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CE5000 Series

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5. J1101 J1102 1 1 2 2 B2B XH A IL G 2P S3T2 SA J1103 J1104 1 1 2 2 3 3 4 4 4 L G 4P S3T2 SA 5043 11 41201 41202 1 1 2 2 2 2 21203 1 2 2 5043 12 11 2 11 120 Encoder Flexible Cable Section PN5043 10 1 2 3 PENB HEDS 9720 P50 CE5000 UM 251 9370 11 12
6. 8 Units mm Dimensional accuracy 5 mm CE5000 60 P III 585 5 Y zh Units mm Dimensional accuracy x5 mm 1 3 CE5000 UM 251 9370 1 INTRODUCTION CE5000 120 1487 744 1194 Units mm Dimensional accuracy 5 mm CE5000 120AP 1487 1189 1020 gt Units mm Dimensional accuracy 5 mm CE5000 UM 251 9370 1 4 2 PARTS NAMES FUNCTIONS 2 PARTS NAMES and FUNCTIONS 2 1 Parts Names and Functions Front View Cutting mat Grit roller Push rollers Pen carriage Media set lever Pen holder besse di Control panel i NJ o epo Eoo W 2 0 NC Serial RS 232C pa interface connector leme USB interface connector J D N gt The above illustration is of the CE5000 120 model ah Cutting mat Cutting or plotting is performed on this mat Grit roller Feeds the medium backward or forward Push rollers Pen carriage Pen h
7. No Part No Description 40 60 120 120AP Remarks 1 095002122 Push Roller 2 2 3 3 2 621360021 Cutting Mat 40 1 621350041 Cutting Mat 60 1 621351051 Cutting Mat 120 1 621250520 Cutting Mat 120AP 1 3 095013010 Roller 13 7 7 7 7 4 621233201 Y Belt 40 1 621113022 Y Belt 60 1 621153202 Y Belt 120 1 1 5 791230710 Drive Pulley 1 1 1 1 6 792130700 Board 5000 60 120 1 1 CE5000 60 120 792130713 Main Board CE5000 40CRP 1 CE5000 40CRP 792130715 Main Board CE5000 120AP 1 CE5000 120AP 7 682900551 Fan KLDC24Z4 913A 1 1 2 2 8 692132330 Y Flexible Cable 40 60 1 1 FPC504303 692132340 Y Flexible Cable 120 120AP 1 1 FPC504304 9 682132200 Power Supply 1 1 1 1 SNP Y119 10 692132350 Cam Sensor Flexible Cable 1 1 1 1 FPC504305 11 692132360 Push Roller Sensor Flexible Cable 1 1 1 1 FPC504306 12 692132320 Control Panel Flexible Cable 1 1 1 1 FPC504302 13 561080004 Paper Sensor 2 2 2 2 PS117ED1 14 792130704 X Motor for CE5000 40 60 1 1 DMN37JE 001 792130705 X Motor for CE5000 120 1 1 UGFMED B5LGRA5 15 792130704 Y Motor for CE5000 40 60 120 1 1 1 1 DMN37JE 001 16 792130702 Pen Block Assy for CE5000 40 60 1 1 792130703 Pen Block Assy for CE5000 120 1 792130716 Pen Block Assy for CE5000 120AP 1 17 792130707 Y Relay Boa
8. 11 9 11 2 8 Relay and Sensor Board Section 11 10 11 2 9 Control Panel Membrane Switch Panel Section eee 1141 CE5000 UM 251 9370 11 2 10 120 Relay Board ET 11 2 11 120 Encoder Flexible Cable Section PN5043 10 CE5000 UM 251 9370 vi 1 INTRODUCTION 1 INTRODUCTION CAUTION DOUBLE POLE NEUTRAL FUSING 1 1 Main Specifications CE5000 40CRP 60 120 Item CE5000 40CRP CE5000 60 CE5000 120 Range of guaranteed precision 356 mm x 5 m 584 mm x 5 m 1194 mm x bm Compatible media widths Minimum 50 mm Minimum 50 mm Minimum 85 mm Maximum 482 mm Maximum 712 mm Maximum 1346 mm 19 inches 28 inches 52 inches Specifiable cutting speeds 1 10 15 20 25 30 35 40 45 50 55 60 cm s 1 10 15 20 25 30 35 40 45 50 55 60 cm s Cutting force 0 2 to 2 3 N 0 2 to 4 4 N 20 gf to 300 gf 31 levels 20 gf to 450 gf 38 levels Minimum character size Approximately 5 mm for alphanumeric characters varies depending on the medium font etc Mechanical resolution 0 005 mm Programmable resolution GP GL 0 1 0 05 0 025 0 01 mm HP GL 2 0 025 mm Supersteel cutter blades Compatible pen type Water based fiber tip pens Marking film PVC fluorescent or reflective film up to 0 25 mm in thickness excluding high luminosity reflective film RS 232C USB
9. Cutting or plotting is performed on this mat Feeds the medium backward or forward Pushes the medium against the grit rollers Moves the cutter pen to the left and right Hold the cutter pen and moves it up and down Holds the pen and moves it up and down Used to mount the pen before it is used Raises or lowers the push rollers during loading of a medium Used to operate the cutting plotter and set functions Used to connect a USB cable Used to connect an RS 232C serial interface cable Used to load roll media Used to hold a roll medium in place left and right one each 2 3 2 PARTS NAMES FUNCTIONS Rear View CE5000 120AP A Power switch x LT p AC power inlet Stand Alignment shaft AC power inlet Connects the power cord to the cutting plotter Power switch Turns the power supply to the cutting plotter on or off Stand Supports the cutting plotter unit Alignment shaft Used when loading roll media Basket Used to catch media after it has been cut CE5000 UM 251 9370 2 4 2 PARTS NAMES FUNCTIONS 2 2 Assembling the Stand CE5000 60 120 Standard Stand Construction The stand is made up of the following parts Stand feet L R Stand side bar L R Center bar 5000 60 CE5000 60 CE5000 120 C
10. FEED BLADE WEAR SETUP The Registration Mark Sensor function is an option AUTO PRE FEED ARK MODE TANGENTIAL ARK POSITION auro REG MARK ARK TYPE CLEAR BUFFER ARK SIZE t axis ALIGNMENT ARK DIST ADJ pisrANcE ADJUST ARK OFFSET t PAGE LENGTH SENSOR ADJ PLor AREA ARK SENSOR ADJ2 AUTO 5 ARK SENSOR ADJ MIRROR cory COMMAND GP GL COMMAND HP GL Rs 232c SIZE ORIGIN PT command 3 OPERATIONS CE5000 UM 251 9370 3 3 t SET BLADE GROUP PEN UP DOWN FACTOR TEST COND PAT CLEAR GROUP PEN UP SPEED SELF TEST OFFSET FORCE DUMP OFFSET ANGLE CUT MODE STEP PASS PRESS TEST CUT INIT DOWN FORCE LENGTH UNIT 5000 120 CLEAR BUFFER FEED amp CUT BLADE WARE SETUP t PEN UP DOWN t CUT LINE PAT t TANGENTIAL t INIT
11. CE5000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 1 2 Block Diagram for CE5000 40 60 INVHOVIG 09 07 00083D 104 20 6 0 YOSNAS WYO 90670504 aol declc WOU vO Ev0SNd QuvO8 AV Tau TANVd 10941409 HOSN3S X YOSNAS YAdVd X 9655 54 50570595 NIYIN S0 v0SNd 0670504 Quvog AV Tat A 426 04 02 Quvoag AlddNS H3MOd er L00 30Z ENIAG c vosvo HOLOW X 04 00 3 YOLOW A vcevosvo 5500 06 LcVMfP 90570595 SO vOSVO ole 20 vOSVO VE L6 VZVCOQ A L0 gr0SVO 6LLA dNS t08r0SVO NOL vZL ON 808r0SVO 60 E VOSNd HOSN3S HVIN 90670504 YOSNAS 9 OW o9r 90 05 H3TIOH HONId 11 2 CE5000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS dl 11 3 it Diagrams 11 2 21
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13. In GP GL command mode In HP GL command mode uu ENABLED ODEL 7421516 t DOWN PRIORITY MANUAL PRIORITY MANUAL NIT B 2mm UP MODE DISABLED UP MODE DISABLED EDIA ENABLED HOME ENABLED CIRCLE AUTO EDIA ENABLED HOME ENABLED B W S DISABLED B W S DISABLED CE5000 120AP In GP GL command mode In HP GL command mode ENABLED MODEL 7586 W PEN UP PRIORITY COMD t t PRIORITY COMD UP MODE DISABLED UP MODE DISAB MEDIA ENABLE MEDIA ENABLED HOME ENABLED t t HOME ENABLED CIRCLE DEFAULT B W S DISABLED DISABLED CROSSCUT 20 CROSSCUT FORCE20 Pause KEY MENU PAUSE KEY 2 Scroll up or down to select the required menu using the NEXT PREV keys 3 Select the setting details using the A and V keys and press the ENTER key to register the setting To cancel press the NEXT or PREV key The next menu is displayed 4 Once all the settings have been made turn off the cutting plotter CE5000 UM 251 9370 3 5 3 OPERATIONS e Enabling Disabling the and
14. 02mm O 000 000 3 omm 02mm 07 00 000 5 0 2 0 2mm 0 00 0 00 C o sma 00 7 Of 02mm 02mm 000 000 02mm 02mm Of 0 00 0 00 Mark Mode 1 7 7 8225 1 00 1 00 CE5000 UM 251 9370 8 5 9 TROUBLESHOOTING 9 TROUBLESHOOTING 9 1 The Plotter is Turned On But Doesn t Operate Symptom Verificationitem 0 The control panel s LED lamp does not light or the LCD does not display anything securely connected to the main board and the control panel broken 4 Is the AC line electrical output correct CE5000 UM 251 9370 9 1 Check that the power cord is securely connected to the plotter s AC line inlet Verify item 2 Connect the flexible cable securely Verify item 3 Verify item 4 Replace the FPC504302 flexible cable Change the AC line Verify item 5 5 Does the power supply unit have No a 5 V output Ger Replace the power supply unit Replace the main board 9 TROUBLESHOOTING 9 2 Media Loading Operations Symptom Verificationitem The media drops to the 1 Is the front edge of the media Yes Replace the media front of the plotter curled Verify item 2 2 Is the front media sensor dirty Clean the front media s
15. 6 Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft M3L6 binding head screw Cam sensor plate CE5000 UM 251 9370 6 12 6 DISASSEMBLY AND REASSEMBLY 7 Detach the right side cam shaft holder Right cam shaft holder Cam shaft 8 Pull out the cam shaft from the right side 9 Detach the push roller arm spring from the push roller arm 10 Detach the E ring from the push roller arm shaft Push roller arm shaft E ring 11 Detach the push roller arm shaft from the push roller arm and detach the push roller arm push roller arm base and the cam How to reinstall the push roller arm 1 Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below 2 Spread a suitable quantity of silicon grease on this part 2 Reattach the push roller arm in the reverse order in which it was detached CE5000 UM 251 9370 6 13 6 DISASSEMBLY AND REASSEMBLY 6 2 4 How to Replace the Cam Sensor Board How to detach the cam sensor board 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the flexible cable from connector J701 on the cam sensor board M3L6 binding head screw Cam sensor board 3 Remove the M3L6 binding head screw attaching the cam sensor board How to reinstall the cam sensor board 1 Reattach the cam sensor board in the reverse order in which it was detached CE50
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17. Commands when the COMMAND setting is GP GL This function enables or disables the and commands when the COMMAND setting is GP GL If the first part of the data is lost these commands may be having an adverse effect In this case set this function to DISABLED the default setting is ENABLED Moving the Pen While Raised or Lowered in Response to the W Command when the COMMAND setting is GP GL This function selects whether upon receipt of the W command for the drawing of arcs the cutting plotter moves the pen to the specified starting position raised or in the pen status raised or lowered that was in effect immediately prior to receipt of the W command When PEN DOWN is selected the pen is moved to the starting position for the drawing of arcs in the pen status raised or lowered that was in effect immediately prior to receipt of the W command When PEN UP is selected the pen is moved to the starting position for the drawing of arcs in the raised status This setting is only effective if a cutter blade has been selected in the cutter pen settings The default setting is PEN UP Model ID Response when the COMMAND setting is HP GL This function sets the response to the command when the COMMAND setting is HP GL When 7550 is set the command response is 7550 When 7586 is set the command response is 7586 The default setting is 7550 e SETTING PRIORITY This functio
18. 5 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 17 6 DISASSEMBLY AND REASSEMBLY 6 2 7 How to Replace the Y relay Board How to detach the Y relay board 1 Detach the center cover see Subsection 6 1 3 or 6 1 4 2 Detach the pen block cover see Subsection 6 2 5 3 Disconnect all the cables from the Y relay board To disconnect the Y flexible cable Remove the wiring harness tiewrap and detach the core attached with double sided adhesive tape to the Y relay board 4 Remove the push roller sensor flexible cable attached with double sided adhesive tape to the Y slider Y flexible cable verte binding head screw Core Z2 5 Remove the two M3L6 binding head screws attaching the Y relay board How to reinstall the Y relay board 1 Reattach the Y relay board in the reverse order in which it was detached CE5000 UM 251 9370 6 18 6 DISASSEMBLY AND REASSEMBLY 6 2 8 How to Replace the Cutting Mat How to detach the cutting mat 1 Detach the center cover see Subsection 6 1 3 or 6 1 4 2 Detach the front guide see Subsection 6 1 5 or 6 1 6 3 Detach the pen block see Subsection 6 2 5 4 Peel off the cutting mat from the vacuum base Cutting mat Vacuum base How to reinstall the cutting mat 1 Clean the surface of the vacuum base with alcohol where the cutting mat was attached 2
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20. 6 2 3 Howto Replace the Push Roller Arm nnne 6 12 6 24 How to Replace the Cam Sensor Board sese 6 14 625 Howto Replace the Pen Block I nitentes tits iis 6 15 6 26 How to Replace the Push Roller 50 6 17 6 27 How to Replace the e CU 6 18 6 2 8 Howto Replace the Cutting Mat I U a 6 19 6 2 9 Howto Replace the Control Panel Relay Board LCD and Membrane Switch 6 20 6 2 10 How to Replace the GE 6 22 6 2 11 How to Replace the e TE 6 24 6 2 12 How to Replace the Ou 6 26 6 2 13 How to Replace the Y flexible Cable ener 6 28 6 2 14 How to Replace the Vacuum Fan 6 31 6 2 15 How to Replace the Main Board seen 6 32 6 2 16 How to Replace the Power Supply I 6 33 6 2 17 How to Replace the Drive I Inna 6 34 7 ELECTRICAL 5 7 1 7 1 DIP Switch Settings 71 72 Det of Items Requiring Readjustment eene 71 7 3 Explanation of the Values of the Main Board Settings 7 2 74 Clearing the Non Volatile RAM rennen 7 3 7 5 Adjusting the Pen
21. CE5000 40 60 14 621230090 Cam Shaft 60 1 CE5000 60 621230240 Cam Shaft 40 1 CE5000 40 15 095000040 Cam Shaft Spring 1 16 309011003 Bearing 105 412 2 CE5000 40 60 17 035032260 Tension Pulley 1 CE5000 40 60 18 621350021 Right Side Plate 1 CE5000 40 60 120 120AP 19 621350030 Vacuum Base 60 1 CE5000 60 621360010 Vacuum Base 40 1 CE5000 40 20 621112111 Push Roller Arm Base 2 CE5000 40 60 21 621350301 Y Drive Bracket 1 22 621234222 Lever 1 23 621234630 Push Roller Position Label 23 3 CE5000 60 621234640 Push Roller Position Label 148 1 CE5000 60 621234710 Push Roller Position Label 40 1 CE5000 40 24 621230133 Cam Sensor Plate 1 25 621230123 CamLever 1 26 621232000 Drive Roller 60 1 CE5000 60 621232100 Drive Roller 40 1 CE5000 40 27 621112100 Push Roller Arm 2 CE5000 40 60 28 621232012 X Drive Pulley 1 29 621233431 Y Tension Bracket 1 30 621233423 Y Tension Arm 1 31 621230111 Cam 2 CE5000 40 60 32 621112120 Push Roller Arm Shaft 2 CE5000 40 60 33 621112021 Bearing Stopper 2 34 621350041 Cutting Mat CE5000 60 1 CE5000 60 621360021 Cutting Mat 40 1 CE5000 40 35 621230101 Cam Shaft Bush 2 36 621112011 Drive Roller Holder 1 CE5000 40 60 37 621112040 Rubber Spacer 1 CE5000 40 60 38 621230140 Left Slider Stopper 1 39 621230150 Right Slider Stopper 1 40 621112140 Push Roller Spring 2 DE 645 41 095002122 Push Roller 2 CE5000 40 60 4
22. HONId Ei 8 L tot ND 9 0 9 0 19 t RER gt EIER A 2 Nad Nado m 4 1 or Avo La d ele ano LE F Seu P SET t 79001 98051 ter x v6H 0 Dr 58091 T SD su vH S6H 29091 SON Des a AL V LINS NWASO t 28001 SON SON 4 19021 wu igqo1 Su ogao1 A 5 80906794 5 A9LJnzv 20 lt er T 1 am se TE Wi zuo ano zii saa L zm ran ran 1 ove SOA Ces anon 28091 res HONId 19091 ey HONTA x 2 9 75 t ZAA We GES 001 secu 4 oF 1 0 75 99 H 4 E SL St SOA BACH er O1NOOX Sun ru N SIMON gi ZINOOM NO eo m asasnva L t TEMA 2 5 1 60 1 onv wo 8 ZINOOX c ano 1 5 551 41 LO Aa 8 HNOOX N cim 5 Srid ess t 10 h 14 OINOOM E gt QNO gt gt Zivoo1 2 ir 1 N Youd uus o g1 LAS L1J0 e 3890517795 Z Seene or vi q 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 2 3 Main Board CPU Block Section PN5043 01A Levolv O08 VLO EVOSNd
23. Move the pen position into this area 10 Press the ENTER key to scan the printed cross mark The plotter then plots a new cross mark based on the reading of the printed cross mark The following menu is displayed X 00 0 00 0 CE5000 UM 251 9370 7 10 7 ELECTRICAL ADJUSTMENTS 11 Measure the offset between the printed cross mark and plotted cross mark n Y Cross mark plotted by the plotter X 2 Y Y Ek Media feed Sep direction Printed target mark 12 Set the offset value Press the UP ARROW key or DOWN ARROW key to change the number Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number Press the ORIGIN key to select the X or Y direction Press the COND key to select the or direction 13 Press the ENTER key to store the setting 14 Verify that the plotted cross mark line is located at the center of the printed cross mark line Move the pen to the printed cross mark area Press the ENTER key to repeat the scan as described in step 10 MARK ADJ SCAN 15 Repeat steps 9 to 14 if the location of the plotted cross mark is incorrectly positioned If the location of the plotted cross mark is in the correct position press the NEXT key and then turn off the power CE5000 UM 251 9370 7 11 7 ELECTRICAL ADJUSTMENTS AUTO REGISTRATION MARK TARGET The specification of the cross mark is 30mm line length and 0 3 to 0 5mm line width lt YY axis 5
24. PREV keys CE5000 40CRP MOVE TO R MARK 4 FEED AUTO PRE FEED ARK MODE t besse TANGENTIAL ARK POSITION 2 AUTO REG MARK ARK TYPE t CLEAR BUFFER ARK SIZE t AXIS ALIGNMENT ARK DIST ADJ t t DISTANCE ADJUST ARK OFFSET t t PAGE LENGTH ARK SENSOR ADJI t t PLOT AREA ARK SENSOR ADJ2 _ t EXPAND ARK AUTO SCAN t t ROTATE ARK SENSOR ADJ MIRROR t COPY t SORT S COMMAND GP GL COMMAND HP GL RS 232C STEP SIZE ORIGIN PT pres _ COMMAND BLADE WEAR SETUP PEN UP DOWN TEST Special function only displayed for BLADE WEAR SETUP ONT SET BLADE GROUP FACTOR t COND PAT CLEAR GROUP t PEN UP SPEED t SELF TEST t OFFSET FORCE t DUMP OFFSET ANGLE t t CUT MODE STEP PASS t y PRESS TEST CUT INIT DOWN FORCE LENGTH UNIT FOLDING LINE SET CE5000 UM 251 9370 3 2 5000 60 120
25. 100 x 2 5mm t 10 mm 8 Tension pulley 9 Drive roller bearing Buh KAS mm CE5000 UM 251 9370 5 1 6 DISASSEMBLY AND REASSEMBLY 6 DISASSEMBLY AND REASSEMBLY 6 1 Exterior Parts 6 1 1 How to Replace the Right Side Cover How to detach the right side cover 1 Remove the three M4L6 binding head screws from the right side cover Note Hold the right side cover after you have detached the screws there is a flexible cable inside the cover 2 Disconnect the flexible cable which is connected to the control panel relay board M3L6 TP head screw M4L6 binding d head screw s Center cover Right side cover 416 binding head screw How to reinstall the right side cover 1 Connect the flexible cable to the control panel relay board and mount the right side cover 2 Fasten the three M4L6 binding head screws 6 1 2 How to Replace the Left Side Cover How to detach the left side cover 1 Remove the three 416 binding head screws from the left side cover How to reinstall the left side cover 1 Fasten the three M4L6 binding head screws CE5000 UM 251 9370 6 1 6 DISASSEMBLY AND REASSEMBLY 6 1 3 How to Replace the Center Cover CE5000 40 60 How to detach the center cover 1 Remove the two M3L6 TP head screws from the center cover M3L6 TP head screw M4L6 binding head screw lt Center cover Right side cover 416 binding head screw How to reinstall
26. 2 E BMQH COHl S8d vosn i ZHSVO 82 Hsvorcoulivad oer 216 2 5 MER zsvu 25 1 EI Dei Lee 21 za Dul oowouevd e ZINIOAUS Fer Z1NITVOO1 sa LI za omg 901 seve ezvu zen SOA ed Oe Loun SO 2401 ei peer SON 55 Ee EM 6 i ua8aeos1rzNs 0619 6 94d ss 56 1 154 SNVISdd L d ra 5 713534 lt b WW sia 26 6 H x vole SIG 26 86 1 ain 1NV L4d 56 719 100 o ke 27 a SA v wW Step Sv Sv Ee E Ze Iv N ga Se 6v EE WN rer OW vt TV Say S38 Te Ziv Sr ely oan A Zt 62 viv ES Bey 82 1 Sg 6 oiv Zu S 9LV ra J 2 erwioaa 99 9 0 End 0 61 V 48d WA n dez Te LIVW0zv 9DHv88d z 5 2 4 010 Leg 6 ER ge ZHW00 9O333dX 11 5 CE5000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 2 4 Main Board Motor Drive Section PN5043 01A HOLOW V LO POSNd
27. 3 10 3 Main Frame CE5000 120 120AP l l I U U U a a 10 5 RT GE 10 7 10 5 Wiring 10 9 10 6 Stand CE5000 60 5000 120 CE5000 120AP 10 10 10 7 Option E 10 15 10 8 Other Parts 10 15 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 1 LE Block a u ua ua cg ua tx tg 11 1 11 11 Block Diagram for CE5000 120 I 0 1 11 1 11 1 2 Block Diagram for CE5000 40 60 L U 4 6 11 2 11 2 Circuit 11 3 11 21 Main Board Section 5043 01 2 11 3 11 2 2 Main Board Connector Block Section 5043 01 11 4 11 2 3 Main Board CPU Block Section 5043 01 11 5 11 24 Main Board Motor Drive Section 5043 01 11 6 11 25 Main Board FPGA Section 5043 01 11 7 11 26 Main Board Interface Section 5043 01 11 8 11 27 Main Board Memory Block Section 5043 01
28. 500051515 Inlet 1 ID 0322 H 2 508000025 Power Switch 1 JWA2120 0033 3 682132080 Control Panel Membrane Switch Panel 1 PN5043 08 4 682132200 Power Supply Unit 1 SNP Y119 5 792130712 Fan Relay Board 1 PN5043 12 CE5000 120 6 363126121 Foot 4 TM 127 4 7 792130700 Board CE5000 60 120 1 CE5000 60 120 792130713 Main Board CE5000 40CRP 1 CE5000 40CRP 792130715 Main Board CE5000 120AP 1 CE5000 120AP 792130714 Main Board 9e60p 1 9 60 8 792130711 X Motor Relay Board 1 CE5000 120 120AP 9 792130706 Control Panel Relay Board 1 PN5043 04 10 621324001 Left Side Cover 1 621313151 Left Side Cover for 9e60p 1 9e60p 621230053 Front Guide 60 1 CE5000 60 11 621230454 Front Guide 120 V2 1 CE5000 120 621250114 Front Guide 120AP 1 CE5000 120AP 42 621324011 Right Side Cover 1 621313141 Right Side Cover for 9e60p 1 9e60p 13 621230043 Front Guide 40 1 CE5000 40 60 621351001 Main Chassis 120 1 CE5000 120 120AP 14 621350000 Main Chassis 60 1 CE5000 60 621360001 Main Chassis 40 1 CE3000 40 621354200 Center Cover CE5000 120 1 CE5000 120 120AP 45 621354101 Center Cover CE5000 60 1 CE5000 60 621313131 Center Cover for 9e60p 1 9e60p 621364000 Center Cover CE5000 40 1 CE5000 40 621230468 Rear Guide 120 120AP 1 CE5000 120 120AP 16 621230065 Rear Guide 60 1 CE5000 60 621230225 Rear Guide 40 1 CE5000 40 17 562060004 LCD RCM 2122R B 1 18 621354010 LCD Cover Bracket 1 19 621114110 Caution Label 1 6
29. 692132330 FPC504303 Flexible Cable 40 60 CE5000 40 60 692132340 FPC504304 Y Flexible Cable 120 CE5000 120 9 692132350 504305 Sensor Flexible Cable 10 692132360 FPC504306 Push Roller Sensor Flexible Cable 11 692132320 FPC504302 Control Panel Flexible Cable 12 692132111 CA504311A X Motor Extension Cable CE5000 120 13 692132121 CA504312A X Motor Encoder Extension Cable CE5000 120 14 692132131 CA504313A Fan Extension Cable CE5000 120 15 682132100 PN5043 10 Pen Encoder Flexible Cable CE5000 120 CE5000 UM 251 9370 10 9 10 6 Stand 5000 60 5000 120 5000 120 Stand 5000 60 570065 10 PARTS LIST No Part No Description Q ty Remarks 1 621320210 Side Stay 60 Right and Left 2 CE5000 60 2 621320250 Right Foot 60 1 CE5000 60 3 621320230 Right Top Plate 60 1 CE5000 60 4 621239910 Side Stay 60 Right and Left 5 621320260 Left Foot 60 1 CE5000 60 6 621320240 Left Top Plate 60 1 CE5000 60 7 621320220 Center Bar 60 1 CE5000 60 8 621320300 Stock Shaft 60 2 CE5000 60 9 621151241 Stock Shaft 60 10 621320290 Stopper 60 2 CE5000 60 11 305811005 Hexagonal Wrench M5 1 12 621320310 Hexagonal Bolts M5L10Ni 12 13 Coin Screw 4 14 621320270 94 4 CE5000 60 Stand 5000 60 ST0065 CE5000 UM 251 9370 10 10 Stand 500
30. 8 259851 4 ZINI8Sn 25288 213653 AHOWSIN 713539 Ae zousa WE zi3s304 213535 za ZIM _ 20619 zay ASTAN 20 519 ILz olv 07 SO AN 0 st ola IG AN al 2089 4 KH gr neo ZiUM 2 E Wwe 21353 LOANNOO i lt E zns zwooi 4 ZHSVO 213599 n ZINIOAHS 2901 Zsvo sp EH 21 1 001 zsoasn 75 9 ON 21 59 9 250951 W910 Bi 1nowouds zoly ASTAN e In JE ME ua Isola SO AN Z1V901 140 ear Id lt ONVOIHVI ONVOIBVI H Suc AHOWSIN Nvo WYO ZLNOOM E 1205 vw LO wvo LLNOOAS LLNOOM 3WOHA O1NOOA3M OLNOOM 229 2255 z SW 7159 2282 3Noa tg 00007 1 8N3d E VN3d 20819 WVHDOud 3 egqo1 3 egqo1 sag Za siu LINI DNH d Wu t8q21 WH L897 2 1 _ J4 eos su ogao1 Asng ua 4 o IER 3Noa 280 ZASn8 ud MVHS NI EE Z159 7089 1noawouda TE H3AIHQOG 199 Ae 2 6 4 5 ZHSVO JHYN H 218 0 o NO Nv4 SN3Nd 26 VN3Nd ZLNIGSN ZINISSh EAR VINOONG EE zu d zi ANM ANONS S3HOd4 ZINIIV2O1
31. Attach the new cutting mat to the vacuum base as shown below Fit the top of the cutting mat edge to the vacuum base edge Cutting mat Fit the right cutting mat edge against this vacuum base notch 3 Make sure that there is no air between the cutting mat and the vacuum base 4 Attach the pen block see Subsection 6 2 5 5 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 19 6 DISASSEMBLY AND REASSEMBLY 6 2 9 How to Replace the Control Panel Relay Board LCD and Membrane Switch Panel How to detach the control panel relay board LCD and membrane switch panel 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the flexible cables from connector J402 and J403 on the control panel relay board 3 Remove the M3L8 self tapping screw attaching the control panel relay board Right side cover Control panel relay board M3L8 Aa we selt tapping screw e 4 Detach the control panel relay board from the right side cover 5 Remove the M3L8 self tapping screw attaching the LCD assembly LCD assembly Right side cover E N SS m M3L8 self tapping screw 6 Detach the LCD assembly from the right side cover 7 Slide the LCD and then detach the LCD from the LCD bracket LCD assembly Slide the LCD and then detach the LCD from the LCD bracket CE5000 UM 251 9370 6 DISASSEMBLY AND REASSEMBLY 8 Peel of
32. Cl E5000 Series CUTTING PLOTTER SERVICE MANUAL MANUAL NO CE5000 UM 251 4 GRAPHTEC CE5000 UM 251 09 9370 HISTORY OF REVISIONS 6 06 09 26 Section numbers were corrected 1110001112 03 9 06 1116 Cutting Mat 40 of part number was updated 411003 05 05 07 7 02 28 The cutter pen holder and the pen holder thumb screw L10 4 1 were deleted from recommended parts list 07 05 18 5000 120 information added 07 07 10 19 of the Main Board of CE5000 120AP was corrected 08 03 04 Discription for the roll stocker was corrected 10 15 11 12 13 14 15 CE5000 UM 251 9370 ii CONTENTS 1 INTRODUCTION ee 1 1 Main Specifications eer 1 1 12 External 0 5 nnn Q reni 1 3 2 PARTS NAMES and FUNCTIONS 2 1 2 1 Parts Names and Functions I 2 1 22 Assembling Ule Stand ndr i la adn 2 5 2 3 Attaching the Basket CE5000 60 120 Optional 2 12 9 OPERATIONS 3 1 3 15 Control Eege 3 1 32 Menulist L I N 3 2 33 Description of Special Functions A l I I I nn 3 5 34 Description of Special Functions B I U I nn 3 8 4 RECOMMENDED PARTS LIST 4 1 9 LIST OP TOOLS rx ei
33. ENTER key to store the setting 2 12 30 2 7 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 8 Press the PREV key until the menu shown below is displayed PEN 1 2 ADJ 9 Press the ENTER key to display the menu shown below PLOT ADJ PAT 10 Use the ARROW keys to move the pen to an open area to plot the cross marks 11 Press the ENTER key to plot cross marks by pen 1 and pen 2 12 After plotting the two cross marks the following menu is displayed X 0 Y 0 13 Measure the offset between the pen 1 cross mark and the pen 2 cross mark Cross mark Y plotted by ti pen 1 AN Y Y dq Media feed RUE direction gt Cross mark plotted by pen 2 CE5000 UM 251 9370 7 16 7 ELECTRICAL ADJUSTMENTS 14 Set the offset value Press the UP ARROW key or DOWN ARROW key to change the number based on the pen 2 cross mark Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction 15 Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line 16 Repeat steps 8 to 15 if the plotted cross marks are incorrectly positioned If the plotted cross marks are in the correct positions press the ENTER key to store the setting and complete the adjustment CE5000 UM 251 9370 7 17 8 SERVICE MODES 8 SERVICE MODES 8 1 Sensor Test Mode This mode checks the sensor status If there is a bad sensor you will observ
34. FORCE 7 4 76 Adjusting the Distance Accuracy eren 7 6 LI Wnputting the Servo Gain Illa I ccn 7 8 78 Setting the Auto Registration Mark Sensor 0ption 7 9 719 Adjusting the Offset of the Auto Registration Mark Sensor 7 10 7 10 Upgrading the System Firmware rennen 7 13 7 11 Adjusting the Pen Exchange Y Direction Value CE5000 120AP 7 14 7 12 Adjusting the Pen Exchange Height Value CE5000 120AP 7 15 713 Adjusting the Spacing Between Pen 1 and Pen 2 2000 1204 1 16 CE5000 UM 251 9370 iv SERVICE en 8 1 81 Sensor Test a a 8 1 8 2 Control Panel Membrane Switch Test Mode e 8 2 8 3 Clear Setup Mode eege nd d aia D reb tla a Ra 8 3 9 TROUBLESHOOTING 9 1 9 1 The Plotter is Turned On But Doesn t 9 1 92 Media Loading Operations ssssssssssssssessesscssssessesssssessssssressssessessseeseseesseesseesees 9 2 CERN ul 9 3 JO PARTS LIST erie ac cee eaten E 10 1 10 1 Outer Casing EE 10 1 10 2 Main Frame for CE5000 40 60 l U U aa 10
35. X Y Motor Pen block sensor sensor drive belt Except CE3000 120AP Auto registration mark sensor adjustment No mark Unnecessary M Must always be adjusted N To be adjusted as necessary Note The main board must have the latest version of firmware unless otherwise specified CE5000 UM 251 9370 7 1 7 ELECTRICAL ADJUSTMENTS 7 3 Explanation of the Values of the Main Board Settings Default factory settings The default factory settings are recorded on the left side plate shown below O The default factory settings E recorded here 2 The contents of an example record are shown below 25 47 100 228 346 Y 4 Y 50 Y Explanation of the values 40g 120 g 300 g 450 g Distance adjustment values Gain adjustment values Auto registration mark position adjustment values X X when the option is installed Y when the option is installed You can input the same values when you have replaced the main board without making any adjustments If you have changed any values by making adjustments record those values for the next maintenance check CE5000 UM 251 9370 7 2 7 ELECTRICAL ADJUSTMENTS 7 4 Clearing the Non Volatile RAM When you replace the main board you must clear the Non Volatile RAM NOV RAM If you clear the Non Volatile RAM you will lose the setup parameters for each adjustment Input the adjustment values to the main board aft
36. X axis 7 12 CE5000 UM 251 9370 7 ELECTRICAL ADJUSTMENTS 7 10 Upgrading the System Firmware To upgrade the system firmware you need to have the following files In addition you need to use a computer and USB cable CE50 X CE5000 firmware Use later version than 1 5 for the 5000 120 SEND EXE Utility to transfer files using Windows OPS662 USB Driver software for CE5000 60 120 OPS660 USB Driver software for CE5000 40CRP Craft Robo Pro OPS628 USB Driver software for CE5000 120AP Preparation Install the USB Driver software to your computer before upgrading the system firmware How to upgrade the system firmware 1 2 3 4 5 6 7 8 9 Connect the computer and the CE5000 the USB interface Turn on the power while pressing the RIGHT ARROW key and the LEFT ARROW key to display the menu shown below UPDATE NO Select YES using the UP ARROW or DOWN ARROW key UPDATE YES Press the ENTER key to display the menu shown below PLEASE SEND PRG Send firmware to the plotter from the computer Execute SEND EXE Select the system firmware file from the SEND EXE menu Select CE5000 from the output menu Output the system firmware file to the CE5000 The following menu is displayed while data is being received KB RECEIVED When the upgrading is complete the plotter will start the initialization routine When you install the firmware for the firs
37. X drive roller bearing with a flange GZ X drive roller bearing 2 al Seck lt lt 9 M3L6 binding head screw 8 Slide out the X drive roller from the unit There is a bearing stopper flange and a bush on the left side plate don t miss those parts when removing the X drive roller CE5000 UM 251 9370 6 34 6 DISASSEMBLY AND REASSEMBLY How to reinstall the drive roller 1 2 3 4 5 6 7 Reattach in the reverse order which it was detached Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X drive pulley Use the force gauge to pull the X drive motor pulley flange with a 1 2 kg to 1 3 kg force Tighten the mounting screws that hold the X motor Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley Move the X drive pulley and check the tension of the X drive belt Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 35 7 ELECTRICAL ADJUSTMENTS 7 ELECTRICAL ADJUSTMENTS 7 1 DIP Switch Settings Factory presets Normal Mode Set all the bits to OFF NOV RAM Clear Set bit 3 to ON 7 2 List of Items Requiring Readjustment If you replaced one of the units listed in the table below or altered their sensor positions be sure to readjust the corresponding items Auto registration Pinch roller
38. comes out as shown below Y belt NZ Shave 2 to 3 mm off both ends of the Y belt until the wire comes out 2 Hang the Y belt on both sides of the pulley 3 Attach both ends of the Y belt to the Y slider so that four notches of the Y belt fit into the Y slider then attach with the Y belt stopper plates removed in step 6 in the previous subsection Y belt stopper plate 4 Attach the pen block see Subsection 6 2 5 5 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 23 6 DISASSEMBLY AND REASSEMBLY 6 2 11 How to Replace the Y motor How to detach the Y motor 1 Detach the right side cover see Subsection 6 1 1 2 Detach the front guide see Subsection 6 1 5 or 6 1 6 3 Disconnect the Y motor cables from connector J8 and J11 on the main board 4 Loosen the two M3L4WP set screws to detach the Y motor pulley M3L6 binding head screw Y motor pulley 5 Remove the three M3L6 binding head screws holding the Y motor 6 Detach the Y motor pulley then detach the Y motor 7 Detach the pulley flange and the spacer from the Y motor Spacer Pulley flange CE5000 UM 251 9370 6 24 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y motor 1 2 3 4 5 6 7 8 9 Attach the pulley flange and the spacer to the new Y motor Attach the Y motor to the Y motor bracket Hang the Y drive belt on the Y m
39. maximum of five consecutive Dages cutter pen plotter pen exchange precision is also included Compatible pen type Water based fiber tip pens Oil based ballpoint pen Weight 43 kg 1 When the following Graphtec specified conditions have been met Graphtec specified paper must be used for cutting plotting PAPER LOAD 2 must be specified for the PAPER LOAD setting and UNTIL 180 seconds for the PAPER READY TIME setting After five pages have been cut plotted consecutively the paper must be reloaded If expansion or contraction of the paper due to temperature and or humidity changes has occurred during a cutting or plotting operation the following margins of error are added to the repeatability precision value 0 1 mm C 0 3 mm 10 RH 2 The precision specification is the precision that was obtained when Graphtec s mylar film was used to measure the mechanical precision Please note that as only fine quality pattern paper can be used with this device the precision may differ slightly 3 HP GL is a registered trademark of Hewlett Packard Company CE5000 UM 251 9370 1 2 1 INTRODUCTION 1 2 External Dimensions eng 623 CE5000 40CRP gl
40. the Rear Guide How to detach the rear guide 1 Remove the two M3L6 binding head screws from the rear guide Remove the three M3L6 binding head screws from the rear guide for the CE5000 120 120AP 2 Set the cam lever to the media hold position 3 Pull out the rear guide to the rear M3L6 binding head screw How to install the rear guide 1 Slide in the rear guide and hook the notches to the left and right side plates as shown in the figure below The CE5000 120 120AP has six notches two notches for the left and right side plates and four notches for the center chassis Rear guide M3L6 binding head screw Notch Hook this rear guide notch onto the side plate Notch CE5000 UM 251 9370 6 8 6 DISASSEMBLY AND REASSEMBLY 2 Fasten the two M3L6 binding head screws Fasten the three M3L6 binding head screws for the 5000 120 120 CE5000 UM 251 9370 6 9 6 DISASSEMBLY AND REASSEMBLY 6 2 Mechanical Parts 6 2 1 How to Replace the Front and Rear Media Sensors How to detach the front or rear media sensor 1 Detach the front or rear guide Front guide see Subsection 6 1 5 for CE5000 40 and 60 and Subsection 6 1 6 for CE5000 120 120AP Rear guide see Subsection 6 1 7 2 Remove the M3L12 binding head screw attaching the sensor 3 Disconnect the sensor from the connector Front media sensor M3L12 binding head screw Rear medi
41. the center cover 1 Mount the center cover and fasten the two M3L6 TP head screws CE5000 UM 251 9370 6 2 6 DISASSEMBLY AND REASSEMBLY 6 1 4 How to Replace the Center Cover CE5000 120 120AP How to detach the center cover 1 Remove the three M3L6 TP head screws from the center cover M3L6 TP head screw Center cover Left side cover How to reinstall the center cover 1 Mount the center cover and fasten the three M3L6 TP head screws CE5000 UM 251 9370 6 3 6 DISASSEMBLY AND REASSEMBLY 6 1 5 How to Replace the Front Guide CE5000 40 60 How to detach the front guide CE5000 60 1 Remove the two M3L6 binding head screws from front guide 40 2 Remove the M3L6 binding head screw from front guide 60 3 Pull out the front guides to the front Front guide 60 M3L6 binding head screw M3L6 binding head screw How to detach the front guide CE5000 40 1 Remove the two M3L6 binding head screws from front guide 40 2 Pull out the front guide to the front How to reinstall the front guide CE5000 60 1 Install front guide 60 and fasten the one M3L6 binding head screw 2 Install front guide 40 and fasten the two M3L6 binding head screws How to reinstall the front guide CE5000 40 1 Install front guide 40 and fasten the two M3L6 binding head screws CE5000 UM 251 9370 6 4 6 DISASSEMBLY AND REASSEMBLY 6 1 6 How to Replace the Front Guide CE5000 120 120AP There are two me
42. to Replace the Y flexible Cable How to detach the Y Flexible cable 1 Detach the right side cover see Subsection 6 1 1 2 Detach the center cover see Subsection 6 1 3 or 6 1 4 3 Detach the front guide see Subsection 6 1 5 or 6 1 6 4 Remove the wiring harness tie wrap holding the Y flexible cable and the core on the Y relay board 5 Detach the core attached with double sided adhesive tape to the Y relay board 6 Disconnect the Y flexible cable from connector J501 on the Y relay board 7 Disconnect the Y flexible cable from connector J1 on the main board 8 Remove the four plastic rivets holding the flexible cable stopper Flexible cable stopper Plastic rivet 9 Remove the Y flexible cable attached with double sided adhesive tape to the Y rail CE5000 UM 251 9370 6 28 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y flexible cable 1 Clean the surface of the Y rail with alcohol to remove any glue from the double sided adhesive tape that was attached the Y flexible cable 2 Affix two pieces of double sided adhesive tape to the flexible cable guide of the Y rail The first piece of tape should start at the right end of the Y rail The position of the second piece of tape depends on the model Size of the double sided adhesive tape 10 mm wide 15 mm long for the first piece of tape Nitto 500 10 mm wide 50 mm long for the second piece of tape Nitto 500 Position of the second
43. 0 60 570068 Steel Stand 10 PARTS LIST No Part No Description Q ty Remarks 1 621350090 Right Top Bracket 1 2 621350080 Left Top Bracket 1 3 621350220 Side Stay Assy 2 4 621350260 Center Bar Ass 1 5 621350120 Foot 2 6 621350180 Stock Shaft 2 7 Coin Screw MAL 10 2 8 621350190 Stopper 2 9 Hexagonal Bolts MSL 12 16 10 Hexagonal Wrench M5 1 11 562500102 Coin Screw MAL 20 4 Stand 5000 60 ST0068 CE5000 UM 251 9370 10 11 10 PARTS LIST Stand CE5000 120 No Part No Description i Remarks 1 621239410 Side Stay 120 2 621239430 Right Top Plate 120 3 621239450 Foot 120 Assembly 4 621239440 Left Top Plate 120 5 6 7 621330120 Center Bar 120 621239190 Stock Shaft Assembly Set 120 Hexagonal Bolts 5 16 8 Hexagonal Bolts M6L20 Stand CE5000 120 CE5000 UM 251 9370 10 12 Stand 5000 120 10 PARTS LIST No Part No Description Q ty Remarks 1 621231370 Left Side Stay 120AP 1 2 621231380 Right Side Stay 120AP 1 3 621151130 Center Bar 120 1 4 621231170 Left Foot 120AP 1 5 621231180 Right Foot 120AP 1 6 621159730 BS Rear Pipe 120 2 7 621159710 BS Bracket 120 2 8 621161250 Stock Shaft 120AP 1 9 619052391 2 3 Inch Stopper 2 10 391906101 Coin Screw M6
44. 0 UM 251 9370 7 14 7 ELECTRICAL ADJUSTMENTS 7 12 Adjusting the Pen Exchange Height Value CE5000 120AP This adjustment will set the pen exchange height value SIKII This value is used for pen selection The plotter reads the pen height position when the power is turned on If the pen height position value is higher than this value SIKII the plotter knows it has taken the 2nd pen If the pen height position value is lower than this value SIKII the plotter knows it has taken the 1st pen If you replace the main board use the following procedure to input the recorded adjustment values If you replace the pen block you must adjust the pen exchange height value using the following procedure 1 Load a cutting sheet in the plotter 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the media mode 4 Press the PAUSE key to display the menu shown below MODEL SELECT 5 Press the NEXT key until the following menu is displayed PEN 1 2 SIKII 6 Press the ENTER key to display the menu shown below DPOS SH 80 7 If you replaced the main board only input the values that are recorded on the chassis default factory settings Press the UP or DOWN ARROW key to change the SIKII value 8 If you replaced the pen block mount a cutter pen in the cutter pen holder 9 Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height position 10 Mount a ball poin
45. 00 UM 251 9370 6 14 6 DISASSEMBLY AND REASSEMBLY 6 2 5 How to Replace the Pen Block How to detach the pen block 1 Detach the center cover see Subsection 6 1 3 or 6 1 4 2 Loosen the M3L6 binding head screw attaching the pen block cover M3L6 binding screw J503 M2L5 binding Screw Y relay board be 4505 Autore gistration ser sor bracket SS oS EN Pen block cover 3 Remove the pen block cover 4 Disconnect the cables from connector J503 and J505 Except CE5000 120AP on the Y relay board Also disconnect the flexible cable from connector J504 when you are replacing the pen block on the CE5000 120 5 Remove the two M2L5 binding head screws attaching the auto registration mark sensor bracket Then remove the auto registration mark sensor Except CE5000 120AP CE5000 UM 251 9370 6 15 6 DISASSEMBLY AND REASSEMBLY 6 Remove the two M4L6 binding head screws attaching the pen block MA4L6 binding head screw Pen block How to reinstall the pen block 1 Attach the pen block to the Y slider 2 Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm CE5000 120AP 11 5 mm between the bottom of the pen block and the cutting mat Perform a visual check to make sure that the pen block is not mounted at an angle Side view of the pen block CE5000 40 60 120 Cutting mat 10 mm CE5000 120AP 11 5 3 Reattach the other parts in the r
46. 0710 Y Drive Pulley Assy 1 44 792130705 X Motor for CE5000 120 1 45 792130711 X Motor Relay Board 1 5000 120 120 46 792130712 Fan Relay Board 1 CE5000 120 20AP 47 035132220 Brush 1 48 621230391 Brush Bracket 1 49 621250114 Front Guide 120AP 1 CE5000 120AP 621230454 Front Guide 120 V2 1 CE5000 120 50 621250076 Front Media Guide 1 CE5000 120AP 51 621250083 Front Media Guide Base 1 5000 120 52 508000025 Power Switch 1 JWA2120 0033 53 500051515 Inlet 1 0322 54 682132200 Power Supply Unit 1 SNP Y119 55 792130700 Main Board CE5000 60 120 1 CE5000 60 120 792130715 Main Board CE5000 120AP 1 CE5000 120AP CE5000 UM 251 9370 10 5 10 PARTS LIST No Part No Description Q ty Remarks 56 621230468 Rear Guide 120 120 CE5000 120 120AP 57 621234411 Center Cover Bracket for CE5000 120 58 621354200 Center Cover CE5000 120 CE5000 120 120AP 59 621351001 Main Chassis 120 CE5000 120 120AP 60 421000001 Measure Tape 5000 120 1 roll 50 Main Frame for CE5000 120 120AP CE5000 UM 251 9370 10 6 10 4 10 PARTS LIST 380205381 Pen Arm Spring E 538 No Part No Description Q ty Remarks 1 310068320 Bearing Roller 68322 3 525 2 562510001 Core FPC 25 12 3 791230709 Encoder Sensor Assembly CE5000 120 120AP 4 6
47. 17363321 Bush LB4YC Assembly Bush amp Shaft 5 682132520 Moving Coil PM805 with Yoke 6 621263282 Cutter Pen Holder 7 621113000 Y Slider 8 380205551 Pen Arm Spring E 555 CE5000 120AP 9 621323500 Pen Arm Holder 10 617363390 Guide Shaft 11 621333200 Pen Encoder Strip CE5000 120 AP 12 621113591 Thumb Screw L10 13 792130707 Y Relay Board PN5043 05 14 792130710 Auto Registration Mark Sensor PN5043 09 15 792130708 Push Roller Sensor Board PN5043 06 16 095013010 Bearing BB13 17 621234233 Pen Block Cover 18 621113500 Moving Coil Base 19 621233201 Y Belt 40 CE5000 40 621113022 Y Belt 60 CE5000 60 621153202 Y Belt 120 CE5000 120 AP 20 621239813 Auto Registration Mark Sensor Bracket Except CE5000 120AP 21 621113520 621253130 Rubber Plate Rubber Plate AP CE5000 120AP 22 621239805 Auto Registration Mark Sensor Bracket A Except CE5000 120AP 23 621233000 Bearing Roller Tension Plate 25 621113051 Push Roller Sensor Bracket 24 621113531 Bearing Roller Base Bracket 25 621113031 Y Belt Stopper 27 692132330 Y Flexible Cable 504303 CE5000 40 60 30 337120250 Shaft Pin D2L25H7 692132340 Y Flexible Cable FPC504304 CE5000 120 AP 28 792130702 Pen Block Assembly CE5000 40 60 792130703 Pen Block Assembly 120 CE5000 120 792130716 Pen Block Assembly 120AP CE5000 120AP
48. 2 621230081 Sensor Bracket 1 43 791230710 Y Drive Pulley Assy 1 44 792130704 X Motor for CE5000 40 60 1 CE5000 UM 251 9370 10 3 10 PARTS LIST Main Frame CE5000 UM 251 9370 10 4 10 3 Frame 5000 120 120 10 PARTS LIST No Part No Description Q ty Remarks 1 682900551 Vacuum Fan KLDC24Z4 913A 5000 120 120 2 314690020 Bearing 690077 3 621233310 Y 120 5000 120 120 4 621113141 Pulley Flange 5 561080004 Media Sensor PS117ED1 6 621350011 Left Side Plate 7 792130704 Y Motor Motor for CE5000 40 60 120 120AP 8 792130709 Cam Sensor Board PN5043 07 9 380206731 Spring DE 673 10 010012022 Y Motor Pulley 11 379500004 Y Drive Belt 100TN15 10W CE5000 120 120AP 12 375311002 X Drive Belt 82TN15 10 0W CE5000 120 120AP 13 092002041 Push Roller Shaft CE5000 120 120AP 14 621230380 Cam Shaft 120 CE5000 120 120AP 15 095000040 Cam Shaft Spring 16 309011003 Bearing 10SRF41Z CE5000 120 309011003 Bearing 10SRF41Z CE5000 120AP 17 621153211 Tension Pulley CE5000 120 120AP 18 621350021 Right Side Plate 19 621351010 Vacuum Base 120 CE5000 120 621370011 Vacuum Base 120 CE5000 120AP 20 621112111 Push Roller Arm Base CE5000 120 120AP 21 621350301 Y Drive Bracket 22 621234222 Cam Lever Cap 23 621234630 Push Roller Position Label
49. 21364101 Emblem CE5000 40 1 CE5000 40 621354400 Emblem CE5000 60 1 CE5000 60 20 621313230 Emblem for 9e60p 1 9e60p 621354500 Emblem CE5000 120 1 CE5000 120 621374300 Emblem CE5000 120AP 1 CE5000 120AP 621354410 Model Label 60 1 CE5000 60 621313240 Model Label for 9e60p 1 9e60p 21 621354510 Model Label 120 1 CE5000 120 621364110 Model Label ProS 1 CE5000 40 621374310 Model Label 120AP CE5000 120AP 22 421000001 Measure Tape 1 CE5000 120 1 roll 50 m 23 621250076 Front Media Guide 1 CE5000 120AP CE5000 UM 251 9370 10 1 10 PARTS LIST Outer Casing 10 2 CE5000 UM 251 9370 10 2 Frame for CE5000 40 60 10 PARTS LIST No Part No Description Q ty Remarks 1 682900551 Vacuum Fan KLDC24Z4 913A 1 CE5000 40 60 2 314690020 Bearing 6900ZZNXR 2 3 621113040 Y Rail 60 1 CE5000 60 621233210 Y Rail 40 1 CE5000 40 4 621113141 Pulley Flange 1 5 561080004 Media Sensor PS117ED1 2 6 621350011 Left Side Plate 1 7 792130704 Y Motor 1 Y Motor for CE5000 40 60 120 120AP 8 792130709 Cam Sensor Board 1 PN5043 07 9 380206731 Spring 1 DE 673 10 010012022 Y Motor Pulley 1 11 378410011 Y Drive Belt 1 100TN15 5W CE5000 40 60 12 378408211 X Drive Belt 1 82TN15 5W CE5000 40 60 13 092002041 Push Roller Shaft 2
50. 23 CE5000 120 120AP Right side 621234640 Push Roller Position Label 148 CE5000 120 120AP Left side 24 621230133 Cam Sensor Plate 25 621230123 Cam Lever 26 621232202 Drive Roller 120 5000 120 120 27 621112100 Push Roller Arm CE5000 120 120AP 28 621232012 X Drive Pulley 29 621233431 Y Tension Bracket 30 621233423 Y Tension Arm 31 621230111 Cam CE5000 120 120AP 32 621112120 Push Roller Arm Shaft CE5000 120 120AP 33 621112021 Bearing Stopper 34 621351051 Cutting Mat 5000 120 CE5000 120 621250520 Cutting Mat CE5000 120AP CE5000 120AP 35 621230101 Cam Shaft Bush 36 621112011 Drive Roller Holder 5000 120 120 621112011 Drive Roller Holder CE5000 120A 37 621112040 Rubber Spacer CE5000 120 621252110 Rubber Spacer 40 CE5000 120AP 38 621230140 Left Slider Stopper N BOO BIO NO N Go Oo 2 00 2 00 2 O 2 00 Go S 2 N sch ech 39 621230150 Right Slider Stopper 40 621112140 Push Roller Spring DE 645 621153151 Center Push Roller Spring DE 646 CE5000 120 380265281 Center Push Roller Spring 120AP DE 528 CE50000 120AP 41 095002122 Push Roller 2 CE5000 40 60 095002122 Push Roller 3 CE5000 120 120AP 42 621230081 Sensor Bracket 1 CE5000 120 621253111 Home Sensor Bracket AP 1 CE5000 120AP 43 79123
51. 29 622192091 Arm Spring 2 CE5000 120AP CE5000 120AP 31 622192060 Pen Holder AP CE5000 120AP 32 053203420 Magnet CE5000 120AP 33 622192070 Lock Arm CE5000 120AP 34 622192081 Arm Spring 1 CE5000 120AP 35 333302001 Stopper ring CS 2 mm CE5000 120AP 36 792219702 Pen Holder Assy 4200 CE5000 120AP 38 792219703 Pen Station Assy 4200 37 621163200 Holder 5000 120 000 120 CE5000 UM 251 9370 10 PARTS LIST Pen Block 120AP Pen Holder CE5000 Pen Station CE5000 120AP 10 8 CE5000 UM 251 9370 10 5 Wiring Harness 10 PARTS LIST No Part No Description Q ty Remarks 1 692132011 CA504301A Power Supply to Power Switch 2 692132021 CA504302A Power Supply to Main Board CE5000 40 60 692132101 CA504310A Power Supply to Main Board CE5000 120 3 692132031 CA504303A Media Sensor to Main Board 4 692132041 CA5043044 Inlet to Power Switch Brown 5 692132051 CA5043054 Inlet to Power Switch Blue 6 692132061 CA504306A Inlet to FG 7 692132081 CA504308A Auto Registration Mark Sensor to Relay 8
52. 60 5 621320310 Hexagonal Screw M5L10 8 6 621329560 End Ca 4 No Part No Description Q ty Remarks 1 772136940 Roll Stocker Set Land R 1 CE5000 40 2 972100400 Cutter Blade CBO9UA 1 1 3 308002101 Cutter Knife Q 100P 1 4 971118901 Fiber Tip Pen KF552 BK 1P 1 5 691330570 USB Cable CBL1112ACL2 2 9M 1 CE5000 40 60 120 621369201 Quick Start Manual English 1 CE5000 40 Craft ROBO Pro S 6 621359400 Quick Start Manual English 1 CE5000 60 120 621313440 9e60p Setup Manual 1 9 621379201 Quick Start Manual English 1 CE5000 120AP 621359200 CE5000 CD Manual and Software 1 CD ROM for CE5000 60 120 7 621369002 Craft ROBO Pro S CD Manual and Software 1 CD ROM for CE5000 40CRP 621313411 9e60p CD Manual and Software 1 CD ROM for 9e60p 621379001 CE50APCDM01M 1 CD ROM for 5000 120 8 621269332 Safety Manual ANCUTG UM AM2 1 621313430 Safety Manual SAFE UM AM2 1 9e60p Packing Boxes No Part No Description Q ty Remarks 1 621369301 Packing Box for CE5000 40 1 2 621329400 Packing Box for CE5000 60 1 3 621359600 Packing Box for CE5000 120 1 4 621329550 Packing Box for CE5000 60 Stand 1 5 621330280 Packing Box for CE5000 120 Stand 1 6 621313320 Packing Box for 9e60p 1 9e60p 7 621379401 Packing Box for CE5000 120AP 1 CE5000 UM 251 9370 10 15 11 BLOCK DIAGR
53. AMS AND CIRCUIT DIAGRAMS BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 11 1 Block Diagrams 11 1 1 Block Diagram for CE5000 120 WVHOVIG 320 18 0z 000939 HOSN3S HddVvd X HOSN dS X 0 v0SVO 9655 54 OVO AN IO X NIYIN LO vOSNd ole Z0 vOSNd 906 0404 YOSNAS q91 g ueeLe WOH 20 0404 70 5705 Qquvoag Av 13H V L6 VZVCOQ TH S0 v0SHd IdNVd MS 133HS 80 570 vOoevosoOdd Quvoag AV Tat 7 5157089 HOLON X DR L00 3r NWq SZEVOSVO groen 726705 2 9 LLEYOSYO Alddhs H3MOd en 00 0c LoVe 90 vr0Sv2 9067089 w 0155069 LOEPOSVO 6LLA dNS Elevosvo S VE L6 vVZVcCOQ TM zozir 10217 5 21 NOL EZL ON B0EP0SVO 60 570 HOSN3S HVIN Buisn jou 4 021 000630 1 OL EvOSNd 906 0404 9 90 570 YOSNAS HJTIOH HONId SO8INd OW YACGOONA N3d 1
54. B D PEN UP SPEED INITIAL FEED AUTO PRE FEED ADVANCED FUNC ENTER SELECT USER COMMAND RS 232C PAGE LENGTH SEPARATOR TIMEOUT t PAPER READY TIME t PAPER LOAD CE5000 UM 251 9370 SETUP MENU t TEST 3 4 ENTER 3 OPERATIONS DISTANCE ADJUST AXIS ALIGNMENT PLOT AREA EXPAND ROTATE SORT SPACE REAR OFFSET FORCE INIT DOWN FORCE 55 OFFSET ANGLE F CUT LENGTH UNIT y 5 1 2 ADJ COPY 3 5 3 3 Description of Special Functions The cutting plotter is provided with the special functions described below These functions are specified only in special situations and are not normally used 1 Turn on the cutting plotter while holding down the V key The menus for setting the special functions are displayed CE5000 40 60 120
55. E5000 60 H SS 5000 120 N H socket bolt Hexagonal socket bolt Coin screw x 4 did EU Allen wrench M5 Allen wrench M6 M5 x 12 CE5000 60 only CE5000 120 only CE5000 120 only 0 C Stand Assembly Instructions 1 Fasten the stand feet L R to the side bars L R with the hexagonal socket bolts M5 using the Allen wrench CE5000 60 Hexagonal CE5000 120 Hexagonal socket bolt M5 socket bolt M5 Stand foot S Stand foot g Stand side bar Stand side bar There are three bolt holes but Stopper V the center one is not used 2 Fasten the stand tops L R to the stand side bars L R with the hexagonal socket bolts M5 using the Allen wrench CE5000 60 5000 120 gt Hexagonal socket bolt 5 i bolt M5 Stand top Stand top Stand side bar Stand side bar CE5000 UM 251 9370 2 5 2 PARTS NAMES FUNCTIONS 3 Loosely fasten the stand side bars L R to the center bar with the hexagonal socket bolts CE5000 60 5 5000 120 using the Allen wrench Center bar Center bar Hexagonal socket M6 S Stand side bar Hexagonal socket bolt M6 CE5000 120 4 Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter Fasten using the four coin screws o
56. Full Speed Buffer capacity Command modes GP GL HP GL V selected on the control panel Display panel Liquid crystal display 16 characters x 1 row 100 VA Repeatability precision 0 1 mm or less per 2 m Rated power supply 100 to 240 V AC 50 60 Hz Operating environment 10 to 35 35 to 75 RH Conditions for guaranteed precision 16 to 32 35 to 70 RH External dimensions W x D x H Approx Approx Approx 623 x 285 x 223 mm 851 x 585 x 1004 mm 1 487 x 744 x 1194 mm Weight Approx 9 4 kg Approx 25 kg Approx 39 1 kg 1 Varies depending on the type of Graphtec authorized film and the cutting conditions 2 HP GL is a registered trademark of Hewlett Packard Company 3 Including the stand CE5000 UM 251 9370 1 1 1 INTRODUCTION 5000 120 Compatible media widths Media widths 160 to 270 300 to 400 440 to 540 580 to 680 710 to 810 850 to 950 990 to 1090 1120 to 1220 mm the effective drawing area is the maximum obtainable area for the corresponding medium width Up to 1180 mm when roll media 2 inch core is used Maximum roll outer diameter 190 mm Media types Fine quality paper for apparel patterns 64 to 130 g m Roll media diameter 2 inch 3 inch Mechanical resolution 0 005 mm Programmable resolution GP GL 0 1 0 5 0 025 0 01 mm HP GL 3 0 025 mm Repeatability precision Mechanical precision 0 1 mm 3m Guaranteed precision Within 0 5 mm 3 m up to a
57. L10 1 11 621259011 Spring P 424 Ni 1 12 621370210 Collar Base 1 13 621370230 Press Block 1 14 621370220 Collar 2 1 15 621251152 Alignment Shaft Holder 2 16 621231103 Shaft 120 1 17 621231113 Shaft Cap 2 18 621161133 100AP Shaft Holder 1 19 621259050 AP Stopper Base 1 20 392040180 Bush 04118 2 21 380101981 Spring C 198 1 22 621259070 AP Stopper Arm 1 23 621251020 Left 120AP Holder Plate 1 24 310063620 Bearing 63677 2 25 621251031 Right 120AP Holder Plate 1 26 M6L 16 Cap Screw 2 27 Washer C6 D11 5 2 28 M4L14 Binding Head Screw 4 29 M4L25 Binding Head Screw 2 30 M3L30 Binding Head Screw 1 31 M3 Nut 1 32 Washer C3 D8 1 33 M4L6 Binding Head Screw 2 34 418 Binding Head Screw 4 621239720 Basket W 1 305811005 Hexagonal wrench M5 1 301001020 Hexagonal wrench M6 1 391650100 Hexagonal bolts M5M5L10Ni 12 391660200 Hexagonal bolts M6L20Ni 8 CE5000 UM 251 9370 10 13 10 PARTS LIST Stand CE5000 120AP CE5000 UM 251 9370 10 14 10 7 Option Basket 10 PARTS LIST Option Basket 10 8 Other Parts Standard Accessories No Part No Description Q ty Remarks 1 621339140 BS Pipe 120 2 CE5000 120 621329520 BS Front Pipe 60 1 CE5000 60 2 621329510 BS Bracket 2 3 621329530 BS Rear Pipe 60 1 CE5000 60 4 621339110 Basket 120 1 CE5000 120 621329540 Basket W 1 CE5000
58. OWN ARROW key HL metric ENG HP GL Metric unit English HL inch ENG HP GL Inch unit English GL metric KANA GP GL Metric unit Japanese 3 Press the ENTER key to store the setting Wait a few moments for the plotter to start the initialization routine 4 Turn off the power to the plotter when the initialization routine has finished CE5000 UM 251 9370 8 3 8 SERVICE MODES CES000 Conditions HP GL Inch Eng NER EE DESERT URN s qo Wd n 290 41 j o ee s ET Mie 1 50 ow aS EE Ee 6 50 40 j Gl J o 1 eS 17 10 150 2 02 250 00 So 2 22 DEE EE Ee nt Down Force 1 0 AutoPreFeed OFF At 2 5006 00 04 00 000 3 L oos oos 1 ooo 000 5 0 008 0 008 0 00 0 00 oo 00 00 Of 5006 00 00 000 8 008 5008 0 007 000 Mark Mode Of 1 7 Move Position Ge 7 8225 1 00 1 00 CE5000 UM 251 9370 8 4 8 SERVICE MODES 5000 Conditions HP GL Metric Eng eee ES EN RE EE 0 E EE po n e s men des ET ET E EE ow E EE EE Ee MENT 6 50 40 j Gl J o 1 eS 17 10 150 2 02 250 00 So 2 22 DEE EE Ee nt Down Force 1 0 AutoPreFeed Tom 2 Of
59. SAE ve or eg SN3X 8 og vH ge Nid VN3X Vr 22 weno eno nvo LSet vo sa Nz NO Mei NO Mei zwoo1 n ONY O8WOL lt ser OBWOL oaa 8S zwoo E INIAUS 2 Zuds ier 2995 i WH vor SWOONd sr SWOSNd wo H Kn SE slelele 1 YWOOA vWODA SON SWOOX lawoox Sei LL sews YOOX EE ZINIIvo01 EN lt T 28 0LNOOASY S3HOd4 1NOOX GEIER ZLNOOM 8_1ZINOOASY zsoasn lt 9715880 OW Wa t8091 zwoo 7 02 dad dadd 3 zaao1 SCH 9971 i 08391 18021 SOA 8051 v M0L 8007 zya aa saa91 5 9 49001 44444444 SWOHA Loo TOON 11 7 CE5000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 300718 VLO EVOSNd AQL 4NOL AQL ANOL 099 62 90 11 2 6 Board Interface Section PN5043 01A ONS zindino ON HLndino 701 640 Len 9 0 yoasozds 9 0 9 ano b Kar oam 3 224 1noeu Ht zousa Ast 1nozu 2 20619 usa MI 1001H Kerg 2 9 S19 De De 22 pz LS 2 51 y 2 5
60. SWO2A ect E VWOOA YNOOA SIE SE 07 IL 00 9 2000 SWOOX SWOOX 20 zoly Je oe Isola A oWoa st ola tsioa Ndo G 1 10 lt H lt CE5000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS HOLO3NNOO V 10 5705 9 0 140HVN H s s a XOL ELL lt 22 AOL dno00 o euo 90 EE o m STEEN z Imon 1 P AZ z Gs b m E SON SHLWISI SSZIJTS 11 e aisn b DEI visn v s a 0508 15 se wT ve lo di V LWa NNS9 L 2 Won Fer zl ai WOW Ier SON S r t 80905194 65 H lt p no 061 ONV HA 5 oa
61. a sensor How to reinstall the front media sensor 1 Connect the sensor to the connector 2 Fasten the M3L12 binding head screw to mount the sensor 3 Install the front guide How to reinstall the rear media sensor 1 Connect the sensor to the connector 2 Fasten the M3L12 binding head screw to mount the sensor 3 Install the rear guide CE5000 UM 251 9370 6 10 6 DISASSEMBLY AND REASSEMBLY 6 2 2 How to Replace the Push Roller How to detach the push roller 1 Detach the right side of the E ring from the push roller shaft Push roller arm Push roller E ring Push roller shaft 2 Detach the push roller shaft from the push roller arm from the left side 3 Detach the push roller How to reinstall the push roller 1 Reattach the push roller in the reverse order in which it was detached CE5000 UM 251 9370 6 11 6 DISASSEMBLY AND REASSEMBLY 6 2 3 How to Replace the Push Roller Arm How to detach the push roller arm 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the center cover see Subsection 6 1 3 or 6 1 4 3 Set the cam lever to the media release position 4 Remove the two M3L6 binding head screws attaching the cam lever Cam lever e M3L6 binding head screw M3L6 binding head screw Push roller arm spring Cam shaft Left cam shaft holder 5 Remove the M3L6 binding head screw attaching the left side cam shaft holder
62. asuring tapes on the front guide of the CE5000 120 You have to attach new tapes after replacing the front guide How to detach the front guide CE5000 120 120AP 1 Remove the three M3L6 TP head screws from front guide 120 2 Pull out the front guide to the front M3L6 TP head screw The top of the front guide is hooked onto these holders 2 Front guide CE5000 UM 251 9370 6 5 6 DISASSEMBLY AND REASSEMBLY How to reinstall the front guide CE5000 120 1 Have ready two 250 mm long measuring tapes when you replace the front guide b m M Front guide 120 Fold back a 30 mm length of tape at this edge Make sure that a thick line is right on the edge Affix approx 205 mm of the tape here and fold back the rest of the tape to the inside of the guide Measuring tape 2 Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be affixed 3 Affix the measuring tapes as shown in the above figure CE5000 UM 251 9370 6 6 6 DISASSEMBLY AND REASSEMBLY 4 Install the front guide as shown below M3L6 TP head screw Hook the front guide notches onto these holders Front guide 5 Slide in front guide 120 and hook the notches onto the main frame as shown in the above figure 6 Fasten the three M3L6 TP head screws CE5000 UM 251 9370 6 7 6 DISASSEMBLY AND REASSEMBLY 6 1 7 How to Replace
63. e ENTER key CE5000 UM 251 9370 7 7 7 ELECTRICAL ADJUSTMENTS 7 7 Inputting the Servo Gain If you replace the main board or the motor use the following procedure to input the recorded adjustment values How to input the servo gain 1 2 3 4 5 6 7 8 Load cutting sheet in the plotter Turn on the power while pressing the TEST and ENTER keys Select the media mode Press the PAUSE key to display the menu shown below MODEL SELECT Press the NEXT key until the following menu is displayed SET GAIN Press the ENTER key to display the menu shown below GAIN X 80 Y 50 Input the values that are recorded on the chassis default factory settings Press the UP or DOWN ARROW key to change the X Gain value Press the LEFT or RIGHT ARROW key to change the Y Gain value If the default factory settings were not shown on the label input the following value CE5000 60 CE5000 120 120AP 8 50 Press the ENTER key to store the setting and complete the adjustment CE5000 UM 251 9370 7 8 7 ELECTRICAL ADJUSTMENTS 7 8 Setting the Auto Registration Mark Sensor Option If you have the auto registration mark sensor option you must set the MARK OPTION mode to ON How to set the auto registration mark sensor option 1 Turn on the power while pressing the TEST and ENTER keys 2 Select the media mode 3 Press the PAUSE key to display the menu shown below MODEL SELECT 4 Press
64. e one of the symptoms in the table below Please check the relevant sensor s Sensor Symptom Y home sensor The pen block hits the right side plate Cam sensor The plotter displays LOAD MEDIA when media is already loaded Push roller sensor pen block hits the left side plate Media drops out of the plotter How to test the sensors 1 Load an 4 Letter or larger size sheet of paper in the plotter 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the media mode 4 Press the PAUSE key to display the menu shown below MODEL SELECT 5 Press the NEXT key until the following menu is displayed SENSOR TEST 6 Press the ENTER key to display the status shown below YH CH PH XH XH Y Y home sensor C Cam sensor P Push roller sensor X X media sensor X X media sensor 7 Cover the front media sensor with a piece of paper The status of X changes from L to H 8 Cover the rear media sensor with a piece of paper The status of X changes from L to 9 Move the pen block to the far right When the pen block reaches the home position flag the status of Y changes from to 9 Lower the media set lever to raise the push rollers The status of C changes from L to 10 Move the pen block to the left and right When the pen block crosses the push roller the status of P changes from L to H 11 When testin
65. ear guide see Subsection 6 1 7 M3L35 binding head screw Access the screw from this hole 4 Remove the harness tie wrap holding the vacuum fan cables 5 Disconnect the vacuum fan from its connector CE5000 40 and CE5000 60 connector J9 on the main board CE5000 120 120AP connector J1202 or J1203 on the fan relay board 6 Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan from the holes of the bottom chassis 7 Detach the vacuum fan from the main unit How to reinstall the vacuum fan 1 Reattach in the reverse order in which it was detached CE5000 UM 251 9370 6 31 6 DISASSEMBLY AND REASSEMBLY 6 2 15 How to Replace the Main Board How to detach the main board 1 Detach the right cover see Subsection 6 1 1 2 Detach the front guide see Subsection 6 1 5 or 6 1 6 M3L6 binding head screw USB interface RS 232C interface 3 Remove the two screws holding the RS 232C interface connector to the chassis 4 Remove the screw holding the USB interface connector to the chassis 5 Disconnect all the cables and flexible cables from their connectors on the main board 6 Remove the four M3L6 binding head screws holding the main board 7 Detach the main board from the chassis How to reinstall the main board 1 Reattach in the reverse order in which it was detached 2 Install the main board corresponding to each model when replaying to the new main boa
66. ecit 5 1 PL T 5 1 5 2 Greasing And Gluing 6 1 5 1 5 3 Subparts 5 1 6 DISASSEMBLY AND REASSEMBLY 6 1 6 1 Exterior Eat 6 1 6 1 1 How to Replace the Right Side Cover 6 1 6 1 2 to Replace the Left Side Cover 1 6 1 6 1 3 How to Replace the Center Cover 6 5000 40 60 6 2 614 Howto Replace the Center Cover 5000 120 120 6 3 6 1 5 Howto Replace the Front Guide 5000 40 60 6 4 6 1 6 Howto Replace the Front Guide 5000 120 120 6 5 6 1 7 How to Replace the Rear Guide I 6 8 6 2 Mechanical CN 6 10 6 2 1 Howto Replace the Front and Rear Media Sensors ne 6 10 CE5000 UM 251 9370 iii 6 2 2 Howto Replace the Push Roller 6 11
67. ensor Verify item 3 Replace the front media sensor securely connected to the main Connect the cable securely board and the sensor The media drops to the 1 Is the rear edge of the media Replace the media rear of the plotter curled Verify item 2 2 Is the rear media sensor dirty Clean the rear media sensor Verify item 3 Replace the rear media sensor Connect the cable securely The plotter displays Check the cam sensor plate and LOAD MEDIA when attach it at the correct position media has been loaded Verify item 2 Connect the cable securely Replace the cam sensor board The plotter can t Clean the push roller sensor recognize the Y direction Verify item 2 of the media size Replace the push roller sensor cable securely connected to Connect the cable securely each connector The plotter can t 1 Is there any dust on the front Clean the front media sensor and recognize the X direction media sensor and the rear media the rear media sensor of the media size sensor Verify item 2 Connect the cables securely the rear media sensor cables Replace the sensor s securely connected to each connector The media is fed at an 1 Are the push rollers worn down Yes Replace the push roller s angle Verify item 2 2 Is there anything on the drive Clean the drive roller with a brush roller Verify item 3 3 Do the push rollers ha
68. er you clear the Non Volatile RAM How to clear the Non Volatile RAM 1 4 5 6 Set SW1 to the NOV RAM clear mode as shown below Set bit 3 to ON 5 SW1 NIR OFF Turn on the power to the plotter EN N 99 A The NOVRAM INIT menu appears The plotter immediately starts to clear the parameters on the NOV RAM and then sets the default values NOVRAM INIT When the NOV RAM clear operation is complete a menu for model selection appears on the LCD panel CE5000 40CRP Select your plotter model using the UP and DOWN ARROW keys and then press the ENTER key to register your plotter model setting When the model selection is complete the END message appears on the LCD panel CE5000 40CRP END Turn off the power to the plotter Return the SW1 setting to normal mode as shown below Set all the bits to OFF CE5000 UM 251 9370 7 3 7 ELECTRICAL ADJUSTMENTS 7 5 Adjusting the Pen Force This adjustment will set the pen force If you replace the main board use the following procedure to input the recorded adjustment values If you replace the moving coil and or the pen block assembly you must adjust the pen force using the following procedure How to adjust the pen force 1 Mount a 0 9 mm diameter cutter pen in the pen holder 2 Load a sheet of paper in the plotter 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the media mode 5 Press the PAUSE
69. everse order which they were detached 4 Perform the pen force adjustment see Section 7 5 5 Perform the auto registration mark sensor offset adjustment for the CE5000 40 60 120 see Section 7 9 CE5000 UM 251 9370 6 16 6 DISASSEMBLY AND REASSEMBLY 6 2 6 How to Replace the Push Roller Sensor How to detach the push roller sensor 1 Detach the center cover see Subsection 6 1 3 or 6 1 4 2 Detach the pen block see Subsection 6 2 5 3 Disconnect the push roller sensor flexible cable from the Y relay board 4 Remove the push roller sensor flexible cable that is attached with double sided adhesive tape to the Y slider 5 Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider Y slider M3L6 binding head screw Push roller sensor board Push roller sensor bracket 6 Remove the M3L6 binding head screw attaching the push roller sensor board 7 Disconnect the push roller sensor flexible cable from the push roller sensor board How to reinstall the push roller sensor 1 Attach the push roller sensor bracket to the push roller sensor board 2 Connect the push roller sensor flexible cable to the push roller sensor board 3 Attach the push roller sensor bracket to the Y slider Fit the top and left edges of the push roller sensor bracket to the Y slider as shown in the figure below Push roller sensor bracket 4 Attach the pen block see Subsection 6 2 5
70. f the membrane switch panel from the right side cover Membrane switch panel How to reinstall the control panel relay board LCD assembly and membrane switch panel 1 Clean the surface of the right side cover with alcohol where the membrane switch panel was attached 2 Reattach the LCD assembly to the right side cover 3 Attach the membrane switch panel to the right side cover so that it fits around the LCD window 4 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 21 6 DISASSEMBLY AND REASSEMBLY 6 2 10 How to Replace the Y belt How to detach the Y belt 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the center cover see Subsection 6 1 3 or 6 1 4 3 Detach the pen block see Subsection 6 2 5 4 Loosen the M3L6 TP head screw attaching the Y tension arm 5 Push the Y tension arm in the direction of the arrow as shown below then detach the Y tension spring hook from the left side plate M3L6 TP head screw Y tension bracket Y tension arm Y tension spring 6 Remove the four M3L6 binding head screws attaching the right and left Y belt stopper plates to the slider Y belt Y belt stopper plate Y slider 7 Detach the Y belt from the unit CE5000 UM 251 9370 6 22 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y belt 1 Shave 2 to 3 mm off both ends of the Y belt until the wire
71. from the motor disconnect the motor cable from the relay connector CE5000 120 120AP Disconnect the cables from connector J1102 and J1104 on the X motor relay board 6 Remove the wiring harness tie wrap holding the X motor harness and detach the X motor CE5000 UM 251 9370 6 26 6 DISASSEMBLY AND REASSEMBLY How to reinstall the X motor 1 2 3 4 5 6 7 8 9 Attach the X motor to the left side plate Connect the X motor cable to its connector s on the main board CE5000 40 60 Connect the cables to connector J7 J10 on the board CE5000 120 120AP Connect the cables to connector J1102 and J1104 on the X motor relay board Fasten the X motor harness with the wiring harness tie wrap Hang the X drive belt on the X drive pulley Attach the X motor pulley to the X motor Tighten the two M3L4WP set screws holding the X motor pulley Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X motor pulley Use the force gauge to pull the X drive motor pulley flange with a 1 2 kg to 1 3 kg force Tighten the mounting screws that hold the X motor 10 Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley 11 Move the X drive pulley and check the tension of the X drive belt 12 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 27 6 DISASSEMBLY AND REASSEMBLY 6 2 13 How
72. g is complete turn off the power to the plotter CE5000 UM 251 9370 8 1 8 SERVICE MODES 8 2 Control Panel Membrane Switch Test Mode This mode checks the control panel membrane switch status If there is a bad switch you may have trouble with the control panel membrane switch panel or the control panel relay board How to test the control panel membrane switches 1 Load an 4 Letter or larger size sheet of paper in the plotter 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the media mode 4 Press the PAUSE key to display the menu shown below MODEL SELECT 5 Press the NEXT key until the following menu is displayed KEY TEST 6 Press the ENTER key to display the status shown below 00 0000 0000 7 Press each key on the control panel the status will change from 0 to 1 The status of each digit Dot PREV 2nd digit rd digit th digit COND th digit th digit th digit th digit th digit Oth digit AUSE TATUS Lamp lights when the PAUSE key is pressed but only the first time 8 When testing is completed turn off the power to the plotter 42 CE5000 UM 251 9370 8 2 8 SERVICE MODES 8 3 Clear Setup Mode This mode returns all the conditions to their default settings How to clear the setups 1 Turn on the power while pressing the UP ARROW key to display the menu shown below HL metric ENG 2 Select the default mode using the UP ARROW or D
73. if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 12 Adjust the 450g pen force If the measured value is within the specification range 450x209 or if you have input the recorded value press the ENTER key to store the setting Only for the CE5000 120 CE5000 UM 251 9370 7 4 7 ELECTRICAL ADJUSTMENTS Note When adjusting the pen force it is important to do it quickly Delaying the pen force adjustment changes the temperature of the actuator and causes artificially lower readings When this happens the actual pen force may be higher than the specification This is especially true for the upper pen force adjustment 13 Press the NEXT key to complete this adjustment Specification of the actual pen force pen force pen force Actual force Actual torce range 10g Bto2 1209 11010 1309 CE5000 UM 251 9370 7 5 7 ELECTRICAL ADJUSTMENTS 7 6 Adjusting the Distance Accuracy This adjustment will set the distance accuracy If you replace the main board use the following procedure to input the recorded adjustment values If you replace the grit roller you must adjust the distance accuracy using the following procedure How to adjust the distance accuracy 1 2 3 4 5 6 7 8 9 Mount a ceramic 0 2 mm tip size the pen holder Load a sheet of A2 size paper or ANSI C size pape
74. ile it is raised When ON is selected the pen travels consecutively to each coordinate specified by the data received When OFF is selected the pen travels directly from the initially specified point to the last specified point The default setting is OFF eEnabling Disabling the Media Sensors This function sets the media sensors that detect the size of the medium in the feed direction When ON is selected the feed direction media sensors are enabled When OFF is selected the feed direction media sensors are disabled The default setting is ON eEnabling Disabling the Home Sensors This function sets the home sensors that detect the width of the medium When ON is selected the home sensors are enabled When OFF is selected the home sensors are disabled The default setting is ON eCircle Command Resolution Setting when the COMMAND setting is HP GL This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a cutting plotter circle command is output while the COMMAND setting is HP GL The default setting is Auto eEnabling Disabling Blade Wear Detection When ON is selected the blade wear detection setting is enabled and the blade wear detection setting menu is displayed in the PAUSE menu When OFF is selected the blade wear detection setting is disabled and the blade wear detection setting menu is removed from the PAUSE menu and is not displayed The default setting is OFF eSetting
75. key to display the menu shown below MODEL SELECT 6 Press the NEXT key until the following menu is displayed PEN PRES ADJ MT 7 Press the ENTER key to display the menu shown below PRS 10g D A 20 8 pen is lowered If you have replaced the moving coil and or the pen block assembly use the force gauge to measure the actual force If you have only replaced the main board input the adjustment values that were recorded Use the UP ARROW key or DOWN ARROW key to change the force setting The number on the LCD will increase or decrease If you have replace the moving coil and or the pen block assembly measure the actual pen force again If you replaced the moving coil and or the pen block assembly adjust the 10g pen force If the measured value is within the specification range 10 29 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 9 Adjust the 40g pen force If the measured value is within the specification range 40 49 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 10 Adjust the 120g pen force If the measured value is within the specification range 120 10g or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 11 Adjust the 300g pen force If the measured value is within the specification range 300 20g or
76. less of whether or not the cutting plotter is in TEST PREV NEXT PAUSE status c Panel Keys 8 Press this function key to conduct COND PAUSE ENTER a cutting test and check the cutting conditions PREV Press this function key to view the previous display on the LCD when in A PAUSE status Press this function key to view the next gt display on the LCD when in PAUSE status COND Press this function key to view the cutter v ORIGIN pen condition settings PAUSE Press this function key once in READY status to switch to PAUSE status in order to change the various settings Press it again to cancel the PAUSE status Pressing this key while cutting or plotting is in progress stops the cutting or plotting ENTER Pressing this function key registers the cutting or plotting conditions set POSITION These keys are used to move the cursor or change the settings on the LCD display on the function setting screens Press these keys when in PAUSE status to move the pen carriage or the medium ORIGIN Press this function key to set the origin point The pen position is set as the origin point when this key is pressed CE5000 UM 251 9370 3 1 3 2 List Pressing the PAUSE key READY mode displays the PAUSE menu enabling the various settings to be 3 OPERATIONS made Select the required menu by scrolling through the list using the NEXT and
77. n sets whether the cutting plotter places priority on the cutting conditions specified through command input from the computer or through manual settings on the cutting plotter control panel When MANUAL is selected cutting is performed using the cutting conditions set at the control panel and cutting conditions sent from the computer are ignored When PROGRAM is selected cutting is performed using the cutting conditions specified in a received cutting condition command If no commands are received cutting is performed using the cutting conditions set at the control panel The default setting is MANUAL eBlade Tip Initial Position Setting Except CE3000 120AP The cutter blade is placed on the medium to orient it after the power is turned on or the cutter pen conditions are set This is referred to as initializing the cutter blade This function sets the Blade Tip Initial Position for this operation When 2 mm BELOW is selected initial blade control is performed at a position 2 mm below the cutting start position When OUTSIDE is selected initial blade control is performed outside of the effective cutting plotting area The default setting is 2 mm BELOW CE5000 UM 251 9370 3 6 3 OPERATIONS eEnabling Disabling UP MOVE This function sets whether the pen will travel to each point specified or only from the initially specified point to the last specified point when consecutive commands are received specifying pen movement wh
78. n until it contacts the curved area indicated by in the figure below and then tighten the A M4 bindhead screws When the shaft has been attached tighten the bindhead screws B M4 and check that the shaft does not rotate The bindhead screws are screws to prevent the shaft from rotating Position the shaft as desired check both the rotation direction and the horizontal direction and then tighten the screws Fixingtape Bindhead Bindhead screws B M4 screws A M4 7 Tighten all the hexagonal bolts that were temporarily fastened in step 1 CE5000 UM 251 9370 2 10 2 PARTS NAMES FUNCTIONS 8 Pull out the sheet support pipes and attach the sheet to them Pass the sheet over the center bar and fasten the ends to the support pipes using the press studs Press stud 9 Attach the stoppers L R to the stock shaft and then attach the shaft to the top of the stand Stopper Stock shaft Collar CE5000 UM 251 9370 2 11 2 PARTS NAMES FUNCTIONS 2 3 Attaching the Basket CE5000 60 120 Optional Basket Construction The basket is made up of the following parts Sheet support pipe Sheet Hexagonal socket bolts M6 x 4 Basket Assembly In
79. older Media set lever Control panel USB interface connector Serial RS 232C interface connector CE5000 UM 251 9370 Push the medium against the grit roller Moves the cutter pen to the left and right Holds the cutter pen and moves it up and down Raises or lowers the push rollers during loading of a medium Used to operate the cutting plotter and set functions Used to connect a USB cable Used to connect an RS 232C serial interface cable 2 1 2 PARTS NAMES FUNCTIONS Rear View AC power inlet Stoppers The above illustration is of the CE5000 120 model AC power inlet Connects the power cord to the cutting plotter Power switch Turns the power supply to the cutting plotter on or off Stand Supports the cutting plotter unit Stock rollers Hold the roll media Stoppers Used to determine the position of the roll media loaded CE5000 UM 251 9370 2 2 Front View 5000 120 Cutter pen holder Cutting mat Grit roller Stopper Stock shaft Cutting mat Grit roller Push rollers Pen carriage Cutter pen holder Pen holder Pen station Media set lever Control panel USB interface connector Serial RS 232C interface connector Stock shaft Stoppers CE5000 UM 251 9370 Push rollers 2 PARTS NAMES and FUNCTIONS _ holder Pen station Serial RS 232C interface connector USB interface connector
80. otor pulley and the Y idler pulley Attach the Y motor pulley to the Y motor Tighten the two M3L4WP set screws that hold the Y motor pulley Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y motor pulley Spread a suitable quantity of the Shinetu silicon grease G501 on the Y motor pulley and Y idler pulley Use the force gauge to pull the Y drive motor pulley flange with a 1 2 kg to 1 3 kg force Tighten the three M3L6 binding head screws that hold the Y motor 10 Move the pen block and check the tension of the Y drive belt 11 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 25 6 DISASSEMBLY AND REASSEMBLY 6 2 12 How to Replace the X motor The CE5000 40 and the CE5000 60 models use the same X motor The CE5000 120 120AP model uses a different X motor from the CE5000 40 and the CE5000 60 models How to detach the X motor 1 Detach the left side cover see Subsection 6 1 2 2 Detach the front guide see Subsection 6 1 5 or 6 1 6 2 Detach the rear guide see Subsection 6 1 7 3 Loosen the two M3LAWP set screws holding the X motor pulley then detach the X motor pulley M3L6 binding head screw I M3L4WP set screw 4 Remove the three M3L6 binding head screws holding the X motor then detach the X motor 5 Disconnect the X motor cable from its connector s on the main board 5000 40 60 Disconnect the encoder cable
81. piece of tape CE5000 40 about 260 mm from the right end of the Y rail CE5000 60 about 360 mm from the right end of the Y rail CE5000 120 120AP about 660 mm from the right end of the Y rail The first piece of double sided adhesive tape Affix the tape onto the right edge of the Y rail The second piece of double sided adhesive tape 5 gt Affix the tape at the specified position on the Y rail 3 Insert the Y flexible cable into the core and connect the Y flexible cable to connector J501 4 Attach the core to the Y relay board using double sided adhesive tape 5 Move the pen block to the left end CE5000 UM 251 9370 6 29 6 DISASSEMBLY AND REASSEMBLY 6 Fit the Y flexible cable into the Y rail as shown below The Y flexible cable shouldn t touch the left side plate Allow a 3 mm space between the left end of the Y flexible cable and the left side plate Allow a 3 mm space between the left end of the Y flexible cable and the left side plate 7 Secure the Y flexible cable onto the flexible cable guide of the Y rail using double sided adhesive tape 8 Reattach the other parts in the reverse order in which they were detached CE5000 UM 251 9370 6 30 6 DISASSEMBLY AND REASSEMBLY 6 2 14 How to Replace the Vacuum Fan How to detach the vacuum fan 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the front guide see Subsection 6 1 5 or 6 1 6 3 Detach the r
82. r hexagonal socket bolts M6 q lt mm Positioning pins Stand 5000 60 e Positioning pins CE5000 120 LL Hexagonal socket bolts M6 5 Tighten the hexagonal socket bolts loosely fastened in step 3 CE5000 UM 251 9370 2 6 2 PARTS NAMES FUNCTIONS CE5000 120AP Standard Stand Construction The stand is made up of the following parts Stand side bar x 2 L R Center bar x 1 Hexagonal socket bolt M6 x 8 g Allen wrench M6 x 1 Stopper x 2 L R Alignment shaft x 1 0 Stock shaft x 1 Basket Construction Sheet support pipe x 2 Rubber cap x 4 Sheet support pipe bracket x 2 Hexagonal socket bolt M6 x 4 Oo amp c CE5000 UM 251 9370 2 7 2 PARTS NAMES FUNCTIONS Stand Assembly Instructions 1 Fasten the center bar to the stand side bars L R temporarily with the hexagonal socket bolts M6 using the Allen wrench Front side Center bar a Stand side bar Hexagonal socket bolt 6 2 Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts M6 Support pipe bracket Hexagonal socket bolt M6 CE5000 UM 251 9370 2 8 2 PARTS NAMES FUNCTIONS 3 Insert the sheet support pipes into the sheet suppor
83. r in the plotter Turn on the power while pressing the TEST and ENTER keys Select the media mode Press the PAUSE key to display the menu shown below MODEL SELECT Press the NEXT key until the following menu is displayed DISTANCE ADJUST Press the ENTER key to start the test The plotter immediately plots the test pattern and the following menu appears DADJ X Y 0 X 400 mm X Y 300 mm Remove the paper and measure the X and Y axis distances If you have replaced the main board only use the recorded values Input the values using the POSITION keys Press the LEFT or RIGHT ARROW key to select the Y axis or X axis distance adjustment Press the UP or DOWN ARROW key to change the Y axis or X axis distance adjustment value The formula of the input value is as follows Input value for X axis 400mm measured X distance x 10 Input value for Y axis 300 measured Y distance x 10 For example If you measured 299 0mm for the Y axis then input 10 for the adjustment value Adjustable range 9 9 mm to 9 9mm 0 1 mm steps CE5000 UM 251 9370 7 6 7 ELECTRICAL ADJUSTMENTS 11 Press the ENTER key to store the setting The following menu appears as like If you are not adjusted about the distance L 500 00 appears This is only displaying the calculated value XY LENG L 500 00 12 If you wish to complete this adjustment press the NEXT key If you wish to plot the adjusted test pattern press th
84. rd 3 If you have BOOT START ERROR when you replaced the main board Install the firmware for new main board see Section 7 10 4 Perform any adjustments required see Section 7 2 CE5000 UM 251 9370 6 32 6 DISASSEMBLY AND REASSEMBLY 6 2 16 How to Replace the Power Supply How to detach the power supply 1 Detach the front guide see Subsection 6 1 5 or 6 1 6 2 Disconnect the cables from the connectors CN1 and CN2 Power supply M3L6 binding head screw 3 Remove the four M3L6 binding head screws holding the power supply to the bottom of the chassis 4 Detach the power supply from the chassis How to reinstall the power supply 1 Reattach in the reverse order in which it was detached CE5000 UM 251 9370 6 33 6 DISASSEMBLY AND REASSEMBLY 6 2 17 How to Replace the Drive Roller How to detach the drive roller 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the front guide see Subsection 6 1 5 or 6 1 6 3 Detach the rear guide see Subsection 6 1 7 4 Loosen the two M3L6 binding head screws holding the X motor M3L4WP set screw M3L6 binding head screw 5 Push up the X motor from inside the left side plate then remove the X drive belt from the X drive pulley 6 Loosen the two M3L4WP set screws holding the X drive pulley and detach the X drive pulley from the drive roller 7 Remove the two M3L6 binding screws holding the
85. rd 1 1 1 1 PN5043 05 18 792130706 Control Panel Relay Board 1 1 1 1 PN5043 04 19 792130708 Push Roller Sensor Board 1 1 1 1 PN5043 06 20 792130709 Cam Sensor Board 1 1 1 1 PR5043 07 21 792130710 Auto Registration Mark Sensor Board 1 1 1 5043 09 22 682132080 Control Panel Membrane Switch Panel 1 1 1 1 PN5043 08 23 562060004 LCD 1 1 1 1 RCM 2122R B 24 792130711 X Motor Relay Board 1 1 PN5043 11 25 792130712 Fan Relay Board 1 1 PN5043 12 26 621232202 Drive Roller 120 1 1 CE5000 120 AP 621232000 Drive Roller 60 1 CE5000 60 621232100 Drive Roller 40 1 CE5000 40 27 314690020 Drive Roller Bearing 6900ZZNXR 2 2 2 2 CE5000 UM 251 9370 4 1 5 LIST OF TOOLS 5 LIST OF TOOLS 5 1 Tools Distance adjustment Glass scale 10 mm height block PC USB cable F pM 5 X drive belt tension adjustment Push pull gauge 2 kg 6 Y drive belt tension adjustment Push pull gauge 2 kg 7 Replacing the main board 78 Replacing the vacuum fen serewdriver 50 mm 5 2 Greasing And Gluing Points 6 Y tension pulley 1 grease 6501 Suitable quantity 8 Y motor drive pulley set screws Loctite222 77 Small quantity 9 X motor drive pulley set screws Loctite 222 Small quantity 10 X drive pulley set screws Loctite 222 Small quantity 5 3 Subparts List 6 Vacuum fan wiring harness Harnesstiewap About
86. structions 1 Detach the four coin screws or hexagonal socket bolts M6 and separate the cutting plotter from the stand 2 Attach the sheet support pipe to the stand tops and fasten using the hexagonal socket bolts Hexagonal socket bolts M6 Stand top CE5000 60 J Sheet support pipe ut CE5000 120 CE5000 UM 251 9370 2 12 2 PARTS NAMES FUNCTIONS 3 Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter Fasten using the four coin screws or hexagonal socket bolts M6 Ti j mE Hexagonal eb socket bolts M6 CE5000 120 4 Pull out the sheet support pipe and attach the sheet Divide the sheet over the center bar and then fasten the sheet to the sheet support pipe using the press studs CE5000 60 Sheet support pipe o dii o i E aA Divide over the center bar Sheet support pipe CE5000 120 CE5000 UM 251 9370 2 13 3 5 3 5 3 1 Control Panel Indicator Lamp COND No OFFSET SPEED STATUS Illuminates while the power to the cutting E E C plotter is turned on and goes out when the cutting plotter is PAUSE status This lamp flashes when data is being STATUS received from an interface regard
87. t pen in the 2nd pen holder The pen holder on the right side 11 Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height position 12 Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key SH SIKII 1st pen DPOS 2nd pen DPOS 2 Example 1st pen DPOS 122 2nd pen DPOS 53 122 53 2 87 5 Input 87 for GH SIKII value Input integer number of calculated value 13 Press the ENTER key to store the setting and complete the adjustment CE5000 UM 251 9370 7 15 7 ELECTRICAL ADJUSTMENTS 7 13 Adjusting the Spacing Between Pen 1 and Pen 2 CE5000 120AP This adjustment will set the spacing between pen 1 and pen 2 If you replace the main board use the following procedure to input the recorded adjustment values If you replace the pen block you must adjust this value using the following procedure 1 Load an 4 Letter or larger size of paper in the plotter 2 Mount a water based ballpoint pen in both the pen 1 holder and the pen 2 holder 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the ROLL2 media mode 5 Press the COND key to display the 1 PEN condition setting menu Set condition 1 as shown below and then press the ENTER key to store the setting 1 PEN 12 30 2 6 Press the COND key again and then press the UP ARROW key to select the condition 2 setting menu Set condition 2 as shown below and then press the
88. t pipe brackets Use the lower holes for the pipe that will be at the front of the cutting plotter and the upper holes for the pipe that will be at the rear Remove the tape from the ends of the pipes to expose the adhesive and then fit the rubber caps on firmly Sheet support pipe Rubber cap Removable tape 4 Mount the CE5000 120AP on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts M6 Make sure that the casters with the stoppers are at the front N CE5000AP cutting plotter Stand Hexagonal socket bolt M6 Stoppers CE5000 UM 251 9370 2 9 2 PARTS NAMES FUNCTIONS 5 Attach the media guide bracket to the underside of the front panel Loosen the two decorative screws that are attached to the underside of the front panel one on each side by two or three turns slot the bracket in and then tighten the screws 6 Attach the alignment shaft to the top of the stand Loosen the attached bindhead screws A M4 two or three turns and then insert the brackets on the end of the shaft using the elongated screw holes Tighten the screws to hold the brackets in place Push the shaft i
89. t time model select menu appears so select the model at this time The firmware version is displayed during the initialization routine Check the firmware version that you upgraded Turn off the power CE5000 UM 251 9370 7 13 7 ELECTRICAL ADJUSTMENTS 7 11 Adjusting the Pen Exchange Y Direction Value CE5000 120AP This adjustment will set the pen exchange Y direction value This value is used for the 2nd pen pen exchange If you replace the main board use the following procedure to input the recorded adjustment values 1 2 3 4 5 6 7 8 Load cutting sheet in the plotter Turn on the power while pressing the TEST and ENTER keys Select the media mode Press the PAUSE key to display the menu shown below MODEL SELECT Press the NEXT key until the following menu is displayed Pensel POS Press the ENTER key to display the menu shown below Pensel POS 0 Press the RIGHT ARROW key the 2nd pen holder moves to the 2nd pen station While the pens are being exchanged continue pressing the LEFT ARROW key until the 2nd pen holder stops at the exchange position Measure the gap between the 2nd pen holder and the 2nd pen station Right Side Plate 2nd Pen Holder 2nd Pen Station 9 Adjust the gap to be 1 mm Press the UP or DOWN ARROW key to change the Pensel POS value 1 unit 0 05 mm 10 Press the ENTER key to store the setting and complete the adjustment CE500
90. the Cross Cut Force CE5000 120AP only The cross cut force can be set in the range 1 to 31 The default value is 20 e PAUSE Key Setting Selects the screen to be displayed when you press the PAUSE key while cutting or plotting If you serect HOLD the cutting plotter stops cutting or plotting and displays a jobselect screen prompting you to choose to continue or stop cutting plotting If you serect MENU the cutting plotter stops cutting or plotting and displays a pause menu screen The default setting is MENU CE5000 UM 251 9370 3 7 3 OPERATIONS 3 4 Description of Special Functions These functions are specified only in the special situations described below and are not normally used e Display Language Setting MENU LANGUAGE SELECTION This function sets the language used on the display One of six languages can be selected English French German Italian Spanish or Japanese 1 Turn the cutting plotter on while holding down the ENTER and ORIGIN keys simultaneously The special functions B setting menu is displayed DISPLAY ENGLISH 2 Use the A and V keys to select the desired display language and then press the ENTER key to confirm To cancel press the NEXT or PREV key 3 Once all the settings have been made turn off the cutting plotter CE5000 UM 251 9370 3 8 4 RECOMMENDED PARTS LIST 4 RECOMMENDED PARTS LIST
91. the NEXT key until the following menu is displayed MARK OPTION 5 Press the ENTER key to display the menu shown below MARK OPTION OFF 6 Press the UP or DOWN ARROW key to change this setting to ON 7 Press the ENTER key to store the setting This completes the setting CE5000 UM 251 9370 7 9 7 ELECTRICAL ADJUSTMENTS 7 9 Adjusting the Offset of the Auto Registration Mark Sensor If you have the auto registration mark sensor option you must adjust the offset of the auto registration mark sensor How to set the auto registration mark sensor option 1 Load an Letter or larger size sheet of paper in the plotter The paper must a printed target cross mark Print out the target sheet see page 7 12 on a printer The specification of the cross mark is 30 mm line length and 0 3 to 0 5 mm line width 2 Mount a water based ballpoint pen in the plotter 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the media mode 5 Set the plotting conditions to the following settings Force 12 Speed 40 Quality 1 Tool Pen 6 Press the PAUSE key to display the menu shown below MODEL SELECT 7 Press the NEXT key until the following menu is displayed MARK SENS POS 8 Press the ENTER key to display the menu shown below MARK ADJ SCAN 9 Use the Position keys to move the pen position to the printed cross mark area shown below Printed target mark Media feed direction
92. ve the Replace the push roller spring s correct pressure Verify item 4 4 Is the drive roller worn down Replace the drive roller Verify item 5 5 Is the drive roller attached Replace the bearing of the drive correctly roller Attach the drive roller correctly CE5000 UM 251 9370 9 2 9 TROUBLESHOOTING 9 3 Cutting Operations Symptom Verificationitem cut line is crooked 1 Does the blade turn well in the Replace the blade holder blade holder Verify item 2 2 Do the X and Y drive motor belts No Adjust the tension have the correct tension Verify item 3 3 Is the Y belt attached correctly Attach it correctly Verify item 4 4 Is the pen block attached Attach it correctly correctly Yes Verify item 5 5 Is the pen arm shaky Yes Adjust the pen arm shaft slider tension The blade skips and 1 The blade is extended too far Adjust the blade length does not completely 2 The cutting SPEED is too high Adjust the SPEED setting 3 Verify the pen force Adjust the pen force cut lines that should 4 Verify the pen block height Adjust the pen block height solid CE5000 UM 251 9370 9 3 10 PARTS LIST 10 1 Outer Casing 10 PARTS LIST No Part No Description Q ty Remarks 1

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