LPH400-LVX - Anest Iwata
Contents
1. set 1 Fluid needle spring 1 Fluid adj knob 1 Airvalve shaft 1 Airad set_ 1 Triggerstud Tt Estopper tt 16 17 Marked parts are wearable parts Troubleshooting J 1 Air enters between fluid nozzle and tapered seat of gun body 1 Remove fluid nozzle to clean seat I f it is damaged replace nozzle 2 Air is drawn from fluid needle packing set 2 Tighten fluid needle packing Fluttering 3 Air enters at fluid container fitting nut or fluid hose joint 3 Fully tighten joint section eee ty 1 Paint buildup on air cap partially clogs horn holes 1 Remove obstructions from horn holes with attached brush Crescent Air pressure from both horns differs But do not use metal objects to clean horn holes 1 Paint buildup or damage on fluid nozzle circumference and air cap 1 Remove obstructions center Replace if damaged 2 Fluid nozzle is not properly fitted 2 Remove fluid nozzle and clean seat section E E E 1 Add paint to increase viscosity Tis penne A cis 2 Tighten fluid adj knob to reduce fluid output p gn Or turn pattern adj valve set clockwise 1 Paint viscosity is too high 1 Add thinner to reduce viscosity Heavy Center 9 Fluid output is too low 2 Turn fluid adj valve knob counter clockwise to increase fluid output Fluid adj guide 1 O 1 Fluid nozzle and fluid needle set are not seated properly 1 Clean or replace fluid nozzle and fluid needle set 2 The f2. your own company regulations 1m backwards from gun 1 6 m height Recommended condition ie t X1 Atomizing Air pressure Air amp fluid mm in air pressure inside air cap Kil sone p es connection MPa bar PSI MPa bar PSI l min cfm PLPH 400 124LVC zoun amp go 260 02 2 0 047 260 10 2 LPH 400 134LVC 1 3 0 051 280 11 0 D Ad LPH400 14LVC 1 4 0 055 EGE 290 A LPH400 154LVC KE pe e S a LPH Soe 164LVC ae ae in Cerise tae LPH 400 TB4LVC Gravity En 0 07 E a E a OOo i _ ae 144LVB Sa 154LVB AERA 134LVX Se 144LVX Ee 154LVX X1 Eea air pressure means air pressure at gun inlet when trigger is pulled and air TE LPH 400 134LVB D 0 7 10 320 126 M16x1 5 ji 0 055 LVB 0 1 1 0 14 0 235 8 3 325 12 8 Fuia 1 5 0 059 335 qa 1 3 0 051 300 a 0 055 LVX 0 11 1 1 16 2 5 9 8 310 12 2 1 5 0 059 330 13 0 ox DI Oo OLN109 o Go s Safet recautions A WARNING Fire and explosion 1 Spark and open flames are strictly prohibited Paints can be highly flammable and can cause fire Avoid any ignition sources such as smoking open flames electrical goods etc 2 Never use the following HALGOGENATED HYDROCARBON SOLVENTS which can cause cracks or dissolution on gun body aluminum by chemical reaction unsuitable solvents methyl chloride dichloromethane 1 2 d
3. ANEST goth IWATA Wer m ae ie Py rd INSTRUCTION MANUAL eer ai JISQ 9001 HVLP Compliant Spray gun Low Volume Low Pressure LPH 400 LVB LVC LVX CEOI2GX e This manual contains IMPORTANT WARNINGS and INSTRUCTIONS i This Anest iwata spray gun kit complies to ATEX Equipment in this manual is exclusively for painting purposes regulations 94 9 EC Do not use for other purposes Protection level The operator shall be fully conversant with the requirements stated in this Il 2GX Suitable for use in Zones 1 and 2 instruction manual including important warnings cautions and operation and Xmarking correct kai _ Any static electricity discharge from the spray gun Read and understand the instruction manual before use and retain for is to be diverted to the grounded the conductive reference fo air hose as stipulated Be sure to observe warnings and cautions in this instruction manual If not it can cause paint ejection and serious bodil He by drawing organic solvent Be sure to observe following A marked items which are especially important WARNING Indicates a ee hazardous situation which if not avoided da result in serious a or loss of life mae notes which we ask you to observe The safety precautions in this instruction manual are the minimum necessary conditions Follow national and local regulations regarding fire prevention electricity and safety as well as
4. ING First release air and pressure fully according to item No 3 of Improper use of equipment of WARNING on page 2 Tip of fluid needle set has a sharp point Do not touch the tip of needle valve at the maintenance for protection of the human body Be careful not to damage the tip of fluid nozzle or must not put your hand on it Only an experienced person who is fully conversant with the equipment can do maintenance and inspection CAUTION Never use commercial or other parts instead of ANEST IWATA original spare parts Never immerse the whole gun into liquid such as thinner _ Never soak air cap set in solvent for extended period even if cleaning It may cause defective pattern Never damage holes of air cap a fluid nozzle and fluid needle Step by step procedure 1 Pour remaining paint to another container Clean fluid passages and air cap set Spray a small amount of thinner to clean fluid passages Important 1 Incomplete cleaning can fail pattern shape and uniform particles Especially clean fully and promptly two component paint after use 2 Soaking whole spray gun in solvent may cause spray gun malfunction Also soaking air cap set itself for extended period When cleaning never scratch each hole of air cap set and fluid nozzle and fluid needle set 2 Clean each section with brush soaked with thinner and wipe out with waste cloth 3 Before disassembly fully clean fluid passages eee 3 During disassem
5. bly do not scratch seat section 1 Disassemble fluid nozzle Use ring spanner box wrench or optional exclusive spanner code 03538600 _ t0 remove fluid nozzle eee eee 2 Disassemble fluid needle set You do not need to remove fluid adj guide set from gun body Remove fluid adj knob and fluid needle spring and then pull out fluid needle spring and then pull out fluid needle set from back of fluid adj guide set 4 When you want to adjust fluid needle packing set first tighten it by hand while fluid needle set remains inserted Then tighten it further about 1 6 turn 60 degree by spanner 5 In order to assemble air valve first assemble air valve amp air valve spring amp fluid ad guide set together Next insert fluid needle set into fluid adj guide set then fit it to gun body set and screw fluid adj guide set 6 Turn pattern adj knob or air adj knob counterclockwise to fully open And then tighten pattern adj set or air adj set Where to inspect 1 Remove fluid nozzle after removing fluid needle set or while keeping fluid needle pulled in order to protect seat section 2 Be careful when handing tip of fluid needle set since it is sharp Disassemble fluid adj guide set as little as possible 4 If you tighten fluid needle packing set too much fluid needle set will not move smoothly resulting in paint leakage from tip of fluid nozzle Try to adjust it carefully while pulling trigger and confirming movem
6. ent of fluid needle set When you tighten it too much first fully loosen it and then tighten it again carefully 5 If you try to fit air valve spring and air valve to gun body set without fluid needle set air valve will not be fitted correctly and lop packing inside fluid adj guide set will be damaged 6 If pattern adj Knob or air adj Knob is not fully opened tip of it can contact and damage fluid nozzle and cause seizure of thread Parts replacement standard Replace if it is crushed or deformed Replace if it is deformed or wom out Replace them if leakage does not stop after fully cleaning fluid nozzle and fluid needle set If you replace fluid nozzle or fluid needle set only fully match them and confirm that there is no leakage s Parts list When ordering parts specify gun s model part name with ref No and marked No of air cap Set fluid nozzle and fluid needle When replacing fluid nozzle or and fluid needle for pressure feed application please order nozzle needle set Fluid nozzle needle set combination Fluid nozzle Fluid needle set p mmi in 400LV 12 40012 400LV 13 400LV 14 400LV 15 400LV 16 400LV 18 20015 20020 Parts List 1 Fluidneedieset_ 1 Bodyset ___ 1 Airnipple 1 Fluidnipple tt N e Fin a Ql w Or B G ho 5 Airvalveseatset 1 e 51 Orin tC _Airvave tt Airvalve spring 1 N Pattern adj
7. fluid nipple tightly Job3 Flush the gun fluid passage with a compatible solvent Job4 Pour paint into container test spray and adjust fluid output as well as pattern width e How to operate The gun should be held so that it is perpendicular to the surface of the work piece at all times Then the gun should move in a straight and horizontal line Arcing the gun Causes uneven painting Recommended paint viscosity differs according to paint property and painting conditions 12 to 23 sec Ford cup 4 is recommendable Keep fluid output as small as possible to the extent that the job will not be hindered It will lead to better finishing with fine atomization 100 200 mm 3 9 7 9 in Set the spray distance from the gun to the work piece as near as possible within the range of 100 200mm 3 9 7 9 in As this gun is operated at low air pressure high transfer efficiency will not be obtained if the spray distance is too far SSS Pulling the trigger of the gun with the pattern adj Set and fully opened adjust the air regulator in the spray booth to obtain 1 0 1 3 bar 14 18 PSI at the gun inlet as issued on specifications table ahead In this way the gun will atomize within 0 7 bar 10 PSI inside air cap NOTE Using air hose 12m 39 4ft long the inner diameter must be a minimum 8 mm 0 315 in so the gun can have the correct air volume to atomize at 0 7 bar 10 PSI inside air cap s Maintenance and inspection A WARN
8. h eyes or skin immediately see a doctor 3 Wear earplugs if necessary Noise level can exceed 8 5 d B A depending on operating conditions and painting site 4 lf operators pull the trigger many times during operation it may cause carpal tunnel syndrome Be sure to take a rest if you feel tired Other precautions 1 Never alter this spray gun If done it can cause insufficient performance and failure 2 Enter working areas of other equipment robots reciprocators etc after machines are turned off If not contact with them can cause injury 3 Never spray foods or chemicals through this gun If done it can cause accident by corrosion of fluid passages or adversely affect health by mixed foreign matter 4 lf something goes wrong immediately stop operation and find the cause Do not use again until you have solved the problem gt ee se How to connect CAUTION Use clean air filtered through air dryer and air filter Ifnot dirty air can cause painting failure If you use this gun for the first time after purchasing clean fluid passages spraying thinner and remove rust preventive oil If not remaining preventive oil can cause painting failure such as fish eyes Firmly fix hose or container to spray gun gt If not disconnection of hose and drop of container can cause bodily injury Job1 Connect an air hose to air nipple tightly Job2 Connect an applicable cup PCG 6P M Option to
9. ichloroethane carbon tetrachloride trichloroethylene 1 1 1 trichloroethane Be sure that all fluids and solvents are compatible with gun parts We are ready to supply a material list used in the product 3 Securely ground spray gun by using air hose with built in ground wire Ground wire Less than 1 MQ Check the earth stability periodically If not insufficient grounding can cause fire and explosion due to static electric sparking Improper use of equipment 1 Never point gun toward people or animal If done it can cause inflammation of eyes and skin or bodily injury 2 Never exceed maximum operating pressure and maximum operating Temperature 3 Be sure to release air and fluid pressures before cleaning disassembling or servicing If not remaining pressure can cause bodily injury due to improper operation or scattering cleaning liquid In order to release pressure first stop supply of compressed air fluid and thinner to spray gun Then remove trigger toward you 4 Tip of fluid needle set has a sharp point Do not touch the tip of fluid needle during maintenance for the protection of the human body Protection of human body 1 Use in a well ventilated site by using spray booth If not poor ventilation can cause organic solvent poisoning and catch fire 2 Always wear protective gear safety glasses mask gloves If not cleaning liquid etc can cause inflammation of eyes and skin If you feel something wrong wit
10. irst stage travel of trigger when only air discharges decreases 2 Replace fluid nozzle and fluid needle set 3 Paint buildup inside air cap set 3 Clean air cap set R1 retigh ten R2 adjust R3 clean R4 replace parts Remedy Problem Where it occurred Parts to be checked Cause Remedy o Drea PT te fe Air leaks Dirt or damage on seat Air valve set Air valve seat set from tip of air cup ep doerar To E Fluid nozzle fluid needle set Fluid nozzle Fluid nozzle gun body Paint leaks Fluid needle packing set Needle does not return due to paint buildup on fluid needle Neede packingset reedeset wer fl TT de Fluid needle Packing seat Insufficient tightening ie 4 Fluid adj knob Insufficient opening Lee Paint does not flow Tip of gun Tip hole of nozzle Clogged ames i int er Cease Pp fe fe AMU anest iwara Corporation ANEST IMATA 3176 Shinyosida cho Kohoku Ku Manual No T030 04 Yokohama 223 8501 Japan Code No 03517651
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