Installation & Operation Manual
Contents
1. i ti WIRING DIAGRAMS rece cue tee P L Robert Shaw Gas Valve Wiring 2220202 2 6 1 ACCESSOT ES Cabinetry and Related Components eeu 7 2 Frypots Flues and Drain Valves 22 2 24 Gas Valve and Burner Components ess 73 TRIATHLON SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 After Purchase In order to improve service have the following chart filled in by the Frymaster Dean Authorized Service Technician who installs this equipment Authorized Service Technician FASC Address Telephone Fax Model Number Serial Number Gas Type 1 2 Ordering Parts Customers may order parts directly from their local factory authorized service center For this address and phone number contact your factory authorized service center or call the Frymaster Dean Service Hotline phone number 1 800 551 8633 To speed up your order provide the model number serial number gas type part needed item part number if known and quantity needed Model Number Type Serial Number Optional Equipment Item Part Number Quantity Needed 1 3 Service Information Call the Dean Service Hotline 1 800 551 8633 for the location of your nearest factory authorized service center To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem Model Number Type2. Serial Number Optional Equipment Nature of Problem 1 1 TRIATHLON SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 4 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A CAUTION Example of a CAUTION box WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A WARNING Example of a WARNING box DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction A DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another 1 2 TRIATHLON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 Product Description Dean Triathlon Series gas fryers are energy efficient tube style gas fired tabletop units design certified by the International Approval Services AGA CGA National Sanitation Foundation NSF and manufactured to their basic performance and application specifications All uni
3. 13 201 1728 Channel Sliding Door Right 14 200 2937 Brace Cross Top 15 824 0968 Topcap TC 25 16 210 1218 Door Sliding 7 3 TRIATHLON SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 3 Frypots Flues and Drain Valves gt 9 8 tem Number i 1 823 3290SP Frypot Assembly TC 25 2 200 1734 Shield Heat Flue 3 200 1725 Flue Front 4 200 1724 Flue Back 5 810 2128 Valve Drain 1 Nut amp Washers Included 6 813 0710 Nipple 1 x 2 NPT BM 7 813 0709 Elbow 1 45 8 823 3293 Handle Drain Valve 9 816 0547 Cap Vinyl Drain Valve Handle Red 7 4 TRIATHLON SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 4 Gas Valve amp Burner Components Part Number Description 1 807 3645 Gas Valve Natural MV D 1909 Gas Valve Propane MV 2 813 0031 Bushing 34 x NPT BM 3 813 0622 Nipple 2 x 1 2 NPT BM 4 813 0173 Union 1 NPT 5 813 0062 Elbow v2 90 6 810 2075 Manifold Gas Not Illustrated 7 5 TRIATHLON SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 4 Gas Valve amp Burner Components cont Item Part Number Description 7 813 0154 Plug 1 8 NPT Hex Head 8 813 0165 Elbow Street 90 9 813 0694 Nipple 12 x 25 NPT BM i 200 1745 Shie
4. may not drain properly Adjust to the high corner and measure with the spirit level If floor is uneven level the unit with the screw adjustments on each leg see illustration below Ensure minimum clearances as discussed in Chapter 2 are maintained during the leveling procedure Hold back up with adjustable wrench here 4 Adjust here to level fryer Do not exceed 1 adjustment 3 1 TRIATHLON SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 2 Leveling the Fryer cont D Re leveling If the fryer is moved re level the fryer following the above instructions E The install must be reviewed at the time of installation to ensure it meets the intent of these instructions CAUTION Fryers must be at room temperature empty of oil and lifted during movement to avoid damage and possible bodily injury A DANGER Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur This fryer may tip and cause personal injury if not secured in a stationary position 3 3 Gas Connections A The gas supply service line must be the same size or greater than the fryer inlet line This fryer is equipped with a 3 4 19 mm male inlet The gas supply line must be sized to accommodate all the gas fired equipment that may be connected to tha
5. 5 21 o D 5 Qo O D a 3 lt 2 v Model TC25 Parts Section Included SIDAL SEO SOLIOS DEAN CFESA Dean a member of the Commercial Food Equipment Service Association recommends using abs RR CFESA Certified Technicians Price 6 00 819 5683 MARCH 2002 24 Hour Service Hotline 1 800 551 8633 Please read all sections of this manual retain for future reference This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified Installation maintenance and repairs should be performed by your DEAN FACTORY AUTHORIZED SERVICE CENTER ZM CAUTION Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance A CAUTION Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak This information can be obtained from the local gas company or gas supplier A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment A WARNING Safe and satisfactory operation of your equipment depends on proper installation Installation MUST conform with local codes or in absence of local codes with the National
6. Fuel Gas Code ANSI Z223 1 The Natural Gas Installation Code CAN CGA B149 1 The Propane Installation Code CAN CGA B149 2 or The latest edition of the National Electric Code N F P A 70 A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil ZA WARNING Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter DEAN Triathlon Series Gas Fryers Installation Operation Manual 1 1 1 2 L3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 2 7 3 1 3 2 3 3 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 TABLE OF CONTENTS INTRODUCTION After Purchase IMPORTANT INFORMATION Product Description Principles of Operation Rating Plate Final Preparation Extending Oil Shortening Life Opening Beginning the Workday Filtering Basics DEAN Triathlon Series Gas Fryers Installation Operation Manual 7 1 7 2 7 3 7 4 7 5 TABLE OF CONTENTS cont Page PREVENTATIVE
7. RYERS CHAPTER 2 IMPORTANT INFORMATION 2 4 Pre Installation cont B Clearances The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations Commercial installation only not for household use Installation on a non combustible platform when equipped with factory supplied 4 inch 10 2 cm adjustable legs Non combustible construction with no minimum clearance of the sides and rear and combustible construction with a minimum clearance of 6 inches 15 cm side and 6 inches 15 cm rear when equipped with factory supplied 4 inch 10 2 cm adjustable legs ZA CAUTION Local building codes usually prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type whether a broiler or the open burner of a range C Installation Standards 1 U S installations must meet 2 Canadian installations must meet American National Standard Institute ANSI Z83 11 American Gas Association 8501 E Pleasant Valley Road Cleveland 44131 National Electrical Code ANSI NFPA 70 American National Standard Institute 1430 Broadway New York NY 10018 NFPA Standards 96 and 211 National Fire Protection Association 470 Atlantic Avenue Boston MA 02110 CAN 1 B149 Installation Codes Canadian Gas Association 55 Scarsdale Road Don Mills ONT M3B 2R3 Canadian Electric Code 22 1 part 1 Canadian Standards Ass
8. ages immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Remove all plastic skin from sides front and doors of the fryer s Failure to do this prior to initial fryer operation will make the plastic very difficult to remove later 2 4 TRIATHLON SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 1 Installing the Fryer A Initial Installation Legs are installed at the factory After unpacking check the legs to ensure they are properly tightened B Relocating the fryer Lift the fryer to remove all weight from each leg before moving Do not slide the fryer on the legs C Ifa leg becomes damaged contact a service agent for immediate repair replacement 3 2 Leveling the Fryer A All Installations It is recommended to place the fryer on an even platform B Place a spirit level across the top of the fryer and level the unit both front to back and side to side If the unit is not level it may not function efficiently and the oil
9. ainer or cut it into small pieces and pack it below the heat tubes between the tubes and on top of the tubes leaving no air spaces around the tubes Do not disturb or bend the sensing bulbs C If the shortening is not melted first turn the burners ON for about 10 seconds OFF for a minute etc until the shortening is melted If you see smoke coming from the shortening while melting this way shorten the ON cycle and lengthen the OFF cycle Smoke indicates potential scorching of the shortening which will shorten its useful life D Before starting operation turn the operating thermostat to the probable working temperature wait for the temperature to stabilize then check with a high quality immersion thermometer to ensure that the thermostat is properly calibrated 4 4 Extending Shortening Oil Life Although 350 F 177 C is the recommended temperature for most cooking operations set the fryer at the lowest possible temperature which produces a high quality end product This ensures maximum life of shortening When the fryer is not in use set the thermostat to a lower temperature than that used during cooking Light loads too may be cooked at lower temperatures A good operator should experiment to determine the optimum temperature and load conditions for the various food items 4 5 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 5 Opening Beginning the Workday At the beginning of each work day al
10. ces of the cabinet Do not use cleaners steel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more frequently when under heavy use 5 1 2 Weekly A Completely drain the oil from the fryer into a suitable container for disposal Do not use a glass or plastic container B Clean the fry vessel by following boil out procedures in Chapter 4 2 A CAUTION Never allow water to boil down and expose the heating tubes Fry vessel damage will result 5 1 3 Periodic The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 5 1 TRIATHLON SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 4 Stainless Steel Care A WARNING DO NOT let water splash into the tank of hot oil It will splatter and can cause severe burns All stainless steel fryer cabinet parts should be wiped regularly with hot soapy water during the day and with a liquid cleanser designed for stainless steel at the end of each day A Do not use steel wool abrasive cloths cleansers or powders B Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove C If itis necessary to scrape the stainless steel to remove any encrusted materials soak the area first to soften the deposit then use a
11. e drain valve see photo below completely and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control sensing bulbs see photo below into the vessel are tight Drain valve handle red Sensing bulb location in fry vessel 4 1 1 Pilot Lighting Procedures Initial Pilot Lighting All Dean fryers are tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions low gas pressure differences in altitude and variations in gas characteristics These adjustments correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer and or the dealer and are not covered by the Dean warranty The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve then to the pilot and main burners The pilot is located high in the cabinet left center at the base of the fryer vessel Pilot and thermopile location arrow 4 1 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 1 Pilot Lighting Procedures cont Light the pilot as follows 1 Turn off the manual shut off valve on the incoming service line 2 Turn the operating thermostat off Operating thermostat in OFF positi
12. for burner ignition or performance do not get too close to the burners Slow ignition can cause possible flashback increasing the potential for facial and body burns 4 2 Boil Out Procedure A Pour cleaning solution into the fry vessel and add water to the bottom OIL LEVEL line scribed in the back of the fry vessel B Set the operating thermostat dial temperature controller to 225 F 107 C just above that of boiling water C The main burner will ignite D Reset the temperature controller to 200 F 93 C when the solution starts to boil 4 3 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 2 Boil Out Procedure cont E The burners will maintain the boil out solution at a simmer Simmer the solution for approximately 45 minutes Wearing protective gloves scrub the sides of the fry vessel and the tubes with the L shaped Teflon brush being careful not to disturb the temperature sensing probe and the high limit thermostat USE CARE NOT TO SPLASH SOLUTION WITH BRUSH SOLUTION IS HOT F Do not allow the water level to decrease below the bottom OIL LEVEL line in fry vessel during boil out operation G After boil out is complete turn the thermostat dial to OFF and drain the solution from the fry vessel Place a metal pan or bucket under the drain port to collect the water from the fry vessel H Close the drain add fresh water without boil out solution and wash all surfaces of the fry vessel Drain a
13. g from solidifying in the lines 4 6 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 7 Closing End of Day When closing at night Filter the oil in all fryers and drain the flexible hose lines portable filters Cover oil filled open fry vessels Turn the control knob on the gas valve to OFF 4 8 Fryer Shutdown When closing down for periods longer than overnight Drain the shortening and clean the vessel thoroughly Discard or filter the shortening then return filtered shortening to fry vessel Install fry vessel cover to prevent shortening contamination Non stainless Fry Vessels Only If shortening is discarded lightly coat the inside of non stainless mild steel fry vessels with fresh shortening after cleaning to prevent rusting Turn the control knob on the gas valve to OFF Turn the manual valve on the incoming gas service line to OFF Disconnect the portable filter power cord if used from the wall socket 4 7 TRIATHLON SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 General Any equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception Your Triathlon fryer should be kept clean during the working day and thoroughly cleaned at the end of each day Below are recommendations for daily weekly and periodic preventative maintenance 5 1 1 Daily A Remove and wash all removable parts B Clean all exterior surfa
14. gain I Refill the fry vessel with fresh water and vinegar to neutralize any residual boil out solution Wash all surfaces of the fry vessel Drain completely and wipe down all surfaces of the fry vessel to completely eliminate water from the vessel A CAUTION All drops of water MUST be removed from fry vessel before filling with cooking oil Do not turn fryer on to dry extensive damage will occur to fry vessel and burner tubes and ALL applicable warranties will be voided NOTE For a fresh start and prolonged fry vessel life it is recommended that the boil out procedure be performed each time the oil shortening is changed A WARNING Do not go near the area directly over the flue outlet while the fryer is operating Always wear oil proof insulated gloves when working with the fryer filled with hot oil Always drain hot oil into a metal container Hot oil can melt plastic buckets and crack glass containers 4 4 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 3 Final Preparation ZA WARNING NEVER set a complete block of solid shortening on top of heating tubes To do so will damage the heating tubes and fry vessel and void the warranty 4 3 1 Filling Fryer with Cooking Oil Shortening A When using a liquid shortening cooking oil fill the fryer to the bottom OIL LEVEL line scribed into the back of the fryer vessel B When using a solid shortening first melt it in a suitable cont
15. ld Heat Pipe Inlet 10 810 2219 Orifice Assembly Natural 47 i 1826 5 Orifice Assembly Propane 56 11 810 2225 Collar Aligning Orifice 12 823 3292 Bracket Burner 13 810 2336 Spreader Flame 14 810 2286 Burner Center 810 2285 Burner Right P 810 2279 Burner Left 15 823 3602 Shield Front 16 810 0179 Plug Button 1 Diameter Hole Front Shield 17 810 2043 Clamp Pipe 12 Not Illustrated 7 5 Thermostat High Limit Pilot and Related Components Item Part Number Description 807 3515 Thermostat Sunne E 816 0546 Knob Thermostat 810 2047 Spring Thermostat Probe Bulb Mounting 2 807 3516 High Limit 4359 i 810 2046 Spring High Limit Probe Bulb Mounting 200 1219 Bracket Thermostat and High Limit 810 2158 Pilot Assembly Natural 200 1732 Bracket Pilot Assembly k 810 2033 Thermopile Not Illustrated 7 6 Dean 8700 Line Avenue Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE T PRINTED IN THE UNITED STATES 1 800 551 8633 a MARCH 2002
16. lter bank Per NFPA Standards No 96 a minimum of 18 inches 45 cm should be maintained between the flue s and the lower edge of the exhaust hood filter Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 6 Equipment Installed at High Altitudes A The fryer input rating BTU hr is for elevations up to 2 000 feet 610 m For elevations above 2 000 feet 610 m the rating should be reduced four percent for each additional 1 000 feet 305 m above sea level The correct orifices are installed at the factory if operating altitude is known at time of the customer s order 2 3 TRIATHLON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 7 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed B After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility is between the carrier and the dealer If your equipment arrives damaged 1 File claim for dam
17. ntrol valve protects the fryer against pressure fluctuations If the incoming pressure is in excess of Ve PSI 3 45 kPa 35 mbar a step down regulator will be required CAUTION The fryer must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at pressures equal to or less than 2 PSI 3 45 kPa 35 mbar The fryer and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the gas supply system at test pressures in excess of 12 PSI 3 45 kPa 35 mbar E Manifold Pressure Your local service technician should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures Natural gas units require 3 5 W C 8 71 mbar and propane requires 10 W C 25 mbar 2 When installing a pressure regulator ensure the arrow forged into the bottom of the regulator body is pointing downstream towards the fryer The air vent cap is also part of the regulator and should not be removed 3 vent line from the gas pressure regulator is used it should be installed in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition A WARNING Use a diluted soap solution to find potentially dangerous gas leaks when making new connections F Regulators can be adjusted in the field bu
18. ociation 178 Rexdale Blvd Rexdale ONT M9W IR3 3 CE EXPORT STANDARDS Fryer installation must conform with local codes or in the absence of local codes to the appropriate national or European Community CE standards 2 2 TRIATHLON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 5 Air Supply and Ventilation Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as well as for service and maintenance A B Do not connect this fryer to an exhaust duct Correct installation and adjustment will ensure adequate airflow to the fryer system A commercial heavy duty fryer must vent its combustion wastes to the outside of the building A deep fat fryer must be installed under a powered exhaust hood or an exhaust fan must be provided in the wall above the unit as exhaust gas temperatures are approximately 500 900 F 260 482 C Check air movement during installation Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer Never store items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored near the fryer Adequate distance must be maintained from the flue outlet of the fryer s to the lower edge of the fi
19. on 3 Depress the pilot gas cock dial on the combination control valve and turn to OFF 4 Wait approximately 5 minutes for accumulated gas to disperse Note Inspect high limit thermostat temperature probe location prior to filling fry vessel with water or oil Ensure that connecting hardware is intact and properly tightened and the bulbs are properly attached 5 Fill the fry vessel with oil shortening or water to the bottom OIL LEVEL line scribed on the vessel back NOTE See Section 4 3 1 for specific instructions when using solid shortening Ensure that heating tubes are covered in liquid or shortening prior to engaging burners Fill the fry vessel with oil or water to the bottom OIL LEVEL line 4 2 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 1 Pilot Lighting Procedures cont 6 7 10 11 Turn the gas cock dial on the control valve to Open the manual shut off valve on the incoming service line Apply lighted match or taper to the pilot burner head Pilot then depress and hold the dial until the pilot stays lit approximately 1 minute Gas cock dial in the ilot position If the pilot fails to stay lit depress the dial and re light the pilot depressing the dial longer before releasing When the pilot stays lit turn the gas cock dial to ON Turn the operating thermostat on and then ensure the main burners ignite from the pilot ZA WARNING When checking
20. t gas supply Consult your contractor gas company supplier or other knowledgeable authorities A CAUTION All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a soapy solution before lighting any pilots B Rigid Connections Check any installer supplied intake pipe s visually and clean threading chips or any other foreign matter before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure is applied Seal pipe joints with a sealant resistive to LP gas When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve 3 2 TRIATHLON SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 3 Gas Connections cont C Manual shut off valve This gas service supplier installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency D Regulating Gas Pressure The fryer and shut off valve must be disconnected from the gas supply during any pressure testing of the system 1 External gas regulators are not normally required on this fryer A safety co
21. t it is recommended that they not be tampered with unless the part is known to be out of adjustment or serious pressure fluctuations are found to exist and can be solved no other way 3 3 TRIATHLON SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 3 Gas Connections cont G Only qualified service personnel should make adjustments to the regulators H Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment A WARNING If gas odors are detected the gas supply must be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem I After connecting the fryer to the gas supply bleed the gas line of air to ensure that the pilot will ignite quickly 3 4 TRIATHLON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 Initial Start up A Cleaning New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Before any food preparation wash thoroughly with hot soapy water to remove any film residue and dust or debris then rinse out and wipe dry Also wash any accessories shipped with the unit Close th
22. ts are shipped completely assembled with accessories packed inside the fryer vessel All units are adjusted tested and inspected at the factory before shipment NOTE The on site supervisor is responsible for ensuring that operators are made aware of inherent dangers of operating a deep fat fryer particularly aspects of oil filtration draining and cleaning of the fryer 2 2 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light A flame spreader slows the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil better 2 3 Rating Plate The rating plate is found on the right side panel of the fryer Information provided includes the model and serial number of the fryer BTU hr input of the burners outlet gas pressure in inches W C mbars and whether the unit has natural or propane gas orifices A DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate 2 4 Pre Installation A General Only a licensed gas fitter should install any gas fired equipment 1 A manual gas shut off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service 2 1 TRIATHLON SERIES GAS F
23. ways check the fryer to ensure 1 The combination or main gas valve is OFF 2 Fry vessel is filled with liquid oil to the bottom OIL LEVEL line scribed into the rear wall of the fry vessel tank To light the fryer 1 Open the manual shut off valve on the incoming service line 2 Light the pilot See Section 4 1 1 for pilot lighting procedures After the pilot is lit 1 Turn the gas cock dial to ON 2 Turn the thermostat to the desired cooking temperature Watch to ensure the main burner ignites from the pilot 3 Allow the oil shortening filled fry vessel to heat for approximately 30 minutes before cooking Oil temperature will stabilize at the desired setpoint ensuring quality cooking 4 6 Filtering Basics CAUTION When filtering never leave the filter unit unattended Oil moving through the lines can knock the flexible return hose out of the fryer spraying hot oil and causing severe burns For filtration instructions and troubleshooting see your operating manual provided with the filter unit Basic rules of filtering are The shortening should be filtered at least daily or even more frequently if cooking is heavy Filtering ensures long shortening life better tasting food and minimizes flavors being transferred from batch to batch If using solid shortening always ensure the hose lines are clear before de activating the filter system Also hang flexible hose lines up to drain to prevent solid shortenin
24. wood or nylon scraper only 5 2 TRIATHLON SERIES GAS FRYERS CHAPTER 6 WIRING DIAGRAMS 6 1 Robert Shaw Gas Valve Wiring Combination Gas Valve PILOT KNOB Operating Thermostat High Limit Yellow Braided THERMOPILE Orange Braided 6 1 TRIATHLON SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 1 Accessories Item Part Number Description 1 803 0282 Basket Fry 4 1 8 x 5 3 8 x 11 2 803 0273 Rack Basket 3 210 1758 Joiner Strip TC Series 4 210 1220 Basket Hanger 5 803 0278 Brush Frypot L Shaped Teflon 6 106 1915SP Cover Frypot E 803 0197 Fryer s Friend Clean out Rod Not Illustrated 7 1 TRIATHLON SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 2 Cabinetry and Related Components 7 2 TRIATHLON SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 2 Cabinetry and Related Components cont Item Part Number Description 1 211 2943 Panel Side Left 2 212 2943 Panel Side Right 3 810 2106 Leg Adjustable 4 200 3035SP Channel Lower Front amp Back 5 201 2944 Channel Top Leg Right 6 200 2945 Channel Upper Front amp Back 7 202 2944 Channel Top Leg Left 8 200 3028 Back Cabinet i 809 0816 Screw 10 16 x v2 Hex Head E 809 0888 Clip Tinnerman 9 823 3655 Flue Cap 10 200 3122 Deflector Heat Japan 11 202 1728 Channel Sliding Door Left 12 200 2940 Cover Insulation
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