Home

Installation & Service Manual

1. PS CABLING AVAILABLE CONSULT A RAVEN GE UTT FLOW CABLI 6 115 0171 086 12 115 0171 129 GI 36 5 115 0171 544 E d J DIr 0 CONTROL VALVE Lap gt ech A KE H H FLOW METER CAN ALSO BE USED FOR ST E gt PRESSURE SENSOR EXTENSIONS gt gt gt gt gt BOOM VALVES 1 SECTION 063 0171 926 3 SECTION 063 0171 928 5 SECTION 063 0172 039 Manual No 016 0159 831 21 Chapter 4 Install the Remote Switch Optional REMOTE SWITCH NOT FURNISHED ON E OO Ca F REMOTE MASTER EEE SENSE WIRE z ORANGE WHITE CONSOLE POWER RED NS 3 CONSOLE CONTROL CABLE 1412 VDC ORANGE CONSOLE GROUND WHITE An optional remote switch may be installed if the console is mounted in a location that is not easily accessible A remote switch may include a foot switch or a toggle switch on the joystick To utilize the remote switch the master switch on the console must be turned off The master switch
2. Toggles to variable submenus within a menu except in Data Menu Enters the information inputted into the console SCS 450 Serial Interface Installation amp Service Manual 26 Console Programming and Calibration Button Definitions Calibration Buttons The calibration buttons are used to enter data into the console when calibrating the system Refer to the table below for the button names and functions Button Name Function BOOM CAL Length of the boom Select the boom number by using the up down arrow keys SPEED CAL Determined by speed sensor METER CAL Meter calibration number VALVE CAL Valve response time RATE 1 CAL Target application rate RATE 2 CAL Target application rate TIME 24 hour clock military time Function Buttons The function buttons are used to display the data on a particular aspect of the application Refer to the table below for the button names and functions Button Name Function Displays total area applied To zero out this figure press ENTER 0 then ENTER in this TOTAL AREA menu TOTAL VOLUME Displays total volume applied To zero out this figure press ENTER 0 then ENTER in this menu FIELD AREA Displays field area applied To zero out this figure press ENTER 0 then ENTER in this menu FIELD VOLUME Volume applied to the field To zero out this figure press ENTER 0 then ENTER in this menu Displa
3. Always connect the power cable as the last step in the installation process and verify that the power leads are connected with the correct polarity Reversing power leads can cause severe damage to the equipment 1 Mount the SCS 450 console to a secure area inside the machine s cab Note The SCS 450 console should be mounted in the machine s cab so that the machine operator has easy access to it 2 Connect the female end of the console control cable into the back of the console 3 If using the Raven radar speed sensor e Connect the red wire on the radar power cable to the orange cable wire on the console control cable e Connect the white wire on the radar power cable to the white wire on the console control cable 4 Turn the POWER ON OFF switch to OFF 5 Route the red wire on the console control cable to the 12 VDC battery and connect it to the positive battery terminal 6 Route the white wire on the console control cable to the 12 VDC battery and connect it to the negative battery terminal Important Do not connect the red and white wires to the machine s starter 7 Secure the battery wires with zip ties Important Do not secure the battery wires near the existing battery leads or any other electrical wiring 8 Connect the speed sensor cable to the back of the console 9 Connect the male end of the console cable to the main female connector on the flow control cable 10 Secure the speed sensor cable
4. Return the console to the dealer to have the processor board assembly replaced Pe Rz All of the lights on the console are lit up at the same time Return the console to the dealer this issue is not repairable in the field A digit cannot be entered via the buttons on the console Return the console to the dealer this issue is not repairable in the field The indicator light on a key will not illuminate Return the console to the dealer this issue is not repairable in the field The console display message flashes CAL whenever the vehicle s engine is started Check the battery voltage and connections The console display message flashes CAL whenever the Master switch is turned on or off Check the battery voltage and connections The console display message flashes CAL whenever the speed is changed Check battery voltage and connections The TIME function is inaccurate or drifting Return the console to the dealer this issue is not repairable in the field Digits in the display are missing segmenis Return the console to the dealer this issue is not repairable in the field The SPEED displays as 0 1 Check the speed sensor cable connector and the plug on the back of the console for loose pins 2 Clean the pins and sockets on the speed sensor cable connections 3 If a speed sensor extension cable is used refer to the Testing
5. If a centrifugal pump is used proceed to the next step If a positive displacement pump is used set the PRV to 65 psi 450 kPa Verify that the boom valves operate and that no nozzles are plugged using the boom ON OFF switches Switch all boom ON OFF switches to the ON position Hold the FLOW CONTROL switch in the INC position until the pressure is at its maximum to ensure that the control valve is fully open 0 ON o oa o 1 1 N 13 Verify the RATE and maximum pressure Note The pressure gauge is not supplied A pressure gauge MUST be installed to properly monitor the system 14 Adjust the agitator line hand valve until the desired agitation is reached 15 Verify that the maximum pressure is still present 16 Hold the FLOW CONTROL switch in the DEC position until the pressure is at its minimum to ensure that the control valve is fully closed 17 Verify RATE and minimum pressure Manual No 016 0159 831 39 Chapier 6 Note If the RATE and minimum pressure cannot be achieved consider modifying the plumbing into the alternate by pass plumbing system configuration Refer to the Alternate Bypass Line Plumbing System section on page 19 Alternate Bypass Line System Setup Note This procedure applies only to applications of less than 3 GPM 11 lit min For flow of 3 GPM 11 lit min or greater refer to the Initial System Setup section on page 39 for the main hose line setup procedure Fill the t
6. Installation amp Service Manual POWER FLOW CONTROL MASTER on ING ON le OFF DEC DEE METER CAL Disclaimer While every effort has been made to ensure the accuracy of this document Raven Industries assumes no responsibility for omissions and errors Nor is any liability assumed for damages resulting from the use of information contained herein Raven Industries shall not be held responsible or liable for the effects of atmospheric conditions and sunspot activity on the performance of our products Raven Industries cannot guarantee the accuracy integrity continuity or availability of the GPS signal from the U S Department of Defense NAVSTAR GPS satellites the OmniSTAR correction service or the WAAS correction service Raven Industries accepts no responsibility for the use of the signal for other than the stated purpose Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits work stoppage or loss or impairment of data arising out of the use or inability to use this system or any of its components Table of Contents Chapter 1 Important Safety Information seen 1 Important Safety Information placa 1 Hydraulic Safety TE E EEE 2 Electrical Safety cilea 2 Chapter 2 e e E 3 INTFOQUETION iii iaia 3 Unit Definitions and e EE 4 Unit of Measure Definitions scsi 4 Unit of Measure Conversions silla 4 Calculating Machine s
7. 450 Serial Interface Installation amp Service Manual Installation Rim Drilling for Six Hole Wheel Stud Patterns Optional This section is required only on wheels that do not have pre punched mounting holes If your machine has the pre punched mounting holes proceed to the Mounting the Wheel Drive Speed Sensor section on the following page FIGURE 4 Six Hole Stud Pattern DRILL 1 2 HOLE TO MOUNT MAGNETS Cut a piece of wood so that it is an exact fit from the top edge of the rim to the bottom edge of the rim Measure the length of the cut wood block and mark the center Using the wood block as a guide draw two lines across the wheel dividing the wheel into four equal parts Measure in one inch from the rim on each end of the lines and mark the wheel at each point Drill a 1 2 hold on each of the four marks go po D 2 Note The distance between each set of drilled holes must be equal within 1 8 3 mm to ensure system accuracy Mounting the Wheel Drive Speed Sensor 1 Select a non driven wheel a front wheel if the machine is rear wheel drive or a back wheel if the machine is front wheel drive on which to mount the sensors FIGURE 5 Wheel Magnet Mounting CORRECT NUT N C s ren I m ASSEMBLY WASHER 1 4 1 GAP MAGNET 6 25 mm 8 ASSEMBLY RE INCORRECT FF TT 2 Mount the four magnets in the pre punched or drilled mo
8. Speed Sensor Extension Cables section on page 46 4 If no extension cable is used replace the speed sensor switch assembly Manual No 016 0159 831 47 Chapter 7 Issue The SPEED is inaccurate or unstable Wheel drive speed sensor Rate Control Issues Issue The RATE displays as 0000 The RATE is inaccurate or unstable Corrective Action Check the speed sensor c Runa speed check on a hard surface road d If the speed is accurate move the speed sensor to a different wheel and perform a recheck 2 Check the magnets a Remove one red magnet and one black magnet on the wheel b Reposition the remaining red and black magnets directly across from each other c Enter a SPEED CAL number in the console twice as large as the correct SPEED CAL number d Run a speed check on a hard surface road Remove the two magnets and replace them with the other magnets previously removed f Runa speed check on a hard surface road e If the speed is accurate with only one set of magnets replace the bad set of magnets e If the speed is inaccurate with both sets of magnets replace the speed sensor assembly Important Re enter the original SPEED CAL figure after testing is complete Corrective Action Verify that the SPEED is registering correctly If the speed is zero refer to the The SPEED is inaccurate or unstable issue in the Console Issues section for the approp
9. The TOTAL VOLUME readout is the new METER CAL number This number should be within 3 of the calibration number stamped on the tag of the flow meter 7 Zero out the TOTAL VOLUME value and repeat the procedure several times to verify the accuracy of the new METER CAL value 8 Verify the flow meter calibration a Fill the tank with a predetermined amount of measured liquid eg 250 gallons ea e O N z Important Do not rely on the graduation numbers molded into the applicator tank measure the liquid b Empty the tank under normal operating conditions c Check the TANK VOLUME value If the number displayed is different from the predetermined amount of measured liquid by more than 3 perform the following calculation METER CAL x TOTAL VOLUME Adjusted METER CAL value Predetermined amount of measured liquid For Example METER CAL Value 720 190 TOTAL VOLUME Value 260 984 Predetermined amount of measured liquid 250 946 720 x 260 749 English 250 190 x 984 198 metric 946 9 Enter the adjusted METER CAL value before resuming application Manual No 016 0159 831 45 Chapter 7 Speed Sensor Cables Testing Speed Sensor Extension Cables Note Verify that the console is in the SP1 Speed Sensor mode while testing the cable 1 Disconnect the extension cable from the speed sensor assembly cable FIGURE 2 Speed Sensor Connector Cable Connection Ground 5 VD
10. from clearing itself out automatically disconnect the speed connector on the back of the console when radar speed sensors are used 1 Press the SELF TEST button 2 Enter the desired simulated speed value 3 Verify the vehicle s speed by pressing the SPEED button 34 SCS 450 Serial Interface Installation amp Service Manual Console Programming and Calibration Volume Min Rate Fault The low limit value is the minimum volume per minute allowed before the valve stops closing an alarm sounds and the SCS 450 console displays the message LOW LIMIT The low limit value should be determined with all booms turned on since this value is directly proportional to the percentage of booms that are turned on For example if the low limit entered is 4 and half of the total boom length is shut off the console automatically reduces the low limit value to 2 To set the low limit value Press the VOL MIN button until the console displays the message SET LOW LIMIT 0 Press ENTER Enter the desired low limit flow rate Press ENTER No da Note The alarm may be turned off through the DATA MENU Volume Area Rate Alarm The SCS 450 console alarm will sound if the actual application rate is 30 or more away from the target application rate for more than 30 seconds The alarm may be turned off thru the DATA MENU Low Tank Fault The SCS 450 console alarm will sound if the volume in the tank drops below the value entered into the con
11. on is less than 30 seconds The Valve Advance feature allows the user to set the amount of time in seconds the valve is open Press the SPEED CAL button until the console displays the message CONTROL VALVE DELAY and four digits X X X X The first digit is the Control Valve Delay value The value 1 9 represents the number of seconds of delay in turning on automatic control A value of 0 means that there is no delay The third digit is the Valve Advance value The value 1 9 represents the number of seconds in which the valve will be opened upon all boom sections being turned OFF in automatic control A value of 0 means that there is no advance Note A beginning value of 1020 is recommended for low rate situations to build up pressure when turning the master switch on For best results approach the headlands at consistent speeds while turning all boom sections off Zero Speed Shut Off The Zero Speed Shut Off function is active when C FC fast close valve or C PC PWM close valve is selected and cannot be disabled The valve will receive a decrease signal and run closed when the speed drops to 0 7 mph or less The only way the console can operate under this speed is in the manual mode When the Zero Speed Shut Off has occurred the master switch must be turned off and back on to restart the system If a constant speed greater than 0 7 mph is not reached within 10 seconds the Zero Speed Shut Off will occur again Data Lock
12. on the console can be used again once the remote switch is turned off Refer to the figure above to install the optional remote switch 22 SCS 450 Serial Interface Installation amp Service Manual Installation Battery Connections Note Ifthe system will not be used for an extended period of time for example two weeks be sure to disconnect the SCS 450 battery wires If the wires are not disconnected and the SCS 450 is only turned OFF the system will continue to draw 0 25 milliamperes of current to maintain information stored in the console computer draining the battery BATTERY WIRES RED POS WHITE NEG CONNECTION DETAIL ONE 12 VOLT BATTERY BATTERY BATTERY RED POS WIRES WIRES WHITE NEG WRITE NES 12 VOLT SYSTEM USING 24 VOLT SYSTEM USING TWO 6 VOLT BATTERIES TWO 12 VOLT BATTERIES BATTERY WIRES 12 VOLT SYSTEM USING TWO 6 VOLT BATTERIES Manual No 016 0159 831 23 Chapter 4 24 SCS 450 Serial Interface Installation amp Service Manual Important The SCS 450 console requires the selection of volume rate US SI or TU speed sensor type SP1 or SP2 and valve type C SD standard valve C F fast valve C FC fast close valve C P PWM valve or C PC PWM close valve Hold the SELF TEST key to review the selections Console Identification There may be situations that arise during which it may be necessary to contact Raven Industries with questi
13. outlet of the flow meter should be gradual e The flow must be in the direction of the arrow on the flow meter Connect the female 3 pin connector of the flow control cable to the male flow meter connector Install the Pressure Transducer Optional 1 Install the pressure transducer P N 422 0000 059 and pressure transducer cables P N 115 0171 152 or 115 0171 153 and 115 0171 151 Verify that the pump is turned off and there is 0 psi kPa of pressure in the lines Press the DATA MENU button Enter 0 as the Cal Pressure value Note When the system is operating the system psi kPa will be displayed when the SPEED or VOL MIN button is pressed Manual No 016 0159 831 17 Chapter 4 Control Valve Installation Install the Control Valve FIGURE 9 Control Valve Installation Diagram XUSE PRESSURE RELIEF VALVE a 1 IF POSITIVE DISPLACEMENT TYPE L BOOM 1 PUMP IS USED NOT REQUIRED la WITH A CENTRIFUGAL PUMP a gt K PRESSURE BOOM 2 RELIEF VALVE lg 450 CONSOLE lt q PRESSURE BOOM 3 GAUGE a STRAINER a lt BOOM 4 PRESSURE a SENSOR OPTIONAL 4 422 0000 059 BOOM 5 PRESSURE TRANSDUCER CABLE OPTIONAL gt 115 0171 152 120 115 0171 153 36 lt q CONSOLE CABLE FLOW CONTROL CABLE BOOM 6 a Note This p
14. running Care should always be taken when opening a system that has been previously pressurized When disconnecting the hydraulic hoses or purging is required be aware that the hydraulic fluid may be extremely hot and under high pressure Caution must be exercised Any work performed on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the hydraulic valves Electrical Safety Always verify that the power leads are connected to the correct polarity as marked Reversing the power leads could cause severe damage to the equipment Ensure that the power cable is the last cable to be connected Disconnect the SCS 450 Serial Interface console before jump starting the vehicle Disconnect the SCS 450 Serial Interface console before welding any component of the machine N SCS 450 Serial Interface Installation amp Service Manual Introduction Congratulations on your purchase of the Raven SCS Sprayer Control System 450 Serial Interface The Raven SCS 450 is designed to provide uniformity of spray appli
15. to keep safety labels in good condition and replace any missing or damaged labels To obtain replacements for missing or damaged safety labels contact your local Raven dealer When operating the machine after installing the SCS 450 Serial Interface system observe the following safety measures Be alert and away of surroundings Do not operate the SCS 450 Serial Interface system while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when the SCS 450 Serial Interface system is engaged Determine and remain a safe working distance from other individuals The operator is responsible for disabling the SCS 450 Serial Interface system when the safe working distance has been diminished Ensure the SCS 450 Serial Interface is disabled prior to starting any maintenance work on the machine or parts of the SCS 450 Serial Interface system Follow all label instructions for proper chemical mixing handling and container disposal methods Manual No 016 0159 831 1 Chapier 1 DANGER Thoroughly bleed the nurse tank hose and all other system lines prior to disassembling the flow meter fittings and hoses especially in the case of anhydrous ammonia Hydraulic Safety Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system Never attempt to open or work on a hydraulic system with the equipment
16. 00 000 0 000 0 000 0 Low Vol Min 0000 000 0 0000 000 0 000 0 000 0 Manual No 016 0159 831 37 Chapter 5 Shift the Decimal Place 1 Press the METER CAL button 2 Press the SELF TEST button 3 Enter the flow meter calibration value stamped on the identification tag 4 Press ENTER Unshift the Decimal Place 1 Press the METER CAL button 2 Enter the flow meter calibration value stamped on the identification tag 3 Press ENTER 38 SCS 450 Serial Interface Installation amp Service Manual Initial System Setup After all components of the system have been installed and the console has been programmed the SCS 450 is ready to be set up Complete the following steps to set up the SCS 450 system Note This procedure applies only to applications of 3 GPM 11 lit min or greater For flow less than 3 GPM 11 lit min refer to the Alternate Bypass Line System Setup section on page 40 for the alternate bypass line setup procedure 1 Fill the tank with water only 2 If a centrifugal pump is used proceed to the next step If a positive displacement pump is used open the pressure relief valve PRV 3 Switch the Rate switch to MAN 4 Switch the Power switch to ON Verify that the BOOM CAL SPEED CAL METER CAL VALVE CAL and RATE CALs have been entered correctly into the console Press the SELF TEST button Enter the machine s normal operating speed Run the pump at the normal operating RPMs
17. 016 0159 831 13 Chapter 4 3 Use a level to verify that the selected mounting bracket location is parallel to the ground 4 Bolt the mounting bracket to the machine FIGURE 2 Radar Mounting 1 4 20 UNC X 1 BOLT al Las 1 4 FLAT WASHER 1 4 LOCK WASHER E D S 1 4 20 NUT 5 Bolt the radar to the mounted bracket using the supplied mounting hardware 6 Connect the radar power cable P N 115 0159 539 to the radar Note The radar power cable will be connected to the console later in the procedure Wheel Drive Speed Sensor Rim Drilling for Four and Eight Hole Wheel Stud Patterns Optional This section is required only on wheels that do not have pre punched mounting holes If your machine has the pre punched mounting holes proceed to the Mounting the Wheel Drive Speed Sensor section on the following page FIGURE 3 Eight Hole Stud Pattern DRILL 1 2 HOLE TO MOUNT MAGNETS 1 Using the illustration above choose four opposing stud holes on the wheel 2 Using the center of the opposing stud holes draw two lines across the wheel dividing the wheel into four equal parts 3 Measure in one inch from the rim on each end of the lines and mark the wheel at each point 4 Drill a 1 2 hole on each of the four marks Note The distance between each set of drilled holes must be equal within 1 8 3 mm to ensure system accuracy 14 SCS
18. 1002 30 17 22 0 3 8 6 7 4 6 4 40 20 26 1 9 9 9 8 5 7 4 60 25 32 4 6 12 1 10 4 9 1 15 18 23 0 9 9 1 7 8 6 8 20 21 27 2 6 10 5 9 0 7 9 BLUE XR8003 XR11003 30 26 33 5 4 12 9 11 0 9 7 40 30 38 7 8 14 9 EIS 11 1 60 37 47 22 0 18 2 15 6 13 6 15 24 31 4 5 12 1 10 4 9 1 20 28 36 6 8 14 0 12 0 10 5 RED XR8004 XR11004 30 35 45 21 0 17 2 14 7 12 9 40 40 51 24 0 19 8 17 0 14 9 60 49 63 29 0 24 0 21 0 18 2 15 31 40 8 2 15 2 13 0 11 4 20 35 45 21 0 17 5 15 0 13 1 BROWN XR8005 XR11005 30 43 55 26 0 21 0 18 4 16 1 40 50 64 30 0 25 0 21 0 18 6 60 61 78 36 0 30 0 26 0 23 0 SCS 450 Serial Interface Installation amp Service Manual Introduction For Example Nominal Application Pressure 30 PSI kpa Target Application Rate 20 GPA lit ha Target Speed 5 2 MPH km h Nozzle Spacing 20 inches cm 20 GPA x 5 2 MPH x 20 inches 35GPM 5 940 Based on these calculations and a PSI of 30 tip XR8004 should be selected since it comes closest to providing the desired output Verifying Flow Rate Limits The flow rate of spray must be within the specified range for the flow meter being used Flow Meter Model Flow Range RFM 5 0 1 5 GPM 0 2 18 9 lit min RFM 15 0 3 15 GPM 1 1 56 8 lit min RFM 60P 1 60 GPM 3 8 210 lit min RFM 60S 1 60 GPM 3 8 210 lit min RFM 100 5 100 GPM 18 9 380 lit min RFM 200 200 Poly 15 200 GP
19. 159 745 063 0172 022 063 0159 530 063 0171 220 Manual No 016 0159 831 51 Chapier 8 52 SCS 450 Serial Interface Installation amp Service Manual C Console Programming and Calibration Console Features 26 Button Definitions 27 Console Identification 25 Console Programming 28 Changing Initial Console Programming 30 Data Entry 28 Initial Console Programming 28 Programming Additional System Data 31 System Features 32 Automatic Rate 35 Control Valve Delay and Valve Advance 36 Data Logger 33 Data Menu 32 Data Lock Feature 36 Activating the Data Lock Code 36 Decimal Shift Feature 37 Low Tank Fault 35 Self Test Feature 34 Volume Area Rate Alarm 35 Volume Min Rate Fault 35 Zero Speed Shut Off 36 Electrical Safety 2 H Hydraulic Safety 2 Important Safety Information Electrical 2 Hydraulics 2 Initial System Setup and Testing Alternate Bypass Plumbing Initial System Field Test 41 Initial Setup 39 Alternate Bypass Line Setup 40 Initial System Field Test 41 Alternate Bypass Plumbing 41 Installation Battery Connections 23 Console and Cabling 20 Installing the Optional Remote Switch 22 Control Valve 18 Alternate Bypass Line Plumbing 18 Connecting the Flow Control Cable Boom Valve Connectors 19 Installing the Control Valve 18 Flow Meter 17 Installing the Pressure Transducer 17 Mounting the Flow Meter 17 Sensors 13 Phoenix 10 GPS Speed Sensor 16 Raven
20. AD LA SAP 2 ADD YIINI SSAYd Z ADD WO ANIVA SSIYd 1 WO SAWA GILNI OL FIdWVX4 AYLNI VIVO SCS 460 Serial Interface Installation amp Service Manual INANdINDI NO ONIGTAM HO AMILLVO NI YYHO _ ONILYVIS dNAf 380438 FIOSNOD LOANNOOSIC ONINYVM 3N G3L100 NO D 12 Sensor Installation Raven Radar Speed Sensor Note Raven Industries recommends the installation of a large heavy mounting bracket P N 107 0159 693 on the machine s frame for mounting the radar speed sensor FIGURE 1 Radar Mounting Locations End to End View Side to Side View LEVELING SURFACE 20 72 90 A v R v R v i v N N PARK VEHICLE ON LEVEL GROUND SURFACE io WV S ee LI RADAR CAN BE o OVIDE MORE CLEARANCE FOR UP TO 72 RADAR BEAM SHADED AREA MUST BE FREE FROM OBSTRUCTIONS 1 Park the machine on a level surface 2 Select the radar mounting location on the machine considering the following factors e The line of sight from the lens to the ground must not be obstructed by structures or tires Obstructions must not come closer to the bottom of the radar than 20 e When viewed from side of the machine end to end view the radar lens must be parallel to the ground e When viewed from the front of the machine side to side view the radar may be tilted slightly with no more than a 15 tilt to provide more clearance and avoid obstructions Manual No
21. C Note lfa 5vDc voltage reading is not present disconnect the flow sensor cable If the speed reading is restored refer to the Testing Flow Meter Cables section on page 44 to test the flow meter cables If the speed system is a radar type system the voltage between the 10 o clock and 2 o clock positions may read 12 VDC 1 Enter a SPEED CAL value of 9999 into the console 2 Press the DISTANCE button 3 Create a short between the ground and signal sockets by inserting a small jumper wire or paper clip into both sockets simultaneously Each time contact is made the DISTANCE reading should increase in increments of 1 or more If the DISTANCE does not increase a Remove the section of cable closest to the console b Repeatthe ground signal short test e If the DISTANCE does not increase replace the defective cable and repeat the ground signal short test e If the DISTANCE increases replace the speed sensor 4 Perform voltage checks as illustrated in the figure above Important Re enter the original SPEED CAL figure after testing is complete 46 SCS 450 Serial Interface Installation amp Service Manual Preventative Maintenance amp Troubleshooting Troubleshooting Console Issues Issue Corrective Action The console is on but there are no lights lit up on the console Check the fuse on the back of the console Check the battery connections Check the operation of the Power ON OFF switch
22. Calibration Values ii 5 Calculate the Boom Cal Value 5 Calculate the Speed Gal Value ille 5 Calculate the Meter Gal Value lle 7 Calculate the Valve Cal Value 7 Calculate the Rate 1 and Rate 2 Cal Values EE 8 Verifying Flow Rate Limits sorella ae 9 Chapter 3 DIGI 11 Introduction iaia ai ica 11 Chapter 4 PSEA EE EEE E 13 Sensor Installation sari 13 Raven Radar Speed Sensor Ne 13 Wheel Drive Speed Sensor silicati 14 Phoenix 10 GPS Speed Sensor LL 16 Flow Meter Installation 17 Mounting the Flow Meter ilaria 17 Install the Pressure Transducer Optional AAR 17 Control Valve Installation geet eebe 18 Install the Control Valve 18 Alternate Bypass Line Plumbing System i 19 Connect the Flow Control Cable Boom Valve Connectors 19 Console and Cabling Installation 20 Install the Remote Switch Optional lla lio 22 Battery Connections ssi ciale 23 Chapter 5 Console Programming and Calibration 25 C ns l Identifican coniata iaia 25 Console Features sanre 26 Butter Denne shell 27 Manual No 016 0159 831 i Table of Contents Console Programming lia 28 Data ml sgarro 28 Initial Console Programming ariana 28 Changing Initial Console Programming 30 Programming Additional System Data 31 GMES alla 32 Data Men sro ne 32 Data Logge OM Off REE aaa 33 aci Test stor Ug gt Mmmm ulti 34 Volume Min Rate Fault sheet 35 Volume Area Rate Alarm alla ala at 35 NT eol
23. Feature The Data Lock feature prohibits data entry without the data lock code The four digit code must be entered within 15 seconds Activate the Data Lock Code 1 Press the DATA MENU button until the message PRESS ENTER FOR DATA LOCK appears on the console s display 2 Press ENTER The message NEW CODE E will appear in the display 3 Enter the 4 digit data lock code of your choice within 15 seconds 4 Press ENTER Change the Data Lock Code 1 Press the DATA MENU button until the message PRESS ENTER FOR DATA LOCK appears on the console s display Press ENTER The message OLD CODE E will appear in the display Enter the old 4 digit data lock code within 15 seconds Press ENTER The message NEW CODE E will appear in the display Enter the new 4 digit code within 15 seconds or enter 0 to disable the Data Lock feature Press ENTER on Aa en 36 SCS 450 Serial Interface Installation amp Service Manual Console Programming and Calibration Entering Data in the Data Lock Mode Press the button of the variable to be edited Press ENTER A message prompting for the data lock code will appear Enter the data lock code If the code is correct E will appear on the display Enter the data to be changed as usual Pe N 3 Clear the Data Lock Code The Data Lock feature may be disabled so that a data lock code is not required in one of two ways The code can be changed to 0 as outlined in t
24. M 56 8 760 lit min Magmeter 200 3 200 GPM 11 36 757 lit min RFM 400 25 400 GPM 94 6 1515 lit min Krohne 3 Magmeter 15 250 GPM 56 78 946 25 lit min Krohne 4 Magmeter 35 1 800 GPM 132 48 6813 lit min Krohne 6 Magmeter 70 3 000 GPM 264 95 11 355 lit min Note Only Krohne Magmeters sold through Raven Industries should be used with Raven controllers No other Krohne Magmeters are supported Manual No 016 0159 831 9 Chapter 2 10 SCS 450 Serial Interface Installation amp Service Manual Introduction Located on the next page is a card that may be used to record the machine s calibration values Write the calibration numbers in pencil so that they may be revised if necessary Cut on the dotted line fold and insert the card into the plastic envelope provided for your convenience FIGURE 1 Calibration Card Inserted into Envelope INSERT AND ZIP SHUT VOLUME IN TANK BOOM 7 SCS 460 Manual No 016 0159 823 11 Chapier 3 l woog 094 SOS L woog 9 woog 5 S woog S NOO8 Kal Kal fi 7 S lt g m m m E mM m GN z S m woog 2 4 L N n D UO m gt le fe le o le Zz z Wood GK EE RE e B SHLGIM Wood SAL ANYL wo wo Wo wo Wo jas WA L avd INWA ILIN 033dS noos ES SNK 0104 MAGWNN HIdOMd HILNI OL CIMINDIY SAIM SSIYd e NIVOV AJJ YIINI SSIUd Or VPT PI IT eziz 804 ae L
25. No 016 0159 831 41 Chapier 6 42 SCS 450 Serial Interface Installation amp Service Manual General Preventative Maintenance Preventative maintenance is extremely important to ensure the long life of your machine and the SCS 450 system The following preventative maintenance measures should be taken on a regular basis e Flush the entire system with water after the use of suspension type chemicals Failure to clean the system can result in the crystallization of chemicals causing plugs in the flow meter lines or nozzles e Flush and drain the sprayer thoroughly before storing the machine Freezing temperatures may damage the flow meter if the water is not drained e Remove the console from the cab when not in use for extended periods of time e Disconnect the SCS 450 console before jump starting the vehicle e Disconnect the SCS 450 console before welding any component of the machine Flow Meter Maintenance Flow Meter Preventative Maintenance and Adjustment DANGER Thoroughly bleed the nurse tank hose and all other system lines prior to disassembling the flow meter fittings and hoses especially in the da case of anhydrous ammonia NH3 1 Thoroughly bleed the nurse tank hose and all system lines 2 Remove the flow meter from the sprayer and flush with clean water to remove any chemicals 3 Clean and service the turbine and turbine hub a Remove the turbine hub and turbine from inside the flow mete
26. OR dg lt q BOOM 5 Q 83 lt LI a CONSOLE CONTROL CABLE FLOW CONTROL CABLE DY BOOM 6 a Note This plumbing schematic applies only to applications of less than 3 GPM 11 lit min For flow of 3 GPM 11 lit min or greater the motorized control valve is installed on the main hose line Refer to the Install the Control Valve section on page 18 for the main hose line plumbing procedure 1 Install the control valve in the by pass 1 hand valve line with the motor in the upright position Refer to the diagram above 2 Install the reverse polarity cable P N 115 0159 415 on the other end of the control valve 3 Connect the yellow and green 2 pin connector of the flow control cable to the other end of the reverse polarity cable Connect the Flow Control Cable Boom Valve Connectors Connect the boom valve connector with the black signal wire to boom valve 1 Connect the boom valve connector with the brown signal wire to boom valve 2 Connect the boom valve connector with the blue signal wire to boom valve 3 Connect the boom valve connector with the black white signal wire to boom valve 4 Connect the boom valve connector with the brown white signal wire to boom valve 5 Connect the boom valve connector with the blue white signal wire to boom valve 6 Connect the boom valve connector with the white black signal wire to boom valve 7 No go FP ON a Manual No 016 0159 831 19 Chapter 4 Console and Cabling Installation
27. P and C PC Valve 0 9 9 Fast Manual No 016 0159 831 7 Chapter 2 Digit Description Range Range Definition Sets the percentage away from target rate at 0 5 Brake Point which the control valve motor begins turning at 0 9 1 10 a lower rate 9 90 Allowable difference between the target and 1 1 Dead Band actual application rate where rate correction is 1 9 suse o not performed Calculate the Rate 1 and R ate 2 Cal Values Determine the application rate at which the chemical is to be sprayed and then consult with your Raven dealer to verify that the spray nozzles are capable of applying at that rate To determine which spray nozzles to use with the sprayer the following information mus Nominal Application Pressure Target Application Rate Target Speed Nozzle Spacing With this information calculate the volume per GPA lit ha x MPH k t be known PSI kpa GPA lit ha MPH km h inches cm minute per nozzle using the following formula m h x inches cm GPM lit min 5 940 60 000 Refer to the following chart to determine which nozzle to use based on the desired output TIP TIP NO LIQUID capacity CAPAcmy GALLONS PER ACRE 20 SPACING PRESSURE 1 NOZZLE 1 NOZZLE COLOR 80 DEG 110 DEG IN PSI IN GPM IN OZ MIN 5 MPH 6 MPH 7 MPH 8 MPH 15 A2 15 73 6 1 5 2 4 5 20 14 18 8 4 7 0 6 0 5 3 YELLOW XR8002 XR1
28. Radar Speed Sensor 13 Wheel Drive Speed Sensors 14 Introduction 3 Index Calculating Machine Calibration Values 5 Boom Cal Value 5 Meter Cal 7 Rate 1 and Rate 2 8 Speed Cal Value 5 Raven Radar 5 Speedometer Drive Speed Sensors 6 Wheel Drive Speed Sensors 6 Valve Cal 7 Verifying Flow Rate Limits 9 Unit Definitions and Conversions 4 Unit of Measure Conversions 4 Unit of Measure Definitions 4 P Preventative Maintenance and Troubleshooting Flow Meter Maintenance 43 Maintenance and Adjustment 43 Recalibrating the Flow Meter 45 Testing Flow Meter Cables 44 General Preventative Maintenance 43 Speed Sensor Cables 46 Troubleshooting 47 Console Issues 47 Rate Control Issues 48 Manual No 016 0159 831 53 Index 54 SCS 450 Serial Interface Installation amp Service Manual RAVEN RAVEN INDUSTRIES Limited Warranty What Does this Warranty Cover This warranty covers all defects in workmanship or materials in your Raven Applied Technology Product under normal use maintenance and service How Long is the Coverage Period Raven Applied Technology Division products are covered by this warranty for 12 months after the date of purchase This warranty coverage applies only to the original owner and is non transferrable How Can I Get Service Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to thei
29. Serial Interface Installation amp Service Manual Console Programming and Calibration 9 Use the arrow keys to advance to the remaining booms and enter the data for each boom Note Ifa boom is not being used enter 0 for the boom length 10 Press the SPEED CAL button and enter the appropriate speed cal value for the type of sensor being used Note The SPEED CAL value will have to be calibrated if Raven radar is not being used 11 Press the METER CAL button and enter the meter cal value stamped on the flow meter s identification tag 12 Press the VALVE CAL button and enter the calibration number that corresponds with the control valve being used 13 Press the RATE 1 CAL button and enter the Rate 1 value that was previously calculated 14 Press the RATE 2 CAL button and enter the Rate 2 value that was previously calculated Important The Rate 2 value should not vary by more than 20 from the Rate 1 value or the spray pattern may suffer If a second rate is not being used enter the same value that was entered for the Rate 1 Cal The initial console programming is now complete and the flashing CAL in the console s display should turn off If it does not repeat the procedure starting from step 7 above Refining the Speed Cal Value Raven Radar Only The initial Speed Cal value when using Raven radar is 598 152 However after initial console programming it may be necessary to refine this number to improve the sys
30. TIONS MARK OR APE e DISTANCE A START STOP 1 Place a chalk mark or tape on the tire on which the speed sensor is mounted 2 Mark the spot on the ground directly below the chalk mark or tape 3 Drive the machine straight ahead counting 10 full rotations of the wheel Important The mark must stop at the same position with the chalk mark or tape perpendicular to the ground at the bottom of the tire as before it was before the measurement began 4 Measure the distance in inches cm from the ground starting mark to the stopping mark Round off fractions of an inch cm 5 Write down this number as it will be used as the Speed Cal value when programming the console Note Large tires and very low speed applications may require additional magnets to ensure accurate speed readings Any even number of magnets may be used as long as they alternate in color and are equally spaced After calculating the Speed Cal value the number must be adjusted according to the actual number of magnets used For Example Normal Number of Magnets x Calculated Speed Cal Adjusted Speed Cal Actual Number of Magnets D 1200 800 6 SCS 450 Serial Interface Installation amp Service Manual Introduction Calculate the Meter Cal Value No calculation of the Meter Cal value is necessary since the flow meter calibration value is stamped on the tag attached to each flow meter Locate this number and write it down for future reference w
31. and console control cable with zip ties 20 SCS 450 Serial Interface Installation amp Service Manual Installation FIGURE 11 Console Cabling Diagram CONTROL CONSOLE SCS 450 063 0171 220 PRESSURE SENSOR CABLES PRESSURE SENSOR 6 115 0171 235 CABLES TI meg Q 12 115 0171 151 10 115 0171 152 O 37 115 0171 224 3 115 0171 153 44 115 0171 296 30 115 0171 176 CONSOLE CABLE EM 10 115 0171 085 O RED oi S TO SWITCHED POWER d nn RADAR POWER a 2 12 voe CABLE 12 115 0159 539 oes REMOTE RICA SPEED SADE CABLES FOER 10 115 0171 262 z 12 113 0159 032 18 115 0171 239 24 115 0159 018 E 115 0171 241 115 0171 225 PRESSURE SENSOR 422 0000 059 IE ERO SPEED SENSORS RADAR RADAR ONLY 063 0172 143 RADAR KIT WITH POWER CABLE 117 0159 822 WIDE VARIETY OF WHEEL DRIVE SPEEDOMETER AND RADAR ADAPTER CABLING CONSULT RAVEN SALES REPRESENTATIVE FOR PART NUMBERS 5 EXTENSION CABLES 12 115 0159 856 24 115 0159 857 OPTIONAL CONSOLE FLOW AND EXTENSION SALES REPRESENTATIVE FOR PART NUMBERS m n FLOW EXTENSION CABLES 6 115 0159 016 12 115 0159 017 A 24 115 0159 019
32. ank with water only Turn the Master ON OFF switch ON Turn the boom ON OFF switches OFF Switch the AUTO MAN OFF switch to MAN Turn the POWER ON OFF switch to ON Verify that the BOOM CAL SPEED CAL METER CAL VALVE CAL and RATE CALs have been entered correctly into the console Press the SELF TEST button 8 Enter the machine s normal operating speed 9 With the pump not running fully open the main line hand valve and the by pass 1 hand valve 10 Completely close the agitator line hand valve 11 If a centrifugal pump is used proceed to the next step If a positive displacement pump is used fully open the pressure relief valve PRV 12 Run the pump at normal operating RPMs 13 If a centrifugal pump is used proceed to the next step If a positive displacement pump is used complete the following steps Turn the Master ON OFF switch to OFF Close the by pass 1 hand valve Set the PRV to 65 psi 450 kPa Open the by pass 1 hand valve e Turn the Master ON OFF switch to ON 14 Verify that each boom valve is operational and no nozzles are plugged by operating the boom ON OFF switches 15 Turn all boom ON OFF switches to ON 16 Hold the FLOW CONTROL switch in the INC position for approximately 12 seconds This ensures that the motorized control valve is fully closed 17 Adjust the agitator line hand valve until the desired agitation is reached 18 If necessary close the main line hand valve to set th
33. cations regardless of the vehicle s speed Utilizing a computer based console a speed sensor a turbine type flow meter and a motorized control valve the SCS 450 also functions as an area monitor speed monitor and volume totalizer The operator sets the target volume per area to be applied and the SCS 450 automatically maintains the flow A manual override switch allows the operator to manually control the flow for spot spraying The actual volume per area being applied is displayed at all times on the console The performance of the SCS 450 relies on the proper installation and preventative maintenance of the system and the sprayer Review this Installation amp Service Manual thoroughly before operating the system Manual No 016 0159 831 3 Chapter 2 Unit Definitions and Conversions Unit of Measure Definitions Abbreviation Definition Abbreviation Definition GPM Gallons per Minute cm Centimeters lit min Liters per Minute dm Decimeters dl min Deciliters per Minute m Meter PSI Pounds per Square Inch MPH Miles per Hour kPa Kilopascal km Kilometers GPA Gallons per Acre km h Kilometers per Hour lit ha Liters per Hectare US Volume per Acre ml ha Milliliters per Hectare SI Volume per Hectare GPK Gallons per 1 000 Square Feet TU Volume per 1 000 Square Feet mm Millimeters Metric Numbers Unit of Measure Conversions To convert the METER CAL value into the a unit o
34. d to set the percent of off target value The alarm sounds when the actual rate is off from the target rate by a specified percentage The off target value is preset to 30 but may be changed to a different number 32 SCS 450 Serial Interface Installation amp Service Manual Console Programming and Calibration Menu Option Function Used to set the maximum desired RPM or hydraulic output of the Pulse Width Modulated PWM control valve 1 Inthe DATA MENU use the arrow keys to advance to HIGH PWM OFFSET 253 2 Move the product switch to MAN and the boom switches and master switch HIGH PWM OFFSET to ON sa 3 Hold the INC DEC switch to increase the RPMs If the motor exceeds the desired RPMs decrease the number by 10 and push INC again 4 Decrease the 253 value displayed until the motor runs at the desired RPM 5 Enter a number of 10 or greater 6 Press the arrow up key to advance to LOW PWM OFFSET 1 Used to set the minimum desired RPM or hydraulic output of the control valve Used to set the zero point or shut off point of the PWM control valve 1 In the DATA MENU use the arrow keys to advance to LOW PWM OFFSET 1 2 Move the product switch to MAN and the boom switches and master switch to ON Hold the INC DEC switch to decrease the RPMs until the motor stops Increase the value displayed until the motor runs at the desired RPMs Enter a number of 10 or fewer Hold the INC DEC switch to decrease If the mot
35. e desired maximum operating pressure oa Pp oN 3 N o os Note The maximum pressure should be approximately 10 psi 70 kPa above the normal spraying pressure For example if the normal spraying pressure is 30 psi 210 kPa set the maximum pressure to 40 psi 280 kPa 19 Hold the MAN ADJ switch in the DEC position for approximately 12 seconds This ensures the motorized control valve is fully open 20 Close the by pass 1 hand valve to set the desired minimum operating pressure Note The minimum pressure should be approximately half the normal spraying pressure If the normal spraying pressure is 30 psi 210 kPa set the minimum pressure to approximately 15 psi 105 kPa 40 SCS 450 Serial Interface Installation amp Service Manual Initial System Setup and Testing Initial System Field Test Note This procedure applies only to applications of 3 GPM 11 lit min or greater For flow less than 3 GPM 11 lit min refer to the Alternate Bypass Plumbing Initial System Field Test section for the alternate bypass line testing procedure 1 Drive down the field at the target speed with the sprayer booms off to verify the SPEED readout in the console 2 Turn on the sprayer and booms 3 Switch the RATE switch to RATE 1 4 Increase or decrease the vehicle s speed by one MPH 2 km h Note The system should automatically adjust to the target application rate If the system does not perform the adjustment perform th
36. e steps in Initial System Setup on page 39 If the system is still not performing correctly refer to Chapter 6 Preventative Maintenance amp Troubleshooting for possible causes and corrective action 5 At the end of each row switch the Master ON OFF switch to OFF to shut off the flow This also turns off the area totalizer 6 Verify the area covered and the volume used Alternate Bypass Plumbing Initial System Field Test Note This procedure applies only to applications of less than 3 GPM 11 lit min For flow of 3 GPM 11 lit min or greater refer to the Initial System Setup section for the main hose line testing procedure 1 Drive down the field at the target speed with the sprayer booms off to verify the SPEED readout in the console 2 Turnon the sprayer and booms 3 Switch the MAN AUTO switch to AUTO 4 Increase or decrease the vehicle s speed by 1 MPH 2 km h Note The system should automatically adjust to the target application rate If the system does not perform the adjustment perform the steps in Alternate Bypass Plumbing Initial System Field Test section on page 41 If the system is still not performing correctly refer to Chapter 6 Preventative Maintenance amp Troubleshooting for possible causes and corrective action 5 At the end of each row switch the Master ON OFF switch to OFF to shut off the flow This also turns off the area totalizer 6 Verify the area covered and the volume used Manual
37. e the system s performance Complete the following steps to refine the speed cal value Verify the SCS 450 console is powered ON Press the DISTANCE button on the SCS 450 console Enter 0 as the value Drive 1 mile 1 km pw Nic Note Do not use the vehicle s odometer to determine the distance Use highway markers or section lines to measure the distance traveled To achieve the most accurate calibration accelerate and decelerate slowly 5 Check the value in the display It should be approximately 5280 1000 If the value is between 5260 5300 990 1010 the speed cal value for the machine is 785 200 If the value is any other value use the following formula to recalculate the speed cal value Old SPEED CAL X 5280 Adjusted Speed Cal DISTANCE VALUE For Example Assume that the DISTANCE value is actually displayed as 5000 980 785 X 5280 743 4 English 5000 200 x 1000 204 1 metric 980 Important The new Speed Cal value must be rounded to the nearest whole number 6 Enter the adjusted Speed Cal value 7 Recheck the new Speed Cal value by repeating the steps above Changing Initial Console Programming Occasionally it is necessary to make changes to the console programming after the initial programming is complete To make changes to the initial setup Press SELF TEST and hold it for 30 seconds The console s display will flash the current program setting Press CE to advance to the set
38. em 1 Turn off all equipment on the machine to avoid interference with the speed sensor setup 2 Apply power to the speed sensor by connecting the white wire to a clean ground and the red wire to a clean switched power source 16 SCS 450 Serial Interface Installation amp Service Manual Installation Flow Meter Installation Mounting the Flow Meter FIGURE 8 Flow Meter Installation Diagram KUSE PRESSURE RELIEF VALVE SSS GE i IF POSITIVE DISPLACEMENT TYPE BOOM 1 PUMP IS USED NOT REQUIRED WITH A CENTRIFUGAL PUMP TANK DG X PRESSURE BOOM 2 AGITATOR RELIEF VALVE 450 CONSOLE VALVE pla PRESSURE BOOM 3 mun ES OL STRAINER M TANK BOOM 4 VALVE PUMP BOOM 5 PRESSURE SENSOR OPTIONAL PRESSURE TRANSDUCER CABLE OPTIONAL 115 0171 152 120 115 0171 153 36 BOOM 6 CONSOLE CABLE FLOW CONTROL CABLE AAAAAAAAA AAA AAA AAA Note All flow through the flow meter must go to the boom sections only Ensure there are no return agitation or sparge lines to the tank or pump after the flow meter Mount the flow meter in the area of the boom valves horizontal to the ground using the supplied bracket Refer to the figure above e Allow a minimum of 7 1 2 20 cm of straight hose on the inlet of the flow meter e The bent radius of the hose on the
39. er preferred by the user To change the default power down value 1 Press the TIME button The message RATE 0 0 TIME 0 00 will appear in the console s display 1 Use the arrow keys to toggle to POWER DOWN 2 Enter the desired default power down value the number of days before the system clock is reset to 0 00 Manual No 016 0159 831 31 Chapier 5 System Features Data Menu Pressing the DATA MENU button displays the menu options by name and the default setting Use the arrow keys to scroll through the menu options Menu Option PRINT FIELD BEGIN ALARM ON DISPLAY SMOOTHING ON RATE CHANGE ALARM ON GPS FILE REF 1 GPS INACTIVE FIELD REF 0 BAUD RATE 9600 DATA LOG TRIGGER VALUE 0 DATA LOG TRIGGER UNITS FEET DATA LOG OFF PRESS ENTER TO CAL PRESSURE OFF RATE PERCENT 30 Function Sends data through the serial port to the attached printer optional not supplied by Raven to Print Field Begin and Print Field End pages Pressing CE will toggle between the two pages 1 Press ENTER to print the Print Field Begin The display will now show PRINT FIELD END 2 PRESS ENTER to print the Print Field End Turns the audible alarms on and off for the Vol Minute Rate Fault Volume Area Rate Alarm and Low Tank Fault features Pressing CE will toggle between Alarm On and Alarm Off Turns display smoothing on and off Display Smoothing On adjusts the console to display the target rate when t
40. es not affect the console s memory all data is retained Important If an entry or selection error is made during the first six steps of this procedure turn the POWER ON OFF switch to the OFF position press CE and hold while turning the POWER ON OFF switch to the ON position to reset the console Refer to the values that were calculated in the Calculating Machine s Calibration Values section on page 5 when performing the initial console programming 1 Select the unit of measure US Volume per Acre TU Volume per Square Feet or SI Volume per Hectare by pressing the CE button until the until the desired unit of measure appears in the display 2 Press ENTER The message CAL SP1 WHEEL DRIVE will appear in the console s display 3 Select the type of sensor being used by pressing the CE button until the desired sensor type appears in the display Note ifthe Phoenix 10 GPS speed sensor is being used select SP 2 RADAR as the speed sensor type 4 Press ENTER The message CAL C SD STANDARD VALVE will appear in the console s display 5 Select the type of valve being used by pressing the CE button until the desired valve type appears in the display 6 Press ENTER The message CAL SELF TEST 00 will appear in the console s display 7 Press the BOOM CAL button The message CAL BOOM 1 CAL will appear in the console s display 8 Enter the boom width that was previously calculated 28 SCS 450
41. f measure divide the original number printed on the Flow Meter label by the desired conversion unit of measure value Fluid Ounces Conversion Formula Liters Conversion Formula Pounds Conversion Formula Original METER CAL Number Original METER CAL Number Original METER CAL Number 128 3 785 Weight of One Gallon of Product Liquid Area e 1 US Gallon 128 fluid ounces e 1 square meter 10 764 square feet e 1 US Gallon 3 785 liters e 1 hectare 2 471 acres or 10 000 square meters e 1 US Gallon 0 83267 imperial gallons 1 acre 0 405 hectares or 43 560 square feet e 1 US Gallon 8 34 pounds water e 1 square mile 640 acres or 258 9 hectares Length Pressure e 1 millimeter mm 0 039 inches 1 psi 6 89 kPa e 1 centimeter cm 0 393 inches es 1 kPa 0 145 psi 1 meter m 3 281 feet e 1 kilometer km 0 621 miles 1 inch 25 4 mm or 2 54 cm 1 mile 1 609 km 4 SCS 450 Serial Interface Installation amp Service Manual Introduction Calculating Machines Calibration Values Calculate the Boom Cal Value Broadcast Spraying Calculate the Boom Cal value in inches cm by multiplying the number of tips by the spacing between the tips Be sure to write down these figures for future reference when programming the console FIGURE 1 Boom Sections RRRRARAR RARRRRRR RRRKARRR KRARKRAR RRRRKRRR RRRRRARRE BOOM 1 BOOM 2 BOOM 3 BOOM 4 BOOM 5 BOOM 6 Band Spraying Calculate
42. he Change the Data Lock Code on page 36 or the console can be reset clearing the data lock code from the system Important All calibration values entered into the SCS 450 console will be lost and must be reprogrammed To reset the console 1 Turn the POWER ON OFF switch to the OFF position 2 Press CE and hold while turning the POWER ON OFF switch to the ON position Decimal Shift Feature Important When entering data for Rate 1 Cal and Rate 2 Cal remember that 2 GPA 20 lit ha is entered as 2 0 20 0 when the decimal is unshifted but is entered as 2 00 20 00 when shifted Important When shifting or unshifting the decimal place recheck all calibration values to verify they are correct The Decimal Shift feature is used to increase the system s accuracy at low application rates The following table illustrates how shifting the decimal point can increase the system s accuracy US Metric Turf Unshifted Shift Unshifted Shift Unshifted Shift Rate Display 000 0 00 00 0000 000 0 00 00 00 00 Rate Cal 000 0 00 00 0000 000 0 00 00 00 00 Tank Volume 0000 000 0 0000 000 0 000 0 000 0 Total Area 000 0 000 0 000 0 000 0 0000 0000 Total Volume 0000 000 0 0000 000 0 000 0 000 0 Field Area 000 0 000 0 000 0 000 0 0000 0000 Field Volume 0000 000 0 0000 000 0 000 0 000 0 Vol Minute 0000 000 0 0000 000 0 000 0 000 0 Area Hour 000 0 000 0 000 0 000 0 0000 0000 Rate 000 0 00 00 0000 000 0 00 00 00 00 Low Tank Level 0000 000 0 00
43. he actual rate is within 10 of the target rate Display Smoothing Off displays the actual target rate Pressing CE will toggle between the two settings Turns the rate change alarm on and off When the Rate Change Alarm is on the alarm emits four long beeps when the RATE 1 calibration number is changed via the serial port using a valid change request data string Pressing CE will toggle between the two settings This application is not currently used in the SCS 450 system This application is not currently used in the SCS 450 system Allows the user to enter up to a four digit number to represent a field Field reference is included in the field begin and field end pages and the data logger time date string Used in the GPS logging mode The baud rate option is 1200 9600 baud Used in the data logging mode The trigger determines how often the actual rate data string is sent to the serial port The trigger may either be in feet meters or seconds The default value is set to zero This value must be changed to a number ranging from 1 9999 or the data logger feature will not work Used in the data logging mode The trigger may either be in feet meters or seconds Pressing CE will toggle between the FEET METER and SEC Turns the data logger on and off Note The trigger value must be set to a figure other than zero in order to toggle DATA LOG to ON Used to set the zero point of the pressure transducer for pressure display Use
44. hen programming the console Calculate the Valve Cal Value The Valve Cal figure is used to control the response time of the control valve motor to the change in the vehicle s speed After operating the system this number may be refined The initial recommended control valve values are e C SD standard valve 2123 e C FC fast close valve 743 e C F fast valve 743 e C P PWM valve 43 e C PC PWM close valve 43 FIGURE 3 Valve Calibration Definitions C SD Valve C F or C FC Valve C P or C PC Valve DEAD BAND DOIT DEAD BAND DGT _ DEAD BAND DIGIT BRAKE POINT DIGIT BRAKE POINT DIGIT BRAKE POINT DIGIT VALVE SPEED DIGIT VALVE SPEED DIGIT VALVE SPEED DIGIT VALVE BACKLASH DIGIT VALVE BACKLASH DIGIT VALVE BACKLASH DIGIT VALVE CAL 2123 VALVE CAL 0143 VALVE CAL 0043 Digit Description Range Range Definition Controls the time of the first correction pulse 1 Short Pulse Valve Backlash after a change in correction direction is 1 9 detected INC to DEC or DEC to INC 9 Long Pulse Controls the response time of the control valve v i ee Refer to Refer to specific motor Caution Running the control valve s i g specific valve valve too fast will cause the system to oscillate 1 Slow C SD Valve 1 9 Valve Speed 9 Fast 0 Fast C F and C FC Valve 0 9 9 Slow 0 Slow C
45. ie 35 Automatic Rate sata ai 35 Control Valve Delay and Valve Advance EE 36 Zero Speed Shut Off vere 36 Data Lock Feature scleri 36 Decimal Shift Feature coil ela 37 Chapter 6 Initial System Setup and Testing 39 Initial System E 39 Alternate Bypass Line System Setup ENEE 40 Initial System Field Test salici 41 Alternate Bypass Plumbing Initial System Field Test _ 41 Chapter 7 Preventative Maintenance amp Troubleshooting 43 General Preventative Maintenance _ ii 43 Flow Meter Maintenance csrl 43 Flow Meter Preventative Maintenance and Adjustment 43 Testing Flow Meter Cables 44 Recalibrating the Flow Meter scream 45 Speed Sensor Cables Lorraine aria 46 Testing Speed Sensor Extension Cables 46 Troen EE 47 el e 47 Rate Control SSUES allea 48 Chapter 8 Rep Bee Po 51 ii SCS 450 Serial Interface Installation amp Service Manual Important Safety Information NOTICE Read this manual and the operation and safety instructions included with your implement and or controller carefully before installing the SCS 450 Serial Interface system Follow all safety information presented within this manual If you require assistance with any portion of the installation or service of your Raven equipment contact your local Raven dealer for support Follow all safety labels affixed to the system components Be sure
46. ify that the valve is turning If not replace the motorized control valve 4 Verify that the nozzle strainer screens and check valves are not plugged The sprayer pressure is correct but the 2 Verify that the pressure at each boom is the same RATE is low 3 Verify that all nozzles are of the correct and same orifice size Refer to the Calculate the Rate 1 and Rate 2 Cal Values section on page 8 for the proper method to determine nozzle size 1 Check the flow meter cable for breaks and shorts Refer to the Testing Flow Meter Cables section on page 44 2 Clean adjust and check the flow meter parts Refer to the Flow Meter Preventative Maintenance and Adjustment section on page 43 3 Replace the flow meter transducer TOTAL VOLUME does not register Verify that the arrow on the flow meter is pointing in the direction of the TOTAL VOLUME registers the flow flow Refer to the Flow Meter Preventative Maintenance and Adjustment inaccurately section on page 43 and the Recalibrating the Flow Meter section on page 45 Motorized control valve rotates more than 1 4 turn Replace the motorized control valve 1 Replace the isolation flange assembly and coupler shaft 2 Replace the entire motorized control valve if the PC board or motor is corroded and will not run There is water inside the cover of the motorized control valve Check the cable for wires with breaks or shorts Verify that the cable connectio
47. lumbing schematic applies only to applications of 3 GPM 11 lit min or greater For flow less than 3 GPM 11 lit min the motorized control valve is mounted on a bypass line Refer to the Alternate Bypass Line Plumbing System section on page 19 for the alternate bypass line plumbing procedure 1 Install the control valve on the main hose line between the flow meter and the booms with the motor in the upright position Refer to the diagram above 2 Connect the yellow and green 2 pin connector of the flow control cable to the control valve 18 SCS 450 Serial Interface Installation amp Service Manual Installation Alternate Bypass Line Plumbing System FIGURE 10 Alternate Bypass Line Plumbing System Diagram X USE PRESSURE RELIEF VALVE IF POSITIVE DISPLACEMENT TYPE PUMP IS USED NOT REQUIRED WITH A CENTRIFUGAL PUMP BY PASS 1 BOOM HAND VALVE VALVES M a CONTROL DI A SOOM E ees KI VALVE a M a TANK X PRESSURE pg BOOM 2 AGITATOR RELIEF VALVE gt POCARIT p VALVE REVERSAL CABLE 450 CONSOLE 115 0159 415 M l py PRESSURE tk BOOM 3 O FLow GAUGE a rk METER Q H 4 TANK ply x Px BOOM 4 VALVE PUMP MAIN LINE lt 53 SS STRAINER HAND VALVE M a 6 J SENS
48. ns are clean Verify that the boom switch and Master switch function properly Replace the boom valves Boom solenoids will not function Pe N Manual No 016 0159 831 49 Chapter 7 50 SCS 450 Serial Interface Installation amp Service Manual SCS 450 SERIAL INTERFAC R PLACEMENT PARTS DESCRIPTION RAVEN PART 14 15 16 17 18 19 20 21 22 Manual Adj Switch Rate1 Rate2 Manual Switch Power Switch Boom Switch Master Switch Mounting Bracket Mounting Knob Fuse Holder Fuse 15 Amp Console Control Cable 10 ft Flow Control Cable 6 ft Flow Control Cable 12 ft Flow Meter Cable Ext 6 ft Flow Meter Cable Ext 12 ft Flow Ext Cable 12 ft Flow Ext Cable 24 ft Switch Cover 1 Set Filler Spacers Face Plate Assembly Display Board Spacer Display Assembly Processor Board Serial Interface Connector Plate Assembly Serial Interface Back Assembly SCS 450 Console Serial Interface 412 2011 087 412 2011 073 412 2011 048 412 2003 010 412 2011 046 106 0159 437 106 0159 438 510 2001 018 510 1003 003 115 0171 085 115 0171 086 115 0171 129 115 0159 016 115 0159 017 115 0159 856 115 0159 857 063 0159 734 117 0159 421 063 0172 024 107 0159 478 063 0171 961 064 0
49. nsor extension cables Enter a METER CAL value of 1 into the console Press the TOTAL VOLUME button Place the RATE 1 RATE 2 MAN switch in the MAN position Turn the boom switches ON Create a short between the ground and signal sockets by inserting a small jumper wire or paper clip into both sockets simultaneously Each time contact is made the TOTAL VOLUME reading should increase in increments of 1 or more If the TOTAL VOLUME does not increase a Remove the section of cable closest to the console b Repeat the ground signal short test go E NM e If the TOTAL VOLUME does not increase replace the defective cable and repeat the ground signal short test e If the TOTAL VOLUME increases replace the flow sensor 6 Perform voltage checks as illustrated in the figure above Important Re enter the original METER CAL figure after testing is complete 44 SCS 450 Serial Interface Installation amp Service Manual Preventative Maintenance amp Troubleshooting Recalibrating the Flow Meter Note This procedure should be performed when the tank is filled with water not chemicals Enter a METER CAL value of 10 38 into the console Enter a TOTAL VOLUME value of 0 into the console Turn OFF all booms Remove a boom hose and place it into a calibrated 5 gallon 19 liter container Turn ON the boom switch for the boom hose that was removed Turn ON the Master switch and pump exactly 10 gallons 38 liters of water
50. ons about the SCS 450 system The SCS 450 console has an identification label affixed that contains information useful to the Raven customer support team to identify potential issues with the console or system Please refer to this information on the console when calling to request assistance FIGURE 1 Identification Label Indicates the Raven part A number This number would hate A EN CH be needed to order a replacement console S N Indicates the firmware pe version that was loaded on wee EV PGM the machine at the time it was manufactured oe RA vun number unique to the Sa console Used to identify when the console was manufactured and to track the console if it is sent back for repair H Indicates the revision level of the console Manual No 016 0159 831 25 Chapier 5 Console Features FIGURE 2 SCS 450 Serial Console Used to scroll through the menu options in Data Menu Turns the console power on or off Selects manual or fully automatic Manual override control provides the control capability of spot application Displays the rate of application calibration and function data BOOM SPEED METER CAL CAL CAL 4 5 VALVE CAL 6 RATE 1 CAL 7 RATE 2 CAL 8 VOL TANK 9 CE TOTAL TOTAL FIELD FIELD AREA VOLUME AREA VOLUME VOL AREA RS als RAVEN Sprayer Control SCS 450 NVM
51. or does not stop lower the offset number by 10 and push DEC again 7 Press the arrow up key to advance to LOW PWM OFFSET 1 PWM FREQUENCY Used to enter the coil frequency of the PWM valve type being used The default LOW PWM OFFSET 1 eo pa oo 122 frequency is 122 Hz PRESS ENTER FOR Sequence to activate the data lock code the feature that prohibits data entry without the DATA LOCK data lock code The four digit code must be entered within 15 seconds Data Logger On Off The data logger uses communication strings to pass data through the serial port based on the values entered in DATA LOGGER TRIGGER VALUE and DATA LOGGER TRIGGER UNITS Whenever a value or console switch is changed data strings are sent by the console to the remote computer Some options within the Data Menu are unavailable when certain other features are active The console data printout is not available when the data logger is on Remote Computer to SCS 450 Console Data Strings All request strings begin with R indicating a Raven communication string Rate 1 Change Request R RC lt rate_1_cal gt lt CR gt lt LF gt Calibration String Values Request R CR lt CR gt lt LF gt Data String Request R DR lt CR gt lt LF gt Manual No 016 0159 831 33 Chapter 5 SCS 450 Console to Remote Computer Data Strings All request strings begin with R indicating a Raven communication string The 124 value indicates the last three digits of the p
52. r b Clean the turbine and turbine hub removing any metal shavings or other foreign material that may have hardened on the plastic and metal parts c Verify that the turbine blades and bearings are not worn or damaged Manual No 016 0159 831 43 Chapter 7 d Spin the turbine to confirm that it spins freely with very little drag inside the turbine hub 4 Adjust the turbine hub if necessary This should be done whenever the transducer assembly is replaced or the turbine stud is adjusted or replaced Hold the turbine hub with the turbine on the transducer Spin the turbine by blowing on it Tighten the turbine stud until the turbine stalls Loosen the turbine stud 1 3 of a turn The turbine should spin freely 5 Reassemble the flow meter a b c d 6 Use a low pressure 5 psi 34 5 kPa burst of air to verify that the turbine spins freely If there is a drag loosen the hex stud on the bottom of the turbine hub 1 16 of a turn until the turbine spins freely 7 Store the flow meter in an area that prevents it from freezing Testing Flow Meter Cables 1 Disconnect the cable from the flow sensor FIGURE 1 Flow Sensor Connector Cable Connection 5VDC KEYWAY Power Ground 10 O GLOCK 2 O CLOCK M TT Note rap VDC voltage reading is not present disconnect the speed sensor cable If the flow reading is restored refer to the Testing Speed Sensor Extension Cables section on page 46 to test the speed se
53. r distributor or to Raven Industries for final approval What Will Raven Industries Do Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective part and pay for return freight What is not Covered by this Warranty Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit or other special damages The obligation of this warranty is in lieu of all other warranties expressed or implied and no person or organization is authorized to assume any liability for Raven Industries Damages caused by normal wear and tear misuse abuse neglect accident or improper installation and maintenance are not covered by this warranty RAVEN SCS 450 Serial Interface Simply improving your position Installation amp Service Manual P N 016 0159 831 Rev D 03 10 E15839 Raven Industries Toll Free U S and Canada 800 243 5435 Applied Technology Division or Outside the U S 1 605 575 0722 POBox S107 Fax 605 331 0426 Sioux Falls SD 57117 5107 www ravenprecision com atdinfoGravenind com Notice This document and the information provided are the property of Raven Industries Inc and may only be used as authorized by Raven Industries Inc All rights reserved under copyright laws
54. riate troubleshooting steps Verify that the TOTAL VOLUME is registering flow If not refer to the Total volume does not register issue in this section Verify that all values are entered into the console correctly Verify that the SPEED is registering accurately If it is inaccurate refer to the SPEED is inaccurate or unstable issue in the Console Issues section for the appropriate troubleshooting steps In MAN manual operation verify that the RATE display GPA holds constant If not refer to the Total volume registers flow inaccurately issue in this section In MAN operation check the low end and high end pressure range If pressure cannot be adjusted manually refer to the Total volume registers flow inaccurately issue in this section If the problem persists return the console to the dealer to have the processor board assembly replaced 48 SCS 450 Serial Interface Installation amp Service Manual Preventative Maintenance amp Troubleshooting Issue Corrective Action 1 Check the cabling to the motorized control valve for breaks in the line 2 Verify the cable connections are clean 3 Verify that there is voltage to the valve connector Cannot vary the RATE in automatic or a Turn the Master switch ON manual operation b Switch the RATE 1 RATE 2 MAN switch to MAN c Turn the POWER switch ON d Manually operate the INC DEC switch to verify voltage 4 Ver
55. rogrammed chip part number in the console and F is the software revision letter of the console Calibration strings R124F C1 lt switch_byte_1 gt lt switch_byte_2 gt lt boom_1_cal gt lt boom 2 cal gt lt boom 3 cal gt lt boom_4 cal gt lt boom_5_cal gt lt boom 6 cal gt lt speed cal gt lt CR gt lt LF gt R124F C2 lt meter cal gt lt CR gt lt LF gt R124F C3 lt valve cal gt lt rate 1 cal gt lt rate 2 cal gt lt CR gt lt LF gt Bit Switch Byte 1 Switch Byte 2 0 boom 1 0 1 boom 2 0 2 boom 3 0 3 boom 4 rate 1 4 boom 5 rate 2 5 boom 6 0 6 0 0 7 1 1 Note If rate 1 and rate 2 are both zero the console is in Manual mode For switch bytes 0 off and 1 on Data Strings R124F DI total area gt lt field area gt lt CR gt lt LF gt R124F D2 total volume gt lt field volume gt lt CR gt lt LF gt R124F D3 tank volume gt lt distance gt lt CR gt lt LF gt Actual Rate R124F AR lt actual rate gt lt CR gt lt LF gt Time Date R124F TD lt hr min gt lt month day year gt lt field reference gt lt CR gt lt LF gt Self Test Feature The self test feature simulates speed so that the system may be tested without moving The self test feature will clear itself when vehicular motion is detected by the speed sensor speed cal value of 900 230 or greater is recommended when operating in this mode Note To prevent the self test speed
56. sole The alarm will intermittently beep every 15 seconds and the display will flash LOW LEVEL To set the low tank alarm value Press the VOL TANK button until the console displays the message SET LOW LEVEL 0 Press ENTER Enter the desired low tank alarm value Press ENTER pi P Note The alarm may be turned off by entering a value greater than or equal to the current low tank alarm value or turning off the booms The alarm can be disabled by entering 0 as the low tank alarm value Automatic Rate The Automatic Rate feature sets the increment at which flow is increased or decreased in the RATE 1 or RATE 2 function Each time the INC DEC switch is moved to INC then the rate cal for that rate will increase by the amount entered into the console Likewise when the switch is moved to DEC the rate will decrease by that value To enter the rate change value 1 Press RATE CAL 1 or RATE CAL 2 until the console displays the message RATE 0 0 2 Press ENTER 3 Enter the desired incremental value change For example if the rate is to change by 1 enter the value as 1 0 4 Press ENTER Manual No 016 0159 831 35 Chapter 5 Control Valve Delay and Valve Advance The Control Valve Delay feature allows the user to set a delay between the time the booms are turned on and when the console begins to control the flow rate The delay is active if the time between turning off the booms and turning them back
57. tem s performance Complete the following steps to refine the speed cal value Turn the POWER switch ON Turn all boom switches OFF Press the DISTANCE button on the SCS 450 console Enter 0 as the value Drive 1 mile 1 km ao PF Ye ND Note Do not use the vehicle s odometer to determine the distance Use highway markers or section lines to measure the distance traveled To achieve the most accurate calibration accelerate and decelerate slowly using typical application speeds 6 Press the DISTANCE button The value should be approximately 5280 1000 If the value is between 5260 5300 990 1010 the speed cal value for the machine is 598 152 If the value is any other value use the following formula to recalculate the speed cal value Old SPEED CAL X 5280 Adjusted Speed Cal DISTANCE VALUE For Example Assume that the DISTANCE value is actually displayed as 5000 980 598 X 5280 631 48 English 5000 152 x 1000 155 metric 980 Important The new Speed Cal value must be rounded to the nearest whole number Manual No 016 0159 831 29 Chapter 5 7 Enter the adjusted Speed Cal value 8 Recheck the new Speed Cal value by repeating the steps above Refining the Speed Cal Value Phoenix 10 Speed Sensors Only The initial Speed Cal value when using the Phoenix 10 speed sensor is 785 200 However after initial console programming it may be necessary to refine this number to improv
58. the Boom Cal value in inches cm by multiplying the number of tips by the spacing between the tips Calculate the Adjusted Applied Rate by multiplying the Broadcast Rate by the Band Width in inches cm then divide by the spacing in inches cm For Example Broadcast Rate Spacing Band Width GPA x Band Width 20 GPA 200 lit ha 40 inches 100 cm 14 inches 40 cm Adjusted Applied Rate Spacing 20 x 14 7GPA 40 200 x 40 80lit ha 100 Calculate the Speed Cal Value Raven Radar Only The initial Speed Cal value for Raven radar is 598 152 After the initial console programming has been performed this value may be adjusted to optimize the system s performance Manual No 016 0159 831 Chapter 2 Phoenix 10 Speed Sensors Only The initial Speed Cal value for Phoenix 10 speed sensors is 785 200 After the initial console programming has been performed this value may be adjusted to optimize the system s performance Wheel Drive Speed Sensors Only Important This procedure should be performed only after the entire system installation is complete This procedure is critical to the console s performance so measure carefully This procedure should be performed on the same soil conditions in which you will be spraying since wheel circumference varies in soft soil versus hard packed soil FIGURE 2 Speed Cal Value Calculation MOTION a REVOLU
59. ting that needs to be changed Press ENTER The name of the variable being changed will appear in the console s display Change the variable to the desired setting Complete the data entry by pressing ENTER Repeat the steps above for each variable that needs to be changed Oo Pp ONS 30 SCS 450 Serial Interface Installation amp Service Manual Console Programming and Calibration Programming Additional System Data Although it is not required for system operation data may be entered in the VOL TANK and TIME submenus Vol Tank Press the VOL TANK button Press ENTER Enter the estimated volume of product in the tank Press ENTER Po Noi Note The VOL TANK variable will have to be updated each time the tank is refilled Time and Date Note The system runs on a 24 hour clock Therefore for any time after 12 59 pm add 12 hours to the time For example 8 30 am is entered as 8 30 but 1 30 pm is entered as 13 30 on the keyboard Press the TIME button The message RATE 0 0 TIME 0 00 will appear in the console s display Enter the time Press ENTER Use the arrow keys to toggle to the date fields MONTH DAY YEAR and enter the data for each of the fields Pe N i Power Down If the console is not used for 10 days it reverts to a power down low power mode by default In this mode all data is retained but the time of day clock will reset to 0 00 The default date may be changed from 10 days to a numb
60. unting holes on the inside of the wheel so that the red magnets are on opposite sides of the wheel 3 Tighten the nuts on the wheel magnets to ensure they are installed securely Manual No 016 0159 831 15 Chapter 4 FIGURE 6 Switch Assembly Installed SWITCH ASSEMBLY CABLE Aa CABLE TIE bi CLAMPS be SWITCH BRACKETRY MAGNET Note The switch assembly does not need to pivot with the wheel 4 Loosely mount the switch assembly to the wheel axle with the supplied hardware positioning it so that as the wheel rotates the magnets pass across the center of the switch assembly e Clearance between the magnets and the switch assembly must be 1 4 1 6 mm 25 mm e Make sure the machine s wheels can be turned to the extremes in each direction without the magnets coming in contact with the switch assembly 5 Tighten the mounting hardware to secure the switch assembly 6 Secure the switch assembly cable to the axle with zip ties Phoenix 10 GPS Speed Sensor FIGURE 7 Phoenix 10 Speed Sensor Installed PHOENIX 10 KIT 117 0171 165 PHOENIX 10 RECEIVER RECEIVER CABLE eV 115 0171 817 SPEED 1 ui RED 18 GA do Note The Phoenix 10 is powered by a 9 16 VDC negative ground syst
61. ys distance traveled To zero out this figure press ENTER 0 then ENTER in this DISTANCE enu SPEED Displays the vehicle s speed VOL MIN Displays the volume per minute applied AREA HOUR Calculates the total area covered per hour at the present speed not an average DATA MENU Used for data logging and variable rate commands SELF TEST Displays data after selecting volume rate speed sensor type or valve type Manual No 016 0159 831 27 Chapter 5 Console Programming Data Entry Note Data must be entered for all booms and for each of the variables If a boom is not in use enter 0 as the value for that boom 1 Press the number key that corresponds with the variable to be changed e 3 BOOM CAL e 4 SPEED CAL e 5 METER CAL e 6 VALVE CAL e 7 RATE 1 CAL e 8 RATE 2 CAL 2 Press ENTER The name of the variable being changed and the letter E will appear in the display 3 Use the number buttons to enter the value 4 Complete the data entry by pressing ENTER Initial Console Programming After all installation steps have been performed and the console power is turned on the message CAL US VOLUME PER ACRE will appear in the console s display This indicates that the console must be calibrated or programmed before it can be operated Console calibration is a one time procedure that once it has been performed does not have to be repeated Turning off the POWER ON OFF switch do

Installation & Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents

Installation &amp; Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents

Installation & Service Manual