SmartPilot S1 & S1G Service Manual
Contents
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13. Fluxgate Compass C E Series unit DVM Digital Volt Meter 12V dc 10A PSU Power Supply Unit Type 1 pump A conventional 330 Ohm resistor rated at 1 Watt Initial inspection checks Before applying power to the Course Computer carry out following visual inspections l l 2 3 4 Remove the connector cover the PCB retaining screw and slide the PCB out of the case Check that the two fuses F1 15A F2 2A arethe correct rating and not blown Visually inspect the PCB for any obvious signs of component damage or blackening paying particular attention to the FETs and main power components Check that capacitor C43 polarity is correct see Tech Update TU228 on page 14 Check that resistance value of R18 matches the requirement of the gyro fitted see Tech Update 332 on page 16 Rate gyro connection The plug is designed to fit one way into the socket Check the plug is correctly inserted and fully seated Detailed diagnosis Before starting testing ensure that the following are connected to the Course Computer Fluxgate compass Rudder reference Control Head 330 Ohm resistive load to the clutch terminals C E Series display connected via NM EA 1 do not connect the C E Series unit via SeaTalk Unless otherwise stated the following tests should be carried out with 12V applied to the Course Computer If the unit fails any of following diagnostic checks except Step 3 return the PCB to Raymarine and obtain a
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17. 503 L1 12 L6 L7 L8 L9 L10 L11 L14 L15 L17 L13 L18 L24 L19 L22 L29 L33 L34 L36 L37 L39 L40 L41 L42 L43 L45 L 46 25 126 127 131 132 138 3 415 112 130 135 51 Description CAPACITOR Y5V 1206 luF 50V CAP 680uF 50V RADIAL CAPACITOR 2 2nF 0603 CAPACITOR 220pF 25V 20 50 CAPACITOR 0 1uF 1206 CAP 10nF XR7 CAPACITOR 470uF 10V 20 CAPACITOR 0 01uF X7R CAPACITOR 10uF 16VDC ELECT CAPACITOR 1000pF 0805 CAP 100uF 25V 20 CAPACITOR 470pf 100v 5 0805 CAPACITOR 1nF 0603 CAPACITOR 100nF 0603 CAPACITOR 2 2uF CAPACITOR 100uF ELECT 6 3VDC CAP SM 100pf 50V 5 0603 CAPACITOR 1nF 0603 CAPACITOR 47pF COG CAP SM 68pF 50V 5 0603 CAP 100NF 100V CAPACITOR 220uF ELECT 50V 20 CAP ELECT 470uF 25V RADIAL CAPACITOR 0 1uF 1206 63V PEST CAP SM 2 2nF 25V 1206 TRIPLE DIODE ARRAY ISOLATED DIODE SOT23 BAS19 DIODE RECTIFIER 1A 100V BAV99 DIODE 5V1 ZENER BZX84C18 ZENER DIODE BAW56LT1 DIODE SCHOTTKY RECTIFIER 30W Q03FN 5V1 ZENER AUTOMOTIVE FUSE CLIP QUAD 2 INPUT NAND QUAD AND GATE SN74HC08D R QUAD NOR 74HC02 SCHM ITT TRIGGER IC CURRENT SENSE AM P M AX4173 QUAD COM PARATOR TLC27M 2CD VOLT REG LM 317M DT QUAD OP AM P LM 324 RESET CONTROLLER 524022 2KMEM FLASH M ICRO uPD70F3079 IC 74HC4051 OPTO SWITCH HCPL 0701 CHIP INDUCTOR CHIP FERRITE BEAD BLM 21 SERIES CHIP INDUCTOR COMM MODE CHOKE 10AM P INDUCTOR EC24 100K CHIP FERRITE BEAD BLM 21 SERIES INDUC
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19. SN cyte va _______ 9 PEPROM EN J N 9 Disassembly and reassembly Ka au ka iw EY ads 9 nan 9 DISGSSEIOIY DI 9 m S O N D A 10 SUNI CIS OP 10 UPITI E A nat 10 m 12 Technical M 12 PV AC RE R PES 19 S ee aaa aa 26 Important Information Safety notices CAUTION Electrostatic discharge The S1 G course computer contains electrostatic sensitive components Always observe the appropriate precautions when handling shipping and storing this product Failure to do so could result in permanent damage to the eguipment CE marking of eguipment replacement parts If the Raymarine equipment under repair test calibration installation or setting to work carries the European CE mark only parts and components supplied or approved for such use by Raymarine should be used In order to maintain compliance with the relevant CE requirements Incorporation use or attachment by any means of parts or components not supplied or not approved for such use by Raymarine or if supplied or approved for use by Raymarine not properly fitted in accordance with instructions published provided or recommended by Raymarine may cause the equipment to malfunction and in particular to become unsafe or to no longer meet the relevant CE requirements In these
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21. circumstances Raymarine excludes liability to the fullest extent permissible in law for any loss or damage including any liability for its contribution to such loss or damage by its negligent acts or omissions EMC conformance All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational marine environment The design and manufacture of Raymarine equipment and accessories conform to the appropriate Electromagnetic Compatibility EM C standards but correct installation is required to ensure that performance is not compromised Waste Electrical and Electronic WEEE Directive A The WEEE Directive requiresthe recycling of waste electrical and electronic equipment Whilst the WEEE Directive does not apply to some of Raymarine s products we support its requirements as part of our environmental policy and we ask you to be aware of how you should dispose of this product The crossed out wheelie bin symbol found on our products signifies that it should not be disposed of in general waste or landfill Please contact your local dealer national distributor or Raymarine Technical Services for information on product disposal Technical accuracy The technical information contained within this Service M anual to the best of our knowledge was correct at the time of writing However Raymarine cannot accept liability for any inaccuracies or omissions it may contain In addition Raymarine s policy of
22. damaged by electrostatic discharge If the cover is removed any work onthe product must be carried out at a properly equipped anti static station by personnel wearing anti static straps Tools required To assemble disassemble the Course Computer you will need 3mmAllen key cross head screwdriver Disassembly reassembly Remove the connector cover Remove the PCB retaining screw Slide out the PCB mm ammmummmueei MAAN Unplug the rate gyro connector from the PCB Remove the gyro retaining screws on the rear of the PCB retain the screws and plastic pillars 10 Software Software history Version Change 3 04 Fixes loss of calibration items Software upgrade The Type 51 6 Course Computer has the ability to implement software upgrades via the NM EA port connected to a PC running Windows 9x or NT 4 0 This section describes the upgrade procedure A PC or laptop with an RS232 port is required together with a custom serial download cable The laptop software comprises three files plus the downloadable file Note t s very important that during the actual file transfer that power is not removed from the Course Computer If power islost onlya partial transfer will take place and will render the unit inoperable In this casethe unit will have to be returned to Raymarine RS232 connections SmartPilot computer terminals ETT TT TT TT TT GOOZOOOOOOOOOOCOOOOCOOCOC Red Yellow Red Yellow Red
23. from PCB Replace and re solder in reverse see diagrams Replace PCB into case 15mins labour per unit can be claimed against warranty For onboard service follow the normal warranty claims procedure VVVVVVV V For further information contact Raymarine s Technical Services Department Priority Distribution List URGENT For immediate attention Distributors amp Service Agents ROUTINE Action at next Service Call Installing Agents amp BoatBuilders Key Stockists INFORMATION ONLY Internal Release Raymarine Raymarine Inc Raymarine House 21 Manchester Street Quay Point Merrimack NH 03054 4801 Portsmouth USA Hampshire T 1 603 881 5200 PO6 3TD UK F 1 603 864 4756 T 44 0 23 9269 3611 ext 2023 www raymarine com F 44 0 23 9266 1228 15 Service Details and Procedures in 1022 pl O 569 SE 1588285 IIA 111 C43 Polarised Capacitor 2 2uF 6 3v Wrongly Placed on PCB TRZA a Service Procedure e Remove PCB from plastic casing HT e Locate C43 Capacitor e Unsolder amp Remove from PCB e Replace amp re solder in reverse Correctly Placed C43 131 T Technical Update Issue Number TU 228 Page 2012 16 R m gt T Trainee AG Issue Number TU232 Technical Update Date 197 September 2005 Author Bob Sims Product Description SmartPilot S1G S2G S3G Serial Number s S
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25. 1G E12115 0850001 S2G E12091 0850001 S3G E12092 0850054 S3G IPS E12177 0850003 Subject Introduction of new Kionix Rate Gyro module Due to obsolescence of the earlier Murata type Gyro a new Rate Gyro module Kionix has now been introduced into production SmartPilot Course Computers The list above indicates start serial numbers Improved high speed Performance The introduction of the Kionix Gyro will in some cases improve the high speed steering performance of vessels fitted with the G version pilots Service Requirements Course Computer back compatibility The application of the new Kionix gyro requires a modification to early Course Computer PCB s by way of a change of resistor values See diagrams Resistor amp Gyro Consignment S1G Surface mount Resistor R18 fitted Murata Gyro R18 100k 0603 Kionix Gyro R18 113k 0603 S2G S3G Surface Mount Resistors R145 amp R147 fitted Murata Gyro R145 amp R147 10k 0805 Kionix Gyro R145 amp R147 11 3k 0805 DISTRIBUTION LIST INFIELD ACTIONS INTERNAL RELEASE INFORMATION ONLY DISTRIBUTOR amp SERVICE AGENT ACTION AT NEXT SERVICE INSTALLING AGENTS HOLD DEALER STOCK BOATBUILDER REWORK DEALER STOCK KEY STOCKIST RECALL DEALER STOCK RECALL CUSTOMER PRODUCT Raymarine plc UK Raymarine inc USA Tel 44 0 23 92693611 ext 2023 Tel 1 603 881 5200 ukproduct support raymarine com
26. 232 Introduction of new Kionix Rate Gyro module M e U T at a 4 IDERI ze VUN d tet Po ki amp r 3 gt ta E 4538 001 Smart Pilot Ref Tech note TU228 capacitor correctly orientated Ref Tech note TU232 resistor value 113k Kionix gyro PCB 3015 286 issue A to E 4 d Ref Tech note TU228 Ref Tech note TU232 dS capacitor incorrectly orientated resistor value 110k Murata gyro 50039 08482 13 Technical Update rs Date 1 August 2005 Author Bob Sims SmartPilot S1 amp S1G Course Computers Corepacks amp Systems Serial Number s All Product Description Subject Fluxgate Compass Circuit Fault Please be advised that infield feedback has highlighted a potential fluxgate compass circuit fault which can affect current S1 and SIG SmartPilot course computers The fault will cause the compass heading to drift jump segments or show large inaccuracies The fault is associated with the wrongly reverse placement of the fluxgate drive AC coupling capacitor C43 The fault does not affect all S1 Course Computers and is only triggered when the tolerance of the capacitor is at the limits of its value specification The following service procedure should be taken to rectify faulty units Follow procedure over Remove PCB from Course Computer Case Locate C43 Capacitor Unsolder amp remove
27. 292 A z 6 ANI 8 sk ala ha 3900 3 2 z Lig SE paysew 662 9080 2 O v L3 HS VHNI 8 giZdl Z 518845 UM TMS A e aul ur penssidnlegaagyal N z z z ee i T IASJYBXZB X7 d d E 288 amp Z Ww 4 7 32450 TMS aza gt z Bb il SDA as GA L3S3HA 61 SZBIVIZNIA 51 6 09vM di BA A a c e 5 5 2241 0071 aul ul U J o anssi 8 o n omm G6EENT 26241 EECdl 8992 492 PAG 714019 gt 8 zr uek i 8 VANNU 4 217 5 13A 3202 z 25 et ELLE EET Ar 81 SZBIYIZNIB 2 pue 21 jaays MS 413 2 v L33HS 01 8 zi SAZdL 66141 ZDZdl au Bulug oi panssidnkarsg zal 1 3 29442371 ng J XNMH 5 Zh 9 3 z1yg NH9 5 01 r r Jav E AAS ANTS TI 7 2 ear Si 2 te Ga OBYM TMS LLU ZEZdL 283 t 133HS Ol g_xnu al IA 0 21 SZBZIYIZWIB 5 don ipa me 7 ISTE U 222 vi tlzdl 86191 18281 2 a d as QA B ZLAS 3 2 I 13S3HA L33HS OL n Ei EIS ESET FMS 8 621 v xm JOA 2241 IS Ss ar 51 aul 6 oj panesidn gagaGi r ai 12281 SS os 18241 16191 PM rs 8 8 IG v2Hv Z 85191 amp 4 21 5 LHM 01 MS z 02
28. 8 bEZdL 2 2721 2 2 0 6 019 2 H i 2 11 55 91 mee 898 GET 2 413 E ud TMS 8 B 8 1 20 1eubis 5062 9 SEZdL ju 663 jul 152 BZZdl SZZdL um 5 35 IddNSA 0 ATddNSA e Vd 9N p L33HS OL TVA JdV Sud YNV AQ 9 1531 4135 BET JIQ AG jo uoi oauuoo pabueuj YNY AQ l SSYdNOJ 3LVIXN 13 OHA9 MS a 57 GISVB ease ON 5020 4 dA z z aye Ad SBI BIH pajajag 5 a 4ugal 20201 u zo o IElH BIH AB Z 0 Sten z 893 672 4 Bp1 VNV AG pebueuj YNV AS 18eus 621 243 MS e i Ye gea 98 6lH 3 6 17281 yeays ZEZdL aul ur panssidn 201012 a Hn 011 N bXXBJGYEG 0 6E1 NGIXXEHAVEB 889 Ing 8E6 0 nigzEG 682 ebueyg z 2 Q SJI adejday 58I gt BIH pappy 201812 2 BIS B XS b 18845 YPM VNV AS5 au ur panssidn BIW 68 8 54 zaarsi v S39NvH3 SSI IN3AGN3AY NOI LVOI JI TOWN RAK 25
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30. Blue Red Screen Yellow Screen Green Blue Screen Screen Green Screen Yellow Red WI lb Iu FLUXGATE RATE GY RO RUDDER NMEA SeaTalk SeaTalk CLUTCH O G Pin 2 Rx Pin 3 Tx Pin 5 GND Download procedure l Power Off the Course Computer and connect a cable as shown to the PC s serial port 2 Fromthe PC run the programme SWDL 4 Windows exe 3 4 PowerUpthe Course Computer You should now see RED and BLACK messages on the scrolling down the screen From the menu select File gt Open CC115K1 INI if using com port 1 or CC115K2 INI if using com port 2 11 5 Makesurethat every other line isa red ACK asshown below If itis not power off the course computer and then power it on again E Jer Maia pe a fa 22 Pandu HUM A Start Cock 001 ry Mimant Come oc BY Miot 2 den un 6 Select Download and click on Download application 7 Inthe dialog box select BIN file required for download CAUTION DO NOT SWITCH OFF POWER TO THE COURSE COM PUTER DURING THE FILE DOWNLOAD 8 The Download will take 30 seconds to 1 min and the message Download Successful will be displayed 9 Power OFF the Course Computer and disconnect the download cable 10 The software upgrade Is now complete and the Course Computer is ready for use 12 Product history Technical updates Update Title TU228 Fluxgate Compass Circuit Fault TU
31. NS 217 384 BEEN 723 JN ou s 172 075 a aseeni LEA ZEldl tEldl z 222 sela cy 5 QBEEWT E 1 z E Sg 2 BEd BEdl zzu z vl N e b CU BEC E 491 11898 gino 5 19641 2 7 17 8 6 2 V 63I E 13 7 3 81 XLV t v 82l IE s di JJA z 4 2 z Q G2I B 871 4900 al N Edi i ELIYXWN pF gsal Sean IA E ZBJHYZ 910 5 319 3 52 SE z sci T 8 991 P o GWI AIN JN ZZdl e pal SA 39001 A x z a z LSB VNV AS zi z E 58040 z z e 8 m LZdl EZI 9741 se uni z Ila hg m 6zdl BZdl Em 6 JIA AS4 VNV AB 6ldl 8ldl YNYSAGE 2 13385 01 95 35 1 za 30001 EK gala S8 N 2 NI 31V1V3S 0 SIQ AS 9 531 K ety UD angi 3NHG94 ZAA 6 dn sg gt aun 4 panssidn sg g 62 D SWWOSE A Ura i 8 ys WT 15 6191 26181 HILN1I AG qN9 du Bos aun ur penssidn sg vagal d VNY AB ZAA I6d1 es e 47441 913985 WOKS wiq una gp LIWIT I ice E 18845 Ma 315 2 3N15G9 AB8 HNI aun ur oj panssidn yg ga yz O ay EAA go BldLEdl eb 26191 h Z s aeys FMS Pi 4uggi OSACE M SIG AQ A SVIA IN INIOdHVLS 2 us ym 2 ads 183 285 MIE 2 199 w tdl Edl b sui ur 6urJq panssidn E089 01 n
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33. R 1 0 063W RESISTOR 470R 1206 RES 820R 1 0 63W 0603 RES 270R 1 0 063W 0603 RESISTOR 2 2K 1 0 063W 0603 RESISTOR 680 OHMS 1 0603 ZERO OHM LINK 0603 PACKAGE RESISTOR 4 7K 1 0 063W 0603 RESISTOR 1K2 1 0603 RESISTOR 47R 1206 RESISTOR 1 5K 1 0 063W 0603 RESISTOR 10K 1 0 063W 0603 RESISTOR 8R2 1206 RESISTOR 1R0 1206 0 25W RESISTOR 33K 0 063W 0603 RESISTOR 2 2K 1 0 063W 0603 RES 22K 1 0 063W 0603 RESISTOR 10K 1 0 063W 0603 RES 390R 1 0 063W 0603 RESISTOR 15K 1 0 063W 0603 RESISTOR 1 0K 1 0 063W 0603 RESISTOR 68K 1 0 063W 0603 RESISTOR 5K6 1 0603 RESISTOR 820K 1 0603 RESISTOR 1 0K 1 0 063W 0603 RESISTOR 4 7K 1 0 063W 0603 RESISTOR 10K 1 0 063W 0603 CLOSED FRAM E RELAY V23076A RESISTOR NETWORK RES NETWORK 2K2 M NR34 POWER CONNECTOR 10A WAGO CONNECTOR BLOCK 24 WAY 1x 12 WAY HEADER AMP SM FET IRFZ48NS EC868 HALF BRIDGE DRIVER BC81 BC807 DIGITAL TRANSISTOR ARRAY 2N 7002 MOSFET DUAL TRANSISTOR ARRAY 28 Reference TR21 TR22 TR23 TR38 V1 V2 XTL2 Description DUAL TRANSISTOR ARRAY SWITCHING M OSFET N CHANNEL M OSFET IRF7406TR POWER FET VARISTOR TYPE GE V22ZT1 14 0M Hz CRYSTAL HC49 4HSM X AUTOM OTIVE FUSE 15 AMP AUTOM OTIVE FUSE 2 AMP SM ARTPILOT SM ASSY
34. S U ZSEdL 0 E EL S pabueyj TMS ES 9 zi 318vN3 3ATHGXT 1d NOHddd 4 14534 S c El 257 ll 8Ql 86 960 pappvleasareal 3 Z Y 3ANIHGXM 14 AKA 8 z1 18845 ISEdL aul ul Bulsg panssidn a 0 gt z E 5 8845 SIQ AG u ul burug panssidnl egiaiz 3 26 88 ZI ZZE GZE 9IQ AG E 99E E9E 6SE 9GE GE 852 192 2081 281 9 1 1 A enss 8 4 2080191 v SAINVHO diva SSI 4LNJWINAWV NOI LVII 3IGONW Gl ANIHYWAVH 40 NOISSIWH3d NILLIHM HOlHd LNOHLIM 38 LON VHS C3NIVLNOJ NOILVWHOJNI 3HL GLT 3NIBVWAVH 1202 5 uo 26 Parts list Reference C1 C2 C96 C3 C15 C26 C4 C5 C6 C7 C8 C65 9 10 16 17 18 19 20 22 24 25 27 30 32 35 44 48 49 50 72 74 76 82 92 93 C11 C12 13 62 C14 C28 C34 C75 C77 C21 C29 C31 C105 C33 C84 C87 36 37 38 51 52 53 60 61 63 67 42 64 43 45 66 73 C46 C47 C108 C98 C109 C111 C112 C113 C114 C23 C68 C69 C70 C71 C106 C107 C78 C79 C80 C81 C85 C86 C83 C100 C94 C97 C99 C115 C104 C116 117 D1 D2 D3 D4 D5 D7 D10 D12 D16 D25 D6 D27 D29 D8 D9 D11 D17 D21 D13 D20 D22 D23 D26 D28 D18 D32 D33 D34 D19 D24 D31 F1 F2 2 IC3 IC5 IC6 IC8 IC14 IC9 0 1 20 6 19 22
35. SmartPilot 516 516 Document number 83183 Raymarine SeaTalk is a Registered Trademark of Raymarine SeaStar is a Registered Trademark of Teleflex Incorporated BayStar is a Trademark of Teleflex Incorporated NMEA is a Registered Trademark of the National Marine Electronics Association All other trademarks used in this document are acknowledged Copyright Raymarine UK Ltd 2005 Contents Maton ____________________ 3 Mae 77270 02 5 3 CE marking of equipment replacement parts 1 1 0 11 0 3 Tara NC Egece DOT 3 Waste Electrical and Electronic WEEE Directive oooomoo momo mma 3 TENACA CU Aa DA 3 Acti ENNY 3 MEF OCUCE OM aan abi EAE 4 TION sinnn non na 0032 4 MP S1IGG5e 1 DIVGW d m 4 SDalES aoi EIL LUTTE 5 Fun ce Ona nan ana naa nak 6 LOO zs 6 Mitar ran ass ADD 6 Rate VIO e e 6 Detaled OS Sean ah b kk dk dk dk ivi la tava 6 aa naa bd Ure TURO TUR ZO R 6 B2 SECM NAA AN DO 1 os Rate OY 1 Be JSS 1 RUIGE Rere eaae tuas IF RR RE ERE ERA 8 a S nn Nn ou rn n 8 Step CCA Stan Oa iib 8 Step H BNO9 wate dad ai ua aad d itt ett oad eat do 8
36. TOR 5A COMMON MODE FERRITE 294666631 Reference 44 147 148 149 150 152 LK2 PLI PL2 R1 R3 R6 R8 R9 R11 R12 R120 R129 R2 R4 R13 R115 R5 R14 R39 R7 R10 R15 R18 R19 R20 R27 R21 R22 R90 R92 R93 R25 R160 R171 R26 R94 R131 R137 R28 R36 R37 R72 R154 R187 R31 R32 R33 R34 R35 R69 R70 R113 R38 R73 R43 R45 R49 R152 R46 R54 R55 R89 R134 R135 R144 R 153 R48 R116 R52 R16 R29 R30 R53 R62 R63 R64 R65 R112 R56 R58 R71 R77 R59 R60 R85 R61 R66 R67 R68 R140 R141 R74 R78 R79 R76 R86 R122 R80 R81 R95 R125 R126 R136 R142 R143 R147 R151 R162 R163 R164 R165 R82 R87 R121 R130 R88 R107 R108 R109 R123 R91 R110 R111 R156 R157 R114 R138 R139 R119 R127 R132 R133 R155 R161 R174 R158 R17 R166 R167 R168 R169 R186 R159 RLY 1 RN1 RN 2 RN3 5 1 5 4 SKT2 SKT3 TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 TR11 TR12 TR16 TR17 TR20 TR24 TR27 TR10 TR19 TR28 TR13 TR18 TR25 TR14 TR15 21 Description CHIP INDUCTOR BLM 18AG121SN 1D CHIP INDUCTOR 24 SWG WIRE LINKS BANDLIER PCB CONNECTOR DBC 2 2 5 3 T RF GROUND TAG RESISTOR 22R 1 0 063W 0603 RESISTOR 8R2 5 0805 0 1W RESISTOR 82 OHMS 1 0603 RESISTOR 10R 1206 RES 100R 1 0 063W 0603 RES 330R ROX3S 330R RES 113K 1 0603 RES 270R 1 0 063W 0603 RESISTOR 47K 1 0 063W 0603 CHIP RESISTOR LR2512 RESISTOR 39K 1 0 063W 0603 RESISTOR 1M 1 0 063W RES 100K 1 0 063W 0603 RESISTOR 47K 1 0 063W 0603 RESISTOR 180
37. continuous product improvement may change specifications without notice As a result Raymarine cannot accept any liability for any differences between the product and the manual Warranty This unit contains no serviceable parts if the unit has failed replace PCB or rate gyro as necessary Introduction This manual describes the service and maintenance procedures for the Raymarine type S1 and S1G Course Computer General description The Course Computer processes information from the sensors in the autopilot system so it can steer the boat using the drive unit The Course Computer assembly consists of a plastic case a printed circuit board PCB The PCB carries a microprocessor electronic circuitry to control the drive unit a power amplifier for drive motor and a connector block for all inputs and outputs Type S1G assembly drawing tem Description Rate giro Murata Ring ferrite Connector cover Housing Fuse Power in 15A PCB assembly Fuse SeaTalk 2 A La eS Du Asc wa 08595 1 Spares Item Spare Accessory Part Number e A Connector cover Housing Fuse 15A Fuse 2 Gyro A18069 Comments less gyro Kionix from Aug 2005 Revision E PCBs Functional tests Introduction This section describes how to complete basic functional tests on the Course Computer aiding fault diagnosis Eguipment and tools ST6001 2 Control Head Rudder Reference
38. gh 909 as shown below 2 Slowly rotate the compass clockwise through 3609 As the compass is turned check that the displayed heading increases with no sudden changes in the reading If the rate gyro is fitted also rotate the Course Computer Compass check without rate gyro Compass check with rate gyro Hold the compass with the cable protruding Hold the course computer and downwards and rotate through 90 compass then rotate through 90 Check the control head display recognises the change Check the control head display recognises the change Repeat until the compass is rotated through 360 Repeat until the compass is rotated through 360 Von ti OPR a X VE Tw a 4 Note Ensure that you hold the compass with the cable protruding downwards Step 5 Rudder Reference gt WN HR 5 Check that the rudder offset value is set to zero To adjust use the Dealer Calibration screens M ove the rudder reference into the central position Check that the rudder baron the display is in the central position Move the rudder reference to the left and check that the rudder position baron the display moves to the left M ove the rudder reference to the right and check that the rudder position bar on the display moves to the right Note fthe rudder bar display moves the wrong way turn off the power reverse the red and green wires connected to the RUDDER inputs on the Course Computer switch on the po
39. n e 172 BE g3 4525 NY T CJ g co SZH KS JE A INH Slo 2 r E Els gt CUI en 3 ala vw BE EEC TCS E Ea SE Ca loo 5 EE d za 59 a RO B E S DS 5 A CIE dd 60 ae 873 531 a zi T 10 067 15 A EJ ICH 620 011 711 Ga S vc 5 m m Ed SIE ZzH pl i 901 br TS SIH 2 L J 803 607 c m S51 IZ JBL IJ 531 9 Ae m E 581 i mo ri 9 ri S oF GZHL E Z E 97 BJ Ev IL 823 571 9 py Le silk pea pen gt fae 51 Sala Se N 15384402 0 gel yJ 50 0 G810 70 N 11 ON 567 pajajag BE j E 4415 LNANOdNOD AaS ON Ar sejod bl Pappy Za dl 218845 aul ul 5urJq pajepdn Zu J anss pajepdn EQ Sg 16 8 anss 544 E010 BZ SINIWANOJ JLvd 551 a LNIWAN 3WNVY JI LOW SER 21
40. service exchange unit Component level replacement must only be carried out by the factory Step 1 Power checks Check the voltages at the following locations are correct Test point Voltage 5V DIG 49V 5 1V HD PWR 11 95V 12 05V PWR 0V OV Voltage test point 5V DIG HD PWR PWR OV locations Step 2 System checks 1 Check that the display shows a compass heading the actual heading displayed is unimportant at this stage and that a rudder angle bar is displayed This confirms that the Seatalk communications are functioning correctly Note From October 2005 revision E PCB s have Verado software installed This software does not require an external rud der reference device In standby mode the rudder reference bar will not be displayed Step 3 Rate gyro 1 Using a DVM measure the voltage at the rate gyro terminals black and yellow leads If the rate gyro is serviceable the nominal reading is 2 5 V 0 1 V 2 With the multi meter still connected turn the Course Computer slowly first clockwise then anticlockwise 3 Ifthe rate gyro unit is functioning correctly the voltage should increase from 2 5V as the Course Computer is turned in one direction and decrease from 2 5V asit is turned in the opposite direction If the signal levels are unstable or outside tolerances replace the gyro Refer to Tech Update TU232 Step 4 Compass 1 With the compass unit connected to the Course Computer rotate the compass throu
41. werand re check Step 6 Clutch Auto 1 2 3 Ensure that the rudder reference is in the central position Press AUTO M easure voltage at clutch terminals 12 V nominal then proceed to Step 7 Step Clutch Standby 1 2 Press STANDBY M easure voltage at clutch terminals If the voltage is 0 V proceed to Step 8 Step 8 H Bridge OY UM ga R rd Press AUTO Press 10 twice the motor should spin Press STANDBY the motor should stop Press AUTO Press 10 twice the motor should spin in the opposite direction M easure HD PWR whilst the motor is running Check this against the table in Step 1 Step 9 NMEA RECEIVE l 2 3 Enter a new waypoint into the C E Series unit Perform a Goto Waypoint command on the C E Series unit Verify that the waypoint information has been sent to the Course Computer by viewing the XTE DTW and BTW data pages on the Control Unit TRANSMIT Check that the heading displayed on the C E Series unit matches that of the Autopilot Step 10 EEPROM Test This test checks that the calibration settings are being stored correctly 1 2 Save the setting and exit calibration 3 4 Verify that the new drive type is still active Using the calibration screens change the Drive Type to a different value Remove and re instate power to the Course Computer Disassembly and reassembly CAUTION Electrostatic Discharge ESD This product contains components that can be
42. www raymarine com www raymarine com 17 Kionix Gyro new Murata Gyro early Ems CE laktas r Hoe s Egit ams no E _ Aas F EX DALA O de aet E im V a Mae sue dg icm NA GER 67 p O grota EP AH s is de Q a CEE ob 285 8885 des deel NOTES 7 S2G amp S3G Change R145 and R147 SIG Pilot Change R18 Murata Gyro 10K 0805 Kionix Gyro 11 3K 0805 Murata Gyro 100k 0603 Kionix Gyro 113k 0603 Gyro assembly onto PCB The new Kionix Gyro is mounted onto the PCB in the same orientation as the Murata Gyro With the Course Computer upright connector strip at the bottom the Gyro should be secured to the PCB with the Gyro loom amp connector uppermost Replacing faulty Murata Gyro with new Kionix Gyro on early Course Computer PCB SIG Replace R18 with 113K Resistor secure and connect Gyro as above S2G S3G 150G 400G Replace R145 amp R147 with 11 3K Resistor secure and connect Gyro as above Replacing faulty Course Computer PCB with new modified PCB and retaining early Murata Gyro SIG Replace PCB and change R18 with 100K Resistor secure and connect Gyro as above S2G S3G 150G 400G Replace PCB and change R145 amp R147 with 10K Resistor secure and connect Gyro as above Service Spares Gyro service spares will be supplied with the appropriate resistors therefore it is strongl
43. y recommended to check resistor values against the Gyro type when servicing the Course Computer Technical Update Issue Number TU232 Page 2 of 2 18 Diagrams 19 Drawing Number Title 45380016 SHT 1 45380016 SHT 2 45380020 SHT 1 45380020 SHT 2 45380020 SHT 3 45380020 SHT 4 M ini Course Computer surface mount component side M ini Course Computer conventional component side M ini Course Computer PSU H Bridge M ini Course Computer NM EA SeaTalk M ini Course Computer Fluxgate Rate Gyro M ini Course Computer M icro 20
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