Customer Training Schedule
Contents
1. TITLE DEPARTMENT NAME COMPANY ADDRESS CITY amp STATE ZIP CODE CONTACT NAME TITLE DEPARTMENT NAME E MAIL ADDRESS PHONE NUMBER FAX Fives Giddings amp Lewis LLC 142 Doty Street P O Box 590 Fond du Lac WI 54936 0590 162. College Ave soath 40 miles to Fond da Lac Appleton Area of Detail Oshkosh pad du Lac see seperate detail ToMadison Take 894 by pass to 45 north to 41 north to Fond da Lac 70 miles West end Aiport Exit 31 Madison ToChicago 14 Hwy 41 North 16 milas to Oshkosh 40 miles to Appleton Fives Giddings amp Lewis 142 Doty St Fond du Lac WI 54926 0590 USA 920 921 8400 HOTELS A Retlaw Plaza Hotel 1 North Main St Fond du Lac WI 54935 920 923 3000 B Holiday Inn 625 South Rolling Meadows Dr Fond du Lac WI 54935 920 923 1440 C Comfort Inn amp Suites 77 Holiday Lane Fond du Lac WI 54935 920 921 4000 fives p FE m z Fond du Lac Wisconsin Hwy 41 South 70 milas to Milwaukes D Country Inn amp Suites 121 Merwin Way Fond du Lac WI 54935 920 924 8800 E Microtel 920 South Military Road Fond du Lac WI 54935 920 824 4000 F South Hills Country Club 1175 Fond du Lac Avenue Hwy 45 Fond du Lac WI 54935 920 921 3638 15 fives FIVES GIDDINGS amp LEWIS ENROLLMENT FORM PLEASE PRINT ALL ENTRIES AND RETURN TO TRAINING ADMINISTRATOR fivesmsi train fivesqroup com PHONE 920 906 2437 FAX 920 906 2066 TYPE OF SCHOOL CHECK ONLY ONE COURSE TITLE ___ ELECTRICAL ___ MECHANICAL ___PROGRAMMING STARTING DATE MACHINE SERIAL NUMBER Must be included STUDENT NAMES
3. 1 GENERAL INTRODUCTION a Input variables a Instructor student introduction b Surface condition alarms 2 PROBE INTRODUCTION c Program examples a Stylus installation 11 PROBE OUTPUT VARIABLES b Batteries installation a Output variables capabilities c Reviewing the current probe settings 12 PROBING DIAGNOSTICS d Changing the probe settings partnering the 13 CALIBRATE THE PROBE ON THE MACHINE probe and RMI unit ais Thursda Glpanliness 14 PROBE MEASURING EXAMPLE IN THE 3 INDICATING THE PROBE STYLUS WORKBOOK 4 PROBE OFFSETS 15 PROBE A SURFACE ON THE MACHINE 5 PROBE CONFIGURATION BITS 16 PROBE AN INSIDE DIAMETER ON THE MACHINE 6 PROBE FUNCTIONS 17 PROBE AN OUTSIDE DIAMETER ON THE 7 PROBE M CODES MACHINE 8 PROBE PROTECTION 18 VIEW CUSTOMERS EXAMPLE PART Day 2 Wednesda 19 PROGRAM CUSTOMERS EXAMPLE PART Day 4 Friday 9 PROBE CALIBRATION Day 4 Frida 21 QUESTIONS a Offsets b Procedure c Input variables d Program example 12 ENROLLMENT INFORMATION 1 Class size is limited to maximize the benefit to our students It is advisable to enroll early as registration is accepted on a first come first serve basis Contact the Training Administrator at the Fives Giddings amp Lewis LLC Fond du Lac Training amp Documentation Department Phone 920 906 2437 Have available the Model Serial Number and type of Control for your machine s 2 An enrollment form see page 15 should be complet
4. 2 Consult Factory to Schedule fives COURSE OUTLINES All outlines shown are for typical schools and can be altered to suit customer requirements Course Name Programming Fanuc Series 30i 31i Controls Course Length 4 Y2 days Target Audience Machine Operators amp Part Programmers Course Description This course will introduce the programming techniques required to efficiently utilize the features and capabilities of Fives Giddings amp Lewis machine tools equipped with Fanuc controls Day 1 Monday Day 3 Wednesday 1 GENERAL INTRODUCTION 7 DISCUSS BASIC APPLICATIONS a Instructor student introduction a References b Class introduction b Tool selection tool changer operation 2 PRODUCT AWARENESS c Tool compensation a Safety d Rotary axes b Machine descriptions 8 PROGRAMMING EXAMPLES c Cover individual machine specifications 9 SPECIAL FUNCTIONS 3 CONTROL DESCRIPTION a Variables a Explain general control information b Mathematics b Explain the operator CRT display pages c Decision making branching c Explain buttons on the operator station d Printing d Explain amp demonstrate transfer edit of e Subprograms amp macros programs Day 4 Thursday Day lt Tuesday Day 2 Tuesda 10 PROGRAMMING EXAMPLES 4 GIDDINGS amp LEWIS CUSTOM SCREENS a Explain custom screens 5 COORDINATE SYSTEMS a Explain cartesian polar coordinate systems 11 OPTIONS a Tool management b Spindle load mon
5. is not responsible for additional customer s transportation charges due to cancellation If training credits were not part of the machine transaction or not used during the specified time period the training cost for current products and controls is 2100 per student for a 4 1 2 day course and 1400 per student for a 3 day course ON SITE TRAINING AT THE CUSTOMER S FACILITY 1 STANDARD TRAINING COURSES All the regularly published training courses can be conducted in the customer s facility Dates will be scheduled based on instructor availability 2 SPECIAL TRAINING Special training courses can be established to suit a customer s needs and conducted either in Fond du Lac or at the customer s facility 3 LEGACY Training Special training courses can be established to suit a customer s needs and conducted either in Fond du Lac or at the customer s facility The following courses are subject to Instructor availability G amp L NumeriPath 800 G amp L NumeriPath 8000 Fanuc 15B Fanuc 15i Fanuc 16i 4 COST OF TRAINING Cost for Domestic On site training held at the customer s facility is as follows 4 2 Day course 9800 3 Day course 8500 3 Day course 8000 Travel and lodging expenses of the instructor are included All prices are based on a maximum of six students per class the cost for each additional student is 400 Cost for Foreign On Site training will be quoted upon request Prices for In House and On Site classes are
6. subject to change without prior notification Each training credit can be used towards customer On Site training at the rate of 450 per credit fives 2015 TRAINING SCHOOL SCHEDULE 2015 Training Schedule Fond du Lac WI Course res FRR Title Days Apr ka ee e S SN aR Fe a Fanuc30i 3ii Tuming am 26 uni far faa Fanuc30i 3ii Milling an2 12 16 fol Ina faze Fanuc30i aui Advanced 5 Tan lej l Ra a E E el s s es e joa Siemens 840D Milling C e foa Ss fol oo Se eee re inet mee ee ea sa aba Gee eae a el franue30i aii allwachines ane e20 Jaa ral e 1 Siemenssaop aumachines fanz an ji hom fea RN en amp Mechanical Ss Sr Sr S CT CT CT CT CT T 5 HBMPT RT MC FT 480 485Series aD 19 23 as 37 J zal BI et es 9 13 1 5 24 28 9 13 Combined Mechanical amp Electrical O 0 T beas Fanuc 30i 31i All Machines an2 sol Siemens 40D allMachines jap e Then Siemens Siemens 8400 Milling 4n F 4 1 2 Day School Monday Thursday 8 00 A M 4 00 P M Friday 8 00 A M 12 00 P M 3 Day School Tuesday Thursday 8 00 A M 4 00 P M ON SITE PROBE TRAINING SCHOOL These schools are intended to be conducted at the customer facility Consult the factory to schedule Course Length Days Probing Siemens Control Siemens Probe Cycles 31
7. 1 GENERAL INTRODUCTION e Probing systems a Welcome and class introduction f Pitch amp backlash compensation b Documentation overview g Thermal compensation system 2 MACHINE amp CONTROL DESCRIPTIONS Day 4 Thursday a Work order review 6 SERVO SYSTEM amp FEEDBACKS b Machine description a Block diagram of servo system 3 CONTROL ORGANIZATION b Spindle and axis drives a Viewing the control screens c Encoder feedbacks b Backing up the system software 7 SETUP PROCEDURES c Loading part programs a Machine reference setup procedures Day 2 Tuesday b Software end limit information 4 EXPLANATION OF THE PRINTS c Tool changer information amp setups a Howto read the mechanical prints d Pallet changer information amp setups b How to read the electrical prints Day 5 Friday c Machine note plates 8 MACHINE ALIGNMENTS d Page by page review of the prints a Alignments to check e Vendor documentation b Machine adjustments c Post collision recommendations 9 TWENTY QUESTION POST TEST 10 CLASS WRAP UP Day 3 Wednesday 5 SERVICE SYSTEMS a Hydraulics b Lubrication systems c Coolant system amp chip conveyors 11 fives Course Name Probing Siemens 840D with Siemens Cycles Course Length 3 Days Target Audience Machine Operators amp Part Programmers Course Description This course will show students how to set up operate calibrate and measure using the part probe Day 1 Tuesday 10 MEASURING CYCLES
8. Maintenance Personnel This course gives an overview of the material in the electrical manual and the machine electrical prints Material is covered in a progressive manner A primary goal of the class is to familiarize each student with the documentation provided with the machine This will enable the student to use the documentation effectively for troubleshooting control or machine problems Electronics or electrical maintenance background and good working knowledge of CNC equipment Day 1 Monday a Page by page review of the prints 1 GENERAL INTRODUCTION 7 SERVO SYSTEM a Welcome and class introduction b Electrical service manual overview c 840D control system block diagram DIAGNOSTICS DESCRIPTION a Types of diagnostics b CNC diagnostics c Troubleshooting with the diagnostics SOFTWARE ORGANIZATION a System software loading b Loading part programs c Backup battery information Day 2 Tuesday CONTROL amp MACHINE OPERATIONS a The active data page b Control operations modes c Manual data input d System security amp passwords e Referencing the axes EXPLANATION OF THE PRINTS a Howto read prints b Use of table of contents c Grounding and power requirements d Page by page review of the prints a Block diagram of servo system b Troubleshooting the feedback system c Theory and operation of axis drives d Theory and operation of spindle drive e Using the servo trace function Day 4 T
9. OL DESCRIPTION 24 HAND HELD UNIT 4 MACHINE ZERO POSITIONS 25 CAMERA SETUP 5 FOUR AXIS CONTROL if applicable 26 COOLANT 6 CHUCKING if applicable 27 CHIP CONVEYOR 7 LIVE SPINDLE OPTION if applicable Day 5 Friday 8 ROTARY TABLE if applicable 28 PROBING 9 POLAR COORDINATE amp PERIPHERAL 29 PROBING OPERATIONS SURFACE TRANSFORMATIONS if applicable 10 PALLET CONTROL if applicable Day 2 Tuesday 11 CONTROL PANEL LAYOUT 12 MACHINE OPERATOR DEVICES 13 OPERATING PROCEDURES 14 PART PROGRAM OPERATIONS 15 BLOCK SEARCH 16 TOOL OFFSETS 17 TOOL MANAGEMENT 18 TOOL CHANGER 30 ATTACHMENTS if applicable fives Course Name Electrical Maintenance Fanuc 30i amp 31i Control Course Length 4 Ye days Target Audience Electrical Maintenance Personnel Course Description This course gives an overview of the material in the electrical manual and the machine electrical prints Material is covered in a progressive manner A primary goal of the class is to familiarize each student with the documentation provided with the machine This will enable the student to use the documentation effectively for troubleshooting control or machine problems Prerequisites Electronics or electrical maintenance background and good working knowledge of Day 1 Monday CNC equipment Day 3 Wednesday 1 GENERAL INTRODUCTION a b 6 EXPLANATION OF THE PRINTS a Page by page review of the prints Welcome and class int
10. ariables c Storing values into variables d Referencing a variable with another variable Attended Fanuc Program training or have a working knowledge in G Code Day 2 Wednesday 5 MACRO ARITHMETIC INSTRUCTIONS a Simple arithmetic functions b Mathematics equations c Trigonometric functions d Scientific functions 6 DECISIONS amp LOOPS a IF statement b IF WHEN statement c If THEN statement d Complex conditional expressions e WHILE DO statement 7 MACRO SUBPROGRAM CALLS a M98 Subprogram call b G65 simple call c G66 amp G66 1 modal call d Macro and subprogram calls using G amp M codes Day 3 Thursday 8 EXTERNAL OUTPUT INPUT COMMANDS a External output commands i DPRNT ii POPEN iii PCLOS 9 PARAMETERS OF INTEREST 10 MACRO PROGRAMMING EXAMPLES fives Course Name Programming Siemens 840D Control Course Length 4 days Target Audience Machine Operators amp Part Programmers Course Description This course will introduce the programming techniques required to efficiently utilize the features and capabilities of Fives Giddings amp Lewis machine tools equipped with Siemens controls Day 1 Monday Day 3 Wednesday 1 GENERAL INTRODUCTION 19 REFERENCE OFFSETS a Instructor student introduction 20 PROGRAM DATA b Class introduction 21 PROGRAMMING CODES 2 PRODUCT AWARENESS Day 4 Thursday a Safety 22 SPECIAL PROGRAMMING FUNCTIONS b Machine descriptions 23 PROGRAMMING EXAMPLES 3 CONTR
11. ed and returned to Training amp Documentation Department Attn Training Administrator Fives Giddings amp Lewis LLC 142 Doty Street P O Box 590 Fond du Lac WI 54936 0590 Email fivesmsi train fivesgroup com Fax 920 906 2066 3 A letter of confirmation will be sent to the customer prior to each school and will include details regarding class time location and a map 4 Fives Giddings amp Lewis has negotiated corporate rates with the Retlaw Hotel Holiday Inn Comfort Inn and Country Inn amp Suites Please present your confirmation letter at check in to obtain the preferred rate 5 Classes are conducted from 8 00 A M to 4 00 P M Monday through Thursday and 8 00 A M to Noon on Friday Classes with duration of 3 days will start on Tuesday Return reservations should be made for mid afternoon flights on Friday TUITION POLICY If training was included in the purchase price of your machine s the customer has from the date the order was placed until one year after shipment to use the course credits and receive training at no charge If course credits were not part of the machine transaction or not used during the specified time period the training cost for current products and controls is 2100 per student in a 4 1 2 day course and 1400 per student in a 3 day course 13 fives PAYMENT OF FEES If a tuition fee is applicable a purchase order credit card information or a check must accompany the enrol
12. fives 2015 Customer Training Schedule fives TECHNICAL MANUALS ON ELECTRONIC MEDIA Manuals for most Fives Giddings amp Lewis machines can be provided on CD ROM in printable Adobe Acrobat PDF format Consult the Training amp Documentation Department for the availability of the desired operator programming electrical maintenance or mechanical maintenance less layout drawings manuals Cost is 250 00 per set of manuals on CD for each machine Additional CD copies are 25 00 each Table of Contents FOND DU LAC TRAINING COURSE POLICY amp FEE SCHEDULE essre 3 2015 TRAINING SCHOOL SCHEDULE en 4 ON SITE PROBE TRAINING SCHOOL en 4 ENROLLMENT INFORMATION ee ee 13 MAP Sue ae ee ee ee en tease ee 14 FIVES GIDDINGS amp LEWIS ENROLLMENT FORM ee 16 fives FOND DU LAC TRAINING COURSE POLICY amp FEE SCHEDULE TRAINING AT FOND DU LAC One training credit allows a person to attend a Training Course at the Fond du Lac factory training facility The customer has from the date the order was placed until one year after shipment to use the credits All travel and living expenses are the responsibility of the customer Contact the Training Department to check on the status of the remaining credits Fives Giddings amp Lewis reserves the right to modify or cancel a course if there is insufficient enrollment In the event a course is changed enrollees will be given first priority in a rescheduled course Fives Giddings amp Lewis
13. hursday 8 SETUP INFORMATION a Overview safety integrated b Clearing safety integrated messages c Machine reference setup d Software end limit information e Communications f Probing Information 9 TOOL CHANGER amp PALLET CHANGING a Hardware descriptions b Setups amp maintenance procedures Day 5 Friday 10 COMPENSATION INFORMATION a Interpolary compensation b Backlash compensation c Thermal compensation 11 TWENTY QUESTION POST TEST 12 CLASS WRAP UP Day 3 Wednesday 6 EXPLANATION OF THE PRINTS cont fives Course Name Mechanical Maintenance Course Length 4 v2 days Target Audience Mechanical Maintenance Personnel Course Description This course provides an overview of the material in the mechanical maintenance manual A primary goal of the class is to familiarize each student with the documentation provided with the machines This will enable the student to use the documentation effectively for troubleshooting ordering the proper part s when needed and for doing machine repair Prerequisites Basic understanding of how to read mechanical drawings and hydraulic schematics Day 1 Monday 1 GENERAL INTRODUCTION a Instructor student introduction Day 3 Wednesday 6 TABLE a Description b Class introduction 2 PRODUCT AWARENESS a Safety b Components c Maintenance procedures d Review prints 7 PALLET CHANGER a Description b Machine descriptions c Cover indi
14. itor c Probing 6 PROGRAM CODES f 3 i Part probing a Programming data il Tool probing Letter address codes Day 5 Frida Preparatory codes G codes 12 PROGRAMMING EXAMPLES b c d Miscellaneous codes M codes 13 CLASS WRAP UP e Canned cycles Course Name Course Length 3 days Target Audience Course Description fives Advanced Programming Fanuc Series 30i 31i Control Advanced Machine Operators amp Part Programmers This course will introduce the experienced programmer to the unique features and capabilities available on Fives Giddings amp Lewis machine tools equipped with Fanuc controls This course deals with Custom Macro B programming Class content may vary depending upon the needs of the class but may include any or all of the following topics Prerequisite programming Day 1 Tuesday 1 GENERAL INTRODUCTION a Instructor student introduction b Class introduction 2 CNC SYSTEM REVIEW a The CNC function b The PMC function c The Machine function 3 CNC OPERATION a Mode selection b Macro program protection i Checking parameters ii Setting parameter write enable c Start anew program d Inserting altering amp deleting program lines e Program directory list 4 MACRO VARIABLES a Referencing commands with macro i Limitations of macro commands ii Specifying a system variable by name iii Using the SETVN function to set a common variable b Local common amp system v
15. lment form Invoices for course fees will be submitted the week of the training session If you prefer to pay in advance checks should be made payable to Fives Giddings amp Lewis LLC and sent directly to the Training amp Documentation Department in Fond du Lac WI CANCELLATIONS Fives Giddings amp Lewis reserves the right to modify the schedule and cancel schools In the event a school is canceled enrollees will be given first priority in the next regularly scheduled school Customers who have prepaid will be given the option of a refund or accrual for the next class OTHER EXPENSES Fees include tuition and course materials The customer is responsible for expenses such as travel lodging food cabs car rentals and any incidental expenses CLOTHING REQUIREMENTS A portion of the student s time will be spent on the manufacturing floor Attire while in school is casual but the students must wear safety toe shoes in the manufacturing area Tennis shoes and other soft soled shoes are not allowed Students should bring their own safety glasses or Fives Giddings amp Lewis will issue plastic glasses for temporary use FOR MORE INFORMATION CONTACT Training amp Documentation Department Attn Training Administrator Fives Giddings amp Lewis LLC 142 Doty Street P O Box 590 Fond du Lac WI 54936 0590 Phone 920 906 2437 Email fivesmsi train fivesgoup com Fax 920 906 2066 fives MAPS
16. roduction Electrical service manual overview b Coolant amp chiller systems 2 MACHINE amp CONTROL DESCRIPTIONS a b Cc c Probing systems 7 SERVO SYSTEM a Block diagram of servo system Work order review Machine description Block di f ope diagramot gontre b Troubleshooting encoder feedback 3 SOFTWARE ORGANIZATION c Spindle and axis drives a Saving SRAM Davids Thutsda Be Loading part programs 8 SETUP INFORMATION Ge Backup Dellety iMiormangn a Machine reference setup procedures A Ae parameta b Software end limit information e PMC D word organization amp Communications Day 2 Tuesday d Probing information CONTROL amp MACHINE OPERATIONS 9 TOOL CHANGER amp PALLET CHANGING a Theiposition page a Hardware descriptions By CONIO operations moges b Setups amp maintenance procedures c Manual data input Day 5 Frida d Hysen senuriy k passwords 10 COMPENSATION INFORMATION e Referencing the axes f a Pitch compensation Ref i i eierenolnd Tod b Backlash compensation 5 EXPLANATION OF THE PRINTS a b C d How to read prints c Thermal compensation 11 TWENTY QUESTION POST TEST 12 CLASS WRAP UP Use of table of contents Grounding and power requirements Page by page review of the prints fives Course Name Course Length Target Audience Course Description Prerequisites Electrical Maintenance Siemens 840D Control 4 va days Electrical
17. vidual work orders 3 MAJOR MACHINE AXIS a Major components b Components c Maintenance procedures b Common components d Review prints Day 4 Thursday 8 TOOL CHANGER a Description c Maintenance procedures d Review prints Day 2 Tuesday 4 HEADSTOCK a Description of headstocks b Components c Maintenance procedures 9 SCALES a Description b Components c Maintenance procedures d Review prints 5 SERVICE SYSTEMS a Maintenance note plates b Components c Assembly procedures d Maintenance Day 5 Friday 10 INSTALLATION 11 ALIGNMENTS b Hydraulics c Pneumatics d Lubrication e Coolant system 10 fives Course Name Combined Mechanical amp Electrical Maintenance Course Length 4 Ye days Target Audience Maintenance personnel that perform both mechanical and electrical duties Course Description This course gives an overview of the material in both the Mechanical and Electrical manuals and the Mechanical and Electrical prints Material is covered in a progressive manner A primary goal of the class is to familiarize each student with the documentation provided with the machine This will enable the student to use the documentation effectively for troubleshooting control or machine problems Prerequisites A CNC machine tool maintenance background and good working knowledge of CNC equipment hydraulic and pneumatic systems Day 1 Monday d Oil amp glycol chiller systems
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