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High-Performance Process Manager Specification and Technical Data

1. 31 Power System Redundancy 1 sie ctia teram etui mk aim aor eu mmu ug mE aaan naia N 31 31 RIERRISAMC EIE 31 Battery 32 excep 32 ipsc 33 Corrosion Protection Option e aerae aaea ar ea aaa aeaea rarapa aaee Dme pe 33 Harsh Environment Option renti ecrit Dec ie reset sie cest ie esee ase sauter acea ste Pace aue 35 European Community EC 35 Cabinet CompaliSOI rote d ndo e cd unt Ew Dr EE ent 36 E E nd Cini els nds obrera nie LOC ddl bed 37 Honeywell Inc High Performance Process Manager Specification and Technical Data HP03 500 Page 4 3 99 High Performance Process Manager Honeywell Inc Specification and Technical Data 3 99 HP03 500 Page 5 Introduction The High Performance Process Manager HPM is Honeywell s leading TotalPlant Solution TPS control and data acquisition device for
2. 40 3 99 High Performance Process Manager Standard Power Systems 1 Electrical Specifications Parameter Reference Normal Band Operating Limits 120 240 Vac Input 2 Voltage Vac rms 100 264 100 264 Current amps Maximum Inrush Peak 35 Running rms 9 amps max 25 Crest Factor 1 1 max Power Factor 0 95 min 58 Frequency 5060 01 47 63 47 63 Total Harmonic Distortion 0 896 0 8 DC Output Voltage Vdc powered from ac 25 5 25 26 25 26 Current amps 3 20 0 20 0 20 Voltage Vdc powered from batteries 24 5 24 25 24 25 Hold Up Time any supply voltage 25 ms Nominal line and full load without batteries System Battery Backup Specifications Parameter Specification Environment See Environmental Conditions Battery Type 48 Vdc bulk 12 amp hours sealed gel cell 5 years at 20 C ambient in an operating system Instantaneous diode switching Battery Life Switchover Switchback Time CMOS Memory Backup Specifications Parameter Specification Environment 3 See Environmental Conditions Battery Type Three 1 2 Vdc size C nickel cadmium cells Battery Life 5 years Switchover Switchback Time Instantaneous diode switching 1 A redundant HPM requires a redundant power supply 2 The supply is intended to work on nominal voltages of 120V 100 132 or 240V 187 264 It is n
3. HPM Software Option 2 HPM APM I O Simulator Software Option MU HPFHO1 MU HPFH1 1 MU HPFX02 MU HPFH13 MU HPFX03 MU HPFIO3 MU HPFI13 MU HPFI23 MU ZPFIOS MU HPFP01 MU HPCPO1 51201667 100 51309123 100 51404256 100 MU SWSM22 501 3 3 MC ZHMR01 MC ZHMRO02 MC ZHPS01 MC ZHPRO01 MC ZHPR02 MC ZHPRO3 MC HPFHO1 MC HPFH11 2 MC HPFH13 MC HPFX03 MC HPFIO3 MC HPFI13 MC HPFI23 to an I O Only version 2 Software package includes I O simulation personalities for both APM and HPM 3 HPMMs as well as upgrade kits are ONLY available conformally coated 1 For CE compliance separate I O Only and HPM I O cardfiles are required available in coated and uncoated versions A conversion kit MU ZPFI03 is available if necessary to convert an HPM I O cardfile Honeywell Inc High Performance Process Manager Specification and Technical Data 500 44 Model Numbers continued 3 99 Description Model Number Cabinets and Cabinet Components Markhon Style Cabinet Dual Access 8 W x 8 D x 2 1 H meters Cabinet Single Access 8 W x 5 5 D x 2 1 H meters Cabinet Lifting Eyebolts 4 Cabinet Dual Access Forklift Base Cabinet Single Access Forklift Base Vertical Trim Panel Set Full Height Vertical Trim Panel Set Half Height Cabinet
4. process module programs can access the High Performance Process Manager database thereby accessing analog inputs and outputs digital inputs and outputs array points logic block states alarm states failure states numeric variables and flags CL HPM programs can also manipulate ASCII values as well as time data In addition each process module program supports communication with the operator and can send or receive data from other controllers on the UCN Process module points provide a Phase Step Statement structure that is well suited for implementing batch process control functions In addition a multilevel abnormal handling capability allows user specified conditions to automatically trigger predefined Hold Shutdown or Emergency Shutdown sequences The Array point provides a more flexible easy to access point structure for user defined data It is especially useful for advanced control or batch sequence programs For example an Array point can be used to store calculation variables or batch recipe data This Array point data is available to the system for local data acquisition and control strategies as well as historization Up to 500 Array points can be configured per HPM Each array point is a logical grouping of internal HPM box global variables up to 1023 Flags boolean e 240 Numeric 240 Strings e 240 Times A subset of Array points can be used for Serial Interface SI communications Up to 80 Serial Inter
5. All Styles Cabinet Fan Assembly 240 Vac 50 60 Hz MU FAN501 B Cabinet Fan Assembly with Alarm 240 Vac 50 60 Hz MU FAN511 MC FANS1 1 Cabinet Fan Assembly 120 Vac 50 60 Hz MU FAN601 n a Cabinet Fan Assembly with Alarm 120 Vac 50 60 Hz MU FAN61 1 MC FAN61 1 Power Systems Including or Upgradable to System Battery Backup PM APM HPM Redundant Power System with Mounting 20 A MU PSRX04 MC PSRX04 PM APM HPM Single Power System with Mounting 20 A MU PSSX04 MC PSSX04 PM APM HPM Redundant Power System with System Battery Backup MU PSRB04 MC PSRB04 Mounting 20 A AC Only Power Systems AC Only Redundant Power Supply 120 Vac 8 A MU PAR111 MC PAR111 AC Only Redundant Power Supply 240 Vac 8 A MU PAR211 MC PAR211 AC Only Single Power Supply 120 Vac 8 A MU PAS111 MC PAS111 AC Only Single Power Supply 240 Vac 8 A MU PAS211 MC PAS211 AC Only Redundant Power Supply 120 Vac 16 A MU PAR121 MC PAR121 AC Only Redundant Power Supply 240 Vac 16 A MU PAR221 MC PAR221 AC Only Single Power Supply 120 Vac 16 A MU PAS121 MC PAS121 AC Only Single Power Supply 240 Vac 16 A MU PAS221 MC PAS221 AC Only Power System Cover Plate MU PACP01 MC PACP01 24 Vdc Power Distribution Power Distribution FTA 24 Vdc MU TDPRO2 MC TDPRO2 High Performance Process Manager Specification and Technical Data Honeywell Inc 500 46 Model Numbers continued 3 99 UCN RG 11 Raw Cable 152 m UCN RG 11 Raw Cable 305
6. NOR XOR Gate Pulse PAND POR PNAND PNOR PXOR P outputs are pulsed Secondary Logic AND OR NAND NOR XOR Gate Pulse PAND POR PNAND PNOR PXOR P outputs are pulsed High Performance Process Manager Honeywell Inc Specification and Technical Data 3 99 HP03 500 Page 17 Logic Part Digital Composite Part Digital Outputs Analog Input Feedback Logical Outputs 6205 Figure 6 Structure of Device Control Point User Programs Process Module Point Today s control strategies frequently need the flexibility of user programs that can be utilized for continuous batch or hybrid applications A Process Module point is a resource for the execution of user created programs written in Honeywell s Control Language CL HPM The CL language provides an outstanding sequential control and computational tool CL programs are self documenting an important feature when future modification of control strategies is anticipated The total statement capacity depends on configuration Typically 15 000 to 25 000 CL statements can be handled by a single HPM Using the Universal Station or Universal Work Station individual programs can be easily modified and reloaded without affecting execution of regulatory control logic blocks and other user programs Honeywell Inc High Performance Process Manager Specification and Technical Data 500 18 Array Point 3 99
7. Device Control 250 Process Module at 1 PU per HPM program or 125 Process Module at 2 PUs per HPM program Honeywell Inc High Performance Process Manager Specification and Technical Data 500 22 3 99 Table 6 shows two sample HPM configurations Table 6 Control Configuration Examples Example 1 Example 2 rom me memes Ta Regulatory Control 1 200 1 200 1 2 150 2 300 Regulatory PV 1 115 1 115 1 2 100 2 200 Logic 1 100 1 75 1 4 5 4 20 Fast Logic 1 4 25 4 100 Digital Composite 1 100 0 1 10 1 4 150 04 60 Device Control 1 4 45 4 180 Process Module 1 150 1 0 23 300 1 20 tor2 40 HPM Total 690 z 470 Array Numeric and Timer points are not listed since they have a PU weight of O Logic Digital Composite and Device Control points must run at execution frequencies equal to or faster than the normal scan rate for regulatory points 3 1 PU for small or infrequently run programs 2 PU for larger programs 4 n this example there are 100 total Logic slots 25 of which are fast scanned every 1 4 second The remaining 75 Logic slots are scanned at a one second rate scanrate RegiLog1 Write Lockout To provide for applications requiring database protection an added feature of the High Performance Process Manager is the capability for Write Lockout When enab
8. Gx Electromagnetic 15 V M 15 V M Interference 1 Electrostatic Discharge IEC 801 2 IEC 801 2 15 kV 15 kV 20x once 5 seconds 20x once 5 seconds Surge IEEE ANSI 7 90 1 1989 1 External to standard RHC cabinet with doors closed The lower temperature extreme assumes a minimum of 270 watts is dissipated within the cabinet The amount of electronics may be limited at the upper temperature extreme 2 HPM boards are nominally rated for 0 70 C This allows for a 10 C temperature rise inside the cabinet when the external temperature is 60 based on allowable hardware configurations inside a cabinet with the door s closed 3 Battery backup option must be transported and stored at temperatures 40 to 40 C Consult RHC Planning Installation and Service Manual PMO02 530 for the lead acid battery service and shelf life as a function of temperature 4 The maximum relative humidity specification applies up to 40 For 50 C the RH specification is derated to 5596 to maintain constant moisture content HPM Certifications For Certifying Agency General Purpose Area FM CSA Class 1 Division 2 Mounting FM Class 1 Division 2 Nonincendive Field Wiring connections as detailed on Drawing No 51109499 when installed with the specified FTA assemblies FM Honeywell Inc High Performance Process Manager Specification and Technical Data 500
9. Numeric points The Timer point allows for timing of process events by the operator or sequence program After being started it provides an indication when the elapsed time has reached a predefined limit There are 64 timer slots each is processed once per second The String variable adds increased flexibility to both continuous and batch oriented CL control programs String variables of 8 16 32 or 64 characters can be compared and modified by the HPM Control Language CL Using CL you can manipulate and store unique messages that pertain to your process Also with this Serial Interface ASCII data from a subsystem can be imported and used as String variables as well as written back to the subsystem Up to 16 384 eight character strings are supported Honeywell Inc High Performance Process Manager Specification and Technical Data 500 20 Time 3 99 The Time variables allow CL programs access to both time and date information CL programs can use elapsed or actual wall clock time Time dates can be added or subtracted as needed Time allows you to schedule CL programs by time of day You can also construct control schemes by allowing a logic slot access to time of day information Up to 4 096 times are supported Control Implementation A simple control loop can be implemented in a High Performance Process Manager using an analog input point a regulatory control point and an analog output point
10. and is available as a standard product the FTA cabinet must be custom ordered due to the many variations of FTA sizes and layouts European Community EC Compliance The HPM is available in compliance with European Community EC directive requirements denoted by the CE mark Communaut Europeene This compliance extends to the HPMM cardfiles power supplies IOPs and FTAs as well as to Rittal cabinets As of January 1 1996 all goods imported into the European community or moving between member countries must be compliant with the new EC directives For HPM customers must choose whether or not CE compliance is needed HPMMs IOPs and power supplies are only available CE compliant For cardfiles and some FTAs both compliant and non compliant versions are available Only Rittal cabinets are CE compliant Please refer to IO03 500 Process Manager I O Specification and Technical Data for IOP FTA details Honeywell Inc High Performance Process Manager Specification and Technical Data 500 36 3 99 Cabinet Comparison Cabinet HPM RHC RHIO Model numbers MU CBDM01 MU CBDX01 MU RCAB0O1 MU CBSS01 MU CBSM01 MUCBSX01 MU RCABO2 MU CBSS02 MU CBSS11 MU CBSS12 MU CBSS 1 MU CBSS22 Enclosure classification NEMA 1 NEMA 1 NEMA12 NEMA 4X NEMA 4X Enclosure manufacturer Markon Rittal Hoffman Rittal Enclosure overall size 8m W x 8m D x W x 81mD x W x 8m D x 2 1m H 2 3
11. be user configured including assignment of a tag name The mix of slots can be changed at any time without disrupting previously built tags A tagged slot is referred to as a data point in a TPS system High Performance Process Manager Honeywell Inc Specification and Technical Data HP03 500 3 99 Page 11 CL HPM PROGRAMS Process Module Points 250 max LOCAL VARIABLES 127 Flags 80 Numbers 4 Time and 16 String Variables per Point GLOBAL VARIABLES Regulatory Control 250 max Regulatory PV 125 max Digital Composite 999 max 16 384 Box Flags Device Control 400 max 16 384 Box Numerics 16 384 Box Strings 4 096 Box Times Logic Slots 64 Box Timers Array Points 400 max 500 max Up to 40 Primary I O Processor Modules TIE STIM LLAI PI DI DO DISOE HLAI LLMUX SI SDI 19747 Figure 4 High Performance Process Manager Functions This data point structure is supported by predefined group and detail displays as well as by flexible custom graphics The following types of data points can be configured into HPMM slots e Regulatory PV e Array Regulatory Control e Flag e Digital Composite e Numeric Logic e Timer e Device Control e String Process Module e Time Each of these data point types is discussed in the text that follows Honeywell Inc High Performance Process Manager Specification and Technical Data 500 12 3 99 Regulatory PV Poin
12. cables are used remote I O installation benefits from inherent immunity to ground potential differences and EMI RFI interference The redundant links each require an I O Link Extender Pair IOLE at both ends The Remote I O 1 km option supports up to three remote sites for each IOLE at the HPM end while the Long Distance I O 8 km option requires one HPM IOLE per site Corrosion Protection Option As electronic board layouts have become more compact sensitivity to corrosion has increased In addition a trend toward locating I Os closer to the process to save installation costs has generated a requirement for environmentally hardened products To provide extra corrosion protection when HPM equipment cannot be located in a mild G1 environment HPMM boardsets are conformally coated as a standard feature These boards are completely covered with a thin plastic film resistant to the corrosive effects of humidity and certain gases and are thus suitable for placement in a harsh G3 atmosphere Coating is optional for most HPM system components such as IOPs FTAs power supplies and backplanes Many components are coated as a standard such as the HLAI IOP AO IOP 20 amp HPM power supply and HPM controller board set Honeywell Inc High Performance Process Manager Specification and Technical Data 500 34 3 99 14180 Figure 10 Location of IOP Confomal Coating Symbol coated products are denoted by
13. generally be used This I O approach simplifies system hardware selection and minimizes spare parts requirements For example one Digital Input Processor can handle 24 Vdc 120 Vac or 240 Vac depending on the FTA selected Galvanically Isolated FTAs These FTAs are available for connecting to field devices in NEC Class 1 Division 1 Hazardous classified locations or Cenelec Zone locations Wiring and installation are simplified because integral galvanically isolated intrinsic safety isolator modules are part of the FTA Please refer to GA03 100 Galvanic Isolation Intrinsic Safety Specification and Technical Data for further information High Performance Process Manager Honeywell Inc Specification and Technical Data 500 3 99 31 Options High Performance Process Manager Module Redundancy In addition to the Universal Control Network the I O Link and dc power cabling which are always redundant the High Performance Process Manager Module has a one on one redundancy option In order to minimize the impact of a single failure the database and functions within the backup HPMM are kept up to date with the primary If failure of the primary is detected by diagnostics that are continually being executed the backup HPMM automatically takes over from the primary and the operator is notified by a system alarm The primary and secondary HPMM are located in separate card files to maximize control function availability
14. it uses low power CMOS technology Two power systems are available to meet different system requirements The standard HPM power system provides an integrated system battery backup option The power system can also be easily upgraded to redundancy in the field The AC Only power system is intended for use with UPS systems and does not have provision for system battery backup It can provide more cost effective power for a small remote I O installation where a UPS is available Honeywell Inc High Performance Process Manager Specification and Technical Data 500 26 3 99 Both power systems provide 24 Vdc power to the High Performance Process Manager Module and I O Subsystem 24 Vdc transmitter power is provided through standard FTA connections Both systems support single or redundant power supplies in a highly compact space The standard system provides 50 hour memory backup and includes rechargeable batteries with a charger The AC Only power system uses alkaline batteries and provides somewhat lower memory backup time Each power supply on both systems provide a relay with a Form A contact output that de energizes contact opens in the event of power loss A single LED on each power module of the AC Only system annunciates power loss while the standard system has separate LED indicators for Loss of ac power Loss of dc power Improper charging of backup battery e Failure or disconnection of batter
15. through a serial interface Fully communicating with operators and engineers at Global User Stations Universal Stations Universal Station s and Universal Work Stations Procedures and displays are identical or similar to those used with other TPS controllers as well as to APM and PM point displays e Supporting higher level control strategies available on the TPS Process Network TPN through the Application Module and host computers e Using the same I O and wiring as the PM and APM thereby providing cost effective upward migration to existing PM and APM users Honeywell Inc High Performance Process Manager Specification and Technical Data 500 6 3 99 Global Plant Archive User Universal Network Replay Application History Station Stations Plant Module Module Module Module Infi ti Eeke Network Network Interface Module UNIVERSAL Process CONTROL Manager NETWORKS DATA HIWAY 2 Advanced 0 High Performance Process Manager Ef Remote I O 2 Subsystem Smartline 3000 Figure 2 TotalPlant Solution TPS System Architecture Universal Work Station Advanced Process Manager Logic Manager FSC Safety Manager 17420 Advanced Features The HPM provides considerably enhanced functionality over the PM and APM This includes Improvements in the electronic and softwar
16. useful for configuring the system before the physical I O is available or connected Features of the package include e Bumpless pause resume interruption restart e Physical IOPs FTAs and field wiring not required e Simulation status indicated and journaled e Data base checkpoint transportable to target system e Simulation rerun from saved data base using PV data e Full peer to peer capability e O functions simulated by Communications processor e Any I O configuration can be simulated e Simulation load and status supported on system network e Fault response testing and I O redundancy simulation High Performance Process Manager Honeywell Inc Specification and Technical Data 500 3 99 33 The benefits of this package include e The ability to perform high fidelity simulation Control strategy checkout Operator training e Project cost savings Remote I O Two Remote I O options are available Both enable distribution of I O Processors and FTAs at up to six remote sites One option supports remote sites up to 1 kilometer from the main HPM electronics while the second option provides for separation of up to 8 kilometers FTAs at the remote locations can be located an additional 50 meters from the I O processors and LLAI Mux Serial Device or Serial Interface FTAs can be placed an additional 300 meters away The result can be a significant reduction of signal wire runs Since redundant fiber optic
17. 90899 762 51191607 152 51191607 305 51191607 762 MU NTAP02 MU NTAP04 MU NTAP08 MU NKTQO1 High Performance Process Manager Specification and Technical Data Honeywell Inc HP03 500 3 99 Page 47 NOTES Honeywell Inc High Performance Process Manager Specification and Technical Data Honeywell Industrial Automation and Control Automation College 2820 W Kelton Lane Phoenix AZ 85053 3028
18. Data sheet covers the High Performance Process Manager only For information about HPM Input Output Processors which are common to the PM APM HPM controller family please refer to IO03 500 Process Manager I O Specification and Technical Data The High Performance Process Manager is designed to provide flexible and powerful process scanning and control capabilities To do this it uses an advanced multi processor architecture with separate microprocessors dedicated to perform specific tasks As depicted in Figure 3 the HPM consists of the High Performance Process Manager Module HPMM and the I O Subsystem The High Performance Process Manager Module consists of a dual 68040 High Performance Communication and Control Processor an I O Link Interface Processor and a UCN Interface A redundant HPMM can be optionally provided The Communication Processor is optimized to provide high performance network communications handling such functions as network data access and peer to peer communications It also supports high accuracy time stamping The Control Processor is the HPM resource dedicated to executing regulatory logic and sequence functions including an excellent user programming facility Because communication and I O processing are performed by separate dedicated hardware the full power of the High Performance Control Processor can be applied to control strategy implementation High Performance Process Manager Honeywell Inc Specif
19. E DETECT NOTE AND OR NAME and NOR Gates accept up to three inputs per block where each input can be optionally inverted Honeywell Inc High Performance Process Manager Specification and Technical Data HP03 500 Page 16 3 99 Device Control Point The Device Control point provides maximum flexibility for controlling discrete devices It combines the digital composite display and logic control function under a single tag name see Table 5 and Figure 6 This provides an enhanced interface for pumps motors and motor operated valves The Device Control point s single tag name enhances the operator interface for motor control points Operations are improved because the operator can see the cause of the interlock Also an analog feedback signal such as motor control current is displayed Implementation effort is also reduced through the use of a simple configuration and standard graphics for troubleshooting Table 5 Device Control Point Algorithms Gate Algorithms Function Primary Null Pass Logic Input without change Input Invert Invert Logic Input Arithmetic Greater than Greater than or equal Less than Less than or equal Equal to Not Equal to In Set Compare a numeric with an array of 10 numerics Secondary Null Pass Logic Input without change Input Delay Delay On delay Off delay Pulse Pulse maximum pulse minimum pulse Time for delay and pulse 8000 secs Primary Logic AND OR NAND
20. Honeywell TotalPlant Solution TPS System High Performance Process Manager Specification and Technical Data HP03 500 3 99 Tetal Plant Copyright Notices and Trademarks Copyright 1999 by Honeywell Inc March 31 1999 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell TotalPlant TDC 3000 Process Manager and Smartline are U S registered trademarks of Honeywell Inc Other brand or product names are trademarks of their respective owners Honeywell Inc Industrial Automation and Control Automation College 2820 West Kelton Lane Phoenix AZ 85053 1 800 852 3211 High Performance Process Manager Honeywell Inc Specification and Technical Data HP03 500 3 99 Page 3 Table of Contents Introductio o t 5 Advanced a 6 RHC Remote Hardened Controller 7 Universal Control Network siisc0 2cciicecccceettecesiecnenteseiwcceerescecsneniecceeeenneedueecuceeeeendesnueeeedeescers
21. Input Low Level Multiplexer 32 points Smart Transmitter Multivariable Interface 16 points total Analog Output 8 points Analog Output 16 points Serial Device Interface 16 points 2 ports Serial Interface 32 arrays 2 ports Pulse Input 8 points Digital Input 32 points Digital Input 24 VDC 32 points Digital Input SOE 32 points Digital Output 16 points Digital Output 32 points Honeywell Inc High Performance Process Manager Specification and Technical Data HP03 500 Page 30 3 99 Any mix of the above I O processors can be selected for an HPM This can be any combination of single and or redundant HLAI STI AO DI DISOE and DO pairs up to a total of 40 Even with the maximum complement of 80 physical IOPs there is no impact on control or communication performance In a redundant configuration processing automatically transfers to the backup I O processor when a board failure occurs Field Termination Assemblies All connections to and from the process are made to Field Termination Assemblies FTAs Compression type termination blocks that can accept wire sizes as large as 14 AWG or 1 6 mm are available for all FTAs Screw type terminations can also be provided for most FTAs The FTAs are connected to the I O processors by cables that can be up to 50 meters in length While a separate FTA of a given type is required to handle varying field wiring signal levels identical I O Processors can
22. PV At the same time the slot structure for processing and memory resources is designed to ensure that proper control security is built into advanced control strategies This means that high reliability and integrity are maintained over the entire range of control Auto Manual Station Fixed or Auto Ratio and Bias Honeywell Inc High Performance Process Manager Specification and Technical Data 500 14 3 99 Digital Composite Point Digital Composite points are multi input multi output points that provide an interface to discrete devices such as motors pumps and solenoid valves see Figure 5 This point provides built in structures for handling interlocks It supports operator displays of interlock conditions in group detail and graphic displays Displays also contain information needed to trace interlock cause In addition provision is made for operation of hand off auto switches commonly used for local operation of motorized devices The major parameters associated with the Digital Composite point are represented pictorially in Figure 5 Runtime maintenance statistics for the Digital Composite point device are also supported Current Commanded State State OP Off Normal from Operator or Program Command Disagree and Uncommanded Change Alarms Outputs Up to 3 PO P1 P2 SIO IO I1 I2 Local Interlocks Manual Allow Force d Figure 5 Structure of Di
23. Power System Redundancy Both standard and AC only power systems include the option for a redundant 24 Vdc power supply In both cases two different ac feeds can be used for the power system No rearrangement of devices within a cabinet is necessary and with the standard power system the second power supply may be added at a future date Redundancy A one on one I O redundancy option is also available for critical high level analog inputs smart transmitter interface connections analog outputs digital inputs and digital outputs This option offers significantly increased availability of automatic control by providing continuous operation through failure and replacement of I O Processors FTA cables and backplanes Up to 40 I O Processors can be supported in a redundant or nonredundant High Performance Process Manager and the user can selectively apply redundancy to some or all IOPs for a maximum of 40 IOP pairs The one on one design approach offers maximum coverage and fast switchover times Integrity of the backup database and of the switching functions is provided through the extensive diagnostic coverage made possible by the processing capability of the smart I O Processors Standby Manual The 16 point digital output FTA and both analog output FTAs 8 point and 16 point support connection to a standby manual unit This option allows outputs to be maintained during I O Processor replacement Honeywell Inc High Performance
24. Process Manager Specification and Technical Data 500 32 3 99 An option to the standard HPM power system is a backup battery capable of providing regulated 24 Vdc power in the event of the loss of ac input power The battery is a compact set of gel cells that is mounted within the cabinet s power system enclosure A fully charged battery provides a minimum of 20 minutes of backup for a fully loaded High Performance Process Manager Diagnostic and alarm capabilities inform the operator of the existing state of readiness of the battery and charger Because the backup batteries provide input to the power supplies rather than powering the load directly voltage regulation is equally as good when operating from either batteries or line power If line power fails load power is not interrupted during switchover For the AC only power system line power backup is typically achieved by connecting a UPS to one of the two ac feeds Simulation Option The optional HPM I O Simulator package simulates the functions of the HPM s Input Output Processors IOPs It is a low cost high fidelity tool for database building control strategy checkout and operator training support without the need for IOPs to be present A unique feature of this optional package is complete database transportability between the Simulation personality and the HPM On Process normal operating personality This is especially
25. System Specification and Technical Data 500 38 3 99 HPM Certifications 1 For Certifying Agency General Purpose Area FM CSA Class 1 Division 2 Mounting 1 Class 1 Division 2 Interfacing without FM barriers 1 1 Received and Pending Certification marking provided only if requested in sales order For further details see the HPM Site Planning Manual Section 13 European Community Compliance CE Mark CE Conformity This product is in conformity with the protection requirements of the following European Europe Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Deviation from the prescribed procedures and conditions specified in the installation manuals may invalidate this product s conformity with the Low Voltage and EMC Directives Product Class 1 Permanently mounted permanently connected Industrial Control Equipment with Classification protective earthing grounding EN 61010 1 1993 Enclosure Rating Installation Category Pollution Degree EMC Classification Method of Assessment High Performance Process Manager The HPM is sold to users in a lockable cabinet which prevents OPERATOR access to live parts thereby providing protection against shock hazard If a user installs parts of a Process Manager outside o
26. Trim File Filler Panel FTA Mounting Channel Narrow FTA Mounting Channel with Shield Ground Bar Narrow FTA Mounting Channel Wide FTA Mounting Channel with Shield Ground Bar Wide Cabinets and Cabinet Components Rittal Style Cabinet Dual Access 8 W x 8 D x 2 H meters Cabinet Single Access 8 W x 5 D x 2 H meters Cabinet Trim File Filler Panel Vertical Trim Panel Set Full Height Vertical Trim Panel Set Half Height FTA Mounting Channel Narrow FTA Mounting Channel with Shield Ground Bar Narrow FTA Mounting Channel Wide FTA Mounting Channel with Shield Ground Bar Wide Cabinets and Cabinet Components RHC Cabinet Remote Hardened Controller Cabinet 120 Vac Cabinet Remote Hardened Controller Cabinet 240 Vac FTA Mounting Channel with Shield Ground Bar Narrow Short FTA Mounting Channel with Shield Ground Bar Narrow MU CBDM01 MU CBSM01 MU CLBM01 MU CFDM01 MU CFSMO01 MU CTFP11 MU CTVF11 MU CTVH11 MU TMCN1 1 MU TMCN12 MU TMOCW 1 1 MU TMCW12 MU CBDX01 MU CBSX01 MU CTFP01 MU CTVF1 MU CTVH01 MU TMCNO1 MU TMCNO2 MU TMCWO1 MU TMCWO02 MU RCABO1 MU RCABO2 MU TMCNO2 MU TMCN22 High Performance Process Manager Specification and Technical Data Honeywell Inc 3 99 Model Numbers continued HP03 500 Page 45 Description Uncoated Model Coated Model Number Number Cabinet Fan Assemblies
27. a in the second character of their model number Uncoated boards maintain the standard MU xxxxxx style numbers therefore all products for which conformal coating is available have two model numbers For example the uncoated DI IOP model number is MU PDIX02 and the coated version is MC PDIXO2 In order to easily identify coated IOPs in the field they are labeled with a distinctive symbol located on their faceplate see Figure 10 The C surrounded by a solid diamond the universal symbol of hardness represents the protection this conformal coating process provides Note Boards installed and maintained in a G1 mild control room environment defined by the ISA Environmental Severity Classification do not need this added protection High Performance Process Manager Honeywell Inc Specification and Technical Data 500 3 99 35 Harsh Environment Option To help reduce wiring and installation costs as well as free up valuable control room space a Remote Hardened I O RHIO NEMAAX sealed cabinet option is available for remotely mounting HPM I O Backplanes and power supplies included with RHIO are conformally coated When populated with conformally coated IOPs FTAs and Fiber Optic Extenders the RHIO option provides a GX Severe environment product rating against corrosion due to humidity and corrosive gases in remote locations The IOP cabinet accommodates a 7 slot file and a redundant 8 amp power supply
28. al Data 500 42 3 99 CMOS Memory Backup Specifications Parameter Specification Environment 5 See Environmental Conditions Battery Type Three size AA alkaline cells Battery Recharge Not rechargeable replace after any use Battery Life One year if not used 10 hours minimum when used Switchover Switchback Time Instantaneous diode switched 1 Input voltage is factory set cannot be changed in the field 2 Output current and redundancy are factory configured They cannot be changed in the field 3 A redundant HPM requires a redundant power supply 4 The ac only power supply is not CE compliant b The temperature range for full output is 0 to 50 degC Between 50 and 71 degC derate the output linearly to 50 of rated load HPMM Redundancy Option Parameter Specification Control Hold Due to Swap or Failover Typical 1 5 seconds Maximum 3 0 seconds A redundant HPM requires a redundant power supply Link Extender Remote I O Specification Parameter Remote I O Link Long Distance I O Extender Link Extender Fiber Link Length 1 2 km 8 km Fiber Size 62 5 125 um 62 5 125 um Wave Length 820 nanometers 1300 nanometers Fiber Power Budget Over Temperature Range 5 5 db 10 0 db Note Fiber optic cables are supplied by outside vendors in accordance with Honeywell specifications For additional informa
29. as illustrated in Figure 7 Although three data points are used the primary operator interface is a single tag FC101 for viewing alarming and manipulation in the customary manner through a Group Detail or Custom Graphic display 4 20 MA h SP FC101 Control Algorithm CV101 FT101 Conversion Alarming D A Conversion 4 20 MA Output Hold Security HPMM Output Characterization Regulatory Control Processor Point Processor Al Point AO Point EU Conversion 13750 Figure 7 Typical Regulatory Control Loop High Performance Process Manager Honeywell Inc Specification and Technical Data HP03 500 3 99 Page 21 Control Performance The High Performance Process Manager is capable of processing an assured combination of regulatory and discrete control loops per second Users can customize their control configuration to meet the application requirements In addition this control configuration can be changed at any time without affecting points already built The parallel processing architecture of the High Performance Process Manager allows the control processing of the HPM to be totally independent of other HPM functions such as the number of I O points built data requests for HPM data from the Network Interface Module and other UCN devices and alarming functions Only two factors must be considered when configuring the control processing the type of control points slots desired an
30. d their frequency of execution The processing power of the High Performance Control Processor is measured in terms of Processing Units PUs Each High Performance Control Processor has an assured rate of 800 PUs per second Regulatory logic digital composite and device control points can be configured at different execution frequencies 1 4 1 2 or 1 second A subset of these points can be configured for a second rate with the remainder at a slower rate Since points use more processing power at faster frequencies this feature allows the user to implement the greatest possible number of control loops while still assuring high speed processing where required Still another option available for optimizing HPM configuration is the selection between two program sizes for Process Module points Users with sequence programs that process approximately 10 statements per second or fewer can implement twice as many such programs 250 instead of 125 as compared to sequence programs with more statements per step This is possible because the smaller programs require less time to run and therefore are assigned only half as many Processing Units Typically small programs are used for modular batch applications and large programs are used for continuous applications Any mixture of point types can be used subject to the following individual maximums 250 Regulatory Control e 125 Regulatory PV e 400 Logic e 999 Digital Composite e 400
31. e design e Anew compact UCN interface e Five 5 times the point processing capability of the PM and APM e Several new control algorithms e Several new CL enhancements Improved I O link performance through PV scanning More user memory than both PM and APM O Simulation capabilities Choice of 7 slot or 15 slot cardfile backplanes e Flexible point mix change capability High Performance Process Manager Specification and Technical Data Honeywell Inc HP03 500 3 99 Page 7 RHC Remote Hardened Controller Option The Remote Hardened Controller RHC is Honeywell s solution for mounting the High Performance Process Manager HPM in remote hazardous environments Universal Control Network The communications channel for the High Performance Process Manager is a local area network called the Universal Control Network UCN Introduced to TDC 3000X users in 1988 the UCN is the secure path for process I O connections to the now known as TotalPlant Solution TPS system The UCN features a 5 megabit per second carrier band communication system with a token bus network It is designed to be compatible with IEEE and ISO standards UCN communications are consistent with the growth and direction of evolving international standards with appropriate Honeywell extensions for secure process control applications The UCN uses redundant coaxial cables and can support up to 32 redundant devices The UCN supports peer
32. e provided Honeywell Inc High Performance Process Manager Specification and Technical Data 500 28 3 99 TIT Power System Heater UCNEs Fans 15 Slot Version 5 510P ser 5 510P Power System Heater UCNEs Fans 7 Slot Version Figure 9 RHC Cabinet Layout with Redundant HPMs High Performance Process Manager Specification and Technical Data Honeywell Inc 3 99 HP03 500 Page 29 Input Output Functions Please refer to IO03 500 Process Manager I O Specification and Technical Data for more details model numbers and specifications The following is an overview of HPM I O functions and capabilities Input Output Processors Input Output Processors IOPs along with Field Termination Assemblies FTAs perform input and output scanning and processing on all field I O A redundant I O Link is standard for added security Most IOPs are available in a redundant configuration I O processing is performed separately from control processing functions so that I O scan rates are completely independent of I O quantity controller loading processing and alarming This partitioning of functions allows more efficient use of advanced control processor capabilities and provides for future I O expansion A variety of I O processors are available for the HPM Analog Input High Level 16 points Analog Input Low Level 8 points Analog
33. f the standard cabinet they must be in an equivalent enclosure Category Il Energy consuming equipment supplied from the fixed installation Local Level Appliances and Industrial Control Equipment EN 61010 1 1993 Pollution Degree 2 Normally non conductive pollution with occasional conductivity caused by condensation IEC 664 1 1992 Group 1 Class A Industrial Scientific and Medical ISM Equipment EN5501 1 1991 Emissions EMC Technical Construction File TCF LVD Technical File TF Honeywell Inc Specification and Technical Data 3 99 Specifications apply to the HPM modules mounted in a standard RHC cabinet HP03 500 Page 39 High Performance Process Manager Environmental Conditions RHC Cabinet Parameter Reference Normal Limits Operative and Transportation Band Storage Limits Band Ambient Temperature 2 3 Range EPES 10 60 C 2 40 to 80 C 3 Rate of Change None lt 0 25 C min lt 12C min 5 C min Relative Humidity 4 15 5596 15 7096 10 90 5 95 Vibration 3 major axes Frequency None 10 60 Hz 10 60 Hz 0 60 Hz Acceleration 0 1 g maximum 0 5 g maximum maximum Displacement 0 03 inches 0 1 inches 0 1 inches Mechanical Shock Acceleration None 1 g maximum 5 g maximum 20 g maximum Duration 30 ms maximum 30 ms maximum 30 ms maximum Barometric Pressure Altitude Sea Level 3000 m 300 m 3000 m 300 m any Corrosives 1 Class Gx Class Gx Class
34. face Array points can be accessed at a 1 second rate per HPM 40 at a 1 2 second rate or 20 at a 1 4 second rate A single Serial Interface Array point can handle e 512 Flags Boolean or 16 Numerics Reals or e 32 Numerics Integers or e 64 Characters of String Data High Performance Process Manager Honeywell Inc Specification and Technical Data 3 99 Flag Point HP03 500 Page 19 Communication to any Serial Interface Array point is fully bidirectional read and write Data from any Serial Interface Array point can be accessed by other HPM control and CL functions such as Device Control points This allows subsystem data to be used for HPM data acquisition and control strategies as well as displayed at the GUS US and UWS A Flag point is a two state On Off point that is used for storing a Boolean value Flag points are not scheduled and are not processed Their state is changed from another function such as by operator input or a user written program Provision is made for up to 16 384 Box Flag points the first 128 of which can be configured for off normal alarming Numeric Point Timer Point String Numeric points are used for storage of real numbers They are used for batch recipe operations or as a scratch pad to store the intermediate results of calculations Like Flag points they are not scheduled or processed but are changed as the result of other system activity There can be up to 16 384
35. gital Composite Point High Performance Process Manager Honeywell Inc Specification and Technical Data 3 99 Logic Point HP03 500 Page 15 A Logic point provides a configurable mix of logic capability Together with a digital composite point it provides the basis for integrated interlock logic functions Conceptually a Logic point can be thought of as the logic processing equivalent to one to two pages of relay ladder logic A Logic point consists of logic blocks flags numeric input connections and output connections Different mixes of inputs outputs and logic blocks can be selected Maximums for each type are shown in Table 3 In addition to the logic block functions listed in Table 4 the Logic point provides a general purpose data transfer capability that can be used to read data from input connections and store this data to other database parameters defined by the output connections Table 3 Maximum Number of Entries for a Logic Point Inputs Logic Blocks Outputs Option 1 12 24 4 Option 2 12 16 8 Option 3 12 8 12 NOTE Each logic point also provides six status flags and six user flags plus eight numerics Table 4 Logic Block Algorithms LOGIC AND OR NOT NAME NOR XOR QUALIFIED OR2 QUALIFIED OR3 DISCREP3 COMPARE REAL EQ NE GT GE LT LE DELAY ON DELAY OFF DELAY DELAY PULSE FIXPULSE MAXPULSE MINPULSE WATCHDOG TIMER FLIP FLOP CHECK for BAD SWITCH CHANG
36. high density design with high reliability Individual circuitry is used for critical functions such as D A converters on the output circuitry Parallel power paths are employed so that control outputs can be maintained even in the case of power regulator failure Redundancy for communications media such as the I O link and the UCN is provided as a standard feature Optional HPMM redundancy is offered to provide one on one backup and auto switchover for the common electronics Optional I O redundancy for HLAI STI AO DI and DO points can provide added security for critical control loops Since redundancy options are designed into the product automatic switchover from primary to redundant electronics is fully supported No special user programming is required Ongoing diagnostics are provided to assure both primary and redundant electronics are functional This one on one redundancy approach enhances coverage to maximize availability It also simplifies system cabling and configuration Optional power redundancy and battery backup can be provided for assured power availability Extensive self diagnostics are employed to diagnose HPM operation and identify any failure Failures are characterized as hard failure HF or soft failure SF HPM status is indicated locally through LEDs and a 4 character alphanumeric display as well as at the standard status displays at the Universal Station Repairs to the HPM can be made easily by replacing boa
37. ication and Technical Data 3 99 HP03 500 Page 9 Universal Control Network HIGH PERFORMANCE PROCESS MANAGER Optional Redundant HPMM HIGH PERFORMANCE PROCESS MANAGER MODULE UCN Interface HPM HPM HPM I O LINK COMMUNICATION CONTROL INTERFACE PROCESSOR PROCESSOR PROCESSOR M68040 Processor M68040 Processor 80C32 Processor UCN Network Support Regulatory Control High Speed I O Access Network Access to HPM Data Interlock Logic for Communications and Peer to Peer Communication Sequencing Control Functions Network Redundancy User Programming SUBSYSTEM 80C31 Processors Link to Remote I O Processors Fiber Optics Extender LINK High Level Low Level Analog Digital Digital Digital Analog Input Analog Input Output Input Sequence of Output Processor Processor Processor Processor Events Processor 16 8 8 32 32 16 Smart Serial LLMUX Pulse Serial Analog Digital Digital Transmitter Device Analog Input Input Interface Output 16 Output 32 Input 24VDC Interface Interface Processor Processor Processor Processor Processor Processor 16 16 32 8 32 16 32 32 To Other High Performance Process Managers Advanced Process Managers Process Managers Safety Managers or Logic Managers 13746 Figure 3 HPM Architecture p EU The I O Link Interface Processor is the HPMM interface to its I O Subsystem The I O Subsystem consists of the redundant I O Link and any combination of
38. industrial process applications It represents the most powerful cost effective controller Honeywell has offered to date The High Performance Process Manager represents an evolution of the highly successful Process Manager PM and Advanced Process Manager APM Its new dual 68040 platform offers a powerful range of capabilities that best meet today s and tomorrow s process requirements The HPM offers highly flexible I O functions for both data monitoring and control Powerful control functions including regulatory logic and sequencing control are provided for continuous batch sequencing and hybrid applications An optimal toolbox of functions that can be configured and programmed meets the needs of data acquisition and advanced control requirements in a highly secure and performance intensive manner HPM s capabilities include peer to peer communications and compatibility with industry standard communications protocols As shown in Figure 2 the High Performance Process Manager is a fully integrated member of the TPS family Accordingly it is capable of Figure 1 High Performance Process Manager e Performing data acquisition and control functions including regulatory logic and sequential control functions as well as peer to peer communications with other Universal Control Network resident devices e Providing bi directional communications to Modbus and Allen Bradley compatible subsystems
39. ions are implemented using the interactive tools provided by the TPS Universal Station UXs Universal Work Station or PC based engineering tools Control Functions The High Performance Process Manager Module HPMM provides a variety of control tools that can be customized to address a wide range of process automation needs Functions from I O scanning through regulatory and logic control to more advanced control are easily implemented through the HPMM Included are a sophisticated regulatory control algorithm set fully integrated interlock logic functions and an advanced process engineer oriented Control Language CL HPM CL HPM is an enhanced version of the Control Language implemented by Honeywell in the Process Manager and Advanced Process Manager This language facility includes the sequence structures needed to handle batch or hybrid applications as well as the computational capability needed for continuous control tasks Key to the power of this control capability is the sharing of data within the HPM and the sharing of data from other devices on the Universal Control Network All I O values are converted to engineering units by the I O Processors and are made available for both communications and further control processing by the High Performance Process Manager Module see Figure 4 The HPMM can be thought of as being partitioned into slots of various types These slots provide allocated processing resource that can
40. ithms listed in Table 2 Each algorithm includes a wide range of configurable options to allow implementation of complex control strategies by a simple menu selection process In addition some functions such as initialization and windup protection are inherently provided Also the capability to ramp setpoint by operator entry of a target value and ramp time is configurable Standard and custom graphic displays are available to support these control strategies These built in support functions see Table 2 significantly simplify the implementation and use of sophisticated multiloop control strategies This ease of HPM configuration and operation allows implementation of advanced control strategies at the process connected level Table 2 Regulatory Control Data Points Available Algorithms Supported Functions PID Modes Manual Auto Cascade Backup Cascade PID with Feedforward Mode Attribute Operator Program PID with External Reset Feedback Normal Mode Remote Cascade Remote Request and Remote Configurable Per Slot PID with Position Proportional Position Proportional Initialization Ratio Control w Ramping Bias Windup Protection Ramp Soak Output Fanning Incremental Summer Override Propagation Switch External Mode Switching Override Selector Safety Shutdown Multiply Divide Target Value Processing Setpoint Ramping Summer Alarms Limits Output Setpoint Ratio Bias PV Source PV Alarming Mode Shed on Bad
41. led this feature blocks any HPM database changes through e the operator peer to peer writes configuration e TPN writes The feature is engineer key lock enabled for maximum protection Alarm System Functions HPM supports the extensive and flexible alarming capabilities of TPS As process alarms occur they are visually annunciated at the Universal Station through keyboard LEDs and numerous types of displays such as custom graphic displays group displays alarm annunciator displays and alarm summaries They can also be externally announced through customer supplied devices activated by contact closures at the Universal Station Because alarms can be reported on an area or unit basis operators receive alarm indications that relate to only their specific assignments High Performance Process Manager Honeywell Inc Specification and Technical Data 500 3 99 23 For HPM process variables the following alarms be configured e Hi e Rate of Change Hi e HiHi e Rage of Change Lo e Lo e Significant Change e LoLo e Deviation Hi Lo e Bad PV e Advisory Deviation Bad Output RegCtl Point only PV alarms can have a selectable deadband Alarms can be assigned to both I O Processors and HPMM slots In general to provide a single tag for operator interface when an I O point is used by an HPMM slot the alarms are configured in the HPMM slot The following digital alarm types are available Unco
42. m UCN RG 11 Raw Cable 762 m UCN Cables Outdoor Use UCN RG 11 Raw Cable 152 m UCN RG 11 Raw Cable 305 m UCN RG 11 Raw Cable 762 m UCN Taps UCN Tap Pair with 2 Drops per Tap with Brackets UCN Tap Pair with 4 Drops per Tap with Brackets UCN Tap Pair with 8 Drops per Tap with Brackets UCN Tap Torque Tool Kit Description Model Number UCN Cables Indoor Use UCN RG 6 Drop Cable Pair In Cabinet MU NKD000 UCN RG 6 Drop Cable Pair 2 m MU NKD002 UCN RG 6 Drop Cable Pair 5 m MU NKD005 UCN RG 6 Drop Cable Pair 10 m MU NKDO010 UCN RG 6 Drop Cable Pair 20 m MU NKD020 UCN RG 6 Drop Cable Pair 30 m MU NKD030 UCN RG 6 Drop Cable Pair 40 m MU NKD040 UCN RG 6 Drop Cable Pair 50 m MU NKD050 UCN RG 6 Drop Connectors Kit 24 Connectors MU NKDKO1 UCN RG 6 Trunk Cable Crimp Tool MU NKDT01 UCN RG 11 Trunk Cable Pair 2 5 m MU NKT002 UCN RG 11 Trunk Cable Pair 5 m MU NKT005 UCN RG 11 Trunk Cable Pair 10 m MU NKT010 UCN RG 11 Trunk Cable Pair 20 m MU NKT020 UCN RG 11 Trunk Cable Pair 30 m MU NKT030 UCN RG 11 Trunk Cable Pair 50 m MU NKT050 UCN RG 11 Trunk Cable Pair 100 m MU NKT100 UCN RG 11 Trunk Cable Pair 200 m MU NKT200 UCN RG 11 Trunk Cable Pair 400 m MU NKT400 UCN RG 11 Trunk Cable Pair 600 m MU NKT600 UCN RG 11 Trunk Connectors Kit 24 Connectors MU NKTKO1 UCN RG 11 Trunk Cable Crimp Tool MU NKTTO1 UCN RG 11 Trunk Cable Splice Kit 10 in a Package MU NCSK01 51190899 152 51190899 305 511
43. m H 2 1m H Low temperature rating 0 C 0 C 10 C 10 C See note 2 See note 2 High temperature rating 50 C 50 C 60 C 60 C See note 1 Allowable process PM APM HPM HPM I O only managers only I O only I O only I O Capacity 41 VO with 26 1 0 with 71 0 redundant HPM redundant HPM redundant HPM FTA Capacity 24 B size FTAs 24 B size FTAs 20 B size FTAs None Hazardous mounting Class 1 Division 2 Class 1 Division 2 Class Division 2 Class 1 Division 2 Mounting Mounting Mounting Mounting Corrosion rating G3 Harsh G3 Harsh Gx Severe Gx Severe Power Systems All All All AC only Battery backup available Yes Yes Yes No Notes 2 1 The quantity of electronics present in the cabinet may be limited at 60 C Assumes a reasonable amount of power is dissipated in the cabinet Lower temperatures can be obtained with certain complements of electronics Auxiliary heating is available as an option in GP environments A 1 hour warmup time may be required if the system needs to be started at the lower temperatures High Performance Process Manager Specification and Technical Data Honeywell Inc 3 99 HP03 500 Page 37 Specifications Specifications apply to the HPM modules mounted in a standard HPM cabinet High Performance Process Manager Environmental Conditions Markon Rittal Cabinet Parameter Reference Normal Limits Operative and Transportation Band St
44. mmanded Change of State Off normal alarms e Command disagree alarms Logic input flag or gate output alarms e Alarms forced by CL program Command Fail alarms e User defined alarms Off normal alarms feature a configurable time deadband Command disagree command fail and uncommanded change of state are types of alarms that apply to digital composite points Alarm priority is individually configured for each alarm type used on a High Performance Process Manager point There are seven selectable alarm priorities e Emergency e High e Low e Journal Journal and Printer e Printer Only No Action Contact cutout is another configurable feature provided by the High Performance Process Manager Contact cutout is used to automatically suppress alarm reporting on a point if certain external conditions occur Honeywell Inc High Performance Process Manager Specification and Technical Data 500 24 Security 3 99 The High Performance Process Manager has a number of security features to provide maximum process availability Throughout the HPM s design a high reliability fault tolerant approach to both circuitry and overall system architecture has been used For example by using an Application Specific Integrated Circuit ASIC an overall reduction in the number of components increases overall reliability and availability CMOS technology including highly heat tolerant components provides a
45. orage Limits Band Ambient Temperature 2 Range 25 1 C ine 0 50 2 40 to 80 3 Rate of Change None lt 0 25 C min 1 C min lt 5 C min Relative Humidity 4 15 5596 15 7096 10 9096 5 95 No Condensation Vibration 3 major axes Frequency None 10 60 Hz 10 60 Hz 0 60 Hz Acceleration 0 1 g maximum 0 5 g maximum 1 g maximum Displacement 0 03 inches 0 1 inches 0 1 inches Mechanical Shock Acceleration None 1 g maximum 5 g maximum 20 g maximum Duration 30 ms maximum 30 ms maximum 30 ms maximum Barometric Pressure Altitude Sea Level 3000 m 300 m 3000 m 300 m any Corrosives Class G3 coated Class G3 coated Class G3 coated Electromagnetic 15 V M 15 V M Interference 1 Electrostatic Discharge IEC 801 2 IEC 801 2 15 kV 15 kV Surge 20x once 5 seconds IEEE ANSI 7 90 1 1989 1 External to standard HPM cabinet with doors closed 20x once 5 seconds 2 HPM boards are nominally rated for 0 70 C This allows for a 15 C temperature rise inside the cabinet when the external temperature is 0 50 C based on allowable hardware configurations inside a cabinet with the door s closed 3 Battery backup option must be transported and stored at temperatures 40 to 40 C 4 The maximum relative humidity specification applies up to 40 For 50 the RH specification is derated to 55 to maintain constant moisture content TotalPlant Solution TPS
46. ot necessary for the user to make any adjustments to do this 3 The temperature range for full output is 20 to 55 degC Between 55 and 65 degC derate the output 1 2 amp per degC High Performance Process Manager Specification and Technical Data Honeywell Inc 500 3 99 41 High Performance Process Manager AC Only Power Systems Electrical Specifications Parameter Reference Normal Band Operating Limits 120 Vac 1 Voltage Vac rms 120 100 132 100 132 Current amps Maximum Inrush Peak 30 5 Running rms for 8 amp PS 3 5 max Running rms for 16 amp PS 6 5 max Crest Factor 2 8 max Frequency 50 60 47 63 47 63 Total Harmonic Distortion 0 0 896 0 8 240 Vac 1 Voltage Vac rms 240 200 264 200 264 Current amps Maximum Inrush Peak 30 Running rms for 8 amp PS 2 0 max zs Running rms for 16 amp PS 3 3 max 2s B Crest Factor 2 8 max Frequency 50 60 47 63 47 63 Total Harmonic Distortion 0 0 8 0 8 DC Output Voltage Vdc powered from ac 25 24 5 25 5 24 5 25 5 Current amps for 8 amp PS 2 5 8 0 8 0 8 Current amps for 16 amp PS 2 5 16 0 16 0 16 Hold Up Time any supply voltage 20 ms Nominal line and full load Efficiency any supply 7596 minimum Continued on next page Honeywell Inc High Performance Process Manager Specification and Technic
47. rds while power is on Analog and Digital Standby Manual Units are available to maintain process outputs during board replacement of nonredundant boards Overall the HPM provides superb control capabilities with excellent process control availability and security High Performance Process Manager Honeywell Inc Specification and Technical Data 500 3 99 25 Physical Characteristics The High Performance Process Manager consists of single or redundant High Performance Process Manager Modules I O Processors associated card files Field Termination Assemblies and a single or redundant power assembly mounted in a cabinet Either top or bottom field wire entry is available RHC Option Allowable entry locations are provided in the PM02 530 RHC Planning Installation and Service manual The use of advanced CMOS technology results in low power requirements and low heat dissipation The High Performance Process Manager is also highly space efficient because of flexible I O architecture low power use and high density terminations The HPM has been approved by Factory Mutual for mounting in or interfacing to devices in a Class 1 Division 2 area for the following signal types Low Level Analog Input High Level Analog Input e STI Analog Output Pulse Input e 24 Vdc Digital Input Power Systems The High Performance Process Manager has significantly lower power requirements than traditional designs because
48. scdneewevbeucectneeeecerecaneeeen 7 Network Interface 7 Functional DESCrIPTION 8 Functional Overview e 8 Control F nctions dendi t e asaina aaraa saana aE oasia ordas eads skaka 10 Physical Characteristics niin eec ie nis iiaeaae eSa odani CU TOURAN 25 RHC Option en ice ne trien eiue ace LIE 25 C 25 File Cr prrqme 26 Input Output Functions 552 bcctaictbdadite ae botrt bind inlekbin Rue brut brine nie Sire air bbb 29 iure miiiddictoelpfkeemET PC L 29 Field Termination Assemblies eene essei e eene eene nennen nnn nnnn nne nnnt ann ntnn snis nnns s nnne seras seen ansa nass nena 30 Galvanically Isolated FTASs 2 oiii eer tene autres hor cene AEk naanahanae asinsi 30 OPTONS mee 31 High Performance Process Manager Module
49. t While standard I O functions such as engineering unit conversion and alarming are handled directly by the I O Processors Regulatory PV points provide an easy to use configurable approach for implementing Process Variable PV calculation and compensation functions PV processing provides a menu of selectable algorithms such as mass flow totalization and variable dead time compensation In addition a full array of selectable functions including extensive alarm checking and alarm suppression options signal filtering and algorithm equation options are provided Available algorithms and other supported functions are listed in Table 1 Table 1 Regulatory PV Points Available Algorithms Supported Functions Data Acquisition PV Source Auto Manual Substituted Flow Compensation PV Clamping Middle of 3 Selector EU Conversion amp Extended PV Range High Low Average Selector PV Value Status and Propagation Summer PV Filter Single Lag Totalizer PV Alarming Variable Dead Time with Lead Lag Bad PV General Linearization PV High Low Calculator PV HiHi LoLo PV Significant Change PV Rate of Change Contact Cutout High Performance Process Manager Honeywell Inc Specification and Technical Data HP03 500 3 99 Page 13 Regulatory Control Point Configurable regulatory or analog control functions are performed using Regulatory Control points Regulatory Control points are configured to execute one of the control algor
50. tion see the High Performance Process Manager Site Planning manual Section 17 High Performance Process Manager Honeywell Inc Specification and Technical Data 3 99 Model Numbers High Performance Process Manager HP03 500 Page 43 Description Uncoated Model Number Coated Model Number High Performance Process Manager Module Board Sets High Performance Process Manager Module Board Set Single High Performance Process Manager Module Board Set Redundant Upgrade Kits HPM 15 Slot Nonredundant to Redundant Upgrade Kit Non CE HPM 7 Slot Nonredundant to Redundant Upgrade Kit Non CE APM PM to HPM Upgrade Kit Nonredundant Non CE APM PM to HPM Upgrade Kit File to File Redundant Non CE APM PM to HPM Upgrade Kit Side by Side Redundant Non CE APM PM Nonredundant to HPM Redundant Upgrade Kit Non CE Card Files Telephone Connector Version HPM 7 Slot file Slots 1 7 Empty Non CE HPM 7 Slot file Slots 9 15 Empty Non CE HPM 15 Slot file Empty Non CE 7 Slot file Slots 1 7 Empty HPM I O 7 Slot file Slot 9 15 Empty HPM I O 15 Slot file Empty 1 l O Only 7 Slot file Slots 1 7 Empty 7 Slot file Slot 9 15 Empty 15 Slot file Empty HPM to I O File Conversion Kit 1 HPM Center Filler Plate Slot 8 HPM 8 Slot Cover Plate HPM Redundancy Cable HPM Fuse Puller HPM Cardfile Mounting Bracket
51. to peer communication between devices on this network This feature enables sharing information among HPMs APMs PMs Safety Managers and Logic Managers on the network thus offering tremendous power and flexibility in implementing advanced coordinated control strategies Network Interface Module The Network Interface Module NIM provides the link between the TPS Process Network and the Universal Control Network Accordingly it makes the transition from the transmission technique and protocol of the TPS Process Network to the transmission technique and protocol of the Universal Control Network The NIM provides TPN module access to data from UCN resident devices It supports program and database loads to the High Performance Process Manager and forwards alarms and messages from the network devices to the TPN The NIM is also available in a redundant configuration to provide automatic continued operation in the event of a primary failure TPN time and UCN time are synchronized by the NIM The NIM broadcasts TPN time over the UCN The HPM as well as the APM uses it for a number of time driven functions such as sequence of events reporting Institute of Electrical and Electronics Engineers International Standards Organization Honeywell Inc High Performance Process Manager Specification and Technical Data 500 8 3 99 Functional Description Functional Overview Note This Specification and Technical
52. up to 40 individual or redundant I O Processors These I O Processors handle all field I O for data acquisition and control functions The I O Processors provide such functions as engineering unit conversion and alarm limit checking independent of the High Performance Process Manager Module This architecture provides assured deterministic control processor performance Honeywell Inc High Performance Process Manager Specification and Technical Data 500 10 3 99 which illustrates the advanced capabilities of the HPM I O is the Smart Transmitter Interface The Smart Transmitter Interface processor provides full bi directional communication to Honeywell smart transmitters including Smartline Multivariable transmitters supporting transmitter configuration and improved data accuracy control operations are performed within the High Performance Process Manager Module optionally redundant with all data acquisition and signal conditioning being performed in I O Processors For added control security redundancy is available for several analog and digital I O processing devices The remote I O option allows I O Processors to be remote mounted up to 8 kilometers from the HPM file This option uses redundant fiber optic I O Link extenders The process engineer has complete flexibility of choice in the assignment of point types and control strategies within the maximum HPMM design limits These select
53. y e High temperature or cooling fan failure The standard HPM power system delivers 20 amps Two power supply sizes are available for the AC Only power system 8 amp and 16 amp Card File Assemblies A typical base HPM configuration consists of up to either 3 or 4 card files depending on whether 15 slot or 7 slot files are used as illustrated in Figure 10 When options such as I O redundancy and or remote I O are used configurations with up to 8 logical card files can be provided Figure 8 shows typical cabinet layouts with redundant HPMMs Either one nonredundant or two redundant card files can contain the HPM Module s All remaining card file slots can be filled with any combination of I O Processors Note All card file types can be completely filled with IOPs As shown in Figure 8 one side of a typical cabinet can hold up to 40 I O Processors along with redundant High Performance Process Manager Modules High Performance Process Manager Honeywell Inc Specification and Technical Data HP03 500 3 99 Page 27 Power System 7 Slot File Version 15 Slot File Version 13748 Figure 8 Cabinet Layout with Redundant HPMMs A typical base HPM configuration consists of up to either 2 or 3 card files depending on whether 15 slot or 7 slot files are used as illustrated in Figure 9 When options such as I O redundancy and or remote I O are used configurations with up to 8 15 slot or 16 7 slot card files can b

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