SPEEDROLLER SERVICE MANUAL
Contents
1. SERVICE MANUAL SPEEDROLLER e CE DECLARATIONS Edition May 2011 e LOG BOOK e USER MANUAL Main components drive wind roller with hood optional door panel aluminium hinge profile window section bottom beam side guide with brush guide control box 9 spiral cable 10 photocell 11 reflector 12 CE plug OANOaARWDM Contents page Read this first Improper use Warranty terms Product description Operation and use Faults Maintenance EU Certificate of Conformity installation company s certificate Delivery checklist Work performed KN9 00 Ni On B Go PO PDO PO e L Annexes Exploded drawing parts list Order specifications Electrical diagram s Installation guide SPEEDROLLER Read this first Read through the whole user manual before using the product An electrically driven door may only be used after it has been issued with a Certificate of Conformity This manual describes the use of a door that has been installed and configured by an authorised dealer or a suitably qualified engineer It is intended for the day to day user of the door and must be kept in the immediate vicinity of the door Instruct users how to operate the door Do not allow third parties e g visitors to operate the door This product has been designed and manufactured in accordance with the ISO 9001 quality system The manufacturer a2. The Novoferm Speedroller is a door without balance springs consisting of a door panel that is rolled up by an electrically driven roller above the opening The door panel is made of horizontal sections composed of reinforced PVC sheet linked together by means of aluminium reinforcement profiles The door panel is fitted with a transparent PVC vision section at a height of between approx 1200 and 2200 mm The closing edge of the door panel consists of an aluminium beam with a rubber seal U shaped channels with brush draught seals guide the door panel at the sides The side guides and the bearing plates form a unit on which the roller and the drive are mounted Materials The side guides are made of set Sendzimir galvanised steel channels fitted with brush draught seals that can be removed for installation and maintenance The horizontal roller is made of steel The bottom beam is made of aluminium The door panel is made of 1 2 mm thick polyester reinforced PVC It is available in blue orange yellow or black and is fitted as standard with a vision section Drive The drive unit consists of an electric motor gearbox unit and a built in anti roll off device The roller is driven directly Controls The control system incorporates a variety of functions such as controllable open position duration dead man mode service and operating mode LED indicator for monitoring the various functions e choice of permanently open or permanentl
3. S cscsssseeeeees Control box Push DU ONS ONDOX ironia SOP Willian oia ads General CabIING iia aan Controls PUSH DURON tdt cdi Pull Witch cacon ais Photocell reflector Induction 00H cocio insisten A iisas Hand held transmitter c ccccsssseseseeeeeeees OK faulty OK faulty OK faulty o g o 0 o a og OK faulty OK faulty Key SWICH ccoo l Explosion safe power conductor intermediate hinge Door panel earthling sis nnssensiciniona Tensioning and balancing system OK faulty Attachment of tension belts l Return pulley for tension belt O Tension lacio cortaba l Tension belt flange ccccccccccssssssssssssssssssssssssesee o O Rain cover OK faulty AttaChment ccssssssssssssssesesssssesssssssssssssssssssessesee l Seal tightness o Various OK faulty Maintenance Stick l Type plate canina Safety devices OK faulty Safety edge protection l Safety photocell l if applicable Gebruikshandleiding User manual Gebrauchsanweisung Work performed Work performed Date work performed by Date work performed by SPEEDROLLER 9 Work performed Work performed Date work performed by Date work perfor
4. The following harmonised standard has been applied EN 13241 1 Industrial commercial and garage doors and gates Product Standard Conformity has been verified by the following notified body RWTUV Systems GmbH Notified Body 0044 Langemarckstrasse 20 D 45141 Essen Waard nbufgJ y 1 Sighature e R Schackmann Managing Director Novoferm Nederland BV Installation company s declaration We declare that we have complied with the manufacturer s instructions Company stamp S Installation company Street Postcode Place Phone fax Delivery Place Location Date Name of engineer Signature of engineer SPEEDROLLER Delivery checklist Location of the door Operational on Checked by Installation maintenance checklist Door panel Condition of door panel Attachment to roller Attachment to bottom beam Welds in door panel Section clamps Condition of door panel hinges OK faulty Bottom beam Condition of bottom beam channe l GUIDES atada Floor MUDD Olid cect E Breakaway Muntaner Guide Draught sOal event tialaetenes Column attachment ccccsceseeseeseeeeeteneneenees Attachment of roller caps Drive Attachment of bearing consoles Motor attachment End terminals Setting
5. ccepts no liability for damage and or injury caused by failing to follow the instructions in this manual Have the door repaired maintained and removed by qualified engineers only The type plate contains information you will need when you contact your dealer it can be found on one of the side guides and on the control box The product may only be modified or added to by the supplier Improper use Never place objects against the door panel against the roller or in the guides Never attach any components to the door panel which could increase its weight Never use the door as a hoist Never climb on the door panel Never open and close the door using any other switches than those fitted for that pur pose Warranty conditions Metaalunie terms and conditions General terms and conditions of delivery and payment issued by Metaalunie the Dutch organisation for small and medium sized enterprises in the metal industry referred to as METAALUNIE TERMS AND CONDITIONS formerly SMECOMA TERMS AND CONDITI ONS filed with the Registry of the Court of Rotterdam on 1 January 2001 Issued by Metaalunie Postbus 2600 3430 GA Nieuwegein Gebruikshandleiding User manual Gebrauchsanweisung Product description The Novoferm Speedroller is an electrically driven fast action roller door for use in industrial and commercial buildings It can be used for energy saving draught exclusion and climate control Specification construction
6. depress the handle at the top of the drive and crank the door open or closed Faults in standard version Faults you can fix yourself standard door version The door panel has come out of the guides Disconnect the power plug Stop the door and rehang the curtain and bottom beam in the guide channel lift on one side and rehang Then open and close the door in a controlled manner 1 by about 0 5 m at a time 1 To do this press the Up or Down buttons and the Stop button alternately The door is completely unresponsive Check that it is connected to the mains power Faults in the timer control box The door does not respond to connected controls Is the power on Yellow LED on the box is on The door no longer closes Check the power supply and the safety photocell setting The door will not close when the red LED on the box is on see also 7 2 Faults you CANNOT fix yourself Have the following information to hand before you contact your maintenance company the serial number s n located on the type plate you will find this on one of the side guides or on the control box if applicable SPEEDROLLER Lubrication points General all rotation points are self lubricating so they are maintenance free in extreme conditions aggressive environment we recommend lubricating all rotati on points once every six months or as necessary Daily remove dirt and obstacles that
7. edge protection is actuated reset by pressing push button y STOP button Use the STOP button to stop the door in any position An external UP STOP DOWN push button box can be connected to the control box optional Operating the timer The door opens when the timer input is activated A timer starts running as soon as the door is fully open The door closes automatically at the end of the set time The open position delay is set by means of a potentiometer on the PCB The timer can be operated with the following controls push buttons pull switches photocells radar radio receiver with remote control induction loop detector Setting the timer The time is set with potentiometer P2 on the control board in the control box Turn it clockwise to shorten the open position delay and anti clockwise to increase it Gebruikshandleiding User manual Gebrauchsanweisung Door open door closed control When the door open door closed input is activated with the door closed the door opens When the door open door closed input is activated with the door open the door closes The door open door closed feature can be operated with the following controls push but tons pull switches radio receiver with remote control Emergency operation in case of a power failure A Make sure you are standing on a sufficiently firm surface next to the drive Take the drive crank and insert it into the drive from underneath Release the motor brake
8. may impede the door s operation Weekly Check the drive for leaks Check the door for damage Check that the door is operating properly Monthly Check the operation of the motor brake this must click audibly when the door is opened and closed Annually The operation of the door and its structural condition must be checked once per year by a qualified engineer A maintenance contract can be taken out for this purpose Cleaning the door panel The door panel is made of PVC Do not use any corrosive substances only use water neutral soap or a special door panel cleaner All other forms of maintenance must be carried out by a suitably qualified engineer 6 Gebruikshandleiding User manual Gebrauchsanweisung EU Declaration of Conformity to EN 13241 1 In accordance with EN 13241 1 Industrial commercial and garage doors and gates Product Standard Annex 2A Novoferm Nederland BV Industrieweg 9 4181 CA Waardenburg The Netherlands Hereby declares that the Novoferm SPEEDROLLER series fast action roller doors Satisfy all the relevant requirements of the EC Construction Products Directive 89 106 EEC and in combination with the factory specified GFA drive Satisfy all relevant requirements of EC Construction Products Directive 89 106 EEC EC Machinery Directive 98 37 EEC Low Voltage Electrical Equipment Directive 73 23 EEC EMC Directive 89 336 EEC
9. med by 10 Gebruikshandleiding User manual Gebrauchsanweisung Work performed Work performed Date work performed by Date work performed by SPEEDROLLER 11
10. or remo te control half height stop for pedestrian access interlock switching in combination with another door traffic light switching red green or red and green SPEEDROLLER Mounting structure requirements and connection the power supply must be present within 500 mm of the control box required installation space as indicated in the installation guide Technical specifications Dimensions maximum width maximum height max wind resistance space required non drive side roller height space required drive side space required for installation drive side space required side guide channels headroOM icerisine Technical specifications of electric motor Mans Noag viaria nia nn 3N 400V 50Hz 16A degree Of Protetoras ate ea areata IP54 POWER CONSUMPLON axsetcsetess tardara max 2 kW Performance OPENING ANd ClOSING PELA ecavsescircessriecnmarecamarahnracronmeenmmaned approx 1 m s Operating and using the door Push buttons 4 and on the door of the control box Push button 4 has two different functions timer function If push button 4 is pressed briefly less than 1 5 seconds the door opens and closes automatically after the set open position delay Summer setting When push button 4 is pressed the door remains open The door can be closed by pressing push button y Reset after safety edge protection actuated After safety
11. y closed Operation The control box has two push buttons open close as standard and an emergency stop switch The power can be switched off completely by disconnecting the CE plug Various actuators can be used pull switch key switch push button photocell radar induction loop detection or remote control with a transmitter and a receiver Other types of actuator on request Safety devices in the event of a power failure the door can be cranked open manually with the crank supplied the bottom beam is fitted with a self testing safety edge which stops the or immedia tely causes it to re open if an obstacle is encountered during closure This safety device is moisture proof the side guide channels are fitted as standard with a safety photocell and a reflector 250 mm from the floor The door will not close if the beam is broken the drive is fitted as standard with an anti roll off device Fittings Options Accessories door panel 3 mm thick transparent blue or orange plastic rain hood over drive roller or both side guide channels and hood painted in choice of RAL colour aluminium Break Away end units in bottom beam crash resistant e other electrical supply specifications besides 3N 400V 50Hz 16A electrical components IP65 e frequency inverter control opening speed approx 1 5 m s closing speed approx 0 75 m s e actuation using push buttons pull switches photocells radar induction loop
Download Pdf Manuals
Related Search