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Technical Training Catalog

1. A portion of the legal requirements for air conditioning service work is an EPA sanctioned certification test A The basics of A C circuit system components The nomenclatures involved MSDS familiarity System operation and testing The latest service options Compliance with environmental issues HVAC Electrical system schematic reading HVAC Electrical system operation HVAC Electrical System hands on troubleshooting LAB Test procedures and test equipment will be introduced and used Refrigerant recovery recycling reclamation Disposal of used refrigerant oils SNAP alternative refrigerants Refrigerant identification Refrigerant remediation OSHA DOT and EPA rules concerning A C The use of manifold gauges their proper connection disconnection with the system Effective diagnoses and troubleshooting Who is affected by the fines that the EPA can impose Determining which part is defective as a means of cost control for the customer and for our companies certification text will be administered to technicians attending this course Prerequisites None Required Equipment e Safety glasses with side shields and safety hard toed shoes are required e Appropriate work clothing is required CAT 72 Pretty Technical Training Catalog Course ites is h0eehe he netadesn sed On Highway Truck Electronics Troubleshooting Code osccesuves eeeou or sdeeiie vs ve
2. 92 EMOP 4 1 4 2 40002 94 HOLT CAT Electrical Safety EPG HC101 95 HOLT CAT Electrical Safety Machines HC102 96 Olympian LTA and LG Model Gas Gensets 33450 97 Automatic Transfer Switches ATS 33725 98 Generator Set Preventative Maintenance TE90 99 Continued on next page m l ea Technical Training Catalog SKID STEER LOADERS Compact Construction Equipment TM57 100 Skid Steer Loaders Multi Terrain TM69 101 SYSTEMS Air Conditioning 1G12 0 nnnn nennnnnnnecnnnnnnnnnnnennnnnnnnnnn 102 TELEHANDLER Telehandler Operator Training 1016 103 Telehandlers TM65 7 7 7 1 7 2 104 TRACK TYPE TRACTORS Advanced Dozer Operator Training TO09
3. nn nnn nanan 16 Lexion Combine Refresher 1A33 c2 nnnnennnnnnnnnnnnennnnennnenenneeennen 17 Row Crop Challenger 1A24 0eennnnennnnnnnnnnncnnnnnnnnnnannnnnnnnnnnnnnannmnnnns 18 Row Crop Till Diagnostics TA26 19 ARTICULATED TRUCKS Articulated Dump Trucks TM20 snen nnnnenennncnnnnnnnnnnnnnnnnnnnnnnnnnnanmnnnnnnnn 20 BACKHOE LOADERS Advanced Backhoe Loader Operator Training 1010 21 Backhoe Loaders TM24 nnn nnn nn 22 Introduction to Backhoe Loader Operation TO06 23 DIESEL ENGINES Diesel Engines Disassembly and Assembly DE100 24 Diesel Engines DE101 nneennenencnnncnnennenenennensennnennenncnnennnnneennenens 25 Caterpillar C4 2 C6 6 Engines DE214 26 Caterpillar C27 amp 32 Diesel Engines DE219 27 Caterpillar 3116 amp 3126 MUI Engines DE112 28 Caterpillar 3126 C
4. 02neennenennennnnnnnennnnnnnne 54 Failure Analysis Weld continued page 55 Forklift Operator Training 1015 eeennnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnns 56 Gas ET TG60 _ _ _ 57 Electric Power Systems for Machine Technicians EPSM 1 93 HOLT CAT Electrical Safety EPG HC101 95 HOLT CAT Electrical Safety Machines HC102 96 Machine Operations for Service Technicians TO01 58 Measuring Tools TG25 0eeeennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnannmnnnnnnnn 59 Operator Safety Training TS02 eeesnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnn 60 SIS Service Information Systems TM58 61 Technician Computer Training TG02 62 ET Electronic Technician 1G61 00 022nnnnnennnnns 63 Hydraulic Systems TM28 0 nnnnennnnnnnnennnnennnnnnnnannnnnnnnnnnnnnnnnnnnnnnannnn 64 Hydraulic Syst
5. e None Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 118 D Technical Training Catalog Description This course is intended for the individual who has the basic skills of operating a Wheel Loader Throughout this course the following information will be taught The safety hazards associated with Wheel Loader operations Wheel Loader operating techniques Skills Topics taught Upon completion of this course the participants will be able to perform the following e Reasons for practicing job safety e Rules for job safety Machine safety Setting and reading slope ratio and rising and falling grades expressed in The pre operation inspection review Machine start up review Operating techniques Leveling and digging to grade Building ramps Working in confined areas Working in unstable soils and mud e Machine parking and shut down review Prerequisites e The student should have successfully completed the Introduction to Wheel Loader course or have an experience level in the operation of Wheel Loader to pass the pre test with a proficiency rate of 80 e Have a basic knowledge of setting and reading grade Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required caT 119 Pretty Technical Training Catalog Description
6. 2015 HOLTCAT ProTech Technical Training Catalog ae k AUN Va Technical Training Catalog F fi mm p vi m ra A 14 4 FANE i nu e O aa i 3 A 1 pr i T Ea ase a Tn EN p ia ad ee N P t wn i w f Cas b HOLT CAT San Antonio amp Irving Texas Locations HOLT ear Revised October 15 2015 Table of Contents ITEM PAGES General Information Registration Forms Irving and San Antonio Technical and Operator Training Catalog 6 115 This training catalogue includes the course descriptions for technical training as well as operator training Custom courses can be designed to meet specific training needs General Information Introduction Enrollment Hotel Lodging Safety Equip Fees Classes This catalogue contains course descriptions prerequisites duration as well as the required equipment needed for class For schedule or enrollment inquiries please call one of the friendly HOLT ProTech Training Coordinators Vanessa Johnson Kaley Carbonaro 210 648 8420 972 721 2846 Vanessa Johnson HoltCat com Kaley Carbonaro holtcat com You may also access the current Holt ProTech course schedule on our website at www HoltProTech com Please have a PO or Credit Card ready at the time of enrollment A confirmation of enrollment will be sent out and then 6 weeks prior to class starting a class memo with further details will be sent
7. Machine start up review Operating techniques o Loading a truck with the loader bucket and the Backhoe if trucks are available o Trenching on grade o Trenching next to a wall o Trenching between objects o Backfilling Machine parking and shut down Prerequisites The student should have successfully completed the Introduction to backhoe loader course or have an experience level in the operation of backhoes to pass the pre test with a proficiency rate of 80 Have a basic knowledge of setting and reading grade Required equipment Safety glasses with side shields and safety or hard toed shoes are required Appropriate work clothing is required CAT 21 Grefi Technical Training Catalog Course Dithe ie ices ie eine 0h arheraie Bw area ea Bie Lav Sietbe Sarda babes ohare Backhoe Loaders Code re 8 hee 665 SEE EERE CORE G8 EOE REESE ES OAN SSS COCR EER EECA Cea OO OE TM24 Course Lengths s 656ois04 6 66669 555059640 099 005 4H RTH ESTE RETR EIS RESDE SSSR ES HA 3 Days Description This course will be taught both in the classroom and on the iron Material will cover machine systems operations testing and adjusting Skills Topics taught Participants should be able to e Explain the machine systems e Test and adjust the engine fuel system transmission brakes electrical and hydraulic systems Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 Required
8. When enrollment is made please state if hotel lodging is needed Both of the HOLT Caterpillar Regional Dealer Learning Centers in San Antonio and Irving use a hotel that offers HOLT customers a special rate Additional lodging information is available upon request Appropriate uniforms clothing must be worn to class Safety glasses and leather shoes must be worn in the shop when participating in an active lab Students without the proper safety equipment will not be allowed to participate in the lab activities See the course descriptions for additional specific equipment that may be required The weekly per person fees are 1950 without hotel or 2400 with hotel The daily rate per person is 390 per day without hotel and 480 per day with hotel Both fees include technical course handout materials and lunch Invoicing is prepared each week Substitutions are allowed without penalty See Customer Cancellation Policy below for specifics Classes are generally from 8 00 am to 4 00 pm Weeklong classes may vary Monday thru Thursday 8 am 4 pm and Friday 8 am 12 Noon or Monday thru Friday 8 am 4 pm Continued on next page General Information Caterpillar Certified Courses Customer Cancellation Policy Certification HOLT ProTech uses the Caterpillar Dealer Performance Center DPC to register course attendees in to Caterpillar certified courses There is a 250 subscription fee for the twelve month o
9. e Install testing tool groups Prerequisites e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 65 Pretty Technical Training Catalog Description This course is intended for the individual who has the basic skills of operating a Motor Grader and the basics of setting and reading grade Skills Topics taught Upon completion of this course the student will be able to describe or perform the following Reasons for practicing job safety Rules for job safety Machine safety The pre operation inspection review Machine start up review Operating techniques will include o Grading a road with a v ditch o Building a crown o Grading on a slope o Grading in mud discussion e Grades o Slope ratio o Grades expressed in o Reading off set stakes Prerequisites The participants attending this course should have successively completed the Introduction to Motor Grader course or have an experience level in the operation of Motor Graders to pass the pre test with a proficiency rate of 80 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 66 Pretty Technical Training Catalog Description This course is intended for the individual who has little to no experience operating a Motor Grader Throug
10. CUSTOMER PHONE E MAIL ADDRESS PAYMENT INFORMATION HOLT ACCOUNT NAME PURCHASE ORDER CREDIT CARD THREE DIGIT SECURITY NAME ON CARD EXPIRATION DATE CITY STATE ZIP CODE PHONE EXT FAX CONFIRM TO E MAIL ADDRESS COURSE INFORMATION Course Code Course Title Location Course Date PARTICIPANT INFORMATION Participant Please state the exact name the participant will want listed on certificate First Name Middle Last Name HOTEL INFORMATION We are currently reserving rooms at The Holiday Inn Express 2027 SE Loop 410 San Antonio TX The hotel telephone number is 210 648 0016 Please complete the section below if a room is needed Will a room be needed Yes No Non Smoking Arrival Date Smoking Departure Date Will transportation be needed to and from class Yes No TRANSPORTATION INFORMATION Technical Training Catalog AG PRODUCTS Challenger MT200 TA29 n n nn2nennnn nnn n en ae arene cence ce reree cen ereneecenenerenennenes 12 Challenger MT400 1A31 0nnnnnnnnnnnennnnnn nanan nnnnnnnnnnnnnnnnnnnmmnnnnns 13 Challenger MT500 600 TA32 14 Challenger MT700 800 TA28 15 Lexion Combine TA27
11. Locate and identify all major updated components and features Explain the operation of the power train electronic control system Explain the functions and operation of the priority valves the transmission control valve group and the steering clutch and brake valve group e Explain the functions of the implement hydraulic pump and control valves e Explain the function of the Caterpillar Monitoring System e Install and retrieve information using Caterpillar Electronic Technician E T e Calibrate sensors using the appropriate service tool Prerequisites Power Trains TM40 Hydraulic Systems TM28 Electricity TGO1 Required equipment Safety glasses with side shields safety or hard toed shoes Appropriate work clothing is required caT 108 D Technical Training Catalog Description This course covers the electronically controlled steering clutch brake and transmission used on this series of machines D8 D9 Skills Topics taught After learning the information in this class the participant will be able to Locate and identify all major updated components and features Explain the operation of the power train electronic control system Explain the functions and operation of the priority valves the transmission control valve group and the steering clutch and brake valve group e Explain the functions of the implement hydraulic pump and control valves e Explain the function of the Caterpillar Monitoring Sy
12. Prerequisites e Knowledge of the fundamentals of hydraulics and electronic systems Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 47 Pretty Technical Training Catalog Description This course is designed for the Caterpillar Field Service Technician The course will give the technician hands on training in the use of Caterpillar s SERVICE TECHNICIAN WORKBENCH program to be used by the technician in troubleshooting today s sophisticated machine systems Skills Topics taught Participants will know e Basic computer skills e Retrieve information from Service Information Systems SIS e Retrieve information from using Electronic Technician ET e Complete work orders e Troubleshooting using Component Based Troubleshooting CBT Prerequisites e None PLEASE NOTE You must have a Holt Company of Texas laptop computer to bring to class SIS and ET will be loaded during the class Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 48 Groft Technical Training Catalog Description This course is designed for the Caterpillar dealer service technician that has demonstrated ability to perform maintenance repairs on Caterpillar earth moving equipment and or Caterpillar engines Skills Topics taught After completion of this co
13. This course covers the Implement Hydraulic System and Hydrostatic Drive System for the 914G Wheel Loaders Skills Topics taught Participants should be able to e Trace the oil flow through the Implement Hydraulic System e Hook up test gauges and take pressure readings on the Implement Hydraulic System and do diagnostics e Trace the oil flow through the Hydrostatic Drive System e Hook up test gauges and Electronic Controller diagnostic tools to the Hydrostatic Drive System to do trouble shooting and make adjustments Prerequisites Participants attending this course should have successfully completed e Electricity TGO1 e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 120 D Technical Training Catalog Description This course will cover the safety hazards associated with loader operations becoming familiar with loaders and basic earth moving techniques Skills Topics taught Upon completion of this course the participants will be able to describe or perform the following The characteristics of a good operator Reasons for practicing job safety Rules for job safety Machine safety Basics of setting and reading grade The prep operation inspection Machine start up Operating techniques loading and dumping the bucket traveling with a loaded bucket stockpiling loading trucks basic cutting and fillin
14. e Appropriate work clothing is required CAT 14 Pretty Technical Training Catalog Description This course is designed for the Ag service technician It will introduce the technician to basics of the advanced features and systems of the new Challenger tractors The component location function calibration testing and adjusting of the machine systems will be covered The tractor monitoring system will be covered and explained Skills Topics taught Upon completion of this course the technician will be able to Locate and identify the components of the major machine systems Explain the operation of the major systems Explain the tractor monitoring system Perform the calibrations test and adjustments of the major systems Perform diagnostics of the major machine systems to the correct system faults Prerequisites e Electricity TGO1 e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 15 Pretty Technical Training Catalog Course Title i s ce he heeee sens cee a bee ce ee seek beeeee teens Lexion Combine Code 655s FSS SNS SESW EGE S ESN eS HER TRS SERV 5 ROS a Eea ys eS TA27 Course Lengths s s6ois04 9 6666 5055404569 059 005 9984 8859 ROTHER EIS RROD E ROSES 4 Days Description This presentation discusses the major components features and operation of the Propel System Brake System Fin
15. power flow and be able to function these tractor systems e Operator station e Engine compartment e Drivetrain Implement system Electrical system PTO and steering Three point hitch Maintenance locations and test points Safely operator the challenger MT400 series Ag Tractor Prerequisites e The student should have a general understanding of AG Tractors Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 13 Pretty Technical Training Catalog Description This course is designed for the Ag Service technician It will introduce the technician to basics of the advanced features and systems of the new Challenger tractors The component location function calibration testing and adjusting of the machine systems will be covered The tractor monitoring system will be covered and explained Skills Topics taught Upon completion of this course the technician will be able to Locate and identify the components of the major machine systems Explain the operation of the major systems Explain the tractor monitoring system Perform the calibrations test and adjustments of the major systems Perform diagnostics of the major machine systems to the correct system faults Prerequisites e Electricity TGO1 e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes are required
16. 105 D7E Track Type Tractor TM82 7 106 Track Type Tractors Hystat TM62 2 107 Medium Track Type Tractors TM47 108 Large Track Type Tractors TM47L 2 2 109 Introduction to Dozer Operation TO03 110 K Series Track Type Tractors TM75 2 111 N Series Track Type Loaders TM76 112 Track Type Tractors undercarriage TM48 113 TRANSMISSIONS ICM amp ECPC Transmissions TM45 0 n ennnnnnennnnnns 114 Power Trains TNM40 0 00ccnnnnnnennnennnnnnnnennnnennnnneeennnnnnennnes 115 Powershift Transmissions TM13 116 Powershift Transmissions Troubleshooting TM52 117 Petroleum Transmissions TM81 118 Continued on next page GAT i Grefi Technical Training Catalog WHEEL LOADERS Advanced Wheel Loade
17. 770 773 775 777 to enhance troubleshooting skills These systems include engine power train hydraulic and electrical systems This course concentrates on how these systems operate by utilizing classroom instruction and hands on lab activities Skills Topics taught Location and function of engine components Location and function of power train components Proper selection of tooling and test procedures for power train components Location and function of hydraulic system components Proper selection of tooling and test procedures for hydraulic system components Function of electrical system components and schematics Prerequisites e Hydraulic Systems TM28 e Power Trains TM40 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 70 Pretty Technical Training Catalog Description This course covers the CX28 CX31 CX35 On Highway Truck Transmissions Caterpillar product line Skills Topics taught Find information in the operator and maintenance guide Locate and identify the major components of the transmission Explain the operation for each component in the transmission Trace the flow of oil through the transmission controls and transmission clutches Test adjust the transmission pressures and troubleshoot the transmission hydraulic system Follow electrical schematics in the service manuals e Hook up test instruments
18. COREE G8 COCR ENS ES CANS 6S MOEN Eee LOAN EERO CS TMS57A Course Lengthy ss is 6 ois03s 6 666555 tt nEs NEN 9495 E89 S ESTHER EIS RROD SSSR RSH ES 1 Day Description This course identifies the components and describes the operation of the power train hydraulic system brake hydraulic system steering hydraulic system implement hydraulic system and the hydrostatic drive electronic control system The Mini Excavator course discusses the basic design characteristics and machine systems including component location and function Hydraulic systems operation and maintenance points are also covered Skills Topics taught Upon completion of this course participants will be able to e Locate and identify the major components in the operator s station power train machine hydraulic systems undercarriage and engine Check fluid levels in the engine power train and machine hydraulic systems Trace oil flow through the hydrostatic drive and implement hydraulic systems Explain the operation of each system Explain the function of the major components in the operator s station undercarriage engine and hydraulic system e Locate and identify the maintenance locations and test points Prerequisites Participants attending this course should have successfully completed e Hydraulic System TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 44
19. Catalog Description This course will cover advanced systems operation and diagnostic procedures of the electrical system Classroom time will be spent discussing circuits which are not covered by fault codes and introduction to the Challenger Technician program on Laptop computer The majority of the lab time will be spent diagnosing problems on the tractors utilizing on board diagnostics and the Laptop computer Skills Topics taught Upon completion of this course the participant will be able to e Understand the operation of the electrical systems e Be able to trace those systems on the schematic e Be able to use the on board diagnostics and DVOM and Service Manual to diagnose Fault Codes e Be able to analyze Electrical system symptoms to diagnose problems without fault codes e Be able to use the Laptop computer and Challenger Technician to diagnose tractor problems Prerequisites e Row Crop Challenger TA24 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 19 Pretty Technical Training Catalog Description This course is designed to prepare a participant to work on Caterpillar Articulated Dump Trucks The participant will locate and identify power train hydraulic system implement hydraulic system and steering hydraulic system components The participant will also be able to test and adjust components in these systems
20. Excavators TM73 43 Mini Excavator TM57A 44 Small Series Excavators D Series TM7 45 Introduction to Excavator Operation TO02 46 Large Series Hydraulic Excavators TMG64 47 GENERAL INTEREST Air Conditioning G12 000e nennenennnnnnnnnnnnnnnnnannnnnnnnnnannnnannnnennnnnnn 102 Advanced Service Technician Workbench STW TG31 48 Machine Maintenance PM TG28 49 Electricity TG01 0enennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnananannnnnnnnnnannn 50 Electronics Troubleshooting 26679 31 32 Failure Analysis Engine TGO5E 51 Failure Analysis Gas Engines TE89 52 Failure Analysis Machine TGO5M 53 Failure Analysis Weld TGO5W
21. Gas Engine Electronics TE123 e Gas Engines I 13 2900 Required Equipment e Safety glasses side shields work shoes or boots and appropriate work clothing No shorts and no sandals allowed in class or lab CAT 41 CD Technical Training Catalog Course Title 65660545 055556 00s 5S es baea eek Advanced Excavator Operator Training Oo ee er E ee E ee ee ee ee TO11 Course Lensth osei ceece srie s siae ne E E E EE E E OES EAE 4 Days Description This course is intended for the individual who has the basic skills of operating an Excavator Throughout this course the following information will be taught The safety hazards associated with Excavator operations Excavator operating techniques Skills Topics taught Upon completion of this course the participants will be able to perform the following e Reasons for practicing job safety e Rules for job safety e Machine safety e Setting and reading slope ratio and rising and falling grades expressed in Trench grade e The prep operation inspection review e Machine start up review e Operating techniques o Trenching to grade o Working from a high face o Building ramps o Working in confined areas o Working in unstable soils and Mud Discussion e Machine parking and shut down review Prerequisites e The student should have successively completed the Introduction to Excavator course or have an experience level in the operation of Excavators to pass the e pre test
22. Pretty Technical Training Catalog Course Title csi esse sie 6 6 55055 0 60 dee ita G10 428 we a GS sw ee 6 68 Small Series Excavators Code i568 es OE BE ESS EC CRN EES COE RE ESTE COANE 0S COUR ES LO 8a e OER TM71 Course Len th sesccssiersroretr tit tit tEn T EKET TEENETE EEE E 4 Days Description This course covers the 320 and 336 Series Excavators introduction arrangements components systems and functions Skills Topics taught Upon completion of this course the participants should be able to identify describe or perform the following e Location of valves and components e Operation of all components Flow of oil through the systems Testing and adjusting of all components Location of all pressure connections Troubleshooting techniques Required tooling Calibrations of pumps with flow meter Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 e Electricity TG01 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 45 Pretty Technical Training Catalog Description This course will cover the safety hazards associated with excavator operations becoming familiar with excavators and basic earth moving techniques Skills Topics taught Upon completion of this course thee participants will be able to describe or perform the following e The char
23. Technical Training Catalog Description This class is designed for an annual refresher for technicians that have completed the standard course Skills Topics taught Upon completion of this course of study the participant will be able to Brakes and propel system High pressure hydraulic system Low pressure hydraulic system Headers and feeder systems Thrashing system Separation system Cleaning system Grain return system Clean grain system Unloading system Prerequisites e Lexion Combine TA27 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 17 Pretty Technical Training Catalog Description Classroom work will include basic concepts of load sensing pressure compensation and differential steering Systems covered include transmission steering implement brake boost mobil trac three point hitch and the performance monitor Skills Topics taught Participants should be able to e Locate the major components and test points e Follow schematics e Explain calibrate test and troubleshoot the machine systems Prerequisites Participants attending this course should have successfully completed e Electricity TGO1 e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 18 Pretty Technical Training
24. Technical Training Catalog Description This course is designed for the apprentice technician This course will cover the parts purpose of those parts the operation of those parts and how to test and adjust the undercarriage of Track Type Tractors Track Loaders and Excavators This course covers both low sprocket and elevated sprocket machines Skills Topics taught Upon successful completion of this course the participant will be able to identify the parts of the undercarriage their purpose how the undercarriage works and wears and proper test and adjust procedures Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed e Appropriate work clothing is required caT 113 D Technical Training Catalog Description This course covers the Individual Clutch Modulated ICM transmissions and Electronic Clutch Pressure Control ECPC transmissions used on the current off highway trucks 770 773 amp 777 and wheel tractor scrapers 621 631 651 etc These transmissions use solid state switching controls for shifts Skills Topics taught Upon Completion of this course the participant will be able to identify describe or perform the following e System operation Testing and adjusting Power flow through the planetary gear sets Flow of oil through the system Location of pressure gauge connections Electrical switch control operation Troubleshooting technique To
25. View events where irregularities and logger by the ECM Graph a group of status parameters Change ECM configurations Perform diagnostic tests Perform calibrations Print reports and diagnostic results Prerequisites Students should have their own laptop computers with E T loaded on it Required equipment Safety glasses with side shields safety or hard toed shoes are required Appropriate work clothing is required CAT 57 Pretty Technical Training Catalog Description This course is intended for the individual who needs to safely move a piece of equipment from point A to point B This is not intended to make them an operator it is a safety course This course may be of interest to e Service Technicians e Truck Drivers e Equipment Welders e Mechanics e Yard People e Equipment Painters The skills and techniques required of an equipment operator are not taught in this course Upon completion of this course the participants will be able to describe and perform the following e Reasons for practicing job safety Rules for job safety Machine safety The walk around inspection Inspection before starting the engine Operators compartment Starting the engine Moving the machine Parking the machine Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 58 Pretty Technical Training Cata
26. and understanding of basic hydraulic principles components functions graphical symbols and systems used on Caterpillar machine systems The participant will acquire skills to identify adjust maintain and troubleshoot hydraulic systems during classroom and lab activities Skills Topics taught Upon completion participants will be able to e Have an understanding of basic hydraulic principles e Identify various hydraulic components e Identify various hydraulic components using related symbols on schematics e Explain the function of various hydraulic components e Explain differences and relationships of pressure and flow when troubleshooting speed and power complaints e Have an understanding of hydraulic troubleshooting techniques e Explain how engine performance affects hydraulic performance Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 64 Pretty Technical Training Catalog Description This course will cover procedures for troubleshooting hydraulic systems on wheel type loader track type loader and track type tractor implement hydraulic systems Wheel loader steering systems will also be covered Skills Topics taught Upon completion participants will be able to e Use 150 and orthographic schematics to trace hydraulic systems e Diagnose problems related to pumps valves filters coolers etc
27. engine components explain their function and service It will teach design maintenance and repair of both 3100 Mechanical Unit Injector MUI and Hydraulically actuated Electronically controlled Unit Injector HEUI engines Skills Topics taught Upon completion of this class participants should be able to e 3126 MUI amp HEUI engine disassembly amp assembly procedures Remove and install in injectors using the correct tools and procedures Synchronize mechanical unit injector Calibrate mechanical unit injector timing Make fuel setting adjustments on MUI engine Locate and identify major components of the HEUI engine Use a computer and CAT Electronic Technician to retrieve diagnostic information Use a computer and CAT Electronic Technician to retrieve engine parameters Use a computer and CAT Electronic Technician to Flash engine ECM Prerequisites e None Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 29 Pretty Technical Training Catalog Description This course pertains to Caterpillar Diesel 3500 series mechanical and electronic unit injector engines This course covers construction systems and the mechanical amp electronic fuel systems used on these engines A strong emphasis will be placed on the development of the skills necessary to perform special and routine diagnostic and calibration procedures
28. equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 22 Pretty Technical Training Catalog Description This course is intended for the individual who has little to no experience operating a Backhoe Loader Throughout this course the following information will be taught and the individual will have learned the basics of Backhoe Loader operation The safety hazards associated with Backhoe Loader operations Becoming familiar with Backhoe Loaders Basic Backhoe Loader operating techniques Upon completion of this course the participants will be able to describe or perform the following The characteristics of a good operator Reasons for practicing job safety Rules for job safety Machine safety Basics of setting and reading grade The pre operation inspection Machine start up Operating techniques machine set up digging trenching Machine parking and shut down Prerequisites e A desire to learn the operation of heavy equipment Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 23 Pretty Technical Training Catalog Description This course covers diesel engine theory operation systems components and their functions through self study web based prerequisite Caterpillar learning modules available on the Caterpillar Dealer P
29. have completed the WBT prerequisite component of this course This Hands On component allows Caterpillar Service Technicians to practice and demonstrate lessons learned throughout this course This component focuses on the inspection service and equipment required to perform electrical electronic repairs Skills Topics taught Upon completion of this class participants should be able to e Assemble electrical circuits on a training aid and measure electrical circuits using a DMM Identify basic components and apply Ohms Law to solve unknown circuit valves Identify and service connectors Diagnose basic circuit faults Navigate and interpret schematics Successfully flash an ECM using ET Identify inputs and outputs and measure their signals Explain pull up voltage and its function in a circuit Use service resources to correctly troubleshoot diagnostic codes and diagnose input output faults e Use service resources to correctly diagnose battery starter and alternator faults Continued on next page CAT 31 Groft Technical Training Catalog Prerequisites e Electricity TG01 Required OR the following DPC courses can be taken ELE CO1 Key Features of Electricity Minimum score 85 Required ELE C02 Electrical Schematics Minimum score 85 Required ELE C03 Measuring Electrical Circuits Minimum score 85 Required ELE C04 Electrical Circuit Types Minimum score 85 Required ELE C05 Electrical Circuit
30. shields safety or hard toed shoes e FR work clothing CAT 93 Pretty Technical Training Catalog Description The EMCP 4 1 4 2 Control provides an in depth study and hands on activities for installation start up and maintenance of the EMCP 4 1 and EMCP 4 2 control The class will also focus on the application and programming of the EMCP 4 1 and EMCP 4 2 and peripheral modules Skills Topics taught After completion the participant will be able to e Perform input and output programming utilizing ET and the front panel of the EMCP 4 e Setup the parameters in the EMCP 4 to match the generator Identify the capabilities and functionality of the EMCP 4 1 and EMCP 4 2 e Perform peripheral module programming associated with the EMCP4 These modules may include the Annunciator Discrete I O module Thermocouple Module and RTD Module e Exhibit an understanding of the different communication protocols on the EMCP4 Prerequisites It is recommended that participants complete the following e CEPI 33302 e CEP II 26240 Required equipment e Safety glasses with side shields safety electrical hazard shoes e FR clothing required e Laptop Computer CAT 94 Pretty Technical Training Catalog Description This course is for HOLT CAT employees only This course is designed for Electric Power Generation EPG technicians The course is designed to provide hands on training and skills to augment the PureSafety web base
31. skills These systems include the Lighting System Starting System and Charging System This course concentrates on the fundamentals of electricity and how electrical systems are used on Caterpillar On Highway Trucks by utilizing classroom instruction and hands on lab activities Lab will consist of Peterbilt 387 troubleshooting scenarios which will enhance the technicians understanding of troubleshooting these electrical systems Skills Topics taught e Understanding of Voltage Amperage Resistance relationship Proper selection and use of Voltmeter Ammeter Ohmmeter Interpretation of Peterbilt Schematics e Proper testing and maintenance of batteries e Proper disassembly assembly and maintenance of connectors e Understanding and troubleshooting of the Lighting system e Understanding and troubleshooting of the Starting System e Understanding and troubleshooting of the Charging System Prerequisites e None Required Equipment e Safety glasses with side shields and safety or hard toed shoes required e Appropriate work clothing is required Technical Training Catalog COU siatisrsha ao Sao ia sere Se Si SS Es SS AA WES OOS ED COTY HENCE SES OO 42542 Description This course is designed for service technicians to gain system knowledge and understanding on Caterpillar electrical systems to enhance troubleshooting skills These systems include the Lighting System Starting System and Charging System This course concentrates on t
32. systems Identify safety and cleanliness concerns associated with a common rail fuel system Demonstrate the procedure for adjusting the injector height on a MEUI C injector Identify incorrect installation and demonstrate correct installation of the Tier 4 Interim flex pipe assembly Identify and describe the function of the air system components used on the C4 4 ACERT C6 6 ACERT and C7 1 ACERT Explain the function of the components in the SCR system to include the dosing control cabinet mixer DOC catalyst units DEF injection system and electronic components Identify and explain the function of each component used for high temperature and low temperature regeneration Explain the rationale for multiple operator warning increments as the soot level increases in the DPF Identify and explain the function of the lights and switches that are included in the regeneration system operator interface Required Prerequisites Tier 4 Interim Systems Overview Service online DPC Course Tier 4 Interim Aftertreatment Service online DPC Course Tier 4 Interim Air Systems Service online DPC Course Tier 4 Interim Regeneration Strategy Service online DPC Course Tier 4 Interim Regeneration Operator Interface Service online DPC Course Introduction to Tier 3 ACERT Technology Part 1 online DPC Course Introduction to Tier 3 ACERT Technology Part 2 online DPC Course all in CAT s DPC Electronics Troubleshooting I 2667
33. to perform ABS brake diagnostics and service repairs for On Highway Trucks A strong emphasis will be placed on the development of the skills necessary to perform special and routine diagnostic and repair procedures Participants will be expected to perform key tasks during classroom and lab sessions presented in the course The lab will utilize a CT660 and CT680 for practical troubleshooting scenarios Skills Topics taught Upon completion of this class participants will be able to e Recognize various ABS components and understand their functions e Use diagnostic tooling including the digital multimeter e Test ABS electronic components e Troubleshoot ABS electronic systems Wabco Bendix and Meritor e Use software to acquire needed information to perform successful repairs e Successfully troubleshoot the CT660 ABS System Prerequisites e Electricity CT660 and CT680 Cab Chassis Electrical 42542 Required e Electricity TGO1 highly recommended not required Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required Technical Training Catalog Course Title sse 226944005 8044008 S505 On Highway Truck Foundation Brakes CODE 6 4 06 65 da R russ Oe Oe oo ONES ER Ow SOW Go EROS E WES Rae E FBS Course Length lt 4 6 o5 seb be Sus Seb nesses etos beh es cob ee baste ele wee 4 Days Description This course is designed to provide t
34. value of good failure analysis Describe key failure analysis principles and an 8 step failure analysis procedure Explain how failure analysis principles can be applied in a daily work environment Determine the similarities and differences between cast iron and steel interpret steel classification codes and explain various material properties e Identify steps involved in various metalworking processes and explain the reasons for their use e Select appropriate combinations of materials heating temperatures times quenching media and tempering temperatures to produce properly heat treated parts e Identify which of several heat treatment production methods can produce high quality parts most cost effectively e Recognize various materials and process problems associated with refining shaping and forming and heat treatment Classify common types of lads stresses stress raisers and load rates Describe how overloads stress raisers and low material strength reduce part life Classify brittle ductile and fatigue fractures Locate fracture initiation sites continued on next page CAT 54 Pretty Technical Training Catalog Applied Failure Analysis Welds continued Identify fractures caused by abnormal stress raisers cyclic overloads low material strength and other conditions Recall and apply a 5 step procedure for recognizing and analyzing common wear types Recognize surface features of an describe how surface mat
35. 55 Ess Erea ESES wee 5 Days Description The Tier 4 Interim Engine and Aftertreatment Systems Diagnostics course is intended for Cat Dealer service training instructors technical communicators and service technicians This course focuses on Cat solutions to meet EPA Tier 4 Interim EU Stage IIB and equivalent Japan MLIT nonroad diesel engine emissions regulations This course provides advanced systems operation information with an emphasis on hands on diagnostic and repair techniques Topics include the air systems aftertreatment fuel systems selective catalytic reduction engine to aftertreatment connection requirements and the operator interface Skills Topics taught After completion the participant will be able to Locate and identify selected Tier 4 air fuel and aftertreatment components during lab exercises Diagnose troubleshoot and repair selected air fuel and aftertreatment failures during lab exercises Demonstrate the procedure for removing ash from the DPF Identify the various safety procedures associated with servicing the aftertreatment system Utilize and understand the Cat Electronic Technician service tests associated with the air fuel and aftertreatment systems during lab sessions Correctly time the high pressure fuel pump and remove and install a high pressure supply line quill tube and injector on a Tier 4 common rail engine Troubleshoot and repair failures associated with Tier 4 common rail and MEUI C fuel
36. 7E Diesel Engines Disassembly amp Assembly DE102 29 Caterpillar 3500 Diesel Engines DE220 30 Electronics Troubleshooting 26679 31 32 Caterpillar Electronic Unit Injector Engines DE307 33 Caterpillar Medium Duty Electronic Engines DE306 34 Tier 4 Interim Engine amp Aftertreatment Systems Diagnostics 33994 35 Tier 4 Final Emissions Systems Diagnostics 42223 36 GAS ENGINES Gas Engine Electronics TE123 nnnnnnnennnennnnnennnnnnnnnnnnnnennennnnnnen 38 Gas Engines 13 2900 0 2eenenncnnncnnnennncnennennncnnnenennennnennnnnnnncnennennnnnenne 39 Gas Engines II TE84 0 2 e0snnenenncennnencnennnnnnnnennnnennnennnnennnennnnennnennnnnnnnen 40 C C 1 See ee On ON CEI ON Serene OEE Wee eS ere ee 41 ADEM Ill for G3500 TE119 _ _ __ _ _ __ __ __ _____ ___________ 37 Continued on next page cat Groat Technical Training Catalog EXCAVATORS Advanced Excavator Operator Training 1011 42 Medium Series
37. 9 Required equipment Students should bring safety glasses safety shoes and appropriate work clothes A LAPTOP COMPUTER IS REQUIRED with the latest version of E T CAT Pretty Technical Training Catalog Course Title 5 c0cks0cieeeege ieee sanewaess Tier 4 Final Emissions Systems Diagnostics Course Length lt 655 55 5 548 8h 50S ESR SN Se OSE WS BSS Nao eR GREEN eee 4 Days Upon completion of this course the participant will be able to properly troubleshoot diagnose and determine the root cause s of failures of the Cat Tier 4 Final emissions systems Description The Tier 4 Final Emissions Systems Diagnostics course is intended for Cat Dealer service training instructors technical communicators and service technicians This course focuses on Cat solutions to meet EPA Tier 4 Final and EU Stage 4 nonroad diesel engine emissions regulations This course provides advanced systems operation information with an emphasis on hands on diagnostic and repair techniques Topics include the air systems aftertreatment fuel systems selective catalytic reduction and the operator interface Learning Objectives Navigate SIS Web and demonstrate use of selected service publications in a lab exercise Identify the functionality and perform selected operations within Cat ET while connected to a Tier 4 Final engine in a lab exercise Summarize the function and troubleshoot various NOx Reduction Systems NRS in a lab exercise Summarize the f
38. Faults Minimum score 85 Required ELE C06 Wire Connectors Minimum score 85 Required ELE C07 Wire Types Terminals and Harnesses Minimum score 85 Required ELE C08 Circuit Devices Minimum score 85 Required ELE C09 Circuit Protection Devices Minimum score 85 Required ELE C10 Electrical Motors Minimum score 85 Required ELE C11 Semi Conductors Minimum score 85 Required ELE C12 1 Electrical Circuit Inputs Switches Minimum score 85 Required ELE C12 3 Electrical Circuit Inputs Temperature and Pressure Sensors Minimum score 85 Required ELE C12 4 Electrical Circuit Inputs Speed Timing Sensors Minimum score 85 Required ELE C13 Circuit Processors Minimum score 85 Required ELE C14 Circuit Outputs Components Minimum score 85 Required ELE C15 Battery System Minimum score 85 Required ELE C16 Starting System Minimum score 85 Required ELE C17 Charging System Minimum score 85 Required Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 32 Pretty Technical Training Catalog Description This course pertains to Caterpillar 3176 3406E C 10 C 12 C11 C13 C 15 C15 and C18 machine and industrial engines This course covers construction systems and the electronic fuel system used on these engines A strong emphasis will be placed on the developme
39. NG soc 5N See ete oead ke tie es xed se bee eeeue seed E sense eayeeeu tees DE101 Course Length 5 6 06 6is04 04 0565 9 9855690994059 05S 0059S HE CIS RROD ESOS 4 Days Description This course covers diesel engine theory operation systems components and their functions Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this course the participant will be able to e Explain the theory of diesel engines e Describe the operation of a diesel engine e Identify system components and their function e Perform engine disassembly amp assembly procedures Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 25 Pretty Technical Training Catalog Description This course provides an overview of the latest electronically controlled C4 2 C4 4 C6 4 and C6 6 ACERT technology Engines along with background information on serviceability limits to Caterpillar C4 2 C6 6 engine construction components and systems This course is designed to prepare the participant to identify the components explain their function service and adjust the Caterpillar Common Rail CCR fuel system Note 3003 3024C 3034 3044C 3046C 3054 3056E engines will be reviewed during this course Skills Topics taught Upon completi
40. Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this course the participants should be able to identify describe or perform the following Use Caterpillar ET and STW to acquire needed information and perform procedures Adjust valves Remove and install an injector R amp I Cylinder Head Calibrate injector timing Adjust valve lash Locate correct Flash files and download Flash ECM Copy Configuration files Change Customer Configuration files Adjust fuel setting e Test troubleshoot electronic components and systems Prerequisites It is recommended that participants complete the following courses e Electricity TGO1 e Electronics Troubleshooting I 26679 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 30 Pretty Technical Training Catalog Description This course consists of a WBT and Hands On component Intended for Caterpillar service technicians this course will familiarize the learner with specific electrical electronic troubleshooting and repair techniques to supplement information covered in the WBT component of this training Topics include diagnosing electrical electronic concerns demonstrating diagnostic procedures and repair techniques This program is intended for Caterpillar Service Technicians who
41. The participant will also be able to locate identify program and diagnose problems in the Electronic Transmission Control Skills Topics taught Given the appropriate service manual module locate the power train hydraulic system components Given the appropriate service manual module perform all the power train hydraulic system tests Given a machine identify the Transmission Electronic Control input and output components Given a machine read and interpret the diagnostic displays on the ALL ECM s Given a machine locate and identify the implement steering and suspension components Prerequisites Hydraulic Systems TM28 Electricity TGO1 Power Trains TM40 Required equipment Safety glasses with side shields safety or hard toed shoes are required Appropriate work clothing is required CAT 20 Pretty Technical Training Catalog Description This course is intended for the individual who has the basic skills of operating a Backhoe Loader Throughout this course the following information will be taught The safety hazards associated with Backhoe Loader operations Backhoe Loader operating techniques Skills Topics taught Upon completion of this course the participants will be able to perform the following Reasons for practicing job safety Rules for job safety Machine safety Setting and reading trench grade slope ratio rising and falling grades expressed in The pre operation inspection review
42. X TO ProTech Training PHONE 972 721 2846 MAIL HOLT CAT FAX 972 721 2860 2000 East Airport Freeway E MAIL Kaley Carbonaro HoltCat com Irving TX 75062 CONTACT Kaley Carbonaro DATE CUSTOMER NAME CUSTOMER ADDRESS CUSTOMER PHONE E MAIL ADDRESS PAYMENT INFORMATION HOLT ACCOUNT NAME PURCHASE ORDER CREDIT CARD THREE DIGIT SECURITY NAME ON CARD EXPIRATION DATE CITY STATE ZIP CODE PHONE EXT FAX CONFIRM TO E MAIL ADDRESS COURSE INFORMATION Course Code Course Title Location Course Date PARTICIPANT INFORMATION Participant Please state the exact name the participant will want listed on certificate First Name Middle Last Name HOTEL INFORMATION We are currently reserving rooms at the MCM Elegante Hotel Suites 2330 West Northwest Highway Dallas TX 75220 The hotel telephone number is 214 351 4477 Please complete the section below if a room is needed Will a room be needed Yes No Non Smoking Arrival Date Smoking Departure Date Will transportation be needed to and from class Yes No TRANSPORTATION INFORMATION san Antonio Registration Form FAX TO ProTech Trainin PHONE 210 648 8420 MAIL HOLT CAT FAX 210 648 8894 3302 South W W White Road E MAIL Vanessa Johnson HoltCat com San Antonio TX 78222 CONTACT Vanessa Johnson DATE CUSTOMER NAME CUSTOMER ADDRESS
43. acteristics of a good operator e Reasons for practicing job safety Rules for job safety Machine safety Basics of setting and reading grade The pre operation inspection Instruments and controls Machine start up Operating techniques basic movements loading and dumping the bucket basic cutting and filling ditch digging techniques for loading trucks e Machine parking and shut down Prerequisites e A desire to learn the operation of heavy equipment Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 46 Groft Technical Training Catalog Course Tiles iciieceue eee eeedewkseckeeebeasadans Large Series Hydraulic Excavators Oo eee ene eer ee err eee rere re ree Sarees yee re ere eee re TM64 Length 16 406500e5 dese see san ete stiren ts n tebred sensed ewe eweda aes 3 Days Description This course will cover the hydraulic systems and the pump electronic control system for the 374 or 390 class large Hydraulic Excavators Skills Topics taught Upon successful completion of this course the technician will be able to Describe the operation of the hydraulic pumps e Follow the flow of the hydraulic oil through the various systems e Connect the test equipment to the hydraulic system and perform hydraulic tests e Connect ET to the controller and gather information from it e Program the controller through ET or the monitor panel
44. al Drives Mobil trac System Header and Feederhousing Threshing and Separation Units Sieves and Cleaning System Straw Chopper and Chaff Spreader Hydraulic System Electrical System Control Center and Engines Drivers Skills Topics taught Upon completion of this course of study the participant will be able to e Locate and identify the major components in the brake propel system final drives and undercarriage Trace the oil flow through the brake and propel system Explain the operation of the brake and propel system Test brake and propel system Explain the procedures for de tensioning and tensioning of the tracks on 465 and 485 machines e Locate identify and adjust the major components of the header and feederhousing thrashing and separation units sieves and cleaning system and straw chopper and chaff spreader e Access data from the CEBIS or IMO electronic systems harvest recorder and COPP program e Identify and locate the major components of the hydraulic system e Explain and test multi tasking pressure and volume sensitive design and shock absorbing system and low pressure hydraulics e Locate and identify the following systems engine cooling system air intake power belt system and automatic tensioning Prerequisites e Hydraulic Systems TM28 e Electricity TGO1 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 16 Pretty
45. artment Pilot hydraulic system Drivetrain Implement system Maintenance locations and test points Trace oil flow through the hydrostatic drive and implement systems e Perform system test on the hydrostatic drive and implement systems Prerequisites Participants attending this course should have successfully completed e Electricity TGO1 e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 101 Pretty Technical Training Catalog Description This course is designed to prepare the participant with E P A requirements and service procedures while remaining legal and diminishing the venting of refrigerants into the environment There is much legality involved with air conditioning service work today The shop and or field technician is exposed to new challenges every day that can affect his job and his company s liability This course will help bring service technicians up to date on the new and changing air conditioning service procedures and make the service person feel more comfortable with the legal requirements that face him He will learn and understand EPA and state mandates that help protect the company s bottom line Skills Topics taught This course will concentrate on The basics of A C circuit system components The nomenclatures involved MSDS familiarity System operation and testing The latest service
46. asses with side shields safety Electrical Hazard rated shoes are required e NFPA 2112 FR Rated Clothes CAT 82 Pretty Technical Training Catalog Description This course provides an in depth study and hands on activity in delivering maintaining troubleshooting and repairing current and legacy production Caterpillar Generator Sets operating as single units The participants will successfully perform key tasks selected from topics presented in the course After completion the participant will be able to Properly recognize generator actual and apparent power loading State the effects of power factor and reactive resistive loading on the engine and generator Recognize different circuit breaker types Test adjust and troubleshoot current production and legacy generator sets generator mounted control panels engine mounted junction boxes including electromechanical control panels Electronic Modular Control Panel H EMCP3 and EMCP 4 Perform the proper voltage and frequency adjustments per customer requirements for VR3 VR6 DVR CDVR and IVR voltage regulators Perform proper planned maintenance and make diagnostic measurements on generators Learning Objectives Participants will be able to e Identify discuss and navigate the Caterpillar online information resources e Discuss generator fundamentals including construction generation theory generator operational limits and restrapping e Perform procedures for maintenance an
47. aulic Excavators and discusses the basic design characteristics and machine systems including component location and function Hydraulic systems operation and maintenance points are also covered Skills Topics taught Upon completion of this course participants will be able to e Locate and identify the major components in the operator s station power train machine hydraulic systems undercarriage and engine Check fluid levels in the engine power train and machine hydraulic systems Trace oil flow through the hydrostatic drive and implement hydraulic systems Explain the operation of each system Explain the function of the major components in the operator s station undercarriage engine and hydraulic system e Locate and identify the maintenance locations and test points Prerequisites e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 100 D Technical Training Catalog Description This course is designed for the service technician The course will cover and identify the components and describe the operation of the electronically controlled pilot system power train hydraulic system and the implement hydraulic system on the Skid Steer Loader Skills Topics taught Upon completion of this course the service technician will be able to locate and identify the major parts of the Operator station Engine comp
48. ble to cut paste copy and delete files e Be able to build and organize a file directory to store information e Understand how to open and save documents Prerequisites e None Required equipment e Participants are required to bring laptop to class NOTE This course does not include CAT E T see code TG61 CAT 62 Pretty Technical Training Catalog Description This course is designed to help technicians learn the abilities of E T and how to use it Skills Topics taught Upon completion of this course the participant will View active and logged diagnostic codes View the status of a group of parameters View events where irregularities are logged by the ECM Graph a group of status parameters Perform diagnostic tests Perform calibrations Print reports and diagnostic test Prerequisites e Students should have their own laptop computers with E T loaded on them Required equipment e Safety glasses with side shields safety shoes or hard toed e Appropriate work clothing is required NOTE It is highly recommended that participants bring a laptop to class CAT 63 Pretty Technical Training Catalog Course Title cic deckceceee eb eaa ters ke eh beh eee eee tenkessed Hydraulic Systems eee ee eee ere ee rer ee errr rT ee es re ree rrr rrr es errr er TM28 Course Lengths s 56ois03 9 6 66 otet tis ECS NES 9984 8859 ROTHER RUS RROD E RSS RES 4 Days Description This course is designed to give knowledge
49. ctrical 42542 77 PAVING PRODUCTS Asphalt Pavers AP02 00 00 nnnnnennnnnnnnnnnnnnnnnnnannnnnssnennnnnnnnmnnnnnnnnnnnanaanaane 78 Compactors TM22 nnnnnnn enn nnee nnn nnnen nnn nnnnn nnn nnene nn an 79 CS 500 Compactors TP01 2 nnnenennnn nen nnnnnn en 80 RM300 500 Rotary Mixer TM70 2 nnnnenennnnnnecennnnnennenennnnnnn 81 Continued on next page CAT r Groat Technical Training Catalog Caterpillar Electric Power I CEP I 33202 82 Caterpillar Electric Power Il CEP Il 26240 83 84 Caterpillar Electric Power Ill CEP III 26236 00eesesene0 85 86 Caterpillar Electric Power Compact Gen Sets 33210 87 88 Caterpillar Electric Power Marketing Class TEM01 89 Caterpillar Electric Power Modules 20849 90 Electric Power Systems Diagnostics 44346 91 Electric Power Systems Diagnostics Il 44344
50. d diagnostic testing with proper specifications and proper tooling Properly recognize generator actual and apparent power loading e Understand the effects of power factor and reactive loading on the engine and generator e Identify and diagnose electrical common electrical components on voltage regulators control panels and control systems e Specify test and adjust voltage regulators per customer requirements e Properly utilize electrical drawings for system troubleshooting and safety e Discuss EMCP I EMCP 3 and EMCP 4 I O and programming e Discuss controls strategies for generators with EUI and MUI engines e Identify circuit breakers and other single unit protective devices e Explain the differences between integral and remote circuit breaker trip functions Identify Cat ATS models Overview ATS control strategies Continued on next page CAT 5 Groat Technical Training Catalog Prerequisites Participants attending this course should have successfully completed e CAT Electric Power I Online course 1 7 e CAT Electronic Communications e ELE C02 Electrical Schematics Required equipment e Safety glasses with side shields safety Electrical Hazard rated shoes e NFRA 2112 FR rated clothing e Laptop computer with Caterpillar CDVR PC software CAT 84 Pretty Technical Training Catalog Leng s 255 sods iGo aS Ghee ONE ESE ESSN Ws BERS Eee SNS es oe te ee ees 4 5 Days Description This course pro
51. d safety training to ensure compliance with OSHA 1910 Sub Part S Skills Topics taught After completion the participant will be able to e Determine what Personal Protective Equipment PPE is required e Determine how to wear maintain and use proper PPE Prerequisites It is required that participants complete the following e PureSafety NFPA 70E online training Required equipment e Electrical Hazard EH rated footwear e FR clothing required CAT 95 Pretty Technical Training Catalog Description This course is for HOLT CAT employees only This course is designed for Machine technicians The course is designed to provide hands on training and skills to augment the PureSafety web based safety training to ensure compliance with OSHA 1910 Sub Part S Skills Topics taught After completion the participant will be able to e Determine what Personal Protective Equipment PPE is required e Determine how to wear maintain and use proper PPE Prerequisites It is required that participants complete the following e PureSafety NFPA 70E online training Required equipment e Arc Flash Personal Protective Equipment PPE e Electrical Personal Protective Equipment e Electrical Hazard EH rated footwear e FR clothing required CAT 96 Pretty Technical Training Catalog Description This is an Intermediate level pilot course on Olympian LTA and LG model gas generator sets This pilot course will prepare the part
52. di tea teee so vewtGsn ies aE ewes ener DE205B Course Length s s 4 66 6504 04 06 6 5099 tss TETES En EEEE TERETE EES KRONE ESO RS 4 Days Description This course is designed to provide the knowledge and skills required to perform electronic engine programming diagnostics and electrical repairs A strong emphasis will be placed on the development of the skills necessary to perform special routine diagnostic and calibration procedures Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this class participants should be able to Recognize electronic engine components and understand their functions Use diagnostic tooling including the digital multimeter Calibrate and adjust electronic engine components Test electronic components Troubleshoot electronic systems Use Caterpillar ET and STW to acquire needed information and perform work Flash an engine electronic module ECM Copy change customer parameters Download and program Injector Trim files into ECM Successfully troubleshoot Caterpillar electronic engines Prerequisites e Electricity TGO1 highly recommended not required Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required Technical Training Catalog Description This course is designed to provide the knowledge and skills required
53. ding grade Skills Topics taught Participants should be able to understand Reasons for practicing job safety Rules for job safety Machine safety Setting and reading trench grades slope ratio and rising and falling grades o expressed in percentages The pre operation inspection review e Machine start up review e Operating Techniques o Cutting and backfilling to grade o Cutting and building slopes o Ditching o Various ripping techniques o Discussion on working in unstable soil e Machine parking and engine shut down review Prerequisite e The student should have successively completed the Introduction to Dozer Operation course or have an experience level in the operation of Dozers to pass the pre test with a proficiency rate of 80 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 105 Pretty Technical Training Catalog Description This course is designed to provide technicians with specific information relating to the systems on the D7E Track Type Tractors This course covers component identification function system operation and testing and adjusting Skills Topics taught Participants should be able to understand Machine and High Voltage Electrical Safety High Voltage Cabling Understand the Undercarriage Describe the Operator Station Use the Monitor System Use ET to monitor systems Understand emissions systems Unde
54. e flow of oil through the systems Prerequisites Participants attending this course should have successfully completed Electricity TGO1 PowerTrains TM40 Diesel Engines DE101 Caterpillar Electronic Unit Injector Engines DE307 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 68 Pretty Technical Training Catalog Description This course is intended for the individual who has little to no experience operating a Mobile Crane and a refresher for the experienced operator Skills Topics taught Throughout this course the following information will be taught Reasons for practicing job safety Rules for job safety Machine safety Basic rigging and hand signals Inspection of the area and the operation for hazards Mobile Crane pre operation inspection Instruments and controls Machine start up Reading the load chart Machine operation e Machine parking and shut down Prerequisites The desire to learn the operation of a Mobile Crane Required equipment e Safety glasses and safety shoes Required e Clothing should be suitable for a classroom operating and servicing equipment and being outside for extended periods of time CAT 69 Pretty Technical Training Catalog Description This course is designed for service technicians to gain system knowledge and understanding on Caterpillar small off highway trucks
55. e for extended periods of time CAT 60 Pretty Technical Training Catalog Course Title i lt s c0dhe heete sees heck reeks ee eee seek be be a E EE a E a EAS SIS OGG 655s FSS SN 5 HSER WE NGS ESN eS RRR TESS ES Ve 1S ROS RSS SS ees TM58 Course Len th os 5 ois04 666664555 855640 099 005 49 RTH ERSTE RENE EIS RROD RSS R OSES 1 Day Description This 8 hour course is an introduction to the Service Information System SIS provided by Caterpillar All aspects of the program will be covered from introduction to final print out Skills Topics taught After successful completion of this course the student will be able to e LogontoS LS e Find the document or information using any route available within the system e Create a paper copy of the document or information located Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 61 Pretty Technical Training Catalog Description This course is designed to teach technicians to use basic computer functions in a windows environment on the laptop or desktop personal computer The course will enhance a technician s understanding of basic computer skills using exercises that participants will be expected to perform during this course Skills Topics taught Upon completion of this course the participant will e Be able to use basic windows functions e Be a
56. e will include classroom presentation discussion and supervised specific hands on skill development Students attending this class should have 2 years experience with gensets 2 years experience with engines and the ability to adjust hydra mechanical governors Additionally the student should have at least one year on the job AC electrical experience and have completed EMCP3 training They should be able to correctly wire a generator to a motor to make it rotate in the proper direction properly use a multi meter and read electrical wiring diagrams They should have basic algebra and computer skills Note Students must have completed employers Electrical Safety training within the previous 12 months Learning Objectives Participants will be able to e Evaluate Cat Compact Olympian Generator Sets OGS for proper set up e Troubleshoot Cat Compact OGS and accurately identify faulty system and or components e Perform Service and Maintenance of the Cat Compact OGS products e Complete repairs and return Cat Compact OGS to proper operational service Continued on next page CAT 87 Pretty Technical Training Catalog Prerequisites Participants attending this course should have successfully completed Gas Engine Fundamentals Basics of Electricity for Electric Power RDLC CAT Electric Power I Engine Fundamentals Generator Set Ratings Service Campus Fundamentals Electrical Required equipment e Safety g
57. ems Troubleshooting TM53 65 Continued on next page caT i Pretty Technical Training Catalog MOTOR GRADERS Advanced Motor Grader Operator Training 1012 66 Introduction to Motor Grader Operation TO04 000s0e 0 e 0eenennnes 67 M Series Motor Graders TM72 2 2nnnnnnnn nee nnnnnnnnn ne nnnnnnnnnneennnnnns 68 MOBILE CRANE Mobile Crane Operations T1014 0 000 c0 0 nennnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnsnennn 69 ON AND OFF HIGHWAY TRUCKS Off Highway Trucks TM18 0 0000e0ecss snnnnnennnnnnnnnnnnnnnnnneanaaaaannnnnnnnnnnannnne 70 On Highway Truck Transmissions TM84 000nenennanenennnnnnnnnnnnnnnnnnennes 71 On Highway Truck Air Conditioning TG12B 00 eeeeennnnnnnnnnnnnnnnnnnnnne 72 On Highway Truck Electronic Troubleshooting DE205B 0000 73 On Highway Truck ABS Service ABS 74 On Highway Truck Foundation Brakes FBS 75 On Highway Truck Electricity TG01 76 CT660 Cab Chassis Ele
58. erformance Center DPC Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this course the participant will be able to e Perform engine disassembly procedures e Perform engine assembly procedures e Examine and adjust a C9 Caterpillar Common Rail Engine NOTE Many of the procedures learned on this engine are applicable to other engine families Required Prerequisites e 28937 Engine Fundamentals online DPC course e 41134 CAT Diesel Engines online DPC course e 41135 Diesel Engine Cylinder Block online DPC course e 41136 Diesel Engine Cylinder Head Assembly online DPC course e 40434 Diesel Engine Valve Train online DPC course e 40435 Diesel Engine Camshaft online DPC course e 40436 Diesel Engine Crankshaft online DPC course e 40437 Diesel Engine Piston Assembly online DPC course e 41300 Diesel Engine Front Gear Train online DPC course e 41301 Diesel Engine Front Gear Train online DPC course NOTE Courses taken online on the Caterpillar DPC website must be completed and each test passed with a minimum score of 80 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required caT 3 Pretty Technical Training Catalog Course Title serrare neskena CAERE TEER be hb eee eteee bs enkeesaeess Diesel Engines CO
59. erial is removed by abrasive wear adhesive wear erosive wear cavitations erosion corrosive wear fretting corrosion and contact stress fatigue Determine wear locations and conditions and know were to look for more information Explain the importance of performing a good visual analysis and properly sequence the steps of a visual examination procedure Distinguish between background and other types of facts list where to go to obtain background facts and record background facts Obtain identify and protect parts for visual examination Apply correct inspection procedures for o light source manipulation inspection with the unaided eye inspection with magnification o identifying and recording facts Clean parts to reveal all available facts without damaging surfaces Recall and correctly sequence an 8 step procedure for analyzing failures Explain the importance of defining problems and recognize good problem statements Explain the importance of organized fact gathering and describe various ways to gather facts Observe and record facts using visual examination procedures Construct a possible root cause list Determine the most probable root cause by using facts to eliminate possible causes List appropriate courses of action that might be used to correct root causes Explain the importance of proper follow up to ensure that problems are corrected Prerequisites Recommendation of immediate supervisor and or service manager Requi
60. function system operation and testing and adjusting Skills Topics taught e Locate identify and give the function of the hydrostatic drive system components e Use ET to calibrate the hydrostatic system e Test and adjust the hydrostatic drive pressures Prerequisites Participants attending this course should have successfully completed e Power Trains TM40 e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 111 Pretty Technical Training Catalog Description This course covers all the N Series Track Type Loaders 953N 963N 973N electronic controlled hydrostatic drive systems and the implement system Skills Topics taught Upon successful completion the participant will be able to Trace the oil flow of the hydrostatic drive system and implement system on a schematic Adjust pressure settings on the hydrostatic drive system and implement system Perform all the calibrations of the hydrostatic system controller Diagnose faults and take measurements on the electronic and hydraulic systems for the hydrostatic drive systems Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 e Electricity TGO1 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 112 Pretty
61. g Machine parking and shut down Prerequisites A desire to learn the operation of heavy equipment Required equipment Safety glasses with side shields and safety or hard toed shoes are required Appropriate work clothing is required CAT 121 Pretty Technical Training Catalog Description This course will cover electronic shift powertrain and electronic implement hydraulics Students will perform testing and adjusting procedures Skills Topics taught Upon Completion of this course the participants should be able to identify describe or perform the following Locate and identify components Trace oil flow through they stems Perform testing and adjusting on the powertrain Implement hydraulics steering and electrical systems Perform a line relief valve pressure test Perform the calibration procedure Prerequisites Participants attending this course should have successfully completed e Electricity TGO1 e Powershift Transmissions TM13 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 122 Pretty Technical Training Catalog Description This course is intended as a refresher for the operators who are experienced in the operation of small Loaders with forks Skills Topics taught e Reasons for practicing job Safety e Rules for job Safety e Machine Safety e Pre Operation Inspection e Machine start up e Instr
62. he fundamentals of electricity and how electrical systems are used on Caterpillar On Highway Trucks by utilizing classroom instruction and hands on lab activities Lab will consist of CT660 and CT680 troubleshooting scenarios which will enhance the technicians understanding of troubleshooting these electrical systems Skills Topics taught e Understanding of Voltage Amperage Resistance relationship Proper selection and use of Voltmeter Ammeter Ohmmeter Interpretation of Caterpillar Corporate Schematics e Proper testing and maintenance of batteries e Proper disassembly assembly and maintenance connectors e Understanding and troubleshooting of the Lighting System e Understanding and troubleshooting of the Starting System e Understanding and troubleshooting of the Charging System Prerequisites e None Required Equipment e Safety glasses with side shields and safety or hard toed shoes required e Appropriate work clothing is required CAT 77 Pretty Technical Training Catalog Course Vile i5 c5 o ae 0 eee ONG GEER ER ERO e ERR WERE ER EO OTERO S OST Asphalt Pavers CODE ese seredan EERE REEE A ESORSAERERE REA CERMEE SCRE RON ERR LE AE ROWSE AP02 Course Len OU 565 ne een ae e SaaS VRE En E EWE ed RR OE Hwee rene Rody eaaKe 2 Days Description Classroom work will include discussion of schematics and components of the hydraulic and electrical systems product performance and improvements Skills Topics taught Participants s
63. he knowledge and skills required to perform foundation brake diagnostics and service repairs for On Highway Trucks A routine emphasis will be placed on the development of the skills necessary to perform special and routine diagnostic and repair procedures Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this class participants will be able to Recognize various foundation brake components and understand their functions Use diagnostic tooling including the micrometer and dial indicators Test ABS electronic components Troubleshoot ABS electronic systems Wabco Bendix and Meritor Use software to acquire needed information to perform successful repairs Successfully troubleshoot the CT660 ABS System Prerequisites e Electricity TG 1 highly recommended not required Required Equipment e Safety glasses with side shields and safety or hard toed shoes required e Appropriate work clothing is required Technical Training Catalog Course Mile so653400vse a6oo040eGeiwdeneehesesaeeeeass On Highway Truck Electricity COdGs csceres sd cresta tea n na nn bksdedenees esas ER a E E TG01 P 1 Cours Lensth 6 655 555 sob Se bes os SNS NO ds isad EeSN es eoe Ses eE eaea 4 Days Description This course is designed for service technicians to gain system knowledge and understanding on Peterbilt electrical systems to enhance troubleshooting
64. he student will be able to describe or perform the following Reasons for practicing job safety Rules for job safety Machine safety Grade Setting and reading slope ratio and rising and falling grades expressed in The prep operation inspection review Machine start up review Operating techniques o Cutting to grade o Dumping to grade o Building a stockpile o Working in unstable soils Instruction Discussion o Loading in rock Instruction Discussion e Machine parking and shut down review Prerequisites e The participants attending this course should have successively completed the Introduction to Scraper Operation course or have an experience level in the operation of Scraper to pass the pre test with a proficiency rate of 80 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 125 Pretty Technical Training Catalog Course Title i lt i4 ce heteeetaiens heehee kbeehece se ne ee bebe eet E eeekes Scrapers Creer ee eS eee re rere Serre TT rere See re eS ere TM04 4 ee ee ee er ee ee ee eee ree 3 Days Description This course is designed for service technicians to gain system knowledge and understanding on Caterpillar scraper systems to enhance troubleshooting skills These systems include power train hydraulic and electrical systems This course concentrates on how these systems operate by using classroom instruction and hands on lab ac
65. hould be able to e Identify all major machine components e Explain the operation of the hydraulic system e Trace the flow on both electrical and hydraulic schematics Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 78 Pretty Technical Training Catalog Course Title i lt s00 40 heete sees cock rake eee ere a e a E nas Compactors Oi cee eee eer re eS rere es ere rer eS eres rere es eer rr TM22 Course Lengo s 656 ois09 6 6 6669555 tss TEET EET ENEE I E SSSR REE EIS REOSE ESSER OO 3 Days Description Classroom work will include discussion of schematics and components of the hydraulic and electrical systems compaction basics product performance and improvements Skills Topics taught Participants should be able to Trace oil flow on the schematics Describe the function of all major machine components Perform basic testing adjusting and troubleshooting Explain the basic machine operation and application Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 79 Pretty Technical Training Catalog Description This presentation de
66. hout this course the following information will be taught and the individual will have learned the basics of Motor Grader operation The safety hazards associated with Motor Grader operations Becoming familiar with Motor Graders Basic Motor Grader operating techniques Upon completion of this course thee participants will be able to describe or perform the following The characteristics of a good operator Reasons for practicing job safety Rules for job safety Machine safety Basics of setting and reading grade The pre operation inspection Machine start up Operating techniques basic grading and ripping e Machine parking and shut down Prerequisites e A desire to learn the operation of heavy equipment Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 67 Pretty Technical Training Catalog Description This course provides information on the system operation of the electrical system operator s station engine power train and all wheel drive implement steering fan and brake systems Skills Topics taught Upon completion of this course the participants should be able to identify describe or perform the following Electrical system Operators station Engine Power train All wheel drive Implement system Fan system Brake system Explain the operation of the major components in the systems Trace th
67. icipating Electric Power Generator Technician to set up adjust troubleshoot and maintain Olympian LTA and LG model gas generator sets and the H 100 control panel product and Genlink DCP fundamentals Students will learn to read and utilize Olympian LTA and LG series schematics and drawings and the functions of remote annunciators and remote relay panels Students will develop skills in testing and adjusting Olympian LTA and LG model generators gas trains and associated equipment The pilot course will include classroom presentation discussion and supervised specific hands on skill development Students attending this class should have 1 year experience with gensets 1 year experience with engines and have at least one year on the job AC electrical experience They should be able to correctly wire a generator to a motor to make it rotate in the proper direction properlyuse a multi meter and read electrical schematics and wiring diagrams They should have basic algebra and computer skills Skills Topics taught Participants will be able to e Evaluate Olympian LTA and LG model Generator Sets O G S for proper installation and start up inspection completing required forms e Troubleshoot O G S and accurately identify faulty system and or components e Perform Service and Maintenance of Olympian LTA and LG model Generator Sets e Complete repairs and return O G S to proper operational service Prerequisites e Generator Set Ratings e Gas Eng
68. identify most probable root causes of failures e Communicate with responsible parties and get corrective action to fix products and specific conditions that cause failures Prerequisites Recommendation of immediate supervisor and or service manager Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 51 Pretty Technical Training Catalog Course Title i cicccececeekeeeeeeedeweseehbaeeeep ads Failure Analysis Gas Engines iit ee ene ere ee re dosane sine rer rer ee eae een rr eee e ree re TE89 IETA r os 05 55 5665 SH69 TE SETE G5 H RES ESS SHEETS RISE AEH RRSR ERSTE RES 4 Days Description This course consists of the following Failure Analysis Modules Introduction to Failure Analysis Failure Analysis Management Principles of Metallurgy Principles of Lubrication Principles of Wear Principles of Fractures Visual Examination Threaded Fasteners Connecting Rods Crankshafts Engine Bearings Pistons Rings and Liners Valves Turbochargers Gas Engines Principles in the modules are illustrated in Digital PowerPoint slide presentations and then reinforced with lab exercises where students analyze actual failed examples Field microscopes good lighting Digital Images and Projectors etc are used to ensure micro world facts are observed Participants will receive a Custom Compact Disc of color Applied Failure Analysis reference books t
69. imum of 3 years experience in generator set applications Students must bring electrical safety gloves rated at 1000vac or higher and are asked to wear electrical arc flash rated or cotton cloths Suitable clothes should be worn for weather conditions according to the seasons The Power Module will be located outside while simulators will be located in the classroom Learning Objectives Participants will be able to e Use the touch screen to setup the Power Module for single generator operation e Use the touch screen to setup the Power Module for parallel generator operation e Understand the application of Power Modules for standby prime continuous power and parallel operation with other legacy and current generators e Use and understand switchgear wiring diagrams and schematics to troubleshoot current production Power Module Switchgear e Gain an understanding of the PLC s used in current Power Modules e Interconnect current and legacy switchgear for parallel operation e Understand the procedure of how to change from 60Hz to 50Hz operation e Have knowledge to operate the Power Module in single generator operation without the switchgear Prerequisites e None Required equipment e Safety glasses with side shields safety Electrical Hazard rated shoes class 0 electrical gloves and protectors e FR work clothes e Laptop computer Note The participant should have a minimum of 3 years experience in generator set app
70. ine Fundamentals e Basics of Electricity for Electric Power e Engine Fundamentals Required equipment Safety glasses with side shields safety Electrical Hazard rated shoes FR work clothing Laptop Computer Key Lock part 10000 42222 RS 232 Cable part 10000 42223 GAT CD Technical Training Catalog Course Title 0 0 05 ccc en cbc waw ene se weteen om o Automatic Transfer Switches ATS CONES 24k bn bene taiese eene eana ohne bee kOn eee hei caw heehee kee vacate sees 33725 Length casio oti e wowed tosh bese eee Kets dea sii ves wed Shee Dea a ke 4 5 Days Description This course will provide a basic overview of ATS components and operations The student will perform basic ATS programming preventive maintenance and troubleshooting Learning Objectives Students will learn e Basic Automatic Transfer Switch ATS functions device options and operations including the following o MX 150 o MX250 o MxX350 o ATC300 o ATC800 o Bypass switches o Close transition switches o Breaker switches Prerequisites e None Course Title 65 cbs sce bee eetesees cena Generator Set Preventative Maintenance CAT 98 Pret Technical Training Catalog Description This course is designed to provide the knowledge and skills to perform preventative maintenance on generator sets used in prime and standby applications A strong emphasis will be placed on the development of the basic skills necessary to
71. ion of this class participants should be able to e Locate and identify components of the HEUI systems Explain the functions of the HEUI system components Locate and identify components of the CCR systems Explain the functions of the CCR system components Remove and install injector sleeve Remove and install injector Perform Injector solenoid test Perform cylinder cut out test Perform injection actuation pressure test Perform speed timing sensor calibration Use a computer and CAT Electronic Technician to retrieve diagnostic information Use a computer and CAT Electronic technician to retrieve engine parameters Flash an Electronic Control Module ECM Copy change configuration files Download amp program ACERT injector trim files Knowledge of Caterpillar Diesel Particulate Filter DPF Knowledge of Caterpillar Regeneration System CRS Knowledge of Caterpillar Clean Gas Induction CGI system Knowledge of Caterpillar Auxiliary Regeneration Device ARD Prerequisites It is recommended that participants complete the following e Electricity TGO1 e Electronics Troubleshooting I 26679 Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required GAT 4 Pretty Technical Training Catalog Course Title Tier 4 Interim Engine amp Aftertreatment Systems Diagnostics Course Length s 654 505546 5 0365 65 05h eee stb wed 6
72. lasses with side shields safety Electrical Hazard rated shoes e FR clothing required e Laptop Computer CAT 88 Pretty Technical Training Catalog Description This course is designed to provide an overview of EPG products and systems A strong emphasis will be placed on the development of an understanding of the requirements necessary to install operate and maintain EPG systems products Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught e Understand generator fundamentals Understand maintenance and service tooling Understand loading and response e Understand voltage regulators e Understand control panels e Understand automatic transfer switches e Understand EPG sizing and ventilation requirements e Understand UPS requirements e Understand AES requirements Prerequisites e None Required Suggested equipment e Safety glasses with side shields and safety shoes e Work clothing suggested e Laptop Computer CAT 89 Pretty Technical Training Catalog CONC 5 cusses weds beck bedue es Meese tues EOIN ws wedi cee eedieeaseadedess 20849 Description This course provides an in depth study and hands on activity in application startup operation and troubleshooting of Caterpillar Power Modules Students will be provided instruction in engine and generator performance switchgear and Paralleling Applications The participant should have a min
73. lators floor standing switchgear and transfer switches e Perform proper planned maintenance on generators e Recognize the principles of cogeneration and peak shaving e Recognize switchgear components functions and required wiring e Recognize CTS amp CTG transfer switches diagrams features and programming e Understand remote and direct interface with Generator Set Control Panels annunciators and engine ECM s using PL1000 and CCM Continued on next page CAT Pretty Technical Training Catalog Prerequisites Participants attending this course should have successfully completed e CEP II 26240 Required equipment e Safety glasses with side shields safety Electrical Hazard rated shoes e FR clothing required e Laptop Computer CAT 86 Pretty Technical Training Catalog Description This is an Intermediate level course on Caterpillar Compact Olympian Generator Sets and related products This course will prepare the participating Electric Power Generator Technician to set up adjust troubleshoot and maintain Cat Compact Olympian generators engines and control panels product Students will learn to read Cat Compact Olympian schematics and the functions of 2001 4001 4001E Access 4000 controls EMCP3 EIM and EIM modules and Remote Annunciators Students will develop skills in testing and adjusting Cat Compact Olympian Generators voltage regulators gas trains and electronic governors The cours
74. lications caT a D Technical Training Catalog Description This course is designed for service technicians to gain system knowledge of diagnostic testing methods on electric power generating systems to enhance troubleshooting skills This course concentrates on the tolling and testing of electrical systems which are used in the power generation market for standby and prime power applications Participants will use test equipment for generator diagnostics and floor standing switchgear for prime power diagnostics Class emphasis is placed on lab activities where participants will be expected to perform key testing tasks Skills Topics taught After completion the participant will be able to e Gain knowledge and understanding of effective diagnostic techniques available e Evaluate system and determine proper diagnostic method e Proper selection of safety PPE and tooling e Proper selection of technical information e Proper use and selection of electrical diagnostic tools and testing equipment e Proper interpretation of the test results Prerequisites e Minimum of four years experience as a generator technician required e CEPI 33202 e CEP II 26240 recommended Required equipment e Safety glasses with side shields safety Electrical Hazard rated shoes class 0 electrical gloves and protectors e FR work clothing required e Laptop Computer A minimum score of 80 on the final practical exam is required to pass this c
75. log Course Title i654cetheteeetetens ceo k eee he tecese here E eases Measuring Tools CC ere eee rere Sree ere eer rer errr ere Serer ere ee ee TG25 Length re re ee ee ee E ee 1 Day Description Upon completion of this course the participant will be able to take proper measurements and record the findings add and subtract fractions and decimals Skills Topics taught e Read a Ruler e Read a Micrometer e Read a Dial Indicator e Record Findings Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 59 Pretty Technical Training Catalog Description This course is intended for the individual who has previous experience operating heavy equipment but wishes to become familiar with the O S H A regulations standards Skills Topics taught Upon completion of this course the participants will be able to describe or perform the following e Reasons for practicing job safety e Rules for job safety e Machine safety e Become familiar with basic O S H A regulations e The pre operation inspection e Safety practices for machine start up e Safety practices for machine parking and shut down Prerequisites e Basic heavy equipment operating skills Required equipment e Safety glasses and safety shoes e Clothing should suitable for a classroom operating and servicing equipment and being outsid
76. mer Configuration files Locate correct Flash files and download Download and program ACERT injector trim files Prerequisites It is recommended that participants complete the following courses e Electricity TGO1 e Electronics Troubleshooting I 26679 Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 27 D Technical Training Catalog Description This course pertains to the Caterpillar 3116 amp 3126 Mechanical Unit Injector MUD engines A strong emphasis will be placed on the development of the skills necessary to perform special and routine diagnostic and calibration procedures Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon Completion of this course the participant will be able to e Use Caterpillar ET and SIS to acquire needed information and perform work Adjust valves Remove and install an injector e Remove and install an injector sleeve e Synchronize the injector racks e Calibrate injector timing e Adjust fuel setting Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 28 Pretty Technical Training Catalog Description This course will teach the participant to identify 3100 MUI and 3126 C7 HEUI
77. ms will be reviewed with particular attention paid to DC Electrical principles sensors wiring schematics troubleshooting with a DVOM tests and adjustments with the DDT and the Electronic Technician program using a laptop computer Skills Topics taught After completion the participant will be able to e Determine the effect of turbochargers aftercoolers and waste gates on engine performance Understand and demonstrate how to read Caterpillar schematics Demonstrate how to troubleshoot the electrical system using a DVOM Check and properly adjust actuator and carburetor linkages Connect and use an exhaust analyzer to set exhaust emissions Demonstrate the proper use of Gas Engine Digital Diagnostic Tooling DDT for setup timing and troubleshooting analysis e Understand how the Caterpillar Air Fuel ratio control works on a Lean Burn G3500 Engine e Understand the operation of Engine Status Control Module SCM and its role in engine protection e Understand the role of the Caterpillar Electronic Ignition System EIS and how to troubleshoot it e Connect use and understand the Electronic Technician program using a laptop computer Prerequisites e Gas Engines I 13 2900 e Gas Engine Electronics TE123 Highly recommended but not required Required equipment e Students should bring safety glasses safety shoes and appropriate work clothes e Recommend student complete Basic Electricity training booklet SEBV0534 p
78. nline DPC subscription Caterpillar requires that all students enrolled in Caterpillar certified courses by enrolled using the Caterpillar DPC registration system Caterpillar non certified courses do not require DPC registration An added benefit of the DPC is that course attendees are also enrolled in the Customer Campus of the Caterpillar online Dealer Performance Center DPC system The Customer Campus on the Caterpillar DPC system has more than 140 online technical courses that are available 24 7 The 250 online DPC subscription is good for an entire year In the event a student must cancel a class reservation we kindly request a two week notice If proper notice is not given within two weeks the student will be assessed a no show fee of 450 one time charge not per day If the class is cancelled due to low enrollments or instructor illness no fees are assessed Where a special class is scheduled by HOLT ProTech and multiple students cancel a 450 per person cancellation fee will be assessed In the event your employees cannot attend class you always have the option to send another qualified person in place of the person who cannot attend Please notify our Training Coordinator about this replacement as soon as you are aware of the change After each successful class completion students are given a Certificate of Completion and a student report card is sent to supervisors Irving Registration Form FA
79. nt of the skills necessary to perform special and routine diagnostic and calibration procedures Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this class participants should be able to e Use Caterpillar ET and STW to acquire needed information and perform procedures Adjust valve lash Calibrate injector timing Calibrate the speed timing sensors Flash ECM Copy Configuration files Change Customer Configuration files Locate correct Flash files and download Download and program ACERT injector trim files Prerequisites It is recommended that participants complete the following courses e Electricity TGO1 e Electronics Troubleshooting I 26679 Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 33 Groft Technical Training Catalog Description This course pertains to Caterpillar 3116 3126 C7 and C9 HEUI amp Caterpillar Common Rail CCR ACERT engine construction components and systems This course is designed to prepare the participant to identify the components explain their function service and troubleshoot the Hydraulic Electronic Unit Injection HEUD fuel system Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon complet
80. o take with them Skills Topics taught Upon successful completion of this course the student will be able to e Use techniques and procedures to identify most probable root causes of failures e Communicate with responsible parties and get corrective action to fix products and specific conditions that cause failures Prerequisites Recommendation of immediate supervisor and or service manager Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 52 Pretty Technical Training Catalog Course Title sich e055 e055 oe be fei sas bebe n iai Failure Analysis Machine CONES ood 5 5 va Ke CSN WG endnu ROR s HO OPES EOAR TG05M LONGUS bine Sin soars sd e464 SSE SSE OSSE SITTERS ERTS REDE CGH SH ERS RROD 4 Days Description This course consists of the following Failure Analysis Modules Introduction to Failure Analysis Failure Analysis Management Principles of Metallurgy Principles of Lubrication Principles of Wear Principles of Fractures Visual Examination Threaded Fasteners Gears Anti friction Bearings Hydraulic Pumps amp Motors Shafts Welds Principles in the modules are illustrated in slide presentations and then reinforced with lab exercises where students analyze actual failed examples Stereo zoom wide field microscopes good lighting TV camera and monitor etc are used to ensure micro world facts are observed Partici
81. of the machine s electrical system by tracing current flow through the system Prerequisites e Hydraulic Systems TM28 e Electricity TGO1 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 81 Pretty Technical Training Catalog Course Lengths s 666 9 04 94 66 6H a5 869 TEs NEn 99S E OST RRE HE RUSE ONE RS ORS 4 5 Days Description This course is designed to prepare the electrical power generation technician with the knowledge and skills necessary to understand the theory and principles of electricity and power generation This course also meets the prerequisite course requirements necessary for enrollment in the Caterpillar Electric Power Basic Learning Objectives After completion the participant will understand and be able to do e Safety General personal and equipment safety e Electrical equipment and electrical circuit safety e Basic Electricity Electrical fundamentals magnetism induction basic electric circuits introduction to electrical diagrams e Diagnostic Tooling Volts Ohm meter ammeter phase rotation meter and Meg Ohm meter e Basic Power Generation Single phase A C Three Phase A C Generator components and connections Regulator components and Introduction to power factor e Insulation Resistance Theory testing and preventive maintenance Prerequisites e None Required equipment e Safety gl
82. ol requirements Safety Trace the current flow through the electronic schematics Hook up and use the electronic diagnostic tools ECAP Laptop computer with Electronic Technician program and digital multimeters Describe the operation of the control switches and sensors e Program the controller e Troubleshoot the controller switches and sensors Prerequisites It is recommended that participants attending this course have successfully completed e Electricity TGO1 Required equipment e Safety glasses with side shields safety or hard toed e Appropriate work clothing is required CAT 114 Pretty Technical Training Catalog Course Titles iciicesiie eee oh aoe Boe ero e ae ba bebe Satie be Nea ebadene d6 Power Trains Code ork oho 865 SEE EEC OR NE 5 EOE RE ESS ESAS 6 COCR EER LOAN ERENCES TM40 Course Len th serc ois04 6 66664 55585569 099 005 EKE EEEE EE E SM 5 Days Description This course is designed to give knowledge and understanding of power train principles components functions and systems used on Caterpillar machines The participant will acquire skills required to identify adjust maintain and troubleshoot power train systems such as track type tractors wheel loaders motor graders and wheel tractor scrapers during classroom and lab activities Skills Topics taught Upon completion of this class participants should be able to e Have an understanding of basic power transmission principles e Identify various
83. on This course is customized to meet the needs of the gas compression industry for Caterpillar G3500 ADEM III Control Systems This course introduces the students to the ADEM III control system and all the associated hardware The effective use of the relevant Caterpillar service literature schematics will be practiced Instruction will include time spent on an operating G3508 ADEM III engine using ET and proper CAT procedures to set the power valve using the emission analyzer will be followed Skills Topics taught Upon completion of this course the participant will be able to Understand the operating principles of Caterpillar ADEM III Gas Engine Controls Understand the electrical principles of the ADEM III control system Understand wiring diagrams and symbols Understand the importance of the power valve and its proper setting Understand the proper use of the emission analyzer Prerequisites e Student must have a working knowledge of a G3500 Gas engine e Basic Electricity Required equipment e Appropriate work clothing is required e Laptop with ET Electronic Technician software is highly recommended CAT 37 Pretty Technical Training Catalog Description This course is designed to acquaint the participant with the electronics used in Caterpillar engines The class will provide the participant with a solid foundation for attendance at Gas I class Skills Topics taught Electrical Principles will first be reviewed U
84. on of this class participants should be able to e Locate and identify system components e Properly adjust valve lash following new procedure used on these engines e Explain the functions of the Caterpillar Common Rail CCR fuel system components e Remove and install Injector e Time CCR high pressure fuel pump using correct tooling Prerequisites e Electricity TGO1 e Electronics Troubleshooting I 26679 Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 26 Groft Technical Training Catalog Course Length i666 50658 Sesh esNSeSGe OAR ese eee Se eos he TERDEE ESEE 4 5 Days Description This course pertains to Caterpillar C27 amp C32 machine and industrial engines This course covers construction systems and the electronic fuel system used on these engines A strong emphasis will be placed on the development of the skills necessary to perform special and routine diagnostic and calibration procedures Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this class participants should be able to Use Caterpillar ET and SIS to acquire needed information and perform procedures Calibrate injector timing R amp I Cylinder Head R amp I Gear Trains R amp I Piston amp Liner Flash ECM Copy Configuration files Change Custo
85. options Compliance with environmental issues Test procedures and test equipment will be introduced and used Refrigerant recovery recycling reclamation Disposal of used refrigerant oils SNAP alternative refrigerants Refrigerant identification Refrigerant remediation OSHA DOT and EPA rules concerning A C The use of manifold gauges their proper connection disconnection with the system Effective diagnosis and troubleshooting Who is affected by the fines that the EPA can impose Determining which part is defective as a means of cost control for the customer and for our companies A portion of the legal requirements for air conditioning service work is an EPA sanctioned certification test A certification test will be administered to technicians attending this course Prerequisites None Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required v ea Technical Training Catalog Description This course is designed for the individual who has little to no experience operating a Telehandler and as a refresher for the more experienced operator Skills Topics taught Reasons for practicing job safety Rules for job safety Machine safety Pre operation inspection Instruments and controls Machine start up Operating techniques o Moving the machine Balance points Machine setup Reading load charts Picking up a load Traveling
86. ourse If a passing grade is not achieved the attendee has the option of re registering in future training no provision exists for re testing GAT i Pretty Technical Training Catalog Description This course is designed for service technicians to gain system knowledge of diagnostic testing methods on electric power generating systems to enhance troubleshooting skills The course builds on the advanced tooling and testing of electrical systems Participants will use test equipment for generator diagnostics and floor standing switchgear for prime power diagnostics Class emphasis is placed on lab activities where participants will be expected to perform key testing tasks A minimum score of 80 on the final practical exam is required to pass this course Skills Topics taught After completion the participant will be able to Perform Electrical Power Systems Data collection Perform Electrical Power Systems Analysis tests Perform Basic Relay testing and Meter calibration Perform Low Voltage Circuit Breaker inspection and maintenance Perform Medium Voltage Circuit Breaker inspection and maintenance Perform Low and Medium Voltage Cable inspection and testing Prerequisites Minimum of four years required experience as a generator technician Required Completion of EPSD I Required CAT Electric Power I CAT Electric Power II Recommended Required equipment e Safety glasses with side shields safety or ha
87. pants will receive a set of color Applied Failure Analysis reference books to take with them Skills Topics taught Upon successful completion of this course the participant will be able to e Use techniques and procedures to identify most probable root causes of failures e Communicate with responsible parties and get corrective action to fix products and specific conditions that cause failures Prerequisites Recommendation of immediate supervisor and or service manager Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 53 Pretty Technical Training Catalog Course Title sisi iieneeisnb044 60 be ewes ie bees oeSie Sees teks Failure Analysis Weld COMES ooh 5 SN va KO CSAS endai ROR HO OPES SOAS HOC S eR ENS TG05W Length iis iis esiee es andere seteentas edna akete e eee ee heesenesen 3 Days Description Applied Analysis Welds introduces the participant to basic metallurgy and failure analysis theory as it would affect welding technicians This course will consist of the following modules Introduction to Failure Analysis Failure Analysis Management Basic Metallurgy Principles of Wear Principles of Fractures Visual Examination Threaded Fasteners Shafts Gears Welds e Weld Symbols Skills Topics taught After successfully completing this course a welding technician will be able to do the following Explain the
88. perform special and routine maintenance procedures Participants will be expected to perform key tasks during classroom and lab sessions as presented in the course Skills Topics taught Upon completion of this class participants should be able to O oOoo0o0o0o O Have an understanding of major generator components Perform a visual inspection of generator and identify problems Explain and identify potential safety problems in generator maintenance Explain and perform preventative maintenance procedures on Cooling system Fuel system Air induction and exhaust system Lubrication system Starting and charging system Engine control monitoring and safety system Generator Alternator e Perform inspection and operational checks on automatic transfer switch e Explain the need for insulation testing e Explain the need for proper load bank testing Prerequisites It is recommended that participants complete the following e CEP I 33302 Required equipment e Safety glasses with side shields safety Electrical Hazard rated shoes e FR work clothing CAT 99 Pretty Technical Training Catalog Description This course identifies the components and describes the operation of the power train hydraulic system brake hydraulic system steering hydraulic system implement hydraulic system and the hydrostatic drive electronic control system on the Skid Steer 902 and 906 Compact Wheel Loaders It also introduces the Mini Hydr
89. pon completion of this course the participant will be able to Understand the troubleshooting techniques for electronic devices Use the correct tooling to successfully troubleshoot systems and components Explain the icons and the use of digital multimeters and other test equipment for solid state electronics e Understand Caterpillar wiring diagrams and symbols e Trace circuits using wiring diagrams and understand the different types of diagrams used e Understand the sensors and actuators used with commercial engines e Understand the operation of solid state devices and electrical signals Prerequisites None Required equipment Safety glasses with side shields safety or hard toed shoes are required Appropriate work clothing is required CAT 38 Pretty Technical Training Catalog Course Tileis ceo behead edeweh ee eed kh he Cebewe seek bee eetadade es Gas Engines I G3300 G3400 Stoichiometric amp Lean Burn Gas Engine Principles Description This is a basic introductory course that covers the fuel exhaust and ignition systems representative of Caterpillar stoichiometric gas engines A portion of the class time will be spent doing tests and adjustments on running G3306 or G3412LE Gas Engines Skills Topics taught After completion the participant will be able to Understand the operating principles of Caterpillar Gas Engines Understand the effect of temperature and altitude on developed horsepower Understand
90. power train components e Explain the function of various power train components e Locate power train component test specifications for troubleshooting and test procedures e Have an understanding of power train troubleshooting and testing techniques e Perform proper power train test procedures Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required caT 115 D Technical Training Catalog Description This course will be taught in the classroom Materials will cover powershift transmission principles and skills needed to locate and correct malfunctions in the powershift transmissions of Caterpillar machines Skills Topics taught The overall objective of this course is to help the technician understand the theory and reasoning behind the testing and troubleshooting procedures found in the service manuals Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 116 D Technical Training Catalog Description This class will cover troubleshooting procedures for mechanically selected powershift transmissions used on Track Type Tractors and Wheel Loaders Skills Topics taught After successful completion of this class the participant will be able to e Diagnose problems related to P1 amp P2 pressures e Diagnose
91. problems related to torque converter pressure amp flow e Diagnose problems related to transmission torque converter overheating Prerequisites e Powershift Transmissions TM13 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 117 Pretty Technical Training Catalog Course Title s siici averse 66 5 0 5 s 066 hee tee uende we a BS ase ee 6 68 Petroleum Transmission Code ore B60 Nes OE BE ESS EC CAN ES COE RE ESTE COANE eS COUR EERE EAN a EO ORS TM81 Course Lengo 56ois09 6 6 666555859 VEC tEn 6H TTH ERSTE CEH E CES RESDE SSSR ESE 3 Days Description This class will cover understanding and troubleshooting Individual Clutch Modulated ICM transmissions and Electronic Clutch Pressure Control ECPC petroleum transmissions Skills Topics taught After successful completion of this class the participant will be able to Understand the operation of each component in the transmission system Trace the flow of oil through the transmission controls and clutches Understand the proper start up operation and shut down of the transmission system Demonstrate the ability to test and adjust the transmission clutches Demonstrate the ability to perform sensor checks testing and adjusting of solenoids and the electrical systems e Perform troubleshooting techniques using electronic diagnostic tools to analysis the controller switches and sensors Prerequisites
92. r Operator Training TO08 119 Hydrostatic Wheel Loaders TM31 120 Introduction to Wheel Loader Operation T007 121 Medium Wheel Loaders 950 980 TM94 122 Operator amp Safety Training for Wheel Loaders with Forks TS01 123 Large Wheel Loaders 988 992 TM98 124 WHEEL TRACTOR SCRAPERS Advanced Scraper Operator Training 1013 125 Scrapers TM04 0 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnanmnnnnnnnnnnnnnnn 126 Introduction to Scraper Operation TO05 127 Tandem Engine Scraper TM54 128 caT Pretty Technical Training Catalog Course Title icsse vee sn G besos RONG Ses HORST 6 8S 59 ee Rees ES Challenger MT200 eT ee ee ee ee ee ee ee TA29 Length pcsicteee deck ccteeien beds b eevee e ba eededecedkeden beta been was 3 Days Description This course is designed for the service technician This course will identify the components and describe the operation of the operator station power train three point hitch power take off elect
93. rd toed shoes class 0 electrical gloves and protectors e Laptop computer e FR work clothing CAT 92 Pretty Technical Training Catalog Course Length 65 606 6is04 04 066 50994556 9099 0059 4 05500469 OS HE CIS REDE ESRD 4 5 Days Description This course is designed for Machine Service Technicians to gain system knowledge of diagnostic testing methods on electric power generating systems to enhance troubleshooting skills This course concentrates on the tooling and testing of machine electrical power systems Participants will use test equipment and testing procedures for power system diagnostics Class emphasis is placed on lab activities where participants will be expected to perform key testing tasks A minimum score of 80 on the final practical exam is required to pass this course If a passing grade is not achieved the attendee has the option of re registering in future training no provision exists for re testing Skills Topics taught After completion the participant will be able to e Understand generator fundamentals e Understand alternator fundamentals e Proper selection of safety PPE and tooling e Proper selection and use of electrical diagnostic tools and testing equipment e Proper interpretation of the test results Prerequisites It is recommended that participants complete one of the following e Electricity TGO1 e Electronic Troubleshooting I 26679 Required Equipment e Safety glasses with side
94. red Equipment Safety glasses with side shields safety or hard toed shoes are required Appropriate work clothing is required Weld fillet gauge Technical Training Catalog Description This course is designed for the individual who has little to no experience operating a forklift and as a refresher for the more experienced operator Skills Topics taught e Reasons for practicing job safety e Rules for job safety e Machine safety e Pre operation inspection e Machine start up e Operating techniques o Moving the machine Balance points Picking up a load Traveling with a load Loading trucks o Stacking material e Machine parking and shut down OoOO00 0 Prerequisites A desire to learn the operation of forklifts Required equipment e Safety glasses and safety shoes e Clothing should be suitable for a classroom operating and servicing forklifts and being outside for extended periods of time CAT 56 Groat Technical Training Catalog Course Title ssiscaeveavdde aw aeeeneoeeaskess Gas Engines ET Electronic Technician Code 535 oe S55 65 SESE RS ERS CSN SES OON TES EERSTE SRA Sa eAN Sede TG60 Des cies veda hea eae bees ened kee eek eee Paes ket ewe ercees 1 Day Description This course is designed for the Gas Engine Technician to gain usable information for the abilities of E T and how to use them Skills Topics taught View active and logged diagnostics codes View the status of a group of parameters
95. rical system engines steering system and the implement hydraulic system on the MT200 Series of Challenger Skills Topics taught Upon completion of this course the Service technician will be able to locate and identify the major parts of the tractor systems and Operator station Engine compartment Drivetrain Implement system Electrical system PTO and steering Three point hitch Maintenance locations and test points Trace oil flow through the hydrostatic drive and implement systems Safely operate the Challenger MT200 series Ag tractor Prerequisites e A general understanding of Ag tractors Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 12 Pretty Technical Training Catalog Course Titles isiicevie sheet eines cok bekb he tecese bere eeeeeedaes Challenger MT400 Co ee ee ere ee ree ee iasa ee ree er rere eae ere er eer ree TA31 Length ee ee ee ee ee ee ee eee 3 Days Description This course is designed for the Ag Service Technician This course will identify the components and describe the operation of the operator station power train three point hitch power take off electrical system engines steering system and the implement hydraulic system on the MT400 series of the challenger Skills Topics taught Upon completion of this course the service technician will be able to locate and identify the major points
96. rior to attending class e Recommend the student bring a calculator and a DVOM to class GAT ts Pretty Technical Training Catalog Course Title csdscviancteacssers ntciecsnseesuciarniueadeuseaessncewkasbeentesdeinanesaansene G3300B CODE vaisciaxanexawxedssanecensaess nous E T E E E TEG33 Course Length sssssissssssascsocsssscsnssossusssossdiansse sedasi a aaus isasi be sssaaa iah 4 Days Description This course covers the G3300B emissions system and A4 E2 electronic controls system Emphasis will be placed of systems operation testing adjusting and diagnostics Each training module includes a presentation and lab exercise Skills Topics Taught Upon completion of this course the participants will be able to e Identify the emissions and electronic controls components e Use ET and Messenger Panel for Configuring Parameters e Use GERP Software for Fuel and Ignition System set up e Test and Diagnose the Emissions System Electronic Controls e Test and Adjust the post catalyst NOx and CO emissions e Test and Diagnose the A4 E2 Electronic Control System e Test and Diagnose the CAN Data Link System e Test and Diagnose the Caterpillar Remote Messenger Panel Prerequisites Before attendance it is recommended that the participant already has the basic knowledge and understanding of DC electronics Voltmeter usage Voltage drop and Gas engine principles If not it is recommended that the participant completes the following courses e
97. rstand implement system Test and adjust engine and support systems Understand and monitor the Electric Drive Power Train Understand and monitor the Differential Steering Brakes and Final Drives Prerequisites e Electric Power Systems for Machine Technicians EPSM 1 Required equipment Safety glasses with side shields Arc Flash Personal Protective Equipment PPE Electrical Personal Protective Equipment Electrical Hazard EH rated footwear 100 Cotton Clothes caT 106 D Technical Training Catalog Description This course is designed to provide technicians with specific information for the Hydrostatic Drive System on Track Type Tractors This course covers component identification function system operation and testing and adjusting Skills Topics taught e Locate identify and give the function of the hydrostatic drive system components e Use ET to calibrate the hydrostatic system e Test and adjust the hydrostatic drive pressures Prerequisites e Hydraulic Systems TM28 e Power Trains TM40 Required equipment e Safety glasses with side shields safety or hard toed e Appropriate work clothing is required caT 107 D Technical Training Catalog Description This course covers the electronically controlled steering clutch brake and transmission used on this series of machines D6 sized Skills Topics taught After learning the information in this class the participant will be able to
98. scribes the operation of the steer charge pump and pump oil distribution steer propel and vibratory systems of Vibratory Compactors Skills Topics taught After learning the information in this presentation the technician will be able to e Locate and identify the major components in the steer charge pump propel system and vibratory system e Explain the operation of each system e Trace oil through the hydraulic system Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 e Electricity TGO1 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 80 Pretty Technical Training Catalog Course Titles ving seers oh ooo Ge seh eSe KRG RE REW EE SH EOS a ERS RM300 500 Rotary Mixer OGG 66 6604 R6CER CREEK SEES CEEDEER ER AERE DERE RIA AERO REN ERLE ARRAS ORS TM70 Course Length esscr 500s es titt s Etine E ees ESOS LEE EENE EEEE EOS ETERNE S 4 Days Description This course is designed to describe the operation of the hydraulic and electrical systems and components Skills Topics taught Upon completion of this class participants should be able to e Locate and identify major components on the machine e Explain the function of and properly use all machine controls e Explain operation of the machine s hydraulic systems by tracing oil flow through each of the systems e Explain operation
99. stem e Install and retrieve information using Caterpillar Electronic Technician E T e Calibrate sensors using the appropriate service tool Prerequisites Power Trains TM40 Hydraulic Systems TM28 Electricity TGO1 Required equipment Safety glasses with side shields safety or hard toed shoes Appropriate work clothing is required caT 109 D Technical Training Catalog Description This course will cover the safety hazards associated with dozer operations becoming familiar with dozers and basic earth moving techniques Skills Topics taught Upon completion of this course the participants will be able to describe or perform the following e The characteristics of a good operator Reasons for practicing job safety Rules for job safety Machine safety Basic setting and reading grade The pre operation inspection Instruments and controls Machine start up Operating techniques straight dozing slot dozing stockpiling ripping and backfilling Prerequisites e A desire to learn the operation of heavy equipment Required equipment e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required caT 110 Pretty Technical Training Catalog Description This course is designed to provide technicians with specific information for the Hydrostatic Drive System on the K Family Track Type Tractors This course covers component identification
100. t e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT 127 Groft Technical Training Catalog Description This course covers the tractor transmission and the other systems as well as the hydraulics steering engines and electrical systems A laptop computer with E T will be used during class for information gathering and diagnostics Skills Topics taught On successful completion of this course the participant will be able to e Locate and identify components e Describe the operation of the tractor and scraper transmission e Trace the flow of oil through the systems e Install pressure gauges and read pressures e Use a laptop computer with Caterpillar E T installed to read record data from that transmission and engines e Access and troubleshoot diagnostic codes retrieved with E T Prerequisites e Electricity TGO1 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 128 D
101. the high heat value HHV and low heat value LHV of fuels Understand the effects of fuel BTU content Determine the proper gas pressure and set the main pressure regulators accordingly Disassemble assemble and adjust a main pressure regulator and Impco carburetor Check and properly adjust carburetor linkage Determine the effect of turbochargers aftercoolers and waste gates on engine performance Understand how to set the operating pressure of the adjustable waste gate Detailed discussion on preventive maintenance of gas engines Install and time an Altronic III magneto Troubleshoot the ignition system Understand the approximate horsepower of a stoichiometric engine from the absolute manifold pressure Connect and use an exhaust free oxygen analyzer e Become aware of the effect of methane number on engine timing and performance Prerequisites e Diesel Engines DE101 Highly recommended but not required Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 39 Pretty Technical Training Catalog Description This course reviews stoichiometric gas engine operating principles and the special considerations necessitated by lean burn low emission gas engines and their associated electrical systems Specifically G3400 and G3500 Lean Burn LE Gas Engine configurations will be presented The associated wiring and control syste
102. tivities Skills Topics taught Location and function of power train components Proper selection of tooling and test procedures for power train components Location and function of hydraulic system components Proper selection of tooling and test procedures for hydraulic system components Interpretation of schematics and electrical system Prerequisites e Hydraulic Systems TM28 e Power Trains TM40 Required equipment e Safety glasses with side shields safety or hard toed shoe e Appropriate work clothing is required caT 126 D Technical Training Catalog Description This course is intended for the individual who has little to no experience operating a Scraper Throughout this course the following information will be taught and the individual will have learned the basics of Scraper operation The safety hazards associated with Scraper operations e Becoming familiar with Scrapers Basic Scraper operating techniques Upon completion of this course the participants will be able to describe or perform the following The characteristics of a good operator Reasons for practicing job safety Rules for job safety Machine safety Basics of setting and reading grade The prep operation inspection Machine start up Operating techniques basic loading straddle loading traveling and dumping Machine parking and shut down Prerequisites e A desire to learn the operation of heavy equipment Required equipmen
103. to the transmission electrical system and troubleshoot the system Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required Technical Training Catalog Course Title 0 eee eee eee eee eee eee On Highway Truck Air Conditioning Code sick danke cRin ke HGR SNe ROHR OS RAMEE U NTR i a See eRe takes a LODZ Course Length s x 6356455655545 606 Sh PRS SS AN Ee 55 OS ees Oo SNe es esse ee BW Days Description This course is designed to prepare the participant with E P A requirements and service procedures while remaining legal and diminishing the venting of refrigerants into the environment There is much legality involved with air conditioning service work today The shop and or field technician is exposed to new challenges every day that can affect his job and his company s liability This course will help bring service technicians up to date on the new and changing air conditioning service procedures and make the service person feel more comfortable with legal requirements that face him He will learn and understand EPA and state mandates that help the company s bottom line This course will host a Lab containing the new CT660 and 680 vehicles for hands on training The electrical systems associated with the HVAC System will also be understood by your yard technicians Skills Topics Taught This course will concentrate on
104. uments and controls Moving the machine Balance points Picking up a load Traveling with a load Loading trucks Stacking material Machine parking and shut down O O O O O OO Prerequisites e Must be experienced in the operation of small Loaders with forks Required equipment e Safety Glasses and Safety Shoes e Clothing should be suitable for a classroom operating loaders and being outside for extended periods of time caT 123 D Technical Training Catalog Description This course will cover electronic shift powertrain and electronic implement hydraulics on 988 992 machines Students will perform testing and adjusting procedures Skills Topics taught Upon completion of this course the participant will be able to e Locate and identify components Trace oil flow through the systems e Perform testing and adjusting on the powertrain e Implement hydraulics steering and electrical systems Prerequisites Participants attending this course should have successfully completed e Electricity TGO1 e Powershift Transmissions TM13 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required CAT 124 Pretty Technical Training Catalog Description This course is intended for the individual who has the basic skills of operating a Scraper and the basics of setting and reading grade Skills Topics taught Upon completion of this course t
105. unction and troubleshoot various regeneration systems in a lab exercise Summarize the function and troubleshoot various fuel systems in a lab exercise Describe DEF composition safety concerns storage requirements and perform DEF concentration test in a lab exercise Summarize the function and troubleshoot the SCR System in a lab exercise Describe the function of the operator warning system and explain the operator inducement strategy Prerequisites 1 Tier 4 Interim Knowledge Assessment Required Tier 4 Final C1 5 and C2 2 Systems Overview Required Tier 4 Final C7 1 to C18 Engine Systems Overview Required Tier 4 Final Operator Interface Warnings amp Inducements EPA Required Tier 4 Final C4 4 ACERT and C7 ACERT Engine Overview Required Electronics Troubleshooting I 26679 Tier 4 Final Technology Sales Overview Recommended Selective Catalytic Reduction SCR and Diesel Exhaust Fluid DEF Sales Overview Recommended SO a ete Required Equipment e Laptop computer with most current version of ET and SIS access e Safety glasses with side shields and safety or hard toed shoes are required e Appropriate work clothing is required CAT m CD Technical Training Catalog Course Titles i lt 00 he5heehe sewk bebe videsiseaii eens EEEE ADEM III for G3500 CONG so beet Seeyiwe nse ieies iaeaea Ena dice eeser ese eles aa TE119 Course Len th ss os sic ik ce en ttit Gees Raw WETS ES ETEEN EEE COS ES EM 3 Days Descripti
106. urse the technician will be knowledgeable of how to e Use the Operation and Maintenance Manuel e Service the air intake and exhaust systems Service the engine fuel system Service the engine cooling system Service the engine lubrication system Service the engine valve train Service the hydraulic system Select Lubricants Schedule oil sampling S O S Perform a general inspection of a machine Prerequisites e General working knowledge of Caterpillar products Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 49 Pretty Technical Training Catalog Course Dilles ispic0 beeeeehadens seek rakes eek Geek be ek behead EEE Electricity Cee eee ee eee ere ee re ee reer ee eer eT ee errr ere ee reer eer re TGO1 Course Len th 5 666 6is04 0 4 05 65 09 545569099 0059 0 05500459 RS HE CIS RETESTED 3 Days Description This course is designed for service technicians to gain system knowledge and understanding on Caterpillar electrical systems to enhance troubleshooting skills These systems include Lighting system Starting System and Charging System This course concentrates on the fundamentals of electricity and how electrical systems are used on Caterpillar machines by utilizing classroom instruction and hands on lab activities Skills Topics taught Understanding of Voltage Amperage Resistance relationship Proper selection and use of
107. vides an in depth study and hands on activity in delivering maintaining troubleshooting and repairing current and legacy production Caterpillar Generator Sets operating in parallel Caterpillar legacy switchgear and transfer switches are also covered The participants will successfully perform key tasks selected from topics presented in the course including parallel operation and necessary adjustments Special Instructions Participants are asked to bring a calculator to class Also required are safety glasses minimum 600 Volt rated gloves and natural fiber clothing cotton Helmet with shield and outerwear are provided Leather shoes are required EH electrical hazard rated shoes are recommended Learning Objectives Participants will be able to e Understand the effects of loading on the engine and generator e Adjust voltage regulators to share generator reactive KVAR loads Close circuit breakers to parallel generators after making proper engine and generator adjustments This also requires proper synchronization and phase rotation verifications e Divide engine load KW by making the proper governor adjustments e Adjust for minimum circulating current e Connect and adjust generators to operate in parallel using voltage droop and cross current compensation e Perform initial settings testing adjusting and troubleshooting on Woodward 1724 and 2301A governors both load sharing and speed control as well as Digital Voltage Regu
108. voltmeter Ammeter Ohmmeter Interpretation of Caterpillar Corporate Schematics Proper testing and maintenance of batteries Proper disassembly assembly and maintenance of connectors Understanding and troubleshooting of the lighting system Understanding and troubleshooting of the Starting system Understanding and troubleshooting of the Charging system Prerequisites e None Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 50 Pretty Technical Training Catalog Description This course consists of the following Failure Analysis Modules Introduction to Failure Analysis Failure Analysis Management Principles of Metallurgy Principles of Lubrication Principles of Wear Principles of Fractures Visual Examination Threaded Fasteners Connecting Rods Crankshafts Engine Bearings Pistons Rings and Liners Valves Turbochargers Principles in the modules are illustrated in slide presentations and then reinforced with lab exercises where students analyze actual failed examples Stereo zoom wide field microscopes good lighting TV camera and monitor etc are used to ensure micro world facts are observed Participants will receive a set of color Applied Failure Analysis reference books to take with them Skills Topics taught Upon successful completion of this course the student will be able to e Use techniques and procedures to
109. with a load Loading Unloading trucks o Stacking material e Machine parking and shut down oo0o000 980 Prerequisites e A desire to learn the operation of Telehandlers Required equipment e Safety glasses safety shoes e Clothing should be suitable for a classroom operating and servicing Telehandlers and being outside for extended periods of time caT 103 Pretty Technical Training Catalog Course Tithe cccik dca bb 606 6 00k bE Ce OEE OLE bbb ewe EERE RE Lees bees Telehandlers OG ooo seite os taco ane reso Gio aile d s E aus a sree ala Lalla a srter lero gs a O Suerte S TM65 COUPSE Lenth 5 65h Reta toe desires ERR eRESEKEEE SE REORERECRAAES ECR EES 3 Days Description This course pertains to TL and TH Telehandlers This will be taught both in the classroom and on the iron Material will cover engine transmission hydraulic steering and brake systems operations testing and adjusting Skills Topics taught Participants should be able to e Explain the machine systems e Test and adjust the engine fuel system transmission brakes electrical and hydraulic e systems Prerequisites e Hydraulic Systems TM28 Required equipment e Safety glasses with side shields safety or hard toed shoes e Appropriate work clothing is required caT 104 D Technical Training Catalog Description This course is intended for the individual who has the basic skills of operating a Dozer and the basics of setting and rea
110. with a proficiency rate of 80 e Have a basic knowledge of setting and reading grade Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 42 Pretty Technical Training Catalog Course Title 0 cc ccc ccc ccc cece cece ee eees Medium Series Excavators CODE os ieee Seo 5 hile 06 Wien WN 0 Wi WS 6 OS WES SSS WS 8 lb 0S 8 WN we ee TM73 COUrSe Lenth ic ccced ener heen eenaa E E Ea EEE E E EAEE 3 Days Description This course focuses on Medium Series Excavators 336 04 349 and covers the arrangements components systems and functions Skills Topics taught Upon completion of this course the participants should be able to identify describe or perform the following e Location of valves and components Operation of all components Flow of oil through the systems Testing and adjusting of all components Location of all pressure connections Troubleshooting techniques Required tooling Prerequisites Participants attending this course should have successfully completed e Hydraulic Systems TM28 e Electricity TG01 Required equipment e Safety glasses with side shields safety or hard toed shoes are required e Appropriate work clothing is required CAT 43 Pretty Technical Training Catalog Course Titles i ccc eosin a oh aioe toe aoe e a Ge ba bebe Sota bees abadens Mini Excavator Code ork Se Eee 8665 OEE EEE

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