Service Manual & Parts List - Cornerstone Detention Products
Contents
1. COMPANY CONFIDENTIAL THIS DRAWING IS THE PROPERTY OF AIRTEQ SYSTEMS AND MUST BE ACCOUNTED FOR INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE USED REPRODUCED REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION NOLES TED le DOOR SHOWN IN CLOSED A FLOCKED CONDITION STARY EM 2 VOLTAGE MUST BE MAINIA P OR COMP ee Le NC RCE TITLE DRAWN BY a EFT OSE DEVICES MOV CLOSE RIG OLOS JEVICES MOVE RIGHT IO CLOSE 120 VAC RPRROVE ical PT G G One We j ee a a a a a ad WIRING DIAGRAM SCALE NONE 1989 AIRTEQ SIZE DWG NO REV SYSTEMS B EL 7300 120 00 REVISIONS REV ECN DESCRIPTION DRAWN CHK GREEN 1 AMP 1 po H WHITE Motor Pini Earth Ground Device Field Pin2 240VAC Line 2 Maintained Side side Pigtail Pigtail Pin3 Key Switch Optional Power 240VAC Line 1 Constant OPTIONAL BLACK 220VAC Key Switch or Override BLK BROWN gt Pin4 Door Move Left 240VAC Line 1 Maintain Throughout Door Travel a ORANGE Molex 03 09 1094 N Pin5 Door Move Right 240VAC Line 1 Maintain Throughout Door Travel2. BLACK WHITE Pin6 Door Indication Common AJ Door Right Position Limit Switch Limit Switch gt PURPLE N C N C com e NC com YELLOW No 1 2 DOOR MOVE LEFT Airteq Provides a 6ft Field Side Pigtail DOOR MOVE RIGHT to Provide Connection to Control Wiring 7300 Series SCE Je All Control Wiring Power Signals To Be Provided Sliding Device e Door Le gt gt By Others H d Position Position Device Shown In Left Closed Position gt Status Switch Door Left Position Pin7 Door Closed amp Locked Left Indication Pin8 Door Closed amp Locked Right Indication SOS YOLIOVdVO COMPANY CONFIDENTIAL THIS DRAWING IS THE PROPERTY OF AIRTEQ SYSTEMS AND MUST BE ACCOUNTED FOR INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE USED REPRODUCED REVEALED TO UNAUTHORIZED PERSONS OR S
3. OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV Bearing Inner Ring MI 10 N 5 8 IDx7 8 ODx 760 Wide Grade 5 5 8 18 x2 3 4 with grease port MORE NE Thrust Washer 875 IDx4 TIDE thick McMaster 5909K48 or 8 1 f 2167300120 traight Grease k S B x S Zinc Plt Steel DATE NAME DRAWN 10 23 09 RLP CHECKED TITLE 7300 Wheel Assembly FINISH SIZE DWG NO A 146 7300 010 SCALE 1 2 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV A A QTY PART NUMBER DESCRIPTION 216 7300 010 7300 Series Roller 216 7300 012 Needle Bearing MR 14 N 7 8 IDx1 375 ODx 75 Wide Internal Snap Ring 1 375 Bore 050 Thk Zinc Plated McMaster O 0 98409A233 or Equiv DATE NAME DRAWN 3 2 10 RLP CHECKED o 7300 Series Roller amp Bearing Assembly FINISH SIZE DWG NO A 146 7300 011 A SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV ITEM a PART gt DESCRIPTION 1 216 7300 025 7300 025 7300 Drive Interlock Slide Plate Steel Washer 7 16 1Dx 75 to 313 7300 005 922 ODx 120 Thick McM 98025A132 or eq Cam Follower 1 ODx 625 wide Roller 3 1 1317 0000 051 7 16 ODx1 length Stud Torrington CR 16 or equivalent Cam Follower 3 4 ODx 5 wide Roller 4 1 317 0000 062 3 8 ODx7 8 length Stud Torrington CR 12 or equivalent DATE NAME DRAWN 12 30 09 RLP CHECKED TITLE Door Travel Lock Assembly FINI
4. Proper Door Closed Position 2 MOTOR GEAR ENGAGEMENT e Adjust Motor Hold Up Elevator Bolt and jamb nut and Motor Hold Down Bracket to produce a 2 3 engagement of the motor pinion gear into the carriage rack about 1 8 engagement Manual Release Bar Motor Hold Down Bracket Motor Hold Up Elevator Bolt NG Adjust Hold Down Hold Up For 2 3 Rack and Pinion tooth Engagement MANUAL OVERRIDE LINKAGE ADJUSTMENTS e Override Linkages should be adjusted to reflect the conditions shown to the right e Inthe locked position the vertical o linkage pivot point should be 2 above the bell crank pivot e In the full unlocked position lever override completely pulled the vertical linkage pivot point should be below the bell crank pivot e Inthe locked position the stop bolt head should be a nominal 1 8 from the override mounting bracket as shown e When in this position lightly pull the horizontal Linkage in the unlocking direction The compression spring should reliably push the override bar back to the 1 8 dimension shown e Inthe case of a manual override condition and then relocking the manual override Due to the coarseness of the rack and pinion gear the pinion gear may not engage the rack when the override is locked back down In this condition seen at the right the horizontal linkage compression spring will compress and when the motor is run or the door is physically moved the
5. REV DESCRIPTION DATE APPROV 2 2 1 4 20 Thin Hex a Plated McMaster x 40 1 3137300005 Steel Washer 7 16 IDx 75 to 1 ODx 120 Thick McM 98029A032 or Seas ee Flanged Bushing 313 1D EU cs Pal 56 OD x 0671 i ange us Ing X X en W X en oe Flange Berg 7 38 or eq DATE NAME DRAWN 12 29 10 RLP CHECKED TITLE Right Pull Override CAM Assembly FINISH SIZE DWG NO A 146 300 046R SCALE 1 2 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV PART QTY NUMBER DESCRIPTION 146 7300 002 Motor Pivot Assembly 146 7300 035 Lock Lug Assembly 146 7300 043 Deadlock Assembly 146 7300 061 7300 Electrical Bracket Assembly DATE NAME a _ ES E 7300 i DRAWN 5710 RLP E S 5 1 146 7300 062L Manual Override Bar Assembly Left Pull VAA 6 2 1467300063 Manual Override Bar Retainer Assembly DE 8 1 1467300066 Motor StopAssemby 7300 Main Override Assembly _9 1 150 730 060 7300 Subplate Weldment Left Pul 216 7300 042 Lock Bar Indication Lever 310 0832 009 SCREW SHCS 8 32 X 1 2 FINISH SIZE DWG NO 12 6 310 2520 001 BOLT HEX HD 1 4 20 X 62 LG STL PLATED m 310 2520 037 BOLT HEX HD 1 4 20 X 9 16 LG STL PLATED A 1 46 7300 060L 14 8 313 0000 003 WSHR LOCK SPLIT 1 4 STL PLTD SCALE 1 6 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV NO
6. Rack Switch Indication Arm slides under Switched Status Switched Status Bending Around Switch Switch Arm during post travel switch arms should Body When Switched not bend around the switch body when switched If Position switches do not allow complete rack post travel Move switch position toward Door Position Motor Cut Off Switch Adjustments device lock bar Motor Not Coasting into Lock If Motor is over driving carriage rack Move Incomplete Rack Post Travel switch position away from device lock bar jannnnani Motor is to coast into full lock REPEAT Procedure with the door in the full Carriage Rack right locked position adjusting the Right Door Calon Arm Position Switches Right Door Left Door Position Switches Position Switches SERIVCE MANUAL 7300 Electrical Adjustments 2 Lock Bar Lock Bar Down Position Switch Adjustment Procedure Lock Bar Down e Loosen Lock Bar Down Indication Switch Indication Indication Switch e Move Switch to lowest position e With Lock Bar Indication Arm in the full down position raise the Lock Bar Down Indication Switch until the switch is fully depress But not bending the switch on the switch body e Secure Lock Bar Down Indication Switch e NOTE The Lock Bar Down Indication Switch is to trip only when the Lock Bar is fully down If the Lock Bar Down Indication Switch trips before the LOCKBAR is completely down then the device could register
7. position the door loosen the Carriage Attachment Nuts e To adjust the door horizontally re positioning door on the carriage use leverage between the carriage amp door hanger to slide door hanger into desired horizontal position on carriage e To reposition the door height turn the Vertical Adjustment Nuts until the door end is at the desired height e After Vertical and or Horizontal Adjustment s secure the Carriage Attachment Nuts Door Horizontal Position Adjustment Door Height Adjustment Nut Mid Door Minimum Door Maximum Door Carriage Washer Cay amma AM NutA Soe Door Attachment Hardware ight Posti i i aj i Carriage Locking lai peel ou Postion akah Postion CAM Follower To Adjust the Door Height Loosen Carriage Attachment _ ockina Notch Nut amp Rotate Door Height Adjustment Nut As Needed Door Carriage Nom Left Close Position g Center __ Carriage amp Bumper when CAM PROPER DOOR POSITION is Against Device Center Side of Locking Notch e Door leading edge edge entering receiver should match receiver r column on Side pai mere gt umper Adjustment Nut e Lock Bar should fall freely into Bottom Door Guide Notch Tm E Tighten to Contract Spring DOOR POSITIONING PROCEDURE 1 1 Operate door into a mid travel position 1 2 Loosen the Door Attachment Nuts Vertically plumb the door leading edge by turning the Vertical Adjustment Nuts 1 3 Manually Operate the Carriage to the Locked Rig
8. spring will force the motor hold down over the motor assembly bearing securing the motor engagement x SERVICE MANUAL 7300 Gay m Nuts Jam Nut Mechanical Adjustments Motor Hold Down Horizontal Linkage Nylock va 4 8 ET be O Vertical Linkage Manual Override Linkage Locked Position Motor Pinion Gear Engaged into Carriage Rack Motor Hold Down Vertical Linkage Manual Override Linkage Unlocked Position Override Lever Fully Pulled Spring Compressed Forces Motor Hold Down Bracket over Motor Hold Down Motor Assembly Bearing when Bracket ri motor is electically operated 718 lt 5 or Door is manually pushed JF T Spring Will Engage Motor Hold Down UE Potential Condition after a Manual Override Lever Override has been Locked Back Down But Motor Pinion Gear amp Rack Do Not Engage 3 2013 Bracket Fo Un F a peat Motor Assembly Bearing Motor Motor Assembly Bearing Pinion Gear Not Engaged In Carriage Rack NOTE AFTER ANY MECHANICAL ADJUSTMENTS OPERATE DEVICE OPEN amp CLOSED amp CHECK DEVICE FUNCTION e Door position switches should switch just at or slight after door motion stops but before carriage rack post travel finishes Motor should coast into the full locked position e After device finishes full travel locking the Ca
9. 0 v EEE PEE LTTE AN N 3224 Mobile Highway Montgomery Alabama 36108 334 281 8440 FAX 334 286 6421 SERIVCE MANUAL 7300 Re Installing a Door Door Hanging Procedure 1 CARRIAGE RE INSTALLATION 2 HANG DOOR 3 O Hold carriage push plates up and Verify free Carriage Rack movement Rack moves easily to full left and full right Remove Wire Tray from device header Two Bolts Unplug Wire Harness from motor amp Building Remove Right Side Spring Bumper from the device header To Move Carriage Right from Extreme To Move Carriage Left from Extrem Left Postion Rotate amp Hold This Push Right Postion Rotate amp Hold This Push Plate La Until it Clears Left Side Release Until it Clears Right Side Release Angle ngle Carriage Push Plates A g Raise and Secure Lock Bar Position Arm in the Full Up Position Move the Manual Motor Release Bar into the es Housing Lock Angles full motor release position Left Side Push Plate Release Angle Right Side Push Plate Release Angle Place Carriage on Roller Bar in Far Right Position Hold in place Installation Carriage Movement Notes NOTE With Door Bumper spring s removed the Carriage can get locked into the extreme left or right position The Illustration shown above details how to release such a locked carriage Move Carriage to door Full Open pos
10. 1 _150 73xx R L 200 options 7300 Receiver Back xx COH 5 216 300 151B Receiver Bottom Spacer 6 1 216 7300 151T Receiver Top Spacer io 7 4 311 2520 002 SCREW BH Pin TORX 1 4 20x3 4 p DATE NAME EEE fo a V a i ES DRAWN 2 9 11 RLP r 9 CHECKED ZEE EEE 7 si F 7300 Receiver xx COH R L Close js ee Keyed 1 2 Sides Para or Mog OR Key Sw 2 J FINISH SIZE DWG NO REV 146 73xx R L 200K options 7300 Series Receiver xxCOH Right Close Shown Keyed 2 Sides Shown Para OR Mogul Override Key Switch Option Shown sf RANCE s or REVISIONS ECN REV DESCRIPTION DATE APPROV ITEM NO PART NUMBER DESCRIPTION 312 3816 006 NUT HEX 3 8 16 NYLOCK 313 0000 003 WSHR LOCK SPLIT 1 4 STL PLTD 313 0000 115 Washer Lock split spring 3 8 Zinc Plated SAE 863 Flanged Sleeve Bearing for 3 4 Shaft Dia 2 317 7300 013 7 8 OD X 1 2 L X 1 1 8 Flange OD McM 2938T53 or Eq 317 7300 022 Double Row Unground Steel Ball Bearing for 3 8 Shaft 310 2520 006 SCR CAP HEX 1 4 20 X 3 4 STL PLTD 310 7510 001 3 4 10 Hex Head Bolt x 3 1 4in Length Grade 5 o Dia 7 8 ODx 7 16 Thick Kilian D 2269 or eq 317 7300 040 7300 Drive Gear Boston NF18B 3 4 or Eq DATE NAME DRAWN 3 9 10 RLP CHECKED TITLE Motor Pivot Assembly FINISH SIZE DWG NO A 146 300 002 SCALE 1 4 SHEET 1
11. 13 10 NUMBER DESCRIPTION 6 1 216 7300 077 Motor Mount Drive Position Plate 216 7300 079 Manual Override Motor Raise Ramp 8 1 310 2520 035 SCREW SHCS 1 4 20 X 500 BLACK BOLT HEX HD 1 4 20 X 9 16 LG STL 313 0000 115 Washer Lock split spring 3 8 Zinc Plated Double Row Unground Steel Ball Bearing 11 1 317 7300 022 for 3 8 Shaft Dia 7 8 ODx 7 16 Thick Kilian D 2269 or eq DATE NAME DRAWN 4610 RP A Ed EEE CHECKED TITLE Manual Override Bar Assembly Left Pull FINISH SIZE DWG NO A 146 7300 062L A SCALE 1 3 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV Changed 5 16 Screws from Hex to Button For ease of A Adjustement 7 13 10 NO NUMBER 6 1 216 7300 077 Motor Mount Drive Position Plate 8 1 310 2520 035 SCREW SHCS 1 4 20 X 500 BLACK BOLT HEX HD 1 4 20 X 9 16 LG STL 310 2520 037 PLATED 313 0000 115 Washer Lock split spring 3 8 Zinc Plated Double Row Unground Steel Ball Bearing 11 1 317 7300 022 for 3 8 Shaft Dia 7 8 ODx 7 16 Thick Kilian D 2269 or eq DATE NAME ITEM PART DESCRIPTION DRAWN 4610 RP AAT E m CHECKED TITLE Manual Override Bar Assembly Right Pull FINISH SIZE DWG NO A 146 7300 062R A SCALE 1 3 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV ITEM PART NUMBER DESCRIPT
12. 55 ID X 505 OD X 015 313 0000 011 THK STL 7 8ID x 1 1250D x 03 to 05 Thick ZP EVO Steel Washer Cam Follower 1 ODx 625 wide Roller 317 0000 051 7 16 ODx1 length Stud Torrington CR 16 or equivalent Flanged Open Steel Ball Bearing for 1 4 2 317 7300 020 Shaft Dia 7 8 ODx5 16 Thick McMaster 6383K214 or eq DATE NAME ES 3 22 10 RLP TITLE Lock Lug Assembly FINISH SIZE DWG NO A 146 7300 035 A SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV Ne PART NUMBER DESCRIPTION 150 7300 043 Deadlock Key Weldment 1 4 20 x 1 2inch Flanged Button Head Screw McMaster ae 91355A081 or eq DATE NAME DRAWN 4 3 10 RLP CHECKED TITLE Deadlock Assembly FINISH SIZE DWG NO A 146 7300 043 SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV 1 4 20 Thin Hex NyLock nut Gr 6 Steel Zinc Plated McMaster 216 7300 107 94945A205 or equiv 310 2520 006 Screw SHCS 1 4 20X3 4 Steel Zc Plt 310 31 18 008 SCREW HEX CAP 5 16 18 X 3 4 ZP 313 7300 005 Steel Washer 16 1Dx 75 to ce x oo 98029A032 or Seas 317 0000 018 Flanged Bushing x 438 OD x 312 Len w 56 DATE NAME DRAWN 12 29 10 RLP CHECKED TITLE Left Pull Override CAM Assembly FINISH SIZE DWG NO Left Pull Override CAM Assembly A 146 7300 046L SCALE 1 2 SHEET 1 OF 1 Right Pull Override CAM Assembly REVISIONS ECN
13. 9IDx 630Dx 030 Steel McM 98017A 199 SAE 863 Flanged Sleeve Bearing for 1 2 Shaft Dia 5 8 OD X 3 8 L X 7 8 Flange OD 22 ken McM 2938711 or Eq SAE 863 Flanged Sleeve Bearing for 5 16 Shaft Dia 7 16 OD X 3 8 L X 9 16 Flange 23 dir OD McM 293875 or Eq 317 7300 022 Double Row Unground Steel Ball M Dia 7 8 ODx 7 16 Thick Kilian DATE NAME PROPRIETARY AND CONFIDENTIAL s w T _ F j l ig DRAWN 12 1 12 RLP i nl THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CHECKED TITLE 7300 S R k AIRTEQ ANY REPRODUCTION IN PART eries mac OR AS A WHOLE WITHOUT THE WRITTEN MATERIAL T PERMISSION OF AIRTEQ IS PROHIBITED Asse m ply for XX UNLESS OTHERWISE SPECIFIED Cl O DIMENSIONS ARE IN INCHES Cal pening TOLERANCES ANGULAR 1 FINISH SIZE DWG NO REV TWO PLACE DECIMAL 015 THREE PLACE DECIMAL 010 XX INTERPRET GEOMETRIC TOLERANCING PER SCALE 1 5 WEIGHT SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV i Carriage Push Plate Right Assembly 146 73xx 008 7300 Series Rack Assembly for 28 CO 150 73xx 020 Main Carriage Weldment for 28 CO 216 7300 033 Door Stop Slide Guide Base 216 7300 034 Door Stop Slide Guide Lip Thrust Washer 505 IDx 918 ODx 032 thick etree tes McMaster 5909K44 or equiv 6 216 7300 041 Drive Pivot Spacer 216 7300 104 3 8 dia clevis pin McMaster 98306A275 or eq DO Nylon Insert Hex Locknut Zinc P
14. ENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION NOLES TED le DOOR SHOWN IN CLOSED A FLOCKED CONDITION STARY EM 2 VOLTAGE MUST BE MAINIA P OR COMP ee Le NC RCE TITLE DRAWN BY a EFT OSE DEVICES MOV CLOSE RIG OLOS JEVICES MOVE RIGHT IO CLOSE 220 240 VAC RPRROVE a AT CT a Ng er RT a a ad WIRING DIAGRAM SCALE NONE 1989 AIRTEQ SIZE DWG NO REV SYSTEMS B EL 7300 240 00 DETAIL A 4 a SA NG J DETAILB ri q SG AN 48 DETAIL C iO D Boe ES ou 15 DETAILD MEM QTY PART NUMBER DESCRIPTION 1 4 10000208 HEX NUT 3 8 16 2 1 10000708 WASHER FLAT 3 8 3 4 10001410 1 2 Lock Washer 4 4 10002406 J NUT 5 16 18 5 9 10003401 SCREW BHMS 3 8 16x1 T45 TORX SEC 6 9 10009601 SCREW BHMS 1 4 28x3 4 Pin Torx 7 1 146 7300 046 R L Right Pull Override CAM Assembly 8 14 146 7300 060 R L 7300 Sub Plate Assy Right or Left Pull 9 1 146 73xx 000 7300 Backplate Assembly XXin CO 10 1 146 73xx 020 7300 Series Carriage Assembly XX CO 11 1 146 73xx R L 200 7300 Receiver XX COH Right or Left Close 12 1 180 73xx 007 R L XX CO Right or Left Close Hinged Cover 13 1 150 73xx 100 7300 Lock Co
15. ION SCREW HEX GR 8 3 8 16 X 1 1 4 ZP WASHER 3 8 I usb SPRING Manual Release Roller Support Plate Manual Release Bar Retainer Bracket SCREW BH SOC 10 32 X 375 BB SCREW FH A IN LG BK PEM NUT 10 32 ss 032 2 zi ou Double Row Unground Steel Ball Bearing 317 7300 022 for 3 8 Shaft Dia 7 8 ODx 7 16 Thick Kilian D 2269 or eq DATE NAME DRAWN 43 10 RLP a Z CHECKED Ais TITLE Manual Override Bar Retainer Assembly FINISH SIZE DWG NO A 146 7300 063 SCALE 1 1 5 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV A Changed All Parts to Not Interfere and Increase Throw 10 6 10 Ve PART NUMBER DESCRIPTION 10000706 WASHER FLAT 1 4 SAE ZP op 10000708 WASHER FLAT 3 8 SAE ZP 216 7300 064 Manual Release Pivot Arm 310 2520 006 Screw SHCS 1 4 20X3 4 Steel Zc Plt DATE NAME DRAWN 10 6 10 RLP CHECKED TITLE Manual Release Pivot Arm Spacer Manual Release Left Pull Pivot Assembly FINISH SIZE DWG NO REV A 146 7300 064L A SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV A Changed All Parts to Not Interfere and Increase Throw 40 6 10 O WASHER FLAT 1 4 SAE ZP 10000708 WASHER FLAT 3 8 SAE ZP Manual Release Pivot Arm Spacer ee rem Manual Release Pivot Arm Screw SHCS 1 4 20X3 4 Steel Zc Plt DATE NAME DRAWN 10 6 10 RLP CHECKED TITLE PART NUMBER DESCRIPTION 4 M
16. QTY PART NUMBER DESCRIPTION 146 7300 002 Motor Pivot Assembly 146 7300 035 Lock Lug Assembly 146 7300 043 Deadlock Assembly 146 7300 061 7300 Electrical Bracket Assembly 146 300 062R Manual Override Bar Assembly Right Pull 6 2 146 7300 063 Manual Override Bar Retainer Assembly DATE NME a a f DRAWN sm re WEE 146 7300 064R Manual Release Right Pull Pivot Assembly CHECKED o f 150 7300 060 7300 Subplate Weldment 7300 Main Override Assembly Right Pull A 146 300 060R 14 Ts 3130000003 WSHR LOCK SPLIT 1 4 STL PLTD SCALE 1 6 SHEET 1 OF REVISIONS ECN DESCRIPTION DATE APPROV 01 310 0000 008 was 310 0330 004 add 146 7300 003 8 8 11 MER 31 QTY PART NUMBER DESCRIPTION 2 1 9 M NUT 8 32 Thin NYLOCK McMaster 2 312 0832 005 90101A009 or eq 312 1032 004 Ss 032 2 zi 10 32 PEM NUT 319 0000 112 BAND CLAMP 2 5Dia x1 2 Wide 20uF 370VAC Capacitor Oil Filled Metallized 340 0000 359 Holypfopy Case C Oval 340 7300 003 Capacitor Boot oer Aie or Lavelle 5 82008801 SWITCH Honeywell V7 6B19D8 057 or Eq DRAWN RAWN 4 6 10 0 RLP i LE 7300 Electrical Bracket Assembly M gt SCALE TS SHEETIOFI REVISIONS ECN REV DESCRIPTION DATE APPROV Changed 5 16 Screws from Hex to Button For ease of A Adiustement 7
17. SERVICE MANUAL MODEL 7300 SLIDING DOOR OPERATOR Eas Sees fae KUU zee EE IN 3224 Mobile Highway e Montgomery Alabama 36108 334 281 8440 FAX 334 286 642 1 3 2013 SERVICE MANUAL 7300 TABLE OF CONTENTS SECTION1 LUBRICATION SECTION 2 DEVICE OPERATION CHECK SECTION 4 MECHANICAL ADJUSTMENTS SECTION 5 ELECTRICAL ADJUSTMENTS SECTION 6 DOOR RE INSTALLATION SECTION 7 DETAIL DRAWINGS EXPLODED VIEWS PARTS LISTS amp WIRING DIAGRAMS REVISION HISTORY PRELIMINARY RELEASE 10 2011 Spring 2013 Release 3 2013 SERVICE MANUAL 7300 3 2013 LUBRICATION INSTRUCTIONS MODEL 7300 SLIDING DOOR OPERATOR N al s ew Oe C Gey Ww 3224 Mobile Highway e Montgomery Alabama 36108 334 281 8440 FAX 334 286 6421 SERVICE MANUAL 7300 Lubrication ns en en mmm li rr I ua s iw T s LUBRICATION On high traffic doors Sally Ports amp high use corridor devices check device lubrication once a year On cell and other devices check lubrication every two years The following components should be well lubricated in the areas shown with Super Lube Multi Purpose Synthetic Lubricant Grease or equivalent 1 Slide Plate Carriage Rack Pin Slots Lug Assembly Dead Lock O1 B N Wheels Device Lubrication Points Wheels Zerk Port Slide Plate Zerk Port Carriage DO NOT lubricate the Roller Track e Keep roller track
18. SH SIZE DWG NO A 146 7300 021 SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION B Removed Bearing this 025 Assy to 000 Assy 5 7 12 DATE APPROV A DESCRIPTION SAE 863 Flanged Sleeve Bearing for 1 2 Shaft Dia 5 8 317 7300 011 OD X 3 8 L X 7 8 Flange OD McM 2938711 or Eg p DATE NAME DRAWN 3 20 RLP CHECKED TITLE Carriage Push Plate Left Assembly FINISH SIZE DWG NO REV A 146 7300 025L B SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV B Channged to Suit Slotted Drive Angle 3 1 12 ITEM PART NUMBER DESCRIPTION 3 1 2t6 7300 037R Disconnect Push Plate Right Sido SAE 863 Flanged Sleeve Bearing for 1 2 Shaft Dia 5 8 17 7800 011 op X 3 8 L X 7 8 Flange OD McM 2938711 or Eq DATE NAME DRAWN 3 20 RLP CHECKED TITLE Carriage Push Plate Right Assembly FINISH SIZE DWG NO REV A 146 7300 025R B SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV A Added 313 300 018 To Reduce Assembly slop 10 4 10 PART NUMBER DESCRIPTION 216 7100 182 SPACER 1 DIA CAM FOLLOWER 216 7300 040 Upper Lock Lug 1 4 20 Thin Hex NyLock nut Gr 6 216 7300 107 Steel Zinc Plated McMaster 94945A205 or equiv 7 16 20 Thin Hex NyLock nut Gr 8 216 7300 108 Steel Zinc Plated McMaster 90566A225 or equiv 310 2520 022 SCREW FH E 1 4 20 X 3 4 Black xide WSHR FLAT 2
19. anual Release Right Pull Pivot Assembly FINISH SIZE DWG NO REV A 146 7300 064R A SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV A Uses Rev B 216 300 063 w lower tab 5 6111 Remove Adhesive Backing and Stick to Elevator Bolt ITEM PART AA 10001300 BOLT ELEVATOR 1 4 20x3 4 ZP 21011000000 216 7300 063 Motor Manual Release Stop Anchor 216 7300 090 Motor Hold Down Pad 1 4 20 Thin Hex NyLock nut Gr 6 Steel Zinc Plated 216 7300 107 McMaster 94945A205 or equiv DATE NAME En S DRAWN 43 0 RLP ES E _ CHECKED f Z TITLE Motor Stop Assembly FINISH SIZE DWG NO REV A 146 7300 065 A SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV ITEM PART NUMBER DESCRIPTION 150 300 066 Manual Override Straight Pull Weldment 216 7300 028 Manual Release Pivot Arm Spacer gg 310 2520 035 SCREW SHCS 1 4 20 X 500 BLACK DATE NAME DRAWN 12 27 10 RLP CHECKED TITLE Left Pull Override Tab Assembly Left Pull Override Tab Assembly FINISH SIZE DWG NO A 146 300 066L SCALE 1 1 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV ITEM PART NUMBER DESCRIPTION 150 7300 066 Manual Override Straight Pull Weldment 216 7300 028 Manual Release Pivot Arm Spacer ag 310 2520 035 SCREW SHCS 1 4 20 X 500 BLACK DATE NAME DRAWN 12 27 10 RLP CHECKED TITLE Rig
20. de Side Pigtail Pigtail Ping Key Switch Optional Power 120VAC Line hot Constant OPTIONAL BLACK 120VAC Key Switch or Override BLK s BROWN 1 Pin4 Door Move Left 120VAC switched Line Maintain Thru Door Travel a ORANGE Molex 03 09 1094 N Pin5 Door Move Right 120VAC switched Line Maintain Thru Door Travel BLACK WHITE Pin6 Door Indication Common AJ Door Right Position Limit Switch Limit Switch gt PURPLE N C N C com e NC com YELLOW No 1 2 DOOR MOVE LEFT Airteq Provides a 6ft Field Side Pigtail DOOR MOVE RIGHT to Provide Connection to Control Wiring 7300 Series SCE Je All Control Wiring Power Signals To Be Provided Sliding Device e Door Le gt gt By Others H d Position Position Device Shown In Left Closed Position gt Status Switch Door Left Position Pin7 Door Closed amp Locked Left Indication Pin8 Door Closed amp Locked Right Indication SOS YOLIOVdVO
21. e full locked position O Door Position Switches should allow carriage switch arm to slide by remaining switched but not Sea Status Suchen Status ana SMA bending the switch arm around the switch body gt Body When Switched e After device finishes full travel locking the Carriage rack should be in full post travel position Far left after left door Carriage Pin in Far operation or far right after right door operation Right Close Device Right Position in locked right position shown gt e Device should provide secure indication when door is closed and lock bar is completely down only O If control panel does not show proper secure indication Operate device with hand held tester and check indication lights on the tester If tester lights show proper indication check control panel wiring into the device and or check control panel programming If tester does not show proper indication check switch adjustments device wiring amp switch integrity i e is there a bad switch Operate Manual Override function at both full open and full closed 1 Pull override lever fully into manual override o Door should move freely by hand through full range of motion no gear grinding ticking amp bottom door guide should not bind or demonstrate any interference while passing through the lock column guide notch 2 When override lever is released but not returned to the locked position o Door can be slammed shut o
22. free of any accumulation of dirt dust or other debris e lf the track does not feel smooth go over the track with a scouring pad and then wipe off track with a clean lint free cloth e Do not use steel wool sandpaper or anything that may leave grit or fibers on the track SERVICE MANUAL 7300 Lubrication 3 2013 DEVICE OPERATION CHECK MODEL 7300 SLIDING DOOR OPERATOR o k p Ty s FD_MA S X c n KZUiW L i nn us Ku ku h s FN nn k J LS IE I Z lt A CC EEE ACT A 1l M 3224 Mobile Highway e Montgomery Alabama 36108 334 281 8440 FAX 334 286 6421 ration Check 3 2013 DEVICE OPERATION CHECK Electrically operate device Open and Closed amp check the following items e Device unlocking Opening amp Closing should be immediate amp sure with no gear grinding sound Lock Bar Lock Bar DOOR motion should be smooth Indication 1 PpO ion O DOOR should not rub on lock column cover or wall O DOOR should enter and exit receiver channel without rubbing or binding O DOOR should roll smoothly Bottom door guide should not bind or have any interference passing through the lock column guide notch e Lock Bar Down Status switch should trip only when lock bar is fully down e Door Position Switches should switch just at or slightly after door motion stops but before carriage rack post travel finishes Allowing the device motor to coast into th
23. ht Position Verify or Adjust the Right Side Spring Bumper as shown to create a 1 16 Gap between the end of the bumper bolt and the Carriage Likewise move the Carriage to the Locked Left Position and Verify or Adjust the Left Side Spring Bumper 1 4 Mark a 2 Gap centered on the trailing edge Bottom Door Guide Notch as shown 1 5 Operate carriage into the Fully Closed Locked Position Right Close Door Shown Left Close door would be far left gt 1 6 With carriage remaining in the closed locked position Horizontally move door see Door Adjustments above into Proper Door Closed Position as shown trailing 2 door guide mark is just visible entering the lock column notch 1 7 Secure Carriage Attachment Nuts 1 8 Verify operation e In full locked closed position and full locked open position Manually raise and release the lock bar indication lever The lock bar should lift without resistance lift and should freely amp completely fall back into the full locked position SERVICE MANUAL 7300 Mechanical Adjustments Right Side Shown lt Right Close Shown Arrow Shows Closing Direction DS er 2 Centered 2 0 Over Trailing Edge Bottom Door Guide Notch Carriage Pin in Far Right Position Carriage Shown in Fully Closed Locked Right Position vote Door Carriage in Closed Lock Position ight Close Device Shown Lock Column Front 2 Notch Mark Bottom Door Guide
24. ht Pull Override Tab Assembly Right Pull Override Tab Assembly FINISH SIZE DWG NO A 146 300 066R SCALE 1 1 SHEET 1 OF 1 7300 Torque Adjustment Resistor and Bracket Assembly REVISIONS ECN REV DESCRIPTION DATE APPROV ITEM PART NUMBER DESCRIPTION EDRI 340 7300 001 Var Power Res Digikey D225K50RE ND EAEI 340 7300 002 Mounting Bracket Digikey 18E 100 ND DATE NAME DRAWN 10 7 10 RLP CHECKED TITLE 7300 Torque Adjustment Resistor and Bracket Assembly A 146 7300 080 SCALE 1 2 SHEET 1 OF 1
25. itch In Un Indication Arm gt Shown in Locked Right Position Right Door Position Switches gt Left Door Position Switches e Adjust the lock bar down indication switch if needed to reliably indicate lock bar down position see Electrical Adjustments section Lock Bar Down Position Switch Adjustment Procedure SERVICE MANUAL 7300 Mechanical Adjustments Switch In Correct Switched Status Switched Status Incorrect Switch Arm Bending Around Switch Body When Switched Lock Bar Down Indication Switch Lock Bar Indication Lever 3 2013 A ELECTRICAL ADJUSTMENT INSTRUCTIONS MODEL 7300 SLIDING DOOR OPERATOR TITO ns cll T TEE T AnTs hTA en s s iw T s i hiki i Mer Z au VT v EEE PEE LTTE dl 3224 Mobile Highway e Montgomery Alabama 36108 334 281 8440 FAX 334 286 6421 lectrical Adjustments SERIVCE MANUAL 7300 Switch Adjustment Check Lock Bar Lock Bar awn ELECTRICAL ADJUSTMENTS nee Indication WITC Lock Bar Down Indication Switch should trip only when lock bar is fully down Door Position Switches should switch just at or slight after door motion stops but before carriage rack post travel finishes Allowing the device motor to coast into the full locked position ea Door Position Switches should allow carriage Swi
26. ition If Right Close Remove Left Side Spring Bumper Raise door amp fit carriage studs into door hanger slots Install Vertical Adjustment Nut onto stud Fit round portion of offset nut into carriage slot 1 2 Conical lt Lock Washer f is I Install Conical lock washer and hex nut SEE TE TE a Ni 4 T V fr h QD Vertical Adjustmen Tighten only enough to flush hanger and carriage py Oecd Nek Hex Nut P N 216 7300 021 front plate together 7 Detail A Fit Bottom door guide into lock column foot amp J Door Attachment Hardware Move Door to Middle Position i Door Installation Right Close Door Installation Shown Reattach device header Door Bumper Springs Re install Wire Tray onto device header Two Bolts plug Wire Harness into motor amp control pigtail Release Lock Bar Position Arm amp check that it can be easily raised and drops freely Follow Mechanical Adjustments section Door Positioning Procedure SERIVCE MANUAL 7300 Door Re installation 2 DETAIL DRAWINGS EXPLODED VIEWS PARTS LISTS WIRING DIAGRAMS MODEL 7300 SLIDING DOOR OPERATOR 3224 Mobile Highway e Montgomery Alabama 36108 334 281 8440 FAX 334 286 6421 RIVCE MANUAL 7300 Drawings Parts Wiring REVISIONS REV ECN DESCRIPTION DRAWN CHK GREEN 1 5 AMP b a WHITE Motor Pini Earth Ground Device Field Pin2 Neutral Line Si
27. lated 1 2 13 3 4 12 4 216 7300 105 W 19 32 H McMaster NUT HEX 1 2 13 NYLOCK McMaster 95615A210 or Eg a hawi a TH TQ SCREW FH SOC ae 1 25 GRD 5 Zinc 310 5013 004 1 5 Length 1 2 13 FH Cap Screw SCREW SH SOC 312DX 5LX1 4 20 with Nylon 310 700 000 Pellet McMaster 912644537 or Eq 313 0000 115 Washer Lock split spring 3 8 Zinc Plated WASHER FLAT 406 ID X 813 OD x 11 THICK 2 316 0000 089 COTTER PIN 1 8 X 3 4 BEARING BRONZE 3125 SHAFT 7 16OD 5 LG 317 7300 018 McMaster 6391K163 or Eq Double Row Unground Steel Ball Bearing for 3 8 17 7300 022 Shaft Dia 7 8 ODx 7 16 Thick Kilian D 2269 or eq DE 317 7300 030 SAE 863 Bronze Thrust Bearing for 3 8 Shaft Dia 3 4 ON V 1 46 Think MeMaetar 9270T9 ar anu m LJ O gt co N ol co w M NL N ll TU EION IVIVIVIQOLIVI Z I V I VI VYUIV DRAWN 10 27 2009 RLP EE 2 CHECKED gt TITLE 300 Carriage Assembly for xx Clear Opening FINISH SIZE DWG NO A 146 73xx 020 SCALE 1 6 SHEET 1 OF 1 REVISIONS ECN REV DESCRIPTION DATE APPROV a pn Note Notch Orientation ou Away from Tall side a of Receiver Back d S i QTY PART NUMBER DESCRIPTION 1 2 10003404 1 4 20x1 2 BHMS Pin TORX 2 1 150 7300 152 7300 Series Jamb Sleeve Weldment 3 1 150 73xx 201 7300 Receiver Front 84 COH 4
28. ldment 28 COW 310 2520 035 3 SCREW SHCS 1 4 20 X 500 BLACK 10 3816 011 SCREW HHCS 3 8 16X3 GR 5 PLT 312 3816 006 NUT HEX 3 8 16 NYLOCK 6 4 313 7300 001 Steel Washer 25x 37x 031 Thick McMaster 3088A429 or Eq Compr Spring St Znc Pl 1 375 x 812 OD 162 Wire 901 3 lbs inch McMaster VE 9657K23 or Eq ABEC 5 Double Sealed Steel Ball Bearing for 1 4 Shaft Dia 1 2 ODx 1875 Thick s 2 SNA McMaster 57155K376 or eq PROPRIETARY AND CONFIDENTIAL Use Red Loctite Tighten Securely DATE NAME r DRAWN 1 3 11 RLP THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CHECKED AIRTEQ ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN mle 7300 Backplate N MATERIAL PERMISSION OF AIRTEQ IS PROHIBITED Asse m bly XX UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES Clear Opening Width TOLERANCES ANGULAR 1 FINISH TWO PLACE DECIMAL 015 8 f SIZE DWG NO REV THREE PLACE DECIMAL 010 B 1 46 3xx 000 INTERPRET GEOMETRIC TOLERANCING PER 5 SCALE 1 4 WEIGHT SHEET 1 OF 1 3 2 REVISIONS ECN ZONE REV DESCRIPTION DATE APPROVED A Removed 317 7300 022 2X Roller Bearings from Assembly 10 16 12 an EG 216 7300 039 Thrust Washer 505 1Dx 918 ODx 032 thick McMaster 5909K44 or equiv Nylon Insert Thin Hex Locknut Zinc Plated 3 8 16 9 16 W 17 64 H McMaster ewe we 90566A031 or Eq Cafe sommes SRB SOS SU ws wao _ x 313 300 004 WASHER 3
29. lumn Front Door Guide XX COH 14 2 216 7300 021 Vertical Adjustment Offset Nut 151122 216 7300 048 3 18 16 Thread Yoke Clevis 16 1 216 7300 153DG Standard Door Guide Shim 11ga 17 1 216 73xx 210 3 8 Rod x XX Len 3 8 16 both ends 18 1 216 73xx 210 3 8 Rod x XX Len 3 8 16 both ends 19 1 216 73xx 001 7300 Series Door Hanger XX CO 20 1 216 73xx 009 R L 7300 R or L Close Bot Door Guide XX COW 21 1 216 73xx 010 COW Door Skirt 22 1 216 73xx 100 7300 Series Lockbar XX COH 29 1 216 3xx 106 7300 Series Lock Column Back XX COH 24 1 216 73xx 202 7300 Series Rec Channel for XX COH 25 1 216 73xx 205 XX COH Receiver Mounting Angle 26 4 310 0000 020 SCREW HHCS 1 2 13x3 4 21 4 311 3118 013 SCREW Pin TORX 5 16 18x3 4 28 2 312 3816 006 NUT HEX 3 8 16 NYLOCK 29 2 312 5020 000 NUT 1 2 20 30 2 313 0000 015 WASHER CONICAL SERRATED 1 2in at A 315 7300 002 Override Spring 32 1 lever o r DATE NAME DRAWN 10 20 11 RLP AF252 i SEZ CHECKED A TITLE 350 Series Slider Assembly FINISH SIZE DWG NO REV A 146 7350 XXxXX RIL SCALE 1 24 SHEET 1 OF 7 6 9 4 2 REVISIONS ECN ZONE REV DESCRIPTION DATE APPROVED D m 5 m O O O Jj O O O 4 m m x C M O S 1 s O WH m o O x ol 17 am WWW HB ITEM PART NO NUMBER DESCRIPTION B 10000708 WASHER FLAT 3 8 SAE ZP 150 73xx 000 Backplate We
30. r open after which the door cannot be moved manually o Note Door may need to be run electrically slightly open and then back closed for secure indication depending on how hard the door was manually closed 3 When override lever is pushed down into the locked position and locked into place o Door should lock into place mid travel or open closed and cannot be moved by hand o Note Door may need to be run electrically slightly open and then back closed for secure indication depending on status of the device when the lever was locked down o The Manual Override linkage should keep the motor down tab in place over the motor bracket bearing not allowing the motor pinion gear to disengage from the rack 4 Operate device electrically after manual override is locked down to verify Motor Hold Down e Hold DOOR back stall during travel to confirm torque limiting function O DOOR should resume smooth travel when released e Verify DEVICE lubrication especially wheel bearings and lock slide the 3 zerk fittings on carriage Carriage Shown in Fully Closed Locked Right Position SERVICE MANUAL 7300 Device Operation Check 3 2013 MECHANICAL ADJUSTMENT INSTRUCTIONS MODEL 7300 SLIDING DOOR OPERATOR 7 U 3224 Mobile Highway e Montgomery Alabama 36108 334 281 8440 FAX 334 286 6421 3 2013 Mechanical Adjustments SERVICE MANUAL 7300 MECHANICAL ADJUSTMENTS DOOR ADJUSTMENTS e To re
31. rriage rack should be in full post travel position Far left after left door operation or far right after right door operation Right Locked position shown gt e The spring bumpers should stop the door carriage movement allowing the post travel rack movement to lock the carriage into place but the bumpers should Not press the carriage into the device center side of the carriage locking notch e Adjust the Door Position Switches as needed to reliably allow the rack to completely finish post travel locking in both Carriage Pin in Far Right Position Carriage Shown in Fully Closed Locked Right Position bd N a directions while allowing the motor to coast into the full lock position e Carriage Rack Indication Arms may need to be bent down slightly to provide 14 clearance between the top of the indication levers and the bottom of the wire tray e Limit switch arms should be bent so that the switches make as the carriage rack levers slide by but switch arms are not forced to bend around the switch body Carriage Locking CAM Follower Adjust to to 1 16 Gap Between Carriage amp Bumper when CAM is Against Device Center Side 278 of Locking Notch ight Side Spring Bumper Bumper Adjustment Nut mum _ Tighten to Contract Spring Door Position Motor Cut Off Switch Adjustments lt Motor Not Coasting into Lock Incomplete Rack Post Travel Carriage Rack Sw
32. secure when the device is not locked This is an unsafe unacceptable condition AFTER ANY ELECTICAL ADJUSTMENTS OPERATE DEVICE OPEN AND CLOSED amp OBSERVE DEVICE FUNCTION Carriage Pin in Far e Electrically operate the slider fully open amp closed several times to Right Position verify correct electric operation and specifically that Secure Indication is given when door is closed and the lock bar is completely down only e Carriage should complete post travel when device completes operation gt in both locked left and locked right position Locked Right Shown Carriage Shown in Fully Closed Locked Right Position arriage Shown in Locked Right Position e The spring bumpers should stop the door carriage l movement allowing the post travel rack movement Carriage Locking to lock the carriage into place but the bumpers S Wk g CAM Follower should Not press the carriage into the device ocking Notch center side of the carriage locking notch Adjust to 1 16 Gap Between Center Carriage amp Bumper when CAM is Against Device Center Side Dh A A A AA D LS of Locking Notch Right Side Spring Bumper Bumper Adjustment Nut a TI U P Tighten to Contract Spring Right Side Shown SERIVCE MANUAL 7300 Electrical Adjustments 3 DOOR RE INSTALLATION INSTRUCTIONS MODEL 7300 SLIDING DOOR OPERATOR iba rn i hiki i Me Z Apt
33. tch In Un Switch In Correct i s Incorrect Switch Arm switch arm to slide by remaining switched but not Switched Status Switched Status Bending Around Switch bending the switch arm around the switch body gt Body When Switched After device finishes full travel locking the Carriage rack should be in full post travel position Far left after left door operation or far right after right door operation Right Locked position shown gt Device should provide secure indication when door is closed and lock bar is completely down only If control panel does not show proper secure indication Operate device with hand held tester amp check tester indication lights Carriage Shown in Fully Closed if tester lights show proper indication check control panel Locked Right Position wiring into the device and or check control panel programming e lf tester does not show proper indication check switch adjustments device wiring amp switch integrity i e is there a bad switch Carriage Pin in Far Right Position Door Position Switch Adjustment Procedure Operate Device into and out of the full left locked position while observing when how Left Door Position Switch switching occurs Adjust the Left Door Position Switches to switch when the door stops moving but before carriage rack post travel is complete Switch Arms should be bent u such that the switch arms are securely switched as Steine om Lipa au a a the Carriage
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