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1. NAME NAME SCREEN NAME SCREEN DEVICES NAME OF UNIT D8C1 INNER DOOR INNER DOOR INNER DOOR D8C1 LOCKS INNER DOOR NAME DELAY DELAY 10 MIN VEND OUTER DOOR SET LOCK TIMELOCK ACCESS 05 MIN ADD VALIDATOR BEHIND SENSORS ALARM 05 MIN NAME DUAL REMOVE GROUP LOCKS FIRE TIME 11 i Connect R Unit R Unit Removed SS BEHIND UNL 00 00 LCK 00 00 D8 VE N D SS OUTER DOOR UNL 00 00 LCK 00 00 NAME SCREEN NOT IMPLIMENTED PET T P MAIN VEND MAIN VEND COL AMT 1 INNER DOOR L rs YES SET TIME AND DATE UNLOAD DELAY AG SELECT DISPLAY TO DELETE VARIABLE VEND MAIN VEND 1 001 DEFINE TILL VEND DELAY INNER DOOR L PRINTER ON OFF 02 GROUP FACTORY SET SERIAL NUMBER NAME SCREEN MAIN VEND
2. AUDITLOK XLV 318v9 Wvusoud 3 LON AV1dSIG aasn LON HOSN3S Z s HOSN3S Z 49072 4000 9012 4000 5 LON 5 LON 5 LON 39011 8000 YOSNAS 000 aasn LON aasn LON aasn LON 2011 HOSN3S x UNIT INTERNAL WIRING DIAGRAM ME J3MOd 33V5 3 33VS C xnv 3903 NOI1VNIINH31 2 H31NIHd NI WLW EH 100 v1va EH 100 viva BH BACK 32 NIKE AU DITLOK XLV Service Manual NKE AUTOBANK V amp V2 Part Part Part 15058400 15058500 1505 000 15054000 Part 19052551 15092552 150091 10 150091 11 15020610 15009128 4 15009128 6 15009128 9 15009129 6 15009129 9 15009083 15050088 15054021 15054023 Part 150001915 15000191 V1C CAN Description Part V2C CAN Description 1 Door CashCode 1 Door CashCode 2 Door CashCode 2 Door CashCode 1 Door JCM 1 Door JCM 2 Door JCM 2 Door JCM V1R CAN Description Part V2R CAN Description 1 Door CashCode 2 Door CashCode Sidecar CashCode 1 Door CashCode 2 Door CashCode Sidecar CashCode 1 Door JCM 1 Door JCM 2 Door JCM 2 Door JCM Boards CPU Assembly C units only Network Interface Board C units only Power Distribution Board UIB O
3. UNLOAD INNER DOOR SITE NUMBER NAME SCREEN FIRE TIME ACCOUNT NUMBER NAME SCREEN VARIABLE VEND VARIABLE VEND1 im IDLE TEXT SCREEN VAR VEND 1 START 00 00 END DAY ENDDAY l N VAR VEND 2 END 00 00 ACCOUNTING START 06 00 N VAR VEND 3 DELAY 00 M DAYLIGHT SAVINGS END 06 30 E SS CURRENCY AUTOPRINT COL 1 SS BIO PIN Na VEND RECEIPT _ DROP RECEIPT SITE 2 V2R1 VALIDATOR 1 VALIDATOR 1 NAME NAME SCREEN L ON OFF T VALIDATOR 2 BOOKMARK NOT IMPLIMENTED ACCEPTANCE NOT IMPLIMENTED US UK EU a VALIDATO RS DENOM NOT IMPLIMENTED ca ram ra f sa wa ra w sa w ws w ee UM mum mamam mamam mamam mamam m w f a a f f a w aa w s a a s wa wa a a wa wa w m s NAME SCREEN ENROLL INSERT IDENTIFER ADMINISTRATOR ENTER PERSONAL ID USER NAME UP ENTER PIN SYSTEM OR PRESS ENTER SUPERVISOR USUALLY SSN DN SET PERMISSIONS MANAGER 123456789 ANDY TAYLOR EDIT USERS LENGTH 04 ASST MANAGER gt NEXT lt BACK SPACE CONFIRM TEMP PIN EDIT DEF NAMES 7 PIN LIFE 030 LEAD OPERATOR AUTO INACTIVATE 030 OPERATOR AUTO DELETE 090 ANDY TAYLOR VEND SET PERMISSIONS ee LARRY TATE DROP USER ELLEN GRISWOLD DOORS 5 ADMINISTRATOR SUPERVISOR VEND MANAGER DROP ASST MANAGER DOORS LEAD OPERATOR etc U SERS OPERATOR
4. enable these features via y Switch Banks at Validator Electronics Cover NIKE AU DITLOK XLV Service Manual AUTOBANK amp V2 17 MARS VALIDATORS BEZEL Inpicator DiaGNostics At rest the green bezel indicators are off and an internal red light you must be eye level with the bill path will flash two to three times each minute When enabled ready to accept a note green bezel indicators will light solid and the red internal light will also light solid to indicate that the validator is ready to accept bills If the bezel lights do not come on when making a drop there is a problem with the validator power UIB data bus or system programming To help determine the most likely cause of trouble observe the validator bezel indicators for activity Flash Code Interpretation No Lights Not ready or no power Steady On Ready to accept bills Rapid Blinking Cassette full 3 Blinks Coupon mode Reset switches and power cycle 4 Blinks Bill jam 5 BIInks Cassette not engaged 6 Blinks Tamper detected If the condition does not clear within 15 minutes replace the validator 7 Blinks stacker blockage Remove the cassette and clear the stacker of debris If the problem persists replace the validator Bill taken but no credit given This may show in a report as an un Known denomination It is usually the result of a temporary
5. amp V2 23 MARS CASHCODE VALIDATOR HARDWARE Item Part Description A 15075000 Validator CashCode USA A 15075001 Validator CashCode Canada B 15075200 Cassette CashCode 1500 Note 800805 Hasp lock for CashCode Cassette optional not shown 15072400 Validator Mars 3900 15073500 Cassette Mars 1200 Note NLC Standard 15073200 Cassette Mars 1200 Note LRC High Security optional version 600348 Mounting Bracket CashCode 600015 Mounting Bracket Mars 800146 Washer Nylon 11 16 ID x2 800110 Bushing Nylon 1 2 ID x2 800185 Washer Wave x2 800109 Shoulder Bolt x2 06131003 Nut 10 32 Validator Mounting x4 Not Shown V1 Models include one of this assembly V2 Models include two of this assembly 36 NIKE AU DITLOK XLV Service Manual AUTOBANK V amp V2 24 JCM BNF WBA VALIDATOR HARDWARE Item Part A 15074206 A 801041 15074207 15074103 15074108 801380 15074202 15074100 15073201 15074205 15074209 201279 620 1049 G 3120 800128 Description Validator Head JCM BNF USA Bulk Note Feed Validator Head JCM BNF Canada Bezel JCM BNF part of A Validator Head JCM WBA USA Single Note Feed Validator Head JCM WBA Canada Bezel JCM WBA part of B Cassette JCM 2000 Note Cassette JCM 1000 Note not shown Cam Lock part of C Mounting Frame 2000 Note Mounting Frame
6. meter The pin out is shown below To prevent power supply failure due to surges or spikes always use an uninterruptible power supply UPS with your safe 1 2 COM 3 5 4 12 Voc 5 12 Vic Main Power Supply Connector Voltages VaLipATOR Aux Power SuPPLY Safes with JCM or CashCode validators require a sepa rate 12 tip hot external power supply Older safes with Mars validators require a separate 24 V external power supply To prevent power supply failure due to surges or spikes always use an uninterruptible power supply UPS with your safe 2 e 4 2 12 Voc JCM CashCode Aux Power Connector Voltage AUX SAFE POWER POWER CPU UPPER DOOR LOCK BOARD LOWER DOOR LOCK BOARD VALIDATOR POWER DATA POWER amp DATA Internal Power Distribution Before SP2009xxx VALIDATOR 14 POWER DISTRIBUTION Safe Power is distributed to the electronics in the can to power each board Prior to serial number 5 2009 power and data were daisy chained together Units built after this serial number include a power distribution board so that power and data are routed separately In either case validators receive power separately from the Aux Power input INTERNAL Power DISTRIBUTION BEFORE SP2009xxx The DC power input Safe Power from the rear panel feeds directly into the CPU assembly C unit or the first UIB R unit The first U
7. 1000 Note Mounting Bracket 2000 Note Shoulder Bolt x4 3 8 16 x 3 4 Bracket Chassis Washer Flat x2 Screw Hex SHCS M4 0 7x6 x4 Frame Bracket V1 Models include one of this assembly V2 Models include two of this assembly 3 ANKE AUDITLOK XLV Service Manual AUTOBANK amp V2 25 MANUAL DROP COMPARTMENT HARDWARE END VIEW Item Part Manual Drop Drawer Parts Description A 800551 Plastic Pull Handle Snap Fit 600624 Drawer 00851 Drawer Stop 00317 Drawer Stop Backer 6201050 Washer HN201 Capture Nut HB201 Carriage Bolt 600626 Complete Assembly Items A G Part Manual Drop Door Parts Description 800598 Bushing 15011000 Lock HW103 Washer Flat 10 G 3235 Screw 6 32 3 8 700587 V1 Upper Door Cover 700602 V2 Upper Door Cover 15054013 Sensor 800231 Screw 6 32 5 16 Manual drop drawer is standard JSD chassis safes JCM WBA validator models only Manual drop compartment is standard on JSD and JBS chassis safes JCM validator models 38 NIKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 Part 701092 800182 800977 800372 801082 800663 15009077 15000325 800688 801383 15009076 15009075 15009074 15009073 600133 15059020 15052520 801692 15059635 26 MISCELLANEOUS Description Access Panel WBA models only screw 10 32 5 16 four per Access Panel Medeco Cam Lock WBA models only Anchor Kit APC
8. 700028 800182 HW102 CODE S 4 g JCM WBA JCM BNF Description V1 Dust Cover V2 Dust Cover Screws Dust Cover quantity depends on door Bezel Gasket Mars Bezel Gasket CashCode Bezel Gasket Retainer Mars Bezel Gasket Retainer CashCode Handle Handle Bushing Handle Spring Handle Actuator Handle Clevis Pin Handle Cotter Pin Handle Retaining Ring Shoulder Bolt Torque 15 18 ft lb Bolt Bolt Actuator Bolt Side Actuator Bolt Reverse Actuator Bolt Connector Plate 2 Bolt JCM WBA Bolt Connector Plate 3 Bolt Mars CashCode and JCM BNF V1 Detent Rod Assembly rod spring adjustment sleeve nut V2 Detent Rod Assembly rod spring adjustment sleeve nut Rod V1 Rod V2 Spring Adjustment Sleeve Adjustment Nut 8 32 Detent Bracket screw 10 32 5 16 Torque 25 30 Washer Flat 8 34 NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 Ae T O Tm Part 3914 801212 701265 701264 HNUT 701266 801213 800112 G 3120 15017000 22 SIDECAR DOOR HARDWARE Description Handle Handle Bushing Handle Spacer Bolt Cam Locknut Bolt Screw Shoulder 5 16 x 7 8 Screw Shoulder 5 16 x 3 8 Washer Flat Lock CashCode Validator Assembly See Section 23 35 NKE AUDITLOK XLV Service Manual AUTOBANK
9. go no go test If the validator will not accept a valid note in test mode with the cassette on the validator must be replaced 1 Open the validator compartment door Disconnect Aux Power and Safe Power Disconnect the validator data cable at the can Remove the cassette and electronics cover plate Set Switch 4 on SW2 to OFF Replace the electronics cover plate and cassette Connect Aux Power The validator should immediately stack and the green bezel light should be lit If not replace the validator Insert 8 known good bill If the validator still does not accept bills in test mode replace the validator If a validator accepts bills in test mode but not in normal operation the problem is likely to be the data cable or the UIB 11 Reverse the above to restore normal operation QN OP Oi 10 REPLACEMENT Never connect or disconnect validator data cables unless power is removed to both the validator 12 Aux Power and the main safe electronics Safe Power 1 Open the validator compartment door Disconnect Aux Power and Safe Power Disconnect data and power from the validator Remove the validator from its bracket assembly by removing the mounting nuts from behind the valida tor face Set all switches on the new validator to ON disable currencies only if currencies were disabled on the validator being removed Reverse the above steps to install the replacement validator Verify the validator sta
10. 15054021 15054023 150001915 15000191 NIKE AUTOBANK amp V2 V1C CAN Description 1 Door Mars 1 Door CashCode 2 Door CashCode 1 Door JCM 2 Door JCM V1R CAN Description 1 Door Mars 1 Door CashCode 2 Door CashCode Sidecar CashCode 1 Door JCM 2 Door JCM V2C CAN Description 1 Door Mars 1 Door CashCode 2 Door CashCode 1 Door JCM 2 Door JCM V2R CAN Description 1 Door Mars 1 Door CashCode 2 Door CashCode Sidecar CashCode 1 Door JCM 2 Door JCM Boards CPU Assembly UIB One if V1 two if V2 Lock Board One if one door two if two doors Cables Main Power Data Harness V1 Aux Power Internal Cable Harness V2 Aux Power Internal Cable Harness Alarm Cable CPU BOTTOM J1 Labeled Bare Wire 4 RJ RJ Cable 6 RJ RJ Cable 7 RJ RJ Cable 10 RJ RJ Cable 10 RJ RJ Cable Crossover Lock Board J3 Lock Jack 16 RJ RJ Cable Lock Sensor Harness 3 wire Lock Sensor Harness 2 wire Connectors Shielded RJ45 Right Angle Jack female female DATA IN OUT jacks Unshielded RJ45 Right Angle Jack female female all other jacks J7 used for Mars or CashCode 98 used for JCM J1 J2 are interchangeable Lock Board J1 and J2 are interchangeable Quantities depend on number of validators and doors 31 NIKE AUTOBANK V amp V2 Service Manual 20 ELECTRONICS CANS AFTER SP2009XXX C UNIT INTERNAL WIRING DIAGRAM
11. JBS models JCM Bulk feed slot have a manual drop slot JSD models JCM Single feed drawer have a manual drop drawer Other models do not offer a manual drop H HINGE safes have welded hinges on which the door swings open up to 180 Do not attempt to clean hinges Commercial cleaning chemicals will cause the hinge lubricant to break down making it difficult to open or close the door I ARMORED CAR SWITCH This Medeco key switch is used by armored car to fire the lock J HANDLE The style handle on this safe turns 90 left counter clockwise to open When the handle is turned its bolts retract and lock open When the door shuts a spring loaded detent mechanism fires the bolts to lock the door K VALIDATOR COMPARTMENT DOOR The door is made of 3 8 inch A 36 steel It is laser cut for a perfect fit It is equipped with a high quality low profile boltwork for the best security and most efficient operation The safe serial number is printed on the in terior and exterior of the validator door L BODY The body is 7 gage steel All electrical connections via rear panel not shown REAR PANEL External power supply transformers printer and data cables connect to the rear panel of the safe NIKE AU DITLOK XLV Service Manual AUTOBANK amp V2 3 AUDITLOK XLV KEYPAD DISPLAY A SCROLL BUTTONS Use on menu screens to scroll up or down or on certain screens
12. Uninterruptible Power Supply OneAC PC180A Power Conditioner Printer Cable Printer Adapter RJ45 DB25 Thermal Printer Cleaning Card 25 Cat 5 Data Cable 50 Cat 5 Data Cable 5 Cat 5 Data Cable 100 Cat 5 Data Cable Dallas Key XLV Display Module EPR Power Supply Non Biometric EPR Biometric Fingerprint Reader Cable EPR Biometric Reader Display Module 39 ANKE AUDITLOK XLV Service Manual AUTOBANK VI V2 NOTES NKL TECHNICAL SERVICE PHONE 800 452 4655 WWW FIREKING COM 40
13. a user s last log in until their status is changed to inactive Auto Delete Number of days after a users last log in until their status is changed to deleted PERMISSION Groups Drop Vend Vend Till Door Report User Report Cash Report View Audit Report Print Audit Report End Day Report Config Drop Set Delete Load Unload Edit Delete User Enroll User Set Vend Delay Set Unload Delay Set Var Vend Set PIN Length Set Timelock Set Delay Set Access Set Alarm Set Dual key Setup Cash Set Col Values Set Receipt Print Set End of Day Set Time Set Date Set Key Require Edit Permissions Edit Default Permissions Edit Permission Names Set PIN Auto Delete Set PIN Auto Inactive Set PIN Life Device Add Device Delete Device Name Set Door Behind Set Door Fire Time Set Idle Text 5 lt lt lt lt lt lt lt lt lt NS A lt lt lt lt lt lt lt lt NIN 43 HN lt lt lt lt lt SS SSS SS SS SS SS Ces ih SEEN GO lt lt lt SS S SSS S SS SS SS SS SS SS SS SS S SS S S S SS NA NS S GEN 1 Access to components in assigned GROUPS ANKE AUDITLOK XLV Service Manual AUTOBANK VI V2 7 SYSTEM COMMUNICATION P RULES Up to 15 R units any combination of V1R and V2R may be added to one C unit 2 Up to 4 displays built in and EPR may be con nected to the system 3 All R units in
14. components must be powered Ihe data bus is not connected to the R unit s to be added until directed Log In Press PGRM Select DEVICES Select ADD While the screen indicates ADD DEVICE NOW con nect the data bus from the C unit DATA OUT to the first R unit DATA IN 7 Ifthe system has one or more R units already con nected and communicating connect the data bus from the last R unit already connected DATA OUT to the next R unit DATA IN 8 Connect the Terminator Plug to the DATA END port on the last R unit on the data bus furthest from the C unit on the data bus Note The DATA END jack does not exist on R units built prior to serial number SP2008032034 On older R units the termination plug is not required unless R unit electronics are replaced OF R UNIT LAST DATA IN SAFE POWER AUX POWER DATA END DATA OUT ili ili Ji TERMINATION ut SHIELDED TWISTED PAIR Example system with one C unit and two H units Communication connections form a data chain Shielded twisted pair RJ45 cables are used A termination plug is connected to the DATA END port on the last R unit on the data bus NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 7 SYSTEM COMMUNICATION REMOVE DEVICE Before taking any action that involves or requires remov ing a VIR or V2R run all necessary financial reports and in par
15. harnesses and other interconnecting cables Cans produced since SP2009xxx also include a Power Distribution Board and a Network Board C unit When replacing an entire can anew style can of the same configuration C R number and type of validators number of doors can be used as a drop in replacement C Unit Can Perform all of the following steps that are applicable and possible The following procedure assumes the CPU is being replaced whether individually or as part of a complete can replacement If the CPU has failed steps 1 through 5 will not be possible 1 Print a Config Report 2 Print an Enrolled User Report 3 Print an End Day Report 4 Ifthe system includes one or more R units Perform the Remove Device procedure Section 7 to remove all V1R and V2R units 5 If the system has more than one EPR Perform the Remove Display procedure Section 7 to remove Display 01 and above 6 Open the door s 7 Remove validator hardware as needed to gain ac cess to the electronics can 8 Disconnect cables to the can at the rear panel of the safe 9 Disconnect cables to the can inside the safe 10 Remove the 11 32 hex nuts holding the can place 11 Carefully pull the can out of the safe R Unit Can REMOVAL The following procedure assumes the entire can is being replaced Even when only one board inside the can is to be replaced perform all of the following steps to ensure the customers fin
16. includes an automatic detent Each bolt connects via cam to a link plate The spring loaded handle connects to the link plate via yoke The detent consists of an adjustable spring loaded rod activated from the hinge side when the door closes Handle Spindle Handle Yoke Bolt Cam Detent Rod Bolt Sensor Link Plate Lock Lock Harness Typical Validator Compartment Door Hardware DETENT ADJUSTMENT To adjust the detent loosen the hex nut behind the brass end piece turn the end piece as needed then tighten the hex nut in place The detent should reliably catch and hold the bolts retracted when opening the door and should throw the bolts automatically when the exterior surface of the door is about flush with the chassis front surface 19 Adjustment Nut Adjustable patent nog Detent Head Adjustable Sensor Head Sensor Detent amp Sensor Detail Handle Yoke Handle Spring Bolt Bolt Cam Link Plate Detent Bracket Detent Spring Detent Rod Bolt Linkage Detail MANUAL DROP DOOR If present this door will feature a simple knob operated spring bolt lock It will also have an adjustable magnetic plunger sensor similar to the one used on the validator compartment door HINGES Doors are right swing hinges to the right as you look at the safe Do not use chemical cleaners on hinges NIKE AU DITLOK XLV Service Manual NKE AUTOBANK amp V2 14 DOOR amp LOCKING CONTINUOUS DO
17. number is necessary in order to produce a fully bank ready deposit slip Idle Text Set to the business name appears at the top of the screen at idle End Day If AUTOPRINT is ON Sets the End Day Re port to run automatically at the START END DAY time If AUTOPRINT is OFF Sets the message RUN END DAY NOW to appear on the screen from the START END DAY time until the End Day report is ran or until the END END DAY time is reached and allows any enrolled user to run the End Day Report regardless of their permission level If the END END DAY time is reached it switches off the RUN END DAY NOW screen message and cancels universal permission to run the End Day report Accounting Receipt Print By default all receipts print automatically however to conserve paper you may dis able automatic printing of specific types of receipts Daylight Savings If enabled the system clock will automatically move forward or backward one hour on the proper date Version 3 411 and higher CPU software supports the USA 2007 daylight savings time schedule Older software versions support the pre 2007 USA day light saving schedule NKE AU DITLOK XLV Service Manual AUTOBANK amp V2 6 SETTINGS Currency Sets the printed symbol for financial value to US UK or EURO Bio PIN If a biometric reader is present set to Yes to require users to enter their PIN after their fingerprint is read This
18. recorded as an unknown denomination WBA Inpicaron Diacnostics WBA lights come on only when ready to accept a bill No flash codes exist for WBA NKE AUDITLOK XLV Service Manual NIKE AUTOBANK amp V2 15 JCM VALIDATORS BNF Diagnostics The BNF bezel has five lights Row 1 is a set Row 2 is a set and Row 3 is an individual center light If any of the flash codes cannot be corrected with the information below replace the validator No lights Idle or no power All lights cycle in a constant repeating pattern Ready to accept Cycle one time Row 1 2 3 1 1 Normal power up se quence 2 Flashes on Rows 1 amp 2 Bill jam cassette stacker 3 Flashes on Row 1 Bill jam cassette stacker 4 Flashes on Row 1 Bill jam head or cassette 4 Flashes on Rows 1 amp 2 Bill jam cassette stacker 5 Flashes on Row 1 or Rows 1 amp 2 Replace head 6 Flashes on Row 1 Bill jam head 6 Flashes on Rows 1 amp 2 Replace head 7 Flashes on Row 1 Bill jam head 8 Flashes on Rows 1 amp 2 Cassette full 10 Flashes on Rows 1 amp 2 Cassette not seated 11 Flashes on Row 1 Replace head 11 Flashes on Rows 1 amp 2 Bill jam cassette 12 Flashes on Rows 1 amp 2 Replace head Row 3 BNF Bezel Indicators 23 INTERNAL ELECTRONICS There are no serviceable electronics in the validator head Currency UPDATE Replace the validator hea
19. shown right NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 12 ELECTRONICS CAN LOCK BOARD OR UIB REPLACEMENT Lock Boards and UIBs are mounted sandwich style in layers UIBs are mounted to the bottom and Lock Boards are mounted to the top as you look into the open can A safe with two doors will have two lock boards A V1 will have one UIB and a V2 will have two UIBs ALWAYS OBSERVE PROPER GROUNDING AND STATIC PRECAUTIONS WHILE WORKING WITH EXPOSED ELECTRONICS 1 Perform the applicable Can Removal procedure see above Remove the four small Phillips head screws from the can cover plate then set the cover plate aside Use a permanent marker to mark each cable as it is being removed in the steps to follow Use these markings to ensure cables are reconnected properly later Disconnect all cables from the lock board s and UIB s to be removed down to the affected board Remove the circuit board mounting screws Remove the top circuit board If necessary continue removing standoffs and boards until the board to be replaced has been removed Replace the defective board and reinstall the stand offs other boards and mounting screws Reconnect all internal cables Terminate the data bus by setting SW1 Segment 8 to ON on the last Lock Board on the internal bus Set UIB SW2 Segment 1 to ON if using JCM valida tors or OFF if using CashCode or Mars validators C Units Only Connect the EPR to the can th
20. the cleaning card Use a fresh cleaning card for each bill validator in the system Use only NKL validator cleaning cards clear away light debris spray with dry compressed air only Never use alcohol CLEARING A BILL JAM Bills may be rejected due to a torn bill or other object in the bill path dirt scratches or other damage to the sensor area or worn belts or other moving parts 1 Cycle validator power to force the stacking mecha nism to cycle This often forces a bill to pull through the stacker and elevator Repeat once or twice if needed 2 Ifthe bill or foreign object such as tape or paper clip remains stuck it will be necessary to remove the validator cassette dismount the validator and remove the electronics case to access the bill path If the obstruction cannot be found or cleared replace the validator 3 NEVER dig inside the bill path with tools This will destroy the sensor heads 4 Oncethe bill jam is cleared cycle power to the safe to clear the error message if needed 26 Engage Tab Elevator Stacker Head Data Port Electronics Bezel Cover 24 VAC Mounting Surface Switch Bank 2 Switch Bank 1 Mars Validator Normal Operation Position left Tilted Down for Cassette Access right r IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII E 18075009727 mS QUDSN 10276550 pow 09 9VAPZ 3 for NISR interface only Other inte
21. 2C CAN CPU ASSEMBLY EPR amp R UNITS UIB VALIDATOR 1 ADDRESS 00 00 02 UIB VALIDATOR 2 ADDRESS 00 01 02 LOCK BOARD UPPER DOOR ADDRESS 00 02 01 LOCK BOARD LOWER DOOR ADDRESS 00 03 01 UNIT BOARD TYPE BOARD This example depicts a V2C with 2 Doors 11 DEVICE SEARCH Perform a Device Search to establish C unit internal soft ad dresses and internal device inventory Section 10 A Device Search must be done after replacing the CPU a UIB or a Lock Board rather than replacing an entire can sup plied by the factory or if the CPU is not communicating with or otherwise not recognizing its internal device inventory Section 10 The Device Search establishes communication between the CPU and all boards inside the C unit 1 Print End Day Enrolled User and Configuration reports if possible 2 Disconnect all R units from the data bus primary display EPR must remain connected 3 Remove power from the C unit safe 4 On the first Lock Board set SW1 Segment 1 to ON 5 On the second Lock Board if present set SW1 Segments 1 and 6 to ON 6 On the last lock board in the circuit J1 or J2 will be open set SW1 Segment 8 to ON 7 OnUIBs set SW2 Segment 8 to ON Segment 1 must also be ON for JCM validators only 8 Restore power 9 Perform a 52 override requires phone
22. ADMINISTRATOR SUPERVISOR MANAGER ASST MANAGER LEAD OPERATOR OPERATOR ANDY TAYLOR ANDY TAYLOR 001 ANDY TAYLOR LARRY STATUS STATUS ACTIVE ELLEN GRISWOLD GROUP SUPERVISOR NAME n ADMINISTRATOR Fe gt SUPERVISOR NAME SCREEN MANAGER GROUP 32 L NAME SCREEN ASST MANAGER LEAD OPERATOR NSL OPERATOR NEW MANUAL CASH NAME D8C1 INLET OUTLET EDIT VALIDATED DN V2R1 DRAWER OUTER DOOR D8C DELETE MANUAL DROP D8C INNER DOOR D8C MANUAL DROP D8C gt NEXT BACK SPACE MANUAL DROP D8C POSA POS A POS CASH NAME UP D8C1 INLET OUTLET POS B DN V2R1 V2R1 VAL 1 V1R2 DOOR IN POS A V2R1 VAL 2 OUT NEXT BACK SPACE NAME NAME SCREEN NEW MACRONAME UP ALL POS EDIT DN MANUAL DROP D8C DELETE ALL POS POS A L gt NEXT lt BACK SPACE POS B ALL POS ALL POS COMPOSITION NKE AUDITLOK XLV Service Manual NIKE AUTOBANK amp V2 6 SETTINGS PROGRAM DEVICES Name A name is a 15 character text title stored in the CPU Users devices locks vend validators cashes and default permission levels have names Device For practical purposes a device is a safe A device is comprised of one or more locks and may have a hopper board vend board or one or two validators Use the device menu to access lock vend and valida tor settings Add Device Add an R unit to the system inventory Remove Device Remove an
23. Aux Power is connected and the cas sette is installed 22 SETUP DIP switches on the validator head are used only for factory tests For normal operation all DIP switches must be in the OFF up position Data and power from the electronics can are connected to the data port at the rear of the bracket assembly STACKER TEST The validator should automatically stack immediately when the cassette is seated if power is already applied or aS soon as power is applied if the cassette is already seated If it does not stack properly or makes unusual noises check for a bill jam and if the problem persists replace the validator CLEARING A BILL JAM 1 Remove the validator head 2 Open each section examine the bill path clear any debris wipe as needed and clean NEVER dig inside the bill path with tools This will damage the validator Never use alcohol as a clean ing agent only use lint free cloth moist optional Reinstall the validator head Test operation 3 Nose Sensor and Transport Sections Open BILL REJECTION If bills are drawn in partially then rejected the bill is probably damaged torn stained worn etc or coun terfeit If the validator has problems accepting most or all bills the optical reader is probably dirty or scratched refer to cleaning instructions above Inserting the same rejected bill repeatedly will eventually cause the validator to accept it When this happens the bill will be
24. Enable denominations as required SW2 enables test mode security level and stacker direction For normal operation set all SW2 switches to ON Power must be cycled after making any changes to switch settings A memory stick is used to load new software for updated Currency support Power must be removed when insert ing or removing amemory stick A false memory stick is normally installed to protect the electrical contacts Currency UPDATE From time to time the government issues new Currency In order to accept new currency the validator must be updated or replaced To update a validator using a memory stick 1 Open the validator compartment door 2 Disconnect Aux Power 3 Remove the cassette and electronics cover plate 4 Insert the memory stick with the update in place of the protective false plastic strip 5 Connect Aux Power 6 Observe bezel lights flashing After bezel lights stop flashing the red light should be on solid Disconnect Aux Power 8 hemove the memory and replace the protective plastic false stick 9 Replace the electronics cover plate and cassette 10 Connect Aux Power 11 The validator should immediately stack 12 Make atest drop using new currency to verify opera tion 20 Power Jack Memory Stick 4 SW SW1 Data Jack Cassette Sensor Stacker Sensor Stacker Cam Stacker Motor CashCode Validator Electronics Section SELF TEST The self test is a
25. IB on the internal data bus powers the remaining boards by passing power through each data cable on the circuit INTERNAL Power DISTRIBUTION AFTER SP2009xxx The rear panel Safe Power input feeds into the Power Distribution Board inside the electronics can This board distributes power to the CPU assembly C unit Network Board C unit and each UIB and Lock Board In each case power is carried on a separate cable from the data UIB and Lock Board data is connected in a daisy chain Each UIB and Lock Board receives power from its own power cable running back to the Power Board In the case of the Network Board RS232 data and power are carried on a common ribbon cable between the Power Board and Network Board AUX SAFE POWER POWER NETWORK BOARD UPPER DOOR LOCK BOARD LOWER DOOR LOCK BOARD VALIDATOR POWER DATA POWER amp DATA Internal Power Distribution After SP2009xxx VALIDATOR NKE AUDITLOK XLV Service Manual NIKE AUTOBANK amp V2 12 ELECTRONICS CAN CAN VS BOARD REPLACEMENT In most cases it is more cost time effective to replace the electronics can regardless of which board inside the can is suspected of failure Can replacement prevents having to perform the fairly tedious and time consuming task of performing a Device Search Section 7 in a C unit ELECTRONICS CAN The electronics can contains the CPU assembly C unit the Lock Board s UIB s internal power
26. NKL CASH HANDLING V1 amp V2 NKL AUTOBANK SAFES AUDITLOK XLV ELECTRONICS Typical JCM Models Typical CashCode Models SERVICE MANUAL NKL is a member of FireKing Security Group 101 Security Parkway New Albany IN 47150 USA Ph 800 528 9900 or 812 948 8400 www fireking com 2009 FireKing Security Group NKL FireKing and are registered trademarks of FireKing Security Group Doc 801810 e Rev 7 2009 NKE AU DITLOK XLV Service Manual AUTOBANK amp V2 1 INTRODUCTION AUTHORIZED PERSONNEL This service manual is intended to be used only by personnel authorized to service NKL Autobank safes Unauthorized service will void the safe warranty and or service agreement Possession or use of this manual by unauthorized personnel does not constitute authoriza tion For information about service authorization contact NKL Technical Service SCOPE This manual supports NKL Autobank V1 and V2 bill validating safes with AuditLok XLV electronics This manual contains abbreviated operation and program ming instructions Complete safe operating instructions are found in documentation supplied with the safe This manual contains basic theory of operation trouble shooting help repair instructions and electrical and mechanical parts information The original version of this service manual was written in 2001 and it covered all Autobank safes with AuditLok XLV electr
27. O Keyswitch Lower Door Sensor Lower Door Lock Upper Door Harness 2 Door safes only Upper Door Lock 2 Door safes only Upper Door Sensor 2 Door safes only V1 has one of this part V2 has two of this part 29 NIKE AUTOBANK V amp V2 20 ELECTRONICS CANS BEFORE SP2009XXX Service Manual AUDITLOK XLV UNIT INTERNAL WIRING DIAGRAM C 318v AW1dSI0 NVYDOUd HOSN3S 2 5 49072 uood aasn LON aasn LON aasn LON 2011 HOSN3S HOOG d3MOd 33V d3MOd XNV 3943 d31NIdd VLVd INTERIOR ka 2 UNIT INTERNAL WIRING DIAGRAM 318V9 89 08 AW1dSI0 89 08 05 35 800 3901 8006 5 LON 35 LON 35 LON 3901 L H00Q YOSNAS dOOGQ d3MOd 34VS d3MOd XNV NOILVNIWYAL NI VLVG 100 V1VG INTERIOR BACK 30 NIKE AU DITLOK XLV Service Manual Part 1505AM15 1505AC15 1505BC 15 1505AJ15 1505BJ 15 Part 1505AM13 1505AC13 15058613 1505 17 1505AJ13 1505BJ13 Part 1505AM16 1505 16 1505BC16 1505AJ16 1505BJ16 Part 1505AM14 1505AC 14 1505BC14 1505AC 18 1505AJ14 1505BJ14 Part 15058400 15057000 15054000 Part 15052500 C 15009110 15009111 15020610 15009080 15009052 15009081 15009053 15009083 15009054
28. OR ALARM A continuous alarm tone sounds if a sensor indicates that a door is open more than five minutes Alarm Time or if a sensor detects a door come open or unlocked without a signal to energize the lock For the validator compart ment door this will happen if either the door plunger sen sor or internal lock sensor activates The manual drop compartment door is equipped with a plunger sensor only Plunger sensors are adjustable Lock Sensor TEST Disconnect the lock cable at the lock Measure continu ity between pins 3 and 2 normally open at the RJ45 jack on the lock When the lock is in the locked position the meter should indicate open When the lock is in the unlocked position the meter should indicate closed If the lock sensor fails replace the lock Door PLUNGER 0 TEST A simple spring loaded plunger sensor is used to detect physical door status The plunger switch is normally open When the plunger switch is pressed door shut the plunger switch closes Disconnect the sensor cable from the can or lock board before checking continuity DOOR NOT RESPONDING MESSAGE The message Door Not Responding indicates an internal communication problem If this occurs first attempt power cycling the safe If the problem contin ues perform the inventory diagnostic and if necessary perform a Device Search Section 8 or Device Sync Section 9 If the problem persists call NKL Technical service to see if any other actio
29. Output TEST This test checks the control voltage output from the lock board The recommended measurement points are at the end of the lock cable good cable continuity and internal crossover cable are assumed Measure pins 6 and 8 at the end of the lock cable The purpose of the test is to determine how much voltage is applied to energize the lock and for how long With Fire Time set to 01 or higher the lock voltage 12 V should only be applied to the validator compartment lock for a few seconds approx 7 seconds after the Fire Switch Armored Car Switch is activated during Fire Time Fire Time must be 01 or more Voltage will remain applied to the manual drop compartment lock until Fire Time runs out or it senses the door open 1 Checkandif necessary set Fire Time to O1 or higher for validator compartment 2 Open the safe door 3 Disconnect the lock cable at the lock 4 Measure voltage at lock cable Pin 6 with reference to Pin 8 Normally the voltage should be zero About 12 Voc will appear when the lock is energized LOCK RE TEST Hegardless of the part or parts replaced verify proper lock and bolt work operation before closing the safe door NIKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 15 JCM VALIDATORS GENERAL VALIDATOR OPERATION Validators accept count and store currency Optic and magnetic sensors determine currency value and au thenticity Financial information bill coun
30. R unit from the system inventory except EPR Lock PARAMETERS Lock Each physical lock has its own lock board All lock settings except the lock name and behind param eters are stored on the lock board Behind When one door is physically behind another the Behind parameter lets the safe know this This is how the safe knows to open the outer door before the inner door Behind must be set to none unless the door is an inner door Door Delay Requires user to log in and select the door to open or cash to remove wait for the delay to complete then repeat login and door cash selection The primary purpose is to serve as a robbery deterrent Only one log in is required if Door Delay is set to zero Access Time The period following a door delay during which the second login can be accomplished Default value is 5 minutes Alarm Time Maximum time a door may remain open after which an audible alarm sounds and a violation is logged in the audit Default time is 5 minutes Fire Time Safe doors with an ACO switch This is how long you ve got to activate the ACO switch the value must be 1 minute or higher Safe doors without an ACO switch The lock remains energized for the designated time set to zero to limit lock energized time to seconds Timelock The door may be accessed only during the period between UNL and LCK time Set UNL and LCK to 00 00 to never enter timelock Set UNL and LCK to 01 00 to pu
31. ancial information is protected 1 Print a Config Report Print an End Day Report Open the door s to this safe Perform the Remove Device procedure Section 7 to remove this R unit 2 3 4 10 5 Disconnect power and data cables to the can at the rear panel of the safe 6 Remove validator hardware as needed to gain ac cess to the electronics can 7 Disconnect cables to the can inside the safe 8 Remove the 11 32 hex nuts holding the can in place 9 Carefully pull the can out of the safe C Unit Can INSTALLATION REPLACEMENT Perform the following steps when replacing the electron ics can in a C unit If the CPU assembly or an individual board was replaced follow the applicable procedure before performing this procedure 1 Place the can in position over the mounting studs inside safe Reinstall the mounting nuts Heconnect internal lock and validator cables to the can Reinstall validator hardware as needed Reconnect the printer to the rear of the safe If applicable Reconnect the Lantronix or external modem to the rear of the safe Reconnect the alarm cable Reconnect the data bus to the EPR only DO NOT RECONNECT THE DATA BUS ANY V2R OR EPR DISPLAYS AT THIS TIME Reconnect the main and aux power supplies An audible door alarm may sound when the safe pow ers up If so ignore it DO NOT CLOSE ANY SAFE DOOR UNTIL DOOR OPERATION IS VERIFIED Verify door operation before closing doo
32. ata bus to all R units do not disconnect Display OO if it is mounted in an EPR case 10 Normat Remove EPR PROCEDURE Since EPRs have no configurable settings they do not appear on the DEVICE menu Use this procedure to remove a display from the C unit inventory and if it is connected to the C unit at the time its Display Address is reset to OO 1 Log In 2 Press PGRM 3 Select DISPLAYS 4 Select the display to be removed Display 00 cannot be removed The selected display is no longer in the inventory of the C unit If it was properly connected and commu nicating at the time it received the Remove Device command and is now available to be added to a C unit The data bus must be disconnected imme diately after removing the display to avoid serious communication problems you may remove power from the display if the data bus cannot be broken at this time Manuat Reset Remove DisPLay EPR Reset the software address of a Display manually if it is the main or only display Display 00 and it will not respond reset an auxiliary display if you are attempt ing to add it and it will not respond to the Add Device procedure it should be removed from Display inventory before attempting to add it back in 1 Remove the security screws holding the display to the safe front panel or EPR box 2 Ifthe display is built into the header disconnect the RJ45 cable trom the can or if the dis
33. cable 15050088 to configure an internal Network board 1 Disconnect power from the Lantronix 2 Connect the null modem cable from the RS232 port on the Lantronix to the RS232 port on your PC internal board connect special cable Start HyperTerminal Set to serial port communica tion at 9600 baud 8 data bits no parity 1 stop bit flow control none Connect power to the Lantronix At the PC Immediately press x must be lower case at least 3 times until Lantronix connection is indicated in HyperTerminal If nothing appears in the Hyperlerminal screen and the diagnostic light on the Lantronix goes off you missed the connection window If this happens disconnect Lantronix power and start again from Step 4 Immediately press ENTER At the menu type then press ENTER Set the following press ENTER to accept defaults if they are correct e Enter the IP Address assigned by the network administrator or obtained from NKL The ad dress is entered one segment at a time e Set Subnet Mask to the number of host bits normally 8 e Gateway is used set to Y otherwise N e Enter the Gateway IP Address assigned by the network administrator or obtained from NKL The address is entered one segment at a time At the menu type 1 and press ENTER Set the following press ENTER to accept defaults if they are correct order and list of variables may vary depending on specific Lantronix model
34. ce Suaosos Wig b Im CashCode Validator CASSETTE ACCESS Tilt the validator bracket assembly forward to allow access to the cassette Squeeze the release actuators then lift the cassette off The cassette will snap into place when reinstalling Cassette Release labs Left and Lift Cassette to Hemove Right 24 MAINTENANCE Bill validators are wear items Proper cleaning is a preventative measure that can substantially increase validator life Insert a new cleaning card three times then discard the cleaning card Use a fresh cleaning card for each bill validator in the system Use only NKL validator cleaning cards Clear away light debris with dry compressed air and or lint free cloth Never use alcohol CLEARING A BILL JAM Bills may be rejected due to a torn bill or other object in the bill path dirt scratches or other damage to the sensor area or worn belts or other moving parts 1 Cycle Aux Power to force the stacking mechanism to cycle This often forces a bill to pull through the stacker and elevator Repeat once or twice if needed Open the validator compartment Remove the validator cassette Press the head release button to expose the Dill path Examine the bill path clear any debris wipe as needed NEVER dig inside the bill path with tools This will destroy the sensor heads Never use alcohol as a cleaning agent only use lint free cloth moist op ti
35. cks properly Make a test drop 2 B 4 NIKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 17 MARS VALIDATORS GENERAL VALIDATOR OPERATION Validators accept count and store currency Optic and magnetic sensors determine currency value and au thenticity Financial information bill count denomination etc is transmitted from the validator to the UIB which in turn transmits it to the system CPU Validating safes require an Aux Power supply to power the validator separately from Safe Power Mans 3900 Series VALIDATORS Mars 3900 Series validators discontinued 2003 are back load style The validator is mounted to a bracket which is tilted down to allow access to the removable standard or high security 1200 note cassette Bills enter through the nose bezel pass through the head assembly to the elevator section then the stacker pushes the note into the cassette CASSETTE ACCESS Tilt the validator bracket assembly forward to access the cassette Rotate the knob to the Remove position Tilt the cassette forward Slide the cassette up then lift away Reverse these steps to reinstall the cassette The cassette knob must be fully in the Engaged position or the validator will not accept bills MAINTENANCE Bill validators are wear items Proper cleaning Is a preventative measure that can substantially increase validator life Insert anew cleaning card three times then discard
36. cluding EPRs after the first display must be added using the Add Device procedure 4 As soon as R unit is added that R unit is avail able on the Device Menu list to configure and use 5 Once an R unit is added it will no longer respond to an Add Device request until it receives a Remove Device command 6 One display at Display Address 00 will communicate with the CPU Only one display may be at Display OO Any additional displays in the system are treated like R units and must be added before they will com municate properly 7 The rated maximum data bus length is 300 feet Actual maximum length depends on wire quality routing and the presence of electronic noise in the environment 8 S N SP2008032034 and later or upgraded older safes Use shielded twisted pair for all data bus connections Ihe data bus must always be prop erly terminated to protect against electronic noise interference A termination plug must be plugged into the DATA END port on the last R unit on the data bus V1R V2R or EPR C UNIT c e 325452024 25 lt aU ES R UNIT FIRST AUX POWER DATA END ADD DEVICE When a system includes one or more R units there are times during the course of service such as after certain electronics are replaced when it is necessary to add an H unit or EPR to the C unit Establish communication with a V1R V2R or EPR as follows 1 All
37. contact with NKL Technical Service 1 800 452 4655 10 Wait at least one full minute after the Device Search is complete 11 Remove power 12 Set Lock Board SW1 Segment 1 to OFF all Lock Boards 13 Set UIB SW2 Segment 8 to OFF all UIBs 14 Restore power Wait at least one full minute until the CPU full initializes before continuing 15 Check the inventory Repeat this procedure if all boards in the C unit are not found 16 Reconnect R units NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 9 R UNIT INTERNAL COMMUNICATION RN RULES Internal communication UIB and Lock Boards is established independently from any external R unit communication using the Device Sync procedure H unit electronics must be isolated from all external data bus connections while performing a Device Sync The internal data bus consists of the connection from the first UIB J2 to J1 on the next board on the bus J2 on the second board to J1 on the third board if present then J2 on the third board to J1 on the fourth board if present J2 will be open on the last Lock Board on the bus The internal data bus must be terminated to protect against electrical noise interference Terminate the data bus by setting SW1 Segment 8 to ON on the last Lock Board on the bus If the safe has any model of JCM validators BNF WBA etc set SW2 Segment 1 to ON on each UIB If the safe has any model of CashCode or Mars va
38. crews Heplace the Network board Heverse the above steps to reinstall the can and restore operation Refer to Section 13 to configure network settings CABLES Cables seldom fail however it is critical to connect cables properly All RJ RJ cables are straight through except for the lock cable s inside the can Cable part numbers are clearly marked on most cables Cables in new cans with a Power Distribution Board are color coded to help minimize confusion 24 B P Do NIKE AU DITLOK XLV Service Manual NKE AUTOBANK amp V2 13 NETWORK INTERFACE NETWORK INTERFACE Many Autobank safe customers use NKL s Edge software to pull daily financial data from their safe This requires proper configuration of the network interface PRIOR TO SERIAL NUMBER SP2009xxx An external Lantronix network interface is used It is con nected via RS232 to the EDGE port or MODEM port on older safes The external Lantronix interface TCP IP settings can be configured via RS232 or Ethernet SINCE SERIAL NUMBER SP2009xxx The network interface is installed inside the electronics can The EDGE port is an Ethernet port TCP IP con figuration requires an Ethernet connection to the safe Configuring the Network Interface via RS232 You must have a PC with the HyperTerminal application and an RS232 null modem cable DB9 DB25 for an external Lantronix network interface or a special ser vice use only
39. d SELF TEST There is no field self test for JCM validators Unknown DENOMINATION ERROR The error message UNKNOWN DENOM may appear on the display or on a drop receipt This message means the validator has accepted a bill but has not counted it Ihe only known cause is a power interruption during validation This is most frequently due to intentionally cycling power as a corrective action for a jammed bill or similar maintenance NKE AU DITLOK XLV Service Manual NKE AUTOBANK amp V2 16 CASHCODE VALIDATORS GENERAL VALIDATOR OPERATION Validators accept count and store currency Optic and magnetic sensors determine currency value and au thenticity Financial information bill count denomination etc is transmitted from the validator to the UIB which in turn transmits it to the system CPU Validating safes require an Aux Power supply to power the validator separately from Safe Power CasHCobe VALIDATORS CashCode validators replaced the Mars 3900 Series as of late 2003 CashCode validators are single note feed back load style The validator is mounted to a bracket which is tilted down to allow access to the removable 1500 note cassette Bills enter through the nose bezel then pass through the head assembly into the cassette A motor on the validator drives the cassette s internal stacker to push notes from the bill path to the storage section Head Cassette Cash ode we Sta
40. d Max Vend products in the Autobank product family D8C or Max Vend can serve as controller for one or more V1R or V2R safes VALIDATING SAFES WITH XLV V1 safes have one bill validator V2 safes have two bill validators Various hardware configurations are available depending on the specific bill validator used Units with CashCode or older units with Mars validators are 24 inches high have one compartment and are normally mounted on an 8 inch base to make the total height 32 inches Units with JCM validators are a full 32 inches high and include a manual drop compartment with a slot BNF style or drawer WBA style in addition to the validator compartment V1 and V2 safes are available in C unit and R unit configurations A V1C or V2C can serve as controller for one or more V1R or V2R safes Communication between the C unit and R units is a critical function in multi safe installations Rules governing communication and communication settings in general apply equally to any C unit NKL TECHNICAL SERVICE PHONE 800 452 4655 WWW FIREKING COM NIKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 2 CHASSIS A VALIDATOR CASSETTE Notes accepted by the validator are fed into a cassette where they are stored JCM cassettes shown here Style and capacity depends on validator B BILL VALIDATOR V1 and V2 safes may be equipped with Mars CashCode or either of two styles of JCM validato
41. en perform a Device Search Section 8 R Units Only Perform Device Sync Section 9 Perform the applicable Can Installation Replace ment procedure above 2 3 gI 11 12 12 18 NF 99 1 79 nor 20798 905 Lock Boards UIB s Mounted in Layers One UIB and Two Lock Boards Shown Here I7 POWER BOARD REPLACEMENT This procedure is only applicable if the can has a Power Distribution Board C units SP2009xxx and above This board is mounted to a special mounting plate designed to accommodate mounting above the CPU assembly 1 Perform the Can Removal procedure see above 2 Remove the four small Phillips head screws from the can cover plate 3 Remove the cover plate and set aside 4 Markeach cable with a permanent marker to ensure cables are replaced in the correct position later 5 Disconnect all cables from the Power Distribution Board 6 Remove the mounting screws 7 Replace the board 8 Reverse this procedure to install the replacement Power Distribution Board NETWORK BOARD REPLACEMENT This procedure is only applicable if a Network Board exists inside the can C units SP2009xxx and above 1 Perform the Can Removal procedure above 2 Remove the four small Phillips head screws from the can cover plate Remove the cover plate and set aside Disconnect all cables from the Network board Hemove the mounting s
42. feature is only necessary for Duress alarm PROGRAM CASH Box Cash Box Cash is defined as the financial value associated with a specific physical compartment May be manual or validated Defined by inlet manual drop or one or two validators and the outlet lock for the compartment When opening doors the user is asked whether they are removing cash If they answer yes they select the name of the cash rather than the name of the door Value is added to the cash when a user makes a drop manual or validated Value is reset to zero when the door physically opens and the user has chosen to remove cash Configuring box cash requires creating a box cash name assigning type validated or manual assign a safe if validated assign validators assign the safe door No validated or manual drops can be calcu lated and validators will not function until box cash is fully and properly configured Macro Cash Used by armored car to allow access to multiple validated box cashes with only one keypad op eration Macro Cash should only be setup if more than one validated box cash exists in the system After con figuring box cashes create a macro name the macro then assign validated box cashes to the macro PROGRAM USERS User Up to 99 users may be enrolled Any user may be enrolled with any six available permission levels The 8 ACO electronic key is hard coded with its own unique permission User O is the Factory user number U
43. he C unit ALWAYS OBSERVE PROPER GROUNDING AND STATIC PRECAUTIONS WHILE WORKING WITH EXPOSED ELECTRONICS 1 Perform the C Unit Can Removal procedure see above 2 Remove the four small Phillips head screws from the can cover plate 3 Remove the cover plate and set aside 4 The CPU is a two board assembly mounted toward the top closest to the back panel connector plate UIB and Lock Boards are mounted below the CPU 5 Use a permanent marker to mark each cable con nected to the top row of ports on the CPU assembly then disconnect each of these 6 Use a permanent marker to mark each cable con nected to the bottom row of ports on the CPU as sembly then disconnect each of these 7 Disconnect the power harness from the other side of the CPU assembly 8 Remove the mounting screws from the CPU assem bly and Remove old CPU 9 Install the new CPU assembly and replace the mounting screws 10 Reconnect the power harness and all RJ45 connec tions to the CPU 11 Connect the EPR to the can 12 Connect safe power to the can 13 Check device inventory and if necessary perform a Device Search Section 8 14 Disconnect the EPR and power supplies 15 Reinstall the can cover plate 16 Perform the Can Installation Replacement procedure below 17 Perform System Restoration see below 18 DEFAULT NEW CPU LOGIN IS USER 0 AND PIN 1536 How CPU Board Cables shown left Bottom Row Daughter Board Cables
44. if any variables appear which are not listed here then simply accept the default value por cs en 10 11 18 Baud rate 9600 I F Mode 4C Flow Port 3729 Connect Mode CO Datagram Type N A Remote IP 0 0 0 0 Remote Port Pack Control N A Disconnect Mode Flush Mode 77 Disconnect Time N A SendChar 1 0 SendChar 2 0 13 At the menu type 9 then press ENTER 14 Disconnect the Lantronix from the PC Connect it to the safe and the network Connect to the safe using the Edge software to verify operation 19 Configuring the Network Interface via Ethernet You must have the Lantronix device a PC with Lantronix Devicelnstaller application install from the CD provided with the Lantronix device and both must be connected to the network Start the Lantronix Devicelnstaller application 2 Click the Search icon to find the Lantronix device 3 Select the Lantronix device from the appropriate folder 4 Select the Web Configuration tab 5 Click the Go button to start the Web Manager 6 Select Network in the left navigation pane 7 Configure Network settings as required Select Use the following IP configuration and enter the IP Address Subnet and Gateway assigned by the network administrator or obtained from NKL enable Auto Negotiate 8 Click OK 9 Click Apply Settings in the left navigation pane 10 Select Serial Settings in the left navigation pa
45. ing Is a preventative measure that can substantially increase validator life Insert a new cleaning card three times then discard the cleaning card Use a fresh cleaning card for each bill validator in the system Use only NKL validator cleaning cards Clear away light debris with dry compressed air and or lint free cloth Never use alcohol BNF Heap Removat REPLACEMENT The head may be pulled out of the safe without opening the safe door The release is located under the nose section Pull forward on the head release then gently slide the entire head out of the safe Use both hands for support because the validator head is heavy particularly toward the back When inserting slide the head in slowly until it seats When it seats properly the head release will catch The validator will stack and nose lights will cycle three times then switch off if Aux Power is connected and the cassette is installed Release Catch Head Removal Replacement WBA Heap RemovaL REPLACEMENT The head may be pulled out of the safe without opening the safe door The release is located under the nose section Press down on the head release and pull the head out slowly Use both hands for support because the validator head is heavy particularly toward the back When inserting slide the head in slowly until it seats When it seats properly the head release will catch The validator will stack and the red bezel light will come on and remain lit if
46. lidator set SW2 Segment 1 to OFF on each UIB V2R CAN UIB VALIDATOR 1 ADDRESS 00 00 02 C UNIT UIB VALIDATOR 2 ADDRESS 000102 LOCK BOARD UPPER DOOR ADDRESS 00 02 01 LOCK BOARD LOWER DOOR ADDRESS UNIT BOARD TYPE BOARD This example depicts a V2R with 2 Doors 12 UIB SYNC CHECK Open the can Section 14 Apply power to the can Ob serve LEDs on the UIB s for proper sync indication 1 Any two of the four LEDs will blink in a regular repeating pattern V2R Any two of the four LEDs on one UIB will flash in a regular repeating pattern the opposite two LEDs on the second UIB will also blink in a regular repeating pattern The patterns do not have to match from one board to the other except that it must be opposite LED pairs blinking If the LEDs on a UIB blink randomly are solid or otherwise do not blink in a repeatable pattern as described above replace the UIB If both UIBs in a V2R are not indicating proper sync it may only be necessary to replace one perform a Device Sync and determine if the correct UIB was replaced by checking sync indicators again In rare cases a Lock Board may be the cause of a sync check failure DEVICE SYNC Perform a Device Sync to establish R unit internal soft ad dresses and internal device inventory Section 10 Device oync must be done after replaci
47. lso changed so that they now have a Data port a Data Out port and a Data End port A data bus termination plug is to be inserted in the Data End port on the last R unit V1R V2R or EPR on the data bus NKL also began terminating the internal data bus on all and R units at the same time at SP2008032034 NIKE AU DITLOK XLV Service Manual NIKE AUTOBANK V amp V2 AUX POWER 19 ELECTRICAL SYSTEM SAFE POWER i Cb 48 VAL Item Part A B B C D D D E F G H J K L 15000373 15000206 15000346 15057203 15009112 15057214 15052503 800730 15054013 15017000 15052508 15011000 15054013 PWR 286 o E 50 0 i Lock V UPPER DOOR m O ld Lock 1 LK SENSOR EL 0 J VAL DATA Description Refer to applicable Can section 12 Voc Aux Power Supply Transformer JCM or CashCode Validators 24 Aux Power Supply Transformer Mars Validators External Power Supply Transformer Validator Power amp Data Harness Mars Validator Power amp Data Harness CashCode Validator Power amp Data Harness JCM Refer to applicable validator parts section Lower Door Harness AC
48. n can be taken before drilling the safe DOOR WILL NOT OPEN Any of several things may be wrong power lock cable lock board CPU a configuration setting or a mechani cal problem Avoip THE DRILL WHEN POSSIBLE Drilling the door open is the last resort If the door must be drilled contact NKL Technical Service for drilling instructions Drilling the door open will destroy the lock After replacing the lock test door operation with the door open press and hold the door sensor to silence the alarm INTERNAL PRESSURE One possible problem is pressure against the inside of a door making it difficult to turn the handle This problem can usually be overcome by pushing against the outside of the safe door while turning the handle 20 CONFIGURATION SETTINGS Check and adjust lock settings 1 Config Report 2 Verify that the all V1 or V2 safe doors are set Behind None 3 Check the door delay and timelock settings Check the safe clock Correct any delay timelock or clock setting problems 4 Set Fire Time to 01 or higher if needed for the ap plication LOCK BOARDS Lock Boards are located inside the electronics can A Lock Board may be replaced independently from other boards If a Lock Board is replaced as opposed to re placing the entire electronics can it will usually be nec essary to perform a Device Search Section 8 or Device oync Section 9 to initialize internal communication Lock Boarn
49. nd board type Device Number The C unit is always Device OO The first R unit in inventory is Device 01 the second R unit is Device 02 and so on Board Number C unit The first board found in a C unit by the CPU during a Device Search is Board The second board found is Board 01 the third is Board 02 and so on Board Number R unit The UIB connected to the ex ternal data bus is always Board 00 The next board is Board 01 the third is Board 02 and so on Board 00 establishes its own inventory of boards inside the R unit and reports this inventory to the CPU at the time the H unit is added Board Type A lock board is Type 01 A UIB validator board is Type 02 A main vend board is Type 03 DATA FLOW BOARD NAME INVENTORY CHECK VIA DIAGNOSTIC Check inventory and data bus communication using the Diagnostic screen 1 Atthe idle screen press ESC 2 Select DEVICES 3 Interpret the information displayed as shown in the Device List Diagnostic Screen example A other information beyond what is shown below may be ignored In the case of displays shown at the end of the inventory cycle only the Display Address is shown Display Address is one two digit number oelect NEXT to cycle forward to the next board in the system INVENTORY CHECK VIA PRINT One way to find the inventory of safes and circuit boards in a system is to run a Config Report see Section 4 The Config Report will not list dis
50. nd the main safe electronics Safe Power 1 After opening the validator compartment door re move Safe Power and Aux Power 2 Disconnect data and power from the validator 3 Remove the validator from its bracket assembly by removing the mounting nuts from behind the valida tor face 4 Setall switches on the new validator to OFF 5 Install the new validator onto the validator bracket 6 Connect power and data cables 7 Restore power to the safe and validator 8 Check that the validator stacks Make a test drop At Validator Data Connection Left Power Connection Right NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 18 HISTORY PRODUCT HISTORY The first V1 and V2 products were shipped from NKL late in the year 2000 As with any advanced technol ogy product these have seen numerous updates and changes over the years The information in this manual has thus far been provided to assist with general ser vice as if they were produced nearer the writing of this document This section attempts to describe significant product updates over the life of the product UPDATES For a complete list of updates and to download bulle tins including those written after the publication of this manual refer to our web site http www fireking com techsup safes bulletins html WARRANTY SEAL STICKER Starting with SP2002019058 all V1 V2 safes had a War ranty Void If Seal Br
51. ne 11 Configure Serial Settings as required Protocol RS232 Flow Control none Baud 9600 Data bits 8 Parity none Stop Bits 1 and set all Pack Control and Flush Mode options to No or disabled 12 Click OK 13 Click Apply Settings in the left navigation pane 14 Select Connection in the left navigation pane 15 Configure Connection settings as required Protocol TCP Accept Incoming yes with no password Active Connect and Modem Mode none Local Port 3729 Remote Port 0 Remote Host 0 0 0 0 TelnetMode disabled Disconnect Mode default settings 16 Click OK 17 Click Apply Settings in the left navigation pane 18 Close the Devicelnstaller application 19 Connect via Edge software to verify operation NKE AU DITLOK XLV Service Manual NIKE AUTOBANK V amp V2 14 DOOR amp LOCKING COMPARTMENTS All V1 and V2 safes have a validator compartment door Certain chassis designs also have a manual drop compartment VALIDATOR DOOR A slide bolt lock is used on validator compartment doors today Early safes used swing bolt lock Either lock has an internal sensor to detect if the lock is in the locked position bolts extended An external plunger sensor detects door condition open or shut Lock and sensor cables are connected to the electronics can The validator compartment door is equipped with a two point or three point low profile bolt work depending chassis design The bolt work
52. ne if V1 two if V2 Lock Board One if one door two if two doors Cables 5 Pin Locking DIN 4 Pin Power Input Harness 4 Pin 6 Pin CPU Power Harness V1 Aux Power Internal Cable Harness V2 Aux Power Internal Cable Harness Alarm Cable CPU BOTTOM J1 Labeled Bare Wire 4 RJ RJ Data Cable blue case 6 RJ RJ Data Cable violet case 9 RJ RJ Data Cable white case 6 RJ RJ Power Cable gray case 9 RJ RJ Power Cable red case 10 RJ RJ Cable Crossover Lock Board J3 Lock Jack black case DB25 Cable Power Board J10 Network Board P1 DB25 RHJ Aux Power Harness Service Use Only Network Board Programming Lock Sensor Harness 3 wire Lock Sensor Harness 2 wire Connectors Shielded RJ45 Right Angle Jack female female DATA IN OUT jacks Unshield RJ45 Right Angle Jack female female all other jacks UIB J7 used for Mars or CashCode 98 used for JCM J1 J2 are interchangeable Lock Board J1 and J2 are interchangeable Quantities depend on number of validators and doors 33 Service Manual AUDITLOK XLV NIKE AUTOBANK amp V2 21 VALIDATOR COMPARTMENT DOOR HARDWARE Ww N EN SS MARS CASH Hem Part DUMUOOVOZS AC LTOMMVVOODAY 80051 1 800515 G 3235 800312 800965 700218 700510 800153 800113 800218 600029 HP103 G 3161 800152 800112 00007 800568 600027 600028 700983 700012 600047 600071 00027 00103 800186 800211 HN700
53. ng a UIB or a Lock Board rather than replacing an entire can supplied by the factory or if a UIB Sync Check fails Device Sync establishes communication between the UIB connected to the external data bus and all other boards inside the H unit 1 Print End Day Enrolled User and Configuration reports if possible 2 2 Remove the R unit Section 7 3 Disconnect the data bus from the R unit 4 Remove power from the R unit 5 Set Lock Board SW1 Segment 1 to ON all lock boards 6 On the second Lock Board if present set SW1 Segment 6 to ON 7 On whichever is the last Lock Board J2 or J1 open set SW1 Segment 8 to ON 8 Set UIB SW2 Segment 8 to ON all UIBs 9 Set UIB SW2 Segment 1 ON for JCM or OFF for CashCode or Mars validators 9 Restore power 10 Wait at least one full minute 11 Perform the UIB Sync Check above If Sync Check fails replace a different board and repeat Device sync until the defective board is replaced 12 Remove power 13 Set Lock Board SW1 Segment 1 to OFF all lock boards 14 Set UIB SW2 Segment 8 to OFF all UIBs 15 Restore power to the safe After one minute verify proper UIB Sync above NKE AUDITLOK XLV Service Manual NIKE AUTOBANK V amp V2 10 COMMUNICATION DIAGNOSTICS SOFT ADDRESS Lock boards main vend boards and validator boards UIBs have a soft address made up of three parts These parts include the unit number board number a
54. nsert either model validator head into either chassis In both cases the chassis is designed to allow a JCM validator head to be removed for maintenance without exposing the cassette Both designs feature a manual drop com partment The JBS chassis has a drop slot whereas the JSD has a manual drop drawer The cassette bracket assembly is shorter in the JSD in order to bring the WBA nose to the front of the safe The cassette bracket for the JBS Is set further back so that the BNF nose does not stick out as far V2C JSD Chassis WBA Validators V2C JBS Chassis BNF Validators CASSETTE ACCESS With the validator compartment door open unlock the validator cassette to open It and remove cash The en tire cassette may be removed by pressing down on the release lever located to the upper right as you look at the cassette After pressing down on the release pull out the cassette Cassettes used in NKL safes are designed to hold a maximum of 2000 notes each Fire Switch Cassette Release Cassette Door 71 Cassette Lock Cassette Bracket Validator Compartment Interior NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 15 JCM VALIDATORS ELECTRONICS CAN ACCESS To reach the electronics can the validator head cas sette and bracket assembly must be removed In a V2 you may only have to remove these parts from one side MAINTENANCE Bill validators are wear items Proper clean
55. oken sticker on the dust cover XLV 2 0 Heleased Version 2 0 at SP2002020149 Mas Lock otarted using the Kaba Mas outer door lock 15017000 in place of the LaGard lock 15016000 at SP2002023166 XLV 2 0 4 Released Version 2 0 4 at SP2002026018 New DisPLAY Introduced new display board with a push button reset switch instead of DIP switches at SP2002048148 This display 15059020 is interchangeable with its prede cessor 28 XLV 3 0 Released Version 3 0 June 2003 serial number not available This is the first version of XLV software to support NKL Edge remote software SERIAL NumBer ON CAN Began marking the can with the safe serial number at SP2003038151 UNINTERRUPTABLE POWER SUPPLY Added UPS with each C unit safe at SP2004006001 Stopped including UPS as a standard item at SP2004022003 UPS is available as an option today Lock Board FIRMWARE Lock board firmware update version 0 49 to correct a minor issue with timelock settings August 2004 XLV 3 37 Released XLV software 3 37 with minor code corrections at SP2004037064 XLV 3 411 Released XLV version 3 411 at SP2007009051 to support 2007 USA Daylight Saving Time schedule change XLV 3 53 Released XLV version 3 53 at SP2008028180 most updates are related to bill validation Data Bus Electronics cans changed so that unit has one Data Out port instead of Data 1 and Data 2 ports R units a
56. onal Put the cassette back on and verify it stacks If not there is a problem with the validator cassette or power supply Test operation by making a normal validated drop BEZEL INpicAToR Diagnostics At rest the red bezel indicator is on and the green indi cator is off When enabled ready to accept a note the green bezel indicator is lit and the red indicator is off If either bezel light blinks with a regular pattern there is a problem Green Light Ready to Accept Red Light Idle NIKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 16 CASHCODE VALIDATORS Flash Code Interpretation No Lights No power Red On Idle not ready to accept bills Green On Heady to accept bills Hed Flashing Cassette removed Red 3 Blinks Cassette full Hed 4 9 Blinks Replace validator Red 11 Blinks Bill Jam Red 12 Blinks Bill stuck in cassette Green Flashing Communication error STACKER TEST The validator should automatically stack immediately when the cassette is seated if power is already applied or aS soon as power is applied if the cassette is already seated If it does not stack properly or makes unusual noises check for a bill jam and if the problem persists replace the validator INTERNAL ELECTRONICS Remove the cover plate to access internal electron ics SW1 enables or disables currency denominations
57. onics This updated edition covers the V1C V1R V2C and V2R products only Other models now have their own service manuals When working with V1R and or V2R products connected to D8C or Max Vend controller refer to the applicable service manual for those products Contemporary manufacturing is as sumed unless specifically noted otherwise AUDITLOK XLV AuditLok XLV is an electronic access control and ac counting package This electronics is used on several safe models in various configurations Users log in with an electronic key and PIN or User Number and PIN Fingerprint access is also available with the optional biometric reader Up to 99 users may be enrolled in any combination of six permission levels All lock and vend parameters are programmable C AND R CONCEPT Every AuditLok XLV system must have one controller C unit If the system consists of only one safe that safe must be a C unit If the system includes any additional safes those safes must be remote R units R units can not function without a C unit Up to 15 R units may be controlled by one C unit R units are connected to the C unit by a data bus using shielded cat 5 cable SAFE HARDWARE The Autobank family of products includes a complete line of vending and validation safes Although vending safes are beyond the scope of this manual they can serve as controller units C units for V1R or V2R safes VENDING Safes WITH XLV NKL offer D8C an
58. onnect the main and aux power supplies An audible door alarm may sound when the safe pow ers up If so ignore it DO NOT CLOSE ANY SAFE DOOR UNTIL DOOR OPERATION IS VERIFIED Verify door operation before closing doors Perform the Add Device procedure Section 7 to add the R unit back to the system Print a Config Report Mark the Config Report with all of the differences from the pre repair Config Report This will allow you to see what settings must be reprogrammed Heprogram device settings as required n particular all board names will need to be entered If the safe has two doors it may be necessary to try opening each door listed to verify which door is which Create box cash for each manual and validated drop compartment Edit macro cash to include this V1R or V2R validated box cash if and only if the system includes more than one validating safe Print another Config Report and a Cash Report Verify them against the originals and make any ad ditional changes required E gps IS 10 Ti 12 12 16 CPU ASSEMBLY REPLACEMENT The CPU is the brain of an AuditLok XLV system In any Autobank system one safe in the system must have a CPU The CPU in a C unit can manage up to 15 R units The CPU assembly is comprised of the CPU top and bottom boards These two boards always come as an assembly Do not attempt to separate them or swap indi vidual parts The assembly is always mounted inside the electronics can of t
59. play is in an EPR remove power from the EPR 3 Press and hold down the reset button on the display circuit board 4 Reconnect the display RJ45 if header mounted or power if EPR mounted 5 After 30 seconds release the reset button 6 Cycle power to the display and test operation If it is an auxiliary display it may now be added Reset Button Display Board Rear ANKE AUDITLOK XLV Service Manual AUTOBANK amp V2 8 C UNIT INTERNAL COMMUNICATION IN RULES Internal communication CPU to UIB and Lock Boards is established independently from any external R unit communication using the Device Search procedure 2 he primary display is at Display Address OO 3 All R units except the primary display must be disconnected when performing a Device Search 4 The internal data bus consists of the connection from Daughter Board CPU Assembly J9 to the first UIB J1 from first UIB J2 to J1 on the next board on the bus and so on depending on the number of boards present The last Lock Board on the bus will have J2 open 5 The internal data bus must be terminated to protect against electrical noise interference Terminate the data bus by setting SW1 Segment 8 to ON on the last Lock Board on the bus 6 If the safe has any model of JCM validators BNF WBA etc set SW2 Segment 1 to ON on each UIB If the safe has any model of CashCode or Mars vali dator set SW2 Segment 1 to OFF on each UIB V
60. plays A Config Report that is incomplete or prints with errors may indicate a communication problem DEVICES Each time you find a line that includes the term CON TROLLER that line denotes the start of information about that unit A V1 or V2 will appear as a VAL CONTROLLER DEVICE NUMBER the first CONTROLLER listed is the C unit R units are 00 listed Device Number order following the C unit 01 15 R BoARDS Each board is listed by name type and firmware ver BOARD NUMBER SIGNAL sion he name is a 15 character user defined text string 00 1 Board BOARD TYPE 000 Failed 2 board has never been named it will have 12 digit 01 24 Board 01 Lock 120 CoA hexadecimal number as its The board type 02 3 Board 02 UIB describes its function LOCK VEND or UIB After the 03 4 Board 03 Vend CONTROLLER entry on the Config Report each board is listed in order by Board Number Device List Diagnostic Screen 13 NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 11 POWER POWER SOURCES One of the most common problems with electronic products is partial or complete loss of power External power supplies are used with NKL safes so that a safe does not need to be drilled open to service the more common types of power supply failures Main Power Suppty The three level main power supply transformer output 12 Ve and 5 may easily be checked with a multi
61. power loss while making a drop 9 or 10 Blinks Dirty sensors Use approved clean ing cards or dry compressed air Validator Bezel Lights STACKER TEST When the cassette is properly engaged the validator should automatically cycle its stacker a few seconds after it is powered up If it does not stack properly or makes unusual noises check for a bill jam and if the problem persists replace the validator 2r SELF TEST During normal operation all switches on both banks are in the OFF position Set Switch 8 on Bank 1 to ON to put the validator in test mode Changes to switch settings take effect only after the validator is power cycled The self test is a go no go test If the validator will not ac cept a valid note in test mode with the cassette engaged the validator must be replaced 1 Remove power to the validator and safe 2 Disconnect the data cable to the UIB cassette must be installed Engaged 4 Set Switch 8 on Bank 1 to ON and all other switches OFF 5 Apply power to the validator it should immediately stack 6 Insert a known good bill If the validator still does not accept bills in test mode replace the validator 7 Ifa validator accepts bills in test mode but not in normal operation the problem is likely to be the data cable or the UIB REPLACEMENT Never connect or disconnect validator data cables unless power is removed to both the validator 24 V Aux Power a
62. r A safe equipped with one type of validator cannot be converted to another type due to variations in hardware design Mars NKL discontinued using Mars 3900 Series valida tors in 2003 Mars 3900 is a single note feed with back load 1200 cassette lockable or high security CashCode Single note feed with back load 1500 note cassette lock optional CashCode validators are ideal for applications requiring high reliability and durability at a low cost JCM BNF JBS Chassis Bulk note feed with reject tray and front load 2000 note cassette For maximum security and serviceability the validator head is replaceable with out opening the validator door BNF style JCM is ideal for applications handling high cash volume where drop speed and serviceability are premium requirements JCM WBA JSD Chassis Single note feed with front load 2000 note cassette WBA offers the high capacity cas sette similar to the BNF but without the added expense of the bulk note feeder assembly C LABEL Safe logo D MANUAL DROP DOOR JCM models feature a manual drop compartment with a simple knob operated slam bolt lock E THERMAL PRINTER C units include a thermal printer F EPR KEYPAD DISPLAY The keypad display module is mounted in an attractive counter top housing called an EPR The keypad itself features an e key reader a touch membrane surface for protection from spills and a 20x4 fluorescent display G MANUAL DROP
63. rs If the system includes R units and or additional dis plays Perform the Add Device procedure Section to add the R units including extra displays back to the system 11 Print a Config Report 12 Mark the Config Report with all of the differences from the pre repair Config Report This will allow you to see what settings must be reprogrammed Heprogram device settings as required n particular all board names will need to be entered If the safe has two doors it may be necessary to try opening each door listed to verify which door is which Create box cash for each manual and validated drop compartment Create macro cash made up of all validated drop box cashes if and only if the system includes more than one validating safe Print another Config Report and a Cash Report Verify them against the originals and make any ad ditional changes required 2 3 E 13 14 To 16 NKE AU DITLOK XLV Service Manual NIKE AUTOBANK amp V2 12 ELECTRONICS CAN R Unit Can INSTALLATION REPLACEMENT Perform the following steps when replacing the electron ics can in an R unit If an individual lock board or UIB was replaced complete the Lock Board or UIB Replacement procedure before performing this procedure 1 Place the can in position over the mounting studs inside safe Reinstall the mounting nuts Heconnect internal cables to the can Reinstall validator hardware as needed Hec
64. s correctly and the correct drop amount is shown OPEN DOORS In many cases itis necessary to open one or both doors for service purposes Door delay and or timelock may be set to zero for service purposes provided the settings are restored after service 1 Log In Press DOORS When prompted to remove cash select NO select the desired safe select the desired door to open PRINT REPORTS The Config Report and Cash Report are both very im portant for service Various other receipts and reports including the audit and other financial reports are also useful for service under certain circumstances 1 Log In 2 Press REPORT 3 Select the type of report to run 4 Retrieve the report from the printer Oe PROGRAMMING Programming particularly when replacing electronics is critical to service and may include a wide range of settings 1 Log In 2 Press PGRM 3 Choose the appropriate menu items to reach the desired parameters to set Refer to the chart in Sec tion 5 for guidance NKE AUDITLOK XLV Service Manual PGRM DEVICES TIME DATE DISPLAYS PRINTER FACTORY SITE USERS CASH BOX MACRO CASH NIKE AUTOBANK amp V2 9 PROGRAMMING FLOW CHART
65. ser O is automatically deleted once the first user is enrolled Identifier User Number electronic key or finger print User Number Number assigned sequentially as new users are enrolled Keyless users must enter their User Number each time they log in to uniquely identify them selves Personal ID This is a number up to 9 digits long as signed at the time a user is enrolled It must be a different number for every user Permission Levels The system has six progressive permission levels A user may only enroll another user of equal or lower permission level Each permission level has a default name which is editable Permissions An exhaustive list of permissions is avail able for each permission level Default permissions are established for each permission level including groups Changing a permission for a level will not affect users already enrolled Permissions for individual users are editable separately For a complete list of possible per missions refer to the Permission Chart Key Require Set based on permission level if enabled for a given level all users enrolled at that level may only be enrolled with an electronic key or fingerprint PIN Length Factory default is 4 digits The alternate setting 6 digits should not be selected except where required for high security applications PIN Life Frequency in days that users must change their PIN Auto Inactive Number of days after
66. t denomination etc is transmitted from the validator to the UIB which in turn transmits it to the system CPU Validating safes require an Aux Power supply to power the validator separately from Safe Power JCM BNF Vauiparons The BNF model validator features an extended head which can receive a small stack of bills and draw them in one at atime The practical purpose is to save a cashier time by not requiring him or her feed in bills one at a time Motors and sensors in the head pull bills through and validate them If a bill fails validation it is rejected Rejected bills go to a reject tray in the nose section to allow other bills in the feed tray to continue to be drawn in The front load style cassette can be opened or removed from the front with the validator compartment door open Nose Cover Sensor Cover Transport Cover Reject Tray Bill Tray Cable Port Cover Release Points BNF Validator Head JCM WBA Vauiparons The WBA model validator is similar to the BNF model except It is single note feed accepts one note at a time The WBA validator uses the same cassette hardware as the BNF although cassette bracket hardware is slightly different Sensor Cover Transport Cover Cable Port Bezel Head Release Cover Release Points WBA Validator Head 21 CHASSIS DESIGNS The chassis designs for WBA and BNF validators are slightly different although technically you can i
67. t electronic keys to this reader port NKE AUDITLOK XLV Service Manual NIKE AUTOBANK amp V2 4 OPERATION SERVICE OPERATION Only those operations relevant to service are included here Instructions are abbreviated for simplicity It will be assumed during service that you have a User Number or key available with sufficient permission to perform the desired operation If not call NKL Technical Support to obtain log in instructions LOG IN You must log in to perform most operations including programming Log in requires a User Number and a PIN an electronic key and a PIN or a fingerprint if the system has a biometric reader You may press the Ac tion Button for the operation you are performing before or after these steps 1 Present your electronic key or enter your User Num ber and press ENTER 2 Enter your PIN VALIDATOR DROP The main feature of a V1 or V2 safe is the ability to make validated drops This is the standard validated drop procedure to be used for normal validator testing 1 Log In 2 Press DROP 3 Select the name of the cash location where the drop is to be made 4 Note the validator s switch on 5 Insert notes Currency should be accepted and stacked with the correct value displayed as it is accepted 5 Press ESC to end the drop The display may beep for a few seconds during the drop log off process A drop receipt should print automatically Verify the receipt print
68. t the door in permanent timelock Only one timelock needs to be set per day to be active Dual Enable dual to require two users with door per mission to log in to open the door Group Door Only users with door permission and who are assigned to the door s group may open that door VEND Parameters D8C on Max V1R V2R safes may be controlled by a D8C or Max Vend as well as V1C or V2C Specific vend parameters will be different when a Max Vend unit is in the system Refer to the D8C or Max Vend service manuals for additional details regarding vending parameters UNIVERSAL INTERFACE PARAMETERS Validator Each validator has an associated UIB Vali dator names are stored in the CPU Acceptance and de nomination restrictions are set on validator hardware PROGRAM CLOCK Time System time is set in military format Date System date is set in MM DD YY format PROGRAM PRINTER Printer ON OFF Printer must be set to ON to enable all vend validator and other financial features PROGRAM FACTORY serial Number This is a five digit number assigned by NKL to the organization who owns the safe The Serial Number must be correctly set in order to allow remote Edge software users to access the safe PROGRAM SITE Site Number This appears on all reports and receipts It should be set to the store number Account Number This appears on Deposit Reports The bank account
69. ticular a Cash Report if possible When the CPU is to be replaced all R units must be removed first if pos sible If that is not possible the R units must be removed by factory override after the CPU is replaced When electronics are replaced in an R unit that R unit must be removed from C unit inventory before attempting to add the replacement electronics R units must have power when being removed regardless of the means Normat Remove Device V1R V2R Procepure The V1R and V2R units being removed must be con nected to the C unit via data bus for it to receive the Remove Device command 1 Log In Press PGRM Select DEVICES select the V1R or V2R to be removed Select REMOVE The selected R unit is no longer in the inventory of the C unit If it was properly connected and commu nicating at the time it received the Remove Device command and is now available to be added to a C unit The data bus should be disconnected after all devices are removed LIS e Remove Device V1R V2R EPR BY Override The V1R V2R or EPR units being removed must be connected to the C unit via data bus for it to receive the Remove Device command For additional information about overrides refer to Section 10 1 Contact NKL Technical Service 1 800 452 4655 when you are physically in front of the safe 2 NKL technician will guide you through perfor mance of the 50 override 3 After the override is complete disconnect the d
70. to scroll left or right B DISPLAY This is an 80 character 4 rows 20 columns fluorescent display It can easily be read at some distance in almost any lighting condition C SELECT BUTTONS Use to select menu items D NUMERIC KEYPAD This is a standard number pad Use the ENTER button to accept an entered value Use the CLEAR button to start over entering a number E MOUNTING For security the display module is mounted to the chassis or EPR using two Torx 1 25 security screws F ACTION BUTTONS Not all action buttons apply to every safe but any given system could use almost any combination of action but tons depending on the application LOAD Used only with vending safes VEND Used only with vending safes DROP Used when making manual or validated drops UNLOAD Used only with vending safes DOORS Used for door access BUY CHANGE Used to vend change from a D8C or Max Vend in exchange for currency dropped into a validat ing safe DISPLAY Check delays or error messages PGRM Used to manage users or configure settings REPORT Used to print any of several available reports DROP SET Used to setup Insta Drop and Extended Drop INSTA 1 2 3 4 Used as a shortcut to initiate a validated drop G ESC BUTTON Used to cancel or end an action back out of a menu or from the idle screen use to access diagnostic and information menus H HELP BUTTON Not used I KEY PORT Presen

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