washing gumming 900 m of plates See how to perform the cleaning in the User Manual delivered with the unit 1245 Service Manual Cleaning Unit 85 120 Maintenance Adjusting of the scrub roller pressure Adjusting
48. ust be disassembled to get into the room before installation add another 4 5 hours for disassembling and reassembling e Unpacking and transportation from pallet to the floor add 2 3 hours Customer training hours How many working hours are planned for training the customer e Introduction and training of the customer daily user in normal use of the unit operating etc is estimated to 2 3 hours e Training of the customer daily user in normal daily cleaning and maintenance is estimated to 2 3 hours 1245 Service Manual Cleaning Unit 85 120 Installation Preparing the installation site Preparing the installation site Space requirements Make sure that the free space around the machine at the installation site makes servicing possible The recommended minimum free space around the machine is specified in the illustration below gt 320 cm 126 0 I a e S gt 60 cm 23 6 gt 100 cm 39 4 Z 23 23 2 E Cleaning Unit Gc S6 9 Sg x B LLI GH LE u 120 gt 293 5 cm 115 6 85 gt 258 5 cm 101 8 gt 150 cm 59 1 gt 60 cm 23 6 RNA AAaxou_qwwWwWwww wi wwariWwIwMT T11302 CTP online For the CTP On line cleaning units the space requirements at the unit front has to be decided separately Service Manual Cleaning Unit 85 120 1245 Installation r 2 3 Preparing the installation site Power outlet If not already there
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