Home

- Aplisens SA

1. depends of actuator type gland M16x1 5 terminal 1 pneumatic supply connector of positioner 2 pneumatic actuator connector Fig 4 Overall dimensions of the APIS 101 and APIS 151 positioner 7 IO APIS ENG mounting parts set depends on actuator type A D pneumatic supply i D connector of positioner 2 pneumatic actuator gt connector H D O J 201 5 248 5 Fig 5 Overall dimensions of the APIS 150 positioner exa A ES depends on actuator type gland M16x1 5 external earthing terminal 1 pneumatic supply connector of positioner 2 3 pneumatic actuator connector Fig 6 Overall dimensions of the APIS 200 APIS 201 APIS 251 positioners A 8 IO APIS ENG su gland M16x1 5 cable 4 5 10 mm mounting parts set depends on actuator type AN HF annie HA 1 pneumatic supply 3 DA connector of positioner e Foal erm 2 3 sets actuator VF aw J connector 1 po 714 O D_ SN Hy i A 40 A Al 1 y a Y 201 5 248 5 Fig 7 Overall dimensions of the APIS 250 positioner Ordering code of the positioner APIS type Electropneumatic positioner APIS X X X DXX RXX IXX TXX PX MX
2. During assembly operation inspections all safety and protection requirements should be taken into account In case of inefficiency the device should be disconnected and given back to the manufacturer or authorized branch for repair Installation for intrinsically safe executions should be performed especially carefully with Ex observation of the standards and regulations suitable for these types of installations The manufacturer reserves the right to introduce changes not resulting in deterioration of operation and metrological parameters of the product without updating of the service manual s content The current version of the service manual and certificate of conformity is available on the website www aplisens pl IO APIS ENG Annex Exi ELECTROPNEUMATIC POSITIONER TYPE APIS XXX REX C 1453 EXECUTION INTRINSICALLY SAFE 1 Introduction 1 1 This Exi annex applies only to the intrinsically safe APIS type positioners with designation on the rating plates as described in point 3 and with information about the Ex execution in the Product Certificate 1 2 The above mentioned annex includes supplementary data connected with the intrinsically safe execution of the positioners During assembly and operation of the positioners in the Ex execution you should use IO APIS service manual with the Exi annex 2 Application of the positioners mentioned in point 1 in the endangered zon
3. APIS ENG o Accept turning on of input signal s reverse by pressing button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of function output signal reverse setting position transducer REU OUT Function of reverse of input signal is factory turned off OFF 11 2 3 14 REV OUT output signal reverse position There is the following text on display Press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of output signal s reverse function position transducer REU OUT o Press button the following text will appear on display indicating currently realized function and e g indicating turned off output signal reverse If the user is not going to turn on output signal s reverse function you should press Y button If the user is not going to turn on output signal reverse function you should press V or A button once then the following text will appear on the display indicating currently realized function and indicating turned on output signal s reverse o accept turning on output signal s reverse by pressing button the following text will appear on the display for executions APIS 2XX value of current ambient temperature of the positioner e g 262 and symbol of function enabling sealing of valve seat door in the minimum extreme positi
4. are you sure question O Press button the following text will appear on display indicating currently realized function information indicates ending of programming of current parameters and configuration settings of the positioner The above information will disappear from display after approx 1 s and then a current ambient temperature of the positioner will be shown e g and relative value of the actuator s piston rod displacement in e g The above information after END function indicates that you are on the first service level for APIS 2XX executions indicating currently realized function and symbol of the function enabling saving in the positioner memory a current configuration parameters O Press button the following text will appear on display indicating currently realized function are you sure question A 51 IO APIS ENG O Press button the following text will appear on display indicating currently realized function information about saving of the current parameters and configuration settings and finishing of positioner programming The above information will disappear from display after approx 1 s and then a current ambient temperature of the positioner will be shown e g and relative value of the actuator s piston rod displacement in e g Above information after finishing of END function indicates that we are on first service level e Usin
5. APIS 201 RSt T20 APIS B100 200 Applies to execution rotational actuator APIS 250 RSt T20 APIS B100 400 Applies to execution linear piston actuator APIS 201 RSt TOO APIS B100 400 Applies to execution rotational actuator APIS 250 RSt TOO A 56 lO APIS ENG Manometer steel casing Applies to execution black colour glass window APIS XXX M1 panel Manometer stainless steel Applies to execution casing glass window panel APIS XXX M2 ee eee Transducer is not present on Fig 23 applies to execution APIS 201 actuator stroke 80 100 125 mm Transducer is not present on Fig 23 applies to execution APIS 201 actuator stroke 150 160 200 mm Transducer is not present on Fig 23 applies to execution APIS 201 actuator stroke 250 mm Transducer is not present on Fig 23 applies to execution APIS 201 actuator stroke 300 mm Transducer is not present on Fig 23 applies to execution APIS 201 actuator stroke 320 i 400 mm Transducer is not present on Fig 23 applies to execution APIS 201 actuator stroke 500 600 mm RCh 40 3rm rear central Applies to execution connector range APIS XXX M3 0 1 MPa Fig 23 APIS type positioner Location of the spare parts
6. column 4 pcs A E lamping ring II Bracket Selector lever Plate unit M5 nut M screw 2 pcs Fig 11 APIS 100 type positioner with mounting set APIS A000 positioner assembled on column actuator of P or R type with columns axle base 216 mm manufactured by Polna S A c screw down clamping rings clamping ring and clamping ring III to actuator piston rod with plate using 2 two M6 screws being in mounting parts equipment ON Plane of plate unit should be visually parallel to the line connecting axes of the columns with actuator piston rod d Fasten positioner on actuator s columns using 2 grips see Fig 10 and 11 showing position of fastening bracket taking into account of axle bases of actuator s columns e connect driver with actuator s piston rod by inserting of driver into correct cut out in mounting plate unit see view on Fig 11 so as to selector lever will position horizontally in half of stroke 50 in case of need correct positioner of the positioner by adequate displacement on actuator s column f After adjustment screw down tightly all screws and nuts Driver in cut out in the plate unit should be moving smoothly without stops After coupling of driver with plate unit the movement of lever corresponding to full stroke of actuator s piston rod should be visually symmetrically distributed with respect to horizontal position of this lever A 16 IO APIS ENG 10 4 Assembl
7. DESIGNATION ccccccccccecececeeeeeeeeeeeeeeeecencneneneeececececeeeeeeeeeeeeeeeeseeeseeeeesensaees 3 TECHNICAL DESCRIP TION iii a REE AA 3 TECHNICAL DATA ossiani on aaa aE EEE EAE EEE AE EAE E EEA EESE 10 OPERATION CONDITIONS ariiraa ea alates ii 11 TRANSPORTATION INSTRUCTIONS cesececcesecesceseceecsceceecsceceesacsceesarscensaeseeeeacseeesanseeesarenensaneneneens 11 UNPACKING AND STORING INSTRUCTIONG cccccesscceseseccesececcececeeceseceecesacencecacsecaracenceraceneasacenees 11 ASSEMBLY MANUAL oscar eeeea 12 SERVICE MANUAL outils tele ados tel tel te leds ld leds dello di 21 MAINTENANCE sucinta oleo ono 54 DAMAGES AND PREP AIR Sisco cee chsh uti lalala State pie allot a ha ri ai 54 SPARE PARTS nist ac te Sete acta te Se ete a nic A cle leu Ue ewan eae uu oad 55 A 2 IO APIS ENG 1 INTRODUCTION This service manual is a document intended for the users of the APIS type electrooneumatic positioners containing technical data and guidelines necessary to get acquainted with the rules of operation and methods of maintenance of these positioners Indispensible recommendations concerning assembly and operation as well as procedure in case of failure are also given here 2 DELIVERY COMPLETENESS The buyers will receive the positioners in consumer and or omnibus packages User gets also with the positioner a Product certificate being also a warranty certificate b Service manual marked as lO APIS c Ce
8. INTENDED USE for single operating actuator 1 for double operating actuator 2 for actuator with linear movement 0 for actuator with rotational movement 5 for installation on actuator for installation outside actuator O POSITIONER DISTANCE FROM ACTUATOR 0m only for APIS XXO0 1m 2m only for APIS XX1 3m 5m EXECUTION Standard Intrinsically safe ATEX Ex Il 2G Exia NCT6 T5 INPUT SIGNAL analogue 4 20 mA ANALOGUE POSITION TRANSMITTER without position transmitter with input signal 4 20 mA PNEUMATIC CONNECTORS without connectors orifice NPT1 8 connectors to copper pipes 46 mm made of brass connectors to stainless pipes 96 mm made of stainless steel connectors for polyethylene pipes 6 mm connectors to copper pipes 8 mm made of connectors to stainless pipes a8 mm made of stainless steel connectors to polyethylene pipes a8 mm MANOMETERS without manometers with manometers in standard execution manometer s Y 40mm black colour steel enclosure glass window panel temperature of operation 25 C 65 C with manometers in stainless enclosure manometer s 40mm glass window panel temperature of operation 25 C 65 C with stainless monometers manometer s 40mm glass window panel temperature of operation 40 C 85 C IO APIS ENG 1 The positioner can control analogue reverse signal 2
9. You should check a leaktightness of the pneumatic conductors and tighten the connector s coupling screws once per half year or even more often during operation period of the positioner Detected leakages should be immediately eliminated To ensure a proper cleanness of the working medium you should observe the periodical inspections filtering devices in supply line of the positioner 13 DAMAGES AND REPAIRS Table 2 Failures and troubleshooting Troubleshooting 1 No indication at supply Supply reducer damaged or switched Damages apart from positioner pressure manometer off Damaged manometer Replace manometer No indication at inlet Damaged manometer Replace manometer pressure manometer No indications at Source of input signal damaged or Damages apart from positioner positioner display switched off Damaged input signal conductors Replace conductors Input signal below 3 2 mA Damages apart from positioner A 55 lO APIS ENG Positioner does not Connection damaged or lack of Replace damaged connector or react to input signal connection between electropneumatic connect it correctly transducer or positioner transducer and electronic controller Outlet pressure equal Unsealed line between positioner Remove leakages to zero body and input chamber of actuator and electropneumatic transducer Actuator does not react Squeezed or damages conductor Replace conductor to change of inlet connecting positioner with actuator pr
10. b A 39 IO APIS ENG Press button the following text will appear on display indicating currently realized function and e g indicating in the current value of supply pressure of the positioner by which the control pressure controlling chamber B of the actuator will be increased Pressing and or holding down of A or V button you should lead to appearance on the display of numerical values of control pressure in B chamber of the actuator given in point 10 3 table 1 depending on type of the actuator and stroke angle of rotation Accept the set value Pr b by pressing at button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling programming of factory parameters and setting of the positioner LOAD 11 2 3 19 LOAD programming of the parameters and factory setting of the positioner There is the following text on the display for APIS 2XX executions 26 PRESS b for APIS 1XX executions 26 REU OUT Press once button V then the current ambient temperature of the positioner will appear on the display e g and the function symbol enabling programming of factory parameters and settings of the positioner O Press button the following text will appear on the display LOAD indicating currently realized function SurE J are you sure question In case when the above text is on the displ
11. correct operation 11 6 Dismantling of the positioner In case of necessity of positioner dismount you should a Switch off current input signal control supplied to the positioner b Reduce supply pressure to zero c Disconnect input signal conductors and pneumatic conductors of supply pressure and output positioner pneumatic ends should be protected against contamination d Unscrew clamping screws and remove the positioner together with actuator or structural component s bracket where the positioner was assembled applies to execution APIS XX1 e Dismantle from actuator extension arm assembly with clamping rings applies to executions APIS 100 with mounting set APIS A001 and APIS A002 plate assembly with clamping rings applies to executions APIS 100 with mounting set APIS A000 and APIS A003 mandrel and coupling applies to executions APIS 150 and APIS 250 with mounting set APIS A050 and APIS A0501 respectively two brackets linear displacement transducer extension arm and clamping ring applies to executions APIS 101 and APIS 201 with mounting sets APIS 101 AXXX and APIS 201 AXXX respectively f Dismantled elements from point e should be fasten to the positioner in such way that lost is excluded further storage and possible packaging of the positioner for shipment should be made in accordance with the requirements given in the chapter 8 and 9 12 MAINTENANCE
12. devices having the certificates of intrinsic safety which output parameters should not exceed the allowable parameters of positioner supply given below 5 1 Input unit terminals 1 and 2 a for supply from source with a linear characteristics Ui 30 VDC li 0 1A Pi 0 75W Li 0 05mH Ci 15nF Ta lt 80 C T5 Tas 45 C T6 b for supply from source with a rectangular characteristics Ui 24 VDC li 0 025A Pi 0 6W Li 0 05mH Ci 15nF Ta lt 80 C T5 Tas 45 C T6 c for supply from source with a trapezoidal characteristics Ui 24 VDC li 0 05A Pi 0 6W Ug 48V Li 0 05mH Ci 15nF Ta lt 80 C T5 Tas 45 C T6 5 2 Input unit terminals 6 and 7 a for supply from source with a linear characteristics Ui 30 VDC li 0 1A Pi 0 75W Li 0 002mH Ci 15nF Ta lt 80 C T5 Tas 45 C T6 b for supply from source with a rectangular characteristics Ui 24 VDC li 0 025A Pi 0 6W Li 0 002mH Ci 15nF Ta lt 80 C T5 Tas 45 C T6 c for supply from source with a trapezoidal characteristics Ui 24 VDC li 0 05A Pi 0 6W Ug 48V Li 0 002mH Ci 15nF Ta lt 80 C T5 Tas 45 C T6 5 3 An allowable output parameters of the external position transducer terminals 3 4 5 Uo 6 VDC lo 67 mA Lo 100u4H Co 200nF Methods of electrical connections of APIS positioners in the Ex execution Connection of the positioner and devices in measuring loop should be executed according to the intrinsic safety and explosion proofness standards as well as conditions of use in
13. endangered zones Non observation of the intrinsic safety regulations can cause explosion and connected with it hazard for people Strefa zagrozona wybuchem Explosive zone Strefa bezpieczna safe zone Iskrobezpieczn y uktad zasilajacy zgodny z pkt 5 2 mA intrinsically safe supply system conforming point 32 4 20 MA lt Ustawnik positioner APIS XXX R Iskrobezpieczn y uktad zasilajacy zgodny z pkt 5 1 4 20 mA a Iskrobezpieczny np regulator lub sterownik intrinsically safe supply system conforming point Sul GW S Ol N intrinsically safe e g controller or programmer Zewnetrzny przetwornik potozenia potencjometr external position transducer potentiometer IIl IO APIS ENG Annex Exi Electrical system for positioner s connection should meet installation regulations of the obligatory standards It is forbidden to execute any types of repairs and any other interference in electric system of the positioner Evaluation of damage and possible repairs should be made only by the manufacturer or authorized unit RENO Oe a T ok ok ok O eRe 1 IO APIS ENG TABLE OF CONTENTS INTRODUCTION teta its ii le le da bi ed a edad 2 DELIVERY COMPLETENESS idad 2 INTENDED USE e a EEA O TEA TEA A O 2 IDENTIFICATION
14. point yellow dot on positioner shaft Positioner shaft movement direction Positioner shaft Fig 13 Assembly position of the APIS 250 and APIS 150 positioner in respect of one sided or double sided action rotational actuator A 19 IO APIS ENG c Slide coupling on mandrel screwed into actuator shaft from the cylindrical side 7 10 mm and screw down 2 two M4 tap screws see Fig 14 Location of test point yellow dot on positioner shaft M6x10 screw 4 pcs M4 tap screw 4 pcs connecting coupling with positioner shaft a E P and actuator shaft I M nut 2 pcs Mandrel screw in to threaded hole in actuator shaft Positioner shaft Coupling Mounting bracket M5x12 screw 4 pcs pe 4 washers normal and spring Fig 14 Assembly of the APIS 150 and APIS 250 positioner with mounting set APIS A050 or A051 on rotational actuator of one sided and double sided operation d Install positioner mounting bracket so as to the positioner shaft will be inside coupling s orifice at the depth of 5 8 mm and position of control point on positioner shaft and position of orifices on coupling with M4 tap screws will be compatible with Fig 14 e Screw home tightly 4 four M5 screws f Tighten up a nut M6 firmly The nut is on mandrel to front plane of actuator shaft preserving position of control point on positioner shaft as in point d Then tighten u
15. position In case when string is too long it should be suitably cut Connection of string unit with extension s connector of extension rod with clamping ring III and mounting bracket with actuator body should be protected by firmly screwing in of all screws and nuts After coupling of string with extension arm the movement of lever corresponding to full stroke of actuator piston rod should be visually symmetrically distributed with the respect to horizontal position of this lever 10 3 Assembly of the positioner on type P and R actuator manufactured by Polna S A APIS A100 execution with mountin set APIS A000 Assembly of the positioner on actuator should be performed in the following order a Take out the positioner from the packaging b Fasten driver on positioner selector lever in place corresponding to actuator stroke and tighten up a nut M5 see Fig 10 actuator 110 and 132 piston rod Grip Clamping ring 2 Pcs AN E ij actuator Actuator O nn column WA Ed Clamping ring II ce M8 nut N Plat it Z pcs aj ate uni EY Bracket H M screw 2 pcs Selector lever Driver M5 nut HA m HEH ESO Fig 10 APIS 100 type positioner with mounting set APIS A000 positioner assembled on column actuator of P or R type with columns axle base 110 and 132 mm manufactured by Polna S A A 15 IO APIS ENG Actuator piston rod Grip 2 pcs Wi a wean f 224 I Gp
16. the display CLAL indicating currently realized function and On indicating sealing of valve seat door switched on in the minimum extreme position of actuator s piston rod o Accept turning on of sealing of valve seat door in minimum extreme position of the actuator s piston rod by pressing 4 button the current value of ambient temperature of the positioner will appear on the display e g and symbol of function enabling sealing of valve seat door in the maximum extreme position of actuator s piston rod CLAMP H The sealing of valve seat door in minimum extreme position of actuator s piston rod is factory turned off OFF A 37 IO APIS ENG 11 2 3 16 CLAMP H sealing of valve seat door in maximum extreme position of actuator s piston rod Function is not available for APIS 1XX executions There is the following text on display 26 CLAMP L Press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling sealing of valve seat door in maximum extreme position of the actuator piston rod CLAMP H o Press button the following text will appear on display CLA H indicating currently realized function and e g OFF indicating turned off sealing of the valve seat door in maximum extreme position of the actuator s piston rod If the user is not going to turn on valve seat sealing funct
17. with the following signals O Input signal 4 20 mA of the positioner control signal o Signal of measured value determining current position of actuator piston rod in of full stroke o pneumatic input signal control actuator 0 0 8 MPa The APIS type positioner can O Invert input signal i e decrease of pneumatic output signal on actuator chamber inversely as in case of straight operation corresponds to increase of the input signal It enables to change direction of actuator operation from straight to reverse O Decrease of analogue output signal 4 20 mA corresponds to inversely as in case of normal operation reversing of analogue output signal The positioner can cooperate with both pneumatic actuators of straight operation i e pressure increase closes the valve and inversely operating actuators i e pressure increase opens the valve A 3 IO APIS ENG The positioner can cooperate with one sided operating actuators manufactured by Polna S A Samson Arca Regler Spirax Sarco and double sided operation manufactured by Prema Kielce Air Torque Ebro Armaturen El O Matic and other manufacturers after use of suitable coupling elements 4 IDENTIFICATION DESIGNATIONS Each positioner is equipped with a rating plate where the following information can be found CE mark name of the manufacturer designation of positioner type manufacture number supply pressure input signal output signal
18. 0 0 0 Electropneumatic controller Electropneumatic transducer Potentiometric transducer of piston rod s displacement Casing body Cover Pneumatic connectors Coupling unit Components not shown on the fig 2 analogue output input signal electronic controller module 4 20mA microprocessor signal position transmitter 4 20 mA IO APIS ENG 1 t pneumatic supply electropneumatic transducer output signal potentiometric transducer of actuator s mandrel position e y 0 100 of supply pressure display Ss output signal manometer supply pressure manometer SS PE control valve with pneumatic actuator gt O 7 positioner keyboard ho oO Oo bh q Fig 2 Block diagram of the APIS type positioner Electronic controller consists of O OOOOOO O Microprocessor circuit using 16 bit processor Memory for positioner configuration parameters 3 element keyboard System transducers analogue digital and digital analogue Current voltage transducer Liquid crystal display Electric connectors Connector of transducer of actuator piston rod displacement and e p transducer CA 014 0 8MPa The above listed elements except electric connections are located on printed circuit board covered with a silicon and varnish layer Electronic controller is connected using conductors with
19. 0 4 mA The reverse function of control signal is switched on programmatically by the user 2 The positioner can set reverse of analogue output signal 20 5 mA The reverse function of the output signal is switched on programmatically by the user A EXAMPLE OF THE ORDER 10 IO APIS ENG Electropneumatic positioner is intended for installation on one sided linear movement actuator in standard execution with analogue input signal 4 20 mA with input signal from position transmitter 4 20 mA with connectors to the polyethylene pipes 6 mm with manometers in standard execution for measurement of air supplying positioner and pressure of actuator s control air Electropneumatic positioner type APIS 100 D00 RSt IAN T20 P3 M1 CAUTION Components enabling assembly of the positioner on actuator or outside it should be selected according to individual code contained in the index card Mounting set for the APIS type electropneumatic positioner available on the website www aplisens pl 6 TECHNICAL DATA Input signal control Output signal position transmitter Supply of position transmitter Input resistance Supply pressure Pneumatic input signal control actuator Own air consumption Air mass stream on positioner output Actuator piston rod displacement range Actuator operation characteristics Positioner operation mode Positioner transducer mode Additional errors from supply pressure changes from a
20. 26 and symbol of function enabling change of control pressure in actuator y chamber A chamber connected with positioner connector 2 PRESS A This function is available only for APIS 2XX positioner software A 49 IO APIS ENG Press button the following text will appear on the display Pr A indicating currently realized function and e g 14 0 indicating the current value in of positioner power supply by which supply pressure controlling the chamber A of actuator will be increased O Pressing or holding down button or V button lead appearance on display of numerical values of control pressure in actuator s chamber A given in table 1 depending on type of actuator and stroke angle of rotation o Accept set value Pr A by pressing 4 button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling change of the control pressure in chamber B of the actuator chamber connected with positioner connector 3 PRESS b This function is only available for APIS 2XX positioner software Press button the following text will appear on the display indicating currently realized function and e g indicating the current value of pressure supplying the positioner by which the control pressure controlling positioner chamber B will be increased in O Pressing and or holding down A button or V button l
21. CPLISEN gt IO APIS ENG APLISENS MANUFACTURE OF THE INDUSTRIAL MEASURING APPARATUS AND AUTOMATICS COMPONENTS SERVICE MANUAL ELECTROPNEUMATIC POSITIONER APIS type Edition A WARSAW JUNE 2014 APLISENS S A 03 192 Warsaw ul Morelowa 7 tel 48 22 814 07 77 fax 48 22 814 07 78 www aplisens pl e mail aplisens aplisens pl Markings used aa Warning regarding necessity of exact use of information contained in the documentation to ensure safety and full device functionality Information especially useful for assembly and operation of the device Information especially useful for assembly and operation of the device useful for assembly and operation of the device Information especially useful for assembly and operation of the device in Ex execution co Information about procedure for worn out equipment BASIC REQUIREMENTS AND SAFETY OF OPERATION The manufacturer is not liable for damages resulted from improper assembly not maintaining in a proper technical condition as well as operation of the positioner inconsistent with its intended use The assembly and starting works should be executed only by the qualified automatics assemblers or by trained personnel under their supervision according to the obligatory regulations and A recommendations from the field of automatics and electrotechnics Improper assembly and configuration can result in incorrect operation leading to the device s damage or accident
22. ID controller time of Ti integrating action and Td differentiating action as well as TF speed of actuator s piston rod TF 11 2 3 20 SAVE save of the current parameters and positioner configuration The function is not available for APIS 2XX executions There is the following text on display 26 LOAD Press once button V then the current ambient temperature of the positioner will appear on the display e g and function symbol enabling saving in positioner memory the current configuration parameters A 41 IO APIS ENG O Press button the following text will appear on display indicating currently realized function are you sure question When the above text will appear on the display and you do not want to program current parameters and setting of the positioner press Vor A button what results in exit from SAVE function Press button the following text will appear on display indicating currently realized function information concerning saving of current configuration parameters of the positioner in its read only memory The above information will disappear from the display after ca 1 sec then the current temperature of the positioner will appear e g and function symbol finishing programming of parameters and configuration of the positioner settings Permanent change of the positioner parameters and configuration is saved in its memory only after execution o
23. IS 201 positioner A 46 IO APIS ENG b using current controller pos 6 set the input signal of 4 5 0 5 mA the current ambient temperature of the positioner will appear on the display e g 262 and relative value of actuator s piston rod displacement in e g PU 5 8 This information after setting of input signal indicates that we on the first service level normal operation mode Use pressure controller pos 4 to set air of pressure e g 140 kPa depends on type of actuator Next we go to the second service level i e transitory state For that purpose you should o Press button A o Holding down A button press V button e d gt O Release A button then V then the current ambient temperature of the positioner will appear on the display e g O and access password to the advanced program functions of the positioner This information indicates that we are on the second service level transitory state O Press button Y the following text will appear on display indicating currently realized function and indicating factory PIN o Accept PIN by pressing button the following text will appear on the display indicating currently realized function and information about acceptance of PIN The above texts will disappear from the display after 1 sec then the current ambient temperature of the positioner will appear e g 262 and relative value of actuato
24. al values of gain coefficient of the controller as given in the point 10 3 table 1 depending on type of the actuator and stroke o Accept set value KP pressing Y button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of the time constant function in s of integrating action of the PID controller Ti The gain coefficient GAIN P has a great influence on stable without oscillations operation of the positioner 11 2 3 4 Ti integral action time constant of the PID controller There is the following text on display 26 GAIN P Press button V once then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of the time constant in s of integrating action of the PID controller Ti O Press button Y the following text will appear on display Ti indicating currently realized function and e g 10 0 indicating the current value of time constant of integrating action of the PID controller A 28 IO APIS ENG O Pressing and or holding down A button or V button you should lead to appearance of the numerical value of time constant of integrating action of the controller on the display as given in point 10 3 table 1 depending on the type of actuator and stroke o accept set value Ti by pressing button the current value of ambient temperature of the positioner will appear on the display e g 26 an
25. ar e g and relative value of actuator s piston rod displacement in e g The above information about ending of the END function indicates that we are on the first service level A 1 44 IO APIS ENG 1 3 Starting of the positioner on actuator a Positioner APIS 100 installed on positioner acc to point 9 2 9 4 we connect with meter circuit acc to the diagram shown on Fig 18 2 i A e gt GA ma gt AG Ne uo ae Ay US e TY Uf O l positioner 2 pneumatic actuator 3 voltage controller for direct current applies to APIS 100 DOO RSt IAN T20 execution 4 pressure controller 5 milliammeter applies to APIS 100 DOO RSt IAN T20 execution 6 current controller for input signal 7 milliammeter any signal polarization any supply polarization Fig 18 Diagram of meter circuit for starting of the APIS 100 positioner Positioner APIS 150 and APIS 250 installed on actuator acc to point 9 5 is to be connected with meter circuit acc to the diagram shown on Fig 19 45 IO APIS ENG 1 positioner 2 pneumatic actuator 3 voltage controller for direct current applies to APIS 150 DOO RSt IAN T20 and APIS 250 DO0 RSt IAN T20 4 pressure controller 5 milliammeter applies to APIS 150 DOO RSt IAN T20 and APIS 250 D00 RSt IAN T20 current controller for input signa
26. ar e g 262 and relative value of actuator piston rod displacement of stroke of the piston rod to be adjusted in e g PU 5 8 This information after entering and acceptation of pin indicates that we are on third service level parameterization and configuration mode A 26 IO APIS ENG If the password was entered incorrectly than the currently realized function i e PIM and text SORRY vil appear on the display this text will disappear after 2 seconds and will show again the current ambient temperature of the positioner e g 262 and relative value of actuator piston rod displacement in of stroke of piston rod to be adjusted e g PU 0 0 Then you should try again to enter the correct password performing activities described above Change of the password is possible after obtaining access to the third service level and selection of the PIN functions once again When realizing the above mentioned procedure you should instead of factory password set a new password using buttons A and V The password should be saved then using SAVE tunction see point 10 2 3 20 applies to executions APIS 1XX or END see point 10 2 3 21 applies to executions APIS 2XX 11 2 3 Third service level parameterization and confiquration mode 11 2 3 1 PV reading of current value of the actuator s piston rod displacement After correct entering password as described in point 10 2 2 1 the current ambient te
27. ay and you do not want to program factory parameters and setting of the positioner you should press Vor A button what will result in exit from LOAD function 40 IO APIS ENG Press button Y the following text will appear on display LOAD indicating currently realized function OK information concerning saving in its read only memory the factory configuration parameters of the positioner The above information will disappear from display after ca 1 s and then the following text will appear for executions APIS 2XX value of the current ambient temperature of the positioner e g and function symbol finishing programming of parameters and configuration of the positioner settings for executions APIS 1XX value of the current ambient temperature of the positioner e g and symbol of function enabling saving of current configuration parameters in positioner memory LOAD function is especially useful in case of total maladjustment of the positioner by the user The function automatically will set the obligatory positioner parameters but without normalization of the actuator s piston rod displacement That is the reason why the user have to perform function AUTO individually The obligatory parameters are such at which the positioner will operate correctly however its accuracy do not have to comply to this declared by the manufacturer increase of accuracy requires change of the GAIN P gain coefficient of P
28. clamping ring j unit y string unit selector lever M5 nut 2 horizontal connector unit extension arm set Fig 9 APIS 100 type positioner with mounting set APIS A002 positioner assembled on multispring actuator of P1 or R1 type manufactured by Polna S A A 14 IO APIS ENG c Place a spring washer and flat washer on two M8 screws The screws are included in the mounting parts d Screw in tightly 2 two screws from point C into the actuator s body e Slot positioner mounting bracket between actuator s body and washers on M8 screws bracket is equipped with special cut out enabling execution of this action f Tighten mounting bracket of positioner lightly to the actuator g Screw down clamping ring and III to the actuator mandrel using 2 two M6 screws h Mount a M8 nut and elastic and flat washer on extension arm unit i Screw in extension arm set into clamping ring III then adjust its length and move whole positioner with respect of actuator thanks to longitudinal cut out for clamping screws in mounting bracket so as to string unit is visually parallel to the actuator piston rod In case when extension arm is too long it should be suitably cut see Fig 8 and 9 j Mount a M5 nut on string unit k Screw in string into connector of extension arm Adjust string s length so as to after positioning of actuator piston rod in the half 50 of stroke set the selector lever should be in horizontal
29. d Keep positioners in open packages as long as its temperature will be equal to the temperature of installation room Check if positioner destination and attached mounting set is correct for this positioner see index card of the positioner mounting kit and plate on mounting kit s package 10 2 Assembly of the positioner on 37 and 38 type actuator manufactured by Polna S A execution APIS A100 with mounting set APIS A001 or P1 and R1 manufactured by POLNA S A APIS 100 execution with mounting set APIS A002 Installation of the positioner on actuator should be performed in the following order a Take out positioner from package b Fasten ball and socket joint on selector lever of the positioner in place corresponding to actuator s stroke and tighten up a nut M5 see Fig 8 and 9 A 13 IO APIS ENG two M8 screws washers normal and spring normal washer ball and socket joint A of string unit a string unit Lf be selector lever M5 nut ore horizontal M8 screw connector unit 1 me extension arm set clamping ring M8 nut piston rod Fig 8 APIS 100 positioner with APIS A001 mounting set positioner assembled on yoke actuator type 37 or 38 manufactured by Polna S A two M8 screws washers ee normal and spring bracket MS nut a TH normal washer clamping ring IlI H M6 screw ball and socket 2 pas TH joint of string
30. d symbol of the time constant in s of differential action of the PID controller Td 11 2 3 5 Td differential action time constant of the PID controller There is the following text on display 26 Li Press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of the time constant in s of differential action of the PID controller Td O Press button Y the following text will appear on display Td indicating currently realized function and e g 0 01 indicating the current value of time constant of differential action of the PID controller O Pressing or holding down A button or V button you should lead to appearance of the numerical values of time constant of differential action of the controller as given in the point 10 3 table 1 depending on the actuator type and stroke o Accept the set value Td by pressing button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of the speed settings function of the actuator piston rod movement TF A 29 IO APIS ENG 11 2 3 6 TF speed of the actuator s piston rod movement There is the following text on display 26 Td Press button Vonce then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of the speed settings function of the actuator s piston rod movement TF O Press butto
31. e o Accept set value TF by pressing button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of automatic normalization of actuator s piston rod stroke AUTO O Press button the following text will appear on display y AUTO indicating a conventional direction of actuator s piston rod displacement and the currently realized function e g 545 indicating symbolic value of transducer displacement in internal units of the positioner Then after few or several dozens seconds the positioner will change to normalization of value of position transducer s displacement into the opposite direction NN During realization of this activity an insertion advance of actuator piston rod and the following massage will be shown on the display e g in internal units of the positioner 4 AUTO indicating a conventional direction of actuator s piston rod displacement i and the currently realized function e g 1651 indicating symbolic value of transducer displacement Ending of normalization of actuator s piston rod stroke lasts from few to several dozens seconds and is signalled by appearance on positioner display of the current ambient temperature of the positioner e g IO and function symbol of setting of minimum value of the input signal 26 SP LO Press V button lead to appearance on display the current value of ambient temperature of the positioner e g
32. e actuator s piston rod Into the second extreme position O Press button Y the following text will appear on display 4 UP indicating a conventional direction of actuator s piston rod displacement and the currently realized function e g b 3598 indicating symbolic value of transducer displacement position in the internal units of the positioner UP massage results in loading of chamber of pneumatic actuator lt causes piston rod movement into the second extreme position called by convention UP After reaching of second extreme position the piston rod will remain there until the operator will not make any other command o Press button the current ambient temperature of the positioner will appear on the display e g 26 and symbol of function enabling manual operation of the actuator MANUAL Termination of the UP command will result in restart of the positioner to realization of the programmed control algorithm 11 2 3 12 MANUAL manual operation of the positioner There is the following text on display Press button V once then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling manual operation of the actuator MANUAL O Press button Y the following text will appear on display indicating currently realized function and e g indicating value of internal control signal of the positioner Pressing or holding down A button or V but
33. ead to appearance on the display numerical values of control pressure in chamber B of the actuator given in table 1 depending on type of actuator and stroke angle of rotation o Accept set value Pr b by pressing Y button the current value of ambient temperature of the positioner will appear on the display e g 262 and the function symbol enabling programming of factory parameters and settings of the positioner LOAD o Press V button the current ambient temperature of the positioner will appear on the display e g and function symbol enabling saving in the positioner memory of current configuration parameters This function is available only for APIS 1XX executions O Press button the following text will appear on display indicating currently realized function are you sure question A 50 IO APIS ENG O Press button the following text will appear on display indicating currently realized function information about saving of current configuration parameters of the positioner saving in its memory The above information will disappear from display after approx 1 s and then a current ambient temperature of the positioner will be shown e g and function symbol ending programming of parameters and configuration of settings of the positioner O Press button the following text will appear on display for APIS 1XX executions indicating currently realized function
34. electropneumatic transducer of displacement of actuator piston rod Both transducers are in APIX XX0 execution and are screwed down to the body of positioner casing For executions APIS XX1 the displacement transducer is assembled outside the positioner casing Body of the casing together with positioner cover is IP65 i e is dustproof as well as splash proof A 5 IO APIS ENG The displacement transducer is coupled with internal end of positioner rotational shaft does not apply to APIS XX1 executions Coupling set consists of slide bearing supported shaft in casing s body and selector lever screwed down to the external end of this shaft does not apply to APIS XX1 executions Set of the pneumatic connectors connects a delivery channel with an output channel from the electropneumatic transducer The connectors consist of manometers and couplers The electric glands are screwed in to the casing s body Casing s body from the keyboard and electric connectors side is closed by a tight cover The positioner can be equipped on the customer request with mounting set enabling screwing in to the proper type of the actuator 5 3 Dimensions of the positioner and types of executions external earthing terminal 91 9 1 pneumatic supply connector of positioner 2 pneumatic actuator connector Fig 3 Overall dimensions of the APIS 100 positioner A 6 IO APIS ENG
35. es 2 1 The above mentioned positioners are executed in accordance with the requirements of the standards EN 60079 0 2012 EN 60079 11 2012 2 2 The positioners can operate in the ex zone according to a given designation of the explosion proof construction type A Ex Il 2G Ex ia IIC T6 T5 Gb FTZ 10 ATEX 0093 2 3 Category of the positioner and hazard zone 2G category included in the positioner designation informs that the positioner can be assembled in the hazard zone 1 3 Identification designations The intrinsically safe APIS positioner is equipped with two plates a rating plate where information given in point 4 of IO APIS is included b additional plate with the following data type of positioner and the company s logo CE mark and number of the notified body mark designation of the explosion proof enclosure and designation of the certificate Uj li Ci Li Pi parameters operation temperatures 4 Delivery completeness The buyers get positioners in the Ex execution in a consumer package and or omnibus package according to point 2 of IO APIS A buyer gets a copy of the certificate on request also available on the website www aplisens pl 5 6 A II IO APIS ENG Annex Exi The allowable input and output parameters on the basis of data from annexes to the FTZU 10 ATEX 0093 certificate and certification documentation The positioners should be supplied from supply measuring
36. essure from positioner Actuator or valve seized Damages apart from positioner Unstable operation of Too high value of the GAIN P Lower the gain coefficient of the actuator actuator coefficient of the PID controller controller piston rod vibrations see point 10 2 3 3 7 Too slow displacement Too high value of time speed of Decrease the value of time of the actuator piston actuator s piston rod movement TF seed of actuator s piston rod rod movement see point 10 2 3 6 Too fast movement of Too low value of time speed of Increase the value of time seed actuator piston rod actuator s piston rod movement TF of actuator s piston rod movement see point 10 2 3 6 All repairs should be made by the manufacturer or authorized service In case of AN repairs made by the third parties the manufacturer are not liable for safety and correct operation of the product 14 SPARE PARTS Table 3 List of the spare parts Item number l l acc to Fig 23 Name of the part Fig No Ordering code Remarks Applies to executions 1 Potentiometer unit APIS B007 100 APIS XX0 RSt Applies to executions 2 Electropneumatic transducer APIS H001 100 APIS XXX RSt Applies to execution APIS B100 100 APIS 100 RSt T20 i APIS 101 RSt T20 Applies to execution APIS B100 300 APIS 100 RSt TOO i APIS 101 RSt TOO Package module APIS B100 200 Applies to execution linear piston actuator
37. f the SAVE function 11 2 3 21 End end of programming of positioner parameters and configuration for APIS 2XX executions There is the following text on display 26 LOAD Press once button V then the current ambient temperature of the positioner will appear on the display e g and function symbol ending programming of the positioner parameters and configuration O Press button Y the following text will appear on display indicating currently realized function and function symbol enabling saving in the positioner memory of the current configuration parameters A 42 IO APIS ENG O Press button the following text will appear on display indicating currently realized function are you sure question O Press button the following text will appear on display indicating currently realized function information about saving of the current parameters and configuration settings and ending of the positioner programming The above information will disappear after 1 sec from the display then the current ambient temperature of the positioner will appear e g and relative value of actuator s piston rod displacement in e g The above information about ending of the END function indicates that we are on the first service level when the following text will appear on the display and we do not want to save the current parameters and configuration settings press Vor A butt
38. g current controller pos 6 decrease the input signal to 4 0 01 mA current ambient temperature of the positioner should appear on the display e g 262 and relative value of actuator s piston rod displacement in e g PU 0 1 PU 0 with tolerance of 0 3 f Changing input signal in the range 4 20 mA check an operation of the positioner if its operation is smooth without binds and vibrations A 52 IO APIS ENG Table 1 Numerical values of the parameters PID controller gain coefficient GAIN P PID controller integration time constant Ti PID controller differentiation time constant Td actuator piston rod movement speed TE control pressure in chamber A of actuator PRESS A control pressure in chamber B of actuator PRESS B According to the type and stroke of the actuator Actuator PRESS A PRESS b Actuator type stroke GAINP Tils Tats TF s 10 supply Bo supply manufacturer mm pressure pressure Polna S A 1545 1043 0 01 2 0 5 19 1 37 13 rt Polna S A 1545 1545 0 08 0 02 2 6 0 5 0 2 0 440 2 1 R 250 4 Polna S A 0 01 0 15 R1000 Polna S A cial ae ES 3271 over membr 350cm Samson 5333 Spirax 7 2 2045 0 140 05 1 540 5 9 2 Festo FT20 DA 5 1 10 1 0 03 0 01 2 5 0 5 6 2 Air Torque AT101 DA 9 2 20 2 0 140 05 0 440 2 4 2 Air Torque Sarco Prema Kielce Parameters of the other types of actuators are currently be
39. iew at fig 12 so as to in the middle 50 of stroke the selector level will take horizontal position in case of need correct positioner position by moving in on the actuator s rib Levelling proper hole in bracket mounting positioner with threaded hole of actuator s rib e Tighten firmly positioner bracket to actuator s rib using M8 screw screw is in mounting parts set f Screw down tightly the remaining screws and nuts A 17 IO APIS ENG Driver in cut out in plate Il unit should be moving smoothly without stops After coupling of driver with plate Il unit the movement of lever corresponding to full stroke of actuator s piston rod should be visually symmetrically distributed with respect to horizontal position of this lever 10 5 Assembly of the positioner on rotational actuator of single sided or double sided operation conforming EN ISO 5211 DIN 3337 VDI VDE 38450 Namur standards e g on actuator manufactured by AIR TORQUE EBRO ARMATUREN EL O MATIC APIS A150 and APIS 250 execution with mounting set APIS A050 or APIS A051 Assembly of the positioner on actuator should be made in the following order a Take out positioner from package b Check direction of actuator shaft and position of control point on positioner shaft yellow colour dot on positioner shaft see fig 13 18 lO APIS ENG Positioner shaft movement direction 1 supply pressure T i F 3 aa 2 Location of test
40. ing elaborated 10 016M 0320A Prema Kielce DNN 63 600 PPV A 10 016K 0400A 12 3 11 4 Starting of positioner operation Starting of positioner with actuator and valve disk to normal operation is executed by leading a correct input signal control from the controller or transducer and a correct supply pressure Positioner pneumatic connections diagram for operation is shown on Fig 18 20 and electric connections according to execution on Fig 21 and 22 oO O Output signal of position transducer analogue 4 20 mA 53 Input signal control analogue 4 20 mA any signal polarization any supply polarization 10 56VDC Power supply Fig 21 Electric connections of the APIS XX0 positioner i bE A A a Al white conductor Output signal of position transducer analogue 4 20 mA any supply polarization brown conductor green conductor Input signal control analogue 4 20 mA any signal polarization displacement transducer IO APIS ENG 10 IO VDE Power supply Fig 22 Electric connections of the APIS XX1 positioner A 54 IO APIS ENG 11 5 Operation The correctly assembled and prepared for operation positioner does not require any service during its operation except a periodic maintenance The rightly prepared supply air is a condition of
41. ion door in maximum extreme position of the actuator piston rod you should press Y button If the user is not going to turn on valve seat sealing function door in maximum extreme position of the actuator piston rod you should press once V or A button then the following text will appear on the display CLA H indicating currently realized function and indicating turned on sealing of the valve seat door in maximum extreme position of the actuator s piston rod A o Accept turning on of valve seat sealing door in maximum extreme position of the actuator piston rod by pressing button the current value of ambient temperature of the positioner will appear on the display e g 26 and symbol of function enabling change of control pressure in chamber A of the actuator chamber connected with connector 2 of the positioner PRESS A Sealing function of the valve seat door in maximum extreme position of the actuator piston rod is factory turned off OFF A 38 lO APIS ENG 11 2 3 17 PRESS A control pressure of positioner chamber A chamber connected with connector 2 of the positioner Function is not available for APIS 1XX executions There is the following text on display 26 CLAMP Press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling change of control pressure in chamber A
42. l 4 20 mA milliammeter NO caution pneumatic connection between actuator and 3 connector of positioner is available only in APIS 250 executions any signal polarization 5 any signal polarization Fig 19 Diagram of meter circuit for starting of the APIS 150 and APIS 250 positioner Positioner APIS 101 and APIS 201 installed on actuator acc to point 9 6 is to be connected with measuring system acc to diagram shown on Fig 20 ia ea a ee a ee Se N any signal polarization A DT i ED l positioner any signal 2 pneumatic actuator polarization 5 3 votlage controller for direct current applies to mA APIS 101 DO0 RSt IAN T20 and APIS 201 DO0 RSt lAN 120 4 pressure controller 5 milliammeter applies to ARS APIS 101 DOO RSt IAN T20 and APIS 201 D00 RSt IAN T20 6 current controller for inputsignal 7 milliammeter caution pneumatic connection between actuator and 3 connector of positioner is available only in APIS 201 execution Fig 20 Diagram of meter circuit for starting of the APIS 101 and AP
43. l confirmation by pressing Y button After finishing of programming of corresponding parameter of selected menu item the next item will be indicated automatically Order of selected parameters programming is in principle optional Parameters programming can be performed or repeated many times in any moment of positioner operation The programmed parameters are saved in the positioner memory permanenily 22 IO APIS ENG APLISENS 1 Liquid crystal display alphanumerical 2 Button A in numerical mode increasing numerical value of a given parameter in functional mode indication of previous function 3 Button V in numerical mode decreasing numerical value of a given parameter in functional mode indication of next function 4 Button in numerical mode approval of value of selected parameter in functional mode confirmation of selection of a given function Fig 16 Keyboard of the APIS type positioner 11 1 2 Service levels of the positioner Communication of the user with the microprocessor positioner of APIS type is executed on three service levels see Fig 17 O service level normal operation mode O Il service level transitory mode O Ill service level parameterization and configuration mode A current ambient temperature of the positioner is displayed in normal operation mode on display e g 262 and relative value of actuator piston rod displacement in e g PU 0 0 or cur
44. mbient temperature changes from vibration in range 10 60Hz amplitude lt 0 35 mm 60 500Hz acceleration 5g Hysteresis Insensibility threshold Protection degree of positioner enclosure Operation position Weight analogue 4 20mA two wire technique analogue 4 20mA two wire technique 10 36VDC 4900 20mA 140 800 kPa 0 100 of supply pressure lt 0 035 kg h at supply voltage 140 kPa lt 0 015 kg h at supply voltage 600 kPa 2 3 25 kg h at supply voltage 140 kPa 213kg h at supply voltage 800 kPa 10 100 mm for single acting linear actuators 10 600 mm for double acting linear actuators 0 180 for rotational actuators linear normal or reversible normal or reversible lt 0 05 100kPa 0 15 10 C for temperature range 30 C 60 C 0 25 10 C for temperature range 30 C 40 C and 60 C 85 C 0 25 lt 0 4 lt 0 1 IP 65 according to PN EN 60529 2003 any 1 8 kg A 11 IO APIS ENG 7 OPERATION CONDITIONS The APIS type positioner in intended for operation in the following conditions working medium air free of dust oil aggressive pollutants solid particles bigger than 1 5 um such relative humidity not lower that dew point s temperature should not be lower than 10 C with respect to ambient temperature acc to PN EN 60654 2 1999 ambient temperature Execution without manometers and with stainless steel manometers 40 C 85 C Executions with manome
45. meters of the positioner by the user Change to the parameterization and configuration mode i e entering and confirmation of PIN is signalled by displaying a current ambient temperature of the positioner on the positioner display e g 26 and relative value of actuator piston rod displacement in e g PU 0 0 11 2 Program functions 11 2 1 First service level normal operation mode 11 2 1 1 PV reading of current displacement of actuator piston rods Start the positioner acc to the point 10 3 an ambient temperature of the positioner will appear on display e g 26 and relative value of actuator piston rod displacement in of adjusted stroke of the piston rod e g PU 5 8 This information indicates that we are on first service level normal operation mode Normal operation mode enables to read out relative value of actuator s piston rod position and value of the input signal control 11 2 1 2 SP reading of current input signal s value control When the display looks as described in point 10 2 1 1 press V button then a current ambient temperature of the positioner will be shown e g 262 and relative value on input signal control in of input signal range e g SP 0 0 25 IO APIS ENG gt Pressing A button once results in return to PV state Y button remains inactive 11 2 2 Second service level transitory mode 11 2 2 1 PIN access password to the adva
46. mperature of the positioner will appear on the display e g 262 and relative value of actuator piston rod displacement of adjusted piston rod stroke in e g PU 5 8 This function is used to preview piston rod displacement values during parameterization and configuration process on the third service level 11 2 3 2 SP reading of current value of input signal current There is the following text on display as in point 10 2 3 1 press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and relative value of input signal control in in the range of input signal e g SP 0 0 This function is used for preview of input signal values during parameterization and configuration process on the third service level A 27 IO APIS ENG 11 2 3 3 GAIN P gain coefficient P of a PID controller There is the following text on display as described in point 10 2 3 2 press once button V then the current ambient temperature of the positioner will appear on the display e g 26 and symbol of function for setting of gain coefficient P of the PID controller GAIN P O Press button Y the following text will appear on the display indicating currently realized function and e g indication current value of gain coefficient P of the PID controller O By pressing and or holding A button or button V you should lead to appearance on the display of numeric
47. n Y the following text will appear on display TF indicating currently realized function and e g 1 5 indicating current time in s necessary for actuator piston rod to travel 10 of control signal SP stroke O Pressing or holding down A button or V button you should lead to appearance of the numerical values of time constant of differential action of the controller as given in the point 10 3 table 1 depending on the actuator type and stroke Accept the set value TF by pressing button the current value of ambient temperature of the positioner will appear on the display e g 26 and symbol of automatic standardization of actuator s piston rod stroke AUTO 11 2 3 7 AUTO automatic standardization of the actuator piston rod travel There is the following text on display 26 TF Press once buttonV then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of automatic normalization of actuator s piston rod stroke AUTO O Press button Y the following text will appear on display y AUTO indicating conventional direction of actuator s piston rod displacement and currently realized function and e g 545 Indication symbolic value of position transducer displacement in internal units of the positioner Then the positioner after few up to several dozens sec will change automatically to normalization of the position transducer displacement value into the o
48. n in table 1 depending on type of actuator and stroke o Accept set value Ti by pressing button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of the time constant in s of differential action of the PID controller Td O Press button Y the following text will appear on display Td indicating currently realized function and e g 0 02 indicating the current value of time constant of differential action of the PID controller O Pressing and or holding down A button or V button you should lead to appearance of the numerical values of time constant of controller s differentiating action on the display this values are given in the table 1 depending of type of actuator and stroke o accept set value Td by pressing button the current value of ambient temperature of the positioner will appear on the display e g 262 and symbol of the speed settings function of the actuator s piston rod movement TF 48 IO APIS ENG Press button the following text will appear on display O TF indicating currently realized function and e g 1 5 indicating current time in s necessary for making the way of 10 of control signal stroke SP by the actuator s piston rod O Press of hold A button or V button lead to appearance on display of numerical values of time of movement of actuator s piston rod given in table 1 depending on type of actuator and strok
49. nced program functions of the positioner When the display s state looks as in point 10 2 1 1 or 10 2 1 2 and if you want to change from the first service level to the second i e from normal operation mode to transitory mode you should o Press button A o Holding down pressed A button press V button o Release A button then V then current ambient temperature of positioner will appear on display e g and access password to advanced program functions of the positioner Such information indicates that we are on the second service level transitory mode Operator switch in the second level is executed in the following way Pressing once A button results in return to normal operation mode and displaying of state as in point 10 2 1 1 lf we want to switch from second to third service level i e from transitory to parameterization and configuration mode you should O Press button Y the following text will appear on display indicating currently realized function and indicating factory pin If password code was changed earlier and it is different from 0 so using buttons A and V it should be set correctly o Accept pin by pressing button the following information will appear on the display indicating currently realized function and acceptance of PIN information The above texts will disappear from positioner display after ca 1 s then the current ambient temperature of positioner will appe
50. of the actuator chamber connected with connector 2 of the positioner PRESS A Press button Y the following text will appear on display indicating currently realized function and e g indicating in the current value of supply pressure of the positioner by which the control pressure controlling chamber A of the actuator will be increased O Pressing and or holding down of A or V button you should lead to appearance on the display of numerical values of control pressure in A chamber of the actuator given in point 10 3 table 1 depending on type of the actuator and stroke angle of rotation o Accept the set value Pr A by pressing at button the current value of ambient temperature of the positioner will appear on the display e g 26 and symbol of function enabling change of control pressure in chamber B of the actuator chamber connecter with connector 3 of the positioner PRESS b 11 2 3 18 PRESS b control pressure of positioner chamber B chamber connected with connector 3 of the positioner Function is not available for APIS 1XX executions There is the following text on display 26 PRESS A Press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling change of control pressure in chamber B of the actuator chamber connected with connect 3 of the positioner PRESS
51. oint which is already mounted on the displacement transducer Adjust length of the extension arm so as to after mounting of displacement transducer on the actuator you will be able to install mounting spring plate as shown on Fig 15 e Tighten up a M8 nut on extension arm f Install linear displacement transducer using 2 mounting clamping rings so as to with inserted actuator s piston rod its mobile mandrel will stand out 3 10 mm from its initial position A 21 IO APIS ENG Check if maximum protrude of actuator piston rod will not cause damage of the transducer In case of need you should make a length correction of mobile mandrel of the transducer by proper unscrewing of end with ball and socket joint from this arm and or displacement of the transducer towards its clamping rings Then tighten up a lock nut with moving transducer s mandrel for another time and 4 four M4 tap screws mounting transducer with clamping rings to the brackets g Install mounting spring plate on extension arm h Install positioner e g on wall or other selected by the user place using bracket and 2 two M8 screws being part of mounting set Positioner distance from the actuator is limited by length of conductor connecting positioner with displacement transducer i Tighten all screws tap screws and nuts firmly 10 7 _Pneumatic lines assembly rules Pneumatic lines to supply pressure regulator should be as short as possible Lines and fittings
52. on of actuator s piston rod CLAMP L for executions APIS 1XX value of current ambient temperature of the positioner e g 262 and symbol of function enabling programming of factory parameters and settings of the positioner LOAD A 36 IO APIS ENG For both positioners executions an output signal s reverse function is switched off by factory as a standard OFF 11 2 3 15 CLAMP L sealing of valve seat door in minimum extreme position of the actuator piston rod Function is not available for APIS 1XX executions There is the following text on display 26 REU OUT Press once button V then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling sealing of valve seat door in the minimum extreme position of actuator s piston rod CLAMP L o Press button the following text will appear on display CLAL indicating currently realized function and e g OFF and symbol of function enabling sealing of valve seat door in the minimum extreme position of actuator s piston rod If the user is not going to turn on valve seat sealing function door in minimum extreme position of the actuator piston rod you should press Y button If the user is going to turn on valve seat sealing function door in minimum extreme position of the actuator piston rod you should press once V or A button then the following text will appear on
53. ons Then the following text will appear on the screen indicating currently realized function information about not saving of parameters and configuration settings The above information will disappear after 1 sec from the display then the current ambient temperature of the positioner will appear e g and relative value of actuator s piston rod displacement in e g The above information about ending of the END function indicates that we are on the first service level A 43 IO APIS ENG for executions APIS 1XX There is the following text on display Press once button V then the current ambient temperature of the positioner will appear on the display e g and function symbol ending programming of parameters and configuration O Press button the following text will appear on display indicating currently realized function question are you sure When the above text will appear on the display and you do not want to end programming of current parameters and settings of the positioner press Vor A button what results in exit from END function Press button the following text will appear on display indicating currently realized function A information about saving of the current parameters and configuration settings of the positioner The above information will disappear after 1 sec from the display then the current ambient temperature of the positioner will appe
54. p the second M6 nut holding down a nut from point e using wrench g Screw home tightly 2 two M4 tap screws connecting coupling with shaft positioner A 20 IO APIS ENG 10 6 Installation of the positioner with linear actuator of one sided or double sided operation conforming the ISO 6431 standard e g with actuator manufactured by PREMA Kielce FESTO companies execution APIS A101 and APIS 201 with mounting set APIS 201 AXXX Assembly of the positioner with actuator should be made in the following order a Install extension arm with clamping ring on the actuator by screwing home tightly 2 two M6 screws see Fig 15 Mounting Electric Spring clamping ring 2 pcs pin ne 11 End with Hi a HH ball and socket joint a te i T S ial Actuator E piston rod A Extension aK fa SA arm IN VEA M8 nut Bracket 2 pcs Linear displacement M4 screw S trandsucer 4 pcs M6 screw 2 pcs Screw 4 pcs Conductor Actuator Lock nut Extension arm Clamping ring Bracket Fig 15 Assembly of the APIS 101 and APIS 201 positioner with linear actuator of one sided and double sided operation b Install 2 two brackets mounting the linear displacement transducer on the actuator c Install end with ball and socket joint to the transducer Tighten up a lock nut on end with mobile threaded mandrel of the transducer d Couple extension arm with ball and socket j
55. pposite direction A 30 IO APIS ENG During realization of this activity an advance insertion of actuator s piston rod while on the display the following text is shown e g pi A AUTO indicating a conventional direction of actuator s piston rod displacement and the currently realized function e g 1650 indicating symbolic value of position transducer displacement in internal units of the positioner Finishing of actuator displacement normalization lasts from few to several dozens of second and is signalled by appearance of the current ambient temperature of the positioner on display e g 26 and the symbol of setting function of lower range of the input signal SP LO 11 2 3 8 SP LO setting of the minimum value of the input signal There is the following text on display 26 AUTO Press button V once then the current ambient temperature of the positioner will appear on the display e g 26 and symbol of minimum value of input signal setting function SP LO O Press button Y the following text will appear on display SPL indicating currently realized function and e g C 3184 indicating symbolic minimum value of input signal in the internal units of the positioner Set new input signal value on measuring position using direct current controller e g 4 0 005 mA pi o O Change of minimum input signal value is visible on positioner display by change of its internal units o Accept new val
56. r s piston rod displacement in e g PU 5 8 This information after entering and acceptance of PIN indicates that we are on the third service level parameterization and configuration mode O Pressing V button lead to appearance of the current ambient temperature of the positioner on the display e g 26 and function symbol of gain coefficient P of the PID controller GAIN P 47 IO APIS ENG O Press button Y the following text will appear on display indicating currently realized function and e g indicating the current value of gain coefficient P of the PID controller O Pressing and or holding A button or V button lead to appearance of numerical values on display of the controller s gain coefficient which are given in table 1 depending on type of actuator and stroke o Accept set value KP by pressing Y button the current value of ambient temperature of the positioner will appear on the display e g 262 and function symbol of time constant in s of integrating action of the PID controller Ti O Press button Y the following text will appear on display Ti indicating currently realized function and e g 10 0 indicating current value of the time constant of integrating action of the PID controller O Pressing and or holding A button or V button lead to appearance of numerical values on display of the controller s time constant of integrating action of the controller which are give
57. rent ambient temperature of the positioner e g 26 and relative value of input signal control in e g SP 0 0 Change of type of displayed value on the positioner display is executed sequentially by successive pressing of button V Fig 16 and 17 in order PV SP or button A in the reverse order IO APIS ENG 23 PARAMETERIZATION AND CONFIGURATION MODE a los password confirmation TRANSITORY MODE execution execution 2XX NORMAL OPERATION MODE function available only in APIS 1XX functions available only in APIS Fig 17 APIS positioner program function menu A 24 IO APIS ENG Change from normal operation mode to transitory mode is executed by simultaneous pressing of both and V buttons The current ambient temperature of the positioner is shown on the display e g and access password to the advanced program and configurational functions of the positioner Switch to the last mode third service level i e parameterization and configuration mode is possible only for authorized personnel e after entering password during confirmation of the PIN function using Y button In the manual mode the positioner executes all functions according to the control algorithm programmed by the manufacturer or manual programming of all essential control para
58. rtificate of conformity on request Items b c are also available on the website www aplisens pl 3 INTENDED USE The APIS type electropneumatic positioner cooperates with executive elements in order to ensure a unique dependence between positioner analogue current input signal and pneumatic output signal under the circumstances interfering operation of the positioner Mainly in case of control valves with linear or rotational pneumatic actuator of single sided of double sided operation In these systems as a result of time corrosion and other phenomena e g resistance of piston rod s friction in valve s gland can change The APIS type positioner is simultaneously power amplifier of input signal enabling feeding of control signal to the actuator s chamber of power of 100 of supply pressure The positioner electronic module enables user to program in its non volatile memory many very essential parameters for optimization of the control system where control valve with the APIS positioner acts as an executive element It is e g o Value of gain coefficient of the PID controller setting over a wide range the O Integration and differentiation time of control loop setting over a wide range o Change of speed of actuator piston rod stroke The APIS type positioners are widely used for the industrial automatics systems of manufacturing processes With respect to type of operation the positioner is a follow up position controller connected
59. should be fastened so as to not be endangered on action of any mechanical loads Avoid sharp bends when lying lines Before connection the lines should be blown through using hot air in order to dry and remove the impurities A 6x1 or 8x1 copper pipe covered with protective layer of plastic on the outside with interior etched is recommended for use as lines Supply pressure should be lead to pneumatic connector marked 1 while lines of the output signal lead out from connector marked 2 or 3 should be connected with suitable chamber of the actuator 11 SERVICE MANUAL 11 1 General information 11 1 1 Control buttons For programming of the positioner parameters a three control buttons are used Fig 16 A Increase of parameters or setting of the previous parameters V Decrease of parameters or setting of the next parameter e y Confirming the value or selection of the set parameter During programming of parameters values forthe A and V buttons auto repeat function is assigned This function enables A increasing or V decreasing in an automatic way when correct button is to be hold longer than 0 6 s Auto repeat frequency is set to 10 repetitions per second Parameters and configuration programming menu for the positioner is shown on Fig 17 Buttons A and V enable to indicate correct item in the positioner menu Execution of proper function represented by indicted item in menu requires additiona
60. ters in stainless steel and carbon steel enclosure 25 C 65 C humidity of ambient air lt 95 allowable vibrations acc to PN EN 60654 3 1997 class VH6 10 60Hz amplitude lt 0 35 mm 60 500Hz acceleration lt 5g operation position any 8 TRANSPORTATION INSTRUCTIONS The positioner with the equipment listed in section 2 and set of parts for installation specified by the customer wrapped by bubble foam is placed in cardboard box forming consumer package of the product Free area inside the box is filled with bubble foam protecting the positioner against moving inside The positioners in above mentioned package are placed in an omnibus package for transport Such package protects against damages and atmospheric conditions Products case weight to 50 kg During transportation the ambient temperature should not exceed 40 85 C Positioners in shipping package omnibus package should be protected against precipitations 9 UNPACKING AND STORING INSTRUCTIONS Buyer after receiving of the shipment should check the state of the shipping package Then take out devices in consumer packages unpack and check by visual inspection whether it is not damaged Devices should be stored in consumer packages in closed rooms Air should be free of additives of aggressive vapours and gases A 12 IO APIS ENG 10 ASSEMBLY MANUAL 10 1 General recommendations Before installation of the positioner on actuator you shoul
61. ton you will change position of actuator piston rod A 34 IO APIS ENG Stopping of actuator piston rod occurs after release of A or Vbutton After taking up specified by the operator position the actuator piston rod remains inside it as long as long the operator will not make any 1 command During realization of the MANUAL command control functions of the positioner are active o Press Y button the current ambient temperature of the positioner will appear on the display e g and symbol of function enabling setting of input signal reverse Termination of the MANUAL command will result in return to the control of external control signal 11 2 3 13 REV IN input signal reverse control There is the following text on display 26 MANUAL Press once button V then the current ambient temperature of the positioner will appear on the display e g and symbol of function input signal reverse setting o Press button the following text will appear on display indicating currently realized function and e g indicating turned off reverse of input signal If the user is not going to turn on reverse function of input signal you should press Y button If the user is going to turn on reverse function of input signal you should press once button V or A then the following text will appear on the display indicating currently realized function and indicating turned on reverse of input signal A 35 lO
62. type of actuator stroke and year of the manufacture Ordering code and types of the execution acc to the point 5 3 5 TECHNICAL DESCRIPTION 5 1 Principle of operation Construction of the positioner is based on a 16 bit microprocessor system In this microprocessor system the measurements are taken and set point SP and measured PV values are determined The difference between SP and PV values is converted according to a non linear control algorithm to the control signal Fig 1 This signal is then converted in the electropneumatic converter to the output pneumatic signal Pneumatic signal is directed to the actuator chamber resulting in reduction of difference between SP and PV values Fig 2 The positioner is electric supplied from the two conductor source An external source of supply 10 36 VDC is required for execution with an additional analogue input signal e p transducer Standardization Controller actuator transducer 7 4 20mA PLO Pe m D 4 20mA epy mo xj GANP m Gs Fe Gls ee a J 20 4m analogue JANIJA reverse UP manual operation first extreme position second extreme position AUTO lg sl 100 SP reverse operation potentiometer 0 100 standarization Fig 1 Block diagram of the positioner control system A 5 2 Construction The APIS type electropneumatic positioner consists of the following components see fig 2 O oOO0O0
63. ue by pressing button a new current ambient temperature of the positioner will appear on the display e g and function symbol of setting of the maximum value of input signal The factory set minimum value of input signal is 4 mA A 31 IO APIS ENG 11 2 3 9 SP HI setting of the maximum value of the input signal There is the following text on display 26 SP LO Press once button V then the current ambient temperature of the positioner will appear on the display e g and function symbol of setting of the maximum value of input signal O Press button Y the following text will appear on display SPH indicating currently realized function and e g C 15987 indicating symbolic maximum value of input signal in the internal units of the positioner o Set new input signal value on measuring position using direct current controller e g 20 0 005 mA Change of the maximum value of input signal is visible on the positioner display as a change of its internal units O Accept new value by pressing button the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling displacement of the actuator s piston rod to the first extreme position doun The factory set maximum value of input signal is 20 mA as a standard A 32 lO APIS ENG 11 2 3 10 DOWN actuator piston rod displacement to the first extreme value There is the following te
64. xt on display Press button V once then the current ambient temperature of the positioner will appear on the display e g 262 and symbol of function enabling displacement of the actuator s piston rod to first extreme position doun O Press button the following text will appear on display y doun indicating conventional direction of actuator s piston rod displacement and currently realized function and e g b 4689 indicating symbolic value of transducer displacement in positioner internal units Massage doun results in discharge of pneumatic actuator chamber It causes motion of the piston rod into first extreme position called conventionally doun After reaching of the first extreme position actuator s piston rod stays there until operator will not give any other command Press button the current ambient temperature of the positioner will appear on the display e g and symbol of function enabling displacement of the actuator s piston rod into second extreme position Termination of the doun command will result in restart of the positioner to realization of a programmed control algorithm 11 2 3 11 UP actuator piston rod displacement into second extreme position There is the following text on display 26 doun A 33 lO APIS ENG Press button Vonce then the current ambient temperature of the positioner will appear on the display e g and symbol of function enabling displacement of th
65. y of the positioner on actuator with control valve with rib conforming PN EN 60534 6 1 2001 standard e g on actuator manufactured by the Samson or Arca Regler company APIS 100 execution with mounting set APIS A003 Assembly of the positioner on actuator should be performed in the following order a Take out positioner from the packaging b Install driver on selector lever of the positioner in place corresponding to actuator s stroke and tighten up a M5 nut see Fig 12 Bracket Actuator Clamping ring Actuator valve Actuator piston rod ab rib valve Clamping ring II M8 screw e Plate ml E A E L unit Il y Y Gl M6 screw 2 pcs LLU LU A W HE Driver Selector lever Qo Fig 12 APIS 100 type positioner with mounting set APIS A003 positioner assembled on actuator with control valve with rib conforming PN EN 60534 6 1 2001 standard e g on actuator manufactured by the Samson or Arca Regler companies c Screw down clamping rings to actuator s piston rod clamping ring and clamping ring II with plate II unit using 2 M6 screws screws are in mounting parts set NN Plane of plate II unit should be visually parallel to the line connecting axes of the actuator ribs valve and actuator piston rod d Connect driver with actuator piston rod by inserting of the driver into proper cut out in plate unit Il see v

- Aplisens SA

Contents

Download Pdf Manuals

Related Search

Related Contents