3200NT Remote Service Manual
Contents
1. rr OPTIONAL REMOTE SIGNAL START SWITCH N O mE INPUTS arlo AA COMMI NETWORK CONNECT CONNECT IN OUT OM PT NEXT VALVE IM LOOP AUX RELAY FUSE 34 250V FAST 5 X20 3200NT GRN YEL OPTIONAL SOLENOID VALVE ON DURING REGENERATION OR STANDBY PS LOWE P6 OUTPUT 24VAC 50 60Hz 0 25 A MAX POSITION zt tee lt 5 AMPS MAK SWITCHED HOT Fe E 8 a TONER A FLOW METER O DANE 15 fiz SOLENOID xz 25 mm 5 885 ge a x 9 Jo d 3 404 a 9 z z a z BACKPLATE 6 GROUND SCREW J lt T VDM a d 25 g 5 T1 24V TRANSFORMER z VDM VALVE DRIVE MOTOR 5 SW1 VALVE HOMING SWITCH SW2 VALVE STEP SWITCH SW3 BRINE CAM SWITCH HCAM VALVE HOMING CAM A SCAM VALVE STEP CAM NOTE BVCAM BRINE VALV2. lo AES OUT IN COMMI iut NETWORK CONNECT CONNECT TO P7 NEXT VALVE IH LOOP AUX RELAY FUSE 250 FAST 5 X20 SL 3200 GRN YEL RED LOWER q GREEN POSITION 24VAC 1 WHITE sem AMPS BLACK i Pe 1 FLOW METER O SOLENOID TEE 5 8 48 55 Eu 22529 Sis eg ge 5 gt 5 m x Se i mz x 8 5 ul 2 1 2 3 3 5 e a am o E S dd BACKPLATE z z z GROUND SCREW o o o 157 1 UDM g 2 as LI a a gt zizi amp UPPER DRIVE 5g z amp ul x T lt do zz _ LDM D LOWER DRIVE 41188 PAGE2 REVD Page 39 3200NT Remote Timer Wiring Diagram a VIA IECIT E EFI la x Tp eis Erg hee 7 eee El Gel t MEE E ui 1
3. EI RLAR HIA np dd BK DI TURBO AL HAT FFI AT Lad ie LE ALYE LP lb Se E TO eI DH DAS EH 1 uva E PREC NIAS Ll ALI ST HFT fo PELL E WILE EUT gy EE 41 VA ERIT Erm 1 E ee A JERR C Fab 1 A See JLU LI 42075_REVA Page 43 3900 3200NT Remote Wiring Diagram i 3 1 tar eru 5 nl m THEE PET ur OTE Remi hae AEE aT way p Ls Ju y om SLT C CAE TTE ARTT a FARIA 2 q 4 ne i 15 1 1 1 TT Ub o lasst sien _ __ 1 _______ i Worm TATA SPSL Ih MILIA MAX OT Sk Xp BOLT Ge DH IT CH LUST RO 3427 D FiA Rn FI ad Ded HL BE Hh TH VIR Piae E Fre PIT ESI Ino Is THE Y ML led s
4. EE 3882 ica Post Meter Impeller c 1 13509 Impeller Meter 1384 O Ring 137 Std 560CD Meter Meter Assy ET NT CERTE LT Screw Hex Hd Mach 10 24 x 1 2 18 8 S S E NERA DNA 17542 Flow Straightener 1 1 2 12733 O Ring 132 Ae ERE 17544 Fitting 1 1 2 Quick Connector Nut 1 1 2 RE E 14110 Meter Cap Assy Not Shown 1 Ti T 90 Sleeve Meter 1 1 2 x 1 Page 32 60614 REVA Item No 2 Brass Paddle Meter 1 Y 10 nis REVO Quantity Part No Description 1 14456 Meter 2 1 14679 227 Meter 1 14568 Nipple 2 reines 1 14680 Straightener NE 1 14569 2900 Meter 1 5532 Seat Impeller Shaft Hex 1 5432 Shaft Impeller SS 1 0 15374 Assy 2 Meter OT 1
5. SERCH Sok WI ve 44 ee PacE x THE JA ILE A BCS eo A eA HILLA SCAM ALT TIP Cul An hvi el ee YU ECR v cera ae Selb HF iL DORE PD a PR AS LH INH AHH ETF rari E E His L ULH 42077 Network Timer System Configuration Wiring Diagrams Two Timers for Systems 5 6 7 amp 9 Duplex 40992 REVC Interlocking 3200NT NOTE Use only 6 place 4 conductor RJ11 phone or extension cables 1 Connect phone or extension cables first before programming System Type 7 and 6 flow meter cable must be connected to the timer programmed as the LEAd Timer Amaximum cable length of 100 cable can be used between timers Always connect IN communication port to the DUT communication port of the next timer Connect the last timer back to the first timer QN Page 45 Transformer Phone Cable and Meter Cable Installation Installing Ground Wire on Transformer 2750 2850 2900 Valves Z Communication Cables Ground Label Ground Wire from Transformer Green w Yellow Printed Circu
6. 13847 137 Std 560CD Meter E 1 14716 Cap Assy ET NT 12112 Screw Hex Hd Mach 10 24 x 1 2 Page 33 2 Plastic Paddle Meter Item No Quantity MEER P e Aas a esna D once dioecesi tont O Asas ss LEA WO 12 uds A 60625_REVC Part No Description 17689 Body Meter 2 Plastic w Impeller Shaft Seat 15932 Seat Impeller Shaft Hex 15432 Shaft Impeller SS 60620 Meter Assembly 2 Plastic Std 60621 Meter Assembly 2 Plastic Ext 60625 Meter Assembly 2 Plastic Electronic 15374 Impeller Assy 2 Meter 13847 O Ring 137 Std 560CD Meter 14716 Meter Cap Assy ET NT 12473 Screw Hex Wsh 10 24 x 5 8 18 8 S S 40666 Seal Face 2 Plastic Meter 17987 001 Fitting Nipple 2 Plastic NPT Machined Flow Straightener 17987 101 Fitting Nipple 2 Plastic BSP Machined Flow Straightener 17987 000 Fitting Nipple 2 Plastic NPT 17987 100 Fitting Nipple 2 Plastic BSP 14680 Flow Straightener 17988 Nut 2 Meter 3
7. EHI s EF PL DS ER CH ER 1 ie jee ee Et 42074 REVA Page 41 3150 3200NT Remote Wiring Diagram Page 42 TE cu T 1 E SEPT __ ules 1 gt Run T 2 1 22 td Fx FWHM 1 Xni a FLL d har 1 74 4 J 1 ONE r LT a Pala ___ NL An AL ae a ET nere EID Ja ic l PE IL LI FI 22 aio t n j DIL 19 a 2 107 Aja d 11 5 ron i zd ER Hat foo Ev ni B Bor xu m FIL cet m 5 i ARI 1 a mii EE EMEN Sr feos ur uus 4 n ME O yu it 1 i x 2 ie y 1 1 TA eee ee eee DER pre i 1 T d oc 1 d li Ji d t INE EN jl 14 1 i l 1 1 meg E 7 5 1 7 1 E ual AISI Car AEG Pde VrEK A STL Fas vi FEE s n i TTF Erf Fan s pls LE F yi psp nn a o nnb 1 12 4 i 2 Da IET a y 1 A
8. 08 ZH aed iI NAR ME mE jlo 5 ne 7 i s i i y Et j s in i gt 1 Peet 1 gt 1 1 T aude gn 84 1 5 i 21 1 E 1 1 9 1 1 1 gt 1 i Seip ay 1 wet a pr WS 1 NAM AXE re P e ente va a iun MESES THANE 7 O wie zai L AI Me cab v Sin ALIE HLI AY eee i LU aX i unti CLAN e ES TTE d A Ae Linel E Cel R i 1519 l PRI TORT IUE al lH mild F 2 wT i oie taa d I EX FELD The UE Li MEYI nna Vedi Dina MT O IL CREE kr 273 REVA Page 40 2750 2850 3200NT Remote Wiring Diagram nl TRT 2 PLACE ET CART Ghat r LEE Lm M puer it L nr LU I pesi ORME LE 1 als 4 41 Ten Ts ta Ta l_j _ MT HI EZ n iz z 11 i i pecora RS CHAIR 4 sit 1 OS 1 1241 aas o aee 1 ee MID i
9. a MA E I i 1 1 n EIL EN 11 T a eats ane LM Du P AAT NT 1 1 gi Farid Fa Fa goma lat dn i ri ln ds a ee 1 I a Yay Ji VE PAR FILI LII HU 1 42076 fae cer 5 adr 2900 3200NT Remote Wiring Diagram i LUE rete MEL ifm Lu yer Le PIT Phu 7p T 777 aa T B e H Le asi ot DIM g 5 hs n TS a a Bi xa werry Alo I mu i 4 h _ a oil Q PAF ze E E orm TE Ta i bad PVA CRUTIA 1 TL SAT 1 cer un la uen ht LEEF i a 1 E xL a ul zr F r na 12 k iil Jon na gt a EPA 1 ACA hy FN TaN ra Po ated a 2 D 75 IDEE KAOT EHI TA ba DA ULLAL LOWER GOWER Ph ME SEA IDE x
10. mE 40565 10 Connector 1 1 4 BSP 7000 TO iei 41242 iiec Connector 1 amp 1 1 4 Sweat lu eR RES 41243 Connector 1 1 4 amp 1 1 2 Sweat 12 unm 41596 Connector Brass 1 NPT poer 41596 10 Connector Brass 1 BSP ec 4215975 Connector Brass 1 1 2 ot 41597 10 Connector Brass 1 1 2 BSP WG Lites tors 61560 01 Meter Assy In Line w 1 NPT Plstc Connector 61560 02 Meter Assy In Line w 1 BSP Plstc Connector 61560 03 Meter Assy In Line w 1 1 4 NPT Plstc Connector 61560 04 Meter Assy In Line w 1 1 4 BSP Plstc Connector 61560 05 Meter Assy In Line w 1 amp 1 1 4 Sweat Connector 61560 06 Meter Assy In Line w 1 1 4 amp 1 1 2 Sweat Connector 61560 07 Meter Assy In Line w 1 NPT Brass Connector 61560 08 Meter Assy In Line w 1 BSP Brass Connector 61560 09 Meter Assy In Line w 1 1 2 NPT Brass Connector 61560 10 Meter Assy In Line w 1 1 2 BSP Brass Connector Page 31 1 1 2 Brass Paddle Meter e Item No Quantity Part No Description 175069600299 Body Meter 2850 9500 B
11. 1 41228 Card Codes 3200NT NOTE For all other service part numbers see the Service Manual that accompanies the conirol valve Page 29 1 Brass Paddle Meter 10 60613_REVB Item No Quantity Part No Description 14959 00 Body Meter 2750 PME 13882 Post Meter Impeller E M E 13509 Impeller Meter uer O ring 137 Std 560CD Meter ET TEENS 14716 Meter Cap Assy ET NT LATA ed Screw Hex Hd Mach 10 24 x 1 2 18 8 S S 14960 Flow Straightener 1 T 13287 0 O ring 123 O 14961 Fitting 1 Quick Connector emot 14962 Nut 1 Meter Q C Page 30 1 amp 1 1 2 Plastic Turbine Meter 15 11 61560_REVB Item No Quantity Part No Description 1 EE e 17542 Flow Straightener 1 1 2 P Um 405170 oes Clip H Plastic 7000 cC AOST fisica Turbine Meter Assy 7000 d sets 41555 cdita Body Remote Meter S Dp 40951 O ring 220 E 40569 Connector 1 7000 TAA AEE EE 40563 10 Connector 1 BSP 7000 Connector 1 1 4 7000
12. M 35 2750 2850 Timer Wiring 777 36 9150 Timer nN imo Diag aM RT 37 2900 Ma IneBBIenu 38 3900 Timer Wiring cec iioc iocos isa me nien ase diamo 39 3200NT Remote Timer Wiring Diagram eed renda red eu ei ctn ei c aaa an dt 40 2750 2850 3200NT Remote Wiring 41 3150 3200NT Remote Wiring Diag aM saien het agar e ELE IUE nea E ET aL 42 2900 3200NT Remote Wirt Diagrami corre ke a ect tee rtu ea kk tee eu sanguis 43 3900 3200NT Remote Wiring 44 Network Timer System Configuration Wiring Diagrams 45 Transformer Phone Cable and Meter Cable 46 TROUDIGSHOOUIAG e 47 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be install
13. Page 28 Beatie 2 1 T gt Rom E x hok 1 41981 PAGE Power Head Assembly Parts List 3150 3900 Upper Drive and 3900 Lower Drive Item No Quantity Part No Description 41062 siccis 3200NT Timer Assy 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 c M 40959 Bracket Strain Relief 3200NT eae Strain Relief NT Communication Cable Denia sedes Sains 41035 iiim Plug Strain Relief pm 40941 Harness Upper Drive Te 40391 Motor Drive 24V 50 60 Hz TT 41034 Transformer US 120V 24V 108VA 3200NT 41049 Transformer Euro 230V 24V 41050 Transformer Aust 230V 24V eee 40943 Wire Harness Lower Drive w Molded Strain Relief 19121 08 Meter Cable Assy 35 w Connector 19121 09 4 ies Meter Cable Assy NT 99 5 w Connector 191241 10 E Meter Cable Assy NT 303 5 w Connector UB NN 102992 rccte Screw Slot Rnd 5 40 x 3 8 ocn 2 esses intus 12732 Nut Hex Machine 5 40 40175 03 Ground Wire Assy Earth 41047 Kit Communication Cable Not Shown
14. Brass Paddle Meter 6 4 9 60617_REVA Item No Quantity Part No Description 116254 Body Meter 3900 OAT Shaft Impeller Saa pem aside ts Impeller Assy 3 2 EA 14716 01 Meter Cap Assy 3 ET ST 15700 istius O ring 236 12112 Screw Hd Mach 10 24 1 2 poe 16280 Flow Straightener L 16328 Adapter Flange 3 40118 Screw Sckt 1 2 13 jo 16386 Nut Hex Jam 1 2 13 dM etes OSTA Washer Plain SS Page 35 2750 2850 Timer Wiring Diagram TYPICAL 2750NT 2850NT INPUT AND OUTPUT WIRING OPTIONAL CUSTOMER WIRING P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION P6 SOLENOID DRIVE OUTPUT REQUIRED FOR ALTERNATING REGENERATION SYSTEMS ONLY COMM1 NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY OPTIONAL MOTOR PUMP ON DURING REGENERATION OR DEVICE ON DURING SERVICE 0 OUTPUT SWITCHED HOT NEUTRAL 250VAC 3A MAX RESISTIVE 3OVDC 3A MAX RESISTIVE OPTIONAL INTERLOCK SWITCH N O
15. 500 In Flow i r PA Peak Flow Rate P Display Code Range 0 500 Flow Pe 11 j bg Program Totalizer L Display Code X 1 000 000 Range 1 000 000 99 999 999 In Flow Program LIT t Display Code X 1000 Range 10 000 999 999 In Flow Program No Display Code Range 1 9 999 In Flow 1568 Program 24 Hours Between Last Two Regenerations Il Display Code Range 1 199 In Esryice Flow i it 93 Program Pi Hours Since Last Regeneration Display Code Range 1 199 In Flom Program Adjustable Volume Remaining L Display Code X 1 000 000 Range 1 000 000 2 900 000 In Flow 1 ica Program t Display Code X 1000 Range 10 000 999 999 Flow t5 Program No Display Code Range 1 9 999 In Flom 1365 Program Valve Position No Display Code Lead or Lag In Flow Pregmm PA Software Version SP Display Code In Flow SP 19 Program Notes Page 25 Power Head Assembly 2750 2850 2900 Upper Drive and 2900 Lower Drive Pd 41079 PAGL1 Page 26 Power Head Assembly Parts List 2750 2850 2900 Upper Drive and 2900 Lower Drive Item No Quantity Part No Description jr 2062 3200NT Tim
16. 0 Ct2 0 Default cF 0 cF10 H 15 Default H 30 Default 2 00 Default AOFF Default A 7 Default NOTE The A 7 is the default for System 4 Time Clock Meter Delayed and all other System Types are AOFF 1 60 1 45 1 12 1 8 NOTE All above settings are shown in factory default settings based on regenerant flow and display format CAUTION Before entering Master Programming please contact your local professional water dealer Page 11 Master Programming Mode Flow Chart Regeneration Cycle Step 2 Programming Example 60 minute brine draw slow rinse gallons format downflow 45 minute brine draw slow rinse meter3 format downflow 10 minute backwash gallons format upflow brine draw first 10 minute backwash meter3 format upflow brine draw first 15 minute pause gallons format upflow brine refill first 15 minute pause meter3 format upflow brine refill first NOTE All above settings are shown in factory default settings based on regenerant flow and display format Regeneration Cycle Step 3 Programming Example 10 minute rapid rinse gallons format downflow 10 minute rapid rinse meter3 format downflow 10 minute rapid rinse gallons format upflow brine draw first 10 minute rapid rinse meter3 format upflow brine draw first 60 minute brine draw slow rinse gallons format upflow brine refill first 45 minute brine dr
17. 000 grain system capacity US display Setting C 450 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 8 Capacity Safety Factor Display Code cF This program step adjusts system capacity The setting is a percentage by which the unit s capacity is reduced Range 0 50 Reduce system capacity by 1096 Setting 2210 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 16 9 Master Programming Mode Feed Water Hardness Display Code H This program step sets the feed water hardness The letter H in the first digit of the display identifies this program step The system automatically calculates treated water capacity based on the feed water hardness entered in this program step and the system capacity entered in program step 3 Range 1 199 grains gallon US 0 1 Range 2 199 degrees metric U 4 20 grains gallon Setting H 20 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 10 Regeneration Time No Display Code 11 This program step sets time of day for the regeneration to occur A non flashing colon between two sets of numbers identifies the Regeneration Time display Range Anytime 2 o clock A M regeneration time Setting 2 00 P M Indicator Off Us
18. 3200NT Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification Sheet C 4 Master Programming Mode Flow 10 Master Programming ere drains tenter ende east ieee ded dea iets 14 Operation Display Definitions amp 20 Diagnostic Programming Mode Flow 21 Diagnostic Programming GUIde 22 Diagnostics Display Definitions amp Examples scissile 24 Power Head Assembly 2750 2850 2900 Upper Drive and 2900 Lower Drive amp Parts List 26 Power Head Assembly 3150 3900 Upper Drive 3900 Lower Drive amp Parts 2 28 Brass Paddle Meter m 30 1 amp 1 1 2 Plastic Turbine oa te edere e reu tensed ates Peg da v enact ere ep 72 31 11 2 Bross Molo EE 32 2 Brass Paddle deut Rete 33 2 Plastic Paddle CD n 34 3 Brass uM
19. 5 5 _ go ajo gt xu o gt Q E x a 9 8 SiE 7 n o T J J J zzi zz BACKPLATE GROUND SCREW o o lt Ti VDM aD aD O RN 21 amp id 22 TYPICAL 3150NT INPUT AND OUTPUT WIRING OPTIONAL CUSTOMER WIRING P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION P6 SOLENOID DRIVE OUTPUT REQUIRED FOR ALTERNATING REGENERATION SYSTEMS ONLY COMM1 NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY 41187_PAGE2_REVD Page 37 2900 Timer Wiring Diagram TYPICAL 2900NT INPUT AND OUTPUT WIRING OPTIONAL CUSTOMER WIRING P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION COMM1 NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY T1 24 TRANSFORMER UDM UPPER DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 VALVE HOMING SWITCH SW2 VALVE STEP SWITCH SW3 BRINE CAM SWITCH SW4 LOWER DRIVE SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM FM FLOW METER OPTIONAL M1 MOTOR OR PUMP OPTIONAL NOTE 1 TRANSFORMER FUSE 5A 250V SLOW BLO
20. E CAM 1 TRANSFORMER FUSE 5A 250V SLOW BLOW P N 41143 FM gt MOTOR OR PUMP OPTIONAL 2 VALVE SHOWN IN SERVICE 3 BRINE AUX SWITCH SHOULD BE MOUNTED IN THE 1 SOLENOID VALVE OPTIONAL AFTER BRINE TANK FILL POSITION 41187_PAGE1_REVD Page 36 3150 Timer Wiring Diagram PUMP ON DURING REGENERATION V DURING SERVICE UTPUT SWITCHED HOT M1 OPTIONAL INTERLOCK SWITCH N O o o o TT OOL REMOTE hemm INPUTS Lr ario 8E OUT IN COMMI NETWORK CONNECT CONNECT IN TO ON NEXT VALVE IN LOOP FUSE 3A 200V FAST 8X20 GRN YEL H Ps LOWER 8 POSITION _ 1 24VAC NEUTRA 5 sosoHz SWITCHED amp ES AMPS MAX P LOWER TION MEJER O DRIVE SOLENOID
21. E a o i UDM e UPPER DRIVE m Z 5 s d tL z gt lt o LDM D LOWER DRIVE Page 38 BLACK BROWN WHITE BLUE BLACK D GREEN BACKPLATE GROUND SCREW n GRN YEL GRN OR GRN YEL 41188 PAGEI REVD 3900 Timer Wiring Diagram TYPICAL 3900NT INPUT AND OUTPUT WIRING OPTIONAL CUSTOMER WIRING P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION COMM1 NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY oo 0 REMOTE INPUTS
22. Example 67 hours 67 Adjustable Volume Remaining Example 52 899 gallons t52 Valve Position Example First control valve LEAd Second Third Fourth Valve LAg NOTE This display is only viewed with System 5 6 7 and 9 Software Version Example SP3 0 SP3 0 Diagnostic Mode is Exited Page 21 Diagnostic Programming Guide In Service Program P M Extra Cycle Button Set Down Button Set Up Button Diagnostic Button When the Diagnostics Mode is entered all available displays are viewed as needed Depending on current option settings some displays cannot be viewed Overview Diagnostic Mode The current diagnostic will be displayed until Extra Cycle key is pressed There is no time limit on each display The timer will display local information not system information In the event of regeneration occurring while displaying diagnostics the regeneration step and time remaining will be displayed When regeneration has been completed the display will return to diagnostic display Entering and Exiting Diagnostic Mode Push and Release the D button to enter Pressing the Extra Cycle button will move to the next diagnostic to be displayed Push the Extra Cycle button once per display until all are viewed The Diagnostic Mode is exited and normal operation resumes Pressing the Diagnostic button while in the Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the nor
23. W P N 41143 2 VALVE SHOWN IN SERVICE 3 BRINE CAM AUX SWITCH SHOULD BE MOUNTED IN THE AFTER BRINE TANK FILL POSITION RED OPTIONAL MOTOR PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE OUTPUT SWITCHED HOT NEUTRAL 250VAC 3A MAX RESISTIVE 30VDC 3A MAX RESISTIVE OPTIONAL INTERLOCK WITCH START SWITCH N O c 4 OPTIONAL REMOTE SIGNAL UNSWITCHED P4 REMOTE INPUTS P AUK RELAY FUSE 3A 250V FAST 5 X20 NETWORK CONNECT CONNECT INF TO OUT NEXT VALVE IN LOOP Pi 24 50 60HZ 5 AMPS MAX OUT IN COMMI GRN YEL FLOW METER Ps LOWER GREEN position 1 WHITE lt BLACK rx E 8 RE F5 LOWER 8E DRIVE 5 SOLENOID x gt SRS ES eu aj gt x S E S E E x x uj 3 lt lt d a 2 a a
24. a regeneration cycle step and go to the next cycle the setting should be at O If regeneration cycle step setting is OFF the remaining cycle steps will not appear to set Range OFF 0 99 minutes US 0 1 Range OFF 0 99 minutes metric U 4 Regeneration Cycle Step 1 10 minutes Setting 1 10 Regeneration Cycle Step 4 Cancel Setting AOFF Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 17 Master Programming Mode 13 Auxiliary Relay Output Display Codes AroF cPoF The next two displays viewed are part of a series of settings used to program the optional relay output The first setting turns the output on off during Regeneration only The second turns the output on during Service only when a set volume of water used has accumulated This second is not viewed on non metered systems When more than one of these settings is used the relay must be wired to the auxiliary brine cam switch output to operate two separate pieces of equipment at one time NOTE When auxiliary outputs are in the OFF default setting use the Set Up or Set Down buttons to set the first setting Then press the Extra Cycle button to advance to the second setting a Timed Auxiliary Relay Output Display Codes S Start Time E End Time This option setting consists of two displays The first d
25. ammed as LEAd PErr displays on all units If multiple timers are programmed with different system types feed water hardness regeneration day override and line frequency a PErr will be displayed All units In Service remain in the In Service position All units in standby go to In Service unit in regeneration when the error occurs completes regeneration and goes to In Service Nounits are allowed to start a regeneration cycle while the error condition exists When the problem is corrected and the error no longer displays it may take several minutes for all of the units in a system to stop displaying the error message the system returns to normal operation NOTE During the error condition the control continues to monitor the flow meter and update the remaining capacity Once the error condition is corrected all units return to the operating status they were in prior to the error and regeneration is queued according to the normal system operation If reprogramming the unit in the Master Programming Mode clears the error the volume remaining may be reset to the full unit capacity i e as though it were just regenerated NOTE System 4 units retain their normal display and do not display PErr Cause Correction A One or more timers are programmed as System A Programming the units correctly in the Master Pro type different from the LEAd unit gramming Mode B More than one timer is programmed as the LEA
26. ars DAS el Fanart eng 1 Do QUT 5 gt r L 5 EP E Esse p mn ge 1 4d i z i L 1 z 1 wean 4 PDAS vi CAME TF d Le 1 1 e MMe Nr Ll IH I LIAN 1 1 ox TF if mE fea PESO nu PLOHE 1 2 lii Seas x hoc ELIF MEE UL E i 5 D HUE PP thet LN URS LN UM ee dr ML Gli hr smi lire MIAR Alak sum rl Pas biy Eh EORR ER ENS la doa iE TYFX AL CRITFHIT Valli gt AE NIE oH eE E ELIT ed IE PILI E r IAT HI ITIL LeO 1 EUH 12 711 n uy we MEE PS LE FAL si i d m i aso X n 71 MIL ADEL ae 1 n Whe EN Alan xoi m ams xi Lf u 1 F Li I 2 m i T eo 1 1 For n Ike apis M 3 teed i Doors vem al Po i 21 5 A i i DE CH FA cam EH TEFL WE EL PUE
27. ation This causes the unit in standby to move to service Then the unit requesting regeneration moves to standby and begins regeneration System Type 9 Meter Immediate Alternating Setting 9 This is a 3 or 4 unit system each unit having a meter one unit in standby and all other units in service Only one unit is allowed in regeneration at a time When the volume of treated water drops to zero in the unit in service it requests regeneration This causes the unit in standby to move to service Then the unit requesting regeneration moves to standby and begins regeneration Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 4 Valve Position No Display Code This program step is for two or more control valves in a system Enter Lead on the first Control valve in a system and the remaining enter Lag For systems that use 1 meter the flow meter cable must be connected to the lead control valve This program step is skipped for System Types 481 and 4Fd First Control Valve Setting LEAd Second Third Fourth Control Valve Setting LAg Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 15 Master Programming Mode 5 Remote Signal Start Display Code rS The control valve is monitored other than a meter Regeneration begins immediately a
28. aw slow rinse meter3 format upflow brine refill first NOTE All above settings are shown in factory default settings based on regenerant flow and display format Regeneration Cycle Step 4 Programming Example 12 minute brine tank refill gallons format downflow 8 minute brine tank refill meter3 format downflow 12 minute brine tank refill gallons format upflow brine draw first 8 minute brine tank refill meter3 format upflow brine draw first 10 minute backwash gallons format upflow brine refill first 10 minute backwash meter3 format upflow brine refill first NOTE All above settings are shown in factory default settings based on regenerant flow and display format Regeneration Cycle Step 5 Programming Example Cancel setting 10 minute rapid rinse gallons format upflow brine refill first 10 minute rapid rinse meter3 format upflow brine refill first NOTE All above settings are shown in factory default settings based on regenerant flow and display format 2 60 2 45 2 10 2 10 2 15 2 15 3 10 3 10 3 10 3 10 3 60 3 45 4 12 4 8 4 12 4 8 4 10 4 10 4 10 4 10 CAUTION Before entering Master Programming please contact your local professional water dealer Page 12 Master Programming Mode Flow Chart 3 Timed Auxiliary Relay Output Window 1 Start Time Setting Example Cancel setting Arof Turn on start of regeneration S 0 Turn on a
29. ay gallons or m3 As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle begins or delays to the set Regeneration Time Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate Page 4 Timer Operation Immediate Regeneration Timer with Regeneration Day Override Set When the valve reaches the set Days Since Regeneration Override value a Regeneration Cycle initiates immedi ately This occurs even if the Volume Remaining display has not reached zero Delayed Regeneration Timer with Regeneration Day Override Set When the timer reaches the set Days Since Regeneration Override value a Regeneration Cycle initiates at the preset Regeneration Time This occurs even if the Volume Remaining display has not reached zero Timer Operation During Programming The timer only enters the Program Mode with the timer In Service While in the Program Mode the timer continues to operate normally monitoring water usage and keeping all displays up to date Timer programming is stored in memory permanently There is no need for battery backup power Timer Operation During A Power Failure During a power failure all timer displays and programming are stored for use upon power re application The timer retains all values without loss The timer is fully inoperative and any calls for regeneration are de
30. d B Programming the units correctly in the Master Pro unit gramming Mode C One or more timers are programmed with different C Program these values to be the same on all units hardness day override or line frequency values Simultaneous Communication and Programming Errors If both a communication and programming errors occur simultaneously the communications error cErr has precedence and masks the programming error PErr When the communications error cErr is corrected the programming error PErr displays until corrected Blank Display Screen A blank display can occur when the controller is first turned on for the following reasons 1 The controller is programmed as a 2900 or 3900 AND 2 The controller is powered up on a unit without a lower drive OR 3 The connection to the lower drive is an open circuit lower drive not connected properly Solution 1 Verify the lower drive is connected properly then press the Extra Cycle button When the display appears program the controller to the correct valve type in Master Programming Mode OR 2 Initiate a Master Reset hold the Extra Cycle button while cycling power then program the controller to the correct valve type in Master Programming Mode Page 48 Notes Page 49 Notes Page 50 Notes Page 51 P N 41093 Rev E 9 06
31. e Set Up or Set Down buttons to adjust this value Press the Extra Cycle button Regeneration Day Override Display Code A This program step sets the maximum amount of time in days the unit can be in service without a regeneration The letter A in the first digit of the display identifies this program step For System Type Time Clock Delayed 4tc the system regenerates at the time set in program step 5 after the number of days programmed in this step For any Meter System Types the system regenerates after the number of days programmed in this step at the same time of day that the previous regeneration occurred unless the meter initiates a regeneration cycle earlier Range 1 99 Time Clock Delayed 4tc Range OFF 1 99 All Meter Regeneration Types Override every 14 days Setting A 14 Option turned off Setting AOFF Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 12 Regeneration Cycle Step Programming Display Code 1 6 This program step programs the Regeneration Cycle step times Up to 6 Regeneration Cycle steps can be programmed The Regeneration Cycle Step being programmed is shown in the first digit of the display Each display sets the duration time in minutes of that specific step in the regeneration cycle For regeneration programs with less than 6 regeneration cycle steps the time for the step after the last active step must be set to OFF To skip
32. ed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet Please Circle and or Fill in the Appropriate Data for Future Reference Programming Mode Feed Water Hardness Regeneration Time Regeneration Day Override Master Programming Mode Valve Type Regenerant Flow System Type Valve Position Remote System Start Display Format Unit Capacity Capacity Safety Factor Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regenera
33. en the next step is Generic Flow Meter Size If any other selection is chosen the next step is Line Frequency Range 1 3 Fleck Meter 2 Fleck Meter Setting FF2 0 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 18 Master Programming Mode 15 Generic Flow Meter Size Display Code F This program step sets the proper number of pulses generated by the flow meter for each gallon or liter of water flow Range 0 1 99 9 pulses per gallon 100 199 pulses per gallon Range 0 1 99 9 pulses per liter 100 199 pulses per liter Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 16 Line Frequency Display Code LF This program step sets the frequency of the power supply When the line frequency is properly set all timekeeping functions remain accurate The letters LF in the first digit of the display identify this program step The possible settings are 60Hz Line Frequency Setting LF60 50Hz Line Frequency Setting LF50 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button Exiting the Master Programming Mode Press the Extra Cycle button once more to exit Master Program Mode After leaving Master Programming mode the abbreviation CALc appears on the display indicating that vo
34. er Assy D 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 donee 40959 Bracket Strain Relief 3200NT La 41071 Strain Relief NT Communication Cable E BNO SS Plug Strain Relief Dine je 40941 Harness Upper Drive Toate anda 40385 Motor Drive 24V 50 60 Hz o M S DM 41034 Transformer US 120V 24V 108VA 3200NT 41049 iue Transformer Euro 230V 24V 41050 Transformer Aust 230V 24V ER 40943 Wire Harness Lower Drive w Molded Strain Relief ieri Tienen 40388 Motor Drive 24V 50 60 Hz jum P p 19121 08 Meter Cable Assy 35 w Connector 19121 09 Meter Cable Assy 99 5 w Connector 19121 10 Meter Cable Assy NT 303 5 w Connector 12732 Nut Hex 5 40 10299 5 Screw Slot Rnd 5 40 x 3 8 40175 03 Ground Wire Assy Earth 15 iius Totes 41047 iiec Kit Communication Cable Not Shown 1 41228 Codes 3200NT NOTE For all other service part numbers see the Service Manual that accompanies the conirol valve Page 27 Power Head Assembly 3150 3900 Upper Drive and 3900 Lower Drive
35. et the System Type Possible settings are System Type 4 Time Clock Delayed Setting 4tc The control regenerates on the days set in Regeneration Day Override at the Regeneration Time set in Regeneration Time System Type 4 Meter Immediate Setting The control regenerates immediately when the available volume of treated water drops to zero System Type 4 Meter Delayed Setting 4Fd The control regenerates on the day the available volume of treated water drops to less than the reserve volume Regeneration starts at the Regeneration Time System Type 5 Meter Immediate Interlock Setting 5 This is a 2 to 4 unit system each unit having a meter and all in service Only one unit is allowed in regeneration at a time A unit regenerates immediately when the available volume of treated water drops to zero 0 and no other unit is in regeneration System 6 Meter Immediate Series Setting 6 FI This is a 2 to 4 unit system all in service with one meter for the entire system When the entire system volume of treated water drops to zero 0 it requests the first unit to go into regeneration Then when the first unit is done regenerating the second follows and so on System Type 7 Meter Immediate Alternating Setting 7 Fl This is a 2 unit system with only one unit having a meter and only one unit in service When the volume of treated water drops to zero 0 in the unit in service it requests regener
36. fter 10 minutes in regeneration S 10 Timed Auxiliary Relay Output Window 1 End Time Setting Example Shut off end of regeneration E 92 Shut off after 20 minutes in regeneration E 20 NOTE The maximum timer setting is the total of all regeneration cycle step times The minimum end time is 1 min gt the start time t Chemical Pump Auxiliary Relay Output Window 2 Example Cancel setting cPof After every 200 gallons u200 Turn on for 60 seconds after every 200 gallons t 60 Flow Meter Size Example Non Fleck Meter FF Fleck 1 Meter FF 1 0 Fleck 1 1 2 Meter FF 1 5 Fleck 2 Meter FF2 0 Fleck 3 Meter FF3 0 NOTE Above setting is not shown on System 4 Time Clock 6 or 7 Lag Valve Non Fleck Meter E Example 13 1 pulses per gallon gallons format F13 1 36 3 pulses per liter F36 3 em Line Frequency Example 60 Hz Line Frequency LF60 50 Hz Line Frequency LF50 NOTE Will default to LF60 if display format is in gallons or to LF 50 if display format is in meters3 N T Master Programming Mode is Exited CAUTION Before entering Master Programming please contact your local professional water dealer Page 13 Master Programming Mode In Service Program Extra Cycle Button Set Down Button Set Up Button When the Master Programming Mode is entered all available option setting displays may be viewed and set as needed De
37. fter a contact closure is received for the number of minutes programmed The amount of time is required for a contact closure to be presented before the signal is considered to be valid Range 1 99 minutes Cancel Setting Setting rSoF 3 Minute Signal Time To Start Regeneration Setting rS 3 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 6 Gallons Meter3 Display Format Display Code U This program step sets the desired display format The letter U in the first digit of the display identifies this program step The possible settings include Gallons of water 12 hour timekeeping and grains of hardness Setting U 1 M3 of water 24 hour timekeeping and degrees of hardness Setting U 4 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 7 Unit Capacity Display Code C This program step sets the capacity of the system in kilograins or m3 X degrees for metric systems The letter C in the first digit of the display identifies this program step System Capacity calculates the amount of treated water gallons or liters that can be treated by the unit before a regeneration cycle is required Range 9 C999 kilograins US 0 1 Range Ct1 0 Ct2 9 thousands of kilograins or millions of grains US U 1 Range C199 C999 m3 X degrees metric U 4 Range Ct1 0 Ct19 kilo m3 X degrees metric U 4 450
38. ion reaches the Regeneration Day Override setting Once this occurs a Regeneration Cycle initiates at the preset Regeneration Time Meter Delayed 1 Valve During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m3 As treated water is used the Volume Remaining display counts down from the calculated system capacity system monitors the volume of water used When the system calculates that there is not a sufficient capacity for the next day s operation a regeneration cycle is initiated at the preset regeneration time Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate Meter Immediate 1 Valve During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m3 As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle is started Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate System 5 Interlock 2 4 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m3 As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle queues f no o
39. isplay sets the turn on time of the output referenced to the start of the first Regeneration Cycle The second display sets the output turn off time referenced again to the start of first Regeneration Cycle An OFF setting cancels this setting All settings are in minutes and output timing is synchronized with regeneration cycle timing Range Total time of Regeneration Cancel Setting AroF Turn on Start of Regeneration S 0 Shut off End of Regeneration E 92 Turn on after 10 minutes in Regeneration S 10 Shut off after 20 minutes in Regeneration E 20 NOTE The end of Regeneration is the total of all Regeneration Cycle steps times b Chemical Pump Output Display Codes u Volume t Seconds This option setting consists of two displays The first display sets the volume of water flow at which the output turns on The second display sets the turn on time in seconds of the output Range 1 999 gallons Range 1 999 seconds Cancel Setting cPoF Activate output after every 200 gallons u200 Turn on for 60 seconds after every 200 gallons t 60 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 14 Fleck amp Flow Meter Size Display Code FF This program step sets the size of the Fleck amp flow meter The letters FF in the first two digits of the display identifies this program step The last two digits of the display indicate the meter s size If FF generic is chos
40. it Board Earth Ground Connection _ Ground Wire From Cable Harness 40941 Wire from Transformer White Blue Wire from Transformer Black Brown Meter Cable 41078 Page 3 Installing Ground Wire on Transformer 3150 3900 Valves Printed Circuit Board Earth Ground Connection Ground Label 4 we Communication Cables Wire from Transformer White Blue Ground Wire from Transformer Cable Green w Yellow Wire from Transformer Ground Wire from Black Brown Cable Harness 40941 41081 3 Installing and Grounding the Transformer 1 Locate the ground label to find ground screw 2 Remove the screw and attach the transformer ground wire 3 Re attach the screw Page 46 Troubleshooting Communication Error If a communication error is detected cErr displays It may take several minutes for all of the units in a system to display the error message All units In Service remain in the In Service position All units in standby go to In Service unit in regeneration when the error occurs completes regeneration and goes to In Service Nounits are allowed to start a regeneration cycle while the error condition exists When the communication problem is corrected and the error no longer displays it may take several minutes for all of the units in a system to stop displaying the error message the system returns to normal operati
41. layed The timer upon power re application resumes normal operation from the point that it was interrupted NOTE An inaccurate Time of Day display may indicate a power outage Remote Lockout The timer does not allow the unit system to go into Regeneration until the Regeneration Lockout Input signal to the unit system is cleared This requires a contact closure to activate The recommended gauge wire is 20 with a maximum length of 500 feet See P4 remote inputs in the wiring diagrams on pages 16 20 Remote Signal Start Regeneration The control valve monitors treated water other than a flow meter When timer receives a contact closure for the programmed amount of time regeneration begins The recommended gauge wire is 20 with a maximum length of 500 feet See P4 remote inputs in the wiring diagrams on pages 16 20 Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value without the water meter initiating a Regeneration Cycle a Regeneration Cycle queues This occurs regardless of the remaining volume available WARNING Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation Page 5 Timer Operation System 4 Time Clock 1 Valve During normal operation the Time of Day display may be viewed at all times The control operates normally until the number of days since the last regenerat
42. low Chart With Time of Day display set to 12 01 P M press and hold both the Set Up and Set Down buttons for 5 seconds R mmm Valve Model Example 2750 Control Valve 2750 Default 2850 Control Valve 2850 2900 Control Valve 2900 3150 Control Valve 3150 3900 Control Valve 3900 NOTE ay 1 Set Time of Day Display to 12 01 P M E Regenerant Flow 2 Press and hold both the Set Up and Example Downflow dF Default Set Down buttons for 5 seconds Upflow Brine Draw First UfbF Upflow Brine Refill First UFFF 3 Press the Extra Cycle button once per ay display until all displays are viewed and Normal Display is resumed System Example System 4 Time Clock Delayed 4tc Default 4 Option setting displays may be changed System 4 Meter Immediate as required by pressing either the Set Up System 4 Meter Delayed 4Fd or Set Down button System 5 Meter Immediate SFI System 6 Meter Immediate 6FI 5 Depending on current valve System 7 Meter Immediate 7FI programming certain displays may x System 9 Meter Immediate 9FI not be viewed or set Valve Position Example First Control Valve LEAd Second Third Fourth Control Valve 9 Default NOTE This display is viewed with System 5 6 7 and 9 only Remote Signal Start Example Cancel Setting Need 3 minute signal to start regeneration rSoF Default rS 3 NOTE System Capacit
43. lume is being calculated initial communication is taking place if the System Type is 7 or 9 NOTE The length of time CALc displays is dependent on the calculated volume and could be a minute or more Time of Day Finish the control programming by setting the time of day With the controller in Normal Operating Mode not in Master Programming Mode or User Programming Mode set the time by pressing Set Up or Set Down buttons NOTE Do NOT press the Extra Cycle button after setting the time or a regeneration cycle may be initiated Verify the following menu structure for each System Type An indicates that parameter is available Note parameters before System Type are not included here Valve Position Lead or Lag Remote Start Set to rSoF ear i Lead Lag Display Format U x X System Capacity Cxxx x CAUTION Before entering Master Programming please contact your local professional water dealer Capacity Safety Factor rp rr ERE E HeH e 19 Operation Display Definitions amp Examples Time of Day Format US Gallons Calculating the Volume Remaining In Flow Flow rol 12 00 LALE Program Program Communication Error In Flow c E Program Format Metric Meter Bape ico iE 24 00 Pregam Volume Remaining L Displa
44. mal time of day display 1 Flow Rate Display Code r Flow Rate for this particular Timer will be calculated and displayed Flow rates will be calculated over the time between pulses up to 20 seconds Times between pulses longer than 20 seconds will be ignored If the display is flashing the flow rate has exceeded the range and will not calculate The display updates once per second Display example r100 Range 0 0 99 9 gpm 100 500gpm Range 0 0 99 9 m3 h 100 113 m3 h Depress the Extra Cycle button 2 Peak Flow Rate Display Code P The Peak Flow Rate since the last regeneration will be captured Reset to zero by holding up and down keys for 5 seconds during the Peak Flow Rate display Display example P100 Range 0 0 99 9 gpm 100 500gpm Range 0 0 99 9 m3 h 100 113 m3 h Depress the Extra Cycle button Page 22 Diagnostic Programming Guide Totalizer Display Code t x 1000 L x 1 000 000 The total volume of treated water that passes through a meter will be counted to a maximum limit of 99 999 999 gallons or m3 Reset to zero by holding up and down keys for 5 seconds during the Totalizer display Ranges Display Code 0 to 9999 0 9 999 Display Code t t 10 to t999 10 000 999 999 Display Code L L 1 0toL99 9 1 000 000 99 999 999 Depress the Extra Cycle button Hours Between Last Two Regenerations Display Code Il The hours between the last two rege
45. more to advance the valve back to In Service if active if active if active if active Timer Operation During Regeneration In the Regeneration Cycle step display the timer shows the current regeneration step number the valve is ad vancing to or has reached and the time remaining in that step The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the timer returns to In Service and resumes normal operation Example Less than 10 Minutes Remaining in Regen Step 1 Pregam TOD FA Press the Extra Cycle button during a Regeneration Cycle to im a mediately advance the valve to the next cycle step position and Nulli resume normal step timing Start a Regeneration Tonight With metered delayed timers press the Extra Cycle button momentarily The In Service indicator dot flashes and starts a Regeneration tonight at the programmed Regeneration Time Day Regeneration Timer During normal operation the Time of Day display is visible at all times The timer operates normally until the number of days since the last regeneration reaches the Regeneration Day Override setting Once this occurs a regeneration cycle is initiated at the preset Regeneration Time Flow Meter Equipped Timer During normal operation the Time of Day display alternates with the Volume Remaining displ
46. nerations will be saved and displayed Display example 93 Range 0 to 999 Hours Depress the Extra Cycle button Hours Since Last Regeneration Display Code The hours since the last regeneration will be saved and displayed Display example 67 Range 0 to 999 hours Depress the Extra Cycle button Volume Remaining Volume remaining will be adjustable when displayed in this mode Regeneration will occur if set to zero for more than 10 seconds Ranges Display Code 0 to 9999 0 9 999 Display Code t t 10 to t999 10 000 999 999 Display Code L L 1 0t0L 2 9 1 000 000 2 900 000 Use Set UP or Set DOWN buttons is used to adjust this value Depress the Extra Cycle button Valve Position No Display Code This diagnostic display is for 2 control valves or more in a system This will allow you to see which timer is programmed for the Lead or Lag This Diagnostic display is skipped for System Types 4tc 481 and 4Fd First Control Valve Setting LEAd Second Third Fourth Control Valve Setting LAg Depress the Extra Cycle button Software Version Display Code SP The electronic timer s software program version number will be displayed Display example SP3 0 Depress the Extra Cycle button to exit Page 23 Diagnostics Display Definitions amp Examples Flow Rate r Display Code Range 1 99 9 In Flow 52 8 Program Range 100
47. o first Regeneration position Reserve capacity System 4Fd only After power up or Master Reset the reserve is set by using the safety factor Reserve is limited to a range of 0 50 of the unit capacity e System 7 LEAd units only respond to remote lock and chemical pump Also chemical pump is available only if the auxiliary relay in regeneration is not used AroF Page 7 Timer Operation Program Indicator Programming Mode Active Light On In Service Indicator Timer In Service Light On Regenerate Tonight Flashing Light In Service Flow Indicator No Water Flow Light Off Program Water Flow Light Flashing P M Indicator P M Light On A M Light Off Display Screen Time of Day alternates with Process Display Example Volume Remaining Time Remaining Programming Information Extra Cycle Button Valve in Regeneration Light On Set Down Button Adjust Values Down Set Up Button Adjust Values Up Diagnostic Button View Flow Rate Peak Flow Rate Totalizer Hours Between Last Two Regenerations Hours Since Last Regeneration Adjustable Volume Remaining Valve Position Software Version 1 Enter 3200NT Programming Mode Press and hold both the Set Up and Set Down buttons for five 5 seconds to enter Programming Mode When the program mode is entered the program light illuminates 2 Set Feed Water Hardness The feed water hardness setting displays only if the Regenera Pregam tion Type is se
48. on NOTE During the error condition the control continues to monitor the flow meter and update the remaining volume Once the error condition is corrected all units return to the operating status they were in prior to the error and regeneration is queued according to the normal system operation If reprogramming the unit in the Master Programming Mode clears the error the volume remaining may be reset to the full unit capacity i e as though it were just regenerated NOTE System 4 units retain their normal display and do not display cErr Cause Correction A One or more units have a missing or bad communi A Connecting the communication cables cation cable B One or more units has a communication cable B Connecting the communication cable as shown on plugged into the wrong receptacle the wiring diagrams C One or more units is not powered C Powering all units D One or more of the units programmed as a stand D Programming the units for the same system type in alone system 4tc 481 or 4Fd and one or more units the Master Programming Mode programmed as a multi unit system SFI 68 7FI or All of the units programmed as With no unit E Programming the units correctly in the Master Pro programmed as a LEAd there is no unit to start the gramming Mode communications Page 47 Troubleshooting Programming Error Timers display PErr when a programming error occurs If multiple timers are progr
49. pending on current option settings some displays cannot be viewed or set Entering Master Programming Mode Set the Time Of Day display to 12 01 P M Press and hold the Set Up and Set Down buttons together until the Program indicator turns on about 5 seconds Depending on current option settings some displays cannot be viewed or set Exiting Master Programming Mode Press the Extra Cycle button once per display until all are viewed The Program Mode is exited and normal dis play resumes Resetting Permanent Programming Memory Press and hold the Set Up and Set Down buttons for about 25 seconds until the Time Of Day display resets to 12 00 P M All option settings reset to default values Control programming must be reset as necessary 1 Valve Model No Display Code This program step selects valve models 2750 2850 2900 3150 and 3900 Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button 2 Regenerant Flow No Display Code This program step is used to set the Regeneration Type Availability is dependent on valve model chosen Downflow Setting dF Upflow Brine First Setting UFbF Upflow Fill First Setting UFFF Use Set Up or Set Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 14 Master Programming Mode 3 System Type Use this program step to s
50. ration the Time of Day display alternates with the Volume Remaining display gallons or m3 The Volume Remaining is for the individual unit As treated water is used the Volume Remaining display counts down from the calculated capacity to zero or When this occurs a Regeneration Cycle queues The valve requiring Regeneration sends a lock command to the standby valve The standby valve goes to In Service and exhausted valve starts a Regeneration Cycle fa valve is in Regeneration and the other valve exhausts its volume remaining then the exhausted valve remains In Service with Regeneration queued until the other valve goes into standby The exhausted valve goes into standby after completing Regeneration Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate System 9 Alternating 2 4 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m3 The Volume Remaining is for the individual unit As treated water is used the Volume Remaining display counts down from the calculated capacity to zero or When this occurs a Regeneration Cycle queues The valve requiring Regeneration sends a lock command to the standby valve The standby valve goes to In Service and exhausted valve starts a Regeneration Cycle f a valve is in Regeneration and another valve exhausts its volume remaining then the e
51. t to Meter Immediate or Meter Delayed In Press the Set Up and Set Down buttons to set the amount of feed water hardness in grains gallon The system automatically calculates treated water capacity based on the feed water hardness and the system capacity Press the Extra Cycle button to proceed to the next step Page 8 Timer Operation 3 Set Regeneration Time A non flashing colon between two sets of numbers identifies Program the Regeneration Time display Set the desired time of day that want Regeneration to occur Garvie Press the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button to proceed to the next step 4 Set Regeneration Day Override Us this display to set the maximum amount of time in days Program 2 the unit can be In Service without Regeneration For System 4 Time Clock regeneration mode the system regenerates at the time set in Step 4 after the number of days programmed in this step Forall other System Types 4 Meter Immediate 4 Meter Delayed 5 6 7 9 the system regenerates after the number of days programmed in this step unless the meter initiates a Regeneration cycle earlier Press the Extra Cycle button to proceed to the next step Timer programming is complete and exits from the Program ming Mode Normal operation resumes Page 9 Master Programming Mode F
52. ther valve is in Regeneration the valve sends a lock command and starts a Regeneration Cycle f another valve is in Regeneration i e the system is already locked the valve remains In Service with Regeneration queued until other valves complete Regeneration Then the system locks and Regeneration begins Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate System 6 Series 2 4 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m3 The Volume Remaining is the total volume for all units in the system As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle queues f no other valve is in regeneration the lead valve sends a lock command and starts a Regeneration Cycle When the LEAd valve completes regeneration cycle the remaining valve s in the system regenerate sequentially until all valves regenerate Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate valve volume remaining is updated every 5 seconds from the LEAd valve Amanually forced regeneration EC key can only be done on the LEAd valve and only if the system is not in Regeneration Page 6 Timer Operation System 7 Alternating 2 Valves During normal ope
53. tion Cycle Step 5 Timed Auxiliary Relay Output Window 1 Timed Auxiliary Relay Output Window 2 Fleck Flow Meter Size Line Frequency Grains per Gallon or Degrees Delayed AM PM or Immediate Off or Every Days 2750 2850 2900s 3150 3900 Downflow Upflow Brine Draw First Upflow Brine Fill First 4 Time Clock 4 Meter Immediate 4 Meter Delayed 5 Interlock 6 Series 7 Alternating 9 Alternating LEAd or LAg Off or On Signal Time needed minutes US Gallons or m3 Grains or Degrees Zero or 96 _ Minutes Off or _ Minutes Offor Minutes Offor Minutes Offor Minutes Off or Start Time End Time Off or Volume Seconds 1 1 25 1 5 2 3 Non Pulses 50 Hz or 60 Hz Page 3 Timer Operation Set Time of Day When the timer is In Service push either the Set Up or Set Down button once to adjust the Time of Day by one digit Push and hold to adjust by several digits Manually Initiating a Regeneration When timer is In Service press the Extra Cycle button for 5 seconds to force a manual regeneration The timer reaches Regeneration Cycle Step 1 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 Press the Extra Cycle button once
54. xhausted valve remains In Service with Regeneration queued until the other valve goes into standby The exhausted valve goes into standby after completing Regeneration All units remain In Service except those in standby or Regeneration Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate Important System Operations Tips When programming multi unit systems program LAg units first and then LEAd unit This eliminates or minimizes program and communication errors When changing a from one system type to another system type perform a Master Reset first e System 6 7 and 9 valves coming out of program mode or on power up calculate their volume display CALc and then wait for a good communication signal When a good communication signal is received the system resume normal operations Ifthe system does not receive a good communication signal CALc displays and the system goes into a wait Press the EC key to force the system out of the wait and resume normal operation A communication error may appear after one minute The System 4 5 and 6 LEAd valve drive sequence going into Regeneration is The lower drive moves to off line and the upper drive moves to first Regeneration position All system 7 and 9 valves The off line valve moves to online the valve requiring Regeneration moves its lower drive to off line and then the upper drive moves t
55. y Capacity Safety Factor Feed Water Hardness Flow Meter Size and Chemical Pump Output settings are not viewed or used t A2 Display Format Example US Gallons U 1 Default Metric M3 U 4 lt CAUTION Before entering Master Programming please contact your local professional water dealer Page 10 N uL Example Lr NM Example N NM Example u u LC NM Example t T Example Master Programming Mode Flow Chart Unit Capacity 300 000 grain capacity gallons format 1 500 000 grain capacity gallons format 200 m3 degrees meter3 format 2000 m3 degrees meter3 format Capacity Safety Factor Cancel Setting Reduce system capacity by 10 Feed Water Hardness 15 grains gallon gallons format 30 degrees meter3 format Regeneration Time 2 o clock A M regeneration time NOTE The P M indicator display must be off for A M Regeneration Day Override Cancel setting Regenerate every 7 days Regeneration Cycle Step 1 Programming 10 minute backwash gallons format downflow 10 minute backwash meter3 format downflow 60 minute brine draw slow rinse gallons format upflow brine draw first 45 minute brine draw slow rinse meter3 format upflow brine draw first 12 minute brine refill gallons format upflow brine refill first 8 minute brine refill meter3 format upflow brine refill first C300 Default Ct1 5 C20
56. y Code X 1 000 000 Range 1 000 000 2 900 000 Programming Error Flow i 1 Program Program t Display Code X 1000 Range 10 000 999 999 Timer is Locked Out In Service Flow E133 Program No Display Code Remote Signal Start Signal is Range 1 9 999 Communicating In Flow 1355 Program Program Gerek Pregram Zero In Flow Pregam Program Page 20 Diagnostic Programming Mode Flow Chart NOTE 1 Push and release the D button 2 Press the Extra Cycle button once per display until all displays are viewed and Normal Display is resumed 3 Press and release the D button at anytime during diagnostic mode and the timer will exit the mode 4 Depending on current valve programming certain displays may not be able to be viewed or set Push in and release the diagnostic display button Flow Rate Example 99 0 gallons per minute r99 0 367 gallons per minute r367 22 5 m3 per hour r22 5 102 m3 per hour r102 Peak Flow Rate Example 367 gallons per minute P367 15 3 m3 per hour P15 3 Totalizer Example 7 365 gallons 7365 112 697 gallons t112 7 179 300 gallons L 7 1 1673 m3 1673 25597 m3 1255 1630596 m3 L 1 6 Hours Between Last Two Regenerations Example 93 hours 93 Hours Since Last Regeneration
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